WO2014177052A1 - Induction heating and electromagnetic stirring device for riser head of steel ingot - Google Patents

Induction heating and electromagnetic stirring device for riser head of steel ingot Download PDF

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Publication number
WO2014177052A1
WO2014177052A1 PCT/CN2014/076521 CN2014076521W WO2014177052A1 WO 2014177052 A1 WO2014177052 A1 WO 2014177052A1 CN 2014076521 W CN2014076521 W CN 2014076521W WO 2014177052 A1 WO2014177052 A1 WO 2014177052A1
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Prior art keywords
riser
coils
induction
electromagnetic stirring
steel ingot
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PCT/CN2014/076521
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French (fr)
Chinese (zh)
Inventor
王明家
顾涛
赵红昌
周宣
马千
黄晶
刘玉明
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Yanshan University
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Yanshan University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D27/00Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
    • B22D27/04Influencing the temperature of the metal, e.g. by heating or cooling the mould
    • B22D27/06Heating the top discard of ingots
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D7/00Casting ingots, e.g. from ferrous metals
    • B22D7/06Ingot moulds or their manufacture
    • B22D7/10Hot tops therefor

Definitions

  • the present invention relates to a metallurgical and mechanical manufacturing industry, and more particularly to a device suitable for ingot induction heating and electromagnetic stirring of steel ingots in the production of large steel ingots, by adjusting the input to
  • the electric power of the electromagnetic induction coil can inductively heat and electromagnetically stir the riser metal liquid of different sizes of steel ingots, reduce the size of the riser, and improve the purity of the ingot body.
  • Ingot casting process of large ingots including various kinds of slabs of various metal materials
  • the riser molten steel including various liquid black and non-ferrous metals for the convenience of description, collectively referred to as molten steel, the same below
  • molten steel is also in the process of solidification of the ingot.
  • the method of increasing the ratio of the riser is often used to prolong the rise time of the riser, and the riser is sufficient.
  • the molten steel is used for the indentation of the ingot.
  • the ratio of the ingot riser is increased to 18-25%.
  • the riser insulation of steel ingots adopts low thermal conductivity materials.
  • the heat insulating agent and the heat generating agent are added, so that the riser steel liquid is in a low heat conduction and heat preservation environment, thereby reducing the riser steel liquid direction. The heat loss around it delays the solidification process of the riser.
  • the present invention provides a steel ingot induction heating and electromagnetic stirring device.
  • the invention uses an induction coil to form a magnetic field, which can not only inductively heat the steel ingot riser, but also reduce the riser.
  • the solidification rate increases the feeding capacity of the riser, and at the same time improves the flow state of the molten metal, promotes the inclusions to fully float, and improves the purity of the ingot.
  • the steel ingot induction heating and electromagnetic stirring device comprises a base, a support arm and an induction coil, and the outer surface of the side wall of the base is symmetrically arranged with the lifting lug.
  • the base is made of refractory insulation material to form a riser insulation sleeve, and an induction coil is vertically placed outside the riser insulation sleeve, and the induction coil is connected to the power supply cabinet through a water-cooled cable, and the outer circumference of the induction coil is uniformly distributed in the circumferential direction, and the yoke is yoke
  • the outer side is clamped and fastened with a stainless steel plate.
  • the stainless steel plate is fixed on the support arm, the support arm is fixed in the groove of the base, the cooling water system is connected with the induction coil, and the cooling water is passed through to cool the induction coil.
  • the power cabinet can use a three-phase power frequency power supply (frequency is 50 Hz-60 Hz).
  • Six sets of induction coils are placed vertically outside the riser refractory insulation material.
  • the six sets of induction coils are connected by three-phase six-group coil connection, specifically from the top of the riser downward, the first set of coils and the fourth set of coils are connected in series.
  • the second group of coils and the fifth group of series coils, the third group of coils and the sixth group of coils are connected in series, and then connected to each phase of the three-phase power frequency power supply through water-cooled cables.
  • four sets of induction coils can be placed vertically outside the riser refractory insulation material, and the four sets of induction coils can be connected by two-phase four-group coil connection. Specifically, the first group of coils and the third group of coils are connected in series from the top of the riser, and the second group of coils and the fourth group of coils are connected in series, and the "T" connection method is adopted, and the three-phase power frequency power supply is connected through the water-cooled cable.
  • the power cabinet can also use a thyristor intermediate frequency power source (frequency of 100 Hz-5000 Hz), and the induction coil is placed outside the riser sleeve, and the induction coil is used as a single-phase load, and is connected to the thyristor through a water-cooled cable. Power supply cabinet.
  • a thyristor intermediate frequency power source frequency of 100 Hz-5000 Hz
  • the yoke is formed by stacking silicon steel sheets, and the cross-sectional shape of the yoke may be " ⁇ " shape, "shape or
  • the yoke mainly acts as a magnetic shield, and the magnetic lines of the constraining induction coil are diverged outward, which not only improves the induction heating efficiency, but also prevents the ingot body from being heated by induction heating.
  • the base material is made of stainless steel, and a gap is left between the yoke and the base, and is filled in the gap.
  • the insulating insulation material is insulated.
  • the riser insulation sleeve is assembled from refractory bricks and insulation panels, and the riser insulation jacket has a wall thickness of 20 mm-200 mm, and the riser insulation sleeve is fixed on the base to ensure sufficient strength of the riser insulation jacket. Resist the hydrostatic pressure of the riser steel while ensuring no ferromagnetic material between the riser sleeve and the induction coil.
  • thermocouple is wrapped in the corundum protection tube, inserted into the metal liquid of the riser, connected to the recorder through the wire, the temperature of the riser molten steel is detected, and the cooling process of the riser portion is fed back, and adjusted according to the feedback information.
  • the input power of the power supply controls the riser solidification process.
  • the cooling water system supplies cooling water to the induction coil, the cooling water cools the induction coil, and a temperature measuring device is provided at the water outlet for measuring the water temperature, and the required outlet water temperature is not higher than 55 °C.
  • the heat generated in the induction heating process of the present invention is basically generated by the molten metal in the "hot vortex penetration depth", and the heat of the internal molten metal is mainly obtained by the heat conduction method, and the "hot vortex penetration depth" is more Large, the volume of induction heating is larger, and the "hot eddy penetration depth” is inversely proportional to the 1/2 power input to the coil current frequency.
  • the power frequency is lower than the intermediate frequency, and the frequency is low.
  • the depth of penetration is "deep, and the volume of heating is large. Taking 15# carbon steel at 1550 °C as an example, the power frequency "hot vortex penetration depth” is 90 mm, and the intermediate frequency 500 Hz "hot vortex penetration depth” is 28 mm.
  • the power frequency power supply is adopted, and the multi-phase winding coil can be used, and the three-phase six-group coil connection method or the two-phase four-group coil connection method is connected to the three-phase power frequency power supply (current frequency 50 Hz-60 Hz), after the power is turned on.
  • the coil forms a magnetic field, and the type of the magnetic field is different from the type of the magnetic field formed by the single-phase coil winding of the intermediate frequency induction heating.
  • the molten metal in the center of the riser of the steel ingot moves upward, and the molten metal at the edge of the riser of the steel ingot moves downward.
  • the internal circulation of the metal melt is formed, and the inclusions are fully floated under the upward flow of the center of the riser of the steel ingot, which is beneficial to reduce inclusions inside the ingot and improve the quality of the ingot;
  • a single-phase winding coil may be connected to the thyristor intermediate frequency power supply, and after the intermediate frequency power supply is turned on, the coil forms a magnetic field, and under the action of the magnetic field, the molten metal at the center of the riser of the steel ingot is squeezed upward and downward. , forming a segmented circulation. Since the electromagnetic stirring force is inversely proportional to the 1/2 power input to the coil current frequency, the intermediate frequency power supply is weaker than the power frequency power supply, and the intermediate frequency power supply is suitable for the case where the stirring effect is weak.
  • the heating, the intensity of the agitation and the rate of temperature rise of the molten steel in the induction heating process of the present invention can be completely controlled by the power of the power source input to the induction coil.
  • the invention belongs to induction heating.
  • the heat is the volumetric heat directly generated by the molten metal in the "hot vortex penetration depth", the heating volume is large, and the heat efficiency is high.
  • Inductive heating of the riser steel by induction coils compensating for the heat loss of the riser during solidification of the ingot, and prolonging the solidification of the riser molten steel Time, to ensure that the riser has enough molten steel to replenish the ingot body, which is beneficial to reduce the proportion of risers and increase the utilization rate of steel ingots.
  • the electromagnetic stirring force in the molten steel is inversely proportional to the square root of the power supply current frequency. The lower the frequency, the greater the stirring force.
  • the method or the two-phase four-group coil connection is connected to the three-phase power frequency power supply, and after the power is turned on, a large electromagnetic stirring force is formed inside the melt to accelerate and change the movement state of the melt, and this movement is beneficial to the steel ingot riser on the one hand.
  • the high temperature melt in the central region washes the front of the crystal, causing the recrystallization of the dendrites at the crystallization front.
  • the electromagnetic stirring force produces mechanical shearing force on the growing dendrites, which breaks the dendrites, thus preventing the dendrite arms.
  • the invention adopts an induction coil which can be connected to a three-phase power frequency power supply by a three-phase six-group coil connection method or a two-phase four-group coil connection method, and the current frequency is 50 Hz-60 Hz.
  • the coil After the power is turned on, the coil forms a magnetic field, the molten steel Under the action of the magnetic field, the electromagnetic stirring effect is generated, so that the molten metal in the center of the riser of the steel ingot moves upward, and the molten metal at the edge of the riser of the steel ingot moves downward to form an overall circulation, which is driven by the upward flow of the molten steel in the center to promote the melt.
  • the gas and inclusion particles are fully floated, reducing inclusions in the molten steel and improving the quality of the ingot.
  • the power supply cabinet of the invention can also adopt the intermediate frequency thyristor power supply, the current frequency is 100Hz-5000Hz, the single-phase winding coil is connected to the intermediate frequency thyristor power supply through the water-cooled cable, and the power input to the electromagnetic induction coil is conveniently adjusted by the intermediate frequency thyristor power supply. And frequency, adapt to the riser insulation of different tonnage steel ingots.
