WO2014042722A1 - Filtration medium comprising platinum and/or palladium - Google Patents
Filtration medium comprising platinum and/or palladium Download PDFInfo
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- WO2014042722A1 WO2014042722A1 PCT/US2013/044894 US2013044894W WO2014042722A1 WO 2014042722 A1 WO2014042722 A1 WO 2014042722A1 US 2013044894 W US2013044894 W US 2013044894W WO 2014042722 A1 WO2014042722 A1 WO 2014042722A1
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- support
- metal
- chloramine
- palladium
- carbon
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/70—Treatment of water, waste water, or sewage by reduction
- C02F1/705—Reduction by metals
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2303/00—Specific treatment goals
- C02F2303/18—Removal of treatment agents after treatment
- C02F2303/185—The treatment agent being halogen or a halogenated compound
Definitions
- Chloramine is commonly used in low concentration as a secondary disinfectant in municipal water distribution systems as an alternative to chlorination with free chlorine. Concerns over taste and odor of chloramine treated water have led to an increase in the demand for water filters with chloramine removal capabilities.
- Carbon particles such as activated carbon particles, have been used to remove chloramine from aqueous streams. Improvements in removal of chloramine can be achieved by reducing the mean particle diameter of the carbon and by increasing the carbon bed contact time. Although parameters such as contact time and mean particle diameter are known to affect chloramine removal efficiencies, more significant improvements are desired without significantly increasing the pressure drop of filtration media.
- U.S. Pat. No. 5,338,458 (Carrubba et al.) discloses an improved process for the removal of chloramine from gas or liquid media by contacting the media with a catalytically-active carbonaceous char.
- U.S. Pat. No. 6,699,393 shows improved chloramine removal from fluid streams, when the fluid stream is contacted with an activated carbon, which has been pyrolyzed in the presence of nitrogen-containing molecules, versus a catalytically-active carbonaceous char.
- WO 201 1/125504 discloses an activated carbon containing 1.40-4.30 mass % oxygen, 0.90-2.30 mass % nitrogen, 0.05-1.20 mass % sulfur, and 0.40-0.65 mass % hydrogen, which is said to effectively break down chloramines.
- a method for removing chloramine from aqueous solutions comprising: providing an aqueous solution comprising chloramine and contacting the aqueous solution with a solid, wherein the surface of the solid comprises a metal or metal-containing compound, and wherein the metal is selected from the group consisting of palladium and platinum.
- the solid comprises a support having a surface, wherein the surface comprises the metal or metal-containing compound.
- a metal-containing particulate is mixed with a support particulate, wherein the D 50 of the metal-containing particulate is at least 5 times smaller than the D 50 of the support particulate.
- Fig. 1 is a chart of the percent chloramine reduction versus time for Substrate B and Examples 1-4.
- Fig. 2 is a chart of the percent chloramine reduction versus time for Substrate B and Examples 5-6.
- Fig. 3 is a chart of the percent chloramine reduction versus time for Substrate B, and Example 7.
- Fig. 4 is a chart of the percent chloramine reduction versus time for Substrate B, Comparative Example A, and Example 8.
- Fig. 5 is a chart of the percent chloramine reduction versus time for Substrate B and Examples 9-12
- Fig. 6 is a chart of the percent chloramine reduction versus time for Substrate B, Comparative Examples B-C, and Example 13. DETAILED DESCRIPTION
- Dj o refers to the particle size for which only 10 percent by volume of the particles in a particle distribution are smaller
- D50 refers to the particle size for which 50 percent by volume of the particles in a particle distribution are smaller (also commonly referred to in the art as the average or mean particle size);
- D90 refers to that particle size for which 90 percent by volume of the particles in a particle distribution are smaller
- a and/or B includes, (A and B) and (A or B).
- At least one includes all numbers of one and greater (e.g., at least 2, at least 4, at least 6, at least 8, at least 10, at least 25, at least 50, at least 100, etc.).
- the present disclosure is directed to a filtration medium comprising a solid wherein the solid comprises platinum, palladium, and combinations thereof (herein referred to as noble metals), or compounds containing these particular noble metals. Filtration media comprising these noble metals may be used for the removal of chloramine from aqueous solutions.
- a solid comprising the noble metal may be contacted with an aqueous solution comprising the chloramine.
- Such solids may include for example, platinum solid, platinum oxide, platinum hydroxide, platinum hydride, palladium solid, palladium oxide, palladium hydroxide, palladium hydride, and combinations thereof.
- platinum and palladium react with chloramine in a catalytic fashion.
- the chemical reaction with chloramine occurs predominately and/or exclusively on the surface of the media. Therefore, small quantities of these noble metals may be utilized.
- One aspect of the present disclosure is to provide supports comprising these noble metals.
- the noble metal (or compound comprising the noble metal) is added to the surface of the support (or substrate) to form, what is being referred to herein as the activated support.
- the supports of the present disclosure include both carbon-based and inorganic supports.
- the carbon-based support may be a granular material, a powder material, a fiber, a tube, a web, or a foam.
- the morphology of the carbon-based support is not particularly limited and may include a non-particulate, a particulate, or an aggregate. Additional exemplary morphologies include: a carbon block, a carbon monolith, foams, films, fibers, nanoparticulates, such as nanotubes and nanospheres.
- a non-particulate carbon-based support is a support that is not composed of discernable, distinct particles.
- a particulate carbon-based support is a support that has discernable particles, wherein the particle may be spherical or irregular in shape and has an average diameter of at least 0.1, 1, 5, 10, 20, or even 40 micrometers ( ⁇ ) to at most 75 ⁇ , 100 ⁇ , 500 ⁇ , 1 millimeter (mm), 2 mm, 4mm, 6.5 mm, or even 7 mm.
- An aggregate (or a composite) is formed by the joining or conglomeration of smaller particles with one another or with larger carrier particles or surfaces. The aggregates may be free standing (self-supporting against gravity). [0027] Typically, the morphology of the carbon-based support will be selected based on the application.
- particulate with a large particle size is desirable when the supports of the present disclosure are used in applications requiring low pressure drops such as in beds through which gases or liquids are passed.
- particle sizes of 20 to 200 ⁇ may be preferable when used in a carbon block monolith.
