WO2014122163A1 - Method of producing carbon-enriched biomass material - Google Patents

Method of producing carbon-enriched biomass material Download PDF

Info

Publication number
WO2014122163A1
WO2014122163A1 PCT/EP2014/052222 EP2014052222W WO2014122163A1 WO 2014122163 A1 WO2014122163 A1 WO 2014122163A1 EP 2014052222 W EP2014052222 W EP 2014052222W WO 2014122163 A1 WO2014122163 A1 WO 2014122163A1
Authority
WO
WIPO (PCT)
Prior art keywords
carbon
bar
lignocellulosic
reaction vessel
starting material
Prior art date
Application number
PCT/EP2014/052222
Other languages
French (fr)
Inventor
Rune Brusletto
Mike Kleinert
Original Assignee
Arbaflame Technology As
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Arbaflame Technology As filed Critical Arbaflame Technology As
Priority to US14/766,189 priority Critical patent/US10119088B2/en
Priority to CN201480011687.7A priority patent/CN105164235B/en
Priority to CA2900092A priority patent/CA2900092C/en
Priority to JP2015556482A priority patent/JP6316321B2/en
Priority to KR1020157024060A priority patent/KR102125536B1/en
Priority to EP14702629.8A priority patent/EP2838981B8/en
Priority to RU2015137844A priority patent/RU2650109C2/en
Priority to UAA201508018A priority patent/UA117127C2/en
Priority to LTEP14702629.8T priority patent/LT2838981T/en
Priority to AU2014214034A priority patent/AU2014214034C1/en
Priority to DK14702629.8T priority patent/DK2838981T3/en
Publication of WO2014122163A1 publication Critical patent/WO2014122163A1/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/40Solid fuels essentially based on materials of non-mineral origin
    • C10L5/44Solid fuels essentially based on materials of non-mineral origin on vegetable substances
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/40Solid fuels essentially based on materials of non-mineral origin
    • C10L5/44Solid fuels essentially based on materials of non-mineral origin on vegetable substances
    • C10L5/447Carbonized vegetable substances, e.g. charcoal, or produced by hydrothermal carbonization of biomass
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L9/00Treating solid fuels to improve their combustion
    • C10L9/02Treating solid fuels to improve their combustion by chemical means
    • C10L9/06Treating solid fuels to improve their combustion by chemical means by oxidation
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L9/00Treating solid fuels to improve their combustion
    • C10L9/08Treating solid fuels to improve their combustion by heat treatments, e.g. calcining
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L9/00Treating solid fuels to improve their combustion
    • C10L9/08Treating solid fuels to improve their combustion by heat treatments, e.g. calcining
    • C10L9/083Torrefaction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/02Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
    • F23G5/027Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment pyrolising or gasifying stage
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2200/00Components of fuel compositions
    • C10L2200/04Organic compounds
    • C10L2200/0461Fractions defined by their origin
    • C10L2200/0469Renewables or materials of biological origin
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2230/00Function and purpose of a components of a fuel or the composition as a whole
    • C10L2230/10Function and purpose of a components of a fuel or the composition as a whole for adding an odor to the fuel or combustion products
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2230/00Function and purpose of a components of a fuel or the composition as a whole
    • C10L2230/14Function and purpose of a components of a fuel or the composition as a whole for improving storage or transport of the fuel
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2230/00Function and purpose of a components of a fuel or the composition as a whole
    • C10L2230/22Function and purpose of a components of a fuel or the composition as a whole for improving fuel economy or fuel efficiency
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/02Combustion or pyrolysis
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/06Heat exchange, direct or indirect
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/08Drying or removing water
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/14Injection, e.g. in a reactor or a fuel stream during fuel production
    • C10L2290/148Injection, e.g. in a reactor or a fuel stream during fuel production of steam
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