  • FIG. 1 is a front view of a steel ingot induction heating and electromagnetic stirring device according to an embodiment of the present invention, using a three-phase power frequency power supply cabinet (three-phase six-group coil);
  • 2 is a steel ingot induction heating and electromagnetic stirring device according to an embodiment of the present invention, which adopts a three-phase power frequency power supply cabinet
  • FIG 3 is a schematic structural view of a steel ingot induction heating and electromagnetic stirring device according to another embodiment of the present invention, which adopts a three-phase power frequency power supply cabinet (two-phase four-group coil);
  • FIG. 4 is a schematic view showing the structure of a " ⁇ "-shaped yoke of a steel ingot induction heating and electromagnetic stirring device according to an embodiment of the present invention
  • FIG. 5 is a schematic structural view of a steel ingot induction heating and electromagnetic stirring device according to an embodiment of the present invention, which adopts an intermediate frequency thyristor power supply (single-phase coil);
  • 6 is a cross-sectional view showing a profile of a coil inductive heating and electromagnetic stirring device of a steel ingot according to an embodiment of the present invention
  • 7 is a schematic diagram showing the circuit connection of a three-phase six-group coil of a steel ingot induction heating and an electromagnetic stirring device according to an embodiment of the present invention
  • Fig. 8 is a schematic view showing the circuit connection of two-phase four-group coils of a steel ingot induction heating and electromagnetic stirring device according to an embodiment of the present invention.
  • FIG. 1 and 2 are respectively a front view and a top view of a steel ingot induction heating and electromagnetic stirring device according to an embodiment of the present invention, using a three-phase power frequency power supply (three-phase six-group coil).
  • the mass of the ingot is 137 tons
  • the material is 0Crl3Ni4Mo stainless steel
  • the pouring temperature is 1550 °C.
  • the weight of the steel ingot 1 is 28 tons
  • the diameter of the lower end of the riser is 2550mm
  • the upper end of the riser is 2300mm
  • the height of the riser is 1200mm.
  • the riser sleeve 2 has a wall thickness of 20 mm to 200 mm, which is 120 mm in this embodiment, and may be 80 mm in other embodiments.
  • the riser insulation sleeve 2 is assembled from refractory bricks and insulation panels, and the riser insulation sleeve 2 is fastened on the base 3, and the outer surface of the side wall of the base 3 is symmetrically disposed with the lifting lug 6.
  • the base 3 is made of stainless steel, and the riser sleeve 2 is placed on the base 3, and six sets of induction coils 5a, riser sleeves 2 and six sets of induction coils 5a are placed outside the riser sleeve 2. There is no ferromagnetic material between them. As shown in Fig.
  • the six sets of induction coils 5a are spirally formed by a special-shaped cross section pure copper tube, and the wall thickness d near the riser side is 2 mm to 50 mm, which may be 20mm.
  • the outer surface is covered with mica tape and coated with insulating varnish, six sets of induction coils 5a, from top to bottom, the first set of coils and the fourth set of coils are connected in series, the second set of coils and the fifth set of series coils, the third group The coil and the sixth group of coils are connected in series, and then connected to the power cabinet 7 through water-cooled cables.
  • the wiring pattern of the six sets of induction coils 5a and the power supply cabinet 7 is the circuit connection of the three-phase six-group coils shown in Fig. 7.
  • the inner diameter of the coils is 2850 mm, the total height of the coils is 950 mm, and the spacing between each set of coils is 20 mm. And clamped with asbestos sheets.
  • Three-phase power frequency power cabinet current frequency is 50Hz, induction coil rated input power is 1300kW, sensor rated voltage is 750V, transformer primary voltage is 10000V, transformer secondary voltage is 750V.
  • a set of 12 " ⁇ " shaped yokes 10 are used to evenly surround the induction coil. The yoke 10 is evenly distributed along the circumferential direction of the six sets of induction coils 5a, wherein a gap is left between the yoke 10 and the base 3, and a heat insulating material is filled between the gaps.
  • Yoke 10 from silicon The steel sheet is stacked, as shown in FIG. 4, the cross-sectional shape of the yoke 10 is " ⁇ " shape, and the contact portion between the cover stainless steel plate and the silicon steel sheet is separated by a mica plate, and the outer side is clamped and fastened by a stainless steel plate.
  • the welding form is fixed to the support arm 4, and the support arm 4 is connected to the base 3 through the groove.
  • the cross-sectional shape of the yoke 10 may be "shape" or "L" shape.
  • the yoke 10 is evenly distributed around the six sets of induction coils 5a in the circumferential direction, the yoke 10 and the six sets of induction
  • the coil 5a is tightened with a mica plate to reduce the vibration of the coil and avoid damage to the insulating layer of the induction coil.
  • the cooling water system 9 is connected to the six sets of induction coils 5a, and the thermocouple 11 is wrapped with a corundum protection tube and inserted into the metal of the riser.
  • the wire is connected to the recorder 12, and the temperature of the riser during the solidification process of the steel ingot can be measured, and the input power of the power source is adjusted according to the feedback information to control the riser solidification process.
  • the steel ingot induction heating and electromagnetic stirring device are placed on the upper part of the ingot mold by the lifting lug 6, and then the ingot is cast.
  • the heat retaining agent 8 is added, and then the cooling water system 9 is turned on to supply the cooling water to the device of the present invention, and the six sets of induction coils 5a are cooled by the cooling water, and the temperature measuring device is provided at the water outlet for measuring the water. Temperature, the required water temperature is not higher than 55 °C.
  • the power cabinet 7 is turned on, so that the six groups of induction coils 5a inductively heat the riser steel to compensate the heat loss of the riser during the solidification process of the steel ingot, and electromagnetic stirring of the riser steel liquid improves the flow state of the riser molten steel. Promote inclusions to float.
  • the thermocouple 11 is wrapped in a corundum protection tube with a wall thickness of 5 mm, inserted into the steel ingot riser, and the temperature of the ingot riser is fed back through the thermocouple 11 and the recorder 12 during the induction heating process, through the power cabinet 7
  • the power input to the six sets of induction coils 5a is adjusted to control the riser solidification process.
  • FIG. 3 is a schematic structural view of a steel ingot induction heating and electromagnetic stirring device according to the present invention, which adopts a three-phase power frequency power supply (two-phase four-group coil).
  • the ingot has a mass of 3 tons and is made of 0Crl3Ni4Mo stainless steel with a pouring temperature of 1550 °C.
  • the weight of the steel ingot is 0.5 tons, the diameter of the lower end of the riser is 550mm, the upper end of the riser is 500mm, and the height of the riser is 320mm.
  • the riser insulation sleeve 2 has a wall thickness of 80 mm, and the riser insulation sleeve 2 is made of refractory bricks and fastened to the support structure, and the outer surface of the side wall of the base 3 is symmetrically disposed with the lifting lugs 6.
  • a riser sleeve 2 is placed on the base 3, and four sets of induction coils 5b are placed outside the riser sleeve 2, no ferromagnetic material is between the riser sleeve 2 and the four sets of induction coils 5b, and the four sets of induction coils 5b are
  • the special-shaped cross section pure copper tube disk is spiraled, and the wall thickness d near the riser side is 15mm, the outer surface is covered with mica tape, the copper tube is coated with insulating varnish, and the first group of coils and the fourth group of induction coils 5b are The three sets of coils are connected in series, and the second set of coils and the fourth set of coils are connected in series, and are connected to the three-phase power frequency power supply cabinet 7 through a water-cooled cable by a "T" connection method.
  • the wiring pattern of the four sets of induction coils 5b and the power supply is the circuit connection of the two-phase four-group coils shown in Fig. 8.
  • the inner diameter of the coils is 750 mm, the total height of the coils is 285 mm, and the spacing between each set of coils is 25 mm, three-phase.
  • Power frequency The power cabinet has a current frequency of 50 Hz, the rated input power of the induction coil is 100 kW, and the rated voltage of the inductor is 380V. 12 sets of " ⁇ "-shaped yokes 10 are used to evenly surround the induction coil 5b.
  • the other parts of the second embodiment are the same as those of the first embodiment.
  • FIG. 5 is a schematic diagram of a steel ingot induction heating and electromagnetic stirring device according to the present invention, which adopts an intermediate frequency thyristor power supply (single-phase coil) structure; the invention is applied to a mass of 20 tons of AISI 304 stainless steel ingot, and the weight of the steel ingot is 3.8t
  • the casting temperature of the ingot is 1600 °C
  • the diameter of the lower end of the riser is 1200 mm
  • the diameter of the upper end surface is l lOOmm
  • the height is 600 mm.
  • the riser insulation sleeve 2 is made of high-aluminum brick with a wall thickness of 120mm and fastened to the support structure.
  • the base 3 is made of stainless steel, and the outer surface of the side wall is symmetrically provided with the lifting lug 6 .
  • the power cabinet 7 is a thyristor power supply.
  • the electrical parameters are current frequency 500Hz, and the coil rated power is 150kW.
  • Input coil voltage is 1500V.
  • Eight sets of " ⁇ "-shaped yokes are used to uniformly distribute the coil around the coil.
  • the other parts of the embodiment 3 are the same as those of the embodiment 1.
  • the heat is the volumetric heat directly generated by the molten metal in the "hot vortex penetration depth"
  • the heating volume is large and the thermal efficiency is high.
  • the induction coil is used to inductively heat the riser steel, compensate the heat loss of the riser during the solidification process of the steel ingot, prolong the solidification time of the riser molten steel, and ensure that the riser has enough molten steel to replenish the ingot of the steel ingot, which is beneficial to reduce
  • the proportion of risers increases the utilization rate of steel ingots.
  • the electromagnetic stirring force in the molten steel is inversely proportional to the square root of the power supply frequency, the lower the frequency, the greater the stirring force. Therefore, the power frequency is used to form a large electromagnetic stirring force to accelerate and change the motion state of the melt. Conducive to the high temperature melt in the central region to wash the crystallization front, promote the remelting of the crystallization front dendrites, on the other hand, the electromagnetic stirring force produces mechanical shearing force on the growing dendrites, causing the dendrites to break, thus preventing the branches
  • the crystal arms are interlaced and bridged to ensure the smoothness of the feeding channels, effectively eliminating the formation of secondary shrinkage holes.
  • Induction heating is used to reduce the temperature drop of the riser molten steel, which provides favorable temperature conditions for the inclusions to float.
  • the invention uses an induction coil to connect to the three-phase power frequency power supply, and after the power is turned on, the coil is formed.
  • the molten steel generates electromagnetic stirring effect under the action of the magnetic field, so that the molten metal in the center of the riser moves upward, and the metal liquid moves downward to form an overall circulation, which is driven by the upward flow of the molten steel in the center to promote the melt.
  • the gas and inclusion particles are fully floated, reducing inclusions in the molten steel and improving the quality of the ingot.
  • an intermediate frequency thyristor power supply can also be used, and the single-phase winding coil is connected to the intermediate frequency thyristor power supply through a water-cooled cable, and the current frequency is 100 Hz-5000 Hz.
  • the power and frequency input to the electromagnetic induction coil are conveniently adjusted by the intermediate frequency thyristor power supply, and are adapted to the riser heating and insulation of different tonnage steel ingots.