- the carbon-based support is comprised of activated carbon, in other words carbon that has been processed to make it highly porous (i.e., having a large number of pores per unit volume), which thus, imparts a high surface area.
- Carbon-based supports include: granular activated carbon available under the trade designation "RGC” by Mead Westvaco Corp, Richmond, VA may be preferred in water treatment. Activated coconut carbon available under the trade designation "KURARAY PGW” by Kuraray Chemical Co., LTD, Okayama, Japan may also be used.
- the morphology of the inorganic support is not particularly limited and may include a non-particulate, a particulate, or an aggregate.
- Exemplary morphologies include: fibers and nanoparticules such as nanotubes and nanospheres.
- the inorganic support may comprise, for example, silicon dioxide (silica), zirconia, titania, ceria, alumina, iron oxide, zinc oxide, tin oxide, alumina/silica, zirconia-silica, clays, talc- containing materials, spinel-structured oxides such as magnesium aluminate or cobalt iron oxide or the like, and other binary or ternary oxides of aluminum or silicon with other metal oxide materials.
- the inorganic support may be essentially pure, it may contain small amounts of stabilizing ion such as ammonium and alkaline metal ions, or it may be a combination of oxides such as a combination of titania and zirconia.
- support materials can include without limitation calcium carbonate, alumina, silica, zeolites, ion exchange resins and porous organic materials, activated carbon, metal oxides and metal oxide framework (MOF) materials, and inorganic oxides. All of these materials can be used in combination with one another or in combination with a carbon- based support.
- the size of the pores of the support can be selected based on the application.
- the support may be microporous, macroporous, mesoporous, or a mixture thereof.
- the support it is preferable for the support to be porous.
- the porous nature will enable, for example, more surface area for chloramine removal.
- Particularly useful are supports that have high surface area (e.g., at least 100, 500, 600 or even 700 m 2 /g; and at most 1000, 1200, 1400, 1500, 1800, or even 2000 m 2 /g based on BET (Brunauer Emmet Teller method) nitrogen adsorption).
- the solid comprises more than 0.1, 0.2, 0.5, 1, 1.5, 2, 2.5, 4, 5, 10, 15, or even 20% by mass of the noble metal. Larger values may be envisioned, however due to cost and the presumption of catalytic activity with chloramine, values less than 50%, 40%, 30%, or even 25% by mass of the noble metal are preferred.
- the surface of the support comprises platinum and/or palladium (or a compound containing such metals).
- the platinum and/or palladium is adherent to the surface of the support.
- the activated support is gently stirred with water, there is no apparent separation of the noble metal from the activated support.
- the noble metal is advantageous for the noble metal to be adherent to the support to contain the noble metal, preventing loss of the noble metal from the filtration media e.g., during washing of the filtration media.
- the platinum and palladium be located at the surface of the activated support to enable contact with the chloramine.
- the platinum and/or palladium (or a compound comprising the noble metal) may be applied to the surface of the support, using techniques known in the art. Such techniques include, for example, physical mixing, vacuum deposition, and wet impregnation.
- the activated support may be made by physical blending of the noble metal and the support involving mechanical and/or electrostatic mixing. Physical blending can be carried out by dry blending. "Dry blending" refers to blending the support particle and the noble metal in the absence of water and organic solvents. Dry blending can be carried out, for example, via convective mixing, diffusive mixing, and shear mixing mechanisms.
- contacting a support particle with the noble metal particulates can be carried out by tumbling the support particle and the noble metal (or compound comprising the noble metal) using conventional tumbling mixers (e.g., V-blender, double cone, or rotating cube); convective mixers (e.g., ribbon blender, nautamixer); fluidized bed mixers; or high-shear mixers.
- tumbling mixers e.g., V-blender, double cone, or rotating cube
- convective mixers e.g., ribbon blender, nautamixer
- fluidized bed mixers e.g., nautamixer
- the noble metal or a compound comprising the noble metal is mechanically mixed with the support to impinge the noble metal (or compound comprising the noble metal) onto the support.
- mechanical mixing includes for example, tumbling the components together with for example balls, magnetically-assisted impact coating, or exposing the support to a high velocity fluid comprising the noble metal (or compound comprising the noble metal).
- such mechanical mixing not only impinges the noble metal onto the surface of the support, but also decreases the particle size of the resulting activated support, thus creating metal-containing particulates.
- the metal-containing particulate may have a particle size of no more than 100, 50, 25, 20, 15, 10, 5 or even 1 micrometers.
- a noble metal-containing particulate is mixed with a support, which is a particulate, wherein the D 50 of the noble metal-containing particulate is at least 5, 10, 15, or even 20 times smaller than the D 50 of the support.
- the support is a highly porous substrate, such as an activated carbon, such a technique would provide and activated support that had a high loading of the noble metal-containing particulate.
- the activated support may be made by applying the noble metal, or a compound comprising the noble metal, to the surface of the support via a vacuum deposition method, including physical deposition and chemical deposition. Such techniques are known in the art.
- PVD Physical vapor deposition
- conductive layer can be carried out in various different ways. Representative approaches include sputter deposition, evaporation, laser ablation, and cathodic arc deposition. Any of these or other PVD approaches can be used in the process of the present disclosure, although the nature of the PVD technique can impact the resulting activity. For example, the energy of the PVD technique can impact the mobility of the deposited metal and hence its tendency to coalesce and form a continuous thin film.
- the activated support may be made by impregnating a support with the noble metal followed by reduction.
- a compound comprising the noble metal is mixed with solvent (e.g., water, or an organic solvent such as alcohol) to form a solution, which is used to impregnate the support.
- solvent e.g., water, or an organic solvent such as alcohol
- the impregnated support is reduced (e.g., using hydrogen) to generate the activated supports of the present disclosure.
- solvent e.g., water, or an organic solvent such as alcohol
- the surface of the support instead of comprising a uniform distribution of the noble metal, forms localized clusters (or aggregates) that are 1 nn or larger on the surface, or even 5 nm or larger on the surface.
- the platinum and palladium-containing compounds may be selected based on the technique used to treat the surface of the support.
- Exemplary platinum and palladium-containing compounds include for example, the corresponding metal hydrides, oxides, or hydroxides, chloroplatinic acid, palladium chloride, palladium nitrate, and combinations thereof.
