WO2014151316A1 - Polycarbonate blends exhibiting, antimicrobial behavior, excellent impact strength, and color after aging at elevated temperature and humidity - Google Patents
Polycarbonate blends exhibiting, antimicrobial behavior, excellent impact strength, and color after aging at elevated temperature and humidity Download PDFInfo
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- WO2014151316A1 WO2014151316A1 PCT/US2014/025457 US2014025457W WO2014151316A1 WO 2014151316 A1 WO2014151316 A1 WO 2014151316A1 US 2014025457 W US2014025457 W US 2014025457W WO 2014151316 A1 WO2014151316 A1 WO 2014151316A1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
- A01N25/00—Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests
- A01N25/08—Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests containing solids as carriers or diluents
- A01N25/10—Macromolecular compounds
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
- A01N59/00—Biocides, pest repellants or attractants, or plant growth regulators containing elements or inorganic compounds
- A01N59/16—Heavy metals; Compounds thereof
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
- A01N59/00—Biocides, pest repellants or attractants, or plant growth regulators containing elements or inorganic compounds
- A01N59/26—Phosphorus; Compounds thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/015—Biocides
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/32—Phosphorus-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L55/00—Compositions of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08L23/00 - C08L53/00
- C08L55/02—ABS [Acrylonitrile-Butadiene-Styrene] polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L69/00—Compositions of polycarbonates; Compositions of derivatives of polycarbonates
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/14—Paints containing biocides, e.g. fungicides, insecticides or pesticides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/32—Phosphorus-containing compounds
- C08K2003/321—Phosphates
- C08K2003/328—Phosphates of heavy metals
Definitions
- the present invention relates in general to, plasties and more specifically to polycarbonate blends which exhibit antimicrobial behavior, excellent impact strength, and color after aging at elevated temperature and humidity.
- U.S. Pat. No. 4,906,466, issued to Edwards et al. discloses an antimicrobial composition for topical use or for incorporation into a coating or structural composition comprises an antimicrobial silver compound, preferably silver chloride, deposited on a physiologically inert oxidic synthetic particulate support material in particulate form.
- a preferred support material is titania containing one or more of the crystalline forms anatase, rutile, and brookite.
- U.S. Pat. No. 5,180,586, issued to Sato et al. describes an acaricidal composition, comprising one or more compounds selected from among methyl cinnamate, ethyl cinnamate, n-propyl cinnamate, isopropyi cinnamate, n-butyl cinnamate, isobutyl cinnamate, isoamyl cinnamate, n-hexyl cinnamate, ally! cinnamate, cinnamy!
- U.S. Pat. No. 5,298,252 issued to Hagiwara et al., describes a silica gel based heat-resistant and weatherproof antimicrobial composition having an aiumiriosiUcate layer on the surfaces of pores in the silica gel as substituted by silver and an optional antimicrobial metal, the composition containing ion-exchangeable metals that are chiefly an alkali metal and that are present in an amount of up to 2.5? mmol per gram of the composition on an anhydrous basis.
- said antimicrobial composition is composed of a coat of aluminosilicate on the surface of silica gel. wherein said composition has a pore volume of at least 0.3 cm 3 /g and a specific surface area of at least 100 m 2 /g, wherein said aluminosilicate coat is composed of either partial or complete substituted ion-exchangeable metal (M) in the aluminosilicate solid coating layer represented by the formula xlVh/nO—AbOs— ySi0 2 — ZH2--O, wherein x and y represent the numbers of molecules of the metal oxide and silicon dioxide, respectively, M is an ion-exchangeable metal, n is the atomic valence of M.
- M partial or complete substituted ion-exchangeable metal
- z is the number of molecules of water, wherein said partial or completely substituted ion-exchangeable metal is selected from the group consisting of silver, copper, zinc, mercury, tin, lead, bismuth, cadmium, chromium and mixtures thereof and wherein said polymer is a halogenated or non-halogenated organic polymer.
- U.S. Pat. No. 5,503,840 issued to Jacobson et al., describes an antimicrobial composiiion of titanium dioxide, barium sulfate, zinc oxide particles, and mixtures thereof having successive coatings of silver, in some cases a coating of zinc and/or copper compounds such as zinc oxide, copper (II) oxide and zinc silicate; silicon dioxide; alumina; and a dispersion aid such as dioctyl azelate.
- U.S. Pat, No. 5,698,212 issued to Hagiwara discloses an antimicrobial polymer composition said to have superior weatherability and discoloration resistance to those of the prior art.
- the antimicrobial polymer composition comprising a polymer and an antimicrobial composition has an antimicrobial coat of an
- aluminosilicate on the surface of silica gel wherein said aluminosilicate containing antimicrobial metal ions, characterized in that said antimicrobial polymer
- composition further comprises thiabendazole.
- U.S. Pat. No. 5,698,229 issued to Qhsumi et a!., describes an antimicrobial composition, characterized by containing an inorganic compound on which silver ion is supported and a compound re resented by the following formula [2]:
- R 1 is hydrogen or a lower alkyl group and R 2 is hydrogen or an alkali metal.
- U.S. Pat. No. 5,827,524, issued to Hagiwara et al. provides an antimicrobial polymer composition comprising a novel crystalline antimicrobial composition. More particularly, the disclosure provides an antimicrobial polymer composition comprising a crystalline antimicrobial composition and a polymer, wherein the crystalline antimicrobial composition comprises a crystalline silicon dioxide containing silver ions and one or two optional metal ions selected from the group consisting of zinc and copper.
- U.S. Pat. No. 5,848,995 issued to Walder discloses an anti-infective medical article comprising a hydrophilic polymer having silver chloride bulk distributed therein.
- the hydrophilic polymer may be a laminate over a base polymer.
- a method for making the article includes contacting the hydrophilic polymer with a solution of a soluble silver salt followed by a solution of a soluble chloride to give silver chloride bulk distributed throughout the polymer matrix is also provided.
- the polymer may- then be melt processed, such as by extruding or coextruding with the base polymer.
- thermoplastic resin compositions characterized in that an antimicrobial/fungistatic agent, and particularly an inorganic antimicrobial/fungistatic agent, is compounded with a copolymer containing a polyether chain as a constituent unit, such as a polyether/polyamide copolymer, a po!yether/polyester copolymer or a polyether urethane, for example, at 0.05-20 wt. %, and thermoplastic resin compositions which comprise a thermoplastic resin, an antimierobial/fungistatic agent and a copolymer having a polyether chain as a constituent unit.
