WO2014190688A1 - Cooling unit for traction system - Google Patents

Cooling unit for traction system Download PDF

Info

Publication number
WO2014190688A1
WO2014190688A1 PCT/CN2013/087474 CN2013087474W WO2014190688A1 WO 2014190688 A1 WO2014190688 A1 WO 2014190688A1 CN 2013087474 W CN2013087474 W CN 2013087474W WO 2014190688 A1 WO2014190688 A1 WO 2014190688A1
Authority
WO
WIPO (PCT)
Prior art keywords
radiator
water
cooling unit
oil
air
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2013/087474
Other languages
French (fr)
Chinese (zh)
Inventor
孔丽君
张延蕾
乔巍
刘俊杰
包建辉
李瑜
李杨
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CRRC Dalian Institute Co Ltd
Original Assignee
CNR Dalian Locomotive Research Institute Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CNR Dalian Locomotive Research Institute Co Ltd filed Critical CNR Dalian Locomotive Research Institute Co Ltd
Publication of WO2014190688A1 publication Critical patent/WO2014190688A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61CLOCOMOTIVES; MOTOR RAILCARS
    • B61C17/00Arrangement or disposition of parts; Details or accessories not otherwise provided for; Use of control gear and control systems

Definitions

  • the invention relates to the field of heat exchange technology, in particular to a cooling unit for a traction system. Background technique
  • the transformers in the traction system of electric locomotives at home and abroad are arranged in the equipment compartment of the trailer, and the converter is arranged in the equipment compartment of the locomotive.
  • the cooling unit of the traction transformer is arranged along with the transformer in the equipment compartment of the trailer.
  • the traction converter cooling unit is arranged with the converter in the equipment compartment of the motor vehicle. Since the two cooling units are arranged in a distributed manner, each cooling unit requires separate radiators, air units, load-bearing support frames and the like, and the structure is not compact, the total volume is large, and the total weight is heavy.
  • the integration of the traction system integrates the transformer, the converter and the cooling unit in the traction system, and simultaneously meets the heat dissipation requirements of the traction transformer and the traction converter with a single cooling unit.
  • the present invention overcomes the shortcomings of the prior art in order to meet the needs of the integration of the traction system, and provides a heat dissipation capability, high reliability, light weight, small volume, and auxiliary for railway transportation. Cooling unit for traction system with low power consumption, low noise, easy to use and maintain, and low running performance.
  • a cooling unit for a traction system includes a load bearing support frame, an air filter device, a radiator, a wind guide cylinder, a wind chamber body, an expansion water tank, a water pump, a wind unit, and an electrical quick connector fixed to the load bearing support frame and Junction box, which is characterized by:
  • the heat sink is fixed on the load-bearing support frame by a heat sink mount; the front side of the heat sink fixes the air filter device, the rear side of the heat sink fixes the air guide tube, and the air guide
  • the cylinder is fixed to the wind casing body, and the wind casing body is fixed on the bearing support frame by a wind casing body mount;
  • the fan group includes a fan motor and a fan mounted on a drive motor shaft of the fan motor An impeller and a deflector fixed to a front end of the fan impeller, the fan impeller and the deflector setting
  • the fan motor is fixed on the bearing support frame in the accommodating cavity of the wind casing;
  • the expansion water tank is connected to the water pump through a pipeline, and the expansion water tank and the water pump are fixed at the The load bearing support frame.
  • the load-bearing support frame comprises a main load-bearing beam, a main load-bearing longitudinal beam, an auxiliary load-bearing beam, an auxiliary load-bearing longitudinal beam and a column, and a connecting beam for connecting the column
  • the main load-bearing beam and the main load-bearing longitudinal beam constitute a support frame for fixing the heat sink and the wind enclosure body
  • the auxiliary load beam is fixed between the main load rails
  • the auxiliary load rail is fixed to the main load beam
  • the main load-bearing stringers are fixed to the uprights.
  • the connecting beam connecting the fixed column mainly serves to strengthen the fixed oil-water pipeline;
  • the cross-section of the main load-bearing beam, the main load-bearing longitudinal beam, the auxiliary load-bearing beam, and the auxiliary load-bearing longitudinal beam may be square, U Shape, zigzag, I-shape, triangle or deformation of the above several shapes, each beam can adopt different cross-sectional shapes, and the weight-reducing holes can be set on the beam as needed.
  • the above-mentioned load-bearing support frame can appropriately increase or decrease the use of the above-mentioned beams according to actual needs, such as omitting the main load-bearing beam, and is not limited to the arrangement in the drawings.
  • the heat sink is a two-flow cross-flow heat sink, and the heat sink includes a heat-dissipating core water flow passage disposed on a windward side of the radiator core and a heat-dissipating core oil flow passage disposed on the air-side side, the heat-dissipating core An isolation seal is disposed between the water flow channel and the heat dissipation core oil flow channel, and the heat dissipation core water flow channel and the heat dissipation core oil flow channel share the same radiator core; the windward side of the radiator core is fixed to the air filter device On one side, the outlet side is the side fixed to the air guide cylinder;
  • the inlet of the water-dissipating core water flow channel is provided with a water inlet cavity
  • the outlet of the heat-dissipating core water flow channel is provided with a water outlet cavity
  • the inlet of the heat-dissipating core oil flow channel is provided with an oil inlet cavity
  • the heat-dissipating core oil flow channel The outlet has an oil outlet.
  • the water flow path can be set in a single process, in a dual process or in multiple processes; depending on the oil flow, the oil flow path can be set in a single or dual process.
  • the dual-flow differential counterflow heat sink utilizes different flow passages of the same heat dissipating core to achieve cooling of the two liquids, and has high heat dissipation capability, and the cooling unit is small in size, light in weight, and compact in structure.
  • the coolant inlet is connected to the water pump through a water pump inlet pipe, and the water pump communicates with the water inlet chamber through a radiator inlet pipe, and the water outlet cavity communicates with the coolant outlet through the radiator outlet pipe;
  • the cooling oil inlet The oil inlet pipe is connected to the oil inlet chamber through a radiator inlet pipe, and the oil discharge pipe is connected to the cooling oil outlet through a radiator oil discharge pipe, and a side is further disposed between the radiator oil inlet pipe and the radiator oil discharge pipe Through the pipeline.
  • the air filter device is a two-stage air filter device, which is composed of a primary filter and a secondary filter.
  • the first grade strainer is made of at least one of a stainless steel mesh, a stainless steel mesh or a filter cloth, and the stainless steel mesh or the stainless steel mesh has a side length or a diameter of 0.5 to 5 mm; Filtration accuracy requirements, different grades of filter cloth; stainless steel mesh, stainless steel wire mesh and filter cloth in a flat form or folded into a corrugated form; stainless steel mesh, stainless steel wire mesh and filter cloth can be stacked or combined.
  • the fine filter element is made of a variable cross-section twisted profile or a hollow semi-cylindrical drawn profile.
  • the two-stage air filter device greatly improves the filtration efficiency, reduces the dirt of the radiator, thereby reducing the number of times of cleaning the radiator of the cooling unit, and reducing the maintenance operation cost; at the same time, the two-stage filter device is optimized, air The flow resistance is low, the air circulation is smooth, the cooling unit has a strong heat dissipation capability, and the auxiliary power consumption is low.
  • the wind enclosure body adopts a polygonal wind enclosure body structure, that is, the wind enclosure body has a cross section perpendicular to an axis of the fan motor, and the outer shape thereof is an octagon, a hexagon, a rectangle, a circle or the above.
  • the deformed structure of the shape, an arc transition can be set between each side;
  • the lower end of the wind enclosure body is provided with an air outlet, a longitudinal partition plate is arranged in the air intake body direction, and a horizontal partition plate is arranged perpendicular to the intake air flow direction; between the partition plate and the wind casing body Connected by splicing, riveting or bolting.
  • a deflector for fan air intake is provided on the lateral divider. This polygonal wind casing reduces vortex generated by air in the tank and reduces aerodynamic noise.
  • the air guiding cylinder is a gradual air guiding cylinder, and includes an air inlet flange, an air outlet flange and a transition cylinder.
  • the shape of the transition cylinder is set, and the transition cylinder can adopt different deformation modes such as divergent deformation, tapered deformation, divergence and tapered mixing deformation.
  • the expansion water tank is composed of a special-shaped box body, a liquid level sensor, a liquid level meter, a pressure regulating valve, a quick drain valve and a pipe joint; and the special-shaped box body can be according to the space size of the cooling unit under a certain volume condition Deformation, all equipment arrangements are realized in a limited space, making the cooling unit structure more compact.
  • the liquid level sensor adopts a double float liquid level control valve. When the water level in the expansion water tank drops to the upper water level float ball, an alarm signal is issued; when the water level in the expansion water tank drops to the lower water level float ball, a cutoff signal is issued, which effectively ensures the change.
  • the water flow in the power module of the flow device is sufficient to ensure good heat dissipation and safe operation of the module.
  • a metal rubber shock absorber is disposed between the water pump and the load bearing support frame and/or the expansion water tank and the load bearing support frame, and the metal rubber shock absorber comprises 2 sets of metal parts and 1 set.
  • the rubber body is composed of two sets of metal parts connected by rubber, wherein one set of metal part flange plates is connected with the hanging plate of the water pump, the hanging plate of the water pump and the main load-bearing longitudinal beam and the auxiliary load-bearing longitudinal direction The beam is connected, and another set of metal flange plates is connected to the water pump or the expansion water tank or the fan motor.
  • the water pump of the present invention can adopt a shielded electric pump, which has the advantages of large flow rate, high lift, low noise and the like.
  • the water pump inlet pipe, the radiator inlet pipe, the radiator outlet pipe, the radiator inlet pipe and the radiator oil discharge pipe are respectively provided with a bellows expansion joint; the radiator inlet and the outlet A butterfly valve is arranged at the flange of the radiator inlet and outlet ports; a water system filter is also arranged on the radiator outlet pipe.
  • the water system filter can ensure that the water quality is clean without excessive impurities, thus ensuring smooth flow of water in the water-cooled substrate of the converter power module, uniform flow rate, good heat dissipation, and finally ensuring the normal operation of the power module, safe and reliable operation of the train .
  • the bellows expansion joint is used to compensate for the manufacturing and installation errors of the various components of the water system, to avoid additional stress on the system components and to ensure system reliability.
  • the function of the butterfly valve is to close the butterfly valve when the radiator leaks, to minimize the loss of coolant, to facilitate maintenance, and to reduce maintenance costs.
  • the water pump inlet pipe and the radiator outlet pipe are further provided with a pressure sensor and a temperature sensor.
  • the pressure sensor and temperature sensor will give an alarm or cut off signal to ensure that the converter works under safe working conditions.
  • the fan motor and the water pump motor power line of the present invention may be connected to the expansion tank liquid level sensor signal line, the temperature sensor signal line and the pressure sensor signal line respectively to different connectors or junction boxes; the fan motor and the water pump
