WO2014073126A1 - Wiring board - Google Patents

Wiring board Download PDF

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Publication number
WO2014073126A1
WO2014073126A1 PCT/JP2013/003136 JP2013003136W WO2014073126A1 WO 2014073126 A1 WO2014073126 A1 WO 2014073126A1 JP 2013003136 W JP2013003136 W JP 2013003136W WO 2014073126 A1 WO2014073126 A1 WO 2014073126A1
Authority
WO
WIPO (PCT)
Prior art keywords
wiring
connection terminal
wiring board
layer
width
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2013/003136
Other languages
French (fr)
Japanese (ja)
Inventor
伊藤 達也
永井 誠
聖二 森
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Niterra Co Ltd
Original Assignee
NGK Spark Plug Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NGK Spark Plug Co Ltd filed Critical NGK Spark Plug Co Ltd
Publication of WO2014073126A1 publication Critical patent/WO2014073126A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W70/00Package substrates; Interposers; Redistribution layers [RDL]
    • H10W70/60Insulating or insulated package substrates; Interposers; Redistribution layers
    • H10W70/62Insulating or insulated package substrates; Interposers; Redistribution layers characterised by their interconnections
    • H10W70/63Vias, e.g. via plugs
    • H10W70/635Through-vias
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/11Printed elements for providing electric connections to or between printed circuits
    • H05K1/111Pads for surface mounting, e.g. lay-out
    • H05K1/112Pads for surface mounting, e.g. lay-out directly combined with via connections
    • H05K1/113Via provided in pad; Pad over filled via
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/40Forming printed elements for providing electric connections to or between printed circuits
    • H05K3/4007Surface contacts, e.g. bumps
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W70/00Package substrates; Interposers; Redistribution layers [RDL]
    • H10W70/60Insulating or insulated package substrates; Interposers; Redistribution layers
    • H10W70/62Insulating or insulated package substrates; Interposers; Redistribution layers characterised by their interconnections
    • H10W70/65Shapes or dispositions of interconnections
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W70/00Package substrates; Interposers; Redistribution layers [RDL]
    • H10W70/60Insulating or insulated package substrates; Interposers; Redistribution layers
    • H10W70/67Insulating or insulated package substrates; Interposers; Redistribution layers characterised by their insulating layers or insulating parts
    • H10W70/68Shapes or dispositions thereof
    • H10W70/685Shapes or dispositions thereof comprising multiple insulating layers
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W70/00Package substrates; Interposers; Redistribution layers [RDL]
    • H10W70/60Insulating or insulated package substrates; Interposers; Redistribution layers
    • H10W70/67Insulating or insulated package substrates; Interposers; Redistribution layers characterised by their insulating layers or insulating parts
    • H10W70/69Insulating materials thereof
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/09Shape and layout
    • H05K2201/09209Shape and layout details of conductors
    • H05K2201/095Conductive through-holes or vias
    • H05K2201/096Vertically aligned vias, holes or stacked vias
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/09Shape and layout
    • H05K2201/09209Shape and layout details of conductors
    • H05K2201/09654Shape and layout details of conductors covering at least two types of conductors provided for in H05K2201/09218 - H05K2201/095
    • H05K2201/09727Varying width along a single conductor; Conductors or pads having different widths
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistors
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistors electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistors electrically connecting electric components or wires to printed circuits by soldering
    • H05K3/341Surface mounted components
    • H05K3/3431Leadless components
    • H05K3/3436Leadless components having an array of bottom contacts, e.g. pad grid array or ball grid array components
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/46Manufacturing multilayer circuits
    • H05K3/4644Manufacturing multilayer circuits by building the multilayer layer by layer, i.e. build-up multilayer circuits
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W46/00Marks applied to devices, e.g. for alignment or identification
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W72/00Interconnections or connectors in packages
    • H10W72/071Connecting or disconnecting
    • H10W72/072Connecting or disconnecting of bump connectors
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W72/00Interconnections or connectors in packages
    • H10W72/071Connecting or disconnecting
    • H10W72/072Connecting or disconnecting of bump connectors
    • H10W72/07221Aligning
    • H10W72/07223Active alignment, e.g. using optical alignment using marks or sensors
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W72/00Interconnections or connectors in packages
    • H10W72/20Bump connectors, e.g. solder bumps or copper pillars; Dummy bumps; Thermal bumps
    • H10W72/241Dispositions, e.g. layouts
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W90/00Package configurations
    • H10W90/701Package configurations characterised by the relative positions of pads or connectors relative to package parts
    • H10W90/721Package configurations characterised by the relative positions of pads or connectors relative to package parts of bump connectors
    • H10W90/724Package configurations characterised by the relative positions of pads or connectors relative to package parts of bump connectors between a chip and a stacked insulating package substrate, interposer or RDL

