WO2014084097A1 - フェノール性水酸基含有化合物、フェノール性水酸基含有組成物、(メタ)アクリロイル基含有樹脂、硬化性組成物、その硬化物、及びレジスト材料 - Google Patents
フェノール性水酸基含有化合物、フェノール性水酸基含有組成物、(メタ)アクリロイル基含有樹脂、硬化性組成物、その硬化物、及びレジスト材料 Download PDFInfo
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- WO2014084097A1 WO2014084097A1 PCT/JP2013/081265 JP2013081265W WO2014084097A1 WO 2014084097 A1 WO2014084097 A1 WO 2014084097A1 JP 2013081265 W JP2013081265 W JP 2013081265W WO 2014084097 A1 WO2014084097 A1 WO 2014084097A1
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C69/00—Esters of carboxylic acids; Esters of carbonic or haloformic acids
- C07C69/52—Esters of acyclic unsaturated carboxylic acids having the esterified carboxyl group bound to an acyclic carbon atom
- C07C69/533—Monocarboxylic acid esters having only one carbon-to-carbon double bond
- C07C69/54—Acrylic acid esters; Methacrylic acid esters
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F283/00—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
- C08F283/06—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polyethers, polyoxymethylenes or polyacetals
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F299/00—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers
- C08F299/02—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates
- C08F299/022—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates from polycondensates with side or terminal unsaturations
- C08F299/024—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates from polycondensates with side or terminal unsaturations the unsaturation being in acrylic or methacrylic groups
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G8/00—Condensation polymers of aldehydes or ketones with phenols only
- C08G8/04—Condensation polymers of aldehydes or ketones with phenols only of aldehydes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G8/00—Condensation polymers of aldehydes or ketones with phenols only
- C08G8/28—Chemically modified polycondensates
- C08G8/30—Chemically modified polycondensates by unsaturated compounds, e.g. terpenes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09D133/08—Homopolymers or copolymers of acrylic acid esters
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D161/00—Coating compositions based on condensation polymers of aldehydes or ketones; Coating compositions based on derivatives of such polymers
- C09D161/04—Condensation polymers of aldehydes or ketones with phenols only
- C09D161/06—Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
- C09D161/14—Modified phenol-aldehyde condensates
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/0002—Lithographic processes using patterning methods other than those involving the exposure to radiation, e.g. by stamping
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/26—Esters containing oxygen in addition to the carboxy oxygen
- C08F220/30—Esters containing oxygen in addition to the carboxy oxygen containing aromatic rings in the alcohol moiety
- C08F220/301—Esters containing oxygen in addition to the carboxy oxygen containing aromatic rings in the alcohol moiety and one oxygen in the alcohol moiety
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/26—Esters containing oxygen in addition to the carboxy oxygen
- C08F220/30—Esters containing oxygen in addition to the carboxy oxygen containing aromatic rings in the alcohol moiety
- C08F220/302—Esters containing oxygen in addition to the carboxy oxygen containing aromatic rings in the alcohol moiety and two or more oxygen atoms in the alcohol moiety
Definitions
- the present invention relates to a (meth) acryloyl group-containing resin excellent in heat resistance in a cured product, a phenolic hydroxyl group-containing composition as a raw material, a curable composition, a cured product thereof, and a resist material.
- nanoimprinting is attracting attention as a technique for ultra fine patterning with a line width of 20 nm or less.
- This nanoimprint method is roughly classified into a thermal nanoimprint method and an optical nanoimprint method.
- the thermal nanoimprint method heats above the glass transition temperature, presses the mold onto a softened polymer resin, releases the mold after cooling, and transfers the microstructure to the resin on the substrate, making the nanopattern relatively inexpensive It is expected to be applied to various fields.
- the thermal nanoimprint method since it is necessary to soften the polymer resin by heating, it is difficult to use a polymer resin having a high glass transition temperature, and in recent years, the application to the electric / electronic field where higher heat resistance is required. Application was difficult.
- the photo-curable resin applied to photo-nanoimprint includes radical polymerization type and ion polymerization type, and hybrid type of these, and any type of curable composition can be used for nanoimprint applications.
- radical polymerization type photocurable compositions have been widely studied.
- Nanoimprint materials that can provide mechanical properties, transparency, light resistance, and heat resistance are required, and materials that can provide cured products that are particularly excellent in high heat resistance are required.
- a cured product having high heat resistance is obtained, and as a material useful as a solder resist, for example, an epoxy (meth) acrylate resin having a biphenyl skeleton is known (for example, see Patent Document 1). It did not have high heat resistance.
- an epoxy (meth) acrylate resin having a biphenyl skeleton is known (for example, see Patent Document 1). It did not have high heat resistance.
- the problem to be solved by the present invention is excellent in heat resistance and useful as a permanent film for use in microfabrication of a solder resist, a thin film transistor, a protective film for a liquid crystal color filter, a spacer, and other members for a liquid crystal display device (Metal). )
- a phenolic hydroxyl group-containing composition as a raw material, a curable composition, a cured product thereof, and a resist material composition.
- R 1 , R 2 and R 3 are each independently an alkyl group having 1 to 8 carbon atoms, m and n are each independently an integer of 1 to 4, and p is 0 to 4 Is an integer.
- V is a hydrogen atom, a (meth) acryloyloxy group or a hydroxyl group, and W, X and Y are each independently a (meth) acryloyloxy group or a hydroxyl group.
- a phenolic compound having at least one of V, W, X, and Y is a hydroxyl group, and at least one of V, W, X, and Y is a (meth) acryloyloxy group
- a hydroxyl group-containing compound is provided.
- the present invention also includes a plurality of phenolic hydroxyl group-containing compounds represented by the general formula (1), wherein the average number of (meth) acryloyloxy groups per molecule is 0.5 to 2.5.
- a phenolic hydroxyl group-containing composition in the range is provided.
- the present invention also provides a curable composition containing the phenolic hydroxyl group-containing compound.
- the present invention also provides a (meth) acryloyl group-containing resin obtained by reacting the phenolic hydroxyl group-containing composition with an aldehyde compound.
- the present invention also provides a curable composition containing the (meth) acryloyl group-containing resin.
