WO2014063490A1 - Hydraulic system for controlling boom to rotate and control method therefor and concrete pumping equipment - Google Patents

Hydraulic system for controlling boom to rotate and control method therefor and concrete pumping equipment Download PDF

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Publication number
WO2014063490A1
WO2014063490A1 PCT/CN2013/076467 CN2013076467W WO2014063490A1 WO 2014063490 A1 WO2014063490 A1 WO 2014063490A1 CN 2013076467 W CN2013076467 W CN 2013076467W WO 2014063490 A1 WO2014063490 A1 WO 2014063490A1
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WO
WIPO (PCT)
Prior art keywords
oil
main valve
port
valve
hydraulic motor
Prior art date
Application number
PCT/CN2013/076467
Other languages
French (fr)
Chinese (zh)
Inventor
秦晓峰
刘如意
李剑
Original Assignee
中联重科股份有限公司
湖南中联重科智能技术有限公司
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Application filed by 中联重科股份有限公司, 湖南中联重科智能技术有限公司 filed Critical 中联重科股份有限公司
Publication of WO2014063490A1 publication Critical patent/WO2014063490A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/20Drives; Control devices
    • E02F9/22Hydraulic or pneumatic drives
    • E02F9/2278Hydraulic circuits
    • E02F9/2296Systems with a variable displacement pump
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B20/00Safety arrangements for fluid actuator systems; Applications of safety devices in fluid actuator systems; Emergency measures for fluid actuator systems
    • F15B20/007Overload
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/20Fluid pressure source, e.g. accumulator or variable axial piston pump
    • F15B2211/205Systems with pumps
    • F15B2211/2053Type of pump
    • F15B2211/20546Type of pump variable capacity
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/30Directional control
    • F15B2211/32Directional control characterised by the type of actuation
    • F15B2211/327Directional control characterised by the type of actuation electrically or electronically
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/50Pressure control
    • F15B2211/505Pressure control characterised by the type of pressure control means
    • F15B2211/50509Pressure control characterised by the type of pressure control means the pressure control means controlling a pressure upstream of the pressure control means
    • F15B2211/50518Pressure control characterised by the type of pressure control means the pressure control means controlling a pressure upstream of the pressure control means using pressure relief valves
    • F15B2211/50527Pressure control characterised by the type of pressure control means the pressure control means controlling a pressure upstream of the pressure control means using pressure relief valves using cross-pressure relief valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/60Circuit components or control therefor
    • F15B2211/63Electronic controllers
    • F15B2211/6303Electronic controllers using input signals
    • F15B2211/6306Electronic controllers using input signals representing a pressure
    • F15B2211/6313Electronic controllers using input signals representing a pressure the pressure being a load pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/60Circuit components or control therefor
    • F15B2211/665Methods of control using electronic components
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/70Output members, e.g. hydraulic motors or cylinders or control therefor
    • F15B2211/705Output members, e.g. hydraulic motors or cylinders or control therefor characterised by the type of output members or actuators
    • F15B2211/7058Rotary output members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/80Other types of control related to particular problems or conditions
    • F15B2211/85Control during special operating conditions
    • F15B2211/853Control during special operating conditions during stopping
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/80Other types of control related to particular problems or conditions
    • F15B2211/86Control during or prevention of abnormal conditions
    • F15B2211/8606Control during or prevention of abnormal conditions the abnormal condition being a shock

Definitions

  • Hydraulic system for controlling boom rotation, control method thereof and concrete pumping device
  • the present invention relates to the field of hydraulic control of boom reversal, and more particularly to a hydraulic system for controlling boom reversal, a control method, and a concrete pumping apparatus using the same. Background technique
  • boom reversing conditions such as concrete pump trucks in concrete pumping equipment, or tire cranes, etc.
  • the concrete pump truck is a modern construction equipment used for continuous pouring of concrete. It has the advantages of flexibility, high construction efficiency, good construction quality and low environmental pollution. It is widely used in modern building construction.
  • the point of the cloth can be easily changed by the luffing or turning of the boom, where the rotation of the boom is usually driven by a hydraulic motor. Since the concrete pump truck boom has a large weight and a long arm, its large moment of inertia makes it difficult to accurately control the boom return.
  • the stability of the return brake directly affects the positioning and operation safety of the cloth point.
  • An object of the present invention is to provide a hydraulic system for controlling the swing of a boom which is capable of not rebounding after the boom starts to stop, so that the positioning accuracy and safety of the boom are high.
  • Another object of the present invention is to provide a concrete pumping apparatus that controls the rotation of the boom using the hydraulic system that controls the swing of the boom provided by the present invention.
  • the present invention provides a hydraulic system for controlling the swing of a boom, comprising a hydraulic motor that drives the boom to rotate, a main valve that controls the rotation and stop of the hydraulic motor, and a hydraulic pump and a fuel tank that communicate with the main valve.
  • the main valve controls the hydraulic motor to rotate
  • the oil inlet path of the hydraulic motor is in communication with the hydraulic pump
  • the return oil passage is in communication with the oil tank
  • the main valve controls the hydraulic motor to start to stop rotating
  • the hydraulic system includes a controller and a detecting device electrically connected to each other, and after the main valve controls the hydraulic motor to start to stop, the detecting device A pressure value of a return line of the hydraulic motor can be detected, and the controller controls an opening degree of the main valve according to the pressure value to communicate the return path with the oil tank.
  • the hydraulic system includes a database electrically connected to the controller, wherein the database has a main valve opening value corresponding to the pressure value, and the controller is opened according to a main valve matching the pressure value.
  • the degree of control controls the opening of the main valve.
  • a balance valve is disposed between the hydraulic motor and the main valve, and the balance valve locks the oil inlet passage and the return oil passage after the hydraulic motor is stopped.
  • the main valve is an electro-hydraulic proportional directional control valve
  • the hydraulic motor includes a first oil passage and a second oil passage that communicate with a working oil port of the main valve, and the main valve is a three-position electromagnetic reversing valve, and the three-position electromagnetic reversing valve In the middle position, the hydraulic motor stops, the first oil passage and the second oil passage are locked, and in the right position of the three-position electromagnetic reversing valve, the hydraulic motor rotates forward, the first The oil passage is the oil inlet passage, the second oil passage is the oil return passage, the hydraulic motor is reversed in a left position of the three-position electromagnetic reversing valve, and the first oil passage is the Returning to the oil passage, the second oil passage is the oil inlet passage.
  • the balancing valve includes a first balancing module and a second balancing module
  • the first balancing module is serially connected to the first oil path, and includes a first sequential valve and a first one-way valve connected in parallel with each other.
  • the second balancing module is serially connected to the second oil passage, and includes a second sequential valve and a second one-way valve connected in parallel with each other, the first one-way valve and the second one-way valve are only allowed to oil
  • the liquid flows to the hydraulic motor, and a control port of the first sequence valve is in communication with the first oil passage, and a control port of the second sequence valve is in communication with the second port.
  • the detecting device comprises a first pressure sensor for detecting a pressure value of the first oil passage, and a second pressure sensor for detecting the second pressure sensor The pressure value of the oil circuit.
  • the main valve is a three-position six-electric liquid proportional directional control valve, and includes a first oil inlet port, a second oil inlet port, an oil outlet port, a first working oil port, a second working oil port and a third a working oil port, the first oil inlet port and the second oil inlet port are both connected to the hydraulic pump, the oil return port is in communication with the oil tank, and the first working oil port is connected to the oil tank, the first The working port is in communication with the first oil passage, the third working port is in communication with the second oil passage, in the middle of the main valve, the first oil inlet and the first The working oil port is connected, the second oil inlet port is closed, the oil return port is connected to the second working oil port and the third working oil port; in the right position of the main valve, the first oil inlet port And the first working oil port is cut off, the second oil inlet port is in communication with the second working oil port, the oil return port is connected to the third working oil port; on the left side of the main valve, the
  • a concrete pumping apparatus comprising a boom controlled by a hydraulic system, the hydraulic system being the hydraulic system for controlling the swing of the boom provided by the present invention.
  • the concrete pumping device is a concrete pump truck.
  • a control method of a hydraulic system for controlling a swing of a boom is provided, wherein the hydraulic system is a hydraulic system provided by the present invention, wherein the control method includes a stop step, a detecting step, and a control step; in the stalling step, controlling the main valve to lock the oil inlet passage and the return oil passage, thereby controlling the hydraulic motor to start to stop; in the detecting step, in the detecting step After the hydraulic motor starts to stop, detecting the pressure value of the oil return passage by using the detecting device; in the controlling step, the controller controls the opening degree of the main valve according to the pressure value to open The oil return passage connects the oil return passage and the oil tank; repeating the detecting step and the controlling step until the hydraulic motor is completely stopped.
  • the main valve is a three-position electromagnetic reversing valve, and in the middle position of the main valve, the oil inlet path and the return oil path are locked, and in the right position of the main valve, the hydraulic motor rotates forward.
  • the hydraulic motor In the left position of the main valve, the hydraulic motor is reversed, and when the hydraulic motor is required to change from positive to stop, in the stalling step, the main valve is correspondingly switched from the right position to the right a middle position, in the controlling step, controlling the main valve to maintain a corresponding opening degree in the right position according to the pressure value of the return oil passage; when the hydraulic motor is required to change from reverse rotation to stop rotation,
  • the main valve In the stalling step, the main valve is correspondingly switched from the left position to the neutral position, and in the controlling step, controlling the main valve to maintain a corresponding opening degree in the left position according to the pressure value of the return oil passage .
  • the oil inlet and the oil return can be locked, and then the main pressure is controlled according to the pressure change of the return passage.
  • the opening degree of the valve so that the return oil passage can be reconnected with the oil tank, so that the return oil passage does not accumulate the pressure, thereby avoiding the rebound phenomenon after the boom is stopped, and providing the positioning accuracy of the boom And security.
  • FIG. 1 is a schematic structural view of a hydraulic system according to a preferred embodiment of the present invention, wherein a main valve is at a neutral position;
  • FIG. 2 is a schematic structural view of a hydraulic system according to a preferred embodiment of the present invention, wherein the main valve is located in the right position;
  • FIG 3 is a schematic structural view of a hydraulic system provided by a preferred embodiment of the present invention, wherein the main valve is located at the left position.
  • the concrete pump truck in the concrete pumping device provided by the present invention is taken as an example to introduce the hydraulic system for controlling the swing of the boom provided by the present invention. It should be noted that the concrete pump truck is only one of the present invention. A preferred embodiment, other fields that can be used for boom slewing control, such as a crane, can also be applied to the hydraulic system provided by the present invention. The present invention is not limited to the deformation of such an application field, and should also fall within the scope of the present invention. In the scope of protection.
