WO2014025117A1 - Heating element for use in heat exchangers, and expanded polypropylene resin-type heat exchanger using heating element and heating element manufacturing method - Google Patents

Heating element for use in heat exchangers, and expanded polypropylene resin-type heat exchanger using heating element and heating element manufacturing method Download PDF

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Publication number
WO2014025117A1
WO2014025117A1 PCT/KR2013/003215 KR2013003215W WO2014025117A1 WO 2014025117 A1 WO2014025117 A1 WO 2014025117A1 KR 2013003215 W KR2013003215 W KR 2013003215W WO 2014025117 A1 WO2014025117 A1 WO 2014025117A1
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WIPO (PCT)
Prior art keywords
heat exchanger
exhaust
intake
heating element
partition
Prior art date
Application number
PCT/KR2013/003215
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French (fr)
Korean (ko)
Inventor
박병규
Original Assignee
(주)진성이알브이
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Publication date
Priority claimed from KR1020120086045A external-priority patent/KR101217605B1/en
Priority claimed from KR1020120156477A external-priority patent/KR101294247B1/en
Application filed by (주)진성이알브이 filed Critical (주)진성이알브이
Publication of WO2014025117A1 publication Critical patent/WO2014025117A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D9/00Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D9/0062Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by spaced plates with inserted elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D21/0001Recuperative heat exchangers
    • F28D21/0014Recuperative heat exchangers the heat being recuperated from waste air or from vapors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F19/00Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
    • F28F19/02Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using coatings, e.g. vitreous or enamel coatings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F21/00Constructions of heat-exchange apparatus characterised by the selection of particular materials
    • F28F21/06Constructions of heat-exchange apparatus characterised by the selection of particular materials of plastics material
    • F28F21/065Constructions of heat-exchange apparatus characterised by the selection of particular materials of plastics material the heat-exchange apparatus employing plate-like or laminated conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F3/00Plate-like or laminated elements; Assemblies of plate-like or laminated elements
    • F28F3/02Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations
    • F28F3/025Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being corrugated, plate-like elements

Definitions

  • the present invention is a method for manufacturing a heat transfer element for a heat exchanger and a heat transfer manufactured from the same to obtain a heat transfer element excellent in insulation and heat exchange properties of the heat transfer element by coating a liquid copper on both sides of the paper material made of a fiber material Element, and an intake and exhaust induction pipe forming a connection port such as a flange pipe for connecting various ducts or a back draft damper for preventing the backwind, which is coupled to the main body of the total heat exchanger divided into upper and lower cases, and the main body by using the same;
  • the blocking plate forming the finishing plate for injection is injection molded using ABS or EPP (Expanded Poly Propylene) foamed resin to obtain a heat exchanger, and thus suppresses the occurrence of noise and vibration compared to the previous heat exchanger.
  • the heat exchange efficiency can be greatly improved, and the partition panel and the partition wall can be partitioned and assembled according to the supply / exhaust flow zone, and according to the change of the supply / exhaust line or the change of the diameter of the pipe connection or the intake / exhaust pipe,
  • a partial block type of the partition panel for the supply / exhaust flow zone is easily attached and detached, and maintenance and variable installation are greatly improved. It relates to a resin type total heat exchanger.
  • the electrothermal heat exchanger is a device that transfers the enthalpy of the exhaust air to the intake air by passing the supply air and exhaust air through the heat exchanger to improve the freshness and energy efficiency of the indoor air under the condition that the indoor air condition is maintained. it means.
  • this type of heat exchanger in order to view indoor air, indoor air discharged to the outside so that sudden cold air and heat does not flow from the outside to the outside, and outdoor air heat exchanged from the outdoor to the indoor side are first performed. Doing. Therefore, such a heat exchanger can be discharged through the volatile organic compounds generated in the room, and the indoor air can be more comfortably maintained by a method of sucking the filtered fresh air into the room.
  • the exhaust fan installed in the heat exchanger is operated when the air-conditioned indoor air is discharged to the outside, and the air contaminated indoors and outdoors while passing through the heat exchanger element by the positive pressure is external.
  • the air supply fan installed in the total heat exchanger is operated on the contrary, the external air is sucked into the indoor side while passing through the total heat exchanger element from the outside with the generated positive pressure.
  • the air supply ⁇ and the exhaust ⁇ are operated at the same time, the positive pressure in the indoor and the outdoor constant pressure are maintained at the same time while simultaneously passing through the heat transfer element in the heat exchanger, the heat exchange is made naturally.
  • the electrothermal heat exchanger having such a working flow not only supplies fresh outside air but also heats the latent heat (humidity) together with the sensible heat (temperature) in an air-to-air heat exchange device used when exhausting contaminated air in the room.
  • the element of the total heat exchanger for the heat transfer is necessary, for this purpose, the paper mainly composed of fibers such as natural pulp is mostly used.
  • the heat transfer element used as a material for the element of the heat exchanger is used as a partition member between the intake and exhaust passages of a heat exchanger such as an air conditioner, so that the heat transfer is required.
  • the electrothermal heat exchanger that has these characteristics discharges indoor air in the process of circulation of internal and external air for ventilation of air in air-conditioning and heating facilities of multi-use buildings or houses such as large buildings, schools, airports, hospitals and hotels. In order to save energy by recovering waste heat when supplying outside air to the room, it is widely used.
  • the heating element installed inside the heat exchanger to minimize the heat loss that can occur during the ventilation process of the indoor and outdoor air, and to minimize the heat loss by simply increasing the recovery rate of waste heat during heat exchange.
  • these electrothermal exchange elements are not sterilized and deodorized to the outside polluted air supplied to the room, as well as using a sheet of paper made of paper as described above Heat exchange efficiency also has a problem that is lowered.
  • the heating element is made of paper material and also flame-retardant to prevent the risk of ignition is impregnated with a known flame retardant, such as guanidine-based in the base paper in this case can be excellent flame retardant, but There is a drawback that the carbon dioxide in the exhaust gas is transferred to fresh air due to its low level.
  • a conventional electrothermal heat exchanger is formed of a box-shaped enclosure using a material such as metal, the through-hole for conveying air flow of the enclosure is formed with a connector that is combined with other duct pipe to form an exhaust line. Since the connector also uses a metallic material, the enclosure is corroded by vaporization and liquefaction generated during heat exchange, which often acts as a factor of contaminating indoor air.
  • the conventional heat exchanger made of a metal material is taken to be assembled by bending a thin iron plate, there is a possibility of lifting or spacing due to fine assembly tolerances, there is a noise or vibration phenomenon due to air flow transfer This causes a problem, such as the need for a separate heat insulating material due to the nature of the metal plate to form the enclosure has a problem of low heat exchange efficiency.
  • the conventional heat exchanger is generally manufactured so that the flow line of the supply and exhaust air flows only in one direction, and thus, the direction of the flow path is optional in accordance with various flow direction designs at the construction site, and thus the work cannot be installed fluidly. Problems have been pointed out such as poor performance and usability.
  • An object of the present invention is to provide a heat transfer element for a heat exchanger that is coated with a liquid copper in the form of a thin film on the heat transfer element used in the heat exchanger, ensuring flame retardancy and increasing heat exchange efficiency, as well as improved air permeability. .
  • the present invention it is possible to partition the total heat exchanger housing made of foamed polypropylene resin (EPP) material by partition panel and partition wall according to the supply and exhaust flow path zone to be assembled in a block form, compared to the conventional metal sheet forming operation, assembling and handling performance Productivity is remarkably improved, and especially in the case of post-management due to change of supply and exhaust line or change of diameter of pipe connection, it is easy to partially detach detachment of partition panel to the corresponding supply and exhaust flow zone so that maintenance and variable installation are greatly improved. Its purpose is.
  • EPP foamed polypropylene resin
  • the present invention has another object to increase the work efficiency in the field by blocking the condition of the installation site of the total heat exchanger and the capacity variability of the total heat exchanger according to the air conditioning capacity change.
  • the present invention for achieving the above object, the paper processing step (S10), the copper film coating step (S20) to have a copper film peeling layer by coating a liquid copper on both sides of the paper and the copper film applying step Drying step (S30) for drying the rough paper, the forming step (S40) for forming the rough paper through the drying step (S30) and the base paper formed in the wave shape through the forming step (S40) alternately
  • the present invention provides a heat transfer device comprising a stacking step (S50) of stacking and providing a partition member between the base paper and the base paper, and laminating and bonding, and molding and injecting a heat exchanger formed by using the heat transfer device into a resin of EPP material. The task can be achieved.
  • the liquid copper film is applied to the surface layer of the heat-transfer element using a paper material in the form of a peeling, as in the past, the effect of obtaining a heat-transfer element excellent in flame retardancy and heat exchangeability, and the upper and lower cases.
  • the main body and components of the total heat exchanger divided into are injection-molded with a resin made of ABS or EPP (Expanded Poly Propylene) to obtain a total heat exchanger. Corrosion can be prevented, and excellent heat insulation can be expected to maximize heat exchange efficiency.
  • the present invention also allows the partition panel and the partition body to be partitioned and assembled in a block type according to the supply / exhaust zone of the foamed polypropylene resin (EPP) material. Performance and productivity are remarkably improved, especially in case of post-management due to change of supply / exhaust line or change of diameter of pipe connection, it is easy to detach and detach partly partition of partition panel for the corresponding supply / exhaust zone. It works.
  • EPP foamed polypropylene resin
  • the 4-way cross-flow path formed in the main body can be installed in a selective and fluid, depending on the directionality, as well as the cover is formed in the upper and lower cases, respectively, to ensure the fluidity in the direction of the supply and exhaust flow path, It is possible to change the installation position of the lower part, so that it is easy to customize the site, and the workability and usability are convenient.
  • the present invention by mounting the mounting block on one side and the other side of the air supply and exhaust fan, which is installed inside the main body to prevent the shock and vibration generated during the driving of the air supply and exhaust fan, the arrangement of various wiring and wires Forming the wire storage groove to facilitate there is an effect that the work convenience according to the installation and maintenance is improved.
  • the present invention has the effect of excellent handling of the operator by molding the anti-slip dots on the outer peripheral surface of the main body in consideration of the EPP injection molded article having a low friction coefficient.
  • FIG. 1 is a process flow diagram for obtaining a heating element according to the present invention
  • Figure 2 is a schematic view showing the coating treatment to form a copper film peeling layer using a spray gun of liquid copper on the surface of the base paper in the present invention
  • Figure 3 is a schematic view showing the coating treatment to form a copper film peeling layer using a liquid copper roller on the surface of the base paper in the present invention
  • FIGS. 4 is a schematic cross-sectional view showing a state in which a copper film peeling layer is formed by coating liquid copper on both surfaces of a base paper according to FIGS.
  • FIG. 5 is a view illustrating a state in which the base paper according to FIG. 4 is formed to form a waveform.
  • FIG. 6 is a cross-sectional view illustrating a state in which a partition member is bonded and formed between the paper and the paper while alternately stacking the sheets formed in the waveform shown in FIG. 5.
  • FIG. 7 is a perspective view illustrating the heat generating element of FIG. 6.
  • FIG. 8 is an overall perspective view of a heat exchanger to which the heat transfer element of the present invention is applied;
  • FIG. 9 is an exploded perspective view illustrating separation of the total heat exchanger of FIG. 8.
  • FIG. 10 is a view showing a state in which the blocking plate is separated in the total heat exchanger of the present invention.
  • FIG. 11 is a view showing another example in which the intake induction pipe, the exhaust induction pipe, the flange portion, etc. are integrally formed with the main body of the heat exchanger in the heat exchanger according to the present invention.
  • Figure 12 is a schematic diagram showing the flow of air in and out through the heat transfer element equipped with a heat exchanger of the present invention
  • 13 to 14 is a perspective view showing the upper and lower cases of the total heat exchanger
  • Figure 16 is an exemplary view showing a direct fitting coupling state by the flange, when the connector of the EPP material is coupled to the fastening hole of the body in the present invention
  • FIG. 17 is a schematic plan view of an EPP total heat exchanger case having a top cover plate and a sliding joint joint flange as another embodiment according to the present invention.
  • FIG. 18 is an exploded perspective view of FIG. 17;
  • 19 is an exemplary view illustrating a state in which an auxiliary joint flange and a cover are coupled as one embodiment of the present invention
  • FIG. 20 is a schematic perspective view of the lid of FIG. 19.
  • FIG. 21 is a schematic cross-sectional view illustrating another example of a state in which a heat exchanger is blocked using a straight partition panel so that the heat exchanger can be installed in a long direction.
  • FIG. 22 is an exploded perspective view illustrating separation of the total heat exchanger according to the embodiment of FIG. 21.
  • FIG. 23 illustrates a total heat exchanger according to another embodiment of the present invention, wherein a first enclosure having a “U” shape is used, and a partition panel that is slidably open and coupled to both sides of the first enclosure is opened.
  • Drawing showing an example by the configuration to be assembled by
  • FIG. 24 is an exemplary view in which the partition panel of FIG. 21 may be used upside down.
  • FIG. 24 is an exemplary view in which the partition panel of FIG. 21 may be used upside down.
  • FIG. 25 is a perspective view illustrating another example of the present invention, illustrating an example in which a connector is perforated to be coupled to each surface including an upper surface of the total heat exchanger.
  • the present invention is applied to a heat exchanger using a method for manufacturing a heat transfer device and a heat transfer device manufactured therefrom, and provides a form to be formed by injection molding the applied heat exchanger made of a material of EPP resin.
  • the base paper processing step (S10) to obtain a base paper
  • the copper film to obtain a peeled copper film by applying a liquid copper to the surface of the base paper obtained by the base paper processing step (S10)
  • It consists of a coating step (S20), a drying step (S30) and a forming step (S40) and a lamination step (S50) for drying the paper roughened by the copper film applying step (S20).
  • the base paper can apply the base paper normally applied to an electrothermal exchanger.
  • the base paper is 60 parts by mass of conifer bleached kraft pulp (NBKP) and 40 parts by mass of hardwood bleached kraft pulp (LBKP) in water and dispersed by water, and refiner (refiner)
  • NNKP conifer bleached kraft pulp
  • LLKP hardwood bleached kraft pulp
  • refiner refiner
  • the altitude at the shopper prunes was set to 50 ° SR.
  • a base paper of / m 2 can be produced.
  • NNKP conifer bleached kraft pulp
  • LLKP broad-leaved bleached kraft pulp
  • the refiner was used so that the high degree of Altitude at the shopper prunes was 60 ° SR.
  • guanidine sulfamic acid as a flame retardant and water are mixed as a flame retardant to prepare an impregnation solution, and the impregnation solution is impregnated into the base paper using a size press coater.
  • the solid content after drying can be adjusted to 2 g / m 2 of lithium chloride and 5 g / m 2 of guanidine sulfamate, and a base paper impregnated with a flame retardant having a basis weight of 49 g / m 2 can be produced.
  • the impregnation liquid is prepared by mixing 70 parts by mass of guanidine sulfamic acid as a flame retardant and water as a flame retardant, and the impregnation liquid is applied to a base paper using a size press coater. Impregnated and dried to obtain 3 g / m 2 of lithium chloride and 7 g / m 2 of guanidine sulfamic acid as a solid content, and a base paper impregnated with a flame retardant having a basis weight of 80 g / m 2 may be obtained.
  • the base paper is obtained by impregnating a flame retardant, but in the present invention, the flame retardant may not be treated.
  • the base paper obtained by other known methods may be utilized. It is preferable that such a base material adopts a base paper suitable for sensible heat exchange.
  • the base paper 1 obtained as described above is molded to have a vent 2 as shown in FIG. 5, and the process of molding to have the vent 2 is performed after the copper film coating step S20 to be described later. It would be desirable to mold.
  • the aeration (2) may be formed, but in this case, in the copper film coating step (S20), the copper layer is formed on the surface layer of the base paper 1 by using liquid copper. In this case, it may be limited to using a spray gun or the like, and thus, operational efficiency may be lowered.
  • the air passage 2 may be formed after the copper film applying step (S20).
  • the base paper 1 obtained in the paper processing step S10 should be understood to mean a base paper 1 having a paper-like plane.
  • This step means that the base paper 1 obtained by the above paper processing step (S10) is a process of applying the liquid copper to the surface layer in the form of a peel.
  • the copper film peeling layer 3 having the peeling form is formed on the surface of the paper 1, that is, both surfaces.
  • the surface layer of the base paper 1 is filled with a spray gun or the like using a liquid copper, or is applied by placing it in a receiving tank containing liquid copper or applying the same.
  • the liquid copper may be supplied to the roller, and the liquid copper may be coated by the contact between the roller and the base surface passing through the roller.
  • Liquid copper is applied to the surface layer of the base paper 1 as described above, and the base paper 1 is naturally dried at room temperature after having the copper film peeling layer 3 in the form of a peel.
  • the finished paper (1) through the molding step (S40) undergoes a process of forming to form a vent (2) as shown in Figure 5 You can get it.
  • the liquid copper is coated to make the copper film peeling layer 3 have the corrugated paper 1 with a wave shape, and after the forming step S40 of forming the air passage 2, the paper made of one unit ) Alternately stacked to form a heating element (6) of the completed form, as described above, when the base paper (1) is alternately stacked, provided with a partition member (5) between the base paper (1) and the base paper (1) The aeration path 2 between the base paper 1 and the base paper 1 was partitioned.
  • the partition between the base paper 1 and the base paper 1 can be partitioned, but the adhesive is used on the acid 4 in the corrugation of the base paper 1. It should be made to bond with the partition member (5).
  • the total heat exchanger 100 adopted in the present invention is to be separated into the upper and lower sides by using the material of EPP, so that it can be manufactured in one completed foam.
  • the total heat exchanger 100 is configured to be fixed to the building, so that the intake passage 110 and the exhaust passage 120 cross each other as shown in FIG. 11.
  • EPP resin refers to foamed polypropylene into spherical (circular) particles without using a chemical blowing agent and without causing a chemical change therein by physical foaming.
  • the EPP resin is 100% recyclable, environmentally friendly, flame retardant and self-extinguishing, and maintains high mechanical strength while being light in weight, resulting in reduced installation costs, and high insulation and insulation and sound absorption. Due to the condensation to prevent the occurrence of condensation, as well as the sound insulation effect is significantly improved.
  • the installation direction may vary depending on the site condition of the total heat exchanger 100.
  • the present invention provides a selective heat exchanger 100 and an exhaust path 120 in order to enable the selective installation operation according to the installation site condition.
  • Intake flow path 110 and the exhaust flow path 120 are installed on each of the four sides, but the intake flow path 110 and the exhaust flow path 120 of the unused surface to be blocked by the blocking plate 130 Configure.
  • each intake induction hole 111 and the exhaust induction hole 121 of the total heat exchanger 100 are shown.