- the present invention provides a cured product obtained by polymerizing the curable composition.
- the present invention provides a resist material comprising the curable composition.
- the (meth) acryloyl group-containing resin of the present invention has a very high level of heat resistance in the cured product. Therefore, it can be used as the (meth) acryloyl group-containing resin of the present invention, a solder resist material requiring high heat resistance, and a nanoimprint material. Further, the (meth) acryloyl group-containing resin of the present invention has photocurability and thermosetting properties, and can be used as a mold material for the thermal nanoimprint method because it can be photo-modeled or thermo-modeled.
- a thermoplastic resin used for a resist in the thermal nanoimprint method when an engineering plastic for electrical / electronic materials having a glass transition temperature (Tg) exceeding 200 ° C.
- PPE polyphenylene ether
- the softening temperature of the plastic is 300 ° C. or higher, but the (meth) acryloyl group-containing resin of the present invention has very high heat resistance. Therefore, it can be used as a mold material.
- the (meth) acryloyl group-containing resin of the present invention since the (meth) acryloyl group-containing resin of the present invention has a high density of benzene rings, it becomes a more rigid skeleton, and its cured product has high heat resistance. Furthermore, due to its rigid skeleton, the cured product also has high mechanical properties (impact resistance), high water resistance, especially high hardness. Therefore, the (meth) acryloyl group-containing resin of the present invention is used for a polarizing plate of a liquid crystal display such as a television, a video camera, a computer, and a mobile phone, which requires a high surface hardness, such as triacetyl cellulose (TAC).
- TAC triacetyl cellulose
- FIG. 1 is a chart of the 1H-NMR spectrum of the phenolic hydroxyl group-containing composition (1) obtained in Synthesis Example 1.
- the phenolic hydroxyl group-containing compound of the present invention has the following general formula (1)
- R 1 , R 2 and R 3 are each independently an alkyl group having 1 to 8 carbon atoms, m and n are each independently an integer of 1 to 4, and p is 0 to 4 Is an integer.
- V is a hydrogen atom, a (meth) acryloyloxy group or a hydroxyl group, and W, X and Y are each independently a (meth) acryloyloxy group or a hydroxyl group.
- That at least one of V, W, X, and Y is a hydroxyl group, and at least one of V, W, X, and Y is a (meth) acryloyloxy group.
- R 1 , R 2 , and R 3 in the general formula (1) are each independently an alkyl group having 1 to 8 carbon atoms, specifically, methyl group, ethyl group, propyl group, isopropyl Group, n-butyl group, t-butyl group, pentyl group, hexyl group, heptyl group, octyl group and the like.
- These alkyl groups give high heat resistance to the phenolic hydroxyl group-containing compound.
- R 1 , R 2 and R 3 are preferably all methyl groups.
- m and n are each independently an integer of 1 to 4, and p is an integer of 0 to 4.
- m and n are each preferably 1 or 2 for reasons such as high reactivity, ease of reaction design, and easy availability of industrial raw materials, and p is an integer of 0 to 2. It is preferable.
- V is a hydrogen atom, a (meth) acryloyloxy group or a hydroxyl group, and W, X and Y are each independently a (meth) acryloyloxy group or a hydroxyl group.
- an acryloyloxy group has a high curing rate, and thus an acrylic polymer having high adhesion to a substrate can be obtained.
- the methacryloyloxy group since the curing shrinkage is small, an acrylic polymer having high adhesion to the substrate is obtained.
- phenolic hydroxyl group-containing compound represented by the general formula (1) include compounds having a molecular structure represented by any of the following structural formulas (1-1) to (1-66). .
- V in the general formula (1) is a hydroxyl group, and at least one of V, W, X, and Y is ( A (meth) acryloyloxy group;
- V in the general formula (1) is preferably a hydrogen atom from the viewpoint of easy availability of industrial raw materials and easy reaction design.
- the bonding position of W, X, and Y in the general formula (1) is preferably a para position with respect to a methine group that links three aromatic rings, because a cured product having high heat resistance is obtained. . Therefore, the phenolic hydroxyl group-containing compound of the present invention has the following general formula (2):
- R 1 , R 2 and R 3 are each independently an alkyl group having 1 to 8 carbon atoms, m and n are each independently an integer of 1 to 4, and p is 0 to 4 Is an integer.
- W, X, and Y are each independently a (meth) acryloyloxy group or a hydroxyl group.
- at least one of W, X and Y is a hydroxyl group, and at least one of W, X and Y is a (meth) acryloyloxy group.
- any one of W, X, and Y is a (meth) acryloyloxy group and the other two are hydroxyl groups.
- the industrial utility value of a phenolic hydroxyl group-containing compound means that a phenolic hydroxyl group-containing compound is used as it is for a curable compound to form a radical polymerizable composition, or in combination with a phenolic resin curing agent.
- Various utilization methods are mentioned, such as making into a composition, or making it react with an aldehyde compound and making (meth) acryloyl group containing resin so that it may mention later.
- the phenolic hydroxyl group-containing compound of the present invention represented by the general formula (1) may be used as a composition of a plurality of different phenolic hydroxyl group-containing compounds.
- the average number of (meth) acryloyloxy groups per molecule of the phenolic hydroxyl group-containing compound in the composition is preferably in the range of 0.5 to 2.5.
- the average number of (meth) acryloyloxy groups per molecule is a value obtained by averaging the number of (meth) acryloyl groups of each phenolic hydroxyl group-containing compound in the composition to the number per molecule. is there.
- the (meth) acryloyl group-containing resin of the present invention to be described later has an average number of (meth) acryloyloxy groups per molecule of the phenolic hydroxyl group-containing composition used in the range of 0.5 to 2.5.
- a single compound of the phenolic hydroxyl group-containing compounds represented by the general formula (1) may be used, or may be manufactured using a plurality of types in combination. good.
- the finally obtained (meth) acryloyl group-containing resin is excellent in heat resistance, so the average number of (meth) acryloyloxy groups per molecule is 1 to 2 Those in the range are preferably used.
- the phenolic hydroxyl group-containing compound or composition used in the present invention can be preferably produced, for example, by the following method.