- U.S. Pat. No. 6, 187,456 issued to Lever provides improvements in inhibiting undesirable discoloring of plastic articles within which silver-based antimicrobials have been introduced.
- Such a method requires the utilization of very low amounts of acid scavengers or stabilizers such as aluminum-magnesium hydroxycarbonate. otherwise known as hydrotaicite (and not a zinc-based compound).
- acid scavengers or stabilizers such as aluminum-magnesium hydroxycarbonate. otherwise known as hydrotaicite (and not a zinc-based compound).
- hydrotalcites are said to be very low in cost, easy to handle, and, utilized in very low levels in combination with a silver-based antimicrobial within a plastic composition, and surprisingly substantially prohibits the generation of unwanted aesthetically displeasing colors.
- U.S. Pat. No. 6,329,450 issued to Ogoe et al., describes a blend of polymeric materials comprising; (A) of from about 1 to about 80 percent by weight (based on the combined weights of Components A and B) of at least one substantially random interpolyrner; wherein said interpolymer; (1) contains of from about 0.5 to about 50 mole percent of polymer units derived from; a) at least one vinyl or vinylidene aromatic monomer, or b) at least one hindered aliphatic or cycloaliphatic vinyl or vinylidene monomer, or c) a combination of at least one vinyl or viny lidene aromatic monomer and at least one hindered aliphatic or cycloaliphatic vinyl or vinylidene monomer; (2) contains of from about 50 to about 99.5 mole percent of polymer units derived from at least one aliphatic a-olefin.
- U.S. Pat. No. 6,497,868, issued to Tanahashi provides a, graft polymer which is characterized in that it is formed by graft polymerization of structural units containing, a quaternary ammonium group represented by general formula (A),
- R.2 and R3 each represent an alkyi group with from 1 to 3 carbons, and R 4 represents an alkyi group with from 3 to 1 8 carbons.
- X represents at least one type of ion selected from halogen, sulphate, hydroxide and carboxylic acid ions.), preferably to graft polymer where the structural units containing a quaternary ammonium group represented by general formula (A) are structural units which are represented by general formula (S),
- Ri represents at least one species selected from hydrogen, the methyl group and the ethyl group, and n represents an integer in the range 1 to 12.
- A represents at least one species selected from O, S and NR 5 .
- R5 represents hydrogen or an alkyi group with 1 to 12 carbons.
- B graft polymer formed by the graft polymerization of structural units containing a quaternary ammonium group and structural units containing an aikoxypolyaikyiene glycol moiety represented by the general formula (B),
- Tanahashi states that by applying or incorporating the graft polymer to/in medical devices which are left in the body for a long period, it is possible to prevent microbial infection arising via these medical devices.
- compositions and use of these compositions with medical devices, such as catheters, and Implants
- the compositions of Terry are said to advantageously provide varying release kinetics for the active ions in the compositions due to the different water solubilities of the ions, allowing antimicrobial release profiles to be tailored for a given application and providing for sustained antimicrobial activity over time.
- Terry relates to polymer compositions containing colloids comprised of salts of one or more oligodynamic metal, such as silver.
- the process disclosed includes mixing a solution of one or more oligodynamic meta! salts with a polymer solution or dispersion and precipitating a colloid of the salts by addition of other salts to the solution which react with some or all of the first metal salts.
- the compositions are said to be able to be incorporated into articles or employed as a coating on articles such as medical devices.
- U.S. Pat. No. 6,905,71 1 issued to T Slo et al., provide an antimicrobial agent which includes an oligodynamic metal ion in a hydrophilic polymer binder or carrier, in one embodiment, the metal ion is silver and the hydrophilic polymer is
- the antimicrobial agent is dissolved in dimethyl acetamide DMA, applied to paper by squeegee or the like and dried in an oven to flash off the solvent.
- the antimicrobial agent can be applied to other products by spraying and/or dipping and then drying to flash off solvent, A method of rendering a polymeric medical device antimicrobial is also disclosed.
- U.S. Pat. No. 7,202.293 issued to imura describes a resin composition said io have excellent dispersibility, discoloration resistance and antimicrobial properties made by blending a resin (A) with an antimicrobial agent (B) in which at least one kind of metal ion selected from the group consisting of silver, copper, zinc and tin which is supported on zeolite, and an antimicrobial agent (C) that includes a silver ion-containing phosphate as an active ingredient, or an antimicrobial agent (D) made of a soluble glass powder containing silver ton.
- U.S. Pat. No. 7,541,418, issued to Gerace et al. discloses a transparent antimicrobial thermoplastic molding composition.
- the composition is said to be suitable for molding articles having good appearance and surface qualities.
- thermoplastic resin containing an aromatic polycarbonate resin, composed of a dihydric phenol (preferably bisphenol A) and a carbonate precursor (e.g. phosgene) and having 18000-40000 viscosity-average molecular weight and/or ⁇ 50wt.% polyester resin, etc., with (B) 0.1-5 pts.wt.
- A 100 pts.wt. thermoplastic resin containing an aromatic polycarbonate resin, composed of a dihydric phenol (preferably bisphenol A) and a carbonate precursor (e.g. phosgene) and having 18000-40000 viscosity-average molecular weight and/or ⁇ 50wt.% polyester resin, etc.
- B 0.1-5 pts.wt.
- antimicrobial calcium phosphates composed of hydroxyapatite, etc., containing antimicrobial metallic ions (preferably ions such as silver or copper) supported in an amount of preferably 0.000 -5 wt.% based on the calcium phosphate and (C) 0.01-1 pt.wt. (preferably 0.02-0.2 pt.wt.) phosphorus-based stabilizer (preferably trsmethyl phosphate).
- JP 09-216999 in the name of Ito provides an antimicrobial preparation comprising a glass, comprised of P2O5: 40 to 55 moi%, ZnO: 35 to 45 moI%, AI2O3: 5 to 15 mol%, and B2O3 : 1 to 10 mol%, and containing Ag 2 0 in an amount of 0.3 to 1.0 wt.% based on 100 pts.wt. glass composition is added in the form of a powder having a particle diameter of not more than 0 um to a polycarbonate resin in an amount of 0.3 to 1.0 wt.% based on 100 g of the resin.