  • Coupling guide grooves 140 are formed on the inner circumferential surface of the coupling guide, and the coupling protrusion 131 is inserted into the coupling guide groove 140 as the outer circumferential surface of the blocking plate 130 and the blocking plate 130 is coupled. It is preferable to form.
  • the intake induction pipe 111 and the exhaust induction pipe 121 is coupled to the outside duct (not shown in the drawing) is provided with an intake induction pipe 112 and the exhaust induction pipe 122, the intake The flange portion 150 is inserted into the coupling guide groove 140 provided in the induction pipe 112 and the exhaust induction pipe 122 at the inner circumferential surface of the intake induction hole 111 and the exhaust induction hole 121 of the total heat exchanger 100. To fix it.
  • the flange portion 150 uses a circular shape as the center penetrates.
  • the intake air inlet 110 and the exhaust induction pipe 121 of the intake flow path 110 and the exhaust flow path 120 are used as described above. After inserting the flange portion 150 into the coupling guide groove 140 formed as the inner circumferential surface, by connecting the intake induction pipe 112 and the exhaust induction pipe 122 to the flange, it is to be connected to the external duct.
  • the intake induction pipe 111 and the exhaust induction hole 121 of the intake passage 110 and the exhaust passage 120 which are not used are blocked by the blocking plate 130 in the coupling guide groove 140 of the inner circumferential surface thereof. do.
  • the upper side of the heat exchanger 100 is configured to open and close the cover 160 to enable replacement, replacement or cleaning of the heat transfer element 6 according to the present invention.
  • the flange portion 150 having a center drilled through the coupling guide groove 140 formed on the inner circumferential surface of the intake induction hole 111 and the exhaust induction hole 121 used in the total heat exchanger 100. Is coupled to the inlet induction pipe 112 and the exhaust induction pipe 122 for coupling with the duct to the flange portion 150 is configured to be coupled to the flange portion 150 and the intake induction pipe 112 and exhaust Induction pipes 122 were allowed to be separated from each other.
  • the flange portion 150 may be formed in a rectangular or circular shape as shown in the drawing, the position thereof is changed when the fluid passage outside or outside the air is discharged or introduced, It was intended to enable interoperability.
  • the flanges 150 are integrally formed at end portions of the intake induction pipe 112 and the exhaust induction pipe 122 for coupling with the duct,
  • Each intake induction pipe formed integrally with the flange portion 150 by being coupled to the flange portion 150 in the coupling guide groove 140 formed on the inner circumferential surface of the induction hole 111 and the exhaust induction hole 121 ( 112 and the exhaust induction pipe 122 may be configured to be coupled to the total heat exchanger side 100 or to be separated by one operation.
  • the heat exchanger 100 installed as described above is installed in the building as described above and the air in the room is discharged through the exhaust passage 120 by the driving of the blower 170 provided inside the heat exchanger 100.
  • the outdoor air is passed through the heating element 6 and is discharged to the outside, and the outside air is introduced into the room while passing through the heating element 6 through the suction flow path 110, the heating element 6 is discharged to the outside.
  • the latent heat and sensible heat are exchanged due to the temperature difference between the air and the air introduced into the room, and the air introduced into the room is raised.
  • the heat transfer element 6 is to have a copper foil layer 3, it is possible to excellent heat exchange efficiency.
  • this invention can implement the total heat exchanger which this invention provides also by FIG. 8, FIG. 9, and FIG. 8 and 9 may have a configuration in which the first embodiment and the second embodiment overlap.
  • the upper and lower cases 101 and 102 are divided into two to form a heat exchanger 100 assembled by the fastening plate 103, and the square block type heat transfer element 6 is coupled to the inside of the heat exchanger 100.
  • the cross-flow passages Z1 to Z4 are formed by the partition walls 104 corresponding to the corners of the heat transfer element 6, and the flow zones Z1 to Z4.
  • a plurality of blow fans 170 are installed in one of the one side and the other side of the flow zone so as to face each other, and the intake and exhaust air induction hole penetrates the flow zones (Z1 to Z4) on the outer circumferential surface of the positive, double, left and right directions of the heat exchanger 100 ( Removable intake and exhaust induction pipes (112,122) are formed to form the 111, 121 is formed so that the removable intake and exhaust induction pipes (112, 122) and the blocking plate 130 is selectively coupled, the upper and lower cases (101, 102) of the total heat exchanger (100) On the surface, the cover 160 for opening and closing the receiving groove 31 by the hinge 33 has a symmetrical shape with each other.
  • the heat exchanger 100 and the partition wall 104, the intake and exhaust air induction hole 111 and 121, the blocking plate 130 and the cover 160, and the receiving groove 31 having the two-divided upper and lower cases 101 and 102 are formed. All are configured to be injection molded with EPP (Expanded Polypropylene).
  • the removable intake and exhaust induction pipe (112,122) is any one of the duct connection flange pipe, backwind prevention back draft damper, the intake and exhaust air induction pipe (112, 122) in the coupling guide groove 140 formed in the intake and exhaust induction hole (111, 121) of the total heat exchanger.
  • the coupling side coupling protrusion (a) of the corresponding to be assembled, but the intake and exhaust air induction pipes (112, 122) are formed to be injection molded with resin of ABS or EPP material, when combined with the total heat exchanger (100) the overall appearance of the total heat exchanger is a synthetic resin It is desirable to be made of ash.
  • a coupling protrusion 131 is also formed on the outer circumferential surface of the blocking plate 130 to be coupled to the coupling guide groove 140 formed in the intake and exhaust gas induction pipes 111 and 121.
  • the cross-flow path (Z1 ⁇ Z4) is formed with a mounting block 7 integrally injection-molded from a resin of EPP material to support and fix the shock and vibration of the blower fan 170 for the exhaust and exhaust
  • the partition wall 104 has a wire storage groove 105 is formed so that the wires of the air supply fan 170 or the wires of the PCB panel can be accommodated and arranged on either side of the surface, the PCB panel is a heat exchanger (100) It is preferable to be formed in the storage box 190 is formed on any one side inside.
  • the mounting groove 161 of the heat exchanger is formed so that the stepped 161-2 is formed around the opening hole 161-1 so that the lid 160 is accommodated while corresponding to the stepped 161-2
  • the cover 160 is formed in a rhombus shape based on the hinge 33 to rotate and open and close, and prevents leakage on one side of the step 161-2 corresponding to the lower tip of the extension part 162 side of the cover 160.
  • the dam 163 is preferably integrally projected to be injection molded.
  • the heat exchanger 100 has a non-slip dot 107 is formed so as to be arranged at equal intervals throughout the hexahedron of the heat exchanger 100 while forming a plurality of protrusions 106 on the outer peripheral surface of the EPP material It would be desirable to prevent slippage inherent in the injection molded product.
  • the heat exchanger 100 incorporating the heat transfer element 6 and the air supply fan 170, and the intake and exhaust air induction of the heat exchanger 100 ( It consists of a plurality of intake and exhaust induction pipes 112 and 122 and the blocking plate 130 coupled to the 111,121, and the cover 160 is coupled to the upper and lower cases (101, 102) of the heat exchanger 100, such a heat exchanger (100) ) Is injection molded from EPP (Expanded Polypropylene).
  • the upper and lower cases 101 and 102 are made to form the entire heat exchanger 100 by using an EPP resin, and the heat exchanger 100 is divided into two parts based on a horizontal (horizontal) center. Are formed to form a symmetrical shape, when the abutment is in contact with each other, the cross-flow path zone (Z1 ⁇ Z4) and a plurality of intake and exhaust induction holes (111, 121) are formed in four directions, positive, double, left, right.
  • the upper and lower cases 101 and 102 are formed with a plurality of fastening plates 103 at the edges of the outer circumferential surface thereof, such that fasteners such as bolts and nuts are assembled to the fastening plates 103, and the upper and lower case 101 and 102 are integrated. To be assembled into the body.
  • the total heat exchanger 100 of the present invention is not produced by sheet metal by bending or welding of iron plate material, but by production of injection molded product of resin material, so that the productivity is greatly improved, and it is particularly eco-friendly, in particular, assembly and handling properties. This has the advantage of dramatically improving.
  • the heat exchanger 100 is coupled to the inside of the heat exchanger 100 in the same manner as in the above-described embodiment, and corresponding to each corner side of the heat transfer element 6 by coupling in the heat exchanger 100 of the heat transfer element 6. Intersecting flow paths Z1 to Z4 are formed by the partition wall 104.
  • the cross flow paths (Z1 to Z4) are paths for supplying and exhausting in an X-shape by the heat transfer element 6 drawn in a rhombus shape in a rectangular main body. Due to the air flow through the heat exchanger 100, the intake and exhaust air induction hole (111, 121) is formed on the positive, double, left, right surface of the body.
  • inlet, exhaust, left and right four-direction outer circumferential surfaces of the total heat exchanger 100 are formed with intake and exhaust air induction pipes 111 and 121 penetrating through the cross-flow paths Z1 to Z4. ) Is formed to be selectively combined.
  • a plurality of air supply and exhaust fans 170 are provided on one side and the other side of the cross-flow paths Z1 to Z4 so as to face each other.
  • the cover 160 is formed in a symmetrical shape so as to open and close the mounting groove 161 by the hinge 33 on each of the upper and lower case (101,102) of the main body of the heat exchanger (100).
  • the removable intake and exhaust pipes 112 and 122 are any one of a duct connection flange pipe and a back draft damper to prevent backwind, and the intake and exhaust pipes are formed in the coupling guide groove 140 formed in the intake and exhaust pipes 111 and 121 of the main heat exchanger 100.
  • the coupling side coupling projections (a) of the 112 and 122 are configured to correspond to each other.
  • the intake and exhaust induction pipes 112 and 122 are not coupled to the main body by the heat exchanger 100 by fastening screws or bolts, but the male and female fittings with respect to the main heat exchanger 100 main body intake and exhaust induction pipes 111 and 121 of the sliding type.
  • the simple fastening ensures a robust assembly, as well as the reliability of the airtightness, and has a feature that makes it easy to change the customized flow path according to the flow direction in the field.
  • the coupling protrusion (a) structure of the intake and exhaust air induction pipes (112, 122) forms a coupling protrusion 131 that is applied to the blocking plate 130 in the same way, it is possible to exchange installation with the blocking plate 130 by sliding coupling. Therefore, it is possible to install a variable according to the flow path change.
  • the intake and exhaust air induction pipes 112 and 122 are formed to be injection-molded with resin of ABS or EPP material, so that the combination with the main heat exchanger 100 and the change of position according to the flow path are convenient.
  • the cross-flow path zone (Z1 ⁇ Z4) is formed with a mounting block 7 integrally injection-molded from the resin of the EPP material to support and fix while preventing shock absorption and vibration of the blower blower fan 170.
  • the mount block 7 is a kind of anti-vibration or vibration-absorbing support pillar which is formed at the bottom of the intersecting flow zones Z1 to Z4 of the upper and lower cases 101 and 102, respectively, so that the air supply and exhaust blower 170 located in the flow passage zone is vertically positioned. It was formed to support in both directions.
  • the partition 104 has a wire storage groove 105 is formed so that the wires of the air supply fan 170 or the wires of the PCB panel can be accommodated and arranged on either side of the surface, the PCB panel is a heat exchanger ( 100) It is preferable that the holder 190 is formed on any one side of the main body so that it can be embedded therein.
  • the PCB panel holder 190 and the wire storage groove 105 may be injection molded integrally from the resin of the EPP material, for example, formed on the one side of the partition 104 in the form of grooves of the PCB panel and the wire Make it easy to store and organize.
  • the stepped 161-2 is formed around the opening hole 161-1 in the mounting groove 161 of the main body of the heat exchanger 100 so that the lid 160 is accommodated while corresponding to the stepped 161-2. do.
  • the cover 160 is formed in a rhombus shape based on the hinge 33 and corresponds to the cross-sectional shape of the heat transfer element 6, and extends 162 of the cover 160 when the cover 160 is opened and closed by the mounting groove 161.
  • the leakage preventing dam 163 is integrally protruded to one side of the step 161-2 corresponding to the lower side of the side to be injection molded.
  • the cover 160 is closed so that the outer circumferential surface is in contact with the step (161-2), and the appearance of the cover 160 to correspond to the shape of the heating element (6) when closed, such as a separate fastening screw
  • the mounting groove 161 into which the heating element 6 is inserted is sealed by the sphere.
  • the leakage preventing dam 163 is further formed on the stepped portion 161-2 so that the leakage does not occur when the cover 160 is in contact with the cover 160, so that the air supply and exhaust air flow due to heat exchange is not leaked.
  • the main heat exchanger (100) main body has a non-slip dot (500) is formed so as to be arranged at equal intervals throughout the hexahedron of the main body of the heat exchanger 100, while forming a plurality of protrusions 106 on the outer peripheral surface It would be desirable to prevent slippage inherent in injection molded products made of EPP material.
  • the pre-heat exchanger housing made of expanded polypropylene resin (EPP) is partitioned and partitioned by the partition panel and the partition body according to the supply / exhaust zone, so as to be assembled in a block-like manner.
  • the present invention proposes a total heat exchanger that is easy to block type detachable of partition panel to enable maintenance and variable installation.
  • the total heat exchanger is to be combined with four bent partition panels facing each other to form a single enclosure, each of which is fitted with fitting grooves, and these fitting grooves are combined with the T-shaped fitting protrusions of the partition body It will form an enclosure of.
  • the heat exchanger has a bent partition panel (10) having a joint flange (12) coupled to the intake and exhaust induction hole (111,121) and the intake and exhaust induction hole (111,121) to form any of the internal air supply and exhaust space of the heat exchanger. It is configured to partition one flow zone Z1 to Z4.
  • This flow zone is the same as in the first embodiment described above.
  • the joint flange 12 is preferably open in the intake and exhaust air induction openings 111 and 121 so that the upper direction of the joint flange 12 is opened at the partition panel 10 in which the joint flange 12 may be located, as shown in FIGS. 17 to 19. It can be configured to be capable of sliding coupling from the upward direction to the downward direction.
  • the intake and exhaust air induction hole (111, 121) referred to in the present invention means a structure of the shape that is generally opened, as well as the shape of the opening in the upward direction.
  • the partition panel 10 has fitting grooves 13 formed at both ends thereof so as to correspond to the other partition panels facing each other, so that the T-shaped fitting protrusions 21 of the partition wall 20 are assembled into a box-shaped enclosure. Is formed.
  • the partition wall 20 is formed so that the Y-shaped support 22 is formed on the other side facing the fitting protrusion 21 so that the heating element 6 is inserted therein, and the partition panel assembled with the partition wall 20 (
  • the unit cover plates 30 are assembled to each other.
  • the partition panel 10, the partition wall 20, the unit cover plate 30 is preferably formed of a foamed polypropylene resin (EPP) material.
  • EPP polypropylene resin
  • the intake and exhaust air induction hole (111, 121) of the partition panel is formed in the inner circumferential surface and the assembly groove 14 is formed on the inner circumferential surface while the upper end is opened to form a streamlined circular arc shape, the joint flange 12 is the outer circumferential surface corresponding to the shape of the through hole It is preferable that the assembly jaw 15 is formed in the pull-out and assembled in the vertical sliding manner with respect to the through hole.
  • the electrothermal heat exchanger of the present invention is not the production of sheet metal by bending or welding of iron plate material, but by the injection molding of the resin material, the productivity is greatly improved, environmentally friendly, in particular, the assembly and handling properties are significantly improved There is this.
  • a receiving element accommodating groove 31 is formed, and the accommodating groove 31 is a rhombus shape or a square shape corresponding to the outer circumferential shape of the heating element.
  • One side of the accommodating groove 31 is preferably provided with a cover 160 that can open and close the accommodating groove while being rotated up and down by the hinge 33.
  • the partition panel, the lid and the joint flange is formed on the outer peripheral surface of the non-slip dots forming a plurality of projections in a single circular group, so as to be arranged at equal intervals on the entire outer peripheral surface, the handling slippage unique to the injection molded product of EPP material It is desirable to prevent it.
  • the unit cover plate 30 is perforated inlet and exhaust air induction pipes 111 and 121 are perforated joint flanges 112 and 122 are coupled to the sliding assembly (12) can be formed.
  • a bent partition panel 10 having a joint flange 12 coupled to the intake and exhaust induction pipes 111 and 121 and the intake and exhaust air induction pipes 111 and 121 is formed, thereby selecting any of the internal air supply and exhaust spaces of the heat exchanger.
  • the fitting grooves 13 are formed at both ends of the partition panel 10 to correspond to the partition panel (10 ') of the "U" shape in cross-section, the partition body A T-shaped fitting protrusion 21 of 20 is formed to be assembled into a box-shaped enclosure, and a Y-shaped support 22 is formed on the other side of the partition body 20 opposite to the fitting protrusion 21. 6) is formed so as to be embedded, and when the partition panel 10 and the partition panel 10 assembled to reach the integral enclosure, the upper and lower cover 160 is coupled to each other to be assembled.
  • the cover 160 may be assembled or assembled by configuring the unit cover plate 30 in a divided form as described above.
  • the side end portion of the heat exchanger is formed by using the bent partition panel 10 as described above, and then the partition panel 10 having a “U” shape in cross section for connecting the middle between the bent partition panels 10.
  • the partition panel 10 having a “U” shape in cross section for connecting the middle between the bent partition panels 10.
  • Partition panel 10 'of the "U" shape in the cross-section is configured to be interconnected, it can be configured to enable a variable length installation of the total length of the heat exchanger.
  • the space for accommodating the heating element provided in the heat exchanger is expanded to accommodate the heating element, the shape of the heating element may be able to be somewhat modified. .
  • the cover 160 is also divided into the unit cover plate 30 is divided into perforated air inlet and exhaust air inlet (111, 121) is intake Induction pipes (112, 122) is coupled to form a joint flange (12) that can be assembled by sliding, it is preferable to be configured to be assembled.
  • the first enclosure 50 is formed in a cross-sectional view, and the side of the first enclosure 50 is opened. While maintaining the state, the open side is configured to be assembled by using the straight partition panel 10 "respectively.
  • the intake and exhaust air induction pipes 112 and 122 in the straight partition panel 10 '' or the intake and exhaust air induction pipes 112 and 122 in the joint flange 12 are opened in the up direction at one side of the partition panel 10.
  • Forming the induction hole (111,122) and the intake and exhaust induction pipe (111,122) is configured to enable the sliding coupling assembly joint joint 12 is coupled to the intake and exhaust induction pipe (112,122).
  • the joint flange 12 is slidably coupled as shown in FIG. 8 while the partition panel 10 "is rotated so that the positions of the intake and exhaust induction pipes 111 and 121 are displaced so as to enable an active response to the positions of the intake and exhaust pipes 112 and 122.
