WO2014137878A2 - Multilayer pressure sensitive adhesive - Google Patents
Multilayer pressure sensitive adhesive Download PDFInfo
- Publication number
- WO2014137878A2 WO2014137878A2 PCT/US2014/019835 US2014019835W WO2014137878A2 WO 2014137878 A2 WO2014137878 A2 WO 2014137878A2 US 2014019835 W US2014019835 W US 2014019835W WO 2014137878 A2 WO2014137878 A2 WO 2014137878A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- composition
- layer
- polymer
- substrate
- pressure sensitive
- Prior art date
Links
- 239000004820 Pressure-sensitive adhesive Substances 0.000 title claims abstract description 42
- 239000000203 mixture Substances 0.000 claims abstract description 105
- 229920000642 polymer Polymers 0.000 claims abstract description 49
- 239000000178 monomer Substances 0.000 claims abstract description 46
- 239000000758 substrate Substances 0.000 claims abstract description 43
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 18
- 229920000058 polyacrylate Polymers 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 13
- 101150005648 polB gene Proteins 0.000 claims abstract 3
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 9
- DXPPIEDUBFUSEZ-UHFFFAOYSA-N 6-methylheptyl prop-2-enoate Chemical group CC(C)CCCCCOC(=O)C=C DXPPIEDUBFUSEZ-UHFFFAOYSA-N 0.000 claims description 4
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical group CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 claims description 4
- 239000010410 layer Substances 0.000 description 53
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 15
- -1 for example Chemical class 0.000 description 12
- 239000000463 material Substances 0.000 description 9
- 229920000098 polyolefin Polymers 0.000 description 9
- 125000000217 alkyl group Chemical group 0.000 description 8
- 238000000576 coating method Methods 0.000 description 8
- 125000001931 aliphatic group Chemical group 0.000 description 7
- 125000004432 carbon atom Chemical group C* 0.000 description 7
- 229920001903 high density polyethylene Polymers 0.000 description 7
- 239000004700 high-density polyethylene Substances 0.000 description 7
- 239000002245 particle Substances 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- 239000000853 adhesive Substances 0.000 description 6
- 230000001070 adhesive effect Effects 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 5
- 229910052739 hydrogen Inorganic materials 0.000 description 5
- 239000001257 hydrogen Substances 0.000 description 5
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 5
- 239000004615 ingredient Substances 0.000 description 5
- 239000002609 medium Substances 0.000 description 5
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 5
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 239000004816 latex Substances 0.000 description 4
- 229920000126 latex Polymers 0.000 description 4
- 239000002356 single layer Substances 0.000 description 4
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 4
- CFVWNXQPGQOHRJ-UHFFFAOYSA-N 2-methylpropyl prop-2-enoate Chemical compound CC(C)COC(=O)C=C CFVWNXQPGQOHRJ-UHFFFAOYSA-N 0.000 description 3
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical class C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 3
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 3
- 125000000524 functional group Chemical group 0.000 description 3
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 3
- 229920006254 polymer film Polymers 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 238000010998 test method Methods 0.000 description 3
- 229920001567 vinyl ester resin Polymers 0.000 description 3
- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 2
- AQWSFUIGRSMCST-UHFFFAOYSA-N 3-pyridin-3-ylsulfonyl-5-(trifluoromethyl)chromen-2-one Chemical compound N1=CC(=CC=C1)S(=O)(=O)C=1C(OC2=CC=CC(=C2C=1)C(F)(F)F)=O AQWSFUIGRSMCST-UHFFFAOYSA-N 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 2
- 125000003636 chemical group Chemical group 0.000 description 2
- 239000011247 coating layer Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 238000007766 curtain coating Methods 0.000 description 2
- 150000001993 dienes Chemical class 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- 230000009477 glass transition Effects 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 238000007767 slide coating Methods 0.000 description 2
- 238000007764 slot die coating Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 2
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 2
- 238000009736 wetting Methods 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 229920002799 BoPET Polymers 0.000 description 1
- 239000005977 Ethylene Chemical class 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- 239000012963 UV stabilizer Substances 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 150000003926 acrylamides Chemical class 0.000 description 1
- 150000001253 acrylic acids Chemical class 0.000 description 1
- 125000003342 alkenyl group Chemical group 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000002843 carboxylic acid group Chemical group 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 229920006037 cross link polymer Polymers 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000000113 differential scanning calorimetry Methods 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- TVFJAZCVMOXQRK-UHFFFAOYSA-N ethenyl 7,7-dimethyloctanoate Chemical compound CC(C)(C)CCCCCC(=O)OC=C TVFJAZCVMOXQRK-UHFFFAOYSA-N 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 150000002605 large molecules Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