Definitions

  • the present invention relates to a wiring board having connection terminals for connecting a semiconductor chip to a main surface.
  • terminals for connection to a semiconductor chip are formed on the main surface (front surface) of the wiring board.
  • the bumps are formed of solder on a circular or square copper foil called a land having a size (area) larger than the opening area of the solder resist so that the upper end is positioned higher than the solder resist.
  • Patent Document 1 has a problem that the connection reliability with the semiconductor chip is lowered because the bump diameter is smaller than the wiring width.
  • the wiring width becomes thick, and thus there is a problem that the degree of freedom of wiring layout is limited.
  • the present invention has been made in response to the above-described circumstances, and an object thereof is to provide a wiring board capable of improving the degree of freedom of wiring layout.
  • the wiring board of the present invention is a wiring board having a laminate in which one or more insulating layers and conductor layers are laminated, and a plurality of wirings formed on the laminate, Columnar connection terminals formed directly on at least some of the plurality of wires, and the width of the at least some of the wires at the position where the connection terminals are formed is the width of the connection terminals It is less than the length in the direction.
  • connection terminal since the connection terminal is directly formed on the wiring, it is not necessary to provide a land for the connection terminal, and the degree of freedom of the wiring layout is improved.
  • the width of the wiring at the position where the connection terminal is formed is less than the length of the connection terminal in the direction that coincides with the width direction of the wiring, so that the connection terminal can be prevented from being reduced and the connection reliability from being lowered. . *
  • the width of the wiring at the position where the connection terminal is formed is 0.5 to 1.0 times the length of the connection terminal in the direction matching the width direction of the wiring. It is characterized by that.
  • the connection terminal becomes smaller and connection reliability is lowered.
  • connection terminal is formed at a position where a first thick portion having a wide wiring width is provided.
  • the connection terminal having a large diameter can be directly formed on the wiring. Further, the connection reliability between the connection terminal and the wiring forming the conductor layer is improved.
  • the length of the first thick portion in the extending direction of the wiring is not less than 0.5 times and not more than 2.0 times the length of the connection terminal in the extending direction. It is characterized by.
  • Another aspect of the present invention is characterized by further comprising a solder resist layer that covers the plurality of wirings and exposes at least part of the connection terminals.
  • connection terminal protrudes from the surface of the solder resist layer.
  • connection terminals are arranged as a plurality of signal connection terminals only on the outer periphery of a rectangular component mounting region set on the laminate, and the central portion of the component mounting region A plurality of connection pads for power and ground are arranged.
  • connection terminals are arranged only at the outer periphery of the component mounting area, wiring can be made easier by using the signal connection terminals that are difficult to route because the wiring length is long and the wiring layout is flexible. Can be improved. Further, by arranging a plurality of power supply and ground connection pads in the center of the component mounting area, the power supply and ground wiring length can be shortened.
  • the laminate is formed by alternately laminating a plurality of the conductor layers and the plurality of insulating layers, and directly forming the laminate on the plurality of wirings forming the conductor layers. And a via conductor that connects the conductor layers through the insulating layer, and the width of the wiring forming the conductor layer at the position where the via conductor is formed is the length of the via conductor in the width direction. 0.5 times to less than 1.0 times. *
  • the pitch between the via conductors is reduced. This makes it possible to improve the flexibility of the wiring layout. Moreover, it can suppress that connection reliability with a via conductor and the wiring which forms a conductor layer falls.
  • the wiring forming the conductor layer has a second thick portion having a thick wiring width at a position where the via conductor is formed.
  • a via conductor having a large diameter can be formed directly on the wiring. Further, the connection reliability between the via conductor and the wiring forming the conductor layer is improved.
  • the length in the extending direction of the wiring forming the conductor layer of the second thick portion is 0.5 times or more the length in the extending direction of the via conductor. It is characterized by being 2.0 times or less.
  • the top view (surface side) of the wiring board which concerns on 1st Embodiment. 1 is a partial cross-sectional view of a wiring board according to a first embodiment.
  • FIG. 1 is a plan view (front side) of a wiring board 100 according to a first embodiment.
  • FIG. 2 is a partial cross-sectional view of the wiring board 100 taken along line II in FIG.
  • FIG. 3 is a configuration diagram of the connection terminal T ⁇ b> 1 formed on the front surface side of the wiring substrate 100.
  • FIG. 3A is a top view of the connection terminal T1.
  • FIG. 3B is a cross-sectional view taken along line II-II in FIG.
  • a side to which a semiconductor chip (component) is connected is referred to as a front side
  • a side to which a mother board, a socket or the like is connected is referred to as a back side.
  • the wiring substrate 100 shown in FIGS. 1 to 3 is a build in which a plurality of connection terminals T1 between the core substrate 2 and a semiconductor chip (not shown) are formed and stacked on the surface side of the core substrate 2.
  • the up layer 3 (surface side), the filling member 4 laminated on the buildup layer 3 and filling between the plurality of connection terminals T1, and the opening 5a laminated on the filling member 4 and exposing the connection terminal T1 were formed.
  • a plurality of connection terminals T11 are formed between the solder resist layer 5 and a mother board (not shown), the buildup layer 13 (back side) stacked on the back side of the core substrate 2, and the buildup layer 13 are stacked.
  • a solder resist layer 14 in which an opening 14a exposing at least a part of the connection terminal T11 is formed.
  • the core substrate 2 is a plate-shaped resin substrate made of a heat resistant resin plate (for example, bismaleimide-triazine resin plate), a fiber reinforced resin plate (for example, glass fiber reinforced epoxy resin), or the like.
  • Core conductor layers 21 and 22 forming metal wirings L1 and L11 are formed on the front surface and the back surface of the core substrate 2, respectively.
  • the core substrate 2 is formed with a through-hole 23 drilled by a drill or the like, and a through-hole conductor 24 for connecting the core conductor layers 21 and 22 to each other is formed on the inner wall surface thereof. Further, the through hole 23 is filled with a resin hole filling material 25 such as an epoxy resin. *
  • a lid plating layer 41 that is electrically connected to the core conductor layer 21 is formed.
  • the lid plating 41 and the conductor layer 32 that constitutes the metal wiring L2 are filled vias.
  • 42 is electrically connected.
  • the filled via 42 has a via hole 42a and a via conductor 42b filled in the via hole 42a by plating.
  • connection terminal T1 formed on the conductor layer 32 of the wiring board 100 is a connection terminal with the semiconductor chip.
  • the semiconductor chip is mounted on the wiring board 100 by being electrically connected to the connection terminal T1.
  • the connection terminals T1 are arranged at substantially equal intervals over the entire semiconductor chip mounting area (component mounting area).
  • the connection terminal T ⁇ b> 1 has a columnar shape that is circular when viewed from above, and is formed directly on the conductor layer 32 with the upper portion protruding from the surface of the filling member 4. Since the connection terminal T1 is formed directly on the conductor layer 32, it is not necessary to provide a land for the connection terminal T1, and the degree of freedom in wiring layout is improved.
  • FIG. 4 is a plan view of the connection terminal T1 and the metal wiring L2.
  • FIG. 4A is a plan view of the metal wiring L2 that does not have the thick portion L2a in which the wiring width is increased at the position where the connection terminal T1 is formed.
  • FIG. 4B is a plan view of the metal wiring L2 having a thick portion (first wide portion) L2a in which the wiring width is increased at a position where the connection terminal T1 is formed. *
  • the width W of the metal wiring L2 at the position where the connection terminal T1 is formed is less than the length (diameter) W1 of the connection terminal T1 in the direction coinciding with the width direction of the metal wiring L2. It is preferable that By setting the width W of the metal wiring L2 at the position where the connection terminal T1 is formed to be less than the length (diameter) W1 of the connection terminal T1 in the direction matching the width direction of the metal wiring L2, the width of the connection terminal T1 This is because it is possible to prevent the connection reliability with the semiconductor chip from being lowered. *
  • the width W of the metal wiring L2 at the position where the connection terminal T1 is formed is not less than 0.5 times and less than 1.0 times the length W1 of the connection terminal T1 in the direction coinciding with the width direction of the metal wiring L2. Preferably there is.
  • the connection terminal T1 is thinned. Therefore, it is possible to prevent the connection reliability with the semiconductor chip from being lowered, and the length W1 in the width direction of the connection terminal T1 is too long compared to the wiring width W, and is formed on the metal wiring L2. It is possible to prevent the connecting terminal T ⁇ b> 1 from tilting or falling. *
  • connection terminal T1 when the metal wiring L2 is thin and the connection terminal T1 is formed directly on the metal wiring L2, the connection terminal T1 may be tilted or tilted as shown in FIG. 4B.
  • a thick width portion L2a having a thick wiring width W can be provided at a position where the connection terminal T1 is formed.
  • the metal wiring L2 has a narrow line width, or the connection terminal T1 has a long length W1 in the width direction. Even when the diameter of the connection terminal T1 is large, the connection terminal T1 can be formed directly on the metal wiring L2.
  • the length W2 in the extending direction of the thick portion L2a of the metal wiring L2 is 0.5 times or more and 2.0 times or less of the length W1 of the connection terminal T1 in the direction coinciding with the extending direction of the metal wiring L2. It is preferable to do.
  • the width W at the position where the connection terminal T1 of the metal wiring L2 is formed is the length of the connection terminal T1 in the direction matching the width direction of the metal wiring L2.
  • the length (diameter) is preferably less than L1, and more preferably 0.5 times or more and less than 1.0 times the length of the connection terminal T1 in the direction coinciding with the width direction of the metal wiring L2.
  • each connection terminal T1 is roughened in order to improve the adhesion with the filling member 4.
  • the surface of the connection terminal T1 can be roughened by, for example, processing with an etching solution such as MEC etch bond (manufactured by MEC). *
  • each connection terminal T1 Even when the surface of each connection terminal T1 is not roughened, any one metal element of Sn (tin), Ti (titanium), Cr (chromium), and Ni (nickel) is coated on the surface of each connection terminal T1. Then, after forming the metal layer, the adhesion to the filling member 4 may be improved by applying a coupling agent treatment on the metal layer.
  • each connection terminal T1 has a step L formed on the outer periphery of the first main surface F, and an exposed surface of the connection terminal T1 including the step L is formed on the metal plating layer M. Covered by.
  • the metal plating layer M is, for example, a single layer or a plurality of layers selected from metal layers such as a Ni layer, a Sn layer, an Ag layer, a Pd layer, and an Au layer (for example, a Ni layer / Au layer, a Ni layer / Pd layer / Au layer).
  • an OSP Organic Solderability Preservative
  • the exposed surface of the connection terminal T1 including the step L may be coated with solder.
  • the metal plating layer M is soldered. May be coated. A method for coating the exposed surface of the connection terminal T1 with solder will be described later. *
  • the filling member 4 is filled between the connection terminals T1 in close contact with the side surfaces of the connection terminals T1 formed on the surface layer of the buildup layer 3.
  • the thickness D2 of the filling member 4 is thinner than the thickness (height) D1 of the connection terminal T1.
  • the solder resist layer 5 covers the surface side of the wiring pattern connected to the connection terminal T1, and exposes the connection terminals T1 arranged at substantially equal intervals in the semiconductor chip mounting region, and a chip capacitor mounting. And an opening 5b for exposing the pad P1.
  • the opening 5a of the solder resist layer 5 has an NSMD (non-solder mask-defined) shape in which a plurality of connection terminals T1 are arranged in the same opening.
  • An alignment mark AM is formed on the solder resist layer 5. The alignment mark AM is not always necessary. *
  • a lid plating layer 141 that is electrically connected to the core conductor layer 22 is formed on the back side of the wiring substrate 100, and the lid plating 141 and the conductor layer 132 are electrically connected by the filled via 142.
  • the filled via 142 has a via hole 142a and a via conductor 142b filled in the via hole 142a by plating. Further, on the conductor layer 132, a connection terminal T11 to a mother board or the like (not shown) is directly formed without vias. *
  • the solder resist layer 14 is formed by laminating a film-like solder resist on the surface of the buildup layer 13.
  • the solder resist layer 14 is formed with an opening 14a exposing a part of the surface of each connection terminal T11. For this reason, each connection terminal T11 is in a state in which a part of the surface is exposed from the solder resist layer 14 through the opening 14a. That is, the opening 14a of the solder resist layer 14 has an SMD shape in which a part of the surface of each connection terminal T11 is exposed. Unlike the opening 5a of the solder resist layer 5, the opening 14a of the solder resist layer 14 is formed for each connection terminal T11. *
  • the connection terminals T11 are electrically connected to the connection terminals such as the mother board by reflowing the solder balls B of the wiring board 100.
  • FIGS. 2, 5 to 11 are diagrams showing manufacturing steps of the wiring board 100 according to the first embodiment. Hereinafter, a method for manufacturing the wiring substrate 100 will be described with reference to FIGS. 2 and 5 to 11. *
  • a copper clad laminate having a copper foil attached to the front and back surfaces of a plate-shaped resin substrate is prepared. Further, a drilling process is performed on the copper-clad laminate using a drill, and a through hole that becomes the through hole 23 is formed in advance at a predetermined position. Then, by performing electroless copper plating and electrolytic copper plating according to a conventionally known method, a through-hole conductor 24 is formed on the inner wall of the through-hole 23, and a copper plating layer is formed on both surfaces of the copper-clad laminate (FIG. 5A). )reference). *
  • the inside of the through-hole conductor 24 is filled with a resin hole filling material 25 such as an epoxy resin.
  • electrolytic copper plating is performed according to a conventionally known method to form the lid plating layer 41.
  • the copper plating (including the lid plating layer 41) formed on the copper foils on both sides of the copper clad laminate is etched into a desired shape, and the metal wirings L1 and L11 are formed on the front and back surfaces of the copper clad laminate.
  • the core conductor layers 21 and 22 to be formed are respectively formed to obtain the core substrate 2 (see FIG. 5B).
  • it is desirable to perform the desmear process which removes the smear of a process part after the through-hole 23 formation process.
  • electroless plating is performed to form an electroless copper plating layer on the resin insulating layers 31 and 131 including the inner walls of the via holes 42a and 142a.
  • a photosensitive resin is laminated on the electroless copper plating layer formed on the resin insulating layers 31 and 131, and exposure and development are performed to form resin masks MR1 and MR11 in desired shapes.
  • copper is plated by electrolytic plating using the resin masks MR1 and MR11 as a mask to obtain a desired copper plating pattern (metal wirings L2 and L12) (see FIG. 6B).
  • connection terminals T1, pads P1 are formed on the conductor layers 32, 132.
  • a conductor layer 134 having a connection terminal T11 are formed (see FIG. 7B).
  • connection terminal T1 the space between the plurality of connection terminals T1 forming the surface layer of the buildup layer 3 is filled with the filling member 4 to a position lower than the main surface F of the connection terminal T1.
  • the surface of the connection terminal T1 can be roughened by, for example, processing with an etching solution such as MEC etch bond (manufactured by MEC).
  • any one metal element of Sn (tin), Ti (titanium), Cr (chromium), and Ni (nickel) is coated on the surface of each connection terminal T1. Then, after forming the metal layer, a coupling agent treatment may be performed on the metal layer to improve the adhesion to the filling member 4.
  • Various methods can be adopted as a method of filling the filling member 4 between the connection terminals T1.
  • a filling method for filling the filling member 4 between the connection terminals T1 will be described.
  • various methods such as printing, laminating, roll coating, spin coating and the like can be used as a method for coating the insulating resin to be the filling member 4.
  • the surface of the build-up layer 3 having the connection terminals T1 formed on the surface layer is thinly coated with a thermosetting insulating resin and thermally cured, and then cured.
  • the filling member 4 is filled between the connection terminals T1 by polishing the insulating resin until it becomes lower than the connection terminals T1.
  • the surface of the build-up layer 3 having the connection terminals T1 formed on the surface layer is coated with a thick thermosetting insulating resin and thermally cured, and then the semiconductor.
  • the area other than the element mounting area is masked and the insulating resin is dry-etched by RIE (Reactive Ion Etching) or the like until it becomes lower than the connection terminal T1, thereby filling the filling member 4 between the connection terminals T1.
  • RIE Reactive Ion Etching
  • FIG. 9 is an explanatory diagram of the fourth filling method.
  • the fourth filling method will be described with reference to FIG.
  • the opening of the solder resist layer is later formed.
  • the insulating resin is exposed and developed while masking the inner region of the region to be 5a, and the insulating resin to be the outer region of the opening 5a is photocured (see FIG. 9B).
  • the wiring substrate 100 being manufactured is immersed in an aqueous solution of sodium carbonate (concentration of 1% by weight) for a short time (a time that the insulating resin surface of the unexposed portion is slightly swollen) (see FIG. 9C). ). Then, the insulating resin swollen by washing with water is emulsified (see FIG. 9D). Next, the swollen and emulsified insulating resin is removed from the wiring substrate 100 in the process of manufacture (see FIG. 9E). The above immersion and water washing are repeated once each or several times until the position of the upper end of the insulating resin that has not been photocured is lower than the upper end of each wiring conductor T1. Thereafter, the insulating resin is cured by heat or ultraviolet rays. When the filling member 4 is filled between the connection terminals T1 by the fourth filling method, the filling member 4 and the solder resist layer 5 are integrally formed. *
  • solder Resist Layer Step (Solder Resist Layer Step: FIG. 10) Film-like solder resist is pressed and laminated on the surfaces of the filling member 4 and the buildup layer 13, respectively. The laminated film-like solder resist is exposed and developed, and a part of the surface of each connection terminal T11 is formed with a solder resist layer 5 having an NSMD-shaped opening 5a that exposes the surface and side surfaces of each connection terminal T1. A solder resist layer 14 having an exposed SMD-shaped opening 14a is obtained.
  • the filling member 4 and the solder resist layer 5 are integrally formed when the third and fourth filling methods described above are employed in the filling step, it is necessary to laminate the solder resist layer 5 in this step. Absent. *
  • connection terminal T1 is etched with sodium persulfate or the like to remove impurities such as an oxide film on the surface of the connection terminal T1, and around the main surface F of the connection terminal T1.
  • a step L is formed on the substrate (see FIG. 3).
  • the metal plating layer M is formed on the exposed surfaces of the connection terminals T1 and T11 by electroless reduction plating using a reducing agent.
  • the metal plating layer M is formed on the exposed surface of the connection terminal T1 by electroless displacement plating, the metal on the exposed surface of the connection terminal T1 is replaced to form the metal plating layer M.
  • a step L is formed around the main surface F of the connection terminal T1 without etching the exposed surface of the connection terminal T1 with sodium persulfate or the like.
  • solder when solder is coated on the exposed surface of the connection terminal T1, the following two methods can be selected according to the thickness of the solder layer to be coated. *
  • a thin coating is applied to the entire SMD-shaped opening 5a so as to cover the entire exposed surface of T1. Thereafter, reflow is performed to form a solder layer made of Sn and Ag or an alloy of Sn, Ag and Cu on the exposed surface of the connection terminal T1.
  • solder coating method When a solder layer having a thickness of 10 ⁇ m or less is coated on the exposed surface of the connection terminal T1, the exposed surface of the connection terminal T1 is slightly etched (soft etching) to form the exposed surface of the connection terminal T1. The formed oxide film is removed. At this time, a step L is formed around the main surface F of the connection terminal T1. Next, an electroless Sn (tin) plating is performed on the exposed surface of the connection terminal T1 to form a Sn plating layer, and a flux is applied so as to cover the entire surface of the Sn plating layer.
  • connection terminal T1 Thereafter, reflow is performed to melt the Sn plating layer plated on the connection terminal T1, and a solder layer is formed on the main surface F of the connection terminal T1. At this time, the melted Sn aggregates on the main surface F of the connection terminal T1 due to surface tension.
  • solder paste is applied onto the metal plating layer M formed on the connection terminal T11 by solder printing, reflow is performed at a predetermined temperature and time, and solder balls are formed on the connection terminal T11. B is formed.
  • connection terminal T1 is formed directly on the conductor layer 32 without vias. For this reason, it is not necessary to provide a land for the connection terminal T1, and the degree of freedom in wiring layout is improved. Further, the width W of the metal wiring L2 at the position where the connection terminal T1 is formed is less than the length (diameter) W1 of the connection terminal T1 in the direction matching the width direction of the metal wiring L2. For this reason, it can suppress that connection terminal T1 becomes small too much and connection reliability with a semiconductor chip falls. *
  • the width W of the metal wiring L2 at the position where the connection terminal T1 is formed is 0.5 times or more and less than 1.0 times the length W1 of the connection terminal T1 in the direction matching the width direction of the metal wiring L2. Yes. For this reason, it is possible to suppress the connection terminal T1 from becoming smaller and reducing the connection reliability with the semiconductor chip, and to compare the width of the connection terminal T1 with the width direction of the metal wiring L2 compared to the wiring width W. It can be suppressed that the length W1 becomes too long and the connection terminal T1 formed on the metal wiring L2 is inclined or falls down. *
  • connection terminal T1 can be formed directly on L2.
  • the length W2 in the extending direction of the thick portion L2a of the metal wiring L2 is set to be not less than 0.5 times and not more than 2.0 times the length W1 in the direction coinciding with the extending direction of the metal wiring L2 of the connection terminal T1. . For this reason, it can suppress that the wide part L2a becomes long in an extending
  • connection terminals T1 are filled with the filling member 4, underfill or NCP (Non) which is filled in the gap between the semiconductor chip and the wiring board when connected to the semiconductor chip. It is possible to prevent the generation of voids between the connection terminals T1 of -Conductive Past) and NCF (Non-Conductive Film). For this reason, at the time of reflow, it can prevent that a solder flows into this void and a connection terminal is short-circuited (short-circuited). Further, since the exposed area of the connection terminal T1 is reduced, the diameter of the solder coated on the connection terminal is not increased, and the connection terminal T1 can be narrowed. *
  • connection terminal T1 when forming the metal plating layer M on the surface of the connection terminal T1, it is possible to prevent plating sagging between the connection terminals T1 and undercut where the bottom of the connection terminal T1 is etched. Furthermore, since the step L is formed on the outer periphery of the first main surface F of the connection terminal T1, the diameter of the solder coated on the connection terminal T1 does not increase, and the connection terminals T1 can be further narrowed. . *
  • connection terminal T1 with the filling member 4 since the contact surface of the connection terminal T1 with the filling member 4 is roughened and the filling member 4 is filled between the connection terminals T1, the adhesive strength between the connection terminal T1 and the filling member 4 is improved. . For this reason, the possibility that the connection terminal 1 may be peeled off during the manufacturing process is suppressed. Further, by making the material of the filling member 4 the same as that of the solder resist layer 5, the solder flowability of the filling member 4 becomes approximately the same as that of the solder resist layer 5, and the solder remains on the filling member 4 and the connection terminal T 1. It is possible to suppress a short circuit between them. *
  • the thickness D2 of the filling member 4 filled between the connection terminals T1 is made thinner than the thickness (height) D1 of the connection terminals T1. That is, the connection terminal T ⁇ b> 1 is slightly protruded from the upper surface of the filling member 4. For this reason, even when the center of the connection terminal of the semiconductor chip and the center of the connection terminal T1 are deviated, the connection terminal of the semiconductor chip abuts on the end of the connection terminal T1, so that the connection terminal T1 and the connection terminal of the semiconductor chip Connection reliability is improved.
  • FIG. 12 is a partial cross-sectional view of a wiring board 100A according to a modification of the first embodiment.
  • FIG. 13 is a plan view of wiring and via conductors of the wiring board 100A.
  • the configuration of a wiring board 100A according to a modification of the first embodiment will be described with reference to FIGS. Note that the same components as those described with reference to FIGS. 1 to 11 are denoted by the same reference numerals, and redundant description is omitted. *
  • the wiring board 100 ⁇ / b> A includes a build-up layer 3, a conductor layer 36 constituting a metal wiring L ⁇ b> 3 laminated on the resin insulation layer 31, and a resin insulation layer laminated on the conductor layer 36.
  • 37 and a filled via 43 which is directly formed on the metal wiring L3 forming the conductor layer 36 and penetrates the resin insulating layer 37 to connect the conductor layers 36 and 32 to each other.
  • the filled via 43 has a via hole 43a and a via conductor 43b filled in the via hole 43a by plating. That is, the conductor layers 36 and 32 are electrically connected by the via conductor 43b.
  • the wiring board 100A forms the conductor layer 136 constituting the metal wiring L13 laminated on the resin insulation layer 131, the resin insulation layer 137 laminated on the conductor layer 136, and the conductor layer 136 on the buildup layer 13.
  • a filled via 143 that is directly formed on the metal wiring L13 and that penetrates the resin insulating layer 137 and connects the conductor layers 136 and 132 is further provided.
  • the filled via 143 includes a via hole 143a and a via conductor 143b filled in the via hole 143a by plating. That is, the conductor layers 136 and 132 are electrically connected by the via conductor 143b.
  • FIG. 14 is a plan view of filled vias 43 and 143 and metal wirings L3 and L13.
  • FIG. 14A is a plan view of the metal wirings L3 and L13 that do not have the thick portions L3a and L13a in which the wiring width is increased at the positions where the filled vias 43 and 143 are formed.
  • FIG. 14B is a plan view of the metal wirings L3 and L13 having thick portions (second wide portions) L3a and L13a where the wiring width is increased at the positions where the filled vias 43 and 143 are formed.
  • the width W of the metal wirings L3 and L13 at the positions where the filled vias 43 and 143 are formed is the length of the filled vias 43 and 143 in the direction matching the width direction of the metal wirings L3 and L13.
  • the thickness (diameter) is preferably less than W1.
  • the width W of the metal wirings L3 and L13 at the position where the filled vias 43 and 143 are formed is 0.5 times or more the length W1 of the filled vias 43 and 143 in the direction coinciding with the width direction of the metal wirings L3 and L13. It is preferably less than 1.0 times.
  • the width W of the metal wirings L3 and L13 at the positions where the filled vias 43 and 143 are formed By setting the width W of the metal wirings L3 and L13 at the positions where the filled vias 43 and 143 are formed to 0.5 times or more and less than 1.0 times the length W1 in the width direction of the wiring of the filled vias 43 and 143, 43 and 143 can be reduced and the connection reliability between the conductor layer 36 and the conductor layer 32 and between the conductor layer 136 and the conductor layer 132 can be suppressed, and the width of the filled vias 43 and 143 compared to the wiring width W can be suppressed. It can be suppressed that the length W1 in the direction becomes too long and the filled vias 43 and 143 formed on the metal wirings L3 and L13 are tilted or fall down. *
  • the filled vias 43 and 143 may be inclined or fall down.
  • the thick portions L3a and L13a with the increased wiring width W can be provided at the positions where the filled vias 43 and 143 are formed.
  • the metal wirings L3 and L13 have a narrow line width, or the filled vias 43 and 143 are long in the width direction. Even when the length W1 is long, that is, when the diameter of the filled vias 43 and 143 is large, the filled vias 43 and 143 can be formed directly on the metal wirings L3 and L13.
  • the length W2 in the extending direction of the thick portions L3a and L13a of the metal wirings L3 and L13 is 0.5 times the length W1 of the filled vias 43 and 143 in the direction coinciding with the extending direction of the metal wirings L3 and L13. It is preferable to set it to 2.0 times or less.
  • the length W2 of the thick portions L3a and L13a in the extending direction of the metal wirings L3 and L13 is 0.5 times or more and 2.0 times or less of the length W1 of the filled vias 43 and 143 in the extending direction of the metal wirings L3 and L13.
  • the width W at the position where the filled vias 43 and 143 of the metal wirings L3 and L13 are formed is equal to the width of the metal wirings L3 and L13 of the filled vias 43 and 143.
  • the length (diameter) W1 is preferably less than the length (diameter) W1 in the direction matching the width direction of L13, and 0.5 times or more the length of the filled vias 43 and 143 in the direction matching the width direction of the metal wires L3 and L13 More preferably, it is less than 0.0 times.
  • 15 and 16 are manufacturing process diagrams of the wiring board 100A.
  • a method for manufacturing the wiring substrate 100A will be described with reference to FIGS.
  • the processes other than the build-up process are the same as those in the method for manufacturing the wiring board 100 described with reference to FIGS.
  • only the build-up process in the manufacturing method of the wiring board 100A will be described, and redundant description of the other processes will be omitted.
  • Film-like insulating resin materials mainly composed of epoxy resin to be the resin insulating layers 31 and 131 are arranged on the front surface and the back surface of the core substrate 2 so as to overlap each other. And this laminated body is pressurized and heated with a vacuum press-bonding hot press machine, and it crimps
  • electroless plating is performed to form an electroless copper plating layer on the resin insulating layers 31 and 131 including the inner walls of the via holes 42a and 142a.
  • an insulating photosensitive resin is laminated on the electroless copper plating layer formed on the resin insulating layers 31 and 131, and exposure and development are performed to form resin masks MR3 and MR13 in desired shapes.
  • copper is plated by electrolytic plating using the resin masks MR3 and MR13 as a mask to obtain a desired copper plating pattern (metal wirings L3 and L13) (see FIG. 15B).
  • the via holes 43a and 143b for the filled vias 43 and 143 are formed by exposure and development instead of laser irradiation when the filled vias 43 and 143 are formed. Therefore, there is no need to form a via land serving as a stopper for laser irradiation. Therefore, filled vias 43 and 143 can be directly formed on metal wirings L3 and L13 forming conductor layers 36 and 136, respectively.
  • the width of the metal wirings L3 and L13 forming the conductor layers 36 and 136 at the position where the filled vias 43 and 143 are formed is 0.5 times or more and less than 1.0 times the length of the filled vias 43 and 143 in the width direction. It is said. For this reason, the pitch between the filled vias 43 and the filled vias 143 can be narrowed, and the degree of freedom in wiring layout is improved. Further, the connection reliability between the filled vias 43 and 143 and the metal wirings L3 and L13 forming the conductor layers 36 and 136 and the filled vias 43 and 143 and the metal wirings L2 and L12 forming the conductor layers 32 and 132 is reduced. Can be suppressed. *
  • the metal wirings L3 and L13 forming the conductor layers 36 and 136 of the wiring board 100A are thicker at the positions where the filled vias 43 and 143 are formed. It can have parts L3a and L13a. By having the thick width portions L3a and L13a where the wiring width is increased at the position where the filled vias 43 and 143 are formed, the filled vias 43 and 143 having a large diameter can be directly formed on the metal wirings L3 and L13.
  • connection reliability between the filled vias 43 and 143 and the metal wirings L3 and L13 forming the conductor layers 36 and 136 and the filled vias 43 and 143 and the metal wirings L2 and L12 forming the conductor layers 32 and 132 is improved.
  • the length in the extending direction of the metal wirings L3 and L13 forming the conductor layers 36 and 136 of the thick portions L3a and L13a is 0.5 times or more and 2.0 times the length in the extending direction of the filled vias 43 and 143. It can be as follows.
  • the length in the extending direction of the metal wirings L3 and L13 forming the conductor layers 36 and 136 of the thick portions L3a and L13a is 0.5 to 2.0 times the length in the extending direction of the filled vias 43 and 143. By doing so, it can suppress that the wide part L3a and L13a become too long in the extending
  • the filled vias 43 and 143 are formed directly on the metal wirings L3 and L13 forming the conductor layers 36 and 136.
  • the conductor layers 21 and 22 are also applied to other filled vias, for example, the filled vias 42 and 142. It may be configured to be formed directly on the metal wirings L1 and L11 forming.
  • FIG. 17 is a plan view (surface side) of a wiring board 200 according to a second embodiment.
  • the connection terminal T ⁇ b> 1 serves as a signal connection terminal T ⁇ b> 1 (indicated by a broken line) only on the outer peripheral portion of the mounting region (component mounting region) of the semiconductor chip (component) mounted on the wiring substrate 200.
  • a plurality of power supply and ground connection pads P2 are arranged in the center of the mounting region.
  • FIG. 18 is a plan view (front side) of a wiring board 300 according to a third embodiment.
  • FIG. 19 is a partial cross-sectional view of the wiring board 200 taken along line II in FIG.
  • the configuration of the wiring board 300 will be described with reference to FIGS. 18 and 19.
  • the same configuration as the wiring board 100 according to the first embodiment described with reference to FIGS. The same reference numerals are assigned and duplicate descriptions are omitted. *
  • solder resist layer 5 having an NSMD-shaped opening 5a that exposes the surface and side surfaces of each connection terminal T1.
  • the solder resist layer 5 may not be provided in FIGS.
  • the effects of the wiring board 300 according to the third embodiment are the same as those of the wiring board 100 according to the first embodiment. *
  • FIG. 20 is a plan view (surface side) of a wiring board 400 according to a fourth embodiment.
  • FIG. 21 is an enlarged plan view of region A in FIG.
  • the configuration of the wiring board 400 will be described with reference to FIGS. 20 and 21, and the first to third embodiments described with reference to FIGS. 1 to 19 will be described.
  • Components having the same configuration as 300 are denoted by the same reference numerals and redundant description is omitted. *
  • the opening 5a of the solder resist layer 5 has a so-called peripheral shape provided around the semiconductor chip mounting region.
  • the effect of the wiring board 400 according to the fourth embodiment is the same as that of the wiring board 100 according to the first embodiment.
  • the upper surfaces of the filling members 4 filled between the connection terminals T1 are flat.
  • the upper surface of the filling member 4 is not necessarily flat (flat).
  • the filling member 4 has a rounded upper surface, so-called fillet shape. Similar effects can be obtained.
  • the present invention has been described in detail with specific examples.
  • the present invention is not limited to the above contents, and various modifications and changes can be made without departing from the scope of the present invention.
  • the embodiment has been described in which the wiring boards 100, 100A, and 200 to 400 are BGA boards that are connected to a mother board or the like via the solder balls B, but instead of the solder balls B, pins or lands are used.
  • the provided wiring boards 100, 100A, 200 to 400 may be connected to a mother board or the like as a so-called PGA (Pin Grid Array) board or LGA (Land Grid Array) board.
  • connection terminal T1 has a columnar shape that is circular in a top view, but may have other shapes, for example, a quadrangular column shape that forms a square in a top view or a triangular column shape that forms a triangle in a top view.
  • connection terminal T1 is a signal connection terminal T1, which is a semiconductor chip (component) mounted on the wiring boards 100, 100A, 300.
  • the power supply and ground connection pads P2 may be arranged on the outer peripheral side of the mounting region (component mounting region) and on the center side of the mounting region. *
  • the solder resist layer 5 is formed after the filling member 4 is formed, but the filling is performed after the solder resist layer 5 is formed.
  • the member 4 may be filled between the connection terminals T1.

