WO2014155128A1 - Printable film - Google Patents
Printable film Download PDFInfo
- Publication number
- WO2014155128A1 WO2014155128A1 PCT/GB2014/050989 GB2014050989W WO2014155128A1 WO 2014155128 A1 WO2014155128 A1 WO 2014155128A1 GB 2014050989 W GB2014050989 W GB 2014050989W WO 2014155128 A1 WO2014155128 A1 WO 2014155128A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- film
- treatment
- printable
- madbd
- process according
- Prior art date
Links
- 238000011282 treatment Methods 0.000 claims abstract description 86
- 238000000034 method Methods 0.000 claims abstract description 55
- 238000003851 corona treatment Methods 0.000 claims abstract description 44
- 230000008569 process Effects 0.000 claims abstract description 44
- 239000012298 atmosphere Substances 0.000 claims abstract description 30
- 238000004806 packaging method and process Methods 0.000 claims abstract description 6
- 230000004888 barrier function Effects 0.000 claims abstract description 5
- 238000002372 labelling Methods 0.000 claims abstract description 5
- 238000004804 winding Methods 0.000 claims abstract description 5
- 125000000524 functional group Chemical group 0.000 claims description 33
- 239000013626 chemical specie Substances 0.000 claims description 15
- 238000007639 printing Methods 0.000 claims description 15
- 239000000758 substrate Substances 0.000 claims description 14
- 239000004971 Cross linker Substances 0.000 claims description 11
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 claims description 7
- 208000028659 discharge Diseases 0.000 claims description 7
- 230000001939 inductive effect Effects 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 229920000098 polyolefin Polymers 0.000 claims description 6
- 229920002635 polyurethane Polymers 0.000 claims description 6
- 239000004814 polyurethane Substances 0.000 claims description 6
- 238000004611 spectroscopical analysis Methods 0.000 claims description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- 229920000728 polyester Polymers 0.000 claims description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 4
- 239000012039 electrophile Substances 0.000 claims description 4
- 239000004014 plasticizer Substances 0.000 claims description 4
- 229920001577 copolymer Polymers 0.000 claims description 3
- 230000007423 decrease Effects 0.000 claims description 3
- 239000004952 Polyamide Substances 0.000 claims description 2
- 229920001222 biopolymer Polymers 0.000 claims description 2
- 239000000470 constituent Substances 0.000 claims description 2
- 229920002647 polyamide Polymers 0.000 claims description 2
- 229920001291 polyvinyl halide Polymers 0.000 claims description 2
- 208000034530 PLAA-associated neurodevelopmental disease Diseases 0.000 claims 1
- 150000001242 acetic acid derivatives Chemical class 0.000 claims 1
- 229920002678 cellulose Polymers 0.000 claims 1
- 239000001913 cellulose Substances 0.000 claims 1
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 19
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 19
- 238000012360 testing method Methods 0.000 description 18
- -1 polyethylene Polymers 0.000 description 11
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 10
- 239000000523 sample Substances 0.000 description 10
- 229920001155 polypropylene Polymers 0.000 description 8
- 239000004743 Polypropylene Substances 0.000 description 7
- 239000010410 layer Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 239000012634 fragment Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 239000012792 core layer Substances 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 238000009832 plasma treatment Methods 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 238000012512 characterization method Methods 0.000 description 3
- 230000001965 increasing effect Effects 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 239000012159 carrier gas Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 239000013068 control sample Substances 0.000 description 2
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 125000004356 hydroxy functional group Chemical group O* 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 150000002825 nitriles Chemical class 0.000 description 2
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 2
- 239000005026 oriented polypropylene Substances 0.000 description 2
- 229920001748 polybutylene Polymers 0.000 description 2
- 229920006267 polyester film Polymers 0.000 description 2
- RAHZWNYVWXNFOC-UHFFFAOYSA-N sulfur dioxide Inorganic materials O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- AKEJUJNQAAGONA-UHFFFAOYSA-N sulfur trioxide Inorganic materials O=S(=O)=O AKEJUJNQAAGONA-UHFFFAOYSA-N 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 229920001897 terpolymer Polymers 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- NOWKCMXCCJGMRR-UHFFFAOYSA-N Aziridine Chemical compound C1CN1 NOWKCMXCCJGMRR-UHFFFAOYSA-N 0.000 description 1