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  • Mechanical Engineering (AREA)
  • General Induction Heating (AREA)
  • Continuous Casting (AREA)

Abstract

Disclosed is an induction heating and electromagnetic stirring device for a riser head of a steel ingot, which can be used for the heating, heat insulation and electromagnetic stirring of a riser head part of a ingot made of ferrous and nonferrous metal material. In the device, induction coils (5a, 5b, 5c) are vertically placed outside a riser head insulating sleeve (2) of a steel ingot, and are connected to a power cabinet (7) via water cooling cables, and magnetic yokes (10) are uniformly distributed outside the induction coils (5a, 5b, 5c) in a circumferential direction. After power on, a magnetic field is formed around the riser head of the steel ingot, and induction heating is conducted on a molten steel at the riser head, so as to compensate for the heat loss of the riser head in a steel ingot freezing process; and at the same time, a metal melt generates the effect of electromagnetic stirring under the action of the magnetic field, so as to form the circulation in which the molten metal at the central part of the riser head of the steel ingot moves upwards, and the molten metal at the side part of the riser head of the steel ingot moves downwards, thereby being beneficial in eliminating gas and impurities in the melt.

Description

一种钢锭冒口感应加热及电磁搅拌装置 技术领域 本发明涉及冶金和机械制造业, 具体说是一种适用于大型钢锭生产中用于钢锭冒口 感应加热及电磁搅拌的装置, 通过调节输入到电磁感应线圈的电功率, 可对不同尺寸钢 锭的冒口金属液进行感应加热及电磁搅拌, 减小冒口尺寸, 提高钢锭锭身的纯净度。 背景技术 随着重型装备、 冶金、 火电、 核电事业的发展, 对大型锻件质量要求越来越严格, 大型钢锭作为锻件的原料, 其质量直接影响和决定着锻件的质量, 特别是大型锻件向超 大型化和高合金化发展, 这就需要所用锻造钢锭或铸坯也满足超大型化和高致密化的要 求。  BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a metallurgical and mechanical manufacturing industry, and more particularly to a device suitable for ingot induction heating and electromagnetic stirring of steel ingots in the production of large steel ingots, by adjusting the input to The electric power of the electromagnetic induction coil can inductively heat and electromagnetically stir the riser metal liquid of different sizes of steel ingots, reduce the size of the riser, and improve the purity of the ingot body. BACKGROUND OF THE INVENTION With the development of heavy equipment, metallurgy, thermal power, and nuclear power, the quality requirements for large forgings are becoming more and more strict. Large steel ingots are used as raw materials for forgings, and their quality directly affects and determines the quality of forgings, especially for large forgings. The development of large-scale and high-alloying requires the use of forged steel ingots or slabs to meet the requirements of over-large and high-densification.

大型铸锭 (包括各类金属材料的各种铸坯) 的铸锭工序, 液态金属在凝固过程中, 需要冒口部位补充大量的高温钢水, 以填充铸锭锭身凝固收缩的空间。 由于大型钢锭凝 固过程很长, 在锭身凝固的过程中冒口钢液 (包括各种液态的黑色和有色金属, 为了叙 述方便, 统称钢液, 下同。 ) 也在散热降温趋向凝固, 在钢锭凝固后期, 冒口便难以保 证有足够的高温钢液完成锭身的补缩任务, 为此, 工业生产中常用增大冒口比例的方法 来延长冒口凝固时间, 保证冒口有充足的钢液用于锭身补缩, 通常钢锭冒口所占比率增 加到 18-25%, 虽然此方法能满足锭身的补缩要求, 但却显著地降低了钢锭的利用率, 不 但增加了生产成本, 也浪费大量宝贵的资源。  Ingot casting process of large ingots (including various kinds of slabs of various metal materials), in the process of solidification of liquid metal, it is necessary to add a large amount of high-temperature molten steel to the riser portion to fill the space for solidification and shrinkage of the ingot. Due to the long solidification process of large steel ingots, the riser molten steel (including various liquid black and non-ferrous metals for the convenience of description, collectively referred to as molten steel, the same below) is also in the process of solidification of the ingot. In the later stage of solidification of the ingot, it is difficult to ensure that there is enough high-temperature molten steel to complete the feeding of the ingot. Therefore, in the industrial production, the method of increasing the ratio of the riser is often used to prolong the rise time of the riser, and the riser is sufficient. The molten steel is used for the indentation of the ingot. Usually, the ratio of the ingot riser is increased to 18-25%. Although this method can meet the requirements of the ingot, it significantly reduces the utilization of the ingot, which not only increases the production. Cost, also waste a lot of valuable resources.

如何在不增加冒口比例的情况下, 保证冒口有充足的钢液对锭身补缩, 成为钢锭生 产中难以突破的瓶颈。 目前, 钢锭的冒口保温采用低导热率材料, 在铸锭浇注完成后, 立即加入保温剂和发热剂, 使得冒口钢液处于低导热的保温环境之中, 这样减少了冒口 钢液向周围的热损失, 延缓冒口的凝固进程。 在此基础上, 工业生产中有应用电热冒口 者, 也有研究者试图通过电弧、 等离子和化学方法等加热方法对冒口热量损失进行补 偿, 进一步延缓冒口钢液的凝固进程, 强化冒口的补缩作用。 但上述技术存在不足之 处, 电阻式电热冒口, 热量传递慢、 可控性差; 电弧、 等离子加热方式所输入的热量主 要集中在加热体附近, 加热面积小、 热效率低; 化学方法加热容易污染钢液。 发明内容 为了克服现有铸锭技术存在的不足和缺陷, 本发明提供一种钢锭冒口感应加热及电 磁搅拌装置, 该发明采用感应线圈形成磁场, 不仅能对钢锭冒口进行感应加热, 降低冒 口的凝固速率, 提高冒口的补缩能力, 同时还能改善金属液的流动状态, 促使夹杂物充 分上浮, 提高钢锭的纯净度。 How to ensure that the riser has sufficient molten steel to replenish the ingot without increasing the proportion of the riser, which becomes a bottleneck that is difficult to break through in the production of steel ingots. At present, the riser insulation of steel ingots adopts low thermal conductivity materials. Immediately after the ingot casting is completed, the heat insulating agent and the heat generating agent are added, so that the riser steel liquid is in a low heat conduction and heat preservation environment, thereby reducing the riser steel liquid direction. The heat loss around it delays the solidification process of the riser. On this basis, there are those who use electric heating risers in industrial production, and some researchers try to compensate for the heat loss of the riser by heating methods such as electric arc, plasma and chemical methods, further delay the solidification process of the riser molten steel, and strengthen the riser. The role of feeding. However, the above-mentioned techniques have shortcomings. Resistive electric risers have slow heat transfer and poor controllability. The heat input by arc and plasma heating is mainly concentrated near the heating body, and the heating area is small and the thermal efficiency is low. Chemical heating is easy to pollute. Liquid steel. Summary of the invention In order to overcome the deficiencies and defects of the existing ingot casting technology, the present invention provides a steel ingot induction heating and electromagnetic stirring device. The invention uses an induction coil to form a magnetic field, which can not only inductively heat the steel ingot riser, but also reduce the riser. The solidification rate increases the feeding capacity of the riser, and at the same time improves the flow state of the molten metal, promotes the inclusions to fully float, and improves the purity of the ingot.

