WO2014070229A1 - Pavement marking compositions - Google Patents

Pavement marking compositions Download PDF

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Publication number
WO2014070229A1
WO2014070229A1 PCT/US2013/030929 US2013030929W WO2014070229A1 WO 2014070229 A1 WO2014070229 A1 WO 2014070229A1 US 2013030929 W US2013030929 W US 2013030929W WO 2014070229 A1 WO2014070229 A1 WO 2014070229A1
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Prior art keywords
composition
pavement marking
acid
carbon atoms
alkylene
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PCT/US2013/030929
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French (fr)
Inventor
Alexander J. KUGEL
Eugene H. Carlson
Matthew D. Wilding
Rajdeep S. Kalgutkar
Pamela A. Percha
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3M Innovative Properties Co
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3M Innovative Properties Co
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Priority to US14/439,301 priority Critical patent/US9932476B2/en
Priority to KR1020157014117A priority patent/KR102126363B1/en
Priority to SG11201503380QA priority patent/SG11201503380QA/en
Publication of WO2014070229A1 publication Critical patent/WO2014070229A1/en
Anticipated expiration legal-status Critical
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L93/00Compositions of natural resins; Compositions of derivatives thereof
    • C08L93/04Rosin
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0016Plasticisers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/16Solid spheres
    • C08K7/18Solid spheres inorganic
    • C08K7/20Glass
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • C08L83/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/10Block or graft copolymers containing polysiloxane sequences
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D193/00Coating compositions based on natural resins; Coating compositions based on derivatives thereof
    • C09D193/04Rosin
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J193/00Adhesives based on natural resins; Adhesives based on derivatives thereof
    • C09J193/04Rosin
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/42Block-or graft-polymers containing polysiloxane sequences
    • C08G77/452Block-or graft-polymers containing polysiloxane sequences containing nitrogen-containing sequences
    • C08G77/455Block-or graft-polymers containing polysiloxane sequences containing nitrogen-containing sequences containing polyamide, polyesteramide or polyimide sequences

Definitions

  • This invention relates to compositions that are useful as pavement marking compositions.
  • Pavement markings e.g., paints, tapes, and individually mounted articles guide and direct motorists and pedestrians traveling along roadways and paths. Paint was a preferred pavement marking for many years. However, modern liquid pavement marking materials offer significant advantages over paint, such as increased visibility, retroreflectance, improved durability, and temporary and/or removable marking options.
  • thermoplastic pavement marking sheet materials examples include, for example, thermoplastic pavement marking sheet materials, tapes, compositions and raiser pavement markers.
  • Many thermoplastic pavement markings include maleic -modified rosin ester (MMRE) resins.
  • MMRE maleic -modified rosin ester
  • C5 hydrocarbon resins are also commonly used in pavement markings. In fact, many current government pavement marking specifications around the globe require MMRE resins or C5 hydrocarbon resins.
  • Pavement markers made with liquid pavement marking materials may include optical elements such as glass beads or microspheres adhered to the pavement surface in order to provide improved retroreflectivity.
  • Pavement markings are subject to continuous wear and exposure to the elements as well as road chemicals.
  • One common failure mode of thermoplastic pavement marking systems is their inability to stay white on the road. Although retroreflectivity from glass beads can provide visibility at night, a dirty pavement marking can become ineffective during daylight.
  • the present invention relates to a blend comprising (a) a binder comprising (i) C5 hydrocarbon resin or (ii) a resin comprising rosin acids, rosin esters, modified rosin acids, modified rosin esters or mixtures thereof and (b) polydimethylsiloxane polyamide copolymer.
  • thermoplastic pavement marking compositions comprising a blend comprising (a) maleic-modified rosin ester resin, (b) polydimethylsiloxane polyamide copolymer, (c) calcium carbonate filler, (d) titanium dioxide or yellow organic pigment, and (e) glass beads.
  • compositions of the invention provide improved hydrophobic surface properties and thus may provide for improved whiteness retention and reduced dirt pickup when used in pavement markings thereby improving their performance on the road. Because the compositions of the invention are based upon either C5 hydrocarbon resins or rosin-based resins such as MMRE resins, many will still fall within current government specifications.
  • compositions of the invention may be useful as pressure sensitive adhesives.
  • compositions of the invention comprise either a C5 hydrocarbon resin or a resin comprising rosin acids, rosin esters, modified rosin acids, modified rosin esters or mixtures thereof, in some embodiments of the invention, the compositions of the invention comprise about 5 or about 10 wt. % to about 20 or about 25 wt. % C5 hydrocarbon resin or rosin resin,
  • C5 hydrocarbon resins are produced from C5 piperylenes, which are the by-product of naphtha cracking. Liquid C5 piperylene feedstock can be polymerized to form a C5 hydrocarbon resin. C5 hydrocarbon resins are predominately aliphatic materials, but the structure of the resin is difficult to characterize because various isomers of the feedstock can combine unpredictably. C5 hydrocarbon resins can be hydrogenated to improve stability and other properties. As used herein, the term "C5 hydrocarbon resins" includes both hydrogenated and unhydrogenated C5 resins.
  • C5 hydrocarbon resins examples include PICCOTAC aliphatic hydrocarbon resins and EASTOTAC hydrogenated aliphatic resins such as EASTOTAC H- 100E and H- 100R, available from Eastman Chemical Company, Kingsport, TN; HI 000 and HI 001 from Zhongde (Puyang Zhongde Petroleum Resins Co.); and HCR-R5100 and HCR-R5101 from Credrez (Puyang Tiancheng Chemical Co., Ltd.).
  • EASTOTAC H- 100E and H- 100R available from Eastman Chemical Company, Kingsport, TN
  • HI 000 and HI 001 from Zhongde (Puyang Zhongde Petroleum Resins Co.)
  • HCR-R5100 and HCR-R5101 from Credrez (Puyang Tiancheng Chemical Co., Ltd.).
  • Rosin-based resins can include rosin acids, rosin esters, modified rosin acids, modified rosin esters or mixtures thereof with varying degrees of unsaturation.
  • Each of the rosin acids and rosin esters included in the binder typically has three fused carbon rings and has zero, one, two, or three carbon- carbon double bonds.
  • Rosin acids having three carbon-carbon double bonds include those of Formula (III) or isomers of Formula (III).
  • rosin acid of Formula (III) is commonly called dehydroabietic acid. Rosin acids having two carbon-carbon bonds include those of Formulas (IV) to (X) or isomers of Formulas (I
  • the rosin acid of Formula (IV) is commonly called abietic acid; the rosin acid of Formula (V) is commonly called levopimaric acid; the rosin acid of Formula (VI) is commonly called palustric acid; the rosin acid of Formula (VII) is commonly called neoabietic acid; the rosin acid of Formula (VIII) is commonly called pimaric acid; the rosin acid of Formula (IX) is commonly called sandaracopimaric acid; and the rosin acid of Formula (X) is commonly called isopimaric acid.
  • Rosin acids having one carbon-carbon double bond include hydrogenated (i.e., dihydro) versions of any of the rosin acids shown in Figures (IV) to (X).
  • hydrogenation of a single carbon-carbon bond of Formula (IV) can lead to a rosin acid of Formula (XI) or isomers thereof.
  • Rosin acids having no carbon-carbon double bonds include a hydrogenated (i.e., tetrahydro) version of any of the rosin acids shown in Formulas (IV) to (X) or isomers thereof.
  • a hydrogenated (i.e., tetrahydro) version of any of the rosin acids shown in Formulas (IV) to (X) or isomers thereof can lead to a compound of Formula (XVI) or isomers thereof.
  • the corresponding rosin esters of any of these rosin acids are usually formed by reacting an alcohol or polyol with the rosin acid.
  • exemplary alcohols or polyols often have 1 to 20 carbon atoms and 1 to 5 hydroxyl groups.
  • the alcohol or polyol can be saturated or unsaturated.
  • the polyol is often an aliphatic polyol such as, an alkane substituted with multiple hydroxy groups.
  • the polyol can be, for example, glycerol, ethylene glycol, diethylene glycol, or pentaerythritol.
  • the rosin acids can be reacted with all of the hydroxyl groups or any fraction of the hydroxyl groups on the polyol.
  • rosin esters formed using glycerol as the polyol can be a mono-ester, di-ester, or ternary- ester while rosin esters formed using pentaerythritol as the polyol can be a mono-ester, di-ester, ternary ester, or quaternary ester.
  • a mono-ester is formed by reacting rosin acid with an alcohol or one hydroxyl group of a polyol.
  • Di-esters, ternary esters, and quaternary esters can be formed by reacting rosin acid with two, three, or four hydroxy groups respectively of a polyol.
  • a mixture of rosin esters can be present.
  • rosin esters and acids examples include, for example,
  • Resins comprising modified rosin esters and acids include, for example, maleic -modified, fumaric -modified and phenolic-modified rosin resins. Rosin can be reacted with a dibasic acid such as maleic anhydride or fumaric acid or with phenol and then esterifying or acidifying the modified rosin. Maleic-modified rosin acids and esters can be produced, for example, by adducting maleic anhydride to the rosin and then esterifying or acidifying the maleic-modified rosin.
  • compositions of the invention comprise a maleic-modified rosin ester (MMRE).
  • MMRE maleic-modified rosin ester
  • useful commercially available MMREs include, for example, SYLVACOTE 4973, 7021 and 71 18 available from Arizona Chemical, Jacksonville, FL, and LEWISOL 28-M and 29-M and
  • compositions of the invention may comprise one or more additional thermoplastic binders in addition to the C5 hydrocarbon resin or rosin resin.
  • additional thermoplastic binders can be selected from natural and synthetic rubbers and resins and mixtures of them in proper
  • binders examples include aliphatic type petroleum resins; petroleum type hydrocarbon resins such as polybutene, coumarone resins such as coumarone-indene resin; phenol resins such as phenol-formaldehyde resin; terpene type resins such as terpene -phenol resin, polyterpene resin; synthetic polyterpene resins; aromatic hydrocarbon resins; unsaturated hydrocarbon polymers; isoprene type resins; hydrogenated hydrocarbon resins; and hydrocarbon type pressure-sensitive adhesive resins.
  • ethylene-vinyl acetate copolymers, ethylene acrylic acid copolymers, polypropylene, polyethylene and the like are preferred secondary resins.
  • compositions of the invention comprise a polydimethylsiloxane polyamide copolymer.
  • useful polydiorganosiloxane polyamide copolymers include those shown below in
  • polydiorganosiloxane polyamide copolymers of Formulae XXI, XXIII and XXV can be prepared by any known method. In some embodiments, these compounds are prepared according to Reaction Schemes B, C and D.
  • Each R 1 is independently an alkyl, aralkyl, alkenyl, aryl, or aryl substituted with an alkyl, alkoxy, or halo.
  • Each R 2 is independently an alkylene, aralkylene, heteroalkylene, or a combination thereof, or a C-C covalent bond.
  • Each R 3 is independently an alkylene, aralkylene, heteroalkylene or a combination thereof.
  • Each R 4 is independently an alkyl, aralkyl, heteroalkyl, alkenyl, aryl, or aryl substituted with an alkyl, alkoxy, or halo, or a combination thereof.
  • Each Y is independently an alkylene, aralkylene, or a combination thereof.
  • Each Z is independently a hydrogen, alkyl, aryl, alkylene or a combination thereof.
  • Subscript n is independently an integer of 0 to 1500 and subscript p is an integer of 1 to 100.
  • Suitable alkyl groups for R 1 typically have 1 to 10, 1 to 6, or 1 to 4 carbon atoms.
  • Exemplary alkyl groups include, but are not limited to, methyl, ethyl, isopropyl, n-propyl, n-butyl, and iso-butyl.
