WO2014033762A1 - Method for revamping a conventional mineral oils refinery to a biorefinery - Google Patents
Method for revamping a conventional mineral oils refinery to a biorefinery Download PDFInfo
- Publication number
- WO2014033762A1 WO2014033762A1 PCT/IT2012/000268 IT2012000268W WO2014033762A1 WO 2014033762 A1 WO2014033762 A1 WO 2014033762A1 IT 2012000268 W IT2012000268 W IT 2012000268W WO 2014033762 A1 WO2014033762 A1 WO 2014033762A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- unit
- reactor
- hydrodesulfurization
- catalyst
- units
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 105
- 239000002480 mineral oil Substances 0.000 title abstract description 6
- 239000000203 mixture Substances 0.000 claims abstract description 84
- 239000003054 catalyst Substances 0.000 claims abstract description 69
- 239000002253 acid Substances 0.000 claims abstract description 62
- 150000002430 hydrocarbons Chemical class 0.000 claims abstract description 61
- 229930195733 hydrocarbon Natural products 0.000 claims abstract description 60
- 239000004215 Carbon black (E152) Substances 0.000 claims abstract description 55
- 239000002250 absorbent Substances 0.000 claims abstract description 44
- 230000002745 absorbent Effects 0.000 claims abstract description 44
- 238000004519 manufacturing process Methods 0.000 claims abstract description 38
- 230000008569 process Effects 0.000 claims abstract description 38
- 238000006317 isomerization reaction Methods 0.000 claims abstract description 36
- 235000014113 dietary fatty acids Nutrition 0.000 claims abstract description 29
- 239000000194 fatty acid Substances 0.000 claims abstract description 29
- 229930195729 fatty acid Natural products 0.000 claims abstract description 29
- 238000004064 recycling Methods 0.000 claims abstract description 29
- -1 fatty acid esters Chemical class 0.000 claims abstract description 23
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 16
- 238000010438 heat treatment Methods 0.000 claims abstract description 12
- 239000007789 gas Substances 0.000 claims description 76
- 239000001257 hydrogen Substances 0.000 claims description 61
- 229910052739 hydrogen Inorganic materials 0.000 claims description 61
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 54
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 33
- 229910052717 sulfur Inorganic materials 0.000 claims description 32
- 239000011593 sulfur Substances 0.000 claims description 32
- 239000000446 fuel Substances 0.000 claims description 28
- 238000011084 recovery Methods 0.000 claims description 24
- 238000000926 separation method Methods 0.000 claims description 19
- 239000008246 gaseous mixture Substances 0.000 claims description 13
- 238000002407 reforming Methods 0.000 claims description 12
- 239000003915 liquefied petroleum gas Substances 0.000 claims description 11
- 235000021588 free fatty acids Nutrition 0.000 claims description 10
- 230000003197 catalytic effect Effects 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 8
- 238000000746 purification Methods 0.000 claims description 8
- 150000002431 hydrogen Chemical class 0.000 claims description 7
- 238000005406 washing Methods 0.000 claims description 7
- 239000003350 kerosene Substances 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 3
- 235000015112 vegetable and seed oil Nutrition 0.000 abstract description 20
- 239000008158 vegetable oil Substances 0.000 abstract description 20
- 238000006243 chemical reaction Methods 0.000 abstract description 17
- 239000003925 fat Substances 0.000 abstract description 9
- 241001465754 Metazoa Species 0.000 abstract description 7
- 230000009466 transformation Effects 0.000 abstract description 6
- 239000002994 raw material Substances 0.000 abstract description 4
- 239000002551 biofuel Substances 0.000 abstract description 3
- 239000008162 cooking oil Substances 0.000 abstract description 3
- 230000009467 reduction Effects 0.000 abstract description 3
- 239000003225 biodiesel Substances 0.000 abstract description 2
- 239000003344 environmental pollutant Substances 0.000 abstract 1
- 231100000719 pollutant Toxicity 0.000 abstract 1
- 239000000047 product Substances 0.000 description 37
- 241000196324 Embryophyta Species 0.000 description 14
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 12
- 229910052751 metal Inorganic materials 0.000 description 12
- 239000002184 metal Substances 0.000 description 12
- 238000010521 absorption reaction Methods 0.000 description 11
- 239000002737 fuel gas Substances 0.000 description 11
- 150000002739 metals Chemical class 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- 150000001412 amines Chemical class 0.000 description 10
- 239000002283 diesel fuel Substances 0.000 description 10
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 9
- 238000005194 fractionation Methods 0.000 description 9
- 238000006477 desulfuration reaction Methods 0.000 description 8
- 230000023556 desulfurization Effects 0.000 description 8
- 238000005984 hydrogenation reaction Methods 0.000 description 8
- 239000003921 oil Substances 0.000 description 8
- 235000019198 oils Nutrition 0.000 description 8
- 230000008929 regeneration Effects 0.000 description 8
- 238000011069 regeneration method Methods 0.000 description 8
- 235000019197 fats Nutrition 0.000 description 7
- 235000019387 fatty acid methyl ester Nutrition 0.000 description 7
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 6
- 150000004665 fatty acids Chemical class 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- CRVGTESFCCXCTH-UHFFFAOYSA-N methyl diethanolamine Chemical compound OCCN(C)CCO CRVGTESFCCXCTH-UHFFFAOYSA-N 0.000 description 6
- 239000001294 propane Substances 0.000 description 6
- 238000006467 substitution reaction Methods 0.000 description 6
- 238000011426 transformation method Methods 0.000 description 6
- 150000003626 triacylglycerols Chemical class 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 5
- 230000004048 modification Effects 0.000 description 5
- 238000012986 modification Methods 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 239000010935 stainless steel Substances 0.000 description 5
- 229910001220 stainless steel Inorganic materials 0.000 description 5
- 235000013311 vegetables Nutrition 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 239000010685 fatty oil Substances 0.000 description 4
- 239000003502 gasoline Substances 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 238000011160 research Methods 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 3
- 229910000975 Carbon steel Inorganic materials 0.000 description 3
- 235000019482 Palm oil Nutrition 0.000 description 3
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 3
- 235000011613 Pinus brutia Nutrition 0.000 description 3
- 241000018646 Pinus brutia Species 0.000 description 3
- 239000006227 byproduct Substances 0.000 description 3
- 239000000828 canola oil Substances 0.000 description 3
- 235000019519 canola oil Nutrition 0.000 description 3
- 125000004432 carbon atom Chemical group C* 0.000 description 3
- 239000010962 carbon steel Substances 0.000 description 3
- 238000004517 catalytic hydrocracking Methods 0.000 description 3
- WQOXQRCZOLPYPM-UHFFFAOYSA-N dimethyl disulfide Chemical compound CSSC WQOXQRCZOLPYPM-UHFFFAOYSA-N 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000007792 gaseous phase Substances 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 3
- 239000002540 palm oil Substances 0.000 description 3
- 239000003208 petroleum Substances 0.000 description 3
- 230000000171 quenching effect Effects 0.000 description 3
- 230000008707 rearrangement Effects 0.000 description 3
- 238000000629 steam reforming Methods 0.000 description 3
- 239000003784 tall oil Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- 235000019483 Peanut oil Nutrition 0.000 description 2
- 235000019486 Sunflower oil Nutrition 0.000 description 2
- 238000001833 catalytic reforming Methods 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000006114 decarboxylation reaction Methods 0.000 description 2
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 2
- 238000010790 dilution Methods 0.000 description 2
- 239000012895 dilution Substances 0.000 description 2
- 125000004494 ethyl ester group Chemical group 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 206010022000 influenza Diseases 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 238000005272 metallurgy Methods 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 239000000312 peanut oil Substances 0.000 description 2
- 238000005504 petroleum refining Methods 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 239000010499 rapseed oil Substances 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 235000012424 soybean oil Nutrition 0.000 description 2
- 239000002600 sunflower oil Substances 0.000 description 2
- 229910052716 thallium Inorganic materials 0.000 description 2
- 238000005809 transesterification reaction Methods 0.000 description 2
- 230000001131 transforming effect Effects 0.000 description 2
- 229910052723 transition metal Inorganic materials 0.000 description 2
- 150000003624 transition metals Chemical class 0.000 description 2
- 235000019871 vegetable fat Nutrition 0.000 description 2
- 239000010457 zeolite Substances 0.000 description 2
- VZSRBBMJRBPUNF-UHFFFAOYSA-N 2-(2,3-dihydro-1H-inden-2-ylamino)-N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]pyrimidine-5-carboxamide Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C(=O)NCCC(N1CC2=C(CC1)NN=N2)=O VZSRBBMJRBPUNF-UHFFFAOYSA-N 0.000 description 1
- 241001133760 Acoelorraphe Species 0.000 description 1
- 235000017060 Arachis glabrata Nutrition 0.000 description 1
- 244000105624 Arachis hypogaea Species 0.000 description 1
- 235000010777 Arachis hypogaea Nutrition 0.000 description 1
- 235000018262 Arachis monticola Nutrition 0.000 description 1
- 241001474374 Blennius Species 0.000 description 1
- 241000219198 Brassica Species 0.000 description 1
- 235000003351 Brassica cretica Nutrition 0.000 description 1
- 235000014698 Brassica juncea var multisecta Nutrition 0.000 description 1
- 235000006008 Brassica napus var napus Nutrition 0.000 description 1
- 240000000385 Brassica napus var. napus Species 0.000 description 1
- 235000006618 Brassica rapa subsp oleifera Nutrition 0.000 description 1
- 235000003343 Brassica rupestris Nutrition 0.000 description 1
- 235000004977 Brassica sinapistrum Nutrition 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- 244000068988 Glycine max Species 0.000 description 1
- 235000010469 Glycine max Nutrition 0.000 description 1
- 244000020551 Helianthus annuus Species 0.000 description 1
- 235000003222 Helianthus annuus Nutrition 0.000 description 1
- 240000006240 Linum usitatissimum Species 0.000 description 1
- 235000004431 Linum usitatissimum Nutrition 0.000 description 1
- 239000004165 Methyl ester of fatty acids Substances 0.000 description 1
- 229910003294 NiMo Inorganic materials 0.000 description 1
- 240000007817 Olea europaea Species 0.000 description 1
- 235000004443 Ricinus communis Nutrition 0.000 description 1
- 241000862632 Soja Species 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- 239000008186 active pharmaceutical agent Substances 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000010775 animal oil Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000001588 bifunctional effect Effects 0.000 description 1
- 239000012620 biological material Substances 0.000 description 1
- QKSKPIVNLNLAAV-UHFFFAOYSA-N bis(2-chloroethyl) sulfide Chemical compound ClCCSCCCl QKSKPIVNLNLAAV-UHFFFAOYSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000003240 coconut oil Substances 0.000 description 1
- 235000019864 coconut oil Nutrition 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000006324 decarbonylation Effects 0.000 description 1
- 238000006606 decarbonylation reaction Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000001877 deodorizing effect Effects 0.000 description 1
- 238000006392 deoxygenation reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 229940043237 diethanolamine Drugs 0.000 description 1
- VLXBWPOEOIIREY-UHFFFAOYSA-N dimethyl diselenide Natural products C[Se][Se]C VLXBWPOEOIIREY-UHFFFAOYSA-N 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 229940013317 fish oils Drugs 0.000 description 1
- 235000004426 flaxseed Nutrition 0.000 description 1
- 238000010353 genetic engineering Methods 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 238000007327 hydrogenolysis reaction Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000003456 ion exchange resin Substances 0.000 description 1
- 229920003303 ion-exchange polymer Polymers 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000003863 metallic catalyst Substances 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 235000010460 mustard Nutrition 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 235000020232 peanut Nutrition 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- DBJYYRBULROVQT-UHFFFAOYSA-N platinum rhenium Chemical compound [Re].[Pt] DBJYYRBULROVQT-UHFFFAOYSA-N 0.000 description 1
- FHMDYDAXYDRBGZ-UHFFFAOYSA-N platinum tin Chemical compound [Sn].[Pt] FHMDYDAXYDRBGZ-UHFFFAOYSA-N 0.000 description 1
- 239000002574 poison Substances 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 238000006057 reforming reaction Methods 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000005486 sulfidation Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 239000003760 tallow Substances 0.000 description 1
- 239000012974 tin catalyst Substances 0.000 description 1
- 239000003981 vehicle Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G3/00—Production of liquid hydrocarbon mixtures from oxygen-containing organic materials, e.g. fatty oils, fatty acids
- C10G3/42—Catalytic treatment
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G3/00—Production of liquid hydrocarbon mixtures from oxygen-containing organic materials, e.g. fatty oils, fatty acids
- C10G3/50—Production of liquid hydrocarbon mixtures from oxygen-containing organic materials, e.g. fatty oils, fatty acids in the presence of hydrogen, hydrogen donors or hydrogen generating compounds
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G3/00—Production of liquid hydrocarbon mixtures from oxygen-containing organic materials, e.g. fatty oils, fatty acids
- C10G3/50—Production of liquid hydrocarbon mixtures from oxygen-containing organic materials, e.g. fatty oils, fatty acids in the presence of hydrogen, hydrogen donors or hydrogen generating compounds
- C10G3/52—Hydrogen in a special composition or from a special source
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G45/00—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
- C10G45/58—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to change the structural skeleton of some of the hydrocarbon content without cracking the other hydrocarbons present, e.g. lowering pour point; Selective hydrocracking of normal paraffins
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G65/00—Treatment of hydrocarbon oils by two or more hydrotreatment processes only
- C10G65/02—Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only
- C10G65/04—Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only including only refining steps
- C10G65/043—Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only including only refining steps at least one step being a change in the structural skeleton
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/04—Liquid carbonaceous fuels essentially based on blends of hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/40—Characteristics of the process deviating from typical ways of processing
- C10G2300/4056—Retrofitting operations
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/10—Recycling of a stream within the process or apparatus to reuse elsewhere therein
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/54—Specific separation steps for separating fractions, components or impurities during preparation or upgrading of a fuel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P30/00—Technologies relating to oil refining and petrochemical industry
- Y02P30/20—Technologies relating to oil refining and petrochemical industry using bio-feedstock
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49346—Rocket or jet device making
Definitions
- a method for revamping a conventional refinery of mineral oils into a biorefinery, characterized by a production scheme which allows the treatment of raw materials of a biological origin (vegetable oils, animal fats, exhausted cooking oils) for the production of biofuels, prevalently high- quality biodiesel.
- a biological origin vegetable oils, animal fats, exhausted cooking oils
- This method allows the re-use of existing plants, allowing, in particular, the revamping of hydrodesulfurization plants into production plants of hydrocarbon fractions which can be used as diesel fuel, or as diesel fuel components, starting from a mixture of a biological origin containing triglycerides possibly with aliquots of free fatty acids.
- the plants deriving from the reconversion of desulfurization plants also produce aliquots of naphtha and LPG, which are consequently also products deriving from mixtures of a biological origin.
- US patent 4,992,605 describes a process for producing hydrocarbon fractions in the Ci 5 - Ci 8 range by the hydrogenation of vegetable oils such as sunflower oil, rape oil, canola oil, palm oil, or fatty oils contained in the pulp of pine trees (tall oil) .
- This hydrocarbon fraction prevalently consists of linear paraffins ( Ci 5 - Ci 8 ) and is characterized by a high cetane number, which is such that it can be used as a cetane improver .
- EP 1396531 describes a process for the production of hydrocarbon components from mixtures of a vegetable or animal origin. The formation of a mixture with a content of iso-paraffins of 73% is described. The process comprises a pre-hydrogenation step, a hydrodeoxygenation step (HDO) and an isomerization step which operates using the countercurrent flow principle.
- HDO hydrodeoxygenation step
- EP 1728844 describes a process for the production of hydrocarbon components from mixtures of a vegetable or animal origin.
- the process comprises a pretreatment step of the mixture of a vegetable origin for removing contaminants, such as, for example, alkaline metals, followed by a hydrodeoxygenation (HDO) step and possibly an isomerization step.
- HDO hydrodeoxygenation
- EP 2084245 describes a process for the production of a hydrocarbon mixture that can be used as diesel fuel or diesel component by the hydrodeoxygenation of a mixture of a biological origin containing fatty acid esters possibly with aliquots of free fatty acids, such as for example vegetable oils such as sunflower oil, rape oil, canola oil, palm oil, or fatty oils contained in the pulp of pine trees (tall oil) , followed by hydroisomerization on specific catalysts, which allows to obtain hydrocarbon mixtures in which the content of isoparaffins can exceed 80%, the remaining percentage being n-paraffins.
- FAME Food Acid Methyl Ester
- a mixture of methyl esters of fatty acids deriving from the transesterification with methanol of triglycerides contained in vegetable oils FAME has disadvantages from a quality point of view, due to the low calorific value (about 38kJ/kg) and poor cold properties (Cloud point from -5°C to +15°C) .
- FAME is miscible with water, moreover, it can cause pollution in tanks, it has a low stability, tends to polymerize forming rubbers and other undesired products, causes fouling, thus dirtying of the filters, and dissolves in lubricating oil.
- various automobile companies are advising against the use of FAME in their engines. This results in the possibility of using FAME in a limited maximum quantity which is such as to not satisfy the standards required by the directive 2009/28/CE (RED) for the promotion of the use of energy from renewable sources and the directive 2009/30/CE (FQD) for product quality.
- RED directive 2009/28/CE
- FQD 2009/30/CE
- This method is of particular interest within the current economic context which envisages a reduction in the demand for oil products and refinery margins, allowing the production cycle to be modified through the transformation of already-existing hydrodesulfurization units in oil refineries into production units of hydrocarbon mixtures that can be used as fuels from mixtures of a biological origin.
