WO2014136813A1 - Coating film composition for battery electrodes or separators, battery electrode or separator provided with coating film obtained by using same, and battery provided with battery electrode or separator - Google Patents
Coating film composition for battery electrodes or separators, battery electrode or separator provided with coating film obtained by using same, and battery provided with battery electrode or separator Download PDFInfo
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- WO2014136813A1 WO2014136813A1 PCT/JP2014/055554 JP2014055554W WO2014136813A1 WO 2014136813 A1 WO2014136813 A1 WO 2014136813A1 JP 2014055554 W JP2014055554 W JP 2014055554W WO 2014136813 A1 WO2014136813 A1 WO 2014136813A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/489—Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/362—Composites
- H01M4/366—Composites as layered products
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/411—Organic material
- H01M50/414—Synthetic resins, e.g. thermoplastics or thermosetting resins
- H01M50/417—Polyolefins
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/449—Separators, membranes or diaphragms characterised by the material having a layered structure
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a battery electrode or separator coating film composition, a battery electrode or separator having a coating film obtained by using the composition, and a battery having the battery electrode or separator.
- Lithium ion secondary batteries that are lightweight, have high voltage and large capacity have been put into practical use as power sources for mobile devices such as mobile phones and laptop computers, power tools and power tools such as cars.
- conventional batteries have low safety resulting from poor heat resistance and pressure collapse resistance, and there is a problem that conductive foreign substances that enter at the manufacturing stage penetrate the separator and cause a short circuit.
- the lithium ion secondary battery has high internal resistance, charging and discharging characteristics at a high rate are not practically sufficient, charging and discharging capacities are not sufficient, and the active material layer is greatly deteriorated when used for a long time.
- lithium ion secondary batteries cannot provide sufficient safety is that the insulation by the separator is broken due to contamination of conductive foreign matter, dent light, battery damage, etc. In this case, the mechanism for preventing the thermal runaway from proceeding and the heat resistance are insufficient.
- Patent Document 1 a method for protecting the active material from falling off the electrode by forming a porous film made of alumina powder or silica powder on the active material coating layer applied to the current collector has been devised.
- a porous protective film suppresses the generation of dentite, and the porous film also functions as a layer for holding the electrolyte solution.
- the porous protective film serves as an ion supply source to lower internal resistance, and at a high rate. It also contributes to the improvement of discharge characteristics.
- the porous protective film buffers and accelerates local degradation resulting from concentration of electrode reactions due to electrode surface non-uniformity, thereby preventing deterioration of the active material layer when used for a long period of time. There is also an effect.
- Patent Documents 1 and 2 have a problem that curling occurs in the porous resin layer formed on the electrode or the separator.
- curling occurs due to the generation of stress from the difference between the elastic modulus and the linear expansion coefficient between the electrode and the porous protective film.
- curling occurs due to stress generated between the separator and the porous resin layer because the solvent evaporates and the coating film shrinks. This curl not only deteriorates handling during assembly, but also causes wrinkles. When wrinkles occur, the distance between the electrodes changes locally. As a result, localization of the electrochemical reaction occurs, and there is a problem that the charge / discharge characteristics and life of the battery are reduced.
- an object of the present invention is to provide a battery electrode or separator coating film composition that can suppress the occurrence of curling and can form a coating film having high heat resistance.
- the present inventor has studied to solve the above-mentioned problems of the prior art, and by using viscoelastic particles as a component contained in the composition forming the coating film, the occurrence of curling of the coating film can be suppressed and high.
- a battery having a heat resistance and a battery electrode and / or a separator having a coating film obtained by using the coating film composition has a high heat resistance, a low internal resistance, and a charge and discharge cycle characteristic.
- the present inventors have found that it is excellent, has a large charge and discharge capacity, has a small deterioration in the active material layer after long-term multicycle charge and discharge, and has a long life.
- the gist of the present invention is as follows.
- the present invention 1 is a battery electrode or separator coating film composition comprising a binder, a solvent, and viscoelastic particles.
- the present invention 2 is the battery electrode or separator coating film composition of the present invention 1 in which the viscoelastic modulus of the viscoelastic particles is lower than the viscoelastic modulus of the binder.
- the present invention 3 is the battery electrode or separator coating film composition of the present invention 1 or 2, wherein the viscoelastic particles have shape anisotropy.
- the present invention 4 is a battery electrode or separator having a coating film obtained by using the battery electrode or separator coating film composition of any one of the present inventions 1 to 3.
- Invention 5 is a battery according to Invention 4, wherein the viscoelastic particles have shape anisotropy, and the longest axis of the viscoelastic particles is oriented in parallel to the shrinkage direction of the base material of the battery electrode or separator. It is an electrode or a separator.
- the present invention 6 is a battery having the battery electrode and / or separator of the present invention 5.
- a battery electrode or separator coating film composition in which curling is suppressed and a battery electrode or separator coating film having high heat resistance is obtained.
- the coating film of the present invention becomes an electrolyte holding layer on the electrode or separator surface or a desolvation layer of ions in the electrolyte, the ion conduction resistance is reduced. There is an effect that it is possible to prevent the deterioration of the battery characteristics after the multi-cycle charge and discharge for a period of time or when the battery is left at a high temperature in the charged state. Therefore, the battery of the present invention has high heat resistance, low internal resistance, excellent charge and discharge cycle characteristics, large charge and discharge capacity, and small deterioration of the active material layer after long-term multicycle charge and discharge. Long life.
- the binder has a structure in which a porous structure is maintained by binding particles. Therefore, the stress relaxation ability of the binder is relatively weaker and the heat resistance is lower than when the particles are provided with a function of relaxing stress.
- the method of the present invention using viscoelastic particles makes it difficult for the viscoelastic particles to be deformed beyond the deformation amount of the viscoelastic particles, so compared to the method of reducing the viscoelastic modulus of the binder, It is possible to obtain a coating film in which the occurrence of curling is suppressed and the heat resistance is high.
- the coating film of the present invention can also be used as a solid electrolyte film or a gel electrolyte film by impregnating a porous structure with a solid or gel having ion conductivity.
- FIG. 1 is a cross-sectional view of a battery electrode having a battery electrode or a separator coating film.
- FIG. 2 is a cross-sectional view of a separator having a battery electrode or a separator coating film.
- FIG. 3 is an optical micrograph of a separator having the coating film of Example 8. Arrows indicate the conveyance direction of the substrate.
- the battery electrode or separator coating film composition has (1) viscoelastic particles, (2) a binder, and (3) a solvent.
- the “viscoelastic particle” is a particle having a property of irreversibly plastically deforming with respect to stress and a property of reversibly elastically deforming.
- the battery electrode or the separator coating film composition contains viscoelastic particles, the particles can be irreversibly deformed in the coating film, and the viscoelastic modulus of the resulting coating film is lowered. Thereby, the stress with a battery electrode or a separator base material can be reduced.
- the base material is applied with tension applied and wound while being dried.
- the tension at the time of coating is released, which causes curling. Since the viscoelastic particles in the coating film can reduce the occurrence of curling by relieving the stress with the base material, it is easy to handle even when manufacturing batteries by means of roll-to-roll. Occurrence is suppressed. Thereby, a high quality battery can be provided.
- various polymers such as polyethylene, polypropylene, polystyrene, polycarbonate, polyacetal, polyphenylene sulfide, liquid crystal polymer, polyvinyl chloride, celluloid, polyvinyl alcohol, polyester, polyvinyl acetate, a polymer having a polyethylene glycol structure, Polymer having carbonate group, polyvinylidene fluoride, polytetrafluoroethylene, styrene / butadiene rubber, polyisoprene, chloroprene rubber, acrylic rubber, polymer having cyano group, urethane rubber, ethylene propylene rubber, epichlorohydrin rubber, butadiene rubber, Fluoro rubber, ethylene-vinyl alcohol copolymer, acrylic-vinyl alcohol copolymer, epoxy resin, oxetane resin, urethane resin , Acrylic resins, polysaccharides, polyimide, polyamide-imide, silicone
- polymer derivative having a cyano group specifically, cyanoethylated vinyl alcohol, cyanoethylated carboxymethylcellulose, cyanoethylated pullulan, cyanoethylated cellulose, cyanoethylated starch, cyanoethylated esterified starch, cyanoethylated dextrin, cyanoethylated collagen, And nitrile rubber and the like.
- polymer derivative having a polyethylene glycol structure include a polyethylene glycol acrylic acid amide styrene copolymer, a polyethylene glycol polylactic acid copolymer, and polyvinyl alcohol pendant with a polyethylene glycol chain.
- a polymer having a carbonyl group there can be illustrated, for example, Nippon Polyvinyl acetate, PVA; D polymer (PVA having a carbonyl group);
- a polymer having a ⁇ -diketone structure specifically, a polyacrylic compound having a ⁇ -diketone structure that can be prepared by radical copolymerization of a vinyl compound having a ⁇ -diketone structure such as allyl acetoacetate and an acrylate ester. Examples thereof include ester copolymers and polyvinyl alcohol copolymerized with vinyl acetate.
- polymer having a carbonate group examples include polycarbonate and CO 2 -philic Co-polymer (CO 2 amphiphilic copolymer).
- material of the viscoelastic particles urethane resin and polyethylene are preferable.
- Viscoelastic particles may be used singly or in combination.
- the viscoelastic particles may be in the form of a dispersion dispersed in a dispersion medium (for example, water).
- the average particle diameter of the viscoelastic particles is preferably in the range of 0.001 to 100 ⁇ m, more preferably in the range of 0.01 to 50 ⁇ m, and still more preferably in the range of 0.05 to 10 ⁇ m. Since the porosity of the coating film can be further increased, it is preferable that the particle size distribution of the viscoelastic particles is narrow. That is, when the average particle diameter of viscoelastic particles is 1/5 times A and 5 times B, particles having a particle diameter in the range of A to B are 80% by volume of viscoelastic particles. It is preferable that the amount is 90% by volume or more.
- the average particle size and particle size distribution can be measured by, for example, a laser diffraction / scattering particle size distribution measuring apparatus, and specifically, LA-920 manufactured by Horiba, Ltd. can be used.
- Viscoelastic particles can be produced by various known methods, and can be produced by pulverization, emulsion polymerization, recrystallization, spraying, or using a forced thin film microreactor.
- the shape of the viscoelastic particles is not particularly limited.
- examples of the viscoelastic particles include viscoelastic particles having shape isotropy or shape anisotropy.
- the viscoelastic particles preferably have shape anisotropy.
- the viscoelastic particles have shape anisotropy
- the electrode battery or separator coating film composition containing the viscoelastic particles having shape anisotropy is applied to the battery electrode or separator substrate
- the shearing force can orient viscoelastic particles having shape anisotropy in the coating flow direction.
- the viscoelastic particles can be oriented so that the longest axis is parallel to the contraction direction of the battery electrode or the separator substrate.
- Examples of the shape of the viscoelastic particles having isotropy include a cubic shape and a spherical shape.
- Examples of the shape of the viscoelastic particles having shape anisotropy include a flat shape (for example, a plate shape which is a rectangular parallelepiped), a fiber shape, a bent fiber shape, and a coil shape.
- the separator has a direction that tends to shrink, the viscoelastic particles can be oriented in a direction effective to relieve the shrinkage stress.
- plate-like viscoelastic particles can be prepared by tapping and crushing the particles, thinly slicing the fibers, or making it plate-like by self-organization. it can.
- the fibrous particles can be produced by cutting a spun polymer shortly or by an electrospinning method.
- Short fibers that can be used as particles having shape anisotropy can be produced by cutting the fibrous particles into short pieces or making short fibers by turning on and off the electric field when spinning by the electrospinning method.
- the degree of elastic deformation of the viscoelastic particles can be expressed by an elastic modulus h3 determined by the following measurement method 1.
- h3 of the viscoelastic particles is preferably 0.95 or less, and more preferably 0.9 or less.
- the h3 of the viscoelastic particles is not particularly limited, but can be 0.5 or more, and preferably 0.6 or more.
- the degree of plastic deformation of the viscoelastic particles can be expressed by the plastic deformation rate h6 determined by the following measurement method 2.
- h6 is preferably 0.85 or less, and more preferably 0.75 or less.
- h6 of the viscoelastic particles is not particularly limited, but is preferably 0.5 or more, and more preferably 0.6 or more.
- h3 and h6 of the viscoelastic particles are equal to or less than the upper limit value, the stress relaxation ability is increased and curling can be effectively suppressed. If h3 and h6 of the viscoelastic particles are equal to or higher than the lower limit, the heat resistance is further improved. h3 and h6 are both parameters indicating ease of deformation, and both of them are easier to deform when the numerical value is smaller. Therefore, when h3 and h6 are smaller, curling is further suppressed. However, deformation due to elastic deformation leaves deformation stress. On the other hand, deformation due to plastic deformation does not leave deformation stress. Here, the deformation stress is a force that can cause curling. Therefore, the smaller the plastic deformation rate: h6, the more curling can be suppressed compared to the case where the elastic deformation rate: h3 is small.
- Step of obtaining test particles (2) Packing the test particles obtained in step (1) into an acrylic cylinder having an inner diameter of 10 mm, an outer diameter of 110 mm, and a height of 150 mm so as to have a height of 100 mm.
- Step of pushing in an iron bar having a length of 10 mm and a length of 200 mm using an autograph (3) Measuring height h1 when pushed in with 1 kgf and height h2 when pushing in with 0.5 kgf after loosening the pushing force.
- Step (4) A step of obtaining the elastic modulus h3 of the viscoelastic particles by h1 / h2 h3.
- the test object viscoelastic particles are sieved with a sieve having an opening of 50 ⁇ m to obtain test particles.
- particles that are likely to be clogged are made into test particles by filtering in an aqueous dispersion.
- the content of viscoelastic particles is 0.1 to 99.9% by weight or more of the components contained in the coating film composition excluding the solvent, preferably 0.5 to 99.5% by weight, more preferably Is from 1 to 99% by weight. If it is such a range, the stress relaxation ability accompanying deformation
- the solvent includes a solvent for a binder described later and a dispersion medium when the viscoelastic particles are in the form of a dispersion.
- the (2) binder of the present invention will be described.
- the battery electrode or separator coating film composition of the present invention contains a binder.
- the binder include a solid (for example, particulate) binder or a liquid binder.
- the binder can be in a state dispersed in a solvent, a state dissolved in a solvent, a state dispersed in a solvent, and a state dissolved in a solvent.
- Solid binder Various known solid binders can be used as the solid binder.
- the solid binder include thermoplastic organic particles, organic crystals, and organic particles that crosslink during heat fusion.
- the average particle size of the solid binder is not particularly limited, and can be 0.01 to 500 ⁇ m. Further, the solid binder does not include particles (that is, viscoelastic particles) having a property of plastically irreversibly with respect to stress and a property of elastically deforming reversibly.
- thermoplastic organic particles are not particularly limited as long as they can be bonded by hot-melting the particles with a hot melt, and examples thereof include thermoplastic polymer particles.
- thermoplastic polymers include viscoelastic particle materials.
- the thermoplastic organic particles may be used alone or in combination of two or more.
- thermoplastic organic particles polymer derivative particles having a cyano group, polymer derivative particles having a polyethylene glycol structure, and polymer derivatives having a carbonyl group are easy to interact with ions and from the viewpoint of ion conduction.
- Particles preferably, polymer particles having a ⁇ -diketone structure
- polymer particles having a carbonate group are preferable, particles of a polymer derivative having a cyano group, particles of a polymer having a polyethylene glycol structure, and Polymer particles having a carbonate group are more preferable.
- Thermoplastic organic particles can be adjusted in molecular weight and crosslinking density to such an extent that they have a melting point and softening point in the range of -40 to 300 ° C.
- thermoplastic organic particles can be used as a dry powder, or can be used as an aqueous emulsion by forming protective colloid particles using a surfactant or a water-soluble polymer. Further, for the purpose of adjusting the melting point, it is also possible to use a solvent with a high boiling point solvent having a boiling point of 80 ° C. or higher, such as ethylene glycol, glycerin, diethylene glycol, N-methylpyrrolidone, dimethyl sulfoxide, and isophorone.
- a solvent with a high boiling point solvent having a boiling point of 80 ° C. or higher such as ethylene glycol, glycerin, diethylene glycol, N-methylpyrrolidone, dimethyl sulfoxide, and isophorone.
- Organic crystals examples include hydrazide crystals, acid anhydride crystals, amine crystals, imidazole crystals, triazine crystals, and mixed crystals thereof.
- the melting point of the organic crystal is preferably 40 ° C. or higher, more preferably 50 to 300 ° C.
- hydrazide crystals As hydrazide crystals, adipic acid dihydrazide (melting point: 177 to 180 ° C.), 1,3-bis (hydrazinecarbonoethyl) -5-isopropylhydantoin (melting point: 120 ° C.), 7,11-octadecadien-1,18-di Examples thereof include carbohydrazide (melting point: 160 ° C.).
- acid anhydride crystals include maleic anhydride (melting point 53 ° C.), phthalic anhydride (melting point 131 ° C.), pyromellitic anhydride (melting point 286 ° C.), and the like.
- Examples of amine crystals include urea (melting point: 132 ° C.) and dicyandiamide (melting point: 208 ° C.).
- Examples of imidazole crystals include imidazole (melting point 89 to 91 ° C.), 2-methylimidazole (melting point 140 to 148 ° C.), phenyl imidazole (melting point 174 to 184 ° C.), and the like.
- triazine crystals examples include 2,4-diamino-6-vinyl-S-triazine (melting point 240 ° C.), 2,4-diamino-6-methacryloyloxyethyl-S-triazine (melting point 170 ° C.), and the like.
- Organic crystals can be used in the form of a solid solution by mixing two or more kinds for the purpose of adjusting the melting point and the softening point.
- Organic particles that crosslink during thermal fusion are various known latent curable solid resin particles.
- latent curable solid resins include epoxy resins, mixtures of epoxy resins and oxirane compounds, (meth) acrylic acid esters, and prepolymers having active hydrogen groups.
- a particle in which a latent thermal initiator is blended with a solid epoxy resin a particle in which a latent thermal initiator is blended in a mixture of a solid epoxy resin and an oxirane compound Particles that are a system containing a solid (meth) acrylic acid ester and a curing agent or an initiator; and particles that are a combination of a prepolymer having an active hydrogen group and a crosslinking agent.
- (meth) acrylic acid ester refers to acrylic acid ester and methacrylic acid ester.
- EPICLON 1050 bisphenol A type epoxy resin having a softening point of 64 to 74 ° C.
- EPICLON N-660 cresol novolac type epoxy having a softening point of 62 to 70 ° C.
- EPICLON N-770 phenol novolac type epoxy resin having a softening point of 65 to 75 ° C.
- HP-7200HH dicyclopentadiene type epoxy resin having a softening point of 88 to 98 ° C.
- EPICLON HP-4700 a naphthalene type epoxy resin having a softening point of 85 to 95 ° C.
- EX-721 a monofunctional solid epoxy phthalimide skeleton having a melting point of 94 to 96 ° C.
- EX- 71 melting point 40 ° C. of lauryl alcohol (EO) 15 glycidyl ether
- oxirane compounds include oxetane compounds.
- Specific examples of the oxirane compound include 3-ethyl-3-hydroxymethyloxetane, 3- (meth) allyloxymethyl-3-ethyloxetane, (3-ethyl-3-oxetanylmethoxy) methylbenzene, 4-fluoro- [1- (3-Ethyl-3-oxetanylmethoxy) methyl] benzene, 4-methoxy- [1- (3-ethyl-3-oxetanylmethoxy) methyl] benzene, [1- (3-ethyl-3-oxetanylmethoxy) ) Ethyl] phenyl ether, isobutoxymethyl (3-ethyl-3-oxetanylmethyl) ether, isobornyloxyethyl (3-ethyl-3-oxetanylmethyl) ether, isobornyl (3-ethy
- thermal initiators for epoxy resins and oxirane compounds are catalysts for cationic polymerization, such as diphenyliodonium hexafluorophosphate, diphenyliodonium hexafluoroantimonate, diphenyliodonium tetrafluoroborate, diphenyliodonium tetrakis (pentafluoro).
- Phenyl) borate bis (dodecylphenyl) iodonium / hexafluorophosphate, bis (dodecylphenyl) iodonium / hexafluoroantimonate, bis (dodecylphenyl) iodonium / tetrafluoroborate, bis (dodecylphenyl) iodonium / tetrakis (pentafluorophenyl) ) Borate, 4-methylphenyl-4- (1-methylethyl) phenyliodonium hexafluo Phosphate, 4-methylphenyl-4- (1-methylethyl) phenyliodonium hexafluoroantimonate, 4-methylphenyl-4- (1-methylethyl) phenyliodonium tetrafluoroborate, 4-methylphenyl-4- (1-methylethyl) pheny
- the amount of the thermal initiator is preferably 0.001 to 50 parts by weight, preferably 0.01 to 20 parts by weight, based on 100 parts by weight of the solid epoxy resin or the mixture of the solid epoxy resin and the oxirane compound. More preferably, the amount is 0.1 to 10 parts by weight.
- a crosslinking reaction can also be advanced at the time of heat fusion.
- the cross-linking reaction can proceed simultaneously with the heat fusion, so that a mutually cross-linked and cross-linked structure can be obtained.
- the blending amount of the curing agent is preferably 1 to 500 parts by weight, more preferably 2 to 200 parts by weight, based on 100 parts by weight of solid prepolymer particles described later.
- Particles that are blended with a latent heat initiator in a solid epoxy resin, or particles that are blended with a latent heat initiator in a mixture of a solid epoxy resin and an oxirane compound are the solid epoxy resin.
- Producing solid prepolymer particles by mixing a resin or a mixture of the solid epoxy resin and oxirane compound, a latent thermal initiator, and optionally a curing agent, and then grinding.
- solid epoxy resin particles or particles of a mixture of the solid epoxy resin and the oxirane compound, initiator particles, and curing agent particles may be mixed to obtain solid prepolymer particles.
- EBECRYL 740-40TP manufactured by Daicel Cytec Co., Ltd.
- 1 -Hydroxy-cyclohexyl-phenyl-ketone 100: 5
- crosslinking agent in the combination of the prepolymer having an active hydrogen group and the crosslinking agent examples include carboxylic acid, carboxylic acid anhydride, and metal chelate.