  • Suitable alkenyl groups for R 1 often have 2 to 10 carbon atoms.
  • Exemplary alkenyl groups often have 2 to 8, 2 to 6, or 2 to 4 carbon atoms such as ethenyl, n-propenyl, and n-butenyl.
  • Suitable aryl groups for R 1 often have 6 to 12 carbon atoms. Phenyl is an exemplary aryl group.
  • the aryl group can be unsubstituted or substituted with an alkyl (e.g., an alkyl having 1 to 10 carbon atoms, 1 to 6 carbon atoms, or 1 to 4 carbon atoms), an alkoxy (e.g., an alkoxy having 1 to 10 carbon atoms, 1 to 6 carbon atoms, or 1 to 4 carbon atoms), or halo (e.g., chloro, bromo, or fluoro).
  • Suitable aralkyl groups for R 1 usually have an alkylene group with 1 to 10 carbon atoms and an aryl group with 6 to 12 carbon atoms.
  • the aryl group is phenyl and the alkylene group has 1 to 10 carbon atoms, 1 to 6 carbon atoms, or 1 to 4 carbon atoms (i.e., the structure of the aralkyl is alkylene-phenyl where an alkylene is bonded to a phenyl group).
  • Suitable alkylene groups for R 2 and R 3 typically have up to 36 carbon atoms, up to 24 carbon atoms, up to 12 carbon atoms, or up to 6 carbon atoms.
  • Exemplary alkylene groups for R 2 and R 3 include methylene, ethylene, propylene, butylene, and the like.
  • Suitable heteroalkylene groups for R 2 are alkylene groups having one or more carbon atoms replaced with a sulfur, oxygen, N-H, N-R 3 , or N-alkyl.
  • Suitable heteroalkylene groups for R 3 are alkylene groups having one or more carbon atoms replaced with a sulfur, oxygen, or N-alkyl.
  • Suitable aralkylene groups for R 2 and R 3 usually have an arylene group with 6 to 12 carbon atoms bonded to an alkylene group with 1 to 20 carbon atoms. In some exemplary aralkylene groups, the arylene portion is phenylene.
  • the divalent aralkylene group is phenylene - alkylene where the phenylene is bonded to an alkylene having 1 to 10, 1 to 8, 1 to 6, or 1 to 4 carbon atoms.
  • a combination thereof refers to a combination of two or more groups selected from an alkylene and aralkylene group.
  • a combination can be, for example, a single aralkylene bonded to a single alkylene (e.g., alkylene-arylene-alkylene).
  • the arylene is phenylene and each alkylene has 1 to 20, 1 to 10, or 1 to 6 carbon atoms.
  • Suitable alkyl groups for R 4 typically have 1 to 20, 1 to 10, 1 to 6, or 1 to 4 carbon atoms.
  • Exemplary alkyl groups include, but are not limited to, methyl, ethyl, isopropyl, n-propyl, n-butyl, and iso-butyl.
  • Suitable alkenyl groups for R 1 often have 2 to 10 carbon atoms.
  • Exemplary alkenyl groups often have 2 to 8, 2 to 6, or 2 to 4 carbon atoms such as ethenyl, n-propenyl, and n-butenyl.
  • Suitable aryl groups for R 4 often have 6 to 12 carbon atoms.
  • Phenyl is an exemplary aryl group.
  • the aryl group can be unsubstituted or substituted with an alkyl (e.g., an alkyl having 1 to 10 carbon atoms, 1 to 6 carbon atoms, or 1 to 4 carbon atoms), an alkoxy (e.g., an alkoxy having 1 to 10 carbon atoms, 1 to 6 carbon atoms, or 1 to 4 carbon atoms), or halo (e.g., chloro, bromo, or fluoro).
  • Suitable aralkyl groups for R 4 usually have an alkylene group with 1 to 10 carbon atoms and an aryl group with 6 to 12 carbon atoms.
  • the aryl group is phenyl and the alkylene group has 1 to 10 carbon atoms, 1 to 6 carbon atoms, or 1 to 4 carbon atoms (i.e., the structure of the aralkyl is alkylene-phenyl where an alkylene is bonded to a phenyl group).
  • Suitable heteroalkyl groups have at least two carbon atoms and at least on caternary heteroatom such as sulfur, nitrogen or oxygen.
  • Each Y is independently an alkylene, aralkylene, or a combination thereof.
  • Suitable alkylene groups typically have up to 10 carbon atoms, up to 8 carbon atoms, up to 6 carbon atoms, or up to 4 carbon atoms.
  • Exemplary alkylene groups include methylene, ethylene, propylene, butylene, and the like.
  • Suitable aralkylene groups usually have an arylene group with 6 to 12 carbon atoms bonded to an alkylene group with 1 to 10 carbon atoms. In some exemplary aralkylene groups, the arylene portion is phenylene.
  • the divalent aralkylene group is phenylene-alkylene where the phenylene is bonded to an alkylene having 1 to 10, 1 to 8, 1 to 6, or 1 to 4 carbon atoms.
  • a combination thereof refers to a combination of two or more groups selected from an alkylene and aralkylene group.
  • a combination can be, for example, a single aralkylene bonded to a single alkylene (e.g., alkylene-arylene-alkylene).
  • the arylene is phenylene and each alkylene has 1 to 10, 1 to 6, or 1 to 4 carbon atoms.
  • Each Z is independently a hydrogen, alkyl, aryl, alkylene or a combination thereof.
  • Suitable alkyl groups have up to 20 carbons, up to 10 carbons, up to 8 carbons, up to 6 carbons, up to 4 carbons, up to 2 carbons or up to 1 carbon.
  • Suitable aryl groups have either 6 or 12 carbons.
  • Suitable aralkyl groups usually have an arylene group with 6 to 12 carbon atoms bonded to an alkylene group with 1 to 10 carbon atoms. In some exemplary aralkylene groups, the arylene portion is phenylene.
  • the divalent aralkylene group is phenylene-alkylene where the phenylene is bonded to an alkylene having 1 to 10, 1 to 8, 1 to 6, or 1 to 4 carbon atoms.
  • a combination thereof refers to a combination of two or more groups selected from an alkylene and aralkylene group.
  • a combination can be, for example, a single aralkylene bonded to a single alkylene (e.g., alkylene-arylene- alkylene).
  • the arylene is phenylene and each alkylene has 1 to 10, 1 to 6, or 1 to 4 carbon atoms.
  • the Z groups may form a covalent bond such that a Formula XVIII compound forms a heterocyclic ring.
  • An exemplary structure with this formula is piperazine.
  • each Z group may independently form a covalent bond with the R 3 group to form heterocyclic structures.
  • Exemplary structures with this formula are 4- aminoethylpiperazine and l,3-(di-4-piperidino)propane.
  • subscript n is independently an integer of 0 to 1500.
  • subscript n can be an integer up to 1000, up to 500, up to 400, up to 300, up to 200, up to 100, up to 80, up to 60, up to 40, up to 20, or up to 10.
  • the value of n is often at least 1, at least 2, at least 3, at least 5, at least 10, at least 20, or at least 40.
  • subscript n can be in the range of 40 to 1500, 0 to 1000, 40 to 1000, 0 to 500, 1 to 500, 40 to 500, 1 to 400, 1 to 300, 1 to 200, 1 to 100, 1 to 80, 1 to 40, or 1 to 20.
  • the subscript p is an integer of 1 to 100.
  • the value of p is often an integer up to 90, up to 80, up to 70, up to 60, up to 50, up to 40, up to 30, up to 20, up to 10, up to 5, or up to 2.
  • the value of p can be in the range of 1 to 80, 1 to 60, 1 to 40, 1 to 20 or 1 to 10.
  • Suitable examples of Formula XX include, but are not necessarily limited to, ethanedioic acid, propanedioic acid, butanedioic acid, pentanedioic acid, hexanedioic acid, heptanedioic acid, octanedioic acid, nonanedioic acid, decanedioic acid, undecanedioic acid, dodecanedioic acid, phthalic acid, isophthalic acid, terephthalic acid, any of the diacids available under the PRIPOL tradename from Croda USA (Edison, NJ) or under the EMPOL tradename from BASF (Florham Park, NJ).
  • Suitable examples of Formula XVIII include, but are not necessarily limited to, ethanediamine, propanediamine, butanediamine, pentanediamine, hexanediamine, heptanediamine, octanediamine, nonanediamine, decanediamine, undecanediamine, dodecanediamine, any of the diamines sold under the PRIAMINE tradename by Croda USA (Edison, NJ), l,4-bis(aminomethyl)cyclohexane, bis(4- aminocyclohexyl)methane, l,3-di-(4-piperidino)propane, 1 ,2-diaminobenzene, 1,3-diaminobenzene, 1,4- diaminobenzene, p-xylylenediamine, m-xylylenediamine, o-xylylenediamine, piperazine, 4- aminoethylpiperazine, any of the polyoxy
  • Suitable examples of Formula XXII include, but are not necessarily limited to, ethanoic acid, propanoic acid, butanoic acid, pentanoic acid, hexanoic acid, heptanoic acid, octanoic acid, nonanoic acid, decanoic acid, undecanoic acid, dodecanoic acid, tetradecanoic acid, hexadecanoic acid, octadecanoic acid and phthalic acid.
  • Suitable examples of Formula XXIV include, but are not necessarily limited to, butylisocyanate, pentylisocyanate, hexylisocyanate, heptylisocyanate, octylisocyanate, nonylisocyanate, decylisocyanate, dodecylisocyanate, tetradecylisocyanate, hexadecylisocyanate, octadecylisocyanate, phenylisocyanate, p-toluylisocyanate.
  • the polydimethylsiloxane diamine of Formula XIX in Reaction Scheme B can be prepared by any known method and can have any suitable molecular weight, such as an average molecular weight in the range of 700 to 150,000 g/mole.
  • suitable polydiorganosiloxane diamines and methods of making the polydiorganosiloxane diamines are described, for example, in U.S. Patent Nos. 3,890,269 (Martin),
  • polydiorganosiloxane diamines are commercially available, for example, from Shin Etsu Silicones of
  • a polydiorganosiloxane diamine having a molecular weight greater than 2,000 g/mole or greater than 5,000 g/mole can be prepared using the methods described in U.S. Patent Nos. 5,214, 1 19 (Leir et al.), 5,461,134 (Leir et al.), and 5,512,650 (Leir et al.).
  • One of the described methods involves combining under reaction conditions and under an inert atmosphere (a) an amine functional end blocker of the following formula
  • Y and R 1 are the same as defined above and M + is a sodium ion, potassium ion, cesium ion, rubidium ion, or tetramethylammonium ion.
  • the reaction is continued until substantially all of the amine functional end blocker is consumed and then additional cyclic siloxane is added to increase the molecular weight.
  • the additional cyclic siloxane is often added slowly (e.g., drop wise).
  • the reaction temperature is often conducted in the range of 80 °C to 90 °C with a reaction time of 5 to 7 hours.
  • the resulting polydiorganosiloxane diamine can be of high purity (e.g., less than 2 weight percent, less than 1.5 weight percent, less than 1 weight percent, less than 0.5 weight percent, less than 0.1 weight percent, less than 0.05 weight percent, or less than 0.01 weight percent silanol impurities). Altering the ratio of the amine end functional blocker to the cyclic siloxane can be used to vary the molecular weight of the resulting polydiorganosiloxane diamine of Formula XIX.
  • Another method of preparing the polydiorganosiloxane diamine of Formula XIX includes combining under reaction conditions and under an inert environment (a) an amine functional end blocker of the following formula
  • the groups R 1 and Y are the same as described above.
  • the subscript m is an integer greater than 1.