- 125000005395 methacrylic acid group Chemical group 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 150000002894 organic compounds Chemical group 0.000 description 1
- 125000000962 organic group Chemical group 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 238000001542 size-exclusion chromatography Methods 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 125000003107 substituted aryl group Chemical group 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09J133/08—Homopolymers or copolymers of acrylic acid esters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/201—Adhesives in the form of films or foils characterised by their carriers characterised by the release coating composition on the carrier layer
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
- C09J7/381—Pressure-sensitive adhesives [PSA] based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/385—Acrylic polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/10—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet
- C09J2301/12—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers
- C09J2301/124—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers the adhesive layer being present on both sides of the carrier, e.g. double-sided adhesive tape
- C09J2301/1242—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers the adhesive layer being present on both sides of the carrier, e.g. double-sided adhesive tape the opposite adhesive layers being different
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/20—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive itself
- C09J2301/208—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive itself the adhesive layer being constituted by at least two or more adjacent or superposed adhesive layers, e.g. multilayer adhesive
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/312—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2433/00—Presence of (meth)acrylic polymer
Definitions
- PSAs Pressure sensitive adhesives
- acrylic polymers have many desirable characteristics. For example, they generally have better resistance to chemical reagents and UV light than PSAs made from many other materials. It is often desired to provide a PSA that bonds well to polyolefin substrates. There is a need for PSAs that contain acrylic polymer, that show good adhesion to polyolefin substrates, and that have a relatively low amount of polymerized units of high- aliphatic vinyl monomer.
- a first aspect of the present invention is a pressure sensitive adhesive article comprising
- POLc acrylic polymer
- a second aspect of the present invention is a bonded article made by a process of contacting a substrate (Sd) with the article of the first aspect, wherein said substrate (Sd) is in contact with said layer (Lc).
- Fig. 1 is a vertical cross section of a pressure sensitive adhesive article of the present invention showing substrate (Sa) (1); layer (Lb) (2) of a composition (Cb), which contains one or more acrylic polymer (POLb) having Tg of -10°C or lower; and layer (Lc) (3) of a composition (Cc), which contains 20% to 90% polymerized units of one or more high- aliphatic vinyl monomer, by weight based on the weight of polymer (POLc).
- Fig. 1 is not drawn to scale in any sense.
- the size of the pressure sensitive adhesive article of the present invention in the horizontal direction shown in Fig. 1 may be larger by a factor of 1,000 or more than the size in the vertical direction shown in Fig. 1.
- Fig. 2 (also not drawn to scale) depicts a preferred use to which the pressure sensitive adhesive article of the present invention may be put.
- Fig. 2 shows layer (Lc) (3) in contact with an additional substrate (Sd) (4).
- ratio is said herein to be X: 1 or greater, it is meant that the ratio is Y: 1, where Y is greater than or equal to X. For example, if a ratio is said to be 3:1 or greater, that ratio may be 3: 1 or 5: 1 or 100: 1 but may not be 2:1.
- ratio is said herein to be W: 1 or less, it is meant that the ratio is Z: 1, where Z is less than or equal to W. For example, if a ratio is said to be 15:1 or less, that ratio may be 15:1 or 10:1 or 0.1:1 but may not be 20: 1.
- DMA Dynamic Mechanical Analysis
- the glass transition temperature (Tg) of a material is determined by differential scanning calorimetry using the midpoint method and temperature scan rate of 10°C per minute according to test method ASTM D7426-08 (American Society of Testing and Materials, Conshohocken, PA, USA).
- a "polymer,” as used herein is a relatively large molecule made up of the reaction products of smaller chemical repeat units. Polymers may have structures that are linear, branched, star shaped, looped, hyperbranched, crosslinked, or a combination thereof;
- polymers may have a single type of repeat unit ("homopolymers") or they may have more than one type of repeat unit (“copolymers”). Copolymers may have the various types of repeat units arranged randomly, in sequence, in blocks, in other arrangements, or in any mixture or combination thereof.