- combinations of prepolymers having active hydrogen groups and crosslinking agents include boric acid such as a mixture of polyvinyl alcohol and polycarboxylic acid and derivatives thereof, a mixture of polyvinyl alcohol and derivatives thereof with metal chelates and alkoxides, and the like. Can do.
- polycarboxylic acids examples include citric acid, butanetetracarboxylic acid, 3,3 ′, 4,4′-biphenyltetracarboxylic acid, hexahydrophthalic acid, 1,3,3a, 4,5,9b-hexahydro-5 (Tetrahydro-2,5-dioxo-3-furanyl) naphtho [1,2-c] furan-1,3-dione (anhydride), glycerin bisanhydro trimellitate monoacetate (anhydride), 3 , 3 ′, 4,4′-diphenylsulfonetetracarboxylic acid, ethylene glycol bisanhydrotrimellitate (anhydride), 3,3 ′, 4,4′-diphenylsulfonetetracarboxylic acid, ethylene glycol bisanhydro Trimellitate, methylbicyclo [2.2.1] heptane-2,3-dicarboxylic acid, bicyclo [2.2.1] h
- aromatic carboxylic acids are preferable from the viewpoint of reactivity, and those having three or more carboxyl groups in one molecule are preferable from the viewpoint of reactivity and crosslinking density.
- those corresponding to acid anhydrides can also be used.
- titanium chelates and alkoxides zirconium tetranormal propoxide, zirconium tetraacetyl acetonate, zirconium dibutoxy bis (ethyl acetoacetate), zirconium tributoxy monostearate, such as zirconium chelates and alkoxides, aluminum isopropoxide
- Various known metal compounds such as aluminum chelate can be exemplified.
- the combination of the prepolymer which has an active hydrogen group, and a crosslinking agent may contain the said hardening
- Particles that are a combination of a prepolymer having active hydrogen groups and a crosslinker will not react with heat when mixing the prepolymer having active hydrogen groups, the crosslinker, and any hardeners and initiators present.
- these are mixed in a good solvent, casted thinly and dried at room temperature, and can be produced by grinding while cooling and used as an organic particle type binder that crosslinks during thermal fusion. Can do.
- An electrode battery or separator coating film composition containing organic particles that crosslink at the time of heat fusion as a binder, the composition and the battery electrode or separator are fused by evaporating the solvent after coating the composition.
- crosslinking can be advanced by heating or irradiation with energy rays. Thereby, a protective film having excellent mechanical strength and high heat resistance can be obtained.
- a liquid binder can be used as the binder of the present invention.
- liquid binder various known liquid binders can be used.
- specific examples of the liquid binder include a mixture of a liquid prepolymer and an initiator; a solid polymer substance dissolved in a solvent; a solid inorganic substance by a sol-gel reaction; and water glass It is done.
- (Mixture of liquid prepolymer and initiator) As a mixture of a liquid prepolymer and an initiator, a combination of a photo radical initiator or a thermal radical generator and a compound having a (meth) acryl group, an allyl group, a vinyl group, a maleimide group, etc .; a photo cation initiator or A combination of a thermal cation initiator and a compound having an epoxy group, an oxirane ring such as an oxetane ring, a vinyl ether, a cyclic acetal, etc .; and a photoanion initiator, a compound having an epoxy group and / or a compound having a cyanoacrylate group And combinations thereof.
- the (meth) acryl group includes an acryl group and a methacryl group.
- a combination of a photo radical initiator or a thermal radical generator and a compound having a (meth) acryl group, an allyl group, a vinyl group, a maleimide group, etc. will be described.
- photo radical initiators 4-phenoxydichloroacetophenone, 4-t-butyl-dichloroacetophenone, 4-t-butyl-trichloroacetophenone, diethoxyacetophenone, 2-hydroxy-2-methyl-1-phenylpropan-1-one 1- (4-Isopropylfeinyl) -2-hydroxy-2-methylpropan-1-one, 1- (4-dodecylphenyl) -2-hydroxy-2-methylpropan-1-one, 4- (2 Acetophenones such as -hydroxyethoxy) -phenyl (2-hydroxy-2-propyl) ketone, 1-hydroxycyclohexyl phenylketone, 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropane-1; Benzoin, benzoin methyl ether, benzoin ethyl ether Benzoins such as ter, benzoin isopropyl ether, benzoin isobutyl
- electron donors are used for intermolecular hydrogen abstraction type photoinitiators such as benzophenone, Michler ketone, dibenzosuberone, 2-ethylanthraquinone, camphorquinone, and isobutylthioxanthone.
- electron donors include aliphatic amines and aromatic amines having active hydrogen.
- Specific examples of the aliphatic amine include triethanolamine, methyldiethanolamine, and triisopropanolamine.
- aromatic amine examples include 4,4'-dimethylaminobenzophenone, 4,4'-diethylaminobenzophenone, ethyl 2-dimethylaminobenzoate, and ethyl 4-dimethylaminobenzoate.
- Thermal radical generators include 4-azidoaniline hydrochloride and azides such as 4,4′-dithiobis (1-azidobenzene); 4,4′-diethyl-1,2-dithiolane, tetramethylthiuram disulfide, And disulfides such as tetraethylthiuram disulfide; octanoyl peroxide, 3,5,5-trimethylhexanoyl peroxide, decanoyl peroxide, lauroyl peroxide, succinic peroxide, benzoyl peroxide, 2,4-dichlorobenzoyl peroxide, and m-toluyl peroxide Diacyl peroxides such as: di-n-propylperoxydicarbonate, diisopropylperoxydicarbonate, di-2-ethylhexylperoxydicarbonate, and di- (2-ethoxyethyl) B) Peroxydi
- a decomposition accelerator can be used in combination with the above thermal radical generator.
- the decomposition accelerator include thiourea derivatives, organometallic complexes, amine compounds, phosphate compounds, toluidine derivatives, and aniline derivatives.
- examples include urea, N, N′-diphenylthiourea, and N, N′-dilaurylthiourea, preferably tetramethylthiourea or benzoylthiourea.
- organometallic complex examples include cobalt naphthenate, vanadium naphthenate, copper naphthenate, iron naphthenate, manganese naphthenate, cobalt stearate, vanadium stearate, copper stearate, iron stearate, and manganese stearate.
- amine compound primary or tertiary alkylamines or alkylenediamines represented by an integer of 1 to 18 carbon atoms of the alkyl group or alkylene group, diethanolamine, triethanolamine, dimethylbenzylamine, trisdimethylaminomethylphenol, Trisdiethylaminomethylphenol, 1,8-diazabicyclo (5,4,0) undecene-7, 1,8-diazabicyclo (5,4,0) undecene-7, 1,5-diazabicyclo (4,3,0)- Nonene-5,6-dibutylamino-1,8-diazabicyclo (5,4,0) -undecene-7, 2-methylimidazole, 2-ethyl-4-methylimidazole and the like can be exemplified.
- Examples of the phosphate compound include methacrylic phosphate, dimethycyl phosphate, monoalkyl acid phosphate, dialkyl phosphate, trialkyl phosphate, dialkyl phosphate, and trialkyl phosphate.
- Examples of toluidine derivatives include N, N-dimethyl-p-toluidine and N, N-diethyl-p-toluidine.
- Examples of aniline derivatives include N, N-dimethylaniline and N, N-diethylaniline.
- a compound having a (meth) acryl group, an allyl group, a vinyl group, or a maleimide group is a liquid prepolymer.
- the compound having a (meth) acryl group include butanediol mono (meth) acrylate, t-butylaminoethyl (meth) acrylate, N, N-dimethylaminoethyl (meth) acrylate, and N, N-diethylaminoethyl (meth).
- Examples of the compound having a vinyl group include vinyl acetate, chloroethylene, vinyltrimethoxysilane, 1-vinyl-3,4-epoxycyclohexane, vinyl acetate, and the like.
- Examples of the compound having an allyl group include allyl alcohol, 3-aminopropene, allyl bromide, allyl chloride, diallyl ether, diallyl sulfide, allicin, allyl disulfide, allyl isothiocyanate, and the like.
- maleimide group maleimide, N-phenylmaleimide, N-cyclohexylmaleimide, 4,4′-diphenylmethanemaleimide, m-phenylenemaleimide, bisphenol A diphenylether bismaleimide, 3,3′-dimethyl-5,5′- Examples include diethyl-4,4′-diphenylmethane bismaleimide, 4-methyl-1,3-phenylene bismaleimide, and 1,6′-bismaleimide- (2,2,4-trimethyl) hexane.
- compounds having a (meth) acryl group and a vinyl group are preferable. These compounds can be cured with an electron beam even in the absence of a photoradical initiator.
- a photo radical initiator and a thermal radical generator can be used in combination of two or more. These photoradical initiator and thermal radical generator are 0.01 to 50 parts by weight with respect to 100 parts by weight of a compound having a (meth) acryl group, an allyl group, a vinyl group, or a maleimide group as a liquid prepolymer. It is preferably added, more preferably 0.1 to 20 parts by weight, still more preferably 1 to 10 parts by weight.
- the photoradical initiator and the thermal radical generator are used in combination, the above content is the total content of the photoradical initiator and the thermal radical generator.
- the content of the electron donor is preferably 10 to 500 parts by weight with respect to 100 parts by weight of the photo radical initiator.
- the content of the decomposition accelerator is preferably 1 to 500 parts by weight with respect to 100 parts by weight of the thermal radical generator.
- a combination of a photocationic initiator, a thermal cation initiator or a photoanion initiator and a compound having an epoxy group, an oxirane ring such as an oxetane ring, a vinyl ether, a cyclic acetal or the like will be described.
- photocationic initiator examples include compounds other than the combination of silsesquioxane and aluminum acetylacetonate in the latent thermal initiator for the epoxy resin and oxirane compound described above.
- a sensitizer can be used in combination with the photocationic initiator.
- Such sensitizers include 9,10-butoxyanthracene, acridine orange, acridine yellow, benzoflavin, cetoflavin T, perylene, pyrene, anthracene, phenothiazine, 1,2-benzacetracene, coronene, thioxanthone, fluorenone, benzophenone And anthraquinone.
- thermal cation initiator examples include latent thermal initiators for the epoxy resins and oxirane compounds described above.
- Examples of the photoanion initiator include a 2-nitrobenzyl carbamate compound obtained by blocking a bifunctional or higher isocyanate with an o-nitrobenzyl alcohol compound, and a combination of a quinonediazide sulfonate compound and an N-alkylaziridine compound.
- the photoanion initiator is used for polymerizing a compound having an epoxy group and a compound having a cyanoacrylate group.
- a compound having an epoxy group, a cyanoacrylate group, an episulfide, an oxetane ring, a spiro ortho carbonate, or a vinyl ether group is a liquid prepolymer and is crosslinked with a photocationic initiator, a thermal cationic initiator, and / or a photoanionic initiator. It is a compound having a reactive substituent.
- Examples of the compound having a cyanoacrylate group include methyl cyanoacrylate and ethyl cyanoacrylate.
- the compound having episulfide is a compound in which the oxygen atom of the above-mentioned compound having an epoxy group is substituted with a sulfur atom.
- Examples of the compound having an oxetane ring include the oxetane compounds described above.
- Examples of the compound having spiro ortho carbonate include spiro glycol diallyl ether and bicycloorthoester.
- Compounds having vinyl ether include n-propyl vinyl ether, isopropyl vinyl ether, n-butyl vinyl ether, isobutyl vinyl ether, 2-ethylhexyl vinyl ether, octadecyl vinyl ether, cyclohexyl vinyl ether, allyl vinyl ether, hydroxyethyl vinyl ether, hydroxybutyl vinyl ether, 9-hydroxynonyl vinyl ether , 4-hydroxycyclohexyl vinyl ether, cyclohexanedimethanol monovinyl ether, triethylene glycol monovinyl ether, triethylene glycol divinyl ether, 1,4-butanediol divinyl ether, nonanediol divinyl ether, cyclohexanediol divinyl ether, cyclohexane dimeta Over distearate ether, triethylene glycol divinyl ether, trimethyl propane trivinyl ether
- the compound having an oxetane ring is preferable as the compound having an epoxy group, a cyanoacrylate group, an episulfide, an oxetane ring, a spiro ortho carbonate, or a vinyl ether group.
- the photo cation initiator, the thermal cation initiator, and the photo anion initiator can be used in combination of two or more.
- These photocationic initiator, thermal cationic initiator, and photoanion initiator are based on 100 parts by weight of a compound having an epoxy group, a cyanoacrylate group, an episulfide, an oxetane ring, a spiro orthocarbonate, or a vinyl ether group, which is a liquid prepolymer.
- the addition amount is preferably 0.01 to 50 parts by weight, more preferably 0.1 to 20 parts by weight, and still more preferably 1 to 10 parts by weight.
- the above content is the total content of the photocationic initiator, the thermal cation initiator, and the photoanion initiator.
- the content of the sensitizer is preferably 5 to 500 parts by weight with respect to 100 parts by weight of the photocation initiator.
- liquid binder with solid polymer dissolved in solvent examples include those obtained by dissolving the above-described polymer particles in a solvent and those suspended in a solvent.
- a solvent it can select suitably from the solvent which can melt
- solid polymer substances include fully saponified polyvinyl alcohol (manufactured by Kuraray Co., Ltd .; Kuraray Poval PVA-124, Nippon Vinegar Poval Co., Ltd .; JC-25), partially saponified polyvinyl alcohol (manufactured by Kuraray Co., Ltd .; Kuraray Poval PVA-235, manufactured by Nihon Ventures & Poval Co., Ltd .; JP-33, etc.) Modified polyvinyl alcohol (manufactured by Kuraray Co., Ltd .; Kuraray K Polymer KL-118, Kuraray C Polymer CM-318, Kuraray R Polymer R-1130 Kuraray LM Polymer LM-10HD, manufactured by Nihon Vinegar Poval Co., Ltd .; D Polymer DF-20, anion-modified PVA AF-17, alkyl-modified PVA ZF-15, carboxymethyl cellulose (manufactured by Daicel Industries,
- acrylic ester polymerization emulsion Showa Denko Co., Ltd .; Polysol F-361, F-417, S-65, SH-502
- ethylene / vinyl acetate copolymer emulsion Kuraray Co., Ltd.
- An emulsion such as Panflex OM-4000NT, OM-4200NT, OM-28NT, OM-5010NT) can be used in a state suspended in water.
- polyvinylidene fluoride manufactured by Kureha Co., Ltd .; Kureha KF Polymer # 1120, Kureha KF Polymer # 9130
- modified polyvinyl alcohol manufactured by Shin-Etsu Chemical Co., Ltd .; cyanoresin CR-V
- modified pullulan Polymers such as (Shin-Etsu Chemical Co., Ltd .; cyanoresin CR-S) can be used in a state dissolved in N-methylpyrrolidone.
- liquid binder obtained by dissolving a solid polymer substance in a solvent a liquid binder obtained by dissolving a water-soluble polymer in water, and a binder obtained by suspending an emulsion in water are preferable.
- a liquid binder obtained by dissolving a solid polymer substance in a solvent can be solidified by removing the solvent by heating and / or reducing the pressure.
- Such a binder can also improve the ionic conductivity of the coating film by impregnating the electrolytic solution in the coating film to form a gel electrolytic layer.
- Liquid binder that becomes solid inorganic substance by sol-gel reaction Liquid binders that become solid inorganic substances by sol-gel reaction include triethoxysilane, trimethoxysilane, aluminum isopropoxide, titanium tetraisopropoxide, titanium tetranormal butoxide, titanium butoxide dimer, titanium tetra-2-ethylhexoxy.
- the catalyst for sol-gel reaction can be added to these.
- the catalyst for the sol-gel reaction is not particularly limited as long as it is a catalyst for a reaction in which an inorganic component is hydrolyzed and polycondensed.
- Such catalysts include acids such as hydrochloric acid; alkalis such as sodium hydroxide; amines; or dibutyltin diacetate, dibutyltin dioctate, dibutyltin dilaurate, dibutyltin dimaleate, dioctyltin dilaurate, dioctyltin dimaleate
- Organotin compounds such as tin octylate; organotitanate compounds such as isopropyl triisostearoyl titanate, isopropyl tris (dioctyl pyrophosphate) titanate, bis (dioctyl pyrophosphate) oxyacetate titanate, tetraalkyl titanate;
- the surfactant may form micelles.
- a solid inorganic substance can be made into an inorganic porous body using micelles as a template.
- a quaternary ammonium salt is preferable, and specific examples include butyltrimethylammonium chloride, hexyltrimethylammonium chloride, dibutyldimethylammonium chloride, dihexyldimethylammonium chloride and the like.
- water glass In addition to the liquid binder that becomes a solid inorganic substance by the sol-gel reaction, water glass can be exemplified as the liquid binder from which the solid inorganic substance is obtained. Specifically, No. 1 water glass, No. 2, water glass, No. 3 water glass of JIS standard table K1408, 1 type of sodium metasilicate, 2 types of sodium metasilicate, 1 type of potassium silicate, 2 type of potassium silicate, and Lithium silicate or the like can be used.
- the degree of the elastic deformation property and the plastic deformation property of the binder can be expressed by the elastic modulus (h3) and the plastic deformation rate (h6), similarly to the viscoelastic particles.
- h3 of the binder is preferably 0.95 or less, and more preferably 0.9 or less.
- the h3 of the binder is not particularly limited, but can be 0.5 or more, and preferably 0.6 or more.
- h6 of the binder is preferably 0.90 or less, and preferably 0.85 or less.
- h6 is not specifically limited, It is preferable that it is 0.5 or more, and it is more preferable that it is 0.6 or more.
- h3 and h6 of a binder are below the said upper limit, it will be excellent in stress relaxation ability, and will be excellent in the adhesive force when a base material is bent. If h3 and h6 of a binder are more than the said lower limit, mechanical strength and heat resistance will improve more.
- the viscoelastic modulus of the viscoelastic particles is lower than the viscoelastic modulus of the binder.
- “the viscoelastic modulus of the viscoelastic particles is lower than the viscoelastic modulus of the binder” means that the h3 and h6 of the viscoelastic particles are smaller than the h3 and h6 of the binder.
- the difference between h6 of the viscoelastic particles and the binder is preferably 0.01 to 0.3, and is preferably 0.05 to 0.2. Is more preferable. If the difference in h6 between the viscoelastic particles and the binder is 0.01 or more, it is possible to efficiently achieve both improved heat resistance and curl generation, and if it is 0.3 or less, the heat resistance is further improved. In addition, the occurrence of curling is further suppressed. Note that ⁇ h6 indicating the amount of plastic deformation is more dominant in suppressing the occurrence of curling.
- the h3 and h6 of the binder can be measured in the same manner as that of the viscoelastic particles. That is, after solidifying into a film having a thickness of 50 ⁇ m under conditions using a binder, the particles are cooled with liquid nitrogen and then pulverized using a mill (manufactured by IKA; M20 general-purpose mill) to obtain binder particles. be able to.
- This binder particle can be used as a test target particle in step (1) of [Measurement method 1] and [Measurement method 2]. Thereby, h3 and h6 of a binder can be calculated
- the binder content is preferably a practically sufficient addition amount without filling the voids generated between the particles.
- the content of the binder is preferably 0.01 to 49 parts by weight, more preferably 0.5 to 30 parts by weight, with respect to 100 parts by weight of the viscoelastic particles. Part by weight is more preferred.
- the (3) solvent of the present invention will be described.
- the battery electrode or separator coating film composition of the present invention has a solvent for generating voids due to transpiration and adjusting fluidity.
- the solvent can be evaporated by heat drying, vacuum drying, freeze drying, or a combination thereof.
- the binder is a resin that is cured with light or an electron beam, it can be made porous using a frosted shape by being lyophilized and then cured with light or an electron beam.
- the electrolyte solution solvent used for a battery can be added in advance to assist the impregnation of the electrolyte.
- Solvents include hydrocarbons (propane, n-butane, n-pentane, isohexane, cyclohexane, n-octane, isooctane, benzene, toluene, xylene, ethylbenzene, amylbenzene, turpentine oil, pinene, etc.), halogenated hydrocarbons (chlorinated) Methyl, chloroform, carbon tetrachloride, ethylene chloride, methyl bromide, ethyl bromide, chlorobenzene, chlorobromomethane, bromobenzene, fluorodichloromethane, dichlorodifluoromethane, difluorochloroethane, etc.), alcohol (methanol, ethanol, n-propanol, (Isopropanol, n-amyl alcohol, isoamyl alcohol, n-hex
- a solvent can be added to the battery electrode or separator coating film composition at an arbitrary ratio in order to adjust the viscosity in accordance with the coating apparatus.
- the kind and content of the solvent for obtaining such a viscosity can be determined as appropriate. In the present invention, the viscosity is a value obtained with a cone plate type rotational viscometer.
- the battery electrode or separator coating film composition is within the range not impairing the object of the present invention, other particles, core-shell type foaming agent, salt, ionic liquid, coupling agent, stabilizer, preservative, and interface.
- An active agent can be included.
- the battery electrode or separator coating film composition may further contain one or more particles selected from the group consisting of organic fillers, carbon-based fillers, and inorganic fillers as other particles.
- the other particles do not include particles having the property of irreversibly plastically deforming with respect to stress and the property of reversibly elastically deforming (that is, viscoelastic particles).
- organic filler examples include polymers such as acrylic resin, epoxy resin, and polyimide that are three-dimensionally cross-linked and not substantially plastically deformed, cellulose particles, silicone particles, polyolefin particles, and the like. Examples include fibers and flakes.
- An organic filler can be used 1 type or in combination of 2 or more types.
- the carbon filler examples include graphite, acetylene black, and carbon nanotube.
- a carbon type filler can be used combining 1 type or 2 types or more.
- the carbon-based filler is a particle that can be added to such an extent that the insulating property is not impaired.
- inorganic fillers include powders of metal oxides such as alumina, silica, zirconia, beryllia, magnesium oxide, titania, and iron oxide; sols such as colloidal silica, titania sol, alumina sol, talc, kaolinite, and smectite.
- metal oxides such as alumina, silica, zirconia, beryllia, magnesium oxide, titania, and iron oxide
- sols such as colloidal silica, titania sol, alumina sol, talc, kaolinite, and smectite.