  • cover 160 may form a general cover form as shown in FIG. 23, but unlike the inlet and outlet induction pipes 111 and 121, as illustrated in FIG. 25, the intake and exhaust pipes 112 and 122 are coupled to each other to allow the joint flange to be assembled. Many (12) can be formed.
  • the installation can be very easy when the pipe installation form such as the supply / exhaust is configured on the upper side of the total heat exchanger.
  • the intake and exhaust air induction pipes 112, 122 may be configured on each side and the upper surface side of the total heat exchanger, and in this case, it may be necessary to easily connect or connect the duct or the like where necessary. If there is no, it can be shielded using the blocking plate 130 or the like.
  • connection work with the duct to immediately meet the site conditions at the site to be installed without the need to newly configure or manufacture the total heat exchanger and Installation will be possible.
  • the present invention by applying a thin film of liquid copper on both sides of the paper material using a heat-transfer element excellent in insulation and heat exchange properties of the heat-transfer element by using a resin of ABS or EPP (Expanded Poly Propylene-expanded polypropylene) material
  • a resin of ABS or EPP Exanded Poly Propylene-expanded polypropylene
  • Partition panel and partition wall can be partitioned and assembled according to the supply / exhaust flow zone, so that the part of the partition panel for the supply / exit flow zone can be changed even after the change of the supply / exhaust line or the change in diameter of the pipe connection or the intake / exhaust guide pipe. Easily removable block type, maintenance and variable installation can be greatly improved.

Abstract

The present invention relates to a heating element for use in heat exchangers, and to an expanded polypropylene resin-type heat exchanger using a heating element and a heating element manufacturing method. The present invention comprises: a method for manufacturing a heating element having excellent insulation and heat transfer properties; the heating element manufactured using same; a heat exchanger main body divided into upper and lower cases using same; intake and exhaust induction pipes forming connections, such as various types of flanged pipes for connecting ducts or back draft dampers for preventing back drafts, which are selectively coupled to the main body; and a blocking plate forming a closed end plate and the like are injection molded using an ABS or expanded polypropylene (EPP) resin in order to produce the heat exchanger. Accordingly, in comparison to heat exchangers of the related art: the generation of noise and vibration can be inhibited; corrosion of the main body caused by vaporization and liquefaction during heat transfer can be prevented; heat transfer efficiency can be significantly improved so as to impart excellent insulation properties; and maintenance and variable installation can be significantly improved due to the facilitation of partial block-type attachment and detachment of a partition panel to an intake and exhaust passage zone even during a follow-up service particularly involving a change in an intake and exhaust line or a change in the diameter of a pipe connection or an intake and exhaust induction pipe.

Description

전열교환기용 전열소자 및 전열소자 제조방법과 전열소자를 이용한 발포 폴리프로필렌 수지형 전열교환기Method for manufacturing heat transfer element and heat transfer element for heat exchanger and foamed polypropylene resin type heat exchanger using heat transfer element
본 발명은 섬유재로 이루어지는 종이소재의 양면에 액상의 동을 박막으로 도포 처리하여 전열소자의 절연성 및 열교환성이 우수한 전열소자를 얻도록 하기 위한 전열교환기용 전열소자 제조방법 및 이로부터 제조되는 전열소자와, 이를 이용하여 상,하 케이스로 분할되는 전열교환기의 본체 및 상기 본체에 취사 선택에 따라 결합 되는 각종 덕트 연결용 플렌지관이나 역풍 방지용 백드래프트 댐퍼 등의 연결구를 이루는 흡배기유도관과, 패쇄용 마감판을 이루는 차단판 등이 ABS 또는 EPP(Expanded Poly Propylene - 발포 폴리프로필렌) 재질의 수지를 이용하여 사출 성형하여 전열교환기를 얻도록 함으로서, 종전의 전열교환기에 비해 소음 및 진동 발생을 억제하고, 열교환시 발생되었던 기화 및 액화 현상에 의해 본체가 부식되는 것을 방지하며, 우수한 단열성에 의해 열교환 효율성이 크게 개선되도록 함은 물론, 급배기 유로존에 따라 파티션 패널 및 격벽체로 하여금 구획하여 블럭식으로 조립할 수 있도록 하여, 특히 급배기 라인 변경 또는 관 연결구나 흡배기유도관의 직경 가변에 따른 사후 관리시에도 급배기 유로존에 대한 파티션 패널의 부분 블럭식 탈부착이 용이하여 유지 보수 및 가변 설치가 크게 향상되는 것을 특징으로 하는 전열교환기용 전열소자 및 전열소자 제조방법과 전열소자를 이용한 발포 폴리프로필렌 수지형 전열교환기에 관한 것이다.The present invention is a method for manufacturing a heat transfer element for a heat exchanger and a heat transfer manufactured from the same to obtain a heat transfer element excellent in insulation and heat exchange properties of the heat transfer element by coating a liquid copper on both sides of the paper material made of a fiber material Element, and an intake and exhaust induction pipe forming a connection port such as a flange pipe for connecting various ducts or a back draft damper for preventing the backwind, which is coupled to the main body of the total heat exchanger divided into upper and lower cases, and the main body by using the same; The blocking plate forming the finishing plate for injection is injection molded using ABS or EPP (Expanded Poly Propylene) foamed resin to obtain a heat exchanger, and thus suppresses the occurrence of noise and vibration compared to the previous heat exchanger. It prevents corrosion of the main body by vaporization and liquefaction that occurred during heat exchange, and excellent insulation The heat exchange efficiency can be greatly improved, and the partition panel and the partition wall can be partitioned and assembled according to the supply / exhaust flow zone, and according to the change of the supply / exhaust line or the change of the diameter of the pipe connection or the intake / exhaust pipe, In the post-management, a partial block type of the partition panel for the supply / exhaust flow zone is easily attached and detached, and maintenance and variable installation are greatly improved. It relates to a resin type total heat exchanger.
전열교환기는 실내 공기 조화가 유지되는 상황에서 실내 공기의 신선도 향상 및 에너지 효율 향상을 위해 급기 공기와 배기 공기를 열교환기를 통과하도록 하여 배기측 공기의 엔탈피를 흡입측 공기에 전달하는 방식을 갖는 장치를 의미한다. 이러한 방식의 전열교환기는 통상, 실내의 공기를 환시 시키는데 있어서, 갑작스런 냉기 및 열기가 외부에서 내부로 유입되지 않도록 실외로 배출되는 실내 공기와, 실외에서 실내측으로 유입되는 실외공기간 열교환이 먼저 이루어지도록 하고 있다. 따라서, 이러한 전열교환기는 실내에서 발생한 휘발성 유기화합물질을 배길ㄹ 통하여 배출되도록 하고, 필터링한 외부의 신선한 공기를 실내로 흡입하는 방법에 의해 실내 공기를 보다 쾌적하게 유지할 수 있게 된다. The electrothermal heat exchanger is a device that transfers the enthalpy of the exhaust air to the intake air by passing the supply air and exhaust air through the heat exchanger to improve the freshness and energy efficiency of the indoor air under the condition that the indoor air condition is maintained. it means. In this type of heat exchanger, in order to view indoor air, indoor air discharged to the outside so that sudden cold air and heat does not flow from the outside to the outside, and outdoor air heat exchanged from the outdoor to the indoor side are first performed. Doing. Therefore, such a heat exchanger can be discharged through the volatile organic compounds generated in the room, and the indoor air can be more comfortably maintained by a method of sucking the filtered fresh air into the room.
이와 같은 일반적인 전열교환기는, 공조된 실내 공기를 외부로 배출할 때 전열교환기 내에 설치되어 있는 배기휀이 작동하게 되고, 이때의 정압에 의해 전열교환기 소자를 통과하면서 실내에서 실외로 오염된 공기가 외부로 배출되고, 이와는 반대로 전열교환기 내에 설치되어 있는 급기휀이 작동하게 되면 발생한 정압으로 외부에서 전열교환기 소자를 통과하면서 외부의 공기가 실내측으로 흡입되는 과정을 거치게 된다. 또한, 급기휀 및 배기휀이 동시에 운전되는 경우에는 실내의 정압 및 실외의 정압이 일정하게 유지되면서 전열교환기에서의 전열소자를 동시에 통과하며 열교환이 자연스럽게 이루어지게 된다. 이와 같은 작동 흐름을 갖는 전열교환기는, 신선한 외기를 공급함은 물론, 실내의 오염된 공기를 배출할 경우에 사용되는 공기 대 공기의 열교환 장치에서, 현열(온도)와 함께 잠열(습도)의 열교환을 위한 전열교환기의 소자는 전열성이 필요한바, 이를 위해 천연 펄프 등의 섬유를 주성분으로 하는 종이가 대부분 사용되고 있다. In this general heat exchanger, the exhaust fan installed in the heat exchanger is operated when the air-conditioned indoor air is discharged to the outside, and the air contaminated indoors and outdoors while passing through the heat exchanger element by the positive pressure is external. When the air supply fan installed in the total heat exchanger is operated on the contrary, the external air is sucked into the indoor side while passing through the total heat exchanger element from the outside with the generated positive pressure. In addition, when the air supply 휀 and the exhaust 동시에 are operated at the same time, the positive pressure in the indoor and the outdoor constant pressure are maintained at the same time while simultaneously passing through the heat transfer element in the heat exchanger, the heat exchange is made naturally. The electrothermal heat exchanger having such a working flow not only supplies fresh outside air but also heats the latent heat (humidity) together with the sensible heat (temperature) in an air-to-air heat exchange device used when exhausting contaminated air in the room. The element of the total heat exchanger for the heat transfer is necessary, for this purpose, the paper mainly composed of fibers such as natural pulp is mostly used.
특히, 전열교환기의 소자용 소재로 사용되는 전열소자는 공조기 등의 열교환기의 흡기로와 배기로의 칸막이 부재로서 이용되므로 전열교환성이 요구되고 있다. In particular, the heat transfer element used as a material for the element of the heat exchanger is used as a partition member between the intake and exhaust passages of a heat exchanger such as an air conditioner, so that the heat transfer is required.
이러한 특성을 갖도록 하는 전열교환기는 대형빌딩, 학교, 공항, 병원, 호텔 등 다중이용시설 건물이나 주택의 냉,난방 시설에서 공기의 환기를 위해 내,외기의 순환이 이루어지는 과정에서 실내공기를 배출시키고, 외부공기를 실내에 공급할 때 폐열을 회수하여 에너지를 절약할 목적으로 널리 사용되고 있는 실정이다. The electrothermal heat exchanger that has these characteristics discharges indoor air in the process of circulation of internal and external air for ventilation of air in air-conditioning and heating facilities of multi-use buildings or houses such as large buildings, schools, airports, hospitals and hotels. In order to save energy by recovering waste heat when supplying outside air to the room, it is widely used.
이와 같이, 실내외 공기의 환기 과정에서 발생 될 수 있는 열손실을 최소화하면서, 실내외 공기의 환기가 이루어지도록 하는 전열교환기 내부에 설치되는 전열소자는, 단순히 열교환시 폐열의 회수율을 높여 열손실을 최소화 할 목적으로 구성되는 것이 대부분인데, 이들 전열교환기 소자는 실내로 공급되는 외부의 오염된 공기에 대한 살균 및 탈취가 이루어지지 않음은 물론, 전술한 바와 같이 섬유재질로 이루어지는 종이를 이용한 시트지를 활용하게 되므로 열교환 효율 또한 저하되는 문제점이 있다. In this way, the heating element installed inside the heat exchanger to minimize the heat loss that can occur during the ventilation process of the indoor and outdoor air, and to minimize the heat loss by simply increasing the recovery rate of waste heat during heat exchange. Most of these are configured for the purpose, these electrothermal exchange elements are not sterilized and deodorized to the outside polluted air supplied to the room, as well as using a sheet of paper made of paper as described above Heat exchange efficiency also has a problem that is lowered.
특히, 전열소자는 종이재질로 이루어지면서 발화의 위험성을 방지하기 위한 방염성도 요구되어 구아니딘계 등의 공지에 의한 방염제등을 원지(原紙)에 함침시키고 있는에 이 경우 방염성이 뛰어날 수 있으나 투기도(透氣度)가 낮을 수 밖에 없어 배기되는 가스중의 이산화탄소가 신선한 공기내로 이행되는 결점이 있다. In particular, the heating element is made of paper material and also flame-retardant to prevent the risk of ignition is impregnated with a known flame retardant, such as guanidine-based in the base paper in this case can be excellent flame retardant, but There is a drawback that the carbon dioxide in the exhaust gas is transferred to fresh air due to its low level.
아울러 통상의 전열교환기는 금속 등의 자재를 이용하여 박스형 함체를 형성하게 되는데, 이러한 함체의 기류 이송용 관통공에는 급배기 라인을 이루기 위한 여타의 덕트관과 결합하게 되는 연결구가 형성되는바, 이러한 연결구 역시 금속 자재를 이용하므로, 열교환시 발생되는 기화 및 액화 현상에 의해 함체가 부식되어 실내 공기를 오히려 오염시키게 되는 요인으로 작용 되는 경우가 많다. In addition, a conventional electrothermal heat exchanger is formed of a box-shaped enclosure using a material such as metal, the through-hole for conveying air flow of the enclosure is formed with a connector that is combined with other duct pipe to form an exhaust line. Since the connector also uses a metallic material, the enclosure is corroded by vaporization and liquefaction generated during heat exchange, which often acts as a factor of contaminating indoor air.
또한 종래의 금속 재질로 이루어지는 전열교환기는 얇은 철판을 절곡하여 조립하는 형태를 취하게 되는데, 제작 과정에서 미세한 조립 공차에 의한 들뜸이나, 간격 등이 발생할 소지가 있어, 기류 이송에 따른 소음이나 진동 현상을 유발하게 되며, 함체를 이루는 금속판의 특성상 별도의 단열재를 요구하게 되는 등 열교환 효율성이 떨어지는 문제점을 안고 있다.In addition, the conventional heat exchanger made of a metal material is taken to be assembled by bending a thin iron plate, there is a possibility of lifting or spacing due to fine assembly tolerances, there is a noise or vibration phenomenon due to air flow transfer This causes a problem, such as the need for a separate heat insulating material due to the nature of the metal plate to form the enclosure has a problem of low heat exchange efficiency.
또한, 종래의 전열교환기는 급,배기 기류의 유로 라인이 단방향으로만 진행되도록 제작되는 것이 일반적이어서, 시공 현장에서의 다양한 유로 방향 설계에 맞추어 유로의 방향성을 선택적이며, 유동적 설치를 할 수 없어 작업성 및 사용성이 저하되는 등의 문제점이 지적되어 왔다.In addition, the conventional heat exchanger is generally manufactured so that the flow line of the supply and exhaust air flows only in one direction, and thus, the direction of the flow path is optional in accordance with various flow direction designs at the construction site, and thus the work cannot be installed fluidly. Problems have been pointed out such as poor performance and usability.
본 발명은 전열교환기에 사용되는 전열소자에 액상의 동을 박막 형태로 도포 코팅하여, 방염성 확보 및 열교환 효율을 증대시킴은 물론, 투기도가 향상되는 전열교환기용 전열소자를 제공하는데 그 목적이 있다. An object of the present invention is to provide a heat transfer element for a heat exchanger that is coated with a liquid copper in the form of a thin film on the heat transfer element used in the heat exchanger, ensuring flame retardancy and increasing heat exchange efficiency, as well as improved air permeability. .
또한 본 발명은, 발포 폴리프로필렌 수지(EPP) 재질의 전열교환기 함체를 급배기 유로존에 따라 파티션 패널 및 격벽체로 하여금 구획하여 블럭식으로 조립할 수 있도록 하여 종전 금속판 성형 작업 대비 제작성과 조립성 및 취급성과 생산성이 현저하게 개선되며, 특히 급배기 라인 변경 또는 관 연결구의 직경 가변에 따른 사후 관리시에도 해당 급배기 유로존에 대한 파티션 패널의 부분 블럭식 탈부착이 용이하여 유지 보수 및 가변 설치가 크게 향상되도록 하는데 그 목적이 있다.In addition, the present invention, it is possible to partition the total heat exchanger housing made of foamed polypropylene resin (EPP) material by partition panel and partition wall according to the supply and exhaust flow path zone to be assembled in a block form, compared to the conventional metal sheet forming operation, assembling and handling performance Productivity is remarkably improved, and especially in the case of post-management due to change of supply and exhaust line or change of diameter of pipe connection, it is easy to partially detach detachment of partition panel to the corresponding supply and exhaust flow zone so that maintenance and variable installation are greatly improved. Its purpose is.
또한 본 발명은 전열교환기의 설치 현장의 조건 및, 공조 용량 변화에 따른 전열교환기의 용량 가변성이 가능하도록 블럭화하여, 현장에서의 작업 효율성을 증대시키는데 다른 목적이 있다.In addition, the present invention has another object to increase the work efficiency in the field by blocking the condition of the installation site of the total heat exchanger and the capacity variability of the total heat exchanger according to the air conditioning capacity change.
상기한 목적을 달성하기 위한 본 발명은, 원지 가공단계(S10)와, 상기 원지의 양면에 액상의 동을 도포 처리하여 동막박피층을 갖도록 하는 동막 도포단계(S20)와, 상기 동막 도포단계를 거친 원지를 건조시키는 건조단계(S30)와, 상기 건조단계(S30)를 거친 원지를 파형상으로 성형하는 성형단계(S40)와, 상기 성형단계(S40)를 거쳐 파형상으로 형성되는 원지를 교호 적층하되 상기 원지와 원지 사이에 칸막이부재를 구비하며 적층 접합하는 적층단계(S50)로 이루어지는 전열소자를 얻고, 상기 전열소자를 이용하여서 되는 전열교환기를 EPP 재질의 수지로 성형 사출하여 본 발명의 기술적 과제를 달성할 수 있다.The present invention for achieving the above object, the paper processing step (S10), the copper film coating step (S20) to have a copper film peeling layer by coating a liquid copper on both sides of the paper and the copper film applying step Drying step (S30) for drying the rough paper, the forming step (S40) for forming the rough paper through the drying step (S30) and the base paper formed in the wave shape through the forming step (S40) alternately The present invention provides a heat transfer device comprising a stacking step (S50) of stacking and providing a partition member between the base paper and the base paper, and laminating and bonding, and molding and injecting a heat exchanger formed by using the heat transfer device into a resin of EPP material. The task can be achieved.
