WO2014150465A3 - Composite coatings and methods therefor - Google Patents

Composite coatings and methods therefor Download PDF

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Publication number
WO2014150465A3
WO2014150465A3 PCT/US2014/023331 US2014023331W WO2014150465A3 WO 2014150465 A3 WO2014150465 A3 WO 2014150465A3 US 2014023331 W US2014023331 W US 2014023331W WO 2014150465 A3 WO2014150465 A3 WO 2014150465A3
Authority
WO
WIPO (PCT)
Prior art keywords
methods therefor
composite coatings
substrate
consisting essentially
metal silicide
Prior art date
Application number
PCT/US2014/023331
Other languages
French (fr)
Other versions
WO2014150465A2 (en
Inventor
Julin Wan
Milivoj Konstantin Brun
Peter Joel Meschter
Reza Sarrafi-Nour
Don Mark Lipkin
Original Assignee
General Electric Company
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by General Electric Company filed Critical General Electric Company
Priority to JP2016501207A priority Critical patent/JP6442473B2/en
Priority to BR112015022349A priority patent/BR112015022349A2/en
Priority to CN201480016254.0A priority patent/CN105164087B/en
Priority to CA2905343A priority patent/CA2905343C/en
Priority to EP14717279.5A priority patent/EP2970032B1/en
Publication of WO2014150465A2 publication Critical patent/WO2014150465A2/en
Publication of WO2014150465A3 publication Critical patent/WO2014150465A3/en

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81—Coating or impregnation
    • C04B41/85—Coating or impregnation with inorganic materials
    • C04B41/87—Ceramics
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08—Anti-corrosive paints
    • C09D5/082—Anti-corrosive paints characterised by the anti-corrosive pigment
    • C09D5/084—Inorganic compounds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50—Multilayers
    • B05D7/52—Two layers
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/5053—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials non-oxide ceramics
    • C04B41/5062—Borides, Nitrides or Silicides
    • C04B41/5066—Silicon nitride
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/52—Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81—Coating or impregnation
    • C04B41/89—Coating or impregnation for obtaining at least two superposed coatings having different compositions
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/04—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material
    • C23C28/044—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material coatings specially adapted for cutting tools or wear applications
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/04—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material
    • C23C28/048—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material with layers graded in composition or physical properties
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/40—Coatings including alternating layers following a pattern, a periodic or defined repetition
    • C23C28/42—Coatings including alternating layers following a pattern, a periodic or defined repetition characterized by the composition of the alternating layers
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12—Blades
    • F01D5/28—Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
    • F01D5/288—Protective coatings for blades
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2230/00—Manufacture
    • F05D2230/90—Coating; Surface treatment
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2300/00—Materials; Properties thereof
    • F05D2300/10—Metals, alloys or intermetallic compounds
    • F05D2300/17—Alloys
    • F05D2300/177—Ni - Si alloys
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
    • Y10T428/2495—Thickness [relative or absolute]

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Structural Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Wood Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)
  • Chemical Vapour Deposition (AREA)
  • Manufacturing & Machinery (AREA)
  • Physical Vapour Deposition (AREA)
  • General Chemical & Material Sciences (AREA)
  • Laminated Bodies (AREA)

Abstract

An article includes a substrate and a coating provided on a surface of the substrate. The coating includes at least one metal silicide layer consisting essentially of MoSi2 or WSi2 or (Mo, W)Si2 or a platinum group metal silicide and at least one layer consisting essentially of Si3N4.
PCT/US2014/023331 2013-03-15 2014-03-11 Composite coatings and methods therefor WO2014150465A2 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
JP2016501207A JP6442473B2 (en) 2013-03-15 2014-03-11 Composite coating and method
BR112015022349A BR112015022349A2 (en) 2013-03-15 2014-03-11 articles and methods for article coating
CN201480016254.0A CN105164087B (en) 2013-03-15 2014-03-11 Composite coating and its manufacturing method
CA2905343A CA2905343C (en) 2013-03-15 2014-03-11 Composite coatings and methods therefor
EP14717279.5A EP2970032B1 (en) 2013-03-15 2014-03-11 Composite coatings and methods therefor

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US13/841,371 2013-03-15
US13/841,371 US10093810B2 (en) 2013-03-15 2013-03-15 Composite coatings and methods therefor

Publications (2)