  • the motor power cable can also be connected to the same connector or junction box with the expansion tank level sensor signal line, temperature sensor signal line and pressure sensor signal line. At this time, the signal line is effectively shielded.
  • the coolant in the inner cavity of the water-cooling substrate of the converter power module flows under the action of the water pump to the inlet chamber of the cooling channel double-flow cross-flow radiator, and enters the upper channel of the water channel in the radiator core. After passing through the upper water channel of the radiator core and returning to the lower water channel of the radiator core through the back water return chamber, the cooled coolant is collected in the radiator water outlet cavity and returned to the converter power module water-cooled substrate through the radiator outlet pipe.
  • the cooling oil in the transformer tank flows under the action of the oil pump to the oil inlet chamber of the dual-channel cross-flow radiator of the cooling unit, enters the oil flow passage in the radiator core, and the cooled oil is collected in the radiator oil discharge chamber. After that, return to the transformer tank through the pipeline.
  • the fan motor rotates, driving the fan impeller (the fan impeller can adopt the centrifugal fan impeller) to rotate, attracting the external ambient air into the air filter device at the front end of the cooling unit, and the clean air flowing through the two stages flows to the double-flow cross-flow radiator.
  • the heat of the cooling liquid of the converter water system in the radiator core water channel is absorbed, and then the heat of the transformer oil in the radiator core oil passage is absorbed, and the cooling air is then passed through the gradual air guiding cylinder.
  • wind chassis, wind unit, in the wind Under the action of the impeller the airflow is rotated 90 degrees and then blown vertically to the rail surface.
  • the cooled liquid flows back to the converter and transformer under the action of the pump to complete the cooling of the electrical components.
  • the fan group provided by the invention can be selected from a voluteless centrifugal fan set, which is composed of the above-mentioned deflector, fan impeller, fan motor and connecting piece, and the centrifugal fan impeller adopts a large arc-shaped front plate, a rear curved blade and a rear plate. It is connected by splicing, with high air flow, high efficiency, low noise and high reliability.
  • the present invention can increase or decrease the above-described components as needed, and can also change the connection manner and position between the components.
  • the heavy components of the cooling unit of the present invention such as the radiator, the wind casing body, and the fan motor, are independently connected to the supporting support frame, so that the body of the wind casing is not carried, and the wind body is reduced.
  • the direct transmission of motor vibration to the wind casing prevents the cracking of the wind casing.
  • the bypass line between the radiator inlet and outlet lines ensures that the pressure loss of the entire oil system is properly matched with the pump head, ensuring that the total oil flow of the oil system is within the design allowable range, thus ensuring the transformer.
  • the internal oil flow meets the heat dissipation requirements.
  • the cooling unit of the present invention can be applied to an integrated traction system.
  • the cooling unit of the present invention adopts an overall matching design method, and integrates the traction transformer cooling unit and the traction converter cooling unit in the same unit, and simultaneously satisfies the traction transformer, Under the premise of heat dissipation requirements of the traction converter, it is small in size, light in weight, low in noise, compact in structure, high in reliability, easy to install, and small in maintenance and repair work. These features provide a new technology for rail transit mobile equipment cooling systems.
  • Figure 1 is a schematic view of the structure of the present invention I.
  • Figure 2 is a schematic view II of the structure of the present invention.
  • Figure 3 is a left side view of the present invention.
  • Coolant inlet B coolant outlet C, cooling oil inlet D, cooling oil outlet E, intake air flow direction F, air outlet Specific implementation
  • a cooling unit for a traction system includes a supporting support frame 1, an air filtering device 2, a radiator 3, an air guiding cylinder 4, a wind casing body 5, an expansion water tank 6, a water pump 7, and a wind.
  • the unit 8 and the electrical quick connector 9 and the junction box 10 are fixed to the carrying support frame 1.
  • the load-bearing support frame 1 comprises two main load-bearing beams 101, two main load-bearing longitudinal beams 102, one auxiliary load-bearing beam 103, one auxiliary load-bearing longitudinal beam 104 and four columns 105 for ensuring the strength of the cooling unit.
  • the main load-bearing beam 101 and the main load-bearing longitudinal beam 102 constitute a rectangular support frame for fixing the heat sink 3 and the wind box body 5, and the auxiliary load-bearing beam 103 is fixed between the main load-bearing longitudinal beams 102
  • the auxiliary load-bearing longitudinal beam 104 is fixed between the main load-bearing beam 101 and the auxiliary load-bearing beam 103.
  • the main load-bearing longitudinal beam 102 is fixed to the vertical column 105, and the two vertical columns 105 are also connected between The connecting beam of the fixed oil-water pipe is strengthened. As shown in FIG. 1, the electrical quick connector 9 and the junction box 10 are fixed to the column 105.
  • the air filter device 2 is a two-stage air filter device, which is composed of a primary filter and a secondary fine filter.
  • the primary filter is made of a corrugated stainless steel mesh having a diameter of 1 mm; the fine filter is used. The cross-section twisted aluminum profile is drawn.
  • the heat sink 3 is a dual-flow cross-flow heat sink, and the heat sink 3 includes a heat-dissipating core water flow passage disposed on the windward side of the radiator core and a heat-dissipating core oil flow passage disposed on the air-side side, the heat-dissipating core water flow An isolation seal is disposed between the channel and the heat dissipating core oil flow passage, and the heat dissipating core water flow path and the heat dissipating core oil flow path share the same radiator core; and the inlet of the heat dissipating core water flow channel is provided with a water inlet chamber 301, the outlet of the heat-dissipating core water flow channel is provided with a water outlet chamber 314, the inlet of the heat-dissipating core oil flow channel is provided with an oil inlet chamber 303, and the outlet of the heat-dissipating core oil flow channel is provided with an oil outlet chamber 304;
  • the coolant inlet A communicates with the water pump 7 through a water pump inlet pipe 701, and the water pump 7 communicates with the water inlet chamber 301 through a radiator inlet pipe 305, and the water outlet chamber 314 passes through the radiator outlet pipe 306 and is cooled.
  • the liquid outlet B is connected to each other;
  • the cooling oil inlet C communicates with the oil inlet chamber 303 through a radiator inlet pipe 307, and the oil outlet chamber 304 communicates with the cooling oil outlet D through a radiator oil outlet pipe 308, the radiator inlet pipe 307 and the A bypass line 309 is also provided between the radiator oil discharge pipes 308.
  • the air guiding cylinder 4 is a gradual air guiding cylinder, and includes an air inlet flange, an air outlet flange and a transition tube.
  • the wind chamber body 5 is in a cross section perpendicular to the axis of the fan motor 801, and its outer shape is an octagonal shape, a hexagonal shape, a rectangular shape, a circular shape or a deformed structure of the above shape, and a circle may be disposed between each side Arc-transition; the lower end of the wind casing body 5 is provided with an air outlet F, and a longitudinal partition plate is arranged in the air-flow direction E in the wind-chamber body 5, and a horizontal partition plate is arranged perpendicular to the direction of the intake air flow.
  • the deflector 803 is disposed on the lateral partition plate.
  • the expansion water tank 6 is composed of a special-shaped box body, a liquid level sensor, a liquid level meter, a pressure regulating valve, a quick drain valve and a pipe joint; the liquid level sensor adopts a double float liquid level control valve, when the water level in the expansion water tank 6 drops to When the water level floats, an alarm signal is issued; when the water level in the expansion tank 6 drops to the lower level float, a cutoff signal is issued.
  • the heat sink 3 is fixed on the main load rails 102 of the load-bearing support frame 1 through a radiator mount 313; the front side of the heat sink 3 fixes the air filter device 2, and the rear of the heat sink 3
  • the air guiding cylinder 4 is fixed to the side, the air guiding cylinder 4 is fixed to the wind casing body 5, and the wind casing body 5 is fixed to the main bearing longitudinal beam of the supporting support frame 1 by the wind casing body mounting seat 501.
  • the fan unit 8 includes a fan motor 801, a fan impeller 802 mounted on a drive motor shaft of the fan motor 801, and a deflector 803 fixed to a front end of the fan impeller 802, the fan impeller 802 and The deflector 803 is disposed in the accommodating cavity of the wind casing body 5, and the fan motor 801 is fixed on the auxiliary load beam 103 of the load bearing support frame 1; the expansion water tank 6 passes through the pipeline and the The water pump 7 is in communication, and the expansion water tank 6 and the water pump 7 are both fixed to the load-bearing support frame 1.
  • a metal rubber shock absorber 702 is disposed between the water pump 7 and the load bearing support frame 1, the expansion water tank 6, and the load bearing support frame 1.
  • the metal rubber shock absorber 702 is composed of 2 sets of metal parts and 1 set of rubber body, 2 sets of metal parts are connected by rubber, wherein 1 set of metal piece flange plates are connected with the hanging plate of the water pump 7, the hanging plate of the water pump 7 and the main load-bearing longitudinal beam 102 and The auxiliary load rails 104 are connected, and the other set of metal flange plates are connected to the water pump 7 or the expansion water tank 6 or the fan motor 801.
  • the water pump inlet pipe 701, the radiator inlet pipe 305, the radiator outlet pipe 306, the radiator inlet pipe 307 and the radiator oil discharge pipe 308 are respectively provided with a bellows expansion joint 312;
  • a butterfly valve 311 is disposed at the flanges of the inlet and outlet of the radiator and the inlet and outlet of the radiator; and the water outlet filter 306 is further provided with a water system filter 310.
  • a pressure sensor and a temperature sensor are further disposed on the water pump inlet pipe 701 and the radiator outlet pipe 306.
  • the coolant in the inner cavity of the water-cooling substrate of the converter power module flows under the action of the water pump 7 to the water inlet chamber 301 of the dual-channel cross-flow radiator 3 of the cooling unit, and enters the water flow in the radiator core.
  • the upper water channel of the channel passes through the upper water channel of the radiator core and returns to the lower water channel of the radiator core through the rear return water chamber 302.
  • the cooled coolant is collected in the radiator water outlet chamber 314 and then returned to the converter through the radiator outlet pipe 306. Power module water cooled substrate.
  • the cooling oil in the transformer tank flows to the cooling chamber double-flow cross-flow radiator 3 into the oil chamber 303 under the action of the oil pump, enters the oil passage in the radiator core, and the cooled oil is discharged from the radiator.
  • the chambers 304 are collected and returned to the transformer tank through the radiator outlet pipe 308.
  • the air unit 8 adopts a voluteless centrifugal fan group, and the fan motor 801 rotates to drive the fan impeller 802 to rotate, attracting external ambient air into the air filter device 2 at the front end of the cooling unit, and the clean air flowing through the two stages is filtered to the double flow path cross flow.
  • the radiator 3, in the process of cooling the air passing through the radiator core absorbs the heat of the cooling liquid of the converter water system in the radiator water channel, and then absorbs the heat of the transformer oil in the radiator core oil passage, and then the cooling air is successively After the gradual air guiding cylinder 4, the wind casing body 5, and the air unit 8, the airflow is rotated 90 degrees under the action of the fan impeller 802, and then blown vertically to the rail surface. The cooled liquid flows back to the converter and transformer under the action of the pump to complete the cooling of the electrical components.

