WO2014061012A1 - Structural element comprising cardboard - Google Patents
Structural element comprising cardboard Download PDFInfo
- Publication number
- WO2014061012A1 WO2014061012A1 PCT/IL2013/050821 IL2013050821W WO2014061012A1 WO 2014061012 A1 WO2014061012 A1 WO 2014061012A1 IL 2013050821 W IL2013050821 W IL 2013050821W WO 2014061012 A1 WO2014061012 A1 WO 2014061012A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- structural element
- cardboard
- sub
- external
- internal member
- Prior art date
Links
- 239000011111 cardboard Substances 0.000 title claims description 50
- 238000000034 method Methods 0.000 claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 claims abstract description 5
- 238000000576 coating method Methods 0.000 claims description 18
- 239000011248 coating agent Substances 0.000 claims description 16
- 230000003014 reinforcing effect Effects 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- 230000009970 fire resistant effect Effects 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- 239000006120 scratch resistant coating Substances 0.000 claims description 4
- 239000002023 wood Substances 0.000 claims description 3
- 241000237519 Bivalvia Species 0.000 claims 1
- 235000020639 clam Nutrition 0.000 claims 1
- 239000010410 layer Substances 0.000 description 9
- 238000004026 adhesive bonding Methods 0.000 description 3
- 210000004027 cell Anatomy 0.000 description 3
- 239000000123 paper Substances 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 239000011096 corrugated fiberboard Substances 0.000 description 2
- 210000003850 cellular structure Anatomy 0.000 description 1
- 239000011094 fiberboard Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62K—CYCLES; CYCLE FRAMES; CYCLE STEERING DEVICES; RIDER-OPERATED TERMINAL CONTROLS SPECIALLY ADAPTED FOR CYCLES; CYCLE AXLE SUSPENSIONS; CYCLE SIDE-CARS, FORECARS, OR THE LIKE
- B62K19/00—Cycle frames
- B62K19/02—Cycle frames characterised by material or cross-section of frame members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F5/00—Attaching together sheets, strips or webs; Reinforcing edges
- B31F5/005—Attaching together sheets, strips or webs; Reinforcing edges by folding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B1/00—Layered products having a non-planar shape
- B32B1/08—Tubular products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/04—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B21/06—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
- B32B29/002—Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B29/005—Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material next to another layer of paper or cardboard layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
- B32B29/08—Corrugated paper or cardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
- B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/28—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer comprising a deformed thin sheet, i.e. the layer having its entire thickness deformed out of the plane, e.g. corrugated, crumpled
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62K—CYCLES; CYCLE FRAMES; CYCLE STEERING DEVICES; RIDER-OPERATED TERMINAL CONTROLS SPECIALLY ADAPTED FOR CYCLES; CYCLE AXLE SUSPENSIONS; CYCLE SIDE-CARS, FORECARS, OR THE LIKE
- B62K19/00—Cycle frames
- B62K19/02—Cycle frames characterised by material or cross-section of frame members
- B62K19/04—Cycle frames characterised by material or cross-section of frame members the material being wholly or mainly metallic, e.g. of high elasticity
- B62K19/08—Cycle frames characterised by material or cross-section of frame members the material being wholly or mainly metallic, e.g. of high elasticity made from sheet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/02—2 layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/26—All layers being made of paper or paperboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
- B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/546—Flexural strength; Flexion stiffness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/584—Scratch resistance
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/726—Permeability to liquids, absorption
- B32B2307/7265—Non-permeable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2581/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D2581/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2585/00—Containers, packaging elements or packages specially adapted for particular articles or materials
- B65D2585/68—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form
- B65D2585/6802—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles
- B65D2585/686—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles vehicles
- B65D2585/6862—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles vehicles bicycles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
- Y10T156/1051—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina by folding
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49616—Structural member making
- Y10T29/49622—Vehicular structural member making
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/1303—Paper containing [e.g., paperboard, cardboard, fiberboard, etc.]
- Y10T428/1307—Bag or tubular film [e.g., pouch, flexible food casing, envelope, etc.]
Definitions
- the present invention relates to structural elements, in particular elongated load- bearing elements, comprising cardboard.
- WO 11067742 discloses a human-powered land vehicle sufficiently rigid so as to transport a human rider.
- the vehicle is constructed from pulpably recyclable and shreddably recyclable materials.
- the present invention is based on the realization that appropriately formed cardboard may be shaped into elongated (e.g. rod-like or beam-like) structural elements that may be used in frames, such as, but not limited to, bicycle frames.