- the platinum and palladium-containing compounds have a molecular weight less than 500 g/mol, 200 g/mol, or even less than 100 g/mol.
- the platinum and palladium-containing compounds do not substantially comprise a nitrogen-containing oxyanion, sulfur-containing anion, chloride, phosphate, or carboxylate.
- the noble metal-containing solid or activated support is disposed in a matrix.
- the matrix may be a web, a polymer-containing composite block, on the surface of a tube, or in another structure that enables aqueous solutions to pass therethrough.
- the filtration medium may be a compressed blend of the solid or activated support and a binder material, such as a polyethylene, e.g., an ultra high molecular weight polyethylene, or a high- density polyethylene (HDPE).
- the solid or activated support may be loaded into web, such as a blown microfiber, which may or may not be compacted such as described in U.S. Publ. No. 2009/0039028 (Eaton et al.), herein incorporated in its entirety.
- the loading expressed as weight of the solid or activated support by the total weight of the filtration media, can vary depending on matrix used.
- the amount of activated support (or the solid) comprises is at least 10, 25, 40, 50, 60, 75, or even 80 %; at most 90, 92, 95, 97, or 99%, or even 100% mass of the filtration media.
- the filtration media may comprise about 50-85% mass of the activated support (or the solid), while for a carbon loaded web, the filtration media may comprise about 80-95% mass of the activated support (or the solid).
- the solid or activated support is disposed in a fluid conduit, wherein the fluid conduit is fluidly connected to a fluid inlet and a fluid outlet.
- a fluid conduit is fluidly connected to a fluid inlet and a fluid outlet.
- Such systems may include packed beds.
- the solid or activated support may be used to remove chloramines from a fluid stream, particularly a liquid fluid stream, more specifically, an aqueous fluid stream.
- Chloramines are formed from the aqueous reaction between ammonia and chlorine (hypochlorite).
- NH 3 ammonia
- chloramine in low concentrations arise from the disinfection of potable water sources.
- the resulting aqueous solution comprises a reduced amount of chloramines.
- the chloramine content of water samples was determined from the total chlorine content in the samples.
- Total chlorine (OCl ⁇ and chloramines) concentration was measured by the DPD Total Chlorine Method, Hach Method 8167, which Hach Company claims to be equivalent to USEPA Method 330.5.
- the free chlorine (OC1-) concentration was periodically measured by the DPD Free Chloramine Analysis, Hach Method 8021, which Hach company claims is equivalent to EPA Method 330.5.
- Free chlorine was maintained at a negligible concentration ( ⁇ 0.2 ppm), thus, the total chlorine analysis was considered a good approximation of the concentration of chloramines in the water. All reagents and the instruments were those described in the standard Hach Method and can be obtained from Hach Company, Loveland, CO.
- 3 ppm choramine was prepared by adding the appropriate amount of commercial bleach (5.25% NaOCl) to deionized water. While stirring, 1.5 equivalents of a solution of ammonium chloride in water was added to the bleach solution and stirred for 1 hour. The pH was adjusted to 7.6 by the addition of NaOH or HC1 and tested using a pH meter (obtained from Thermo Fisher Scientific, Inc., Waltham, MA, under the trade designation "ORION 3-STAR").
- aqueous chloramine test solution comprising 3 ppm NH 2 C1 (prepared as described above) at a pH 7.6 at 27°C.
- the initial total chlorine content of the aqueous chloramine test solution was measured as described in the Chloramine Test above.
- a 0.46g aliquot of a carbon substrate sample i.e. a sample prepared according to Comparative Examples or the Examples according to the disclosure
- the samples were compared on a per volume basis, measuring 1.5 cc.
- a timer was started.
- Substrate A Activated carbon (80 x 325) was obtained from MeadWestvaco Specialty Chemicals, North Washington, SC, under the trade designation "RGC 325".
- Substrate B was an activated carbon powder with an ash content of 2.9 wt% (obtained under the trade designation "RGC POWDER", -325 mesh, from MeadWestvaco Specialty Chemicals, North Charleston, SC).
- a mixture of 0.04 g. platinum black (obtained from Aldrich Chemical Co., Milwaukee, WI) and 0.1 g of Substrate A was placed in a 10 x 25 mm stainless steel cylinder that contained two 6 mm stainless steel ball bearings and then milled for 1 min in a dental amalgamator (Wig-L- Bug, Crescent Dental Manufacturing Co., Elgin, IL). After milling, the finely powdered sample was intimately mixed by tumbling with 0.9 g of Substrate A. The Pt loading in the composite so produced was 4 wt %.
- Results are shown in Table 1, where for example, after 30 seconds of milling, 10% by volume of the particles are smaller than 2.2 ⁇ in diameter.
- Example 2 was prepared in the same manner as Example 1, except that 4 wt % PdO (obtained from Aldrich Chemical Co., Milwaukee, WI) was used in place of the platinum black.
- 4 wt % PdO obtained from Aldrich Chemical Co., Milwaukee, WI
- Example 3 was prepared in the same manner as Example 1, except that 0.5 wt % of Pd (obtained from Aldrich Chemical Co., Milwaukee, WI) was used instead of platinum black.
- Example 4 was prepared in the same manner as Example 1, except that 4 wt % of Pd was used instead of platinum black.
- the particle agitator shaft was rotated at about 6 rpm (revolutions per minute) during the palladium deposition process. The power was stopped after 2 hours. The chamber was backfilled with air and the palladium coated particles were removed and sieved through an 80 mesh screen.
- the palladium sputter target weight loss was 3.72 g. Based on the metal vapor capture efficiency of the agitator, the amount of palladium coated on the carbon particles was calculated to be approximately 1.8% by weight.
- Example 5 was analyzed by inductively coupled plasma mass spectrometry and found to have 1.5% wt palladium loading.
- Example 6 was prepared similarly to Example 5, except Substrate B was used in place of Substrate A.
- the palladium sputter target weight loss was 3.77g. Based on the metal vapor capture efficiency of the agitator, the amount of palladium coated on the carbon particles was calculated to be approximately 2.3 % by weight.
- Example 6 was analyzed by inductively coupled plasma mass spectrometry and found to have 2.2% wt palladium loading.
- Examples 5-6 and Substrate B (RGC POWDER) were tested for chloramine removal using the Chloramine Removal Test described above. The results are shown in Figure 2.