Landscapes

  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

A cooling unit for a traction system comprises a bearing and supporting framework (1), an air filtering apparatus (2), a radiator (3), an air guide cylinder (4), a fan box body (5), an expansion water tank (6), a water pump (7), and a fan group (7), as well as a water system pipeline, an oil system pipeline, a pressure sensor and a temperature sensor, a wire junction box (10), an electric rapid connector (9) and another part. The water system pipeline and the oil system pipeline communicate with the radiator (3), and the pressure sensor and the temperature sensor are disposed on the pipelines. An integral matched design method is used on the cooling unit; a traction transformer cooling unit and a traction converter cooling unit are integrated into one unit, and on the premise of simultaneously meeting heat radiation requirements of the traction transformer and the traction converter, the cooling unit for a traction system brings a small size, a light weight, low in noise, a compact structure, high reliability, convenient mounting, and low maintenance and repair work load.

Description

牵引系统用冷却单元  Cooling unit for traction system

技术领域 Technical field

本发明涉及换热技术领域, 具体地说是一种牵引系统用冷却单元。 背景技术  The invention relates to the field of heat exchange technology, in particular to a cooling unit for a traction system. Background technique

目前, 国内外电力动车组牵引系统中变压器布置在拖车车下设备仓内, 变 流器布置在动车车下设备仓内, 相应地, 牵引变压器冷却单元随变压器一起布 置在拖车车下设备仓内, 牵引变流器冷却单元随变流器一起布置在动车车下设 备仓内。 由于两套冷却单元分散布置, 每套冷却单元都需要独立的散热器、 风 机组、 承载支撑构架等部件, 结构不紧凑、 总体积大、 总重量重。  At present, the transformers in the traction system of electric locomotives at home and abroad are arranged in the equipment compartment of the trailer, and the converter is arranged in the equipment compartment of the locomotive. Correspondingly, the cooling unit of the traction transformer is arranged along with the transformer in the equipment compartment of the trailer. The traction converter cooling unit is arranged with the converter in the equipment compartment of the motor vehicle. Since the two cooling units are arranged in a distributed manner, each cooling unit requires separate radiators, air units, load-bearing support frames and the like, and the structure is not compact, the total volume is large, and the total weight is heavy.

随着电力动车组的发展, 牵引系统集成化更能满足列车编组灵活性的需求。 牵引系统集成化就是把牵引系统中的变压器、 变流器及冷却单元集成在一起, 用一套冷却单元同时满足牵引变压器和牵引变流器的散热要求。 发明内容  With the development of electric trains, the integration of traction systems can better meet the needs of train grouping flexibility. The integration of the traction system integrates the transformer, the converter and the cooling unit in the traction system, and simultaneously meets the heat dissipation requirements of the traction transformer and the traction converter with a single cooling unit. Summary of the invention

根据上述提出的技术问题, 本发明为了满足牵引系统集成化的需求, 同时 克服现有技术中的不足之处, 为铁路运输提供一种散热能力强、 可靠性高、 重 量轻、 体积小、 辅助功率消耗低、 噪音低、 使用维护方便, 运行性本低的牵引 系统用冷却单元。  According to the above-mentioned technical problems, the present invention overcomes the shortcomings of the prior art in order to meet the needs of the integration of the traction system, and provides a heat dissipation capability, high reliability, light weight, small volume, and auxiliary for railway transportation. Cooling unit for traction system with low power consumption, low noise, easy to use and maintain, and low running performance.

本发明采用的技术手段如下:  The technical means adopted by the present invention are as follows:

一种牵引系统用冷却单元, 包括承载支撑构架、 空气过滤装置、 散热器、 导风筒、 风机箱体、 膨胀水箱、 水泵、 风机组和固定在所述承载支撑构架上的 电气快速连接器和接线盒, 其特征在于:  A cooling unit for a traction system includes a load bearing support frame, an air filter device, a radiator, a wind guide cylinder, a wind chamber body, an expansion water tank, a water pump, a wind unit, and an electrical quick connector fixed to the load bearing support frame and Junction box, which is characterized by:

所述散热器通过散热器安装座固定在所述承载支撑构架上; 所述散热器的 前侧固定所述空气过滤装置, 所述散热器的后侧固定所述导风筒, 所述导风筒 与所述风机箱体固定, 所述风机箱体通过风机箱体安装座固定在所述承载支撑 构架上; 所述风机组包括风机电机、 安装在所述风机电机的驱动电机轴上的风 机叶轮和固定在所述风机叶轮前端的导流器, 所述风机叶轮和所述导流器设置 在所述风机箱体的容纳腔内, 所述风机电机固定在所述承载支撑构架上; 所述 膨胀水箱通过管路与所述水泵相连通, 所述膨胀水箱和所述水泵均固定在所述 承载支撑构架上。 The heat sink is fixed on the load-bearing support frame by a heat sink mount; the front side of the heat sink fixes the air filter device, the rear side of the heat sink fixes the air guide tube, and the air guide The cylinder is fixed to the wind casing body, and the wind casing body is fixed on the bearing support frame by a wind casing body mount; the fan group includes a fan motor and a fan mounted on a drive motor shaft of the fan motor An impeller and a deflector fixed to a front end of the fan impeller, the fan impeller and the deflector setting The fan motor is fixed on the bearing support frame in the accommodating cavity of the wind casing; the expansion water tank is connected to the water pump through a pipeline, and the expansion water tank and the water pump are fixed at the The load bearing support frame.

作为优选, 所述承载支撑构架包括主承载横梁、 主承载纵梁、 辅助承载横 梁、 辅助承载纵梁和立柱及用于连接立柱的连接梁, 所述主承载横梁和所述主 承载纵梁构成用于固定所述散热器和所述风机箱体的支撑框架, 所述辅助承载 横梁固定在所述主承载纵梁之间, 所述辅助承载纵梁固定在所述主承载横梁和 所述辅助承载横梁之间, 所述主承载纵梁与所述立柱固定。  Preferably, the load-bearing support frame comprises a main load-bearing beam, a main load-bearing longitudinal beam, an auxiliary load-bearing beam, an auxiliary load-bearing longitudinal beam and a column, and a connecting beam for connecting the column, wherein the main load-bearing beam and the main load-bearing longitudinal beam constitute a support frame for fixing the heat sink and the wind enclosure body, the auxiliary load beam is fixed between the main load rails, the auxiliary load rail is fixed to the main load beam and the auxiliary Between the load-bearing beams, the main load-bearing stringers are fixed to the uprights.

所述连接梁连接固定立柱主要起到加强固定油水管路的作用; 所述主承载 横梁、 所述主承载纵梁、 所述辅助承载横梁、 所述辅助承载纵梁的断面可为方 形、 U形、 几字形、 工字形、 三角形或上述几种形状的变形, 各梁可采用不同 的截面形状, 根据需要梁上可设置减重孔。  The connecting beam connecting the fixed column mainly serves to strengthen the fixed oil-water pipeline; the cross-section of the main load-bearing beam, the main load-bearing longitudinal beam, the auxiliary load-bearing beam, and the auxiliary load-bearing longitudinal beam may be square, U Shape, zigzag, I-shape, triangle or deformation of the above several shapes, each beam can adopt different cross-sectional shapes, and the weight-reducing holes can be set on the beam as needed.

上述承载支撑构架可根据实际需要, 适当增、 减上述各梁的使用, 如省去 主承载横梁, 并不局限于附图中的布置情况。  The above-mentioned load-bearing support frame can appropriately increase or decrease the use of the above-mentioned beams according to actual needs, such as omitting the main load-bearing beam, and is not limited to the arrangement in the drawings.

作为优选, 所述散热器为双流道叉流式散热器, 所述散热器包括设置在散 热器芯迎风侧的散热芯水流道和设置在出风侧的散热芯油流道, 所述散热芯水 流道和所述散热芯油流道之间设有隔离封条, 所述散热芯水流道和所述散热芯 油流道共用同一个散热器芯; 上述散热器芯迎风侧即与空气过滤装置固定的一 侧, 出风侧即为与导风筒固定的一侧;  Preferably, the heat sink is a two-flow cross-flow heat sink, and the heat sink includes a heat-dissipating core water flow passage disposed on a windward side of the radiator core and a heat-dissipating core oil flow passage disposed on the air-side side, the heat-dissipating core An isolation seal is disposed between the water flow channel and the heat dissipation core oil flow channel, and the heat dissipation core water flow channel and the heat dissipation core oil flow channel share the same radiator core; the windward side of the radiator core is fixed to the air filter device On one side, the outlet side is the side fixed to the air guide cylinder;

所述散热芯水流道的进口设有进水腔, 所述散热芯水流道的出口设有出水 腔, 所述散热芯油流道的进口设有进油腔, 所述散热芯油流道的出口设有出油 腔。 根据水流量的不同, 水流道可采用单流程、 双流程或多流程设置; 根据油 流量的不同, 油流道可采用单流程或双流程设置。 这种双流道差逆流式散热器, 利用同一散热芯的不同流道, 实现对两种液体的冷却, 散热能力强, 冷却单元 体积小、 重量轻、 结构紧凑。  The inlet of the water-dissipating core water flow channel is provided with a water inlet cavity, the outlet of the heat-dissipating core water flow channel is provided with a water outlet cavity, and the inlet of the heat-dissipating core oil flow channel is provided with an oil inlet cavity, and the heat-dissipating core oil flow channel The outlet has an oil outlet. Depending on the water flow, the water flow path can be set in a single process, in a dual process or in multiple processes; depending on the oil flow, the oil flow path can be set in a single or dual process. The dual-flow differential counterflow heat sink utilizes different flow passages of the same heat dissipating core to achieve cooling of the two liquids, and has high heat dissipation capability, and the cooling unit is small in size, light in weight, and compact in structure.

冷却液进口通过水泵进水管与所述水泵相连通, 所述水泵通过散热器进水 管与所述进水腔相连通, 所述出水腔通过散热器出水管与冷却液出口相连通; 冷却油进口通过散热器进油管与所述进油腔相连通, 所述出油腔通过散热 器出油管与冷却油出口相连通, 所述散热器进油管与所述散热器出油管之间还 设有旁通管路。  The coolant inlet is connected to the water pump through a water pump inlet pipe, and the water pump communicates with the water inlet chamber through a radiator inlet pipe, and the water outlet cavity communicates with the coolant outlet through the radiator outlet pipe; the cooling oil inlet The oil inlet pipe is connected to the oil inlet chamber through a radiator inlet pipe, and the oil discharge pipe is connected to the cooling oil outlet through a radiator oil discharge pipe, and a side is further disposed between the radiator oil inlet pipe and the radiator oil discharge pipe Through the pipeline.