Definitions

  • the present invention refers to a method of producing carbon-enriched biomass material, the carbon-enriched biomass material obtained thereby as well as its use.
  • VOCs volatile organic compounds
  • white pellets have a low bulk density of about 550-650 kg/m 3 .
  • the "lower heating value” (LHV) of white pellets corresponds to that of untreated non-dried wood. Accordingly, the energy density (LHV per volume) is low.
  • HC which chemically is the least stable of the mentioned three major ingredients, is being degraded to a certain extent, depending on the process conditions. HC is predominantly degraded via its monomers, particularly pentose, such as xylan, which immediately further degrades to i.a. harmful compounds.
  • HAPs hazardous air pollutants
  • Some of these compounds are also known to further degrade to other, even more health concerning compounds, such as Ci -4 aldehydes and Ci- 4 carboxylic acids, which make up for the characteristic, obnoxious smell of some thermally treated biomass samples.
  • Torrefaction is usually referred to as a mild form of pyrolysis of biomass as temperatures are typically ranging between 200 and 320 °C. Torrefaction is usually carried out under atmospheric pressure and in the absence of oxygen. Torrefaction apparatus' are commercially available, e.g. by Kusters- Zima). During torrefaction, the volatile and flammable gases are burnt to generate some process energy. However, the products still suffer from a distinct odour, even upon storage at ambient temperatures.
  • Hydrothermal carbonization is a technology for converting biomass at elevated temperatures and pressures in the presence of water optionally using an acid catalyst. The presence of oxygen is avoided.
  • the lignite-type products of hydrothermal carbonisation also develop a comparable smell upon storage. In the production process, a large fraction of hazardous substances is generated and mainly remain in the waste water or is released into the air together with the saturated steam. Complex purification of waste water and exhaust gases is required.
  • Steam explosion technology refers to a steam treatment at elevated temperatures and pressures, wherein after the treatment, the reaction vessel is suddenly depressurized in order to (i) break up (defibrilate) the physical integrity of the polysaccharide-lignin network and (ii) empty the reaction vessel.
  • the abrupt pressure release yields a large amount of volatile HC degradation products as well as non-condensables.
  • steam explosion technology is driven at significantly higher water content in the reaction, so that a large amount of the unwanted substances end up in blow-down steam/water.
  • some of the stinky VOCs are captured in the solid product, which evolve slowly upon storage.
  • the heat generated by the partial oxidation can directly be used within the reaction vessel, thereby improving the overall energy balance of the reaction.
  • the present invention relates to a method of producing carbon-enriched biomass material comprising the steps of:
  • Biomass is biological material from living or recently living organisms, preferably referring to plants or plant-derived materials.
  • the present invention relates to a method of enriching, i.e. increasing, the carbon content (mass of carbon/total mass) of the product as compared to the biomass used as starting material.
  • a lignocellulosic material is used as a starting material.
  • Lignocellulosic starting material preferably derives from vascular plants and is particularly lignocellulosic wood material, corn, straw, greenery (e.g. grass, foliage), paper waste, algae or mixtures thereof.
  • the starting material used in the method according to the present invention is a lignocellulosic wood material, e.g. sawdust and similar.
  • the lignocellulosic starting material used in the present invention may have a rest moisture of about 10-70 wt.-%, preferably 10-45 wt.-% or 30-70 wt.-%, most preferably 10-45 wt.-%.
  • the lignocellulosic starting material is preferably in the form of shredded particles having a size of 0.2-100 mm, preferably 0.5-50 mm, more preferably 0.5-5 mm.
  • Step (ii) is carried out at elevated temperature, that means at a temperature higher than room temperature (25 °C).
  • the temperature, preferably the maximum temperature, in step (ii) is in the range of from 120 to 320 °C, preferably from 150 to 280 °C, more preferably from 180 to 250 °C.
  • the reaction mixture is preferably heated with a rate of about 10-120 °C/min, preferably 10-100 °C/min.
  • the maximum reaction pressure is preferably from 1 to 100 bar absolute pressure, preferably from 1 to 50 bar absolute pressure, more preferably from 1 to 45 bar absolute pressure, most preferably from 2 to 45 bar absolute pressure, wherein 1 bar absolute pressure means atmospheric conditions.
  • the reaction time is preferably from 2 to 500 min, preferably 2-300 min, more preferably 2-40 min.
  • Step (ii) is carried out under partially oxidizing conditions.
  • Partially oxidizing conditions refer to the presence of a substoichiometric amount of oxygen with the proviso that complete combustion of the lignocellulosic material, i.e. complete combustion to CO 2 , requires a stoichiometric amount of oxygen.
  • Step (ii) is preferably carried out in the presence of oxygen, gases comprising oxygen, oxygen donors and mixtures thereof, particularly preferred are oxygen and gases comprising oxygen, such as atmospheric air.
  • Oxygen donors may be compounds which release oxygen (O 2 ) after chemical or thermal treatment, such as peroxides, particularly hydrogen peroxide or aqueous solutions thereof.
  • step (ii) is carried out in the presence of oxygen derived from air.
  • step (ii) is carried out at a concentration of 0 2 or 0 2 equivalents in the range of 0.15-0.45 mol/kg dried lignocellulosic material, preferably in the range of 0.27-0.35 mol/kg dried lignocellulosic material.
  • O2 equivalent means the theoretical amount of 0 2 deriving from O 2 donors, e.g. 1 mol H 2 0 2 corresponds to 1 mol 0 2 equivalent. This specific adjustment of the oxygen content in the reaction particularly ensures that the volatile organic compounds generated are oxidized without oxidizing further valuable carbon which is to be converted to the end product.
  • the process of the invention makes that the undesired by-products, such as VOCs and harmful compounds, are burnt (formation of CO 2 and heat which can be used for directly heating the reaction mixture), without sacrificing the yield of carbon-enriched product.
  • This innovative oxidative process management thus leads to an exothermic recalescence allowing for an essentially autothermic regime.
  • Step (ii) is preferably conducted in a sealed reaction vessel.
  • "Sealed” as used herein means that the vessel is isolated from the environment. By using a sealed reaction vessel, pressure, temperature and oxygen concentration can ideally be adjusted. Step (ii) may be carried out in a reaction vessel which is designed for a batch or a continuous reaction process.
  • step (ii) may be carried out in the presence of steam, water and/or gases, particularly inert gases such as nitrogen.
  • step (ii) of the method of the present invention is carried out in the presence of steam and/or water, i.e. at hydrothermal conditions.
  • the amount of steam and/or water preferably amounts to 0.1 -1 .0 kg/kg lignocellulosic material, more preferably 0.2-0.5 kg/kg lignocellulosic material.
  • step (ii) in case steam and/or water is used in step (ii) (partially oxidizing conditions), the amount of organic compounds in the waste water could significantly be reduced as compared to known hydrothermal (HTC) or steam explosion technologies for producing solid biofuels.
  • HTC hydrothermal
  • the amount of steam and/or water preferably amounts to 0.1-0.5, more preferably 0.1-0.2 kg/kg of dry lignocellulosic material.
  • step (ii) may be carried out in the absence of steam and/or water (except for rest moisture in lignocellulosic material).
  • step (iii) the reaction vessel is opened after the reaction is completed to the desired degree.
  • step (ii) has been carried out at elevated pressures (> 1 bar)
  • the opening of the reaction vessel is preferably controlled, such that the reaction vessel is depressurized with a rate of 0.01 to 1 bar/s, preferably 0.03 to 0.7 bar/s.
  • the reaction vessel is depressurized to a level of about half the level of the operating pressure at a depressurizing rate of 0.01-1 bar/s, preferably 0.03-0.7 bar/s. A further depressurization can then be carried out at any depressurizing rate, in order to open the reaction vessel.
  • the obtained reaction mixture comprising the carbon-enriched biomass may be a solid or a suspension comprising the carbon-enriched biomass and water (hydrothermal conditions).
  • the solid product is preferably separated by a filter, a cyclone or other conventional fluid-solid separation devices.
  • the obtained solid product may be washed with a liquid medium, such as water or alcohol, preferably water.
  • the method according to the invention further comprises a drying step (v), wherein the solid product obtained in step (iv) is dried to a desired residual moisture.
  • the carbon-enriched biomass may be dried to an extent of less than 20 wt.-%, preferably less than 10 wt.- % of water.
  • the drying step may be conducted at elevated temperatures of e.g. 30-150 °C and/or at reduced pressures of less than 1 bar, preferably less than 300 mbar.
  • the solid product obtained in step (iv) or (v) may subsequently be subjected to conventional pelletizing processes, such as extrusion, briquetting or compaction etc..
  • pelletizing processes such as extrusion, briquetting or compaction etc.
  • lubricants e.g. waxes, polymers, etc.
  • the carbon concentration (kg C/total dried mass) of the solid product obtained in step (iv) or (v) is preferably enriched by 5-25 wt.-%, preferably 8- 15 wt.-% as compared to the carbon concentration of the starting material provided in step (i).
  • the present invention refers to a method of producing carbon-enriched biomass material, comprising the steps of:
  • the present invention refers to carbon-enriched biomass material obtainable according to the method of the present invention.
  • the carbon-enriched biomass material preferably has the following elemental composition:
  • the carbon-enriched biomass material obtainable by the present invention is particularly characterized in that the concentration of harmful VOCs and stinky compounds is reduced by up to 75%, preferably up to 80%, as compared to carbon-enriched biomass material which is prepared at pyrolytic conditions (in the absence of an 0 2 or 0 2 donors).
  • the total concentration of HMF, FU, aldehydes, phenol and phenol derivatives is less than 20 mg/m 3 , preferably less than 10 mg/m 3 .
  • the total concentration of aldehydes such as formaldehyde, acetaldehyde, propionaldehyde, butanal, pentanal, hexanal, acrolein, crotonaldehyde, and acetone is less then 20 mg/m 3 , preferably less than 10 mg/m 3 , more preferably less than 5 mg/m 3 , of the non-ground carbon-enriched biomass material.
  • the VOC content of the above-mentioned compounds may be further reduced to less than 5 mg/m 3 , preferably less than 2 mg/m 3 .
  • the carbon-enriched biomass material obtainable by the present invention particularly has a lower heat value (LHV) of 18 to 22 MJ/kg, more preferably of 18 to 21 MJ/kg.
  • LHV lower heat value
  • the carbon-enriched biomass material obtainable by the method according to the invention may be used for preparing pellets.
  • Such pellets may be produced by conventional processes, such as extrusion, optionally using extrusion aids, such as lubricants, e.g. waxes, polymers, etc.
  • the present invention refers to pellets containing carbon- enriched biomass material obtainable according to the method of the present invention.
  • the carbon-enriched biomass material obtainable by a method of the invention or the pellets as described above may be used in combustion processes, particularly in domestic or industrial combustion processes. It has surprisingly been found that the carbon-enriched biomass material or the pellets produced therefrom can easily be ground and are thus particularly suitable for use in dust firing systems, more particularly in large- scale dust firing systems.
  • reaction vessel (about 1 1 m 3 ) was loaded with about 680 kg (dry basis) of ground wood dust mainly deriving from Norway spruce.
  • the reaction vessel was filled to a filling grade of about 50 vol-%.
  • the residual moisture in the wood dust was determined to be about 35% by weight.
  • the particle size of the wood dust was in the range of between 1 and 5 mm.
  • the reaction vessel was sealed and a pressure of about 4 bar was adjusted with compressed air.
  • the reactor was heated up with 280 kg of steam feeding through nozzles to give a temperature of about 220 °C. Under these conditions, the pressure in the reaction vessel is about 22 bar.
  • the reaction mixture was treated for 450 seconds, during which the reaction temperature increased from 220 °C to 225 °C. Subsequently, the reaction mixture was sprayed into a blowdown vessel equipped with a cyclone by a sudden pressure release through a tough belt valve (the depressurization step to atmospheric pressure took about 30 seconds, which corresponds to a depressurization rate of about 0.7 bar/s).
  • the amount of the above-mentioned aldehydes and acetone was 18.16 mg/m 3 carbon enriched biomass. This result shows that in the process according to the present invention, the VOC content could be reduced by almost 75% compared to conventional products which were produced under non-oxidizing conditions.
  • the solid product taken from the cyclone was dried to an overall moisture content of 40 wt.-%. Such pre-dried product is then conveyed to a final combined drying and pelletization step machine, during which the moisture content of the product is further decreased. During pelletization of the raw product, the total concentration of aldehydes and acetone could be decreased to 1.25 mg/m 3 (see Table 1 and Figure 1 ).
  • the pelletized product was determined to have the following elemental composition: 53.5% C,
  • the dried carbon-enriched biomass and particularly the pellets produced therefrom are substantially odorless.
  • the pre-dried and carbon-enriched biomass as well as the pellets produced therefrom can easily be ground.
  • the present example shows that the partial presence of oxygen reduces the formation of harmful organic compounds and VOCs in the production process.
  • the volatile furfural and furan types as well as aldehydes and ketones, such as acetone which usually cause problems in conventional production processes of solid biofuels, are only formed as intermediates upon dehydration of hemicellulose sugars, but are converted under the oxidizing conditions to carbon dioxide and heat. Accordingly, this innovative oxidative process management leads to an exothermic recalescence allowing for an essentially autothermic regime.
  • a method of producing carbon-enriched biomass material comprising the steps of:
  • the lignocellulosic starting material derives from vascular plants, and is particularly lignocellulosic wood material, corn, straw, greenery (e.g. grass, foliage), paper waste, algae or mixtures thereof, most preferably lignocellulosic wood material.
  • the lignocellulosic starting material has a rest moisture of about 0-70 wt.-%, preferably 0-45 wt.-% or 30-70 wt.-%.
  • step (ii) is carried out at temperatures in the range of from 120 °C to 320 °C, preferably from 150 °C to 280 °C, more preferably from 180 °C to 250 °C.
  • step (ii) is carried out at absolute pressures in the range of from 1 to 100 bar, preferably from 1 to 50 bar, more preferably from 1 to 45 bar, most preferably from 2 to 45 bar.
  • step (ii) is carried out in the presence of oxygen, gases comprising oxygen, oxygen donors or mixtures thereof.
  • step (ii) is carried out in the presence of air and/or peroxides, such as hydrogenperoxide or aqueous solutions thereof.
  • step (ii) is carried out at a concentration of O 2 or 0 2 equivalents in the range of 0.15-0.45 mol/kg dried lignocellulosic material, preferably in the range of 0.27- 0.35 mol/kg dried lignocellulosic material.
  • the reaction vessel is a batch or continuous reaction vessel.
  • step (ii) is carried out in the presence of steam, water and/or gases.
  • step (ii) takes about 2-500 min, preferably 2-300 min, more preferably 2-40 min.
  • step (iii) takes about 2-500 min, preferably 2-300 min, more preferably 2-40 min.
  • step (iii) takes about 2-500 min, preferably 2-300 min, more preferably 2-40 min.
  • step (iii) is controlled to depressurize the reaction vessel with a rate of 0.01 to 1 bar/s, preferably 0.03 to 0.7 bar/s.
  • the solid product obtained in step (iv) is separated by a filter or a cyclone.
  • the method according to any of items 1 -13 wherein the method further comprises a step:
  • step (vi) pelletizing the solid product obtained in step (iv) or (v).
  • Carbon-enriched biomass material obtainable according to the method of any of items 1 -17.
  • Carbon-enriched biomass material according to item 18, wherein the elemental composition of the product is:

Landscapes

  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Processing Of Solid Wastes (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Solid Fuels And Fuel-Associated Substances (AREA)
  • Carbon And Carbon Compounds (AREA)

Abstract

The present invention refers to a method of producing carbon-enriched biomass material, the carbon-enriched biomass material obtained thereby as well as its use.

Description

Method of Producing Carbon-enriched Biomass Material
The present invention refers to a method of producing carbon-enriched biomass material, the carbon-enriched biomass material obtained thereby as well as its use.
The fact that today's fossil carbon-based energy economy has to change due to finite resources and also its impact on the climate change has been widely accepted. Currently, different strategies for renewable energy sources, e.g. wind, solar or biomass, are under investigation and already partly established. When biomass is considered as a source of energy carriers, one has to differentiate between liquid biofuels (biodiesel etc.), mainly for the transport sector, and solid biofuels (biocoal, pellets etc.), predominantly for heat and power applications (Neubauer, Chemie Ing. Technik 2011 , 83, 1880-1889). For the case of solid biofuels, untreated wood pellets, so-called "white pellets", were introduced into the (domestic) market some years ago, which was excellently reviewed by the International Energy Agency (Maurizio et al., IEA Bioenergy, Task 40, November 2011 ). Hence, the required legal and regulatory measures, such as classification and industry norms, were taken to make the fuel and the combustion units compatible, but also the respective production lines and infrastructure.
Well-known limitations and intrinsic shortcomings of today's commercially available white pellets from wood can particularly be seen in their emission behavior and their general property profile:
1. during storage and self-induced heating, carbon monoxide is formed.
2. other volatile organic compounds (VOCs) are released, which is problematic in view of health, safety and environment (HSE) issues.
3. poor mechanical strength and form stability of white pellets cause handling difficulties. For example, dust residues are formed by abrasion causing the risk of dust explosion etc. particularly during storage and shipping.
4. white pellets are highly sensitive towards moist and humidity, leading to swelling and/or disintegration. Accordingly, storage and transport is complicated.
5. white pellets have a low bulk density of about 550-650 kg/m3. The "lower heating value" (LHV) of white pellets (LHV=16-18 MJ/kg) corresponds to that of untreated non-dried wood. Accordingly, the energy density (LHV per volume) is low.
6. consistency of white pellets including elastic fibers disqualifies for grinding and makes them unusable for large-scale or industrial dust- fired burner applications.
Solutions to some of the mentioned drawbacks are under investigation and essentially three different approaches are being followed in this regard:
- steam treatment or steam explosion (SE)
- torrefaction (TF), and
- hydrothermal carbonization (HTC)
All above-mentioned technologies involve (hydro)thermal treatment to break up the integral structure of natural lignocellulosic biomass, which is made up of cellulose, hemicellulose (HC) and lignin.
In course of this conversion, HC, which chemically is the least stable of the mentioned three major ingredients, is being degraded to a certain extent, depending on the process conditions. HC is predominantly degraded via its monomers, particularly pentose, such as xylan, which immediately further degrades to i.a. harmful compounds. The formation of compounds like aldehydes (formaldehyde, acetaldehyde, hexanal, pentanal, etc.), furan derivatives (5-hydroxymethyl furfural (HMF), furfural (FU), etc.), phenol (derivatives) (guaiacol, syringol, etc.) as well as CrC6 carboxylic acids (formic acid, acetic acid, etc.) and CrC6 alcohols (e.g. methanol) are determined upon heating of biomass under pyrolytic conditions. The toxic character of these compounds is well known, partly with distinct negative effects from long-term exposure. Some of these molecules have even found their way onto the U.S. Environmental Protection Agency's (EPA) list of 189 hazardous air pollutants (HAPs), for example methanol, formaldehyde, acetaldehyde, acrylic acid and phenol to name just a few prominent ones. Some of these compounds are also known to further degrade to other, even more health concerning compounds, such as Ci-4 aldehydes and Ci-4 carboxylic acids, which make up for the characteristic, obnoxious smell of some thermally treated biomass samples.
All of the above-mentioned technologies (SE, HTC and TF) aim at the physicochemical disintegration of the main wood components to make the product better accessible at an increased energy density, thereby taking into account an overall mass loss.
Torrefaction is usually referred to as a mild form of pyrolysis of biomass as temperatures are typically ranging between 200 and 320 °C. Torrefaction is usually carried out under atmospheric pressure and in the absence of oxygen. Torrefaction apparatus' are commercially available, e.g. by Kusters- Zima). During torrefaction, the volatile and flammable gases are burnt to generate some process energy. However, the products still suffer from a distinct odour, even upon storage at ambient temperatures.
Hydrothermal carbonization (HTC) is a technology for converting biomass at elevated temperatures and pressures in the presence of water optionally using an acid catalyst. The presence of oxygen is avoided. The lignite-type products of hydrothermal carbonisation also develop a comparable smell upon storage. In the production process, a large fraction of hazardous substances is generated and mainly remain in the waste water or is released into the air together with the saturated steam. Complex purification of waste water and exhaust gases is required.
Steam explosion technology refers to a steam treatment at elevated temperatures and pressures, wherein after the treatment, the reaction vessel is suddenly depressurized in order to (i) break up (defibrilate) the physical integrity of the polysaccharide-lignin network and (ii) empty the reaction vessel. During steam treatment, the abrupt pressure release yields a large amount of volatile HC degradation products as well as non-condensables. Compared to torrefaction, steam explosion technology is driven at significantly higher water content in the reaction, so that a large amount of the unwanted substances end up in blow-down steam/water. Typically, some of the stinky VOCs are captured in the solid product, which evolve slowly upon storage.
Each of the above-mentioned processes is carried out under the strict exclusion of oxygen to prevent a combustion process (generation of carbon dioxide and heat), which in turn would result in a direct loss of desirable carbon in the end product.
Despite massive research efforts in this field, the disadvantages associated with these technologies, particularly with regard to environmental and economical issues, have not been recognized.
The formation of harmful substances and hence emissions upon production or downstream processing was completely neglected, despite the fact that some of the compounds generated during the (hydro)thermal treatment contribute to severe technical and HSE problems. Besides, the usually occuring unpleasant smell of conventional solid biofuels is also problematic at the end user's storage site.
In view of the above-mentioned drawbacks of the known technologies for producing carbon-enriched biomass material, it is an object of the present invention to provide a method for producing carbon-enriched biomass material having an improved energy balance with reduced generation of - particularly harmful- organic by-products, wherein the material obtained exhibits superior quality.
Surprisingly, it was found that (hydro)thermal treatment of lignocellulosic material under partially oxidizing conditions results in a reduced formation of harmful VOCs and other organic compounds resulting in an unpleasant smell. Moreover, it was found that such prepared products have an improved property profile.
On the other hand, the heat generated by the partial oxidation can directly be used within the reaction vessel, thereby improving the overall energy balance of the reaction.
Thus, in a first aspect, the present invention relates to a method of producing carbon-enriched biomass material comprising the steps of:
(i) providing lignocellulosic material as starting material,
(ii) subjecting said starting material to a treatment at elevated temperature under partially oxidizing conditions in a reaction vessel,
(iii) opening of said reaction vessel, and
(iv) optionally separating solid products from the reaction mixture.