  • polydiorganosiloxane diamines include, but are not limited to, polydimethylsiloxane diamine, polydiphenylsiloxane diamine, polytrifluoropropylmethylsiloxane diamine,
  • polyphenylmethylsiloxane diamine polydiethylsiloxane diamine, polydivinylsiloxane diamine, polyvinylmethylsiloxane diamine, poly(5-hexenyl)methylsiloxane diamine, and mixtures thereof.
  • the polydimethylsiloxane polyamide copolymers of Formula XXI can be prepared by reacting the compounds of Formulae XIX, XX and XVIII in the presence of a solvent that forms an azeotrope with water. It is required that the solvent is not reactive with the compounds of Formulae XIX, XX and XVIII. It is not necessary for the compound of Formulae III, IV and V to be completely soluble in the solvent. Examples of useful solvents that form an azeotrope with water include heptanes, toluene and xylene and mixtures thereof. The mixture can be refluxed and the water of condensation by-product can be removed using a Dean-Stark apparatus.
  • the reaction may be carried out until no further water is collected.
  • the solvent can be distilled off by raising the temperature and introducing a vacuum in the flask until the solvent is removed to an acceptable limit.
  • typical temperatures are aboutl40°C to about 240°C.
  • typical vacuum are about 100 mm Hg to about 0.1 mm Hg.
  • the polymer can then be collected by a variety of methods such as draining into trays or pelletization.
  • the polydimethylsiloxane polyamide copolymers of Formula XXIII can be prepared by reacting the compounds of Formulae XIX, XX, XVIII and optionally XXII in the presence of a solvent that forms an azeotrope with water. Added requirements for the solvent are that it is not reactive with the compounds of Formulae XIX, XX and XVIII. It is not necessary for the compounds of Formulae XIX, XX, XVIII and VXXII to be completely soluble in the solvent. The mixture can be refluxed and the water of
  • condensation by-product can be removed using a Dean-Stark apparatus.
  • the reaction may be carried out until no further water is collected. If the compound of Formula XXII was not present in the reaction initially then it can be introduced at this stage and the resulting water of condensation can be removed via azeotropic distillation. Once no further water is collected, the solvent can be distilled off by raising the temperature and introducing a vacuum in the flask until the solvent is removed to an acceptable limit. Examples of typical temperatures are aboutl40°C to about 240°C. Examples of typical vacuum are about 100 mm Hg to about 0.1 mm Hg. The polymer can then be collected by a variety of methods such as draining into trays or pelletization.
  • the polydimethylsiloxane polyamide copolymers of Formula XXV can be prepared by reacting the compounds of Formulae XIX, XX, and XVIII in the presence of a solvent such as toluene that is known to those skilled in the art to form an azeotrope with water. Added requirements for the solvent are that it is not reactive with the compounds of Formulae XIX, XX, and XVIII. It is not necessary for the compound of Formulae III, IV and V to be completely soluble in the solvent. The mixture can be refluxed and the water of condensation by-product can be removed using a Dean-Stark apparatus. The reaction can be carried out until no further water is collected.
  • a solvent such as toluene that is known to those skilled in the art to form an azeotrope with water.
  • Added requirements for the solvent are that it is not reactive with the compounds of Formulae XIX, XX, and XVIII. It is not necessary for the compound of Formula
  • the compound of Formula XXIV can be introduced at this stage and the mixture allowed to be stirred until the reaction is complete.
  • the solvent can be distilled off by raising the temperature and introducing a vacuum in the flask until the solvent is removed to an acceptable limit. Examples of typical temperatures are about 140°C to about 240°C. Examples of typical vacuum are about 100 mm Hg to about 0.1 mm Hg.
  • the polymer can then be collected by a variety of methods such as draining into trays or pelletization.
  • Polydimethylsiloxane polyamide copolymers with an average molecular weight of about 5,000 g/mole to about 1,000,000 g/mole can be prepared as described in above.
  • Polydimethylsiloxane diamine with an average molecular weight of about 14,000 g/mole or with an average molecular weight of about 33,000 g/mole can be prepared as described in U.S. Patent No. 6,355,759. These polydimethylsiloxane diamines can be used to prepare polydimethylsiloxane polyamide copolymers with average molecular weight from about 20,000 g/mole to about 1,000,000 g/mole.
  • the average molecular weight of the polydimethylsiloxane polyamide copolymer is from about 5000 or about 10,000 g/mole to about 50,000, about 100,000, about 250,000, about 500,000 or about 1,000,000 g/mole.
  • compositions of the invention comprise about 0,5 or about 1 wi % to about 5 or about 10 wt. % polydimethylsiloxane polyamide copolymer.
  • the compositions comprise plasticizer.
  • plasticizcrs include, but are not necessarily limited to, dicarboxylic or tricarboxylic ester-based plasticizers such as dimethyl phthalate, bis(2-ethylbexyl) phthalate (DEHP), diisononyl phthalate (DINP), bis(n-butyl)phmalate (DnBP, DBF), butyl benzyl phthalate (BBzP) diisodecyl phthalate (DIDP), di-n- octyl phthalate (DOP or DnOP), di-n-nonyl phthalaie, di-n-undeeyl phthalaie, diundecyl phthalate, di-n- hexyi phthalate, di-n-heptyl phthalate, ditridecyi phthalate, undecyldodecyl phthalate, di(2-propylene glycol glycol glyco
  • octyl phthalate diisooctyl phthalate (DIOP), diethyl phthalate (DEP), diisobutvi phthalate (DIBP): trimeli itates such as trimethyl trimellitate (TM ' T ' M), trioctyl trimeliitate, triisooctyl trimellitate, tri isononyl trimellitate, triisodecyl trimeliitate, tri-n-hexyl trimeliitate, tri-(2-ethyihexyl) trimellitate (TEHTM-MG), tri-(ri-octyl,n-decyl) trimellitate (ATM), tri- ( eptyl,nonyl) trimellitate (LTM), n-ocryi trimellitate (OTM); adipates, sebacates, glutarate
  • adipate diisooctyl adipate, diisodeeyl adipate, di tridecyl adipate, dibutoxyethyl adipate, dibutoxyethoxy adipate, di(n-octyl, undecyl)adipate, polyester adipate, poly glycol adipates, dioctyl adipate (DQA), dioctyl azelate, di-2-ethylhexyl gkttarate, di-2-ethyl hexyl sebecate, dibutoxyethyl sebecate, dibutyl sebacate (DBS), dibutyl maleate (DBM), diisoburyl maleate (DIB ); benzoates such as isodecyi.
  • compositions and/or pavement markings of the present application may include optical components.
  • Exemplary optical components include, for example, transparent microspheres (i.e., beads), optical elements, and combinations thereof.
  • the optical components may have any desired shape, with spheroidal shapes being preferred.
  • Exemplary transparent microspheres for use in the compositions and articles of the present application include those having a refractive index between about 1.4 and about 2.6
  • Exemplary transparent microspheres include, for example, glass beads having a refractive index between about 1.4 to about 2.26, and transparent, solid microspheres such as those disclosed in U.S. Patents Nos. 6,245,700 (Budd), 6,51 1,739 (Kasai), 7,524,779 (Frey), and 7,513,941 (Frey).
  • Exemplary glass beads include those disclosed in U.S. Patent Nos. 4,564,556 (Lange) and 4,758,469 (Lange). These glass beads are described generally as solid, transparent, non-vitreous, ceramic spheroids having at least one metal oxide phase.
  • Exemplary optical elements for use in the compositions and articles of the present application include those having a refractive index between about 1.5 and about 2.4.
  • Exemplary optical elements include aggregates (i.e., a polymer matrix with transparent spheres and/or bonded core elements dispersed therein) and bonded core elements (i.e., materials having a core and a plurality of transparent spheres adhered to the core) such as, for example, those described in U.S. Patents No. 5,942,280 (Mathers), 3,043, 196 (Palmquist, et al.), 3,556,637 (Palmquist, et al.), and 3,171,827 (de Vries, et al.).
  • compositions comprise about 15 wt. % to about 40 wt. % optical elements.
  • compositions of the invention can comprise one or more of whitening agents, dye partici.es, colorants and pigments.
  • Examples of useful organic pigments include Halogenated copper phthalocyanines, Aniline
  • Examples of useful inorganic pigments include Titanium dioxide, Zinc oxide, Zinc sulphide, Lithopone, Antimony oxide, Barium sulfate, Carbon Black, Graphite, Black Iron Oxide, Black Micaceous Iron Oxide, Brown Iron oxides, Metal complex browns, Lead chromate, Cadmium yellow, Yellow oxides, Bismuth vanadate, Lead chromate, Lead molybdate, Cadmium red, Red iron oxide, Prussian blue, Ultramarine, Cobalt blue, Chrome green (Brunswick green), Chromium oxide, Hydrated chromium oxide, Organic metal complexes, laked dye pigments and the like.
  • Exemplary whitening agents include, for example, T1O 2 , barium sulfate, and zinc oxide.
  • the composition may include, for example, from about 0.1 or about 0.5 or about 5 wt. % to about 5 or about 10 or about 15 wt. % T1O 2 .
  • compositions of the invention comprise a whitening agent or a yellow organic pigment. In some embodiments, the composition comprises from about 0.5 wt. % to about 2.5 wt. % organic yellow pigment.
  • compositions of the invention can comprise one or more fillers.
  • Useful fillers are typically solids that are non-reactive with the other components of the compositions of the invention.
  • Useful fillers include, for example, clay, talc, glass particles (e.g., frit or fibers), glass beads, metal oxide particles, silica particles, ceramic microspheres, hollow polymeric microspheres (such as those available under the trade designation EXPANCEL 551 DE from Akzo Nobel, Duluth, GA), hollow glass microspheres (such as those available under the trade designation K37 from 3M Co., St Paul, MN), carbonates, metal oxides, silicates (e.g. talc, asbestos, clays, mica), sulfates, silicon dioxide and aluminum trihydrate.
  • ground or light calcium carbonate (with or without a surface- treatment such as a fatty acid, resin acid, cationic surfactant, or anionic surfactant); magnesium carbonate; talc; sulfates such as barium sulfate; alumina; metals in powder form (e.g., aluminum, zinc and iron); bentonite; kaolin clay; quartz powder; and combinations of two or more.
  • the filler can also comprise conductive particles (see, for example, U.S. Patent Application Pub. No. 2003/0051807) such as carbon particles or metal particles of silver, copper, nickel, gold, tin, zinc, platinum, palladium, iron, tungsten, molybdenum, solder or the like, or particles prepared by covering the surface of these particles with a conductive coating of a metal or the like. It is also possible to use non- conductive particles of a polymer such as polyethylene, polystyrene, phenol resin, epoxy resin, acryl resin or benzoguanamine resin, or glass beads, silica, graphite or a ceramic, whose surfaces have been covered with a conductive coating of a metal or the like.
  • conductive particles see, for example, U.S. Patent Application Pub. No. 2003/0051807
  • non- conductive particles of a polymer such as polyethylene, polystyrene, phenol resin, epoxy resin, acryl resin or benzoguanamine resin, or glass beads
  • Preferred fillers include inorganic solids such, for example, talc, silica, zirconia, calcium carbonate, calcium magnesium carbonate, glass or ceramic microspheres, and combinations thereof. In some embodiments, calcium carbonate is preferred.
  • compositions described herein can be used as pavement marking compositions.
  • the compositions can form a hot melt extrusion roadway marking, a hot melt spray roadway marking, a hot melt hand-applied roadway marking, a preformed extruded roadway marking, an extruded roadway marking, a pavement marking tape, a pavement marking paint.
  • compositions described herein can be heated to form a mixture.
  • the mixture is a homogeneous mixture.