- 229910014033 C-OH Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 229910014570 C—OH Inorganic materials 0.000 description 1
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- NIPNSKYNPDTRPC-UHFFFAOYSA-N N-[2-oxo-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 NIPNSKYNPDTRPC-UHFFFAOYSA-N 0.000 description 1
- GQPLMRYTRLFLPF-UHFFFAOYSA-N Nitrous Oxide Chemical class [O-][N+]#N GQPLMRYTRLFLPF-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- CKUAXEQHGKSLHN-UHFFFAOYSA-N [C].[N] Chemical compound [C].[N] CKUAXEQHGKSLHN-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 125000003368 amide group Chemical group 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 230000003190 augmentative effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- CREMABGTGYGIQB-UHFFFAOYSA-N carbon carbon Chemical compound C.C CREMABGTGYGIQB-UHFFFAOYSA-N 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- TXKMVPPZCYKFAC-UHFFFAOYSA-N disulfur monoxide Inorganic materials O=S=S TXKMVPPZCYKFAC-UHFFFAOYSA-N 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 150000002466 imines Chemical class 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000010849 ion bombardment Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052756 noble gas Inorganic materials 0.000 description 1
- 239000003605 opacifier Substances 0.000 description 1
- JTJMJGYZQZDUJJ-UHFFFAOYSA-N phencyclidine Chemical compound C1CCCCN1C1(C=2C=CC=CC=2)CCCCC1 JTJMJGYZQZDUJJ-UHFFFAOYSA-N 0.000 description 1
- 229920006381 polylactic acid film Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920006264 polyurethane film Polymers 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- XTQHKBHJIVJGKJ-UHFFFAOYSA-N sulfur monoxide Chemical compound S=O XTQHKBHJIVJGKJ-UHFFFAOYSA-N 0.000 description 1
- 238000006557 surface reaction Methods 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- 238000002042 time-of-flight secondary ion mass spectrometry Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/14—Surface shaping of articles, e.g. embossing; Apparatus therefor by plasma treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/12—Chemical modification
- C08J7/123—Treatment by wave energy or particle radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/10—Surface shaping of articles, e.g. embossing; Apparatus therefor by electric discharge treatment
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2323/04—Homopolymers or copolymers of ethene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2323/10—Homopolymers or copolymers of propene
Definitions
- the present invention is concerned with the surface treatment of substrates, particularly renewable or environmentally sustainable filmic substrates, to improve their printability.
- substrates particularly renewable or environmentally sustainable filmic substrates
- filmic materials such as those used in packaging or labelling for example, to be manufactured at least partly from renewable and/or sustainable sources.
- WO201 1/140496 discusses the issue in some detail.
- Modified atmosphere dielectric barrier discharge (MADBD) treatment has been used for many years for the surface treatment of polymeric substrates.
- US7147758 for example is concerned with such treatments in the presence of a carrier gas, a reducing gas and an oxidising gas.
- plasma treatment It is not uncommon in the art for MADBD treatment to be called plasma treatment. In this specification no distinction is made between plasma treatment on the one hand and MADBD treatment on the other. However, both are treatments which typically take place in a modified gas atmosphere (i.e. an atmosphere other than air).
- Corona discharge treatment also known as corona treatment or D treatment
- D treatment is another form of dielectric barrier discharge which typically takes place at lower power (and with a larger electrode gap) than MADBD or plasma treatment, and typically takes place in an unmodified atmosphere - i.e. air.
- Corona discharge treatment has been used considerably longer than MADBD treatment in the processing of polymeric films, and is an established technique in the industry.
- MADBD treaters typically have cautioned against using corona treatment in combination with MADBD treatment, apparently believing that the surface chemistry of MADBD treated film would be adversely affected by corona treatment. Consequently, it has rarely been contemplated to subject film to both MADBD and corona discharge treatment.