作为优选, 空气过滤装置为两级空气过滤装置, 由一级粗滤器和二级精滤 器构成, 所述一级粗滤器的材质至少采用不锈钢板网、 不锈钢丝网或过滤布中 的一种, 不锈钢板网或不锈钢丝网孔截面边长或直径范围为 0.5〜5mm; 根据不 同的过滤精度要求, 选用不同等级的过滤布; 不锈钢板网、 不锈钢丝网和过滤 布采用平面形式或折叠成波紋形式; 不锈钢板网、 不锈钢丝网和过滤布可叠加 组合或采用其它组合方式。 所述精滤器滤芯采用变截面扭曲拉制型材制成或采 用中空半圆柱型拉制型材制成。 这种两级空气过滤装置, 极大地提高了过滤效 率, 减少散热器的污脏, 从而减少冷却单元散热器的清洗次数, 降低维护运用 成本; 同时, 这种两级过滤装置经过优化设计, 空气流动阻力低, 空气流通顺 畅, 冷却单元散热能力强、 辅助功率消耗低。 Preferably, the air filter device is a two-stage air filter device, which is composed of a primary filter and a secondary filter. The first grade strainer is made of at least one of a stainless steel mesh, a stainless steel mesh or a filter cloth, and the stainless steel mesh or the stainless steel mesh has a side length or a diameter of 0.5 to 5 mm; Filtration accuracy requirements, different grades of filter cloth; stainless steel mesh, stainless steel wire mesh and filter cloth in a flat form or folded into a corrugated form; stainless steel mesh, stainless steel wire mesh and filter cloth can be stacked or combined. The fine filter element is made of a variable cross-section twisted profile or a hollow semi-cylindrical drawn profile. The two-stage air filter device greatly improves the filtration efficiency, reduces the dirt of the radiator, thereby reducing the number of times of cleaning the radiator of the cooling unit, and reducing the maintenance operation cost; at the same time, the two-stage filter device is optimized, air The flow resistance is low, the air circulation is smooth, the cooling unit has a strong heat dissipation capability, and the auxiliary power consumption is low.

作为优选, 所述风机箱体采用多边形风机箱体结构, 即风机箱体在垂直于 所述风机电机的轴线的截面上, 其外部形状为八边形、 六边形、 矩形、 圆形或 上述形状的变形结构, 各边之间可设置圆弧过渡;  Preferably, the wind enclosure body adopts a polygonal wind enclosure body structure, that is, the wind enclosure body has a cross section perpendicular to an axis of the fan motor, and the outer shape thereof is an octagon, a hexagon, a rectangle, a circle or the above. The deformed structure of the shape, an arc transition can be set between each side;

所述风机箱体的下端设有出风口, 在所述风机箱体内沿进气气流方向设置 纵向分隔板, 垂直于进气气流方向设置横向分隔板; 分隔板与风机箱体之间采 用悍接、 铆接或栓接方式连接。 在横向分隔板上设置风机进气的导流器。 这种 多边形风机箱体, 可以减少空气在箱体内产生的涡旋, 降低气动噪音。  The lower end of the wind enclosure body is provided with an air outlet, a longitudinal partition plate is arranged in the air intake body direction, and a horizontal partition plate is arranged perpendicular to the intake air flow direction; between the partition plate and the wind casing body Connected by splicing, riveting or bolting. A deflector for fan air intake is provided on the lateral divider. This polygonal wind casing reduces vortex generated by air in the tank and reduces aerodynamic noise.

作为优选, 所述导风筒为渐变式导风筒, 包括进风法兰、 出风法兰和过渡 筒。 根据散热器和多边形风机箱体的具体结构设置过渡筒形状, 过渡筒可采用 渐扩变形、 渐缩变形、 渐扩和渐缩混合变形等不同变形方式。  Preferably, the air guiding cylinder is a gradual air guiding cylinder, and includes an air inlet flange, an air outlet flange and a transition cylinder. According to the specific structure of the radiator and the polygonal wind casing body, the shape of the transition cylinder is set, and the transition cylinder can adopt different deformation modes such as divergent deformation, tapered deformation, divergence and tapered mixing deformation.

作为优选, 所述膨胀水箱由异形箱体、 液位传感器、 液位仪、 压力调节阀、 快速排水阀和管接头构成; 异形箱体在保证一定的容积条件下, 可以根据冷却 单元内空间尺寸变形, 在有限的空间内实现所有设备布置, 使冷却单元结构更 紧凑。 液位传感器采用双浮球液位控制阀, 当膨胀水箱内水位下降到上水位浮 球时, 发出报警信号; 当膨胀水箱内水位下降到下水位浮球时, 发出切断信号, 有效保证了变流器功率模块内水流充分, 从而保证模块散热良好, 安全运行。  Preferably, the expansion water tank is composed of a special-shaped box body, a liquid level sensor, a liquid level meter, a pressure regulating valve, a quick drain valve and a pipe joint; and the special-shaped box body can be according to the space size of the cooling unit under a certain volume condition Deformation, all equipment arrangements are realized in a limited space, making the cooling unit structure more compact. The liquid level sensor adopts a double float liquid level control valve. When the water level in the expansion water tank drops to the upper water level float ball, an alarm signal is issued; when the water level in the expansion water tank drops to the lower water level float ball, a cutoff signal is issued, which effectively ensures the change. The water flow in the power module of the flow device is sufficient to ensure good heat dissipation and safe operation of the module.

作为优选, 所述水泵与所述承载支撑构架和 /或所述膨胀水箱与所述承载支 撑构架之间设有金属橡胶减震器, 所述金属橡胶减震器由 2套金属件与 1套橡 胶体构成, 2套金属件之间通过橡胶连接, 其中 1套金属件法兰板与所述水泵的 吊板连接, 所述水泵的吊板与所述主承载纵梁和所述辅助承载纵梁连接, 另 1 套金属件法兰板与所述水泵或所述膨胀水箱或所述风机电机连接。 此种设置有 效降低车体振动对冷却单元相关设备的影响, 保证设备寿命; 同时, 也有效防 止风机振动传递到车体上, 保证乘客的舒适性。 本发明中的水泵可采用屏蔽电 泵, 其具有大流量、 高扬程、 低噪音等优点。 Preferably, a metal rubber shock absorber is disposed between the water pump and the load bearing support frame and/or the expansion water tank and the load bearing support frame, and the metal rubber shock absorber comprises 2 sets of metal parts and 1 set. The rubber body is composed of two sets of metal parts connected by rubber, wherein one set of metal part flange plates is connected with the hanging plate of the water pump, the hanging plate of the water pump and the main load-bearing longitudinal beam and the auxiliary load-bearing longitudinal direction The beam is connected, and another set of metal flange plates is connected to the water pump or the expansion water tank or the fan motor. This kind of setting effectively reduces the influence of the vibration of the vehicle body on the equipment related to the cooling unit, and ensures the life of the equipment; The vibration of the fan is transmitted to the vehicle body to ensure passenger comfort. The water pump of the present invention can adopt a shielded electric pump, which has the advantages of large flow rate, high lift, low noise and the like.

作为优选, 所述水泵进水管、 所述散热器进水管、 所述散热器出水管、 所 述散热器进油管和所述散热器出油管上分别设有波紋膨胀节; 散热器进、 出水 口和散热器进、 出油口的法兰处均设有蝶阀; 所述散热器出水管上还设有水系 统过滤器。 根据需要设置过滤器精度, 水系统过滤器可确保水质洁净无超标杂 质, 从而保证变流器功率模块水冷基板内水流通畅, 流速均匀, 散热状态良好, 最终保证功率模块正常工作, 列车安全可靠运行。 波紋膨胀节用来补偿水系统 管路各部件制造、 安装误差, 避免系统部件产生额外的应力, 保证系统可靠性。 蝶阀的作用是当散热器发生泄漏故障时, 可以关闭蝶阀, 尽可能少损失冷却液, 方便维护, 降低维修成本。  Preferably, the water pump inlet pipe, the radiator inlet pipe, the radiator outlet pipe, the radiator inlet pipe and the radiator oil discharge pipe are respectively provided with a bellows expansion joint; the radiator inlet and the outlet A butterfly valve is arranged at the flange of the radiator inlet and outlet ports; a water system filter is also arranged on the radiator outlet pipe. According to the need to set the filter accuracy, the water system filter can ensure that the water quality is clean without excessive impurities, thus ensuring smooth flow of water in the water-cooled substrate of the converter power module, uniform flow rate, good heat dissipation, and finally ensuring the normal operation of the power module, safe and reliable operation of the train . The bellows expansion joint is used to compensate for the manufacturing and installation errors of the various components of the water system, to avoid additional stress on the system components and to ensure system reliability. The function of the butterfly valve is to close the butterfly valve when the radiator leaks, to minimize the loss of coolant, to facilitate maintenance, and to reduce maintenance costs.

作为优选, 所述水泵进水管和所述散热器出水管上还设有压力传感器和温 度传感器。 当系统压力或温度超过规定值时, 压力传感器和温度传感器将发出 报警或切断信号, 保证变流器在安全的工作条件下工作。  Preferably, the water pump inlet pipe and the radiator outlet pipe are further provided with a pressure sensor and a temperature sensor. When the system pressure or temperature exceeds the specified value, the pressure sensor and temperature sensor will give an alarm or cut off signal to ensure that the converter works under safe working conditions.

另外, 本发明所述的风机电机和水泵电机电源线可以与膨胀水箱液位传感 器信号线、 温度传感器信号线和压力传感器信号线分别与不同的连接器或接线 盒连接; 所述风机电机和水泵电机电源线也可以与膨胀水箱液位传感器信号线、 温度传感器信号线和压力传感器信号线连接到同一个连接器或接线盒内, 此时, 信号线采取有效屏蔽措施。  In addition, the fan motor and the water pump motor power line of the present invention may be connected to the expansion tank liquid level sensor signal line, the temperature sensor signal line and the pressure sensor signal line respectively to different connectors or junction boxes; the fan motor and the water pump The motor power cable can also be connected to the same connector or junction box with the expansion tank level sensor signal line, temperature sensor signal line and pressure sensor signal line. At this time, the signal line is effectively shielded.