본 발명에 의하면, 종전과 같이 종이재를 이용하여서 되는 전열소자의 표면층에 액상의 동막이 박피형태로 도포 처리되도록 하므로서, 방염성 및 열교환성이 우수한 전열소자를 얻을 수 있는 효과와, 상,하 케이스로 분할되는 전열교환기의 본체 및 구성품을 ABS 또는 EPP(Expanded Poly Propylene - 발포 폴리프로필렌) 재질의 수지를 이용하여 사출 성형하여 전열교환기를 얻도록 함으로서, 열교환시 발생 되는 기화 및 액화 현상에 의한 본체의 부식을 방지할 수 있고, 우수한 단열성에 의해 열교환 효율성을 극대화 할 수 있는 효과를 기대할 수 있다. According to the present invention, the liquid copper film is applied to the surface layer of the heat-transfer element using a paper material in the form of a peeling, as in the past, the effect of obtaining a heat-transfer element excellent in flame retardancy and heat exchangeability, and the upper and lower cases. The main body and components of the total heat exchanger divided into are injection-molded with a resin made of ABS or EPP (Expanded Poly Propylene) to obtain a total heat exchanger. Corrosion can be prevented, and excellent heat insulation can be expected to maximize heat exchange efficiency.
또한 본 발명은, 발포 폴리프로필렌 수지(EPP) 재질의 전열교환기 함체를 급배기 존에 따라 파티션 패널 및 격벽체로 하여금 구획하여 블럭식으로 조립할 수 있도록 하여, 종전 금속판 성형 작업 대비 제작성과 조립성 및 취급성과 생산성이 현저하게 개선되며, 특히 급배기 라인 변경 또는 관 연결구의 직경 가변에 따른 사후 관리시에도 해당 급배기 존에 대한 파티션 패널의 부분 블럭식 탈부착이 용이하여 유지 보수 및 가변 설치가 크게 향상되는 효과가 있다.The present invention also allows the partition panel and the partition body to be partitioned and assembled in a block type according to the supply / exhaust zone of the foamed polypropylene resin (EPP) material. Performance and productivity are remarkably improved, especially in case of post-management due to change of supply / exhaust line or change of diameter of pipe connection, it is easy to detach and detach partly partition of partition panel for the corresponding supply / exhaust zone. It works.
또한 본 발명은, 본체에 형성된 4-WAY 교차식 유로를 방향성에 따라 선택적이며 유동적으로 설치할 수 있음은 물론, 상,하부 케이스에 덮개가 각각 형성되어 급배기 유로의 방향에 대한 유동성 확보와, 상,하 위치변경 설치 가능하여 현장 맞춤이 용이함은 물론 작업성과 사용성이 편리한 효과가 있다.In addition, the present invention, the 4-way cross-flow path formed in the main body can be installed in a selective and fluid, depending on the directionality, as well as the cover is formed in the upper and lower cases, respectively, to ensure the fluidity in the direction of the supply and exhaust flow path, It is possible to change the installation position of the lower part, so that it is easy to customize the site, and the workability and usability are convenient.
또한 본 발명은, 본체 내부에 설치되는 급,배기용 휀의 일측 및 타측에 마운트 블럭을 형성하여 급,배기용 휀의 구동시 발생되는 충격과 진동을 방지하도록 하고, 각종 배선 및 전선의 정리를 용이하게 하기 위한 전선 보관홈을 형성하여 설치 및 유지보수에 따른 작업 편의성이 개선되는 효과가 있다.In addition, the present invention, by mounting the mounting block on one side and the other side of the air supply and exhaust fan, which is installed inside the main body to prevent the shock and vibration generated during the driving of the air supply and exhaust fan, the arrangement of various wiring and wires Forming the wire storage groove to facilitate there is an effect that the work convenience according to the installation and maintenance is improved.
또한 본 발명은 마찰계수가 낮은 EPP 사출품인 것을 감안하여 본체 외주면에 미끄럼 방지용 도트를 성형하여 작업자의 취급성이 우수한 효과를 갖는다.In addition, the present invention has the effect of excellent handling of the operator by molding the anti-slip dots on the outer peripheral surface of the main body in consideration of the EPP injection molded article having a low friction coefficient.
도 1은 본 발명에 의한 전열소자를 얻기 위한 공정 흐름도1 is a process flow diagram for obtaining a heating element according to the present invention
도 2는 본 발명에서 원지의 표면에 액상의 동을 스프레이건을 이용하여 동막박피층이 형성되도록 도포처리하는 것을 도시한 개괄도Figure 2 is a schematic view showing the coating treatment to form a copper film peeling layer using a spray gun of liquid copper on the surface of the base paper in the present invention
도 3은 본 발명에서 원지의 표면에 액상의 동을 로울러를 이용하여 동막박피층이 형성되도록 도포처리하는 것을 도시한 개괄도Figure 3 is a schematic view showing the coating treatment to form a copper film peeling layer using a liquid copper roller on the surface of the base paper in the present invention
도 4는 도 2 내지 도 3에 의해 원지의 양표면에 액상의 동을 도포처리하여 동막박피층이 형성된 상태를 도시한 개괄적 단면도4 is a schematic cross-sectional view showing a state in which a copper film peeling layer is formed by coating liquid copper on both surfaces of a base paper according to FIGS.
도 5는 도 4에 의한 원지를 파형이 형성되도록 성형한 상태를 도시한 도면FIG. 5 is a view illustrating a state in which the base paper according to FIG. 4 is formed to form a waveform.
도 6은 도 5에 의한 파형으로 성형된 원지를 교호 적층하되 원지와 원지사이에 칸막이부재가 접착 형성된 상태를 도시한 단면도FIG. 6 is a cross-sectional view illustrating a state in which a partition member is bonded and formed between the paper and the paper while alternately stacking the sheets formed in the waveform shown in FIG. 5.
도 7은 도 6에 의해 이루어지는 전열소자를 도시한 사시도FIG. 7 is a perspective view illustrating the heat generating element of FIG. 6. FIG.
도 8은 본 발명의 전열소자가 적용되는 전열교환기의 전체 사시도8 is an overall perspective view of a heat exchanger to which the heat transfer element of the present invention is applied;
도 9는 도 8에 의한 전열교환기를 분리 도시한 분리사시도FIG. 9 is an exploded perspective view illustrating separation of the total heat exchanger of FIG. 8. FIG.
도 10은 본 발명의 전열교환기에서 차단판이 분리된 상태를 도시한 도면10 is a view showing a state in which the blocking plate is separated in the total heat exchanger of the present invention.
도 11은 본 발명에서의 전열교환기에서 흡기유도관과 배기유도관 및 플렌지부 등이 전열교환기의 본체와 일체로 형성된 상태의 다른 예를 도시한 도면FIG. 11 is a view showing another example in which the intake induction pipe, the exhaust induction pipe, the flange portion, etc. are integrally formed with the main body of the heat exchanger in the heat exchanger according to the present invention.
도 12는 본 발명의 전열교환기를 장착한 상태에서 전열소자를 통해 공기의 유입 및 배출의 흐름을 도시한 개괄적 도면Figure 12 is a schematic diagram showing the flow of air in and out through the heat transfer element equipped with a heat exchanger of the present invention
도 13 내지 도 14은 전열교환기의 상하부케이스를 나타낸 사시도13 to 14 is a perspective view showing the upper and lower cases of the total heat exchanger
도 15는 본 발명에 따른 EPP 전열교환기의 상부를 확대 도시한 도면15 is an enlarged view of an upper portion of an EPP total heat exchanger according to the present invention;
도 16은 본 발명에서 EPP 재질의 연결구가 본체의 체결공에 결합됨에 있어서, 플렌지에 의한 직접끼움 결합식 상태를 나타낸 예시도Figure 16 is an exemplary view showing a direct fitting coupling state by the flange, when the connector of the EPP material is coupled to the fastening hole of the body in the present invention;
도 17은 발명에 따른 또 다른 실시예로, 상하 덮개판과 슬라이딩 결합식 조인트 플렌지가 구비된 EPP 전열교환기 케이스의 개략적 평면도17 is a schematic plan view of an EPP total heat exchanger case having a top cover plate and a sliding joint joint flange as another embodiment according to the present invention;
도 18는 도 17의 분해사시도,18 is an exploded perspective view of FIG. 17;
도 19은 본 발명의 일실시예로서, 보조 조인트 플렌지와 덮개가 결합된 상태를 나타낸 예시도,19 is an exemplary view illustrating a state in which an auxiliary joint flange and a cover are coupled as one embodiment of the present invention;
도 20은 도 19의 덮개를 나타낸 개략적 사시도이다.20 is a schematic perspective view of the lid of FIG. 19.
도 21은 본 발명의 또 다른 실시예에 해당되는 것으로 전열교환기를 장방향 형태로 길게 설치할 수 있도록 일자형 파티션 패널을 이용하여 블록화한 상태의 예를 도시한 개략적 평단면도FIG. 21 is a schematic cross-sectional view illustrating another example of a state in which a heat exchanger is blocked using a straight partition panel so that the heat exchanger can be installed in a long direction.
도 22은 도 21에 의한 실시예에 의한 전열교환기를 분리 도시한 분리 사시도22 is an exploded perspective view illustrating separation of the total heat exchanger according to the embodiment of FIG. 21.
도 23은 본 발명의 또다른 실시예에 의한 전열교환기를 도시한 것으로 "U"자 형태의 제1함체를 이용하되, 상기 제1함체 양측으로 개방되는 부분에는 슬라이딩 개폐 및 결합 가능한 파티션 패널을 이용하여 조립 가능하도록 하는 구성에 의한 일예를 도시한 도면FIG. 23 illustrates a total heat exchanger according to another embodiment of the present invention, wherein a first enclosure having a “U” shape is used, and a partition panel that is slidably open and coupled to both sides of the first enclosure is opened. Drawing showing an example by the configuration to be assembled by
도 24은 도 21에서의 파티션 패널을 뒤집어 사용할 수 있는 예시도면FIG. 24 is an exemplary view in which the partition panel of FIG. 21 may be used upside down. FIG.
도 25는 본 발명의 또다른 예를 도시한 사시도로, 전열교환기의 상면을 포함한 각 면에 각각 연결구가 결합 가능하도록 천공되는 상태의 예시를 도시한 도면FIG. 25 is a perspective view illustrating another example of the present invention, illustrating an example in which a connector is perforated to be coupled to each surface including an upper surface of the total heat exchanger.
본 발명은 전열소자를 제조하는 방법 및 이로부터 제조된 전열소자를 이용하여 전열교환기에 적용하되, 그 적용되는 전열교환기를 EPP 수지의 재질로 성형 사출하여 구성되도록 하는 형태를 제공한다.The present invention is applied to a heat exchanger using a method for manufacturing a heat transfer device and a heat transfer device manufactured therefrom, and provides a form to be formed by injection molding the applied heat exchanger made of a material of EPP resin.
이하 본 발명의 바람직한 실시형태를 첨부하는 도면을 참조하여, 전열소자 제조방법 및 이를 적용한 전열교환기 등의 수순으로 그 구성을 설명한다.Hereinafter, with reference to the accompanying drawings, preferred embodiments of the present invention, the configuration will be described in the order of the method of manufacturing a heating element, and a heat exchanger to which the same is applied.
<전열교환기에 적용되는 전열소자 제조 방법><Method for manufacturing a heating element applied to a heat exchanger>
먼저 본 발명은 전술한 바와 같이, 원지를 얻는 원지 가공단계(S10)와, 상기 원지 가공단계(S10)에 의해 얻게 되는 원지 표면에 액상의 동을 도포 처리하여 박피형태의 동막을 얻도록 하는 동막 도포단계(S20)와, 상기 동막 도포단계(S20)를 거친 원지를 건조시키는 건조단계(S30) 및 성형단계(S40)와 적층단계(S50)으로 이루어진다. First, the present invention, as described above, the base paper processing step (S10) to obtain a base paper, and the copper film to obtain a peeled copper film by applying a liquid copper to the surface of the base paper obtained by the base paper processing step (S10) It consists of a coating step (S20), a drying step (S30) and a forming step (S40) and a lamination step (S50) for drying the paper roughened by the copper film applying step (S20).
원지가공단계 ; S10Paper processing step; S10
원지는 통상 전열교환기에 적용되는 원지를 적용할 수 있다. The base paper can apply the base paper normally applied to an electrothermal exchanger.
한편, 이러한 원지는 침엽수 표백 크라프트 펄프(NBKP:Nadel Holz Bleached Kraft Pulp) 60 질량부와 광엽수 표백 크라프트 펄프(LBKP:Laub Holz Bleached Kraft Pulp) 40 질량부를 물에 분산하고, 리파이너(refiner)에 의해 쇼퍼 프리네스에서의 고해도를 50°SR이 되도록 하였다. 이렇게 해서 얻어진 목재 펄프 슬러리의 고형분 100질량부에 대해서, 폴리아미드·에피클로로히드린계 습윤지력 증강제제를 고형분으로 O.2질량부 첨가하고, 장망 초지기를 이용하여 미평량(米坪量) 42g/m2의 원지를 제조할 수 있다. On the other hand, the base paper is 60 parts by mass of conifer bleached kraft pulp (NBKP) and 40 parts by mass of hardwood bleached kraft pulp (LBKP) in water and dispersed by water, and refiner (refiner) The altitude at the shopper prunes was set to 50 ° SR. To 100 parts by mass of solids of the wood pulp slurry thus obtained, 0.2 parts by mass of a polyamide epichlorohydrin-based wet strength enhancer was added as a solid, and 42 g of basis weight was obtained using a long paper machine. A base paper of / m 2 can be produced.
또한 이와는 달리, 침엽수 표백 크라프트 펄프(NBKP) 70질량부와 광엽수 표백 크라프트 펄프(LBKP) 30질량부를 물에 분산하고, 리파이너를 이용하여, 쇼퍼 프리네스에서의 고해도가 60°SR이 되도록 하였다. 이렇게 해서 얻어진 목재 펄프 슬러리의 고형분100질량부에 대하여, 폴리아미드·에피클로로히드린계 습윤지력 증강제제를 고형분으로 0.2질량부 첨가하고, 장광 초지기를 이용하여 미평량 70g/m2의 원지를 제조하였다.Alternatively, 70 parts by mass of conifer bleached kraft pulp (NBKP) and 30 parts by mass of broad-leaved bleached kraft pulp (LBKP) were dispersed in water, and the refiner was used so that the high degree of Altitude at the shopper prunes was 60 ° SR. . To 100 mass parts of solid content of the wood pulp slurry obtained in this way, 0.2 mass part of polyamide epichlorohydrin type wet paper strength enhancing agents were added as solid content, and the base paper of 70 g / m <2> of basis weights was manufactured using a long light paper machine. It was.
이와 같은 원지를 이용하여 함침 처리를 하기 위한 것 중의 하나로, 방염제로서 술파민산 구아니딘을 고형분으로 50질량부 및 물을 혼합하여 함침액을 조제하고, 상기 함침액을 사이즈 프레스 코터를 이용하여 원지에 함침 처리하고, 건조후의 고형분으로서 염화리튬이 2g/m2, 술파민산 구아니딘이 5g/m2가 되도록 조정하여, 미평량이 49g/m2의, 방염제를 함침한 원지를 제작할 수 있다. In order to impregnate using such a base paper, 50 parts by mass of guanidine sulfamic acid as a flame retardant and water are mixed as a flame retardant to prepare an impregnation solution, and the impregnation solution is impregnated into the base paper using a size press coater. After the treatment, the solid content after drying can be adjusted to 2 g / m 2 of lithium chloride and 5 g / m 2 of guanidine sulfamate, and a base paper impregnated with a flame retardant having a basis weight of 49 g / m 2 can be produced.
또한 이와 같은 원지를 이용하여 함침 처리를 하기 위한 것 중의 하나로, 방염제로서 술파민산 구아니딘을 고형분으로 70질량부 및 물을 혼합하여 함침액을 조제하고, 상기 함침액을 사이즈 프레스 코터를 이용하여 원지에 함침시키고, 건조후의 고형분으로서 염화리튬이 3g/m2, 술파민산 구아니딘이 7g/m2가 되도록 조정하고, 미평량이 80g/m2의, 방염제를 함침한 원지를 얻을 수 있을 것이다. In addition, as an impregnation treatment using such a base paper, the impregnation liquid is prepared by mixing 70 parts by mass of guanidine sulfamic acid as a flame retardant and water as a flame retardant, and the impregnation liquid is applied to a base paper using a size press coater. Impregnated and dried to obtain 3 g / m 2 of lithium chloride and 7 g / m 2 of guanidine sulfamic acid as a solid content, and a base paper impregnated with a flame retardant having a basis weight of 80 g / m 2 may be obtained.
특히 상기한 원지는 방염제를 함침하여서 얻게 되는데 본 발명에서는 방염제 처리를 하지 않아도 무방할 것이며, 이러한 원지의 가공 이외에 공지된 여타의 방법에 의해 얻게 되는 원지의 활용이 가능하다. 이러한 원지는 현열의 열교환에 적합한 원지를 채택하는 것이 바람직하다.In particular, the base paper is obtained by impregnating a flame retardant, but in the present invention, the flame retardant may not be treated. In addition to the processing of the base paper, the base paper obtained by other known methods may be utilized. It is preferable that such a base material adopts a base paper suitable for sensible heat exchange.
상기와 같이 얻게 되는 원지(1)는 도 5 에서와 같은 통기로(2)를 갖도록 성형 가공하게 되는데, 그 통기로(2)를 갖도록 성형하는 가공은 후술하는 동막 도포단계(S20)를 거친 후 성형 가공하는 것이 바람직할 것이다. The base paper 1 obtained as described above is molded to have a vent 2 as shown in FIG. 5, and the process of molding to have the vent 2 is performed after the copper film coating step S20 to be described later. It would be desirable to mold.
물론, 동막 도포단계(S20)를 거치기 전에 통기로(2) 성형이 진행될 수 있으나, 이럴 경우에는 동막 도포단계(S20)에서 액상의 동을 이용하여 원지(1) 표면층에 동막박피층을 갖도록 할 경우 스프레이 건 등을 이용하는 것에만 국한될 수 있어, 작업상의 효율성이 저하될 수 있어 바람직하게는 동막 도포단계(S20)를 거친 후에 통기로(2)가 형성되도록 가공하는 것이 좋다. Of course, before passing through the copper film coating step (S20), the aeration (2) may be formed, but in this case, in the copper film coating step (S20), the copper layer is formed on the surface layer of the base paper 1 by using liquid copper. In this case, it may be limited to using a spray gun or the like, and thus, operational efficiency may be lowered. Preferably, the air passage 2 may be formed after the copper film applying step (S20).
본 발명에서는 원지가공단계(S10)에서 얻게 되는 원지(1)는 종이 형태의 평면을 갖는 원지(1)를 의미하는 것으로 이해되어야 할 것이다. In the present invention, the base paper 1 obtained in the paper processing step S10 should be understood to mean a base paper 1 having a paper-like plane.