- US5147678 appears to contemplate such combinative treatments, but only in the context of laboratory experimentation and with unproven commercial utility.
- US7824600 expressly contemplates a two stage treatment in which a monoaxially l oriented film is subjected to a plasma treatment before being laterally stretched and corona treated prior to winding onto a reel.
- This document fails to appreciate that any benefit may be derived from a further or alternative downstream treatment of the film, and instead concentrates only on multiple treatments taking place before winding of the film onto a reel.
- the benefit of downstream treatment is apparently recognised in US7410675, but only in the context of a repetition of a treatment having already once been conducted on the film.
- MADBD treatment One problem with MADBD treatment is that whatever surface modification of the film takes place under such treatment, the effect is not permanent, so that a treated film with surface characteristics making it suitable for printing tends to lose those characteristics over time and revert to being unprintable or poorly printable. This causes serious problems in the film industry because film manufacturers are rarely responsible for printing the films they make. Commonly, film manufacturers will instead wind film onto a reel and ship it to their customers, typically printers or converters, who will unwind the film prior to converting and/or printing it. Inevitably in connection with a MADBD treated film, by the time the film is then printed much of the surface characterisation caused by the MADBD treatment has been lost. Hitherto, film manufacturers have consequently sought to guarantee the long-term printability of the film by means other than MADBD treatment - the provision of printable coatings on the film for example.
- a process for producing a printable film comprising: a. providing a web of film having a radiocarbon content; b. at a first location subjecting at least a first surface of the film web to a modified atmosphere dielectric barrier discharge (MADBD) treatment; c. winding the film web onto a reel; d. transporting the wound film web to a second location; e. unwinding the film web from the reel; and f.
- MADBD modified atmosphere dielectric barrier discharge
- the radiocarbon content of the film is preferably at least about 10pMC, or at least about 20pMC, or at least about 30pMC, or at least about 40pMC, or at least about 50pMC, or at least about 60pMC, or at least about 70pMC, or at least about 80pMC, or at least about 90pMC, or at least about l OOpMC, or at least about 1 10pMC.
- MADBD treatment in this connection means “per cent modern carbon”.
- Corona treatment is a treatment that takes place at a lower power, with wider electrode gaps than in MADBD treatment, and in atmosphere (i.e. air).
- MADBD and corona treatment are, respectively, terms of art which will be understood by skilled addressees such as film manufacturers or the operators of printing, laminating and coating machines.
- the invention also provides a process in accordance with the foregoing, wherein the corona treated film obtained at step f) is printed shortly after the said corona treatment.
- shortly after we mean preferably within 10 days, more preferably within 5 days and most preferably within 1 day. Often printing will take place within hours, if not minutes, of the corona treatment step.
- Printing of the film may be by any known process, UV Flexo, screen or combination printing, as well as gravure, reverse gravure, for example.
- the film may be subjected to the printing step before or after a sheet of the film has been severed from the web.
- the film may be subjected to other conversion steps - lamination, the provision of an adhesive layer and/or a release liner on the film web, before or after printing of the film and before or after severance of a sheet of film from the film web.
- the film may be subjected to MADBD treatment, and subsequently to corona treatment, only on its first surface or, optionally, on both surfaces.
- both surfaces of the film are treated, it is sufficient for the purposes of this invention that only one surface be subjected both to MADBD treatment and, subsequently, to corona treatment.
- the other surface may be subjected to the same or similar treatment to the first surface, or to different treatment; for example only to MADBD treatment or only to corona treatment.
- the surface energy of the film at its first surface immediately after MADBD treatment is at least about 46dynes/cm, preferably at least about 50dynes/cm, more preferably at least about 56dynes/cm and most preferably at least about 60dynes/cm.
- the surface energy of the film at its first surface immediately after MADBD treatment is at least about 8dynes/cm, preferably at least about 15dynes/cm, more preferably at least about 20dynes/cm and most preferably at least about 24dynes/cm higher than the surface energy of the film at its first surface immediately before such MADBD treatment. After MADBD treatment the surface energy of the film decreases over time.