- Clay minerals such as silicon carbide and titanium carbide; nitrides such as silicon nitride, aluminum nitride and titanium nitride; borides such as boron nitride, titanium boride and boron oxide; complex oxides such as mullite; water
- examples include hydroxides such as aluminum oxide, magnesium hydroxide, and iron hydroxide; barium titanate, strontium carbonate, magnesium silicate, lithium silicate, sodium silicate, potassium silicate, and glass.
- the inorganic filler that can be added to such an extent that the insulating properties are not impaired include lithium cobaltate and olivine-type lithium iron phosphate.
- One kind of inorganic filler or two or more kinds of inorganic fillers can be used in appropriate combination.
- the inorganic filler is preferably dried at a high temperature of about 200 ° C. for about 1 hour in order to activate the active hydrogen groups on the surface.
- a high temperature of about 200 ° C. for about 1 hour in order to activate the active hydrogen groups on the surface.
- activating the active hydrogen group adhesion to organic particles is improved, mechanical strength and heat resistance are improved, and ion conductivity is improved by stabilizing ions in the electrolyte.
- the inorganic filler may be used in powder form, or in the form of a water-dispersed colloid such as silica sol or alumina sol or in a state dispersed in an organic solvent such as organosol. These may be contained in the organic particles to be thermally fused, or may be used in close contact with the surface of the organic particles to be thermally fused, or in a state independent of the organic particles to be thermally fused. May be added.
- the size of other particles is preferably in the range of 0.001 to 100 ⁇ m, and more preferably in the range of 0.005 to 10 ⁇ m. Furthermore, it is also preferable to use a porous body of other particles from the viewpoint of increasing the porosity. Specifically, inorganic fillers such as silica gel, porous alumina, and various zeolites can be used as the other particles.
- the surface of other particles can be modified with various coupling agents.
- the coupling agent include a silane coupling agent and a titanium coupling agent.
- silane coupling agent examples include (tridecafluoro-1,1,2,2-tetrahydrooctyl) triethoxysilane as a fluorine-based silane coupling agent, and (2-bromo) as a bromine-based silane coupling agent.
- TESOX vinyltrimethoxysilane
- vinyltriethoxysilane ⁇ -chloro Propyltrimethoxysilane
- ⁇ -aminopropyltriethoxysilane N- ( ⁇ -aminoethyl) - ⁇ -aminopropyltrimethoxysilane
- N- ( ⁇ -aminoethyl) - ⁇ -aminopropylmethyldimethoxysilane ⁇ -glycine Sidoxypropyltrimethoxysilane (city KBM-403 (manufactured by Shin-Etsu Chemical Co., Ltd.)
- ⁇ -glycidoxypropylmethyldimethoxysilane ⁇ -methacryloxypropyltrimethoxysilane
- ⁇ -methacryloxypropylmethyldimethoxysilane ⁇ -mercaptopropyl
- Examples include silane coupling agents such as trimethoxysilane and cyan
- Titanium coupling agents include triethanolamine titanate, titanium acetylacetonate, titanium ethyl acetoacetate, titanium lactate, titanium lactate ammonium salt, tetrastearyl titanate, isopropyltricumylphenyl titanate, isopropyltri (N-aminoethyl-aminoethyl) ) Titanate, dicumylphenyloxyacetate titanate, isopropyl trioctanor titanate, isopropyl dimethacrylisostearoyl titanate, titanium lactate ethyl ester, octylene glycol titanate, isopropyl triisostearoyl titanate, triisostearyl isopropyl titanate, isopropyl tridodecyl benzene sulfonyl Titanate, tetra 2-ethylhexyl) titanate, butyl titanate dimer, isopropyliso
- titanium coupling agents vinyltrimethoxysilane, vinyltriethoxysilane, ⁇ -chloropropyltrimethoxysilane, ⁇ -aminopropyltriethoxysilane, N- ( ⁇ -aminoethyl) - ⁇ - Aminopropyltrimethoxysilane, N- ( ⁇ -aminoethyl) - ⁇ -aminopropylmethyldimethoxysilane, ⁇ -glycidoxypropyltrimethoxysilane, ⁇ -glycidoxypropylmethyldimethoxysilane, ⁇ -methacryloxypropylpropyl Methoxysilane, ⁇ -methacryloxyxypropylmethyldimethoxysilane, ⁇ -mercaptopropyltrimethoxysilane, and cyanohydrin silyl ether are preferred.
- a silane coupling agent and a titanium coupling agent can be used alone or in combination of
- Such a coupling agent can improve adhesion by causing interaction with the battery electrode surface or the separator surface. Also, by coating the surface of other particles with these coupling agents, gaps are created between the other particles due to the exclusion effect of the coupling agent molecules, and ions are conducted between them to improve ion conductivity. You can also. Moreover, since these particles can be hydrophobized by coating the surfaces of inorganic fillers, silicone particles, polyolefin particles and the like with a coupling agent, the defoaming property can be further improved.
- the amount of water adsorbed on the surface can be reduced by substituting active hydrogen on the surface of other particles with a silane coupling agent, so that the amount of moisture that causes deterioration of characteristics in the non-aqueous battery can be reduced.
- the other particles are preferably particles whose surfaces are coated with polymer chains formed by graft polymerization. Examples of the polymer chain include those described in the viscoelastic particle of the present invention, including preferable ones.
- Titanium coupling agents can be more preferably applied to inorganic particles having an isoelectric point pH of 7 or more, and silane coupling agents can be more preferably applied to inorganic particles having an isoelectric point pH of less than 7.
- pH of the isoelectric point of the inorganic particles the value measured by the method defined in JIS R1638 “Method for measuring the isoelectric point of fine ceramic powder” can be used.
- Silica (pH about 1.8), kaolin (pH about 5.1), mullite (pH about 6.3; the pH of isoelectric point can be controlled by changing the ratio of silicon and aluminum), titania (anatase type) (pH about 6.2), tin oxide (pH About 6.9), boehmite (pH about 7.7), ⁇ -alumina (pH about 7.9), ⁇ -alumina (pH about 9.1), beryllia (pH about 10.1), iron hydroxide; Examples thereof include Fe (OH) 2 (pH about 12.0), manganese hydroxide (pH about 12.0), magnesium hydroxide (pH about 12.4), and the like.
- the above-mentioned other particles can be added within a range that does not deteriorate the porosity and the continuity of the voids, and preferably 0 to 100 parts by weight of the viscoelastic particles. Up to 90 parts by weight can be contained, more preferably 0 to 50 parts by weight.
- the content of the carbon-based filler and the inorganic filler that can be added to such an extent that the insulating property is not impaired is 0.01 to 10 parts by weight with respect to 100 parts by weight of the viscoelastic particles. The amount is preferably 0.1 to 5 parts by weight.
- a combination of inorganic fillers having a large difference in pH at the isoelectric point is preferable because an acid-base interaction is likely to occur, and the amount of one active hydrogen is increased because the activity of the other active hydrogen is improved.
- a combination is preferable, and a combination of silica and ⁇ -alumina or a combination of silica and magnesium hydroxide is more preferable.
- the addition amount of silica having a low isoelectric point pH is preferably in the range of 0.1 to 100% by weight with respect to the inorganic filler having a high isoelectric point pH, and is 1 to 10% by weight.
- the range of is more preferable.
- the battery electrode or separator coating film composition of the present invention can contain a core-shell type foaming agent.
- a foaming agent EXPANCEL (made by Nippon Philite Co., Ltd.) etc. can be used. Since the shell is organic, long-term reliability with respect to the electrolyte is poor. Therefore, what coat
- metal oxides such as alumina, silica, zirconia, beryllia, magnesium oxide, titania and iron oxide
- sols such as colloidal silica, titania sol and alumina sol
- gels such as silica gel and activated alumina
- Complex oxides hydroxides such as aluminum hydroxide, magnesium hydroxide, and iron hydroxide: and barium titanate can be exemplified.
- These inorganic substances can be coated on the surface of the viscoelastic particles by sol-gel reaction or heating.
- the surface is treated with a chromate treatment, a plasma treatment, a water-soluble polymer such as PVA, carboxymethyl cellulose, starch, or the like and a compound obtained by adding the above-described polycarboxylic acid to the ester and crosslinking.
- a chromate treatment a plasma treatment
- a water-soluble polymer such as PVA, carboxymethyl cellulose, starch, or the like
- a compound obtained by adding the above-described polycarboxylic acid to the ester and crosslinking.
- the adhesion can also be improved.
- the foaming agent foams when the battery runs out of heat.
- the distance between the electrodes can be increased, and thereby the shutdown function can be exhibited.
- the shell portion expands greatly, the distance between the electrodes can be increased, thereby preventing a short circuit or the like. Further, since the expanded shell portion maintains its shape even after the heat generation has subsided, it is possible to prevent the electrodes from being narrowed again and short-circuiting again.
- the battery electrode or separator coating film composition of the present invention preferably contains 1 to 99 parts by weight of the above core-shell type foaming agent with respect to 100 parts by weight of the total of the viscoelastic particles and the binder. More preferably, it is more preferably 20 to 97 parts by weight.
- the battery electrode or separator protective film composition of the present invention can contain salts serving as various ion sources. Thereby, ion conductivity can be improved. It is also possible to add the electrolyte of the battery used.
- a lithium ion battery as an electrolyte, lithium hydroxide, lithium silicate, lithium hexafluorophosphate, lithium tetrafluoroborate, lithium perchlorate, lithium bis (trifluoromethanesulfonyl) imide, lithium bis (pentafluoro) Ethanesulfonyl) imide and lithium trifluoromethanesulfonate can be exemplified.
- examples of the electrolyte include calcium hydroxide and calcium perchlorate.
- examples of the electrolyte include magnesium perchlorate.
- examples of the electrolyte include tetraethylammonium tetrafluoroborate, triethylmethylammonium bis (trifluoromethanesulfonyl) imide, and tetraethylammonium bis (trifluoromethanesulfonyl) imide.
- the battery electrode or separator coating film composition of the present invention preferably contains 0.1 to 300 parts by weight, preferably 0.5 to 200 parts by weight of the above-mentioned salt with respect to 100 parts by weight as a total of the viscoelastic particles and the binder. More preferably, it is contained in an amount of 1 to 100 parts by weight.
- the salt may be added as a powder, made porous, or dissolved in a compounding component.
- the battery electrode or separator coating film composition of the present invention can contain an ionic liquid.
- the ionic liquid may be a solution in which the salt is dissolved in a solvent or an ionic liquid.
- examples of the solution in which the salt is dissolved in a solvent include a solution in which a salt such as lithium hexafluorophosphate or tetraethylammonium borofluoride is dissolved in a solvent such as dimethyl carbonate.
- ionic liquids examples include imidazo such as 1,3-dimethylimidazolium methylsulfate, 1-ethyl-3-methylimidazolium bis (pentafluoroethylsulfonyl) imide, 1-ethyl-3-methylimidazolium bromide, etc.
- Pyridinium salt derivatives such as 3-methyl-1-propylpyridinium bis (trifluoromethylsulfonyl) imide, 1-butyl-3-methylpyridinium bis (trifluoromethylsulfonyl) imide; tetrabutylammonium heptadeca Alkylammonium derivatives such as fluorooctane sulfonate and tetraphenylammonium methanesulfonate; phosphonium salt derivatives such as tetrabutylphosphonium methanesulfonate; Composite conductive agent complex such as a periodate such as lithium can show.
- the content of the ionic liquid is preferably 0.01 to 40 parts by weight, more preferably 0.1 to 30 parts by weight, with respect to 100 parts by weight of the viscoelastic particles. More preferred is 5 parts by weight.
- the battery electrode or separator coating film composition of the present invention can further contain a coupling agent.
- the coupling agent include those exemplified above, including preferred ones.
- the content of the coupling agent is preferably 0.001 to 10 parts by weight, and more preferably 0.01 to 5 parts by weight with respect to 100 parts by weight of the viscoelastic particles.
- the battery electrode or separator coating film composition of the present invention may contain a stabilizer.
- stabilizers include 2,6-di-tert-butyl-phenol, 2,4-di-tert-butyl-phenol, 2,6-di-tert-butyl-4-ethyl- Phenol-based antioxidants exemplified by phenol, 2,4-bis- (n-octylthio) -6- (4-hydroxy-3,5-di-tert-butyl-anilino) -1,3,5-triazine Agents: alkyldiphenylamine, N, N'-diphenyl-p-phenylenediamine, 6-ethoxy-2,2,4-trimethyl-1,2-dihydroquinoline, N-phenyl-N'-isopropyl-p-phenylenediamine, etc.
- Aromatic amine antioxidants exemplified by: dilauryl-3,3′-thiodipropionate, ditridecyl-3,3′-thiodipropionate, bis A sulfide hydroperoxide decomposer exemplified by [2-methyl-4- ⁇ 3-n-alkylthiopropionyloxy ⁇ -5-tert-butyl-phenyl] sulfide, 2-mercapto-5-methyl-benzimidazole and the like; (Isodecyl) phosphite, phenyl diisooctyl phosphite, diphenyl isooctyl phosphite, di (nonylphenyl) pentaerythritol diphosphite, 3,5-di-tert-butyl-4-hydroxy-benzyl phosphate diethyl ester, Phosphorus hydroperoxide decomposers exemplified by
- Stabilizer benzophenone light stabilizer exemplified by 2,4-dihydroxybenzophenone, 2-hydroxy-4-methoxybenzophenone-5-sulfonic acid, etc .; 2- (2′-hydroxy-5′-methylphenyl) benzotriazole 2,2′-methylenebis [4- (1,1,3,3-tetramethylbutyl) -6- (2N-benzotriazol-2-yl) phenol] and the like; Hindered amine light stabilizers exemplified by phenyl-4-piperidinyl carbonate, bis- [2,2,6,6-tetramethyl-4-piperidinyl] sebacate and the like; [2,2′-thio-bis (4-t-octylphenolate)]-2-ethylhexylamine-nickel- (II) Agent; cyanoacrylate light stabilizer; oxalic anilide-based light stabilizer; fullerenes, fullerene hydrogenated, mention may be made
- the content of the stabilizer is preferably 0.01 to 10 parts by weight, more preferably 0.05 to 5 parts by weight, with respect to 100 parts by weight of the viscoelastic particles. More preferably, it is part.
- the battery electrode or separator coating film composition of the present invention can further contain a preservative, whereby the storage stability of the composition can be adjusted.
- Preservatives include acids such as benzoic acid, salicylic acid, dehydroacetic acid, sorbic acid, salts such as sodium benzoate, sodium salicylate, sodium dehydroacetate, and potassium sorbate, 2-methyl-4-isothiazoline-3- ON, and isothiazoline-based preservatives such as 1,2-benzisothiazolin-3-one, alcohols such as methanol, ethanol, isopropyl alcohol, and ethylene glycol, parahydroxybenzoates, phenoxyethanol, benzalkonium chloride, And chlorhexidine hydrochloride.
- acids such as benzoic acid, salicylic acid, dehydroacetic acid, sorbic acid, salts such as sodium benzoate, sodium salicylate, sodium dehydroacetate, and potassium sorbate, 2-methyl-4-isothiazoline-3- ON, and isothiazoline-based preservatives such as 1,2-benzisothiazolin-3-one, alcohols such as methanol, ethanol
- preservatives can be used alone or in combination of two or more.
- the content of the preservative is preferably 0.0001 to 1 part by weight, more preferably 0.0005 to 0.5 part by weight with respect to 100 parts by weight of the viscoelastic particles.
- the battery electrode or separator coating film composition of the present invention can further contain a surfactant for the purpose of adjusting the wettability and antifoaming property of the composition.
- the battery electrode or separator coating film composition of the present invention can contain an ionic surfactant for the purpose of further improving ionic conductivity.
- Surfactants include anionic surfactants such as soap, lauryl sulfate, polyoxyethylene alkyl ether sulfate, alkyl benzene sulfonate (eg, dodecyl benzene sulfonate), polyoxyethylene alkyl ether phosphate, poly Oxyethylene alkyl phenyl ether phosphate, N-acyl amino acid salt, ⁇ -olefin sulfonate, alkyl sulfate ester salt, alkyl phenyl ether sulfate ester salt, methyl taurate, trifluoromethane sulfonate, pentafluoroethane sulfonate , Heptafluoropropane sulfonate, nonafluorobutane sulfonate, and the like.
- anionic surfactants such as soap, lauryl sulfate, polyoxyethylene alkyl ether sulfate,
- sodium ion, lithium ion, or the like can be used as the counter cation.
- a lithium ion type surfactant is more preferable, and in the sodium ion battery, a sodium ion type surfactant is more preferable.
- Amphoteric surfactants include alkyldiaminoethylglycine hydrochloride, 2-alkyl-N-carboxymethyl-N-hydroxyethylimidazolinium betaine, lauryldimethylaminoacetic acid betaine, coconut oil fatty acid amide propyl betaine, fatty acid alkyl betaine, sulfobetaine , Amidoxide and the like.
- Nonionic (nonionic) surfactants include alkyl ester compounds such as polyethylene glycol and acetylene glycol, alkyl ether compounds such as triethylene glycol monobutyl ether, ester compounds such as polyoxysorbitan esters, alkylphenol compounds, A fluorine type compound, a silicone type compound, etc. are mentioned.
- Surfactant can be used alone or in combination of two or more.
- the content of the surfactant is preferably 0.01 to 50 parts by weight, more preferably 0.05 to 20 parts by weight, and more preferably 0.1 to 10 parts by weight with respect to 100 parts by weight of the viscoelastic particles. More preferred are parts by weight.
- the battery electrode or separator coating film composition of the present invention is used to protect the battery electrode or separator. That is, the composition of the present invention is used as a composition for a coating film formed on at least the surface of a battery electrode or a separator, and a part of the composition may enter the battery electrode or the separator.
- the battery electrode or separator coating film composition of the present invention can be prepared by mixing and stirring the above components.
- Stirring can be performed using a stirring device such as a propeller mixer, a planetary mixer, a hybrid mixer, a kneader, an emulsifying homogenizer, and an ultrasonic homogenizer.
- a stirring device such as a propeller mixer, a planetary mixer, a hybrid mixer, a kneader, an emulsifying homogenizer, and an ultrasonic homogenizer.
- it can also stir, heating or cooling as needed.
- the method for producing viscoelastic particles whose surface is coated with a polymer formed by graft polymerization is the following process: mixing the viscoelastic particles of the present invention and a coupling agent having a reactive substituent.
- a silane coupling agent having a reactive substituent is immobilized on the surface of the viscoelastic particles.
- the graft polymerization can be performed using the reactive substituent immobilized on the surface as a reaction starting point.
- immobilization means the state chemically bonded to the viscoelastic particle surface or the state physically adsorbed.
- Examples of the coupling agent having a reactive substituent at one end include the above-mentioned silane coupling agents and titanium coupling agents, with fluorine-based silane coupling agents and bromine-based silane coupling agents being preferred, (2 -Bromo-2-methyl) propionyloxypropyltriethoxysilane is particularly preferred.
- the amount of the coupling agent having a reactive substituent at one end is preferably 0.1 to 200 parts by weight, preferably 1 to 150 parts by weight, based on 100 parts by weight of the solid content of the viscoelastic particles. Is more preferable.
- a step of washing the viscoelastic particles using the aforementioned solvent can be included.
- reaction residues such as an unreacted coupling agent
- the solvent used in the step of washing the viscoelastic particles is not particularly limited as long as it dissolves the reaction residue and does not peel off the surface-modified polymer, and the amount of the solvent used is an amount that can remove the reaction residue. If it does not specifically limit.
- examples include compounds having a ring, vinyl ether, cyclic acetal, and the like, and those that react with and bind to the reactive substituents of the surface-modified viscoelastic particles can be selected.
- the reactive substituent is a (2-bromo-2-methyl) propionyloxy group
- a compound having a (meth) acryl group, an allyl group, and a vinyl group as the polymerizable compound Is mentioned.
- the amount of the polymerizable compound is not particularly limited as long as viscoelastic particles coated with a desired polymer are obtained, and is 100 to 300 parts by weight with respect to 100 parts by weight of viscoelastic particles as a raw material. Is preferred.
- Polymerization may be performed in the presence of an initiator.
- An initiator can be used according to the kind of the polymerizable compound. Examples of such initiators include the latent thermal initiators, photocationic initiators, and thermal cationic initiators described above, and can be used depending on the type of polymerizable compound used. These initiators may be used alone or in combination of two or more. As for the usage-amount of an initiator, content of the latent thermal initiator mentioned above, a photocationic initiator, and a thermal cation initiator can be illustrated.
- a step of washing viscoelastic particles coated with the polymer may be included after the step of obtaining viscoelastic particles coated with a polymer whose surface is formed by graft polymerization.
- the solvent described above can be used for washing.
- the battery electrode or separator surface protecting method of the present invention is a coating having voids by forming at least one layer of the battery electrode or separator coating film composition on the battery electrode or separator surface and evaporating the solvent. Forming a film. The surface of the battery electrode or separator is protected by the battery electrode or separator coating film of the present invention.
- the present invention also relates to a coating film obtained by using the battery electrode or separator coating film composition of the present invention in the battery electrode or separator surface protecting method. That is, in the method for producing a coating film obtained using the battery electrode or separator coating film composition of the present invention, when the binder is dissolved in a solvent, the battery electrode or separator is formed on the surface of the battery electrode or separator. Including a step of forming at least one coating layer of the coating film composition and a step of evaporating the solvent.
- the binder is a solid that does not dissolve in the solvent
- a step of forming at least one coating layer of the battery electrode or separator coating film composition on the surface of the battery electrode or separator a step of evaporating the solvent
- a step of heat-sealing the solid binder is included.
- a gravure coater, a slit die coater, a spray coater, dipping or the like can be used to form a coating layer of the coating film composition on the battery electrode or separator.
- the thickness of the coat layer is preferably in the range of 0.01 to 100 ⁇ m, and more preferably in the range of 0.05 to 50 ⁇ m from the viewpoint of electrical characteristics and adhesion.
- the battery electrode or separator coating film composition of the present invention may have a structure in which at least a part of the battery electrode or separator is impregnated.
- the dry thickness of the coating layer that is, the thickness of the coating film is preferably in the range of 0.01 to 100 ⁇ m, more preferably in the range of 0.05 to 50 ⁇ m. If the thickness of the coating film is 0.01 ⁇ m or more, the insulation against electronic conduction is good and the risk of a short circuit is suppressed. If the thickness of the coating film is 100 ⁇ m or less, the resistance increases in proportion to the thickness, so the resistance to ion conduction is low, and the charge / discharge characteristics of the battery are improved.