- the present invention provides a polycarbonate blend which exhibits antimicrobial behavior while retaining excellent impact strength and color when aged at elevated temperature and humidity, even at significantly increased levels of antimicrobial additi ve.
- the compositions of the present invention are based on silver sodium zirconium phosphate of the composition: a x H y Ag z Zr 2 (P04)3, where x+y+z :::: l .
- thermoplastic molding composition comprising a polycarbonate/ ABS blend and 0.1 to 40 weight percent of an antimicrobial compound conforming to formula (I)
- compositions of the invention exhibit antimicrobial behavior while retaining their excellent impact strength and color when aged at elevated temperature and humidity, even at significantly increased levels of antimicrobial additive.
- the known inorganic based silver- containing additives are based on soluble glass (Ishizuka Glass), zeolite (Agion), and ceramic (Sanitized) carriers.
- Suitable polycarbonate resins for preparing the composition of the present invention are homopolycarbonaies and copolycarbonates, both linear or branched resins and mixtures thereof.
- the polycarbonates have a weight average molecular weight of preferably 10,000 to 200,000, more preferably 20,000 to 80,000 and their melt flow rate, per ASTM D-1238 at 300°C, is preferably 1 to 65 g/10 min., more preferably 2 to 35 g/10 min. They may be prepared, for example, by the known diphasic interface process from a carbonic acid derivative such as phosgene and dihydroxy compounds by poiycondensation (See, German Offenlegungsschriften 2,063,050; 2,063,052;
- dihydroxy compounds suitable for the preparation of the polycarbonates of the invention conform to the structural formulae (1) or (2) below.
- A denotes an alkylene group with 1 to 8 carbon atoms, an alkylidene group with 2 to 8 carbon atoms, a cycloa!kylene group with 5 to 15 carbon atoms, a cycloalkylidene group with 5 to 15 carbon atoms, a carbonyl group, an oxygen atom, a sulfur atom, -SO- or -SO2 or a radical conforming to
- e and g both denote the number 0 to 1 ;
- Z denotes F, CI, Br or Ci-Ci-alkyl and if several Z radicals are substituents in one aryl radical, they may be identical or different from one another;
- d denotes an integer of from 0 to 4.
- f denotes an integer of from 0 to 3.
- dihydroxy compounds useful in the practice of the invention are hydroqu inone, resorcinol, bis-(hydroxypheny I)-a!kanes, bis-(hydroxy-phen I)-ethers, bis-(hydroxyphenyl)-ketones, bis ⁇ (hydroxy-phenyl)-suIiOxides, bis-(hydroxypheny!- sulfides, bis-(hydroxyphenyl)-sulfones, and a,a-bis-(hydroxyphenyi)- diisopropylbenzenes, as well as their nuclear-aikyiated compounds.
- aromatic dihydroxy compounds are described, for example, in U.S. Pat. Nos. 5,401,826, 5,105,004; 5,126,428; 5, 109,076: 5,104,723; 5,086, 157;
- suitable bisphenols are 2,2-bis-(4-hydroxyphenyl)- propane (bisphenol A), 2,4-bis-(4-hydroxyphenyl) ⁇ 2-methyl -butane, l,l-bts-(4- hydroxypheny])-cyclohexane, a,a'-bis-(4-hydroxy-pheny])-p-diisopropylbenzene, 2,2-bis-(3-methyl-4-hydroxyphenyl)-propane, 2,2-bis-(3-chloro-4-hydroxyphenyl)- propane, 4,4 '-dihydroxy- diphenyl, bis-(3 5 5-dimethyl-4-hydroxyphenyl)-methane, 2,2-bis-(3,5-dimethyl-4-hydroxyphenyl)-propane, bis-(3,5-dimethyl ⁇ 4- hydroxyphenyl)-suifide, bis-(3,5-dimethyl-4-hydroxy-phenyl)-sulfoxide, bis-(3,5-
- aromatic bisphenols examples include 2,2-bis- (4- hydroxyphenyl)-propane, 2,2-bis-(3,5-dimethyI-4-hydroxyphenyl)-propane, 1 , 1 -bis- (4-hydroxyphenyl)-cyclohexane and 1 , 1 -bis-(4-hydroxy-pheny l)-3.3,5- trimethyicyclohexane.
- the most preferred bisphenol is 2,2-bis-(4-hydroxyphenyl)- propane (bisphenol A).
- the polycarbonates of the invention may entaii in their structure units derived from one or more of the suitable bisphenois.
- resins suitable in the practice of the invention are phenolphthalein- based polycarbonate, copolycarbonates and lerpoly-carbonates such as are described in U.S. Pat. Nos. 3,036,036 and 4,210.741, both of which are incorporated by reference herein.
- the polycarbonates of the invention may also be branched by condensing therein small quantities, e.g.. 0.05 to 2.0 mo) % (relative to the bisphenois) of polyhydroxyl compounds.
- Polycarbonates of this type have been described, for example, in German Offenlegungsschriften 1 ,570,533; 2, 1 16,974 and 2, 1 13,374; British Patents 885,442 and 1,079,821 and U.S. Pat. No. 3,544,514, which is incorporated herein by reference.
- polyhydroxyl compounds which may be used for this purpose: phloroglucinol; 4.6-dimethyl-2,4,6 ⁇ tri-(4-hydroxy-phenyl)-heptane; 1 ,3,5-tri-(4-hydroxyphenyi)-benzene; 1,1,1 -tri-(4- hydroxyphenyl)-ethane; tri-(4-hydroxyphenyl)-phenyl-methane; 2,2-bis-[4,4-(4,4'- dihydroxydiphenyl)]-cyclohexyl-propane; 2,4-bis-(4-hydroxy-l-isopropylidine)- phenol; 2,6-bis-(2' ⁇ dihydroxy-5'-methylbenzyl)-4-methyl-phenol; 2,4- dihydroxybenzoic acid; 2-(4-hydroxy-phenyl)-2-(2,4-dihydroxy-phenyl)-propane and l,4-bis-(4,4'-dihydroxytri-phen
- Some of the other polyfunctiona! compounds are 2,4-dihydroxy-benzoic acid, trimesic acid, cyanurie chloride and 3,3- bis-(4-hydroxypheny])-2-oxo-2 5 3-dihydroindole.
- the preferred process for the preparation of polycarbonates is the interfacial polycondensation process.
- Other methods of synthesis in forming the polycarbonates of the invention such as disclosed in U.S. Pat. No. 3,912,688, incorporated herein by reference, may be used.