  • the present invention provides a hydraulic system for controlling the swing of a boom, comprising a hydraulic motor that drives the swing of the boom, a main valve 2 that controls the rotation and stop of the hydraulic motor 1, and a main valve 2 with the main valve 2
  • the hydraulic pump 3 and the fuel tank 4 are connected.
  • the main valve 2 controls the hydraulic motor 1 to rotate
  • the oil inlet circuit of the hydraulic motor 1 communicates with the hydraulic pump 3
  • the return oil passage communicates with the oil tank 4, when the main valve 2 controls the hydraulic motor to start 1 stop. After that, both the oil inlet and the return road are locked.
  • the oil inlet and return oil passages there are various ways to lock the oil inlet and return oil passages, for example, can be locked by a type 0 M-type intermediate function reversing valve with a pressure maintaining function.
  • the oil passage in order to prevent accidents when controlling a large object such as a boom, the oil passage is locked in the field by a balance valve.
  • the balance valve 7 In the preferred mode of the invention, the balance valve 7 is also used to lock the oil passage. Dead, the locking principle of the balancing valve will be described below with reference to the drawings.
  • the present invention provides a hydraulic system including a controller 5 and a detecting device 6 electrically connected to each other, wherein after the main valve 2 controls the hydraulic motor 1 to start to stop, that is, before the hydraulic motor 1 is completely stopped,
  • the detecting device 6 is capable of detecting the pressure value of the oil return path b of the hydraulic motor 1, and the controller 5 controls the opening degree of the main valve 2 based on the pressure value. From According to the change of the pressure value of the oil return road b, the locked oil return passage is again connected with the oil tank, so that the return oil passage does not accumulate the pressure, gP, the inertia of the boom can be released, thereby effectively solving the arm.
  • the problem of rebounding is described in order to solve this problem, the present invention.
  • the present invention also provides a control method using the hydraulic system provided by the present invention, wherein the control method includes a stalling step, a detecting step, and a controlling step; in the stopping step, controlling the main valve to lock the inlet An oil passage and the returning oil passage, thereby controlling the hydraulic motor to start to stop, specifically, switching the main valve from the working position to the non-working position, thereby causing the oil inlet passage communicating with the hydraulic pump 3 and communicating with the oil tank 4 The return line is locked.
  • the hydraulic motor starts to stop, but due to the inertia of the boom, pressure is accumulated on the returning oil path, and if it is not processed, the reciprocating motion of the boom is caused, that is, the problems in the prior art occur.
  • the controller can control the main valve according to the pressure value.
  • the opening degree is opened to open the return line, so that the return line and the fuel tank 4 are again connected; at this time, during the stop of the hydraulic motor, the pressure is not accumulated in the return line, so the pressure of the return line becomes small.
  • the controller controls the opening degree of the main valve 2 with the opening value matched with the new reduced pressure value, and the pressure value of the returning oil path is completed with the stop of the hydraulic motor Gradually becoming small, the opening of the main valve is also gradually reduced, so that when the opening value of the main valve is zero, the hydraulic motor is completely stopped.
  • the hydraulic system includes and controls
  • the database 5 is electrically connected to the database 8, in which the main valve opening value corresponding to the pressure value is described, and the controller 5 controls the opening degree of the main valve 2 based on the main valve opening value matching the pressure value. Gp, it is necessary to carry out multiple tests for different types of booms, and find the main valve opening value which can match the return line pressure value in the case where the technical problem of the present invention can be solved.
  • the detecting device 6 can detect the pressure value of the returning oil path in real time and feed back the returning oil pressure value to the controller 5, and the controller 5 can set different pressure value extraction frequencies, and the principle is that the higher the extraction frequency is, the set main The greater the valve opening value, the higher the control accuracy.
  • the main valve 2 is preferably an electro-hydraulic proportional valve reversing valve, that is, the controller 5 can control the current of the proportional electromagnet of the main valve 2 to realize the main valve 2 proportional control.
  • the balance valve 7 is used to lock the intake and return lines, that is, preferably, the balance valve 7 is provided between the hydraulic motor 1 and the main valve 2, in the hydraulic pressure After the motor 1 stops, the balancing valve 7 locks the oil inlet and return lines.
  • the balancing valve can be any type of balancing valve in the field, and the structure and principle of the invention are not limited, and the use of various balancing valves should fall within the protection scope of the present invention.
  • the hydraulic system provided by the present invention is capable of controlling the hydraulic motor to achieve forward rotation and reverse rotation.
  • the forward rotation refers to the hydraulic motor 1 rotating clockwise, but Turning refers to the hydraulic motor 1 rotating counterclockwise.
  • the function of switching the oil passage and the return oil passage by the main valve can be realized.
  • the hydraulic motor 1 includes a first oil passage a and a second oil passage b that communicate with the working oil port of the main valve 3, and the main valve 2 is a three-position electromagnetic reversing valve, and the middle position of the three-position electromagnetic reversing valve The hydraulic motor 1 stops, and the first oil passage a and the second oil passage b are locked.
  • the hydraulic motor 1 rotates forward, and the first oil passage a is an intake passage.
  • the second oil circuit b is back The oil passage; in the left position of the three-position electromagnetic reversing valve, the hydraulic motor 1 is reversed, the first oil passage a is the return oil passage, and the second oil passage b is the intake oil passage.
  • the working process is: when the hydraulic motor is required to change from positive to stop, in the stalling step, the main valve is correspondingly switched from the right position to the neutral position, in the control step, according to the return path
  • the pressure value controls the main valve to maintain a corresponding opening degree in the right position to communicate with the return line and the fuel tank; when the hydraulic motor is required to change from reverse to stop, in the stop step, the main valve is switched from the left position accordingly To the neutral position, in the control step, according to the pressure value of the return line, the control main valve maintains the corresponding opening degree in the left position to communicate with the oil return and the fuel tank.
  • the balancing valve 7 can include two balancing modules respectively connected in series on the first oil passage a and the second oil passage b, and the two balancing modules can lock the corresponding oil passages, and it should be noted that the present invention
  • the balancing valve used in the integration of two balancing modules in one valve member can also be independently provided as a valve member in other modes not mentioned. Such deformations can also fall within the scope of the invention.
  • the balance valve 7 provided by the present invention includes a first balance module 71 and a second balance module 72.
  • the first balance module 71 is serially connected to the first oil passage a, and includes a first sequence valve 71a and a parallel connection with each other.
  • the first check valve 71b, the second balance module 72 is serially connected to the second oil passage b, and includes a second sequence valve 72a and a second check valve 71b, which are connected in parallel with each other, the first check valve 71b and the second single
  • the valve 72b allows only the oil to flow to the hydraulic motor, the control port of the first sequence valve 71a communicates with the first oil passage a, and the control port of the second sequence valve 72a communicates with the second port b.
  • the sequence valve capable of controlling the return passage is opened, so that the return passage can communicate with the tank 4, so that the hydraulic motor rotates, and when the main valve 2 is at the neutral position, That is, after the hydraulic motor stops, if there is no pressure oil in the oil inlet, the sequence valve of the return oil circuit does not open, and the oil return path is locked by the one-way valve. Since the balance module is provided in both the first oil passage a and the second oil passage b, the hydraulic motor 1 can be locked by the balancing valve 7 regardless of whether the hydraulic motor 1 returns from the forward rotation state or the reverse rotation state to the stall state.
  • the detecting device 6 comprises a first pressure sensor 61 and a second pressure sensor 62, the first pressure sensor 61 is for detecting the pressure value of the first oil passage a, and the second pressure sensor 62 is for detecting the pressure value of the second oil passage b.
  • the main valve 2 is a three-position six-electrolyte proportional directional control valve, and includes a first oil inlet port P1, a second oil inlet port P2, an oil outlet port T, a first working oil port ⁇ , a second working
  • the oil port ⁇ and the third working port C, the first oil inlet port P1 and the second oil inlet port ⁇ 2 are both connected to the hydraulic pump 3, the oil return port ⁇ is in communication with the oil tank 4, and the first working oil port ⁇ is connected to the oil tank 4
  • the second working port B is in communication with the first oil passage a, and the third working port C is in communication with the second oil passage b.
  • the first oil inlet port P1 is in communication with the first working oil port A
  • the second oil inlet port P2 is closed
  • the three working ports C are all connected; that is, the hydraulic pump 3 and the oil tank 4 are in communication at this time, so that neither the first oil passage a and the second oil passage b flow into the pressure oil, and under the action of the balancing valve 7,
  • Both the oil passage a and the second oil passage b are locked, that is, the hydraulic motor can be locked, and the hydraulic motor can be prevented from being free from slipping and the like.
  • the first oil inlet P1 and the first working oil port are both closed, the second oil inlet port P2 is connected with the second working oil port B, and the oil return port T and The third working port C is connected; that is, the working oil of the hydraulic pump 3 can be supplied to the first oil passage a through the second oil inlet port P2 and the second working oil port B, and the working oil passes through the first of the balancing valve 7 at this time.
  • the first check valve 71b of the balancing module 71 flows into the hydraulic motor 1, at which time the first oil passage a serves as an oil inlet passage and the second oil passage b serves as a return oil passage, and thus the second sequence valve of the second balancing module 72 72a can be opened, that is, the second oil passage b is communicated with the oil tank 4 through the third working oil port C and the oil return port T. At this time, the clockwise rotation of the hydraulic motor 1 can be realized, that is, forward rotation.
  • the pressure of the second oil passage that is, the return passage
  • the pressure value controls the opening degree of the main valve 2 such that the second oil passage b is again in communication with the oil tank 4 until the hydraulic motor 1 is completely stopped. Therefore, no pressure is accumulated in the second oil passage b to prevent the hydraulic motor The boom rebounded after stopping.
  • the first oil inlet port P1 and the first working oil port A are both closed, and the second oil inlet port P2 is connected with the third working oil port C, and the oil return port is connected.
  • T is in communication with the second working port B. That is, the working oil of the hydraulic pump 3 can be supplied to the second oil passage b through the second oil inlet port P2 and the third working oil port C, and the working oil passes through the first one-way of the second balancing module 72 of the balancing valve 7 at this time.