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Abstract

The purpose of the present invention is to provide a wiring board with which the degree of freedom of wiring layout is improved. This wiring board is provided with a stacked body having, stacked therein, at least one insulation layer and at least one conductor layer. The wiring board is characterized by being provided with a plurality of wires formed upon the stacked body, and a columnar connection terminal formed directly upon at least one wire from among the plurality of wires. The wiring board is further characterized in that the width of the at least one wire in a location where the connection terminal is formed is less than the length of the connection terminal in the width direction.

Description

配線基板Wiring board

本発明は、主面に半導体チップを接続するための接続端子が形成された配線基板に関する。 The present invention relates to a wiring board having connection terminals for connecting a semiconductor chip to a main surface.

通常、配線基板の主面(表面)には、半導体チップとの接続用の端子(以下、バンプと称する)が形成されている。このバンプは、ソルダーレジストの開口面積よりもサイズ(面積)の大きなランドと呼ばれる円形や四角形の銅箔上に、上端がソルダーレジストよりも高い位置となるように半田で形成されている。  Usually, terminals (hereinafter referred to as bumps) for connection to a semiconductor chip are formed on the main surface (front surface) of the wiring board. The bumps are formed of solder on a circular or square copper foil called a land having a size (area) larger than the opening area of the solder resist so that the upper end is positioned higher than the solder resist. *

ところで、近年では、このバンプの高密度化が進んでおり、配置されるバンプの間隔(ピッチ)を狭くすることが要求されている。しかしながら、上述のようにバンプを形成するためには、バンプよりも一回り大きなランドを下地配線に設ける必要がある。このため、バンプの高密度化が困難となっている。  By the way, in recent years, the density of the bumps has been increased, and it is required to narrow the interval (pitch) between the arranged bumps. However, in order to form the bump as described above, it is necessary to provide a land larger than the bump in the base wiring. For this reason, it is difficult to increase the density of the bumps. *

また、ランドを避けて配線を引き回す必要があるため、配線のレイアウトが制限される。このため、引き回し切れない配線を形成するために配線層を余分に設ける必要がある。そこで、ランドを設けずに下地配線上に直接バンプを形成することで、高密度配線を得ることが提案されている(特許文献1参照)。 Moreover, since it is necessary to route the wiring around the land, the layout of the wiring is limited. For this reason, it is necessary to provide an extra wiring layer in order to form a wiring that cannot be routed. Thus, it has been proposed to obtain high-density wiring by forming bumps directly on the underlying wiring without providing lands (see Patent Document 1).

特開2003-347334号公報JP 2003-347334 A

しかしながら、特許文献1に提案される手法では、バンプの直径が配線幅よりも小さいため半導体チップとの接続信頼性が低下するという問題がある。また、バンプの直径を大きくする場合は、配線幅が太くなる為、配線レイアウトの自由度が制限されてしまうという問題がある。  However, the technique proposed in Patent Document 1 has a problem that the connection reliability with the semiconductor chip is lowered because the bump diameter is smaller than the wiring width. In addition, when the bump diameter is increased, the wiring width becomes thick, and thus there is a problem that the degree of freedom of wiring layout is limited. *

本発明は、上記の事情に対処してなされたものであり、配線レイアウトの自由度を向上できる配線基板を提供することを目的とする。 The present invention has been made in response to the above-described circumstances, and an object thereof is to provide a wiring board capable of improving the degree of freedom of wiring layout.

上記目的を達成すべく、本発明の配線基板は、絶縁層及び導体層がそれぞれ1層以上積層された積層体を有する配線基板であって、前記積層体上に形成された複数の配線と、前記複数の配線の少なくとも一部の配線上に直接形成された柱状の接続端子と、を備え、前記少なくとも一部の配線の前記接続端子が形成される位置における幅は、前記接続端子の前記幅方向における長さ未満であることを特徴とする。  In order to achieve the above object, the wiring board of the present invention is a wiring board having a laminate in which one or more insulating layers and conductor layers are laminated, and a plurality of wirings formed on the laminate, Columnar connection terminals formed directly on at least some of the plurality of wires, and the width of the at least some of the wires at the position where the connection terminals are formed is the width of the connection terminals It is less than the length in the direction. *

本発明によれば、配線上に接続端子を直接形成しているので、接続端子のためのランドを設ける必要がなく、配線レイアウトの自由度が向上する。また、接続端子が形成される位置における配線の幅を、配線の幅方向と一致する方向における接続端子の長さ未満とし、接続端子が小さくなり接続信頼性が低下するのを抑制することができる。  According to the present invention, since the connection terminal is directly formed on the wiring, it is not necessary to provide a land for the connection terminal, and the degree of freedom of the wiring layout is improved. In addition, the width of the wiring at the position where the connection terminal is formed is less than the length of the connection terminal in the direction that coincides with the width direction of the wiring, so that the connection terminal can be prevented from being reduced and the connection reliability from being lowered. . *

なお、本発明の一態様においては、接続端子が形成される位置における配線の幅は、配線の幅方向と一致する方向における接続端子の長さの0.5倍以上1.0倍未満であることを特徴とする。接続端子が形成される位置における配線の幅を、接続端子の配線の幅方向における長さの0.5倍以上1.0倍未満とすることで、接続端子が小さくなり接続信頼性が低下するのを抑制することができるとともに、配線幅に比べて接続端子が大きくなりすぎ、接続端子が傾いたり、倒れたりしてしまうことを抑制することができる。  Note that in one embodiment of the present invention, the width of the wiring at the position where the connection terminal is formed is 0.5 to 1.0 times the length of the connection terminal in the direction matching the width direction of the wiring. It is characterized by that. By making the width of the wiring at the position where the connection terminal is formed 0.5 times or more and less than 1.0 times the length of the connection terminal in the width direction of the connection terminal, the connection terminal becomes smaller and connection reliability is lowered. In addition, it is possible to prevent the connection terminal from becoming too large compared to the wiring width, and the connection terminal from tilting or falling. *

また、本発明の他の態様においては、接続端子が形成される位置に、配線幅が太くなった第1の幅太部を有することを特徴とする。接続端子が形成される位置に配線幅が太くなった第1の幅太部を有することで、径の大きい接続端子を配線上に直接形成することができる。また、接続端子と導体層を形成する配線との接続信頼性が向上する。  Another aspect of the present invention is characterized in that the connection terminal is formed at a position where a first thick portion having a wide wiring width is provided. By having the first thick portion where the wiring width is increased at the position where the connection terminal is formed, the connection terminal having a large diameter can be directly formed on the wiring. Further, the connection reliability between the connection terminal and the wiring forming the conductor layer is improved. *

また、本発明のその他の態様においては、配線の延伸方向における第1の幅太部の長さは、前記延伸方向における接続端子の長さの0.5倍以上2.0倍以下であることを特徴とする。配線の延伸方向における第1の幅太部の長さを、配線の延伸方向と一致する方向における接続端子の長さの0.5倍以上2.0倍以下とすることで、第1の幅太部が延伸方向に長くなりすぎ、配線レイアウトの自由度が低下することを抑制することができる。  In another aspect of the present invention, the length of the first thick portion in the extending direction of the wiring is not less than 0.5 times and not more than 2.0 times the length of the connection terminal in the extending direction. It is characterized by. By setting the length of the first thick portion in the direction of extension of the wiring to be not less than 0.5 times and not more than 2.0 times the length of the connection terminal in the direction coinciding with the direction of extension of the wiring, the first width It can be suppressed that the thick portion becomes too long in the extending direction and the degree of freedom of the wiring layout is reduced. *

また、本発明のその他の態様においては、複数の配線を覆い、接続端子の少なくとも一部を露出させるソルダーレジスト層をさらに備えることを特徴とする。接続端子の少なくとも一部を露出させるソルダーレジスト層を備えることで、接続端子が剥がれにくくなる。  Another aspect of the present invention is characterized by further comprising a solder resist layer that covers the plurality of wirings and exposes at least part of the connection terminals. By providing the solder resist layer that exposes at least a part of the connection terminal, the connection terminal is hardly peeled off. *

また、本発明のその他の態様においては、接続端子は、少なくとも一部がソルダーレジスト層の表面から突出していることを特徴とする。接続端子を、ソルダーレジスト層の表面から突出させることで、相手側端子との接続が容易となる。  In another aspect of the present invention, at least a part of the connection terminal protrudes from the surface of the solder resist layer. By projecting the connection terminal from the surface of the solder resist layer, the connection with the counterpart terminal is facilitated. *

また、本発明のその他の態様においては、前記接続端子は、シグナル用接続端子として、積層体上に設定される矩形状の部品搭載領域の外周部にのみ複数配列され、部品搭載領域の中央部には、電源及びグランド用接続パッドが複数配列されることを特徴とする。  Further, in another aspect of the present invention, the connection terminals are arranged as a plurality of signal connection terminals only on the outer periphery of a rectangular component mounting region set on the laminate, and the central portion of the component mounting region A plurality of connection pads for power and ground are arranged. *

接続端子を、部品搭載領域の外周部にのみ複数配列されるため、配線長が長くなり配線の引き回しが難しいシグナル用接続端子として使用することで、配線の引き回しが容易となり、配線レイアウトの自由度を向上することができる。また、部品搭載領域の中央部に、電源及びグランド用接続パッドが複数配列することで、電源及びグランド用の配線長を短くすることができる。 Since multiple connection terminals are arranged only at the outer periphery of the component mounting area, wiring can be made easier by using the signal connection terminals that are difficult to route because the wiring length is long and the wiring layout is flexible. Can be improved. Further, by arranging a plurality of power supply and ground connection pads in the center of the component mounting area, the power supply and ground wiring length can be shortened.

また、本発明のその他の態様においては、前記積層体は、複数の前記導体層と複数の前記絶縁層とが交互に積層されてなるとともに、前記導体層を形成する複数の配線上に直接形成され、前記絶縁層を貫通して前記導体層間を接続するビア導体を備え、前記導体層を形成する配線の前記ビア導体が形成される位置における幅は、前記ビア導体の前記幅方向における長さの0.5倍以上1.0倍未満であることを特徴とする。  In another aspect of the present invention, the laminate is formed by alternately laminating a plurality of the conductor layers and the plurality of insulating layers, and directly forming the laminate on the plurality of wirings forming the conductor layers. And a via conductor that connects the conductor layers through the insulating layer, and the width of the wiring forming the conductor layer at the position where the via conductor is formed is the length of the via conductor in the width direction. 0.5 times to less than 1.0 times. *

導体層を形成する配線のビア導体が形成される位置における幅を、ビア導体の幅方向における長さの0.5倍以上1.0倍未満とすることで、ビア導体間の狭ピッチ化を可能とし、配線レイアウトの自由度が向上する。また、ビア導体と導体層を形成する配線との接続信頼性が低下するのを抑制することができる。  By reducing the width of the wiring forming the conductor layer at the position where the via conductor is formed to 0.5 to 1.0 times the length in the width direction of the via conductor, the pitch between the via conductors is reduced. This makes it possible to improve the flexibility of the wiring layout. Moreover, it can suppress that connection reliability with a via conductor and the wiring which forms a conductor layer falls. *

また、本発明のその他の態様においては、前記導体層を形成する配線は、前記ビア導体が形成される位置に、配線幅が太くなった第2の幅太部を有することを特徴とする。ビア導体が形成される位置に配線幅が太くなった第2の幅太部を有することで、径の大きいビア導体を配線上に直接形成することができる。また、ビア導体と導体層を形成する配線との接続信頼性が向上する。  In another aspect of the present invention, the wiring forming the conductor layer has a second thick portion having a thick wiring width at a position where the via conductor is formed. By having the second wide portion where the wiring width is thick at the position where the via conductor is formed, a via conductor having a large diameter can be formed directly on the wiring. Further, the connection reliability between the via conductor and the wiring forming the conductor layer is improved. *

さらに、本発明のその他の態様においては、前記第2の幅太部の前記導体層を形成する配線の延伸方向における長さは、前記ビア導体の前記延伸方向における長さの0.5倍以上2.0倍以下であることを特徴とする。第2の幅太部の導体層を形成する配線の延伸方向における長さを、ビア導体の延伸方向における長さの0.5倍以上2.0倍以下とすることで、第2の幅太部が延伸方向に長くなりすぎ、配線レイアウトの自由度が低下することを抑制することができる。 Furthermore, in another aspect of the present invention, the length in the extending direction of the wiring forming the conductor layer of the second thick portion is 0.5 times or more the length in the extending direction of the via conductor. It is characterized by being 2.0 times or less. By setting the length in the extending direction of the wiring forming the second thick layer conductor layer to be not less than 0.5 times and not more than 2.0 times the length in the extending direction of the via conductor, It can be suppressed that the portion becomes too long in the extending direction and the degree of freedom of the wiring layout is reduced.