- the cardboard so formed may be a cardboard sheet of the kind used in packaging or shipping, such as a cardboard sheet having an internal layer of a compressible cellular structure (e.g. formed to have a plurality of cells, for example, prismatic cells formed by intersecting cardboard strips, honeycombed- shaped cells, corrugated cardboard, corrugated fiberboard etc.) with an overall relatively low density that is sandwiched between two substantially planar layers.
- the sheet may be single- walled or multi-walled cardboard sheet and may be of the kind known in the art.
- corrugated cardboard refers herein to a heavy-duty paper of various strengths, ranging from a simple arrangement of a single thick sheet of paper to complex configurations featuring multiple corrugated and uncorrugated layers.
- corrugated fiberboard refers herein generally to a paper-based material consisting of a fluted corrugated sheet and one or two flat linerboards. Such material is widely used in the manufacture of corrugated boxes and shipping containers.
- the invention provides, by a first of its aspects, a structural element comprising an elongated internal member and an elongated external member enclosing said internal member.
- the internal member has an external surface with a rounded circumference, e.g., circular circumference.
- the external member is made of cardboard and is shaped to have a mid-portion with rounded internal surface enveloping at least a portion of the internal member and in tight association (e.g.
- the external surface of said core-envelope sub-structure may be rounded or may have other contours, particularly where the tight association of its internal surface to the external surface of said internal member is carried out in a mold where the outer contours will be shaped by the mold.
- the external member further has two flanking portions extending from and integral with the mid-portion facing and contacting one another to jointly define a second, layered sub-structure. These two integral substructures jointly impart a load-bearing or bend-resistance property to the structural element that is significantly larger than that of the internal member, e.g.
- the latter has significantly increased load-bearing or bend-resistance property as compared to a reference structural element having the same length and weight but having single- body configuration with uniformity of density and fine structure.
- the external member is configured from a single sheet of cardboard, or from two or more, e.g. stacked cardboard sheets.
- the cardboard sheet may, by way of non-limited example, be single-walled or multi-walled corrugated cardboard sheet.
- the configuration may be such that the external member is a single cardboard sheet having portions that are deformed to closely follow the external surface contours of the internal member and are attached thereto and closely follow the external surface contours of the internal member, such portions with said internal member defining said first sub-structure that is integral with the second substructure that is defined by the two opposite flanking portions.
- the external member may be configured from two cardboards sheets deformed to jointly define opposite (e.g. symmetrical) parts of the external member; e.g. the two parts are mirror images of one another about a longitudinal plane of symmetry, each one defining half of said mid- portion and one, respective, flanking portion.
- the invention provides a method for manufacturing a structural element comprising (in the given sequence or in any other): providing (i) an elongated member having a rounded circumference, and (ii) a single- or multi-sheet generally planar cardboard structure having first and second opposite surfaces; forming the cardboard structure to have a mid-portion (namely a portion located somewhere between opposite edges of the structure) wrapped tightly around said elongated member and bringing the first surface of said portion to be in close association with external surface of the elongated member to thereby define a first, core-envelope sub-structure.
- the flanking portions namely the portions flanking the mid portion and extend from it towards said opposite edges, define a second, layered sub-structure integral therewith.
- the opposite faces of the flanking portions are fixed one to the other.
- the mid-portion may be fixed to the external surface of the elongated member.
- the elongated member defines an internal member in the finished element.
- the structural element is configured to have a longitudinal plane of symmetry passing between the two flanking portions.
- the flanking portions in such embodiments may be fixed to one another at their first faces.
- the structural element has a different thickness at different portions thereof.
- said external member is made of a deformed single-piece cardboard sheet, the sheet has in its original, non-deformed state a given thickness T and after deforming, said rounded portion has at its apex thickness T', smaller than T, and gradually increasing towards said flanking portions that typically have a thickness T.
- the cardboard sheet becomes mechanically pressed against the elongated member, thereby partially compressing the internal layer and providing the cardboard sheet with a smaller thickness T' at the rounded portion.
- This compression of the internal layer likely serves to facilitate a more mechanically robust structure of the structural element.
- the thickness of the layered sub-structure e.g. a thickness of 2xT
- the specific weight of the cardboard structure per unit of surface area within its rounded portion of the core-envelope sub- structure is greater than that of said flanking portions. This may typically be the result of a deformation-induced strain or compression (that may lead to compacting) of the cardboard sheet's interior within the central portion.
- the internal member is made of wood or cardboard.
- the structural element may be capable of supporting a load in a direction perpendicular to its longitudinal axis which is at least 10 times the weight of said element.