- This conversion of mixtures of a biological origin into biocomponents consists in the production of hydrocarbon fractions from mixtures of a biological origin containing triglycerides, by means of their hydrodeoxygenation and isomerization: said conversion is indicated hereunder with the name "HDO/ISO process” .
- the "HDO/ISO process” therefore refers to a process for producing, as main product, a hydrocarbon fraction which can be used as diesel fuel, or as diesel fuel component, starting from a mixture of a biological origin containing fatty acid esters, and possibly containing free fatty acids, which comprises the following steps:
- the mixture of a biological origin is a mixture of a vegetable or animal origin
- the fatty acid esters contained therein are fatty acid triglycerides, wherein the hydrocarbon chain of the fatty acid contains from 12 to 24 carbon atoms and is mono- or poly-unsaturated .
- the mixtures of a biological origin can be selected from vegetable oils, vegetable fats, animal fats, fish oils or mixtures thereof: the vegetable oils or fats, possibly deriving from plants selected by genetic manipulation, are selected from sunflower, rape, canola, palm, soya, hemp, olive, linseed, mustard, peanut, castor, coconut oils, fatty oils contained in the pulp of pine trees (tall oil) , oils extracted from seaweeds, recycled oils or fats of the food industry and mixtures thereof, and the animal oils or fats are selected from lard, tallow, milk fats, recycled oils or fats of the food industry and mixtures thereof .
- the hydrodeoxygenation HDO step is carried out in the presence of hydrogen and a hydrogenation catalyst containing a carrier and one or more metals selected from metals of group VIII and group VIB.
- the catalysts are previously sulfided, by means of the known techniques.
- the . sulfiding agent for example dimethyldisulfide, is fed in continuous, contemporaneously with the feedstock, in a percentage ranging from 0.02-0.5 % weight (140-3400 ppm S) .
- the hydrodeoxygenation HDO step is normally done at a pressure ranging from 25 to 70 bar and at a temperature ranging from 240 to 450°C.
- the mixture of a biological origin can be subjected to a pretreatment before being fed to the HDO step (1) , wherein said pretreatment can be effected by adsorption, treatment with ion exchange resins or mild acid washings.
- the mixture resulting from the HDO step (1) is subjected to a purification treatment before being subjected to hydroisomerization, wherein the purification treatment comprises a separation step and a washing step, in particular the mixture resulting from step (1) can be sent to a high-pressure gas-liquid separator in order to recover a gaseous phase and a liquid phase.
- the gaseous phase containing hydrogen, water, CO, C0 2 , light paraffins (C4 ⁇ ) and small quantities of NH 3 , PH 3 and H 2 S, is cooled: upon condensation, the water and condensable hydrocarbons are separated, and the remaining gaseous phase is purified to obtain hydrogen that can be recycled to the reaction step (1) .
- the liquid phase separated in the high-pressure separator composed of a hydrocarbon fraction, essentially consisting of linear paraffins with a number of carbon atoms ranging from 14 to 21, is fed to the subsequent hydroisomerization step (2) .
- the hydroisomerization step (2) (ISO) can be effected at a temperature ranging from 250 to 450°C, and a pressure ranging from 25 to 70 bar.
- Isomerization catalysts that can be conveniently used are catalysts containing metals of group VIII, and a carrier selected, for example, among alumina or silica or silico-aluminas or zeolites.
- the metal of group VIII is preferably Pt, Pd or Ni .
- a catalytic composition Me/MSA is used in the isomerization step, which comprises: a) a carrier of an acid nature (MSA) comprising a completely amorphous, micro-mesoporous silico-alumina having a molar ratio Si0 2 /Al 2 0 3 ranging from 30 to 500, a surface area greater than 500 m/g, a pore volume ranging from 0.3 to 1.3 ml/g, an average pore diameter lower than 40 A ,
- MSA acid nature
- a metallic component (Me) comprising one or more metals of group VIII, possibly mixed with one or more metals of group VIB .
- the operating conditions, catalysts and preferred particular embodiment aspects of the HDO/ISO process are known to experts in the field, and are described, for example, in EP1396531, in EP 1728844, in EP 20884245, in WO 2008/058664, in WO2008/113492 , and particular embodiments and utilizations of the HDO/ISO process are also described, for example, in WO2009/039347, WO2009/039335 , WO2009/039333 ,
- WO2009/158268 all the aspects, operating conditions and catalysts described in these documents can be used for carrying out the HDO/ISO process in the production unit of hydrocarbon fractions from mixtures of a biological origin obtained by applying the method for revamping hydrodesulfurization units according to the present invention.
- an object of the present invention relates to a method for revamping a refinery comprising a system containing two hydrodesulfurization units, Ul and U2, into a biorefinery comprising a production unit of hydrocarbon fractions from mixtures of a biological origin containing fatty acid esters by means of their hydrodeoxygenation and isomerization,
- each of the hydrodesulfurization units Ul and U2 comprises:
- an acid gas treatment unit downstream of the reactor containing an absorbent (B) for H 2 S, said unit being called Tl in the unit Ul and T2 in the unit U2 , and wherein said method comprises :
- refinery normally refers to a complex of industrial plants in which the refining of oil, mineral oils or raw products of a petroleum origin, is effected. The refining is mainly oriented towards the production of fuels. Said refinery is normally indicated as conventional refinery.
- biorefinery refers to a complex of industrial plants in which products and raw materials of a biological origin, such as, for example, vegetable oils, animal fats, exhausted cooking oils, are treated, to obtain fuels.
- a biological origin such as, for example, vegetable oils, animal fats, exhausted cooking oils, are treated, to obtain fuels.
- the fuels thus obtained are generally indicated as biofuels.
- hydrocarbon fractions that can be obtained from the biorefinery resulting from applying the method according to the present invention, are fuels or fuel components, in particular LPG, kerosene, diesel, naphtha .
- the heating system of the feedstock upstream of the reactor is hereinafter called Fl for the unit Ul and F2 for the unit U2.
- the new product recycling lines installed in the unit Ul and possibly the unit U2 are hereinafter called Rl for the unit Ul and R2 for the unit U2.
- a by-pass line of an apparatus refers to a line that passes around said apparatus and consequently said apparatus is no longer used.
- the by-pass line X passes around the unit T2 which is therefore no longer used.
- the two hydrodesulfurization units to which the method of the present invention is applied can be hydrodesulfurization units normally used in parallel in common refinery schemes.
- the heating system of the feedstock and the heat exchanger between feedstock and effluent are different from each other.
- HDO/ISO unit The unit of production of hydrocarbon fractions from mixtures of a biological origin containing fatty acid esters by means of their hydrodeoxygenation and isomerization.
- HDO/ISO unit The unit of production of hydrocarbon fractions from mixtures of a biological origin containing fatty acid esters by means of their hydrodeoxygenation and isomerization.
- the term “unit” refers to the combination of apparatuses for the embodiment of a process or treatment .
- Desulfurization units that can be used for the method of the present invention are all units known to experts in the field: said desulfurization units comprise the hydrodesulfurization reactor containing the hydrodesulfurization catalyst, one or more heat exchangers between feedstock and effluent, a heating system of the stream at the inlet of the reactor, an acid gas treatment unit downstream of the reactor, containing a specific absorbent for H 2 S.
- the hydrodesulfurization reactor is normally made of low- bound carbon steel (for example 1 1 ⁇ 2 Cr-1/2 Mo, 2 3 ⁇ 4 Cr- 1 Mo) with respect to the reactor jacket, with a stainless steel internal lining of the type 321 SS, 347 SS.
- the reactor interiors are generally made of stainless steel of the type 321 SS, according to what is suggested by the standard API 941 - 2004.
- the hydrodesulfurization reactors that can be used and their configurations are well-known to experts in the field and- are described for example in Handbook of Petroleum Refining Processes, Robert A. Meyers.
- the desulfurization catalysts are well-known to experts in the field, and can be selected from hydrogenation catalysts containing a carrier, normally alumina, and one or more metals selected from metals of group VIII and group VIB, for example CoMo/Alumina; CoMo-NiMo/Alumina, and are described, for example in "Petroleum Refining: Technology and Economics", of James H. Gary, Glenn E. Stress and "Hydrotreating and hydrocracking articles , P. R. Robinson, G.E Dolbear .
- the heat exchanger of the feedstock-effluent exchange train used in a desulfurization unit are normally made of low-bound carbon steel (1 Cr- 3 ⁇ 4 Mo) with possible inner coating of stainless steel (347 SS) or totally of stainless steel (347Ss, 321 SS) , for high-temperature feedstock-effluent exchangers, whereas it is made of simple or work-hardened carbon steel (CS or KCS) for exchangers operating at lower temperatures.
- CS or KCS simple or work-hardened carbon steel
- Heating systems, situated upstream of the hydrodesulfurization reactor and operating over the feedstock to the reactor can be selected from direct fired ovens and heat exchangers.
- An oven comprising a radiating section and possibly a convective section is preferably used.
- heating systems and in particular ovens and their configurations and production suitable for hydrodesulfurization units can be found, for example, in "Handbook of Petroleum Processing", edited by David S. J. Jones and Peter P. Pujado .
- Acid gas treatment units suitable for being used in hydrodesulfurization units their configurations and specific absorbents for the absorption of H 2 S are well- known to experts in the field and are described, for example, in Selecting Amines for Sweetening Units, Polasek, J. (Bryan Research & Engineering) and Bullin, J.A. (Texas A&M University) , Gas Processors Association Regional Meeting, Sept. 1994.
- An acid gas treatment unit refers to a system in which one or more gases of an acid nature are separated from a gaseous mixture containing them by absorption with an absorbent and recovered by regeneration of the absorbent .
- Absorbents which can be used are, for example, solvents, preferably of the alkanol-amine type, for example MDEA (methyl-diethanol-amine) or DEA (diethanolamine) .
- One or more sulfur recovery units which can be used in the method of the present invention, are also normally present in refineries, as will be described in more detail hereunder: said sulfur recovery units are well-known to experts in the field and comprise a primary sulfur recovery section, of the Claus type, and possibly a tail-gas treatment section suitable for increasing the conversion to sulfur.
- a Claus unit thus formed reaches a recovery of about 96-98% by weight of the sulfur at the inlet.
- the substitution of the hydrodesulfurization catalyst inside the reactors Al and A2 with HDO and ISO catalysts, respectively, does not involve any particular difficulty and can be easily effected.
- Said HDO and ISO catalysts can be selected from known hydrodeoxygenation and isomerization catalysts, in particular those previously described.
- the units Ul and U2 also preferably contain hydrogen recycling lines, and relative compressors, which connect the acid gas treatment units which are situated downstream of the reactors, with the same reactors: said lines, and relative compressors, are reused for the same purpose in the production unit of hydrocarbon fractions from mixtures of a biological origin obtained by the revamping method of the present invention.
- a particularly preferred aspect relates to a method according to the present invention, additionally operating so as to recycle the H 2 S formed by the HDO step, after recovering it from the absorbent (B) of Tl .
- the H 2 S is formed by decomposition of the sulfiding agents fed to the HDO reactor Al for maintaining the hydrodeoxygenation catalyst in its sulfided form, i.e. active form.
- C0 2 is also formed by decarboxylation of the fatty acid esters.
- the mixture of C0 2 and H 2 S formed during the HDO step must be recovered from the absorbent of Tl and, after separating the H 2 S from the C0 2 , by means of two additional absorption/regeneration steps, carried out in a further acid gas treatment unit, called T3 , the resulting stream of H 2 S from the HDO section is recycled, as sulfiding agent of the catalyst of the reactor Al, preferably sending it to the compressor Kl of the hydrogen recycling line of the unit Ul by means of a new line R3 installed for this purpose .
- the line R3 is connected to the suction of said compressor Kl .
- the method of the present invention also comprises the addition of said further acid gas treatment unit T3, downstream of the unit Tl and connected to said unit Tl, in which the two above-mentioned additional absorption/regeneration steps can be effected, and the installation of said new recycling line of H 2 S between the unit T3 and the HDO section, preferably in the suction phase of the compressor Kl which is situated on the hydrogen recycling line of the unit Ul .
- the unit T3 contains two absorbing areas each containing a specific absorbent for H 2 S .
- the objective is reached of recycling the H 2 S to the HDO reactor Al in order to maintain the catalyst in its sulfided form, guaranteeing its activity without the necessity of feeding other sulfiding agents, of the type DMDS, or in any case feeding said sulfiding agents in a more limited quantity.
- a further advantage of said recycling of the H 2 S lies in the substantial reduction in emissions of acid gas, which is reduced to C0 2 alone, and which consequently does not have to be treated in the Claus plant, not strictly necessary unless there are other sources of H 2 S, but can be sent directly to the final thermo-combustor of the sulfur recovery unit.
- a preferred aspect of the present invention therefore relates to a method for revamping a refinery comprising a system containing two hydrodesulfurization units, Ul and U2, into a biorefinery containing a HDO/ISO unit comprising a hydrodeoxygenation section HDO and an isomerization section ISO,
- each of the hydrodesulfurization units, Ul and U2 comprises:
- the flow of H 2 S at the outlet of T3 can reach the reactor Al by means of a new line that is connected in any point of the unit Ul suitable for the purpose.
- a particularly preferred aspect of the present invention relates to a method for revamping a refinery comprising a system containing two hydrodesulfurization units, Ul and U2, into a biorefinery containing a HDO/ISO unit, wherein each of the hydrodesulfurization units Ul and U2 comprises:
- an acid gas treatment unit downstream of the reactor containing an absorbent (B) for H 2 S, said units being called Tl in the unit Ul and T2 in the unit U2 , a hydrogen recycling line and a compressor on said line, said compressor being called Kl for the unit Ul and K2 for the unit U2 ,
- sulfur recovery units are normally present in refineries. These sulfur recovery units are well-known to experts in the field and have already been described. In particular, sulfur recovery units of the Claus type are preferably used in refineries: this type of unit has been previously described and, as already specified, substantially comprises a thermal reaction section and a catalytic section.
- a further particularly preferred aspect relates to a method according to the present invention in which the unit Ul is connected to a sulfur recovery unit, preferably a Claus unit, by the installation of a bypass line of the thermal section of said sulfur recovery unit, and substitution of the catalyst of the first reactor of the catalytic section with a cold selective redox catalyst, capable of converting H 2 S into liquid sulfur.
- Catalysts suitable for the purpose can be selected from oxides of metals of group VIB combined with transition metals of group VIII and are described for example in US 6372193 and in the documents cited therein .
- a further aspect of the present invention is to install a surge drum (S) upstream of each of the reactors Al and A2.
- the hydrodesulfurization units can contain, in addition to what has already been described above:
- a gas separation/washing unit particularly fuel gas and gas rich in propane which is formed during the process, downstream of each of the reactors (Al) and (A2) ;
- connection lines can be present between a reforming unit and each of the reactors (Al) and (A2) , as the reforming unit is normally present in a refinery together with the desulfurization unit.
- Said lines called (LH1) and (LH2) , allow the hydrogen formed in the reforming unit as by-product, to be used, whether it is a catalytic reforming unit or a steam reforming unit: said lines can therefore be part, as such, of the production unit of hydrocarbons from mixtures of a biological origin and be used without undergoing any modification.
- the revamping of a refinery containing hydrodesulfurization units through the operations described above, allows to obtain, with minimum interventions, times and costs, a biorefinery containing a transformation unit of mixtures containing fatty acid esters into hydrocarbon mixtures that can be used as diesel and diesel components by means of a process comprising a hydrodeoxygenation step and an isomerization step.
- the hydrodeoxygenation step (HDO) is carried out in one of the hydrodesulfurization reactors, the reactor (Al) , in which the structure of the triglycerides contained in the mixture of a biological origin is transformed into paraffinic compounds with the contemporaneous production of propane, C0 2 and water.
- the exothermicity is controlled by means of a suitable product recycling, effected through a new line (Rl) introduced downstream of the reactor: the product recycling, through a dilution effect, controls the temperature increase in the same reactor.
- the exothermicity can also be controlled with hydrogen quenching, which can already be normally present in the hydrodesulfurization units, alternating with the various catalytic beds.
- the new recycling line of the reaction product (Rl) is such as to allow a flow-rate equal to even double that of the fresh feedstock being fed to the reactor.
- a surge drum (S) can be additionally inserted upstream to the reactor used for the hydrodeoxygenation step and upstream to the reactor used for the isomerization step (ISO) : said drum has the purpose of equalizing the feedstock, consisting of fresh feedstock plus reacted recycled product.
- the reactor used for effecting the HDO step, deriving, through the method of the present invention, from a pre-existing hydrodesulfurization unit may not have a metallurgy suitable for guaranteeing its use in the presence of high concentrations of free fatty acids in the feedstock consisting of a mixture of vegetable oils.
- the reactors of the HDO/ISO units specifically constructed for this purpose are in fact made of stainless steel (316 SS, 317 SS) , to allow them to treat contents of free fatty acids of up to 20% by weight of the feedstock.
- the desulfurization reactor produced with the typical metallurgy described above, can in any case be used for the treatment of mixtures of a biological origin normally available on the market, containing free fatty acids in a quantity not exceeding the safety threshold of 1,000 ppm by weight. If it is convenient to use mixtures of a biological origin with a content of fatty acids higher than this threshold, a pretreatment of the feedstock suitable for reducing this content can be possibly effected. If this treatment is used, a pretreatment unit of the feedstock is added upstream of the unit Al, in order to lower its content of free fatty acids.
- the hydrocarbon product resulting from the HDO step is fed through the new connection line (L) to the isomerization section where the isomerization step takes place, in the reactor A2, with possible recycling of the isomerization product to the same reactor A2, by means of a new line (R2) , in order to ensure the wettability of the catalyst, thus also allowing the use of a low quantity of fresh feedstock.