- the amount of impregnation of the composition is an amount that does not completely fill the pore structure of the electrode or separator. That is, it is preferable that the porosity of the electrode or separator is more than 0%, preferably the amount of porosity of the electrode or separator is 50% or more, more preferably the porosity of the electrode or separator is 75% or more. Is the amount.
- the viscoelastic particles are particles having shape anisotropy, the particles having shape anisotropy in the coating direction can be oriented by a shearing force during coating.
- the solvent can be obtained by heat drying, vacuum drying, freeze drying, or a combination thereof. Heating and drying can be performed using a hot stove, an infrared heater, a heat roll, or the like.
- the vacuum drying can be performed by putting a coating film of the coating film composition in a chamber and applying a vacuum. Freeze drying can be employed when a solvent having sublimation properties is used.
- the heating temperature and heating time in heat drying are not particularly limited as long as the temperature and time at which the solvent evaporates, and can be, for example, 80 to 120 ° C. and 0.1 to 2 hours.
- the components excluding the solvent of the battery electrode or separator coating film composition are in close contact with the battery electrode or the separator, and when the binder is hot melt particles, the components of the present invention are thermally fused. A coating film is formed.
- the binders can be thermally fused to be solidified.
- the particles can be solidified by heat fusion at a temperature at which the particles are completely melted, or the surfaces of the organic particles can be melted and welded and cooled in a state of being in close contact with each other. It can also be solidified in a state where it is in close contact with a gap. According to the former heat fusion solidification, there are many portions in a continuous phase, and ion conductivity, mechanical strength, and heat resistance are high.
- the ion conductivity, mechanical strength and heat resistance through the fused organic particles are inferior. Impregnation can improve ion conductivity. Further, since the latter has a structure in which gaps are randomly opened, the effect of preventing a short circuit can be enhanced by preventing the linear growth when dentlite is generated.
- Various known methods such as hot air, hot plate, oven, infrared ray, ultrasonic fusion can be used as the heat fusion method at the time of hot melt, and the density of the protective agent layer can be increased by pressing during heating. it can.
- various known methods such as cooling gas and pressing against a heat sink can be used for cooling. Further, when heating to a temperature at which the binder is melted, the heating can be performed at a temperature at which the binder is melted for 0.1 to 1000 seconds.
- the compounded material can be solidified in an oriented state using a magnetic field and / or an electric field.
- a coating film having anisotropy in ion conductivity, mechanical strength, and heat resistance can be formed.
- the stress relaxation ability can be enhanced by fixing the viscoelastic particles in a state in which they are oriented in a direction in which stress relaxation is easy using a magnetic field and / or an electric field.
- anisotropy can be imparted to the magnetic susceptibility and / or the dielectric constant by stretching, so that the polymer material can be oriented by a magnetic field and / or an electric field.
- fibers having anisotropy such as cellulose can also be used. Ion conductivity can be improved by pulverizing fibers and fibers produced by stretching such a polymer into particles and orienting the major axis so as to stand perpendicular to the electrode surface.
- organic crystals those having crystal magnetic and / or dielectric anisotropy can be oriented by a magnetic field and / or an electric field, and the effects as described above can be exhibited.
- the magnetic field and / or electric field may be a static magnetic field and / or an electric field or a time-varying magnetic field and / or an electric field such as a rotating magnetic field and / or an electric field, and the magnetic field and the electric field may be applied simultaneously.
- the battery electrode or separator having a coating film on its surface can be obtained by the method for producing a battery electrode or separator coating film of the present invention including the above steps. Note that at least a part of the coating film may be formed so as to enter the inside of the battery electrode or the separator.
- the porosity of the coating film is 40% or more, preferably 41 to 90%, and more preferably 41 to 80%.
- the present invention relates to a battery electrode and / or separator having a coating film which is protected by the battery electrode or separator coating film or manufactured by the method for manufacturing the battery electrode or separator coating film.
- the battery electrode or separator protected with the battery electrode or separator coating film of the present invention can be produced by coating the battery electrode or separator with the composition of the present invention and then evaporating the solvent.
- a battery electrode the positive electrode and / or negative electrode of a well-known various battery and an electric double layer type capacitor can be illustrated,
- a battery electrode or a separator coating film composition can be apply
- the separator examples include a porous material made of polypropylene or polyethylene, a nonwoven fabric made of cellulose, polypropylene, polyethylene, or polyester, and can be applied or impregnated on both sides or one side.
- the battery electrode or separator coating film composition of the present invention can be used in a state of being in close contact with the opposing separator or electrode. After the solvent is not evaporated, the separator and the electrode are in close contact and then dried or after battery assembly. These members can be brought into close contact with each other by hot pressing.
- Electrodes and separators may have anisotropy in elastic modulus, linear expansion coefficient, and shrinkage when heated, depending on the application direction of the electrode active material layer, the stretching and winding directions of the separator, and the like.
- a uniaxially stretched polyethylene separator relieves stress during stretching and increases the amount of shrinkage in the stretching direction when heated, resulting in an anisotropic increase in stress between the coating films.
- the viscoelastic particles have shape anisotropy, and the longest axis of the viscoelastic particles is oriented parallel to the contraction direction (that is, the stretching direction) of the battery electrode or the separator base material.
- a battery electrode or separator having a coating film obtained by using the battery electrode or separator coating film composition of the invention is preferred.
- the longest axis of the viscoelastic particles refers to a line having the longest straight line connecting the end points of any two points of the viscoelastic particles.
- the base material of a battery electrode or a separator means parts other than the coating film in the battery electrode or separator which have a coating film.
- the stress relaxation ability between the coating film and the base material of the battery electrode or separator is increased, curling is further suppressed, and the heat resistance is further improved.
- the present invention relates to a battery comprising a battery electrode and / or a separator protected with the battery electrode or separator coating film composition of the present invention.
- the battery can be manufactured by a known method.
- a battery can be manufactured using a coating film impregnated with ion conductivity by impregnating the coating film with an electrolytic solution.
- the coating film composition itself can have ion conductivity and can be incorporated into a battery as a solid electrolyte film.
- the amount of the binder with respect to the viscoelastic particles can be 20% by weight or less, and the ionic conductivity can be imparted by impregnating the electrolytic solution into the void formed by the volume exclusion effect of the particles. .
- ion conductivity can be imparted by swelling the electrolyte in the binder.
- Test Example 1 The elastic modulus and plastic deformation rate of the viscoelastic particles and binder used in Examples and Comparative Examples described later were evaluated by the following methods.
- the dispersion of the viscoelastic particle to be used was filtered and dried to obtain test particles.
- the binder was solidified into a film having a thickness of 50 ⁇ m under the conditions for using the binder used, cooled with liquid nitrogen, pulverized using a mill (made by IKA; M20 general-purpose mill), A test particle was obtained by sieving with an opening 50 ⁇ m sieve.
- the test particles were packed into an acrylic cylinder having an inner diameter of 10 mm, an outer diameter of 110 mm, and a height of 150 mm so as to have a height of 100 mm, and an iron bar having an outer diameter of 10 mm and a length of 200 mm was pushed in using an autograph.
- the battery was charged at a constant current of 0.005 mA until the voltage reached 4.2 V, and then charged at a constant voltage of 4.2 V for 2 hours. Thereafter, the battery was discharged at a constant current of 0.005 mA until the voltage reached 3.5V. This was repeated three times, and the third discharge capacity was set as the initial capacity.
- the cell whose initial capacity was measured was set to a potential of 4.2 V, and an impedance of 1 kHz was measured with a voltage change of ⁇ 15 mV with the potential at the center.
- the discharge rate was obtained from the initial capacity, and the discharge capacity for each discharge rate was measured.
- the charge was increased to 4.2 V with a constant current over 10 hours each time, and then charged with a 4.2 V constant voltage for 2 hours. Thereafter, the battery was discharged at a constant current to 3.5 V over 10 hours, and the discharge capacity at this time was set to a discharge capacity of 0.1 C.
- the battery was discharged at a current value at which discharge was completed in 1 hour from the discharge capacity determined at 0.1 C, and the discharge capacity at that time was determined to be the discharge capacity at 1 C.
- the discharge dose at 3C, 10C, and 30C was determined, and the capacity retention rate was calculated when the discharge capacity at 0.1C was 100%.
- the test method was the same as the heat-resistant insulation test described above, and the battery after the test was disassembled to confirm the internal state.
- the evaluation criteria were as follows. ⁇ : There is no direct touch between the positive electrode and the negative electrode and the insulation state is maintained, and the battery electrode protective layer is in close contact with the electrode and / or the separator. ⁇ : There is no direct touch between the positive electrode and the negative electrode and the insulation state is maintained. Battery electrode protective layer is partially lifted but not peeled ⁇ : Desorption progresses and part of positive and negative electrodes is exposed ⁇ : Positive and negative electrodes are touched and short-circuited
- Example 1 a negative electrode having a coating film obtained by coating a battery electrode or separator coating film composition comprising a solvent, a binder, and viscoelastic particles on a negative electrode and evaporating the solvent is used for lithium ion secondary. A method for manufacturing the secondary battery will be described.
- composition of composition 20 kg of water is added to 50 kg of the dispersion, and 200 g of polyoxyethylene (manufactured by Meisei Chemical Co., Ltd .; Alcox E-30) is added and dissolved by stirring for 6 hours to obtain a battery electrode or separator coating film composition. It was. In the composition, the content of viscoelastic particles among the components excluding the solvent was 99.2% by weight.
- the positive electrode and the negative electrode coated with the coating film are cut at 40 mm ⁇ 50 mm so as to include an area where the active material layer is not coated at both ends with a width of 10 mm on the short side, and in a portion where the metal is exposed
- the positive electrode was joined with an aluminum tab, and the negative electrode was joined with a nickel tab by resistance welding.
- a separator manufactured by Celgard Co., Ltd .; # 2400 was cut to a width of 45 mm and a length of 120 mm, folded back into three, and sandwiched so that the positive electrode and the negative electrode faced each other, and an aluminum laminate cell with a width of 50 mm and a length of 100 mm was obtained.
- the sheet was sandwiched between two parts, and the sealant was sandwiched between the parts where the tabs hit, and then the sealant part and the side perpendicular to it were heat laminated to form a bag.
- Example 2 a positive electrode having a coating film obtained by coating a battery electrode or separator coating film composition comprising a solvent, a binder, and viscoelastic particles on a positive electrode and evaporating the solvent is used to form a lithium ion catalyst.
- a method for manufacturing the secondary battery will be described.
- the positive electrode was manufactured by the method of Example 1.
- Example 3 a battery electrode or separator coating film composition comprising a solvent, a binder and viscoelastic particles is coated on a separator, and a separator having a coating film obtained by evaporating the solvent is used to form lithium ion A method for manufacturing the secondary battery will be described.
- a separator was produced in the same manner as in Example 1.
- Example 4 a battery electrode or separator coating film composition comprising a solvent, a binder, and viscoelastic particles is coated on a separator, and a separator having a coating film obtained by evaporating the solvent is used to form a lithium ion solution.
- a method for manufacturing the secondary battery will be described.
- composition of composition 2 kg of water was added to 12 kg of the dispersion, 0.1 kg of ethylene / vinyl acetate copolymer emulsion (manufactured by Kuraray Co., Ltd .; Panflex OM-4000NT) was added and dissolved by stirring for 6 hours, and then lithium dodecylbenzenesulfonate was added. 0.01 kg of 55% aqueous solution was added and further stirred for 2 hours to obtain a battery electrode or separator coating film composition. In the composition, the content of viscoelastic particles among the components excluding the solvent was 99.2% by weight.
- Example 5 a battery electrode comprising a solvent, a binder, and viscoelastic particles or a separator coating film composition is coated on a separator, and a separator having a coating film obtained by evaporating the solvent is used to form a lithium ion solution.
- a method for manufacturing the secondary battery will be described.
- composition of composition 2 kg of water was added to 12 kg of the dispersion, 0.1 kg of ethylene / vinyl acetate copolymer emulsion (manufactured by Kuraray Co., Ltd .; Panflex OM-4000NT) was added and dissolved by stirring for 6 hours, and then lithium dodecylbenzenesulfonate was added. 0.01 kg of 55% aqueous solution was added and further stirred for 2 hours to obtain a battery electrode or separator coating film composition. In the composition, the content of viscoelastic particles among the components excluding the solvent was 99.2% by weight.
- Example 6 a separator having a coating film obtained by coating a battery electrode or separator coating film composition comprising a solvent, a binder and viscoelastic particles on a separator and evaporating the solvent, lithium ion A method for manufacturing the secondary battery will be described.
- the finely pulverized slurry is filtered with a nylon mesh having an opening of 5 ⁇ m, stored in a 100 L polypropylene tank and allowed to stand for 2 days. Then, the supernatant layer of 1/5 of the volume is removed by a pump, and the remaining 3/5 is removed. An intermediate layer was collected by a pump and stored in a 100 L polypropylene tank, and 1/5 remaining at the bottom of the container was removed as a sedimentation layer. For the 3/5 sampled, the drained water was added to make 67%, then stored in a 50 L polypropylene tank and allowed to stand for 2 days, and the supernatant layer and the sedimented layer were similarly removed.
- This operation of separating the intermediate layer was repeated three times after changing the capacity of the polypropylene tank to 20 L, and then the magnetic foreign matter was further removed from the finally separated intermediate layer with a 2T electromagnet, which was removed in the process.
- Ion exchange water was added to prepare an inorganic particle-dispersed slurry containing 67% corundum particles.
- composition of composition Add 1 kg of water to 3 kg of the inorganic particle-dispersed slurry, add 0.03 kg of polyoxyethylene (manufactured by Meisei Chemical Co., Ltd .; Alcox E-30) and stir for 6 hours to dissolve, and then add 100 g of CD-1200. The mixture was stirred for 2 hours to obtain a battery electrode or separator coating film composition.
- the content of viscoelastic particles among the components excluding the solvent was 2.9% by weight.
- Example 7 (Manufacture of lithium ion secondary batteries) Manufactured by the method of Example 1.
- a battery electrode comprising a solvent, a binder, and viscoelastic particles or a separator coating film composition is coated on a separator, and a separator having a coating film obtained by evaporating the solvent is used to form a lithium ion solution.
- a method for manufacturing the secondary battery will be described.
- a polyethylene fishing line (manufactured by YKG Yotsuami; G-soul Pe 0.3) is cut to a width of 1 mm, and then dispersed in 50 g of water (5 kg). While cooling this, a bead mill (0.3 mm zirconia beads having a vessel volume of 0.6 L) The slurry was circulated and dispersed for one day using 80% filling and a peripheral speed of 10 m / s). Thereafter, the slurry was heated and stirred at 80 ° C. to remove moisture, and the concentration was increased to 60%. (Production of composition) A composition was prepared in the same manner as in Example 6 except that the above slurry was added instead of CD-1200 in Example 6.
- Example 8 a battery electrode or a separator coating film composition comprising a solvent, a binder, and viscoelastic particles is coated on a separator, and a separator having a coating film obtained by evaporating the solvent is used.
- a method for manufacturing the secondary battery will be described. (Manufacture of separator with coating film) Except that the cylinder / conveying speed ratio is set to 2, the cylinder is double the conveying speed, and the fiber is oriented so that the fiber is oriented parallel to the conveying direction of the substrate by the shearing force between the cylinder and the substrate. This was produced by the method of Example 3. The state of fiber orientation was observed with an optical microscope.
- Example 1 A lithium ion secondary battery was produced in the same manner as in Example 1 except that a battery electrode or an electrode having no separator coating film and a separator were used.
- the substrate electrode or separator coating film composition of the present invention even if the coating film is applied, the substrate electrode or separator suppresses the occurrence of curling and has high heat resistance. Since there is no deterioration in electrochemical durability due to the wrinkles of the base material, a battery with excellent long-term reliability can be provided.
Abstract
Description
本発明1は、結着剤、溶媒及び粘弾性粒子を含む、電池電極又はセパレーターコーティング膜組成物である。
本発明2は、粘弾性粒子の粘弾性率が、結着剤の粘弾性率よりも低い、本発明1の電池電極又はセパレーターコーティング膜組成物である。
本発明3は、粘弾性粒子が形状異方性を有する、本発明1又は2の電池電極又はセパレーターコーティング膜組成物である。
本発明4は、本発明1~3のいずれかの電池電極又はセパレーターコーティング膜組成物を用いて得られるコーティング膜を有する電池電極又はセパレーターである。
本発明5は、粘弾性粒子が形状異方性を有し、電池電極又はセパレーターの基材の収縮方向に対して、粘弾性粒子の最長軸が平行に配向している、本発明4の電池電極又はセパレーターである。
本発明6は、本発明5の電池電極及び/又はセパレーターを有する電池である。 The gist of the present invention is as follows.
The
The
The
The
The present invention 6 is a battery having the battery electrode and / or separator of the
また、本発明のコーティング膜は、多孔質構造にイオン伝導性を有する固体やゲルを含浸させることで、固体電解質膜やゲル電解質膜として用いることもできる。 On the other hand, as a method of suppressing the occurrence of curling, there is a method of lowering the viscoelastic modulus of the binder. However, the binder has a structure in which a porous structure is maintained by binding particles. Therefore, the stress relaxation ability of the binder is relatively weaker and the heat resistance is lower than when the particles are provided with a function of relaxing stress. On the other hand, the method of the present invention using viscoelastic particles makes it difficult for the viscoelastic particles to be deformed beyond the deformation amount of the viscoelastic particles, so compared to the method of reducing the viscoelastic modulus of the binder, It is possible to obtain a coating film in which the occurrence of curling is suppressed and the heat resistance is high.
The coating film of the present invention can also be used as a solid electrolyte film or a gel electrolyte film by impregnating a porous structure with a solid or gel having ion conductivity.
本発明の(1)粘弾性粒子について説明する。本発明において、「粘弾性粒子」とは、応力に対して不可逆的に塑性変形する性質と、可逆的に弾性的に変形する性質とを有する粒子である。電池電極又はセパレーターコーティング膜組成物が粘弾性粒子を含むことで、コーティング膜において、該粒子が不可逆的に変形することができ、得られるコーティング膜の粘弾性率が下がる。これにより、電池電極又はセパレーター基材との応力を低減させることができる。電池の製造においてグラビアコーターなどを用い、ロールトゥロールで塗工する際は、基材に張力をかけた状態で塗工し、乾燥させながら巻き取る。この巻き取られた基材を後の工程で切り出すと、塗工時の張力が開放されため、カールの原因にもなっていた。コーティング膜中の粘弾性粒子が基材との応力を緩和することでカールの発生を低減できるため、ロールトゥロールの手段により電池を製造する場合であっても、ハンドリング性が良く、またしわの発生が抑えられる。これにより、高品位な電池を提供できる。 [Viscoelastic particles]
The (1) viscoelastic particles of the present invention will be described. In the present invention, the “viscoelastic particle” is a particle having a property of irreversibly plastically deforming with respect to stress and a property of reversibly elastically deforming. When the battery electrode or the separator coating film composition contains viscoelastic particles, the particles can be irreversibly deformed in the coating film, and the viscoelastic modulus of the resulting coating film is lowered. Thereby, the stress with a battery electrode or a separator base material can be reduced. When using a gravure coater or the like in the production of a battery and applying with roll-to-roll, the base material is applied with tension applied and wound while being dried. When the wound base material is cut out in a later process, the tension at the time of coating is released, which causes curling. Since the viscoelastic particles in the coating film can reduce the occurrence of curling by relieving the stress with the base material, it is easy to handle even when manufacturing batteries by means of roll-to-roll. Occurrence is suppressed. Thereby, a high quality battery can be provided.
(1)試験粒子を得る工程、(2)内径10mm、外径110mm、高さ150mmのアクリル製の筒に工程(1)で得られた試験粒子を高さ100mmになるように詰め、外径10mm、長さ200mmの鉄製の棒をオートグラフを用いて押し込む工程、(3)1kgfで押し込んだときの高さh1とその後押し込む力を緩め0.5kgfで押し込んだときの高さh2を測定する工程、(4)h1/h2=h3により、粘弾性粒子の弾性率:h3を求める工程。 [Measurement method 1]
(1) Step of obtaining test particles, (2) Packing the test particles obtained in step (1) into an acrylic cylinder having an inner diameter of 10 mm, an outer diameter of 110 mm, and a height of 150 mm so as to have a height of 100 mm. Step of pushing in an iron bar having a length of 10 mm and a length of 200 mm using an autograph, (3) Measuring height h1 when pushed in with 1 kgf and height h2 when pushing in with 0.5 kgf after loosening the pushing force. Step (4) A step of obtaining the elastic modulus h3 of the viscoelastic particles by h1 / h2 = h3.
(1)試験粒子を得る工程、(2)内径10mm、外径110mm、高さ150mmのアクリル製の筒に試験粒子を高さ100mmになるように詰め、外径10mm、長さ200mmの鉄製の棒をオートグラフを用いて押し込む工程、(3)1kgfの加重をかけた後、荷重を0.5kgfまで戻したときの高さh4を求め、次いで鉄製の棒を100kgfで押し込んだ後、荷重を0.5kgfまで戻したときの高さh5を求める。(4)h5/h4=h6により、粘弾性粒子の塑性変形率:h6を求める工程。 [Measurement method 2]
(1) Step of obtaining test particles, (2) Packing of test particles into an acrylic cylinder having an inner diameter of 10 mm, an outer diameter of 110 mm, and a height of 150 mm so that the height is 100 mm, and made of iron having an outer diameter of 10 mm and a length of 200 mm Step of pushing the bar using an autograph, (3) After applying a weight of 1 kgf, obtain the height h4 when the load is returned to 0.5 kgf, then push the iron bar with 100 kgf, The height h5 when returned to 0.5 kgf is obtained. (4) A step of obtaining a plastic deformation rate: h6 of the viscoelastic particles by h5 / h4 = h6.
本発明の(2)結着剤について説明する。本発明の電池電極又はセパレーターコーティング膜組成物は、結着剤を含む。結着剤として、固体(例えば、粒子状)の結着剤又は液体の結着剤が挙げられる。結着剤は、溶媒に分散した状態、溶媒に溶解した状態、又は溶媒に分散した状態及び溶媒に溶解した状態であることもできる。 [Binder]
The (2) binder of the present invention will be described. The battery electrode or separator coating film composition of the present invention contains a binder. Examples of the binder include a solid (for example, particulate) binder or a liquid binder. The binder can be in a state dispersed in a solvent, a state dissolved in a solvent, a state dispersed in a solvent, and a state dissolved in a solvent.