  • the valve 72b flows into the hydraulic motor 1, at which time the second oil passage b serves as an oil inlet passage, and the first oil passage a serves as a return oil passage, so that the first sequence valve 71a of the first balancing module 71 can be opened, that is, the first The oil passage a communicates with the oil tank 4 through the second working port B and the oil return port T. At this time, the counterclockwise rotation of the hydraulic motor 1 can be realized, that is, reverse rotation.
  • the pressure of the first oil passage a that is, the return passage
  • the pressure value controls the opening degree of the main valve 2 such that the first oil passage a is again in communication with the oil tank 4 until the hydraulic motor 1 is completely stopped. Therefore, no pressure is accumulated in the first oil passage a to prevent the boom from rebounding after the hydraulic motor is stopped.
  • the above working process is only the working process in the preferred embodiment of the present invention as shown in the figure, wherein the main valve 3 can be of various other types, and the three positions of the M or Y type median function can also be used.
  • a four-way reversing valve or the like which can be conceived by those skilled in the art, as long as the above-described object of the present invention and the above-described working processes can be achieved, are all within the scope of the present invention.
  • the hydraulic system provided by the present invention can control the opening degree of the main valve according to the pressure value of the returning oil path, so that the returning oil circuit can communicate with the oil tank again after being locked, and thus the hydraulic motor 1 starts to stop. After that, it will not accumulate pressure in the return road, overcoming the problem of bounce of the boom.
  • the concrete pumping equipment provided by the present invention especially the boom of the concrete pump truck, has high precision and safety. Therefore, the hydraulic system and the control method for controlling the swing of the boom and the concrete pumping device using the hydraulic system provided by the invention have high practicability and popularization value.

Abstract

Disclosed are a hydraulic system for controlling a boom to rotate and a control method therefor and concrete pumping equipment using the hydraulic system, wherein the hydraulic system comprises a hydraulic motor (1), a primary valve (2), a hydraulic pump (3), an oil tank (4), a controller (5) and a detecting device (6); when the primary valve (2) controls the hydraulic motor (1) to rotate, an oil inlet circuit of the hydraulic motor (1) is in communication with the hydraulic pump (2), and an oil return circuit is in communication with the oil tank (4); and when the primary valve (2) controls the hydraulic motor (1) to come to a stop, both the oil inlet circuit and the oil return circuit are locked, so the detecting device (6) can detect the value of the pressure in the oil return circuit, and the controller (5) can control the opening degree of the primary valve (2) according to the value of the pressure, such that the oil return circuit can be in communication with the oil tank again, the pressure is not accumulating in the oil return circuit, and therefore the rebound phenomenon that occurs when the boom is stopped can be prevented.

Description

控制臂架回转的液压系统及其控制方法和混凝土泵送设备  Hydraulic system for controlling boom rotation, control method thereof and concrete pumping device
技术领域  Technical field
本发明涉及臂架回转的液压控制领域, 具体地, 涉及一种控制臂架回转 的液压系统、 控制方法和使用该液压系统的混凝土泵送设备。 背景技术  The present invention relates to the field of hydraulic control of boom reversal, and more particularly to a hydraulic system for controlling boom reversal, a control method, and a concrete pumping apparatus using the same. Background technique
各种工程机械中, 多会使用臂架回转工况, 例如混凝土泵送设备中的混 凝土泵车, 或者轮胎式起重机等等。 其中, 混凝土泵车是一种用于混凝土连 续浇筑施工的现代化建筑设备。它具有机动灵活、施工效率高、施工质量好、 环境污染小等优点广泛用于现代建筑施工中。 在混凝土泵车中, 可通过臂架 的变幅或回转可方便地改变布料点, 其中其臂架的回转通常由液压马达驱 动。 由于混凝土泵车臂架重量大且力臂很长, 故其转动惯量很大这给臂架回 转精确控制带来较大难度。 尤其是在混凝土泵车臂架回转动作过程中, 其回 转制动的稳定性直接影响布料点的定位及操作安全。  In various construction machines, boom reversing conditions, such as concrete pump trucks in concrete pumping equipment, or tire cranes, etc., are often used. Among them, the concrete pump truck is a modern construction equipment used for continuous pouring of concrete. It has the advantages of flexibility, high construction efficiency, good construction quality and low environmental pollution. It is widely used in modern building construction. In concrete pump trucks, the point of the cloth can be easily changed by the luffing or turning of the boom, where the rotation of the boom is usually driven by a hydraulic motor. Since the concrete pump truck boom has a large weight and a long arm, its large moment of inertia makes it difficult to accurately control the boom return. Especially during the swinging action of the concrete pump truck boom, the stability of the return brake directly affects the positioning and operation safety of the cloth point.
具体地,因泵车臂架的转动惯量很大,即使液压系统控制液压马达停转, 而臂架也仍在回转。这会造成液压回转马达进油路的压力减小而回油路压力 增大, 此种变化趋势持续一段时间后臂架顺时针回转停止。 此时液压回转马 达的回油路由于已经锁死而使得油液不能流出而被压缩积蓄了较高压力,例 如该压力在臂架顺指针回转停止后会使液压马达向相反方向即逆时针转动, 因而液压马达会带动臂架逆时针转动。 此时臂架的逆时针转动同样会经过 "逆时针回转-停止-顺时针回转"过程。 如此往复直至将混凝土臂架的回转 动能以热量的形式消耗完毕。 混凝土泵车臂架正在逆时针回转情形于此类 因此,现有技术中的这种方式会使得混凝土泵车臂架回转停止时会产生 反转现象, 即反弹现象, 并且还会伴随多次的往复摆动。 这给混凝土泵车布 料点的定位及操作安全带来较大隐患。 发明内容 Specifically, since the moment of inertia of the pump boom is large, even if the hydraulic system controls the hydraulic motor to stop, the boom is still rotating. This causes the pressure of the hydraulic swing motor to enter the oil passage to decrease and the return passage pressure to increase. This trend continues for a period of time after the boom stops clockwise. At this time, the oil return route of the hydraulic swing motor is compressed, so that the oil can not flow out and is compressed to accumulate a higher pressure. For example, the pressure causes the hydraulic motor to rotate counterclockwise in the opposite direction after the boom stops the pointer rotation. Therefore, the hydraulic motor will drive the boom to rotate counterclockwise. The counterclockwise rotation of the boom will also pass the "counterclockwise rotation - stop - clockwise rotation" process. This reciprocates until the return rotation of the concrete boom is consumed in the form of heat. The concrete pump truck boom is rotating counterclockwise. Therefore, this method in the prior art will cause the concrete pump truck boom to stop when it is stopped. The reversal phenomenon, that is, the rebound phenomenon, is accompanied by multiple reciprocating oscillations. This poses a major hidden danger to the positioning and operation safety of the concrete pump truck. Summary of the invention
本发明的一个目的是提供一种控制臂架回转的液压系统,该液压系统能 够在臂架开始停转后不产生反弹现象, 从而臂架的定位准确性和安全性高。  SUMMARY OF THE INVENTION An object of the present invention is to provide a hydraulic system for controlling the swing of a boom which is capable of not rebounding after the boom starts to stop, so that the positioning accuracy and safety of the boom are high.
本发明的另一个目的是提供一种混凝土泵送设备,该混凝土泵送设备使 用本发明提供的控制臂架回转的液压系统控制臂架的回转。  Another object of the present invention is to provide a concrete pumping apparatus that controls the rotation of the boom using the hydraulic system that controls the swing of the boom provided by the present invention.
本发明体的再一个目的是提供一种控制臂架回转的液压系统的控制方 法, 该控制方法能够使得臂架在开始停转后不产生反弹现象, 从而使得臂架 的定位准确性和安全性高。  It is still another object of the present invention to provide a control method for a hydraulic system for controlling the swing of a boom, which can prevent the boom from rebounding after starting to stop, thereby making the positioning accuracy and safety of the boom high.
为了实现上述目的, 本发明提供一种控制臂架回转的液压系统, 包括驱 动臂架回转的液压马达、控制液压马达转动和停转的主阀以及与该主阀连通 的液压泵和油箱, 当所述主阀控制所述液压马达转动时, 所述液压马达的进 油路与所述液压泵连通, 回油路与所述油箱连通, 当所述主阀控制所述液压 马达开始停转后, 所述进油路和回油路均锁死, 其中, 所述液压系统包括相 互电连接的控制器和检测装置, 在所述主阀控制所述液压马达开始停转后, 所述检测装置能够检测所述液压马达的回油路的压力值,所述控制器根据该 压力值控制所述主阀的开度, 以使所述回油路和所述油箱连通。  In order to achieve the above object, the present invention provides a hydraulic system for controlling the swing of a boom, comprising a hydraulic motor that drives the boom to rotate, a main valve that controls the rotation and stop of the hydraulic motor, and a hydraulic pump and a fuel tank that communicate with the main valve. When the main valve controls the hydraulic motor to rotate, the oil inlet path of the hydraulic motor is in communication with the hydraulic pump, and the return oil passage is in communication with the oil tank, when the main valve controls the hydraulic motor to start to stop rotating The oil inlet circuit and the return oil circuit are both locked, wherein the hydraulic system includes a controller and a detecting device electrically connected to each other, and after the main valve controls the hydraulic motor to start to stop, the detecting device A pressure value of a return line of the hydraulic motor can be detected, and the controller controls an opening degree of the main valve according to the pressure value to communicate the return path with the oil tank.
优选地, 所述液压系统包括与控制器电连接的数据库, 该数据库中记载 有与所述压力值相对应的主阀开度值,所述控制器根据与所述压力值匹配的 主阀开度值控制所述主阀的开度。  Preferably, the hydraulic system includes a database electrically connected to the controller, wherein the database has a main valve opening value corresponding to the pressure value, and the controller is opened according to a main valve matching the pressure value. The degree of control controls the opening of the main valve.
优选地, 所述液压马达和所述主阀之间设置有平衡阀, 在所述液压马达 停转后, 所述平衡阀锁死所述进油路和所述回油路。  Preferably, a balance valve is disposed between the hydraulic motor and the main valve, and the balance valve locks the oil inlet passage and the return oil passage after the hydraulic motor is stopped.