  • the pavement marking composition may be applied to the transportation surface by any suitable means, including, for example, extrusion, flame-spraying, and coating on a web followed by application to a roadway.
  • pavement markings are applied to a roadway using a pavement marking application device.
  • a hot-melt extrusion process This can be referred to as, for example, a hot-melt extrusion process, and one exemplary hot-melt extrusion process is described in U.S. Pat. No. 3,902,666 (Sakai), incorporated herein by reference.
  • Optical components may then be added to the extruded pavement marking before the material has cooled and hardened, as described in PCT Publication No. 2007/092635 (Nagaoka).
  • pavement markings are applied to a roadway using a flame-spraying process.
  • the composition can be applied using commercially- available flame-spray equipment for pavement marking applications, such as the devices described in U.S. Patent Nos. 3,279,336 (Eden et al.), 3,393,615 (Micheln), and 3,874,801 (White).
  • the pavement marking composition may also be formed into a preformed marking, wherein the binder and filler are mixed, melted, pressed into a film, cooled, and later reheated and applied directly onto the transportation surface using a torch or other localized heating source, as described in U.S. Patent No. 4,490,432 (Jordan).
  • the pavement marking composition may also be formed into a profiled audible or vibratory pavement marking which has a profile such that the leading and trailing edges of the bump are sloped at a sufficient angle to create an audible warning to drivers.
  • the pavement marking composition may also be used in a pavement marking tape, wherein the binder and filler are cast as a film, as generally described in U.S Patent Nos. 4, 1 17, 192 (Jorgensen), 4,248,932 (Tung, et al), 5,643,655 (Passarino), and 5,563,569 (Lasch, et al), all of which are incorporated herein by reference.
  • the top surface of the tape can have protrusions such as disclosed in U.S. Patent Nos.
  • compositions of the present application can be used to form a marked transportation surface.
  • exemplary transportation surfaces are those made of, for example, pavement, asphalt, concrete, and bricks.
  • Transportation surfaces to which the pavement marking materials of the present application can be applied include, for example, roadways, walkways, bicycle paths, curbs, traffic barriers, barricades, steps, parking lots, and other transportation-related horizontal, inclined or vertical surfaces.
  • Pavement will be used herein and is meant to include all possible transportation surfaces.
  • the pavement marking on the transportation surface can have a thickness of, for example, between about 0.05 cm and about 3 cm, and preferably between 0.13 and 2 mm. Pavement markings can be in the form of any desired indicia including, for example, stripes, text, graphics, and other symbols.
  • the retroreflectivity of pavement markings provides visual guidance for drivers. This visibility is particularly important for nighttime driving. Retroreflectivity diminishes as the pavement marking surface erodes (e.g., the microspheres become dislodged or are damaged). Pavement markings according to the present disclosure exhibit good retroreflectivity and retain this retroreflectivity during usage.
  • the pavement markings according to the present disclosure have improved hydrophobic surface properties and thus may provide for improved whiteness retention and reduced dirt pickup when used in pavement markings thereby improving their performance on the road.
  • a polydimethylsiloxane polyamide copolymer (PDMS-PA 14K) was prepared according to the following procedure.
  • a IL cylindrical heavy wall flask equipped with a flask head that was fitted with an overhead mechanical stirrer, ice-water cooled condenser with a Dean-Stark receiver and a thermocouple was charged with 300 g of EMPOL 1061, 39.6 g of the silicone diamine, 57.1 g of 1 ,6-diaminohexane and 150 mL of toluene.
  • the flask was heated with stirring to a reflux using an electrically heated mantle and variable voltage controller. A nitrogen bleed was maintained at the top of the condenser throughout the reaction.
  • a polyamide -terminated polydimethylsiloxane (PDMS-PA 33K) was prepared according to the following procedure.
  • a 5L round bottom flask equipped with a flask head that was fitted with an overhead mechanical stirrer, ice-water cooled condenser with a Dean-Stark receiver and a thermocouple was charged with 1948 g of EMPOL 1061, 258 g of the silicone diamine 33K, 372 g of 1 ,6- diaminohexane and 600 mL of toluene.
  • the flask was heated with stirring to a reflux using an electrically heated mantle and variable voltage controller. A nitrogen bleed was maintained at the top of the condenser throughout the reaction.
  • poly(tetrafluoroethylene) coated steel tray where it was allowed to cool to ambient temperature.
  • the material was isolated as a yellow, opaque sheet of material.
  • Results are reported as the average of a minimum of six repeat measurements.
  • Pavement marking compositions of Comparative Examples A and B, and Examples 1 and 3 were prepared by adding the ingredients listed in Table 1 , below, to a small, one quart paint can.
  • the can was placed in a 400°F (204°C) oven for 1 hour.
  • the mixture was subsequently removed from the oven, vigorously hand mixed using a metal spatula and replaced in the oven for an additional 1 hour.
  • the mixture was then removed and vigorously mixed before pouring into aluminum pans or molds for testing.

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Abstract

A composition comprises a blend comprising (a) a binder comprising (i) C5 hydrocarbon resin or (ii) a resin comprising rosin acids, rosin esters, modified rosin acids, modified rosin esters or mixtures thereof, and (b) polydimethylsiloxane polyamide copolymer.

Description

PAVEMENT MARKING COMPOSITIONS
FIELD
This invention relates to compositions that are useful as pavement marking compositions.
BACKGROUND
Pavement markings (e.g., paints, tapes, and individually mounted articles) guide and direct motorists and pedestrians traveling along roadways and paths. Paint was a preferred pavement marking for many years. However, modern liquid pavement marking materials offer significant advantages over paint, such as increased visibility, retroreflectance, improved durability, and temporary and/or removable marking options.
Examples of modern pavement marking materials include, for example, thermoplastic pavement marking sheet materials, tapes, compositions and raiser pavement markers. Many thermoplastic pavement markings include maleic -modified rosin ester (MMRE) resins. C5 hydrocarbon resins are also commonly used in pavement markings. In fact, many current government pavement marking specifications around the globe require MMRE resins or C5 hydrocarbon resins.
Pavement markers made with liquid pavement marking materials may include optical elements such as glass beads or microspheres adhered to the pavement surface in order to provide improved retroreflectivity.
SUMMARY
Pavement markings are subject to continuous wear and exposure to the elements as well as road chemicals. One common failure mode of thermoplastic pavement marking systems is their inability to stay white on the road. Although retroreflectivity from glass beads can provide visibility at night, a dirty pavement marking can become ineffective during daylight.
In view of the above, we recognize that there is a need in the art for pavement marking materials that have improved dirt resistance but that will still fall within current government specifications.
Briefly, in one aspect, the present invention relates to a blend comprising (a) a binder comprising (i) C5 hydrocarbon resin or (ii) a resin comprising rosin acids, rosin esters, modified rosin acids, modified rosin esters or mixtures thereof and (b) polydimethylsiloxane polyamide copolymer.
In another aspect, the present invention relates to thermoplastic pavement marking compositions comprising a blend comprising (a) maleic-modified rosin ester resin, (b) polydimethylsiloxane polyamide copolymer, (c) calcium carbonate filler, (d) titanium dioxide or yellow organic pigment, and (e) glass beads.
The compositions of the invention provide improved hydrophobic surface properties and thus may provide for improved whiteness retention and reduced dirt pickup when used in pavement markings thereby improving their performance on the road. Because the compositions of the invention are based upon either C5 hydrocarbon resins or rosin-based resins such as MMRE resins, many will still fall within current government specifications.
In addition, some of the compositions of the invention may be useful as pressure sensitive adhesives.
DETAILED DESCRIPTION
Binder
The compositions of the invention comprise either a C5 hydrocarbon resin or a resin comprising rosin acids, rosin esters, modified rosin acids, modified rosin esters or mixtures thereof, in some embodiments of the invention, the compositions of the invention comprise about 5 or about 10 wt. % to about 20 or about 25 wt. % C5 hydrocarbon resin or rosin resin,
C5 hydrocarbon resins are produced from C5 piperylenes, which are the by-product of naphtha cracking. Liquid C5 piperylene feedstock can be polymerized to form a C5 hydrocarbon resin. C5 hydrocarbon resins are predominately aliphatic materials, but the structure of the resin is difficult to characterize because various isomers of the feedstock can combine unpredictably. C5 hydrocarbon resins can be hydrogenated to improve stability and other properties. As used herein, the term "C5 hydrocarbon resins" includes both hydrogenated and unhydrogenated C5 resins.
Examples of commercially available C5 hydrocarbon resins include PICCOTAC aliphatic hydrocarbon resins and EASTOTAC hydrogenated aliphatic resins such as EASTOTAC H- 100E and H- 100R, available from Eastman Chemical Company, Kingsport, TN; HI 000 and HI 001 from Zhongde (Puyang Zhongde Petroleum Resins Co.); and HCR-R5100 and HCR-R5101 from Credrez (Puyang Tiancheng Chemical Co., Ltd.).
Rosin-based resins can include rosin acids, rosin esters, modified rosin acids, modified rosin esters or mixtures thereof with varying degrees of unsaturation. Each of the rosin acids and rosin esters included in the binder typically has three fused carbon rings and has zero, one, two, or three carbon- carbon double bonds.
Rosin acids having three carbon-carbon double bonds include those of Formula (III) or isomers of Formula (III).
Figure imgf000003_0001
(III)
The rosin acid of Formula (III) is commonly called dehydroabietic acid. Rosin acids having two carbon-carbon bonds include those of Formulas (IV) to (X) or isomers of Formulas (I
H3
Figure imgf000004_0001
Figure imgf000004_0002
(IX) (X) The rosin acid of Formula (IV) is commonly called abietic acid; the rosin acid of Formula (V) is commonly called levopimaric acid; the rosin acid of Formula (VI) is commonly called palustric acid; the rosin acid of Formula (VII) is commonly called neoabietic acid; the rosin acid of Formula (VIII) is commonly called pimaric acid; the rosin acid of Formula (IX) is commonly called sandaracopimaric acid; and the rosin acid of Formula (X) is commonly called isopimaric acid.
Rosin acids having one carbon-carbon double bond include hydrogenated (i.e., dihydro) versions of any of the rosin acids shown in Figures (IV) to (X). For example, the hydrogenation of a single carbon-carbon bond of Formula (IV) can lead to a rosin acid of Formula (XI) or isomers thereof.
Figure imgf000004_0003
(XI) Likewise, the hydrogenation of a single carbon-carbon bond of Formula (VIII) can lead to a rosin acid
Figure imgf000005_0001
(XV)
Rosin acids having no carbon-carbon double bonds include a hydrogenated (i.e., tetrahydro) version of any of the rosin acids shown in Formulas (IV) to (X) or isomers thereof. For example, the hydrogenation of both carbon-carbon bonds of Formula (IV) can lead to a compound of Formula (XVI) or isomers thereof.
Figure imgf000005_0002
(XVI) This same rosin acid results from the complete hydrogenation of the rosin acid of Formula (III). Likewise, the hydrogenation of both carbon-carbon bonds of Formula (VIII) can lead to a compound of Formula (XVII) or isomers thereof.
Figure imgf000006_0001
(XVII)
The corresponding rosin esters of any of these rosin acids are usually formed by reacting an alcohol or polyol with the rosin acid. Exemplary alcohols or polyols often have 1 to 20 carbon atoms and 1 to 5 hydroxyl groups. The alcohol or polyol can be saturated or unsaturated. The polyol is often an aliphatic polyol such as, an alkane substituted with multiple hydroxy groups. The polyol can be, for example, glycerol, ethylene glycol, diethylene glycol, or pentaerythritol. When polyols are used, the rosin acids can be reacted with all of the hydroxyl groups or any fraction of the hydroxyl groups on the polyol. For example, rosin esters formed using glycerol as the polyol can be a mono-ester, di-ester, or ternary- ester while rosin esters formed using pentaerythritol as the polyol can be a mono-ester, di-ester, ternary ester, or quaternary ester. A mono-ester is formed by reacting rosin acid with an alcohol or one hydroxyl group of a polyol. Di-esters, ternary esters, and quaternary esters can be formed by reacting rosin acid with two, three, or four hydroxy groups respectively of a polyol. A mixture of rosin esters can be present.