以上説明したように、本発明によれば、配線レイアウトの自由度を向上できる配線基板を提供することができる。 As described above, according to the present invention, it is possible to provide a wiring board capable of improving the degree of freedom of wiring layout.

第1の実施形態に係る配線基板の平面図(表面側)。The top view (surface side) of the wiring board which concerns on 1st Embodiment. 第1の実施形態に係る配線基板の一部断面図。1 is a partial cross-sectional view of a wiring board according to a first embodiment. 第1の実施形態に係る配線基板の表面側の接続端子の構成図。The block diagram of the connecting terminal of the surface side of the wiring board which concerns on 1st Embodiment. 第1の実施形態に係る配線基板の表面側の接続端子と配線との平面図。The top view of the connection terminal and wiring by the side of the surface of the wiring board which concern on 1st Embodiment. 第1の実施形態に係る配線基板の製造工程図(コア基板工程)。The manufacturing process figure (core board | substrate process) of the wiring board which concerns on 1st Embodiment. 第1の実施形態に係る配線基板の製造工程図(ビルドアップ工程)。The manufacturing process figure (build-up process) of the wiring board which concerns on 1st Embodiment. 第1の実施形態に係る配線基板の製造工程図(凸めっき層形成工程)。The manufacturing process figure (convex plating layer formation process) of the wiring board which concerns on 1st Embodiment. 第1の実施形態に係る配線基板の製造工程図(充填工程)。The manufacturing process figure (filling process) of the wiring board which concerns on 1st Embodiment. 第4の充填方法の説明図である。It is explanatory drawing of the 4th filling method. 第1の実施形態に係る配線基板の製造工程図(ソルダーレジスト層工程)。The manufacturing process figure (solder resist layer process) of the wiring board which concerns on 1st Embodiment. 第1の実施形態に係る配線基板の製造工程図(めっき工程)。The manufacturing process figure (plating process) of the wiring board which concerns on 1st Embodiment. 第1の実施形態の変形例に係る配線基板の一部断面図。The partial cross section figure of the wiring board which concerns on the modification of 1st Embodiment. 第1の実施形態の変形例に係る配線基板の配線とビア導体との平面図。The top view of the wiring and via conductor of the wiring board which concern on the modification of 1st Embodiment. 第1の実施形態の変形例に係る配線基板の配線とビア導体との拡大平面図。The enlarged plan view of the wiring of the wiring board which concerns on the modification of 1st Embodiment, and a via conductor. 第1の実施形態の変形例に係る配線基板の製造工程図(ビルドアップ工程)。The manufacturing process figure (build-up process) of the wiring board which concerns on the modification of 1st Embodiment. 第1の実施形態の変形例に係る配線基板の製造工程図(ビルドアップ工程)。The manufacturing process figure (build-up process) of the wiring board which concerns on the modification of 1st Embodiment. 第2の実施形態に係る配線基板の平面図(表面側)。The top view (surface side) of the wiring board which concerns on 2nd Embodiment. 第3の実施形態に係る配線基板の平面図(表面側)。The top view (surface side) of the wiring board which concerns on 3rd Embodiment. 第3の実施形態に係る配線基板の一部断面図。The partial cross section figure of the wiring board which concerns on 3rd Embodiment. 第4の実施形態に係る配線基板の平面図(表面側)。The top view (surface side) of the wiring board which concerns on 4th Embodiment. 第5の実施形態に係る配線基板の一部拡大図。The partial enlarged view of the wiring board which concerns on 5th Embodiment. その他の実施形態に係る配線基板の充填部材の上面形状を示す図。The figure which shows the upper surface shape of the filling member of the wiring board which concerns on other embodiment.

以下、本発明の実施形態について図面を参照しながら詳細に説明する。なお、以下の説明では、コア基板上にビルドアップ層を形成した配線基板を例に、本発明の実施形態を説明するが、複数の接続端子が形成された配線基板であればよく、例えば、コア基板を有しない配線基板であってもよい。  Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. In the following description, the embodiment of the present invention will be described by taking a wiring board in which a buildup layer is formed on a core board as an example, but any wiring board in which a plurality of connection terminals are formed may be used. A wiring board having no core board may be used. *

(第1の実施形態) 図1は、第1の実施形態に係る配線基板100の平面図(表面側)である。図2は、図1の線分I-Iにおける配線基板100の一部断面図である。図3は、配線基板100の表面側に形成された接続端子T1の構成図である。図3(a)は、接続端子T1の上面図である。図3(b)は、図3(a)の線分II-IIにおける断面図である。なお、以下の説明では、半導体チップ(部品)が接続される側を表面側とし、マザーボードやソケット等(以下、マザーボード等と称する)が接続される側を裏面側とする。  First Embodiment FIG. 1 is a plan view (front side) of a wiring board 100 according to a first embodiment. FIG. 2 is a partial cross-sectional view of the wiring board 100 taken along line II in FIG. FIG. 3 is a configuration diagram of the connection terminal T <b> 1 formed on the front surface side of the wiring substrate 100. FIG. 3A is a top view of the connection terminal T1. FIG. 3B is a cross-sectional view taken along line II-II in FIG. In the following description, a side to which a semiconductor chip (component) is connected is referred to as a front side, and a side to which a mother board, a socket or the like (hereinafter referred to as a mother board or the like) is connected is referred to as a back side. *

(配線基板100の構成) 図1~3に示す配線基板100は、コア基板2と、半導体チップ(不図示)との接続端子T1が複数形成され、コア基板2の表面側に積層されるビルドアップ層3(表面側)と、ビルドアップ層3に積層され、複数の接続端子T1間を充填する充填部材4と、充填部材4に積層され、接続端子T1を露出する開口5aが形成されたソルダーレジスト層5と、マザーボード等(不図示)との接続端子T11が複数形成され、コア基板2の裏面側に積層されるビルドアップ層13(裏面側)と、ビルドアップ層13に積層され、接続端子T11の少なくとも一部を露出する開口14aが形成されたソルダーレジスト層14と、を備える。  (Configuration of Wiring Substrate 100) The wiring substrate 100 shown in FIGS. 1 to 3 is a build in which a plurality of connection terminals T1 between the core substrate 2 and a semiconductor chip (not shown) are formed and stacked on the surface side of the core substrate 2. The up layer 3 (surface side), the filling member 4 laminated on the buildup layer 3 and filling between the plurality of connection terminals T1, and the opening 5a laminated on the filling member 4 and exposing the connection terminal T1 were formed. A plurality of connection terminals T11 are formed between the solder resist layer 5 and a mother board (not shown), the buildup layer 13 (back side) stacked on the back side of the core substrate 2, and the buildup layer 13 are stacked. And a solder resist layer 14 in which an opening 14a exposing at least a part of the connection terminal T11 is formed. *

コア基板2は、耐熱性樹脂板(たとえばビスマレイミド-トリアジン樹脂板)や、繊維強化樹脂板(たとえばガラス繊維強化エポキシ樹脂)等で構成された板状の樹脂製基板である。コア基板2の表面及び裏面には、金属配線L1,L11をなすコア導体層21,22がそれぞれ形成されている。また、コア基板2には、ドリル等により穿設されたスルーホール23が形成され、その内壁面にはコア導体層21,22を互いに導通させるスルーホール導体24が形成されている。さらに、スルーホール23は、エポキシ樹脂等の樹脂製穴埋め材25により充填されている。  The core substrate 2 is a plate-shaped resin substrate made of a heat resistant resin plate (for example, bismaleimide-triazine resin plate), a fiber reinforced resin plate (for example, glass fiber reinforced epoxy resin), or the like. Core conductor layers 21 and 22 forming metal wirings L1 and L11 are formed on the front surface and the back surface of the core substrate 2, respectively. The core substrate 2 is formed with a through-hole 23 drilled by a drill or the like, and a through-hole conductor 24 for connecting the core conductor layers 21 and 22 to each other is formed on the inner wall surface thereof. Further, the through hole 23 is filled with a resin hole filling material 25 such as an epoxy resin. *

(表面側の構成) 配線基板100の表面側は、コア導体層21と電気的に接続する蓋めっき層41が形成され、この蓋めっき41と金属配線L2を構成する導体層32とが、フィルドビア42により電気的に接続されている。フィルドビア42は、ビアホール42aとビアホール42a内側にめっきにより充填されたビア導体42bとを有する。  (Configuration on the Front Side) On the front side of the wiring substrate 100, a lid plating layer 41 that is electrically connected to the core conductor layer 21 is formed. The lid plating 41 and the conductor layer 32 that constitutes the metal wiring L2 are filled vias. 42 is electrically connected. The filled via 42 has a via hole 42a and a via conductor 42b filled in the via hole 42a by plating. *

配線基板100の導体層32上に形成された接続端子T1は、半導体チップとの接続端子である。半導体チップは、この接続端子T1と電気的に接続されることにより配線基板100に実装される
。接続端子T1は、半導体チップの実装領域(部品搭載領域)全体に略等間隔に配置されている。接続端子T1は、上面視で円形をなす柱状形状であり、上部が充填部材4の表面から突出した状態で導体層32上に直接形成されている。接続端子T1を導体層32上に直接形成しているので、接続端子T1のためのランドを設ける必要がなく、配線レイアウトの自由度が向上する。 
The connection terminal T1 formed on the conductor layer 32 of the wiring board 100 is a connection terminal with the semiconductor chip. The semiconductor chip is mounted on the wiring board 100 by being electrically connected to the connection terminal T1. The connection terminals T1 are arranged at substantially equal intervals over the entire semiconductor chip mounting area (component mounting area). The connection terminal T <b> 1 has a columnar shape that is circular when viewed from above, and is formed directly on the conductor layer 32 with the upper portion protruding from the surface of the filling member 4. Since the connection terminal T1 is formed directly on the conductor layer 32, it is not necessary to provide a land for the connection terminal T1, and the degree of freedom in wiring layout is improved.

図4は、接続端子T1と金属配線L2との平面図である。図4(a)は、接続端子T1が形成される位置に配線幅が太くなった幅太部L2aを有さない金属配線L2の平面図である。図4(b)は、接続端子T1が形成される位置に配線幅が太くなった幅太部(第1の幅太部)L2aを有する金属配線L2の平面図である。  FIG. 4 is a plan view of the connection terminal T1 and the metal wiring L2. FIG. 4A is a plan view of the metal wiring L2 that does not have the thick portion L2a in which the wiring width is increased at the position where the connection terminal T1 is formed. FIG. 4B is a plan view of the metal wiring L2 having a thick portion (first wide portion) L2a in which the wiring width is increased at a position where the connection terminal T1 is formed. *

図4(a)に示すように、金属配線L2の接続端子T1が形成される位置における幅Wは、接続端子T1の、金属配線L2の幅方向と一致する方向における長さ(径)W1未満であることが好ましい。金属配線L2の接続端子T1が形成される位置における幅Wを、接続端子T1の、金属配線L2の幅方向と一致する方向における長さ(径)W1未満とすることで、接続端子T1の幅が細くなりすぎ、半導体チップとの接続信頼性が低下するのを抑制することができるためである。  As shown in FIG. 4A, the width W of the metal wiring L2 at the position where the connection terminal T1 is formed is less than the length (diameter) W1 of the connection terminal T1 in the direction coinciding with the width direction of the metal wiring L2. It is preferable that By setting the width W of the metal wiring L2 at the position where the connection terminal T1 is formed to be less than the length (diameter) W1 of the connection terminal T1 in the direction matching the width direction of the metal wiring L2, the width of the connection terminal T1 This is because it is possible to prevent the connection reliability with the semiconductor chip from being lowered. *

また、接続端子T1が形成される位置における金属配線L2の幅Wは、接続端子T1の、金属配線L2の幅方向と一致する方向における長さW1の0.5倍以上1.0倍未満であることが好ましい。接続端子T1が形成される位置における金属配線L2の幅Wを、接続端子T1の配線の幅方向における長さW1の0.5倍以上1.0倍未満とすることで、接続端子T1が細くなり半導体チップとの接続信頼性が低下するのを抑制することができるとともに、配線幅Wに比べて接続端子T1の幅方向における長さW1が長くなりすぎて、金属配線L2上に形成されている接続端子T1が傾いたり、倒れたりしてしまうことを抑制することができる。  Further, the width W of the metal wiring L2 at the position where the connection terminal T1 is formed is not less than 0.5 times and less than 1.0 times the length W1 of the connection terminal T1 in the direction coinciding with the width direction of the metal wiring L2. Preferably there is. By making the width W of the metal wiring L2 at the position where the connection terminal T1 is formed 0.5 times or more and less than 1.0 times the length W1 in the width direction of the connection terminal T1, the connection terminal T1 is thinned. Therefore, it is possible to prevent the connection reliability with the semiconductor chip from being lowered, and the length W1 in the width direction of the connection terminal T1 is too long compared to the wiring width W, and is formed on the metal wiring L2. It is possible to prevent the connecting terminal T <b> 1 from tilting or falling. *

また、金属配線L2が細く、金属配線L2上に直接接続端子T1を形成した場合、接続端子T1が傾いたり、倒れたりしてしまう虞がある際には、図4(b)に示すように、接続端子T1が形成される位置に、配線幅Wが太くなった幅太部L2aを設けることができる。接続端子T1が形成される位置に、配線幅が太くなった幅太部L2aを有することで、金属配線L2の線幅が狭い場合や、接続端子T1の幅方向における長さW1が長い、つまり接続端子T1の径が大きい場合にも、金属配線L2上に直接接続端子T1を形成することができる。  Further, when the metal wiring L2 is thin and the connection terminal T1 is formed directly on the metal wiring L2, the connection terminal T1 may be tilted or tilted as shown in FIG. 4B. A thick width portion L2a having a thick wiring width W can be provided at a position where the connection terminal T1 is formed. By having the thick portion L2a where the wiring width is increased at the position where the connection terminal T1 is formed, the metal wiring L2 has a narrow line width, or the connection terminal T1 has a long length W1 in the width direction. Even when the diameter of the connection terminal T1 is large, the connection terminal T1 can be formed directly on the metal wiring L2. *

また、金属配線L2の幅太部L2aの延伸方向における長さW2は、接続端子T1の、金属配線L2の延伸方向と一致する方向における長さW1の0.5倍以上2.0倍以下とすることが好ましい。金属配線L2の延伸方向における幅太部L2aの長さW2を、金属配線L2の延伸方向における接続端子T1の長さW1の0.5倍以上2.0倍以下とすることで、幅太部L2aが延伸方向に長くなり、配線レイアウトの自由度が低下することを抑制することができる。  Further, the length W2 in the extending direction of the thick portion L2a of the metal wiring L2 is 0.5 times or more and 2.0 times or less of the length W1 of the connection terminal T1 in the direction coinciding with the extending direction of the metal wiring L2. It is preferable to do. By making the length W2 of the thick portion L2a in the extending direction of the metal wiring L2 0.5 times or more and 2.0 times or less of the length W1 of the connection terminal T1 in the extending direction of the metal wire L2, the wide portion It can suppress that L2a becomes long in the extending | stretching direction and the freedom degree of wiring layout falls. *

また、幅太部L2aが設けられた金属配線L2についても、金属配線L2の接続端子T1が形成される位置における幅Wは、接続端子T1の、金属配線L2の幅方向と一致する方向における長さ(径)L1未満であることが好ましく、接続端子T1の、金属配線L2の幅方向と一致する方向における長さの0.5倍以上1.0倍未満であることがより好ましい。  Also, for the metal wiring L2 provided with the thick portion L2a, the width W at the position where the connection terminal T1 of the metal wiring L2 is formed is the length of the connection terminal T1 in the direction matching the width direction of the metal wiring L2. The length (diameter) is preferably less than L1, and more preferably 0.5 times or more and less than 1.0 times the length of the connection terminal T1 in the direction coinciding with the width direction of the metal wiring L2. *

各接続端子T1は、充填部材4との接着性を向上させるために、その表面が粗化されている。接続端子T1の表面は、例えば、メックエッチボンド(メック社製)等のエッチング液で処理することで粗化することができる。  The surface of each connection terminal T1 is roughened in order to improve the adhesion with the filling member 4. The surface of the connection terminal T1 can be roughened by, for example, processing with an etching solution such as MEC etch bond (manufactured by MEC). *

なお、各接続端子T1の表面を粗化しない場合でも、Sn(錫)、Ti(チタン)、Cr(クロム)、Ni(ニッケル)のいずれか1つの金属元素を各接続端子T1の表面にコーティングして金属層を形成した後、この金属層の上にカップリング剤処理を施すことで充填部材4との接着性を向上させてもよい。  Even when the surface of each connection terminal T1 is not roughened, any one metal element of Sn (tin), Ti (titanium), Cr (chromium), and Ni (nickel) is coated on the surface of each connection terminal T1. Then, after forming the metal layer, the adhesion to the filling member 4 may be improved by applying a coupling agent treatment on the metal layer. *