- Suitable polycarbonate resins are available in commerce, for instance, from Bayer MaterialScience LLC under the MAK OLON name.
- compositions of the present invention contain a silver sodium zirconium phosphate of the following composition:
- Such phosphates are marketed under the names of ALPHASAN RC 2000 (10% sil ver content) and ALPHASAN RC 5000 (3.8% silver content) by Milliken Chemical Co.
- ALPHASAN RC 2000 (10% sil ver content)
- ALPHASAN RC 5000 (3.8% silver content) by Milliken Chemical Co.
- Other known inorganic based silver-containing additives are based on soluble glass (Ishizuka Glass), zeolite (Agion Technologies), and ceramic (Sanitized AG) carriers.
- compositions preferably contain from 0.1 to 40 weight percent, more preferably from 0.5 to 30, most preferably from I to 15 weight percent, based on the weight of the composition, of the antimicrobial compound.
- the antimicrobial compound may be present in the compositions of the present invention in an amount ranging between any combination of these values, inclusive of the recited values.
- the inventive composition may contain additional functional components including mold release agents, colorants, hydroiytic stabilizers, radiation stabilizers, UV absorbers, antioxidants, surfactants, foaming agents, fillers, extenders, flame retardants and reinforcing agents.
- PC BLEND A a polycarbonate/ ABS blend having a melt flow rate of about 12 g 10 min (300°C/1 .2 kg load) per ASTM D- 1238, commercially available from Bayer
- PC BLEND B a polycarbonate/ ABS blend having a melt flow rate of
- rftelt flaw rat of. about- IS g/10 ffihv(3003 ⁇ 4/l,:2 kg lead) per AST -ST38, cammereially available from Bayer Materia! Science as B YBLENP * FS3 ⁇ 4 3010;
- Notched l3 ⁇ 4od impact strength (Mi) at he indicated temperatur was determined in a cor ⁇ aace with AST!Vi D-256 uskg specimens 18** in tiisekness.
- each of the polycarbonate/ABS blends had a slightly reduced Notched Izod impact strength even at relatively high concentrations of ALPHASAN RC-2000 (silver sodium zirconium phosphate), whereas a small amount of SANITIZED BC A 21 -61 (ceramic containing silver) reduced the Notched Izod impact strength by almost 50% in Blends A and B.
- Blend C exhibited a great reduction in Notched !zod impact strength with the addition of zeolite AGION XAJ.
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Abstract
The present invention provides a polycarbonate blend which exhibits antimicrobial behavior while retaining excellent impact strength and color when aged at elevated temperature and humidity, even at significantly increased levels of antimicrobial additive. The compositions of the present invention are based on sliver sodium zirconium phosphate of the composition: NaxHyAgzZr2(PO4)3, where x+y+z=1.
Description
POLYCARBONATE BLENDS EXHIBITING ANTIMICROBIAL BEHAVIOR, EXCELLENT IMPACT STRENGTH, AND COLOR AFTER AGING AT ELEVATED TEMPERATURE AND HUMIDITY
FIELD OF THE INVENTION.
The present invention relates in general to, plasties and more specifically to polycarbonate blends which exhibit antimicrobial behavior, excellent impact strength, and color after aging at elevated temperature and humidity.
BACKGROUND OF THE INVE TION
U.S. Pat. No. 4,906,466, issued to Edwards et al., discloses an antimicrobial composition for topical use or for incorporation into a coating or structural composition comprises an antimicrobial silver compound, preferably silver chloride, deposited on a physiologically inert oxidic synthetic particulate support material in particulate form. A preferred support material is titania containing one or more of the crystalline forms anatase, rutile, and brookite.
U.S. Pat. No. 5,180,586, issued to Sato et al., describes an acaricidal composition, comprising one or more compounds selected from among methyl cinnamate, ethyl cinnamate, n-propyl cinnamate, isopropyi cinnamate, n-butyl cinnamate, isobutyl cinnamate, isoamyl cinnamate, n-hexyl cinnamate, ally! cinnamate, cinnamy! acetate, cinnamyl propionate, cinnamyl n-butyrate, cinnamyl isobutyrate, p-cresyl acetate, p-cresyl butyrate, p-cresyl isobutyrate, p-m ethyl benzyl propionate, .beta.-phenoxyethyl alcohol, phenoxyethyl acetate, phenoxyethyl propionate, phenoxyethyl n-butyrate, phenoxyethyl isobutyrate, methyl phenylacetate, ethyl phenylacetate, dibenzyi ether, heliotropin, methyl diphenyl ether and 2-methyl- l-rnethylbicyclo[2.2.1]hept-5-en-2-yl)-l -penten-3-ol as an active ingredient.
U.S. Pat. No. 5,298,252, issued to Hagiwara et al., describes a silica gel based heat-resistant and weatherproof antimicrobial composition having an aiumiriosiUcate layer on the surfaces of pores in the silica gel as substituted by silver and an optional antimicrobial metal, the composition containing ion-exchangeable metals that are
chiefly an alkali metal and that are present in an amount of up to 2.5? mmol per gram of the composition on an anhydrous basis.
U.S. Pat. No. 5,413,789, issued to Hagiwara et al., describes an antimicrobial polymer composition comprising a polymer and an antimicrobial composition.
wherein said antimicrobial composition is composed of a coat of aluminosilicate on the surface of silica gel. wherein said composition has a pore volume of at least 0.3 cm3/g and a specific surface area of at least 100 m2/g, wherein said aluminosilicate coat is composed of either partial or complete substituted ion-exchangeable metal (M) in the aluminosilicate solid coating layer represented by the formula xlVh/nO—AbOs— ySi02— ZH2--O, wherein x and y represent the numbers of molecules of the metal oxide and silicon dioxide, respectively, M is an ion-exchangeable metal, n is the atomic valence of M. and z is the number of molecules of water, wherein said partial or completely substituted ion-exchangeable metal is selected from the group consisting of silver, copper, zinc, mercury, tin, lead, bismuth, cadmium, chromium and mixtures thereof and wherein said polymer is a halogenated or non-halogenated organic polymer.
U.S. Pat. No. 5,503,840, issued to Jacobson et al., describes an antimicrobial composiiion of titanium dioxide, barium sulfate, zinc oxide particles, and mixtures thereof having successive coatings of silver, in some cases a coating of zinc and/or copper compounds such as zinc oxide, copper (II) oxide and zinc silicate; silicon dioxide; alumina; and a dispersion aid such as dioctyl azelate.