Biomass is biological material from living or recently living organisms, preferably referring to plants or plant-derived materials. The present invention relates to a method of enriching, i.e. increasing, the carbon content (mass of carbon/total mass) of the product as compared to the biomass used as starting material.
As a starting material, a lignocellulosic material is used. Lignocellulosic starting material preferably derives from vascular plants and is particularly lignocellulosic wood material, corn, straw, greenery (e.g. grass, foliage), paper waste, algae or mixtures thereof. In a preferred embodiment, the starting material used in the method according to the present invention is a lignocellulosic wood material, e.g. sawdust and similar. The lignocellulosic starting material used in the present invention may have a rest moisture of about 10-70 wt.-%, preferably 10-45 wt.-% or 30-70 wt.-%, most preferably 10-45 wt.-%. The lignocellulosic starting material is preferably in the form of shredded particles having a size of 0.2-100 mm, preferably 0.5-50 mm, more preferably 0.5-5 mm.
Step (ii) is carried out at elevated temperature, that means at a temperature higher than room temperature (25 °C). In preferred embodiments, the temperature, preferably the maximum temperature, in step (ii) is in the range of from 120 to 320 °C, preferably from 150 to 280 °C, more preferably from 180 to 250 °C. The reaction mixture is preferably heated with a rate of about 10-120 °C/min, preferably 10-100 °C/min.
The maximum reaction pressure is preferably from 1 to 100 bar absolute pressure, preferably from 1 to 50 bar absolute pressure, more preferably from 1 to 45 bar absolute pressure, most preferably from 2 to 45 bar absolute pressure, wherein 1 bar absolute pressure means atmospheric conditions.
The reaction time is preferably from 2 to 500 min, preferably 2-300 min, more preferably 2-40 min.
Step (ii) is carried out under partially oxidizing conditions. "Partially oxidizing conditions" as used herein refer to the presence of a substoichiometric amount of oxygen with the proviso that complete combustion of the lignocellulosic material, i.e. complete combustion to CO2, requires a stoichiometric amount of oxygen. Step (ii) is preferably carried out in the presence of oxygen, gases comprising oxygen, oxygen donors and mixtures thereof, particularly preferred are oxygen and gases comprising oxygen, such as atmospheric air. Oxygen donors may be compounds which release oxygen (O2) after chemical or thermal treatment, such as peroxides, particularly hydrogen peroxide or aqueous solutions thereof. Preferably, step (ii) is carried out in the presence of oxygen derived from air.
In a preferred embodiment, step (ii) is carried out at a concentration of 02 or 02 equivalents in the range of 0.15-0.45 mol/kg dried lignocellulosic material, preferably in the range of 0.27-0.35 mol/kg dried lignocellulosic material. "O2 equivalent' means the theoretical amount of 02 deriving from O2 donors, e.g. 1 mol H202 corresponds to 1 mol 02 equivalent. This specific adjustment of the oxygen content in the reaction particularly ensures that the volatile organic compounds generated are oxidized without oxidizing further valuable carbon which is to be converted to the end product. Accordingly the process of the invention makes that the undesired by-products, such as VOCs and harmful compounds, are burnt (formation of CO2 and heat which can be used for directly heating the reaction mixture), without sacrificing the yield of carbon-enriched product. This innovative oxidative process management thus leads to an exothermic recalescence allowing for an essentially autothermic regime.
Step (ii) is preferably conducted in a sealed reaction vessel. "Sealed" as used herein means that the vessel is isolated from the environment. By using a sealed reaction vessel, pressure, temperature and oxygen concentration can ideally be adjusted. Step (ii) may be carried out in a reaction vessel which is designed for a batch or a continuous reaction process.
In a preferred embodiment, step (ii) may be carried out in the presence of steam, water and/or gases, particularly inert gases such as nitrogen. Preferably, step (ii) of the method of the present invention is carried out in the presence of steam and/or water, i.e. at hydrothermal conditions. The amount of steam and/or water preferably amounts to 0.1 -1 .0 kg/kg lignocellulosic material, more preferably 0.2-0.5 kg/kg lignocellulosic material.
Surprisingly, it was found that in case steam and/or water is used in step (ii) (partially oxidizing conditions), the amount of organic compounds in the waste water could significantly be reduced as compared to known hydrothermal (HTC) or steam explosion technologies for producing solid biofuels.
In a preferred embodiment, the amount of steam and/or water preferably amounts to 0.1-0.5, more preferably 0.1-0.2 kg/kg of dry lignocellulosic material. In another embodiment, step (ii) may be carried out in the absence of steam and/or water (except for rest moisture in lignocellulosic material).
According to step (iii), the reaction vessel is opened after the reaction is completed to the desired degree. In case step (ii) has been carried out at elevated pressures (> 1 bar), the opening of the reaction vessel is preferably controlled, such that the reaction vessel is depressurized with a rate of 0.01 to 1 bar/s, preferably 0.03 to 0.7 bar/s.
In a preferred embodiment, the reaction vessel is depressurized to a level of about half the level of the operating pressure at a depressurizing rate of 0.01-1 bar/s, preferably 0.03-0.7 bar/s. A further depressurization can then be carried out at any depressurizing rate, in order to open the reaction vessel.
The obtained reaction mixture comprising the carbon-enriched biomass may be a solid or a suspension comprising the carbon-enriched biomass and water (hydrothermal conditions). In the latter case, the solid product is preferably separated by a filter, a cyclone or other conventional fluid-solid separation devices. The obtained solid product may be washed with a liquid medium, such as water or alcohol, preferably water.
In a preferred embodiment, the method according to the invention further comprises a drying step (v), wherein the solid product obtained in step (iv) is dried to a desired residual moisture. Usually, the carbon-enriched biomass may be dried to an extent of less than 20 wt.-%, preferably less than 10 wt.- % of water. The drying step may be conducted at elevated temperatures of e.g. 30-150 °C and/or at reduced pressures of less than 1 bar, preferably less than 300 mbar.
In a preferred embodiment, the solid product obtained in step (iv) or (v) may subsequently be subjected to conventional pelletizing processes, such as extrusion, briquetting or compaction etc.. For the pelletizing process further aids, such as lubricants, e.g. waxes, polymers, etc., may be used.
The carbon concentration (kg C/total dried mass) of the solid product obtained in step (iv) or (v) is preferably enriched by 5-25 wt.-%, preferably 8- 15 wt.-% as compared to the carbon concentration of the starting material provided in step (i).
In a very preferred embodiment, the present invention refers to a method of producing carbon-enriched biomass material, comprising the steps of:
(i) providing lignocellulosic material as starting material,
(ii) subjecting said starting material to a treatment at 160-270°C under partially oxidizing conditions at pressures in the range from 10-50 bar in the presence of steam in a reaction vessel,
(iii) opening of said reaction vessel, and
(iv) separating solid products from the reaction mixture.
In another aspect, the present invention refers to carbon-enriched biomass material obtainable according to the method of the present invention.
The carbon-enriched biomass material preferably has the following elemental composition:
45 to 60% C, preferably 50 to 55% C,
5 to 8% H, preferably 5.5 to 6.5% H,
32 to 50% O, preferably 36 to 42% O, and
≤ 1 %, preferably≤ 0.5%, of impurities, such as sulfur and nitrogen. The carbon-enriched biomass material obtainable by the present invention is particularly characterized in that the concentration of harmful VOCs and stinky compounds is reduced by up to 75%, preferably up to 80%, as compared to carbon-enriched biomass material which is prepared at pyrolytic conditions (in the absence of an 02 or 02 donors). Particularly, the total concentration of HMF, FU, aldehydes, phenol and phenol derivatives is less than 20 mg/m3, preferably less than 10 mg/m3.
In a preferred embodiment, the total concentration of aldehydes such as formaldehyde, acetaldehyde, propionaldehyde, butanal, pentanal, hexanal, acrolein, crotonaldehyde, and acetone is less then 20 mg/m3, preferably less than 10 mg/m3, more preferably less than 5 mg/m3, of the non-ground carbon-enriched biomass material. By processing the carbon-enriched biomass material, e.g. by pulverization or pelletization, the VOC content of the above-mentioned compounds may be further reduced to less than 5 mg/m3, preferably less than 2 mg/m3.