さらに、図3(b)に示すように、各接続端子T1は、第1の主面Fの外周に段差Lが形成され、この段差Lを含む接続端子T1の露出面が、金属めっき層Mにより覆われている。半導体チップを配線基板100に実装する際には、半導体チップの接続端子にコートされた半田をリフローすることで半導体チップの接続端子と接続端子T1とが電気的に接続される。なお、金属めっき層Mは、例えば、Ni層、Sn層、Ag層、Pd層、Au層等の金属層から選択される単一又は複数の層(例えば、Ni層/Au層、Ni層/Pd層/Au層)で構成される。  Further, as shown in FIG. 3B, each connection terminal T1 has a step L formed on the outer periphery of the first main surface F, and an exposed surface of the connection terminal T1 including the step L is formed on the metal plating layer M. Covered by. When the semiconductor chip is mounted on the wiring substrate 100, the connection terminal of the semiconductor chip and the connection terminal T1 are electrically connected by reflowing the solder coated on the connection terminal of the semiconductor chip. The metal plating layer M is, for example, a single layer or a plurality of layers selected from metal layers such as a Ni layer, a Sn layer, an Ag layer, a Pd layer, and an Au layer (for example, a Ni layer / Au layer, a Ni layer / Pd layer / Au layer). *

また、金属めっき層Mの代わりに、防錆用のOSP(Organic Solderability Preservative)処理を施してもよい。また、段差Lを含む接続端子T1の露出面に半田をコートしてもよく、さらに、段差Lを含む接続端子T1の露出面を金属めっき層Mで覆った後、この金属めっき層Mに半田をコートしてもよい。なお、接続端子T1の露出面に半田をコートする方法については、後述する。  Further, instead of the metal plating layer M, an OSP (Organic Solderability Preservative) treatment for rust prevention may be performed. Further, the exposed surface of the connection terminal T1 including the step L may be coated with solder. Further, after the exposed surface of the connection terminal T1 including the step L is covered with the metal plating layer M, the metal plating layer M is soldered. May be coated. A method for coating the exposed surface of the connection terminal T1 with solder will be described later. *

充填部材4は、ビルドアップ層3の表層に形成された各接続端子T1の側面と密着した状態で、接続端子T1間に充填されている。充填部材4の厚みD2は、接続端子T1の厚み(高さ)D1よりも薄くなっている。なお、充填部材4の充填方法については後述する。  The filling member 4 is filled between the connection terminals T1 in close contact with the side surfaces of the connection terminals T1 formed on the surface layer of the buildup layer 3. The thickness D2 of the filling member 4 is thinner than the thickness (height) D1 of the connection terminal T1. The filling method of the filling member 4 will be described later. *

ソルダーレジスト層5は、接続端子T1と接続される配線パターンの表面側を覆うとともに、半導体チップの実装領域に略等間隔で配置された接続端子T1を露出させる開口5aと、チップキャパシタ実装用のパッドP1を露出させる開口5bとを有している。ソルダーレジスト層5の開口5aは、同一開口内に複数の接続端子T1を配置するNSMD(ノン・ソルダー・マスク・ディファインド)形状となっている。また、ソルダーレジスト層5上にはアライメントマークAMが形成されている。なお、アライメントマークAMは、必ずしも必要ではない。  The solder resist layer 5 covers the surface side of the wiring pattern connected to the connection terminal T1, and exposes the connection terminals T1 arranged at substantially equal intervals in the semiconductor chip mounting region, and a chip capacitor mounting. And an opening 5b for exposing the pad P1. The opening 5a of the solder resist layer 5 has an NSMD (non-solder mask-defined) shape in which a plurality of connection terminals T1 are arranged in the same opening. An alignment mark AM is formed on the solder resist layer 5. The alignment mark AM is not always necessary. *

(裏面側の構成) 配線基板100の裏面側は、コア導体層22と電気的に接続する蓋めっき層141が形成され、この蓋めっき141と導体層132とが、フィルドビア142により電気的に接続されている。フィルドビア142は、ビアホール142aとビアホール142a内側にめっきにより充填されたビア導体142bとを有する。また、導体層132上には、ビアを介さずに、マザーボード等(不図示)との接続端子T11が直接形成されている。  (Configuration of Back Side) A lid plating layer 141 that is electrically connected to the core conductor layer 22 is formed on the back side of the wiring substrate 100, and the lid plating 141 and the conductor layer 132 are electrically connected by the filled via 142. Has been. The filled via 142 has a via hole 142a and a via conductor 142b filled in the via hole 142a by plating. Further, on the conductor layer 132, a connection terminal T11 to a mother board or the like (not shown) is directly formed without vias. *

接続端子T11は、配線基板100をマザーボード等に接続するための裏面ランド(PGAパッド、BGAパッド)として利用されるものであり、配線基板100の略中心部を除く外周領域に形成され、前記略中央部を囲むようにして矩形状に配列されている。また、接続端子T11の表面の少なくとも一部は、金属めっき層Mにより覆われている。  The connection terminal T11 is used as a back surface land (PGA pad, BGA pad) for connecting the wiring board 100 to a mother board or the like, and is formed in an outer peripheral region excluding a substantially central portion of the wiring board 100. It is arranged in a rectangular shape so as to surround the central portion. Further, at least a part of the surface of the connection terminal T11 is covered with the metal plating layer M. *

ソルダーレジスト層14は、フィルム状のソルダーレジストをビルドアップ層13の表面上に積層して形成されている。ソルダーレジスト層14には、各接続端子T11の表面の一部を露出させる開口14aが形成されている。このため、各接続端子T11は、表面の一部が開口14aによりソルダーレジスト層14から露出した状態となっている。つまり、ソルダーレジスト層14の開口14aは、各接続端子T11の表面の一部を露出したSMD形状となっている。なお、ソルダーレジスト層5の開口5aとは異なり、ソルダーレジスト層14の開口14aは、接続端子T11毎に形成されている。  The solder resist layer 14 is formed by laminating a film-like solder resist on the surface of the buildup layer 13. The solder resist layer 14 is formed with an opening 14a exposing a part of the surface of each connection terminal T11. For this reason, each connection terminal T11 is in a state in which a part of the surface is exposed from the solder resist layer 14 through the opening 14a. That is, the opening 14a of the solder resist layer 14 has an SMD shape in which a part of the surface of each connection terminal T11 is exposed. Unlike the opening 5a of the solder resist layer 5, the opening 14a of the solder resist layer 14 is formed for each connection terminal T11. *

開口14a内には、たとえばSn-Ag、Sn-Cu、Sn-Ag-Cu、Sn-Sbなど実質的にPbを含有しない半田からなる半田ボールBが、金属めっき層Mを介して接続端子T11と電気的に接続するようにして形成されている。なお、配線基板100をマザーボード等に実装する際は、配線基板100の半田ボールBをリフローすることで、接続端子T11をマザーボード等の接続端子に電気的に接続する。  In the opening 14a, for example, a solder ball B made of solder that does not substantially contain Pb, such as Sn—Ag, Sn—Cu, Sn—Ag—Cu, Sn—Sb, is connected to the connection terminal T11 via the metal plating layer M. It is formed so as to be electrically connected to. When the wiring board 100 is mounted on a mother board or the like, the connection terminals T11 are electrically connected to the connection terminals such as the mother board by reflowing the solder balls B of the wiring board 100. *

(配線基板の製造方法) 図2、図5~図11は、第1の実施形態に係る配線基板100の製造工程を示す図である。以下、図2、図5~図11を参照して、配線基板100の製造方法について説明する。  (Manufacturing Method of Wiring Board) FIGS. 2, 5 to 11 are diagrams showing manufacturing steps of the wiring board 100 according to the first embodiment. Hereinafter, a method for manufacturing the wiring substrate 100 will be described with reference to FIGS. 2 and 5 to 11. *

(コア基板工程:図5) 板状の樹脂製基板の表面及び裏面に銅箔が貼付された銅張積層板を準備する。また、銅張積層板に対してドリルを用いて孔あけ加工を行い、スルーホール23となる貫通孔を所定位置にあらかじめ形成しておく。そして、従来公知の手法に従って無電解銅めっき及び電解銅めっきを行うことでスルーホール23内壁にスルーホール導体24を形成し、銅張積層板の両面に銅めっき層を形成する(図5(a)参照)。  (Core substrate process: FIG. 5) A copper clad laminate having a copper foil attached to the front and back surfaces of a plate-shaped resin substrate is prepared. Further, a drilling process is performed on the copper-clad laminate using a drill, and a through hole that becomes the through hole 23 is formed in advance at a predetermined position. Then, by performing electroless copper plating and electrolytic copper plating according to a conventionally known method, a through-hole conductor 24 is formed on the inner wall of the through-hole 23, and a copper plating layer is formed on both surfaces of the copper-clad laminate (FIG. 5A). )reference). *

その後、スルーホール導体24内をエポキシ樹脂等の樹脂穴埋め材25で充填する。さらに、従来公知の手法に従って電解銅めっきを行い、蓋めっき層41を形成する。次に、銅張積層板の両面の銅箔上に形成された(蓋めっき層41を含む)銅めっきを所望の形状にエッチングして銅張積層板の表面及び裏面に金属配線L1,L11をなすコア導体層21,22をそれぞれ形成し、コア基板2を得る(図5(b)参照)。なお、スルーホール23形成工程の後、加工部分のスミアを除去するデスミア処理を行うことが望ましい。 Thereafter, the inside of the through-hole conductor 24 is filled with a resin hole filling material 25 such as an epoxy resin. Further, electrolytic copper plating is performed according to a conventionally known method to form the lid plating layer 41. Next, the copper plating (including the lid plating layer 41) formed on the copper foils on both sides of the copper clad laminate is etched into a desired shape, and the metal wirings L1 and L11 are formed on the front and back surfaces of the copper clad laminate. The core conductor layers 21 and 22 to be formed are respectively formed to obtain the core substrate 2 (see FIG. 5B). In addition, it is desirable to perform the desmear process which removes the smear of a process part after the through-hole 23 formation process.

(ビルドアップ工程:図6) コア基板2の表面及び裏面に、樹脂絶縁層31,131となるエポキシ樹脂を主成分とするフィルム状絶縁樹脂材料をそれぞれ重ね合わせて配置する。そして、この積層物を真空圧着熱プレス機で加圧加熱し、フィルム状絶縁樹脂材料を熱硬化させながら圧着する。次に、従来周知のレーザー加工装置を用いてレーザー照射を行い、樹脂絶縁層31,131にビアホール42a,142aをそれぞれ形成する(図6参照(a))。  (Build-up process: FIG. 6) On the front and back surfaces of the core substrate 2, film-like insulating resin materials mainly composed of epoxy resin to be the resin insulating layers 31 and 131 are arranged so as to overlap each other. And this laminated body is pressurized and heated with a vacuum press-bonding hot press machine, and it crimps | bonds, heat-curing a film-form insulating resin material. Next, laser irradiation is performed using a conventionally known laser processing apparatus to form via holes 42a and 142a in the resin insulating layers 31 and 131, respectively (see FIG. 6A). *

続いて、樹脂絶縁層31,131の表面を粗化した後、無電解めっきを行い、ビアホール42a,142aの内壁を含む樹脂絶縁層31,131上に無電解銅めっき層を形成する。次に感光性樹脂を樹脂絶縁層31,131上に形成された無電解銅めっき層上にラミネートして、露光・現像を行い、所望の形状に、樹脂マスクMR1,MR11を形成する。その後、この樹脂マスクMR1,MR11をマスクとして、電解めっきにより、銅をめっきして、所望の銅めっきパターン(金属配線L2,L12)を得る(図6(b)参照)。  Subsequently, after the surfaces of the resin insulating layers 31 and 131 are roughened, electroless plating is performed to form an electroless copper plating layer on the resin insulating layers 31 and 131 including the inner walls of the via holes 42a and 142a. Next, a photosensitive resin is laminated on the electroless copper plating layer formed on the resin insulating layers 31 and 131, and exposure and development are performed to form resin masks MR1 and MR11 in desired shapes. Thereafter, copper is plated by electrolytic plating using the resin masks MR1 and MR11 as a mask to obtain a desired copper plating pattern (metal wirings L2 and L12) (see FIG. 6B). *

(凸めっき層形成工程:図7) 次に、樹脂マスクMR1,MR11を剥離せずに、フォトレジストをラミネートして、露光・現像を行い、所望の形状に樹脂マスクMR2,MR12を形成する。その後、この樹脂マスクMR2,MR12をマスクとして、電解めっきにより、銅をめっきして、所望の銅めっきパターンを得る(図7(a)参照)。  (Convex plating layer forming step: FIG. 7) Next, without peeling off the resin masks MR1 and MR11, a photoresist is laminated, and exposure and development are performed to form the resin masks MR2 and MR12 in desired shapes. Thereafter, copper is plated by electrolytic plating using the resin masks MR2 and MR12 as a mask to obtain a desired copper plating pattern (see FIG. 7A). *

次に、樹脂マスクMR1、MR2、MR11、MR12を剥離し、樹脂マスクMR1、MR11下に存在している無電解銅めっき層を除去して、導体層32,132上に接続端子T1、パッドP1を有する導体層34及び接続端子T11を有する導体層134それぞれ形成する(図7(b)参照)。  Next, the resin masks MR1, MR2, MR11, MR12 are peeled off, the electroless copper plating layer existing under the resin masks MR1, MR11 is removed, and the connection terminals T1, pads P1 are formed on the conductor layers 32, 132. And a conductor layer 134 having a connection terminal T11 are formed (see FIG. 7B). *

(充填工程:図8) 次に、ビルドアップ層3の表層をなす複数の接続端子T1間を、接続端子T1の主面Fよりも低い位置まで充填部材4で充填する。なお、接続端子T1間を充填部材4で充填するために、接続端子T1の表面(特に、側面)を粗化しておくことが好ましい。接続端子T1の表面は、例えば、メックエッチボンド(メック社製)等のエッチング液で処理することで粗化することができる。また、各接続端子T1の表面を粗化する代わりに、Sn(錫)、Ti(チタン)、Cr(クロム)、Ni(ニッケル)のいずれか1つの金属元素を各接続端子T1の表面にコーティングして金属層を形成した後、この金属層の上にカップリング剤処理を施し、充填部材4との接着性を向上させてもよい。  (Filling step: FIG. 8) Next, the space between the plurality of connection terminals T1 forming the surface layer of the buildup layer 3 is filled with the filling member 4 to a position lower than the main surface F of the connection terminal T1. In order to fill the space between the connection terminals T1 with the filling member 4, it is preferable to roughen the surface (particularly the side surface) of the connection terminal T1. The surface of the connection terminal T1 can be roughened by, for example, processing with an etching solution such as MEC etch bond (manufactured by MEC). Further, instead of roughening the surface of each connection terminal T1, any one metal element of Sn (tin), Ti (titanium), Cr (chromium), and Ni (nickel) is coated on the surface of each connection terminal T1. Then, after forming the metal layer, a coupling agent treatment may be performed on the metal layer to improve the adhesion to the filling member 4. *

接続端子T1間に充填部材4を充填する方法としては、種々の手法を採用することができる。以下、こ
の充填部材4を接続端子T1間に充填する充填方法について説明する。なお、下記の第1~第4の充填方法において、充填部材4となる絶縁性樹脂をコートする方法として、印刷、ラミネート、ロールコート、スピンコート等種々の手法を用いることができる。 
Various methods can be adopted as a method of filling the filling member 4 between the connection terminals T1. Hereinafter, a filling method for filling the filling member 4 between the connection terminals T1 will be described. In the following first to fourth filling methods, various methods such as printing, laminating, roll coating, spin coating and the like can be used as a method for coating the insulating resin to be the filling member 4.