优选地, 所述主阀为电液比例换向阀 优选地,所述液压马达包括与所述主阀的工作油口连通的第一油路和第 二油路, 所述主阀为三位电磁换向阀, 在该三位电磁换向阀的中位, 所述液 压马达停转, 所述第一油路和所述第二油路均锁死, 在该三位电磁换向阀的 右位, 所述液压马达正转, 所述第一油路为所述进油路, 所述第二油路为所 述回油路, 在该三位电磁换向阀的左位, 所述液压马达反转, 所述第一油路 为所述回油路, 所述第二油路为所述进油路。 Preferably, the main valve is an electro-hydraulic proportional directional control valve Preferably, the hydraulic motor includes a first oil passage and a second oil passage that communicate with a working oil port of the main valve, and the main valve is a three-position electromagnetic reversing valve, and the three-position electromagnetic reversing valve In the middle position, the hydraulic motor stops, the first oil passage and the second oil passage are locked, and in the right position of the three-position electromagnetic reversing valve, the hydraulic motor rotates forward, the first The oil passage is the oil inlet passage, the second oil passage is the oil return passage, the hydraulic motor is reversed in a left position of the three-position electromagnetic reversing valve, and the first oil passage is the Returning to the oil passage, the second oil passage is the oil inlet passage.
优选地, 所述平衡阀包括第一平衡模块和第二平衡模块, 该第一平衡模 块串接在所述第一油路上, 并且包括相互并联的第一顺序阀和第一单向阀, 所述第二平衡模块串接在所述第二油路上, 并且包括相互并联的第二顺序阀 和第二单向阀,所述第一单向阀和所述第二单向阀均只允许油液流向所述液 压马达, 所述第一顺序阀的控制油口与所述第一油路连通, 所述第二顺序阀 的控制油口与所述第二油口连通。  Preferably, the balancing valve includes a first balancing module and a second balancing module, the first balancing module is serially connected to the first oil path, and includes a first sequential valve and a first one-way valve connected in parallel with each other. The second balancing module is serially connected to the second oil passage, and includes a second sequential valve and a second one-way valve connected in parallel with each other, the first one-way valve and the second one-way valve are only allowed to oil The liquid flows to the hydraulic motor, and a control port of the first sequence valve is in communication with the first oil passage, and a control port of the second sequence valve is in communication with the second port.
优选地, 所述检测装置包括第一压力传感器和第二压力传感器, 所述第 一压力传感器用于检测所述第一油路的压力值,所述第二压力传感器用于检 测所述第二油路的压力值。  Preferably, the detecting device comprises a first pressure sensor for detecting a pressure value of the first oil passage, and a second pressure sensor for detecting the second pressure sensor The pressure value of the oil circuit.
优选地, 所述主阀为三位六通电液比例换向阀, 并且包括第一进油口、 第二进油口、 出油口、 第一工作油口、 第二工作油口和第三工作油口, 所述 第一进油口和第二进油口均与液压泵连通, 所述回油口与所述油箱连通, 所 述第一工作油口与所述油箱连通, 所述第二工作油口与所述第一油路连通, 所述第三工作油口与所述第二油路连通, 在所述主阀的中位, 所述第一进油 口与所述第一工作油口连通, 所述第二进油口截止, 所述回油口与第二工作 油口和第三工作油口均连通; 在所述主阀的右位, 所述第一进油口和所述第 一工作油口均截止, 所述第二进油口与所述第二工作油口连通, 所述回油口 与所述第三工作油口连通; 在所述主阀的左位, 所述第一进油口和所述第一 工作油口均截止, 所述第二进油口与所述第三工作油口连通, 所述回油口与 所述第二工作油口连通。 Preferably, the main valve is a three-position six-electric liquid proportional directional control valve, and includes a first oil inlet port, a second oil inlet port, an oil outlet port, a first working oil port, a second working oil port and a third a working oil port, the first oil inlet port and the second oil inlet port are both connected to the hydraulic pump, the oil return port is in communication with the oil tank, and the first working oil port is connected to the oil tank, the first The working port is in communication with the first oil passage, the third working port is in communication with the second oil passage, in the middle of the main valve, the first oil inlet and the first The working oil port is connected, the second oil inlet port is closed, the oil return port is connected to the second working oil port and the third working oil port; in the right position of the main valve, the first oil inlet port And the first working oil port is cut off, the second oil inlet port is in communication with the second working oil port, the oil return port is connected to the third working oil port; on the left side of the main valve Positioned, the first oil inlet and the first working oil port are both closed, and the second oil inlet is connected to the third working oil port, the back Mouth and The second working oil port is connected.
根据本发明的另一方面, 还提供一种混凝土泵送设备, 该混凝土泵送设 备包括由液压系统控制的臂架,所述液压系统为本发明提供的控制臂架回转 的液压系统。  According to another aspect of the present invention, there is also provided a concrete pumping apparatus comprising a boom controlled by a hydraulic system, the hydraulic system being the hydraulic system for controlling the swing of the boom provided by the present invention.
优选地, 所述混凝土泵送设备为混凝土泵车。  Preferably, the concrete pumping device is a concrete pump truck.
根据本发明的再一方面, 提供一种控制臂架回转的液压系统的控制方 法, 其中, 所述液压系统为本发明提供的液压系统, 其中, 所述控制方法包 括停转步骤、 检测步骤和控制步骤; 在所述停转步骤中, 控制所述主阀以锁 死所述进油路和所述回油路, 从而控制所述液压马达开始停转; 在所述检测 步骤中, 在所述液压马达开始停转后, 使用所述检测装置检测所述回油路的 压力值; 在所述控制步骤中, 所述控制器根据所述压力值控制所述主阀的开 度, 以打开所述回油路, 使所述回油路和所述油箱连通; 重复所述检测步骤 和所述控制步骤, 直到所述液压马达完全停转。  According to still another aspect of the present invention, a control method of a hydraulic system for controlling a swing of a boom is provided, wherein the hydraulic system is a hydraulic system provided by the present invention, wherein the control method includes a stop step, a detecting step, and a control step; in the stalling step, controlling the main valve to lock the oil inlet passage and the return oil passage, thereby controlling the hydraulic motor to start to stop; in the detecting step, in the detecting step After the hydraulic motor starts to stop, detecting the pressure value of the oil return passage by using the detecting device; in the controlling step, the controller controls the opening degree of the main valve according to the pressure value to open The oil return passage connects the oil return passage and the oil tank; repeating the detecting step and the controlling step until the hydraulic motor is completely stopped.
优选地, 所述主阀为三位电磁换向阀, 在该主阀的中位, 所述进油路和 回油路锁死, 在所述主阀的右位, 所述液压马达正转, 在所述主阀的左位, 所述液压马达反转, 当需要所述液压马达从正转变为停转时, 在所述停转步 骤中, 所述主阀相应地从右位切换到中位, 在所述控制步骤, 根据所述回油 路的压力值, 控制所述主阀在右位中保持相应地开度; 当需要所述液压马达 从反转变为停转时,在所述停转步骤中,所述主阀相应地从左位切换到中位, 在所述控制步骤, 根据所述回油路的压力值, 控制所述主阀在左位中保持相 应地开度。  Preferably, the main valve is a three-position electromagnetic reversing valve, and in the middle position of the main valve, the oil inlet path and the return oil path are locked, and in the right position of the main valve, the hydraulic motor rotates forward. In the left position of the main valve, the hydraulic motor is reversed, and when the hydraulic motor is required to change from positive to stop, in the stalling step, the main valve is correspondingly switched from the right position to the right a middle position, in the controlling step, controlling the main valve to maintain a corresponding opening degree in the right position according to the pressure value of the return oil passage; when the hydraulic motor is required to change from reverse rotation to stop rotation, In the stalling step, the main valve is correspondingly switched from the left position to the neutral position, and in the controlling step, controlling the main valve to maintain a corresponding opening degree in the left position according to the pressure value of the return oil passage .
通过上述技术方案, 在本发明提供的液压系统及其控制方法中, 当需要 臂架开始停转后, 首先由能够锁死进油路和回油后, 然后根据回油路的压力 变化控制主阀的开度, 以使得回油路能够和油箱再次连通, 以使得回油路不 会积蓄压力, 从而避免在臂架停转后发生反弹现象, 提供了臂架的定位精度 和安全性。 According to the above technical solution, in the hydraulic system and the control method thereof provided by the present invention, after the boom is required to start to stop, firstly, the oil inlet and the oil return can be locked, and then the main pressure is controlled according to the pressure change of the return passage. The opening degree of the valve, so that the return oil passage can be reconnected with the oil tank, so that the return oil passage does not accumulate the pressure, thereby avoiding the rebound phenomenon after the boom is stopped, and providing the positioning accuracy of the boom And security.
本发明的其他特征和优点将在随后的具体实施方式部分予以详细说明。 附图说明  Other features and advantages of the invention will be described in detail in the detailed description which follows. DRAWINGS
附图是用来提供对本发明的进一步理解, 并且构成说明书的一部分, 与 下面的具体实施方式一起用于解释本发明, 但并不构成对本发明的限制。 在 附图中:  The drawings are intended to provide a further understanding of the invention, and are intended to be a In the drawing:
图 1是本发明优选实施方式提供的液压系统的结构示意图,其中主阀位 于中位;  1 is a schematic structural view of a hydraulic system according to a preferred embodiment of the present invention, wherein a main valve is at a neutral position;
图 2是本发明优选实施方式提供的液压系统的结构示意图,其中主阀位 于右位;  2 is a schematic structural view of a hydraulic system according to a preferred embodiment of the present invention, wherein the main valve is located in the right position;
图 3是本发明优选实施方式提供的液压系统的结构示意图,其中主阀位 于左位。  3 is a schematic structural view of a hydraulic system provided by a preferred embodiment of the present invention, wherein the main valve is located at the left position.
附图标记说明  Description of the reference numerals
1 液压马达 2 主阀  1 hydraulic motor 2 main valve
3 液压泵 4 油箱  3 hydraulic pump 4 fuel tank
5 控制器 6 检测装置  5 controller 6 detection device
7 平衡阀 8 数据库  7 balancing valve 8 database
71 第一平衡模块 72 第二平衡模块  71 First Balance Module 72 Second Balance Module
71a 第一顺序阀 72a 第二顺序阀  71a first sequence valve 72a second sequence valve
71b 第一单向阀 72b 第二单向阀  71b first check valve 72b second check valve
a 第一油路 b 第二油路  a first oil circuit b second oil circuit
PI 第一进油口 P2 第二进油口  PI first inlet P2 second inlet
T 回油口 A 第一工作油口  T return port A first working port
B 第二工作油口 C 第三工作油口 具体实施方式 B second working port C third working port detailed description
在本发明中, 将以本发明提供的混凝土泵送设备中的混凝土泵车为例, 介绍本发明提供的控制臂架回转的液压系统, 需要说明的是, 混凝土泵车仅 是本发明的一种优选实施例, 其他能够用到臂架回转控制的领域, 例如起重 机也同样能够适用于本发明提供的液压系统, 本发明对于此类应用领域的变 形不做限制, 其也应当落入本发明的保护范围中。  In the present invention, the concrete pump truck in the concrete pumping device provided by the present invention is taken as an example to introduce the hydraulic system for controlling the swing of the boom provided by the present invention. It should be noted that the concrete pump truck is only one of the present invention. A preferred embodiment, other fields that can be used for boom slewing control, such as a crane, can also be applied to the hydraulic system provided by the present invention. The present invention is not limited to the deformation of such an application field, and should also fall within the scope of the present invention. In the scope of protection.