本发明冷却单元工作时, 变流器功率模块水冷基板内腔中的冷却液在水泵 的作用下, 流向冷却单元双流道叉流式散热器进水腔, 进入散热器芯中水流道 的上部水道, 通过散热器芯上部水道后经后部的回水腔返回散热器芯下部水道, 被冷却后的冷却液在散热器出水腔汇集后通过散热器出水管返回变流器功率模 块水冷基板。 与此同时, 变压器油箱中的冷却油在油泵的作用下, 流向冷却单 元双流道叉流式散热器进油腔, 进入散热器芯中油流道, 被冷却后的油在散热 器出油腔汇集后通过管路返回变压器油箱。  When the cooling unit of the present invention is in operation, the coolant in the inner cavity of the water-cooling substrate of the converter power module flows under the action of the water pump to the inlet chamber of the cooling channel double-flow cross-flow radiator, and enters the upper channel of the water channel in the radiator core. After passing through the upper water channel of the radiator core and returning to the lower water channel of the radiator core through the back water return chamber, the cooled coolant is collected in the radiator water outlet cavity and returned to the converter power module water-cooled substrate through the radiator outlet pipe. At the same time, the cooling oil in the transformer tank flows under the action of the oil pump to the oil inlet chamber of the dual-channel cross-flow radiator of the cooling unit, enters the oil flow passage in the radiator core, and the cooled oil is collected in the radiator oil discharge chamber. After that, return to the transformer tank through the pipeline.

风机电机旋转, 驱动风机叶轮 (风机叶轮可采用离心式风机叶轮) 转动, 吸引外部环境空气进入冷却单元前端的空气过滤装置, 经两级过滤后的洁净空 气流向双流道叉流式散热器, 在冷却空气经过散热器芯的过程中, 吸收散热器 芯水流道中变流器水系统冷却液体的热量、 然后再吸收散热器芯油流道中变压 器油的热量, 冷却空气随后先后经过渐变式导风筒、 风机箱体、 风机组, 在风 机叶轮的作用下气流旋转 90度后垂直吹向轨面。 被冷却后的液体在泵的作用下 流回变流器和变压器, 完成对电器元件的冷却。 The fan motor rotates, driving the fan impeller (the fan impeller can adopt the centrifugal fan impeller) to rotate, attracting the external ambient air into the air filter device at the front end of the cooling unit, and the clean air flowing through the two stages flows to the double-flow cross-flow radiator. During the process of cooling air passing through the radiator core, the heat of the cooling liquid of the converter water system in the radiator core water channel is absorbed, and then the heat of the transformer oil in the radiator core oil passage is absorbed, and the cooling air is then passed through the gradual air guiding cylinder. , wind chassis, wind unit, in the wind Under the action of the impeller, the airflow is rotated 90 degrees and then blown vertically to the rail surface. The cooled liquid flows back to the converter and transformer under the action of the pump to complete the cooling of the electrical components.

本发明中提供的风机组可选用无蜗壳离心风机组, 由上述的导流器、 风机 叶轮、 风机电机和连接件构成, 离心风机叶轮采用大圆弧形前盘、 后弯式叶片 和后盘经悍接而成, 气流量大、 效率高、 噪音低、 可靠性高。  The fan group provided by the invention can be selected from a voluteless centrifugal fan set, which is composed of the above-mentioned deflector, fan impeller, fan motor and connecting piece, and the centrifugal fan impeller adopts a large arc-shaped front plate, a rear curved blade and a rear plate. It is connected by splicing, with high air flow, high efficiency, low noise and high reliability.

本发明根据需要可增减上述各部件, 也可改变各部件之间的连接方式和位 置。  The present invention can increase or decrease the above-described components as needed, and can also change the connection manner and position between the components.

较现有技术相比, 本发明冷却单元中重量较重的主要部件, 如散热器、 风 机箱体、 风机电机等各自独立与承载支撑构架相连接, 使风机箱体部不承载, 同时减少了电机振动向风机箱体的直接传递, 可防止风机箱体开裂的故障。 另 外, 散热器进油管路和出油管路之间设置的旁通管路, 使整个油路系统压力损 失与油泵扬程合理匹配, 保证油系统总的油流量在设计允许的范围内, 从而确 保变压器内油流动满足散热要求。  Compared with the prior art, the heavy components of the cooling unit of the present invention, such as the radiator, the wind casing body, and the fan motor, are independently connected to the supporting support frame, so that the body of the wind casing is not carried, and the wind body is reduced. The direct transmission of motor vibration to the wind casing prevents the cracking of the wind casing. In addition, the bypass line between the radiator inlet and outlet lines ensures that the pressure loss of the entire oil system is properly matched with the pump head, ensuring that the total oil flow of the oil system is within the design allowable range, thus ensuring the transformer. The internal oil flow meets the heat dissipation requirements.

本发明的冷却单元可应用于集成式牵引系统内, 本发明的冷却单元采用整 体配套设计方法, 将牵引变压器冷却单元和牵引变流器冷却单元集成在同一个 单元内, 在同时满足牵引变压器、 牵引变流器散热要求的前提下, 体积小、 重 量轻、 噪音低、 结构紧凑、 可靠性高、 安装方便、 维护维修工作量小。 这些特 点, 为轨道交通移动装备冷却系统提供了一种新的技术。 附图说明  The cooling unit of the present invention can be applied to an integrated traction system. The cooling unit of the present invention adopts an overall matching design method, and integrates the traction transformer cooling unit and the traction converter cooling unit in the same unit, and simultaneously satisfies the traction transformer, Under the premise of heat dissipation requirements of the traction converter, it is small in size, light in weight, low in noise, compact in structure, high in reliability, easy to install, and small in maintenance and repair work. These features provide a new technology for rail transit mobile equipment cooling systems. DRAWINGS

下面结合附图和具体实施方式对本发明作进一歩详细的说明。  The present invention will be further described in detail below in conjunction with the drawings and specific embodiments.

图 1是本发明的结构示意图 I 。  BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic view of the structure of the present invention I.

图 2是本发明的结构示意图 II。  Figure 2 is a schematic view II of the structure of the present invention.

图 3是本发明的左视图。  Figure 3 is a left side view of the present invention.

图中: 1、 承载支撑构架 101、 主承载横梁 102、 主承载纵梁 103、 辅助承 载横梁 104、 辅助承载纵梁 105、 立柱 2、 空气过滤装置 3、 散热器 301、 进 水腔 302、 回水腔 303、 进油腔 304、 出油腔 305、 散热器进水管 306、 散热 器出水管 307、 散热器进油管 308、 散热器出油管 309、 旁通管路 310、 水系 统过滤器 311、 蝶阀 312、 波紋膨胀节 313、 散热器安装座 314、 出水腔 4、 导风筒 5、 风机箱体 501、 风机箱体安装座 6、 膨胀水箱 7、 水泵 701、 水泵 进水管 702、 金属橡胶减震器 8、 风机组 801、 风机电机 802、 风机叶轮 803、 导流器 9、 电气快速连接器 10、 接线盒; In the figure: 1. Bearing support frame 101, main load beam 102, main load rail 103, auxiliary load beam 104, auxiliary load rail 105, column 2, air filter device 3, radiator 301, water inlet chamber 302, back The water chamber 303, the oil inlet chamber 304, the oil outlet chamber 305, the radiator inlet pipe 306, the radiator outlet pipe 307, the radiator inlet pipe 308, the radiator outlet pipe 309, the bypass pipe 310, the water system filter 311, Butterfly valve 312, bellows expansion joint 313, radiator mount 314, water outlet chamber 4, air guide cylinder 5, wind chamber body 501, wind chamber body mount 6, expansion water tank 7, water pump 701, water pump inlet pipe 702, metal rubber minus Shock absorber 8, wind unit 801, fan motor 802, fan impeller 803, a deflector 9, an electrical quick connector 10, a junction box;

A、 冷却液进口 B、 冷却液出口 C、 冷却油进口 D、 冷却油出口 E、 进气 气流方向 F、 出风口 具体实施方式  A. Coolant inlet B, coolant outlet C, cooling oil inlet D, cooling oil outlet E, intake air flow direction F, air outlet Specific implementation

如图 1至图 3所示, 一种牵引系统用冷却单元, 包括承载支撑构架 1、 空气 过滤装置 2、 散热器 3、 导风筒 4、 风机箱体 5、 膨胀水箱 6、 水泵 7、 风机组 8 和固定在所述承载支撑构架 1上的电气快速连接器 9和接线盒 10。  As shown in FIG. 1 to FIG. 3, a cooling unit for a traction system includes a supporting support frame 1, an air filtering device 2, a radiator 3, an air guiding cylinder 4, a wind casing body 5, an expansion water tank 6, a water pump 7, and a wind. The unit 8 and the electrical quick connector 9 and the junction box 10 are fixed to the carrying support frame 1.

所述承载支撑构架 1包括 2个主承载横梁 101、 2个主承载纵梁 102、 1个 辅助承载横梁 103、 1个辅助承载纵梁 104和 4个用于保证冷却单元强度的立柱 105 , 所述主承载横梁 101和所述主承载纵梁 102构成用于固定所述散热器 3和 所述风机箱体 5的矩形的支撑框架, 所述辅助承载横梁 103固定在主承载纵梁 102之间,所述辅助承载纵梁 104固定在所述主承载横梁 101和所述辅助承载横 梁 103之间, 所述主承载纵梁 102与所述立柱 105固定, 2个立柱 105之间还连 接有用于加强固定油水管路的连接梁, 如图 1所示, 电气快速连接器 9和接线 盒 10固定在所述立柱 105上。  The load-bearing support frame 1 comprises two main load-bearing beams 101, two main load-bearing longitudinal beams 102, one auxiliary load-bearing beam 103, one auxiliary load-bearing longitudinal beam 104 and four columns 105 for ensuring the strength of the cooling unit. The main load-bearing beam 101 and the main load-bearing longitudinal beam 102 constitute a rectangular support frame for fixing the heat sink 3 and the wind box body 5, and the auxiliary load-bearing beam 103 is fixed between the main load-bearing longitudinal beams 102 The auxiliary load-bearing longitudinal beam 104 is fixed between the main load-bearing beam 101 and the auxiliary load-bearing beam 103. The main load-bearing longitudinal beam 102 is fixed to the vertical column 105, and the two vertical columns 105 are also connected between The connecting beam of the fixed oil-water pipe is strengthened. As shown in FIG. 1, the electrical quick connector 9 and the junction box 10 are fixed to the column 105.

所述空气过滤装置 2为两级空气过滤装置, 由一级粗滤器和二级精滤器构 成, 所述一级粗滤器的材质采用直径为 lmm的波紋式不锈钢板网; 所述精滤器 滤芯采用变截面扭曲铝制型材拉制制成。  The air filter device 2 is a two-stage air filter device, which is composed of a primary filter and a secondary fine filter. The primary filter is made of a corrugated stainless steel mesh having a diameter of 1 mm; the fine filter is used. The cross-section twisted aluminum profile is drawn.