Examples of useful commercially available rosin esters and acids include, for example,
SYLVALITE RE 100 and SYLVACOTE 6101 available from Arizona Chemical, Jacksonville, FL, PENSEL GA90, GB 120 and C available from Arakawa Chemical.
Resins comprising modified rosin esters and acids include, for example, maleic -modified, fumaric -modified and phenolic-modified rosin resins. Rosin can be reacted with a dibasic acid such as maleic anhydride or fumaric acid or with phenol and then esterifying or acidifying the modified rosin. Maleic-modified rosin acids and esters can be produced, for example, by adducting maleic anhydride to the rosin and then esterifying or acidifying the maleic-modified rosin.
Preferably, the compositions of the invention comprise a maleic-modified rosin ester (MMRE). Examples of useful commercially available MMREs include, for example, SYLVACOTE 4973, 7021 and 71 18 available from Arizona Chemical, Jacksonville, FL, and LEWISOL 28-M and 29-M and
PENTALYN 350-M available from Eastman Chemical, Kingsport, TN.
In some embodiments, the compositions of the invention may comprise one or more additional thermoplastic binders in addition to the C5 hydrocarbon resin or rosin resin. Useful thermoplastic binders can be selected from natural and synthetic rubbers and resins and mixtures of them in proper
combinations. Examples of useful binders include aliphatic type petroleum resins; petroleum type hydrocarbon resins such as polybutene, coumarone resins such as coumarone-indene resin; phenol resins such as phenol-formaldehyde resin; terpene type resins such as terpene -phenol resin, polyterpene resin; synthetic polyterpene resins; aromatic hydrocarbon resins; unsaturated hydrocarbon polymers; isoprene type resins; hydrogenated hydrocarbon resins; and hydrocarbon type pressure-sensitive adhesive resins. In some embodiments, ethylene-vinyl acetate copolymers, ethylene acrylic acid copolymers, polypropylene, polyethylene and the like are preferred secondary resins.
Polydimethylsiloxane Polyamide Copolymer
The compositions of the invention comprise a polydimethylsiloxane polyamide copolymer. Examples of useful polydiorganosiloxane polyamide copolymers include those shown below in
Formulae XXI, XXIII and XXV below. The polydiorganosiloxane polyamide copolymers of Formulae XXI, XXIII and XXV (below) can be prepared by any known method. In some embodiments, these compounds are prepared according to Reaction Schemes B, C and D.
Reaction Scheme B
ZHN— R— NHZ
XVIII
O O
H-O-C— R— C-O-H
Figure imgf000007_0001
XIX
Figure imgf000007_0002
XXI
Reaction Scheme C
O O
ZHN— R— NHZ n2 "
H- ^O-C— R— C-O-H
XVIII XX
Figure imgf000007_0003
XIX XXII
Figure imgf000008_0001
XXIII
Reaction Scheme D
O O
ZHN— R— NHZ II II
H-O-C— R— C- XVIII
XX
Figure imgf000008_0002
XXV
Each R1 is independently an alkyl, aralkyl, alkenyl, aryl, or aryl substituted with an alkyl, alkoxy, or halo. Each R2 is independently an alkylene, aralkylene, heteroalkylene, or a combination thereof, or a C-C covalent bond. Each R3 is independently an alkylene, aralkylene, heteroalkylene or a combination thereof. Each R4 is independently an alkyl, aralkyl, heteroalkyl, alkenyl, aryl, or aryl substituted with an alkyl, alkoxy, or halo, or a combination thereof. Each Y is independently an alkylene, aralkylene, or a combination thereof. Each Z is independently a hydrogen, alkyl, aryl, alkylene or a combination thereof. Subscript n is independently an integer of 0 to 1500 and subscript p is an integer of 1 to 100.
Suitable alkyl groups for R1 typically have 1 to 10, 1 to 6, or 1 to 4 carbon atoms. Exemplary alkyl groups include, but are not limited to, methyl, ethyl, isopropyl, n-propyl, n-butyl, and iso-butyl. Suitable alkenyl groups for R1 often have 2 to 10 carbon atoms. Exemplary alkenyl groups often have 2 to 8, 2 to 6, or 2 to 4 carbon atoms such as ethenyl, n-propenyl, and n-butenyl. Suitable aryl groups for R1 often have 6 to 12 carbon atoms. Phenyl is an exemplary aryl group. The aryl group can be unsubstituted or substituted with an alkyl (e.g., an alkyl having 1 to 10 carbon atoms, 1 to 6 carbon atoms, or 1 to 4 carbon atoms), an alkoxy (e.g., an alkoxy having 1 to 10 carbon atoms, 1 to 6 carbon atoms, or 1 to 4 carbon atoms), or halo (e.g., chloro, bromo, or fluoro). Suitable aralkyl groups for R1 usually have an alkylene group with 1 to 10 carbon atoms and an aryl group with 6 to 12 carbon atoms. In some exemplary aralkyl groups, the aryl group is phenyl and the alkylene group has 1 to 10 carbon atoms, 1 to 6 carbon atoms, or 1 to 4 carbon atoms (i.e., the structure of the aralkyl is alkylene-phenyl where an alkylene is bonded to a phenyl group). Suitable alkylene groups for R2 and R3 typically have up to 36 carbon atoms, up to 24 carbon atoms, up to 12 carbon atoms, or up to 6 carbon atoms. Exemplary alkylene groups for R2 and R3 include methylene, ethylene, propylene, butylene, and the like. Suitable heteroalkylene groups for R2 are alkylene groups having one or more carbon atoms replaced with a sulfur, oxygen, N-H, N-R3, or N-alkyl. Suitable heteroalkylene groups for R3 are alkylene groups having one or more carbon atoms replaced with a sulfur, oxygen, or N-alkyl. Suitable aralkylene groups for R2 and R3 usually have an arylene group with 6 to 12 carbon atoms bonded to an alkylene group with 1 to 20 carbon atoms. In some exemplary aralkylene groups, the arylene portion is phenylene. That is, the divalent aralkylene group is phenylene - alkylene where the phenylene is bonded to an alkylene having 1 to 10, 1 to 8, 1 to 6, or 1 to 4 carbon atoms. As used herein with reference to R2 and R3, "a combination thereof refers to a combination of two or more groups selected from an alkylene and aralkylene group. A combination can be, for example, a single aralkylene bonded to a single alkylene (e.g., alkylene-arylene-alkylene). In one exemplary alkylene- arylene- alkylene combination, the arylene is phenylene and each alkylene has 1 to 20, 1 to 10, or 1 to 6 carbon atoms.
Suitable alkyl groups for R4 typically have 1 to 20, 1 to 10, 1 to 6, or 1 to 4 carbon atoms.
Exemplary alkyl groups include, but are not limited to, methyl, ethyl, isopropyl, n-propyl, n-butyl, and iso-butyl. Suitable alkenyl groups for R1 often have 2 to 10 carbon atoms. Exemplary alkenyl groups often have 2 to 8, 2 to 6, or 2 to 4 carbon atoms such as ethenyl, n-propenyl, and n-butenyl. Suitable aryl groups for R4 often have 6 to 12 carbon atoms. Phenyl is an exemplary aryl group. The aryl group can be unsubstituted or substituted with an alkyl (e.g., an alkyl having 1 to 10 carbon atoms, 1 to 6 carbon atoms, or 1 to 4 carbon atoms), an alkoxy (e.g., an alkoxy having 1 to 10 carbon atoms, 1 to 6 carbon atoms, or 1 to 4 carbon atoms), or halo (e.g., chloro, bromo, or fluoro). Suitable aralkyl groups for R4 usually have an alkylene group with 1 to 10 carbon atoms and an aryl group with 6 to 12 carbon atoms. In some exemplary aralkyl groups, the aryl group is phenyl and the alkylene group has 1 to 10 carbon atoms, 1 to 6 carbon atoms, or 1 to 4 carbon atoms (i.e., the structure of the aralkyl is alkylene-phenyl where an alkylene is bonded to a phenyl group). Suitable heteroalkyl groups have at least two carbon atoms and at least on caternary heteroatom such as sulfur, nitrogen or oxygen.
Each Y is independently an alkylene, aralkylene, or a combination thereof. Suitable alkylene groups typically have up to 10 carbon atoms, up to 8 carbon atoms, up to 6 carbon atoms, or up to 4 carbon atoms. Exemplary alkylene groups include methylene, ethylene, propylene, butylene, and the like. Suitable aralkylene groups usually have an arylene group with 6 to 12 carbon atoms bonded to an alkylene group with 1 to 10 carbon atoms. In some exemplary aralkylene groups, the arylene portion is phenylene. That is, the divalent aralkylene group is phenylene-alkylene where the phenylene is bonded to an alkylene having 1 to 10, 1 to 8, 1 to 6, or 1 to 4 carbon atoms. As used herein with reference to group Y, "a combination thereof refers to a combination of two or more groups selected from an alkylene and aralkylene group. A combination can be, for example, a single aralkylene bonded to a single alkylene (e.g., alkylene-arylene-alkylene). In one exemplary alkylene-arylene-alkylene combination, the arylene is phenylene and each alkylene has 1 to 10, 1 to 6, or 1 to 4 carbon atoms.
Each Z is independently a hydrogen, alkyl, aryl, alkylene or a combination thereof. Suitable alkyl groups have up to 20 carbons, up to 10 carbons, up to 8 carbons, up to 6 carbons, up to 4 carbons, up to 2 carbons or up to 1 carbon. Suitable aryl groups have either 6 or 12 carbons. Suitable aralkyl groups usually have an arylene group with 6 to 12 carbon atoms bonded to an alkylene group with 1 to 10 carbon atoms. In some exemplary aralkylene groups, the arylene portion is phenylene. That is, the divalent aralkylene group is phenylene-alkylene where the phenylene is bonded to an alkylene having 1 to 10, 1 to 8, 1 to 6, or 1 to 4 carbon atoms. As used herein with reference to group Z, "a combination thereof refers to a combination of two or more groups selected from an alkylene and aralkylene group. A combination can be, for example, a single aralkylene bonded to a single alkylene (e.g., alkylene-arylene- alkylene). In one exemplary alkylene-arylene-alkylene combination, the arylene is phenylene and each alkylene has 1 to 10, 1 to 6, or 1 to 4 carbon atoms. In some embodiments, the Z groups may form a covalent bond such that a Formula XVIII compound forms a heterocyclic ring. An exemplary structure with this formula is piperazine. In other embodiments, each Z group may independently form a covalent bond with the R3 group to form heterocyclic structures. Exemplary structures with this formula are 4- aminoethylpiperazine and l,3-(di-4-piperidino)propane.
Each subscript n is independently an integer of 0 to 1500. For example, subscript n can be an integer up to 1000, up to 500, up to 400, up to 300, up to 200, up to 100, up to 80, up to 60, up to 40, up to 20, or up to 10. The value of n is often at least 1, at least 2, at least 3, at least 5, at least 10, at least 20, or at least 40. For example, subscript n can be in the range of 40 to 1500, 0 to 1000, 40 to 1000, 0 to 500, 1 to 500, 40 to 500, 1 to 400, 1 to 300, 1 to 200, 1 to 100, 1 to 80, 1 to 40, or 1 to 20.