- R 1 , R 2 and R 3 are each independently an alkyl group having 1 to 8 carbon atoms, m and n are each independently an integer of 1 to 4, and p is 0 to 4 And t is 1 or 2.)
- the compound ((alpha)) represented by these is made, (meth) acrylic acid halide ((beta)) is made to react with this ((alpha)).
- R 3 is an alkyl group having 1 to 8 carbon atoms, p is an integer of 0 to 4, and R 4 is a hydrogen atom or a methyl group.
- (meth) acrylic acid means one or both of “acrylic acid” and “methacrylic acid”.
- the alkyl-substituted phenol (a1) is a compound in which part or all of the hydrogen atoms bonded to the aromatic ring of the phenol are substituted with an alkyl group, and one kind may be used alone, or two kinds may be used. You may use the above together.
- the alkyl group include an alkyl group having 1 to 8 carbon atoms, and specifically include a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, a t-butyl group, a pentyl group, and a hexyl group. Group, heptyl group, octyl group and the like.
- a methyl group-substituted phenol is preferable because it has high heat resistance in a cured product.
- o-cresol, m-cresol, p-cresol, 2,5-xylenol, 3,5-xylenol examples include 3,4-xylenol, 2,4-xylenol, 2,6-xylenol, 2,3,5-trimethylphenol, 2,3,6-trimethylphenol, and the like. Of these, 2,5-xylenol and 2,6-xylenol are particularly preferred.
- phenolic hydroxyl group-containing aromatic aldehyde (a2) examples include hydroxybenzaldehydes such as 2-hydroxybenzaldehyde, 3-hydroxybenzaldehyde and 4-hydroxybenzaldehyde; 2,4-dihydroxybenzaldehyde, 3,4-dihydroxybenzaldehyde and the like.
- Examples of the halide of the (meth) acrylic acid halide ( ⁇ ) include fluorine, chlorine, bromine, iodine, and astatine.
- Specific examples of the (meth) acrylic acid halide include (meth) acrylic acid chloride and (meth) acrylic acid. Examples thereof include bromide and (meth) acrylic acid iodide. Among them, (meth) acrylic acid chloride is preferable because of its high reactivity and easy availability.
- Specific examples of the method 1 include a method through the following three steps.
- Step 1-1 The reaction solution contains the compound ( ⁇ ) represented by the above general formula (3) by polycondensation of the alkyl-substituted phenol (a1) and the phenolic hydroxyl group-containing aromatic aldehyde (a2) in the presence of an acid catalyst. A crude product is obtained.
- Step 1-2 The compound ( ⁇ ) obtained in step 1-1 is recovered (isolated) from the reaction solution.
- Step 1-3 The compound ( ⁇ ) isolated in Step 1-2 is reacted with (meth) acrylic acid halide ( ⁇ ) in the presence of a base.
- Examples of the acid catalyst used in Step 1-1 include acetic acid, oxalic acid, sulfuric acid, hydrochloric acid, phenolsulfonic acid, paratoluenesulfonic acid, zinc acetate, manganese acetate and the like. These acid catalysts may be used alone or in combination of two or more. Among these, sulfuric acid and paratoluenesulfonic acid are preferable from the viewpoint of excellent catalytic activity.
- the acid catalyst may be added before the reaction between the alkyl-substituted phenol (a1) and the phenolic hydroxyl group-containing aromatic aldehyde (a2) or during the reaction.
- the step 1-1 may be performed in the presence of an organic solvent as necessary.
- the solvent used here include monoalcohols such as methanol, ethanol, and propanol; ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, , 6-hexanediol, 1,7-heptanediol, 1,8-octanediol, 1,9-nonanediol, trimethylene glycol, diethylene glycol, polyethylene glycol, glycerin and other polyols; 2-ethoxyethanol, ethylene glycol monomethyl ether , Ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, ethylene glycol monobutyl ether, ethylene glycol monopentyl ether, ethylene glycol dimethyl ether, ethylene Glycol ethers such as recall e
- step 1-1 the temperature at which the alkyl-substituted phenol (a1) and the phenolic hydroxyl group-containing aromatic aldehyde (a2) are reacted is, for example, 60 to 140 ° C.
- the reaction time is, for example, 0.5 to 100 hours.
- the charge ratio [(a1) / (a2)] of the alkyl-substituted phenol (a1) and the phenolic hydroxyl group-containing aromatic aldehyde (a2) in Step 1-1 is such that the unreacted alkyl-substituted phenol can be easily removed. Since the yield of the product is high and the compound ( ⁇ ) can be obtained with high purity, the molar ratio is preferably in the range of 1 / 0.2 to 1 / 0.5, and preferably 1 / 0.25 to 1 / 0.0. A range of 45 is more preferred.
- Examples of the compound ( ⁇ ) obtained in the step 1-1 include compounds represented by any one of the following general formulas (3-1) to (3-10).
- unreacted substances such as the alkyl-substituted phenol (a1) and aromatic aldehyde (a2) may remain together with the compound ( ⁇ ). Further, it may contain a component having a molecular structure other than the structure represented by the general formula (3). Therefore, it is preferable to increase the purity of the compound ( ⁇ ) as much as possible by performing an isolation operation as in Step 1-2.
- the purity of the compound ( ⁇ ) to be reacted with the (meth) acryloyl halide ( ⁇ ) is preferably 85% or more, more preferably 90% or more, still more preferably 94% or more, particularly preferably 98% or more, and 100%. Most preferred.
- the purity of the compound ( ⁇ ) can be determined from the area ratio in a chart of gel permeation chromatography (GPC).
- GPC measurement conditions are as follows.
- step 1-2 the phenolic hydroxyl group-containing composition obtained by removing impurities such as unreacted substances such as the alkyl-substituted phenol (a1) and aromatic aldehyde (a2) from the compound ( ⁇ )
- the (meth) acryloyl group-containing resin obtained by using this has a glass transition temperature in the cured product of 400 ° C. or higher, which is twice as high as that of the conventional one.
- the step 1-2 is a step of isolating the compound ( ⁇ ).