固体の結着剤としては、各種公知の固体の結着剤を用いることができる。固体の結着剤として、熱可塑性の有機物の粒子、有機物の結晶、及び熱融着時に架橋する有機物の粒子が挙げられる。固体の結着剤の平均粒子径は特に限定されず、0.01~500μmとすることができる。また、固体の結着剤には、応力に対して不可逆的に塑性変形する性質と、可逆的に弾性的に変形する性質とを有する粒子(すなわち、粘弾性粒子)は含まれない。 [Solid binder]
Various known solid binders can be used as the solid binder. Examples of the solid binder include thermoplastic organic particles, organic crystals, and organic particles that crosslink during heat fusion. The average particle size of the solid binder is not particularly limited, and can be 0.01 to 500 μm. Further, the solid binder does not include particles (that is, viscoelastic particles) having a property of plastically irreversibly with respect to stress and a property of elastically deforming reversibly.
有機物の結晶としては、ヒドラジド結晶、酸無水物結晶、アミン結晶、イミダゾール結晶、及びトリアジン結晶やこれらの混晶が例示できる。有機物の結晶の融点は、40℃以上であるのが好ましく、50~300℃であるのがより好ましい。 [Organic crystals]
Examples of organic crystals include hydrazide crystals, acid anhydride crystals, amine crystals, imidazole crystals, triazine crystals, and mixed crystals thereof. The melting point of the organic crystal is preferably 40 ° C. or higher, more preferably 50 to 300 ° C.
熱融着時に架橋する有機物の粒子は、各種公知の潜在性硬化型の固形樹脂の粒子である。潜在性硬化型の固形樹脂として、エポキシ樹脂、エポキシ樹脂とオキシラン化合物との混合物、(メタ)アクリル酸エステル、及び活性水素基を有するプレポリマーが挙げられる。よって、熱融着時に架橋する有機物の粒子として、固形のエポキシ樹脂に潜在性の熱開始剤を配合した粒子;固形のエポキシ樹脂とオキシラン化合物との混合物に潜在性の熱開始剤を配合した粒子;固形の(メタ)アクリル酸エステルと、硬化剤又は開始剤とを含む系である粒子;並びに、活性水素基を有するプレポリマーと架橋剤との組み合わせである粒子;が挙げられる。本発明において、(メタ)アクリル酸エステルとは、アクリル酸エステル及びメタクリル酸エステルを示す。 [Organic particles that crosslink during thermal fusion]
The organic particles that are crosslinked at the time of heat fusion are various known latent curable solid resin particles. Examples of latent curable solid resins include epoxy resins, mixtures of epoxy resins and oxirane compounds, (meth) acrylic acid esters, and prepolymers having active hydrogen groups. Therefore, as a particle of an organic substance that crosslinks at the time of heat fusion, a particle in which a latent thermal initiator is blended with a solid epoxy resin; a particle in which a latent thermal initiator is blended in a mixture of a solid epoxy resin and an oxirane compound Particles that are a system containing a solid (meth) acrylic acid ester and a curing agent or an initiator; and particles that are a combination of a prepolymer having an active hydrogen group and a crosslinking agent. In the present invention, (meth) acrylic acid ester refers to acrylic acid ester and methacrylic acid ester.
トリアリルスルホニウムヘキサフルオロアンチモネートなどのスルホニウム塩;
トリフェニルピレニルメチルホスホニウム塩などのホスホニウム塩;
(η6-ベンゼン)(η5-シクロペンタジエニル)鉄(II)ヘキサフルオロアンチモネート;
o-ニトロベンジルシリルエーテルとアルミニウムアセチルアセトナートとの組み合わせ;
シルセスキオキサンとアルミニウムアセチルアセトナートとの組み合わせ;
等が例示できる。 Potential thermal initiators for epoxy resins and oxirane compounds are catalysts for cationic polymerization, such as diphenyliodonium hexafluorophosphate, diphenyliodonium hexafluoroantimonate, diphenyliodonium tetrafluoroborate, diphenyliodonium tetrakis (pentafluoro). Phenyl) borate, bis (dodecylphenyl) iodonium / hexafluorophosphate, bis (dodecylphenyl) iodonium / hexafluoroantimonate, bis (dodecylphenyl) iodonium / tetrafluoroborate, bis (dodecylphenyl) iodonium / tetrakis (pentafluorophenyl) ) Borate, 4-methylphenyl-4- (1-methylethyl) phenyliodonium hexafluo Phosphate, 4-methylphenyl-4- (1-methylethyl) phenyliodonium hexafluoroantimonate, 4-methylphenyl-4- (1-methylethyl) phenyliodonium tetrafluoroborate, 4-methylphenyl-4- (1-methylethyl) phenyliodonium / tetrakis (pentafluorophenyl) borate, 4-methoxydiphenyliodonium / hexafluorophosphate, bis (4-methylphenyl) iodonium / hexafluorophosphate, bis (4-t-butylphenyl) iodonium Hexafluorophosphates, iodonium salts such as bis (dodecylphenyl) iodonium, tolylcumyl iodonium hexafluorophosphate;
Sulfonium salts such as triallylsulfonium hexafluoroantimonate;
Phosphonium salts such as triphenylpyrenylmethylphosphonium salts;
(Η6-benzene) (η5-cyclopentadienyl) iron (II) hexafluoroantimonate;
a combination of o-nitrobenzylsilyl ether and aluminum acetylacetonate;
A combination of silsesquioxane and aluminum acetylacetonate;
Etc. can be illustrated.
本発明の結着剤として液状の結着剤を使用することができる。 [Liquid binder]
A liquid binder can be used as the binder of the present invention.
液状のプレポリマーと開始剤との混合物として、光ラジカル開始剤又は熱ラジカル発生剤と、(メタ)アクリル基、アリル基、ビニル基、マレイミド基などを有する化合物との組み合わせ;光カチオン開始剤又は熱カチオン開始剤と、エポキシ基、オキセタン環等のオキシラン環、ビニルエーテル、環状アセタールなどを有する化合物との組み合わせ;並びに、光アニオン開始剤と、エポキシ基を有する化合物及び/又はシアノアクリレート基を有する化合物との組合せ;を例示できる。なお、(メタ)アクリル基は、アクリル基及びメタクリル基を含む。 (Mixture of liquid prepolymer and initiator)
As a mixture of a liquid prepolymer and an initiator, a combination of a photo radical initiator or a thermal radical generator and a compound having a (meth) acryl group, an allyl group, a vinyl group, a maleimide group, etc .; a photo cation initiator or A combination of a thermal cation initiator and a compound having an epoxy group, an oxirane ring such as an oxetane ring, a vinyl ether, a cyclic acetal, etc .; and a photoanion initiator, a compound having an epoxy group and / or a compound having a cyanoacrylate group And combinations thereof. The (meth) acryl group includes an acryl group and a methacryl group.
固形の高分子物質を溶媒に溶かした液状の結着剤として、前述の高分子粒子を溶媒に溶かしたもの及び溶媒に懸濁したものが例示できる。溶媒としては、固形高分子を溶かすことができる溶媒から適宜選択することができ、2以上を混合して用いることもできる。 (Liquid binder with solid polymer dissolved in solvent)
Examples of the liquid binder obtained by dissolving a solid polymer substance in a solvent include those obtained by dissolving the above-described polymer particles in a solvent and those suspended in a solvent. As a solvent, it can select suitably from the solvent which can melt | dissolve a solid polymer, and can mix and
ゾルゲル反応によって固形の無機物となる液状の結着剤としては、トリエトキシシラン、トリメトキシシラン、アルミニウムイソプロポキシド、チタンテトライソプロポキシド、チタンテトラノルマルブトキシド、チタンブトキシドダイマー、チタンテトラー2ーエチルヘキソキシド、チタンジイソプロポキシビス(アセチルアセトネート)、チタンテトラアセチルアセトネート、チタンジオクチロキシビス(オクチレングリコレート)、チタンジイソプロポキシビス(エチルアセトアセテート)、チタンジイソプロポキシビス(トリエタノールアミネート)、乳酸チタン、ポリヒドロキシチタンステアレート、ジルコニウムテトラノルマルプロポキシド、ジルコニウムテトラノルマルブトキシド、ジルコウニウムテトラアセチルアセトネート、ジルコニウムトリブトキシモノアセチルアセトネート、ジルコニウムモノブトキシアセチルアセトネートビス(エチルアセトアセテート)、ジルコニウムジブトキシビス(エチルアセトアセテート)、ジルコニウムテトラアセチルアセトネート、ジルコニウムトリブトキシモノステアレート、各種カップリング剤などを例示する事ができる。また、これらはゾルゲル反応用の触媒を添加する事ができる。ゾルゲル反応用の触媒として、無機成分を加水分解し重縮合させる反応のための触媒であれば特に限定されない。このような触媒として、塩酸のような酸;水酸化ナトリウムのようなアルカリ;アミン;あるいはジブチルスズジアセテ-ト、ジブチルスズジオクテ-ト、ジブチルスズジラウレート、ジブチルスズジマレート、ジオクチルスズジラウレート、ジオクチルスズジマレート、オクチル酸スズ等の有機スズ化合物;イソプロピルトリイソステアロイルチタネート、イソプロピルトリス(ジオクチルパイロホスフェート)チタネート、ビス(ジオクチルパイロホスフェート)オキシアセテートチタネート、テトラアルキルチタネート等の有機チタネート化合物;テトラブチルジルコネート、テトラキス(アセチルアセトナート)ジルコニウム、テトライソブチルジルコネート、ブトキシトリス(アセチルアセトナート)ジルコニウム、ナフテン酸ジルコニウム等の有機ジルコニウム化合物;トリス(エチルアセトアセテート)アルミニウム、トリス(アセチルアセトナート)アルミニウム等の有機アルミニウム化合物;ナフテン酸亜鉛、ナフテン酸コバルト、オクチル酸コバルト等の有機金属触媒等を挙げることができる。これらの中でも、市販品としてジブチルスズ化合物(三共有機化学(株)製SCAT-24)を具体的に挙げることができる。これらの化合物は、1種類、又は2種類以上を組み合わせて使用することができる。 (Liquid binder that becomes solid inorganic substance by sol-gel reaction)
Liquid binders that become solid inorganic substances by sol-gel reaction include triethoxysilane, trimethoxysilane, aluminum isopropoxide, titanium tetraisopropoxide, titanium tetranormal butoxide, titanium butoxide dimer, titanium tetra-2-ethylhexoxy. Titanium diisopropoxybis (acetylacetonate), titanium tetraacetylacetonate, titanium dioctyloxybis (octylene glycolate), titanium diisopropoxybis (ethylacetoacetate), titanium diisopropoxybis (triethanol) Aminates), titanium lactate, polyhydroxytitanium stearate, zirconium tetranormal propoxide, zirconium tetranormal butoxide, zirconium tetraacetylacetonate , Zirconium tributoxy monoacetylacetonate, zirconium monobutoxyacetylacetonate bis (ethyl acetoacetate), zirconium dibutoxy bis (ethyl acetoacetate), zirconium tetraacetylacetonate, zirconium tributoxy monostearate, various coupling agents, etc. Can be illustrated. Moreover, the catalyst for sol-gel reaction can be added to these. The catalyst for the sol-gel reaction is not particularly limited as long as it is a catalyst for a reaction in which an inorganic component is hydrolyzed and polycondensed. Such catalysts include acids such as hydrochloric acid; alkalis such as sodium hydroxide; amines; or dibutyltin diacetate, dibutyltin dioctate, dibutyltin dilaurate, dibutyltin dimaleate, dioctyltin dilaurate, dioctyltin dimaleate Organotin compounds such as tin octylate; organotitanate compounds such as isopropyl triisostearoyl titanate, isopropyl tris (dioctyl pyrophosphate) titanate, bis (dioctyl pyrophosphate) oxyacetate titanate, tetraalkyl titanate; tetrabutyl zirconate, tetrakis (Acetylacetonato) zirconium, tetraisobutylzirconate, butoxytris (acetylacetonato) zirconium, dinaphthoic acid Organic zirconium compounds such as konnium; organoaluminum compounds such as tris (ethyl acetoacetate) aluminum and tris (acetylacetonato) aluminum; organometallic catalysts such as zinc naphthenate, cobalt naphthenate and cobalt octylate . Among these, a dibutyltin compound (SCAT-24 manufactured by Sansha Machinery Chemical Co., Ltd.) can be specifically mentioned as a commercial product. These compounds can be used alone or in combination of two or more.
ゾルゲル反応によって固形の無機物となる液状の結着剤の他に、固形の無機物が得られる液状の結着剤として、水ガラスを例示できる。具体的には、JIS規格表K1408の1号水ガラス、2号、水ガラス、3号水ガラスや、メタ珪酸ナトリウム1種、メタ珪酸ナトリウム2種、1号珪酸カリ、2号珪酸カリ、及び珪酸リチウム等を用いる事ができる。 (Water glass)
In addition to the liquid binder that becomes a solid inorganic substance by the sol-gel reaction, water glass can be exemplified as the liquid binder from which the solid inorganic substance is obtained. Specifically, No. 1 water glass, No. 2, water glass, No. 3 water glass of JIS standard table K1408, 1 type of sodium metasilicate, 2 types of sodium metasilicate, 1 type of potassium silicate, 2 type of potassium silicate, and Lithium silicate or the like can be used.
本発明の(3)溶媒について説明する。本発明の電池電極又はセパレーターコーティング膜組成物は、蒸散に伴う空隙を発生させまた流動性を調整するために溶媒を有する。溶媒の蒸散は、加熱乾燥、真空乾燥、凍結乾燥、又はこれらの組み合わせにより行うことができる。結着剤が光又は電子線で硬化する樹脂の場合、凍結乾燥させた後光又は電子線で硬化させることで着霜形状を利用した多孔質化もできる。また、電池に使用する電解液溶媒を事前に添加しておき、電解質の含浸をアシストさせることもできる。溶媒としては、炭化水素(プロパン、n-ブタン、n-ペンタン、イソヘキサン、シクロヘキサン、n-オクタン、イソオクタン、ベンゼン、トルエン、キシレン、エチルベンゼン、アミルベンゼン、テレビン油、ピネン等)、ハロゲン系炭化水素(塩化メチル、クロロホルム、四塩化炭素、塩化エチレン、臭化メチル、臭化エチル、クロロベンゼン、クロロブロモメタン、ブロモベンゼン、フルオロジクロロメタン、ジクロロジフルオロメタン、ジフルオロクロロエタン等)、アルコール(メタノール、エタノール、n-プロパノール、イソプロパノール、n-アミルアルコール、イソアミルアルコール、n-ヘキサノール、n-ヘプタノール、2-オクタノール、n-ドデカノール、ノナノール、シクロヘキサノール、グリシドール等)、エーテル、アセタール(エチルエーテル、ジクロロエチルエーテル、イソプロピルエーテル、n-ブチルエーテル、ジイソアミルエーテル、メチルフェニルエーテル、エチルベンジルエーテル、フラン、フルフラール、2-メチルフラン、シネオール、メチラール)、ケトン(アセトン、メチルエチルケトン、メチル-n-プロピルケトン、メチル-n-アミルケトン、ジイソブチルケトン、ホロン、イソホロン、シクロヘキサノン、アセトフェノン等)、エステル(ギ酸メチル、ギ酸エチル、ギ酸プロピル、酢酸メチル、酢酸エチル、酢酸プロピル、酢酸-n-アミル、酢酸メチルシクロヘキシル、酪酸メチル、酪酸エチル、酪酸プロピル、ステアリン酸ブチル等、炭酸プロピレン、炭酸ジエチル、エチレンカーボネート、ビニレンカーボネート等)、多価アルコールとその誘導体(エチレングリコール、エチレングリコールモノメチルエーテル、エチレングリコールモノメチルエーテルアセテート、エチレングリコールモノエチルエーテル、メトキシメトキシエタノール、エチレングリコールモノアセテート、ジエチレングリコール、ジエチレングリコールモノメチルエーテル、プロピレングリコール、プロピレングリコールモノエチルエーテル等)、脂肪酸及びフェノール(ギ酸、酢酸、無水酢酸、プロピオン酸、無水プロピオン酸、酪酸、イソ吉草酸、フェノール、クレゾール、o-クレゾール、キシレノール等)、窒素化合物(ニトロメタン、ニトロエタン、1-ニトロプロパン、ニトロベンゼン、モノメチルアミン、ジメチルアミン、トリメチルアミン、モノエチルアミン、ジアミルアミン、アニリン、モノメチルアニリン、o-トルイジン、o-クロロアニリン、ジクロヘキシルアミン、ジシクロヘキシルアミン、モノエタノールアミン、ホルムアミド、N,N-ジメチルホルムアミド、アセトアミド、アセトニトリル、ピリジン、α-ピコリン、2,4-ルチジン、キノリン、モルホリン等)、硫黄、リン、その他化合物(二硫化炭素、ジメチルスルホキシド、4,4-ジエチル-1,2-ジチオラン、ジメチルスルフィド、ジメチルジスルフィド、メタンチオール、プロパンスルトン、リン酸トリエチル、リン酸トフェニル、炭酸ジエチル、炭酸エチレン、ホウ酸アミル等)、無機溶剤(液体アンモニア、シリコーンオイル等)、水等の液体を例示することができる。 [solvent]
The (3) solvent of the present invention will be described. The battery electrode or separator coating film composition of the present invention has a solvent for generating voids due to transpiration and adjusting fluidity. The solvent can be evaporated by heat drying, vacuum drying, freeze drying, or a combination thereof. In the case where the binder is a resin that is cured with light or an electron beam, it can be made porous using a frosted shape by being lyophilized and then cured with light or an electron beam. Moreover, the electrolyte solution solvent used for a battery can be added in advance to assist the impregnation of the electrolyte. Solvents include hydrocarbons (propane, n-butane, n-pentane, isohexane, cyclohexane, n-octane, isooctane, benzene, toluene, xylene, ethylbenzene, amylbenzene, turpentine oil, pinene, etc.), halogenated hydrocarbons (chlorinated) Methyl, chloroform, carbon tetrachloride, ethylene chloride, methyl bromide, ethyl bromide, chlorobenzene, chlorobromomethane, bromobenzene, fluorodichloromethane, dichlorodifluoromethane, difluorochloroethane, etc.), alcohol (methanol, ethanol, n-propanol, (Isopropanol, n-amyl alcohol, isoamyl alcohol, n-hexanol, n-heptanol, 2-octanol, n-dodecanol, nonanol, cyclohexanol, glycidol, etc.) Ether, acetal (ethyl ether, dichloroethyl ether, isopropyl ether, n-butyl ether, diisoamyl ether, methyl phenyl ether, ethyl benzyl ether, furan, furfural, 2-methyl furan, cineol, methylal), ketone (acetone, methyl ethyl ketone, Methyl-n-propyl ketone, methyl-n-amyl ketone, diisobutyl ketone, phorone, isophorone, cyclohexanone, acetophenone, etc.), ester (methyl formate, ethyl formate, propyl formate, methyl acetate, ethyl acetate, propyl acetate, acetic acid-n- Amyl, methyl cyclohexyl acetate, methyl butyrate, ethyl butyrate, propyl butyrate, butyl stearate, propylene carbonate, diethyl carbonate, ethylene carbonate, vinylene car , Etc.), polyhydric alcohols and derivatives thereof (ethylene glycol, ethylene glycol monomethyl ether, ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether, methoxymethoxyethanol, ethylene glycol monoacetate, diethylene glycol, diethylene glycol monomethyl ether, propylene glycol, propylene Glycol monoethyl ether), fatty acids and phenols (formic acid, acetic acid, acetic anhydride, propionic acid, propionic anhydride, butyric acid, isovaleric acid, phenol, cresol, o-cresol, xylenol, etc.), nitrogen compounds (nitromethane, nitroethane, 1-nitropropane, nitrobenzene, monomethylamine, dimethylamine, trimethylamine, monoethylamine Min, diamylamine, aniline, monomethylaniline, o-toluidine, o-chloroaniline, dicyclohexylamine, dicyclohexylamine, monoethanolamine, formamide, N, N-dimethylformamide, acetamide, acetonitrile, pyridine, α-picoline, 2, 4-lutidine, quinoline, morpholine, etc.), sulfur, phosphorus, other compounds (carbon disulfide, dimethyl sulfoxide, 4,4-diethyl-1,2-dithiolane, dimethyl sulfide, dimethyl disulfide, methanethiol, propane sultone, phosphoric acid Examples thereof include liquids such as triethyl, tophenyl phosphate, diethyl carbonate, ethylene carbonate, and amyl borate), inorganic solvents (liquid ammonia, silicone oil, and the like), and water.
電池電極又はセパレーターコーティング膜組成物は、更に、その他の粒子として、有機フィラー、炭素系フィラー及び無機フィラーからなる群より選択される1以上の粒子を含む事ができる。その他の粒子には、応力に対して不可逆的に塑性変形する性質と、可逆的に弾性的に変形する性質とを有する粒子(すなわち、粘弾性粒子)は含まれない。 [Other particles]
The battery electrode or separator coating film composition may further contain one or more particles selected from the group consisting of organic fillers, carbon-based fillers, and inorganic fillers as other particles. The other particles do not include particles having the property of irreversibly plastically deforming with respect to stress and the property of reversibly elastically deforming (that is, viscoelastic particles).