The carbon-enriched biomass material obtainable by the present invention particularly has a lower heat value (LHV) of 18 to 22 MJ/kg, more preferably of 18 to 21 MJ/kg.
The carbon-enriched biomass material obtainable by the method according to the invention may be used for preparing pellets. Such pellets may be produced by conventional processes, such as extrusion, optionally using extrusion aids, such as lubricants, e.g. waxes, polymers, etc.
In another aspect, the present invention refers to pellets containing carbon- enriched biomass material obtainable according to the method of the present invention.
In a preferred embodiment, the carbon-enriched biomass material obtainable by a method of the invention or the pellets as described above may be used in combustion processes, particularly in domestic or industrial combustion processes. It has surprisingly been found that the carbon-enriched biomass material or the pellets produced therefrom can easily be ground and are thus particularly suitable for use in dust firing systems, more particularly in large- scale dust firing systems.
All data referring to % as used herein refer to wt.-% unless indicated otherwise.
Example
An empty reaction vessel (about 1 1 m3) was loaded with about 680 kg (dry basis) of ground wood dust mainly deriving from Norway spruce. The reaction vessel was filled to a filling grade of about 50 vol-%. The residual moisture in the wood dust was determined to be about 35% by weight. The particle size of the wood dust was in the range of between 1 and 5 mm.
The reaction vessel was sealed and a pressure of about 4 bar was adjusted with compressed air. The reactor was heated up with 280 kg of steam feeding through nozzles to give a temperature of about 220 °C. Under these conditions, the pressure in the reaction vessel is about 22 bar. The reaction mixture was treated for 450 seconds, during which the reaction temperature increased from 220 °C to 225 °C. Subsequently, the reaction mixture was sprayed into a blowdown vessel equipped with a cyclone by a sudden pressure release through a tough belt valve (the depressurization step to atmospheric pressure took about 30 seconds, which corresponds to a depressurization rate of about 0.7 bar/s).
The thus obtained steam-gas mixture was collected in a tight vessel for subsequent analysis. The mixture was stored at about 60°C for 48 hours. Subsequently, a VOC analysis by means of headspace-gas chromatography was carried out. The results of the headspace-gas chromatography showed a total concentration of 4.55 mg/m3 of formaldehyde, acetaldehyde, propionaldehyde, butanal, pentanal, hexanal, acrolein, crotonaldehyde and acetone (see Table 1 and Figure 1 ). For comparative purposes, carbon- enriched biomass was produced under the same test conditions, but in the absence of oxygen. In this case, the amount of the above-mentioned aldehydes and acetone was 18.16 mg/m3 carbon enriched biomass. This result shows that in the process according to the present invention, the VOC content could be reduced by almost 75% compared to conventional products which were produced under non-oxidizing conditions.
Table 1
Figure imgf000013_0001
The solid product taken from the cyclone was dried to an overall moisture content of 40 wt.-%. Such pre-dried product is then conveyed to a final combined drying and pelletization step machine, during which the moisture content of the product is further decreased. During pelletization of the raw product, the total concentration of aldehydes and acetone could be decreased to 1.25 mg/m3 (see Table 1 and Figure 1 ).
The pelletized product was determined to have the following elemental composition: 53.5% C,
39.8% O,
5.9% H,
< 0.1 1 % N.
The dried carbon-enriched biomass and particularly the pellets produced therefrom are substantially odorless.
The pre-dried and carbon-enriched biomass as well as the pellets produced therefrom can easily be ground.
The present example shows that the partial presence of oxygen reduces the formation of harmful organic compounds and VOCs in the production process. Particularly the volatile furfural and furan types as well as aldehydes and ketones, such as acetone, which usually cause problems in conventional production processes of solid biofuels, are only formed as intermediates upon dehydration of hemicellulose sugars, but are converted under the oxidizing conditions to carbon dioxide and heat. Accordingly, this innovative oxidative process management leads to an exothermic recalescence allowing for an essentially autothermic regime.
The following items are subject of the present invention:
1. A method of producing carbon-enriched biomass material, comprising the steps of:
(i) providing lignocellulosic material as starting material,
(ii) subjecting said starting material to a treatment at elevated temperature under partially oxidizing conditions in a reaction vessel,
(iii) opening of said reaction vessel, and
(iv) optionally separating solid products from the reaction mixture.
2. The method according to item 1 , wherein the lignocellulosic starting material derives from vascular plants, and is particularly lignocellulosic wood material, corn, straw, greenery (e.g. grass, foliage), paper waste, algae or mixtures thereof, most preferably lignocellulosic wood material. The method according to any of items 1-2, wherein the lignocellulosic starting material has a rest moisture of about 0-70 wt.-%, preferably 0-45 wt.-% or 30-70 wt.-%. The method according to any of items 1-3, wherein step (ii) is carried out at temperatures in the range of from 120 °C to 320 °C, preferably from 150 °C to 280 °C, more preferably from 180 °C to 250 °C. The method according to any of items 1-4, wherein step (ii) is carried out at absolute pressures in the range of from 1 to 100 bar, preferably from 1 to 50 bar, more preferably from 1 to 45 bar, most preferably from 2 to 45 bar. The method according to any of items 1-5, wherein step (ii) is carried out in the presence of oxygen, gases comprising oxygen, oxygen donors or mixtures thereof. The method according to item 6, wherein step (ii) is carried out in the presence of air and/or peroxides, such as hydrogenperoxide or aqueous solutions thereof. The method according to any of items 1-7, wherein step (ii) is carried out at a concentration of O2 or 02 equivalents in the range of 0.15-0.45 mol/kg dried lignocellulosic material, preferably in the range of 0.27- 0.35 mol/kg dried lignocellulosic material. The method according to any of items 1-8, wherein the reaction vessel is a batch or continuous reaction vessel. The method according to any of items 1 -9, wherein step (ii) is carried out in the presence of steam, water and/or gases. The method according to any of items 1 -10, wherein the treatment in step (ii) takes about 2-500 min, preferably 2-300 min, more preferably 2-40 min. The method according to any of items 1 -1 1 , wherein the opening of the reaction vessel (step (iii)) is controlled to depressurize the reaction vessel with a rate of 0.01 to 1 bar/s, preferably 0.03 to 0.7 bar/s. The method according to any of items 1-12, wherein the solid product obtained in step (iv) is separated by a filter or a cyclone. The method according to any of items 1 -13, wherein the method further comprises a step:
(v) drying of the solid product obtained in step (iv). The method according to any of items 1 -14, wherein the method further comprises a step:
(vi) pelletizing the solid product obtained in step (iv) or (v). The method according to any of items 1 -15, wherein the carbon concentration of the solid products obtained in step (iv) is enriched by 5-25% by weight, preferably 8-15% by weight, as compared to the carbon concentration of the starting material provided in step (i). The method according to any of items 1 -16, comprising the steps of:
(i) providing lignocellulosic material as starting material,
(ii) subjecting said starting material to a treatment at 160-270°C under partially oxidizing conditions at pressures in the range from 10-50 bar in the presence of steam in a reaction vessel, (iii) opening of said reaction vessel, and
(iv) separating solid products from the reaction mixture. Carbon-enriched biomass material obtainable according to the method of any of items 1 -17. Carbon-enriched biomass material according to item 18, wherein the elemental composition of the product is:
45 to 60% C, preferably 50 to 55% C,
5 to 8% H, preferably 5.5 to 6.5% H,
32 to 50% O, preferably 36 to 42% O, and
≤ 1 % of impurities, such as S and N. Carbon-enriched biomass material according to item 18 or 19, wherein the concentration of HMF, FU, aldehydes, phenol and/or phenol derivatives amounts to less than 20 mg/m3, preferably less than 10 mg/m3. Use of carbon-enriched biomass material according to any of items 18-20, for the preparation of pellets. Pellets containing carbon-enriched biomass material according to any of items 18-20. Use of carbon-enriched biomass material according to any of items 18-20 or pellets according to item 22, in combustion processes. Use according to item 23 in dust firing systems.