本发明解决其技术问题所采用的技术方案是: 所述钢锭冒口感应加热及电磁搅拌装 置, 包括底座、 支撑臂和感应线圈, 底座侧壁的外表面对称设置吊耳。 所述底座上用耐 火保温材料砌筑成冒口保温套, 在冒口保温套外部垂直放置感应线圈, 感应线圈通过水 冷电缆连接电源柜, 感应线圈外部沿圆周方向上均布磁轭, 磁轭外侧用不锈钢板进行夹 持和紧固, 不锈钢板固定在支撑臂上, 支撑臂固定在底座的凹槽内, 冷却水系统与感应 线圈相连接, 通入冷却水对感应线圈进行冷却。  The technical solution adopted by the present invention to solve the technical problem is as follows: the steel ingot induction heating and electromagnetic stirring device comprises a base, a support arm and an induction coil, and the outer surface of the side wall of the base is symmetrically arranged with the lifting lug. The base is made of refractory insulation material to form a riser insulation sleeve, and an induction coil is vertically placed outside the riser insulation sleeve, and the induction coil is connected to the power supply cabinet through a water-cooled cable, and the outer circumference of the induction coil is uniformly distributed in the circumferential direction, and the yoke is yoke The outer side is clamped and fastened with a stainless steel plate. The stainless steel plate is fixed on the support arm, the support arm is fixed in the groove of the base, the cooling water system is connected with the induction coil, and the cooling water is passed through to cool the induction coil.

本发明中, 所述电源柜可以使用三相工频电源 (频率为 50Hz-60Hz) 。 采用六组感 应线圈垂直放置在冒口耐火保温材料外部, 六组感应线圈的接线方式为三相六组线圈接 法, 具体为自冒口顶端向下, 第一组线圈和第四组线圈串联, 第二组线圈和第五组串联 线圈, 第三组线圈和第六组线圈串联, 再通过水冷电缆, 分别并联接到三相工频电源的 每一相。 或者, 可以采用四组感应线圈垂直放置在冒口耐火保温材料外部, 四组感应线 圈的接线方式采用两相四组线圈接法。 具体为自冒口顶端向下第一组线圈和第三组线圈 串联, 第二组线圈和第四组线圈串联, 并采用 "T"形接法, 通过水冷电缆接到三相工 频电源。  In the present invention, the power cabinet can use a three-phase power frequency power supply (frequency is 50 Hz-60 Hz). Six sets of induction coils are placed vertically outside the riser refractory insulation material. The six sets of induction coils are connected by three-phase six-group coil connection, specifically from the top of the riser downward, the first set of coils and the fourth set of coils are connected in series. The second group of coils and the fifth group of series coils, the third group of coils and the sixth group of coils are connected in series, and then connected to each phase of the three-phase power frequency power supply through water-cooled cables. Alternatively, four sets of induction coils can be placed vertically outside the riser refractory insulation material, and the four sets of induction coils can be connected by two-phase four-group coil connection. Specifically, the first group of coils and the third group of coils are connected in series from the top of the riser, and the second group of coils and the fourth group of coils are connected in series, and the "T" connection method is adopted, and the three-phase power frequency power supply is connected through the water-cooled cable.

本发明中, 电源柜也可以使用可控硅中频电源 (频率为 100Hz-5000Hz) , 采用感应 线圈放置在冒口保温套外部, 所述感应线圈作为单相负载, 通过水冷电缆连接到可控硅 电源柜。  In the present invention, the power cabinet can also use a thyristor intermediate frequency power source (frequency of 100 Hz-5000 Hz), and the induction coil is placed outside the riser sleeve, and the induction coil is used as a single-phase load, and is connected to the thyristor through a water-cooled cable. Power supply cabinet.

本发明中, 所述感应线圈的结构相同, 可以由异形截面或者矩形截面纯铜管盘成螺 旋状, 靠近冒口侧的管壁厚度 d=2mm-50mm, 所述感应线圈外表面包有云母带, 并涂有 绝缘漆。  In the present invention, the induction coil has the same structure, and may be spirally formed by a pure copper tube having a different-shaped cross section or a rectangular cross section, and a wall thickness d=2 mm to 50 mm near the riser side, and the outer surface of the induction coil is covered with a mica tape. And coated with insulating varnish.

本发明中, 所述磁轭由硅钢片垒叠而成, 磁轭的截面形状可以为"匚"形、 " 形或 In the present invention, the yoke is formed by stacking silicon steel sheets, and the cross-sectional shape of the yoke may be "匚" shape, "shape or

"L"形, 其封面不锈钢板与硅钢片接触部分用云母板隔开, 磁轭沿圆周方向均匀地分 布在感应线圈的周围, 磁轭与线圈之间用云母板紧实, 以减少线圈振动, 避免损坏感应 线圈的绝缘层。 磁轭主要起磁屏蔽作用, 约束感应线圈的磁力线向外发散, 既提高了感 应加热效率, 又可防止锭身铁模被感应加热而升温。 "L" shape, the contact part of the stainless steel plate and the silicon steel sheet is separated by a mica plate, the yoke is evenly distributed around the induction coil in the circumferential direction, and the mica plate is tightly pressed between the yoke and the coil to reduce the vibration of the coil , to avoid damage to the insulation of the induction coil. The yoke mainly acts as a magnetic shield, and the magnetic lines of the constraining induction coil are diverged outward, which not only improves the induction heating efficiency, but also prevents the ingot body from being heated by induction heating.

本发明中, 所述的底座材质为不锈钢, 磁轭与底座之间留有间隙, 且在间隙中填充 绝热绝缘材料进行绝缘处理。 In the present invention, the base material is made of stainless steel, and a gap is left between the yoke and the base, and is filled in the gap. The insulating insulation material is insulated.

本发明中, 所述冒口保温套由耐火砖和绝热板组装而成, 冒口保温套的壁厚为 20mm-200mm, 冒口保温套固定在底座上, 以确保冒口保温套有足够强度抵抗冒口钢液 的静水压力, 同时保证冒口保温套与感应线圈之间无铁磁性材料。  In the invention, the riser insulation sleeve is assembled from refractory bricks and insulation panels, and the riser insulation jacket has a wall thickness of 20 mm-200 mm, and the riser insulation sleeve is fixed on the base to ensure sufficient strength of the riser insulation jacket. Resist the hydrostatic pressure of the riser steel while ensuring no ferromagnetic material between the riser sleeve and the induction coil.

本发明中, 热电偶包裹在刚玉保护管内, 插入到冒口的金属液中, 通过导线连接到 记录仪, 检测记录冒口钢液的温度, 反馈冒口部位的降温过程, 根据反馈的信息调节电 源的输入功率控制冒口凝固过程。  In the present invention, the thermocouple is wrapped in the corundum protection tube, inserted into the metal liquid of the riser, connected to the recorder through the wire, the temperature of the riser molten steel is detected, and the cooling process of the riser portion is fed back, and adjusted according to the feedback information. The input power of the power supply controls the riser solidification process.

本发明中, 冷却水系统为感应线圈提供冷却水, 冷却水对感应线圈进行冷却, 在出 水口设有测温装置, 用于测量出水温度, 要求出水温度不高于 55 °C。  In the present invention, the cooling water system supplies cooling water to the induction coil, the cooling water cools the induction coil, and a temperature measuring device is provided at the water outlet for measuring the water temperature, and the required outlet water temperature is not higher than 55 °C.

本发明在感应加热过程中所产生的热量基本上是由"热态涡流透入深度"内的金属液 产生, 而内部金属液的热量主要依靠热传导方式获得, "热态涡流透入深度"越大, 感应 加热的体积也就越大, 而"热态涡流透入深度"与输入到线圈电流频率的 1/2次方成反 比, 工频较中频相比, 频率低, "热态涡流透入深度 "深, 加热的体积大, 以 1550°C的 20#碳钢为例, 工频"热态涡流透入深度"为 90mm, 中频 500Hz"热态涡流透入深度"为 28mm。  The heat generated in the induction heating process of the present invention is basically generated by the molten metal in the "hot vortex penetration depth", and the heat of the internal molten metal is mainly obtained by the heat conduction method, and the "hot vortex penetration depth" is more Large, the volume of induction heating is larger, and the "hot eddy penetration depth" is inversely proportional to the 1/2 power input to the coil current frequency. The power frequency is lower than the intermediate frequency, and the frequency is low. The depth of penetration is "deep, and the volume of heating is large. Taking 15# carbon steel at 1550 °C as an example, the power frequency "hot vortex penetration depth" is 90 mm, and the intermediate frequency 500 Hz "hot vortex penetration depth" is 28 mm.

本发明中采用工频电源, 可采用多相绕组线圈, 按照三相六组线圈接法或者两相四 组线圈接法接到三相工频电源 (电流频率 50Hz-60Hz) , 接通电源后线圈形成磁场, 此 磁场类型与中频感应加热的单相线圈绕组形成的磁场类型不同, 钢水在此磁场作用下, 钢锭冒口中心部位金属液向上运动, 钢锭冒口边部金属液向下运动, 使得金属熔体内部 形成整体的环流, 在钢锭冒口中心的上升流的带动下夹杂物充分上浮, 这样有利于减少 锭身内部的夹杂物, 提高钢锭质量;  In the invention, the power frequency power supply is adopted, and the multi-phase winding coil can be used, and the three-phase six-group coil connection method or the two-phase four-group coil connection method is connected to the three-phase power frequency power supply (current frequency 50 Hz-60 Hz), after the power is turned on. The coil forms a magnetic field, and the type of the magnetic field is different from the type of the magnetic field formed by the single-phase coil winding of the intermediate frequency induction heating. Under the action of the magnetic field, the molten metal in the center of the riser of the steel ingot moves upward, and the molten metal at the edge of the riser of the steel ingot moves downward. The internal circulation of the metal melt is formed, and the inclusions are fully floated under the upward flow of the center of the riser of the steel ingot, which is beneficial to reduce inclusions inside the ingot and improve the quality of the ingot;

或者, 本发明中也可采用单相绕组线圈连接到可控硅中频电源, 在接通中频电源后 线圈形成磁场, 在磁场作用下, 钢锭冒口中心部位的金属液受到挤压向上、 下流动, 形 成分段的环流。 由于电磁搅拌力与输入到线圈电流频率的 1/2次方成反比, 采用中频电 源搅拌效果较工频电源弱, 采用中频电源适用于搅拌效果较弱的的情况。  Alternatively, in the present invention, a single-phase winding coil may be connected to the thyristor intermediate frequency power supply, and after the intermediate frequency power supply is turned on, the coil forms a magnetic field, and under the action of the magnetic field, the molten metal at the center of the riser of the steel ingot is squeezed upward and downward. , forming a segmented circulation. Since the electromagnetic stirring force is inversely proportional to the 1/2 power input to the coil current frequency, the intermediate frequency power supply is weaker than the power frequency power supply, and the intermediate frequency power supply is suitable for the case where the stirring effect is weak.