- each of said hydrodesulfurization units to which the revamping method of the present invention is applied contains an acid gas treatment unit, hereinafter called acid gas washing unit, normally operating downstream of a high- pressure separator, situated on the reactor effluent, whose function is to purify the hydrogen leaving the reactor, by separation from the H 2 S formed during the hydrodesulfurization, before said hydrogen is recycled.
- the desulfurization unit normally contains a low-pressure separator from which fuel gas (FG) is separated, containing methane, ethane and H 2 S, whereas the liquid fraction is sent to a stripping column, suitable for separating LPG and naphtha at the head and desulfurized gas oil at the bottom of the column.
- a vacuum dryer is normally inserted on the line of the desulfurized product for removing possible traces of water present in the product, before sending it to storage .
- the new connection line (L) installed between the two units Ul and U2 is preferably inserted downstream of said drying unit, if present in the unit Ul, or it is inserted downstream of the stripping column of the unit Ul .
- said high- and low- pressure separators, said stripping column and said possible dryer remain unvaried, they do not undergo any changes or modifications due to the transformation method of the present invention and are re-used as such, thus also being able to be a part of the production unit of hydrocarbon fractions from mixtures of a biological origin containing fatty acid esters by means of their hydrodeoxygenation and isomerization, as said unit results after application of the transformation method of the present invention.
- the absorbent used in the acid gas treatment unit must be substituted: the gas leaving the reactor in which the HDO step is carried out, in fact, mainly contains H 2 , H 2 S and C0 2 , with a ratio of about 1-5% by weight of H 2 S with respect to the total H 2 S and C0 2 , whereas in pre-existing hydrodesulfurization case, the gas leaving the reactor mainly contained H 2 and H 2 S, with a high content of H 2 S, resulting from the sulfur content of the raw material fed to the refinery.
- the acid gas treatment unit therefore contains an absorbent (B) specific for H 2 S, normally a selective amine for H 2 S.
- B absorbent
- the gaseous by-product from which the hydrogen is to be purified before being recycled to the HDO reactor is mainly C0 2 , mixed with smaller quantities of H 2 S, due to the continuous sulfidation of the HDO catalyst.
- the varying nature, composition and flow-rate of the gases leaving the HDO reactor can be processed in the pre-existing acid gas treatment unit by simple substitution of the pre-existing absorbent suitable for the absorption of H 2 S with a selective absorbent for both C0 2 and H 2 S .
- the absorbent (B) of Tl is therefore substituted with an absorbent suitable for absorbing both C0 2 and H 2 S, the purified hydrogen is re-fed to the reactor and the gaseous mixture mainly containing C0 2 and H 2 S (the latter in a quantity normally ranging from 1 to 5% with respect to the sum of C0 2 and H 2 S) is recovered from the absorbent used by means of a regeneration column, said column forming part of the pre-existing acid gas treatment system.
- Absorbents suitable for the absorption of C0 2 and H 2 S, in the proportions indicated above, and which can be used in the method of the present invention, are well-known to experts in the field.
- amines available on the market, produced by DOW and BASF are used, and preferably methyldiethanolamine (MDEA) with promoters or activated. Said amines are described, for example, in US 6337059.
- Amines suitable for being used in the present invention, produced by DOW are, for example, those of the series UCARSOLTM AP, such as, for example, AP802, AP804, AP806, AP810 and AP 814, and preferably UCARSOLTM AP Solvent 810.
- the mixture of C0 2 and H 2 S is recovered from said absorbents by regeneration of the absorbent, particularly in the case of an amine solvent, in a reboiled distillation column, operating at low pressure.
- Other impurities that may be present in the gases leaving the HDO reactor are removed by means of the same treatment described above.
- the H 2 S present in the gas leaving the first reactor, Al can be further concentrated in order to be re- fed to said HDO reactor Al to keep the catalyst in sulfided form, guaranteeing its activity.
- the method of the present invention comprises the installation of a further acid gas treatment unit T3, downstream of the treatment unit Tl, in which two further steps are effected, each of which comprises the absorption of a specific solvent, selective for H 2 S, and relative regeneration.
- Said steps are suitable for separating the H 2 S from the C0 2 , present in the acid gas stream obtained from the acid gas treatment unit Tl of the unit Ul, to obtain a stream of concentrated H 2 S to be re-fed to the deoxygenation reactor Al through the new line R3 previously described, which connects T3 to the HDO section, preferably to the compressor Kl of the hydrogen recycling line, and in particular to the suction of the compressor Kl .
- amines suitable for the absorption of H 2 S alone which can be used in the method of the present invention for the unit T3 , are well-known to experts in the field.
- amines available on the market produced by DOW and BASF, are used, and preferably methyldiethanolamine (MDEA) with promoters or activated.
- MDEA methyldiethanolamine
- Suitable amines, produced by DOW are for example those of the series UCARSOLTM HS , such as, for example, HS101, HS102, HS103, HS104, HS115, and preferably UCARSOLTM HS solvent 102.
- the use of the acid gas absorption section T2 installed on the recycled gas is not necessary in the ISO section, and for this purpose the by-pass line X is installed: T2 can therefore possibly be re-used for one of the two additional separation steps, necessary for separating the H 2 S from the C0 2 described above.
- the use of T2 is not necessary as the flow leaving the reactor A2 does not contain H 2 S .
- the C0 2 is then recovered from the head of the two absorption columns and sent to the final thermo- combustor of the sulfur recovery plant (of the Claus type) normally present in refineries, or to any refinery oven previously equipped with specific flues on various burners for the introduction of said stream.
- the refinery in which said method of the present invention is applied is equipped with a sulfur recovery unit, wherein said unit has been previously described and is preferably a Claus unit, which can be used, according to the method of the present invention, for treating the C0 2 /H 2 S gaseous mixture leaving the acid gas treatment unit according to two possible modes, a traditional operative mode and a modified operative mode.
- a sulfur recovery unit wherein said unit has been previously described and is preferably a Claus unit, which can be used, according to the method of the present invention, for treating the C0 2 /H 2 S gaseous mixture leaving the acid gas treatment unit according to two possible modes, a traditional operative mode and a modified operative mode.
- the traditional operative mode known to experts in the field and in accordance with what has been previously described and indicated in Fundamental and Practical Aspects of the Claus Sulfur Recovery Process P.D. Clark, N.I. Dowling and M. Huang, Alberta Sulfur Research Ltd. , Calgary, Alberta, Canada, is used when, in the refinery in which the hydrodesulfurization units Ul and U2 are present, there are other H 2 S sources such as to consider the contribution of the HDO/ISO process negligible (for example hydrocrackers or other hydrodesulfurizations of hydrocarbon fractions) : when operating according to this mode, the C0 2 /H 2 S gaseous mixture is fed to the sulfur recovery unit, together with the H 2 S deriving from the other sources, wherein said sulfur recovery unit is used as such, i.e. without undergoing any modification.
- the method of the present invention comprises installing a connection line between Tl and the sulfur recovery unit.
- the modified operative mode is suitable for treating low quantities of acid gas with an extremely low H 2 S content, as in the case in which there are no other significant H 2 S sources in addition to the HDO/ISO process: this mode preferably uses a unit of the Claus type and is carried out by the installation, from the unit Tl, of a by-pass line of the hot section in the Claus unit (furnace) and by substitution of the catalyst of the first of the Claus reactors of the sulfur recovery unit with a catalyst suitable for the treatment of gaseous streams in which H 2 S is present in a concentration lower than 30% mole.
- Said catalyst can be selected, for example, from oxides of metals of group VIB combined with transition metals of group VIII and are described, for example, in US 6372193 and in the documents cited therein.
- the unit for the treatment of tail gas possibly present continues to operate to ensure a further abatement of S0 2 emissions.
- the sulfur recovery is completed by the condensation of the liquid sulfur in the collection tanks normally included in a sulfur recovery unit.
- the hydrogen necessary for the production unit of hydrocarbon fractions from mixtures of a biological origin, containing fatty acid esters, by means of their hydrodeoxygenation and isoraerization comprises recycled hydrogen and a flow of make-up hydrogen, preferably mixed with recycled hydrogen and fed to the reactors Al and A2 used for the HDO step and ISO step: said make-up hydrogen can be supplied, as previously indicated, by reforming units normally already present in refineries.
- heavy naphtha BP 80- 160 °C
- the reforming reaction conditions differ depending on the type of unit installed: for semigenerative reforming units, the operating pressure is 16-28 barg with a Platinum-Rhenium catalyst and a H/C ratio of ⁇ 4; for continuous new-generation reforming units, the operating pressure is 2.5-5 barg with a Platinum-Tin catalyst and a H/C ⁇ 3; the desired product is the reformate, a gasoline base with a high octane number (98-101), with the contemporaneous formation of H 2 .
- Natural gas, fuel gas, LPG or virgin naphtha are fed to the steam reforming unit; the steam reforming reaction takes place with a nickel catalyst on alumina at high temperatures 750-900°C and an operating pressure of 20-40 barg.
- the desired product is H 2 .
- the hydrogen deriving from reforming can then be fed to the reactors (Al) and (A2) by means of pre- existing lines or specific lines installed for the purpose, respectively indicated as LH1, to the hydrodeoxygenation reactor Al, and LH2 , to the isomerization reactor A2 , and possibly after purification and concentration of the hydrogen flow by means of a PSA system.
- This configuration allows a separate and autonomous hydrogen feed to be obtained for each reactor, thus improving the flexibility and operability of the plants.
- This aspect represents an improvement with respect to normal hydrodeoxygenation processes of vegetable oils, which envisage a single hydrogen circuit for the two reactors.
- the PSA (pressure swing adsorption) system when present, uses for example a series of beds filled with adsorbent material, typically a zeolite.
- adsorbent material typically a zeolite.
- the stream of gas rich in hydrogen flows through the bed, the gaseous products are adsorbed and, as hydrogen has a lesser tendency to be adsorbed, a flow of pure hydrogen is obtained at the outlet of the PSA unit.
- the regeneration of the adsorbing bed must be cyclically effected by depressurization.
- a purification system of the feedstock of a biological origin can be additionally added to the production unit of hydrocarbon fractions from mixtures of a biological origin, containing fatty acid esters, by means of their hydrodeoxygenation and isomerization, obtained with the transformation method of hydrodesulfurization unit of the present invention.
- Said purification system is situated upstream of the reactor (Al) in which the HDO step is carried out and comprises a degumming, decoloring, deacidification and deodorizing unit.
- the purpose of this system is to remove the impurities that can poison the HDO catalyst, such as metals (P, Fe, Ca, Mg, , Na) and nitrogen and reduce the content of free fatty acids.
- Figure 1 shows a scheme example relating to the HDO/ISO unit deriving from the revamping method of the present invention: the dashed parts and lines correspond to the new installations according to the method of the present invention, whereas the continuous parts and lines correspond to the pre-existing hydrodesulfurization equipments.
- Feed is the mixture of a biological origin which is fed to the HDO/ISO unit, where said mixture can be, for example, a refined vegetable oil, i.e. with a content of fatty acids not higher than 1,000 ppm by weight.
- the fresh feedstock of vegetable oil is fed through line 1 to the surge drum SI after mixing with part of the reaction product which is recycled through line Rl : equalization of the feedstock composed of fresh feed and the fraction of recycled product therefore takes place in SI.
- the feedstock leaving SI reaches the feed-effluent exchanger El through line 2, where the pump PI is located.
- the heat exchange between the feedstock and the product leaving the reactor Al takes place in El.
- the feedstock reaches the hydrogen feeding line 4 through line 3, and the mixture of hydrogen and feed is fed to the reactor Al through line 5: the oven Fl that heats the mixture to the reaction temperature is situated on this line.
- the hydrodeoxygenation product leaving the reactor reaches the exchanger El through line 6 and subsequently reaches the air exchanger a through line 7 and the high-pressure separator HI through line 7a.
- the separation of the water S , of the hydrocarbon fraction formed during the hydrodeoxygenation step and of the gaseous mixture prevalently consisting of H 2 , H 2 S and C0 2 takes place in said separator HI.
- the hydrocarbon fraction is sent through line 8 to the low-pressure separator LI.
- the mixture of H 2 , H 2 S and C0 2 is sent through line 9 to the acid gas treatment unit Tl .
- the C0 2 and H 2 S are absorbed in this acid gas unit Tl by means of a specific absorbent and said absorbent is regenerated: a stream of hydrogen and a stream of C0 2 and H 2 S are therefore obtained at the outlet of the unit Tl .
- the stream of hydrogen reaches line 11 through line 10, which feeds hydrogen deriving from an internal source of the refinery, for example a reforming unit.
- the compressors Kl and K2 are present on line 10 and line 11 respectively.
- the hydrogen comes from line I which represents the hydrogen supply network of the refinery.
- the resulting hydrogen flow reaches the feed line 3 through line 4.
- Lines 4a and 4b branch off from line 4, which allow part of the hydrogen to be fed at different heights of the reactor also obtaining a quenching effect.
- the stream of C0 2 and H 2 S at the outlet of the unit Tl reaches the acid gas treatment unit T3 through line 12.
- the stream of C0 2 leaving T3 is fed, through line 13, to the final thermo-combustor of the Claus plant or is sent to one of the refinery ovens suitably equipped with specific flues for the insertion of said stream.
- a further separation of water SW takes place in the low-pressure separator LI, together with the separation from the hydrocarbon mixture from the Fuel Gas (FG) , which is removed through line 41.
- the hydrocarbon mixture is then sent to the fractionation column CI through line 14, on which the exchanger b is situated.
- line 29 brings a mixture of gas rich in propane and water to the condenser al. Said mixture is fed through line 30 to an accumulator M, where it is carried out the separation of the water, of the gas rich in propane which is removed through line 31 and of the liquid used as reflux in the fractionation column CI, through line 32 and the pump P3.
- the gas rich in propane is indicated as LPG as it reaches the specifications of commercial LPG after a washing with amines not shown in the figure.
- the hydrocarbon product of the HDO section leaving the exchanger is fed through line L to the surge drum S2.
- the recycling line R2 of the isomerization product is inserted on line L and equalization of the feed is obtained in S2.
- the feed leaving S2 reaches the exchanger E2 through line 18 on which the pump P2 is situated.
- the heat exchange between the feed and the product leaving the reactor A2 takes place in E2.
- the feed reaches the hydrogen feeding line 20, through line 19, and the mixture of hydrogen and feed is fed through line 21 to the reactor A2 : the oven F2 which heats the mixture to the reaction temperature is situated on said line .
- the isomerization product leaving the reactor A2 reaches the exchanger E2 through line 22 and subsequently reaches the air exchanger a2 through line 23 and the high-pressure separator H2 through line 24.
- the separation of the water SW, of the isomerized hydrocarbon fraction formed during the isomerization step and of hydrogen takes place in said separator H2.
- the hydrocarbon fraction is sent through line 25 to the low-pressure separator L2.
- T2 is part of the hydrodesulfurization unit which has been revamped and is not used in the new HDO/ISO unit.
- the line X therefore allows the hydrogen flow not to pass through T2 and joins line 27, through which the hydrogen flow reaches line 28, which feeds hydrogen deriving from an internal source of the refinery, for example a reforming unit.
- the compressors K3 and K4 are present on line 27 and 28 respectively.
- the resulting hydrogen flow reaches the feed line 19 through line 20.
- the existing lines 20a and 20b branch off from line 20, which allow part of the hydrogen to be fed at different heights of the isomerization reactor also obtaining a quenching effect.
- the isomerized hydrocarbon mixture is then sent to the fractionation column C2 by means of line 34, on which the exchanger b2 is situated.
- An isomerized hydrocarbon fraction is separated from the bottom of the fractionation column. Said hydrocarbon fraction reaches the vacuum dryer V2 through line 35 on which the exchanger s is situated.
- the flow of isomerized hydrocarbon product, through line 36, is fed to the pump P3 : the flow leaving the pump is partly recovered and partly recycled through line R2 to the line L.
- the product recovered is a high-quality diesel of a biological origin (Green Diesel) .
- the line 37 brings a mixture of fuel gas and naphtha to the exchanger a3. Said mixture is fed through line 38 to an accumulator Ml.
- the Fuel Gas is separated from the naphtha in said accumulator Ml.
- the fuel gas is removed through line 39 which joins line 25.
- the naphtha is partly recycled, through line 40, on which the pump P4 is situated, to the fractionation column C2 , (line 40a) and partly recovered as high- quality naphtha of a biological origin (Green Naphtha) .
- a method has therefore been found for transforming hydrodesulfurization units into conversion units of mixtures of a biological origin based on fatty acid esters into fuel bases, whose main product is diesel and diesel component, in addition to naphtha and LPG, with minimum variations in the equipment already existing and a limited number of suitably selected substitutions and new installations.
- the conversion unit of mixtures of a biological origin obtained with the transformation method of the present invention is also an object of the invention, as is also a HDO/ISO process carried out using said conversion unit of mixtures of a biological origin.
- a further object of the invention also relates to a HDO/ISO process for the production of a hydrocarbon fraction, wherein said hydrocarbon fraction can be used as a fuel, or fuel component, starting from a mixture of a biological origin containing fatty acid esters, and possibly containing free fatty acids, which comprises the following steps:
- step (1) separation of the mixture resulting from step (1) into a hydrocarbon fraction and a gaseous mixture G comprising H 2 , C0 2 and H 2 S,
- step (6) feeding the stream of H 2 S obtained in step (5) to the hydrodeoxygenation step.
- the hydrogen obtained in step (4) is also re-fed to the hydrodeoxygenation step.
- the re- feeding of the H 2 S to the hydroisomerization step allows the catalyst of said step to be kept in its sulfided form, and therefore active, without the necessity of having to add further sulfiding agents, or in any case adding them in a reduced quantity.