- the structural element defines a body of a given geometry and dimension and may be capable of supporting a load that is at least 10 times greater than the maximum load that can be supported by a reference element being a single part body made of the same material as that of said internal member and having said given geometry and dimension.
- the external member at its rounded portion comprises a single layer of cardboard; although by other embodiments the rounded portion may comprise two or more layers of cardboard.
- the structural element may comprise one or more reinforcing pins fitted through one or both of the first and second sub-structures.
- the one or more pins are fitted through and across the second sub-structure.
- the structural element comprises external coating(s), e.g. one or more of fire-resistant coating, liquid-resistant coating, scratch-resistant coating and other environmentally resistant coating(s).
- external coating(s) e.g. one or more of fire-resistant coating, liquid-resistant coating, scratch-resistant coating and other environmentally resistant coating(s).
- the invention also provides, by another of its aspects, a device comprising one or more of the above structural elements.
- the device may be a frame for use, for example, in a wheeled vehicle, e.g. a bicycle.
- Fig. 1 is a schematic isometric view of a structural element according to the invention
- Figs. 2 and 3 are schematic cross-sectional views of two embodiments of a structural element according to the invention, taken along a plane II- II shown in Fig. 1;
- Figs. 4A-4C illustrate schematically the process of forming the structural element of Fig. 2;
- Figs. 5-7 are schematic cross-sectional views of three more embodiments of a structural element according to the invention.
- Fig. 8 is a schematic illustration of a frame of a bicycle comprising structural elements according to the invention.
- FIG. 1 showing an elongated structural element 20.
- the structural element 20 has a longitudinal axis L, a first, upper, rounded sub- structure 22 extending down from an apex 24, and a second, bottom, essentially rectangular substructure 26 integral with the first sub-structure 22.
- the external surface of the elongated structural element 20 is coated by one or more coatings such as a fire- resistant coating, liquid-resistant coating, scratch-resistant coating and other environmentally resistant coating(s).
- the structural element 20 includes an elongated internal member 30 and an elongated external member 32 enclosing the internal member 30.
- the internal member 30 has an external surface, which in this non-limiting exemplary embodiment has a rounded circumference, circular in these specific examples; however other configurations such as oval-, elliptic- or polygonal-like may also be possible.
- the internal member 30 is typically made of wood or cardboard.
- the external member 32 is made of cardboard, which may be single-, double-, or multi-walled corrugated cardboard/fiberboard structure.
- the external member 32 has in this exemplary embodiment a rounded mid-portion enveloping the internal member 30 and being in tight association with the external surface thereof, and defining, jointly with the internal member 30, the first, core-envelope sub-structure 22.
- the two flanking portions 34 extend from and are integral with the rounded portion. The flanking portions face and contact one another to jointly define a second, layered sub-structure 26.
- the flanking portions 34 form a two-layer sub-structure 26, while in the example of Fig. 3 the flanking portions 34 are internally folded to form together a four-layer sub-structure 26.
- Figs. 2 and 3 are schematic in nature and the relative dimensions of Dl and D2 (that for simplicity are marked in Fig. 2 only) may be different as shown (e.g. D2 may be relatively longer in comparison to Dl from that shown; etc.). This note on the schematic nature and the relative dimensions applies also to other embodiments illustrated in the drawings.
- the structural element may include one or more reinforcing pins such as pin 40.
- the pin(s) 40 may generally be fitted through the first sub-structure 22 or second sub-structure 26. Typically, as shown in the figure, the pins 40 are fitted through and across the second sub-structure 26.
- flanking portions are symmetrical to one another with respect to a longitudinal plane of symmetry which passes between opposite faces 36A and 36B of the flanking portions 34.
- the opposite faces 36A and 36B are typically fixed to one another, e.g. by gluing.
- the opposite surfaces of the rounded portion 22 and the external surface of the member 30 may be appropriately fixed to one another, e.g. by gluing.
- Figs. 4A-4C illustrating, schematically, steps in the process for the manufacture of the structural element of the kind shown in Fig. 2.
- a corrugated cardboard sheet 50 having a given thickness T, is brought into contact with an elongated member that in the eventual structural element constitutes the internal member 30 and accordingly the same reference number is used to denote this member.
- the cardboard sheet is deformed by pressing it against member 30 to eventually wrap it as shown in Fig. 4C.
- the deformation strains the corrugated cardboard sheet 50 and causes it to compress and therefore its thickness changes along the sheet, with the minimal thickness 7" being at the apex 24 and gradually increasing towards the edge of the flanking portions which retain the original thickness T.