本发明感应加热过程中的加热、 搅拌的强度和钢水的升温速率完全可以由输入感应 圈的电源的功率来进行控制。  The heating, the intensity of the agitation and the rate of temperature rise of the molten steel in the induction heating process of the present invention can be completely controlled by the power of the power source input to the induction coil.

本发明具有如下有益效果: 本发明属于感应加热, 在感应加热过程中, 热量是由 "热态涡流透入深度" 内金属液直接生成的体积热, 加热体积大, 热效率高。 通过感应 线圈对冒口钢液感应加热, 补偿钢锭凝固过程中冒口的热量损失, 延长冒口钢液的凝固 时间, 保证冒口有足够的钢液对钢锭的锭身补缩, 有利于减少冒口所占比例, 提高钢锭 利用率。 钢液中的电磁搅拌力和电源电流频率的平方根成反比, 频率越低搅拌力越大, 本发明中电源柜采用三相工频电源情况下, 采用多组线圈, 按照三相六组线圈接法或者 两相四组线圈接法接到三相工频电源, 接通电源后, 熔体内部形成大的电磁搅拌力加速 和改变熔体的运动状态, 这种运动一方面有利于钢锭冒口中心区域的高温熔体冲刷结晶 前沿, 促使结晶前沿枝晶的重新熔化, 另一方面所产生的电磁搅拌力对生长的枝晶产生 机械剪切力, 使枝晶折断, 这样防止了枝晶臂相互交错、 跨接, 保证了补缩通道的通 畅, 有效地免了二次缩孔的形成。 采用感应加热, 降低冒口钢液的温度下降的速率, 为 夹杂物上浮的提供了有利的温度条件。 同时, 本发明采用感应线圈可采用三相六组线圈 接法或者两相四组线圈接法连接到三相工频电源, 电流频率 50Hz-60Hz, 在接通电源 后, 线圈形成磁场, 钢液在此磁场作用下产生电磁搅拌效果, 使得钢锭冒口中心部位金 属液向上运动, 钢锭冒口边部金属液向下运动, 形成整体环流, 在中心钢液上升流的带 动下, 促使熔体中的气体和夹杂物颗粒的充分上浮, 减少钢液中的夹杂物, 提高钢锭质 量。 本发明中电源柜也可采用中频可控硅电源, 电流频率为 100Hz-5000Hz, 单相绕组线 圈通过水冷电缆连接中频可控硅电源, 通过中频可控硅电源方便调节输入到电磁感应线 圈的功率及频率, 适应不同吨位钢锭的冒口加热保温。 附图说明 图 1 为本发明实施例的钢锭冒口感应加热及电磁搅拌装置, 采用三相工频电源柜 (三相六组线圈) 的主视图; The invention has the following beneficial effects: The invention belongs to induction heating. In the induction heating process, the heat is the volumetric heat directly generated by the molten metal in the "hot vortex penetration depth", the heating volume is large, and the heat efficiency is high. Inductive heating of the riser steel by induction coils, compensating for the heat loss of the riser during solidification of the ingot, and prolonging the solidification of the riser molten steel Time, to ensure that the riser has enough molten steel to replenish the ingot body, which is beneficial to reduce the proportion of risers and increase the utilization rate of steel ingots. The electromagnetic stirring force in the molten steel is inversely proportional to the square root of the power supply current frequency. The lower the frequency, the greater the stirring force. In the case of the three-phase power frequency power supply in the power cabinet of the present invention, multiple sets of coils are used, and three-phase six-group coils are connected. The method or the two-phase four-group coil connection is connected to the three-phase power frequency power supply, and after the power is turned on, a large electromagnetic stirring force is formed inside the melt to accelerate and change the movement state of the melt, and this movement is beneficial to the steel ingot riser on the one hand. The high temperature melt in the central region washes the front of the crystal, causing the recrystallization of the dendrites at the crystallization front. On the other hand, the electromagnetic stirring force produces mechanical shearing force on the growing dendrites, which breaks the dendrites, thus preventing the dendrite arms. Interlaced and cross-connected to ensure the smoothness of the feeding channel, effectively eliminating the formation of secondary shrinkage holes. Induction heating is used to reduce the rate of temperature drop of the riser molten steel, providing favorable temperature conditions for the inclusions to float. At the same time, the invention adopts an induction coil which can be connected to a three-phase power frequency power supply by a three-phase six-group coil connection method or a two-phase four-group coil connection method, and the current frequency is 50 Hz-60 Hz. After the power is turned on, the coil forms a magnetic field, the molten steel Under the action of the magnetic field, the electromagnetic stirring effect is generated, so that the molten metal in the center of the riser of the steel ingot moves upward, and the molten metal at the edge of the riser of the steel ingot moves downward to form an overall circulation, which is driven by the upward flow of the molten steel in the center to promote the melt. The gas and inclusion particles are fully floated, reducing inclusions in the molten steel and improving the quality of the ingot. The power supply cabinet of the invention can also adopt the intermediate frequency thyristor power supply, the current frequency is 100Hz-5000Hz, the single-phase winding coil is connected to the intermediate frequency thyristor power supply through the water-cooled cable, and the power input to the electromagnetic induction coil is conveniently adjusted by the intermediate frequency thyristor power supply. And frequency, adapt to the riser insulation of different tonnage steel ingots. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a front view of a steel ingot induction heating and electromagnetic stirring device according to an embodiment of the present invention, using a three-phase power frequency power supply cabinet (three-phase six-group coil);

图 2为本发明实施例的钢锭冒口感应加热及电磁搅拌装置, 采用三相工频电源柜 2 is a steel ingot induction heating and electromagnetic stirring device according to an embodiment of the present invention, which adopts a three-phase power frequency power supply cabinet

(三相六组线圈) 的俯视图; Top view of (three-phase six-group coil);

图 3 为本发明另一实施例的钢锭冒口感应加热及电磁搅拌装置, 采用三相工频电源 柜 (两相四组线圈) 的结构示意图;  3 is a schematic structural view of a steel ingot induction heating and electromagnetic stirring device according to another embodiment of the present invention, which adopts a three-phase power frequency power supply cabinet (two-phase four-group coil);

图 4为本发明实施例的钢锭冒口感应加热及电磁搅拌装置 "匚"形磁轭结构示意 图;  4 is a schematic view showing the structure of a "匚"-shaped yoke of a steel ingot induction heating and electromagnetic stirring device according to an embodiment of the present invention;

图 5 为本发明实施例的钢锭冒口感应加热及电磁搅拌装置, 采用中频可控硅电源 (单相线圈) 的结构示意图;  5 is a schematic structural view of a steel ingot induction heating and electromagnetic stirring device according to an embodiment of the present invention, which adopts an intermediate frequency thyristor power supply (single-phase coil);

图 6为本发明实施例的钢锭冒口感应加热及电磁搅拌装置的线圈的异形截面图; 图 7为本发明实施例的钢锭冒口感应加热及电磁搅拌装置三相六组线圈的电路接法 示意图; 6 is a cross-sectional view showing a profile of a coil inductive heating and electromagnetic stirring device of a steel ingot according to an embodiment of the present invention; 7 is a schematic diagram showing the circuit connection of a three-phase six-group coil of a steel ingot induction heating and an electromagnetic stirring device according to an embodiment of the present invention;

图 8为本发明实施例的钢锭冒口感应加热及电磁搅拌装置两相四组线圈的电路接法 示意图。  Fig. 8 is a schematic view showing the circuit connection of two-phase four-group coils of a steel ingot induction heating and electromagnetic stirring device according to an embodiment of the present invention.

附图标号:  Reference number:

1.钢锭冒口, 2.冒口保温套, 3.底座, 4.支撑臂 5a.六组感应线圈, 5b.四组感应线 圈, 5c.单相线圈 6.吊耳, 7.电源柜, 8.保温剂, 9.冷却水系统, 10.磁轭, 11.热电偶, 12. 记录仪。 具体实施方式 下面结合附图和实施例对本发明进一步说明。  1. Steel ingot riser, 2. riser insulation sleeve, 3. base, 4. support arm 5a. six sets of induction coils, 5b. four sets of induction coils, 5c. single-phase coils 6. lifting lugs, 7. power cabinets, 8. Insulation, 9. Cooling water system, 10. Yoke, 11. Thermocouple, 12. Recorder. DETAILED DESCRIPTION OF THE INVENTION The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