(第1の充填方法) この第1の充填方法では、表層に接続端子T1が形成されたビルドアップ層3の表面に熱硬化性の絶縁性樹脂を薄くコートして熱硬化させた後、硬化した絶縁性樹脂を接続端子T1よりも低くなるまで研磨することで、充填部材4を接続端子T1間に充填する。  (First Filling Method) In this first filling method, the surface of the build-up layer 3 having the connection terminals T1 formed on the surface layer is thinly coated with a thermosetting insulating resin and thermally cured, and then cured. The filling member 4 is filled between the connection terminals T1 by polishing the insulating resin until it becomes lower than the connection terminals T1. *

(第2の充填方法) この第2の充填方法では、表層に接続端子T1が形成されたビルドアップ層3の表面に熱硬化性の絶縁性樹脂を薄くコートした後、絶縁性樹脂を溶融する溶剤で、接続端子T1上面を覆う余分な絶縁性樹脂を除去した後、熱硬化させることで充填部材4を接続端子T1間に充填する。  (Second Filling Method) In this second filling method, the surface of the build-up layer 3 having the connection terminals T1 formed on the surface layer is thinly coated with a thermosetting insulating resin, and then the insulating resin is melted. After the excess insulating resin covering the upper surface of the connection terminal T1 is removed with a solvent, the filling member 4 is filled between the connection terminals T1 by thermosetting. *

(第3の充填方法) この第3の充填方法では、表層に接続端子T1が形成されたビルドアップ層3の表面に熱硬化性の絶縁性樹脂を厚くコートして熱硬化させた後、半導体素子の実装領域以外の領域をマスクし、接続端子T1よりも低くなるまで絶縁性樹脂をRIE(Reactive Ion Etching)等によりドライエッチングすることで、充填部材4を接続端子T1間に充填する。なお、この第3の充填方法で、充填部材4を接続端子T1間に充填する場合、充填部材4とソルダーレジスト層5とが一体的に形成される。  (Third filling method) In this third filling method, the surface of the build-up layer 3 having the connection terminals T1 formed on the surface layer is coated with a thick thermosetting insulating resin and thermally cured, and then the semiconductor. The area other than the element mounting area is masked and the insulating resin is dry-etched by RIE (Reactive Ion Etching) or the like until it becomes lower than the connection terminal T1, thereby filling the filling member 4 between the connection terminals T1. When the filling member 4 is filled between the connection terminals T1 by this third filling method, the filling member 4 and the solder resist layer 5 are integrally formed. *

(第4の充填方法) 図9は、第4の充填方法の説明図である。以下、図9を参照して、第4の充填方法について説明する。第4の充填方法では、表層に配線導体T1が形成されたビルドアップ層3の表面に光硬化性の絶縁性樹脂を厚くコートした後(図9(a)参照)、後にソルダーレジスト層の開口5aとなるべき領域の内側領域をマスクして絶縁性樹脂を露光・現像して、開口5aの外側領域となるべき絶縁性樹脂を光硬化させる(図9(b)参照)。次に、炭酸ナトリウム水溶液(濃度1重量%)に、この製造途中の配線基板100を短時間(未感光部の絶縁性樹脂表面が若干膨潤する程度の時間)浸漬する(図9(c)参照)。その後、水洗して膨潤した絶縁性樹脂を乳化させる(図9(d)参照)。次に、膨潤・乳化した絶縁性樹脂を製造途中の配線基板100から除去する(図9(e)参照)。光硬化していない絶縁性樹脂の上端の位置が、各配線導体T1の上端より低い位置となるまで上記浸漬及び水洗を、それぞれ1回、又はそれぞれ数回繰り返す。その後、熱または紫外線により絶縁性樹脂を硬化させる。なお、この第4の充填方法で、充填部材4を接続端子T1間に充填する場合、充填部材4とソルダーレジスト層5とが一体的に形成される。  (Fourth Filling Method) FIG. 9 is an explanatory diagram of the fourth filling method. Hereinafter, the fourth filling method will be described with reference to FIG. In the fourth filling method, after the surface of the build-up layer 3 having the wiring conductor T1 formed on the surface layer is coated thickly with a photocurable insulating resin (see FIG. 9A), the opening of the solder resist layer is later formed. The insulating resin is exposed and developed while masking the inner region of the region to be 5a, and the insulating resin to be the outer region of the opening 5a is photocured (see FIG. 9B). Next, the wiring substrate 100 being manufactured is immersed in an aqueous solution of sodium carbonate (concentration of 1% by weight) for a short time (a time that the insulating resin surface of the unexposed portion is slightly swollen) (see FIG. 9C). ). Then, the insulating resin swollen by washing with water is emulsified (see FIG. 9D). Next, the swollen and emulsified insulating resin is removed from the wiring substrate 100 in the process of manufacture (see FIG. 9E). The above immersion and water washing are repeated once each or several times until the position of the upper end of the insulating resin that has not been photocured is lower than the upper end of each wiring conductor T1. Thereafter, the insulating resin is cured by heat or ultraviolet rays. When the filling member 4 is filled between the connection terminals T1 by the fourth filling method, the filling member 4 and the solder resist layer 5 are integrally formed. *

(ソルダーレジスト層工程:図10) 充填部材4及びビルドアップ層13の表面に、それぞれフィルム状のソルダーレジストをプレスして積層する。積層したフィルム状のソルダーレジストを露光・現像して、各接続端子T1の表面及び側面を露出させるNSMD形状の開口5aが形成されたソルダーレジスト層5と、各接続端子T11の表面の一部を露出させるSMD形状の開口14aが形成されたソルダーレジスト層14とを得る。なお、充填工程において上述した第3,第4の充填方法を採用した場合、充填部材4及びソルダーレジスト層5が一体的に形成されるため、この工程において、ソルダーレジスト層5を積層する必要はない。  (Solder Resist Layer Step: FIG. 10) Film-like solder resist is pressed and laminated on the surfaces of the filling member 4 and the buildup layer 13, respectively. The laminated film-like solder resist is exposed and developed, and a part of the surface of each connection terminal T11 is formed with a solder resist layer 5 having an NSMD-shaped opening 5a that exposes the surface and side surfaces of each connection terminal T1. A solder resist layer 14 having an exposed SMD-shaped opening 14a is obtained. In addition, since the filling member 4 and the solder resist layer 5 are integrally formed when the third and fourth filling methods described above are employed in the filling step, it is necessary to laminate the solder resist layer 5 in this step. Absent. *

(めっき工程:図11) 次に、接続端子T1の露出面を過硫酸ナトリウム等によりエッチングして、接続端子T1表面の酸化膜等の不純物を除去するとともに、接続端子T1の主面Fの周囲に段差Lを形成する(図3参照)。その後、還元剤を用いた無電解還元めっきにより、接続端子T1,T11の露出面に金属めっき層Mを形成する。無電解置換めっきにより接続端子T1の露出面に金属めっき層Mを形成する場合は、接続端子T1の露出面の金属が置換されて金属めっき層Mが形成される。このため、接続端子T1の露出面を過硫酸ナトリウム等によりエッチングしなくとも、接続端子T1の主面Fの周囲に段差Lが形成される。  (Plating step: FIG. 11) Next, the exposed surface of the connection terminal T1 is etched with sodium persulfate or the like to remove impurities such as an oxide film on the surface of the connection terminal T1, and around the main surface F of the connection terminal T1. A step L is formed on the substrate (see FIG. 3). Thereafter, the metal plating layer M is formed on the exposed surfaces of the connection terminals T1 and T11 by electroless reduction plating using a reducing agent. When the metal plating layer M is formed on the exposed surface of the connection terminal T1 by electroless displacement plating, the metal on the exposed surface of the connection terminal T1 is replaced to form the metal plating layer M. For this reason, a step L is formed around the main surface F of the connection terminal T1 without etching the exposed surface of the connection terminal T1 with sodium persulfate or the like. *

また、接続端子T1の露出面に半田をコートする場合は、コートする半田層の厚みに応じて、以下の2通りの方法を選択することができる。  Further, when solder is coated on the exposed surface of the connection terminal T1, the following two methods can be selected according to the thickness of the solder layer to be coated. *

(第1のコート方法) 厚みが5~30μmの半田層を接続端子T1の露出面にコートする場合、接続端子T1の露出面を少しだけエッチング(ソフトエッチング)し、接続端子T1の露出面に形成された酸化膜を除去する。この際、接続端子T1の主面Fの周囲に段差Lが形成される。次にSn(錫)粉末、Ag(銀)、Cu(銅)などの金属を含むイオン性化合物及びフラックスを混合したペースト(例えば、ハリマ化成株式会社:スーパーソルダー(製品名))を、接続端子T1の露出面全面を覆うように、SMD形状の開口5a内全体に薄く塗布する。その後、リフローを行い、接続端子T1の露出面にSnとAg、もしくは、Sn、Ag及びCuの合金からなる半田層を形成する。  (First coating method) When a solder layer having a thickness of 5 to 30 μm is coated on the exposed surface of the connection terminal T1, the exposed surface of the connection terminal T1 is slightly etched (soft etching) to form an exposed surface of the connection terminal T1. The formed oxide film is removed. At this time, a step L is formed around the main surface F of the connection terminal T1. Next, paste (for example, Harima Kasei Co., Ltd .: Super Solder (product name)) in which an ionic compound containing a metal such as Sn (tin) powder, Ag (silver), Cu (copper), and a flux is mixed is connected to a connection terminal. A thin coating is applied to the entire SMD-shaped opening 5a so as to cover the entire exposed surface of T1. Thereafter, reflow is performed to form a solder layer made of Sn and Ag or an alloy of Sn, Ag and Cu on the exposed surface of the connection terminal T1. *

(第2のコート方法) 厚みが10μm以下の半田層を接続端子T1の露出面にコートする場合、接続端子T1の露出面を少しだけエッチング(ソフトエッチング)し、接続端子T1の露出面に形成された酸化膜を除去する。この際、接続端子T1の主面Fの周囲に段差Lが形成される。次に、接続端子T1の露出面に無電解Sn(錫)めっきを行うことによりSnめっき層を形成し、このSnめっき層の全面を覆うようにしてフラックスを塗布する。その後、リフローを行い、接続端子T1にめっきされたSnめっき層を溶融させて接続端子T1の主面Fに半田層を形成する。この際、溶融したSnは、表面張力により、接続端子T1の主面Fに凝集する。  (Second coating method) When a solder layer having a thickness of 10 μm or less is coated on the exposed surface of the connection terminal T1, the exposed surface of the connection terminal T1 is slightly etched (soft etching) to form the exposed surface of the connection terminal T1. The formed oxide film is removed. At this time, a step L is formed around the main surface F of the connection terminal T1. Next, an electroless Sn (tin) plating is performed on the exposed surface of the connection terminal T1 to form a Sn plating layer, and a flux is applied so as to cover the entire surface of the Sn plating layer. Thereafter, reflow is performed to melt the Sn plating layer plated on the connection terminal T1, and a solder layer is formed on the main surface F of the connection terminal T1. At this time, the melted Sn aggregates on the main surface F of the connection terminal T1 due to surface tension. *

(バックエンド工程:図2) 半田印刷により、接続端子T11上に形成された金属めっき層M上に半田ペーストを塗布した後、所定の温度と時間でリフローを行い、接続端子T11上に半田ボールBを形成する。  (Back-end process: FIG. 2) After solder paste is applied onto the metal plating layer M formed on the connection terminal T11 by solder printing, reflow is performed at a predetermined temperature and time, and solder balls are formed on the connection terminal T11. B is formed. *

以上のように、第1の実施形態に係る配線基板100は、接続端子T1を、ビアを介さずに導体層32上に直接形成している。このため、接続端子T1のためのランドを設ける必要がなく、配線レイアウトの自由度が向上する。また、金属配線L2の接続端子T1が形成される位置における幅Wを、接続端子T1の、金属配線L2の幅方向と一致する方向における長さ(径)W1未満としている。このため、接続端子T1が小さくなりすぎ、半導体チップとの接続信頼性が低下するのを抑制することができる。  As described above, in the wiring substrate 100 according to the first embodiment, the connection terminal T1 is formed directly on the conductor layer 32 without vias. For this reason, it is not necessary to provide a land for the connection terminal T1, and the degree of freedom in wiring layout is improved. Further, the width W of the metal wiring L2 at the position where the connection terminal T1 is formed is less than the length (diameter) W1 of the connection terminal T1 in the direction matching the width direction of the metal wiring L2. For this reason, it can suppress that connection terminal T1 becomes small too much and connection reliability with a semiconductor chip falls. *

また、接続端子T1が形成される位置における金属配線L2の幅Wを、接続端子T1の、金属配線L2の幅方向と一致する方向における長さW1の0.5倍以上1.0倍未満としている。このため、接続端子T1が小さくなり半導体チップとの接続信頼性が低下するのを抑制することができるとともに、配線幅Wに比べて接続端子T1の、金属配線L2の幅方向と一致する方向における長さW1が長くなりすぎて、金属配線L2上に形成されている接続端子T1が傾いたり、倒れたりしてしまうことを抑制することができる。  Further, the width W of the metal wiring L2 at the position where the connection terminal T1 is formed is 0.5 times or more and less than 1.0 times the length W1 of the connection terminal T1 in the direction matching the width direction of the metal wiring L2. Yes. For this reason, it is possible to suppress the connection terminal T1 from becoming smaller and reducing the connection reliability with the semiconductor chip, and to compare the width of the connection terminal T1 with the width direction of the metal wiring L2 compared to the wiring width W. It can be suppressed that the length W1 becomes too long and the connection terminal T1 formed on the metal wiring L2 is inclined or falls down. *

また、接続端子T1が形成される位置に、配線幅Wが太くなった幅太部L2aを設けている。このため、金属配線L2の線幅が狭い場合や、接続端子T1の、金属配線L2の幅方向と一致する方向における長さW1が長い、つまり接続端子T1の径が大きい場合にも、金属配線L2上に直接接続端子T1を形成することができる。  Further, a thick width portion L2a having a thick wiring width W is provided at a position where the connection terminal T1 is formed. For this reason, even when the line width of the metal wiring L2 is narrow, or when the length W1 of the connection terminal T1 in the direction coinciding with the width direction of the metal wiring L2 is long, that is, the diameter of the connection terminal T1 is large. The connection terminal T1 can be formed directly on L2. *

さらに、金属配線L2の幅太部L2aの延伸方向における長さW2は、接続端子T1の金属配線L2の延伸方向と一致する方向における長さW1の0.5倍以上2.0倍以下としている。このため、幅太部L2aが延伸方向に長くなり、配線レイアウトの自由度が低下することを抑制することができる。 Furthermore, the length W2 in the extending direction of the thick portion L2a of the metal wiring L2 is set to be not less than 0.5 times and not more than 2.0 times the length W1 in the direction coinciding with the extending direction of the metal wiring L2 of the connection terminal T1. . For this reason, it can suppress that the wide part L2a becomes long in an extending | stretching direction, and the freedom degree of wiring layout falls.

その他の効果としては、接続端子T1間を充填部材4で充填しているので、半導体チップと接続した際に、半導体チップと配線基板との隙間に充填されることとなるアンダーフィルやNCP(Non-Conductive Paste)、NCF(Non-Conductive Film)の接続端子T1間におけるボイドの発生を防止することができる。このため、リフロー時に、このボイドに半田が流出して接続端子間が短絡(ショート)することを防止できる。また、接続端子T1の露出面積が小さくなるので、接続端子にコートする半田の直径が大きくならず、接続端子T1を狭ピッチ化することができる。  As other effects, since the space between the connection terminals T1 is filled with the filling member 4, underfill or NCP (Non) which is filled in the gap between the semiconductor chip and the wiring board when connected to the semiconductor chip. It is possible to prevent the generation of voids between the connection terminals T1 of -Conductive Past) and NCF (Non-Conductive Film). For this reason, at the time of reflow, it can prevent that a solder flows into this void and a connection terminal is short-circuited (short-circuited). Further, since the exposed area of the connection terminal T1 is reduced, the diameter of the solder coated on the connection terminal is not increased, and the connection terminal T1 can be narrowed. *

さらに、接続端子T1の表面に金属めっき層Mを形成する際に、接続端子T1間のめっきダレや、接続端子T1の底部がエッチングされるアンダーカットを防止することができる。さらに、接続端子T1の第1の主面Fの外周に段差Lを形成しているので、接続端子T1にコートする半田の直径が大きくならず、接続端子T1をさらに狭ピッチ化することができる。  Furthermore, when forming the metal plating layer M on the surface of the connection terminal T1, it is possible to prevent plating sagging between the connection terminals T1 and undercut where the bottom of the connection terminal T1 is etched. Furthermore, since the step L is formed on the outer periphery of the first main surface F of the connection terminal T1, the diameter of the solder coated on the connection terminal T1 does not increase, and the connection terminals T1 can be further narrowed. . *

また、接続端子T1の充填部材4との当接面を粗化したうえで、接続端子T1間に充填部材4を充填しているので、接続端子T1と充填部材4との接着強度が向上する。このため、接続端子1が途中の製造工程で剥がれてしまう虞を抑制できる。また、充填部材4の材質をソルダーレジスト層5と同じとすることで、充填部材4の半田の流れ性がソルダーレジスト層5と同程度となり、充填部材4上に半田が残留して接続端子T1間が短絡(ショート)することを抑制できる。  Further, since the contact surface of the connection terminal T1 with the filling member 4 is roughened and the filling member 4 is filled between the connection terminals T1, the adhesive strength between the connection terminal T1 and the filling member 4 is improved. . For this reason, the possibility that the connection terminal 1 may be peeled off during the manufacturing process is suppressed. Further, by making the material of the filling member 4 the same as that of the solder resist layer 5, the solder flowability of the filling member 4 becomes approximately the same as that of the solder resist layer 5, and the solder remains on the filling member 4 and the connection terminal T 1. It is possible to suppress a short circuit between them. *

また、接続端子T1間に充填される充填部材4の厚みD2を接続端子T1の厚み(高さ)D1よりも薄くしている。つまり、接続端子T1が充填部材4の上面から少し突き出た状態となるようにしている。このため、半導体チップの接続端子の中心と、接続端子T1の中心とがずれた場合でも、半導体チップの接続端子が接続端子T1の端部と当接するので、接続端子T1と半導体チップの接続端子との接続信頼性が向上する。  Further, the thickness D2 of the filling member 4 filled between the connection terminals T1 is made thinner than the thickness (height) D1 of the connection terminals T1. That is, the connection terminal T <b> 1 is slightly protruded from the upper surface of the filling member 4. For this reason, even when the center of the connection terminal of the semiconductor chip and the center of the connection terminal T1 are deviated, the connection terminal of the semiconductor chip abuts on the end of the connection terminal T1, so that the connection terminal T1 and the connection terminal of the semiconductor chip Connection reliability is improved. *

(第1の実施形態の変形例) 図1~図11を参照して説明した第1の実施形態では、接続端子T1を導体層32の金属配線L2上に直接形成した配線基板100について説明したが、ビア導体を導体層の金属配線上に直接形成するようにしてもよい。この第1の実施形態の変形例では、ビア導体を導体層の金属配線上に直接形成した配線基板について説明する。  (Modification of First Embodiment) In the first embodiment described with reference to FIGS. 1 to 11, the wiring substrate 100 in which the connection terminal T1 is formed directly on the metal wiring L2 of the conductor layer 32 has been described. However, the via conductor may be formed directly on the metal wiring of the conductor layer. In the modification of the first embodiment, a wiring board in which via conductors are directly formed on metal wiring of a conductor layer will be described. *