Publication Number Publication Date
WO2014150465A2 WO2014150465A2 (en) 2014-09-25
WO2014150465A3 true WO2014150465A3 (en) 2015-02-19

Family

ID=50483510

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2014/023331 WO2014150465A2 (en) 2013-03-15 2014-03-11 Composite coatings and methods therefor

Country Status (7)

Country Link
US (1) US10093810B2 (en)
EP (1) EP2970032B1 (en)
JP (1) JP6442473B2 (en)
CN (2) CN108689725B (en)
BR (1) BR112015022349A2 (en)
CA (1) CA2905343C (en)
WO (1) WO2014150465A2 (en)

Families Citing this family (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9593049B2 (en) 2015-02-20 2017-03-14 Rolls-Royce High Temperature Composites, Inc. Method for incorporating refractory metal element into ceramic matrix composite
US20170167276A1 (en) * 2015-12-09 2017-06-15 General Electric Company Article for high temperature service
US10329926B2 (en) * 2016-05-09 2019-06-25 United Technologies Corporation Molybdenum-silicon-boron with noble metal barrier layer
US11066339B2 (en) 2017-06-08 2021-07-20 General Electric Company Article for high temperature service
CN108179377B (en) * 2017-12-27 2020-05-22 厦门虹鹭钨钼工业有限公司 Composite gradient coating and preparation method thereof
CN109608208B (en) * 2018-12-17 2021-12-31 中国科学院上海硅酸盐研究所 Multilayer interface coating and preparation method and application thereof
CN110387523B (en) * 2019-07-15 2021-04-16 中国科学院上海硅酸盐研究所 Multilayer gradient composite high-temperature oxidation-resistant coating on surface of niobium alloy and preparation method thereof
US20210024426A1 (en) * 2019-07-22 2021-01-28 Rolls-Royce High Temperature Composites Inc. Method of forming a barrier layer on a ceramic matrix composite
US11655194B2 (en) * 2019-10-17 2023-05-23 General Electric Company Ceramic composites with an intermediate layer having a carbon sink material for high temperature applications
US11692274B2 (en) 2019-12-05 2023-07-04 Raytheon Technologies Corporation Environmental barrier coating with oxygen-scavenging particles having barrier shell
US12104503B2 (en) 2020-08-28 2024-10-01 Rtx Corporation Environmental barrier coating
CN112921293A (en) * 2021-02-01 2021-06-08 航天材料及工艺研究所 High-silicon molybdenum silicide composite gradient coating on inner and outer surfaces of engine thrust chamber body and preparation method thereof
CN115505891B (en) * 2022-09-15 2024-07-05 核工业理化工程研究院 Tantalum surface composite coating and preparation method thereof
US20240247594A1 (en) * 2023-01-20 2024-07-25 Raytheon Technologies Corporation Ceramic component having silicon layer and barrier layer

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US20110097589A1 (en) * 2009-10-28 2011-04-28 General Electric Company Article for high temperature service

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US5300322A (en) 1992-03-10 1994-04-05 Martin Marietta Energy Systems, Inc. Molybdenum enhanced low-temperature deposition of crystalline silicon nitride
US5429997A (en) * 1993-04-07 1995-07-04 The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration Pest resistant MoSi2 materials and method of making
EP0798280B1 (en) 1996-03-29 2001-09-12 Kabushiki Kaisha Toshiba Ceramic matrix composite and method of manufacturing the same
KR100454715B1 (en) 2002-03-14 2004-11-05 한국과학기술연구원 MoSi2-Si3N4 COMPOSITE COATING AND MANUFACTURING METHOD THEREOF
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US20110097589A1 (en) * 2009-10-28 2011-04-28 General Electric Company Article for high temperature service

Also Published As

Publication number Publication date
JP6442473B2 (en) 2018-12-19
JP2016513617A (en) 2016-05-16
US20140272344A1 (en) 2014-09-18
CN108689725A (en) 2018-10-23
CN105164087B (en) 2018-07-10
US10093810B2 (en) 2018-10-09
EP2970032A2 (en) 2016-01-20
CA2905343C (en) 2021-01-19
CN108689725B (en) 2021-04-06
WO2014150465A2 (en) 2014-09-25
BR112015022349A2 (en) 2017-07-18
CA2905343A1 (en) 2014-09-25
CN105164087A (en) 2015-12-16
EP2970032B1 (en) 2019-07-24

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