以下结合附图对本发明的具体实施方式进行详细说明。 应当理解的是, 此处所描述的具体实施方式仅用于说明和解释本发明, 并不用于限制本发 明。  The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It is to be understood that the specific embodiments described herein are intended to be illustrative and not restrictive.
如图 1至图 3所示, 本发明提供一种控制臂架回转的液压系统, 包括驱 动臂架回转的液压马达 1、 控制液压马达 1转动和停转的主阀 2以及与该主 阀 2连通的液压泵 3和油箱 4, 当主阀 2控制液压马达 1转动时, 液压马达 1的进油路与液压泵 3连通, 回油路与油箱 4连通, 当主阀 2控制液压马达 开始 1停转后, 进油路和回油路均锁死, 其中, 锁死进油路和回油路的方式 有多种, 例如可通过具有保压功能的 0型 M型中位机能换向阀锁死油路, 通常在控制臂架等较大型物体时为了防止意外发生,领域内会辅以平衡阀实 现油路的锁死, 在本发明的优选方式中同样辅以平衡阀 7对油路进行锁死, 下述会结合附图对平衡阀的锁死原理进行说明。  As shown in FIGS. 1 to 3, the present invention provides a hydraulic system for controlling the swing of a boom, comprising a hydraulic motor that drives the swing of the boom, a main valve 2 that controls the rotation and stop of the hydraulic motor 1, and a main valve 2 with the main valve 2 The hydraulic pump 3 and the fuel tank 4 are connected. When the main valve 2 controls the hydraulic motor 1 to rotate, the oil inlet circuit of the hydraulic motor 1 communicates with the hydraulic pump 3, and the return oil passage communicates with the oil tank 4, when the main valve 2 controls the hydraulic motor to start 1 stop. After that, both the oil inlet and the return road are locked. Among them, there are various ways to lock the oil inlet and return oil passages, for example, can be locked by a type 0 M-type intermediate function reversing valve with a pressure maintaining function. In the oil passage, in order to prevent accidents when controlling a large object such as a boom, the oil passage is locked in the field by a balance valve. In the preferred mode of the invention, the balance valve 7 is also used to lock the oil passage. Dead, the locking principle of the balancing valve will be described below with reference to the drawings.
由于在液压马达 1停转后, 回油路被锁死, 因此正如背景技术中所言, 由于臂架的惯量较大, 会使得液压马达 1的回油路积聚压力, 从而造成臂架 反弹甚至往返振动, 从而使得使用该油液系统的混凝土泵车等工程机械的安 全性和臂架定位精确性受到干扰。 为了解决这一问题, 本发明提供的液压系 统包括相互电连接的控制器 5和检测装置 6, 其中, 在主阀 2控制液压马达 1开始停转后, 即在液压马达 1完全停转之前, 检测装置 6能够检测液压马 达 1的回油路 b的压力值, 而控制器 5根据该压力值控制主阀 2的开度。 从 而可根据回油路 b的压力值变化情况, 使得锁死的回油路再次与油箱连通, 从而使得回油路不会积蓄压力, gP, 能够使得臂架的惯量得到释放, 从而有 效解决臂架回弹的问题。 Since the return line is locked after the hydraulic motor 1 is stopped, as the background art says, because the inertia of the boom is large, the return flow of the hydraulic motor 1 will accumulate pressure, thereby causing the boom to rebound or even The vibration is reciprocated, so that the safety of the construction machine such as the concrete pump truck using the oil system and the accuracy of the boom positioning are disturbed. In order to solve this problem, the present invention provides a hydraulic system including a controller 5 and a detecting device 6 electrically connected to each other, wherein after the main valve 2 controls the hydraulic motor 1 to start to stop, that is, before the hydraulic motor 1 is completely stopped, The detecting device 6 is capable of detecting the pressure value of the oil return path b of the hydraulic motor 1, and the controller 5 controls the opening degree of the main valve 2 based on the pressure value. From According to the change of the pressure value of the oil return road b, the locked oil return passage is again connected with the oil tank, so that the return oil passage does not accumulate the pressure, gP, the inertia of the boom can be released, thereby effectively solving the arm. The problem of rebounding.
此外,本发明还提供一种使用本发明提供的液压系统的控制方法,其中, 该控制方法包括停转步骤、 检测步骤和控制步骤; 在停转步骤中, 控制主阀 以锁死所述进油路和所述回油路, 从而控制液压马达开始停转, 具体地可将 将主阀从工作位置切换到非工作位置,从而使得与液压泵 3连通的进油路和 与油箱 4连通的回油路锁死。 此时液压马达开始停止, 但是由于臂架的惯性 作用, 会在回油路上蓄积压力, 此时如果不进行处理, 则会造成臂架的往复 运动, 即出现现有技术中的问题。  Furthermore, the present invention also provides a control method using the hydraulic system provided by the present invention, wherein the control method includes a stalling step, a detecting step, and a controlling step; in the stopping step, controlling the main valve to lock the inlet An oil passage and the returning oil passage, thereby controlling the hydraulic motor to start to stop, specifically, switching the main valve from the working position to the non-working position, thereby causing the oil inlet passage communicating with the hydraulic pump 3 and communicating with the oil tank 4 The return line is locked. At this time, the hydraulic motor starts to stop, but due to the inertia of the boom, pressure is accumulated on the returning oil path, and if it is not processed, the reciprocating motion of the boom is caused, that is, the problems in the prior art occur.
因此在本发明提供的控制方法中的检测步骤中, 在液压马达开始停转 后, 能够使用检测装置检测回油路的压力值; 并且在控制步骤中, 控制器能 够根据该压力值控制主阀的开度, 以打开回油路, 使回油路和油箱 4再次连 通; 此时在液压马达的停转过程中, 不会在回油路中蓄积压力, 因此回油路 的压力会变小, 则重复上述检测步骤和控制步骤, 即控制器以与新的变小的 压力值匹配的开度值控制主阀 2开度, 则随着液压马达的停转完成, 回油路 的压力值逐渐变为小、 主阀的开度也随着逐渐变小, 从而最终主阀的开度值 为零时, 使得液压马达完全停转。  Therefore, in the detecting step in the control method provided by the present invention, after the hydraulic motor starts to stop, the pressure value of the return path can be detected using the detecting device; and in the controlling step, the controller can control the main valve according to the pressure value. The opening degree is opened to open the return line, so that the return line and the fuel tank 4 are again connected; at this time, during the stop of the hydraulic motor, the pressure is not accumulated in the return line, so the pressure of the return line becomes small. Then, the above detecting step and the controlling step are repeated, that is, the controller controls the opening degree of the main valve 2 with the opening value matched with the new reduced pressure value, and the pressure value of the returning oil path is completed with the stop of the hydraulic motor Gradually becoming small, the opening of the main valve is also gradually reduced, so that when the opening value of the main valve is zero, the hydraulic motor is completely stopped.
因此在上述的本发明提供的控制方法中, 能够保证在液压马达从开始停 转到完全停转的过程中, 不会蓄积压力。 因此能够使得臂架的定位精度和安 全性高。  Therefore, in the above-described control method provided by the present invention, it is possible to ensure that the pressure does not accumulate during the process from the start of the hydraulic motor to the complete stop. Therefore, the positioning accuracy and safety of the boom can be made high.
需要说明的是, 能够实现上述技术方案的实施方式有多种, 例如主阀的 结构, 以及其控制液压马达的具体方式等, 为了方便说明, 在此只介绍其中 的优选实施方式,该优选实施方式只用于说明本发明,并不用于限制本发明。  It should be noted that there are various embodiments that can implement the above technical solutions, such as the structure of the main valve, and the specific manner of controlling the hydraulic motor, etc. For the convenience of description, only the preferred embodiments thereof will be described herein. The mode is only for illustrating the invention and is not intended to limit the invention.
如图 1至图 3所示, 在本发明的优选实施方式中, 液压系统包括与控制 器 5电连接的数据库 8,该数据库 8中记载有与压力值相对应的主阀开度值, 控制器 5根据与压力值匹配的主阀开度值控制主阀 2的开度。 gp, 需要针对 不同型号的臂架进行多次试验, 找到在能够解决本发明技术问题的情况下, 能够和回油路压力值最相匹配的主阀开度值。 具体地, 检测装置 6可实时检 测回油路的压力值并将回油路压力值反馈给控制器 5, 控制器 5可设置不同 的压力值提取频率, 原则该提取频率越高则设置的主阀开度值越多, 从而使 得控制精度越高。这种方式可由本领域技术人员通过多次试验和操作经验得 到, 本发明在此不做过多赘述。 另外, 为了实现对主阀 2的开度精确控制, 主阀 2优选为电液比例阀换向阀, 即控制器 5可通过控制主阀 2的比例电磁 铁的电流大小, 以实现对主阀 2的比例控制。 当然在其他未提及的实施方式 中, 也可以采用普通电磁阀实现, 但需要频繁控制该普通电磁阀开闭以及精 确控制开闭时间的长短来实现本发明的目的,对于此类变形同样应该落入本 发明的保护范围中。 As shown in Figures 1 to 3, in a preferred embodiment of the present invention, the hydraulic system includes and controls The database 5 is electrically connected to the database 8, in which the main valve opening value corresponding to the pressure value is described, and the controller 5 controls the opening degree of the main valve 2 based on the main valve opening value matching the pressure value. Gp, it is necessary to carry out multiple tests for different types of booms, and find the main valve opening value which can match the return line pressure value in the case where the technical problem of the present invention can be solved. Specifically, the detecting device 6 can detect the pressure value of the returning oil path in real time and feed back the returning oil pressure value to the controller 5, and the controller 5 can set different pressure value extraction frequencies, and the principle is that the higher the extraction frequency is, the set main The greater the valve opening value, the higher the control accuracy. This manner can be obtained by a person skilled in the art through numerous trials and operational experience, and the present invention will not be described in detail herein. In addition, in order to achieve precise control of the opening degree of the main valve 2, the main valve 2 is preferably an electro-hydraulic proportional valve reversing valve, that is, the controller 5 can control the current of the proportional electromagnet of the main valve 2 to realize the main valve 2 proportional control. Of course, in other embodiments not mentioned, it can also be implemented by a common solenoid valve, but it is necessary to frequently control the opening and closing of the common solenoid valve and precisely control the length of the opening and closing time to achieve the object of the present invention. It falls within the scope of protection of the present invention.