- the reaction solution after completion of the step 1-1 is charged into a poor solvent (S1) in which the compound ( ⁇ ) is insoluble or hardly soluble, The resulting precipitate is filtered off.
- the precipitate obtained above is redissolved in the solvent (S2) in which the compound ( ⁇ ) has high solubility and is also mixed with the poor solvent (S1).
- this solution is put into a poor solvent (S1), and a high-purity compound ( ⁇ ) is separated by filtration as a precipitate.
- Examples of the poor solvent (S1) used in this case include water; monoalcohols such as methanol, ethanol, propanol, and ethoxyethanol; aliphatic hydrocarbons such as n-hexane, n-heptane, n-octane, and cyclohixane; Aromatic hydrocarbons such as toluene and xylene are listed.
- these poor solvents (S1) the solubility of the acid catalyst used in Step 1-1 is high, and the acid catalyst can be efficiently removed simultaneously with the isolation of the compound ( ⁇ ). Ethoxyethanol is preferred.
- examples of the solvent (S2) include monoalcohols such as methanol, ethanol, and propanol; ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,4-butanediol, 1,5- Polyols such as pentanediol, 1,6-hexanediol, 1,7-heptanediol, 1,8-octanediol, 1,9-nonanediol, trimethylene glycol, diethylene glycol, polyethylene glycol, glycerin; 2-ethoxyethanol, Ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, ethylene glycol monobutyl ether, ethylene glycol monopentyl ether, ethylene glycol dimethyl ether Glycol ethers such as ethylene glycol ethyl methyl ether and ethylene glycol mono
- Examples of the base used in Step 1-3 include alkali metal hydroxides such as sodium hydroxide and potassium hydroxide; alkali metal carbonates such as sodium carbonate, potassium carbonate and cesium carbonate; tertiary such as triethylamine and trimethylamine. Amine; pyridine and the like.
- alkali metal hydroxides such as sodium hydroxide and potassium hydroxide
- alkali metal carbonates such as sodium carbonate, potassium carbonate and cesium carbonate
- tertiary such as triethylamine and trimethylamine. Amine; pyridine and the like.
- potassium carbonate and tertiary amine are preferred because they can be easily removed from the reaction system after the reaction between the compound ( ⁇ ) and the (meth) acrylic acid halide ( ⁇ ).
- potassium carbonate and triethylamine are more preferred. preferable.
- a solvent may be used as necessary.
- the solvent include monoalcohols such as methanol, ethanol, and propanol; ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 1,6 -Polyols such as hexanediol, 1,7-heptanediol, 1,8-octanediol, 1,9-nonanediol, trimethylene glycol, diethylene glycol, polyethylene glycol, glycerin; 2-ethoxyethanol, ethylene glycol monomethyl ether, ethylene Glycol monoethyl ether, ethylene glycol monopropyl ether, ethylene glycol monobutyl ether, ethylene glycol monopentyl ether, ethylene glycol dimethyl ether, ethylene glycol Glycol ethers such as ruethyl methyl
- solvents can be used alone or in combination of two or more.
- tetrahydrofuran, methyl ethyl ketone, and methyl isobutyl ketone are preferred because the resulting compound has excellent solubility.
- the reaction temperature for reacting the compound ( ⁇ ) with the (meth) acrylic acid halide ( ⁇ ) is, for example, 20 to 80 ° C.
- the reaction time is, for example, 1 to 30 hours.
- the charging ratio of the compound ( ⁇ ) and the (meth) acrylic acid halide ( ⁇ ) in the step 1-3 is the (meth) acryloyloxy per molecule of the compound (a) in the target phenolic hydroxyl group-containing composition. Since it is easy to adjust the average number of groups to the range of 0.5 to 2.5, when the number of moles of the phenolic hydroxyl group of the compound ( ⁇ ) is ⁇ ′, the molar ratio of both [( ⁇ ′) / ( ⁇ )] is preferably in the range of 1 / 0.5 to 1/3, more preferably in the range of 1/1 to 1/2.
- Step 2-2 The reaction product ( ⁇ ) obtained in step 2-1 is recovered (isolated) from the reaction solution.
- Step 2-3 The reaction product ( ⁇ ) isolated in Step 2-2 is reacted with the alkyl-substituted phenol (a1) in the presence of an acid catalyst.
- the compounds exemplified in Step 1-3 of Production Method 1 can be used.
- the base can be used alone or in combination of two or more.
- potassium carbonate and tertiary amine are preferable because they can be easily removed from the reaction system after the reaction between the aromatic aldehyde (a2) and the (meth) acrylic acid halide ( ⁇ ).
- potassium carbonate and triethylamine are preferred. Is more preferable.
- the step 2-1 may be performed in an organic solvent as necessary.
- the solvent for example, the solvent used in Step 1-1 of Production Method 1 can be used. These solvents can be used alone or in combination of two or more. Of these solvents, tetrahydrofuran, methyl ethyl ketone, and methyl isobutyl ketone are preferred because the resulting compound has excellent solubility.
- step 2-1 the reaction temperature when the aromatic aldehyde (a2) and the (meth) acrylic acid halide ( ⁇ ) are reacted is, for example, 20 to 100 ° C.
- the reaction time is, for example, 1 to 30 hours.
- the charge ratio [(a2) / ( ⁇ )] of the aromatic aldehyde (a2) and the (meth) acrylic acid halide ( ⁇ ) in the step 2-1 can obtain the reaction product ( ⁇ ) in a high yield. From the above, it is preferable that the ratio between the number of moles of the hydroxyl group of the aromatic aldehyde (a2) and the number of moles of the halogen atom of the (meth) acrylic acid halide ( ⁇ ) is in the range of 1/1 to 1/5. A range of 1/1 to 1/3 is more preferable.
- Examples of the reactant ( ⁇ ) obtained in the step 2-1 include compounds represented by the following general formulas (4-1) to (4-4).
- the purity of the reaction product ( ⁇ ) to be reacted with the alkyl-substituted phenol (a1) is preferably 85% or more, more preferably 90% or more, still more preferably 94% or more, particularly preferably 98% or more, and most preferably 100%.
- the purity of the reactant ( ⁇ ) can be determined from the area ratio in the GPC chart performed under the above conditions.