동막 도포단계 ; S20Copper film coating step; S20
본 단계는 상기한 원지가공단계(S10)에 의해 얻게 된 원지(1)는 그 표면층에 액상의 동을 박피형태로 도포 하는 과정을 의미한다. This step means that the base paper 1 obtained by the above paper processing step (S10) is a process of applying the liquid copper to the surface layer in the form of a peel.
액상의 동을 이용하여 원지(1)의 표면 즉 양표면으로 각각 박피 형태를 갖는 동막박피층(3)을 형성하게 된다. Using copper of the liquid phase, the copper film peeling layer 3 having the peeling form is formed on the surface of the paper 1, that is, both surfaces.
이러한 동막박피층(3)을 형성하기 위해서, 원지(1)의 표면층에 액상의 동을 이용하여, 스프레이 건 등에 충진하여 도포처리하거나 또는 액상의 동이 수용되어 있는 수용조에 집어넣어 도포처리하거나, 이와는 달리 액상의 동을 로울러에 공급하고, 상기 로울러를 통과하는 원지 표면과 로울러간 접촉에 의해 액상의 동이 도포 처리되도록 할 수 있을 것이다. In order to form such a copper film peeling layer 3, the surface layer of the base paper 1 is filled with a spray gun or the like using a liquid copper, or is applied by placing it in a receiving tank containing liquid copper or applying the same. Alternatively, the liquid copper may be supplied to the roller, and the liquid copper may be coated by the contact between the roller and the base surface passing through the roller.
건조단계 ; S30 / 성형단계 ; S40 / 적층단계 ; S50Drying step; S30 / forming step; S40 / stacking step; S50
상기와 같이 원지(1) 표면층에 액상의 동을 도포 처리하며, 박피형태의 동막박피층(3)을 갖도록 한 후, 원지(1)를 상온에서 자연 건조시키게 된다. Liquid copper is applied to the surface layer of the base paper 1 as described above, and the base paper 1 is naturally dried at room temperature after having the copper film peeling layer 3 in the form of a peel.
이와 같은 건조단계(S30)를 거친 원지(1)를 이용하여, 도 5 에서와 같이 통기로(2)가 형성되도록 성형 가공하는 과정을 거치는 성형단계(S40)를 거쳐 완성된 원지(1)를 얻을 수 있게 된다. Using the paper (1) through the drying step (S30) as described above, the finished paper (1) through the molding step (S40) undergoes a process of forming to form a vent (2) as shown in Figure 5 You can get it.
이와 같이 액상의 동이 도포처리되어 동막박피층(3)을 원지(1)를 파형상을 갖도록 하며 통기로(2)를 형성하는 성형단계(S40)를 거친 후, 하나의 단위로 이루어지는 원지(1)를 교호 적층하며 완성된 형태의 전열소자(6)를 이루게 되는데, 상기한 바와 같이 원지(1)가 교호 적층될 때 원지(1)와 원지(1) 사이에 칸막이부재(5)를 구비하여 원지(1)와 원지(1)사이의 통기로(2)가 구획 가능하도록 하였다. As described above, the liquid copper is coated to make the copper film peeling layer 3 have the corrugated paper 1 with a wave shape, and after the forming step S40 of forming the air passage 2, the paper made of one unit ) Alternately stacked to form a heating element (6) of the completed form, as described above, when the base paper (1) is alternately stacked, provided with a partition member (5) between the base paper (1) and the base paper (1) The aeration path 2 between the base paper 1 and the base paper 1 was partitioned.
이러한 칸막이부재(5)를 이용하여 도 6 내지 도 7 에서 보는 바와 같이 원지(1)와 원지(1) 사이가 구획가능하도록 하되 원지(1)의 파형 중, 산(4) 부위에 접착제를 이용하여 칸막이부재(5)와의 접착이 이루어지도록 하여야 한다. Using the partition member 5, as shown in Figs. 6 to 7, the partition between the base paper 1 and the base paper 1 can be partitioned, but the adhesive is used on the acid 4 in the corrugation of the base paper 1. It should be made to bond with the partition member (5).
이와 같이 원지(1)와 원지(1)가 교호 적층되며 그 사이마다 칸막이부재(5)에 의해 적층 접합이 완성되어 하나의 완성된 엘리먼트를 구성하게 되면, 별도의 케이스(도면상 미도시) 등을 이용하여 케이싱 처리한 후, 전열교환기에 설치하여 사용할 수 있게 된다. In this way, when the base paper 1 and the base paper 1 are alternately stacked, and the lamination bonding is completed by the partition member 5 therebetween to form one completed element, a separate case (not shown in the drawing), etc. After the casing process using, it can be installed and used in the total heat exchanger.
<본 발명의 전열소자를 이용한 전열교환기><Heat exchanger using the heat transfer element of the present invention>
- 전열교환기 구성에 대한 제 1 실시예 --First embodiment of the configuration of the total heat exchanger-
따라서 상기와 같은 방법에 의해 제조하여 얻게 되는 전열소자를 이용하여 도 8에서 보는 바와 같은 본 발명에서의 제1실시예를 설명하기 위한 전열교환기(100)에 적용할 수 있다. Therefore, it can be applied to the total heat exchanger 100 for explaining the first embodiment in the present invention as shown in Figure 8 by using the heat transfer element obtained by manufacturing as described above.
본 발명에서 채택하는 전열교환기(100)는 EPP의 재질을 이용하여 상하로 구분되어 결합되도록 하므로서, 하나의 완성된 폼으로 제조 가능하도록 하고 있다. The total heat exchanger 100 adopted in the present invention is to be separated into the upper and lower sides by using the material of EPP, so that it can be manufactured in one completed foam.
전열교환기(100)는 건물에 고정되도록 하는 것으로 도 11 에서 보는 바와 같이 흡기유로(110)와 배기유로(120)가 상호 교차되도록 구성한다. The total heat exchanger 100 is configured to be fixed to the building, so that the intake passage 110 and the exhaust passage 120 cross each other as shown in FIG. 11.
EPP 수지는 폴리프로필렌을 화학적 발포제를 사용하지 않고, 물리적 발포에 의해 내부에 화학적 변화를 일으키지 않고 구(원)형 입자로 발포된 것을 일컫는다. EPP resin refers to foamed polypropylene into spherical (circular) particles without using a chemical blowing agent and without causing a chemical change therein by physical foaming.
이러한 EPP 수지는 100% 재활용이 가능하여 친환경적이고, 난연처리 및 자소성 기능을 갖으며, 높은 기계적 강도를 유지하는 반면 무게가 가벼워 설치비의 절감을 이룰 수 있는 특징이 있고, 높은 보온성과 단열성 및 흡음성으로 인해 결로 결로발생을 차단하도록 함은 물론 차음효과가 현저하게 향상되는 특징이 있다. The EPP resin is 100% recyclable, environmentally friendly, flame retardant and self-extinguishing, and maintains high mechanical strength while being light in weight, resulting in reduced installation costs, and high insulation and insulation and sound absorption. Due to the condensation to prevent the occurrence of condensation, as well as the sound insulation effect is significantly improved.
전열교환기(100)의 현장 상태에 따라 설치 방향이 달라질 수 있는데 본 발명은 이러한 설치 현장 상태에 따라 흡기유로(110)와 배기유로(120)의 선택적 설치 작업이 가능하도록 하기 위해, 전열교환기(100)의 네 면에 흡기유로(110)와 배기유로(120)가 각각 설치되도록 하되, 사용하지 않는 면의 흡기유로(110)와 배기유로(120)는 차단판(130)을 이용하여 차단 가능하도록 구성한다. The installation direction may vary depending on the site condition of the total heat exchanger 100. The present invention provides a selective heat exchanger 100 and an exhaust path 120 in order to enable the selective installation operation according to the installation site condition. Intake flow path 110 and the exhaust flow path 120 are installed on each of the four sides, but the intake flow path 110 and the exhaust flow path 120 of the unused surface to be blocked by the blocking plate 130 Configure.
상기한 차단판(130)이 사용하지 않는 흡기유로(110) 및 배기유로(120)를 차단하기 위해서, 도 10 에서 보듯이 전열교환기(100)의 각 흡기유도공(111)과 배기유도공(121)의 내주면으로 각각 결합가이드홈(140)을 형성하고, 상기 차단판(130)의 외주면으로도 상기 결합가이드홈(140)에 끼워지며 차단판(130)이 결합될 수 있도록 결합돌부(131)를 형성하는 것이 바람직하다. In order to block the intake passage 110 and the exhaust passage 120 which are not used by the blocking plate 130, as shown in FIG. 10, each intake induction hole 111 and the exhaust induction hole 121 of the total heat exchanger 100 are shown. Coupling guide grooves 140 are formed on the inner circumferential surface of the coupling guide, and the coupling protrusion 131 is inserted into the coupling guide groove 140 as the outer circumferential surface of the blocking plate 130 and the blocking plate 130 is coupled. It is preferable to form.
아울러 상기 흡기유도공(111)과 배기유도공(121)에 결합되어 외부의 덕트(도면상 미도시)와 결합되기 위한 것으로 흡기유도관(112)과 배기유도관(122)이 구비되는데, 상기한 흡기유도관(112)과 배기유도관(122)이 전열교환기(100)의 흡기유도공(111) 및 배기유도공(121)의 내주면에 구비되어 있는 결합가이드홈(140)으로 플렌지부(150)를 삽입하여 고정하도록 하였다. In addition, the intake induction pipe 111 and the exhaust induction pipe 121 is coupled to the outside duct (not shown in the drawing) is provided with an intake induction pipe 112 and the exhaust induction pipe 122, the intake The flange portion 150 is inserted into the coupling guide groove 140 provided in the induction pipe 112 and the exhaust induction pipe 122 at the inner circumferential surface of the intake induction hole 111 and the exhaust induction hole 121 of the total heat exchanger 100. To fix it.
이러한 플렌지부(150)는 중앙이 관통되는 것으로 원형태의 것을 이용하는 것이 바람직한데, 전술한 바와 같이 사용되는 흡기유로(110) 및 배기유로(120)의 흡기유도공(111)과 배기유도공(121) 내주면으로 형성된 상기한 결합가이드홈(140)에 플렌지부(150)를 끼운 후, 상기 흡기유도관(112)과 배기유도관(122)을 플렌지 연결하여, 외부의 덕트와 연결되도록 하는 것이다. It is preferable that the flange portion 150 uses a circular shape as the center penetrates. The intake air inlet 110 and the exhaust induction pipe 121 of the intake flow path 110 and the exhaust flow path 120 are used as described above. After inserting the flange portion 150 into the coupling guide groove 140 formed as the inner circumferential surface, by connecting the intake induction pipe 112 and the exhaust induction pipe 122 to the flange, it is to be connected to the external duct.
아울러 사용하지 않는 흡기유로(110) 및 배기유로(120)의 흡기유도공(111)과 배기유도공(121)에는 그 내주면의 결합가이드홈(140)에 상기한 차단판(130)을 이용하여 차단되도록 한다. In addition, the intake induction pipe 111 and the exhaust induction hole 121 of the intake passage 110 and the exhaust passage 120 which are not used are blocked by the blocking plate 130 in the coupling guide groove 140 of the inner circumferential surface thereof. do.
한편, 전열교환기(100)의 상부측으로는 덮개(160)를 구성하여 개폐가능하도록 하여 본 발명에 의한 전열소자(6)의 교체 교환이나 청소 등이 가능하도록 한다. On the other hand, the upper side of the heat exchanger 100 is configured to open and close the cover 160 to enable replacement, replacement or cleaning of the heat transfer element 6 according to the present invention.
또한 본 발명에서는 전술한 실시예에서는, 전열교환기(100)에서 사용되는 흡기유도공(111)과 배기유도공(121)의 내주면에 형성되는 결합가이드홈(140)으로 중앙이 천공되는 플렌지부(150)가 결합되며, 상기 플렌지부(150)에 덕트와 결합되기 위한 흡기유도관(112)과 배기유도관(122)이 결합되도록 구성하여 상기한 플렌지부(150)와 흡기유도관(112) 및 배기유도관(122)을 상호 분리되도록 하였다. In addition, in the present invention, in the above-described embodiment, the flange portion 150 having a center drilled through the coupling guide groove 140 formed on the inner circumferential surface of the intake induction hole 111 and the exhaust induction hole 121 used in the total heat exchanger 100. Is coupled to the inlet induction pipe 112 and the exhaust induction pipe 122 for coupling with the duct to the flange portion 150 is configured to be coupled to the flange portion 150 and the intake induction pipe 112 and exhaust Induction pipes 122 were allowed to be separated from each other.
전술한 일예에 의한 실시에서, 도면에서 보는 것처럼 플렌지부(150)가 사각형상 또는 원형상으로 이루어질 수 있기 때문에 실내외의 공기가 배출 또는 유입되는 유체 통로를 다르게 할 경우에는 그 위치가 달라지게 되므로, 이에 대한 상호 호환성이 가능하도록 하기 위한 것이었다. In the above-described embodiment, since the flange portion 150 may be formed in a rectangular or circular shape as shown in the drawing, the position thereof is changed when the fluid passage outside or outside the air is discharged or introduced, It was intended to enable interoperability.
그러나, 이러한 호환성이 필요 없을 경우도 예상되는데 이러한 경우에는 덕트와 결합되기 위한 흡기유도관(112) 및 배기유도관(122)의 단부에는 각각 플렌지부(150)를 일체로 형성하도록 구성하고, 흡기유도공(111)과 배기유도공(121)의 내주면에 형성된 결합가이드홈(140)에 상기 플렌지부(150)와 결합되도록 하여, 상기 플렌지부(150)와 일체로 형성되어 있는 각각의 흡기유도관(112)과 배기유도관(122)을 전열교환기측(100)에 결합되도록 하거나 또는 하나의 작업에 의해 분리되도록 구성할 수도 있을 것이다. However, it is also expected that such compatibility is not necessary. In this case, the flanges 150 are integrally formed at end portions of the intake induction pipe 112 and the exhaust induction pipe 122 for coupling with the duct, Each intake induction pipe formed integrally with the flange portion 150 by being coupled to the flange portion 150 in the coupling guide groove 140 formed on the inner circumferential surface of the induction hole 111 and the exhaust induction hole 121 ( 112 and the exhaust induction pipe 122 may be configured to be coupled to the total heat exchanger side 100 or to be separated by one operation.
이와 같은 실시에 의할 경우 전열교환기(100)를 현장에서 설치 시공하는 작업 효율성을 증대시킬 수 있을 것이다. By this implementation it will be possible to increase the work efficiency of installing the pre-heat exchanger 100 in the field.
이와 같이 설치되는 전열교환기(100)는 전술한 바와 같이 건물에 설치되고 전열교환기(100) 내부에 구비되는 송풍휀(170)의 구동에 의해 실내의 공기가 배기유로(120)를 통해 배출되어질 때 전열소자(6)를 통과하며 실외로 배출되고, 아울러 실외에서 들어오는 외기는 흡입유로(110)를 통해 전열소자(6)를 통과하면서 실내로 유입되어질 때, 상기 전열소자(6)에서 외부로 배출되는 공기와 실내 내부로 유입되는 공기간 온도차이에 의한 잠열 및 현열을 열교환하여, 실내측으로 유입되는 공기가 상승되도록 한다. When the heat exchanger 100 installed as described above is installed in the building as described above and the air in the room is discharged through the exhaust passage 120 by the driving of the blower 170 provided inside the heat exchanger 100. When the outdoor air is passed through the heating element 6 and is discharged to the outside, and the outside air is introduced into the room while passing through the heating element 6 through the suction flow path 110, the heating element 6 is discharged to the outside. The latent heat and sensible heat are exchanged due to the temperature difference between the air and the air introduced into the room, and the air introduced into the room is raised.
이 과정에서 전열소자(6)는 동막박피층(3)을 갖도록 하므로서, 열교환 효율이 우수할 수 있게 되는 것이다. In this process, the heat transfer element 6 is to have a copper foil layer 3, it is possible to excellent heat exchange efficiency.
한편, 본 발명의 실시예에서는 도시하지는 않으나 전열교환기(100) 내부에 환경필터 등을 구비하여 실내측으로 유입되는 공기내에 포함되어 있는 불순물 등을 필터링할 수 있음은 물론이다. On the other hand, although not shown in the embodiment of the present invention is provided with an environmental filter inside the heat exchanger 100, it is a matter of course that it is possible to filter the impurities contained in the air flowing into the room.
- 전열교환기 구성에 대한 제 2 실시예 -Second Embodiment of Electrothermal Exchanger Configuration
한편 본 발명은, 도 8, 도9, 도 13 내지 도 16 에 의해서도 본 발명이 제공하는 전열교환기를 실시할 수 있다. 도 8과 도 9는 제1실시예에 의한 것과 제2실시예에 의한 것이 중복되는 구성을 갖을 수 있다.In addition, this invention can implement the total heat exchanger which this invention provides also by FIG. 8, FIG. 9, and FIG. 8 and 9 may have a configuration in which the first embodiment and the second embodiment overlap.
본 실시예에서도 제1실시예와 마찬가지로 전열교환기를 이루는 구성을 상,하부케이스로 구분하여 설명한다.In this embodiment, as in the first embodiment, the components constituting the heat exchanger will be described by being divided into upper and lower cases.