U.S. Pat, No. 5,698,212, issued to Hagiwara discloses an antimicrobial polymer composition said to have superior weatherability and discoloration resistance to those of the prior art. The antimicrobial polymer composition comprising a polymer and an antimicrobial composition has an antimicrobial coat of an
aluminosilicate on the surface of silica gel, wherein said aluminosilicate containing antimicrobial metal ions, characterized in that said antimicrobial polymer
composition further comprises thiabendazole.
U.S. Pat. No. 5,698,229, issued to Qhsumi et a!., describes an antimicrobial composition, characterized by containing an inorganic compound on which silver ion is supported and a compound re resented by the following formula [2]:
U.S. Pat. No. 5,827,524, issued to Hagiwara et al., provides an antimicrobial polymer composition comprising a novel crystalline antimicrobial composition. More particularly, the disclosure provides an antimicrobial polymer composition comprising a crystalline antimicrobial composition and a polymer, wherein the crystalline antimicrobial composition comprises a crystalline silicon dioxide containing silver ions and one or two optional metal ions selected from the group consisting of zinc and copper.
U.S. Pat. No. 5,848,995, issued to Walder discloses an anti-infective medical article comprising a hydrophilic polymer having silver chloride bulk distributed therein. The hydrophilic polymer may be a laminate over a base polymer. A method for making the article includes contacting the hydrophilic polymer with a solution of a soluble silver salt followed by a solution of a soluble chloride to give silver chloride bulk distributed throughout the polymer matrix is also provided. The polymer may- then be melt processed, such as by extruding or coextruding with the base polymer.
U.S. Pat. No. 6,120,790, issued to Kuratsuji et al., provide thermoplastic resin compositions characterized in that an antimicrobial/fungistatic agent, and particularly an inorganic antimicrobial/fungistatic agent, is compounded with a copolymer containing a polyether chain as a constituent unit, such as a polyether/polyamide copolymer, a po!yether/polyester copolymer or a polyether urethane, for example, at 0.05-20 wt. %, and thermoplastic resin compositions which comprise a thermoplastic
resin, an antimierobial/fungistatic agent and a copolymer having a polyether chain as a constituent unit.
U.S. Pat. No. 6, 187,456, issued to Lever provides improvements in inhibiting undesirable discoloring of plastic articles within which silver-based antimicrobials have been introduced. Such a method requires the utilization of very low amounts of acid scavengers or stabilizers such as aluminum-magnesium hydroxycarbonate. otherwise known as hydrotaicite (and not a zinc-based compound). Such
hydrotalcites are said to be very low in cost, easy to handle, and, utilized in very low levels in combination with a silver-based antimicrobial within a plastic composition, and surprisingly substantially prohibits the generation of unwanted aesthetically displeasing colors.
U.S. Pat. No. 6,329,450, issued to Ogoe et al., describes a blend of polymeric materials comprising; (A) of from about 1 to about 80 percent by weight (based on the combined weights of Components A and B) of at least one substantially random interpolyrner; wherein said interpolymer; (1) contains of from about 0.5 to about 50 mole percent of polymer units derived from; a) at least one vinyl or vinylidene aromatic monomer, or b) at least one hindered aliphatic or cycloaliphatic vinyl or vinylidene monomer, or c) a combination of at least one vinyl or viny lidene aromatic monomer and at least one hindered aliphatic or cycloaliphatic vinyl or vinylidene monomer; (2) contains of from about 50 to about 99.5 mole percent of polymer units derived from at least one aliphatic a-olefin. having from 2 to 20 carbon atoms; (3) has a melt index ( ) of from about 0,01 to about 100 g/10 min; and (4) has a molecular weight distribution (Mw/Mn) of from about 1.5 to about 20; (B) of from about 20 to about 99 weight percent based on the combined weights of Components A, and B of one or more engineering thermoplastics.
U.S. Pat. No. 6,497,868, issued to Tanahashi provides a, graft polymer which is characterized in that it is formed by graft polymerization of structural units containing, a quaternary ammonium group represented by general formula (A),
(R.2 and R3 each represent an alkyi group with from 1 to 3 carbons, and R4 represents an alkyi group with from 3 to 1 8 carbons. X represents at least one type of ion selected from halogen, sulphate, hydroxide and carboxylic acid ions.), preferably to graft polymer where the structural units containing a quaternary ammonium group represented by general formula (A) are structural units which are represented by general formula (S),
(I)
(Ri represents at least one species selected from hydrogen, the methyl group and the ethyl group, and n represents an integer in the range 1 to 12. A represents at least one species selected from O, S and NR5. R5 represents hydrogen or an alkyi group with 1 to 12 carbons.) or graft polymer formed by the graft polymerization of structural units containing a quaternary ammonium group and structural units containing an aikoxypolyaikyiene glycol moiety represented by the general formula (B),
""*™^ O^ ^
(B)
Tanahashi states that by applying or incorporating the graft polymer to/in medical devices which are left in the body for a long period, it is possible to prevent microbial infection arising via these medical devices.
U.S. Pat. Nos. 6,716,895; 6,949,598 and 7,179,849, all issued to Terry- disclose an timicrobial compositions, methods for the production of these
compositions, and use of these compositions with medical devices, such as catheters,
and Implants, The compositions of Terry are said to advantageously provide varying release kinetics for the active ions in the compositions due to the different water solubilities of the ions, allowing antimicrobial release profiles to be tailored for a given application and providing for sustained antimicrobial activity over time. More particularly, Terry relates to polymer compositions containing colloids comprised of salts of one or more oligodynamic metal, such as silver. The process disclosed includes mixing a solution of one or more oligodynamic meta! salts with a polymer solution or dispersion and precipitating a colloid of the salts by addition of other salts to the solution which react with some or all of the first metal salts. The compositions are said to be able to be incorporated into articles or employed as a coating on articles such as medical devices.
U.S. Pat. No. 6,905,71 1, issued to T Slo et al., provide an antimicrobial agent which includes an oligodynamic metal ion in a hydrophilic polymer binder or carrier, in one embodiment, the metal ion is silver and the hydrophilic polymer is
polyurethane. According to a method of the invention, the antimicrobial agent is dissolved in dimethyl acetamide DMA, applied to paper by squeegee or the like and dried in an oven to flash off the solvent. The antimicrobial agent can be applied to other products by spraying and/or dipping and then drying to flash off solvent, A method of rendering a polymeric medical device antimicrobial is also disclosed.