实施例 1  Example 1

图 1及图 2分别为本发明实施例的钢锭冒口感应加热及电磁搅拌装置, 采用三相工 频电源 (三相六组线圈) 的主视图和俯视图。 如图 1和图 2所示, 本实施例中, 钢锭的 质量 137吨, 材质为 0Crl3Ni4Mo不锈钢, 浇注温度 1550°C。 钢锭冒口 1重量为 28吨, 冒口下端面直径 2550mm, 冒口上端面 2300mm, 冒口高度 1200mm。 冒口保温套 2壁厚 为 20mm-200mm, 在本实施例中为 120mm, 在其他实施例中, 也可以为 80mm。 冒口保 温套 2由耐火砖和绝热板组装而成, 冒口保温套 2紧固在底座 3上, 底座 3侧壁外表面 对称设置吊耳 6。 在本实施例中, 底座 3的材质为不锈钢, 在底座 3上放置冒口保温套 2, 在冒口保温套 2的外部放置六组感应线圈 5a, 冒口保温套 2与六组感应线圈 5a之间 无铁磁性材料, 如图 6所示, 六组感应线圈 5a由异形截面纯铜管盘成螺旋状, 靠近冒口 侧的管壁厚度 d为 2mm-50mm, 在本实施例中可为 20mm。 其外表面包有云母带, 并涂 有绝缘漆, 六组感应线圈 5a中, 自上而下, 第一组线圈和第四组线圈串联, 第二组线圈 和第五组串联线圈, 第三组线圈和第六组线圈串联, 再通过水冷电缆, 分别并联接到电 源柜 7。 六组感应线圈 5a与电源柜 7的接线方式为图 7所示的三相六组线圈的电路接 法, 线圈内径均为 2850mm, 线圈总高度为 950mm, 每组线圈之间的间距为 20mm, 并 且用石棉板夹紧。 三相工频电源柜, 电流频率为 50Hz, 感应线圈额定输入功率 1300kW, 感应器额定电压 750V, 变压器一次电压 10000V, 变压器二次电压 750V。 采 用 12组 "匚"形磁轭 10均布感应线圈周围。 沿六组感应线圈 5a圆周方向均布磁轭 10, 其中磁轭 10与底座 3之间留有间隙, 在间隙之间填充绝热绝缘材料。 磁轭 10由硅 钢片垒叠而成, 如图 4所示, 磁轭 10的截面形状为 "匚"形, 其封面不锈钢板与硅钢片 接触部分用云母板隔开, 外侧用不锈钢板夹持紧固, 通过焊接形式固定在支撑臂 4上, 支撑臂 4通过凹槽与底座 3连接。 当然, 本发明不限于此, 磁轭 10的截面形状也可以为 " 形或 "L"形。 磁轭 10沿圆周方向均匀地分布在六组感应线圈 5a的周围, 磁轭 10 与六组感应线圈 5a之间用云母板紧实, 以减少线圈振动, 避免损坏感应线圈的绝缘层。 冷却水系统 9与六组感应线圈 5a连接, 热电偶 11外面包裹刚玉保护管, 插入到冒口的 金属液中, 通过导线连接到记录仪 12, 可对钢锭凝固过程中冒口的温度进行测定, 并根 据反馈的信息调节电源的输入功率控制冒口凝固过程。 1 and 2 are respectively a front view and a top view of a steel ingot induction heating and electromagnetic stirring device according to an embodiment of the present invention, using a three-phase power frequency power supply (three-phase six-group coil). As shown in Fig. 1 and Fig. 2, in this embodiment, the mass of the ingot is 137 tons, and the material is 0Crl3Ni4Mo stainless steel, and the pouring temperature is 1550 °C. The weight of the steel ingot 1 is 28 tons, the diameter of the lower end of the riser is 2550mm, the upper end of the riser is 2300mm, and the height of the riser is 1200mm. The riser sleeve 2 has a wall thickness of 20 mm to 200 mm, which is 120 mm in this embodiment, and may be 80 mm in other embodiments. The riser insulation sleeve 2 is assembled from refractory bricks and insulation panels, and the riser insulation sleeve 2 is fastened on the base 3, and the outer surface of the side wall of the base 3 is symmetrically disposed with the lifting lug 6. In this embodiment, the base 3 is made of stainless steel, and the riser sleeve 2 is placed on the base 3, and six sets of induction coils 5a, riser sleeves 2 and six sets of induction coils 5a are placed outside the riser sleeve 2. There is no ferromagnetic material between them. As shown in Fig. 6, the six sets of induction coils 5a are spirally formed by a special-shaped cross section pure copper tube, and the wall thickness d near the riser side is 2 mm to 50 mm, which may be 20mm. The outer surface is covered with mica tape and coated with insulating varnish, six sets of induction coils 5a, from top to bottom, the first set of coils and the fourth set of coils are connected in series, the second set of coils and the fifth set of series coils, the third group The coil and the sixth group of coils are connected in series, and then connected to the power cabinet 7 through water-cooled cables. The wiring pattern of the six sets of induction coils 5a and the power supply cabinet 7 is the circuit connection of the three-phase six-group coils shown in Fig. 7. The inner diameter of the coils is 2850 mm, the total height of the coils is 950 mm, and the spacing between each set of coils is 20 mm. And clamped with asbestos sheets. Three-phase power frequency power cabinet, current frequency is 50Hz, induction coil rated input power is 1300kW, sensor rated voltage is 750V, transformer primary voltage is 10000V, transformer secondary voltage is 750V. A set of 12 "匚" shaped yokes 10 are used to evenly surround the induction coil. The yoke 10 is evenly distributed along the circumferential direction of the six sets of induction coils 5a, wherein a gap is left between the yoke 10 and the base 3, and a heat insulating material is filled between the gaps. Yoke 10 from silicon The steel sheet is stacked, as shown in FIG. 4, the cross-sectional shape of the yoke 10 is "匚" shape, and the contact portion between the cover stainless steel plate and the silicon steel sheet is separated by a mica plate, and the outer side is clamped and fastened by a stainless steel plate. The welding form is fixed to the support arm 4, and the support arm 4 is connected to the base 3 through the groove. Of course, the present invention is not limited thereto, and the cross-sectional shape of the yoke 10 may be "shape" or "L" shape. The yoke 10 is evenly distributed around the six sets of induction coils 5a in the circumferential direction, the yoke 10 and the six sets of induction The coil 5a is tightened with a mica plate to reduce the vibration of the coil and avoid damage to the insulating layer of the induction coil. The cooling water system 9 is connected to the six sets of induction coils 5a, and the thermocouple 11 is wrapped with a corundum protection tube and inserted into the metal of the riser. In the liquid, the wire is connected to the recorder 12, and the temperature of the riser during the solidification process of the steel ingot can be measured, and the input power of the power source is adjusted according to the feedback information to control the riser solidification process.

在钢锭浇注前, 通过吊耳 6, 将钢锭冒口感应加热及电磁搅拌装置放置在钢锭模上 部, 然后浇注钢锭。 浇注完毕后, 加入保温剂 8, 接着开通冷却水系统 9为本发明的装 置提供冷却水, 通入冷却水对六组感应线圈 5a进行冷却, 在出水口设有测温装置, 用于 测量出水温度, 要求出水温度不高于 55 °C。 再接通电源柜 7, 使得六组感应线圈 5a对冒 口钢液进行感应加热补偿钢锭凝固过程中冒口的热量损失, 并为冒口钢液电磁搅拌, 改 善了冒口钢液流动状态, 促进夹杂物上浮。 测温热电偶 11包裹在壁厚为 5mm的刚玉保 护管内, 插入到钢锭冒口钢液之中, 在感应加热过程中通过热电偶 11和记录仪 12反馈 钢锭冒口的温度, 通过电源柜 7调节输入到六组感应线圈 5a的功率控制冒口凝固过程。 钢锭凝固结束后, 关闭电源, 10分钟后再关闭冷却水系统 9, 通过吊耳 6起吊钢锭冒口 感应加热及电磁搅拌装置, 再按照正常步骤完成钢锭的起吊和脱模工作。  Before the ingot is poured, the steel ingot induction heating and electromagnetic stirring device are placed on the upper part of the ingot mold by the lifting lug 6, and then the ingot is cast. After the pouring is completed, the heat retaining agent 8 is added, and then the cooling water system 9 is turned on to supply the cooling water to the device of the present invention, and the six sets of induction coils 5a are cooled by the cooling water, and the temperature measuring device is provided at the water outlet for measuring the water. Temperature, the required water temperature is not higher than 55 °C. Then, the power cabinet 7 is turned on, so that the six groups of induction coils 5a inductively heat the riser steel to compensate the heat loss of the riser during the solidification process of the steel ingot, and electromagnetic stirring of the riser steel liquid improves the flow state of the riser molten steel. Promote inclusions to float. The thermocouple 11 is wrapped in a corundum protection tube with a wall thickness of 5 mm, inserted into the steel ingot riser, and the temperature of the ingot riser is fed back through the thermocouple 11 and the recorder 12 during the induction heating process, through the power cabinet 7 The power input to the six sets of induction coils 5a is adjusted to control the riser solidification process. After the ingot is solidified, turn off the power supply, and then turn off the cooling water system after 10 minutes. 9. Lift the steel ingot by the lifting lug 6 Induction heating and electromagnetic stirring device, and then complete the lifting and demoulding work of the steel ingot according to the normal steps.