- the revamping method, object of the invention, the HDO/ISO unit obtained using the revamping method of the present invention, the HDO/ISO process using said HDO/ISO unit, and the particular process comprising steps (1) - (6) indicated above, allow the production of diesel having excellent properties (high cetane index, optimum cold properties, high calorific value) and a stream of gas rich in propane which, after purification with amines, is in line with the specifications of commercial LPG obtained with the known methods, at the same time maintaining its biocomponent nature.
- a kerosene fraction and a naphtha fraction are also obtained, wherein said naphtha fraction can be used as such as gasoline base, by upgrading its bio portions thanks to integration in the gasoline pool of refineries, or sent to reforming, thus contributing to the synthesis of hydrogen to be used in the HDO/ISO process .
Landscapes
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Crystallography & Structural Chemistry (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
- Lubricants (AREA)
Abstract
The invention relates to a method for revamping a conventional refinery of mineral oils into a biorefinery, characterized by a production scheme which allows the treatment of raw materials of a biological origin (vegetable oils, animal fats, exhausted cooking oils) for the production of biofuels, prevalently high-quality biodiesel. This method allows the re-use of existing plants, allowing, in particular, the revamping of a refinery containing a system comprising two hydrodesulfurization units, U1 and U2, into a biorefinery containing a production unit of hydrocarbon fractions from mixtures of a biological origin containing fatty acid esters by means of their hydrodeoxygenation and isomerization, wherein each of the hydrodesulfurization units U1 and U2 comprises: a hydrodesulfurization reactor, (Al) for the unit U1 and (A2) for the unit U2, wherein said reactor contains a hydrodesulfurization catalyst; one or more heat exchangers between the feedstock and effluent of the reactor; a heating system of the feedstock upstream of the reactor; an acid gas treatment unit downstream of the reactor, containing an absorbent (B) for H2S, said unit being called Tl in the unit U1 and T2 in the unit U2, and wherein said method comprises: installing a line L between the units U1and U2 which connects them in series; installing a recycling line of the product for the unit U1 and possibly for the unit U2, substituting the hydrodesulfurization catalyst in the reactor Al with a hydrodeoxygenation catalyst; substituting the hydrodesulfurization catalyst in the reactor A2 with an isomerization catalyst; installing a y-pass line X of the acid gas treatment unit T2 of the unit U2; substituting the absorbent (B) in the acid gas treatment unit Tl with a specific absorbent for C02 and H2S. The operative configuration obtained with the method, object of the present invention, also leads to a substantial reduction in emissions of pollutants into the atmosphere, with respect to the original operative mode. The invention also relates to the transformation unit of mixtures of a biological origin obtained with said conversion method and particularly hydrodeoxygenation and isomerization processes.
Description
METHOD FOR REVAMPING A CONVENTIONAL MINERAL OILS REFINERY TO A BIOREFINERY
A method is described for revamping a conventional refinery of mineral oils into a biorefinery, characterized by a production scheme which allows the treatment of raw materials of a biological origin (vegetable oils, animal fats, exhausted cooking oils) for the production of biofuels, prevalently high- quality biodiesel.
This method allows the re-use of existing plants, allowing, in particular, the revamping of hydrodesulfurization plants into production plants of hydrocarbon fractions which can be used as diesel fuel, or as diesel fuel components, starting from a mixture of a biological origin containing triglycerides possibly with aliquots of free fatty acids. Together with diesel fuel, the plants deriving from the reconversion of desulfurization plants also produce aliquots of naphtha and LPG, which are consequently also products deriving from mixtures of a biological origin.
Through this method, it is possible to re-use existing equipment of hydrodesulfurization units by means of a rearrangement which allows to obtain a new configuration, suitable for carrying out processes for • the production of fuel bases from biological mixtures, in particular diesel: said rearrangement is capable of providing the same efficiency as a plant specifically constructed for this process, with reduced costs.
Furthermore, as the hydrodesulfurization unit is normally inserted in a refinery context, its rearrangement to a transformation unit of biological feedstocks into diesel fuel allows to exploit products and by-products of the same refinery in the transformation process of biological material, by integration of the refinery units producing them with the new configuration and the new use of the hydrodesulfurization unit, also enabling the use of all the auxiliary services normally present in a refinery.
The use of vegetable oils in diesel engines goes back to Rudolf Diesel, who, in 1900, demonstrated the capacity of diesel engines of functioning with peanut oil. During the second world war, both palm oil and peanut oil were used in Africa as fuel for military vehicles. After the war, technological development led to an almost exclusive use of fuels deriving from petroleum; in addition, diesel engines were enormously improved, mainly with respect to the injectors and control systems, to such an extent that there was little flexibility for the use of fuels different from gasoil. At the same time, vegetable fuels were progressively abandoned due to the high production cost and inconstancy in the product quality.
During the oil crisis of the seventies' , attention was refocused on the use of vegetable oils as diesel fuels, but this was difficult for various reasons (formation of crusting in the combustion chamber, blockage of the injectors, dilution of the lubricant) .
Research activities were therefore directed towards the preparation, starting from vegetable oils, of methyl or ethyl esters and their use in diesel engines. Methyl and ethyl esters of fatty acids are obtained from vegetable oils by transesterification with methanol or ethanol .
An alternative approach for the conversion of vegetable oils was proposed in the eighties' and consists in their deep hydrogenation to produce hydrocarbon fractions with a boiling point compatible with diesel fuels obtained from mineral oil. The deep hydrogenation of vegetable oils causes the removal of oxygen with the contemporaneous formation of a mixture of H20, C02 and CO, in reciprocal ratios varying according to the operative conditions. The starting components are thus prevalently transformed into hydrocarbons with respect to triglycerides, and also fatty acids and glycerin. Small quantities of free alcohols can be formed together with the hydrocarbons.
The deep hydrogenation reaction of fatty oils to produce liquid fuels was studied for example, again in the eighties', by Nunes et al . , who, in the article entitled "Hydrocraquage sous pression d'une huile de soja: procede d' etude et allure generale de la transformation" (Rev. Inst. Fr. Pet. Of 1086, vol. 41, page 421 onwards) describes the hydrocracking of soya oil with a bifunctional catalyst. At a temperature higher than 673 K, decarbonylation and decarboxylation of the fatty acids are observed, together with a strong
hydrogenolysis due to the presence of the metallic catalyst. The main products are linear-chain hydrocarbons .
J. Gusmao et al . (Utilization of vegetable oils as an alternative source for diesel-type fuel: hydrocracking on reduced Ni/Si02 and sulphided Ni-
M0/AI2O3, Catalysis Today 5 of 1989 page 533 onwards) demonstrates how, in the hydrogenation of soya oil, the hydrocarbon fraction obtained mainly consists of linear paraffins (96% molar of Ci5 - - C16 - C17 - C18 ) .
US patent 4,992,605 describes a process for producing hydrocarbon fractions in the Ci5 - Ci8 range by the hydrogenation of vegetable oils such as sunflower oil, rape oil, canola oil, palm oil, or fatty oils contained in the pulp of pine trees (tall oil) . This hydrocarbon fraction prevalently consists of linear paraffins ( Ci5 - Ci8 ) and is characterized by a high cetane number, which is such that it can be used as a cetane improver .
In "Hydroprocessed vegetable oils for diesel fuel improvement", Bioresources Technology 56 (1996) , pages 13 to 18, the application described in US 4,992,605 is summarized, on a laboratory scale to produce a hydrogenated product starting from canola oil.
EP 1396531 describes a process for the production of hydrocarbon components from mixtures of a vegetable or animal origin. The formation of a mixture with a content of iso-paraffins of 73% is described. The
process comprises a pre-hydrogenation step, a hydrodeoxygenation step (HDO) and an isomerization step which operates using the countercurrent flow principle.
EP 1728844 describes a process for the production of hydrocarbon components from mixtures of a vegetable or animal origin. The process comprises a pretreatment step of the mixture of a vegetable origin for removing contaminants, such as, for example, alkaline metals, followed by a hydrodeoxygenation (HDO) step and possibly an isomerization step.
EP 2084245 describes a process for the production of a hydrocarbon mixture that can be used as diesel fuel or diesel component by the hydrodeoxygenation of a mixture of a biological origin containing fatty acid esters possibly with aliquots of free fatty acids, such as for example vegetable oils such as sunflower oil, rape oil, canola oil, palm oil, or fatty oils contained in the pulp of pine trees (tall oil) , followed by hydroisomerization on specific catalysts, which allows to obtain hydrocarbon mixtures in which the content of isoparaffins can exceed 80%, the remaining percentage being n-paraffins.
Current regulations require that fuel components from renewable sources, for example from mixtures of a biological origin containing fatty acid esters, be present in fuels for a percentage of around 4.5% (referring to calorific value) for 2012, which will be equal to 5.0% within 2014 and will reach 10% in 2020, according to Dig. n° 28 of 2011 which implements the
Europe Directive 2009/28/CE.
The biological diesel component which is currently used in most cases is FAME (Fatty Acid Methyl Ester) i.e. a mixture of methyl esters of fatty acids deriving from the transesterification with methanol of triglycerides contained in vegetable oils. For as much as it is widely used, FAME has disadvantages from a quality point of view, due to the low calorific value (about 38kJ/kg) and poor cold properties (Cloud point from -5°C to +15°C) .
As FAME is miscible with water, moreover, it can cause pollution in tanks, it has a low stability, tends to polymerize forming rubbers and other undesired products, causes fouling, thus dirtying of the filters, and dissolves in lubricating oil. For these reasons, various automobile companies are advising against the use of FAME in their engines. This results in the possibility of using FAME in a limited maximum quantity which is such as to not satisfy the standards required by the directive 2009/28/CE (RED) for the promotion of the use of energy from renewable sources and the directive 2009/30/CE (FQD) for product quality.
There is therefore the necessity of producing higher-quality components for diesel of a biological origin, and of consequently increasing the production of diesel of a biological origin, in short times, in particular using technologies which produce higher- quality components. New dedicated plants are therefore required for facing the necessity of increasing the
production capacity of high-quality biological components .
In view of the construction of new plants, which requires lengthy times and high investments, above all for the reactors, that must operate with a high hydrogen pressure, compressors and other machines and for the construction of a hydrogen production plant, the necessity is strongly felt for finding alternative solutions which allow the exploitation of existing production units by conversion of pre-existing plants, with the least possible invasiveness and as economically as possible.
A method has now been found for transforming hydrodesulfurization units into conversion units of mixtures of a biological origin, based on triglycerides, into biocomponents for fuels, in particular for diesel and possibly jet fuel, LPG and gasoline: the new method is based on appropriate variations in the configuration of units already existing with the selection of equipments that can be converted rather than modified and a limited number of substitutions and new installations. This method is of particular interest within the current economic context which envisages a reduction in the demand for oil products and refinery margins, allowing the production cycle to be modified through the transformation of already-existing hydrodesulfurization units in oil refineries into production units of hydrocarbon mixtures that can be used as fuels from mixtures of a
biological origin.
This conversion of mixtures of a biological origin into biocomponents consists in the production of hydrocarbon fractions from mixtures of a biological origin containing triglycerides, by means of their hydrodeoxygenation and isomerization: said conversion is indicated hereunder with the name "HDO/ISO process" . The "HDO/ISO process" therefore refers to a process for producing, as main product, a hydrocarbon fraction which can be used as diesel fuel, or as diesel fuel component, starting from a mixture of a biological origin containing fatty acid esters, and possibly containing free fatty acids, which comprises the following steps:
1. Hydrodeoxygenation of the mixture of a biological origin;
2. Hydroisomerization of the mixture resulting from step (1) , after a possible purification treatment .
In said HDO/ISO process, the mixture of a biological origin is a mixture of a vegetable or animal origin, and the fatty acid esters contained therein are fatty acid triglycerides, wherein the hydrocarbon chain of the fatty acid contains from 12 to 24 carbon atoms and is mono- or poly-unsaturated . The mixtures of a biological origin can be selected from vegetable oils, vegetable fats, animal fats, fish oils or mixtures thereof: the vegetable oils or fats, possibly deriving from plants selected by genetic manipulation, are
selected from sunflower, rape, canola, palm, soya, hemp, olive, linseed, mustard, peanut, castor, coconut oils, fatty oils contained in the pulp of pine trees (tall oil) , oils extracted from seaweeds, recycled oils or fats of the food industry and mixtures thereof, and the animal oils or fats are selected from lard, tallow, milk fats, recycled oils or fats of the food industry and mixtures thereof .
In the HDO/ISO process, the hydrodeoxygenation HDO step is carried out in the presence of hydrogen and a hydrogenation catalyst containing a carrier and one or more metals selected from metals of group VIII and group VIB. Preferably the catalysts are previously sulfided, by means of the known techniques. In order to keep the catalyst in sulfided form, the . sulfiding agent, for example dimethyldisulfide, is fed in continuous, contemporaneously with the feedstock, in a percentage ranging from 0.02-0.5 % weight (140-3400 ppm S) .
The hydrodeoxygenation HDO step is normally done at a pressure ranging from 25 to 70 bar and at a temperature ranging from 240 to 450°C.
In the HDO/ISO process, the mixture of a biological origin can be subjected to a pretreatment before being fed to the HDO step (1) , wherein said pretreatment can be effected by adsorption, treatment with ion exchange resins or mild acid washings.
The mixture resulting from the HDO step (1) is subjected to a purification treatment before being
subjected to hydroisomerization, wherein the purification treatment comprises a separation step and a washing step, in particular the mixture resulting from step (1) can be sent to a high-pressure gas-liquid separator in order to recover a gaseous phase and a liquid phase.
The gaseous phase, containing hydrogen, water, CO, C02, light paraffins (C4~) and small quantities of NH3, PH3 and H2S, is cooled: upon condensation, the water and condensable hydrocarbons are separated, and the remaining gaseous phase is purified to obtain hydrogen that can be recycled to the reaction step (1) . The liquid phase separated in the high-pressure separator, composed of a hydrocarbon fraction, essentially consisting of linear paraffins with a number of carbon atoms ranging from 14 to 21, is fed to the subsequent hydroisomerization step (2) .
The hydroisomerization step (2) (ISO) can be effected at a temperature ranging from 250 to 450°C, and a pressure ranging from 25 to 70 bar.
Isomerization catalysts that can be conveniently used are catalysts containing metals of group VIII, and a carrier selected, for example, among alumina or silica or silico-aluminas or zeolites. The metal of group VIII is preferably Pt, Pd or Ni .
According to a particularly preferred aspect, according to what is described in WO 2008/058664 and in WO2008/113492 , a catalytic composition Me/MSA is used in the isomerization step, which comprises:
a) a carrier of an acid nature (MSA) comprising a completely amorphous, micro-mesoporous silico-alumina having a molar ratio Si02/Al203 ranging from 30 to 500, a surface area greater than 500 m/g, a pore volume ranging from 0.3 to 1.3 ml/g, an average pore diameter lower than 40 A ,
b) a metallic component (Me) comprising one or more metals of group VIII, possibly mixed with one or more metals of group VIB .
The operating conditions, catalysts and preferred particular embodiment aspects of the HDO/ISO process are known to experts in the field, and are described, for example, in EP1396531, in EP 1728844, in EP 20884245, in WO 2008/058664, in WO2008/113492 , and particular embodiments and utilizations of the HDO/ISO process are also described, for example, in WO2009/039347, WO2009/039335 , WO2009/039333 ,
WO2009/158268 : all the aspects, operating conditions and catalysts described in these documents can be used for carrying out the HDO/ISO process in the production unit of hydrocarbon fractions from mixtures of a biological origin obtained by applying the method for revamping hydrodesulfurization units according to the present invention.
In accordance with what is specified above, an object of the present invention relates to a method for revamping a refinery comprising a system containing two hydrodesulfurization units, Ul and U2, into a biorefinery comprising a production unit of hydrocarbon
fractions from mixtures of a biological origin containing fatty acid esters by means of their hydrodeoxygenation and isomerization,
wherein each of the hydrodesulfurization units Ul and U2 comprises:
a hydrodesulfurization reactor, (Al) for the unit Ul and (A2) for the unit U2, wherein said reactor contains a hydrodesulfurization catalyst;
one or more heat exchangers between the feedstock and effluent of the reactor;
a heating system of the feedstock upstream of the reactor;
an acid gas treatment unit downstream of the reactor, containing an absorbent (B) for H2S, said unit being called Tl in the unit Ul and T2 in the unit U2 , and wherein said method comprises :
installing a line L between the units Ul and U2 which connects them in series;
installing a recycling line of the product for the unit Ul and possibly for the unit U2 ,
substituting the hydrodesulfurization catalyst in the reactor Al with a hydrodeoxygenation catalyst;
substituting the hydrodesulf rization catalyst in the reactor A2 with an isomerization catalyst;
- installing a by-pass line X of the acid gas treatment unit T2 of the unit U2 ;
substituting the absorbent (B) in the acid gas treatment unit Tl with a specific absorbent for C02 and H2S.
The term "refinery" normally refers to a complex of industrial plants in which the refining of oil, mineral oils or raw products of a petroleum origin, is effected. The refining is mainly oriented towards the production of fuels. Said refinery is normally indicated as conventional refinery.
The term "biorefinery" refers to a complex of industrial plants in which products and raw materials of a biological origin, such as, for example, vegetable oils, animal fats, exhausted cooking oils, are treated, to obtain fuels. The fuels thus obtained are generally indicated as biofuels.
The hydrocarbon fractions that can be obtained from the biorefinery resulting from applying the method according to the present invention, are fuels or fuel components, in particular LPG, kerosene, diesel, naphtha .
The heating system of the feedstock upstream of the reactor is hereinafter called Fl for the unit Ul and F2 for the unit U2.
The new product recycling lines installed in the unit Ul and possibly the unit U2 are hereinafter called Rl for the unit Ul and R2 for the unit U2.