Claims

Claims
1. A method of producing carbon-enriched biomass material, comprising the steps of:
(i) providing lignocellulosic material as starting material,
(ii) subjecting said starting material to a treatment at elevated temperature under partially oxidizing conditions in a reaction vessel,
(iii) opening of said reaction vessel, and
(iv) optionally separating solid products from the reaction mixture.
2. The method according to claim 1 , wherein the lignocellulosic starting material derives from vascular plants, and is particularly lignocellulosic wood material, corn, straw, greenery (e.g. grass, foliage), paper waste, algae or mixtures thereof, most preferably lignocellulosic wood material, wherein the lignocellulosic starting material particularly has a rest moisture of about 10-70 wt.-%, preferably 10-45 wt.-% or 30-70 wt.-%.
3. The method according to any of claims 1 or 2, wherein step (ii) is carried out at temperatures in the range of from 120 °C to 320 °C, preferably from 150 °C to 280 °C, more preferably from 180 °C to 250 °C.
4. The method according to any of claims 1-3, wherein step (ii) is carried out at absolute pressures in the range of from 1 to 100 bar, preferably from 1 to 50 bar, more preferably from 1 to 45 bar, most preferably from 2 to 45 bar.
5. The method according to any of claims 1-4, wherein step (ii) is carried out in the presence of oxygen, gases comprising oxygen, such as air, oxygen donors, such as peroxides, e.g. hydrogenperoxide or aqueous solutions thereof, or mixtures thereof.
6. The method according to any of claims 1-5, wherein step (ii) is carried out at a concentration of 02 or 02 equivalents in the range of 0.15-0.45 mol/kg dried lignocellulosic material, preferably in the range of 0.27-0.35 mol/kg dried lignocellulosic material.
7. The method according to any of claims 1 -6, wherein step (ii) is carried out in the presence of steam, water and/or gases.
8. The method according to any of claims 1 -7, comprising the steps of:
(i) providing lignocellulosic material as starting material,
(ii) subjecting said starting material to a treatment at 160-270°C under partially oxidizing conditions at pressures in the range from 10-50 bar in the presence of steam in a reaction vessel,
(iii) opening of said reaction vessel, and
(iv) separating solid products from the reaction mixture.
9. The method according to any of claims 1 -8, wherein the opening of the reaction vessel (step (iii)) is controlled to depressurize the reaction vessel with a rate of 0.01 to 1 bar/s, preferably 0.03 to 0.7 bar/s.
10. The method according to any of claims 1 -9, wherein the method further comprises the steps:
(v) drying of the solid product obtained in step (iv) and optionally
(vi) pelletizing the solid product obtained in step (iv) or (v).
1 1 . The method according to any of claims 1 -10, wherein the carbon concentration of the solid products obtained in step (iv) is enriched by 5-25 wt.-%, preferably 8-15 wt.-%, as compared to the carbon concentration of the starting material provided in step (i).
12. Carbon-enriched biomass material obtainable according to the method of any of claims 1 -1 1.
13. Carbon-enriched biomass material according to claim 12, wherein the elemental composition of the product is:
45 to 60% C, preferably 50 to 55% C,
5 to 8% H, preferably 5.5 to 6.5% H,
32 to 50% O, preferably 36 to 42% O, and
≤ 1 % of impurities, such as S and N.
14. Pellets containing carbon-enriched biomass material according to any of claims 12-13.
15. Use of carbon-enriched biomass material according to any of claims 12-13 or pellets according to claim 14, in combustion processes, particularly in dust firing systems.
PCT/EP2014/052222 2013-02-07 2014-02-05 Method of producing carbon-enriched biomass material WO2014122163A1 (en)