- step 2-2 a phenolic hydroxyl group-containing composition obtained by removing impurities such as unreacted substances such as the aromatic aldehyde (a2) and (meth) acrylic acid halide ( ⁇ ) from the reaction product ( ⁇ )
- the product has high crystallinity, and as a result, the (meth) acryloyl group-containing resin obtained by using this has a glass transition temperature of 400 ° C. or higher in the cured product and has a heat resistance twice as high as that of the conventional one.
- a crude product containing the reactant ( ⁇ ) present as a solid content in the reaction solution is recovered by filtration, and the recovered product is recovered as a reactant.
- water is further added to separate the organic layer in which the reactant ( ⁇ ) is dissolved from the aqueous layer, and the reactant ( ⁇ ) is recovered from the organic layer.
- the solvent for dissolving the reactant ( ⁇ ) used here include chloroform, toluene, xylene, hexane and the like. Of these, chloroform is preferred because the desired reactant (r) can be obtained in a high yield.
- step 2-3 the reaction product ( ⁇ ) obtained in step 2-2 is reacted with the alkyl-substituted phenol (a1) in the presence of an acid catalyst.
- the alkyl-substituted phenol (a1) and the acid catalyst used here include various compounds exemplified in the production method 1.
- Step 2-3 may be performed in an organic solvent as necessary.
- the solvent used in the production method 1-1 can be used.
- the reaction temperature for reacting the reactant ( ⁇ ) with the alkyl-substituted phenol (a1) is, for example, 20 to 80 ° C.
- the reaction time is, for example, 1 to 30 hours.
- the charging ratio of the reactant ( ⁇ ) and the alkyl-substituted phenol (a1) in Step 2-3 is an average number of (meth) acryloyloxy groups per molecule in the target phenolic hydroxyl group-containing composition of 0. Since it is easy to adjust to the range of 5 to 2.5, when the number of moles of the aldehyde group of the reactant ( ⁇ ) is ⁇ ′, the molar ratio [( ⁇ ′) / (a1)] is 1 The range of / 2 to 1/5 is preferable, and the range of 1/2 to 1/4 is more preferable.
- the (meth) acryloyl group-containing resin of the present invention is obtained by reacting the phenolic hydroxyl group-containing compound or composition with an aldehyde compound.
- aldehyde compound used here examples include aromatic aldehydes and aliphatic aldehydes.
- aromatic aldehydes examples include benzaldehyde, o-tolualdehyde, salicylaldehyde, cinnamic aldehyde, ⁇ -naphthaldehyde and the like.
- Examples of the aliphatic aldehyde include formaldehyde, paraformaldehyde, acetaldehyde, propionaldehyde, butyraldehyde, isobutyraldehyde, valeraldehyde, isovalerinaldehyde, pivalinaldehyde, capronaldehyde, heptaldehyde, caprylaldehyde, pelargonaldehyde, caprinaldehyde, Examples include undecyl aldehyde, lauric aldehyde, tridecyl aldehyde, stearaldehyde, glyoxal, succindialdehyde, glutardialdehyde and the like.
- aliphatic aldehydes are preferable and formaldehyde is more preferable because reactivity with the phenolic hydroxyl group-containing composition is good and the (meth) acryloyl group-containing resin of the present invention is easily obtained.
- the reaction between the phenolic hydroxyl group-containing compound or composition and the aldehyde compound may be performed, for example, in the presence of an acid catalyst at 60 to 100 ° C. for 2 to 20 hours.
- the acid catalyst include inorganic acids such as hydrochloric acid, sulfuric acid, and phosphoric acid, organic acids such as methanesulfonic acid, p-toluenesulfonic acid, and oxalic acid, and Lewis acids such as boron trifluoride, anhydrous aluminum chloride, and zinc chloride.
- the amount used is preferably in the range of 0.1 to 5% by weight with respect to the total weight of the charged raw materials.
- the weight average molecular weight (Mw) of the (meth) acryloyl group-containing resin thus obtained is preferably from 2,000 to 60,000, more preferably from 5,000 to 20,000, since the radical polymerization reaction proceeds favorably.
- the curable composition of the present invention contains a phenolic hydroxyl group-containing compound or the (meth) acryloyl group-containing resin as an essential component, and these may be used alone or in addition to other (meth) acryloyl.
- a group-containing compound may be contained.
- radical curable compounds used herein include various epoxy (meth) acrylates and other (meth) acrylate compounds.
- Examples of the epoxy (meth) acrylate include those obtained by adding (meth) acrylic acid or a halide thereof to various polyglycidyl ether compounds.
- Examples of the various polyglycidyl ethers include hydroquinone, 2-methylhydroquinone, 1,4-benzenedimethanol, 3,3′-biphenol, 4,4′-biphenol, tetramethylbiphenol, biphenyl-3,3′-.
- Polyglycidyl ether of an aromatic ring-containing polyester polyol obtained by reacting an aliphatic dicarboxylic acid such as malonic acid, succinic acid, glutaric acid, adipic acid or pimelic acid with the aromatic polyol;
- Aromatic dicarboxylic acids such as phthalic acid, phthalic anhydride, terephthalic acid, isophthalic acid, orthophthalic acid and their anhydrides, ethylene glycol, diethylene glycol, propylene glycol, 1,3-propanediol, 1,4-butanediol, 1 Aliphatic polyols such as 1,3-butanediol, 3-methyl-1,3-butanediol, 1,5-pentanediol, neopentyl glycol, 1,6-hexanediol, trimethylolethane, trimethylolpropane, glycerin, etc.
- a polyglycidyl ether of an aromatic ring-containing polyester polyol obtained by reacting with an aliphatic polyol of
- Bisphenol type epoxy resins such as bisphenol A type epoxy resin, bisphenol B type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin;
- novolac type epoxy resins such as phenol novolac type epoxy resins and cresol novolac type epoxy resins. These may be used alone or in combination of two or more.