The subscript p is an integer of 1 to 100. For example, the value of p is often an integer up to 90, up to 80, up to 70, up to 60, up to 50, up to 40, up to 30, up to 20, up to 10, up to 5, or up to 2. The value of p can be in the range of 1 to 80, 1 to 60, 1 to 40, 1 to 20 or 1 to 10.
Suitable examples of Formula XX include, but are not necessarily limited to, ethanedioic acid, propanedioic acid, butanedioic acid, pentanedioic acid, hexanedioic acid, heptanedioic acid, octanedioic acid, nonanedioic acid, decanedioic acid, undecanedioic acid, dodecanedioic acid, phthalic acid, isophthalic acid, terephthalic acid, any of the diacids available under the PRIPOL tradename from Croda USA (Edison, NJ) or under the EMPOL tradename from BASF (Florham Park, NJ).
Suitable examples of Formula XVIII include, but are not necessarily limited to, ethanediamine, propanediamine, butanediamine, pentanediamine, hexanediamine, heptanediamine, octanediamine, nonanediamine, decanediamine, undecanediamine, dodecanediamine, any of the diamines sold under the PRIAMINE tradename by Croda USA (Edison, NJ), l,4-bis(aminomethyl)cyclohexane, bis(4- aminocyclohexyl)methane, l,3-di-(4-piperidino)propane, 1 ,2-diaminobenzene, 1,3-diaminobenzene, 1,4- diaminobenzene, p-xylylenediamine, m-xylylenediamine, o-xylylenediamine, piperazine, 4- aminoethylpiperazine, any of the polyoxyalkyleneamines available under the JEFF AMINE tradename from Huntsman Corp (Salt Lake City, Utah) or any of the polyamines such as diethylenetriamine, triethylenetetramine, tetraethylenepentamine.
Suitable examples of Formula XXII include, but are not necessarily limited to, ethanoic acid, propanoic acid, butanoic acid, pentanoic acid, hexanoic acid, heptanoic acid, octanoic acid, nonanoic acid, decanoic acid, undecanoic acid, dodecanoic acid, tetradecanoic acid, hexadecanoic acid, octadecanoic acid and phthalic acid. Suitable examples of Formula XXIV include, but are not necessarily limited to, butylisocyanate, pentylisocyanate, hexylisocyanate, heptylisocyanate, octylisocyanate, nonylisocyanate, decylisocyanate, dodecylisocyanate, tetradecylisocyanate, hexadecylisocyanate, octadecylisocyanate, phenylisocyanate, p-toluylisocyanate.
The polydimethylsiloxane diamine of Formula XIX in Reaction Scheme B can be prepared by any known method and can have any suitable molecular weight, such as an average molecular weight in the range of 700 to 150,000 g/mole. Suitable polydiorganosiloxane diamines and methods of making the polydiorganosiloxane diamines are described, for example, in U.S. Patent Nos. 3,890,269 (Martin),
4,661,577 (Jo Lane et al.), 5,026,890 (Webb et al.), 5,276,122 (Aoki et al.), 5,214, 1 19 (Leir et al.), 5,461, 134 (Leir et al.), 5,512,650 (Leir et al.), and 6,355,759 (Sherman et al.). Some
polydiorganosiloxane diamines are commercially available, for example, from Shin Etsu Silicones of
America, Inc., Torrance, CA and from Gelest Inc., Morrisville, PA
A polydiorganosiloxane diamine having a molecular weight greater than 2,000 g/mole or greater than 5,000 g/mole can be prepared using the methods described in U.S. Patent Nos. 5,214, 1 19 (Leir et al.), 5,461,134 (Leir et al.), and 5,512,650 (Leir et al.). One of the described methods involves combining under reaction conditions and under an inert atmosphere (a) an amine functional end blocker of the following formula
R1 R1
I I H N-Y-Si-0-Si-Y-NH
I i I i
R R
where Y and R1 are the same as defined above (b) sufficient cyclic siloxane to react with the amine functional end blocker to form a polydiorganosiloxane diamine having a molecular weight less than 2,000 g/mole; and (c) an anhydrous aminoalkyl silanolate catalyst of the following formula
R1
I _ +
H9N-Y-Si-0 M
R Ί
where Y and R1 are the same as defined above and M+ is a sodium ion, potassium ion, cesium ion, rubidium ion, or tetramethylammonium ion. The reaction is continued until substantially all of the amine functional end blocker is consumed and then additional cyclic siloxane is added to increase the molecular weight. The additional cyclic siloxane is often added slowly (e.g., drop wise). The reaction temperature is often conducted in the range of 80 °C to 90 °C with a reaction time of 5 to 7 hours. The resulting polydiorganosiloxane diamine can be of high purity (e.g., less than 2 weight percent, less than 1.5 weight percent, less than 1 weight percent, less than 0.5 weight percent, less than 0.1 weight percent, less than 0.05 weight percent, or less than 0.01 weight percent silanol impurities). Altering the ratio of the amine end functional blocker to the cyclic siloxane can be used to vary the molecular weight of the resulting polydiorganosiloxane diamine of Formula XIX.
Another method of preparing the polydiorganosiloxane diamine of Formula XIX includes combining under reaction conditions and under an inert environment (a) an amine functional end blocker of the following formula
Figure imgf000012_0001
where R and Y are the same as described above and where the subscript x is equal to an integer of 1 to
150; (b) sufficient cyclic siloxane to obtain a polydiorganosiloxane diamine having an average molecular weight greater than the average molecular weight of the amine functional end blocker; and (c) a catalyst selected from cesium hydroxide, cesium silanolate, rubidium silanolate, cesium polysiloxanolate, rubidium polysiloxanolate, and mixtures thereof. The reaction is continued until substantially all of the amine functional end blocker is consumed. This method is further described in U.S. Patent No. 6,355,759 B 1 (Sherman et al.). This procedure can be used to prepare any molecular weight of the
polydiorganosiloxane diamine.
Yet another method of preparing the polydiorganosiloxane diamine of Formula XIX is described in U.S. Patent No. 6,531,620 B2 (Brader et al.). In this method, a cyclic silazane is reacted with a siloxane material having hydroxy end groups as shown in the following reaction.
Figure imgf000012_0002
1
Figure imgf000012_0003
The groups R1 and Y are the same as described above. The subscript m is an integer greater than 1.
Examples of polydiorganosiloxane diamines include, but are not limited to, polydimethylsiloxane diamine, polydiphenylsiloxane diamine, polytrifluoropropylmethylsiloxane diamine,
polyphenylmethylsiloxane diamine, polydiethylsiloxane diamine, polydivinylsiloxane diamine, polyvinylmethylsiloxane diamine, poly(5-hexenyl)methylsiloxane diamine, and mixtures thereof.
The polydimethylsiloxane polyamide copolymers of Formula XXI can be prepared by reacting the compounds of Formulae XIX, XX and XVIII in the presence of a solvent that forms an azeotrope with water. It is required that the solvent is not reactive with the compounds of Formulae XIX, XX and XVIII. It is not necessary for the compound of Formulae III, IV and V to be completely soluble in the solvent. Examples of useful solvents that form an azeotrope with water include heptanes, toluene and xylene and mixtures thereof. The mixture can be refluxed and the water of condensation by-product can be removed using a Dean-Stark apparatus. The reaction may be carried out until no further water is collected. At this stage, the solvent can be distilled off by raising the temperature and introducing a vacuum in the flask until the solvent is removed to an acceptable limit. Examples of typical temperatures are aboutl40°C to about 240°C. Examples of typical vacuum are about 100 mm Hg to about 0.1 mm Hg. The polymer can then be collected by a variety of methods such as draining into trays or pelletization.
The polydimethylsiloxane polyamide copolymers of Formula XXIII can be prepared by reacting the compounds of Formulae XIX, XX, XVIII and optionally XXII in the presence of a solvent that forms an azeotrope with water. Added requirements for the solvent are that it is not reactive with the compounds of Formulae XIX, XX and XVIII. It is not necessary for the compounds of Formulae XIX, XX, XVIII and VXXII to be completely soluble in the solvent. The mixture can be refluxed and the water of
condensation by-product can be removed using a Dean-Stark apparatus. The reaction may be carried out until no further water is collected. If the compound of Formula XXII was not present in the reaction initially then it can be introduced at this stage and the resulting water of condensation can be removed via azeotropic distillation. Once no further water is collected, the solvent can be distilled off by raising the temperature and introducing a vacuum in the flask until the solvent is removed to an acceptable limit. Examples of typical temperatures are aboutl40°C to about 240°C. Examples of typical vacuum are about 100 mm Hg to about 0.1 mm Hg. The polymer can then be collected by a variety of methods such as draining into trays or pelletization.
The polydimethylsiloxane polyamide copolymers of Formula XXV can be prepared by reacting the compounds of Formulae XIX, XX, and XVIII in the presence of a solvent such as toluene that is known to those skilled in the art to form an azeotrope with water. Added requirements for the solvent are that it is not reactive with the compounds of Formulae XIX, XX, and XVIII. It is not necessary for the compound of Formulae III, IV and V to be completely soluble in the solvent. The mixture can be refluxed and the water of condensation by-product can be removed using a Dean-Stark apparatus. The reaction can be carried out until no further water is collected. The compound of Formula XXIV can be introduced at this stage and the mixture allowed to be stirred until the reaction is complete. Once the reaction is complete, the solvent can be distilled off by raising the temperature and introducing a vacuum in the flask until the solvent is removed to an acceptable limit. Examples of typical temperatures are about 140°C to about 240°C. Examples of typical vacuum are about 100 mm Hg to about 0.1 mm Hg. The polymer can then be collected by a variety of methods such as draining into trays or pelletization.
Those of skill in the art will appreciate that other methods for preparing polydimethylsiloxane polyamides may be utilized including, for example, the methods described in U.S. Patent Nos. 5,407,986 or 6,503,632.
Polydimethylsiloxane polyamide copolymers with an average molecular weight of about 5,000 g/mole to about 1,000,000 g/mole can be prepared as described in above. Polydimethylsiloxane diamine with an average molecular weight of about 14,000 g/mole or with an average molecular weight of about 33,000 g/mole can be prepared as described in U.S. Patent No. 6,355,759. These polydimethylsiloxane diamines can be used to prepare polydimethylsiloxane polyamide copolymers with average molecular weight from about 20,000 g/mole to about 1,000,000 g/mole.
In some embodiments, the average molecular weight of the polydimethylsiloxane polyamide copolymer is from about 5000 or about 10,000 g/mole to about 50,000, about 100,000, about 250,000, about 500,000 or about 1,000,000 g/mole.
In some embodiments of the invention, the compositions of the invention comprise about 0,5 or about 1 wi % to about 5 or about 10 wt. % polydimethylsiloxane polyamide copolymer.