本発明の電池電極又はセパレーターコーティング膜組成物は、コアシェル型の発泡剤を含むことができる。このような発泡剤として、EXPANCEL(日本フィライト株式会社製)などを用いることができる。シェルは有機物であるから、電解液に対する長期信頼性が乏しい。そのため、このコアシェル型発泡剤を更に無機物で被覆したものを用いることもできる。このような無機物として、アルミナ、シリカ、ジルコニア、ベリリア、酸化マグネシウム、チタニア、及び酸化鉄等の金属酸化物;コロイダルシリカやチタニアゾル、アルミナゾル等のゾル;シリカゲル、及び活性アルミナ等のゲル;ムライト等の複合酸化物;水酸化アルミニウム、水酸化マグネシウム、水酸化鉄等の水酸化物:並びに、チタン酸バリウムを例示することができる。これらの無機物は、ゾルゲル反応や加熱により粘弾性粒子表面に被覆させることができる。また、無機物の被覆の前に、表面をクロメート処理やプラズマ処理、PVAやカルボキシメチルセルロース、澱粉などの水溶性高分子及びこれらに前述のポリカルボン酸を加えてエステル架橋させた配合物で表面処理することで密着性を上げることもできる。 [Core-shell type foaming agent]
The battery electrode or separator coating film composition of the present invention can contain a core-shell type foaming agent. As such a foaming agent, EXPANCEL (made by Nippon Philite Co., Ltd.) etc. can be used. Since the shell is organic, long-term reliability with respect to the electrolyte is poor. Therefore, what coat | covered this core shell type foaming agent with the inorganic substance further can also be used. As such inorganic substances, metal oxides such as alumina, silica, zirconia, beryllia, magnesium oxide, titania and iron oxide; sols such as colloidal silica, titania sol and alumina sol; gels such as silica gel and activated alumina; mullite and the like Complex oxides; hydroxides such as aluminum hydroxide, magnesium hydroxide, and iron hydroxide: and barium titanate can be exemplified. These inorganic substances can be coated on the surface of the viscoelastic particles by sol-gel reaction or heating. In addition, before coating with an inorganic substance, the surface is treated with a chromate treatment, a plasma treatment, a water-soluble polymer such as PVA, carboxymethyl cellulose, starch, or the like and a compound obtained by adding the above-described polycarboxylic acid to the ester and crosslinking. The adhesion can also be improved.
本発明の電池電極又はセパレーターコーティング膜組成物は、上記コアシェル型発泡剤を、粘弾性粒子及び結着剤の合計100重量部に対して、1~99重量部含むのが好ましく、10~98重量部含むのがより好ましく、20~97重量部含むのがさらに好ましい。 By using a core-shell type foaming agent that combines a shell that softens at a certain temperature and a core made of a material that expands in volume due to evaporation due to heating, the foaming agent foams when the battery runs out of heat. In addition, the distance between the electrodes can be increased, and thereby the shutdown function can be exhibited. Furthermore, since the shell portion expands greatly, the distance between the electrodes can be increased, thereby preventing a short circuit or the like. Further, since the expanded shell portion maintains its shape even after the heat generation has subsided, it is possible to prevent the electrodes from being narrowed again and short-circuiting again. In addition, by coating the core-shell type foaming agent with an inorganic substance, the influence of electrolysis during charging and discharging can be reduced, and further, the active hydrogen group on the inorganic substance surface becomes a counter ion when conducting ions, thereby improving the ionic conductivity. It can also be increased efficiently.
The battery electrode or separator coating film composition of the present invention preferably contains 1 to 99 parts by weight of the above core-shell type foaming agent with respect to 100 parts by weight of the total of the viscoelastic particles and the binder. More preferably, it is more preferably 20 to 97 parts by weight.
本発明の電池電極又はセパレーター保護膜組成物は、各種イオン源となる塩を配合することができる。これによって、イオン伝導性を向上させる事ができる。使用する電池の電解質を加えることもできる。リチウムイオン電池の場合は、電解質として、水酸化リチウム、珪酸リチウム、六フッ化リン酸リチウム、四フッ化ホウ酸リチウム、過塩素酸リチウム、リチウムビス(トリフルオロメタンスルホニル)イミド、リチウムビス(ペンタフルオロエタンスルホニル)イミド、及びトリフルオロメタンスルホン酸リチウム等を例示でき、ナトリウムイオン電池の場合は、水酸化ナトリウム、及び過塩素酸ナトリウム等を例示できる。カルシウムイオン電池の場合は、電解質として、水酸化カルシウム、及び過塩素酸カルシウム等を例示できる。マグネシウムイオン電池の場合は、電解質として、過塩素酸マグネシウム等を例示できる。電気二重層キャパシタの場合は、電解質として、四フッ化ホウ酸テトラエチルアンモニウム、トリエチルメチルアンモニウムビス(トリフルオロメタンスルホニル)イミド、及びテトラエチルアンモニウムビス(トリフルオロメタンスルホニル)イミド等を例示できる。 [salt]
The battery electrode or separator protective film composition of the present invention can contain salts serving as various ion sources. Thereby, ion conductivity can be improved. It is also possible to add the electrolyte of the battery used. In the case of a lithium ion battery, as an electrolyte, lithium hydroxide, lithium silicate, lithium hexafluorophosphate, lithium tetrafluoroborate, lithium perchlorate, lithium bis (trifluoromethanesulfonyl) imide, lithium bis (pentafluoro) Ethanesulfonyl) imide and lithium trifluoromethanesulfonate can be exemplified. In the case of a sodium ion battery, sodium hydroxide, sodium perchlorate and the like can be exemplified. In the case of a calcium ion battery, examples of the electrolyte include calcium hydroxide and calcium perchlorate. In the case of a magnesium ion battery, examples of the electrolyte include magnesium perchlorate. In the case of an electric double layer capacitor, examples of the electrolyte include tetraethylammonium tetrafluoroborate, triethylmethylammonium bis (trifluoromethanesulfonyl) imide, and tetraethylammonium bis (trifluoromethanesulfonyl) imide.
本発明の電池電極又はセパレーターコーティング膜組成物は、イオン性を有する液体を含むことができる。イオン性を有する液体は、前記塩が溶媒に溶解した溶液又はイオン性液体であり得る。塩が溶媒に溶解した溶液として、六フッ化リン酸リチウム、又はホウフッ化テトラエチルアンモニウム等の塩が、ジメチルカーボネート等の溶媒に溶解した溶液が例示できる。 [Ionic liquid]
The battery electrode or separator coating film composition of the present invention can contain an ionic liquid. The ionic liquid may be a solution in which the salt is dissolved in a solvent or an ionic liquid. Examples of the solution in which the salt is dissolved in a solvent include a solution in which a salt such as lithium hexafluorophosphate or tetraethylammonium borofluoride is dissolved in a solvent such as dimethyl carbonate.
本発明の電池電極又はセパレーターコーティング膜組成物は、さらに、カップリング剤を含むことができる。カップリング剤は、好ましいものを含め、先に例示したカップリング剤が例示できる。カップリング剤の含有量は、粘弾性粒子100重量部に対して、0.001~10重量部含むのが好ましく、0.01~5重量部含むのがより好ましい。 [Coupling agent]
The battery electrode or separator coating film composition of the present invention can further contain a coupling agent. Examples of the coupling agent include those exemplified above, including preferred ones. The content of the coupling agent is preferably 0.001 to 10 parts by weight, and more preferably 0.01 to 5 parts by weight with respect to 100 parts by weight of the viscoelastic particles.
本発明の電池電極又はセパレーターコーティング膜組成物は、安定剤を選択して含むことができる。このような安定剤としては、具体的には2,6-ジ-tert-ブチル-フェノール、2,4-ジ-tert-ブチル-フェノール、2,6-ジ-tert-ブチル-4-エチル-フェノール、2,4-ビス-(n-オクチルチオ)-6-(4-ヒドロキシ-3,5-ジ-tert-ブチル-アニリノ)-1,3,5-トリアジン等によって例示されるフェノール系酸化防止剤;アルキルジフェニルアミン、N,N’-ジフェニル-p-フェニレンジアミン、6-エトキシ-2,2,4-トリメチル-1,2-ジヒドロキノリン、N-フェニル-N’-イソプロピル-p-フェニレンジアミン等によって例示される芳香族アミン系酸化防止剤;ジラウリル-3,3’-チオジプロピオネート、ジトリデシル-3,3’-チオジプロピオネート、ビス[2-メチル-4-{3-n-アルキルチオプロピオニルオキシ}-5-tert-ブチル-フェニル]スルフィド、2-メルカプト-5-メチル-ベンゾイミダゾール等によって例示されるサルファイド系ヒドロペルオキシド分解剤;トリス(イソデシル)ホスファイト、フェニルジイソオクチルホスファイト、ジフェニルイソオクチルホスファイト、ジ(ノニルフェニル)ペンタエリトリトールジホスファイト、3,5-ジ-tert-ブチル-4-ヒドロキシ-ベンジルホスファートジエチルエステル、ナトリウムビス(4-tert-ブチルフェニル)ホスファート等によって例示されるリン系ヒドロペルオキシド分解剤;フェニルサリチラート、4-tert-オクチルフェニルサリチラート等によって例示されるサリチレート系光安定剤;2,4-ジヒドロキシベンゾフェノン、2-ヒドロキシ-4-メトキシベンゾフェノン-5-スルホン酸等によって例示されるベンゾフェノン系光安定剤;2-(2’-ヒドロキシ-5’-メチルフェニル)ベンゾトリアゾール、2,2’-メチレンビス[4-(1,1,3,3-テトラメチルブチル)-6-(2N-ベンゾトリアゾール-2-イル)フェノール]等によって例示されるベンゾトリアゾール系光安定剤;フェニル-4-ピペリジニルカルボナート、セバシン酸ビス-[2,2,6,6-テトラメチル-4-ピペリジニル]等によって例示されるヒンダードアミン系光安定剤;[2,2’-チオ-ビス(4-t-オクチルフェノラート)]-2-エチルヘキシルアミン-ニッケル-(II)によって例示されるNi系光安定剤;シアノアクリレート系光安定剤;シュウ酸アニリド系光安定剤;フラーレン、水添フラーレン、水酸化フラーレン等のフラーレン系光安定剤等を挙げることができる。これらの安定剤は、1種類、又は2種類以上を組み合わせて使用することができる。 [Stabilizer]
The battery electrode or separator coating film composition of the present invention may contain a stabilizer. Specific examples of such stabilizers include 2,6-di-tert-butyl-phenol, 2,4-di-tert-butyl-phenol, 2,6-di-tert-butyl-4-ethyl- Phenol-based antioxidants exemplified by phenol, 2,4-bis- (n-octylthio) -6- (4-hydroxy-3,5-di-tert-butyl-anilino) -1,3,5-triazine Agents: alkyldiphenylamine, N, N'-diphenyl-p-phenylenediamine, 6-ethoxy-2,2,4-trimethyl-1,2-dihydroquinoline, N-phenyl-N'-isopropyl-p-phenylenediamine, etc. Aromatic amine antioxidants exemplified by: dilauryl-3,3′-thiodipropionate, ditridecyl-3,3′-thiodipropionate, bis A sulfide hydroperoxide decomposer exemplified by [2-methyl-4- {3-n-alkylthiopropionyloxy} -5-tert-butyl-phenyl] sulfide, 2-mercapto-5-methyl-benzimidazole and the like; (Isodecyl) phosphite, phenyl diisooctyl phosphite, diphenyl isooctyl phosphite, di (nonylphenyl) pentaerythritol diphosphite, 3,5-di-tert-butyl-4-hydroxy-benzyl phosphate diethyl ester, Phosphorus hydroperoxide decomposers exemplified by sodium bis (4-tert-butylphenyl) phosphate, etc .; salicylate series exemplified by phenyl salicylate, 4-tert-octylphenyl salicylate, etc. Stabilizer; benzophenone light stabilizer exemplified by 2,4-dihydroxybenzophenone, 2-hydroxy-4-methoxybenzophenone-5-sulfonic acid, etc .; 2- (2′-hydroxy-5′-methylphenyl) benzotriazole 2,2′-methylenebis [4- (1,1,3,3-tetramethylbutyl) -6- (2N-benzotriazol-2-yl) phenol] and the like; Hindered amine light stabilizers exemplified by phenyl-4-piperidinyl carbonate, bis- [2,2,6,6-tetramethyl-4-piperidinyl] sebacate and the like; [2,2′-thio-bis (4-t-octylphenolate)]-2-ethylhexylamine-nickel- (II) Agent; cyanoacrylate light stabilizer; oxalic anilide-based light stabilizer; fullerenes, fullerene hydrogenated, mention may be made of fullerene-based light stabilizer such as fullerene. These stabilizers can be used alone or in combination of two or more.
本発明の電池電極又はセパレーターコーティング膜組成物は、さらに、防腐剤を含むことができ、これにより、該組成物の保存安定性を調節できる。 [Preservative]
The battery electrode or separator coating film composition of the present invention can further contain a preservative, whereby the storage stability of the composition can be adjusted.
本発明の電池電極又はセパレーターコーティング膜組成物は、組成物のぬれ性や消泡性を調節する目的で、さらに、界面活性剤を含むことができる。また、本発明の電池電極又はセパレーターコーティング膜組成物は、さらにイオン伝導性を向上する目的で、イオン性の界面活性剤を含むことができる。 [Surfactant]
The battery electrode or separator coating film composition of the present invention can further contain a surfactant for the purpose of adjusting the wettability and antifoaming property of the composition. In addition, the battery electrode or separator coating film composition of the present invention can contain an ionic surfactant for the purpose of further improving ionic conductivity.
本発明の電池電極又はセパレーターコーティング膜組成物は、上記成分を混合し撹拌することによって作製できる。なお、本発明の粘弾性粒子は溶媒に分散させた状態で混合してもよい。撹拌は、プロペラ式ミキサー、プラネタリーミキサー、ハイブリッドミキサー、ニーダー、乳化用ホモジナイザー、及び超音波ホモジナイザー等の撹拌装置を用いて行うことができる。また、必要に応じて加熱又は冷却しながら撹拌することもできる。 [Production of battery electrode or separator coating film composition]
The battery electrode or separator coating film composition of the present invention can be prepared by mixing and stirring the above components. In addition, you may mix the viscoelastic particle of this invention in the state disperse | distributed to the solvent. Stirring can be performed using a stirring device such as a propeller mixer, a planetary mixer, a hybrid mixer, a kneader, an emulsifying homogenizer, and an ultrasonic homogenizer. Moreover, it can also stir, heating or cooling as needed.
本発明の電池電極又はセパレーター表面保護方法は、電池電極又はセパレーター表面に、上記の電池電極又はセパレーターコーティング膜組成物の層を少なくとも1層以上形成し、前記溶媒を蒸散させることで空隙を有するコーティング膜を形成する工程を含む。本発明の電池電極又はセパレーターコーティング膜によって、電池電極又はセパレーターの表面は保護される。 [Battery electrode or separator surface protection method]
The battery electrode or separator surface protecting method of the present invention is a coating having voids by forming at least one layer of the battery electrode or separator coating film composition on the battery electrode or separator surface and evaporating the solvent. Forming a film. The surface of the battery electrode or separator is protected by the battery electrode or separator coating film of the present invention.
本発明は、前記電池電極又はセパレーター表面保護方法において、本発明の電池電極又はセパレーターコーティング膜組成物を用いて得られるコーティング膜にも関する。すなわち、本発明の電池電極又はセパレーターコーティング膜組成物を用いて得られるコーティング膜の製造方法は、結着剤が溶媒に溶解した状態である場合、電池電極又はセパレーター表面に、前記電池電極又はセパレーターコーティング膜組成物のコート層を少なくとも1層以上形成する工程、及び溶媒を蒸散させる工程を含む。また、結着剤が溶媒に溶解しない固体の場合は、電池電極又はセパレーター表面に、前記電池電極又はセパレーターコーティング膜組成物のコート層を少なくとも1層以上形成する工程、溶媒を蒸散させる工程、及び前記溶媒を蒸散させる温度条件で固体の結着剤が熱融着しない場合は前記固体の結着剤を加熱融着する工程を含む。 [Method for producing battery electrode or separator coating film]
The present invention also relates to a coating film obtained by using the battery electrode or separator coating film composition of the present invention in the battery electrode or separator surface protecting method. That is, in the method for producing a coating film obtained using the battery electrode or separator coating film composition of the present invention, when the binder is dissolved in a solvent, the battery electrode or separator is formed on the surface of the battery electrode or separator. Including a step of forming at least one coating layer of the coating film composition and a step of evaporating the solvent. In the case where the binder is a solid that does not dissolve in the solvent, a step of forming at least one coating layer of the battery electrode or separator coating film composition on the surface of the battery electrode or separator, a step of evaporating the solvent, and In the case where the solid binder is not heat-sealed under the temperature conditions for evaporating the solvent, a step of heat-sealing the solid binder is included.
本発明の電池電極又はセパレーターコーティング膜の製造方法において、電池電極やセパレーターに対するコーティング膜組成物のコート層の形成は、グラビアコーターやスリットダイコーター、スプレーコーター、ディッピングなどを利用することができる。コート層の厚さは0.01~100μmの範囲が好ましく、電気特性及び密着性の観点から0.05~50μmの範囲が更に好ましい。本発明の電池電極又はセパレーターコーティング膜組成物の少なくとも一部が電池電極又はセパレーターの内部に含浸された構造であっても良い。本発明の電池電極又はセパレーターコーティング膜組成物の少なくとも一部が電池電極又はセパレーターの内部に含浸していることで、プロセスや熱時のカールや変形をよりおさえることができる。本発明において、コート層の乾燥厚み、つまりコーティング膜の厚みが、0.01~100μmの範囲が好ましく、0.05~50μmの範囲が更に好ましい。コーティング膜の厚みが、0.01μm以上であれば、電子電導に対する絶縁性が良好であり、ショートの危険性が抑えられる。コーティング膜の厚みが、100μm以下であれば、抵抗が厚みに比例して上がるため、イオン伝導に対する抵抗が低く、電池の充放電特性が向上する。 [Method of forming coating layer of coating film composition]
In the method for producing a battery electrode or separator coating film of the present invention, a gravure coater, a slit die coater, a spray coater, dipping or the like can be used to form a coating layer of the coating film composition on the battery electrode or separator. The thickness of the coat layer is preferably in the range of 0.01 to 100 μm, and more preferably in the range of 0.05 to 50 μm from the viewpoint of electrical characteristics and adhesion. The battery electrode or separator coating film composition of the present invention may have a structure in which at least a part of the battery electrode or separator is impregnated. When at least a part of the battery electrode or separator coating film composition of the present invention is impregnated inside the battery electrode or separator, curling and deformation during the process and heat can be further suppressed. In the present invention, the dry thickness of the coating layer, that is, the thickness of the coating film is preferably in the range of 0.01 to 100 μm, more preferably in the range of 0.05 to 50 μm. If the thickness of the coating film is 0.01 μm or more, the insulation against electronic conduction is good and the risk of a short circuit is suppressed. If the thickness of the coating film is 100 μm or less, the resistance increases in proportion to the thickness, so the resistance to ion conduction is low, and the charge / discharge characteristics of the battery are improved.
粘弾性粒子が形状異方性がある粒子である場合、塗工時のせん断力で塗工方向に形状異方性がある粒子を配向させることができる。例えば、セパレーターの長軸方向に繊維状粒子の長軸方向が平行になるように塗工することで、塗工時のセパレーターの張力を開放したときの縮みに由来するカールを同じく長軸方向に配向した繊維状粒子が無秩序に存在する場合よりも効率よく応力を緩和させることができる。 When at least a part of the battery electrode or separator coating film composition of the present invention is impregnated in the battery electrode or separator, the amount of impregnation of the composition is an amount that does not completely fill the pore structure of the electrode or separator. That is, it is preferable that the porosity of the electrode or separator is more than 0%, preferably the amount of porosity of the electrode or separator is 50% or more, more preferably the porosity of the electrode or separator is 75% or more. Is the amount.
When the viscoelastic particles are particles having shape anisotropy, the particles having shape anisotropy in the coating direction can be oriented by a shearing force during coating. For example, by coating so that the major axis direction of the fibrous particles is parallel to the major axis direction of the separator, curl derived from shrinkage when releasing the tension of the separator at the time of coating is also applied to the major axis direction. The stress can be relaxed more efficiently than in the case where the oriented fibrous particles are present randomly.
溶媒は、加熱乾燥、真空乾燥、凍結乾燥、又はこれらの組み合せにより行うことができる。加熱乾燥は、熱風炉、赤外線ヒーター、ヒートロールなどを用いて行うことができる。真空乾燥は、チャンバー内にコーティング膜組成物の塗膜をいれ真空にすることで行うことができる。凍結乾燥は、昇華性がある溶媒を用いる場合に採用することができる。加熱乾燥における加熱温度及び加熱時間は、溶媒が蒸散する温度及び時間であれば特に限定されず、例えば80~120℃で、0.1時間~2時間とすることができる。溶媒を蒸散させることにより、電池電極又はセパレーターコーティング膜組成物の溶媒を除いた成分が、電池電極又はセパレーターと密着し、結着剤がホットメルト粒子の場合は熱融着することで本発明のコーティング膜が形成される。 [Method of transpiration of solvent]
The solvent can be obtained by heat drying, vacuum drying, freeze drying, or a combination thereof. Heating and drying can be performed using a hot stove, an infrared heater, a heat roll, or the like. The vacuum drying can be performed by putting a coating film of the coating film composition in a chamber and applying a vacuum. Freeze drying can be employed when a solvent having sublimation properties is used. The heating temperature and heating time in heat drying are not particularly limited as long as the temperature and time at which the solvent evaporates, and can be, for example, 80 to 120 ° C. and 0.1 to 2 hours. By evaporating the solvent, the components excluding the solvent of the battery electrode or separator coating film composition are in close contact with the battery electrode or the separator, and when the binder is hot melt particles, the components of the present invention are thermally fused. A coating film is formed.