- Example 7 was a commercially available catalyst, 5% wt Pt on carbon (obtained from Engelhard Co., Iselin, NJ) and was used as received.
- Example 7 and Substrate B were tested for chloramine removal using the Chloramine Removal Test described above. The results are shown in Figure 3.
- Example 8 was a commercially available catalyst, 5% wt Pd on carbon (obtained from Engelhard Co., Iselin, NJ) and was used as received.
- Comparative Example A was a commercially available catalyst, 5 wt % rhodium on charcoal (Cat. No 8371 1, obtained from Aldrich Chemical Co., Milwaukee, WI) and was used as received.
- Example 9 was 5 wt % Pd on graphite (obtained from Johnson Matthey Co., Westchester, PA) and was used as received.
- Example 10 was 5 wt% Pd on CaC03 (obtained from Strem chemicals, Inc., Newburyport, MA) and was used as received.
- Example 1 1 was 5 wt % Pd/A1203 (Cat. No 205710, obtained from Aldrich Chemical Co., Milwaukee, WI) and was used as received.
- Example 12 was Pt02 (83.7 wt% Pt, obtained from Engelhard Co., Iselin, NJ) and was used as received.
- Examples 9-12 and Substrate B were tested for chloramine removal using the Chloramine Removal Test described above. The results are shown in Figure 5. Although the surface areas for Examples 9-12 were not measured, it is believed that the supports used in Examples 9-1 1 did not have a high surface area. [0099] Example 13
- Example 13 was 20 wt % palladium hydroxide on carbon (Pearlman's catalyst, Cat. No. 21291 1, obtained from Aldrich Chemical Co., Milwaukee, WI) and was used as received.
- Comparative Example B was 5 wt% ruthenium on carbon (Cat. No.206180, obtained from Aldrich Chemical Co., Milwaukee, WI) and was used as received.
- Comparative Example C was 5 wt % iridium on carbon (Cat. No.38330, obtained from Alfa-Aesar, Ward Hill, MA) and was used as received.
- Example 13 Comparative Examples B-C (Comp. Ex. B-C), and Substrate B (RGC POWDER) were tested for chloramine removal using the Chloramine Removal Test described above. The results are shown in Figure 6.
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Description
FILTRATION MEDIUM COMPRISING PLATINUM AND/OR PALLADIUM
TECHNICAL FIELD
[0001] A method for removing chloramine from an aqueous solution using palladium, platinum a combination thereof.
BACKGROUND [0002] Chloramine is commonly used in low concentration as a secondary disinfectant in municipal water distribution systems as an alternative to chlorination with free chlorine. Concerns over taste and odor of chloramine treated water have led to an increase in the demand for water filters with chloramine removal capabilities.
[0003] Carbon particles, such as activated carbon particles, have been used to remove chloramine from aqueous streams. Improvements in removal of chloramine can be achieved by reducing the mean particle diameter of the carbon and by increasing the carbon bed contact time. Although parameters such as contact time and mean particle diameter are known to affect chloramine removal efficiencies, more significant improvements are desired without significantly increasing the pressure drop of filtration media.
[0004] U.S. Pat. No. 5,338,458 (Carrubba et al.) discloses an improved process for the removal of chloramine from gas or liquid media by contacting the media with a catalytically-active carbonaceous char.
[0005] U.S. Pat. No. 6,699,393 (Baker et al.) shows improved chloramine removal from fluid streams, when the fluid stream is contacted with an activated carbon, which has been pyrolyzed in the presence of nitrogen-containing molecules, versus a catalytically-active carbonaceous char.
[0006] WO 201 1/125504 (Hitomi et al.) discloses an activated carbon containing 1.40-4.30 mass % oxygen, 0.90-2.30 mass % nitrogen, 0.05-1.20 mass % sulfur, and 0.40-0.65 mass % hydrogen, which is said to effectively break down chloramines.
SUMMARY
[0007] There is a desire to provide a filtration medium, which is less expensive and/or more efficient at the removal of chloramine than currently available filtration media.
[0008] In one aspect, a method for removing chloramine from aqueous solutions is described comprising: providing an aqueous solution comprising chloramine and contacting the aqueous
solution with a solid, wherein the surface of the solid comprises a metal or metal-containing compound, and wherein the metal is selected from the group consisting of palladium and platinum.
[0009] In one embodiment, the solid comprises a support having a surface, wherein the surface comprises the metal or metal-containing compound.
[0010] In one embodiment, a metal-containing particulate is mixed with a support particulate, wherein the D50 of the metal-containing particulate is at least 5 times smaller than the D50 of the support particulate.
[0011] The above summary is not intended to describe each embodiment. The details of one or more embodiments of the invention are also set forth in the description below. Other features, objects, and advantages will be apparent from the description and from the claims.
DESCRIPTION OF THE FIGURES
[0012] Fig. 1 is a chart of the percent chloramine reduction versus time for Substrate B and Examples 1-4.
[0013] Fig. 2 is a chart of the percent chloramine reduction versus time for Substrate B and Examples 5-6.
[0014] Fig. 3 is a chart of the percent chloramine reduction versus time for Substrate B, and Example 7.
[0015] Fig. 4 is a chart of the percent chloramine reduction versus time for Substrate B, Comparative Example A, and Example 8.
[0016] Fig. 5 is a chart of the percent chloramine reduction versus time for Substrate B and Examples 9-12
[0017] Fig. 6 is a chart of the percent chloramine reduction versus time for Substrate B, Comparative Examples B-C, and Example 13. DETAILED DESCRIPTION
[0018] As used herein, the term
"Dj o" refers to the particle size for which only 10 percent by volume of the particles in a particle distribution are smaller;
"D50" refers to the particle size for which 50 percent by volume of the particles in a particle distribution are smaller (also commonly referred to in the art as the average or mean particle size);
"D90" refers to that particle size for which 90 percent by volume of the particles in a particle distribution are smaller;
"a", "an", and "the" are used interchangeably and mean one or more; and
"and/or" is used to indicate one or both stated cases may occur, for example A and/or B includes, (A and B) and (A or B).
[0019] Also herein, recitation of ranges by endpoints includes all numbers subsumed within that range (e.g., 1 to 10 includes 1.4, 1.9, 2.33, 5.75, 9.98, etc.).