- the combination of the two integral sub-structures 22 and 26, with their different configurations provides for improved mechanical properties including increased load-bearing and bend-resistance capacity of the structural element 20. Typically, these improved properties are also a consequence of the non-uniform density within the structural element resulting from the combination of different members with different densities, and typically also from the non-uniform density along the external member.
- such improved properties provide for at least 2, 5 or even 10 folds increase of the load-bearing or bend-resistance capacity value as compared to that of a reference structural element, which has the same overall weight and length, but, contrary to the structural element of the invention, has substantially uniform density.
- FIG. 5 Alternative configurations of the external member 32 are illustrated schematically in Figs. 5-7.
- the external member 32 is made out of two corrugated cardboard sheets deformed into two opposite parts 60A and 60B of the external member.
- the flanking portions are folded in a similar manner as in Fig. 3.
- the cardboard sheet is wrapped twice about the member 30, once in a similar manner as shown in Figs. 4A-4B, then the flanking portions are folded in the opposite directions at 62A and 62B to form another layer about the member 30.
- the cardboard sheet deformed to form the external member 22 may be a single-, double-, or multi-walled corrugated cardboard sheet.
- Fig. 8 exemplifying a part of a bicycle having a frame 70 with a plurality of structural elements 20 configured in accordance with the embodiments of the invention.
- the structural elements may have the same or different configurations embodying the features of the invention.
- the structural elements may be configured with different geometries and may also be joined to other elements through gluing, by the use of reinforcing pins or by the use of any other attachment mechanisms.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Laminated Bodies (AREA)
- Cartons (AREA)
- Buffer Packaging (AREA)
- Pallets (AREA)
- Body Structure For Vehicles (AREA)
Abstract
Description
Claims
Priority Applications (23)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SI201330166A SI2874867T1 (en) | 2012-10-18 | 2013-10-13 | Structural element comprising cardboard |
SG11201502148UA SG11201502148UA (en) | 2012-10-18 | 2013-10-13 | Structural element comprising cardboard |
UAA201504698A UA113233C2 (en) | 2012-10-18 | 2013-10-13 | CONSTRUCTION ELEMENT CONTAINING CARDBOARD |
KR1020157007663A KR101656632B1 (en) | 2012-10-18 | 2013-10-13 | Structural element comprising cardboard |
EP13846826.9A EP2874867B1 (en) | 2012-10-18 | 2013-10-13 | Structural element comprising cardboard |
AU2013333389A AU2013333389B2 (en) | 2012-10-18 | 2013-10-13 | Structural element comprising cardboard |
AP2015008311A AP2015008311A0 (en) | 2012-10-18 | 2013-10-13 | Structural element comprising cardboard |
PL13846826T PL2874867T3 (en) | 2012-10-18 | 2013-10-13 | Structural element comprising cardboard |
MX2015002781A MX339311B (en) | 2012-10-18 | 2013-10-13 | Structural element comprising cardboard. |
EA201590742A EA028964B1 (en) | 2012-10-18 | 2013-10-13 | Structural element comprising cardboard |
BR112015008640-3A BR112015008640B1 (en) | 2012-10-18 | 2013-10-13 | STRUCTURAL ELEMENT UNDERSTANDING CARTON |
CN201380003052.8A CN103930342B (en) | 2012-10-18 | 2013-10-13 | Structural detail including cardboard |
MA38000A MA38000B1 (en) | 2012-10-18 | 2013-10-13 | Structural element comprising cardboard |
DK13846826.9T DK2874867T3 (en) | 2012-10-18 | 2013-10-13 | Structural element which includes cardboard |
CA2880695A CA2880695C (en) | 2012-10-18 | 2013-10-13 | Structural element comprising cardboard |
ES13846826.9T ES2567606T3 (en) | 2012-10-18 | 2013-10-13 | Structural element comprising cardboard |
JP2015537416A JP6219397B2 (en) | 2012-10-18 | 2013-10-13 | Structural elements including cardboard |
HK14112000.7A HK1198528A1 (en) | 2012-10-18 | 2014-11-27 | Structural element comprising cardboard |
IL237394A IL237394A0 (en) | 2012-10-18 | 2015-02-24 | Structural element comprising cardboard |
US14/632,978 US9463839B2 (en) | 2012-10-18 | 2015-02-26 | Structural element comprising cardboard |