所述散热器 3为双流道叉流式散热器, 所述散热器 3包括设置在散热器芯 迎风侧的散热芯水流道和设置在出风侧的散热芯油流道, 所述散热芯水流道和 所述散热芯油流道之间设有隔离封条, 所述散热芯水流道和所述散热芯油流道 共用同一个散热器芯; 所述散热芯水流道的进口设有进水腔 301, 所述散热芯水 流道的出口设有出水腔 314, 所述散热芯油流道的进口设有进油腔 303, 所述散 热芯油流道的出口设有出油腔 304;  The heat sink 3 is a dual-flow cross-flow heat sink, and the heat sink 3 includes a heat-dissipating core water flow passage disposed on the windward side of the radiator core and a heat-dissipating core oil flow passage disposed on the air-side side, the heat-dissipating core water flow An isolation seal is disposed between the channel and the heat dissipating core oil flow passage, and the heat dissipating core water flow path and the heat dissipating core oil flow path share the same radiator core; and the inlet of the heat dissipating core water flow channel is provided with a water inlet chamber 301, the outlet of the heat-dissipating core water flow channel is provided with a water outlet chamber 314, the inlet of the heat-dissipating core oil flow channel is provided with an oil inlet chamber 303, and the outlet of the heat-dissipating core oil flow channel is provided with an oil outlet chamber 304;

冷却液进口 A通过水泵进水管 701与所述水泵 7相连通, 所述水泵 7通过 散热器进水管 305与所述进水腔 301相连通, 所述出水腔 314通过散热器出水 管 306与冷却液出口 B相连通;  The coolant inlet A communicates with the water pump 7 through a water pump inlet pipe 701, and the water pump 7 communicates with the water inlet chamber 301 through a radiator inlet pipe 305, and the water outlet chamber 314 passes through the radiator outlet pipe 306 and is cooled. The liquid outlet B is connected to each other;

冷却油进口 C通过散热器进油管 307与所述进油腔 303相连通, 所述出油 腔 304通过散热器出油管 308与冷却油出口 D相连通, 所述散热器进油管 307 与所述散热器出油管 308之间还设有旁通管路 309。 所述导风筒 4为渐变式导风筒, 包括进风法兰、 出风法兰和过渡筒。 The cooling oil inlet C communicates with the oil inlet chamber 303 through a radiator inlet pipe 307, and the oil outlet chamber 304 communicates with the cooling oil outlet D through a radiator oil outlet pipe 308, the radiator inlet pipe 307 and the A bypass line 309 is also provided between the radiator oil discharge pipes 308. The air guiding cylinder 4 is a gradual air guiding cylinder, and includes an air inlet flange, an air outlet flange and a transition tube.

所述风机箱体 5在垂直于所述风机电机 801 的轴线的截面上, 其外部形状 为八边形、 六边形、 矩形、 圆形或上述形状的变形结构, 各边之间可设置圆弧 过渡; 所述风机箱体 5的下端设有出风口 F,在所述风机箱体 5内沿进气气流方 向 E设置纵向分隔板, 垂直于进气气流方向设置横向分隔板, 所述导流器 803 设置在所述横向分隔板上。  The wind chamber body 5 is in a cross section perpendicular to the axis of the fan motor 801, and its outer shape is an octagonal shape, a hexagonal shape, a rectangular shape, a circular shape or a deformed structure of the above shape, and a circle may be disposed between each side Arc-transition; the lower end of the wind casing body 5 is provided with an air outlet F, and a longitudinal partition plate is arranged in the air-flow direction E in the wind-chamber body 5, and a horizontal partition plate is arranged perpendicular to the direction of the intake air flow. The deflector 803 is disposed on the lateral partition plate.

所述膨胀水箱 6 由异形箱体、 液位传感器、 液位仪、 压力调节阀、 快速排 水阀和管接头构成; 液位传感器采用双浮球液位控制阀, 当膨胀水箱 6 内水位 下降到上水位浮球时, 发出报警信号; 当膨胀水箱 6 内水位下降到下水位浮球 时, 发出切断信号。  The expansion water tank 6 is composed of a special-shaped box body, a liquid level sensor, a liquid level meter, a pressure regulating valve, a quick drain valve and a pipe joint; the liquid level sensor adopts a double float liquid level control valve, when the water level in the expansion water tank 6 drops to When the water level floats, an alarm signal is issued; when the water level in the expansion tank 6 drops to the lower level float, a cutoff signal is issued.

所述散热器 3通过散热器安装座 313固定在所述承载支撑构架 1的主承载 纵梁 102上; 所述散热器 3的前侧固定所述空气过滤装置 2, 所述散热器 3的后 侧固定所述导风筒 4, 所述导风筒 4与所述风机箱体 5固定, 所述风机箱体 5通 过风机箱体安装座 501固定在所述承载支撑构架 1的主承载纵梁 102上; 所述 风机组 8包括风机电机 801、安装在所述风机电机 801的驱动电机轴上的风机叶 轮 802和固定在所述风机叶轮 802前端的导流器 803,所述风机叶轮 802和所述 导流器 803设置在所述风机箱体 5的容纳腔内, 所述风机电机 801固定在所述 承载支撑构架 1的辅助承载横梁 103上;所述膨胀水箱 6通过管路与所述水泵 7 相连通, 所述膨胀水箱 6和所述水泵 7均固定在所述承载支撑构架 1上。 所述 水泵 7与所述承载支撑构架 1、所述膨胀水箱 6与所述承载支撑构架 1之间均设 有金属橡胶减震器 702,所述金属橡胶减震器 702由 2套金属件与 1套橡胶体构 成, 2套金属件之间通过橡胶连接, 其中 1套金属件法兰板与所述水泵 7的吊板 连接, 所述水泵 7的吊板与所述主承载纵梁 102和所述辅助承载纵梁 104连接, 另 1套金属件法兰板与所述水泵 7或所述膨胀水箱 6或所述风机电机 801连接。  The heat sink 3 is fixed on the main load rails 102 of the load-bearing support frame 1 through a radiator mount 313; the front side of the heat sink 3 fixes the air filter device 2, and the rear of the heat sink 3 The air guiding cylinder 4 is fixed to the side, the air guiding cylinder 4 is fixed to the wind casing body 5, and the wind casing body 5 is fixed to the main bearing longitudinal beam of the supporting support frame 1 by the wind casing body mounting seat 501. The fan unit 8 includes a fan motor 801, a fan impeller 802 mounted on a drive motor shaft of the fan motor 801, and a deflector 803 fixed to a front end of the fan impeller 802, the fan impeller 802 and The deflector 803 is disposed in the accommodating cavity of the wind casing body 5, and the fan motor 801 is fixed on the auxiliary load beam 103 of the load bearing support frame 1; the expansion water tank 6 passes through the pipeline and the The water pump 7 is in communication, and the expansion water tank 6 and the water pump 7 are both fixed to the load-bearing support frame 1. A metal rubber shock absorber 702 is disposed between the water pump 7 and the load bearing support frame 1, the expansion water tank 6, and the load bearing support frame 1. The metal rubber shock absorber 702 is composed of 2 sets of metal parts and 1 set of rubber body, 2 sets of metal parts are connected by rubber, wherein 1 set of metal piece flange plates are connected with the hanging plate of the water pump 7, the hanging plate of the water pump 7 and the main load-bearing longitudinal beam 102 and The auxiliary load rails 104 are connected, and the other set of metal flange plates are connected to the water pump 7 or the expansion water tank 6 or the fan motor 801.

其中,所述水泵进水管 701、所述散热器进水管 305、所述散热器出水管 306、 所述散热器进油管 307和所述散热器出油管 308上分别设有波紋膨胀节 312;散 热器进、 出水口和散热器进、 出油口的法兰处均设有蝶阀 311 ; 所述散热器出水 管 306上还设有水系统过滤器 310。 所述水泵进水管 701和所述散热器出水管 306上还设有压力传感器和温度传感器。  Wherein, the water pump inlet pipe 701, the radiator inlet pipe 305, the radiator outlet pipe 306, the radiator inlet pipe 307 and the radiator oil discharge pipe 308 are respectively provided with a bellows expansion joint 312; A butterfly valve 311 is disposed at the flanges of the inlet and outlet of the radiator and the inlet and outlet of the radiator; and the water outlet filter 306 is further provided with a water system filter 310. A pressure sensor and a temperature sensor are further disposed on the water pump inlet pipe 701 and the radiator outlet pipe 306.

冷却单元工作时, 变流器功率模块水冷基板内腔中的冷却液在水泵 7 的作 用下, 流向冷却单元双流道叉流式散热器 3的进水腔 301, 进入散热器芯中水流 道的上部水道, 通过散热器芯上部水道后经后部的回水腔 302返回散热器芯下 部水道, 被冷却后的冷却液在散热器出水腔 314汇集后通过散热器出水管 306 返回变流器功率模块水冷基板。 与此同时, 变压器油箱中的冷却油在油泵的作 用下,流向冷却单元双流道叉流式散热器 3进油腔 303,进入散热器芯中油流道, 被冷却后的油在散热器出油腔 304汇集后通过散热器出油管 308返回变压器油 箱。 When the cooling unit is working, the coolant in the inner cavity of the water-cooling substrate of the converter power module flows under the action of the water pump 7 to the water inlet chamber 301 of the dual-channel cross-flow radiator 3 of the cooling unit, and enters the water flow in the radiator core. The upper water channel of the channel passes through the upper water channel of the radiator core and returns to the lower water channel of the radiator core through the rear return water chamber 302. The cooled coolant is collected in the radiator water outlet chamber 314 and then returned to the converter through the radiator outlet pipe 306. Power module water cooled substrate. At the same time, the cooling oil in the transformer tank flows to the cooling chamber double-flow cross-flow radiator 3 into the oil chamber 303 under the action of the oil pump, enters the oil passage in the radiator core, and the cooled oil is discharged from the radiator. The chambers 304 are collected and returned to the transformer tank through the radiator outlet pipe 308.

风机组 8采用无蜗壳式离心风机组, 风机电机 801旋转, 驱动风机叶轮 802 转动, 吸引外部环境空气进入冷却单元前端的空气过滤装置 2, 经两级过滤后的 洁净空气流向双流道叉流式散热器 3, 在冷却空气经过散热器芯的过程中, 吸收 散热器芯水流道中变流器水系统冷却液体的热量、 然后再吸收散热器芯油流道 中变压器油的热量, 冷却空气随后先后经过渐变式导风筒 4、 风机箱体 5、 风机 组 8, 在风机叶轮 802的作用下气流旋转 90度后垂直吹向轨面。 被冷却后的液 体在泵的作用下流回变流器和变压器, 完成对电器元件的冷却。  The air unit 8 adopts a voluteless centrifugal fan group, and the fan motor 801 rotates to drive the fan impeller 802 to rotate, attracting external ambient air into the air filter device 2 at the front end of the cooling unit, and the clean air flowing through the two stages is filtered to the double flow path cross flow. The radiator 3, in the process of cooling the air passing through the radiator core, absorbs the heat of the cooling liquid of the converter water system in the radiator water channel, and then absorbs the heat of the transformer oil in the radiator core oil passage, and then the cooling air is successively After the gradual air guiding cylinder 4, the wind casing body 5, and the air unit 8, the airflow is rotated 90 degrees under the action of the fan impeller 802, and then blown vertically to the rail surface. The cooled liquid flows back to the converter and transformer under the action of the pump to complete the cooling of the electrical components.