즉, 상,하부 케이스(101,102)가 2분할되어 체결판(103)에 의해 조립되는 전열교환기(100)가 형성되고, 전열교환기(100) 내부에는 사각 블럭형 전열소자(6)가 결합되며, 전열소자(6)가 전열교환기(100)내에 결합되면 전열소자(6)의 각 모서리측과 대응되는 격벽(104)에 의해 교자식 유로존(Z1~Z4)이 형성되고, 유로존(Z1~Z4) 중 어느 일측 및 타측 유로존에는 서로 대향되도록 복수의 송풍휀(170)이 설치되며, 전열교환기(100)의 정,배,좌,우 4방향 외주면에는 유로존(Z1~Z4)과 관통되는 흡배기유도공(111,121)이 형성되어 탈착식 흡배기유도관(112,122)이 형성되어 탈착식 흡배기유도관(112,122)과 차단판(130)이 선택적으로 결합되도록 형성되고, 전열교환기(100)의 상,하부케이스(101,102) 각 면상에는 힌지(33)에 의해 수납홈(31)을 개폐 및 단속하도록 하는 덮개(160)가 서로 대칭된 형상으로 형성되며, 상기 2분할식 상,하부케이스(101,102)를 갖는 전열교환기(100)와 격벽(104), 흡배기유도공(111,121), 차단판(130) 및 덮개(160), 수납홈(31)이 전부 EPP(Expanded Poly Propylene; 발포 폴리프로필렌) 재질의 수지로 사출 성형되도록 구성된다.That is, the upper and lower cases 101 and 102 are divided into two to form a heat exchanger 100 assembled by the fastening plate 103, and the square block type heat transfer element 6 is coupled to the inside of the heat exchanger 100. When the heat transfer element 6 is coupled in the heat exchanger 100, the cross-flow passages Z1 to Z4 are formed by the partition walls 104 corresponding to the corners of the heat transfer element 6, and the flow zones Z1 to Z4. A plurality of blow fans 170 are installed in one of the one side and the other side of the flow zone so as to face each other, and the intake and exhaust air induction hole penetrates the flow zones (Z1 to Z4) on the outer circumferential surface of the positive, double, left and right directions of the heat exchanger 100 ( Removable intake and exhaust induction pipes (112,122) are formed to form the 111, 121 is formed so that the removable intake and exhaust induction pipes (112, 122) and the blocking plate 130 is selectively coupled, the upper and lower cases (101, 102) of the total heat exchanger (100) On the surface, the cover 160 for opening and closing the receiving groove 31 by the hinge 33 has a symmetrical shape with each other. The heat exchanger 100 and the partition wall 104, the intake and exhaust air induction hole 111 and 121, the blocking plate 130 and the cover 160, and the receiving groove 31 having the two-divided upper and lower cases 101 and 102 are formed. All are configured to be injection molded with EPP (Expanded Polypropylene).
이때, 상기 탈착식 흡배기유도관(112,122)은 덕트 연결용 플렌지관, 역풍 방지용 백 드래프트 댐퍼 중 어느 하나로서, 전열교환기의 흡배기유도공(111,121)에 형성된 결합가이드홈(140)에 흡배기유도관(112,122)의 결합측 결합돌기(a)가 대응되어 조립되도록 하되, 상기 흡배기유도관(112,122)은 ABS 또는 EPP 재질의 수지로 사출 성형되도록 형성되어 전열교환기(100)와 결합시 전열교환기의 전체 외관이 합성수지재로 이루어지도록 하는 것이 바람직하다. At this time, the removable intake and exhaust induction pipe (112,122) is any one of the duct connection flange pipe, backwind prevention back draft damper, the intake and exhaust air induction pipe (112, 122) in the coupling guide groove 140 formed in the intake and exhaust induction hole (111, 121) of the total heat exchanger. The coupling side coupling protrusion (a) of the corresponding to be assembled, but the intake and exhaust air induction pipes (112, 122) are formed to be injection molded with resin of ABS or EPP material, when combined with the total heat exchanger (100) the overall appearance of the total heat exchanger is a synthetic resin It is desirable to be made of ash.
한편 상기 차단판(130)의 외주면으로도 결합돌부(131)가 형성되어 흡배기유도공(111,121)에 형성된 결합가이드홈(140)으로 결합되도록 한다.On the other hand, a coupling protrusion 131 is also formed on the outer circumferential surface of the blocking plate 130 to be coupled to the coupling guide groove 140 formed in the intake and exhaust gas induction pipes 111 and 121.
또한 상기 교차식 유로존(Z1~Z4)에는 급배기용 송풍휀(170)의 충격 및 진동을 흡수/방지하면서 지지 고정하도록 EPP 재질의 수지로부터 일체로 사출 성형된 마운트 블럭(7)이 형성되고, 상기 격벽(104)은 면상 어느 일측에 급배기용 송풍휀(170)의 전선 또는 PCB 패널의 전선이 수납되어 정리될 수 있도록 전선보관홈(105)이 형성되며, 상기 PCB 패널은 전열교환기(100) 내부 어느 일측에 수납함(190)이 형성되어 내장될 수 있도록 하는 것이 바람직하다.In addition, the cross-flow path (Z1 ~ Z4) is formed with a mounting block 7 integrally injection-molded from a resin of EPP material to support and fix the shock and vibration of the blower fan 170 for the exhaust and exhaust, The partition wall 104 has a wire storage groove 105 is formed so that the wires of the air supply fan 170 or the wires of the PCB panel can be accommodated and arranged on either side of the surface, the PCB panel is a heat exchanger (100) It is preferable to be formed in the storage box 190 is formed on any one side inside.
이에, 상기 전열교환기의 장착홈(161)에는 개구공(161-1)의 주변에 단턱(161-2)이 형성되어 덮개(160)가 단턱(161-2)에 대응되면서 수납되도록 형성되되, 상기 덮개(160)는 힌지(33)를 기준으로 마름모 형상으로 이루어지며 회동 개폐되도록 하고, 덮개(160)의 연장부(162)측 하부 선단과 대응되는 단턱(161-2)의 일측에 누기 방지용 댐(163)이 일체로 돌출되어 사출 성형되도록 하는 것이 바람직하다.Thus, the mounting groove 161 of the heat exchanger is formed so that the stepped 161-2 is formed around the opening hole 161-1 so that the lid 160 is accommodated while corresponding to the stepped 161-2, The cover 160 is formed in a rhombus shape based on the hinge 33 to rotate and open and close, and prevents leakage on one side of the step 161-2 corresponding to the lower tip of the extension part 162 side of the cover 160. The dam 163 is preferably integrally projected to be injection molded.
또한 상기 전열교환기(100)는 외주면에 다수개의 돌기(106)가 하나의 원형 군을 이루면서 전열교환기(100)의 육면체 전반에 걸쳐 등간격으로 배열되도록 미끄럼 방지 도트(107)가 형성되어 EPP 재질의 사출품 특유의 미끄러짐이 방지되도록 하는 것이 바람직할 것이다.In addition, the heat exchanger 100 has a non-slip dot 107 is formed so as to be arranged at equal intervals throughout the hexahedron of the heat exchanger 100 while forming a plurality of protrusions 106 on the outer peripheral surface of the EPP material It would be desirable to prevent slippage inherent in the injection molded product.
상기한 구성을 좀더 자세히 설명한다. The above configuration will be described in more detail.
도 8, 도9, 도 13 내지 도 16에 도시된 바와 같이, 전열소자(6) 및 급배기용 송풍휀(170)을 내장한 전열교환기(100)와, 전열교환기(100)의 흡배기유도공(111,121)에 결합되는 다수개의 흡배기유도관(112,122) 및 차단판(130), 그리고 전열교환기(100)의 상하부케이스(101,102) 면상에 결합되는 덮개(160)로 크게 구성되며, 이러한 전열교환기(100)는 EPP(Expanded Poly Propylene; 발포 폴리프로필렌) 재질의 수지로 사출 성형된다. 8, 9, and 13 to 16, the heat exchanger 100 incorporating the heat transfer element 6 and the air supply fan 170, and the intake and exhaust air induction of the heat exchanger 100 ( It consists of a plurality of intake and exhaust induction pipes 112 and 122 and the blocking plate 130 coupled to the 111,121, and the cover 160 is coupled to the upper and lower cases (101, 102) of the heat exchanger 100, such a heat exchanger (100) ) Is injection molded from EPP (Expanded Polypropylene).
상기 상하부케이스(101,102)는 EPP 재질의 수지를 이용하여 전체적인 전열교환기(100)를 이루도록 한 것으로, 이러한 전열교환기(100)는 횡방향(가로방향) 중앙을 기준으로 2분할하게 되는 경우 상부와 하부가 서로 대칭되는 형상을 이루도록 형성되어, 서로 맞닿게 되면 정,배,좌,우 4방향에 교차식 유로존(Z1~Z4)과 다수개의 흡배기유도공(111,121)이 형성된다.The upper and lower cases 101 and 102 are made to form the entire heat exchanger 100 by using an EPP resin, and the heat exchanger 100 is divided into two parts based on a horizontal (horizontal) center. Are formed to form a symmetrical shape, when the abutment is in contact with each other, the cross-flow path zone (Z1 ~ Z4) and a plurality of intake and exhaust induction holes (111, 121) are formed in four directions, positive, double, left, right.
이때 상기 상하부케이스(101,102)는 외주면 모서리부위에 다수개의 체결판(103)이 형성되고 그 체결판(103)에느 볼트 및 너트 등과 같은 체결구가 서로 조립되도록 하여, 상기 상하부케이스(101,102)를 일체의 본체로 조립되도록 한다. At this time, the upper and lower cases 101 and 102 are formed with a plurality of fastening plates 103 at the edges of the outer circumferential surface thereof, such that fasteners such as bolts and nuts are assembled to the fastening plates 103, and the upper and lower case 101 and 102 are integrated. To be assembled into the body.
즉, 본 발명의 전열교환기(100)는 철판재의 절곡 또는 용접 가공에 의한 판금 제작이 아니라, 수지재의 사출품 조립 가공에 의해 생산되도록 하여, 생산성이 크게 개선되고, 친환경적이며 특히 조립성 및 취급성이 획기적으로 개선되는 장점을 갖게 된다.That is, the total heat exchanger 100 of the present invention is not produced by sheet metal by bending or welding of iron plate material, but by production of injection molded product of resin material, so that the productivity is greatly improved, and it is particularly eco-friendly, in particular, assembly and handling properties. This has the advantage of dramatically improving.
이러한 조립 구성 및 그 효과는 전술한 전열교환기의 각 실시예에서도 유사하게 적용될 수 있다.This assembly configuration and its effects can be similarly applied to each embodiment of the aforementioned heat exchanger.
전열교환기(100) 내부에는 전열소자(6)가 전술한 실시예와 같이 동일하게 결합되는데, 이러한 전열소자(6)의 전열교환기(100)내 결합에 의해 전열소자(6) 각 모서리측과 대응되는 격벽(104)에 의해 교차식 유로존(Z1~Z4)이 형성될 것이다. The heat exchanger 100 is coupled to the inside of the heat exchanger 100 in the same manner as in the above-described embodiment, and corresponding to each corner side of the heat transfer element 6 by coupling in the heat exchanger 100 of the heat transfer element 6. Intersecting flow paths Z1 to Z4 are formed by the partition wall 104.
상기 교차식 유로존(Z1~Z4)은 사각형태의 본체내에 마름모 형태로 인입된 전열소자(6)에 의해 X자 형태로 급,배기가 이루어지도록 하는 경로로서, 각 유로존(Z1~Z4)의 유로로 인해 기류가 진행하고자 하는 전열교환기(100) 본체의 정,배,좌,우 면상에는 개구된 흡배기유도공(111,121)이 형성된다.The cross flow paths (Z1 to Z4) are paths for supplying and exhausting in an X-shape by the heat transfer element 6 drawn in a rhombus shape in a rectangular main body. Due to the air flow through the heat exchanger 100, the intake and exhaust air induction hole (111, 121) is formed on the positive, double, left, right surface of the body.
즉, 전열교환기(100)의 정,배,좌,우 4방향 외주면에는 교차식 유로존(Z1~Z4)과 관통되는 흡배기유도공(111,121)이 형성되어 탈착식 흡배기유도관(112,122)과 차단판(130)이 선택적으로 결합되도록 형성된다.That is, inlet, exhaust, left and right four-direction outer circumferential surfaces of the total heat exchanger 100 are formed with intake and exhaust air induction pipes 111 and 121 penetrating through the cross-flow paths Z1 to Z4. ) Is formed to be selectively combined.
이에 교차식 유로존(Z1~Z4) 중 어느 일측 및 타측 유로에는 서로 대향되는 복수의 급배기용 송풍휀(170)이 설치되어 급,배기의 이송을 도모할 수 있다.In this case, a plurality of air supply and exhaust fans 170 are provided on one side and the other side of the cross-flow paths Z1 to Z4 so as to face each other.
또한 전열교환기(100) 본체의 상하부케이스(101,102) 각 면상에는 힌지(33)에 의해 장착홈(161)을 개폐 및 단속하도록 덮개(160)가 서로 대칭되는 형상으로 형성된다.In addition, the cover 160 is formed in a symmetrical shape so as to open and close the mounting groove 161 by the hinge 33 on each of the upper and lower case (101,102) of the main body of the heat exchanger (100).
상기 탈착식 흡배기유도관(112,122)은 덕트 연결용 플렌지관, 역풍 방지용 백 드래프트 댐퍼 중 어느 하나로서, 전열교환기(100) 본체의 흡배기유도공(111,121)에 형성된 결합가이드홈(140)에 흡배기유도관(112,122)의 결합측 결합돌기(a)가 대응되어 조립되도록 구성된다.The removable intake and exhaust pipes 112 and 122 are any one of a duct connection flange pipe and a back draft damper to prevent backwind, and the intake and exhaust pipes are formed in the coupling guide groove 140 formed in the intake and exhaust pipes 111 and 121 of the main heat exchanger 100. The coupling side coupling projections (a) of the 112 and 122 are configured to correspond to each other.
즉 상기 흡배기유도관(112,122)은 체결 나사 또는 볼트에 의해 전열교환기(100)에 의해 본체에 결합되는 것이 아니라, 전열교환기(100) 본체 흡배기유도공(111,121)에 대하여 암수 요철 끼움방식인 슬라이딩 방식의 간단한 체결만으로도 견고한 조립성을 확보함은 물론, 기밀 유지의 신뢰성이 보장되고, 현장에서의 유로 방향에 따른 맞춤식 유로 변경이 용이한 특징이 있다.That is, the intake and exhaust induction pipes 112 and 122 are not coupled to the main body by the heat exchanger 100 by fastening screws or bolts, but the male and female fittings with respect to the main heat exchanger 100 main body intake and exhaust induction pipes 111 and 121 of the sliding type. The simple fastening ensures a robust assembly, as well as the reliability of the airtightness, and has a feature that makes it easy to change the customized flow path according to the flow direction in the field.
또한, 상기 흡배기유도관(112,122)의 결합돌기(a) 구조는 차단판(130)에도 동일하게 적용되는 결합돌부(131)를 형성하여, 슬라이딩 결합 하므로서 차단판(130)과의 교환 설치가 가능하여 유로 변경에 따른 가변 설치가 가능하게 된다.In addition, the coupling protrusion (a) structure of the intake and exhaust air induction pipes (112, 122) forms a coupling protrusion 131 that is applied to the blocking plate 130 in the same way, it is possible to exchange installation with the blocking plate 130 by sliding coupling. Therefore, it is possible to install a variable according to the flow path change.
이와 같이 상기 흡배기유도관(112,122)은 ABS 또는 EPP 재질의 수지로 사출 성형되도록 형성되어 전열교환기(100) 본체와의 결합 및 유로에 따른 위치 변경 적용이 편리한 특징이 있다.As described above, the intake and exhaust air induction pipes 112 and 122 are formed to be injection-molded with resin of ABS or EPP material, so that the combination with the main heat exchanger 100 and the change of position according to the flow path are convenient.
한편, 상기 교차식 유로존(Z1~Z4)에는 급배기용 송풍휀(170)의 충격 흡수 및 진동을 방지하면서 지지 고정하도록 EPP 재질의 수지로부터 일체로 사출 성형된 마운트 블럭(7)이 형성된다.On the other hand, the cross-flow path zone (Z1 ~ Z4) is formed with a mounting block 7 integrally injection-molded from the resin of the EPP material to support and fix while preventing shock absorption and vibration of the blower blower fan 170.
이러한 마운트 블럭(7)은 일종의 진동 방지 또는 진동 흡수용 지지 기둥으로서 상하부케이스(101,102)의 교차식 유로존(Z1~Z4) 바닥에 각각 형성되어 해당 유로존에 위치한 급배기용 송풍휀(170)을 상하 양방향에서 지지하도록 형성하였다.The mount block 7 is a kind of anti-vibration or vibration-absorbing support pillar which is formed at the bottom of the intersecting flow zones Z1 to Z4 of the upper and lower cases 101 and 102, respectively, so that the air supply and exhaust blower 170 located in the flow passage zone is vertically positioned. It was formed to support in both directions.
이때 상기 격벽(104)은 면상 어느 일측에 급배기용 송풍휀(170)의 전선 또는 PCB 패널의 전선이 수납되어 정리될 수 있도록 전선 보관홈(105)이 형성되며, 상기 PCB 패널은 전열교환기(100) 본체 내부 어느 일측에 수납함(190)이 형성되어 내장될 수 있도록 하는 것이 바람직하다.At this time, the partition 104 has a wire storage groove 105 is formed so that the wires of the air supply fan 170 or the wires of the PCB panel can be accommodated and arranged on either side of the surface, the PCB panel is a heat exchanger ( 100) It is preferable that the holder 190 is formed on any one side of the main body so that it can be embedded therein.
또한 상기 PCB 패널용 수납함(190)과 전선 보관홈(105)은 EPP 재질의 수지로부터 일체로 사출 성형될 수 있는 것으로서, 예컨데 격벽(104)의 어느 일측에 요홈 형태로 형성되어 PCB 패널과 전선의 수납 및 정리를 손쉽게 할 수 있도록 한다.In addition, the PCB panel holder 190 and the wire storage groove 105 may be injection molded integrally from the resin of the EPP material, for example, formed on the one side of the partition 104 in the form of grooves of the PCB panel and the wire Make it easy to store and organize.
이에 전열교환기(100) 본체의 장착홈(161)에는 개구공(161-1)의 주변에 단턱(161-2)이 형성되어 덮개(160)가 단턱(161-2)에 대응되면서 수납되도록 형성된다.The stepped 161-2 is formed around the opening hole 161-1 in the mounting groove 161 of the main body of the heat exchanger 100 so that the lid 160 is accommodated while corresponding to the stepped 161-2. do.
상기 덮개(160)는 힌지(33)를 기준으로 마름모 형상으로 이루어지며 전열소자(6)의 단면적 형상과 대응되면서 장착홈(161)에 회동식으로 개폐시 덮개(160)의 연장부(162) 측 하부 선단과 대응되는 단턱(161-2)의 일측에 누기 방지용 댐(163)이 일체로 돌출되어 사출 성형되도록 하는 것이 바람직하다.The cover 160 is formed in a rhombus shape based on the hinge 33 and corresponds to the cross-sectional shape of the heat transfer element 6, and extends 162 of the cover 160 when the cover 160 is opened and closed by the mounting groove 161. Preferably, the leakage preventing dam 163 is integrally protruded to one side of the step 161-2 corresponding to the lower side of the side to be injection molded.
즉 상기 덮개(160)는 외주면이 단턱(161-2)에 맞닿아 닫히도록 하고, 이에 덮개(160)의 외관은 전열소자(6)의 형상과 대응되도록 하여 닫힘시 별도의 체결나사와 같은 체결구에 의해 전열소자(6)가 인입된 장착홈(161)이 밀폐되도록 한다.That is, the cover 160 is closed so that the outer circumferential surface is in contact with the step (161-2), and the appearance of the cover 160 to correspond to the shape of the heating element (6) when closed, such as a separate fastening screw The mounting groove 161 into which the heating element 6 is inserted is sealed by the sphere.