- Polymer molecular weights can be measured by standard methods such as, for example, size exclusion chromatography (SEC, also called gel permeation chromatography or GPC). Polymers have weight- average molecular weight (Mw) of 1000 or more. Polymers may have extremely high Mw; some polymers have Mw above 1,000,000; typical polymers have Mw of 1,000,000 or less. Some polymers are crosslinked, and crosslinked polymers are considered to have infinite Mn. [0016] As used herein "weight of polymer” means the dry weight of polymer.
- Vinyl monomers have the structure
- R 3 , and R 4 is, independently, a hydrogen, a halogen, an aliphatic group (such as, for example, an alkyl group), a substituted aliphatic group, an aryl group, a substituted aryl group, another substituted or unsubstituted organic group, or any combination thereof.
- Some suitable vinyl monomers include, for example, styrene, substituted styrenes, dienes, ethylene, other alkenes, dienes, ethylene derivatives, and mixtures thereof.
- Ethylene derivatives include, for example, unsubstituted or substituted versions of the following:
- ethenyl esters of substituted or unsubstituted alkanoic acids including, for example, vinyl acetate and vinyl neodecanoate
- acrylonitrile including, for example, vinyl acetate and vinyl neodecanoate
- (meth)acrylic acids including, for example, vinyl acetate and vinyl neodecanoate
- (meth)acrylamides vinyl chloride, halogenated alkenes, and mixtures thereof.
- (meth) acrylic means acrylic or methacrylic;
- (meth)acrylate means acrylate or methacrylate; and
- (meth)acrylamide means acrylamide or methacrylamide.
- Substituted means having at least one attached chemical group such as, for example, alkyl group, alkenyl group, vinyl group, hydroxyl group, carboxylic acid group, other functional groups, and combinations thereof.
- substituted monomers include, for example, monomers with more than one carbon-carbon double bond, monomers with hydroxyl groups, monomers with other functional groups, and monomers with combinations of functional groups.
- (Meth)acrylates are substituted and unsubstituted esters or amides of (meth)acrylic acid.
- acrylic monomers are monomers selected from (meth)acrylic acid, aliphatic esters of (meth)acrylic acid, aliphatic esters of (meth)acrylic acid having one or more substituent on the aliphatic group, (meth)acrylamide, N-substituted (meth)acrylamide, and mixtures thereof.
- a high-aliphatic vinyl monomer is a monomer that contains a carbon-carbon double bond that is capable of free-radical polymerization and also contains one or more high-aliphatic group "R2," where R 2 is selected from iso-butyl (meth)acrylate, tert-butyl (meth)acrylate, and unsubstituted aliphatic groups having 5 or more carbon atoms. Aliphatic groups may be linear, branched, cyclic, multicyclic, or a combination thereof.
- vinylaromatic monomers are monomers selected from styrene, alpha-alkyl styrenes, and mixtures thereof.
- an "acrylic" polymer is a polymer in which 30% or more of the polymerized units are selected from acrylic monomers and also in which 5% or more of the polymerized units are selected from the group consisting of acrylic monomers and vinylaromatic monomers. The percentages are by weight based on the weight of the polymer.
- an olefin polymer is a polymer in which 70% or more of the polymerized monomer units are selected from hydrocarbon alkenes, hydrocarbon dienes, and mixtures thereof, by weight based on the weight of the polymer.
- a tackifier is an organic compound having molecular weight of 500 to 10,000 and having glass transition temperature of 0°C or higher.
- a Pressure Sensitive Adhesive is an adhesive that forms a bond with a substrate when pressure is applied to bring the adhesive and the substrate into contact.
- the bond forms without addition of further materials or the application of heat.
- a pressure sensitive adhesive article is an article in which a pressure sensitive adhesive is adhered to a first substrate and in which a surface of the PSA (the "available surface") is available to make contact with a second substrate.
- the available surface of the PSA may or may not be in contact with a release material.
- a release material is a material that forms a weak bond with the PSA and may be easily removed so that the available surface is exposed.
- a composition is herein considered to be “aqueous” if the composition contains water in the amount of 25% or more by weight based on the weight of the composition.
- the present invention involves the use of a substrate, herein labeled substrate (Sa).
- the substrate (Sa) may be any material.
- Preferred are paper, polymer film, and metal foil.
- polymer films preferred are polyester films.
- polymer films preferred are those in which at least one side has been treated by corona discharge.