- Examples of the other (meth) acrylate compounds include n-butyl (meth) acrylate, isobutyl (meth) acrylate, tert-butyl (meth) acrylate, n-pentyl (meth) acrylate, n-hexyl (meth) acrylate, n-octyl (meth) acrylate, isooctyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, benzyl (meth) acrylate, phenoxyethyl (meth) acrylate, phenoxydiethylene glycol (meth) acrylate, glycidyl (meth) acrylate, morpholine ( (Meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, diethylene glycol mono (Meth) acryl
- the content of the other (meth) acryloyl group-containing compound in the curable composition may be in a range that does not impair the effect of the present invention that excels in heat resistance in the cured product.
- the (phenolic hydroxyl group-containing compound or (meth) acryloyl group-containing resin of the present invention and other (meth) acryloyl group-containing compounds is preferably 50 parts by mass or more, and more preferably 80 parts by mass or more.
- the curable composition of the present invention is further cured by adding a polymerization initiator such as an intramolecular cleavage type photopolymerization initiator or a hydrogen abstraction type photopolymerization initiator and irradiating active energy rays or applying heat. It can be set as a cured product.
- a polymerization initiator such as an intramolecular cleavage type photopolymerization initiator or a hydrogen abstraction type photopolymerization initiator and irradiating active energy rays or applying heat. It can be set as a cured product.
- Examples of the intramolecular cleavage type photopolymerization initiator include 1-hydroxycyclohexyl phenyl ketone, diethoxyacetophenone, 2-hydroxy-2-methyl-1-phenylpropan-1-one, benzyldimethyl ketal, 1- (4- Isopropylphenyl) -2-hydroxy-2-methylpropan-1-one, 4- (2-hydroxyethoxy) phenyl- (2-hydroxy-2-propyl) ketone, 2-methyl-2-morpholino (4-thiomethyl) Acetophenone compounds such as phenyl) propan-1-one and 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone; benzoins such as benzoin, benzoin methyl ether and benzoin isopropyl ether; 2,4 , 6-Trimethylbenzoindiphenylphosphine Acylphosphine oxide compounds such as oxyoxide and bis (2,4,6-trimethylbenz
- hydrogen abstraction type photopolymerization initiator examples include benzophenone, methyl-4-phenylbenzophenone o-benzoylbenzoate, 4,4′-dichlorobenzophenone, hydroxybenzophenone, 4-benzoyl-4′-methyl-diphenyl sulfide, and acrylic.
- Benzophenone compounds such as benzophenone, 3,3 ′, 4,4′-tetra (t-butylperoxycarbonyl) benzophenone, 3,3′-dimethyl-4-methoxybenzophenone; 2-isopropylthioxanthone, 2,4-dimethyl Thioxanthone compounds such as thioxanthone, 2,4-diethylthioxanthone, 2,4-dichlorothioxanthone; aminobenzophenone compounds such as Michler-ketone and 4,4′-diethylaminobenzophenone; 10-butyl-2 Chloro acridone, 2-ethyl anthraquinone, 9,10-phenanthrenequinone, camphorquinone, and the like.
- photopolymerization initiators 1-hydroxycyclohexyl phenyl ketone, 2-hydroxy-2-methyl-1-phenylpropan-1-one, 1- (4-isopropylphenyl) -2-hydroxy-2-methylpropane -1-one, 4- (2-hydroxyethoxy) phenyl- (2-hydroxy-2-propyl) ketone, 2-methyl-2-morpholino (4-thiomethylphenyl) propan-1-one, 2-benzyl- An acetophenone compound such as 2-dimethylamino-1- (4-morpholinophenyl) -butanone and benzophenone are preferred, and 1-hydroxycyclohexyl phenyl ketone is particularly preferred. These photopolymerization initiators can be used alone or in combination of two or more.
- the amount of the photopolymerization initiator used is preferably 0.01 to 20 parts by mass, more preferably 0.1 to 15% by mass, and further preferably 0.5 to 10 parts by mass with respect to 100 parts by mass of the curable composition. preferable.
- a photoinitiator is unnecessary.
- Examples of the active energy rays used for curing the curable composition include ionizing radiation such as ultraviolet rays, electron beams, ⁇ rays, ⁇ rays, and ⁇ rays.
- Examples of energy sources or curing devices that generate these active energy rays include germicidal lamps, ultraviolet lamps (black lights), carbon arcs, xenon lamps, high pressure mercury lamps for copying, medium or high pressure mercury lamps, ultrahigh pressure mercury lamps, Examples thereof include an electrode lamp, a metal halide lamp, an ArF excimer laser, an ultraviolet LED, an ultraviolet ray using natural light as a light source, or an electron beam by a scanning type or curtain type electron beam accelerator.
- thermal radical polymerization initiator when the curable composition is cured by thermal radical polymerization, a thermal radical polymerization initiator is used.
- the thermal radical polymerization initiator include benzoyl peroxide, di-t-butyl peroxide, dicumyl peroxide, 3,3,5-trimethylhexanoyl peroxide, di-2-ethylhexyl peroxydicarbonate, and methyl ethyl ketone.
- Peroxide t-butyl peroxyphthalate, t-butyl peroxybenzoate, di-t-butyl peroxyacetate, t-butyl peroxyisobutyrate, t-butyl peroxy-2-hexanoate, t-butyl peroxy -Organic peroxides such as 3,3,5-trimethylhexanoate; 1,1'-azobisisobutyronitrile, 1,1'-azobiscyclohexanecarbonitrile, 2-cyano-2-propylazoformamide And azo compounds.
- thermal radical polymerization initiators benzoyl peroxide and 1,1'-azobisisobutyronitrile are preferable.
- These thermal radical polymerization initiators can be used alone or in combination of two or more.
- the amount of the thermal radical polymerization initiator used is preferably 0.01 to 20 parts by mass, more preferably 0.1 to 15% by mass, and further preferably 0.5 to 10 parts by mass with respect to 100 parts by mass of the curable composition. preferable.
- the measuring method of the NMR spectrum used for the identification of a compound is as follows.
- Example 1 Production of Phenolic Hydroxyl Containing Composition (1) A 100 ml two-necked flask equipped with a cooling tube was charged with 7.32 g (60 mmol) of 2,5-xylenol and 2.44 g (20 mmol) of 4-hydroxybenzaldehyde, Dissolved in 20 ml of 2-ethoxyethanol. 2 ml of sulfuric acid was added while cooling in an ice bath, and the mixture was reacted by stirring in an oil bath at 100 ° C. for 2 hours. After the reaction, water was added to the obtained solution and reprecipitation was performed to obtain a crude product.