Plasticizer
in some embodiments of the invention, the compositions comprise plasticizer. Suitable plasticizcrs include, but are not necessarily limited to, dicarboxylic or tricarboxylic ester-based plasticizers such as dimethyl phthalate, bis(2-ethylbexyl) phthalate (DEHP), diisononyl phthalate (DINP), bis(n-butyl)phmalate (DnBP, DBF), butyl benzyl phthalate (BBzP) diisodecyl phthalate (DIDP), di-n- octyl phthalate (DOP or DnOP), di-n-nonyl phthalaie, di-n-undeeyl phthalaie, diundecyl phthalate, di-n- hexyi phthalate, di-n-heptyl phthalate, ditridecyi phthalate, undecyldodecyl phthalate, di(2-propylheplyl phthalate), nonylundecyl phthalate, allcyibenzyl phthalate, C7-C9 butyl phthalate, texanolbenzylphtbalate, polyester phthalate, diallylphthalate, n-butylphthalyl-n-butyl glycosate, dicaprylphthalate,
butyleyclohexyl phthalate, dicyciohexyl phthalate or bitty! octyl phthalate, diisooctyl phthalate (DIOP), diethyl phthalate (DEP), diisobutvi phthalate (DIBP): trimeli itates such as trimethyl trimellitate (TM'T'M), trioctyl trimeliitate, triisooctyl trimellitate, tri isononyl trimellitate, triisodecyl trimeliitate, tri-n-hexyl trimeliitate, tri-(2-ethyihexyl) trimellitate (TEHTM-MG), tri-(ri-octyl,n-decyl) trimellitate (ATM), tri- ( eptyl,nonyl) trimellitate (LTM), n-ocryi trimellitate (OTM); adipates, sebacates, glutarates, azeiates or maieates such as bis(2-ethylhexyl)adipate (DEHA), dimethyl adipate (DMAD), monomethyl adipate (MMAD), diisonyi. adipate, diisooctyl adipate, diisodeeyl adipate, di tridecyl adipate, dibutoxyethyl adipate, dibutoxyethoxy adipate, di(n-octyl, undecyl)adipate, polyester adipate, poly glycol adipates, dioctyl adipate (DQA), dioctyl azelate, di-2-ethylhexyl gkttarate, di-2-ethyl hexyl sebecate, dibutoxyethyl sebecate, dibutyl sebacate (DBS), dibutyl maleate (DBM), diisoburyl maleate (DIB ); benzoates such as isodecyi. benzoate, diethy!etie glycol dibenzoate, dipropylene glycol dibenzoate, triethylene glycol dibenzoate 1 ,4 cyclohexane dimethanol dibenzoate, 2,2,4 trimethyl- 1 ,3 pentane diol dibenzoate, 2- ethylhexyl benzoate, C9 benzoates, CIO benzoates, texanolbenzoate, ethylene glycol dibenzoate, propylene glycol dibenzoate, triethylene glycol dibenzoate, 2,2,- dimethyl- 1 ,3 propanediol dibenzoate, pentaerythritol tetrabetizoate, glycerol tribenzoate, polypropylene glycol dibenzoate; epoxidized vegetable oils; sulfonamides such as N-ethyl toluene sulfonamide (o/p ETSA), ortbo and para isomers, N-(2- hydroxypropyl) benzene sulfonamide (HP BSA), N-(n-butyl) benzene sulfonamide (BBSA-NBBS); organophosphates such as tricresyl phosphate (TCP), triaryiphospnates, tributyl phosphate (TBP); glycols oorr ppoollyyeetlbheerrss s suucchh a ass M trieetthhyylleennee g gllyyccooll ddiihheexxaanooaattee ((33GG66,, 33GGHH)),, tteettrraaeetthhyylleennee g gllyyccooll ddiihheeppttaatniooaattee ((44GG77)),, g gllyycceerrooll ttrriiaacceettaattee ((ttririaacceettiinn));; p poollyymmeerriicc p pllaassitiicciizzeerrss;; ppoollyybbuutteennee;; oorr bbiiooddeeggrraaddaabbllee p pllaassttiicciizzeerrss ssuucchh a ass aacceettyyllaatteedd mmoonnooggllyycceeririddeess;; aallkkyyll cciittrraatteess ssuucchh aass iiririeetthhyyll cciittrraattee ((TTEECC)),, a acceettyyll ttririeelthhyyll cciittrraattee ((AATTEECC)),, ttrriibbuuttyyll cciittrraattee ((TTBBCC)),, a acceettyyll t trriibbuuttyyll c ciittrraattee ((AATTBBCC)),, t trriiooccttyyll cciittrraattee ((TTOOCC)),, aacceettyyll ttrriiooccttyyll cciittrraattee ((AATTOOCC)),, ttrriihheexxyyil cciittrraattee ( (TT''HHCC)),, a acceettyyll ttrriihheexxyyll cciittrraattee ((AATTHHCC)),, bbuuttyyrryyll ttrriihheexxyyll cciittrraattee ((BBTTHHCC,, ttrriihheexxyyll oo--bbuuttyyrryyll cciittrraattee)),, ttririmmeetthhyyll cciittrraattee ( (TTMMCC)),, CC1100--CC2211 aallkkaannee pphheennooll eesstteerrss oorr a allkkyyll ssuullpphhoonniicc aacciidd pphheennyyll eesstteerr ((AASSEE)),, aacceettiicc aacciidd rreeaaccttiioonn pprroodduuccttss wwiitthh ffuullllyy hhaarrddeenneedd ccaassttoorr ooiill,, ddiiiissoonnoonnyyll ccyycclloohheexxaannee 11 ,,22 ddiiccaarrbbooxxyyiiaattee,, ppoollyymmeerrss ooff aaddiippiicc aacciidd//pphhtthhaallaatteess//aaddiippaatteess//sseebbeeccaatteess//wwiitthh ggllyyccoollss aanndd oofftteenn aacciidd tteerrmmiinnaatteedd,, 22,,22,,44--ttririmmeetthhyyll-- 11 ,,33--ppeennttaanneeddiiooll ddiiiissoobbuutyyrraattee,, aanndd 11 ,,22--CCyycclloohheexxaannee ddiiccaarrbbooxxyylliicc aacciidd ddiiiissoonnoonnyyll eesstteerr.. TThhee aaffoorreessttaatteedd ppllaassttiicciizzeerrss ccaann bbee uusseedd aalloonnee oorr iinn ccoommbbiinnaattiioonn..
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WWaaxx AAddddiittiivvee
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Figure imgf000015_0001
The compositions and/or pavement markings of the present application may include optical components. Exemplary optical components include, for example, transparent microspheres (i.e., beads), optical elements, and combinations thereof. The optical components may have any desired shape, with spheroidal shapes being preferred. Exemplary transparent microspheres for use in the compositions and articles of the present application include those having a refractive index between about 1.4 and about 2.6 Exemplary transparent microspheres include, for example, glass beads having a refractive index between about 1.4 to about 2.26, and transparent, solid microspheres such as those disclosed in U.S. Patents Nos. 6,245,700 (Budd), 6,51 1,739 (Kasai), 7,524,779 (Frey), and 7,513,941 (Frey). Exemplary glass beads include those disclosed in U.S. Patent Nos. 4,564,556 (Lange) and 4,758,469 (Lange). These glass beads are described generally as solid, transparent, non-vitreous, ceramic spheroids having at least one metal oxide phase.
Exemplary optical elements for use in the compositions and articles of the present application include those having a refractive index between about 1.5 and about 2.4. Exemplary optical elements include aggregates (i.e., a polymer matrix with transparent spheres and/or bonded core elements dispersed therein) and bonded core elements (i.e., materials having a core and a plurality of transparent spheres adhered to the core) such as, for example, those described in U.S. Patents No. 5,942,280 (Mathers), 3,043, 196 (Palmquist, et al.), 3,556,637 (Palmquist, et al.), and 3,171,827 (de Vries, et al.).
Ill some embodiments of the invention, the compositions comprise about 15 wt. % to about 40 wt. % optical elements.
The compositions of the invention can comprise one or more of whitening agents, dye partici.es, colorants and pigments.
Examples of useful organic pigments include Halogenated copper phthalocyanines, Aniline
Blacks, Anthraquinone blacks, Benzimidazolones, Azo condensations, Arylamides, Diarylides, Disazo condensations, Isoindolinones, Isoindolines, Quinophthalones, Anthrapyrimidines, Flavanthrones, Pyrazolone oranges, Perinone oranges, Beta-naphthols, BON arylamides, Quinacridones, Perylenes, Anthraquinones, Dibromanthrones, Pyranthrones, Diketopyrrolo-pyrrole pigments (DPP), Dioxazine violets, Copper & Copper- free phthalocyanines, Indanthrones, and the like.
Examples of useful inorganic pigments include Titanium dioxide, Zinc oxide, Zinc sulphide, Lithopone, Antimony oxide, Barium sulfate, Carbon Black, Graphite, Black Iron Oxide, Black Micaceous Iron Oxide, Brown Iron oxides, Metal complex browns, Lead chromate, Cadmium yellow, Yellow oxides, Bismuth vanadate, Lead chromate, Lead molybdate, Cadmium red, Red iron oxide, Prussian blue, Ultramarine, Cobalt blue, Chrome green (Brunswick green), Chromium oxide, Hydrated chromium oxide, Organic metal complexes, laked dye pigments and the like.
Exemplary whitening agents include, for example, T1O2, barium sulfate, and zinc oxide. In embodiments including T1O2, the composition may include, for example, from about 0.1 or about 0.5 or about 5 wt. % to about 5 or about 10 or about 15 wt. % T1O2.
In some preferred embodiments, the compositions of the invention comprise a whitening agent or a yellow organic pigment. In some embodiments, the composition comprises from about 0.5 wt. % to about 2.5 wt. % organic yellow pigment.
The compositions of the invention can comprise one or more fillers. Useful fillers are typically solids that are non-reactive with the other components of the compositions of the invention. Useful fillers include, for example, clay, talc, glass particles (e.g., frit or fibers), glass beads, metal oxide particles, silica particles, ceramic microspheres, hollow polymeric microspheres (such as those available under the trade designation EXPANCEL 551 DE from Akzo Nobel, Duluth, GA), hollow glass microspheres (such as those available under the trade designation K37 from 3M Co., St Paul, MN), carbonates, metal oxides, silicates (e.g. talc, asbestos, clays, mica), sulfates, silicon dioxide and aluminum trihydrate.
Some specific examples include ground or light calcium carbonate (with or without a surface- treatment such as a fatty acid, resin acid, cationic surfactant, or anionic surfactant); magnesium carbonate; talc; sulfates such as barium sulfate; alumina; metals in powder form (e.g., aluminum, zinc and iron); bentonite; kaolin clay; quartz powder; and combinations of two or more.
The filler can also comprise conductive particles (see, for example, U.S. Patent Application Pub. No. 2003/0051807) such as carbon particles or metal particles of silver, copper, nickel, gold, tin, zinc, platinum, palladium, iron, tungsten, molybdenum, solder or the like, or particles prepared by covering the surface of these particles with a conductive coating of a metal or the like. It is also possible to use non- conductive particles of a polymer such as polyethylene, polystyrene, phenol resin, epoxy resin, acryl resin or benzoguanamine resin, or glass beads, silica, graphite or a ceramic, whose surfaces have been covered with a conductive coating of a metal or the like.
Preferred fillers include inorganic solids such, for example, talc, silica, zirconia, calcium carbonate, calcium magnesium carbonate, glass or ceramic microspheres, and combinations thereof. In some embodiments, calcium carbonate is preferred. Features/Uses of the Compositions
The compositions described herein can be used as pavement marking compositions. The compositions can form a hot melt extrusion roadway marking, a hot melt spray roadway marking, a hot melt hand-applied roadway marking, a preformed extruded roadway marking, an extruded roadway marking, a pavement marking tape, a pavement marking paint.
In some embodiments, the compositions described herein can be heated to form a mixture. In some embodiments, the mixture is a homogeneous mixture.
The pavement marking composition may be applied to the transportation surface by any suitable means, including, for example, extrusion, flame-spraying, and coating on a web followed by application to a roadway.
In some embodiments, pavement markings are applied to a roadway using a pavement marking application device. This can be referred to as, for example, a hot-melt extrusion process, and one exemplary hot-melt extrusion process is described in U.S. Pat. No. 3,902,666 (Sakai), incorporated herein by reference. Optical components may then be added to the extruded pavement marking before the material has cooled and hardened, as described in PCT Publication No. 2007/092635 (Nagaoka).