- the surface energy has reduced from its high point immediately after MADBD treatment by at least about 10%, often at least about 15%, or even by as much as 20% or 25%.
- the surface energy of the film immediately after the corona treatment is back to within 15%, or at least 10%, of its value immediately after MADBD treatment.
- the surface energy of the film immediately after corona discharge treatment may even be above its surface energy immediately after MADBD treatment.
- the surface chemistry of the film is also affected by the MADBD treatment.
- the affected characteristics will depend not only upon the nature of the film surface but on other factors such as the nature of the modified atmosphere, the energy level of the MADBD treatment, the size of the electrode gap and the duration of the treatment.
- the surface of the film following MADBD treatment will comprise a number of polar chemical species not present on the film surface prior to MADBD treatment.
- subsequent corona treatment effects further changes to the surface chemistry of the film.
- the relative atomic concentration of polar chemical species measurable at the film surface immediately following MADBD treatment and subsequent exposure of the treated film to the atmosphere is y %, wherein y is a positive number.
- the relative atomic concentration of polar chemical species measurable at the film surface immediately prior to the corona treatment step is y-x %, wherein x is a positive number.
- the relative atomic concentration of polar chemical species measurable at the film surface immediately after the corona treatment of step f is y-x+z %, wherein z is a positive number.
- the surface of the film may, or may not, contain polar chemical species at its surface in any significant or substantial amount (above 1 % relative atomic concentration for example).
- a polyolefin film for example essentially comprises only carbon-carbon and carbon-hydrogen bonds and is therefore substantially non-polar.
- a polyester film or an acrylic-coated film for example will already contain polar chemical species, including of course at its surface.
- the relative atomic concentration of polar chemical species measurable at the film surface immediately prior to MADBD treatment is q %, wherein q is zero or a positive number and wherein q is less than y.
- y-x+z is at least about 5, preferably at least about 10 greater than q.
- y-x+z is preferably at least about 10, more preferably at least about 10.5, still more preferably at least about 1 1 , and most preferably at least about 1 1 .5, or even at least about 12.
- Such fragments may derive from the film itself and/or from the atmosphere in which the film is treated.
- Other polar fragments may derive from the modified atmosphere of the MADBD treatment, alone or in combination with materials from the film.
- the modified atmosphere of the MADBD treatment comprises nitrogen gas
- the polar chemical species at the film surface after MADBD treatment will comprise one or more of the species selected from: nitrile; amine; amide; hydroxy; ester; carbonyl; carboxyl; ether and oxirane.
- ToF-SIMS spectroscopy has been found to be a satisfactory method for measuring in qualitative terms the surface functionality (in terms of the identities of polar species present at the surface) of the film.
- surface functionality in terms of the identities of polar species present at the surface
- XPS spectroscopy for quantitative characterization (in terms of relative atomic concentration of polar species at the film surface) we have found the technique of XPS spectroscopy to be more useful. Other determinative methods will be apparent to the skilled addressee.
- the modified atmosphere of the MADBD treatment will generally contain an inert carrier gas such as a noble gas or nitrogen, and at least one functional or reducing fluid such as acetylene, ethylene, hydrogen or silane for example.
- Oxidising fluids such as oxygen, ozone, carbon dioxide, carbon monoxide, nitric and nitrous oxides, and sulfur oxide, dioxide or trioxide may also be used.
- Suitable film webs which can be used in this invention include webs formed from polymeric films.
- Polymeric film webs according to the invention can be made by any process known in the art, and the term includes, but is not limited to, cast sheet, cast film, or blown film.
- the film web may comprise a polyolefin film, for example polyethylene, polypropylene, polybutylene mixtures, blends and copolymers (both block and random) thereof, and/or other known polyolefins.
- the film web may comprise a polyester film, a polyamide film, a polyurethane film, a polyvinylhalide film, acetate film or a biopolymer film such as a cellulosic film, a PLA film, a starch based film or a PHA film.