U.S. Pat. No. 7,202.293, issued to imura describes a resin composition said io have excellent dispersibility, discoloration resistance and antimicrobial properties made by blending a resin (A) with an antimicrobial agent (B) in which at least one kind of metal ion selected from the group consisting of silver, copper, zinc and tin which is supported on zeolite, and an antimicrobial agent (C) that includes a silver ion-containing phosphate as an active ingredient, or an antimicrobial agent (D) made of a soluble glass powder containing silver ton.
U.S. Pat. No. 7,541,418, issued to Gerace et al., discloses a transparent antimicrobial thermoplastic molding composition. The composition contains aromatic polycarbonate resin and 0.01 to 3.8 of an antimicrobial compound
conforming to formula (1) Aga ,bM2 2(P04)3 (I) wherein M1 is at least one ion selected from the group consisting of alkali metal ion, alkaline earth metal ion, ammonium ion and hydrogen ion, M2 a tetravalent metal selected from the group consisting of Ti, Zr and Sn, and where a and b are positive numbers where a+mb=l where m is a valence of M! , the percent being relative to the weight of the polycarbonate. The composition is said to be suitable for molding articles having good appearance and surface qualities.
ikuchi in JP 06-240125, describes a resin composition obtained by blending (A) 100 pts.wt. thermoplastic resin containing an aromatic polycarbonate resin, composed of a dihydric phenol (preferably bisphenol A) and a carbonate precursor (e.g. phosgene) and having 18000-40000 viscosity-average molecular weight and/or < 50wt.% polyester resin, etc., with (B) 0.1-5 pts.wt. (preferably 0.5-2 pts.wt.) antimicrobial calcium phosphates composed of hydroxyapatite, etc., containing antimicrobial metallic ions (preferably ions such as silver or copper) supported in an amount of preferably 0.000 -5 wt.% based on the calcium phosphate and (C) 0.01-1 pt.wt. (preferably 0.02-0.2 pt.wt.) phosphorus-based stabilizer (preferably trsmethyl phosphate).
JP 09-216999 in the name of Ito, provides an antimicrobial preparation comprising a glass, comprised of P2O5: 40 to 55 moi%, ZnO: 35 to 45 moI%, AI2O3: 5 to 15 mol%, and B2O3 : 1 to 10 mol%, and containing Ag20 in an amount of 0.3 to 1.0 wt.% based on 100 pts.wt. glass composition is added in the form of a powder having a particle diameter of not more than 0 um to a polycarbonate resin in an amount of 0.3 to 1.0 wt.% based on 100 g of the resin.
All known inorganic antimicrobial additives used to protect polycarbonate blends from microbial or fungal attack when added at commercially viable concentrations, result in materials with reduced impact strength. In addition, polycarbonate blends based on these known antimicrobial additives exhibit discoloration and darkening when these blends are exposed to conditions of elevated temperature and humidity.
SUMMARY OF THE INVENTION
The present invention provides a polycarbonate blend which exhibits antimicrobial behavior while retaining excellent impact strength and color when aged at elevated temperature and humidity, even at significantly increased levels of antimicrobial additi ve. The compositions of the present invention are based on silver sodium zirconium phosphate of the composition: axHyAgzZr2(P04)3, where x+y+z::::l .
These and other advantages and benefits of the present invention will be apparent from the Detailed Description of the invention herein below.
DETAILED DESCRIPTION OF THE INVENTION
The present invention will now be described for purposes of illustration and not limitation. Except in the operating examples, or where otherwise indicated, all numbers expressing quantities, percentages, and so forth in the specification are to be understood as being modified in ail instances by the term "about."
The present invention provides a thermoplastic molding composition comprising a polycarbonate/ ABS blend and 0.1 to 40 weight percent of an antimicrobial compound conforming to formula (I)
NaxHyAgzZr2(P04)3 (I)
wherein x+y+z=l, and wherein the weight percent is based on the weight of the composition.
Surprisingly polycarbonate blend compositions of the invention exhibit antimicrobial behavior while retaining their excellent impact strength and color when aged at elevated temperature and humidity, even at significantly increased levels of antimicrobial additive. The compositions of this invention are based on silver sodium zirconium phosphate of composition NaxHyAgzZr2(P04)3, where x+y+z=l, marketed under the names of ALPHASAN RC 2000 ( 10% silver) and ALPHASAN RC 5000 (3.8% silver), and sold by Milliken Chemical Co, The known inorganic based silver- containing additives are based on soluble glass (Ishizuka Glass), zeolite (Agion), and ceramic (Sanitized) carriers.
Suitable polycarbonate resins for preparing the composition of the present invention are homopolycarbonaies and copolycarbonates, both linear or branched resins and mixtures thereof.
The polycarbonates have a weight average molecular weight of preferably 10,000 to 200,000, more preferably 20,000 to 80,000 and their melt flow rate, per ASTM D-1238 at 300°C, is preferably 1 to 65 g/10 min., more preferably 2 to 35 g/10 min. They may be prepared, for example, by the known diphasic interface process from a carbonic acid derivative such as phosgene and dihydroxy compounds by poiycondensation (See, German Offenlegungsschriften 2,063,050; 2,063,052;
1 ,570,703; 2,211,956; 2,21 1 ,957 and 2,248,817; French Patent 1 ,561,51 8; and the monograph by H. Schnell, "Chemistry and Physics of Polycarbonates", Interscience Publishers, New York, New York, 1964),
In the present context, dihydroxy compounds suitable for the preparation of the polycarbonates of the invention conform to the structural formulae (1) or (2) below.
wherein
A denotes an alkylene group with 1 to 8 carbon atoms, an alkylidene group with 2 to 8 carbon atoms, a cycloa!kylene group with 5 to 15 carbon atoms, a cycloalkylidene group with 5 to 15 carbon atoms, a carbonyl group, an oxygen atom, a sulfur atom, -SO- or -SO2 or a radical conforming to
Z denotes F, CI, Br or Ci-Ci-alkyl and if several Z radicals are substituents in one aryl radical, they may be identical or different from one another;
d denotes an integer of from 0 to 4: and
f denotes an integer of from 0 to 3.