A by-pass line of an apparatus refers to a line that passes around said apparatus and consequently said apparatus is no longer used.
In particular, the by-pass line X passes around the unit T2 which is therefore no longer used.
The two hydrodesulfurization units to which the
method of the present invention is applied can be hydrodesulfurization units normally used in parallel in common refinery schemes.
The heating system of the feedstock and the heat exchanger between feedstock and effluent are different from each other.
The production of hydrocarbon fractions from mixtures of a biological origin containing fatty acid esters by means of their hydrodeoxygenation and isomerization, corresponds to the "HDO/ISO process" previously described, and to all the particular embodiments described and known to experts in the field. The unit of production of hydrocarbon fractions from mixtures of a biological origin containing fatty acid esters by means of their hydrodeoxygenation and isomerization, is hereinafter called "HDO/ISO unit" . The term "unit" refers to the combination of apparatuses for the embodiment of a process or treatment .
Desulfurization units that can be used for the method of the present invention are all units known to experts in the field: said desulfurization units comprise the hydrodesulfurization reactor containing the hydrodesulfurization catalyst, one or more heat exchangers between feedstock and effluent, a heating system of the stream at the inlet of the reactor, an acid gas treatment unit downstream of the reactor, containing a specific absorbent for H2S.
As is known to experts in the field, the
hydrodesulfurization reactor is normally made of low- bound carbon steel (for example 1 ½ Cr-1/2 Mo, 2 ¾ Cr- 1 Mo) with respect to the reactor jacket, with a stainless steel internal lining of the type 321 SS, 347 SS. The reactor interiors are generally made of stainless steel of the type 321 SS, according to what is suggested by the standard API 941 - 2004. The hydrodesulfurization reactors that can be used and their configurations are well-known to experts in the field and- are described for example in Handbook of Petroleum Refining Processes, Robert A. Meyers.
The desulfurization catalysts are well-known to experts in the field, and can be selected from hydrogenation catalysts containing a carrier, normally alumina, and one or more metals selected from metals of group VIII and group VIB, for example CoMo/Alumina; CoMo-NiMo/Alumina, and are described, for example in "Petroleum Refining: Technology and Economics", of James H. Gary, Glenn E. Handwerk and "Hydrotreating and hydrocracking fondamentals , P. R. Robinson, G.E Dolbear .
The heat exchanger of the feedstock-effluent exchange train used in a desulfurization unit are normally made of low-bound carbon steel (1 Cr- ¾ Mo) with possible inner coating of stainless steel (347 SS) or totally of stainless steel (347Ss, 321 SS) , for high-temperature feedstock-effluent exchangers, whereas it is made of simple or work-hardened carbon steel (CS or KCS) for exchangers operating at lower temperatures.
These exchangers allow heat exchange between feedstock to the reactor and its effluent. Heating systems, situated upstream of the hydrodesulfurization reactor and operating over the feedstock to the reactor can be selected from direct fired ovens and heat exchangers. An oven comprising a radiating section and possibly a convective section is preferably used.
The description of heating systems, and in particular ovens and their configurations and production suitable for hydrodesulfurization units can be found, for example, in "Handbook of Petroleum Processing", edited by David S. J. Jones and Peter P. Pujado .
Acid gas treatment units suitable for being used in hydrodesulfurization units, their configurations and specific absorbents for the absorption of H2S are well- known to experts in the field and are described, for example, in Selecting Amines for Sweetening Units, Polasek, J. (Bryan Research & Engineering) and Bullin, J.A. (Texas A&M University) , Gas Processors Association Regional Meeting, Sept. 1994.
An acid gas treatment unit refers to a system in which one or more gases of an acid nature are separated from a gaseous mixture containing them by absorption with an absorbent and recovered by regeneration of the absorbent .
Absorbents which can be used are, for example, solvents, preferably of the alkanol-amine type, for example MDEA (methyl-diethanol-amine) or DEA
(diethanolamine) .
One or more sulfur recovery units which can be used in the method of the present invention, are also normally present in refineries, as will be described in more detail hereunder: said sulfur recovery units are well-known to experts in the field and comprise a primary sulfur recovery section, of the Claus type, and possibly a tail-gas treatment section suitable for increasing the conversion to sulfur. In particular, a sulfur recovery unit of the Claus type is composed of a first thermal reaction step, consisting of the furnace in which the acid gas is burnt at temperatures higher than 1500 °C and where the Claus reaction takes place (3H2S+ (3/2)02=>3S+3H20) , which converts about 70% by weight of the sulfur at the inlet of the unit, followed by a catalytic section, consisting of two or more catalytic reactors, containing an alumina bed, where part of the non-reacted H2S is converted to elemental sulfur, alternated by an intermediate cooling suitable for condensing the sulfur produced. A Claus unit thus formed reaches a recovery of about 96-98% by weight of the sulfur at the inlet. Said Claus unit and the catalysts used therein are well-known to experts in the field and are described, for example, in Fundamental and Practical Aspects of the Claus Sulfur Recovery Process P.D. Clark, N.I. Dowling and M. Huang, Alberta Sulfur Research Ltd., Calgary, Alberta, Canada.
In the method of the present invention, the substitution of the hydrodesulfurization catalyst
inside the reactors Al and A2 with HDO and ISO catalysts, respectively, does not involve any particular difficulty and can be easily effected. Said HDO and ISO catalysts can be selected from known hydrodeoxygenation and isomerization catalysts, in particular those previously described.
The units Ul and U2 also preferably contain hydrogen recycling lines, and relative compressors, which connect the acid gas treatment units which are situated downstream of the reactors, with the same reactors: said lines, and relative compressors, are reused for the same purpose in the production unit of hydrocarbon fractions from mixtures of a biological origin obtained by the revamping method of the present invention.
A particularly preferred aspect relates to a method according to the present invention, additionally operating so as to recycle the H2S formed by the HDO step, after recovering it from the absorbent (B) of Tl . The H2S is formed by decomposition of the sulfiding agents fed to the HDO reactor Al for maintaining the hydrodeoxygenation catalyst in its sulfided form, i.e. active form. In the HDO step, C02 is also formed by decarboxylation of the fatty acid esters.
As further described hereunder, in order to separate the H2S, the mixture of C02 and H2S formed during the HDO step must be recovered from the absorbent of Tl and, after separating the H2S from the C02, by means of two additional absorption/regeneration
steps, carried out in a further acid gas treatment unit, called T3 , the resulting stream of H2S from the HDO section is recycled, as sulfiding agent of the catalyst of the reactor Al, preferably sending it to the compressor Kl of the hydrogen recycling line of the unit Ul by means of a new line R3 installed for this purpose .
In particular, the line R3 is connected to the suction of said compressor Kl .
In accordance therefore with a preferred aspect, the method of the present invention also comprises the addition of said further acid gas treatment unit T3, downstream of the unit Tl and connected to said unit Tl, in which the two above-mentioned additional absorption/regeneration steps can be effected, and the installation of said new recycling line of H2S between the unit T3 and the HDO section, preferably in the suction phase of the compressor Kl which is situated on the hydrogen recycling line of the unit Ul . The unit T3 contains two absorbing areas each containing a specific absorbent for H2S .
By applying, in accordance with the method of the present invention, said further modifications to the system comprising the units Ul and U2 , the objective is reached of recycling the H2S to the HDO reactor Al in order to maintain the catalyst in its sulfided form, guaranteeing its activity without the necessity of feeding other sulfiding agents, of the type DMDS, or in any case feeding said sulfiding agents in a more
limited quantity.
A further advantage of said recycling of the H2S lies in the substantial reduction in emissions of acid gas, which is reduced to C02 alone, and which consequently does not have to be treated in the Claus plant, not strictly necessary unless there are other sources of H2S, but can be sent directly to the final thermo-combustor of the sulfur recovery unit.
In accordance with what is specified above, a preferred aspect of the present invention therefore relates to a method for revamping a refinery comprising a system containing two hydrodesulfurization units, Ul and U2, into a biorefinery containing a HDO/ISO unit comprising a hydrodeoxygenation section HDO and an isomerization section ISO,
wherein each of the hydrodesulfurization units, Ul and U2 comprises:
a hydrodesulfurization reactor, (Al) for the unit Ul and (A2) for the unit U2, wherein said reactor contains a hydrodesulfurization catalyst;
one or more heat exchangers between the feedstock and effluent of the reactor;
a heating system of the feedstock upstream of the reactor;
- an acid gas treatment unit downstream of the reactor, containing an absorbent (B) for H2S, said unit called Tl in the unit Ul and T2 in the unit U2,
and wherein said method comprises:
installing a line L between the units Ul and U2
which connects them in series;
installing a recycling line of the product for the unit Ul and possibly for the unit U2 ,
substituting the hydrodesulfurization catalyst in the reactor Al with a hydrodeoxygenation catalyst;
substituting the hydrodesulfurization catalyst in the reactor A2 with an isomerization catalyst;
installing a by-pass line X of the acid gas treatment unit T2 of the unit U2 ;
- substituting the absorbent (B) in the acid gas treatment unit Tl with a specific absorbent for C02 and H2S;
installing an acid gas treatment unit T3 downstream of the acid gas treatment unit Tl to separate the H2S; - recycling the H2S to the reactor Al .
The flow of H2S at the outlet of T3 can reach the reactor Al by means of a new line that is connected in any point of the unit Ul suitable for the purpose.
According to what is specified above, a particularly preferred aspect of the present invention relates to a method for revamping a refinery comprising a system containing two hydrodesulfurization units, Ul and U2, into a biorefinery containing a HDO/ISO unit, wherein each of the hydrodesulfurization units Ul and U2 comprises:
a hydrodesulfurization reactor, (Al) for the unit Ul and (A2) for the unit U2 , wherein said reactor contains a hydrodesulfurization catalyst;
one or more heat exchangers between the feedstock
and effluent of the reactor;
a heating system of the feedstock upstream of the reactor;
an acid gas treatment unit downstream of the reactor, containing an absorbent (B) for H2S, said units being called Tl in the unit Ul and T2 in the unit U2 , a hydrogen recycling line and a compressor on said line, said compressor being called Kl for the unit Ul and K2 for the unit U2 ,
and wherein said method comprises:
installing a line L between the units Ul and U2 which connects them in series;
installing a recycling line of the product for the unit Ul and possibly for the unit U2,
- substituting the hydrodesulfurization catalyst in the reactor Al with a hydrodeoxygenation catalyst;
substituting the hydrodesulfurization catalyst in the reactor A2 with an isomerization catalyst;
installing a by-pass line X of the acid gas treatment unit T2 of the unit U2 ;
substituting the absorbent (B) in the acid gas treatment unit Tl with a specific absorbent for C02 and installing an acid gas treatment unit T3 downstream of the acid gas treatment unit Tl;
installing a recycling line R3 of H2S from the unit T3 to the compressor Kl of the hydrogen recycling line of the unit Ul, preferably to the suction of the compressor Kl .
As previously specified, one or more sulfur recovery units are normally present in refineries. These sulfur recovery units are well-known to experts in the field and have already been described. In particular, sulfur recovery units of the Claus type are preferably used in refineries: this type of unit has been previously described and, as already specified, substantially comprises a thermal reaction section and a catalytic section.
A further particularly preferred aspect relates to a method according to the present invention in which the unit Ul is connected to a sulfur recovery unit, preferably a Claus unit, by the installation of a bypass line of the thermal section of said sulfur recovery unit, and substitution of the catalyst of the first reactor of the catalytic section with a cold selective redox catalyst, capable of converting H2S into liquid sulfur. Catalysts suitable for the purpose can be selected from oxides of metals of group VIB combined with transition metals of group VIII and are described for example in US 6372193 and in the documents cited therein .
A further aspect of the present invention is to install a surge drum (S) upstream of each of the reactors Al and A2.
The hydrodesulfurization units can contain, in addition to what has already been described above:
- a line for feeding make-up hydrogen possibly after mixing it with recycled hydrogen, to each of the
reactors (Al) and (A2) , wherein said line can derive for example from the refinery hydrogen network or directly from a reforming unit;
- a fractionation unit of the products obtained, a gas separation/washing unit, particularly fuel gas and gas rich in propane which is formed during the process, downstream of each of the reactors (Al) and (A2) ;
wherein all these equipments remain unvaried, do not undergo changes or modifications due to the transformation method of the present invention and are re-used as such, thus also being included in the production unit of hydrocarbon fractions from mixtures of a biological origin containing fatty acid esters by means of their hydrodeoxygenation and isomerization, as said unit results after application of the transformation method of the present invention.
As previously specified, connection lines can be present between a reforming unit and each of the reactors (Al) and (A2) , as the reforming unit is normally present in a refinery together with the desulfurization unit. Said lines, called (LH1) and (LH2) , allow the hydrogen formed in the reforming unit as by-product, to be used, whether it is a catalytic reforming unit or a steam reforming unit: said lines can therefore be part, as such, of the production unit of hydrocarbons from mixtures of a biological origin and be used without undergoing any modification.
The revamping of a refinery containing
hydrodesulfurization units through the operations described above, allows to obtain, with minimum interventions, times and costs, a biorefinery containing a transformation unit of mixtures containing fatty acid esters into hydrocarbon mixtures that can be used as diesel and diesel components by means of a process comprising a hydrodeoxygenation step and an isomerization step.
In particular, for carrying out the HDO/ISO process previously described, the hydrodeoxygenation step (HDO) is carried out in one of the hydrodesulfurization reactors, the reactor (Al) , in which the structure of the triglycerides contained in the mixture of a biological origin is transformed into paraffinic compounds with the contemporaneous production of propane, C02 and water. As the HDO reaction is exothermic, the exothermicity is controlled by means of a suitable product recycling, effected through a new line (Rl) introduced downstream of the reactor: the product recycling, through a dilution effect, controls the temperature increase in the same reactor. The exothermicity can also be controlled with hydrogen quenching, which can already be normally present in the hydrodesulfurization units, alternating with the various catalytic beds. The new recycling line of the reaction product (Rl) is such as to allow a flow-rate equal to even double that of the fresh feedstock being fed to the reactor.
A surge drum (S) can be additionally inserted
upstream to the reactor used for the hydrodeoxygenation step and upstream to the reactor used for the isomerization step (ISO) : said drum has the purpose of equalizing the feedstock, consisting of fresh feedstock plus reacted recycled product.
The reactor used for effecting the HDO step, deriving, through the method of the present invention, from a pre-existing hydrodesulfurization unit, may not have a metallurgy suitable for guaranteeing its use in the presence of high concentrations of free fatty acids in the feedstock consisting of a mixture of vegetable oils. The reactors of the HDO/ISO units specifically constructed for this purpose, are in fact made of stainless steel (316 SS, 317 SS) , to allow them to treat contents of free fatty acids of up to 20% by weight of the feedstock. The desulfurization reactor, produced with the typical metallurgy described above, can in any case be used for the treatment of mixtures of a biological origin normally available on the market, containing free fatty acids in a quantity not exceeding the safety threshold of 1,000 ppm by weight. If it is convenient to use mixtures of a biological origin with a content of fatty acids higher than this threshold, a pretreatment of the feedstock suitable for reducing this content can be possibly effected. If this treatment is used, a pretreatment unit of the feedstock is added upstream of the unit Al, in order to lower its content of free fatty acids.
The hydrocarbon product resulting from the HDO step
is fed through the new connection line (L) to the isomerization section where the isomerization step takes place, in the reactor A2, with possible recycling of the isomerization product to the same reactor A2, by means of a new line (R2) , in order to ensure the wettability of the catalyst, thus also allowing the use of a low quantity of fresh feedstock.
As previously specified, each of said hydrodesulfurization units to which the revamping method of the present invention is applied, contains an acid gas treatment unit, hereinafter called acid gas washing unit, normally operating downstream of a high- pressure separator, situated on the reactor effluent, whose function is to purify the hydrogen leaving the reactor, by separation from the H2S formed during the hydrodesulfurization, before said hydrogen is recycled. Furthermore, the desulfurization unit normally contains a low-pressure separator from which fuel gas (FG) is separated, containing methane, ethane and H2S, whereas the liquid fraction is sent to a stripping column, suitable for separating LPG and naphtha at the head and desulfurized gas oil at the bottom of the column. A vacuum dryer is normally inserted on the line of the desulfurized product for removing possible traces of water present in the product, before sending it to storage . According to the method of the present invention, the new connection line (L) installed between the two units Ul and U2, is preferably inserted downstream of said drying unit, if present in the unit
Ul, or it is inserted downstream of the stripping column of the unit Ul .
As previously described, said high- and low- pressure separators, said stripping column and said possible dryer remain unvaried, they do not undergo any changes or modifications due to the transformation method of the present invention and are re-used as such, thus also being able to be a part of the production unit of hydrocarbon fractions from mixtures of a biological origin containing fatty acid esters by means of their hydrodeoxygenation and isomerization, as said unit results after application of the transformation method of the present invention.
Due to the different nature of the gases leaving the hydrodeoxygenation reactor, with respect to those generated by the hydrodesulfurization, for which the acid gas treatment unit was designed, hereinafter also called acid gas washing unit, according to the method of the present invention, the absorbent used in the acid gas treatment unit must be substituted: the gas leaving the reactor in which the HDO step is carried out, in fact, mainly contains H2, H2S and C02, with a ratio of about 1-5% by weight of H2S with respect to the total H2S and C02, whereas in pre-existing hydrodesulfurization case, the gas leaving the reactor mainly contained H2 and H2S, with a high content of H2S, resulting from the sulfur content of the raw material fed to the refinery.