- polyolefin films are preferred, especially oriented polypropylene films, and still more preferred is an oriented polypropylene film according to EP-A-0202812.
- the film may have additional layers around the core layer, for example comprising copolymers of ethylene and propylene or terpolymers of propylene, ethylene and butylene.
- the film may comprise a biaxially orientated polypropylene (BOPP) film, which may be prepared as a balanced film using substantially equal machine direction and transverse direction stretch ratios, or can be unbalanced, where the film is significantly more orientated in one direction (MD or TD).
- BOPP biaxially orientated polypropylene
- Sequential stretching can be used, in which heated rollers effect stretching of the film in the machine direction and a stenter oven is thereafter used to effect stretching in the transverse direction.
- simultaneous stretching for example, using the so-called bubble process, or simultaneous draw stenter stretching may be used.
- printable is preferably meant “ink printable” and that in a standard ink pull-off tape test, scratch test, or UV flexo test conducted on a film according to the invention which has been printed on its first surface with a compatible ink and then cured (for example UV cured) and allowed to age for 24 hrs before testing, less than 50%, preferably less than 40%, more preferably less than 30%, still more preferably less than 20% and most preferably less than 10% of the ink is removed from the printed surface in the test. In a particularly preferred embodiment of the invention, less than 5%, or even as low as substantially 0%, of the ink is removed in such testing.
- ink printable is generally meant that in a standard ink pull-off tape test, scratch test, or UV flexo test conducted on a film according to the invention which has been printed on its first surface with a compatible ink and then tested immediately thereafter, less than 75%, preferably less than 60%, more preferably less than 50%, still more preferably less than 40% and most preferably less than 30% of the ink is removed from the printed surface in the test. In a particularly preferred embodiment of the invention, less than 20%, or even below 10%, of the ink is removed in such testing.
- a printable film obtained or obtainable by the process of the invention.
- the invention also concerns a polymer labelstock film in accordance with the above printed on its first surface with at least one ink.
- the invention also provides a process for ink printing comprising providing a film in accordance with the above and supplying to the first surface of the film by means of screen, flexo, inkjet or other printing means, at least one compatible ink.
- the film may comprise additional materials such as anti-block additives, opacifiers, fillers, UV absorbers, cross-linkers, colourants, anti-static agents, antioxidants, cavitating agents, slip additives and the like.
- the films used in accordance with the present invention can be of a variety of thicknesses according to the application requirements. For example they can be from about 8pm to about 240 m, from about 8pm or 20pm to about 200pm, from about 8pm or about 20pm or about 25pm to about 150pm, or from 8pm or 20pm or 25pm to about 75pm or about 100pm or about 125pm thick.
- the first location and the second location are remote from one another. More preferably the first location is a first factory or manufacturing site and the second location is a second factory or manufacturing site.
- the process of the invention allows a film manufacturer to operates steps a) and b) of the process to produce a printable film, which film can then be wound onto a reel and shipped to a customer (steps c) and d) of the process), such as a printer or converter, who will then operate steps e) and f) of the process and thereby refresh the film's printability performance following the diminishment in that performance that takes place during steps c), d) and e) of the process.
- the invention also provides renewable or sustainable printable or printed webs of film obtainable or obtained by the above described methods.
- a printable film having a printable surface comprising a substrate having a radiocarbon content, and at least one polar functional group present at the printable surface, and/or at an opposed surface, of the film and available to bond with an ink, the relative atomic concentration of the at least one polar functional group at the printable and/or opposite surface of the film being at least about 1 % and the concentration of the at least one polar functional group at the printable and/or the opposed surface of the film being at least about 1 % higher than the concentration of any of the same functional group present in the film immediately below the printable and/or opposed surface, wherein the film: a. is an uncoated film; and/or b.