[0020] Also herein, recitation of "at least one" includes all numbers of one and greater (e.g., at least 2, at least 4, at least 6, at least 8, at least 10, at least 25, at least 50, at least 100, etc.).
[0021] The present disclosure is directed to a filtration medium comprising a solid wherein the solid comprises platinum, palladium, and combinations thereof (herein referred to as noble metals), or compounds containing these particular noble metals. Filtration media comprising these noble metals may be used for the removal of chloramine from aqueous solutions.
[0022] In one embodiment, a solid comprising the noble metal may be contacted with an aqueous solution comprising the chloramine. Such solids may include for example, platinum solid, platinum oxide, platinum hydroxide, platinum hydride, palladium solid, palladium oxide, palladium hydroxide, palladium hydride, and combinations thereof.
[0023] Although not wanting to be limited by theory, it is believed that platinum and palladium react with chloramine in a catalytic fashion. In such a catalytic process, the chemical reaction with chloramine occurs predominately and/or exclusively on the surface of the media. Therefore, small quantities of these noble metals may be utilized. One aspect of the present disclosure is to provide supports comprising these noble metals.
[0024] The noble metal (or compound comprising the noble metal) is added to the surface of the support (or substrate) to form, what is being referred to herein as the activated support. The supports of the present disclosure include both carbon-based and inorganic supports.
[0025] The carbon-based support may be a granular material, a powder material, a fiber, a tube, a web, or a foam.
[0026] The morphology of the carbon-based support is not particularly limited and may include a non-particulate, a particulate, or an aggregate. Additional exemplary morphologies include: a carbon block, a carbon monolith, foams, films, fibers, nanoparticulates, such as nanotubes and nanospheres. A non-particulate carbon-based support is a support that is not composed of discernable, distinct particles. A particulate carbon-based support is a support that has discernable particles, wherein the particle may be spherical or irregular in shape and has an average diameter of at least 0.1, 1, 5, 10, 20, or even 40 micrometers (μηι) to at most 75 μηι, 100 μηι, 500 μηι, 1 millimeter (mm), 2 mm, 4mm, 6.5 mm, or even 7 mm. An aggregate (or a composite) is formed by the joining or conglomeration of smaller particles with one another or with larger carrier particles or surfaces. The aggregates may be free standing (self-supporting against gravity).
[0027] Typically, the morphology of the carbon-based support will be selected based on the application. For example, particulate with a large particle size is desirable when the supports of the present disclosure are used in applications requiring low pressure drops such as in beds through which gases or liquids are passed. In another example, particle sizes of 20 to 200 μηι may be preferable when used in a carbon block monolith.
[0028] In one embodiment, the carbon-based support is comprised of activated carbon, in other words carbon that has been processed to make it highly porous (i.e., having a large number of pores per unit volume), which thus, imparts a high surface area.
[0029] Commercially available carbon-based supports include: granular activated carbon available under the trade designation "RGC" by Mead Westvaco Corp, Richmond, VA may be preferred in water treatment. Activated coconut carbon available under the trade designation "KURARAY PGW" by Kuraray Chemical Co., LTD, Okayama, Japan may also be used.
[0030] The morphology of the inorganic support is not particularly limited and may include a non-particulate, a particulate, or an aggregate. Exemplary morphologies include: fibers and nanoparticules such as nanotubes and nanospheres.
[0031] The inorganic support may comprise, for example, silicon dioxide (silica), zirconia, titania, ceria, alumina, iron oxide, zinc oxide, tin oxide, alumina/silica, zirconia-silica, clays, talc- containing materials, spinel-structured oxides such as magnesium aluminate or cobalt iron oxide or the like, and other binary or ternary oxides of aluminum or silicon with other metal oxide materials. Although the inorganic support may be essentially pure, it may contain small amounts of stabilizing ion such as ammonium and alkaline metal ions, or it may be a combination of oxides such as a combination of titania and zirconia.
[0032] The choice of support materials is quite broad and can include without limitation calcium carbonate, alumina, silica, zeolites, ion exchange resins and porous organic materials, activated carbon, metal oxides and metal oxide framework (MOF) materials, and inorganic oxides. All of these materials can be used in combination with one another or in combination with a carbon- based support.
[0033] The size of the pores of the support can be selected based on the application. The support may be microporous, macroporous, mesoporous, or a mixture thereof.
[0034] In one embodiment, it is preferable for the support to be porous. The porous nature will enable, for example, more surface area for chloramine removal. Particularly useful are supports that have high surface area (e.g., at least 100, 500, 600 or even 700 m2/g; and at most 1000, 1200, 1400, 1500, 1800, or even 2000 m2/g based on BET (Brunauer Emmet Teller method) nitrogen adsorption).
[0035] In one embodiment, the solid comprises more than 0.1, 0.2, 0.5, 1, 1.5, 2, 2.5, 4, 5, 10, 15, or even 20% by mass of the noble metal. Larger values may be envisioned, however due to cost and the presumption of catalytic activity with chloramine, values less than 50%, 40%, 30%, or even 25% by mass of the noble metal are preferred.
[0036] In the present disclosure, the surface of the support comprises platinum and/or palladium (or a compound containing such metals). The platinum and/or palladium is adherent to the surface of the support. In other words, when the activated support is gently stirred with water, there is no apparent separation of the noble metal from the activated support. It is advantageous for the noble metal to be adherent to the support to contain the noble metal, preventing loss of the noble metal from the filtration media e.g., during washing of the filtration media.
[0037] In the present disclosure, if a support is used, it is preferable that the platinum and palladium (or a compound comprising the noble metal) be located at the surface of the activated support to enable contact with the chloramine. The platinum and/or palladium (or a compound comprising the noble metal) may be applied to the surface of the support, using techniques known in the art. Such techniques include, for example, physical mixing, vacuum deposition, and wet impregnation.