实施例 2  Example 2

图 3是本发明公开的钢锭冒口感应加热及电磁搅拌装置, 采用三相工频电源 (两相 四组线圈) 的结构示意图。 钢锭的质量 3 吨, 材质为 0Crl3Ni4Mo不锈钢, 浇注温度 1550°C。 钢锭冒口重量为 0.5吨, 冒口下端面直径 550mm, 冒口上端面 500mm, 冒口高 度 320mm。 冒口保温套 2壁厚为 80mm, 冒口保温套 2由耐火砖制成, 紧固在支撑结构 上, 底座 3侧壁外表面对称设置吊耳 6。 在底座 3上放置冒口保温套 2, 在冒口保温套 2 的外部放置四组感应线圈 5b, 冒口保温套 2与四组感应线圈 5b之间无铁磁性材料, 四 组感应线圈 5b由异形截面纯铜管盘成螺旋状, 靠近冒口侧的管壁厚度 d为 15mm, 其外 表面包有云母带, 铜管之间涂有绝缘漆, 四组感应线圈 5b中第一组线圈和第三组线圈串 联, 第二组线圈和第四组线圈串联, 并采用 " T"形接法, 通过水冷电缆接到三相工频 电源柜 7。 四组感应线圈 5b与电源的接线方式为图 8所示的两相四组线圈的电路接法, 线圈内径均为 750mm, 线圈总高度为 285mm, 每组线圈之间的间距为 25mm, 三相工频 电源柜, 电流频率为 50Hz, 感应线圈额定输入功率 100kW, 感应器额定电压 380V。 采 用 12组"匚"形磁轭 10均布感应线圈 5b周围。 实施例 2的其它部分与实施例 1相同。 3 is a schematic structural view of a steel ingot induction heating and electromagnetic stirring device according to the present invention, which adopts a three-phase power frequency power supply (two-phase four-group coil). The ingot has a mass of 3 tons and is made of 0Crl3Ni4Mo stainless steel with a pouring temperature of 1550 °C. The weight of the steel ingot is 0.5 tons, the diameter of the lower end of the riser is 550mm, the upper end of the riser is 500mm, and the height of the riser is 320mm. The riser insulation sleeve 2 has a wall thickness of 80 mm, and the riser insulation sleeve 2 is made of refractory bricks and fastened to the support structure, and the outer surface of the side wall of the base 3 is symmetrically disposed with the lifting lugs 6. A riser sleeve 2 is placed on the base 3, and four sets of induction coils 5b are placed outside the riser sleeve 2, no ferromagnetic material is between the riser sleeve 2 and the four sets of induction coils 5b, and the four sets of induction coils 5b are The special-shaped cross section pure copper tube disk is spiraled, and the wall thickness d near the riser side is 15mm, the outer surface is covered with mica tape, the copper tube is coated with insulating varnish, and the first group of coils and the fourth group of induction coils 5b are The three sets of coils are connected in series, and the second set of coils and the fourth set of coils are connected in series, and are connected to the three-phase power frequency power supply cabinet 7 through a water-cooled cable by a "T" connection method. The wiring pattern of the four sets of induction coils 5b and the power supply is the circuit connection of the two-phase four-group coils shown in Fig. 8. The inner diameter of the coils is 750 mm, the total height of the coils is 285 mm, and the spacing between each set of coils is 25 mm, three-phase. Power frequency The power cabinet has a current frequency of 50 Hz, the rated input power of the induction coil is 100 kW, and the rated voltage of the inductor is 380V. 12 sets of "匚"-shaped yokes 10 are used to evenly surround the induction coil 5b. The other parts of the second embodiment are the same as those of the first embodiment.

实施例 3  Example 3

图 5是本发明公开的钢锭冒口感应加热及电磁搅拌装置, 采用中频可控硅电源 (单 相线圈) 结构示意图; 本发明应用于质量为 20吨 AISI304不锈钢钢锭, 该钢锭冒口重量 3.8t, 钢锭的浇注温度为 1600 °C, 冒口下端面直径 1200mm, 上端面直径 l lOOmm, 高度 600mm。 冒口保温套 2用高铝砖砌成, 壁厚为 120mm, 紧固在支撑结构上。 底座 3材质 为不锈钢, 侧壁外表面对称设置吊耳 6。 冒口保温套 2与感应线圈 5c之间无铁磁性材 料, 感应线圈 5c 由矩形截面纯铜管盘成螺旋状, 线圈匝间距为 8mm, 其外表面包有云 母带, 且每匝线圈都喷有绝缘漆, 线圈内径为 1460mm, 线圈总高度为 630mm, 采用 8 组 "匚" 形磁轭 10均布感应线圈四周, 电源柜 7为可控硅电源, 电参数为电流频率 500Hz, 线圈额定功率 150kW, 输入线圈电压 1500V。 采用 8组 "匚"形磁轭 10均布感 应线圈周围。 实施例 3的其它部分与实施例 1相同。  5 is a schematic diagram of a steel ingot induction heating and electromagnetic stirring device according to the present invention, which adopts an intermediate frequency thyristor power supply (single-phase coil) structure; the invention is applied to a mass of 20 tons of AISI 304 stainless steel ingot, and the weight of the steel ingot is 3.8t The casting temperature of the ingot is 1600 °C, the diameter of the lower end of the riser is 1200 mm, the diameter of the upper end surface is l lOOmm, and the height is 600 mm. The riser insulation sleeve 2 is made of high-aluminum brick with a wall thickness of 120mm and fastened to the support structure. The base 3 is made of stainless steel, and the outer surface of the side wall is symmetrically provided with the lifting lug 6 . There is no ferromagnetic material between the riser sleeve 2 and the induction coil 5c, and the induction coil 5c is spirally formed by a rectangular copper tube with a rectangular cross section, the pitch of the coil is 8 mm, the outer surface is covered with a mica tape, and each coil is sprayed with Insulating varnish, the inner diameter of the coil is 1460mm, the total height of the coil is 630mm, and 8 sets of "匚" yokes are used to distribute the induction coil around. The power cabinet 7 is a thyristor power supply. The electrical parameters are current frequency 500Hz, and the coil rated power is 150kW. , Input coil voltage is 1500V. Eight sets of "匚"-shaped yokes are used to uniformly distribute the coil around the coil. The other parts of the embodiment 3 are the same as those of the embodiment 1.

通过以上三个实施例, 可以得到, 本发明实施例的钢锭冒口感应加热及电磁搅拌装 置在感应加热过程中, 热量是由 "热态涡流透入深度" 内金属液直接生成的体积热, 加 热体积大, 热效率高。 通过感应线圈对冒口钢液感应加热, 补偿钢锭凝固过程中冒口的 热量损失, 延长冒口钢液的凝固时间, 保证冒口有足够的钢液对钢锭的锭身补缩, 有利 于减少冒口所占比例, 提高钢锭利用率。  Through the above three embodiments, it can be obtained that in the induction heating process of the ingot induction heating and the electromagnetic stirring device of the embodiment of the invention, the heat is the volumetric heat directly generated by the molten metal in the "hot vortex penetration depth", The heating volume is large and the thermal efficiency is high. The induction coil is used to inductively heat the riser steel, compensate the heat loss of the riser during the solidification process of the steel ingot, prolong the solidification time of the riser molten steel, and ensure that the riser has enough molten steel to replenish the ingot of the steel ingot, which is beneficial to reduce The proportion of risers increases the utilization rate of steel ingots.

另外, 由于钢液中的电磁搅拌力和电源频率的平方根成反比, 频率越低搅拌力越 大, 因此采用工频形成大的电磁搅拌力加速和改变熔体的运动状态, 这种运动一方面有 利于中心区域的高温熔体冲刷结晶前沿, 促使结晶前沿枝晶的重新熔化, 另一方面所产 生的电磁搅拌力对生长的枝晶产生机械剪切力, 使枝晶折断, 这样防止了枝晶臂相互交 错、 跨接, 保证了补缩通道的通畅, 有效地免了二次缩孔的形成。 采用感应加热, 降低 冒口钢液的温度下降的速度, 为夹杂物上浮的提供了有利的温度条件, 同时, 本发明采 用感应线圈连接到三相工频电源, 在接通电源后, 线圈形成磁场, 钢液在此磁场作用下 产生电磁搅拌效果, 使得冒口中心部位金属液向上运动, 边部金属液向下运动, 形成整 体环流, 在中心钢液上升流的带动下, 促使熔体中的气体和夹杂物颗粒的充分上浮, 减 少钢液中的夹杂物, 提高钢锭质量。 本发明中电源柜也可采用中频可控硅电源, 单相绕 组线圈通过水冷电缆连接中频可控硅电源, 电流频率 100Hz-5000Hz。 通过中频可控硅电 源方便调节输入到电磁感应线圈的功率及频率, 适应不同吨位钢锭的冒口加热保温。  In addition, since the electromagnetic stirring force in the molten steel is inversely proportional to the square root of the power supply frequency, the lower the frequency, the greater the stirring force. Therefore, the power frequency is used to form a large electromagnetic stirring force to accelerate and change the motion state of the melt. Conducive to the high temperature melt in the central region to wash the crystallization front, promote the remelting of the crystallization front dendrites, on the other hand, the electromagnetic stirring force produces mechanical shearing force on the growing dendrites, causing the dendrites to break, thus preventing the branches The crystal arms are interlaced and bridged to ensure the smoothness of the feeding channels, effectively eliminating the formation of secondary shrinkage holes. Induction heating is used to reduce the temperature drop of the riser molten steel, which provides favorable temperature conditions for the inclusions to float. At the same time, the invention uses an induction coil to connect to the three-phase power frequency power supply, and after the power is turned on, the coil is formed. In the magnetic field, the molten steel generates electromagnetic stirring effect under the action of the magnetic field, so that the molten metal in the center of the riser moves upward, and the metal liquid moves downward to form an overall circulation, which is driven by the upward flow of the molten steel in the center to promote the melt. The gas and inclusion particles are fully floated, reducing inclusions in the molten steel and improving the quality of the ingot. In the power supply cabinet of the invention, an intermediate frequency thyristor power supply can also be used, and the single-phase winding coil is connected to the intermediate frequency thyristor power supply through a water-cooled cable, and the current frequency is 100 Hz-5000 Hz. The power and frequency input to the electromagnetic induction coil are conveniently adjusted by the intermediate frequency thyristor power supply, and are adapted to the riser heating and insulation of different tonnage steel ingots.