In some embodiments, pavement markings are applied to a roadway using a flame-spraying process. In at least some of these embodiments, the composition can be applied using commercially- available flame-spray equipment for pavement marking applications, such as the devices described in U.S. Patent Nos. 3,279,336 (Eden et al.), 3,393,615 (Micheln), and 3,874,801 (White).
The pavement marking composition may also be formed into a preformed marking, wherein the binder and filler are mixed, melted, pressed into a film, cooled, and later reheated and applied directly onto the transportation surface using a torch or other localized heating source, as described in U.S. Patent No. 4,490,432 (Jordan).
The pavement marking composition may also be formed into a profiled audible or vibratory pavement marking which has a profile such that the leading and trailing edges of the bump are sloped at a sufficient angle to create an audible warning to drivers.
The pavement marking composition may also be used in a pavement marking tape, wherein the binder and filler are cast as a film, as generally described in U.S Patent Nos. 4, 1 17, 192 (Jorgensen), 4,248,932 (Tung, et al), 5,643,655 (Passarino), and 5,563,569 (Lasch, et al), all of which are incorporated herein by reference. The top surface of the tape can have protrusions such as disclosed in U.S. Patent Nos. 4,388,359 (Ethen, et al), 4,988,555 (Hedblom), 5,557,461 (Wyckoff), 4,969,713 (Wyckoff), 5,139,590 (Wyckoff), 5,087, 148 (Wyckoff), 5, 108,218 (Wyckoff), and 4,681,401 (Wyckoff), all of which are incorporated herein by reference.
The compositions of the present application can be used to form a marked transportation surface. Exemplary transportation surfaces are those made of, for example, pavement, asphalt, concrete, and bricks. Transportation surfaces to which the pavement marking materials of the present application can be applied include, for example, roadways, walkways, bicycle paths, curbs, traffic barriers, barricades, steps, parking lots, and other transportation-related horizontal, inclined or vertical surfaces. The term
"pavement" will be used herein and is meant to include all possible transportation surfaces. The pavement marking on the transportation surface can have a thickness of, for example, between about 0.05 cm and about 3 cm, and preferably between 0.13 and 2 mm. Pavement markings can be in the form of any desired indicia including, for example, stripes, text, graphics, and other symbols.
The retroreflectivity of pavement markings provides visual guidance for drivers. This visibility is particularly important for nighttime driving. Retroreflectivity diminishes as the pavement marking surface erodes (e.g., the microspheres become dislodged or are damaged). Pavement markings according to the present disclosure exhibit good retroreflectivity and retain this retroreflectivity during usage.
Contrast between pavement markings and transportation surfaces results in increased visibility.
The pavement markings according to the present disclosure have improved hydrophobic surface properties and thus may provide for improved whiteness retention and reduced dirt pickup when used in pavement markings thereby improving their performance on the road. EXAMPLES
Objects and advantages of this invention are further illustrated by the following examples, but the particular materials and amounts thereof recited in these examples, as well as other conditions and details, should not be construed to unduly limit this invention.
MATERIALS
Figure imgf000020_0001
SYNTHESIS OF SILICONE DIAMINE 14K
An amine-terminated polydimethylsiloxane having an average molecular weight of about 14000g/mol was prepared as generally described in U.S. Patent No. 6,335,759 (Sherman et al), incorporated its entirety herein in by reference.
SYNTHESIS OF SILICONE DIAMINE 33K
An amine-terminated polydimethylsiloxane having an average molecular weight of about 33000g/mol was prepared as generally described in U.S. Patent No. 6,335,759 (Sherman et al), incorporated its entirety herein in by reference.
SYNTHESIS OF PDMS-PA 14K
A polydimethylsiloxane polyamide copolymer (PDMS-PA 14K) was prepared according to the following procedure. A IL cylindrical heavy wall flask equipped with a flask head that was fitted with an overhead mechanical stirrer, ice-water cooled condenser with a Dean-Stark receiver and a thermocouple was charged with 300 g of EMPOL 1061, 39.6 g of the silicone diamine, 57.1 g of 1 ,6-diaminohexane and 150 mL of toluene. The flask was heated with stirring to a reflux using an electrically heated mantle and variable voltage controller. A nitrogen bleed was maintained at the top of the condenser throughout the reaction. Shortly after commencement of the reflux, water began to be collected in the Dean-Stark receiver. The reflux was allowed to continue for 48 hours at which point, 15 mL of water had collected in the Dean-Stark receiver. At this point, the reaction temperature was raised to 225°C and the toluene was stripped off. The reaction was maintained at 225°C with stirring for 1 hour following which a 40 mm Hg vacuum was introduced in the reactor for 6 hours. Subsequently, the vacuum was vented with nitrogen and 5.7 g of NAUGARD PS-30 was added to the reaction with stirring. The reaction was stirred for an additional 30 minutes and then drained without cooling to a poly(tetrafluoroethylene) coated steel tray where it was allowed to cool to ambient temperature. The material was isolated as a yellow, opaque sheet of material.
SYNTHESIS OF PDMS-PA 33K
A polyamide -terminated polydimethylsiloxane (PDMS-PA 33K) was prepared according to the following procedure. A 5L round bottom flask equipped with a flask head that was fitted with an overhead mechanical stirrer, ice-water cooled condenser with a Dean-Stark receiver and a thermocouple was charged with 1948 g of EMPOL 1061, 258 g of the silicone diamine 33K, 372 g of 1 ,6- diaminohexane and 600 mL of toluene. The flask was heated with stirring to a reflux using an electrically heated mantle and variable voltage controller. A nitrogen bleed was maintained at the top of the condenser throughout the reaction. Shortly after commencement of the reflux, water began to be collected in the Dean-Stark receiver. The reflux was allowed to continue for 24 hours at which point, 1 12 mL of water had collected in the Dean-Stark receiver. At this point, the reaction temperature was raised to 225°C and the toluene was stripped off. The reaction was maintained at 225°C with stirring for 1 hour following which a 35 mm Hg vacuum was introduced in the reactor for 2 hours. Subsequently, the vacuum was vented with nitrogen and 37 g of IRGANOX 1035 was added to the reaction with stirring. The reaction was stirred for an additional 15 minutes and then drained without cooling to a
poly(tetrafluoroethylene) coated steel tray where it was allowed to cool to ambient temperature. The material was isolated as a yellow, opaque sheet of material.
TEST METHODS
Contact angle: static water contact angle for compositions of Comparative Example A and Example 1 was measured using a MRL Contact Angle goniometer (model 100-00- 115, available from Rame'-Hart, Inc. Mountain Lakes, NJ). Results are reported as the average of a minimum of six repeat measurements. For compositions of Comparative Example B and Example 2, static water contact angle was measured using a Brighton Surface Analyst Model No. SA1001, obtained from Brighton
Technologies Group, Cincinnati, OH. Results are reported as the average of a minimum of six repeat measurements.
EXAMPLES
COMPARATIVE EXAMPLES A-B AND EXAMPLES 1-2
Pavement marking compositions of Comparative Examples A and B, and Examples 1 and 3 were prepared by adding the ingredients listed in Table 1 , below, to a small, one quart paint can. The can was placed in a 400°F (204°C) oven for 1 hour. The mixture was subsequently removed from the oven, vigorously hand mixed using a metal spatula and replaced in the oven for an additional 1 hour. The mixture was then removed and vigorously mixed before pouring into aluminum pans or molds for testing.
TABLE 1
Figure imgf000022_0001
Water contact angle was measured following the procedure described above. Results are reported in Table 2, below.
TABLE 2
Figure imgf000023_0001
The complete disclosures of the publications cited herein are incorporated by reference in their entirety as if each were individually incorporated. Various modifications and alterations to this invention will become apparent to those skilled in the art without departing from the scope and spirit of this invention. It should be understood that this invention is not intended to be unduly limited by the illustrative embodiments and examples set forth herein and that such examples and embodiments are presented by way of example only with the scope of the invention intended to be limited only by the claims set forth herein as follows.

Claims

We claim:
1. A composition comprising a blend comprising:
(a) a binder comprising (i) C5 hydrocarbon resin or (ii) a resin comprising rosin acids, rosin esters, modified rosin acids, modified rosin esters or mixtures thereof; and
(b) polydimethylsiloxane polyamide copolymer.
2. The composition of claim 1 wherein the binder comprises maleic-modified rosin ester resin.
3. The composition of any of the preceding claims further comprising optical components.
4. The composition of claim 3 wherein the optical components are transparent glass beads.
5. The composition of any of the preceding claims further comprising a whitening agent or a yellow organic pigment.
6. The composition of claim 5 wherein the composition comprises a whitening agent.
7. The composition of claim 6 wherein the whitening agent is Ti02.
8. The composition of claim 5 wherein the composition comprises a yellow pigment.
9. The composition of any of the preceding claims further comprising a filler.
10. The composition of claim 9 wherein the filler is calcium carbonate.
1 1. The composition of any of the preceding claims further comprising a plasticizer.
12. The composition of any of the preceding claims further comprising a wax.
13. The composition of claim 12 wherein the wax is a polyethylene or polypropylene wax.
14. The composition of any of the preceding claims wherein the average molecular weight of the polydimethylsiloxane copolymer is from about 10,000 g/mole to about 100,000 g/mole.
15. A thermoplastic pavement marking composition comprising a blend comprising: (a) maleic-modified rosin ester resin;
(b) polydimethylsiloxane polyamide copolymer;
(c) calcium carbonate filler;
(d) titanium dioxide or yellow organic pigment; and
(e) transparent glass beads.
16. A thermoplastic pavement marking composition comprising a blend comprising:
(a) C5 hydrocarbon resin;
(b) polydimethylsiloxane polyamide copolymer;
(c) calcium carbonate filler;
(d) titanium dioxide or yellow organic pigment; and
(e) transparent glass beads.
17. The pavement marking composition of claim 15 wherein the composition comprises from about 10 wt. % to about 20 wt. % maleic-modified rosin ester resin.
18. The pavement marking composition of claim 16 wherein the composition comprises from about 10 wt. % to about 20 wt. % C5 hydrocarbon resin.
19. The pavement marking composition of any of claims 15 - 18 wherein the composition comprises from about 0.5 wt. % to about 10 wt. % polydimethylsiloxane polyamide copolymer.
20. The pavement marking composition of any of claims 15 - 19 wherein the composition comprises from about 5 wt. % to about 15 wt. % titanium dioxide.
21. The pavement marking composition of any of claims 15 - 19 wherein the composition comprises from about 0.5 wt. % to about 2.5 wt. % yellow organic pigment.
22. The pavement marking composition of any of claims 15 - 21 wherein the composition comprises from about 15 wt. % to about 40 wt. % transparent glass beads.
23. The pavement marking composition of any of claims 15 - 22 further comprising from about 1 wt. % to about 5 wt. % polypropylene or polyethylene wax.
24. The pavement marking composition of any of claims 15 - 23 further comprising plasticizer.
25. The pavement marking composition of claim 24 wherein the composition comprises 0.1 wt. % to about 3 wt. % plasticizer.
26. The pavement marking composition of any of claims 15 - 24 wherein the average molecular weight of the polydimethylsiloxane polyamide copolymer is from about 10,000 g/mole to about 100,000 g/mole.
27. A traffic bearing surface having thereon a pavement marking including the composition of any of the preceding claims.
28. A pre-formed pavement marking comprising a substrate having thereon a coating of the composition of any of the preceding claims.
29. A profiled audible pavement marking comprising a substrate having thereon a coating of the composition of any of the preceding claims.
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US9932476B2 (en) 2018-04-03
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SG11201503380QA (en) 2015-06-29
US20150252195A1 (en) 2015-09-10

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