以上所述, 仅为本发明较佳的具体实施方式, 但本发明的保护范围并不局 限于此, 任何熟悉本技术领域的技术人员在本发明揭露的技术范围内, 根据本 发明的技术方案及其发明构思加以等同替换或改变, 都应涵盖在本发明的保护 范围之内。  The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, and any technical person skilled in the art within the technical scope disclosed by the present invention, the technical solution according to the present invention Equivalent substitutions or modifications of the inventive concept are intended to be included within the scope of the invention.

Claims

权 利 要 求 书 Claims 1、 一种牵引系统用冷却单元, 包括承载支撑构架(1)、 空气过滤装置(2)、 散热器 (3)、 导风筒 (4)、 风机箱体 (5)、 膨胀水箱 (6)、 水泵 (7)、 风机组1. A cooling unit for a traction system, comprising a supporting support frame (1), an air filtering device (2), a radiator (3), a wind guiding cylinder (4), a wind casing body (5), an expansion water tank (6) , water pump (7), air unit (8)和固定在所述承载支撑构架(1)上的电气快速连接器(9)和接线盒(10), 其特征在于: (8) and an electrical quick connector (9) and a junction box (10) fixed to the carrying support frame (1), characterized in that: 所述散热器 (3) 通过散热器安装座 (313) 固定在所述承载支撑构架 (1) 上; 所述散热器 (3) 的前侧固定所述空气过滤装置 (2), 所述散热器 (3) 的 后侧固定所述导风筒 (4), 所述导风筒 (4) 与所述风机箱体 (5) 固定, 所述 风机箱体 (5) 通过风机箱体安装座 (501) 固定在所述承载支撑构架 (1) 上; 所述风机组 (8) 包括风机电机 (801)、 安装在所述风机电机 (801) 的驱动电 机轴上的风机叶轮 (802) 和固定在所述风机叶轮 (802) 前端的导流器 (803), 所述风机叶轮 (802) 和所述导流器 (803) 设置在所述风机箱体 (5) 的容纳腔 内, 所述风机电机(801) 固定在所述承载支撑构架(1)上; 所述膨胀水箱(6) 通过管路与所述水泵 (7) 相连通, 所述膨胀水箱 (6) 和所述水泵 (7) 均固定 在所述承载支撑构架 (1) 上。  The heat sink (3) is fixed on the load bearing support frame (1) through a heat sink mount (313); the air filter device (2) is fixed on a front side of the heat sink (3), the heat dissipation The air guiding cylinder (4) is fixed to the rear side of the device (3), the air guiding cylinder (4) is fixed to the wind casing body (5), and the wind casing body (5) passes through the wind casing body mount (501) fixed to the load bearing support frame (1); the fan unit (8) includes a fan motor (801), a fan impeller (802) mounted on a drive motor shaft of the fan motor (801), and a deflector (803) fixed to a front end of the fan impeller (802), the fan impeller (802) and the deflector (803) being disposed in a receiving cavity of the wind casing body (5) The fan motor (801) is fixed on the load bearing support frame (1); the expansion water tank (6) is connected to the water pump (7) through a pipeline, the expansion water tank (6) and the water pump ( 7) Both are fixed on the load-bearing support frame (1). 2、 根据权利要求 1所述的牵引系统用冷却单元, 其特征在于: 所述承载支 撑构架(1)包括主承载横梁(101)、 主承载纵梁(102)、 辅助承载横梁(103)、 辅助承载纵梁 (104) 和立柱 (105) 及用于连接立柱 (105) 的连接梁, 所述主 承载横梁 (101) 和所述主承载纵梁 (102) 构成用于固定所述散热器 (3) 和所 述风机箱体 (5) 的支撑框架, 所述辅助承载横梁 (103) 固定在所述主承载纵 梁 (102) 之间, 所述辅助承载纵梁 (104) 固定在所述主承载横梁 (101) 和所 述辅助承载横梁(103)之间, 所述主承载纵梁(102)与所述立柱(105) 固定。 2. The cooling unit for a traction system according to claim 1, wherein: the load bearing support frame (1) comprises a main load beam (101), a main load rail (102), an auxiliary load beam (103), An auxiliary load bearing longitudinal beam (104) and a vertical column (105) and a connecting beam for connecting the vertical column (105), the main load bearing beam (101) and the main load bearing longitudinal beam (102) are configured to fix the heat sink (3) and a support frame of the wind enclosure (5), the auxiliary load beam (103) is fixed between the main load rails (102), and the auxiliary load rail (104) is fixed at the Between the main load beam (101) and the auxiliary load beam (103), the main load rail (102) is fixed to the column (105). 3、 根据权利要求 1所述的牵引系统用冷却单元, 其特征在于: 所述散热器 (3) 为双流道叉流式散热器, 所述散热器 (3) 包括设置在散热器芯迎风侧的 散热芯水流道和设置在出风侧的散热芯油流道, 所述散热芯水流道和所述散热 芯油流道之间设有隔离封条, 所述散热芯水流道和所述散热芯油流道共用同一 个散热器芯; 3. The cooling unit for a traction system according to claim 1, wherein: the radiator (3) is a two-flow cross-flow radiator, and the radiator (3) is disposed on a windward side of the radiator core. a heat dissipating core water flow channel and a heat dissipating core oil flow path disposed on the air outlet side, wherein the heat dissipating core water flow path and the heat dissipating core oil flow path are provided with an isolating seal, the heat dissipating core water flow path and the heat dissipating core The oil flow channels share the same radiator core; 所述散热芯水流道的进口设有进水腔 (301), 所述散热芯水流道的出口设 有出水腔 (314), 所述散热芯油流道的进口设有进油腔 (303 ), 所述散热芯油 流道的出口设有出油腔 (304); The inlet of the heat dissipating core water channel is provided with a water inlet chamber (301), and the outlet of the heat dissipating core water channel is provided There is a water outlet (314), an inlet of the heat dissipation core oil passage is provided with an oil inlet chamber (303), and an outlet of the heat dissipation core oil passage is provided with an oil discharge chamber (304); 冷却液进口 (A)通过水泵进水管 (701 ) 与所述水泵 (7)相连通, 所述水 泵(7)通过散热器进水管(305 )与所述进水腔(301 )相连通,所述出水腔(314) 通过散热器出水管 (306) 与冷却液出口 (B) 相连通;  The coolant inlet (A) is in communication with the water pump (7) through a water pump inlet pipe (701), and the water pump (7) is connected to the water inlet chamber (301) through a radiator inlet pipe (305). The water chamber (314) is connected to the coolant outlet (B) through the radiator outlet pipe (306); 冷却油进口 (C) 通过散热器进油管 (307) 与所述进油腔 (303 ) 相连通, 所述出油腔(304)通过散热器出油管 (308) 与冷却油出口 (D)相连通, 所述 散热器进油管 (307) 与所述散热器出油管 (308) 之间还设有旁通管路 (309)。  The cooling oil inlet (C) is in communication with the oil inlet chamber (303) through a radiator inlet pipe (307), and the oil discharge chamber (304) is connected to the cooling oil outlet (D) through a radiator oil outlet pipe (308) A bypass line (309) is further disposed between the radiator inlet pipe (307) and the radiator oil outlet pipe (308). 4、 根据权利要求 1所述的牵引系统用冷却单元, 其特征在于: 空气过滤装 置 (2) 为两级空气过滤装置, 由一级粗滤器和二级精滤器构成, 所述一级粗滤 器的材质至少采用不锈钢板网、 不锈钢丝网或过滤布中的一种, 不锈钢板网或 不锈钢丝网孔截面边长或直径范围为 0.5〜5mm; 不锈钢板网、 不锈钢丝网和过 滤布采用平面形式或波紋形式; 所述精滤器滤芯采用变截面扭曲拉制型材制成 或采用中空半圆柱型拉制型材制成。 4. The cooling unit for a traction system according to claim 1, wherein: the air filtering device (2) is a two-stage air filtering device, and is composed of a primary primary filter and a secondary fine filter, the primary primary filter. The material is at least one of stainless steel mesh, stainless steel mesh or filter cloth. The length or diameter of the stainless steel mesh or stainless steel wire mesh is 0.5~5mm; the stainless steel mesh, stainless steel mesh and filter cloth are flat. Form or corrugated form; the fine filter element is made of a variable cross-section twisted profile or a hollow semi-cylindrical drawn profile. 5、 根据权利要求 1所述的牵引系统用冷却单元, 其特征在于: 所述风机箱 体 (5 ) 在垂直于所述风机电机 (801 ) 的轴线的截面上, 其外部形状为八边形、 六边形、 矩形、 圆形或上述形状的变形结构, 各边之间可设置圆弧过渡; The cooling unit for a traction system according to claim 1, characterized in that: the wind casing body (5) has an outer shape of an octagonal shape on a section perpendicular to an axis of the fan motor (801) a hexagonal shape, a rectangle, a circle, or a deformed structure of the above shape, and an arc transition may be set between each side; 所述风机箱体 (5 ) 的下端设有出风口 (F) , 在所述风机箱体 (5 ) 内沿进 气气流方向 (E) 设置纵向分隔板, 垂直于进气气流方向设置横向分隔板, 所述 导流器 (803 ) 设置在所述横向分隔板上。  The lower end of the wind casing body (5) is provided with an air outlet (F), and a longitudinal partition plate is arranged in the air casing body (5) along the direction of the intake air flow (E), and the horizontal direction is perpendicular to the direction of the intake air flow. A partition plate, the deflector (803) is disposed on the lateral partition plate. 6、 根据权利要求 1所述的牵引系统用冷却单元, 其特征在于: 所述导风筒 (4) 为渐变式导风筒, 包括进风法兰、 出风法兰和过渡筒。 6. The cooling unit for a traction system according to claim 1, wherein: the air guiding cylinder (4) is a gradual air guiding cylinder, and includes an air inlet flange, an air outlet flange and a transition tube. 7、 根据权利要求 1所述的牵引系统用冷却单元, 其特征在于: 所述膨胀水 箱 (6) 由异形箱体、 液位传感器、 液位仪、 压力调节阀、 快速排水阀和管接头 构成; 液位传感器采用双浮球液位控制阀, 当膨胀水箱 (6) 内水位下降到上水 位浮球时, 发出报警信号; 当膨胀水箱 (6) 内水位下降到下水位浮球时, 发出 切断信号。 8、根据权利要求 2所述的牵引系统用冷却单元,其特征在于:所述水泵(7) 与所述承载支撑构架(1)和 /或所述膨胀水箱(6) 与所述承载支撑构架(1)之 间设有金属橡胶减震器 (702), 所述金属橡胶减震器 (702) 由 2套金属件与 1 套橡胶体构成, 2套金属件之间通过橡胶连接, 其中 1套金属件法兰板与所述水 泵 (7) 的吊板连接, 所述水泵 (7) 的吊板与所述主承载纵梁 (102) 和所述辅 助承载纵梁 (104) 连接, 另 1 套金属件法兰板与所述水泵 (7) 或所述膨胀水 箱 (6) 或所述风机电机 (801) 连接。 7. The cooling unit for a traction system according to claim 1, wherein: said expansion water tank (6) is composed of a shaped box, a liquid level sensor, a liquid level meter, a pressure regulating valve, a quick drain valve and a pipe joint. The liquid level sensor adopts a double float liquid level control valve. When the water level in the expansion water tank (6) drops to the upper water level float, an alarm signal is issued; when the water level in the expansion water tank (6) drops to the lower water level float, it is issued. Cut off the signal. The cooling unit for a traction system according to claim 2, characterized in that the water pump (7) and the load-bearing support frame (1) and/or the expansion water tank (6) and the load-bearing support frame (1) A metal rubber shock absorber (702) is provided between the two sets of metal parts and one set of rubber body, and two sets of metal parts are connected by rubber, wherein A set of metal flange plates is connected to the suspension plate of the water pump (7), and a lifting plate of the water pump (7) is connected to the main load rail (102) and the auxiliary load rail (104), A set of metal flange plates is connected to the water pump (7) or the expansion water tank (6) or the fan motor (801). 9、 根据权利要求 1所述的牵引系统用冷却单元, 其特征在于: 所述水泵进 水管 (701)、 所述散热器进水管 (305)、 所述散热器出水管 (306)、 所述散热 器进油管 (307) 和所述散热器出油管 (308) 上分别设有波紋膨胀节 (312); 散热器进、 出水口和散热器进、 出油口的法兰处均设有蝶阀 (311); 所述散热 器出水管 (306) 上还设有水系统过滤器 (310)。 9. The cooling unit for a traction system according to claim 1, wherein: said water pump inlet pipe (701), said radiator inlet pipe (305), said radiator outlet pipe (306), said A bellows expansion joint (312) is respectively disposed on the radiator inlet pipe (307) and the radiator oil outlet pipe (308); a butterfly valve is arranged at the flange of the radiator inlet and outlet ports and the radiator inlet and outlet ports (311); a water system filter (310) is further disposed on the radiator outlet pipe (306). 10、 根据权利要求 1 所述的牵引系统用冷却单元, 其特征在于: 所述水泵 进水管 (701) 和所述散热器出水管 (306) 上还设有压力传感器和温度传感器。 10. The cooling unit for a traction system according to claim 1, wherein: the water pump inlet pipe (701) and the radiator outlet pipe (306) are further provided with a pressure sensor and a temperature sensor.
PCT/CN2013/087474 2013-05-30 2013-11-20 Cooling unit for traction system Ceased WO2014190688A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201310211507.7 2013-05-30
CN201310211507.7A CN103253277B (en) 2013-05-30 2013-05-30 Traction system cooling unit