正如上述所述, 在本发明的优选实施方式中, 采用平衡阀 7对进油路和 回油路进行锁定, 即优选地, 液压马达 1和主阀 2之间设置有平衡阀 7, 在 液压马达 1停转后, 平衡阀 7锁死进油路和回油路。 其中, 平衡阀可以为本 领域内任意形式的平衡阀, 本发明对其结构和原理不做限制, 各种平衡阀的 使用均应落在本发明的保护范围中。  As described above, in the preferred embodiment of the present invention, the balance valve 7 is used to lock the intake and return lines, that is, preferably, the balance valve 7 is provided between the hydraulic motor 1 and the main valve 2, in the hydraulic pressure After the motor 1 stops, the balancing valve 7 locks the oil inlet and return lines. Wherein, the balancing valve can be any type of balancing valve in the field, and the structure and principle of the invention are not limited, and the use of various balancing valves should fall within the protection scope of the present invention.
在本发明的优选实施方式中,本发明提供的液压系统能够控制液压马达 实现正转和反转, 结合附图中的方向, 此处所说的正转是指液压马达 1顺时 针旋转, 而反转则是指液压马达 1逆时针旋转。 具体地, 可通过主阀切换进 油路和回油路的功能实现。 其中, 液压马达 1包括与主阀 3的工作油口连通 的第一油路 a和第二油路 b, 主阀 2为三位电磁换向阀, 在该三位电磁换向 阀的中位, 液压马达 1停转, 第一油路 a和第二油路 b均锁死, 在该三位电 磁换向阀的右位, 液压马达 1正转, 第一油路 a为进油路, 第二油路 b为回 油路;在该三位电磁换向阀的左位,液压马达 1反转,第一油路 a为回油路, 第二油路 b为进油路。 在这种实施方式中, 工作过程为: 当需要液压马达从 正转变为停转时, 在停转步骤中, 主阀相应地从右位切换到中位, 在控制步 骤, 根据回油路的压力值, 控制主阀在右位中保持相应地开度, 以连通回油 路和油箱; 当需要液压马达从反转变为停转时, 在停转步骤中, 主阀相应地 从左位切换到中位, 在控制步骤, 根据回油路的压力值, 控制主阀在左位中 保持相应地开度, 以同样连通回油路和油箱。 In a preferred embodiment of the present invention, the hydraulic system provided by the present invention is capable of controlling the hydraulic motor to achieve forward rotation and reverse rotation. Referring to the direction in the drawings, the forward rotation refers to the hydraulic motor 1 rotating clockwise, but Turning refers to the hydraulic motor 1 rotating counterclockwise. Specifically, the function of switching the oil passage and the return oil passage by the main valve can be realized. Wherein, the hydraulic motor 1 includes a first oil passage a and a second oil passage b that communicate with the working oil port of the main valve 3, and the main valve 2 is a three-position electromagnetic reversing valve, and the middle position of the three-position electromagnetic reversing valve The hydraulic motor 1 stops, and the first oil passage a and the second oil passage b are locked. In the right position of the three-position electromagnetic reversing valve, the hydraulic motor 1 rotates forward, and the first oil passage a is an intake passage. The second oil circuit b is back The oil passage; in the left position of the three-position electromagnetic reversing valve, the hydraulic motor 1 is reversed, the first oil passage a is the return oil passage, and the second oil passage b is the intake oil passage. In this embodiment, the working process is: when the hydraulic motor is required to change from positive to stop, in the stalling step, the main valve is correspondingly switched from the right position to the neutral position, in the control step, according to the return path The pressure value controls the main valve to maintain a corresponding opening degree in the right position to communicate with the return line and the fuel tank; when the hydraulic motor is required to change from reverse to stop, in the stop step, the main valve is switched from the left position accordingly To the neutral position, in the control step, according to the pressure value of the return line, the control main valve maintains the corresponding opening degree in the left position to communicate with the oil return and the fuel tank.
基于此, 平衡阀 7可包括分别串接在第一油路 a和第二油路 b上的两个 平衡模块, 该两个平衡模块均可锁定相应的油路, 需要注意的是在本发明中 采用的将两个平衡模块集成在一个阀件中的平衡阀, 在其他未提及的方式 中, 还可以将该两个平衡模块作为阀件独立设置。对于此类变形同样能够落 在本发明的保护范围中。 具体地, 本发明提供的平衡阀 7包括第一平衡模块 71和第二平衡模块 72, 该第一平衡模块 71串接在第一油路 a上, 并且包括 相互并联的第一顺序阀 71a和第一单向阀 71b,第二平衡模块 72串接在第二 油路 b上, 并且包括相互并联的第二顺序阀 72a和第二单向阀 71b, 第一单 向阀 71b和第二单向阀 72b均只允许油液流向液压马达, 第一顺序阀 71a的 控制油口与第一油路 a连通,第二顺序阀 72a的控制油口与第二油口 b连通。  Based on this, the balancing valve 7 can include two balancing modules respectively connected in series on the first oil passage a and the second oil passage b, and the two balancing modules can lock the corresponding oil passages, and it should be noted that the present invention The balancing valve used in the integration of two balancing modules in one valve member can also be independently provided as a valve member in other modes not mentioned. Such deformations can also fall within the scope of the invention. Specifically, the balance valve 7 provided by the present invention includes a first balance module 71 and a second balance module 72. The first balance module 71 is serially connected to the first oil passage a, and includes a first sequence valve 71a and a parallel connection with each other. The first check valve 71b, the second balance module 72 is serially connected to the second oil passage b, and includes a second sequence valve 72a and a second check valve 71b, which are connected in parallel with each other, the first check valve 71b and the second single The valve 72b allows only the oil to flow to the hydraulic motor, the control port of the first sequence valve 71a communicates with the first oil passage a, and the control port of the second sequence valve 72a communicates with the second port b.
因此, 当其中的进油路有压力油时, 则能够控制回油路的顺序阀打开, 从而使得回油路能够和油箱 4连通, 使得液压马达旋转, 而在主阀 2位于中 位时, 即液压马达停转后, 进油路没有压力油时, 回油路的顺序阀不打开, 则通过单向阀锁死回油路。 由于在第一油路 a和第二油路 b均设置有了平衡 模块, 则无论液压马达 1从正转状态或反转状态回到停转状态, 均可由平衡 阀 7锁死。 另外, 为了实现在正转和反转状态时均能实现本发明的目的, 即 第一油路 a和第二油路 b分别作为回油路时, 能够检测其压力值, 在本发明 的优选实施方式中, 检测装置 6包括第一压力传感器 61和第二压力传感器 62, 第一压力传感器 61用于检测第一油路 a的压力值, 第二压力传感器 62 用于检测第二油路 b的压力值。下面结合附图和主阀的工作状态对具体的工 作过程进行说明。 Therefore, when the inlet passage has pressurized oil, the sequence valve capable of controlling the return passage is opened, so that the return passage can communicate with the tank 4, so that the hydraulic motor rotates, and when the main valve 2 is at the neutral position, That is, after the hydraulic motor stops, if there is no pressure oil in the oil inlet, the sequence valve of the return oil circuit does not open, and the oil return path is locked by the one-way valve. Since the balance module is provided in both the first oil passage a and the second oil passage b, the hydraulic motor 1 can be locked by the balancing valve 7 regardless of whether the hydraulic motor 1 returns from the forward rotation state or the reverse rotation state to the stall state. Further, in order to achieve the object of the present invention in both the forward rotation and the reverse rotation state, that is, when the first oil passage a and the second oil passage b are respectively used as the oil return passage, the pressure value can be detected, which is preferred in the present invention. In an embodiment, the detecting device 6 comprises a first pressure sensor 61 and a second pressure sensor 62, the first pressure sensor 61 is for detecting the pressure value of the first oil passage a, and the second pressure sensor 62 is for detecting the pressure value of the second oil passage b. The specific working process will be described below with reference to the drawings and the working state of the main valve.
其中, 优选地, 主阀 2为三位六通电液比例换向阀, 并且包括第一进油 口 Pl、 第二进油口 P2、 出油口 T、 第一工作油口 Α、 第二工作油口 Β和第 三工作油口 C, 第一进油口 P1和第二进油口 Ρ2均与液压泵 3连通, 回油口 Τ与油箱 4连通,第一工作油口 Α与油箱 4连通,第二工作油口 B与第一油 路 a连通, 第三工作油口 C与第二油路 b连通。  Preferably, the main valve 2 is a three-position six-electrolyte proportional directional control valve, and includes a first oil inlet port P1, a second oil inlet port P2, an oil outlet port T, a first working oil port Α, a second working The oil port Β and the third working port C, the first oil inlet port P1 and the second oil inlet port Ρ2 are both connected to the hydraulic pump 3, the oil return port 连通 is in communication with the oil tank 4, and the first working oil port Α is connected to the oil tank 4 The second working port B is in communication with the first oil passage a, and the third working port C is in communication with the second oil passage b.
如图 1所示,在主阀 2的中位,第一进油口 P1与第一工作油口 A连通, 第二进油口 P2截止,回油口 T与第二工作油口 B和第三工作油口 C均连通; 即, 此时液压泵 3和油箱 4连通, 因此, 第一油路 a和第二油路 b均没有压 力油流入, 此时在平衡阀 7的作用下, 第一油路 a和第二油路 b均锁死, 即 能够实现液压马达的锁定, 防止液压马达出现自由滑转等危险事故。  As shown in FIG. 1, in the middle position of the main valve 2, the first oil inlet port P1 is in communication with the first working oil port A, the second oil inlet port P2 is closed, the oil return port T and the second working port B and the first The three working ports C are all connected; that is, the hydraulic pump 3 and the oil tank 4 are in communication at this time, so that neither the first oil passage a and the second oil passage b flow into the pressure oil, and under the action of the balancing valve 7, Both the oil passage a and the second oil passage b are locked, that is, the hydraulic motor can be locked, and the hydraulic motor can be prevented from being free from slipping and the like.