Claims

权利要求书 Claim 1. 一种钢锭冒口感应加热及电磁搅拌装置, 包括底座 (3 ) 、 支撑臂 (4) 、 感应线 圈 (5a、 5b、 5c) 、 热电偶 (11 ) 和记录仪 (12) , 所述底座 (3 ) 侧壁的外表面对称设 置吊耳 (6) ; 其特征是: 1. A steel ingot induction heating and electromagnetic stirring device, comprising a base (3), a support arm (4), an induction coil (5a, 5b, 5c), a thermocouple (11) and a recorder (12), The outer surface of the side wall of the base (3) is symmetrically arranged with a lifting lug (6); 所述底座 (3 ) 上用耐火保温材料砌筑成冒口保温套 (2) , 所述冒口保温套 (2) 外 部垂直放置所述感应线圈 (5a、 5b、 5c) , 所述感应线圈 (5a、 5b、 5c) 通过水冷电缆 连接到电源柜 (7 ) , 在所述感应线圈 (5a、 5b、 5c ) 外部沿圆周方向上均布磁轭 ( 10) , 所述磁轭 (10) 外侧使用不锈钢板来夹持和紧固, 将所述不锈钢板固定在支撑臂 (4) 上, 所述支撑臂 (4) 固定在所述底座 (3 ) 的凹槽内, 冷却水系统 (9) 与所述感应 线圈 (5a、 5b、 5c) 连接, 通入冷却水对所述感应线圈 (5a、 5b、 5c) 进行冷却。  The base (3) is built with a refractory insulating material as a riser sleeve (2), and the riser sleeve (2) is placed vertically outside the induction coil (5a, 5b, 5c), the induction coil (5a, 5b, 5c) connected to the power cabinet (7) by a water-cooled cable, and a yoke (10) is circumferentially distributed outside the induction coils (5a, 5b, 5c), the yoke (10) The outer side is clamped and fastened using a stainless steel plate that is fixed to the support arm (4), the support arm (4) is fixed in the recess of the base (3), and the cooling water system (9) The induction coils (5a, 5b, 5c) are connected to the induction coils (5a, 5b, 5c), and the induction coils (5a, 5b, 5c) are cooled by cooling water. 2.根据权利要求 1所述的钢锭冒口感应加热及电磁搅拌装置, 其特征是: 所述电源 柜 (7) 采用三相工频电源, 电流频率为 50Ηζ-60Ηζ; 或者  2 . The steel ingot induction heating and electromagnetic stirring device according to claim 1 , wherein: the power supply cabinet ( 7 ) adopts a three-phase power frequency power supply, and the current frequency is 50Ηζ-60Ηζ; or 所述电源柜 (7) 采用可控硅中频电源, 电流频率为 100Hz-5000Hz。  The power cabinet (7) adopts a thyristor intermediate frequency power supply, and the current frequency is 100 Hz-5000 Hz. 3.根据权利要求 2所述的钢锭冒口感应加热及电磁搅拌装置, 其特征是: 当所述电 源柜 (7) 采用三相工频电源时:  3. The steel ingot induction heating and electromagnetic stirring device according to claim 2, wherein: when the power supply cabinet (7) adopts a three-phase power frequency power supply: 所述感应线圈 (5a、 5b) 与所述三相工频电源的接线方式采用三相六组或两相四组 接法。  The induction coils (5a, 5b) and the three-phase power frequency power supply are connected by three-phase six-group or two-phase four-group connection. 4.根据权利要求 3所述的钢锭冒口感应加热及电磁搅拌装置, 其特征是: 当采用三相六组接法时, 所述感应线圈 (5a) 采用六组感应线圈垂直放置在所述冒 口保温套 (2) 外部, 所述六组感应线圈中的每两组线圈串联, 具体为自冒口顶端向下, 第一组线圈和第四组线圈串联, 第二组线圈和第五组串联线圈, 第三组线圈和第六组线 圈串联, 再分别并联接到三相工频电源柜的每一相, 所述六组感应线圈的接线方式采用 三相六组线圈接法; 或者  The steel ingot induction heating and electromagnetic stirring device according to claim 3, wherein: when a three-phase six-group connection method is adopted, the induction coil (5a) is vertically placed in the six sets of induction coils. Riser insulation sleeve (2) externally, each of the six sets of induction coils are connected in series, specifically from the top of the riser downward, the first set of coils and the fourth set of coils are connected in series, the second set of coils and the fifth The group of series coils, the third group of coils and the sixth group of coils are connected in series, and then respectively connected to each phase of the three-phase power frequency power supply cabinet, and the six groups of induction coils are connected by three-phase six-group coil connection; or 当采用两相四组接法时, 所述感应线圈 (5b) 采用四组感应线圈垂直放置在所述冒 口保温套 (2) 外部, 每两组线圈串联, 具体为自冒口顶端向下, 第一组线圈和第三组串 联, 第二组线圈和第四组串联, 并采用 "T" 形接法, 通过所述水冷电缆接到所述电源 柜 (7) , 所述四组感应线圈的接线方式采用两相四组线圈接法。  When two-phase four-group connection is adopted, the induction coil (5b) is vertically placed outside the riser sleeve (2) by four sets of induction coils, and each two sets of coils are connected in series, specifically from the top of the riser. The first group of coils and the third group are connected in series, and the second group of coils and the fourth group are connected in series, and connected to the power cabinet (7) through the water-cooled cable by using a "T" connection method, the four groups of inductions The wiring of the coil adopts two-phase four-group coil connection. 5.根据权利要求 2所述的钢锭冒口感应加热及电磁搅拌装置, 其特征是: 当所述电 源柜 (7) 采用可控硅中频电源时: 在所述冒口保温套 (2) 外部垂直方向放置所述感应线圈 (5c) , 通过水冷电缆连接 到所述电源柜 (7) 。 The steel ingot induction heating and electromagnetic stirring device according to claim 2, wherein: when the power cabinet (7) adopts a thyristor intermediate frequency power supply: The induction coil (5c) is placed in the outer vertical direction of the riser sleeve (2), and is connected to the power cabinet (7) through a water-cooled cable. 6.根据权利要求 1所述的钢锭冒口感应加热及电磁搅拌装置, 其特征是: 所述感应 线圈 (5a、 5b、 5c) 的结构相同, 由异形截面或者矩形截面纯铜管盘成螺旋状, 靠近冒 口侧的管壁厚度为 2mm-50mm, 所述感应线圈 (5a、 5b、 5c) 外表面包有云母带, 且涂 有绝缘漆。  The steel ingot induction heating and electromagnetic stirring device according to claim 1, wherein: the induction coils (5a, 5b, 5c) have the same structure, and are spirally formed by a special-shaped cross section or a rectangular cross section pure copper tube. The tube wall near the riser side has a thickness of 2 mm to 50 mm, and the outer surface of the induction coil (5a, 5b, 5c) is covered with a mica tape and coated with an insulating varnish. 7.根据权利要求 1所述的钢锭冒口感应加热及电磁搅拌装置, 其特征是: 所述磁轭 ( 10 ) 由硅钢片垒叠而成, 其封面不锈钢板与硅钢片接触部分用云母板隔开, 所述磁轭 ( 10) 沿圆周方向均匀地分布在所述感应线圈 (5a、 5b、 5c) 的周围, 所述磁轭 (10) 与 所述感应线圈 (5a、 5b、 5c) 之间用云母板紧实, 以减少线圈振动, 避免损坏感应线圈 的绝缘层。  7 . The steel ingot induction heating and electromagnetic stirring device according to claim 1 , wherein: the yoke ( 10 ) is formed by stacking silicon steel sheets, and the cover stainless steel plate and the silicon steel sheet are in contact with the mica board. Separated, the yoke (10) is evenly distributed around the induction coils (5a, 5b, 5c) in the circumferential direction, the yoke (10) and the induction coils (5a, 5b, 5c) Use a mica board to tighten between them to reduce coil vibration and avoid damage to the insulation of the induction coil. 8.根据权利要求 1所述的钢锭冒口感应加热及电磁搅拌装置, 其特征是: 所述底座 ( 3 ) 的材质为不锈钢, 所述磁轭 (10) 与所述底座 (3 ) 之间留有间隙, 且在所述间隙之 间填充绝热绝缘材料。  The steel ingot induction heating and electromagnetic stirring device according to claim 1, wherein: the base (3) is made of stainless steel, and between the yoke (10) and the base (3) A gap is left and a thermally insulating material is filled between the gaps. 9.根据权利要求 1所述的钢锭冒口感应加热及电磁搅拌装置, 其特征是: 所述冒口 保温套 (2) 由耐火砖和绝热板组装而成固定在所述底座 (3 ) 上, 所述冒口保温套 (2) 的壁厚为 20mm-200mm, 与所述感应线圈 (5a、 5b、 5c) 之间无铁磁性材料。  The ingot induction heating and electromagnetic stirring device according to claim 1, wherein: the riser sleeve (2) is assembled from a refractory brick and a heat insulating plate and fixed on the base (3) The riser sleeve (2) has a wall thickness of 20 mm to 200 mm, and has no ferromagnetic material between the induction coils (5a, 5b, 5c). 10.根据权利要求 1所述的钢锭冒口感应加热及电磁搅拌装置, 其特征是: 所述热电 偶 (11 ) 包裹在刚玉保护管内, 插入到冒口的金属液中, 通过导线连接所述记录仪 ( 12) 记录冒口钢液的温度, 用于反馈冒口钢液的降温过程, 并根据所述记录仪 (12) 反 馈的信息调节电源的输入功率以控制冒口凝固过程。  The steel ingot induction heating and electromagnetic stirring device according to claim 1, wherein: the thermocouple (11) is wrapped in a corundum protection tube, inserted into a metal liquid of a riser, and connected by a wire. The recorder (12) records the temperature of the riser molten steel, is used to feedback the cooling process of the riser molten steel, and adjusts the input power of the power supply according to the feedback information of the recorder (12) to control the riser solidification process. 11.根据权利要求 1所述的钢锭冒口感应加热及电磁搅拌装置, 其特征是: 所述冷却 水系统 (9) 为所述感应线圈 (5a、 5b、 5c) 提供冷却水, 在出水口设有测温装置, 用于 测量出水温度。  The steel ingot induction heating and electromagnetic stirring device according to claim 1, wherein: the cooling water system (9) supplies cooling water to the induction coils (5a, 5b, 5c) at the water outlet A temperature measuring device is provided for measuring the temperature of the water.
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CN109967722A (en) * 2019-03-31 2019-07-05 唐山学院 Method and device for feeding riser of large ingot by using pulsed electromagnetic field
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