Priority Applications (11)

Application Number Priority Date Filing Date Title
US14/766,189 US10119088B2 (en) 2013-02-07 2014-02-05 Method of producing carbon-enriched biomass material
CN201480011687.7A CN105164235B (en) 2013-02-07 2014-02-05 The method of biological material of the production rich in carbon
CA2900092A CA2900092C (en) 2013-02-07 2014-02-05 Method of producing carbon-enriched biomass material
JP2015556482A JP6316321B2 (en) 2013-02-07 2014-02-05 Method for producing carbon-enriched biomass material
KR1020157024060A KR102125536B1 (en) 2013-02-07 2014-02-05 Method of producing carbon-enriched biomass material
EP14702629.8A EP2838981B8 (en) 2013-02-07 2014-02-05 Method of producing carbon-enriched biomass material
RU2015137844A RU2650109C2 (en) 2013-02-07 2014-02-05 Method of carbon-enriched biomass material production
UAA201508018A UA117127C2 (en) 2013-02-07 2014-02-05 Method of producing carbon-enriched biomass material
LTEP14702629.8T LT2838981T (en) 2013-02-07 2014-02-05 Method of producing carbon-enriched biomass material
AU2014214034A AU2014214034C1 (en) 2013-02-07 2014-02-05 Method of producing carbon-enriched biomass material
DK14702629.8T DK2838981T3 (en) 2013-02-07 2014-02-05 PROCEDURE FOR MANUFACTURING CARBON ENRICHED BIOMASS MATERIAL

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP13154462.9 2013-02-07
EP13154462.9A EP2765178A1 (en) 2013-02-07 2013-02-07 Method of producing carbon-enriched biomass material

Publications (1)

Publication Number Publication Date
WO2014122163A1 true WO2014122163A1 (en) 2014-08-14

Family

ID=47666029

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2014/052222 WO2014122163A1 (en) 2013-02-07 2014-02-05 Method of producing carbon-enriched biomass material

Country Status (12)

Country Link
US (1) US10119088B2 (en)
EP (2) EP2765178A1 (en)
JP (1) JP6316321B2 (en)
KR (1) KR102125536B1 (en)
CN (1) CN105164235B (en)
AU (1) AU2014214034C1 (en)
CA (1) CA2900092C (en)
DK (1) DK2838981T3 (en)
LT (1) LT2838981T (en)
RU (1) RU2650109C2 (en)
UA (1) UA117127C2 (en)
WO (1) WO2014122163A1 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102016201801A1 (en) 2015-11-21 2017-05-24 Suncoal Industries Gmbh Particulate carbon material producible from renewable raw materials and process for its preparation
EP3241907B1 (en) 2016-05-03 2018-12-26 BETA RENEWABLES S.p.A. Process for producing a bio-product
EP4095219A1 (en) 2021-05-26 2022-11-30 Nederlandse Organisatie voor toegepast- natuurwetenschappelijk onderzoek TNO Hydrothermal treatment of biomass
US20230340350A1 (en) * 2020-05-11 2023-10-26 Kitsault Energy, Ltd. Apparatus and process for catalyzed steam biofuel production

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NZ714208A (en) * 2013-05-30 2019-06-28 Clean Coal Tech Inc Treatment of coal
ES2660426T3 (en) 2015-11-18 2018-03-22 SWISS KRONO Tec AG OSB wood-oriented material board (oriented strand board) with improved properties and production process
ES2687495T3 (en) * 2015-12-07 2018-10-25 SWISS KRONO Tec AG Procedure for the manufacture of a board of wood-derived material with reduced emission of volatile organic compounds (VOC)
HUE048530T2 (en) 2017-04-25 2020-07-28 SWISS KRONO Tec AG Method for the preparation of osb wood-base panels with reduced emission of volatile organic compounds (vocs)
US10858607B2 (en) * 2017-05-18 2020-12-08 Active Energy Group Plc Process for beneficiating and cleaning biomass
NO345925B1 (en) * 2017-08-16 2021-10-25 Arbaflame Tech As Method and apparatus for production of cellulose based fuel pellets.
DE102017123281A1 (en) * 2017-10-06 2019-04-11 Terranova Energy Gmbh Process for producing odorless HTC coal and odorless HTC coal
EP3517592B1 (en) * 2018-01-30 2024-08-07 Amandus Kahl GmbH & Co. KG System and method for the preparation of biomass pellets
EP3771740B1 (en) * 2019-07-31 2023-02-15 CEG Technology UK Limited Method and a apparatus for a torrefaction process

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1857532A1 (en) * 2005-01-24 2007-11-21 Osaka Industrial Promotion Organization Solid biomass and method for production thereof
WO2009127727A1 (en) * 2008-04-17 2009-10-22 Csl Carbon Solutions Ltd. Process for converting biomass to coal-like material using hydrothermal carbonisation
CN102206928A (en) * 2011-06-23 2011-10-05 北京中诺德瑞工业科技有限公司 Method for blasting plant biomass walls with oxygen
EP2385096A2 (en) * 2010-04-20 2011-11-09 River Basin Energy, Inc. Process for biomass torrefaction

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2704895A (en) 1950-02-18 1955-03-29 Stora Kopparbergs Bergslags Ab Drying peat and similar vegetable materials
AUPP729098A0 (en) 1998-11-24 1998-12-17 University Of Melbourne, The Process for the recovery of low molecular weight phenols and/or cellulose or cellulose-rich residue
NO320971B1 (en) * 2004-07-08 2006-02-20 Norsk Pellets Vestmarka As Process for preparing fuel pellets
DE102006053337B4 (en) * 2006-11-10 2008-08-07 Rwe Power Ag Method and arrangement for co-incineration of biomass and / or organic waste as a secondary fuel in a pulverized coal firing
DE102008058444B4 (en) * 2007-11-21 2020-03-26 Antacor Ltd. Method and use of a device for the production of fuels, humus or suspensions thereof
RU2518068C2 (en) 2008-12-15 2014-06-10 ЗИЛХА БАЙОМАСС ФЬЮЭЛЗ АЙ ЭлЭлСи Production of pellets or briquettes
MX2011012188A (en) * 2009-05-15 2012-03-06 Anthroterra Pty Ltd Biochar complex.
CN102060928B (en) * 2009-11-13 2012-09-19 四川大学华西医院 Bombesin-oriented anti-tumor polypeptide and preparation method and application thereof
WO2012158118A1 (en) * 2011-05-18 2012-11-22 Bioendev Ab Countercurrent oxygen enhanced torrefaction
AU2012275261A1 (en) 2011-06-28 2014-01-16 Andritz Inc. System for the torrefaction of lignocellulosic material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1857532A1 (en) * 2005-01-24 2007-11-21 Osaka Industrial Promotion Organization Solid biomass and method for production thereof
WO2009127727A1 (en) * 2008-04-17 2009-10-22 Csl Carbon Solutions Ltd. Process for converting biomass to coal-like material using hydrothermal carbonisation
EP2385096A2 (en) * 2010-04-20 2011-11-09 River Basin Energy, Inc. Process for biomass torrefaction
CN102206928A (en) * 2011-06-23 2011-10-05 北京中诺德瑞工业科技有限公司 Method for blasting plant biomass walls with oxygen