本発明の電池電極又はセパレーターコーティング膜の製造方法において、結着剤を粒子状で使用する場合、結着剤同士を熱融着させて固化させることができる。その場合、粒子が完全に溶融する温度で熱融着させて固化させることもできるし、有機物粒子の表面だけが熱溶解して溶着し相互に密着した状態で冷却することで粒子同士が点で密着し隙間が開いた状態で固化させることもできる。前者の熱融着固化によれば、連続相になっている部分が多く、イオン伝導性や機械的強度及び耐熱性が高い。後者の熱融着固化によれば、連続相になっている部分が少ない分、融着した有機物粒子を通じたイオン伝導性や機械的強度及び耐熱性には劣るが、粒子間の空隙に電解液が含浸することでイオン伝導性を向上させることができる。また、後者はランダムに隙間が開いた構造になるため、デントライトが発生した場合、その直線的な成長を妨げることでショートを防ぐ効果を高めることもできる。ホットメルトの際の加熱融着方法は、熱風やホットプレート、オーブン、赤外線、超音波融着など各種公知の方法を用いることができ、加熱時にプレスすることで保護剤層の密度を高めることもできる。また、冷却は自然冷却の他、冷却ガス、放熱板への押し付けなど各種公知の方法を用いることができる。また、結着剤が溶融する温度まで加熱する場合は、結着剤が溶融する温度で、0.1~1000秒加熱することができる。 [Heating method]
In the method for producing a battery electrode or separator coating film of the present invention, when the binder is used in the form of particles, the binders can be thermally fused to be solidified. In that case, the particles can be solidified by heat fusion at a temperature at which the particles are completely melted, or the surfaces of the organic particles can be melted and welded and cooled in a state of being in close contact with each other. It can also be solidified in a state where it is in close contact with a gap. According to the former heat fusion solidification, there are many portions in a continuous phase, and ion conductivity, mechanical strength, and heat resistance are high. According to the latter heat fusion solidification, since there are few portions in the continuous phase, the ion conductivity, mechanical strength and heat resistance through the fused organic particles are inferior. Impregnation can improve ion conductivity. Further, since the latter has a structure in which gaps are randomly opened, the effect of preventing a short circuit can be enhanced by preventing the linear growth when dentlite is generated. Various known methods such as hot air, hot plate, oven, infrared ray, ultrasonic fusion can be used as the heat fusion method at the time of hot melt, and the density of the protective agent layer can be increased by pressing during heating. it can. In addition to natural cooling, various known methods such as cooling gas and pressing against a heat sink can be used for cooling. Further, when heating to a temperature at which the binder is melted, the heating can be performed at a temperature at which the binder is melted for 0.1 to 1000 seconds.
本発明の電池電極又はセパレーターコーティング膜の製造方法では、磁場及び/又は電場を用いて配合材料を配向させた状態で固化することができる。これにより、イオン伝導性や機械的強度及び耐熱性に異方性があるコーティング膜を形成できる。粘弾性粒子を磁場及び/又は電場を用いて応力緩和しやすい方向に配向させた状態で固定することで応力緩和能を高めることができる。前述の高分子材料の場合、延伸することで磁化率及び/又は誘電率に異方性を与えることができるので、磁場及び/又は電場で配向させることができる。また、セルロース等の異方性がある繊維を用いることもできる。このような高分子を延伸して作製したファイバーや繊維を粉砕して粒子にし、長軸方向を電極面に垂直に立つように配向させることでイオン伝導性を向上させることができる。有機物結晶に付いては、結晶磁気及び/又は誘電率異方性があるものは磁場及び/又は電場で配向でき、前述の通りの効果を発揮させることができる。磁場及び/又は電場は静磁場及び/又は電場でも回転磁場及び/又は電場のような時間変動磁場及び/又は電場でも良く、磁場と電場は同時に印加しても良い。 [Magnetic field and / or electric field orientation]
In the method for producing a battery electrode or separator coating film of the present invention, the compounded material can be solidified in an oriented state using a magnetic field and / or an electric field. Thereby, a coating film having anisotropy in ion conductivity, mechanical strength, and heat resistance can be formed. The stress relaxation ability can be enhanced by fixing the viscoelastic particles in a state in which they are oriented in a direction in which stress relaxation is easy using a magnetic field and / or an electric field. In the case of the above-described polymer material, anisotropy can be imparted to the magnetic susceptibility and / or the dielectric constant by stretching, so that the polymer material can be oriented by a magnetic field and / or an electric field. In addition, fibers having anisotropy such as cellulose can also be used. Ion conductivity can be improved by pulverizing fibers and fibers produced by stretching such a polymer into particles and orienting the major axis so as to stand perpendicular to the electrode surface. As for organic crystals, those having crystal magnetic and / or dielectric anisotropy can be oriented by a magnetic field and / or an electric field, and the effects as described above can be exhibited. The magnetic field and / or electric field may be a static magnetic field and / or an electric field or a time-varying magnetic field and / or an electric field such as a rotating magnetic field and / or an electric field, and the magnetic field and the electric field may be applied simultaneously.
本発明は、上記電池電極又はセパレーターコーティング膜で保護されたか、上記電池電極又はセパレーターコーティング膜の製造方法により製造したコーティング膜を有する電池電極及び/又はセパレーターに関する。
本発明の電池電極又はセパレーターコーティング膜で保護された電池電極又はセパレーターは、本発明の組成物を電池電極又はセパレーターにコートして、次いで溶媒を蒸散させることで製造できる。電池電極としては、公知の各種電池や電気二重層型キャパシタの正極及び/又は負極を例示でき、これらの少なくとも一面に電池電極又はセパレーターコーティング膜組成物を塗布又は含浸することができる。セパレーターとしては、ポリプロピレンやポリエチレン製の多孔質材料やセルロース製やポリプロピレン、ポリエチレン、ポリエステル製の不織布などを例示でき、これらの両面又は片面に塗布したり含浸させたりできる。本発明の電池電極又はセパレーターコーティング膜組成物は、対向するセパレーターや電極に密着させた状態で用いることができ、溶媒が蒸散しないうちにセパレーターと電極とを密着させてから乾燥させたり電池組み立て後にホットプレスを行ったりすることでこれら部材を密着させることもできる。 [Battery electrode and / or separator]
The present invention relates to a battery electrode and / or separator having a coating film which is protected by the battery electrode or separator coating film or manufactured by the method for manufacturing the battery electrode or separator coating film.
The battery electrode or separator protected with the battery electrode or separator coating film of the present invention can be produced by coating the battery electrode or separator with the composition of the present invention and then evaporating the solvent. As a battery electrode, the positive electrode and / or negative electrode of a well-known various battery and an electric double layer type capacitor can be illustrated, A battery electrode or a separator coating film composition can be apply | coated or impregnated to at least one surface. Examples of the separator include a porous material made of polypropylene or polyethylene, a nonwoven fabric made of cellulose, polypropylene, polyethylene, or polyester, and can be applied or impregnated on both sides or one side. The battery electrode or separator coating film composition of the present invention can be used in a state of being in close contact with the opposing separator or electrode. After the solvent is not evaporated, the separator and the electrode are in close contact and then dried or after battery assembly. These members can be brought into close contact with each other by hot pressing.
本発明は、本発明の電池電極又はセパレーターコーティング膜組成物で保護された電池電極及び/又はセパレーターを含む電池に関する。電池の製造は、公知の方法によって行うことができる。また、電解液をコーティング膜に含浸させて、イオン伝導性が付与されたコーティング膜を用いて電池を製造することができる。さらに、コーティング膜組成物自体にイオン伝導性を持たせて、固体電解質膜として電池に組み込みこむこともできる。電解液をコーティング膜に含浸させる場合は、粘弾性粒子に対する結着剤の量を20重量%以下にし、粒子の体積排除効果でできた空隙に電解液を含浸させることでイオン伝導性を付与できる。空隙が無い構造にする場合は、結着剤に電解液を膨潤させる事でイオン伝導性を付与できる。 [battery]
The present invention relates to a battery comprising a battery electrode and / or a separator protected with the battery electrode or separator coating film composition of the present invention. The battery can be manufactured by a known method. In addition, a battery can be manufactured using a coating film impregnated with ion conductivity by impregnating the coating film with an electrolytic solution. Further, the coating film composition itself can have ion conductivity and can be incorporated into a battery as a solid electrolyte film. When the coating film is impregnated with the electrolytic solution, the amount of the binder with respect to the viscoelastic particles can be 20% by weight or less, and the ionic conductivity can be imparted by impregnating the electrolytic solution into the void formed by the volume exclusion effect of the particles. . In the case of a structure having no voids, ion conductivity can be imparted by swelling the electrolyte in the binder.
後述する実施例及び比較例で用いた粘弾性粒子及び結着剤について、下記の方法で弾性率と塑性変形率を評価した。ここで、粘弾性粒子については、使用する粘弾性粒子の分散液を、ろ過し、乾燥させて、試験粒子を得た。結着剤については、使用する結着剤を使用する条件で厚み50μmの膜状に固化させたのち、液体窒素で冷却した上でミル(IKA製;M20汎用ミル)を用いて粉砕し、目開き50μmの篩で篩い、試験粒子を得た。 [Test Example 1]
The elastic modulus and plastic deformation rate of the viscoelastic particles and binder used in Examples and Comparative Examples described later were evaluated by the following methods. Here, about the viscoelastic particle, the dispersion of the viscoelastic particle to be used was filtered and dried to obtain test particles. The binder was solidified into a film having a thickness of 50 μm under the conditions for using the binder used, cooled with liquid nitrogen, pulverized using a mill (made by IKA; M20 general-purpose mill), A test particle was obtained by sieving with an opening 50 μm sieve.
内径10mm、外径110mm、高さ150mmのアクリル製の筒に試験粒子を高さ100mmになるように詰め、外径10mm、長さ200mmの鉄製の棒をオートグラフを用いて押し込んだ。1kgfで押し込んだときの高さh1とその後押し込む力を緩め0.5kgfで押し込んだときの高さh2の比、h1/h2=h3を弾性率として測定した。 (Measurement of elastic modulus)
The test particles were packed into an acrylic cylinder having an inner diameter of 10 mm, an outer diameter of 110 mm, and a height of 150 mm so as to have a height of 100 mm, and an iron bar having an outer diameter of 10 mm and a length of 200 mm was pushed in using an autograph. The ratio of the height h1 when pressed at 1 kgf and the height h2 when pressed at 0.5 kgf was loosened and h1 / h2 = h3 was measured as the elastic modulus.
上記測定で1kgfの加重をかけた後、荷重を0.5kgfまで戻したときの高さh4を求め、次いで鉄製の棒を100kgfで押し込んだ後、荷重を0.5kgfまで戻したときの高さh5との比、h5/h4=h6を塑性変形率として測定した。 (Measurement of plastic deformation rate)
After applying a weight of 1 kgf in the above measurement, obtain the height h4 when the load is returned to 0.5 kgf, and then push the iron rod with 100 kgf and then return the load to 0.5 kgf The ratio with h5, h5 / h4 = h6, was measured as the plastic deformation rate.
後述する実施例及び比較例で製造したリチウムイオン二次電池について、下記の特性を測定した。 [Test Example 2]
The following characteristics were measured for the lithium ion secondary batteries manufactured in Examples and Comparative Examples described later.
初期容量を出すために0.005mAの定電流で電圧が4.2Vになるまで充電し、次いで4.2Vの定電圧で2時間充電した。その後、0.005mAの定電流で電圧が3.5Vになるまで放電した。これを3回繰り返し、3回目の放電容量を初期容量とした。 (Initial capacity measurement)
To obtain the initial capacity, the battery was charged at a constant current of 0.005 mA until the voltage reached 4.2 V, and then charged at a constant voltage of 4.2 V for 2 hours. Thereafter, the battery was discharged at a constant current of 0.005 mA until the voltage reached 3.5V. This was repeated three times, and the third discharge capacity was set as the initial capacity.
初期容量を測定したセルを4.2Vの電位にし、その電位をセンターに±15mVの電圧変化で1kHzのインピーダンスを測定した。 (Initial internal resistance)
The cell whose initial capacity was measured was set to a potential of 4.2 V, and an impedance of 1 kHz was measured with a voltage change of ± 15 mV with the potential at the center.
初期容量から放電レートを求めて、放電レート別の放電容量を測定した。充電は毎回10時間かけて定電流で4.2Vまで電圧を上げた後、4.2V定電圧で2時間充電した。その後、10時間かけて定電流で3.5Vになるまで放電し、このときの放電容量を0.1Cの放電容量とした。次に同様に充電した後0.1Cで求めた放電容量から1時間で放電が完了する電流値で放電しそのときの放電容量を求め1Cのときの放電容量とした。同様に、3C、10C、30Cのときの放電用量を求め、0.1Cの時の放電容量を100%としたときの容量維持率を算出した。 (Rate characteristics)
The discharge rate was obtained from the initial capacity, and the discharge capacity for each discharge rate was measured. The charge was increased to 4.2 V with a constant current over 10 hours each time, and then charged with a 4.2 V constant voltage for 2 hours. Thereafter, the battery was discharged at a constant current to 3.5 V over 10 hours, and the discharge capacity at this time was set to a discharge capacity of 0.1 C. Next, after charging in the same manner, the battery was discharged at a current value at which discharge was completed in 1 hour from the discharge capacity determined at 0.1 C, and the discharge capacity at that time was determined to be the discharge capacity at 1 C. Similarly, the discharge dose at 3C, 10C, and 30C was determined, and the capacity retention rate was calculated when the discharge capacity at 0.1C was 100%.
1Cで4.2Vまで充電し、4.2Vの定電圧で2時間充電したあと1Cで3.5Vまで放電する充電及び放電試験を実施した。このとき、放電容量が最初の1回目の放電に対して何%になるかを計算し、容量が80%を下回ったときの充電及び放電回数を寿命とした。 (Cycle life)
A charge and discharge test was performed in which the battery was charged to 4.2 V at 1 C, charged at a constant voltage of 4.2 V for 2 hours, and then discharged to 3.5 V at 1 C. At this time, it was calculated what percentage the discharge capacity was with respect to the first discharge, and the number of times of charging and discharging when the capacity was less than 80% was defined as the lifetime.
1Cで4.2Vまで充電し、4.2Vの定電圧で2時間充電し満充電にした状態で、25℃から260℃まで1時間に10℃ずつ昇温させその後およそ25℃まで1時間に20℃ずつ冷却する試験を実施し、耐久試験後の抵抗を前記(初期内部抵抗)の測定法で確認した。評価基準は以下の通りであった。
1kHzのインピーダンスが
◎;10MΩ以上
○:100kΩ~10MΩ未満
△:1kΩ~100kΩ未満
×:1kΩ未満 (Heat resistance insulation test)
Charge to 4.2V at 1C, charge for 2 hours at a constant voltage of 4.2V and fully charged, then raise the temperature from 25 ° C to 260 ° C in 10 ° C increments per hour, then increase to approximately 25 ° C in 1 hour The test which cools 20 degreeC at a time was implemented, and the resistance after an endurance test was confirmed by the measuring method of the said (initial internal resistance). The evaluation criteria were as follows.
Impedance at 1 kHz is ◎; 10 MΩ or more ○: 100 kΩ to less than 10 MΩ Δ: 1 kΩ to less than 100 kΩ x: less than 1 kΩ
試験法は、前述の耐熱絶縁試験と同じで、試験後の電池を分解して内部の様子を確認した。評価基準は以下の通りであった。
◎:正極と負極のダイレクトタッチは無く絶縁状態が保たれており電池電極保護層は電極及び/又はセパレーターに密着していた
○:正極と負極のダイレクトタッチは無く絶縁状態が保たれているが電池電極保護層は一部浮きが見られるが剥離はしていない
△:脱離が進行し、正負極の一部がむき出しになっている
×:正負極がタッチしショートしている状態 (Heat resistance appearance test)
The test method was the same as the heat-resistant insulation test described above, and the battery after the test was disassembled to confirm the internal state. The evaluation criteria were as follows.
◎: There is no direct touch between the positive electrode and the negative electrode and the insulation state is maintained, and the battery electrode protective layer is in close contact with the electrode and / or the separator. ○: There is no direct touch between the positive electrode and the negative electrode and the insulation state is maintained. Battery electrode protective layer is partially lifted but not peeled △: Desorption progresses and part of positive and negative electrodes is exposed ×: Positive and negative electrodes are touched and short-circuited
後述する実施例及び比較例で製造した電極又はセパレーターに於いて、下記の特性を測定した。 [Test Example 3]
The following characteristics were measured in the electrodes or separators produced in Examples and Comparative Examples described later.
コーティング膜を形成した電極又はセパレーターを50mm角で切り取りカールの状態を確認した。評価基準は以下の通りであった。
◎: 全くカールしていない
○:端部が1mm未満の高さでめくれている
△:端部が1~5mmの高さでめくれている
×:ロール上にカールしている (Curl test)
The electrode or separator on which the coating film was formed was cut out at 50 mm square to confirm the curl state. The evaluation criteria were as follows.
◎: Not curled at all ○: The end is turned up at a height of less than 1 mm △: The end is turned up at a height of 1 to 5 mm ×: Curled on the roll
実施例1では、溶媒と結着剤と粘弾性粒子から成る電池電極又はセパレーターコーティング膜組成物を負極にコートして、溶媒を蒸散させることにより得られるコーティング膜を有する負極を用いてリチウムイオン二次電池を製造する方法を説明する。 [Example 1]
In Example 1, a negative electrode having a coating film obtained by coating a battery electrode or separator coating film composition comprising a solvent, a binder, and viscoelastic particles on a negative electrode and evaporating the solvent is used for lithium ion secondary. A method for manufacturing the secondary battery will be described.
(粘弾性粒子スラリー1の作製)
100Lポリプロピレン製タンクにイオン交換水10Lとウレタン粒子(根上工業株式会社製;低弾性率ウレタン2μm粒子の60%水混合物;アートパールMM-120TW)50kgを加え、12時間攪拌して50%分散液を作製した。分散液を目開き20μmのナイロンメッシュでフィルタリングし、更に2Tの電磁石で磁性異物を取り除き、工程で抜けた水を加えて粘弾性粒子を50%含む分散液を作製した。 (Production of composition)
(Preparation of viscoelastic particle slurry 1)
Add 10 L of ion-exchanged water and urethane particles (manufactured by Negami Kogyo Co., Ltd .; 60% water mixture of low-
前記分散液50kgに水を20kg加え、更にポリオキシエチレン(明成化学工業株式会社製;アルコックスE-30)を200g加え6時間攪拌して溶解させて、電池電極又はセパレーターコーティング膜組成物を得た。なお、組成物において、溶媒を除いた成分のうち粘弾性粒子の含有量は、99.2重量%であった。 (Composition of composition)
20 kg of water is added to 50 kg of the dispersion, and 200 g of polyoxyethylene (manufactured by Meisei Chemical Co., Ltd .; Alcox E-30) is added and dissolved by stirring for 6 hours to obtain a battery electrode or separator coating film composition. It was. In the composition, the content of viscoelastic particles among the components excluding the solvent was 99.2% by weight.
冷却ジャケット付きの10Lプラネタリーミキサーに、PVdF(ポリフッ化ビニリデン)の15%NMP(N-メチルピロリドン)溶液(株式会社クレハ製;クレハKFポリマー#1120)520部、コバルト酸リチウム(略称=LCO)(日本化学工業株式会社製;セルシードC-5H)1140部、アセチレンブラック(電気化学工業株式会社製;デンカブラックHS-100)120部、NMP5400部を加え液温が30℃を超えないように冷却しながら均一になるまで攪拌した。これを、圧延アルミニウム集電体(日本製箔株式会社製;幅300mm、厚さ20μm)に幅180mm、厚さ200μmで塗工し、130℃温風炉で30秒乾燥させた。これを線圧530kgf/cmでロールプレスした。プレス後の正極活物質層の厚みは22μmであった。 (Manufacture of positive electrode)
In a 10 L planetary mixer with a cooling jacket, 520 parts of a 15% NMP (N-methylpyrrolidone) solution of PVdF (polyvinylidene fluoride) (manufactured by Kureha; Kureha KF Polymer # 1120), lithium cobaltate (abbreviation: LCO) (Nippon Chemical Industry Co., Ltd .; Cellseed C-5H) 1140 parts, acetylene black (Denki Black HS-100, Denka Black HS-100) 120 parts and NMP 5400 parts were added and cooled so that the liquid temperature did not exceed 30 ° C. The mixture was stirred until uniform. This was coated on a rolled aluminum current collector (manufactured by Nippon Foil Co., Ltd .; width 300 mm, thickness 20 μm) with a width of 180 mm and a thickness of 200 μm, and dried in a 130 ° C. hot air oven for 30 seconds. This was roll-pressed at a linear pressure of 530 kgf / cm. The thickness of the positive electrode active material layer after pressing was 22 μm.
冷却ジャケットつきの10Lプラネタリーミキサーに、PVdFの15%NMP溶液(株式会社クレハ製;クレハKFポリマー#9130)530部、グラファイト(日本黒鉛株式会社製;GR-15)1180部、NMP4100部を加え液温が30℃を超えないように冷却しながら均一になるまで攪拌した。これを、圧延銅箔集電体(日本製箔株式会社製;幅300mm、厚さ20μm)に幅180mm、厚さ200μmで塗工し、100℃温風炉で2分間乾燥させた。これを線圧360kgf/cmでロールプレスした。プレス後の負極活物質層の厚みは28μmであった。 (Manufacture of negative electrode)
To a 10 L planetary mixer with a cooling jacket, add 530 parts of a 15% NMP solution of PVdF (manufactured by Kureha; Kureha KF Polymer # 9130), 1180 parts of graphite (manufactured by Nippon Graphite Co., Ltd .; GR-15), and 4100 parts of NMP. It stirred until it became uniform, cooling, so that temperature might not exceed 30 degreeC. This was coated on a rolled copper foil current collector (manufactured by Nippon Foil Co., Ltd .; width 300 mm, thickness 20 μm) with a width of 180 mm and a thickness of 200 μm, and dried in a 100 ° C. hot air oven for 2 minutes. This was roll-pressed at a linear pressure of 360 kgf / cm. The thickness of the negative electrode active material layer after pressing was 28 μm.
前記負極に前記組成物を乾燥厚みが5μmになるようにグラビアコーターを用いて塗工し(株式会社康井精機製ミューコーター、シリンダー#100、搬送速度1m/min、シリンダー/搬送速度比=1)、100℃×60秒加熱し、電池電極又はセパレーターコーティング膜の厚みが5μmである、コーティング膜を有する負極を製造した。 (Manufacture of negative electrode with coating film)
The composition was applied to the negative electrode using a gravure coater so as to have a dry thickness of 5 μm (mucoater manufactured by Yasui Seiki Co., Ltd., cylinder # 100, conveyance speed 1 m / min, cylinder / conveyance speed ratio = 1). ), And heated at 100 ° C. for 60 seconds to produce a negative electrode having a coating film in which the thickness of the battery electrode or the separator coating film is 5 μm.