이때 단턱(161-2)측에는 덮개(160)측이 맞닿을시 누기가 발생되지 않도록 상기 누기 방지용 댐(163)이 더 형성되어, 열교환에 따른 급배기 기류가 누기되지 않도록 형성되는 것이다.In this case, the leakage preventing dam 163 is further formed on the stepped portion 161-2 so that the leakage does not occur when the cover 160 is in contact with the cover 160, so that the air supply and exhaust air flow due to heat exchange is not leaked.
또한 상기 전열교환기(100) 본체는 외주면에 다수개의 돌기(106)가 하나의 원형 군을 이루면서 전열교환기(100) 본체의 육면체 전반에 걸쳐 등간격으로 배열되도록 하는 미끄럼 방지용 도트(500)가 형성되어, EPP 재질의 사출품 특유의 취급 미끄럼짐을 방지하도록 하는 것이 바람직할 것이다.In addition, the main heat exchanger (100) main body has a non-slip dot (500) is formed so as to be arranged at equal intervals throughout the hexahedron of the main body of the heat exchanger 100, while forming a plurality of protrusions 106 on the outer peripheral surface It would be desirable to prevent slippage inherent in injection molded products made of EPP material.
- 전열교환기 구성에 대한 제 3 실시예 -Third embodiment of electrothermal exchanger configuration
본 발명에 의한 제3실시예는, 발포 폴리프로필렌 수지(EPP) 재질의 전열교환기 함체를 급배기 존에 따라 파티션 패널 및 격벽체로 하여금 구획하여 블럭식으로 조립할 수 있도록 하여, 조립성, 제작 생산성, 파티션 패널의 블럭식 탈부착이 용이하여 유지 보수 및 가변 설치가 가능하도록 한 전열교환기를 제시한다.According to the third embodiment of the present invention, the pre-heat exchanger housing made of expanded polypropylene resin (EPP) is partitioned and partitioned by the partition panel and the partition body according to the supply / exhaust zone, so as to be assembled in a block-like manner. The present invention proposes a total heat exchanger that is easy to block type detachable of partition panel to enable maintenance and variable installation.
이를 위하여, 먼저 도 17 내지 도 25에 도시된 것과 같은 형태로 파티션 패널화하여 조립 가능하도록 하는 전열교환기 제시가 가능하다. To this end, first, it is possible to present a total heat exchanger that can be assembled by partition paneling in the form as shown in FIGS. 17 to 25.
예컨데, 전열교환기는 하나의 함체를 이루기 위해 4개의 절곡형 파티션 패널이 서로 마주보며 결합 되도록 한 것으로, 각 양단부에는 끼움홈이 형성되고, 이러한 끼움홈에는 격벽체의 T자형 끼움돌기가 결합되어 일체의 함체를 이루게 된다.For example, the total heat exchanger is to be combined with four bent partition panels facing each other to form a single enclosure, each of which is fitted with fitting grooves, and these fitting grooves are combined with the T-shaped fitting protrusions of the partition body It will form an enclosure of.
이를 보다 자세히 설명하면, 전열교환기는 흡배기유도공(111,121)과 상기 흡배기유도공(111,121)에 결합되는 조인트 플렌지(12)를 갖는 절곡형 파티션 패널(10)이 형성되어 전열교환기의 내부 급배기 공간 중 어느 하나의 유로존(Z1~Z4)을 구획하도록 구성된다.In more detail, the heat exchanger has a bent partition panel (10) having a joint flange (12) coupled to the intake and exhaust induction hole (111,121) and the intake and exhaust induction hole (111,121) to form any of the internal air supply and exhaust space of the heat exchanger. It is configured to partition one flow zone Z1 to Z4.
이러한 유로존은 전술한 제1실시예에서와 같다.This flow zone is the same as in the first embodiment described above.
상기한 조인트 플렌지(12)는 바람직하게는 도 17 내지 도 19 에서 보는 것처럼 조인트 플렌지(12)가 위치될 수 있는 파티션 패널(10) 부위에서 그 상방향이 개구되도록 하여, 개구된 흡배기유도공(111,121)측으로 상방향에서 하방향으로 슬라이딩 결합 가능하도록 구성할 수 있다.The joint flange 12 is preferably open in the intake and exhaust air induction openings 111 and 121 so that the upper direction of the joint flange 12 is opened at the partition panel 10 in which the joint flange 12 may be located, as shown in FIGS. 17 to 19. It can be configured to be capable of sliding coupling from the upward direction to the downward direction.
따라서, 본 발명에서 지칭하는 흡배기유도공(111,121)은 일반적으로 인지되는 구멍 형태는 물론, 상방향이 개구되는 형태의 구조를 의미한다. Therefore, the intake and exhaust air induction hole (111, 121) referred to in the present invention means a structure of the shape that is generally opened, as well as the shape of the opening in the upward direction.
이때, 상기 파티션 패널(10)은 양단부에 각각 끼움홈(13)이 형성되어 서로 마주보는 타측 파티션 패널과 대응된 후 격벽체(20)의 T자형 끼움돌기(21)로 하여금 박스형 함체로 조립되도록 형성된다.At this time, the partition panel 10 has fitting grooves 13 formed at both ends thereof so as to correspond to the other partition panels facing each other, so that the T-shaped fitting protrusions 21 of the partition wall 20 are assembled into a box-shaped enclosure. Is formed.
이에, 상기 격벽체(20)는 끼움돌기(21)와 대향되는 타측에 Y자형 지지대(22)가 형성되어 전열소자(6)가 내입되도록 형성되며, 격벽체(20)와 조립된 파티션 패널(10)이 일체의 함체를 이루면 단위 덮개판(30)이 각각 결합 조립된다.Accordingly, the partition wall 20 is formed so that the Y-shaped support 22 is formed on the other side facing the fitting protrusion 21 so that the heating element 6 is inserted therein, and the partition panel assembled with the partition wall 20 ( When the unit 10 forms an integrated unit, the unit cover plates 30 are assembled to each other.
이때, 상기 파티션 패널(10), 격벽체(20), 단위 덮개판(30)은 발포 폴리프로필렌 수지(EPP) 재질로 형성되는 것이 바람직하다.In this case, the partition panel 10, the partition wall 20, the unit cover plate 30 is preferably formed of a foamed polypropylene resin (EPP) material.
또한, 상기 파티션 패널의 흡배기유도공(111,121)은 상단부가 개구되어 하부가 원호 형상인 유선형을 이루면서 내주면에 조립홈(14)이 형성되고, 상기 조인트 플렌지(12)는 관통공의 형상과 대응되면서 외주면에 조립턱(15)이 형성되어 관통공에 대하여 상하 슬라이딩 방식으로 인출 및 조립되도록 하는 것이 바람직하다.In addition, the intake and exhaust air induction hole (111, 121) of the partition panel is formed in the inner circumferential surface and the assembly groove 14 is formed on the inner circumferential surface while the upper end is opened to form a streamlined circular arc shape, the joint flange 12 is the outer circumferential surface corresponding to the shape of the through hole It is preferable that the assembly jaw 15 is formed in the pull-out and assembled in the vertical sliding manner with respect to the through hole.
즉, 본 발명의 전열교환기는 철판재의 절곡 또는 용접 가공에 의한 판금 제작이 아니라, 수지재의 사출품 조립 가공하여, 생산성이 크게 개선되고, 친환경적이며, 특히 조립성 및 취급성이 획기적으로 개선되는 장점이 있다.That is, the electrothermal heat exchanger of the present invention is not the production of sheet metal by bending or welding of iron plate material, but by the injection molding of the resin material, the productivity is greatly improved, environmentally friendly, in particular, the assembly and handling properties are significantly improved There is this.
아울러, 상기 단위 덮개판(30)을 채택하지 않을 경우 전열소자 인출용 수납홈(31)이 형성되고, 상기 수납홈(31)은 전열소자의 외주 형상과 대응되는 마름모 형상 또는 사각 형상으로서, 상기 수납홈(31) 일측에는 힌지(33)에 의해 상하향 회동되면서 수납홈을 개폐 할 수 있는 덮개(160)가 구비되는 것이 바람직하다.In addition, when the unit cover plate 30 is not adopted, a receiving element accommodating groove 31 is formed, and the accommodating groove 31 is a rhombus shape or a square shape corresponding to the outer circumferential shape of the heating element. One side of the accommodating groove 31 is preferably provided with a cover 160 that can open and close the accommodating groove while being rotated up and down by the hinge 33.
아울러, 상기 파티션 패널 및 덮개 그리고 조인트 플렌지는 외주면에 다수개의 돌기가 하나의 원형 군을 이루는 미끄럼 방지용 도트가 형성되되, 외주면 전체에 등간격으로 배열되도록 함으로서, EPP 재질의 사출품 특유의 취급 미끄러짐을 방지하도록 하는 것이 바람직하다.In addition, the partition panel, the lid and the joint flange is formed on the outer peripheral surface of the non-slip dots forming a plurality of projections in a single circular group, so as to be arranged at equal intervals on the entire outer peripheral surface, the handling slippage unique to the injection molded product of EPP material It is desirable to prevent it.
한편, 상기와 같이 전열교환기 전체를 4등분하여 블록 조립이 가능하도록 하면서, 위 상하부판을 4등분으로 분할하여 전술한 것과 같이 단위 덮개판(30)으로 형성한 후 상호 조립이 가능하도록 하는 것이 바람직하다. On the other hand, it is preferable to divide the entire heat exchanger into four equal parts as described above, and to divide the upper and lower plates into four equal parts to form the unit cover plate 30 as described above, and then to allow mutual assembly. Do.
또한 상기 단위 덮개판(30)은 도 17 에서와는 달리 도 25 에서 보는 것처럼 분할되는 단위 덮개판(30)마다 흡배기유도공(111,121)이 천공되어 흡배기유도관(112,122)이 결합되어 슬라이딩 조립이 가능한 조인트플렌지(12)를 형성할 수 있다. In addition, unlike the unit cover plate 30, as shown in FIG. 25, the unit cover plate 30 is perforated inlet and exhaust air induction pipes 111 and 121 are perforated joint flanges 112 and 122 are coupled to the sliding assembly (12) can be formed.
한편, 이와는 달리 도 22 에 의한 예시도 가능한데, 블럭화되는 조립체를 이용하여, 전열교환기의 조립 설치가 용이하도록 하는 구성을 제공하되, 전술한 정사각형태의 전열교환기의 설치 시공과는 달리 공조구조에서 열교환하기 위한 유체 유동량을 크게 할 경우, 기존 설계의 변경 또는 새로운 형태의 전열교환기 제작 과정없이, 블럭화된 조립체를 이용하여 급기 및 배기 유동로의 확대와 유로존을 4개의 영역으로부터 탈피하여 다수의 유로존 확보가 가능하기 위한 실시예를 제공한다. On the other hand, alternatively, it is also possible to exemplify by FIG. 22, by using a block to be assembled, to provide a configuration to facilitate the assembly and installation of the total heat exchanger, unlike the installation of the square heat exchanger described above heat exchange in the air conditioning structure In order to increase the flow volume of the fluid, it is possible to secure a large number of flow zones by expanding the air supply and exhaust flow paths and escaping the flow zones from the four zones, without using a modified assembly or manufacturing a new type of heat exchanger. It provides an embodiment for possible.
이를 위해 도 22 에서 보는 것과 같이, 흡배기유도공(111,121)과 상기 흡배기유도공(111,121)에 결합되는 조인트 플렌지(12)를 갖는 절곡형 파티션 패널(10)을 형성하여 전열교환기의 내부 급배기 공간 중 어느 하나의 유로존(Z1~Z4)을 구획하도록 하되, 상기 파티션 패널(10) 양단부에 각각 끼움홈(13)이 형성되어 단면상 "U"자 형태의 파티션 패널(10')과 대응된 후, 격벽체(20)의 T자형 끼움돌기(21)로 하여금 박스형 함체로 조립되도록 형성하고, 상기 격벽체(20)의 끼움돌기(21)와 대향되는 타측에는 Y자형 지지대(22)가 형성되어 전열소자(6)가 내입되도록 형성되며, 격벽체(20)와 조립된 파티션 패널(10)이 일체의 함체를 이르면 상,하부 덮개(160)가 각각 결합되어 조립되도록 한다.To this end, as shown in FIG. 22, a bent partition panel 10 having a joint flange 12 coupled to the intake and exhaust induction pipes 111 and 121 and the intake and exhaust air induction pipes 111 and 121 is formed, thereby selecting any of the internal air supply and exhaust spaces of the heat exchanger. After partitioning one of the flow zones (Z1 ~ Z4), the fitting grooves 13 are formed at both ends of the partition panel 10 to correspond to the partition panel (10 ') of the "U" shape in cross-section, the partition body A T-shaped fitting protrusion 21 of 20 is formed to be assembled into a box-shaped enclosure, and a Y-shaped support 22 is formed on the other side of the partition body 20 opposite to the fitting protrusion 21. 6) is formed so as to be embedded, and when the partition panel 10 and the partition panel 10 assembled to reach the integral enclosure, the upper and lower cover 160 is coupled to each other to be assembled.
상기한 덮개(160)에 의해 조립되거나 또는 전술한 것과 같은 분할되는 형태의 단위 덮개판(30)으로 구성하여 조립될 수 있다.The cover 160 may be assembled or assembled by configuring the unit cover plate 30 in a divided form as described above.
이와 같은 구성을 갖게 될 경우, 급배기되는 유량의 크기에 따라 전열교환기의 크기를 설치 작업 현장에서 설치 작업 조건 및 공기조화 설계에 대응하여 유연하게 조절하며 설치 조립이 가능하게 된다. In such a configuration, it is possible to flexibly adjust the size of the total heat exchanger in response to the installation work conditions and the air conditioning design at the installation work site according to the size of the flow rate of the exhaust and exhaust, and the installation assembly is possible.
즉, 전술한 것과 같은 절곡형 파티션 패널(10)을 이용하여 전열교환기의 측단부를 구성한 다음, 그 절곡형 파티션 패널(10)간의 중간을 연결하기 위한 단면상 "U"자 형태의 파티션 패널(10')을 이용하여 상호 조립 결합함으로서, 전열교환기의 전체적 길이의 가변이 가능하도록 구성하였다. That is, the side end portion of the heat exchanger is formed by using the bent partition panel 10 as described above, and then the partition panel 10 having a “U” shape in cross section for connecting the middle between the bent partition panels 10. By combining with each other using '), it was configured to be able to vary the overall length of the total heat exchanger.
상기한 단면상 "U"자 형태의 파티션 패널(10')은 상호 연결이 가능하도록 구성하여, 그 길이 즉 전열교환기의 전체적 길이 가변 설치가 가능하도록 구성할 수 있을 것이다.Partition panel 10 'of the "U" shape in the cross-section is configured to be interconnected, it can be configured to enable a variable length installation of the total length of the heat exchanger.
아울러 상기한 가변 구성 조립에 의할 경우, 전열교환기 내부에 구비되는 전열소자가 수용되는 공간이 확장되어 전열소자의 수용이 가능하게 되는데, 상기한 전열소자의 모양 등은 다소 변형이 가능할 수 있을 것이다. In addition, in the case of the variable configuration assembly, the space for accommodating the heating element provided in the heat exchanger is expanded to accommodate the heating element, the shape of the heating element may be able to be somewhat modified. .
한편 전술한 것과 같이, 상하면의 덮개(160)를 상호 분리 및 조립 가능하도록 분할 구성하는 것이 바람직한데, 이러한 덮개(160)도 분할되는 단위 덮개판(30)마다 흡배기유도공(111,121)이 천공되어 흡배기유도관(112,122)가 결합되어 슬라이딩 조립이 가능한 조인트플렌지(12)를 형성하여, 조립 가능하도록 구성하는 것이 바람직하다.On the other hand, as described above, it is preferable to divide the upper and lower cover 160 so as to be separated and assembled to each other, the cover 160 is also divided into the unit cover plate 30 is divided into perforated air inlet and exhaust air inlet (111, 121) is intake Induction pipes (112, 122) is coupled to form a joint flange (12) that can be assembled by sliding, it is preferable to be configured to be assembled.
또한 전술한 구성이외에도, 조립이 가능한 블럭체의 전열교환기를 실시하는데 있어서, 전술한 예와는 달리 도 23 내지 도 24 에서와 같은 형태로의 실시도 가능할 수 있다. In addition to the above-described configuration, in implementing the pre-heat exchanger of the block body that can be assembled, it may be possible to implement in the form as shown in Figs.
즉, 도 23 에서 보는 것처럼 전열교환기의 본체 즉 함체를 이루는 구성에서, 단면상 보았을 때 "∪"자 형태를 이루는 제1함체(50)를 구성하고, 그 제1함체(50)의 측면은 개방된 상태를 유지하되, 상기 개방된 측면을 각각 일자형 파티션 패널(10")을 이용하여 조립 결합이 가능하도록 구성한다. That is, in the configuration constituting the main body, that is, the enclosure of the total heat exchanger, as shown in FIG. 23, the first enclosure 50 is formed in a cross-sectional view, and the side of the first enclosure 50 is opened. While maintaining the state, the open side is configured to be assembled by using the straight partition panel 10 "respectively.
이때, 상기 일자형 파티션 패널(10")에서 흡배기유도관(112,122) 또는, 조인트 플렌지(12) 부분 중에서 상기 흡배기유도관(112,122) 부분은 파티션 패널(10) 일측 설정 위치에서 상방향으로 개구되는 흡배기유도공(111,122)을 형성하고 상기 흡배기유도공(111,122)으로 흡배기유도관(112,122)이 결합되는 조인트 플렌지(12)를 슬라이딩 결합 조립이 가능하도록 구성한다. In this case, the intake and exhaust air induction pipes 112 and 122 in the straight partition panel 10 '' or the intake and exhaust air induction pipes 112 and 122 in the joint flange 12 are opened in the up direction at one side of the partition panel 10. Forming the induction hole (111,122) and the intake and exhaust induction pipe (111,122) is configured to enable the sliding coupling assembly joint joint 12 is coupled to the intake and exhaust induction pipe (112,122).