[0038] In one embodiment, the activated support may be made by physical blending of the noble metal and the support involving mechanical and/or electrostatic mixing. Physical blending can be carried out by dry blending. "Dry blending" refers to blending the support particle and the noble metal in the absence of water and organic solvents. Dry blending can be carried out, for example, via convective mixing, diffusive mixing, and shear mixing mechanisms. For example, contacting a support particle with the noble metal particulates can be carried out by tumbling the support particle and the noble metal (or compound comprising the noble metal) using conventional tumbling mixers (e.g., V-blender, double cone, or rotating cube); convective mixers (e.g., ribbon blender, nautamixer); fluidized bed mixers; or high-shear mixers. Such techniques should, in the process of mixing, cause the noble metal (or compound comprising the noble metal) to become adherent to the surface of the support.
[0039] In one embodiment, the noble metal or a compound comprising the noble metal, is mechanically mixed with the support to impinge the noble metal (or compound comprising the noble metal) onto the support. Such mechanical mixing is known in the art and includes for example, tumbling the components together with for example balls, magnetically-assisted impact coating, or exposing the support to a high velocity fluid comprising the noble metal (or compound comprising the noble metal).
[0040] In one embodiment, such mechanical mixing, not only impinges the noble metal onto the surface of the support, but also decreases the particle size of the resulting activated support, thus
creating metal-containing particulates. The metal-containing particulate may have a particle size of no more than 100, 50, 25, 20, 15, 10, 5 or even 1 micrometers.
[0041] In one embodiment, a noble metal-containing particulate is mixed with a support, which is a particulate, wherein the D50 of the noble metal-containing particulate is at least 5, 10, 15, or even 20 times smaller than the D50 of the support. If the support is a highly porous substrate, such as an activated carbon, such a technique would provide and activated support that had a high loading of the noble metal-containing particulate.
[0042] In one embodiment, the activated support may be made by applying the noble metal, or a compound comprising the noble metal, to the surface of the support via a vacuum deposition method, including physical deposition and chemical deposition. Such techniques are known in the art.
[0043] Physical vapor deposition (PVD) of metals is a well-established practice in the coating art. Physical vapor deposition of the conductive layer can be carried out in various different ways. Representative approaches include sputter deposition, evaporation, laser ablation, and cathodic arc deposition. Any of these or other PVD approaches can be used in the process of the present disclosure, although the nature of the PVD technique can impact the resulting activity. For example, the energy of the PVD technique can impact the mobility of the deposited metal and hence its tendency to coalesce and form a continuous thin film.
[0044] In another embodiment, the activated support may be made by impregnating a support with the noble metal followed by reduction. For example, a compound comprising the noble metal, is mixed with solvent (e.g., water, or an organic solvent such as alcohol) to form a solution, which is used to impregnate the support. After impregnation, the impregnated support is reduced (e.g., using hydrogen) to generate the activated supports of the present disclosure. Such techniques are known in the art.
[0045] In one embodiment, it is desirable to achieve high local loading of the platinum and palladium. In other words, the surface of the support instead of comprising a uniform distribution of the noble metal, forms localized clusters (or aggregates) that are 1 nn or larger on the surface, or even 5 nm or larger on the surface.
[0046] The platinum and palladium-containing compounds may be selected based on the technique used to treat the surface of the support. Exemplary platinum and palladium-containing compounds include for example, the corresponding metal hydrides, oxides, or hydroxides, chloroplatinic acid, palladium chloride, palladium nitrate, and combinations thereof.
[0047] In one embodiment, the platinum and palladium-containing compounds have a molecular weight less than 500 g/mol, 200 g/mol, or even less than 100 g/mol.
[0048] In one embodiment, the platinum and palladium-containing compounds do not substantially comprise a nitrogen-containing oxyanion, sulfur-containing anion, chloride, phosphate, or carboxylate.
[0049] In one embodiment, the noble metal-containing solid or activated support is disposed in a matrix. The matrix may be a web, a polymer-containing composite block, on the surface of a tube, or in another structure that enables aqueous solutions to pass therethrough. In one embodiment, the filtration medium may be a compressed blend of the solid or activated support and a binder material, such as a polyethylene, e.g., an ultra high molecular weight polyethylene, or a high- density polyethylene (HDPE). In another embodiment, the solid or activated support may be loaded into web, such as a blown microfiber, which may or may not be compacted such as described in U.S. Publ. No. 2009/0039028 (Eaton et al.), herein incorporated in its entirety.
[0050] The loading, expressed as weight of the solid or activated support by the total weight of the filtration media, can vary depending on matrix used. In one embodiment, the amount of activated support (or the solid) comprises is at least 10, 25, 40, 50, 60, 75, or even 80 %; at most 90, 92, 95, 97, or 99%, or even 100% mass of the filtration media. For example, when carbon blocks are used, the filtration media may comprise about 50-85% mass of the activated support (or the solid), while for a carbon loaded web, the filtration media may comprise about 80-95% mass of the activated support (or the solid).
[0051] In one embodiment, the solid or activated support is disposed in a fluid conduit, wherein the fluid conduit is fluidly connected to a fluid inlet and a fluid outlet. Such systems may include packed beds.
[0052] In one embodiment, the solid or activated support may be used to remove chloramines from a fluid stream, particularly a liquid fluid stream, more specifically, an aqueous fluid stream. Chloramines are formed from the aqueous reaction between ammonia and chlorine (hypochlorite). Thus, adding ammonia (NH3) to a chlorination system converts chlorine to chloramines.
Specifically, monochloramine, hereafter referred to as "chloramine," in low concentrations arise from the disinfection of potable water sources. In one embodiment, after contacting the aqueous solution with a support comprising a carbon, sulfur, and nitrogen, as disclosed herein, the resulting aqueous solution comprises a reduced amount of chloramines.
EXAMPLES
[0053] Advantages and embodiments of this disclosure are further illustrated by the following examples, but the particular materials and amounts thereof recited in these examples, as well as
other conditions and details, should not be construed to unduly limit this invention. In these examples, all percentages, proportions and ratios are by weight unless otherwise indicated.
[0054] All materials are commercially available, for example from Sigma- Aldrich Chemical Company; Milwaukee, WI, or known to those skilled in the art unless otherwise stated or apparent.
[0055] These abbreviations are used in the following examples: g = gram, hr = hour, in = inch, kg = kilograms, min = minutes, mol = mole, mm = millimeter, mL = milliliter, L = liter, psi=pressure per square inch, mPa = milliPascals, Pa = Pascals, and wt = weight.