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
MAURIZIO ET AL., IEA BIOENERGY, TASK 40, November 2011 (2011-11-01)
NEUBAUER, CHEMIE ING. TECHNIK, vol. 83, 2011, pages 1880 - 1889

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102016201801A1 (en) 2015-11-21 2017-05-24 Suncoal Industries Gmbh Particulate carbon material producible from renewable raw materials and process for its preparation
WO2017085278A1 (en) 2015-11-21 2017-05-26 Suncoal Industries Gmbh Particulate carbon material that can be produced from renewable raw materials and method for the production of said carbon material
EP3682965A1 (en) 2015-11-21 2020-07-22 SunCoal Industries GmbH Method for producing particulate carbonaceous material from renewable raw materials
US11306209B2 (en) 2015-11-21 2022-04-19 Suncoal Industries Gmbh Particulate carbon material producible from renewable raw materials and method for its production
US11312864B2 (en) 2015-11-21 2022-04-26 Suncoal Industries Gmbh Particulate carbon material producible from renewable raw materials and method for its production
EP4006112A1 (en) 2015-11-21 2022-06-01 SunCoal Industries GmbH Mixtures, especially rubber mixtures, containing particulate carbonaceous material obtainable from renewable raw materials and use thereof
US11639444B2 (en) 2015-11-21 2023-05-02 Suncoal Industries Gmbh Hydrothermal treatment of renewable raw material
EP3241907B1 (en) 2016-05-03 2018-12-26 BETA RENEWABLES S.p.A. Process for producing a bio-product
US20230340350A1 (en) * 2020-05-11 2023-10-26 Kitsault Energy, Ltd. Apparatus and process for catalyzed steam biofuel production
US12104134B2 (en) * 2020-05-11 2024-10-01 Kitsault Energy, Ltd. Apparatus and process for catalyzed steam biofuel production
EP4095219A1 (en) 2021-05-26 2022-11-30 Nederlandse Organisatie voor toegepast- natuurwetenschappelijk onderzoek TNO Hydrothermal treatment of biomass
WO2022248653A1 (en) 2021-05-26 2022-12-01 Nederlandse Organisatie Voor Toegepast-Natuurwetenschappelijk Onderzoek Tno Hydrothermal treatment of biomass

Also Published As

Publication number Publication date
US20150376530A1 (en) 2015-12-31
AU2014214034B2 (en) 2017-04-20
UA117127C2 (en) 2018-06-25
CN105164235B (en) 2019-03-01
KR102125536B1 (en) 2020-06-23
CN105164235A (en) 2015-12-16
CA2900092A1 (en) 2014-08-14
EP2838981A1 (en) 2015-02-25
RU2650109C2 (en) 2018-04-09
AU2014214034A1 (en) 2015-09-03
AU2014214034C1 (en) 2017-08-24
LT2838981T (en) 2018-10-10
CA2900092C (en) 2021-10-12
JP6316321B2 (en) 2018-04-25
KR20160005326A (en) 2016-01-14
EP2765178A1 (en) 2014-08-13
US10119088B2 (en) 2018-11-06
JP2016511308A (en) 2016-04-14
EP2838981B1 (en) 2018-04-11
EP2838981B8 (en) 2018-05-23
DK2838981T3 (en) 2018-07-16
RU2015137844A (en) 2017-03-10

Similar Documents

Publication Publication Date Title
AU2014214034C1 (en) Method of producing carbon-enriched biomass material
Lee et al. Production and formation of biochar
DK2580307T3 (en) Methods for making fuel pellets and other products of the lignocellulosic biomass
Tripathi et al. Effect of process parameters on production of biochar from biomass waste through pyrolysis: A review
Pala et al. Hydrothermal carbonization and torrefaction of grape pomace: A comparative evaluation
Pandey et al. Recent advances in thermochemical conversion of biomass
US9683328B2 (en) Preparation of biofuels and other useful products such as 5-(hydroxymethyl)-furfural
Yu et al. Hydrothermal carbonization of waste ginkgo leaf residues for solid biofuel production: Hydrochar characterization and its pelletization
Hoekman et al. Hydrothermal carbonization (HTC) of biomass for energy applications
KR101917778B1 (en) pine-leaf biochar catalyst, Montmorillonite-pine-leaf biochar catalyst and upgrading method of crude oil derived from lignin using the same
Hasan et al. Alternatives for inert torrefaction to produce high-quality solid fuel: Review of available techniques, parameters, potentials and challenges
JP2019206684A (en) Manufacturing method of biomass fuel and biomass fuel
Srilek et al. Key characteristics of carbonized corncob through hydrothermal and pyrolysis conversion techniques for further activation
Kaewtrakulchai et al. Investigation of parametric effects on fuel characteristics of biochar obtained from agricultural wastes pyrolysis
Volf et al. Valuable biobased products through hydrothermal decomposition
Rasat et al. Effects of Torrefaction Process on Chemical Properties of Small Diameter Acacia mangium Wood
Ibitowa Development of a Waste-Free Technology for Processing Biowastes into High Valuable Chemicals and Carbon materials
Carvalho et al. Hydrotreatment of Eucalyptus Sawdust on Low-Cost Reactor: The Influence of Process Temperature and H2so4 Catalyst on Hydrochar Quality, Combustion Behavior and Related Emissions
Gao et al. Effects of Carbonization on Physical Properties and Combustion Behaviors Using Biomass Pellets
Lang et al. Effects of Hydrothermal and Hydrothermal Oxidation Pretreatments on Physicochemical Properties of High Value-Added Biochar Fuel Pellets and Activated Carbon Materials

Legal Events

Date Code Title Description
WWE Wipo information: entry into national phase

Ref document number: 201480011687.7

Country of ref document: CN

121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 14702629

Country of ref document: EP

Kind code of ref document: A1

WWE Wipo information: entry into national phase

Ref document number: 2014702629

Country of ref document: EP

ENP Entry into the national phase

Ref document number: 2900092

Country of ref document: CA

WWE Wipo information: entry into national phase

Ref document number: 14766189

Country of ref document: US

ENP Entry into the national phase

Ref document number: 2015556482

Country of ref document: JP

Kind code of ref document: A

NENP Non-entry into the national phase

Ref country code: DE

ENP Entry into the national phase

Ref document number: 2014214034

Country of ref document: AU

Date of ref document: 20140205

Kind code of ref document: A

Ref document number: 20157024060

Country of ref document: KR

Kind code of ref document: A

WWE Wipo information: entry into national phase

Ref document number: A201508018

Country of ref document: UA

ENP Entry into the national phase

Ref document number: 2015137844

Country of ref document: RU

Kind code of ref document: A

WWE Wipo information: entry into national phase

Ref document number: A20150447

Country of ref document: BY