正極及びコーティング膜でコートされた負極を短辺に10mmの幅で両端に活物質層が塗工されていない領域が含まれるように40mm×50mmでカットし、金属がむき出しになっている部分に正極はアルミニウムのタブを、負極にニッケルのタブを抵抗溶接で接合した。セパレーター(セルガード株式会社製;#2400)を幅45mm、長さ120mmにカットし、3つに折り返してその間に正極及び負極が対向するように挟み込み、これを幅50mm長さ100mmのアルミニウムラミネートセルを二つ折りにしたもので挟み、タブが当たる部分にシーラントを挟み込んだ上でシーラント部分とそれに直行する辺を熱ラミネートして袋状にした。これを100℃の真空オーブンに24時間入れて真空乾燥させ、次いでドライブローブボックス中で6フッ化リン酸リチウム/EC:DEC=1:1 1M電解液(キシダ化学株式会社製;LBG-96533)を注入し、真空含浸した後、余った電解液を扱き出し、真空シーラーで接合密封して、リチウムイオン二次電池を製造した。 (Manufacture of lithium ion secondary batteries)
The positive electrode and the negative electrode coated with the coating film are cut at 40 mm × 50 mm so as to include an area where the active material layer is not coated at both ends with a width of 10 mm on the short side, and in a portion where the metal is exposed The positive electrode was joined with an aluminum tab, and the negative electrode was joined with a nickel tab by resistance welding. A separator (manufactured by Celgard Co., Ltd .; # 2400) was cut to a width of 45 mm and a length of 120 mm, folded back into three, and sandwiched so that the positive electrode and the negative electrode faced each other, and an aluminum laminate cell with a width of 50 mm and a length of 100 mm was obtained. The sheet was sandwiched between two parts, and the sealant was sandwiched between the parts where the tabs hit, and then the sealant part and the side perpendicular to it were heat laminated to form a bag. This was put in a vacuum oven at 100 ° C. for 24 hours and then vacuum-dried, and then in a drive lobe box, lithium hexafluorophosphate / EC: DEC = 1: 1 1M electrolyte (manufactured by Kishida Chemical Co., Ltd .; LBG-96533) Was injected and vacuum impregnated, and then the remaining electrolyte was handled and sealed with a vacuum sealer to produce a lithium ion secondary battery.
実施例2では、溶媒と結着剤と粘弾性粒子から成る電池電極又はセパレーターコーティング膜組成物を正極にコートして、溶媒を蒸散させることにより得られるコーティング膜を有する正極を用いてリチウムイオン二次電池を製造する方法を説明する。 [Example 2]
In Example 2, a positive electrode having a coating film obtained by coating a battery electrode or separator coating film composition comprising a solvent, a binder, and viscoelastic particles on a positive electrode and evaporating the solvent is used to form a lithium ion catalyst. A method for manufacturing the secondary battery will be described.
実施例1と同じ方法で製造した。 (Production of composition)
The same method as in Example 1 was used.
実施例1の方法で製造した。 (Manufacture of positive electrode)
Manufactured by the method of Example 1.
実施例1の方法で製造した。 (Manufacture of negative electrode)
Manufactured by the method of Example 1.
実施例1の方法で正極に対して製造した。 (Manufacture of positive electrode with coating film)
The positive electrode was manufactured by the method of Example 1.
実施例1の方法で製造した。 (Manufacture of lithium ion secondary batteries)
Manufactured by the method of Example 1.
実施例3では、溶媒と結着剤と粘弾性粒子から成る電池電極又はセパレーターコーティング膜組成物をセパレーターにコートして、溶媒を蒸散させることにより得られるコーティング膜を有するセパレーターを用いてリチウムイオン二次電池を製造する方法を説明する。 [Example 3]
In Example 3, a battery electrode or separator coating film composition comprising a solvent, a binder and viscoelastic particles is coated on a separator, and a separator having a coating film obtained by evaporating the solvent is used to form lithium ion A method for manufacturing the secondary battery will be described.
実施例1と同じ方法で製造した。 (Production of composition)
The same method as in Example 1 was used.
実施例1の方法で製造した。 (Manufacture of positive electrode)
Manufactured by the method of Example 1.
実施例1の方法で製造した。 (Manufacture of negative electrode)
Manufactured by the method of Example 1.
実施例1と同じ方法でセパレーターに対して製造した。 (Manufacture of separator with coating film)
A separator was produced in the same manner as in Example 1.
実施例1の方法で製造した。 (Manufacture of lithium ion secondary batteries)
Manufactured by the method of Example 1.
実施例4では、溶媒と結着剤と粘弾性粒子から成る電池電極又はセパレーターコーティング膜組成物をセパレーターにコートして、溶媒を蒸散させることにより得られるコーティング膜を有するセパレーターを用いてリチウムイオン二次電池を製造する方法を説明する。 [Example 4]
In Example 4, a battery electrode or separator coating film composition comprising a solvent, a binder, and viscoelastic particles is coated on a separator, and a separator having a coating film obtained by evaporating the solvent is used to form a lithium ion solution. A method for manufacturing the secondary battery will be described.
(粘弾性粒子スラリー1の作製)
100Lポリプロピレン製タンクにイオン交換水10Lとウレタン粒子(根上工業株式会社製;低弾性率ウレタン2μm粒子の60%水混合物;アートパールMM-120TW)50kgを加え、12時間攪拌して50%分散液を作製した。分散液を目開き20μmのナイロンメッシュでフィルタリングし、更に2Tの電磁石で磁性異物を取り除き、工程で抜けた水を加えて粘弾性粒子を50%含む分散液(粘弾性粒子スラリー1)を製造した。 (Production of composition)
(Preparation of viscoelastic particle slurry 1)
Add 10 L of ion-exchanged water and urethane particles (manufactured by Negami Kogyo Co., Ltd .; 60% water mixture of low-
前記分散液12kgに水を2kg加え、更にエチレン・酢酸ビニル共重合エマルジョン(株式会社クラレ製;パンフレックスOM-4000NT)0.1kgを加え6時間攪拌して溶解させ、次いでドデシルベンゼンスルホン酸リチウムの55%水溶液を0.01kg加え更に2時間攪拌して、電池電極又はセパレーターコーティング膜組成物を得た。なお、組成物において、溶媒を除いた成分のうち粘弾性粒子の含有量は、99.2重量%であった。 (Composition of composition)
2 kg of water was added to 12 kg of the dispersion, 0.1 kg of ethylene / vinyl acetate copolymer emulsion (manufactured by Kuraray Co., Ltd .; Panflex OM-4000NT) was added and dissolved by stirring for 6 hours, and then lithium dodecylbenzenesulfonate was added. 0.01 kg of 55% aqueous solution was added and further stirred for 2 hours to obtain a battery electrode or separator coating film composition. In the composition, the content of viscoelastic particles among the components excluding the solvent was 99.2% by weight.
実施例1の方法で製造した。 (Manufacture of positive electrode)
Manufactured by the method of Example 1.
実施例1の方法で製造した。 (Manufacture of negative electrode)
Manufactured by the method of Example 1.
実施例3の方法で製造した。 (Manufacture of separator with coating film)
Prepared by the method of Example 3.
実施例1の方法で製造した。 (Manufacture of lithium ion secondary batteries)
Manufactured by the method of Example 1.
実施例5では、溶媒と結着剤と粘弾性粒子から成る電池電極又はセパレーターコーティング膜組成物をセパレーターにコートして、溶媒を蒸散させることにより得られるコーティング膜を有するセパレーターを用いてリチウムイオン二次電池を製造する方法を説明する。 [Example 5]
In Example 5, a battery electrode comprising a solvent, a binder, and viscoelastic particles or a separator coating film composition is coated on a separator, and a separator having a coating film obtained by evaporating the solvent is used to form a lithium ion solution. A method for manufacturing the secondary battery will be described.
(粘弾性粒子スラリー2の作製)
100Lポリプロピレン製タンクにイオン交換水10Lとポリエチレン粒子(ユニチカ株式会社製;ポリエチレン0.2μm粒子の60%水混合物;CD-1200)50kgを加え、12時間攪拌して50%分散液を作製した。分散液を目開き20μmのナイロンメッシュでフィルタリングし、更に2Tの電磁石で磁性異物を取り除き、工程で抜けた水を加えて粘弾性粒子を50%含む分散液(粘弾性粒子スラリー2)を作製した。
(組成物の配合)
前記分散液12kgに水を2kg加え、更にエチレン・酢酸ビニル共重合エマルジョン(株式会社クラレ製;パンフレックスOM-4000NT)0.1kgを加え6時間攪拌して溶解させ、次いでドデシルベンゼンスルホン酸リチウムの55%水溶液を0.01kg加え更に2時間攪拌して、電池電極又はセパレーターコーティング膜組成物を得た。なお、組成物において、溶媒を除いた成分のうち粘弾性粒子の含有量は、99.2重量%であった。 (Production of composition)
(Preparation of viscoelastic particle slurry 2)
To a 100 L polypropylene tank, 10 L of ion exchange water and 50 kg of polyethylene particles (manufactured by Unitika Ltd .; 60% water mixture of polyethylene 0.2 μm particles; CD-1200) were added and stirred for 12 hours to prepare a 50% dispersion. The dispersion was filtered with a nylon mesh having an opening of 20 μm, magnetic foreign substances were removed with a 2T electromagnet, and water removed in the process was added to prepare a dispersion (viscoelastic particle slurry 2) containing 50% viscoelastic particles. .
(Composition of composition)
2 kg of water was added to 12 kg of the dispersion, 0.1 kg of ethylene / vinyl acetate copolymer emulsion (manufactured by Kuraray Co., Ltd .; Panflex OM-4000NT) was added and dissolved by stirring for 6 hours, and then lithium dodecylbenzenesulfonate was added. 0.01 kg of 55% aqueous solution was added and further stirred for 2 hours to obtain a battery electrode or separator coating film composition. In the composition, the content of viscoelastic particles among the components excluding the solvent was 99.2% by weight.
実施例1の方法で製造した。 (Manufacture of positive electrode)
Manufactured by the method of Example 1.
実施例1の方法で製造した。 (Manufacture of negative electrode)
Manufactured by the method of Example 1.
実施例3の方法で製造した。 (Manufacture of separator with coating film)
Prepared by the method of Example 3.
実施例1の方法で製造した。 (Manufacture of lithium ion secondary batteries)
Manufactured by the method of Example 1.
実施例6では、溶媒と結着剤と粘弾性粒子から成る電池電極又はセパレーターコーティング膜組成物をセパレーターにコートして、溶媒を蒸散させることにより得られるコーティング膜を有するセパレーターを用いてリチウムイオン二次電池を製造する方法を説明する。 [Example 6]
In Example 6, a separator having a coating film obtained by coating a battery electrode or separator coating film composition comprising a solvent, a binder and viscoelastic particles on a separator and evaporating the solvent, lithium ion A method for manufacturing the secondary battery will be described.
(無機粒子分散スラリーの作製)
100Lポリプロピレン製タンクにイオン交換水50Lとコランダム(昭和電工株式会社製;A-50-F)100kgを加え、12時間攪拌して67%分散液を作製した。これを冷却しながらベッセル容積20Lのビーズミル(0.3mmジルコニアビーズ80%充填、周速10m/s)を用いて1週間循環粉砕して微粉砕スラリーを作製した。前記微粉砕スラリーを目開き5μmのナイロンメッシュでフィルタリングし、100Lポリプロピレン製タンク内に溜めて2日間静置した後、容積の1/5の上澄み層をポンプで除去した後、残り3/5を中間層としてポンプで分取して100Lのポリプロピレン製タンクに溜め、容器の底に残った1/5を沈降層として除去した。分取した3/5に付いては抜けた水を足して67%にした後、50Lのポリプロピレン製のタンクに溜め更に2日間静置した後、同様に上澄み層と沈降層とを除去した。この中間層を分取する操作をポリプロピレン製のタンクの容量を20Lに変えて後3回繰り返した後、最終的に分取した中間層から更に2Tの電磁石で磁性異物を取り除き、工程で抜けたイオン交換水を加えてコランダム粒子を67%含む無機粒子分散スラリーを作製した。 (Production of composition)
(Preparation of inorganic particle dispersed slurry)
To a 100 L polypropylene tank, 50 L of ion exchange water and 100 kg of corundum (manufactured by Showa Denko KK; A-50-F) were added and stirred for 12 hours to prepare a 67% dispersion. While this was cooled, it was circulated and pulverized for 1 week using a bead mill having a vessel volume of 20 L (packed with 80% 0.3 mm zirconia beads, peripheral speed 10 m / s) to prepare a finely pulverized slurry. The finely pulverized slurry is filtered with a nylon mesh having an opening of 5 μm, stored in a 100 L polypropylene tank and allowed to stand for 2 days. Then, the supernatant layer of 1/5 of the volume is removed by a pump, and the remaining 3/5 is removed. An intermediate layer was collected by a pump and stored in a 100 L polypropylene tank, and 1/5 remaining at the bottom of the container was removed as a sedimentation layer. For the 3/5 sampled, the drained water was added to make 67%, then stored in a 50 L polypropylene tank and allowed to stand for 2 days, and the supernatant layer and the sedimented layer were similarly removed. This operation of separating the intermediate layer was repeated three times after changing the capacity of the polypropylene tank to 20 L, and then the magnetic foreign matter was further removed from the finally separated intermediate layer with a 2T electromagnet, which was removed in the process. Ion exchange water was added to prepare an inorganic particle-dispersed slurry containing 67% corundum particles.
前記無機粒子分散スラリー3kgに水1kgを加え、更にポリオキシエチレン(明成化学工業株式会社製;アルコックスE-30)0.03kg加え6時間攪拌して溶解させ、次いでCD-1200を100g加え更に2時間攪拌して、電池電極又はセパレーターコーティング膜組成物を得た。なお、組成物において、溶媒を除いた成分のうち粘弾性粒子の含有量は、2.9重量%であった。 (Composition of composition)
Add 1 kg of water to 3 kg of the inorganic particle-dispersed slurry, add 0.03 kg of polyoxyethylene (manufactured by Meisei Chemical Co., Ltd .; Alcox E-30) and stir for 6 hours to dissolve, and then add 100 g of CD-1200. The mixture was stirred for 2 hours to obtain a battery electrode or separator coating film composition. In the composition, the content of viscoelastic particles among the components excluding the solvent was 2.9% by weight.
実施例1の方法で製造した。 (Manufacture of positive electrode)
Manufactured by the method of Example 1.
実施例1の方法で製造した。 (Manufacture of negative electrode)
Manufactured by the method of Example 1.
実施例3の方法で製造した。 (Manufacture of separator with coating film)
Prepared by the method of Example 3.
実施例1の方法で製造した。
[実施例7]
実施例7では、溶媒と結着剤と粘弾性粒子から成る電池電極又はセパレーターコーティング膜組成物をセパレーターにコートして、溶媒を蒸散させることにより得られるコーティング膜を有するセパレーターを用いてリチウムイオン二次電池を製造する方法を説明する。 (Manufacture of lithium ion secondary batteries)
Manufactured by the method of Example 1.
[Example 7]
In Example 7, a battery electrode comprising a solvent, a binder, and viscoelastic particles or a separator coating film composition is coated on a separator, and a separator having a coating film obtained by evaporating the solvent is used to form a lithium ion solution. A method for manufacturing the secondary battery will be described.
ポリエチレン製釣り糸(YKGよつあみ製;G-soul Pe 0.3号)を1mm幅でカットした後、水5kgに50g分散させ、これを冷却しながらベッセル容積0.6Lのビーズミル(0.3mmジルコニアビーズ80%充填、周速10m/s)を用いて1日循環分散してスラリーを作製した。その後、前記スラリーを80℃で加熱攪拌して水分を飛ばし、濃度を60%にまで高めた。
(組成物の製造)
実施例6のCD-1200の代わりに上記スラリーを入れたこと意外は実施例6と同じ方法で組成物を作製した。 (Manufacture of fibrous elastic particles)
A polyethylene fishing line (manufactured by YKG Yotsuami; G-soul Pe 0.3) is cut to a width of 1 mm, and then dispersed in 50 g of water (5 kg). While cooling this, a bead mill (0.3 mm zirconia beads having a vessel volume of 0.6 L) The slurry was circulated and dispersed for one day using 80% filling and a peripheral speed of 10 m / s). Thereafter, the slurry was heated and stirred at 80 ° C. to remove moisture, and the concentration was increased to 60%.
(Production of composition)
A composition was prepared in the same manner as in Example 6 except that the above slurry was added instead of CD-1200 in Example 6.
実施例1の方法で製造した。 (Manufacture of positive electrode)
Manufactured by the method of Example 1.
実施例1の方法で製造した。 (Manufacture of negative electrode)
Manufactured by the method of Example 1.
実施例3の方法で製造した。 (Manufacture of separator with coating film)
Prepared by the method of Example 3.
実施例1の方法で製造した。 (Manufacture of lithium ion secondary batteries)
Manufactured by the method of Example 1.
実施例8では、溶媒と結着剤と粘弾性粒子から成る電池電極又はセパレーターコーティング膜組成物をセパレーターにコートして、溶媒を蒸散させることにより得られるコーティング膜を有するセパレーターを用いてリチウムイオン二次電池を製造する方法を説明する。
(コーティング膜を有するセパレーターの製造)
シリンダー/搬送速度比を2にし、シリンダーが搬送速度の2倍になるようにし、シリンダーと基材とのせん断力によってファイバーが基材の搬送方向に平行に配向するように塗工したこと以外は、実施例3の方法で製造した。ファイバー配向の様子を光学顕微鏡で観察した。 [Example 8]
In Example 8, a battery electrode or a separator coating film composition comprising a solvent, a binder, and viscoelastic particles is coated on a separator, and a separator having a coating film obtained by evaporating the solvent is used. A method for manufacturing the secondary battery will be described.
(Manufacture of separator with coating film)
Except that the cylinder / conveying speed ratio is set to 2, the cylinder is double the conveying speed, and the fiber is oriented so that the fiber is oriented parallel to the conveying direction of the substrate by the shearing force between the cylinder and the substrate. This was produced by the method of Example 3. The state of fiber orientation was observed with an optical microscope.
実施例1の方法で製造した。 (Manufacture of lithium ion secondary batteries)
Manufactured by the method of Example 1.
電池電極又はセパレーターコーティング膜を有さない電極及びセパレーターを用いたこと以外は実施例1と同じ方法で、リチウムイオン二次電池を製造した。 [Comparative Example 1]
A lithium ion secondary battery was produced in the same manner as in Example 1 except that a battery electrode or an electrode having no separator coating film and a separator were used.
粘弾性粒子を用いなかったこと以外は実施例6と同じ方法で、リチウムイオン二次電池を製造した。 [Comparative Example 2]
A lithium ion secondary battery was produced in the same manner as in Example 6 except that the viscoelastic particles were not used.
1 電池電極又はセパレーターコーティング膜
2 活物質層
3 集電体
4 セパレーター
5 基材の搬送方向 [Explanation of symbols]
1 Battery electrode or
Claims (6)
- 結着剤、溶媒及び粘弾性粒子を含む、電池電極又はセパレーターコーティング膜組成物。 A battery electrode or separator coating film composition comprising a binder, a solvent and viscoelastic particles.
- 粘弾性粒子の粘弾性率が、結着剤の粘弾性率よりも低い、請求項1に記載の電池電極又はセパレーターコーティング膜組成物。 The battery electrode or separator coating film composition according to claim 1, wherein the viscoelastic particles have a lower viscoelastic modulus than the viscoelastic modulus of the binder.
- 粘弾性粒子が形状異方性を有する、請求項1又は2に記載の電池電極又はセパレーターコーティング膜組成物。 The battery electrode or separator coating film composition according to claim 1 or 2, wherein the viscoelastic particles have shape anisotropy.
- 請求項1~3のいずれか1項に記載の電池電極又はセパレーターコーティング膜組成物を用いて得られるコーティング膜を有する電池電極又はセパレーター。 A battery electrode or separator having a coating film obtained by using the battery electrode or separator coating film composition according to any one of claims 1 to 3.
- 粘弾性粒子が形状異方性を有し、電池電極又はセパレーターの基材の収縮方向に対して、粘弾性粒子の最長軸が平行に配向している、請求項4に記載の電池電極又はセパレーター。 The battery electrode or separator according to claim 4, wherein the viscoelastic particles have shape anisotropy, and the longest axis of the viscoelastic particles is oriented in parallel to the shrinkage direction of the base material of the battery electrode or separator. .
- 請求項4又は5に記載の電池電極及び/又はセパレーターを有する電池。 A battery comprising the battery electrode and / or separator according to claim 4 or 5.
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JP2018045911A (en) * | 2016-09-15 | 2018-03-22 | 住友化学株式会社 | Laminate separator for nonaqueous electrolyte secondary battery, member for nonaqueous electrolyte secondary battery, and nonaqueous electrolyte secondary battery |
JP2018190710A (en) * | 2017-04-28 | 2018-11-29 | 住友化学株式会社 | Insulating porous layer for nonaqueous electrolyte secondary battery |
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JP2022515669A (en) * | 2019-06-19 | 2022-02-21 | エルジー エナジー ソリューション リミテッド | Coating separation membrane for secondary batteries and its manufacturing method |
JP7337171B2 (en) | 2019-06-19 | 2023-09-01 | エルジー エナジー ソリューション リミテッド | COATING SEPARATION MEMBRANE FOR SECONDARY BATTERY AND PRODUCTION METHOD THEREOF |
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WO2022060110A1 (en) * | 2020-09-18 | 2022-03-24 | 주식회사 엘지에너지솔루션 | Separator for electrochemical device and production method therefor |
CN113214766A (en) * | 2021-03-08 | 2021-08-06 | 新乡市中科科技有限公司 | High-temperature-resistant binder, preparation method thereof and high-temperature-resistant coating film prepared from binder |
CN115472999A (en) * | 2022-08-24 | 2022-12-13 | 厦门大学 | Preparation method and preparation device of lithium ion battery diaphragm |
CN115472999B (en) * | 2022-08-24 | 2023-12-29 | 厦门大学 | Preparation method and device of lithium ion battery diaphragm based on coaxial electrostatic spinning |
Also Published As
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KR102009736B1 (en) | 2019-08-12 |
KR20150125700A (en) | 2015-11-09 |
TWI644472B (en) | 2018-12-11 |
TW201440293A (en) | 2014-10-16 |
JPWO2014136813A1 (en) | 2017-02-16 |
CN105027328A (en) | 2015-11-04 |
JP6058783B2 (en) | 2017-01-11 |
CN105027328B (en) | 2017-10-27 |
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