- composition (Cb) contains one or more polymer, herein referred to as polymer (POLb).
- POLb polymer
- Polymer (POLb) has Tg of -10°C or lower; preferably -20°C or lower; more preferably -30°C or lower.
- POLb has Tg of -100°C or higher.
- the amount of tackifier in composition (Cb) is, by weight based on the dry weight of composition (Cb), less than 10%; more preferably 3% or less; more preferably 1% or less; more preferably zero.
- polymer (POLb) is an acrylic polymer.
- the amount of polymerized units of acrylic monomers in polymer (POLb) is, by weight based on the weight of polymer (b), 50% or more; more preferably 70% or more; more preferably 90% or more; more preferably 99% or more.
- polymer (POLb) has Mw of 10,000 or higher; more preferably 50,000 or higher.
- polymer (POLb) contains polymerized units of one or more of n-butyl acrylate (n-BA), ethyl acrylate (EA), isooctyl acrylate (i-OA), or a mixture thereof.
- n-BA n-butyl acrylate
- EA ethyl acrylate
- i-OA isooctyl acrylate
- isooctyl is an unsubstituted alkyl group that contains exactly 8 carbon atoms in a branched configuration.
- isooctyl includes all branched isomers of 8-carbon alkyl groups and all mixtures of such isomers, including, for example, the 2-ethylhexyl group, dimethyl-hexyl groups, methyl-heptyl groups, trimethyl-pentyl, and mixtures thereof.
- the sum of the amounts of polymerized units of n-BA, polymerized units of EA, and polymerized units of i-OA in polymer (POLb), by weight based on the weight of polymer (POLb), is 50% or more; more preferably 75% or more; more preferably 90% or more.
- every polymer in composition (Cb) that has Mw of 10,000 or higher is an acrylic polymer.
- the amount of all tackifiers in composition (Cb), by weight based on the dry weight of composition (Cb), is 10% or less; more preferably 3% or less; more preferably zero.
- the amount of polymerized units of high-aliphatic vinyl monomer in polymer (POLb) is 10% or less; more preferably 1% or less; more preferably zero.
- the amount of polymer (POLb) in composition (Cb), by weight based on the dry weight of composition (Cb), is 80% or more; more preferably 90% or more; more preferably 95% or more.
- composition (Cb) forms a continuous layer (Lb) on a face of substrate (Sa).
- the thickness of the layer of composition (Cb) is 7.5 micrometer or more.
- the thickness of the layer of composition (Cb) is75 micrometer or less; more preferably 55 micrometer or less; more preferably 40 micrometer or less.
- composition (Cb) has the properties of a PSA.
- composition (Cb) has elastic modulus of 20 kPa or higher over a temperature range that includes the range of 10°C to 40°C.
- composition (Cb) has elastic modulus over a temperature range that includes the range of 10°C to 40°C of 1,000 kPa or lower; more preferably 500 kPa or lower.
- a layer of composition (Cc) is in contact with the layer (Lb) of composition (Cb).
- Composition (Cc) contains one or more polymer (POLc).
- Polymer (POLc) is an acrylic polymer that contains 20% to 90% of polymerized units of one or more high-aliphatic vinyl monomer, by weight based on the weight of polymer (POLc).
- polymer (POLc) contains more than 40% of polymerized units of one or more high- aliphatic vinyl monomer, by weight based on the weight of polymer (POLc).
- R 2 is selected from iso-butyl, tert-butyl, 2-ethylhexyl, alkyl groups having 8 to 18 carbon atoms, stearyl, isobornyl, and mixtures thereof.
- R 2 is an unsubstituted alkyl group. More preferably, R 2 is isobutyl.
- the high- aliphatic vinyl monomer is selected from one or more high- aliphatic vinyl ester, one or more high- aliphatic (meth)acrylate, and mixtures thereof.
- High- aliphatic methacrylates have structure (I):
- R 1 is hydrogen or methyl
- R 2 is as defined above.
- (meth)acrylates preferably R 1 is hydrogen.
- High- aliphatic vinyl esters have the struture (II)
- R 2 is defined as above.
- high- aliphatic vinyl esters preferred are those in which the number of carbon atoms in R 2 is 8 to 12.
- the high- aliphatic vinyl monomer contains one or more high- aliphatic (meth)acrylate. More preferably, every high- aliphatic vinyl monomer is a high- aliphatic (meth)acrylate.