而如图 2所示, 在主阀 2的右位, 第一进油口 P1和第一工作油口均截 止, 第二进油口 P2与第二工作油口 B连通, 回油口 T与第三工作油口 C连 通; 即液压泵 3的工作油能够通过第二进油口 P2和第二工作油口 B供给到 第一油路 a中, 此时工作油通过平衡阀 7的第一平衡模块 71的第一单向阀 71b流入液压马达 1中, 此时第一油路 a作为进油路, 而第二油路 b作为回 油路, 因此第二平衡模块 72的第二顺序阀 72a能够打开, 即实现第二油路 b 通过第三工作油口 C和回油口 T与油箱 4连通。 此时能够实现液压马达 1 的顺时针旋转, 即正转。  As shown in FIG. 2, in the right position of the main valve 2, the first oil inlet P1 and the first working oil port are both closed, the second oil inlet port P2 is connected with the second working oil port B, and the oil return port T and The third working port C is connected; that is, the working oil of the hydraulic pump 3 can be supplied to the first oil passage a through the second oil inlet port P2 and the second working oil port B, and the working oil passes through the first of the balancing valve 7 at this time. The first check valve 71b of the balancing module 71 flows into the hydraulic motor 1, at which time the first oil passage a serves as an oil inlet passage and the second oil passage b serves as a return oil passage, and thus the second sequence valve of the second balancing module 72 72a can be opened, that is, the second oil passage b is communicated with the oil tank 4 through the third working oil port C and the oil return port T. At this time, the clockwise rotation of the hydraulic motor 1 can be realized, that is, forward rotation.
此时如果需停止液压马达 1的正转, 则在第二油路 b锁死后, 开始通过 第二压力传感器 62检测第二油路即回油路的压力, 从而根据该第二油路 b 的压力值控制主阀 2的开度, 使得第二油路 b再次和油箱 4连通, 直至液压 马达 1的完全停转。 从而不会在第二油路 b中积蓄压力, 以防止在液压马达 停转后臂架发生反弹。 At this time, if the forward rotation of the hydraulic motor 1 is to be stopped, after the second oil passage b is locked, the pressure of the second oil passage, that is, the return passage, is detected by the second pressure sensor 62, thereby according to the second oil passage b. The pressure value controls the opening degree of the main valve 2 such that the second oil passage b is again in communication with the oil tank 4 until the hydraulic motor 1 is completely stopped. Therefore, no pressure is accumulated in the second oil passage b to prevent the hydraulic motor The boom rebounded after stopping.
同理, 如图 3所示在主阀 2的左位, 第一进油口 P1和第一工作油口 A 均截止, 第二进油口 P2与第三工作油口 C连通, 回油口 T与第二工作油口 B连通。 即液压泵 3的工作油能够通过第二进油口 P2和第三工作油口 C供 给到第二油路 b中, 此时工作油通过平衡阀 7的第二平衡模块 72的第一单 向阀 72b流入液压马达 1中, 此时第二油路 b作为进油路, 而第一油路 a作 为回油路, 因此第一平衡模块 71的第一顺序阀 71a能够打开, 即实现第一 油路 a通过第二工作油口 B和回油口 T与油箱 4连通。此时能够实现液压马 达 1的逆时针旋转, 即反转。 此时如果需停止液压马达 1的反转, 则在第一 油路 a锁死后, 通过第一压力传感器 61检测第一油路 a即回油路的压力, 从而根据该第一油路 a的压力值控制主阀 2的开度, 使得第一油路 a再次与 油箱 4连通,直至液压马达 1完全停转。从而不会在第一油路 a中积蓄压力, 以防止在液压马达停转后臂架发生反弹。  Similarly, as shown in FIG. 3, in the left position of the main valve 2, the first oil inlet port P1 and the first working oil port A are both closed, and the second oil inlet port P2 is connected with the third working oil port C, and the oil return port is connected. T is in communication with the second working port B. That is, the working oil of the hydraulic pump 3 can be supplied to the second oil passage b through the second oil inlet port P2 and the third working oil port C, and the working oil passes through the first one-way of the second balancing module 72 of the balancing valve 7 at this time. The valve 72b flows into the hydraulic motor 1, at which time the second oil passage b serves as an oil inlet passage, and the first oil passage a serves as a return oil passage, so that the first sequence valve 71a of the first balancing module 71 can be opened, that is, the first The oil passage a communicates with the oil tank 4 through the second working port B and the oil return port T. At this time, the counterclockwise rotation of the hydraulic motor 1 can be realized, that is, reverse rotation. At this time, if the reverse rotation of the hydraulic motor 1 is to be stopped, after the first oil passage a is locked, the pressure of the first oil passage a, that is, the return passage, is detected by the first pressure sensor 61, thereby according to the first oil passage a The pressure value controls the opening degree of the main valve 2 such that the first oil passage a is again in communication with the oil tank 4 until the hydraulic motor 1 is completely stopped. Therefore, no pressure is accumulated in the first oil passage a to prevent the boom from rebounding after the hydraulic motor is stopped.
上述的工作过程仅仅是在如图所示的本发明优选实施方法中的工作过 程, 其中, 主阀 3的种类还可以有其他各种类型, 还可以使用 M或 Y型中 位机能的三位四通换向阀等本领域技术人员能够想到的形式, 只要能够实现 上述的本发明的目的和上述工作过程, 均应落在本发明的保护范围中。  The above working process is only the working process in the preferred embodiment of the present invention as shown in the figure, wherein the main valve 3 can be of various other types, and the three positions of the M or Y type median function can also be used. A four-way reversing valve or the like which can be conceived by those skilled in the art, as long as the above-described object of the present invention and the above-described working processes can be achieved, are all within the scope of the present invention.
综上所述,本发明提供的液压系统能够根据回油路的压力值对主阀开度 进行控制, 使得回油路能够在锁死后再次与油箱连通, 因而在液压马达 1在 开始停转后不会在回油路中积蓄压力, 克服了臂架反弹的问题。 并且使得本 发明提供的混凝土泵送设备特别是混凝土泵车的臂架布料精度高, 安全性 好。 因此, 本发明提供的控制臂架回转的液压系统以及控制方法以及使用该 液压系统的混凝土泵送设备均具有较高的实用性和推广价值。  In summary, the hydraulic system provided by the present invention can control the opening degree of the main valve according to the pressure value of the returning oil path, so that the returning oil circuit can communicate with the oil tank again after being locked, and thus the hydraulic motor 1 starts to stop. After that, it will not accumulate pressure in the return road, overcoming the problem of bounce of the boom. Moreover, the concrete pumping equipment provided by the present invention, especially the boom of the concrete pump truck, has high precision and safety. Therefore, the hydraulic system and the control method for controlling the swing of the boom and the concrete pumping device using the hydraulic system provided by the invention have high practicability and popularization value.
以上结合附图详细描述了本发明的优选实施方式, 但是, 本发明并不限 于上述实施方式中的具体细节, 在本发明的技术构思范围内, 可以对本发明 的技术方案进行多种简单变型, 这些简单变型均属于本发明的保护范围。 另外需要说明的是, 在上述具体实施方式中所描述的各个具体技术特 征, 在不矛盾的情况下, 可以通过任何合适的方式进行组合, 为了避免不必 要的重复, 本发明对各种可能的组合方式不再另行说明。 The preferred embodiments of the present invention have been described in detail above with reference to the drawings, but the present invention is not limited to the specific details of the embodiments described above, and the present invention can be applied to the present invention within the scope of the technical idea of the present invention. The technical solution carries out a variety of simple variants, all of which are within the scope of the invention. It should be further noted that the specific technical features described in the above specific embodiments may be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present invention has various possibilities. The combination method will not be described separately.
此外, 本发明的各种不同的实施方式之间也可以进行任意组合, 只要其 不违背本发明的思想, 其同样应当视为本发明所公开的内容。  In addition, any combination of various embodiments of the invention may be made, as long as it does not deviate from the idea of the invention, and should also be regarded as the disclosure of the invention.

Claims

权利要求 Rights request
1、一种控制臂架回转的液压系统,包括驱动臂架回转的液压马达(1)、 控制液压马达 (1) 转动和停转的主阀 (2) 以及与该主阀 (2) 连通的液压 泵 (3) 和油箱 (4), 当所述主阀 (2) 控制所述液压马达 (1) 转动时, 所 述液压马达(1) 的进油路与所述液压泵(3)连通, 回油路与所述油箱(4) 连通, 当所述主阀 (2) 控制所述液压马达 (1) 开始停转后, 所述进油路 和回油路均锁死, 其特征在于, 1. A hydraulic system for controlling the swing of a boom, comprising a hydraulic motor (1) for driving the boom to rotate, a main valve (2) for controlling the rotation and stop of the hydraulic motor (1), and a main valve (2) communicating with the main valve (2) a hydraulic pump (3) and a fuel tank (4), when the main valve (2) controls the hydraulic motor (1) to rotate, the oil feed path of the hydraulic motor (1) is connected to the hydraulic pump (3) The oil return passage is connected to the oil tank (4), and when the main valve (2) controls the hydraulic motor (1) to start to stop, the oil inlet passage and the return oil passage are locked, and the characteristic is that ,
所述液压系统包括相互电连接的控制器 (5) 和检测装置 (6), 在所述 主阀 (3) 控制所述液压马达 (4) 开始停转后, 所述检测装置 (6) 能够检 测所述液压马达 (4) 的回油路的压力值, 所述控制器 (5) 根据该压力值 控制所述主阀 (3) 的开度, 以使所述回油路和所述油箱连通。  The hydraulic system includes a controller (5) and a detecting device (6) electrically connected to each other, and after the main valve (3) controls the hydraulic motor (4) to start to stop, the detecting device (6) can Detecting a pressure value of a return line of the hydraulic motor (4), the controller (5) controlling an opening degree of the main valve (3) according to the pressure value, so that the return line and the oil tank Connected.
2、 根据权利要求 1所述的液压系统, 其特征在于, 所述液压系统包括 与控制器 (5) 电连接的数据库 (8), 该数据库 (8) 中记载有与所述压力 值相对应的主阀开度值, 所述控制器 (5) 根据与所述压力值匹配的主阀开 度值控制所述主阀 (3) 的开度。 2. The hydraulic system according to claim 1, wherein the hydraulic system comprises a database (8) electrically connected to the controller (5), wherein the database (8) is associated with the pressure value The main valve opening value, the controller (5) controls the opening degree of the main valve (3) according to a main valve opening value matching the pressure value.