The acid gas treatment unit therefore contains an
absorbent (B) specific for H2S, normally a selective amine for H2S. In the configuration deriving from the method of the present invention, as the reactor upstream of said acid gas separation unit is used for the hydrodeoxygenation of mixtures containing fatty acid esters, the gaseous by-product from which the hydrogen is to be purified before being recycled to the HDO reactor, is mainly C02, mixed with smaller quantities of H2S, due to the continuous sulfidation of the HDO catalyst.
The varying nature, composition and flow-rate of the gases leaving the HDO reactor can be processed in the pre-existing acid gas treatment unit by simple substitution of the pre-existing absorbent suitable for the absorption of H2S with a selective absorbent for both C02 and H2S .
in accordance with the method, object of the invention, the absorbent (B) of Tl is therefore substituted with an absorbent suitable for absorbing both C02 and H2S, the purified hydrogen is re-fed to the reactor and the gaseous mixture mainly containing C02 and H2S (the latter in a quantity normally ranging from 1 to 5% with respect to the sum of C02 and H2S) is recovered from the absorbent used by means of a regeneration column, said column forming part of the pre-existing acid gas treatment system.
Absorbents suitable for the absorption of C02 and H2S, in the proportions indicated above, and which can be used in the method of the present invention, are
well-known to experts in the field. According to a preferred aspect, amines available on the market, produced by DOW and BASF, are used, and preferably methyldiethanolamine (MDEA) with promoters or activated. Said amines are described, for example, in US 6337059. Amines suitable for being used in the present invention, produced by DOW, are, for example, those of the series UCARSOL™ AP, such as, for example, AP802, AP804, AP806, AP810 and AP 814, and preferably UCARSOL™ AP Solvent 810.
The mixture of C02 and H2S is recovered from said absorbents by regeneration of the absorbent, particularly in the case of an amine solvent, in a reboiled distillation column, operating at low pressure. Other impurities that may be present in the gases leaving the HDO reactor are removed by means of the same treatment described above.
According to another preferred aspect of the present invention, the H2S present in the gas leaving the first reactor, Al, can be further concentrated in order to be re- fed to said HDO reactor Al to keep the catalyst in sulfided form, guaranteeing its activity. According to said preferred aspect, the method of the present invention comprises the installation of a further acid gas treatment unit T3, downstream of the treatment unit Tl, in which two further steps are effected, each of which comprises the absorption of a specific solvent, selective for H2S, and relative regeneration. Said steps are suitable for separating
the H2S from the C02, present in the acid gas stream obtained from the acid gas treatment unit Tl of the unit Ul, to obtain a stream of concentrated H2S to be re-fed to the deoxygenation reactor Al through the new line R3 previously described, which connects T3 to the HDO section, preferably to the compressor Kl of the hydrogen recycling line, and in particular to the suction of the compressor Kl .
Absorbents suitable for the absorption of H2S alone, which can be used in the method of the present invention for the unit T3 , are well-known to experts in the field. According to a preferred aspect, amines available on the market, produced by DOW and BASF, are used, and preferably methyldiethanolamine (MDEA) with promoters or activated. Suitable amines, produced by DOW, are for example those of the series UCARSOL™ HS , such as, for example, HS101, HS102, HS103, HS104, HS115, and preferably UCARSOL™ HS solvent 102.
In the method of the present invention, as previously described, the use of the acid gas absorption section T2 installed on the recycled gas, is not necessary in the ISO section, and for this purpose the by-pass line X is installed: T2 can therefore possibly be re-used for one of the two additional separation steps, necessary for separating the H2S from the C02 described above. The use of T2 is not necessary as the flow leaving the reactor A2 does not contain H2S .
The C02 is then recovered from the head of the two absorption columns and sent to the final thermo-
combustor of the sulfur recovery plant (of the Claus type) normally present in refineries, or to any refinery oven previously equipped with specific flues on various burners for the introduction of said stream.
According to another aspect of the method of the present invention, the refinery in which said method of the present invention is applied, is equipped with a sulfur recovery unit, wherein said unit has been previously described and is preferably a Claus unit, which can be used, according to the method of the present invention, for treating the C02/H2S gaseous mixture leaving the acid gas treatment unit according to two possible modes, a traditional operative mode and a modified operative mode.
The traditional operative mode, known to experts in the field and in accordance with what has been previously described and indicated in Fundamental and Practical Aspects of the Claus Sulfur Recovery Process P.D. Clark, N.I. Dowling and M. Huang, Alberta Sulfur Research Ltd. , Calgary, Alberta, Canada, is used when, in the refinery in which the hydrodesulfurization units Ul and U2 are present, there are other H2S sources such as to consider the contribution of the HDO/ISO process negligible (for example hydrocrackers or other hydrodesulfurizations of hydrocarbon fractions) : when operating according to this mode, the C02/H2S gaseous mixture is fed to the sulfur recovery unit, together with the H2S deriving from the other sources, wherein said sulfur recovery unit is used as such, i.e. without
undergoing any modification. According to this mode, the method of the present invention comprises installing a connection line between Tl and the sulfur recovery unit.
The modified operative mode is suitable for treating low quantities of acid gas with an extremely low H2S content, as in the case in which there are no other significant H2S sources in addition to the HDO/ISO process: this mode preferably uses a unit of the Claus type and is carried out by the installation, from the unit Tl, of a by-pass line of the hot section in the Claus unit (furnace) and by substitution of the catalyst of the first of the Claus reactors of the sulfur recovery unit with a catalyst suitable for the treatment of gaseous streams in which H2S is present in a concentration lower than 30% mole. Said catalyst can be selected, for example, from oxides of metals of group VIB combined with transition metals of group VIII and are described, for example, in US 6372193 and in the documents cited therein.
In this case, the unit for the treatment of tail gas possibly present, continues to operate to ensure a further abatement of S02 emissions.
The sulfur recovery is completed by the condensation of the liquid sulfur in the collection tanks normally included in a sulfur recovery unit.
The hydrogen necessary for the production unit of hydrocarbon fractions from mixtures of a biological origin, containing fatty acid esters, by means of their
hydrodeoxygenation and isoraerization, comprises recycled hydrogen and a flow of make-up hydrogen, preferably mixed with recycled hydrogen and fed to the reactors Al and A2 used for the HDO step and ISO step: said make-up hydrogen can be supplied, as previously indicated, by reforming units normally already present in refineries. In particular, heavy naphtha (BP 80- 160 °C) can be fed to a catalytic reforming unit.
The reforming reaction conditions differ depending on the type of unit installed: for semigenerative reforming units, the operating pressure is 16-28 barg with a Platinum-Rhenium catalyst and a H/C ratio of <4; for continuous new-generation reforming units, the operating pressure is 2.5-5 barg with a Platinum-Tin catalyst and a H/C <3; the desired product is the reformate, a gasoline base with a high octane number (98-101), with the contemporaneous formation of H2.
Natural gas, fuel gas, LPG or virgin naphtha are fed to the steam reforming unit; the steam reforming reaction takes place with a nickel catalyst on alumina at high temperatures 750-900°C and an operating pressure of 20-40 barg. The desired product is H2.
The hydrogen deriving from reforming can then be fed to the reactors (Al) and (A2) by means of pre- existing lines or specific lines installed for the purpose, respectively indicated as LH1, to the hydrodeoxygenation reactor Al, and LH2 , to the isomerization reactor A2 , and possibly after purification and concentration of the hydrogen flow by
means of a PSA system. This configuration allows a separate and autonomous hydrogen feed to be obtained for each reactor, thus improving the flexibility and operability of the plants. This aspect represents an improvement with respect to normal hydrodeoxygenation processes of vegetable oils, which envisage a single hydrogen circuit for the two reactors. The PSA (pressure swing adsorption) system, when present, uses for example a series of beds filled with adsorbent material, typically a zeolite. The stream of gas rich in hydrogen flows through the bed, the gaseous products are adsorbed and, as hydrogen has a lesser tendency to be adsorbed, a flow of pure hydrogen is obtained at the outlet of the PSA unit. The regeneration of the adsorbing bed must be cyclically effected by depressurization.
A purification system of the feedstock of a biological origin can be additionally added to the production unit of hydrocarbon fractions from mixtures of a biological origin, containing fatty acid esters, by means of their hydrodeoxygenation and isomerization, obtained with the transformation method of hydrodesulfurization unit of the present invention.
Said purification system is situated upstream of the reactor (Al) in which the HDO step is carried out and comprises a degumming, decoloring, deacidification and deodorizing unit. The purpose of this system is to remove the impurities that can poison the HDO catalyst, such as metals (P, Fe, Ca, Mg, , Na) and nitrogen and
reduce the content of free fatty acids.
Figure 1 shows a scheme example relating to the HDO/ISO unit deriving from the revamping method of the present invention: the dashed parts and lines correspond to the new installations according to the method of the present invention, whereas the continuous parts and lines correspond to the pre-existing hydrodesulfurization equipments.
In particular, in Figure 1, Feed is the mixture of a biological origin which is fed to the HDO/ISO unit, where said mixture can be, for example, a refined vegetable oil, i.e. with a content of fatty acids not higher than 1,000 ppm by weight.
The fresh feedstock of vegetable oil is fed through line 1 to the surge drum SI after mixing with part of the reaction product which is recycled through line Rl : equalization of the feedstock composed of fresh feed and the fraction of recycled product therefore takes place in SI.
The feedstock leaving SI reaches the feed-effluent exchanger El through line 2, where the pump PI is located.
The heat exchange between the feedstock and the product leaving the reactor Al takes place in El. The feedstock reaches the hydrogen feeding line 4 through line 3, and the mixture of hydrogen and feed is fed to the reactor Al through line 5: the oven Fl that heats the mixture to the reaction temperature is situated on this line.
The hydrodeoxygenation product leaving the reactor reaches the exchanger El through line 6 and subsequently reaches the air exchanger a through line 7 and the high-pressure separator HI through line 7a. The separation of the water S , of the hydrocarbon fraction formed during the hydrodeoxygenation step and of the gaseous mixture prevalently consisting of H2, H2S and C02, takes place in said separator HI. The hydrocarbon fraction is sent through line 8 to the low-pressure separator LI. The mixture of H2, H2S and C02 is sent through line 9 to the acid gas treatment unit Tl . The C02 and H2S are absorbed in this acid gas unit Tl by means of a specific absorbent and said absorbent is regenerated: a stream of hydrogen and a stream of C02 and H2S are therefore obtained at the outlet of the unit Tl . The stream of hydrogen reaches line 11 through line 10, which feeds hydrogen deriving from an internal source of the refinery, for example a reforming unit. The compressors Kl and K2 are present on line 10 and line 11 respectively. The hydrogen comes from line I which represents the hydrogen supply network of the refinery. The resulting hydrogen flow reaches the feed line 3 through line 4. Lines 4a and 4b branch off from line 4, which allow part of the hydrogen to be fed at different heights of the reactor also obtaining a quenching effect. The stream of C02 and H2S at the outlet of the unit Tl reaches the acid gas treatment unit T3 through line 12.
The separation of C02 and H2S takes place in said
acid gas unit T3 through two absorption steps with specific absorbents and their respective regeneration: a stream of H2S and a stream of C02 are therefore obtained at the outlet of the unit T3.
The stream of H2S leaving T3 reaches the suction of the compressor Kl, through the line R3 , where the hydrogen flow of line 10 also arrives.
The stream of C02 leaving T3 is fed, through line 13, to the final thermo-combustor of the Claus plant or is sent to one of the refinery ovens suitably equipped with specific flues for the insertion of said stream.
A further separation of water SW takes place in the low-pressure separator LI, together with the separation from the hydrocarbon mixture from the Fuel Gas (FG) , which is removed through line 41. The hydrocarbon mixture is then sent to the fractionation column CI through line 14, on which the exchanger b is situated.
At the head of the fractionation column, line 29 brings a mixture of gas rich in propane and water to the condenser al. Said mixture is fed through line 30 to an accumulator M, where it is carried out the separation of the water, of the gas rich in propane which is removed through line 31 and of the liquid used as reflux in the fractionation column CI, through line 32 and the pump P3. The gas rich in propane is indicated as LPG as it reaches the specifications of commercial LPG after a washing with amines not shown in the figure.
A hydrocarbon fraction substantially containing
linear paraffins having a number of carbon atoms which depends on the type of feed used, is separated from the bottom of the fractionation column. Said hydrocarbon fraction reaches the vacuum dryer VI by means of line 15 on which the exchanger c is situated. The flow of hydrocarbon product leaving VI, passes through line 16 into the pump d and then to the exchanger and through line 17, before being partly fed to the subsequent isomerization section through line L and partly recycled into the feed through line Rl .
The hydrocarbon product of the HDO section leaving the exchanger is fed through line L to the surge drum S2. The recycling line R2 of the isomerization product is inserted on line L and equalization of the feed is obtained in S2.
The feed leaving S2 reaches the exchanger E2 through line 18 on which the pump P2 is situated.
The heat exchange between the feed and the product leaving the reactor A2 takes place in E2. The feed reaches the hydrogen feeding line 20, through line 19, and the mixture of hydrogen and feed is fed through line 21 to the reactor A2 : the oven F2 which heats the mixture to the reaction temperature is situated on said line .
The isomerization product leaving the reactor A2 reaches the exchanger E2 through line 22 and subsequently reaches the air exchanger a2 through line 23 and the high-pressure separator H2 through line 24. The separation of the water SW, of the isomerized
hydrocarbon fraction formed during the isomerization step and of hydrogen takes place in said separator H2. The hydrocarbon fraction is sent through line 25 to the low-pressure separator L2. The stream of hydrogen leaves the separator H2 through line 26 and said line 26 joins the line X, whose function is to by-pass the acid gas treatment unit T2. T2 is part of the hydrodesulfurization unit which has been revamped and is not used in the new HDO/ISO unit. The line X therefore allows the hydrogen flow not to pass through T2 and joins line 27, through which the hydrogen flow reaches line 28, which feeds hydrogen deriving from an internal source of the refinery, for example a reforming unit. The compressors K3 and K4 are present on line 27 and 28 respectively. The resulting hydrogen flow reaches the feed line 19 through line 20. The existing lines 20a and 20b branch off from line 20, which allow part of the hydrogen to be fed at different heights of the isomerization reactor also obtaining a quenching effect.
A further separation takes place in the low- pressure separator L2, of the water SW from the isomerized hydrocarbon mixture and from the Fuel Gas (FG) which is removed by means of line 33. The isomerized hydrocarbon mixture is then sent to the fractionation column C2 by means of line 34, on which the exchanger b2 is situated. An isomerized hydrocarbon fraction is separated from the bottom of the fractionation column. Said hydrocarbon fraction reaches
the vacuum dryer V2 through line 35 on which the exchanger s is situated. The flow of isomerized hydrocarbon product, through line 36, is fed to the pump P3 : the flow leaving the pump is partly recovered and partly recycled through line R2 to the line L. The product recovered is a high-quality diesel of a biological origin (Green Diesel) .
At the head of the fractionation column C2, the line 37 brings a mixture of fuel gas and naphtha to the exchanger a3. Said mixture is fed through line 38 to an accumulator Ml. The Fuel Gas is separated from the naphtha in said accumulator Ml. The fuel gas is removed through line 39 which joins line 25.
The naphtha is partly recycled, through line 40, on which the pump P4 is situated, to the fractionation column C2 , (line 40a) and partly recovered as high- quality naphtha of a biological origin (Green Naphtha) .
A method has therefore been found for transforming hydrodesulfurization units into conversion units of mixtures of a biological origin based on fatty acid esters into fuel bases, whose main product is diesel and diesel component, in addition to naphtha and LPG, with minimum variations in the equipment already existing and a limited number of suitably selected substitutions and new installations.
The conversion unit of mixtures of a biological origin obtained with the transformation method of the present invention is also an object of the invention, as is also a HDO/ISO process carried out using said
conversion unit of mixtures of a biological origin.
A further object of the invention also relates to a HDO/ISO process for the production of a hydrocarbon fraction, wherein said hydrocarbon fraction can be used as a fuel, or fuel component, starting from a mixture of a biological origin containing fatty acid esters, and possibly containing free fatty acids, which comprises the following steps:
(1) hydrodeoxygenation of the mixture of a biological origin;
(2) separation of the mixture resulting from step (1) into a hydrocarbon fraction and a gaseous mixture G comprising H2, C02 and H2S,
(3) hydroisomerization of the hydrocarbon fraction obtained in step (2) ,
(4) separation of the gaseous mixture G into a stream of hydrogen and a gaseous mixture of C02 and H2S,
(5) separation of the gaseous mixture of C02 and H2S obtained in step (4) into a stream of H2S and a stream of C02,
(6) feeding the stream of H2S obtained in step (5) to the hydrodeoxygenation step.
The hydrogen obtained in step (4) is also re-fed to the hydrodeoxygenation step. The re- feeding of the H2S to the hydroisomerization step allows the catalyst of said step to be kept in its sulfided form, and therefore active, without the necessity of having to add further sulfiding agents, or in any case adding them in a reduced quantity.
The revamping method, object of the invention, the HDO/ISO unit obtained using the revamping method of the present invention, the HDO/ISO process using said HDO/ISO unit, and the particular process comprising steps (1) - (6) indicated above, allow the production of diesel having excellent properties (high cetane index, optimum cold properties, high calorific value) and a stream of gas rich in propane which, after purification with amines, is in line with the specifications of commercial LPG obtained with the known methods, at the same time maintaining its biocomponent nature. A kerosene fraction and a naphtha fraction are also obtained, wherein said naphtha fraction can be used as such as gasoline base, by upgrading its bio portions thanks to integration in the gasoline pool of refineries, or sent to reforming, thus contributing to the synthesis of hydrogen to be used in the HDO/ISO process .