- polymer (POLc) has Tg of 0°C or lower; more preferably -10°C or lower.
- polymer (POLc) has Tg of -100°C or higher.
- polymer (POLc) contains polymerized units of acrylic monomers in the amount, by weight based on the weight of polymer (POLc), 50% or more; more preferably 75% or more; more preferably 90% or more; more preferably 98% or more.
- the amount of all tackifiers in composition (Cc), by weight based on the dry weight of composition (Cc), is 10% or less; more preferably 3% or less; more preferably zero.
- composition (Cc) has the properties of a PSA.
- composition (Cc) has elastic modulus of 20 kPa or higher over a temperature range that includes the range of 10°C to 40°C.
- composition (Cc) has elastic modulus over a temperature range that includes the range of 10°C to 40°C or 1,000 kPa or lower; more preferably 500 kPa or lower.
- the thickness of the layer of composition (Cc) is 1.25 micrometer or more.
- the thickness of the layer of composition (Cc) is 25 micrometer or less; more preferably 10 micrometer or less; more preferably 5 micrometer or less.
- the total amount of polymerized units of high- aliphatic vinyl monomer in the pressure sensitive adhesive article of the present invention is, by weight based on the sum of the weights of composition (Cb) and composition (Cc), 10% or less; more preferably 2% or less.
- the total amount of polymerized units of high-aliphatic vinyl monomer in the pressure sensitive adhesive article of the present invention is, by weight based on the sum of the weights of composition (Cb) and composition (Cc), 0.1% or more; more preferably 0.3% or more.
- composition (Cb) contains polymerized units of one or more monomer of structure (I) in which R 1 is hydrogen R 2 is an unsubstituted alkyl group having exactly 8 carbon atoms.
- composition (Cb) contains no polymerized units of any high- aliphatic monomer other than one or more monomer of structure (I) in which R 1 is hydrogen R 2 is an unsubstituted alkyl group having exactly 8 carbon atoms.
- composition (Cc) will contain polymerized units of one or more of iso-butyl acrylate, t-butyl acrylate, monomers of structure (I) in which R 2 is an unsubstituted alkyl group having more than 8 carbon atoms, and mixtures thereof; preferably iso-butyl acrylate, t-butyl acrylate, isobornyl (meth)acrylate, and mixtures thereof.
- the preferred amounts of polymerized units high- aliphatic monomer in composition (Cc) is as described above.
- composition (Cb) or composition (Cc) may independently of each other contain one or more additional ingredients.
- additional ingredients are chosen to improve the performance of the PSA article.
- Typical additional ingredients include plasticizers, fillers, thickeners, pigments, antioxidants, UV stabilizers, defoamers, surfactants, and mixtures thereof.
- the weight ratio of composition (Cb) to composition (Cc) is 1.01: 1 or greater; more preferably 2: 1 or greater; more preferably 4: 1 or greater; more preferably 6: 1 or greater.
- the weight ratio of composition (Cb) to composition (Cc) is 20: 1 or less; more preferably 15: 1 or less; more preferably 10: 1 or less.
- the layer of composition (Cb) may be applied to substrate (Sa) by any method.
- an aqueous composition (Cbl) is formed that contains particles of polymer (POLb) dispersed in an aqueous continuous medium.
- composition (Cbl) is formed by aqueous emulsion polymerization to form a latex of particles of polymer (POLb).
- the median particle size of the particles of polymer (POLb) is from 50 nm to 750 nm.
- the amount of water in the continuous medium, by weight based on the weight of the continuous medium is 75% or more; more preferably 90% or more.
- aqueous composition may be added to aqueous composition (Cbl).
- a layer of aqueous composition (bl) may be applied to substrate (a) by any method. Preferred methods are slide coating, curtain coating, and slot die coating.
- the layer of aqueous composition (Cbl) may be dried or allowed to dry. That is, the water may be removed from the layer of aqueous composition (bl) to form a dry coating. Water is preferably removed by the application of heat or moving air or both.
- the layer (Lc) of composition (Cc) may be applied to the layer of composition (Cb) by any method.
- an aqueous composition (Ccl) is formed that contains contains particles of polymer (POLc) dispersed in an aqueous medium.
- the median particle size of the particles of polymer (POLc) is from 50 nm to 750 nm.