- ⁇ is a principally or entirely polyolefinic film; and/or c. is substantially free from acrylic components; and/or d. is substantially free from acrylate components; and/or e. is substantially free from cross-linkers; and/or f. is substantially free from polyurethanes; and/or g. is substantially free from polyesters; and/or h. is substantially free from plasticisers; and/or i. is substantially free from reactive components; and/or j. is substantially free from strong electrophiles.
- substantially free is meant preferably ⁇ 0.5 wt %, more preferably ⁇ 0.25 wt %, even more preferably ⁇ 0.1 wt% and most preferably 0-0.05 wt % or 0 wt %.
- the concentration of the at least one functional group at the printable surface of the film is at least about 2% higher, more preferably at least about 5% higher and most preferably at least about 10% higher than the concentration of any of the same functional group present in the film immediately below the printable surface.
- concentration of the at least one functional group at the printable surface of the film is at least about 2% higher, more preferably at least about 5% higher and most preferably at least about 10% higher than the concentration of any of the same functional group present in the film immediately below the printable surface.
- the film may be substantially free from cross-linkers, examples of which include acrylate-functional cross-linkers, aziridine cross-linkers and ionomeric cross-linkers for example polyacid cross-linkers and multi-valent metal-containing cross-linkers.
- the film may be substantially free from reactive components, examples of which include ethylenically unsaturated compounds and imines.
- the at least one polar functional group may be a nitrogen-containing functional group, for example a nitrile, amine or amide group; an oxygen-containing group for example a hydroxy, ester, carbonyl, carboxyl, ether, oxirane or silica group; a halogen-containing group wherein the halogen may be fluorine or chlorine for example; and/or a sulphur-containing group for example a thiol group.
- the at least one polar functional group is a nitrogen-containing functional group.
- at least one non-polar functional group may be present at the printable surface and/or at an opposed surface of the film and be available to bond with an ink.
- the non-polar functional group may be an ethylenic group.
- the substrate may comprise a monolayer or it may comprise multiple layers, one or more of which constitutes a core layer of the film.
- a printed film having a radiocarbon content comprising a substrate and an ink bound to the substrate by means of at least one carbon-nitrogen bond.
- the invention depends upon the functionalisation of the film at its surface to generate a film which is preferably: a. a polyolefinic film comprising substantially no non-polyolefinic polymeric constituents; b. substantially free from cross-linkers at its printable surface; and/or c. substantially free from acrylic and/or acrylate materials at its printable surface; and/or d. substantially free from polyurethanes, polyesters, plasticisers, reactive components and/or strong electrophiles at its printable surface.
- a sheet of film severed or otherwise separated from such a web is also provided in accordance with the invention.
- the invention also provides a label or package comprising a sheet of film in accordance with the invention.
- an article labelled or packaged by a label or package in accordance with the invention is also provided. Also provided in accordance with the invention is the use of a sheet of film according to the invention in a labelling or packaging application in which it is necessary for the film to be derived from a renewable or sustainable source.
- the invention provides a printed polymeric film sheet having a radiocarbon content and comprising at least one ink bound to the surface of the film sheet via a functional group present at the surface of the sheet at a relative atomic concentration of a% but present at a location immediately below the surface of the sheet in an amount of from 0 to b%; b being less than a.
- the radiocarbon content of the film is preferably at least about 10pMC, or at least about 20pMC, or at least about 30pMC, or at least about 40pMC, or at least about 50pMC, or at least about 60pMC, or at least about 70pMC, or at least about 80pMC, or at least about 90pMC, or at least about l OOpMC, or at least about 1 10pMC.
- a may for example be at least about 1 % or at least about, 2% or at least about, 3% or at least about, 4% or at least about 5%.
- b may for example be at least about 10%, at least about 20%, at least about 30%, at least about 40%, or at least about 50% lower than a.
- immediate below is preferably meant about 0.5pm below; or about 1 pm below; or about 2pm below.
- the invention further provides a printable polymeric film web having a radiocarbon content and a printable surface comprising functional groups at the printable surface capable of binding to an ink, the functional groups comprising a combination of functional groups inducible on the film surface by means of MADBD treatment and of functional groups inducible on the film surface by corona treatment.