- the crude product was redissolved in acetone and further reprecipitated with water, and then the obtained product was filtered and dried under vacuum to obtain 5.93 g of a light brown crystal compound ( ⁇ 1) shown below. It was.
- the purity of the compound ( ⁇ 1) in the crude product was 87% by mass in terms of the area ratio of GPC, and the purity of the finally obtained compound ( ⁇ 1) was 99% by mass.
- the organic layer which is the lower layer was collected, dehydrated with sodium sulfate, and the solvent was distilled off under reduced pressure to obtain 1.79 g of a phenolic hydroxyl group-containing composition (1) of white needle crystals. It was identified from each peak of 1H-NMR, and it was confirmed that the target compound having an average number of acryloyloxy groups per molecule of 1.0 was obtained.
- a typical structure of the target compound contained in the phenolic hydroxyl group-containing composition (1) is shown below. Further, FIG. 1 shows a chart of 1H-NMR spectrum of the phenolic hydroxyl group-containing composition (1).
- Example 2 Production of phenolic hydroxyl group-containing compound (2)
- a 100 ml two-necked flask equipped with a cooling tube was charged with 2.44 g (20 mmolg) of 4-hydroxybenzaldehyde, 8.20 g (60 mmol) of potassium carbonate and 40 ml of tetrahydrofuran and stirred. Started. While cooling in an ice bath, 1.80 g (20 mmol) of acrylic acid chloride was added dropwise over 30 minutes, and then the mixture was reacted by heating and stirring in an oil bath at 70 ° C. for 12 hours.
- the resulting product was filtered and dried in vacuo to obtain 2.42 g of a light brown crystal phenolic hydroxyl group-containing compound (2). It was. It was identified from each peak of 1H-NMR, and it was confirmed that the target compound having an average number of acryloyloxy groups per molecule of 1.0 was obtained.
- the structure of the phenolic hydroxyl group-containing compound (2) is shown below.
- Example 3 Production of (meth) acryloyl group-containing resin (1)
- a 100 ml two-necked flask equipped with a cooling tube 0.5 g of phenolic hydroxyl group-containing composition (1), 0.07 g of paraformaldehyde, and 2-ethoxyethanol 10 ml was charged and stirring was started.
- the mixture was heated and stirred in an oil bath at 70 ° C. for 4 hours for reaction.
- water was added to the reaction product and reprecipitation was performed to obtain a crude product.
- the crude product was redissolved in acetone and further reprecipitated with water.
- the obtained product was filtered and dried under vacuum to obtain 0.4 g of (meth) acryloyl group-containing resin (1). It was.
- Example 4 Production of (meth) acryloyl group-containing resin (2) In the same manner as in Example 3 except that phenolic hydroxyl group-containing compound (2) was used instead of phenolic hydroxyl group-containing composition (1) (meth) An acryloyl group-containing resin (2) was obtained.
- Examples 5 and 6 A cured product was prepared by the following procedure, and its heat resistance was evaluated. The results are shown in Table 1.
- the heat resistance of the obtained cured products (1) and (2) was evaluated at the glass transition temperature.
- the glass transition temperature is measured by using a differential scanning calorimeter (“DSC Q100” manufactured by TA Instruments Co., Ltd.) under a nitrogen atmosphere in a temperature range of 25 to 450 ° C. and a temperature rising temperature of 10 ° C./min. It was done by doing.
- Comparative Examples 1 and 2 A cured product was prepared by the following procedure, and its heat resistance was evaluated. The results are shown in Table 1.