Claims
(1) hydrodeoxygenation of the mixture of a biological origin;
(2) separation of the mixture resulting from step
(1) into a hydrocarbon fraction and a gaseous mixture G comprising H2, C02 and H2S ,
(3) hydroisomerization of the hydrocarbon fraction obtained in step (2) ,
(4) separation of the gaseous mixture G into a stream of hydrogen and a gaseous mixture of C02 and H2S,
(5) separation of the gaseous mixture of C02 and H2S obtained in step (4) into a stream of H2S and a stream of C02,
(6) feeding the stream of H2S obtained in step (5) to the hydrodeoxygenation step (1) .
16) The process according to claim 14 or 15, wherein the hydrocarbon fractions produced are fuels or fuel components.
17) The process according to claim 14, wherein the fuels or fuel components are LPG, kerosene, diesel, naphtha .
Priority Applications (11)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP12773399.6A EP2855638B1 (en) | 2012-09-03 | 2012-09-04 | Method for revamping a conventional mineral oils refinery to a biorefinery |
| PL12773399T PL2855638T3 (en) | 2012-09-03 | 2012-09-04 | Method for revamping a conventional mineral oils refinery to a biorefinery |
| US14/425,501 US9845432B2 (en) | 2012-09-03 | 2012-09-04 | Method for revamping a conventional mineral oils refinery to a biorefinery |
| ES12773399.6T ES2550358T3 (en) | 2012-09-03 | 2012-09-04 | Method to reform a conventional mineral oil refinery in a biorefinery |
| RU2015109375A RU2607771C2 (en) | 2012-09-03 | 2012-09-04 | Method of retooling common oil refinery into enterprise for production of fuel from biological material |
| SG11201501584TA SG11201501584TA (en) | 2012-09-03 | 2012-09-04 | Method for revamping a conventional mineral oils refinery to a biorefinery |
| RS20150597A RS54242B1 (en) | 2012-09-03 | 2012-09-04 | Method for revamping a conventional mineral oils refinery to a biorefinery |
| CN201280076214.6A CN104704086B (en) | 2012-09-03 | 2012-09-04 | The method repacking conventional mineral oil refining plant into biorefinery device |
| DK12773399.6T DK2855638T3 (en) | 2012-09-03 | 2012-09-04 | Method for the modernization of a refinery to conventional mineral oils to a biorefinery |
| MYPI2015700633A MY185369A (en) | 2012-09-03 | 2012-09-04 | Method for revamping a conventional mineral oils refinery to a biorefinery |
| US15/824,803 US10125322B2 (en) | 2012-09-03 | 2017-11-28 | Method for revamping a conventional mineral oils refinery to a biorefinery |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ITMI2012A001465 | 2012-09-03 | ||
| IT001465A ITMI20121465A1 (en) | 2012-09-03 | 2012-09-03 | METHOD TO CONVERT A CONVENTIONAL REFINERY OF MINERAL OILS IN A BIOFINERY |
Related Child Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US14/425,501 A-371-Of-International US9845432B2 (en) | 2012-09-03 | 2012-09-04 | Method for revamping a conventional mineral oils refinery to a biorefinery |
| US15/824,803 Division US10125322B2 (en) | 2012-09-03 | 2017-11-28 | Method for revamping a conventional mineral oils refinery to a biorefinery |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2014033762A1 true WO2014033762A1 (en) | 2014-03-06 |
Family
ID=47040766
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/IT2012/000268 WO2014033762A1 (en) | 2012-09-03 | 2012-09-04 | Method for revamping a conventional mineral oils refinery to a biorefinery |
Country Status (13)
| Country | Link |
|---|---|
| US (2) | US9845432B2 (en) |
| EP (2) | EP2855638B1 (en) |
| CN (1) | CN104704086B (en) |
| DK (1) | DK2855638T3 (en) |
| ES (1) | ES2550358T3 (en) |
| IT (1) | ITMI20121465A1 (en) |
| MY (1) | MY185369A (en) |
| PL (1) | PL2855638T3 (en) |
| PT (1) | PT2855638E (en) |
| RS (1) | RS54242B1 (en) |
| RU (1) | RU2607771C2 (en) |
| SG (1) | SG11201501584TA (en) |
| WO (1) | WO2014033762A1 (en) |
Cited By (36)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2015181279A1 (en) * | 2014-05-29 | 2015-12-03 | Eni S.P.A. | Biorefinery and method for revamping a conventional refinery of mineral oils into said biorefinery |
| EP3095839A1 (en) | 2015-05-20 | 2016-11-23 | Total Marketing Services | Biodegradable hydrocarbon fluids by hydrogenation |
| EP3095838A1 (en) | 2015-05-20 | 2016-11-23 | Total Marketing Services | Process for the production of biodegradable hydrocarbon fluids |
| WO2017023838A1 (en) | 2015-08-06 | 2017-02-09 | Uop Llc | Process for reconfiguring existing treating units in a refinery |
| EP3143981A1 (en) | 2015-09-16 | 2017-03-22 | Total Marketing Services | Biosourced emollient composition |
| IT201600075881A1 (en) * | 2016-07-20 | 2018-01-20 | Mph S R L Semplificata | CONVERSION METHOD OF CONVENTIONAL OIL REFINERIES, PETROCHEMICAL OR CHEMICAL ESTABLISHMENTS AND PETROLEUM STORAGE DEPOSITS IN SECOND AND THIRD-GENERATION BIORAFFINERIES INTEGRATED AND MULTIPRODUCT. |
| EP3315587A1 (en) | 2016-10-27 | 2018-05-02 | Total Marketing Services | Use of biodegradable hydrocarbon fluids for aluminium cold-rolling |
| EP3315590A1 (en) | 2016-10-27 | 2018-05-02 | Total Marketing Services | Use of hydrocarbon fluids in electric vehicles |
| EP3315592A1 (en) | 2016-10-27 | 2018-05-02 | Total Marketing Services | Use of biodegradable hydrocarbon fluids as drilling fluids |
| EP3315586A1 (en) | 2016-10-27 | 2018-05-02 | Total Marketing Services | Use of biodegradable hydrocarbon fluids as heat-transfer media |
| EP3378463A1 (en) | 2017-03-20 | 2018-09-26 | Total Marketing Services | Non-therapeutic use of a biodegradable hydrocarbon oil |
| EP3378464A1 (en) | 2017-03-20 | 2018-09-26 | Total Marketing Services | Biosourced gelled composition |
| EP3378467A1 (en) | 2017-03-20 | 2018-09-26 | Total Marketing Services | Hydrocarbon oil for therapeutic use |
| WO2018202621A1 (en) | 2017-05-02 | 2018-11-08 | Total Marketing Services | Biosourced flux for bituminous composition |
| IT201700098243A1 (en) * | 2017-09-01 | 2019-03-01 | Water & Soil Remediation S R L | METHOD FOR THE CONVERSION OF A PETROLEUM, PETROCHEMICAL OR CHEMICAL CONVENTIONAL PLANT IN A BIOFINERY. |
| IT201700122279A1 (en) * | 2017-10-27 | 2019-04-27 | Water & Soil Remediation S R L | METHOD FOR THE RECOVERY OF A DISMANTLED OIL REFINERY. |
| EP3483278A1 (en) * | 2017-11-14 | 2019-05-15 | Water And Soil Remediation S.r.l. | Method for reusing components of disused oil facilities for biogas production |
| WO2019092379A2 (en) | 2017-11-09 | 2019-05-16 | Total Marketing Services | Gear lubricant composition |
| IT201800000312A1 (en) * | 2018-01-03 | 2019-07-03 | Water & Soil Remediation S R L | PROCEDURE FOR OBTAINING INTEGRATED BIOREFFINERIES OF LIGNOCELLULOSIC BIOMASS THROUGH THE RE-USE OF PRODUCTION UNITS OF EX-OIL REFINERIES. |
| WO2019229072A1 (en) | 2018-05-30 | 2019-12-05 | Total Research & Technology Feluy | Renewable diesel fuel production in retrofitted fossil petroleum refinery to produce biofuel and bio-feedstock for steam crackers |
| WO2020011886A1 (en) | 2018-07-13 | 2020-01-16 | Total Marketing Services | Cooling and flame-retardant composition for a propulsion system of an electric or hybrid vehicle |
| WO2020011888A1 (en) | 2018-07-13 | 2020-01-16 | Total Marketing Services | Cooling and flame-retardant composition for a propulsion system of an electric or hybrid vehicle |
| WO2020011885A1 (en) | 2018-07-13 | 2020-01-16 | Total Marketing Services | Cooling and flame-retardant composition for a propulsion system of an electric or hybrid vehicle |
| WO2020144440A1 (en) | 2019-01-10 | 2020-07-16 | Total Marketing Services | Biobased thickening composition comprising a poly(farnesene) |
| WO2020169903A1 (en) | 2019-02-18 | 2020-08-27 | Total Marketing Services | Adjuvant composition for a vaccine |
| EP3642306A4 (en) * | 2017-06-22 | 2021-03-24 | Uop Llc | Process and apparatus for hydroisomerizing a hydroprocessed liquid stream |
| WO2022013117A1 (en) | 2020-07-15 | 2022-01-20 | Totalenergies Marketing Services | Lubricant composition for water-based compositions |
| WO2022029234A1 (en) | 2020-08-07 | 2022-02-10 | Totalenergies Marketing Services | Process for the production of fluids |
| WO2022263609A1 (en) | 2021-06-17 | 2022-12-22 | Totalenergies Onetech | Biosourced hydrocarbon fluids |
| US11591538B2 (en) | 2018-07-13 | 2023-02-28 | Total Marketing Services | Cooling and flame-retardant lubricating composition for a propulsion system of an electric or hybrid vehicle |
| FR3134810A1 (en) | 2022-04-25 | 2023-10-27 | Totalenergies Onetech | DIRECT IMMERSION BIODEGRADABLE COOLING FLUID |
| WO2023218016A1 (en) | 2022-05-13 | 2023-11-16 | Totalenergies Onetech | Biosourced hydrocarbon barrier fluids |
| FR3139346A1 (en) | 2022-09-07 | 2024-03-08 | Totalenergies Onetech | BIO-SOURCE DILUENT FOR LIQUID-LIQUID EXTRACTION OF METALS FOR BATTERY RECYCLING |
| WO2024133668A1 (en) | 2022-12-23 | 2024-06-27 | Totalenergies Onetech | Adjuvant and active ingredient for phytosanitary formulations and phytosanitary formulations |
| WO2024149864A1 (en) | 2023-01-12 | 2024-07-18 | Totalenergies Onetech | Method for producing fluids |
| US12122977B2 (en) | 2020-07-15 | 2024-10-22 | Totalenergies Onetech | Lubricant composition for water-based compositions |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105939288A (en) * | 2015-07-31 | 2016-09-14 | 杭州迪普科技有限公司 | Session control method and device |
| SG10201803633UA (en) * | 2018-04-30 | 2019-11-28 | Green Technology Research Co Ltd | Process using bio-based material and the products thereof |
| CA3044153C (en) | 2018-07-04 | 2020-09-15 | Eavor Technologies Inc. | Method for forming high efficiency geothermal wellbores |
| US10876050B2 (en) | 2019-03-01 | 2020-12-29 | Uop Llc | Process for producing diesel fuel from a biorenewable feed |
| US11136514B2 (en) | 2019-06-07 | 2021-10-05 | Uop Llc | Process and apparatus for recycling hydrogen to hydroprocess biorenewable feed |
| CN114080445A (en) * | 2019-07-05 | 2022-02-22 | 托普索公司 | Hydroprocessing of oxygenate feedstocks with liquid recycle from low pressure separators |
| BR112022008913A2 (en) * | 2019-11-06 | 2022-08-02 | Forge Hydrocarbons Corp | PROCESS FOR PRODUCING HYDROCARBIDE MATERIAL FROM A HYDROCARBID MATERIAL PRECURSOR INCLUDING FREE FATTY ACID MATERIAL |
| US11549061B2 (en) * | 2020-07-08 | 2023-01-10 | Axens | Process for hydroprocessing of biological feedstocks |
| US11248182B1 (en) * | 2020-08-31 | 2022-02-15 | Janus Technology Solutions, LLC | Reduction of SOx and NOx emissions from renewable diesel plants |
| US20230357652A1 (en) * | 2020-09-14 | 2023-11-09 | Topsoe A/S | Removing impurities in a process for producing hydrocarbon products |
Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4992605A (en) | 1988-02-16 | 1991-02-12 | Craig Wayne K | Production of hydrocarbons with a relatively high cetane rating |
| US6337059B1 (en) | 1999-05-03 | 2002-01-08 | Union Carbide Chemicals & Plastics Technology Corporation | Absorbent compositions for the removal of acid gases from gas streams |
| US6372193B1 (en) | 1998-09-24 | 2002-04-16 | Elf Exploration Production | Process for oxidizing the H2S contained at low concentration in a gas directly to sulphur by catalytic means and in the vapour pause |
| EP1396531A2 (en) | 2002-09-06 | 2004-03-10 | Fortum OYJ | Process for producing a hydrocarbon component of biological origin |
| US20040045870A1 (en) * | 2000-11-11 | 2004-03-11 | Johannes Wrisberg | Hydroprocessing process and method of retrofitting existing hydroprocessing reactors |
| EP1728844A1 (en) | 2005-05-19 | 2006-12-06 | Uop Llc | Production of diesel fuel from biorenewable feedstocks |
| WO2008058664A1 (en) | 2006-11-15 | 2008-05-22 | Eni S.P.A. | Process for producing hydrocarbon fractions from mixtures of a biological origin |
| WO2008113492A1 (en) | 2007-03-16 | 2008-09-25 | Eni S.P.A | Hydrocarbon composition useful as a fuel and fuel oil containing a petroleum component and a component of a biological origin |
| WO2009039347A1 (en) | 2007-09-20 | 2009-03-26 | Uop Llc | Production of diesel fuel from biorenewable feedstocks with lower hydrogen consumption |
| WO2009039333A1 (en) | 2007-09-20 | 2009-03-26 | Uop Llc | Integrated process of algae cultivation and production of diesel fuel from biorenewable feedstocks |
| WO2009039335A1 (en) | 2007-09-20 | 2009-03-26 | Uop Llc | Production of diesel fuel from renewable feedstocks with reduced hydrogen consumption |
| EP2088424A1 (en) | 2007-07-13 | 2009-08-12 | Toyota Jidosha Kabushiki Kaisha | Device for monitoring device for introducing gas for analysis device |
| WO2009158268A2 (en) | 2008-06-27 | 2009-12-30 | Uop Llc | Production of diesel fuel from renewable feedstocks containing phosphorus |
| US20120156109A1 (en) * | 2010-12-16 | 2012-06-21 | Krishniah Parimi | Systems for fuel production |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU2006206280B2 (en) * | 2005-01-21 | 2010-10-28 | Exxonmobil Research And Engineering Company | Two stage hydrotreating of distillates with improved hydrogen management |
| WO2007003708A1 (en) * | 2005-07-04 | 2007-01-11 | Neste Oil Oyj | Process for the manufacture of diesel range hydrocarbons |
| US8278492B2 (en) | 2005-07-05 | 2012-10-02 | Neste Oil Oyj | Process for the manufacture of diesel range hydrocarbons |
| US8283506B2 (en) * | 2008-12-17 | 2012-10-09 | Uop Llc | Production of fuel from renewable feedstocks using a finishing reactor |
| US8686204B2 (en) * | 2010-11-08 | 2014-04-01 | Uop Llc | Methods for co-processing biorenewable feedstock and petroleum distillate feedstock |
-
2012
- 2012-09-03 IT IT001465A patent/ITMI20121465A1/en unknown
- 2012-09-04 EP EP12773399.6A patent/EP2855638B1/en active Active
- 2012-09-04 EP EP15171266.8A patent/EP2949729A1/en active Pending
- 2012-09-04 CN CN201280076214.6A patent/CN104704086B/en active Active
- 2012-09-04 ES ES12773399.6T patent/ES2550358T3/en active Active
- 2012-09-04 PL PL12773399T patent/PL2855638T3/en unknown
- 2012-09-04 US US14/425,501 patent/US9845432B2/en active Active
- 2012-09-04 PT PT127733996T patent/PT2855638E/en unknown
- 2012-09-04 SG SG11201501584TA patent/SG11201501584TA/en unknown
- 2012-09-04 DK DK12773399.6T patent/DK2855638T3/en active
- 2012-09-04 RS RS20150597A patent/RS54242B1/en unknown
- 2012-09-04 MY MYPI2015700633A patent/MY185369A/en unknown
- 2012-09-04 RU RU2015109375A patent/RU2607771C2/en active
- 2012-09-04 WO PCT/IT2012/000268 patent/WO2014033762A1/en active Application Filing
-
2017
- 2017-11-28 US US15/824,803 patent/US10125322B2/en active Active
Patent Citations (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4992605A (en) | 1988-02-16 | 1991-02-12 | Craig Wayne K | Production of hydrocarbons with a relatively high cetane rating |
| US6372193B1 (en) | 1998-09-24 | 2002-04-16 | Elf Exploration Production | Process for oxidizing the H2S contained at low concentration in a gas directly to sulphur by catalytic means and in the vapour pause |
| US6337059B1 (en) | 1999-05-03 | 2002-01-08 | Union Carbide Chemicals & Plastics Technology Corporation | Absorbent compositions for the removal of acid gases from gas streams |
| US20040045870A1 (en) * | 2000-11-11 | 2004-03-11 | Johannes Wrisberg | Hydroprocessing process and method of retrofitting existing hydroprocessing reactors |
| EP1396531A2 (en) | 2002-09-06 | 2004-03-10 | Fortum OYJ | Process for producing a hydrocarbon component of biological origin |