- the amount of water in the continuous medium, by weight based on the weight of the continuous medium is 75% or more; more preferably 90% or more.
- One or more optional additional ingredients may be added to aqueous composition (Ccl).
- a layer (Lcl) of aqueous composition (Ccl) may be applied to the layer of composition (Cb) by any method. Preferred methods are slide coating, curtain coating, and slot die coating. A layer of aqueous composition (Ccl) may either be applied to a wet layer of aqueous composition (Cbl) or applied to a dry layer of composition (Cb).
- a layer (Lbl) of aqueous composition (Cbl) is applied to substrate (Sa) and dried, then a layer (Lcl) of aqueous composition (Ccl) is applied to the dry layer of composition (Cb), and then the layer (Lcl) of aqueous composition (Ccl) is dried.
- a layer (Lbl) of aqueous composition (Cbl) is applied to substrate (Sa) and, while the layer (Lbl) of aqueous composition (Cbl) is still wet, a layer (Lcl) of aqueous composition (Ccl) is applied on top of the layer (Lbl) of aqueous composition (Cbl), and then the entire ensemble is then dried.
- a multilayer coating device that simultaneously applies a layer (Lbl) of aqueous composition (Cbl) to substrate (Sa) and also applies a layer (Lcl) of aqueous composition (Ccl) onto the layer (Lbl) of aqueous composition (Cbl), and then the entire ensemble is dried.
- a coating device is a slide coater.
- a slide coater forms a liquid composite in which there is a layer (Lbl) of aqueous composition (Cbl) underneath a layer (Lcl) of aqueous composition (Ccl); while keeping those layers intact, the slide coater applies a layer of the entire composite onto a substrate (Sa) in a way that brings layer (Lbl) into contact with substrate (Sa) and leaves layer (Lcl) in contact with air; then the entire article is dried to remove water from the aqueous compositions.
- transfer coating methods for example methods that involve making a coating layer of composition (Cb) on a release liner, then making a coating layer of composition (Cc) on top of the layer of composition (Cb), then contacting the layer of composition (Cc) with substrate (Sa)
- polymerized units of high- aliphatic vinyl monomer provides a lower surface energy on the surface of the PSA, thereby improving wetting of the polyolefin surface, which it turn improves adhesion to polyolefin surfaces.
- the pressure sensitive adhesive article of the present invention will be put to use by bringing it into contact with an additional substrate (Sd). It is contemplated that pressure will be applied to bring composition (Cc) and substrate (Sd) into intimate contact and then released. It is contemplated that the result will be a bonded article in which the pressure sensitive adhesive article is still intact and in which composition (Cc) is bonded with substrate (Sd).
- Substrate (Sd) may be any substance.
- Substrate (Sd) is a polyolefin.
- substrate (Sd) has Tg of 50°C or higher.
- PSA-L PSA low-shear type, aqueous more than 95%: mixture of BA and EA acrylic polymer latex. remainder: other acrylic monomers
- PSA-H PSA high-shear type, more than 95%: mixture of BA and EA aqueous acrylic polymer latex. remainder: other acrylic monomers
- PSA-HI-A PSA aqueous acrylic polymer more than 40%: iso-butyl acrylate
- the HDPE Peel test was PSTC Test Method 101 (Pressure Sensitive Tape council, Naperville, IL, USA), with test substrate of HDPE, 20 minutes dwell time, at 180°, reported in units of Newtons per 25 mm of width (N/25mm).
- the SS Shear test was PSTC Test Method 107 (Pressure Sensitive Tape council, Naperville, IL, USA), with test substrate of stainless steel, test area was 25mm X 25 mm, mass was 1 kg. The results reported are time to failure (the symbol ">" means that the test was stopped prior to failure at the time shown).
- Single-layer PSAs were made as follows. A layer of PSA-L was applied to the corona-treated side of PET film. The coating was then dried by placing in an oven at 80°C for 5 minutes. Dry thickness was 22.5 micrometers.
- Two-layer PSAs were made as follows. A layer of PSA-L was applied and dried as in the single-layer PSA method. Thickness of the dry first coating was 20.0 micrometers.
- Example 1 Modification of a low-shear adhesive.
- the two-layer example of the present invention shows improvements in both peel strength on HDPE and in shear bonding to stainless steel.
- Example 2 Modification of a high-shear adhesive.