Publications (1)

Publication Number Publication Date
WO2014190688A1 true WO2014190688A1 (en) 2014-12-04

Family

ID=48957584

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2013/087474 Ceased WO2014190688A1 (en) 2013-05-30 2013-11-20 Cooling unit for traction system

Country Status (2)

Country Link
CN (1) CN103253277B (en)
WO (1) WO2014190688A1 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113497524A (en) * 2020-03-18 2021-10-12 株洲中车时代电气股份有限公司 Cooling system for mine car
CN114312868A (en) * 2022-02-08 2022-04-12 湖南联诚轨道装备有限公司 Redundant cooling tower for rail transit vehicle
WO2025235273A1 (en) 2024-05-09 2025-11-13 Caterpillar Inc. Cooling system for power electronic systems

Families Citing this family (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103253277B (en) * 2013-05-30 2016-03-30 中国北车集团大连机车研究所有限公司 Traction system cooling unit
CN103646752B (en) * 2013-12-18 2016-01-27 中国北车集团大连机车研究所有限公司 Intercity motor train unit traction transformer cooling system
CN104201901B (en) * 2014-09-24 2017-02-01 中国北车集团大连机车研究所有限公司 Cooling unit for traction converter
CN104252946B (en) * 2014-09-25 2017-01-11 中国北车集团大连机车研究所有限公司 Cooling unit for traction transformers
DE102014222914A1 (en) * 2014-11-11 2016-05-12 Waggonbau Graaff Gmbh Brake module for a railway carriage and railway carriage
CN105109499A (en) * 2015-09-11 2015-12-02 中国北车集团大连机车研究所有限公司 Top-mounted water cooling device for power distributed type diesel multiple unit
CN105119005A (en) * 2015-09-11 2015-12-02 中国北车集团大连机车研究所有限公司 Cooling device used for hydrogen cell railway vehicle
CN105197025B (en) * 2015-11-05 2017-08-08 中国北车集团大连机车研究所有限公司 Electric locomotive shared by multiple systems cooling tower
CN105957694A (en) * 2016-05-12 2016-09-21 无锡金鑫集团股份有限公司 Train tractor cooling system
CN107592780B (en) * 2017-10-31 2023-10-31 湖南联诚轨道装备有限公司 Cooling device for high-speed motor train unit
CN108447657B (en) * 2018-03-08 2024-03-12 株洲联诚集团控股股份有限公司 Overhead multi-channel air inlet parallel radiating motor train unit traction transformer cooling device
CN112342980A (en) * 2019-08-09 2021-02-09 河南森源重工有限公司 A cleaning vehicle and its fan-radiator module
CN110809392B (en) * 2019-11-30 2024-08-06 湖南联诚轨道装备有限公司 Motor train unit cooling device with lateral air inlet and outlet
CN110843817B (en) * 2019-12-16 2024-06-18 中车大连机车研究所有限公司 Water cooling device for permanent magnet direct-drive system of urban rail vehicle
CN113451609B (en) * 2020-03-25 2025-06-06 北京亿华通科技股份有限公司 Fuel cell heat dissipation integrated device
CN111391872B (en) * 2020-04-15 2024-06-04 中车大连机车研究所有限公司 Fuel tank for internal combustion shunting locomotive
CN111504114A (en) * 2020-05-28 2020-08-07 无锡金鑫集团股份有限公司 Oil pipeline cooling unit of motor train unit

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201914253U (en) * 2011-01-05 2011-08-03 株洲联诚集团有限责任公司 Integrated cooling device for high-speed train
RO127994A2 (en) * 2011-04-13 2012-11-29 Tehnoind Electric S.R.L. Craiova Two-system single-phase power transformer for supplying electric locomotives equipped with asynchronous traction motors and static converters
CN202940721U (en) * 2012-10-16 2013-05-15 无锡金鑫集团股份有限公司 CRH380BL traction converter cooling system
CN103253277A (en) * 2013-05-30 2013-08-21 中国北车集团大连机车研究所有限公司 Cooling unit for traction system
CN203372233U (en) * 2013-05-30 2014-01-01 中国北车集团大连机车研究所有限公司 Cooling unit for traction system

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09246767A (en) * 1996-03-05 1997-09-19 Hitachi Ltd Electric vehicle power converter
CN101475008B (en) * 2008-08-30 2010-11-03 中国北车集团大连机车研究所有限公司 Integrated cooling module for power distributed electric multiple unit
CN102717806A (en) * 2012-07-04 2012-10-10 中国北车集团大连机车研究所有限公司 Cooling device for motor train unit
CN102916567A (en) * 2012-10-16 2013-02-06 无锡金鑫集团股份有限公司 Cooling system for CRH380BL traction converter

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201914253U (en) * 2011-01-05 2011-08-03 株洲联诚集团有限责任公司 Integrated cooling device for high-speed train
RO127994A2 (en) * 2011-04-13 2012-11-29 Tehnoind Electric S.R.L. Craiova Two-system single-phase power transformer for supplying electric locomotives equipped with asynchronous traction motors and static converters
CN202940721U (en) * 2012-10-16 2013-05-15 无锡金鑫集团股份有限公司 CRH380BL traction converter cooling system
CN103253277A (en) * 2013-05-30 2013-08-21 中国北车集团大连机车研究所有限公司 Cooling unit for traction system
CN203372233U (en) * 2013-05-30 2014-01-01 中国北车集团大连机车研究所有限公司 Cooling unit for traction system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113497524A (en) * 2020-03-18 2021-10-12 株洲中车时代电气股份有限公司 Cooling system for mine car
CN113497524B (en) * 2020-03-18 2023-03-24 株洲中车时代电气股份有限公司 Cooling system for mine car
CN114312868A (en) * 2022-02-08 2022-04-12 湖南联诚轨道装备有限公司 Redundant cooling tower for rail transit vehicle
WO2025235273A1 (en) 2024-05-09 2025-11-13 Caterpillar Inc. Cooling system for power electronic systems

Also Published As

Publication number Publication date
CN103253277A (en) 2013-08-21
CN103253277B (en) 2016-03-30

Similar Documents

Publication Publication Date Title
WO2014190688A1 (en) Cooling unit for traction system
CN109835356B (en) Water cooling device of rail vehicle traction system
CN201914253U (en) Integrated cooling device for high-speed train
WO2017041379A1 (en) Top mounted water cooling device used in power-decentralized diesel multiple unit
CN105197025A (en) Cooling tower shared by multiple systems of electric locomotive
CN101698410B (en) Overhead cooling device
CN203372233U (en) Cooling unit for traction system
CN114551046A (en) A cooling device for suspended locomotive transformers
WO2023231220A1 (en) Traction transformer assembly of rail transit vehicle
CN108735450B (en) Cooling system for traction transformer of railway vehicle
CN107592780B (en) Cooling device for high-speed motor train unit
CN110809392B (en) Motor train unit cooling device with lateral air inlet and outlet
CN201733214U (en) Double-circulation liquid cooling system
CN108447657B (en) Overhead multi-channel air inlet parallel radiating motor train unit traction transformer cooling device
CN114312868A (en) Redundant cooling tower for rail transit vehicle
CN213880681U (en) Cooling unit for a traction converter and traction converter
CN113133266A (en) Cooling device
CN219446721U (en) Water cooling system of distributed electrically driven vehicle
CN210868587U (en) Motor train unit cooling device with lateral air inlet and outlet
CN211210320U (en) Cooling device
CN211400913U (en) Composite radiator for vehicle
CN207059686U (en) The automotive air-conditioning system of integrated plate type heat exchanger assembly
CN210047297U (en) A heater structure to reduce the sound of water flow
WO2021134480A1 (en) Cooling device
CN105756766A (en) Hung type diesel locomotive cooling device

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 13885684

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 13885684

Country of ref document: EP

Kind code of ref document: A1