- the functional groups may comprise a combination of functional groups inducible on the film surface by means of sequential treatment of the film by MADBD treatment and subsequently by corona treatment.
- the subsequent corona treatment is carried out at least 1 week, at least 2 weeks, at least 1 month or at least 3 months after the MADBD treatment.
- the film has a total thickness of 55pm, with the skin layers between them constituting less than 1 pm of that thickness. Examples 1 to 6 below all use this film as a starting material.
- Corona treatment of the film involves an electrical process using ionized air to increase the surface tension of non-porous substrates. Corona treatment converts the substrate surface from a normally non-polar state to a polar state. Oxygen molecules from the corona discharge area are then free to bond to the ends of the molecules in the substrate being treated, resulting in an increase in surface tension. Generally a film to be treated would pass under a filament where a streaming discharge through the air would earth on the film at speeds appropriate for a printing process.
- MADBD treatment of the film differs from corona treatment in that the rate at which electron bombardment occurs is up to 100 times greater. This increased cross- linking activity forces a greater ion bombardment onto the substrate surface. This result increases etching of the substrate's surface, and stronger bonding attributes across the length of the film. In addition to these surface reactions, plasma also facilitates the use of chemical gases which can produce controlled chemical reactions on the surface as well. Generally a film to be treated would pass under a series of solid electrodes where a glow discharge through the modified atmosphere would earth on the film at speeds appropriate for a coating process.
- Example 1 untreated film (control; comparative).
- Example 2 film treated with MADBD at 50w/cm 2 in an atmosphere of N 2 and acetylene; 100ppm acetylene.
- Example 3 film treated with MADBD at 55w/cm 2 in an atmosphere of N 2 and acetylene; 75ppm acetylene.
- Example 4 film treated with MADBD at 45w/cm 2 in an atmosphere of N 2 and acetylene; 100ppm acetylene.
- Example 5 film treated with MADBD at 75w/cm 2 in an atmosphere of N 2 and acetylene; 100ppm acetylene.
- Example 6 film treated with MADBD at 65w/cm 2 in an atmosphere of N 2 and acetylene; 100ppm acetylene.
- Table 1 shows the results that are achieved. Ink adhesion is measured on a scale of 1 to 3 (1 being relatively good and 3 being relatively poor). "N/A" indicates complete non-adhesion of the ink.
- Table 1 Film Sample Ink adhesion score for the non- Ink adhesion score for the corona treated sample corona treated sample
- Example 7 The film of example 1 is taken and MADBD treated in an atmosphere of nitrogen/acetylene; 200ppm acetylene at 65w/cm 2 .
- the resulting film after brief exposure to the atmosphere (Example 7) is then surface characterised by XPS spectroscopy to determine the relative atomic concentration of polar species at its surface.
- the film is then re-tested by the same technique after being aged for 2 weeks (Example 8).
- Table 2 shows the results that are achieved.
- Example 8 77.2 6.8 2 1 .1 0.6 - 12.5
- the total relative atomic concentration of polar species measurable at the film surface by XPS spectroscopy is 1 1.4% immediately after MADBD treatment, and 10.5% after aging of the film for two weeks, representing a significant deterioration in the ability of the film to bind a UV flexo ink, for example.
- Example 9 The film of example 1 is taken and MADBD treated in an atmosphere of nitrogen/acetylene; 75ppm acetylene at 65w/cm 2 .
- the treated film is aged for a period of approximately 2 months (Example 9) and then the resulting film is surface characterised by XPS spectroscopy to determine the relative atomic concentration of polar species at its surface.
- the film is then re-tested by the same technique after being aged for approximately 10 months (Example 10).
- Table 3 shows the results that are achieved.
- Examples 11 and 12 A film sample of the same type as used as the control sample in Examples 1 to 6 is taken and subjected to MADBD at 65w/cm 2 in an atmosphere of N 2 and acetylene; 75ppm acetylene.
- the treated film is aged for a period of six months and then its surface energy is measured using dyne solutions from Sherman.