- the two-layer example of the present invention shows improvements in peel strength on HDPE and retains a useful degree of shear bonding to stainless steel.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Adhesive Tapes (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Laminated Bodies (AREA)
Abstract
Description
Claims
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2015561495A JP6525375B2 (en) | 2013-03-04 | 2014-03-03 | Multilayer pressure sensitive adhesive |
MX2015011137A MX363804B (en) | 2013-03-04 | 2014-03-03 | Multilayer pressure sensitive adhesive. |
RU2015141949A RU2668040C2 (en) | 2013-03-04 | 2014-03-03 | Multilayer pressure sensitive adhesive |
CN201480009291.9A CN104995274B (en) | 2013-03-04 | 2014-03-03 | Multilayer pressure sensitive sticker |
US14/771,012 US9765241B2 (en) | 2013-03-04 | 2014-03-03 | Multilayer pressure sensitive adhesive |
BR112015017648-8A BR112015017648B1 (en) | 2013-03-04 | 2014-03-03 | PRESSURE SENSITIVE ADHESIVE ARTICLE, AND, UNITED ARTICLE |
EP14712096.8A EP2941462B1 (en) | 2013-03-04 | 2014-03-03 | Multilayer pressure sensitive adhesive |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US201361772206P | 2013-03-04 | 2013-03-04 | |
US61/772,206 | 2013-03-04 |
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WO2014137878A2 true WO2014137878A2 (en) | 2014-09-12 |
WO2014137878A3 WO2014137878A3 (en) | 2014-10-30 |
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Application Number | Title | Priority Date | Filing Date |
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PCT/US2014/019835 WO2014137878A2 (en) | 2013-03-04 | 2014-03-03 | Multilayer pressure sensitive adhesive |
Country Status (11)
Country | Link |
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US (1) | US9765241B2 (en) |
EP (1) | EP2941462B1 (en) |
JP (1) | JP6525375B2 (en) |
CN (1) | CN104995274B (en) |
AR (1) | AR094694A1 (en) |
BR (1) | BR112015017648B1 (en) |
MX (1) | MX363804B (en) |
RU (1) | RU2668040C2 (en) |
TR (1) | TR201900631T4 (en) |
TW (1) | TWI500723B (en) |
WO (1) | WO2014137878A2 (en) |
Cited By (1)
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WO2021055335A1 (en) * | 2019-09-16 | 2021-03-25 | Dow Global Technologies Llc | Pressure sensitive adhesive article |
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TWI506108B (en) * | 2013-03-04 | 2015-11-01 | Rohm & Haas | Multilayer pressure sensitive adhesive |
EP3728504B1 (en) | 2017-12-21 | 2022-01-26 | 3M Innovative Properties Company | Adhesive articles including a cushion layer and a continuous shell layer |
US20220332983A1 (en) * | 2019-09-16 | 2022-10-20 | Dow Global Technologies Llc | Pressure sensitive adhesive article |
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- 2014-03-03 US US14/771,012 patent/US9765241B2/en active Active
- 2014-03-03 TR TR2019/00631T patent/TR201900631T4/en unknown
- 2014-03-03 EP EP14712096.8A patent/EP2941462B1/en active Active
- 2014-03-03 BR BR112015017648-8A patent/BR112015017648B1/en active IP Right Grant
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- 2014-03-03 WO PCT/US2014/019835 patent/WO2014137878A2/en active Application Filing
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JP2016516838A (en) | 2016-06-09 |
JP6525375B2 (en) | 2019-06-05 |
EP2941462B1 (en) | 2018-10-24 |
MX2015011137A (en) | 2015-11-13 |
BR112015017648B1 (en) | 2022-02-15 |
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US9765241B2 (en) | 2017-09-19 |
TR201900631T4 (en) | 2019-02-21 |
US20160009957A1 (en) | 2016-01-14 |
BR112015017648A2 (en) | 2017-07-11 |
EP2941462A2 (en) | 2015-11-11 |
RU2015141949A (en) | 2017-04-07 |
AR094694A1 (en) | 2015-08-19 |
CN104995274A (en) | 2015-10-21 |
RU2668040C2 (en) | 2018-09-25 |
TWI500723B (en) | 2015-09-21 |
WO2014137878A3 (en) | 2014-10-30 |
TW201439255A (en) | 2014-10-16 |
CN104995274B (en) | 2018-06-19 |
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