図12は、第1の実施形態の変形例に係る配線基板100Aの一部断面図である。図13は、配線基板100Aの配線及びビア導体の平面図である。以下、図12及び図13を参照して第1の実施形態の変形例に係る配線基板100Aの構成について説明する。なお、図1~図11を参照して説明した構成と同じ構成には、同一の符号を付して重複した説明を省略する。  FIG. 12 is a partial cross-sectional view of a wiring board 100A according to a modification of the first embodiment. FIG. 13 is a plan view of wiring and via conductors of the wiring board 100A. Hereinafter, the configuration of a wiring board 100A according to a modification of the first embodiment will be described with reference to FIGS. Note that the same components as those described with reference to FIGS. 1 to 11 are denoted by the same reference numerals, and redundant description is omitted. *

図12及び図13に示すように、配線基板100Aは、ビルドアップ層3に、樹脂絶縁層31に積層された金属配線L3を構成する導体層36と、導体層36に積層された樹脂絶縁層37と、導体層36を形成する金属配線L3上に直接形成され、樹脂絶縁層37を貫通して導体層36,32間を接続するフィルドビア43をさらに備えている。フィルドビア43は、ビアホール43aとビアホール43a内側にめっきにより充填されたビア導体43bとを有する。すなわち、導体層36,32間は、ビア導体43bにより電気的に接続される。  As shown in FIGS. 12 and 13, the wiring board 100 </ b> A includes a build-up layer 3, a conductor layer 36 constituting a metal wiring L <b> 3 laminated on the resin insulation layer 31, and a resin insulation layer laminated on the conductor layer 36. 37 and a filled via 43 which is directly formed on the metal wiring L3 forming the conductor layer 36 and penetrates the resin insulating layer 37 to connect the conductor layers 36 and 32 to each other. The filled via 43 has a via hole 43a and a via conductor 43b filled in the via hole 43a by plating. That is, the conductor layers 36 and 32 are electrically connected by the via conductor 43b. *

また、配線基板100Aは、ビルドアップ層13に、樹脂絶縁層131に積層された金属配線L13を構成する導体層136と、導体層136に積層された樹脂絶縁層137と、導体層136を形成する金属配線L13上に直接形成され、樹脂絶縁層137を貫通して導体層136,132間を接続するフィルドビア143をさらに備えている。フィルドビア143は、ビアホール143aとビアホール143a内側にめっきにより充填されたビア導体143bとを有する。すなわち、導体層136,132間は、ビア導体143bにより電気的に接続される。  Further, the wiring board 100A forms the conductor layer 136 constituting the metal wiring L13 laminated on the resin insulation layer 131, the resin insulation layer 137 laminated on the conductor layer 136, and the conductor layer 136 on the buildup layer 13. Further, a filled via 143 that is directly formed on the metal wiring L13 and that penetrates the resin insulating layer 137 and connects the conductor layers 136 and 132 is further provided. The filled via 143 includes a via hole 143a and a via conductor 143b filled in the via hole 143a by plating. That is, the conductor layers 136 and 132 are electrically connected by the via conductor 143b. *

図14は、フィルドビア43,143と金属配線L3,L13との平面図である。

図14(a)は、フィルドビア43,143が形成される位置に配線幅が太くなった幅太部L3a,L13aを有さない金属配線L3,L13の平面図である。

図14(b)は、フィルドビア43,143が形成される位置に配線幅が太くなった幅太部(第2の幅太部)L3a,L13aを有する金属配線L3,L13の平面図である。 
FIG. 14 is a plan view of filled vias 43 and 143 and metal wirings L3 and L13.

FIG. 14A is a plan view of the metal wirings L3 and L13 that do not have the thick portions L3a and L13a in which the wiring width is increased at the positions where the filled vias 43 and 143 are formed.

FIG. 14B is a plan view of the metal wirings L3 and L13 having thick portions (second wide portions) L3a and L13a where the wiring width is increased at the positions where the filled vias 43 and 143 are formed.

図14(a)に示すように、金属配線L3,L13のフィルドビア43,143が形成される位置における幅Wは、フィルドビア43,143の、金属配線L3,L13の幅方向と一致する方向における長さ(径)W1未満であることが好ましい。金属配線L3,L13のフィルドビア43,143が形成される位置における幅Wを、フィルドビア43,143の、金属配線L3,L13の幅方向と一致する方向における長さ(径)W1未満とすることで、フィルドビア43,143の幅が細くなりすぎ、導体層36と導体層32及び導体層136と導体層132の接続信頼性が低下するのを抑制することができる。  As shown in FIG. 14A, the width W of the metal wirings L3 and L13 at the positions where the filled vias 43 and 143 are formed is the length of the filled vias 43 and 143 in the direction matching the width direction of the metal wirings L3 and L13. The thickness (diameter) is preferably less than W1. By setting the width W of the metal wirings L3 and L13 at the positions where the filled vias 43 and 143 are formed to be less than the length (diameter) W1 of the filled vias 43 and 143 in the direction matching the width direction of the metal wirings L3 and L13. Further, it is possible to prevent the filled vias 43 and 143 from becoming too narrow and the connection reliability between the conductor layer 36 and the conductor layer 32 and between the conductor layer 136 and the conductor layer 132 from being lowered. *

また、フィルドビア43,143が形成される位置における金属配線L3,L13の幅Wは、フィルドビア43,143の、金属配線L3,L13の幅方向と一致する方向における長さW1の0.5倍以上1.0倍未満であることが好ましい。フィルドビア43,143が形成される位置における金属配線L3,L13の幅Wを、フィルドビア43,143の配線の幅方向における長さW1の0.5倍以上1.0倍未満とすることで、フィルドビア43,143が細くなり導体層36と導体層32及び導体層136と導体層132との接続信頼性が低下するのを抑制することができるとともに、配線幅Wに比べてフィルドビア43,143の幅方向における長さW1が長くなりすぎて、金属配線L3,L13上に形成されているフィルドビア43,143が傾いたり、倒れたりしてしまうことを抑制することができる。  Further, the width W of the metal wirings L3 and L13 at the position where the filled vias 43 and 143 are formed is 0.5 times or more the length W1 of the filled vias 43 and 143 in the direction coinciding with the width direction of the metal wirings L3 and L13. It is preferably less than 1.0 times. By setting the width W of the metal wirings L3 and L13 at the positions where the filled vias 43 and 143 are formed to 0.5 times or more and less than 1.0 times the length W1 in the width direction of the wiring of the filled vias 43 and 143, 43 and 143 can be reduced and the connection reliability between the conductor layer 36 and the conductor layer 32 and between the conductor layer 136 and the conductor layer 132 can be suppressed, and the width of the filled vias 43 and 143 compared to the wiring width W can be suppressed. It can be suppressed that the length W1 in the direction becomes too long and the filled vias 43 and 143 formed on the metal wirings L3 and L13 are tilted or fall down. *

また、金属配線L3,L13が細く、金属配線L3,L13上に直接フィルドビア43,143を形成した場合、フィルドビア43,143が傾いたり、倒れたりしてしまう虞がある際には、図14(b)に示すように、フィルドビア43,143が形成される位置に、配線幅Wが太くなった幅太部L3a,L13aを設けることができる。フィルドビア43,143が形成される位置に、配線幅が太くなった幅太部L3a,L13aを有することで、金属配線L3,L13の線幅が狭い場合や、フィルドビア43,143の幅方向における長さW1が長い、つまりフィルドビア43,143の径が大きい場合にも、金属配線L3,L13上に直接フィルドビア43,143を形成することができる。  Further, when the metal wirings L3 and L13 are thin and the filled vias 43 and 143 are formed directly on the metal wirings L3 and L13, the filled vias 43 and 143 may be inclined or fall down. As shown in b), the thick portions L3a and L13a with the increased wiring width W can be provided at the positions where the filled vias 43 and 143 are formed. When the filled vias 43 and 143 are formed at the positions where the thick wiring portions L3a and L13a have a wide wiring width, the metal wirings L3 and L13 have a narrow line width, or the filled vias 43 and 143 are long in the width direction. Even when the length W1 is long, that is, when the diameter of the filled vias 43 and 143 is large, the filled vias 43 and 143 can be formed directly on the metal wirings L3 and L13. *

また、金属配線L3,L13の幅太部L3a,L13aの延伸方向における長さW2は、フィルドビア43,143の、金属配線L3,L13の延伸方向と一致する方向における長さW1の0.5倍以上2.0倍以下とすることが好ましい。金属配線L3,L13の延伸方向における幅太部L3a,L13aの長さW2を、金属配線L3,L13の延伸方向におけるフィルドビア43,143の長さW1の0.5倍以上2.0倍以下とすることで、幅太部L3a,L13aが延伸方向に長くなり、配線レイアウトの自由度が低下することを抑制することができる。  Further, the length W2 in the extending direction of the thick portions L3a and L13a of the metal wirings L3 and L13 is 0.5 times the length W1 of the filled vias 43 and 143 in the direction coinciding with the extending direction of the metal wirings L3 and L13. It is preferable to set it to 2.0 times or less. The length W2 of the thick portions L3a and L13a in the extending direction of the metal wirings L3 and L13 is 0.5 times or more and 2.0 times or less of the length W1 of the filled vias 43 and 143 in the extending direction of the metal wirings L3 and L13. By doing so, it can suppress that the wide part L3a and L13a become long in an extending | stretching direction, and the freedom degree of wiring layout falls. *

また、幅太部L3a,L13aが設けられた金属配線L3,L13についても、金属配線L3,L13のフィルドビア43,143が形成される位置における幅Wは、フィルドビア43,143の、金属配線L3,L13の幅方向と一致する方向における長さ(径)W1未満であることが好ましく、フィルドビア43,143の、金属配線L3,L13の幅方向と一致する方向における長さの0.5倍以上1.0倍未満であることがより好ましい。  In addition, regarding the metal wirings L3 and L13 provided with the thick portions L3a and L13a, the width W at the position where the filled vias 43 and 143 of the metal wirings L3 and L13 are formed is equal to the width of the metal wirings L3 and L13 of the filled vias 43 and 143. The length (diameter) W1 is preferably less than the length (diameter) W1 in the direction matching the width direction of L13, and 0.5 times or more the length of the filled vias 43 and 143 in the direction matching the width direction of the metal wires L3 and L13 More preferably, it is less than 0.0 times. *

図15及び図16は、配線基板100Aの製造工程図である。以下、図15及び図16を参照して配線基板100Aの製造方法について説明する。なお、ビルドアップ工程以外の工程については、図1~図11を参照して説明した配線基板100の製造方法と同じである。ここでは、配線基板100Aの製造方法のうちビルドアップ工程についてのみ説明し、その他の工程については重複した説明を省略する。  15 and 16 are manufacturing process diagrams of the wiring board 100A. Hereinafter, a method for manufacturing the wiring substrate 100A will be described with reference to FIGS. The processes other than the build-up process are the same as those in the method for manufacturing the wiring board 100 described with reference to FIGS. Here, only the build-up process in the manufacturing method of the wiring board 100A will be described, and redundant description of the other processes will be omitted. *

(ビルドアップ工程:図15) コア基板2の表面及び裏面に、樹脂絶縁層31,131となるエポキシ樹脂を主成分とするフィルム状絶縁樹脂材料をそれぞれ重ね合わせて配置する。そして、この積層物を真空圧着熱プレス機で加圧加熱し、フィルム状絶縁樹脂材料を熱硬化させながら圧着する。次に、従来周知のレーザー加工装置を用いてレーザー照射を行い、樹脂絶縁層31,131にビアホール42a,142aをそれぞれ形成する(図15参照(a))。  (Build-up process: FIG. 15) Film-like insulating resin materials mainly composed of epoxy resin to be the resin insulating layers 31 and 131 are arranged on the front surface and the back surface of the core substrate 2 so as to overlap each other. And this laminated body is pressurized and heated with a vacuum press-bonding hot press machine, and it crimps | bonds, heat-curing a film-form insulating resin material. Next, laser irradiation is performed using a conventionally known laser processing apparatus to form via holes 42a and 142a in the resin insulating layers 31 and 131, respectively (see FIG. 15A). *

続いて、樹脂絶縁層31,131の表面を粗化した後、無電解めっきを行い、ビアホール42a,142aの内壁を含む樹脂絶縁層31,131上に無電解銅めっき層を形成する。次に絶縁性の感光性樹脂を樹脂絶縁層31,131上に形成された無電解銅めっき層上にラミネートして、露光・現像を行い、所望の形状に樹脂マスクMR3,MR13を形成する。その後、この樹脂マスクMR3,MR13をマスクとして、電解めっきにより、銅をめっきして、所望の銅めっきパターン(金属配線L3,L13)を得る(図15(b)参照)。  Subsequently, after the surfaces of the resin insulating layers 31 and 131 are roughened, electroless plating is performed to form an electroless copper plating layer on the resin insulating layers 31 and 131 including the inner walls of the via holes 42a and 142a. Next, an insulating photosensitive resin is laminated on the electroless copper plating layer formed on the resin insulating layers 31 and 131, and exposure and development are performed to form resin masks MR3 and MR13 in desired shapes. Thereafter, copper is plated by electrolytic plating using the resin masks MR3 and MR13 as a mask to obtain a desired copper plating pattern (metal wirings L3 and L13) (see FIG. 15B). *

(ビルドアップ工程:図16) 次に、樹脂マスクMR3,MR13を剥離せずに、絶縁性の感光性樹脂をラミネートして、露光・現像を行い、所望の形状に樹脂マスクMR4,MR14を形成する。その後、この樹脂マスクMR4,MR14をマスクとして、電解めっきにより、銅をめっきして、所望の銅めっきパターン(フィルドビア43,143)を得る(図16(a)参照)。なお、樹脂マスクMR3とMR4,及びMR13とMR14は、それぞれ絶縁樹脂層37,137となる。  (Build-up process: FIG. 16) Next, without peeling off the resin masks MR3 and MR13, an insulating photosensitive resin is laminated, exposed and developed to form the resin masks MR4 and MR14 in a desired shape. To do. Thereafter, copper is plated by electrolytic plating using the resin masks MR4 and MR14 as a mask to obtain a desired copper plating pattern (filled vias 43 and 143) (see FIG. 16A). The resin masks MR3 and MR4 and MR13 and MR14 become insulating resin layers 37 and 137, respectively. *

続いて、フォトレジストを樹脂絶縁層37,137上にラミネートして、露光・現像を行い、所望の形状に樹脂マスクMR5,MR15を形成する。その後、この樹脂マスクMR5,MR15をマスクとして、電解めっきにより、銅をめっきして、所望の銅めっきパターン(金属配線L2,L12)を得る(図16(b)参照)。  Subsequently, a photoresist is laminated on the resin insulating layers 37 and 137, and exposure and development are performed to form resin masks MR5 and MR15 in a desired shape. Thereafter, copper is plated by electrolytic plating using the resin masks MR5 and MR15 as a mask to obtain a desired copper plating pattern (metal wirings L2 and L12) (see FIG. 16B). *

以上のように、第1の実施形態の変形例に係る配線基板100Aでは、フィルドビア43,143の形成時にレーザー照射ではなく、露光・現像によりフィルドビア43,143用のビアホール43a,143bを形成しているので、レーザー照射のストッパとなるビアランドを形成する必要がない。このため、フィルドビア43,143を、それぞれ導体層36,136を形成する金属配線L3,L13上に直接形成することができる。  As described above, in the wiring board 100A according to the modification of the first embodiment, the via holes 43a and 143b for the filled vias 43 and 143 are formed by exposure and development instead of laser irradiation when the filled vias 43 and 143 are formed. Therefore, there is no need to form a via land serving as a stopper for laser irradiation. Therefore, filled vias 43 and 143 can be directly formed on metal wirings L3 and L13 forming conductor layers 36 and 136, respectively. *

また、導体層36,136を形成する金属配線L3,L13のフィルドビア43,143が形成される位置における幅を、フィルドビア43,143の幅方向における長さの0.5倍以上1.0倍未満としている。このため、フィルドビア43間及びフィルドビア143間の狭ピッチ化を可能とし、配線レイアウトの自由度が向上する。また、フィルドビア43,143と導体層36,136を形成する金属配線L3,L13、及びフィルドビア43,143と導体層32,132を形成する金属配線L2,L12との接続信頼性が低下するのを抑制することができる。  Further, the width of the metal wirings L3 and L13 forming the conductor layers 36 and 136 at the position where the filled vias 43 and 143 are formed is 0.5 times or more and less than 1.0 times the length of the filled vias 43 and 143 in the width direction. It is said. For this reason, the pitch between the filled vias 43 and the filled vias 143 can be narrowed, and the degree of freedom in wiring layout is improved. Further, the connection reliability between the filled vias 43 and 143 and the metal wirings L3 and L13 forming the conductor layers 36 and 136 and the filled vias 43 and 143 and the metal wirings L2 and L12 forming the conductor layers 32 and 132 is reduced. Can be suppressed. *