[0056] Testing Methods
[0057] Chloramine Test
[0058] The chloramine content of water samples was determined from the total chlorine content in the samples. Total chlorine (OCl~ and chloramines) concentration was measured by the DPD Total Chlorine Method, Hach Method 8167, which Hach Company claims to be equivalent to USEPA Method 330.5. The free chlorine (OC1-) concentration was periodically measured by the DPD Free Chloramine Analysis, Hach Method 8021, which Hach company claims is equivalent to EPA Method 330.5. Free chlorine was maintained at a negligible concentration (< 0.2 ppm), thus, the total chlorine analysis was considered a good approximation of the concentration of chloramines in the water. All reagents and the instruments were those described in the standard Hach Method and can be obtained from Hach Company, Loveland, CO.
[0059] Chloramine Preparation
[0060] 3 ppm choramine was prepared by adding the appropriate amount of commercial bleach (5.25% NaOCl) to deionized water. While stirring, 1.5 equivalents of a solution of ammonium chloride in water was added to the bleach solution and stirred for 1 hour. The pH was adjusted to 7.6 by the addition of NaOH or HC1 and tested using a pH meter (obtained from Thermo Fisher Scientific, Inc., Waltham, MA, under the trade designation "ORION 3-STAR").
[0061] Chloramine Removal Test
An aqueous chloramine test solution was prepared comprising 3 ppm NH2C1 (prepared as described above) at a pH 7.6 at 27°C. Immediately prior to the test, the initial total chlorine content of the aqueous chloramine test solution was measured as described in the Chloramine Test above. With continuous stirring, a 0.46g aliquot of a carbon substrate sample (i.e. a sample prepared according to Comparative Examples or the Examples according to the disclosure) was added to the aqueous chloramine test solution. For the commercially available metal or metal oxides shown in Table 1, the samples were compared on a per volume basis, measuring 1.5 cc. Immediately after mixing, a timer was started. After 30 sec, a 5 mL-aliquot of mixture was removed and within 5 sec of removal, the mixture was passed through a 1 -micrometer syringe filter to remove suspended
solids. The chloramine content of the filtered aliquot was measured within 30 sec of taking the 5- mL aliquot as described above. Aliquots from the mixture were taken periodically over the course of 5 minutes and analyzed using the Chloramine Test as described above. The efficiency of the chloramine removal is reported as the % chloramine reduction determined by the equation:
C Λ [NH2CI] filter•edaliquot^
[0062] Substrates
[0063] Substrate A: Activated carbon (80 x 325) was obtained from MeadWestvaco Specialty Chemicals, North Charleston, SC, under the trade designation "RGC 325".
[0064] Substrate B: was an activated carbon powder with an ash content of 2.9 wt% (obtained under the trade designation "RGC POWDER", -325 mesh, from MeadWestvaco Specialty Chemicals, North Charleston, SC).
[0065] Example 1
[0066] A mixture of 0.04 g. platinum black (obtained from Aldrich Chemical Co., Milwaukee, WI) and 0.1 g of Substrate A was placed in a 10 x 25 mm stainless steel cylinder that contained two 6 mm stainless steel ball bearings and then milled for 1 min in a dental amalgamator (Wig-L- Bug, Crescent Dental Manufacturing Co., Elgin, IL). After milling, the finely powdered sample was intimately mixed by tumbling with 0.9 g of Substrate A. The Pt loading in the composite so produced was 4 wt %.
[0067] When Substrate A was milled in a separate experiment under identical conditions the particle size distribution of the Substrate A powders was reduced as a function of milling time. The average particle size of milled Substrate A powders for various milling times was determined with a particle size analyzer (MASTERSIZER 2000, Malvern Instruments, Worcestershire, UK).
Results are shown in Table 1, where for example, after 30 seconds of milling, 10% by volume of the particles are smaller than 2.2 μηι in diameter.
Table 1
[0069] Example 2 was prepared in the same manner as Example 1, except that 4 wt % PdO (obtained from Aldrich Chemical Co., Milwaukee, WI) was used in place of the platinum black.
[0070] Example 3
[0071] Example 3 was prepared in the same manner as Example 1, except that 0.5 wt % of Pd (obtained from Aldrich Chemical Co., Milwaukee, WI) was used instead of platinum black.
[0072] Example 4
[0073] Example 4 was prepared in the same manner as Example 1, except that 4 wt % of Pd was used instead of platinum black.
[0074] Examples 1 -4 and Substrate B (RGC POWDER) were tested for chloramine removal using the Chloramine Removal Test described above. The results are shown in Figure 1.
[0075] Example 5
[0076] 40 cc (13.89g) of Substrate A was dried in a convection oven at 150°C for 24 hours. The dried carbon was placed into a particle agitator apparatus in a vacuum chamber of sputtering apparatus as described in U.S. Pat. No. 7,727,931 (Brey et al.). The vacuum chamber was evacuated to less than 1 x 10"^ torr (1 mPa), and an argon- hydrogen mix containing 15% hydrogen and 85% argon sputtering gas was introduced to reach a pressure of about 10 millitorr
(0.7 Pa). Palladium deposition was then started by applying a cathodic sputter power of 150 watts.
The particle agitator shaft was rotated at about 6 rpm (revolutions per minute) during the palladium deposition process. The power was stopped after 2 hours. The chamber was backfilled with air and the palladium coated particles were removed and sieved through an 80 mesh screen.
The palladium sputter target weight loss was 3.72 g. Based on the metal vapor capture efficiency of the agitator, the amount of palladium coated on the carbon particles was calculated to be approximately 1.8% by weight.
[0077] Example 5 was analyzed by inductively coupled plasma mass spectrometry and found to have 1.5% wt palladium loading.
[0078] Example 6
[0079] Example 6 was prepared similarly to Example 5, except Substrate B was used in place of Substrate A. The palladium sputter target weight loss was 3.77g. Based on the metal vapor capture efficiency of the agitator, the amount of palladium coated on the carbon particles was calculated to be approximately 2.3 % by weight.
[0080] Example 6 was analyzed by inductively coupled plasma mass spectrometry and found to have 2.2% wt palladium loading.
[0081] Examples 5-6 and Substrate B (RGC POWDER) were tested for chloramine removal using the Chloramine Removal Test described above. The results are shown in Figure 2.
[0082] Example 7
[0083] Example 7 was a commercially available catalyst, 5% wt Pt on carbon (obtained from Engelhard Co., Iselin, NJ) and was used as received.