PH12015500422A PH12015500422A1 (en) | 2012-10-18 | 2015-02-26 | Structural element comprising cardboard |
ZA2015/01389A ZA201501389B (en) | 2012-10-18 | 2015-03-02 | Structural element comprising cardboard |
US14/806,429 US9457535B2 (en) | 2012-10-18 | 2015-07-22 | Structural element comprising cardboard |
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US201261715359P | 2012-10-18 | 2012-10-18 | |
US61/715,359 | 2012-10-18 | ||
US201361787229P | 2013-03-15 | 2013-03-15 | |
US61/787,229 | 2013-03-15 |
Related Child Applications (1)
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US14/632,978 Continuation US9463839B2 (en) | 2012-10-18 | 2015-02-26 | Structural element comprising cardboard |
Publications (1)
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WO2014061012A1 true WO2014061012A1 (en) | 2014-04-24 |
Family
ID=50487640
Family Applications (1)
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PCT/IL2013/050821 WO2014061012A1 (en) | 2012-10-18 | 2013-10-13 | Structural element comprising cardboard |
Country Status (23)
Country | Link |
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US (2) | US9463839B2 (en) |
EP (1) | EP2874867B1 (en) |
JP (2) | JP6219397B2 (en) |
KR (1) | KR101656632B1 (en) |
CN (1) | CN103930342B (en) |
AP (1) | AP2015008311A0 (en) |
AU (1) | AU2013333389B2 (en) |
BR (1) | BR112015008640B1 (en) |
CA (1) | CA2880695C (en) |
CL (1) | CL2015000896A1 (en) |
DK (1) | DK2874867T3 (en) |
EA (1) | EA028964B1 (en) |
ES (1) | ES2567606T3 (en) |
HK (1) | HK1198528A1 (en) |
IL (1) | IL237394A0 (en) |
MA (1) | MA38000B1 (en) |
MX (1) | MX339311B (en) |
PH (1) | PH12015500422A1 (en) |
PL (1) | PL2874867T3 (en) |
SG (1) | SG11201502148UA (en) |
SI (1) | SI2874867T1 (en) |
WO (1) | WO2014061012A1 (en) |
ZA (1) | ZA201501389B (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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EP3019756A1 (en) * | 2013-08-29 | 2016-05-18 | I.G. Cardboard Technologies Ltd. | Structural assembly and method of assembly thereof |
US9598134B2 (en) | 2013-05-02 | 2017-03-21 | I.G. Cardboard Technologies Ltd. | Cardboard-based unit |
WO2018096533A1 (en) | 2016-11-22 | 2018-05-31 | I.G. Cardboard Technologies Ltd. | Wheelchair |
EP3544799A4 (en) * | 2016-11-22 | 2020-06-03 | I.G. Cardboard Technologies Ltd. | Structural element |
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- 2013-10-13 EA EA201590742A patent/EA028964B1/en not_active IP Right Cessation
- 2013-10-13 CA CA2880695A patent/CA2880695C/en not_active Expired - Fee Related
- 2013-10-13 MA MA38000A patent/MA38000B1/en unknown
- 2013-10-13 ES ES13846826.9T patent/ES2567606T3/en active Active
- 2013-10-13 SG SG11201502148UA patent/SG11201502148UA/en unknown
- 2013-10-13 PL PL13846826T patent/PL2874867T3/en unknown
- 2013-10-13 DK DK13846826.9T patent/DK2874867T3/en active
- 2013-10-13 EP EP13846826.9A patent/EP2874867B1/en active Active
- 2013-10-13 KR KR1020157007663A patent/KR101656632B1/en active IP Right Grant
- 2013-10-13 CN CN201380003052.8A patent/CN103930342B/en not_active Expired - Fee Related
- 2013-10-13 MX MX2015002781A patent/MX339311B/en active IP Right Grant
- 2013-10-13 BR BR112015008640-3A patent/BR112015008640B1/en not_active IP Right Cessation
- 2013-10-13 AP AP2015008311A patent/AP2015008311A0/en unknown
- 2013-10-13 AU AU2013333389A patent/AU2013333389B2/en not_active Ceased
- 2013-10-13 SI SI201330166A patent/SI2874867T1/en unknown
-
2014
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2015
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- 2015-02-26 PH PH12015500422A patent/PH12015500422A1/en unknown
- 2015-02-26 US US14/632,978 patent/US9463839B2/en not_active Expired - Fee Related
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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US9598134B2 (en) | 2013-05-02 | 2017-03-21 | I.G. Cardboard Technologies Ltd. | Cardboard-based unit |
US9616636B2 (en) | 2013-05-02 | 2017-04-11 | I.G. Cardboard Technologies Ltd. | Cardboard-based unit |
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EP3544799A4 (en) * | 2016-11-22 | 2020-06-03 | I.G. Cardboard Technologies Ltd. | Structural element |
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