また、図14(b)に示すように、配線基板100Aの導体層36,136を形成する金属配線L3,L13は、フィルドビア43,143が形成される位置に、配線幅が太くなった幅太部L3a,L13aを有することができる。フィルドビア43,143が形成される位置に配線幅が太くなった幅太部L3a,L13aを有することで、径の大きいフィルドビア43,143を金属配線L3,L13上に直接形成することができる。また、フィルドビア43,143と導体層36,136を形成する金属配線L3,L13、及びフィルドビア43,143と導体層32,132を形成する金属配線L2,L12との接続信頼性が向上する。  Further, as shown in FIG. 14B, the metal wirings L3 and L13 forming the conductor layers 36 and 136 of the wiring board 100A are thicker at the positions where the filled vias 43 and 143 are formed. It can have parts L3a and L13a. By having the thick width portions L3a and L13a where the wiring width is increased at the position where the filled vias 43 and 143 are formed, the filled vias 43 and 143 having a large diameter can be directly formed on the metal wirings L3 and L13. Further, the connection reliability between the filled vias 43 and 143 and the metal wirings L3 and L13 forming the conductor layers 36 and 136 and the filled vias 43 and 143 and the metal wirings L2 and L12 forming the conductor layers 32 and 132 is improved. *

さらに、幅太部L3a,L13aの導体層36、136を形成する金属配線L3,L13の延伸方向における長さは、フィルドビア43,143の延伸方向における長さの0.5倍以上2.0倍以下とすることができる。幅太部L3a,L13aの導体層36、136を形成する金属配線L3,L13の延伸方向における長さを、フィルドビア43,143の延伸方向における長さの0.5倍以上2.0倍以下とすることで、幅太部L3a,L13aが延伸方向に長くなりすぎ、配線レイアウトの自由度が低下することを抑制することができる。  Furthermore, the length in the extending direction of the metal wirings L3 and L13 forming the conductor layers 36 and 136 of the thick portions L3a and L13a is 0.5 times or more and 2.0 times the length in the extending direction of the filled vias 43 and 143. It can be as follows. The length in the extending direction of the metal wirings L3 and L13 forming the conductor layers 36 and 136 of the thick portions L3a and L13a is 0.5 to 2.0 times the length in the extending direction of the filled vias 43 and 143. By doing so, it can suppress that the wide part L3a and L13a become too long in the extending | stretching direction, and the freedom degree of wiring layout falls. *

なお、上記説明では、フィルドビア43,143を導体層36,136を形成する金属配線L3,L13上に直接形成しているが、他のフィルドビア、例えば、フィルドビア42,142についても導体層21,22を形成する金属配線L1,L11上に直接形成するように構成してもよい。 In the above description, the filled vias 43 and 143 are formed directly on the metal wirings L3 and L13 forming the conductor layers 36 and 136. However, the conductor layers 21 and 22 are also applied to other filled vias, for example, the filled vias 42 and 142. It may be configured to be formed directly on the metal wirings L1 and L11 forming.

(第2の実施形態) 図17は、第2の実施形態に係る配線基板200の平面図(表面側)である。図17に示すように、接続端子T1は、シグナル用接続端子T1(破線で記載)として、該配線基板200に実装される半導体チップ(部品)の実装領域(部品搭載領域)の外周部にのみ複数配列し、実装領域の中央部には、電源及びグランド用接続パッドP2(実線で記載)を複数配列する構成とすることが好ましい。接続端子T1を配線長が長くなり配線の引き回しが難しいシグナル用接続端子T1として使用することで、配線の引き回しが容易となり、配線レイアウトの自由度を向上することができる。また、実装領域の中央部に、電源及びグランド用接続パッドP2を複数配列することで、電源及びグランド用の配線長さを短くすることができる。  Second Embodiment FIG. 17 is a plan view (surface side) of a wiring board 200 according to a second embodiment. As shown in FIG. 17, the connection terminal T <b> 1 serves as a signal connection terminal T <b> 1 (indicated by a broken line) only on the outer peripheral portion of the mounting region (component mounting region) of the semiconductor chip (component) mounted on the wiring substrate 200. It is preferable that a plurality of power supply and ground connection pads P2 (shown by solid lines) are arranged in the center of the mounting region. By using the connection terminal T1 as the signal connection terminal T1 whose wiring length is long and wiring is difficult, wiring can be easily routed and the degree of freedom of wiring layout can be improved. Also, by arranging a plurality of power and ground connection pads P2 in the center of the mounting area, the length of the power and ground wiring can be shortened. *

(第3の実施形態) 図18は、第3の実施形態に係る配線基板300の平面図(表面側)である。図19は、図18の線分I-Iにおける配線基板200の一部断面図である。以下、図18,図19を参照して、配線基板300の構成について説明するが、図1~図11を参照して説明した第1の実施形態に係る配線基板100と同じ構成のものには同一の符号を付して重複した説明を省略する。  Third Embodiment FIG. 18 is a plan view (front side) of a wiring board 300 according to a third embodiment. FIG. 19 is a partial cross-sectional view of the wiring board 200 taken along line II in FIG. Hereinafter, the configuration of the wiring board 300 will be described with reference to FIGS. 18 and 19. However, the same configuration as the wiring board 100 according to the first embodiment described with reference to FIGS. The same reference numerals are assigned and duplicate descriptions are omitted. *

図1~図11を参照して説明した第1の実施形態に係る配線基板100では、充填部材4の表面に、フィルム状のソルダーレジストをプレスして積層し、この積層したフィルム状のソルダーレジストを露光・現像して、各接続端子T1の表面及び側面を露出させるNSMD形状の開口5aが形成されたソルダーレジスト層5を形成している。しかしながら、図18,図19にソルダーレジスト層5を設けないようにしてもよい。なお、第3の実施形態に係る配線基板300の効果については、第1の実施形態に係る配線基板100と同じである。  In the wiring substrate 100 according to the first embodiment described with reference to FIGS. 1 to 11, a film-like solder resist is pressed and laminated on the surface of the filling member 4, and the laminated film-like solder resist is laminated. Is exposed and developed to form a solder resist layer 5 having an NSMD-shaped opening 5a that exposes the surface and side surfaces of each connection terminal T1. However, the solder resist layer 5 may not be provided in FIGS. The effects of the wiring board 300 according to the third embodiment are the same as those of the wiring board 100 according to the first embodiment. *

(第4の実施形態) 図20は、第4の実施形態に係る配線基板400の平面図(表面側)である。図21は、図20の領域Aの拡大平面図である。以下、図20,図21を参照して、配線基板400の構成について説明するが、図1~図19を参照して説明した第1の実施形態~第3の実施液体に係る配線基板100~300と同じ構成のものには同一の符号を付して重複した説明を省略する。  Fourth Embodiment FIG. 20 is a plan view (surface side) of a wiring board 400 according to a fourth embodiment. FIG. 21 is an enlarged plan view of region A in FIG. Hereinafter, the configuration of the wiring board 400 will be described with reference to FIGS. 20 and 21, and the first to third embodiments described with reference to FIGS. 1 to 19 will be described. Components having the same configuration as 300 are denoted by the same reference numerals and redundant description is omitted. *

この第4の実施形態に係る配線基板400では、ソルダーレジスト層5の開口5aを半導体チップの実装領域の周辺に設けたいわゆるペリフェラル形状としている。なお、第4の実施形態に係る配線基板400の効果については、第1の実施形態に係る配線基板100と同じである。  In the wiring substrate 400 according to the fourth embodiment, the opening 5a of the solder resist layer 5 has a so-called peripheral shape provided around the semiconductor chip mounting region. The effect of the wiring board 400 according to the fourth embodiment is the same as that of the wiring board 100 according to the first embodiment. *

(その他の実施形態) 図1~図21を参照して説明した配線基板100、100A、200~400では、接続端子T1間にそれぞれ充填する充填部材4の上面は、平坦(フラット)となっていたが、充填部材4の上面は、必ずしも平坦(フラット)である必要はなく、例えば、図22に示すように、充填部材4の上面が丸みを帯びた、いわゆるフィレット形状となっていても、同様の効果を得ることができる。  (Other Embodiments) In the wiring boards 100, 100A, and 200 to 400 described with reference to FIGS. 1 to 21, the upper surfaces of the filling members 4 filled between the connection terminals T1 are flat. However, the upper surface of the filling member 4 is not necessarily flat (flat). For example, as shown in FIG. 22, the filling member 4 has a rounded upper surface, so-called fillet shape. Similar effects can be obtained. *

以上、本発明を具体例を挙げながら詳細に説明してきたが、

本発明は上記内容に限定されるものではなく、本発明の範疇を逸脱しない限りにおいてあらゆる変形や変更が可能である。

例えば、上記具体例では、配線基板100、100A、200~400が半田ボールBを介してマザーボード等と接続するBGA基板である形態について説明しているが、半田ボールBの代わりにピンもしくはランドを設けた、いわゆるPGA(Pin Grid Array)基板もしくはLGA(Land Grid Array)基板として配線基板100、100A、200~400をマザーボード等と接続するようにしてもよい。  
As described above, the present invention has been described in detail with specific examples.

The present invention is not limited to the above contents, and various modifications and changes can be made without departing from the scope of the present invention.

For example, in the above specific example, the embodiment has been described in which the wiring boards 100, 100A, and 200 to 400 are BGA boards that are connected to a mother board or the like via the solder balls B, but instead of the solder balls B, pins or lands are used. The provided wiring boards 100, 100A, 200 to 400 may be connected to a mother board or the like as a so-called PGA (Pin Grid Array) board or LGA (Land Grid Array) board.

また、接続端子T1は、上面視で円形をなす柱状形状であったが、他の形状、例えば、上面視で四角をなす四角柱形状や上面視で三角をなす三角柱形状であってもよい。また、第1,第3の実施形態においても、図17に示したように、接続端子T1は、シグナル用接続端子T1として、配線基板100、100A,300に実装される半導体チップ(部品)の実装領域(部品搭載領域)の外周側に配列し、実装領域の中央側には、電源及びグランド用接続パッドP2を配列する構成としてもよい。  Further, the connection terminal T1 has a columnar shape that is circular in a top view, but may have other shapes, for example, a quadrangular column shape that forms a square in a top view or a triangular column shape that forms a triangle in a top view. Also in the first and third embodiments, as shown in FIG. 17, the connection terminal T1 is a signal connection terminal T1, which is a semiconductor chip (component) mounted on the wiring boards 100, 100A, 300. The power supply and ground connection pads P2 may be arranged on the outer peripheral side of the mounting region (component mounting region) and on the center side of the mounting region. *

さらに、本実施例では、第1の充填方法や第2の充填方法を採用した場合、充填部材4を形成した後にソルダーレジスト層5を形成しているが、ソルダーレジスト層5を形成した後に充填部材4を接続端子T1間に充填するようにしても良い。 Further, in this embodiment, when the first filling method or the second filling method is adopted, the solder resist layer 5 is formed after the filling member 4 is formed, but the filling is performed after the solder resist layer 5 is formed. The member 4 may be filled between the connection terminals T1.

AM…アライメントマーク、B…半田ボール、F…主面、L…段差、L1,L2,L3…金属配線、L11,L12,L13…金属配線、L2a,L3a,L13a…幅太部、M…金属めっき層、MR1~MR5,MR11~MR15…樹脂マスク、P1,P2…パッド、T1,T11…接続端子、100,100A,200~400…配線基板、2…コア基板、3…ビルドアップ層、4…充填部材、5…ソルダーレジスト層、5a,5b…開口、13…ビルドアップ層、14…ソルダーレジスト層、14a…開口、21,22…コア導体層、23…スルーホール、24…スルーホール導体、25…樹脂製穴埋め材、31…樹脂絶縁層、31,131…樹脂絶縁層、32,132…導体層、34,134…導体層、36,136…導体層、37,137…樹脂絶縁層、41…蓋めっき層、42,43,142,143…フィルドビア。 AM ... Alignment mark, B ... Solder ball, F ... Main surface, L ... Step, L1, L2, L3 ... Metal wiring, L11, L12, L13 ... Metal wiring, L2a, L3a, L13a ... Wide portion, M ... Metal Plated layer, MR1 to MR5, MR11 to MR15 ... resin mask, P1, P2 ... pad, T1, T11 ... connection terminal, 100, 100A, 200-400 ... wiring substrate, 2 ... core substrate, 3 ... build-up layer, 4 ... Filling member, 5 ... Solder resist layer, 5a, 5b ... Opening, 13 ... Build-up layer, 14 ... Solder resist layer, 14a ... Opening, 21, 22 ... Core conductor layer, 23 ... Through hole, 24 ... Through hole conductor 25 ... Resin filling material, 31 ... Resin insulating layer, 31, 131 ... Resin insulating layer, 32, 132 ... Conductor layer, 34, 134 ... Conductor layer, 36, 136 ... Conductor layer, 3 , 137 ... resin insulating layer, 41 ... cover plated layer, 42,43,142,143 ... filled via.

Claims (10)

絶縁層及び導体層がそれぞれ1層以上積層された積層体を有する配線基板であって、

 前記積層体上に形成された複数の配線と、

 前記複数の配線の少なくとも一部の配線上に直接形成された柱状の接続端子と、

 を備え、

 前記少なくとも一部の配線の前記接続端子が形成される位置における幅は、前記接続端子の前記幅方向における長さ未満であることを特徴とする配線基板。
A wiring board having a laminate in which one or more insulating layers and conductor layers are laminated,

A plurality of wirings formed on the laminate;

Columnar connection terminals directly formed on at least some of the plurality of wires,

With

The wiring board, wherein a width of the at least part of the wiring at a position where the connection terminal is formed is less than a length of the connection terminal in the width direction.
前記少なくとも一部の配線の前記接続端子が形成される位置における幅は、前記接続端子の前記幅方向における長さの0.5倍以上1.0倍未満であることを特徴とする請求項1に記載の配線基板。 The width at a position where the connection terminal of the at least part of the wiring is formed is 0.5 times or more and less than 1.0 times the length of the connection terminal in the width direction. Wiring board as described in. 前記少なくとも一部の配線は、前記接続端子が形成される位置に、配線幅が太くなった第1の幅太部を有することを特徴とする請求項1又は請求項2に記載の配線基板。 3. The wiring board according to claim 1, wherein the at least part of the wiring has a first wide width portion where a wiring width is thick at a position where the connection terminal is formed. 4. 前記第1の幅太部の前記少なくとも一部の配線の延伸方向における長さは、前記接続端子の前記延伸方向における長さの0.5倍以上2.0倍以下であることを特徴とする請求項3に記載の配線基板。 The length in the extending direction of the at least part of the first wide width portion is not less than 0.5 times and not more than 2.0 times the length of the connecting terminal in the extending direction. The wiring board according to claim 3. 前記複数の配線を覆い、前記接続端子の少なくとも一部を露出させるソルダーレジスト層をさらに備えることを特徴とする請求項1乃至請求項4のいずれか1項に記載の配線基板。 5. The wiring board according to claim 1, further comprising a solder resist layer that covers the plurality of wirings and exposes at least a part of the connection terminals. 6. 前記接続端子は、少なくとも一部が前記ソルダーレジスト層の表面から突出していることを特徴とする請求項5に記載の配線基板。 The wiring board according to claim 5, wherein at least a part of the connection terminal protrudes from a surface of the solder resist layer. 前記接続端子は、シグナル用接続端子として、前記積層体上に設定される矩形状の部品搭載領域の外周部にのみ複数配列され、前記部品搭載領域の中央部には、電源及びグランド用接続パッドが複数配列されることを特徴とする請求項1乃至請求項6のいずれか1項に記載の配線基板。 A plurality of the connection terminals are arranged as signal connection terminals only on the outer periphery of a rectangular component mounting region set on the laminate, and a power and ground connection pad is provided at the center of the component mounting region. The wiring board according to claim 1, wherein a plurality of are arranged. 前記積層体は、複数の前記導体層と複数の前記絶縁層とが交互に積層されてなるとともに、前記導体層を形成する複数の配線上に直接形成され、前記絶縁層を貫通して前記導体層間を接続するビア導体を備え、 前記導体層を形成する配線の前記ビア導体が形成される位置における幅は、前記ビア導体の前記幅方向における長さの0.5倍以上1.0倍未満であることを特徴とする請求項1乃至請求項7のいずれか1項に記載の配線基板。 The multilayer body is formed by alternately laminating a plurality of the conductor layers and a plurality of the insulating layers, and is formed directly on the plurality of wirings forming the conductor layer, and penetrates the insulating layer to form the conductor. A via conductor connecting the layers is provided, and the width of the wiring forming the conductor layer at the position where the via conductor is formed is 0.5 times or more and less than 1.0 times the length of the via conductor in the width direction. The wiring board according to claim 1, wherein the wiring board is a wiring board. 前記導体層を形成する配線は、前記ビア導体が形成される位置に、配線幅が太くなった第2の幅太部を有することを特徴とする請求項8に記載の配線基板。 The wiring board according to claim 8, wherein the wiring forming the conductor layer has a second thick portion having a thick wiring width at a position where the via conductor is formed. 前記第2の幅太部の前記導体層を形成する配線の延伸方向における長さは、前記ビア導体の前記延伸方向における長さの0.5倍以上2.0倍以下であることを特徴とする請求項9に記載の配線基板。 The length in the extending direction of the wiring forming the conductor layer of the second thick portion is 0.5 to 2.0 times the length of the via conductor in the extending direction. The wiring board according to claim 9.
PCT/JP2013/003136 2012-11-09 2013-05-17 Wiring board Ceased WO2014073126A1 (en)

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