Among the dihydroxy compounds useful in the practice of the invention are hydroqu inone, resorcinol, bis-(hydroxypheny I)-a!kanes, bis-(hydroxy-phen I)-ethers, bis-(hydroxyphenyl)-ketones, bis~(hydroxy-phenyl)-suIiOxides, bis-(hydroxypheny!)- sulfides, bis-(hydroxyphenyl)-sulfones, and a,a-bis-(hydroxyphenyi)- diisopropylbenzenes, as well as their nuclear-aikyiated compounds. These and further suitable aromatic dihydroxy compounds are described, for example, in U.S. Pat. Nos. 5,401,826, 5,105,004; 5,126,428; 5, 109,076: 5,104,723; 5,086, 157;
3,028,356; 2,999,835; 3,148, 172; 2,991,273: 3,271,367; and 2,999,846, the contents of which are incorporated herein by reference.
Further examples of suitable bisphenols are 2,2-bis-(4-hydroxyphenyl)- propane (bisphenol A), 2,4-bis-(4-hydroxyphenyl)~2-methyl -butane, l,l-bts-(4- hydroxypheny])-cyclohexane, a,a'-bis-(4-hydroxy-pheny])-p-diisopropylbenzene, 2,2-bis-(3-methyl-4-hydroxyphenyl)-propane, 2,2-bis-(3-chloro-4-hydroxyphenyl)- propane, 4,4 '-dihydroxy- diphenyl, bis-(355-dimethyl-4-hydroxyphenyl)-methane, 2,2-bis-(3,5-dimethyl-4-hydroxyphenyl)-propane, bis-(3,5-dimethyl~4- hydroxyphenyl)-suifide, bis-(3,5-dimethyl-4-hydroxy-phenyl)-sulfoxide, bis-(3,5- dimethy[-4-hydroxyphenyi)-sulfone, dihydroxy-benzophenone, 2,4-bis-(3,5-dimethyl 4-hydroxyphenyl)-eyclohexane, a,a'-bis-(3,5-dimethy3-4-hydroxyphenyl)-p- diisopropyl-benzene and 4,4 -sujfonyl diphenoL
Examples of particularly preferred aromatic bisphenols are 2,2-bis- (4- hydroxyphenyl)-propane, 2,2-bis-(3,5-dimethyI-4-hydroxyphenyl)-propane, 1 , 1 -bis- (4-hydroxyphenyl)-cyclohexane and 1 , 1 -bis-(4-hydroxy-pheny l)-3.3,5- trimethyicyclohexane. The most preferred bisphenol is 2,2-bis-(4-hydroxyphenyl)- propane (bisphenol A).
The polycarbonates of the invention may entaii in their structure units derived from one or more of the suitable bisphenois.
• Among the resins suitable in the practice of the invention are phenolphthalein- based polycarbonate, copolycarbonates and lerpoly-carbonates such as are described in U.S. Pat. Nos. 3,036,036 and 4,210.741, both of which are incorporated by reference herein.
The polycarbonates of the invention may also be branched by condensing therein small quantities, e.g.. 0.05 to 2.0 mo) % (relative to the bisphenois) of polyhydroxyl compounds. Polycarbonates of this type have been described, for example, in German Offenlegungsschriften 1 ,570,533; 2, 1 16,974 and 2, 1 13,374; British Patents 885,442 and 1,079,821 and U.S. Pat. No. 3,544,514, which is incorporated herein by reference. The following are some examples of polyhydroxyl compounds which may be used for this purpose: phloroglucinol; 4.6-dimethyl-2,4,6~ tri-(4-hydroxy-phenyl)-heptane; 1 ,3,5-tri-(4-hydroxyphenyi)-benzene; 1,1,1 -tri-(4- hydroxyphenyl)-ethane; tri-(4-hydroxyphenyl)-phenyl-methane; 2,2-bis-[4,4-(4,4'- dihydroxydiphenyl)]-cyclohexyl-propane; 2,4-bis-(4-hydroxy-l-isopropylidine)- phenol; 2,6-bis-(2'~dihydroxy-5'-methylbenzyl)-4-methyl-phenol; 2,4- dihydroxybenzoic acid; 2-(4-hydroxy-phenyl)-2-(2,4-dihydroxy-phenyl)-propane and l,4-bis-(4,4'-dihydroxytri-phenylmethyl)-benzene. Some of the other polyfunctiona! compounds are 2,4-dihydroxy-benzoic acid, trimesic acid, cyanurie chloride and 3,3- bis-(4-hydroxypheny])-2-oxo-253-dihydroindole.
in addition to the po!ycondensation process mentioned above, other processes for the preparation of the polycarbonates of the invention are polycondensation in a homogeneous phase and transesterification. The suitable processes are disclosed in U.S. Pat. Nos. 3,028,365; 2,999,846; 3,153,008; and 2,991,273 which are
incorporated herein by reference.
The preferred process for the preparation of polycarbonates is the interfacial polycondensation process. Other methods of synthesis in forming the polycarbonates of the invention, such as disclosed in U.S. Pat. No. 3,912,688, incorporated herein by
reference, may be used. Suitable polycarbonate resins are available in commerce, for instance, from Bayer MaterialScience LLC under the MAK OLON name.
The compositions of the present invention contain a silver sodium zirconium phosphate of the following composition:
NaxHyAg Zr2(P04)3 (I) wherein x+y+z=l .
Such phosphates are marketed under the names of ALPHASAN RC 2000 (10% sil ver content) and ALPHASAN RC 5000 (3.8% silver content) by Milliken Chemical Co. Other known inorganic based silver-containing additives are based on soluble glass (Ishizuka Glass), zeolite (Agion Technologies), and ceramic (Sanitized AG) carriers.
The compositions preferably contain from 0.1 to 40 weight percent, more preferably from 0.5 to 30, most preferably from I to 15 weight percent, based on the weight of the composition, of the antimicrobial compound. The antimicrobial compound may be present in the compositions of the present invention in an amount ranging between any combination of these values, inclusive of the recited values.
The inventive composition may contain additional functional components including mold release agents, colorants, hydroiytic stabilizers, radiation stabilizers, UV absorbers, antioxidants, surfactants, foaming agents, fillers, extenders, flame retardants and reinforcing agents.