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Abstract
Description
で表される分子構造を有し、V、W、X、及びYの少なくとも一つが水酸基であり、また、V、W、X、及びYの少なくとも一つが(メタ)アクリロイルオキシ基であるフェノール性水酸基含有化合物を提供するものである。
で表される分子構造を有し、V、W、X、及びYの少なくとも一つが水酸基であり、また、V、W、X、及びYの少なくとも一つが(メタ)アクリロイルオキシ基であることを特徴とする。
で表される分子構造を有し、W、X及びYの少なくとも一つが水酸基であり、また、W、X及びYの少なくとも一つが(メタ)アクリロイルオキシ基であるものがより好ましい。
で表される化合物(α)を得た後、該化合物(α)に(メタ)アクリル酸ハライド(β)を反応させる方法。
で表される反応物(γ)を得た後、反応物(γ)とアルキル置換フェノール(a1)とを反応させる方法。
アルキル置換フェノール(a1)とフェノール性水酸基含有芳香族アルデヒド(a2)とを酸触媒存在下で重縮合することにより、反応溶液中に上記一般式(3)で表される化合物(α)を含む粗生成物を得る。
工程1-1で得られた化合物(α)を反応溶液中から回収(単離)する。
工程1-2で単離した化合物(α)と(メタ)アクリル酸ハライド(β)とを塩基存在下で反応させる。
測定装置:東ソー株式会社製「HLC-8220 GPC」
カラム:昭和電工株式会社製「Shodex KF802」(8.0mmФ×300mm)
+昭和電工株式会社製「Shodex KF802」(8.0mmФ×300mm)
+昭和電工株式会社製「Shodex KF803」(8.0mmФ×300mm)
+昭和電工株式会社製「Shodex KF804」(8.0mmФ×300mm)
カラム温度:40℃
検出器: RI(示差屈折計)
データ処理:東ソー株式会社製「GPC-8020モデルIIバージョン4.30」
展開溶媒:テトラヒドロフラン
流速:1.0ml/分
試料:樹脂固形分換算で0.5質量%のテトラヒドロフラン溶液をマイクロフィルターでろ過したもの
注入量:0.1ml
標準試料:下記単分散ポリスチレン
東ソー株式会社製「A-500」
東ソー株式会社製「A-2500」
東ソー株式会社製「A-5000」
東ソー株式会社製「F-1」
東ソー株式会社製「F-2」
東ソー株式会社製「F-4」
東ソー株式会社製「F-10」
東ソー株式会社製「F-20」
フェノール性水酸基含有芳香族アルデヒド(a2)と(メタ)アクリル酸ハライド(β)とを塩基存在下で反応させることにより、前記一般式(4)で表される反応物(γ)を含む粗生成物を得る。
工程2-1で得られた反応物(γ)を反応溶液中から回収(単離)する。
工程2-2で単離した反応物(γ)とアルキル置換フェノール(a1)とを酸触媒存在下で反応させる。
日本電子株式会社製「JNM-GSX500(500MHz,DMSO-d6,TMS)」を用いて構造解析を行った。
冷却管を設置した100mlの2口フラスコに2,5-キシレノール7.32g(60mmol)、4-ヒドロキシベンズアルデヒド2.44g(20mmol)を仕込み、2-エトキシエタノール20mlに溶解させた。氷浴中で冷却しながら硫酸2mlを添加した後、100℃のオイルバス中で2時間加熱攪拌し反応させた。反応後、得られた溶液に水を加えて再沈殿操作を行い粗生成物を得た。粗生成物をアセトンに再溶解し、さらに水で再沈殿操作を行った後、得られた生成物を濾別して真空乾燥し、下記に示される淡褐色結晶の化合物(α1)5.93gを得た。粗生成物における化合物(α1)の純度はGPCの面積比で87質量%であり、最終的に得られた化合物(α1)の純度は99質量%であった。
冷却管を設置した100mlの2口フラスコに4-ヒドロキシベンズアルデヒド2.44g(20mmolg)、炭酸カリウム8.20g(60mmol)、テトラヒドロフラン40mlを仕込み攪拌を開始した。氷浴中で冷却しながらアクリル酸クロライド1.80g(20mmol)を30分で滴下しながら添加した後、70℃のオイルバス中で12時間加熱攪拌し反応させた。反応後、得られた溶液から固形分を濾別し、濾液をクロロホルム120mlと混合して水200mlで3回洗浄を行った。下層である有機層を分取後、硫酸ナトリウムで脱水し、溶媒を減圧留去して白色針状結晶の化合物(γ1)2.38gを得た。1H-NMRの各ピークより同定し下記に示される目的化合物を得たことを確認した。
冷却管を設置した100mlの2口フラスコにフェノール性水酸基含有組成物(1)0.5gとパラホルムアルデヒド0.07gと、2-エトキシエタノール10mlを仕込み攪拌を開始した。氷浴中で冷却しながら硫酸0.1mlを添加した後、70℃のオイルバス中で4時間加熱、攪拌し反応させた。次いで、反応生成物に水を加えて再沈殿操作を行い、粗生成物を得た。この粗生成物をアセトンに再溶解し、さらに水で再沈殿操作を行った後、得られた生成物を濾別して真空乾燥を行い、(メタ)アクリロイル基含有樹脂(1)0.4gを得た。
フェノール性水酸基含有組成物(1)の代わりにフェノール性水酸基含有化合物(2)を用いた以外は実施例3と同様にして(メタ)アクリロイル基含有樹脂(2)を得た。
フェノールノボラックエポキシ樹脂(エポキシ当量190g/eq)150gとアクリル酸30g及び溶剤としてプロピレングリコールモノメチルアセテート80gを反応容器に仕込み、100℃で5時間反応させて(メタ)アクリロイル基含有樹脂(1’)174gを得た。
クレゾールノボラック樹脂(エポキシ当量220g/eq)276gとアクリル酸67g及び溶剤としてプロピレングリコールモノメチルアセテート125gを反応容器に仕込み、100℃で6時間反応させて(メタ)アクリロイル基含有樹脂(2’)290gを得た。
以下の手順で硬化物を作成し、その耐熱性を評価した。結果を表1に示す。
実施例3又は4で得た(メタ)アクリロイル基含有樹脂(1)又は(2)0.4gと重合開始剤(チバ・スペシャリティ株式会社製「イルガキュア184」)0.04gとテトラヒドロフラン0.5gをシュレンク管に入れ、窒素雰囲気で凍結乾燥を行った。この反応器を密閉し、340nmのバンドパスフィルターを装着した高圧水銀灯で3時間光を照射した。得られた反応物をメタノールに加えて再沈殿操作を行い、沈殿物を濾過して真空乾燥し、硬化物(1)又は(2)を得た。
得られた硬化物(1)、(2)の耐熱性をガラス転移温度にて評価した。ガラス転移温度の測定は、示差走査熱量計(株式会社TAインスツルメント製「DSC Q100」)を用い、窒素雰囲気下、温度範囲25~450℃、昇温温度10℃/分の条件で走査を行う事で行った。
以下の手順で硬化物を作成し、その耐熱性を評価した。結果を表1に示す。
実施例5、6と同様にして、硬化物(1’)、(2’)の耐熱性を評価した。
Claims (11)
- 請求項1~3の何れか一つに記載のフェノール性水酸基含有化合物を含有する硬化性組成物。
- 請求項5記載の硬化性組成物を重合させてなる硬化物。
- 請求項5記載の硬化性組成物からなるレジスト材料。
- 請求項1~3の何れか一つに記載のフェノール性水酸基含有化合物又は請求項4記載のフェノール性水酸基含有組成物と、アルデヒド化合物とを反応させて得られる(メタ)アクリロイル基含有樹脂。
- 請求項8記載の(メタ)アクリロイル基含有樹脂を含有する硬化性組成物。
- 請求項9記載の硬化性組成物を重合させてなる硬化物。
- 請求項9記載の硬化性組成物からなるレジスト材料。
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WO2016103850A1 (ja) * | 2014-12-24 | 2016-06-30 | Dic株式会社 | ノボラック型フェノール樹脂、感光性組成物、レジスト材料、塗膜、及びレジスト塗膜 |
JP2018076435A (ja) * | 2016-11-09 | 2018-05-17 | 株式会社リコー | 活性エネルギー線硬化型組成物、活性エネルギー線硬化型インク、収容容器、2次元又は3次元の像形成装置、2次元又は3次元の像形成方法、硬化物、加飾体、及び活性エネルギー線重合性化合物 |
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