[0084] Example 7 and Substrate B (RGC POWDER) were tested for chloramine removal using the Chloramine Removal Test described above. The results are shown in Figure 3.
[0085] Example 8
[0086] Example 8 was a commercially available catalyst, 5% wt Pd on carbon (obtained from Engelhard Co., Iselin, NJ) and was used as received.
[0087] Comparative Example A
[0088] Comparative Example A was a commercially available catalyst, 5 wt % rhodium on charcoal (Cat. No 8371 1, obtained from Aldrich Chemical Co., Milwaukee, WI) and was used as received.
[0089] Examples 8, Comparative Example A (Comp. Ex. A), and Substrate B (RGC POWDER) were tested for chloramine removal using the Chloramine Removal Test described above. The results are shown in Figure 4.
[0090] Example 9
[0091] Example 9 was 5 wt % Pd on graphite (obtained from Johnson Matthey Co., Westchester, PA) and was used as received.
[0092] Example 10
[0093] Example 10 was 5 wt% Pd on CaC03 (obtained from Strem chemicals, Inc., Newburyport, MA) and was used as received.
[0094] Example 1 1
[0095] Example 1 1 was 5 wt % Pd/A1203 (Cat. No 205710, obtained from Aldrich Chemical Co., Milwaukee, WI) and was used as received.
[0096] Example 12
[0097] Example 12 was Pt02 (83.7 wt% Pt, obtained from Engelhard Co., Iselin, NJ) and was used as received.
[0098] Examples 9-12 and Substrate B (RGC POWDER) were tested for chloramine removal using the Chloramine Removal Test described above. The results are shown in Figure 5. Although the surface areas for Examples 9-12 were not measured, it is believed that the supports used in Examples 9-1 1 did not have a high surface area.
[0099] Example 13
[00100] Example 13 was 20 wt % palladium hydroxide on carbon (Pearlman's catalyst, Cat. No. 21291 1, obtained from Aldrich Chemical Co., Milwaukee, WI) and was used as received.
[00101] Comparative Example B
[00102] Comparative Example B was 5 wt% ruthenium on carbon (Cat. No.206180, obtained from Aldrich Chemical Co., Milwaukee, WI) and was used as received.
[00103] Comparative Example C
[00104] Comparative Example C was 5 wt % iridium on carbon (Cat. No.38330, obtained from Alfa-Aesar, Ward Hill, MA) and was used as received.
[00105] Example 13, Comparative Examples B-C (Comp. Ex. B-C), and Substrate B (RGC POWDER) were tested for chloramine removal using the Chloramine Removal Test described above. The results are shown in Figure 6.
[00106] Foreseeable modifications and alterations of this invention will be apparent to those skilled in the art without departing from the scope and spirit of this invention. This invention should not be restricted to the embodiments that are set forth in this application for illustrative purposes. To the extent that there is a conflict or discrepancy between this specification and the disclosure in any document incorporated by reference herein, this specification will control.
Claims
1. A method for removing chloramine from aqueous solutions comprising: providing an aqueous solution comprising chloramine and contacting the aqueous solution with a
solid, wherein the surface of the solid comprises a metal or metal-containing compound, wherein the metal is selected from the group consisting of palladium and platinum.
2. The method of claim 1, wherein the solid comprises a support having a surface, wherein the surface comprises the metal or metal-containing compound.
3. The method of claim 2, wherein the support has a high surface area.
4. The method of any one of claims 2-3, wherein the solid comprises more than 0.1% by mass of the metal.
5. The method of any one of claims 2-4, wherein the solid comprises a carbon-based support selected from a carbon particle, a polymer containing composite block, and combinations thereof.
6. The method of any one of claims 2-5, wherein the surface of the solid comprises a metal- containing particulate, wherein the metal-containing particulate comprises a metal selected from the group consisting of palladium and platinum.
7. The method of claim 6, wherein the metal-containing particulate is mixed with a support particulate, wherein the D50 of the metal-containing particulate is at least 5 times smaller than the D50 of the support particulate.
8. The method of any one of claims 6-7, wherein the metal-containing particulate is adherent to the support.
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| US201261699943P | 2012-09-12 | 2012-09-12 | |
| US61/699,943 | 2012-09-12 |
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| WO2014042722A1 true WO2014042722A1 (en) | 2014-03-20 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9663387B2 (en) | 2011-12-22 | 2017-05-30 | 3M Innovative Properties Company | Filtration medium comprising a metal sulfide |
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| US4666610A (en) * | 1985-05-28 | 1987-05-19 | Aquascience Research Group, Inc. | Method and product for removal of chloramines, chlorine and ammonia from aquaculture water |
| US6419837B1 (en) * | 1998-08-06 | 2002-07-16 | Umpqua Research Company | Process for destroying contaminants in contaminant-containing aqueous streams and catalysts used therefor |
| US6451209B1 (en) * | 1997-12-29 | 2002-09-17 | Povl Kaas | Method and a system for the treatment of water |
| US20050127323A1 (en) * | 2003-12-11 | 2005-06-16 | Michael Tyler | Composition for conditioning water used in aquariums |
| US7097773B1 (en) * | 2004-05-26 | 2006-08-29 | Fritz Industries, Inc. | Process for treating water |
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|---|---|---|---|---|
| US4666610A (en) * | 1985-05-28 | 1987-05-19 | Aquascience Research Group, Inc. | Method and product for removal of chloramines, chlorine and ammonia from aquaculture water |
| US6451209B1 (en) * | 1997-12-29 | 2002-09-17 | Povl Kaas | Method and a system for the treatment of water |
| US6419837B1 (en) * | 1998-08-06 | 2002-07-16 | Umpqua Research Company | Process for destroying contaminants in contaminant-containing aqueous streams and catalysts used therefor |
| US20050127323A1 (en) * | 2003-12-11 | 2005-06-16 | Michael Tyler | Composition for conditioning water used in aquariums |
| US7097773B1 (en) * | 2004-05-26 | 2006-08-29 | Fritz Industries, Inc. | Process for treating water |
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| US9663387B2 (en) | 2011-12-22 | 2017-05-30 | 3M Innovative Properties Company | Filtration medium comprising a metal sulfide |
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