| EP1728844A1 (en) | 2005-05-19 | 2006-12-06 | Uop Llc | Production of diesel fuel from biorenewable feedstocks |
| EP2084245A1 (en) | 2006-11-15 | 2009-08-05 | Eni S.p.a. | Process for producing hydrocarbon fractions from mixtures of a biological origin |
| WO2008058664A1 (en) | 2006-11-15 | 2008-05-22 | Eni S.P.A. | Process for producing hydrocarbon fractions from mixtures of a biological origin |
| WO2008113492A1 (en) | 2007-03-16 | 2008-09-25 | Eni S.P.A | Hydrocarbon composition useful as a fuel and fuel oil containing a petroleum component and a component of a biological origin |
| EP2088424A1 (en) | 2007-07-13 | 2009-08-12 | Toyota Jidosha Kabushiki Kaisha | Device for monitoring device for introducing gas for analysis device |
| WO2009039347A1 (en) | 2007-09-20 | 2009-03-26 | Uop Llc | Production of diesel fuel from biorenewable feedstocks with lower hydrogen consumption |
| WO2009039335A1 (en) | 2007-09-20 | 2009-03-26 | Uop Llc | Production of diesel fuel from renewable feedstocks with reduced hydrogen consumption |
| US20090193709A1 (en) * | 2007-09-20 | 2009-08-06 | Marker Terry L | Production of Diesel Fuel from Biorenewable Feedstocks with Lower Hydrogen Consumption |
| WO2009039333A1 (en) | 2007-09-20 | 2009-03-26 | Uop Llc | Integrated process of algae cultivation and production of diesel fuel from biorenewable feedstocks |
| WO2009158268A2 (en) | 2008-06-27 | 2009-12-30 | Uop Llc | Production of diesel fuel from renewable feedstocks containing phosphorus |
| US20120156109A1 (en) * | 2010-12-16 | 2012-06-21 | Krishniah Parimi | Systems for fuel production |
Non-Patent Citations (6)
| Title |
|---|
| "Handbook of Petroleum Processing" |
| "Hydroprocessed vegetable oils for diesel fuel improvement", BIORESOURCES TECHNOLOGY, vol. 56, 1996, pages 13 - 18 |
| BULLIN, J.A.: "Gas Processors Association Regional Meeting", September 1994, TEXAS A&M UNIVERSITY |
| JUAN ANTONIO MELERO ET AL: "Biomass as renewable feedstock in standard refinery units. Feasibility, opportunities and challenges", ENERGY & ENVIRONMENTAL SCIENCE, vol. 5, no. 6, 1 January 2012 (2012-01-01), pages 7393, XP055046864, ISSN: 1754-5692, DOI: 10.1039/c2ee21231e * |
| NUNES ET AL.: "Hydrocraquage sous pression d'une huile de soja: precede d'étude et allure generale de la transformation", REV. INST. FR. PET. OF 1086, vol. 41, pages 421 |
| POLASEK, J.: "Selecting Amines for Sweetening Units", BRYAN RESEARCH & ENGINEERING |
Cited By (65)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2015181279A1 (en) * | 2014-05-29 | 2015-12-03 | Eni S.P.A. | Biorefinery and method for revamping a conventional refinery of mineral oils into said biorefinery |
| EP3095839A1 (en) | 2015-05-20 | 2016-11-23 | Total Marketing Services | Biodegradable hydrocarbon fluids by hydrogenation |
| EP3095838A1 (en) | 2015-05-20 | 2016-11-23 | Total Marketing Services | Process for the production of biodegradable hydrocarbon fluids |
| WO2016185046A1 (en) | 2015-05-20 | 2016-11-24 | Total Marketing Services | Process for the production of biodegradable hydrocarbon fluids |
| WO2016185047A1 (en) | 2015-05-20 | 2016-11-24 | Total Marketing Services | Process for the production of biodegradable hydrocarbon fluids by hydrogenation |
| EP3800231A1 (en) | 2015-05-20 | 2021-04-07 | Total Marketing Services | Process for the production of biodegradable hydrocarbon fluids by hydrogenation |
| US11008520B2 (en) | 2015-08-06 | 2021-05-18 | Uop Llc | Process for reconfiguring existing treating units in a refinery |
| WO2017023838A1 (en) | 2015-08-06 | 2017-02-09 | Uop Llc | Process for reconfiguring existing treating units in a refinery |
| EP3331969A4 (en) * | 2015-08-06 | 2019-01-30 | Uop Llc | Process for reconfiguring existing treating units in a refinery |
| EP3143981A1 (en) | 2015-09-16 | 2017-03-22 | Total Marketing Services | Biosourced emollient composition |
| IT201600075881A1 (en) * | 2016-07-20 | 2018-01-20 | Mph S R L Semplificata | CONVERSION METHOD OF CONVENTIONAL OIL REFINERIES, PETROCHEMICAL OR CHEMICAL ESTABLISHMENTS AND PETROLEUM STORAGE DEPOSITS IN SECOND AND THIRD-GENERATION BIORAFFINERIES INTEGRATED AND MULTIPRODUCT. |
| EP3315587A1 (en) | 2016-10-27 | 2018-05-02 | Total Marketing Services | Use of biodegradable hydrocarbon fluids for aluminium cold-rolling |
| WO2018078021A1 (en) | 2016-10-27 | 2018-05-03 | Total Marketing Services | Use of biodegradable hydrocarbon fluids as heat-transfer media |
| WO2018078023A1 (en) | 2016-10-27 | 2018-05-03 | Total Marketing Services | Use of biodegradable hydrocarbon fluids as drilling fluids |
| WO2018078022A1 (en) | 2016-10-27 | 2018-05-03 | Total Marketing Services | Use of biodegradable hydrocarbon fluids for aluminium cold-rolling |
| WO2018078024A1 (en) | 2016-10-27 | 2018-05-03 | Total Marketing Services | Use of biodegradable hydrocarbon fluids in electric vehicles |
| EP3315586A1 (en) | 2016-10-27 | 2018-05-02 | Total Marketing Services | Use of biodegradable hydrocarbon fluids as heat-transfer media |
| EP3315592A1 (en) | 2016-10-27 | 2018-05-02 | Total Marketing Services | Use of biodegradable hydrocarbon fluids as drilling fluids |
| EP3315590A1 (en) | 2016-10-27 | 2018-05-02 | Total Marketing Services | Use of hydrocarbon fluids in electric vehicles |
| EP3378467A1 (en) | 2017-03-20 | 2018-09-26 | Total Marketing Services | Hydrocarbon oil for therapeutic use |
| EP3378464A1 (en) | 2017-03-20 | 2018-09-26 | Total Marketing Services | Biosourced gelled composition |
| WO2018172227A1 (en) | 2017-03-20 | 2018-09-27 | Total Marketing Services | Hydrocarbon oil for a therapeutic use |
| WO2018172226A1 (en) | 2017-03-20 | 2018-09-27 | Total Marketing Services | Non-therapeutic use of a biodegradable hydrocarbon oil |
| WO2018172228A1 (en) | 2017-03-20 | 2018-09-27 | Total Marketing Services | Biosourced gelled composition |
| EP3378463A1 (en) | 2017-03-20 | 2018-09-26 | Total Marketing Services | Non-therapeutic use of a biodegradable hydrocarbon oil |
| US11179347B2 (en) | 2017-03-20 | 2021-11-23 | Total Marketing Services | Hydrocarbon oil for a therapeutic use |
| US11759411B2 (en) | 2017-03-20 | 2023-09-19 | Total Marketing Services | Non-therapeutic use of a biodegradable hydrocarbon oil |
| US12036307B2 (en) | 2017-03-20 | 2024-07-16 | Totalenergies Onetech | Biosourced gelled composition of hydrocarbon oil and gelling polymer |
| WO2018202621A1 (en) | 2017-05-02 | 2018-11-08 | Total Marketing Services | Biosourced flux for bituminous composition |
| EP3642306A4 (en) * | 2017-06-22 | 2021-03-24 | Uop Llc | Process and apparatus for hydroisomerizing a hydroprocessed liquid stream |
| IT201700098243A1 (en) * | 2017-09-01 | 2019-03-01 | Water & Soil Remediation S R L | METHOD FOR THE CONVERSION OF A PETROLEUM, PETROCHEMICAL OR CHEMICAL CONVENTIONAL PLANT IN A BIOFINERY. |
| EP3450524A1 (en) | 2017-09-01 | 2019-03-06 | Water And Soil Remediation S.r.l. | Method for converting a conventional oil, petrochemical or chemical plant into a biorefinery |
| EP3476918A1 (en) * | 2017-10-27 | 2019-05-01 | Water And Soil Remediation S.r.l. | Method for recovering a disused oil refinery |
| IT201700122279A1 (en) * | 2017-10-27 | 2019-04-27 | Water & Soil Remediation S R L | METHOD FOR THE RECOVERY OF A DISMANTLED OIL REFINERY. |
| WO2019092379A2 (en) | 2017-11-09 | 2019-05-16 | Total Marketing Services | Gear lubricant composition |
| US11414619B2 (en) | 2017-11-09 | 2022-08-16 | Total Marketing Services | Gear lubricant composition |
| EP3483278A1 (en) * | 2017-11-14 | 2019-05-15 | Water And Soil Remediation S.r.l. | Method for reusing components of disused oil facilities for biogas production |
| EP3508583A1 (en) * | 2018-01-03 | 2019-07-10 | Water And Soil Remediation S.r.l. | Method for obtaining integrated biorefineries of lignocellulose biomasses by reusing production units of former oil refineries |
| IT201800000312A1 (en) * | 2018-01-03 | 2019-07-03 | Water & Soil Remediation S R L | PROCEDURE FOR OBTAINING INTEGRATED BIOREFFINERIES OF LIGNOCELLULOSIC BIOMASS THROUGH THE RE-USE OF PRODUCTION UNITS OF EX-OIL REFINERIES. |
| WO2019229072A1 (en) | 2018-05-30 | 2019-12-05 | Total Research & Technology Feluy | Renewable diesel fuel production in retrofitted fossil petroleum refinery to produce biofuel and bio-feedstock for steam crackers |
| US11549062B2 (en) | 2018-05-30 | 2023-01-10 | Total Research & Technology Feluy | Renewable diesel fuel production in retrofitted fossil petroleum refinery to produce biofuel and bio-feedstock for steam crackers |
| WO2020011888A1 (en) | 2018-07-13 | 2020-01-16 | Total Marketing Services | Cooling and flame-retardant composition for a propulsion system of an electric or hybrid vehicle |
| US11560506B2 (en) | 2018-07-13 | 2023-01-24 | Total Marketing Services | Cooling and flame-retardant composition for a propulsion system of an electric or hybrid vehicle |
| US11591538B2 (en) | 2018-07-13 | 2023-02-28 | Total Marketing Services | Cooling and flame-retardant lubricating composition for a propulsion system of an electric or hybrid vehicle |
| US11365366B2 (en) | 2018-07-13 | 2022-06-21 | Total Marketing Services | Cooling and flame-retardant composition for a propulsion system of an electric or hybrid vehicle |
| US11390789B2 (en) | 2018-07-13 | 2022-07-19 | Total Marketing Services | Cooling and flame-retardant composition for a propulsion system of an electric or hybrid vehicle |
| WO2020011885A1 (en) | 2018-07-13 | 2020-01-16 | Total Marketing Services | Cooling and flame-retardant composition for a propulsion system of an electric or hybrid vehicle |
| WO2020011886A1 (en) | 2018-07-13 | 2020-01-16 | Total Marketing Services | Cooling and flame-retardant composition for a propulsion system of an electric or hybrid vehicle |
| WO2020144440A1 (en) | 2019-01-10 | 2020-07-16 | Total Marketing Services | Biobased thickening composition comprising a poly(farnesene) |
| WO2020169903A1 (en) | 2019-02-18 | 2020-08-27 | Total Marketing Services | Adjuvant composition for a vaccine |
| US12122977B2 (en) | 2020-07-15 | 2024-10-22 | Totalenergies Onetech | Lubricant composition for water-based compositions |
| WO2022013117A1 (en) | 2020-07-15 | 2022-01-20 | Totalenergies Marketing Services | Lubricant composition for water-based compositions |
| WO2022029234A1 (en) | 2020-08-07 | 2022-02-10 | Totalenergies Marketing Services | Process for the production of fluids |
| FR3124188A1 (en) | 2021-06-17 | 2022-12-23 | Total Marketing Services | BIOSOURCED HYDROCARBON FLUIDS |
| WO2022263609A1 (en) | 2021-06-17 | 2022-12-22 | Totalenergies Onetech | Biosourced hydrocarbon fluids |
| WO2023208855A1 (en) | 2022-04-25 | 2023-11-02 | Totalenergies Onetech | Biodegradable direct immersion cooling fluid |
| FR3134810A1 (en) | 2022-04-25 | 2023-10-27 | Totalenergies Onetech | DIRECT IMMERSION BIODEGRADABLE COOLING FLUID |
| WO2023218016A1 (en) | 2022-05-13 | 2023-11-16 | Totalenergies Onetech | Biosourced hydrocarbon barrier fluids |
| FR3135462A1 (en) | 2022-05-13 | 2023-11-17 | Totalenergies Onetech | BIOSOURCE HYDROCARBON DAM FLUIDS |
| FR3139346A1 (en) | 2022-09-07 | 2024-03-08 | Totalenergies Onetech | BIO-SOURCE DILUENT FOR LIQUID-LIQUID EXTRACTION OF METALS FOR BATTERY RECYCLING |
| WO2024052377A1 (en) | 2022-09-07 | 2024-03-14 | Totalenergies Onetech | Biosource diluent for liquid-liquid extraction of metals for battery recycling |
| FR3143952A1 (en) | 2022-12-23 | 2024-06-28 | Totalenergies Onetech | ADJUVANT AND ACTIVE INGREDIENT FOR PHYTOSANITARY FORMULATIONS AND PHYTOSANITARY FORMULATIONS |
| WO2024133668A1 (en) | 2022-12-23 | 2024-06-27 | Totalenergies Onetech | Adjuvant and active ingredient for phytosanitary formulations and phytosanitary formulations |
| FR3145000A1 (en) | 2023-01-12 | 2024-07-19 | Totalenergies Onetech | PROCESS FOR PRODUCING FLUIDS |
| WO2024149864A1 (en) | 2023-01-12 | 2024-07-18 | Totalenergies Onetech | Method for producing fluids |
Also Published As
| Publication number | Publication date |
|---|---|
| ITMI20121465A1 (en) | 2014-03-04 |
| ES2550358T3 (en) | 2015-11-06 |
| CN104704086B (en) | 2016-10-19 |
| DK2855638T3 (en) | 2015-10-19 |
| RU2607771C2 (en) | 2017-01-10 |
| PL2855638T3 (en) | 2015-12-31 |
| EP2949729A1 (en) | 2015-12-02 |
| MY185369A (en) | 2021-05-11 |
| US10125322B2 (en) | 2018-11-13 |
| EP2855638A1 (en) | 2015-04-08 |
| RU2015109375A (en) | 2016-10-20 |
| CN104704086A (en) | 2015-06-10 |
| US20150353841A1 (en) | 2015-12-10 |
| PT2855638E (en) | 2015-11-04 |
| US20180079967A1 (en) | 2018-03-22 |
| SG11201501584TA (en) | 2015-05-28 |
| RS54242B1 (en) | 2015-12-31 |
| US9845432B2 (en) | 2017-12-19 |
| EP2855638B1 (en) | 2015-07-22 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US10125322B2 (en) | Method for revamping a conventional mineral oils refinery to a biorefinery | |
| CN115243997B (en) | With reduced CO2Method and apparatus for integrated hydrocarbon production with footprint and improved hydrogen | |
| US20090082603A1 (en) | Production of Diesel Fuel from Biorenewable Feedstocks with Selective Separation of Converted Oxygen | |
| AU2010219005B2 (en) | A method for recovering hydrocarbon compounds and a hydrocarbon recovery apparatus from a gaseous by-product | |
| BRPI0716191B1 (en) | hydrotreating process of a diesel fuel type filler and a biological source filler based on vegetable oils and / or animal fats in a stationary bed hydrotreating unit and hydrorefining unit | |
| US8318996B2 (en) | Systems and methods for treating hydrogen recycle gas in a process for converting biorenewable feedstock into renewable fuels and chemicals | |
| WO2015026596A1 (en) | Systems and methods for producing fuel from a renewable feedstock | |
| WO2010058580A1 (en) | Process for producing aviation fuel oil base | |
| US20140336428A1 (en) | Recycle gas scrubbing using ionic liquids | |
| EP3071670A1 (en) | Integrated process for producing hydrocarbons | |
| US8764855B2 (en) | Process for producing a biofuel while minimizing fossil fuel derived carbon dioxide emissions | |
| EP3149112B1 (en) | Method for revamping a conventional refinery of mineral oils into a biorefinery | |
| US11578278B2 (en) | Renewable transportation fuel process with thermal oxidation system | |
| EA020582B1 (en) | Method for producing liquid fuel and system for producing liquid fuel | |
| US11952541B2 (en) | Process for hydrotreating a feed stream comprising a biorenewable feedstock with treatment of an off-gas stream | |
| KR20240121740A (en) | Method for treating a gaseous composition containing propane |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 12773399 Country of ref document: EP Kind code of ref document: A1 |
|
| WWE | Wipo information: entry into national phase |
Ref document number: 2012773399 Country of ref document: EP |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| WWE | Wipo information: entry into national phase |
Ref document number: IDP00201501913 Country of ref document: ID |
|
| ENP | Entry into the national phase |
Ref document number: 2015109375 Country of ref document: RU Kind code of ref document: A |
|
| WWE | Wipo information: entry into national phase |
Ref document number: 14425501 Country of ref document: US |
|
| WWE | Wipo information: entry into national phase |
Ref document number: P-2015/0597 Country of ref document: RS |