The present invention is further illustrated, but is not to be limited, by the foliowing examples. All quantities given in "parts" and "percents" are understood to be by weight unless otherwise indicated, in the Examples below, the following materials were used:
PC BLEND A a polycarbonate/ ABS blend having a melt flow rate of about 12 g 10 min (300°C/1 .2 kg load) per ASTM D- 1238, commercially available from Bayer
MaterialScience as BAYBLEND T 65;
PC BLEND B a polycarbonate/ ABS blend having a melt flow rate of
12 g/10 min (300°C/1.2 kg load) per ASTM D-1238, commercially available from as BAYBLEND T-85;
iz-
PC BLEND C s 'poiyeaf bonat^ABS/ftame retardarit blend having, a:
rftelt flaw rat of. about- IS g/10 ffihv(300¾/l,:2 kg lead) per AST -ST38, cammereially available from Bayer Materia! Science as B YBLENP* FS¾ 3010;
available torn if!ikeft as ALPHA SAN RC-MJO;
ΑΝΤ!ΜΪ€Ι¾ΘΒ!Α eeraroic containing silveti, eornmereialJ available from
Sanitized. ACS as SANITIZED EC A 3 -61 ;
ΑΝΤΓ 1€Ι¾ 1Αί, ^oolite containing silver, commercially available iror
■Agtoo ¾ehrsi>!ogies s AGION X J- The polycarbonate »r»^ were prepared fa melt extruding; the mporienfe in a n-screw extruder operated ai 2(}0Ο€:, 200 fjLS ^ and
15,00 kg/hour. The Notched l¾od impact strength (Mi) at he indicated temperatur was determined in a cor^aace with AST!Vi D-256 uskg specimens 18** in tiisekness.
!e i
As is apparent by reference to Table L each of the polycarbonate/ABS blends had a slightly reduced Notched Izod impact strength even at relatively high concentrations of ALPHASAN RC-2000 (silver sodium zirconium phosphate), whereas a small amount of SANITIZED BC A 21 -61 (ceramic containing silver) reduced the Notched Izod impact strength by almost 50% in Blends A and B. Blend C exhibited a great reduction in Notched !zod impact strength with the addition of zeolite AGION XAJ. Thus, all of the polycarbonate/ABS blends containing silver sodium zirconium phosphate retained excellent impact strength and color when aged at elevated temperature and humidity, even at significantly increased levels of
45» a&timterc&fc! additive. All ef these compositi ns also maintained their antimicrobial behavior (data not shown).
The: foregoing examples of the resent ioventioii- are: offeree! for t e purpose- of it lustration and not Hmi^ai n. It will foe appareiH; to tlws skilled in the art that the emtetiiments described herein may: be modified o revised in various ways without departing from the spirit and scope of the invention. The scope of the■■invention is to be measured by the appended claims.
Claims
I ,. iher o lastic trroidlng e<>npositlon comprising a polyearfionMc/ABS bleed and 0,1 ¾ 40 welglit ercent of a a lirokfohiaS cemp¾uad . qpafof lng: %& f mukid)
is based oil the weight of the composition,
2> The composition aeeordmg to. Claim . wherein the aniiinierofoisi: comp und . present in an amount of 0.5 to BO weight percent
, The eonpositi tt according to Claim i ¾ere½ the; awiimkebkl eonipound is present in amount of 1. ¾ IS weight pefcent.
An article of manufacture comprising the composition of Claim 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US14/776,107 US20160032114A1 (en) | 2013-03-15 | 2014-03-13 | Polycarbonate blends exhibiting antimicrobial behavior, excellent impact strength, and color after aging at elevated temperature and humidity |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201361790980P | 2013-03-15 | 2013-03-15 | |
| US61/790,980 | 2013-03-15 |
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| WO2014151316A1 true WO2014151316A1 (en) | 2014-09-25 |
Family
ID=51580931
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| PCT/US2014/025457 Ceased WO2014151316A1 (en) | 2013-03-15 | 2014-03-13 | Polycarbonate blends exhibiting, antimicrobial behavior, excellent impact strength, and color after aging at elevated temperature and humidity |
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| US (1) | US20160032114A1 (en) |
| WO (1) | WO2014151316A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108504064A (en) * | 2017-02-28 | 2018-09-07 | 汉达精密电子(昆山)有限公司 | Mobility PC/ABS composite materials and its molded product |
| WO2025078949A1 (en) * | 2023-10-11 | 2025-04-17 | Shpp Global Technologies B.V. | Flame retardant polycarbonate compositions having improved hydrolytic stability |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20180090809A (en) | 2015-12-09 | 2018-08-13 | 코베스트로 엘엘씨 | Thermoplastic compositions having low gloss and high impact strength |
| ES2734497B2 (en) * | 2018-06-05 | 2021-07-22 | Consejo Superior Investigacion | Antimicrobial composite material |
| EP4101893B1 (en) * | 2021-06-08 | 2025-07-09 | SHPP Global Technologies B.V. | Thermoplastic compositions and shaped articles thereof |
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| WO2007041272A2 (en) * | 2005-09-30 | 2007-04-12 | Maxam Industries, Inc. | Long lasting natural anti-pest additive |
| US7541418B2 (en) * | 2005-12-27 | 2009-06-02 | Bayer Materialscience Llc | Transparent thermoplastic antimicrobial molding composition |
| US7772296B2 (en) * | 2007-06-08 | 2010-08-10 | Advansource Biomaterials Corporation | Antimicrobial polyurethane resins and products made therefrom |
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| US20080152697A1 (en) * | 2001-02-08 | 2008-06-26 | Coloplast A/S | Medical dressing comprising an antimicrobial silver compound |
| US20060141056A1 (en) * | 2003-01-23 | 2006-06-29 | Fuji Chemical Industries, Ltd. | Antimicrobial resin composition |
| US20090068283A1 (en) * | 2005-04-28 | 2009-03-12 | Toagosei Co., Ltd. | Silver-based inorganic antimicrobial agent and antimicrobial product |
| US20090304762A1 (en) * | 2008-06-05 | 2009-12-10 | Bayer Materialscience Llc | Antimicrobial thermoplastic molding composition |
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| CN108504064A (en) * | 2017-02-28 | 2018-09-07 | 汉达精密电子(昆山)有限公司 | Mobility PC/ABS composite materials and its molded product |
| WO2025078949A1 (en) * | 2023-10-11 | 2025-04-17 | Shpp Global Technologies B.V. | Flame retardant polycarbonate compositions having improved hydrolytic stability |
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