3、 根据权利要求 1或 2所述的液压系统, 其特征在于, 所述液压马达 (1) 和所述主阀 (2) 之间设置有平衡阀 (7), 在所述液压马达 (1) 停转 后, 所述平衡阀 (7) 锁死所述进油路和所述回油路。 3. Hydraulic system according to claim 1 or 2, characterized in that a balancing valve (7) is arranged between the hydraulic motor (1) and the main valve (2), in which the hydraulic motor (1) After the stall, the balancing valve (7) locks the oil inlet passage and the return oil passage.
4、 根据权利要求 1所述的液压系统, 其特征在于, 所述主阀 (2) 为 电液比例换向阀。 4. The hydraulic system according to claim 1, wherein the main valve (2) is an electro-hydraulic proportional directional control valve.
5、 根据权利要求 3所述的液压系统, 其特征在于, 所述液压马达 (1) 包括与所述主阀 (3) 的工作油口连通的第一油路 (a) 和第二油路 (b), 所述主阀 (2) 为三位电磁换向阀, 在该三位电磁换向阀的中位, 所述液压 马达 (1 ) 停转, 所述第一油路 (a) 和所述第二油路 (b) 均锁死, 在该三 位电磁换向阀的右位, 所述液压马达 (1 ) 正转, 所述第一油路 (a) 为所 述进油路, 所述第二油路(b)为所述回油路, 在该三位电磁换向阀的左位, 所述液压马达 (1 ) 反转, 所述第一油路 (a) 为所述回油路, 所述第二油 路 (b) 为所述进油路。 The hydraulic system according to claim 3, characterized in that the hydraulic motor (1) comprises a first oil passage (a) and a second oil passage that communicate with a working oil port of the main valve (3) (b), The main valve (2) is a three-position electromagnetic reversing valve. In the middle of the three-position electromagnetic reversing valve, the hydraulic motor (1) stops, the first oil passage (a) and the first The two oil passages (b) are all locked. In the right position of the three-position electromagnetic reversing valve, the hydraulic motor (1) rotates forward, and the first oil passage (a) is the oil inlet passage, The second oil passage (b) is the return oil passage, and in the left position of the three-position electromagnetic reversing valve, the hydraulic motor (1) is reversed, and the first oil passage (a) is the return oil The second oil passage (b) is the oil inlet passage.
6、 根据权利要求 5所述的液压系统, 其特征在于, 所述平衡阀 (7 ) 包括第一平衡模块 (71 ) 和第二平衡模块 (72), 该第一平衡模块 (71 ) 串 接在所述第一油路(a)上, 并且包括相互并联的第一顺序阀(71a)和第一 单向阀 (71b), 所述第二平衡模块 (72) 串接在所述第二油路 (b) 上, 并 且包括相互并联的第二顺序阀 (72a) 和第二单向阀 (71b), 所述第一单向 阀 (71b) 和所述第二单向阀 (72b) 均只允许油液流向所述液压马达, 所 述第一顺序阀(71a) 的控制油口与所述第一油路(a)连通, 所述第二顺序 阀 (72a) 的控制油口与所述第二油口 (b) 连通。 6. The hydraulic system according to claim 5, wherein the balancing valve (7) comprises a first balancing module (71) and a second balancing module (72), the first balancing module (71) being connected in series On the first oil passage (a), and including a first sequence valve (71a) and a first one-way valve (71b) connected in parallel with each other, the second balancing module (72) is serially connected to the second On the oil passage (b), and including a second sequence valve (72a) and a second check valve (71b) connected in parallel with each other, the first check valve (71b) and the second check valve (72b) Only the oil is allowed to flow to the hydraulic motor, the control port of the first sequence valve (71a) is in communication with the first oil passage (a), and the control port of the second sequence valve (72a) is The second port (b) is in communication.
7、 根据权利要求 5所述的液压系统, 其特征在于, 所述检测装置 (6) 包括第一压力传感器 (61 ) 和第二压力传感器 (62), 所述第一压力传感器7. The hydraulic system according to claim 5, wherein said detecting means (6) comprises a first pressure sensor (61) and a second pressure sensor (62), said first pressure sensor
(61 ) 用于检测所述第一油路 (a) 的压力值, 所述第二压力传感器 (62) 用于检测所述第二油路 (b) 的压力值。 (61) for detecting a pressure value of the first oil passage (a), and the second pressure sensor (62) for detecting a pressure value of the second oil passage (b).
8、 根据权利要求 3所述的液压系统, 其特征在于, 所述主阀 (2) 为 三位六通电液比例换向阀, 并且包括第一进油口 (Pl )、 第二进油口 (P2)、 出油口(T)、第一工作油口(Α)、第二工作油口(Β )和第三工作油口(C) , 所述第一进油口 (P1 ) 和第二进油口 (Ρ2) 均与液压泵 (3 ) 连通, 所述回 油口 (Τ) 与所述油箱(4)连通, 所述第一工作油口 (Α) 与所述油箱(4) 连通, 所述第二工作油口 (B ) 与所述第一油路 (a) 连通, 所述第三工作 油口 (C) 与所述第二油路 (a) 连通; 8. The hydraulic system according to claim 3, wherein the main valve (2) is a three-position six-electric liquid proportional directional control valve, and includes a first oil inlet port (P1) and a second oil inlet port. (P2), oil outlet (T), first working port (Α), second working port (Β) and third working port (C), the first oil inlet (P1) and the first The two inlet ports (Ρ2) are connected to the hydraulic pump (3), the oil return port (Τ) is in communication with the oil tank (4), the first working oil port (Α) and the oil tank (4) Connected, the second working oil port (B) is in communication with the first oil passage (a), and the third working oil port (C) is in communication with the second oil passage (a);
在所述主阀 (2) 的中位, 所述第一进油口 (P1 ) 与所述第一工作油口 (A) 连通, 所述第二进油口 (P2) 截止, 所述回油口 (T) 与第二工作油 口 (B ) 和第三工作油口 (C) 均连通;  In a middle position of the main valve (2), the first oil inlet (P1) is in communication with the first working port (A), and the second oil inlet (P2) is closed, the back The oil port (T) is connected to the second working port (B) and the third working port (C);
在所述主阀 (2) 的右位, 所述第一进油口 (P1 ) 和所述第一工作油口 均截止, 所述第二进油口 (P2) 与所述第二工作油口 (B )连通, 所述回油 口 (T) 与所述第三工作油口 (C) 连通;  In the right position of the main valve (2), the first oil inlet (P1) and the first working oil port are both closed, the second oil inlet (P2) and the second working oil The port (B) is connected, and the oil return port (T) is in communication with the third working oil port (C);
在所述主阀 (2) 的左位, 所述第一进油口 (P1 ) 和所述第一工作油口 均截止, 所述第二进油口 (P2) 与所述第三工作油口 (C)连通, 所述回油 口 (T) 与所述第二工作油口 (B ) 连通。  In the left position of the main valve (2), the first oil inlet (P1) and the first working oil port are both closed, the second oil inlet (P2) and the third working oil The port (C) is connected, and the oil return port (T) is in communication with the second working oil port (B).
9、 一种混凝土泵送设备, 该混凝土泵送设备包括由液压系统控制的臂 架,其特征在于,所述液压系统为权利要求 1-8中任意一项所述的控制臂架 回转的液压系统。 9. A concrete pumping apparatus comprising a boom controlled by a hydraulic system, wherein the hydraulic system is a hydraulic fluid for controlling the swing of the boom according to any one of claims 1-8. system.
10、 根据权利要求 9所述的混凝土泵送设备, 其特征在于, 所述混凝 土泵送设备为混凝土泵车。 11、 一种控制臂架回转的液压系统的控制方法, 其特征在于, 所述液 压系统为权利要求 1-4中任意一项所述的液压系统,其中,所述控制方法包 括停转步骤、 检测步骤和控制步骤; 10. The concrete pumping apparatus according to claim 9, wherein the concrete pumping device is a concrete pump truck. A control system for controlling a hydraulic system of a boom, wherein the hydraulic system is the hydraulic system according to any one of claims 1 to 4, wherein the control method comprises a stalling step, Detection steps and control steps;
在所述停转步骤中, 控制所述主阀以锁死所述进油路和所述回油路, 从而控制所述液压马达开始停转;  In the stalling step, the main valve is controlled to lock the oil inlet passage and the return oil passage, thereby controlling the hydraulic motor to start to stop;
在所述检测步骤中, 在所述液压马达开始停转后, 使用所述检测装置 检测所述回油路的压力值; 在所述控制步骤中, 所述控制器根据所述压力值控制所述主阀的开度, 以打开所述回油路, 使所述回油路和所述油箱连通; In the detecting step, after the hydraulic motor starts to stop, detecting the pressure value of the oil return path by using the detecting device; In the controlling step, the controller controls the opening degree of the main valve according to the pressure value to open the oil returning path to connect the oil returning passage and the oil tank;
重复所述检测步骤和所述控制步骤, 直到所述液压马达完全停转。 12、 根据权利要求 11所述的控制方法, 其特征在于, 所述主阀为三位 电磁换向阀, 在该主阀的中位, 所述进油路和回油路锁死, 在所述主阀的 右位, 所述液压马达正转, 在所述主阀的左位, 所述液压马达反转,  The detecting step and the controlling step are repeated until the hydraulic motor is completely stopped. 12. The control method according to claim 11, wherein the main valve is a three-position electromagnetic reversing valve, and in the middle position of the main valve, the oil inlet passage and the return oil passage are locked. In the right position of the main valve, the hydraulic motor rotates forward, and in the left position of the main valve, the hydraulic motor reverses,
当需要所述液压马达从正转变为停转时,  When the hydraulic motor is required to change from positive to stop,
在所述停转步骤中, 所述主阀相应地从右位切换到中位, 在所述控制 步骤, 根据所述回油路的压力值, 控制所述主阀在右位中保持相应地开度; 当需要所述液压马达从反转变为停转时,  In the stopping step, the main valve is correspondingly switched from the right position to the middle position, and in the controlling step, controlling the main valve to maintain the corresponding position in the right position according to the pressure value of the return oil path Opening degree; when the hydraulic motor is required to change from reverse to stop,
在所述停转步骤中, 所述主阀相应地从左位切换到中位, 在所述控制 步骤, 根据所述回油路的压力值, 控制所述主阀在左位中保持相应地开度。  In the stalling step, the main valve is correspondingly switched from the left position to the neutral position, and in the controlling step, controlling the main valve to maintain the corresponding position in the left position according to the pressure value of the return line Opening degree.
PCT/CN2013/076467 2012-10-26 2013-05-30 Hydraulic system for controlling boom to rotate and control method therefor and concrete pumping equipment WO2014063490A1 (en)

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