- the aged film is then corona treated at 0.3kW and 20meters per minute and its surface energy measured again.
- Table 4 shows the results that are achieved.
- a biaxially oriented polymeric film having a core layer of polypropylene with a radiocarbon content, and co-extruded polyolefin skin layers is manufactured by means of a bubble process.
- the film is MADBD treated in an atmosphere of nitrogen/acetylene; 200ppm acetylene at 65 kW/m 2 .min.
- the resulting film is aged for 6 weeks and subsequently corona treated at 0.5kW and 30m/min.
- Samples of the film are printed by one of three methods: i. UV Flexo using an Optiflex ® ink ii. UV Screen using an Optiscreen ® ink iii.
- UV Flexo/Screen Combination Each printed sample is subjected to an ink pull-off tape test and scratch test (as previously described); a ruckle test wherein opposite edges of the sample are manually held and the sample is scrunched and then rubbed together at speed in a motion akin to pedals on a bike, for several seconds; and an appearance assessment. These tests are carried out as soon as the printed sample comes off the press i.e. 0 hours after printing, and 24 hours thereafter.
- Table 5 shows the results that are achieved. Each of the parameters tested is measured on a scale of 1 to 3 (1 being relatively good and 3 being relatively poor).
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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EP14715091.6A EP2978587A1 (en) | 2013-03-27 | 2014-03-27 | Printable film |
JP2016504755A JP2016517902A (en) | 2013-03-27 | 2014-03-27 | Printable film |
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GB1305632.0A GB2512358A (en) | 2013-03-27 | 2013-03-27 | Printable film |
GB1305632.0 | 2013-03-27 |
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WO2014155128A1 true WO2014155128A1 (en) | 2014-10-02 |
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PCT/GB2014/050989 WO2014155128A1 (en) | 2013-03-27 | 2014-03-27 | Printable film |
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EP (1) | EP2978587A1 (en) |
JP (1) | JP2016517902A (en) |
GB (1) | GB2512358A (en) |
WO (1) | WO2014155128A1 (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7410675B2 (en) * | 2000-05-09 | 2008-08-12 | Trespaphan Gmbh | Transparent, biaxially orientated polyolefinic film with improved bonding properties |
US7824600B2 (en) * | 2005-11-03 | 2010-11-02 | Treofan Germany Gmbh & Co. Kg | Biaxially oriented polyolefing film having improved surface properties |
US20130011631A1 (en) * | 2011-07-08 | 2013-01-10 | Toray Plastics (America), Inc. | Biaxially oriented bio-based polyester films and laminates |
WO2013045930A1 (en) * | 2011-09-27 | 2013-04-04 | Innovia Films Limited | Printable film |
-
2013
- 2013-03-27 GB GB1305632.0A patent/GB2512358A/en not_active Withdrawn
-
2014
- 2014-03-27 JP JP2016504755A patent/JP2016517902A/en active Pending
- 2014-03-27 WO PCT/GB2014/050989 patent/WO2014155128A1/en active Application Filing
- 2014-03-27 EP EP14715091.6A patent/EP2978587A1/en not_active Withdrawn
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7410675B2 (en) * | 2000-05-09 | 2008-08-12 | Trespaphan Gmbh | Transparent, biaxially orientated polyolefinic film with improved bonding properties |
US7824600B2 (en) * | 2005-11-03 | 2010-11-02 | Treofan Germany Gmbh & Co. Kg | Biaxially oriented polyolefing film having improved surface properties |
US20130011631A1 (en) * | 2011-07-08 | 2013-01-10 | Toray Plastics (America), Inc. | Biaxially oriented bio-based polyester films and laminates |
WO2013045930A1 (en) * | 2011-09-27 | 2013-04-04 | Innovia Films Limited | Printable film |
Also Published As
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JP2016517902A (en) | 2016-06-20 |
EP2978587A1 (en) | 2016-02-03 |
GB2512358A (en) | 2014-10-01 |
GB201305632D0 (en) | 2013-05-15 |
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