아울러 상기한 흡배기유도공(111,121)의 타측에는 여타의 관통공도 형성되지 않도록 하는 것이 바람직한데, 예를 들면 흡배기유도공(111,121)측으로부터 상기 조인트 플렌지(12)를 들어올려 슬라이딩 개방 시키며 분리한 다음, 일자형 파티션 패널(10")을 돌려 흡배기유도공(111,121)의 위치가 변위되도록 한 상태에서 조인트 플렌지(12)를 도 8에서와 같이 슬라이딩 결합하여 흡배기유도관(112,122)의 위치에 능동적 대응이 가능하도록 할 수 있다. In addition, it is preferable that other through holes are not formed at the other side of the intake and exhaust induction holes 111 and 121, for example, by lifting and separating the joint flange 12 from the intake and exhaust induction holes 111 and 121, and then separating them. The joint flange 12 is slidably coupled as shown in FIG. 8 while the partition panel 10 "is rotated so that the positions of the intake and exhaust induction pipes 111 and 121 are displaced so as to enable an active response to the positions of the intake and exhaust pipes 112 and 122. FIG. Can be.
한편, 전술한 예에 의해 적용되는 전열교환기에서, 덮개(160)의 경우 일체형으로 구성되거나 또는 상호 분리 조립 및 결합이 가능하도록 단위편으로 분할 구성 하는 것 중, 어느 하나를 택하여 실시하는 것이 바람직하다. On the other hand, in the total heat exchanger applied by the above-described example, in the case of the cover 160, it is preferable to select any one of the one-piece configuration to be configured integrally or to be separated from each other so as to be assembled and combined with each other. Do.
또한 이러한 덮개(160)은 도 23 에서와 같은 일반적 덮개 형태를 이룰 수 있으며, 이와는 달리 도 25에서 보듯이 흡배기유도공(111,121)이 천공되어 흡배기유도관(112,122)이 결합되어 슬라이딩 조립이 가능한 조인트플렌지(12)를 다수 형성할 수 있다. In addition, the cover 160 may form a general cover form as shown in FIG. 23, but unlike the inlet and outlet induction pipes 111 and 121, as illustrated in FIG. 25, the intake and exhaust pipes 112 and 122 are coupled to each other to allow the joint flange to be assembled. Many (12) can be formed.
도 25에 의한 실시형태는 급배기 등의 관로 설치 형태가 전열교환기의 상방향측으로 구성되어 있을 경우 설치 시공이 매우 용이할 수 있게 된다. According to the embodiment of Fig. 25, the installation can be very easy when the pipe installation form such as the supply / exhaust is configured on the upper side of the total heat exchanger.
한편 상기한 덮개(160)의 경우에는 일체형으로 구성하는 것과 달리, 도 25 에서와 같이 분할되는 형태로 조립 가능하도록 하는 단위 덮개판(30)으로의 실시도 가능함은 물론인바, 흡배기유도관(112,122) 또는 조인트 플렌지(12) 부분을 전열교환기의 각 측면과 상면측에 각각 구성할 수 있는데, 이와 같이 하는 경우 필요에 따라 덕트 등을 연결하여야 할 필요가 있는 부위에 연결이 용이하도록 하거나 또는 연결할 필요가 없는 경우에는, 차단판(130) 등을 이용하여 차폐 할 수 있다. On the other hand, in the case of the cover 160, unlike the one-piece configuration, as can be implemented in the unit cover plate 30 to be assembled in a divided form as shown in Figure 25, of course, the intake and exhaust air induction pipes 112, 122 ) Or the joint flange 12 may be configured on each side and the upper surface side of the total heat exchanger, and in this case, it may be necessary to easily connect or connect the duct or the like where necessary. If there is no, it can be shielded using the blocking plate 130 or the like.
따라서, 흡기 및 배기 유도관의 설치 위치 가변에 따라 본 발명에 의한 실시예에 의할 경우 전열교환기를 새롭게 구성하거나 또는 제작할 필요 없이 설치하고자 하는 현장에서 즉시 현장 조건에 맞도록 덕트와의 연결 작업 및 설치가 가능할 수 있게 된다. Therefore, according to the embodiment according to the present invention according to the installation position of the intake and exhaust induction pipes, the connection work with the duct to immediately meet the site conditions at the site to be installed without the need to newly configure or manufacture the total heat exchanger and Installation will be possible.
본 발명의 각 실시예들은, 상술한 특정의 바람직한 실시예들에 한정되지 않으며, 청구범위에서 청구하는 본 발명의 요지를 벗어남이 없이 당해 발명이 속하는 기술분야에서 통상의 지식을 가진 자라면, 누구든지 다양한 변형 실시가 가능함은 물론, 그와 같은 변경은 청구범위 기재의 범위내에 있게 된다.Each of the embodiments of the present invention is not limited to the specific preferred embodiments described above, and those skilled in the art without departing from the gist of the present invention claimed in the claims, Various modifications may be made, of course, and such changes are within the scope of the claims.
본 발명은, 종이소재의 양면에 액상의 동을 박막으로 도포 처리하여 전열소자의 절연성 및 열교환성이 우수한 전열소자를 이용하여 ABS 또는 EPP(Expanded Poly Propylene - 발포 폴리프로필렌) 재질의 수지를 이용하여 사출 성형하여 전열교환기를 얻도록 함으로서, 소음 및 진동 발생을 억제하고, 열교환시 발생되었던 기화 및 액화 현상에 의해 본체가 부식되는 것을 방지하며, 우수한 단열성에 의해 열교환 효율성이 크게 개선되도록 함은 물론, 급배기 유로존에 따라 파티션 패널 및 격벽체로 하여금 구획하여 블럭식으로 조립할 수 있도록 하여, 급배기 라인 변경 또는 관 연결구나 흡배기유도관의 직경 가변에 따른 사후 관리시에도 급배기 유로존에 대한 파티션 패널의 부분 블럭식 탈부착이 용이하여 유지 보수 및 가변 설치가 크게 향상될 수 있다.The present invention, by applying a thin film of liquid copper on both sides of the paper material using a heat-transfer element excellent in insulation and heat exchange properties of the heat-transfer element by using a resin of ABS or EPP (Expanded Poly Propylene-expanded polypropylene) material By injection molding to obtain a total heat exchanger, it suppresses the generation of noise and vibration, prevents the body from being corroded by the vaporization and liquefaction phenomena generated during heat exchange, and greatly improves the heat exchange efficiency by excellent thermal insulation, Partition panel and partition wall can be partitioned and assembled according to the supply / exhaust flow zone, so that the part of the partition panel for the supply / exit flow zone can be changed even after the change of the supply / exhaust line or the change in diameter of the pipe connection or the intake / exhaust guide pipe. Easily removable block type, maintenance and variable installation can be greatly improved.

Claims (20)

  1. 전열소자로 채택되는 원지 가공단계(S10)와, Paper processing step (S10) is adopted as a heating element,
    상기 원지의 양면에 액상의 동을 공급하며 도포 처리하여 동막박피층을 갖도록 하는 동막 도포단계(S20)와, Copper film coating step (S20) and supplying a liquid copper to both sides of the base paper to have a copper film peeling layer by coating;
    상기 동막 도포단계를 거친 원지를 건조시키는 건조단계(S30)와, Drying step (S30) for drying the paper through the copper film coating step,
    상기 건조단계(S30)를 거친 원지를 파형상으로 성형하는 성형단계(S40)와, Forming step (S40) for molding the base paper after the drying step (S30) into a wave shape,
    상기 성형단계(S40)를 거쳐 파형상으로 형성되는 원지를 교호 적층하되 상기 원지와 원지 사이에 칸막이부재를 구비하며 적층 접합하는 적층단계(S50)로 이루어지는 것을 특징으로 하는 전열교환기용 전열소자 제조방법.Alternately stacking the base paper formed in a wave form through the forming step (S40), but having a partition member between the base paper and the base paper, the laminated step (S50) for laminating and joining a method for manufacturing a heat exchanger for a heat exchanger. .
  2. 제 1 항에 있어서, The method of claim 1,
    상기 동막 도포단계(S20)에서 상기 액상의 동을 스프레이건 또는 로울러 중 어느 하나를 이용하여 원지 양면에 도포 처리하여 동막박피층을 얻는 것을 포함하는 전열교환기용 전열소자 제조방법. In the copper film coating step (S20), the liquid copper is applied to both sides of the base paper by using any one of the spray gun or roller to obtain a copper film peeling layer.
  3. 제 1 항 내지 제 2 항 중 어느 한 항에 의해 제조되는 전열교환기용 전열소자. A heat transfer element for a heat exchanger manufactured by any one of claims 1 to 2.
  4. 전열소자를 이용하는 전열교환기에 있어서, In the heat exchanger using a heat transfer element,
    상기 전열교환기는 EPP재질로 상하 성형사출하여 결합되어지되, 덮개가 전열교환기 상면에 개폐가능하도록 구성하고, The pre-heat exchanger is formed by EPP material and coupled to the top and bottom molding injection, the cover is configured to open and close the top surface of the pre-heat exchanger,
    상기 전열교환기에 상기 전열소자가 결합되면 상기 전열소자의 각 모서리측과 대응되는 격벽에 의해 네 면에 각각 흡기유도공을 갖는 흡기유로와 배기유도공을 갖는 배기유로로 되는 교차식 유로존을 상호 교차되도록 구비하고, 상기 흡기유로공과 배기유도공 내주면으로 결합가이드홈을 구비하여, 사용하지 않는 흡기유로공 및 배기유로공은 외주면에 결합돌부를 갖는 차단판에 의해 차폐되도록 하고, When the heat exchanger is coupled to the heat exchanger, the cross-flow paths including the intake passages having intake guides on each of the four sides and the exhaust flow paths having the exhaust guides are intersected by partition walls corresponding to the corners of the heat transfer elements. In addition, the intake passage hole and the exhaust guide hole is provided with a coupling guide groove, the unused intake passage hole and the exhaust passage hole to be shielded by a blocking plate having a coupling protrusion on the outer peripheral surface,
    사용되는 흡기유로공과 배기유로공의 내주면에 형성되는 결합가이드홈으로 중앙이 천공되는 플렌지부가 결합되며, 상기 플렌지부에 덕트와 결합되기 위한 흡기유도관과 배기유도관이 결합되도록 하는 것을 구성상 특징으로 하는 전열교환기. A coupling guide groove formed in the inner circumferential surface of the intake passage hole and the exhaust passage hole to be used is coupled to the flange portion having a central perforation, and the intake induction pipe and the exhaust induction pipe are coupled to the duct in the flange portion. Heat exchanger made of.
  5. 전열소자를 이용하는 전열교환기에 있어서, In the heat exchanger using a heat transfer element,
    상기 전열교환기는 상하 EPP 수지로 성형사출하여 결합되어지되, 덮개가 전열교환기 상면에 개폐가능하도록 구성하고, The total heat exchanger is molded by injection molding with the upper and lower EPP resin, the cover is configured to open and close on the upper surface of the total heat exchanger,
    상기 전열교환기에 상기 전열소자가 결합되면 상기 전열소자의 각 모서리측과 대응되는 격벽에 의해 네 면에 각각 흡기유도공을 갖는 흡기유로와 배기유도공을 갖는 배기유로로 되는 교차식 유로존을 형성하고, 상기 흡기유도공과 배기유도공 내주면으로 결합가이드홈을 구비하여, 사용하지 않는 흡기유도공 및 배기유도공은 외주면에 결합돌부를 갖는 차단판에 의해 차폐되도록 하고, When the heat exchanger is coupled to the heat exchanger, a cross-sectional flow path is formed into an intake flow path having intake air induction and an exhaust flow path having exhaust induction on each side by a partition wall corresponding to each corner side of the heat transfer element. Coupling guide grooves are provided on the inner circumferential surface of the intake duct and exhaust duct, so that the unused intake duct and the exhaust duct are shielded by a blocking plate having a coupling protrusion on the outer circumference thereof
    덕트와 결합되기 위한 흡기유도관 및 배기유도관 각각의 일측으로 플렌지부가 일체로 형성되어, 사용되는 흡기유도공과 배기유도공의 내주면에 형성되는 결합가이드홈에 결합 가능하도록 하고, The flange portion is integrally formed on one side of each of the intake induction pipe and the exhaust induction pipe to be combined with the duct, so that it can be coupled to the coupling guide groove formed on the inner circumferential surface of the intake induction pipe and the exhaust induction pipe used.
    상기 전열교환기의 중앙에 전열교환기용 전열소자가 구비되는 것을 구성상 특징으로 하는 전열교환기. Heat exchanger characterized in that the heat transfer element for the heat exchanger is provided in the center of the heat exchanger.
  6. 전열소자를 이용하는 전열교환기에 있어서,In the heat exchanger using a heat transfer element,
    상하부케이스가 2분할되어 체결판에 의해 조립되는 전열교환기가 형성되고, 전열교환기 내부에는 사각 블럭형 전열소자가 결합되며, 상기 전열소자가 전열교환기에 결합되면 상기 전열소자의 각 모서리측과 대응되는 격벽에 의해 교차식 유로존이 형성되고, 상기 교차식 유로존 중 어느 일측 및 타측 유로에는 서로 대향되도록 복수의 급배기용 송풍휀이 설치되며, 전열교환기의 정,배,좌,우 4방향 외주면에는 교차식 유로존과 관통되는 흡배기유도공이 형성되어 탈착식 흡배기유도관과 차단판이 선택적으로 결합되도록 형성되고, 전열교환기의 상하부케이스 각 면상에는 힌지에 의해 장착홈을 개폐 및 단속하도록 하는 덮개가 서로 대칭된 형상으로 형성되며, 상기 2분할식 상하부케이스를 갖는 전열교환기와 격벽, 흡배기유도공, 차단판 및 덮개, 장착홈이 전부 EPP(Expanded Poly Propylene; 발포 폴리프로필렌) 재질의 수지로 사출 성형되도록 하는 발포 폴리프로필렌 수지형 전열교환기.The upper and lower cases are divided into two, and a heat exchanger is assembled, which is assembled by a fastening plate. A quadrangular block type heat exchanger is coupled to the inside of the heat exchanger, and when the heat transfer element is coupled to the heat exchanger, the heat exchanger corresponds to each corner side of the heat exchanger. A cross flow zone is formed by a partition wall, and a plurality of air supply and exhaust fans are installed on one side and the other side of the cross flow zone so as to face each other, and on the outer circumferential surfaces of the heat exchanger in four directions: positive, double, left and right. An intake and exhaust induction pipe is formed to penetrate the flow path zone so that the removable intake and induction pipe and the blocking plate are selectively coupled, and the cover for opening and closing the mounting groove by the hinge is symmetrical to each other on the upper and lower cases of the heat exchanger. It is formed, the heat exchanger having a two-part upper and lower casing, partition wall, intake and exhaust air induction, blocking plate and cover, cabinet Grooves are all EPP (Expanded Poly Propylene; polypropylene foam) can be expanded polypropylene such that the injection molding of a resin material of the terrain the total enthalpy heat exchanger.
  7. 제 6 항에 있어서,The method of claim 6,
    상기 전열교환기는 외주면에 다수개의 돌기가 하나의 원형 군을 이루면서 전열교환기 육면체 전반에 걸쳐 등간격으로 배열되도록 하는 미끄럼 방지용 도트가 형성되어 취급상 미끄러짐을 방지하는 것을 특징으로 하는 발포 폴리프로필렌 수지형 전열교환기.The heat exchanger is a polypropylene resin type heat transfer foam, characterized in that the anti-slip dots formed on the outer circumferential surface to form a single circular group, the non-slip dot is arranged so as to be arranged at equal intervals throughout the heat exchanger hexahedron Exchanger.
  8. 제 4 항 또는 제 6 항에 있어서,The method according to claim 4 or 6,
    상기 흡기유도관과 배기유도관은 덕트 연결용 플렌지관, 역풍 방지용 백 드래프트 댐퍼 중 어느 하나로서, 전열교환기의 흡배기유도공에 형성된 결합가이드홈에 흡기유도관과 배기유도관의 결합측 결합돌기가 대응되어 조립되도록 하되, 상기 흡기유도관 및 배기유도관은 ABS 또는 EPP 재질의 수지로 사출 성형되도록 형성되어 전열교환기와 결합시 전체 외관이 합성수지재로 이루어지도록 하는 것을 특징으로 하는 발포 폴리프로필렌 수지형 전열교환기.The intake induction pipe and the exhaust induction pipe may be any one of a duct connecting flange pipe and a back draft damper for preventing backwind, and a coupling side coupling protrusion between the intake induction pipe and the exhaust induction pipe corresponds to the coupling guide groove formed in the intake and exhaust induction pipe of the total heat exchanger. To be assembled, but the intake induction pipe and the exhaust induction pipe are formed to be injection-molded with a resin of ABS or EPP material so that the entire appearance is made of a synthetic resin material when combined with a heat exchanger. Exchanger.
  9. 제 4 항 내지 제 6 항 중 어느 한 항에 있어서,The method according to any one of claims 4 to 6,
    전열교환기의 유로존에는 급배기용 송풍휀의 충격 흡수 및 진동을 방지하며 지지 고정되도록 EPP 재질의 수지로부터 일체로 사출 성형된 마운트 블럭이 형성되는 것을 포함하는 발포 폴리프로필렌 수지형 전열교환기.A foamed polypropylene resin type heat exchanger including an injection molded mount block integrally formed from an resin of EPP material to prevent and absorb shock and vibration of an air supply / exhaust blower in the flow zone of the heat exchanger.
  10. 제 4 항 내지 제 6 항 중 어느 한 항에 있어서,The method according to any one of claims 4 to 6,
    상기 격벽은 면상 어느 일측에 급배기용 송풍휀의 전선 또는 PCB 패널의 전선이 수납되어 정리될 수 있도록 전선 보관홈이 형성되는 것을 포함하는 발포 폴리프로필렌 수지형 전열교환기.The partition wall is foamed polypropylene resin type heat exchanger comprising a wire storage groove is formed so that any one side of the air supply or blower wire for the exhaust fan or PCB panel can be accommodated.
  11. 제 10 항에 있어서,The method of claim 10,
    상기 PCB 패널은 전열교환기 본체 내부 어느 일측에 수납함이 형성되어 내장될 수 있도록 하는 것을 포함하는 발포 폴리프로플렌 수지형 전열교환기.The PCB panel is expanded polypropylene resin type heat exchanger comprising a storage box formed on any one side of the heat exchanger body to be embedded.
  12. 제 4 항 내지 제 6 항 중 어느 한 항에 있어서,The method according to any one of claims 4 to 6,
    상기 덮개는 힌지를 기준으로 마름모 형태를 이루며 회동 개폐되도록 하되, 회동 개폐시 덮개의 연장부측 하부 선단과 대응되는 상하부케이스 부위의 단턱 일측에 누기 방지용 댐이 일체로 돌출되어 사출 성형되도록 하는 것으 특징으로 하는 발포 폴리프로필렌 수지형 전열교환기.The cover forms a rhombus shape based on the hinge to rotate open and close, but when the opening and closing the anti-leakage dam is integrally protruded on one side of the upper and lower casing portions corresponding to the lower end of the extension side of the cover to be injection molded. Foamed polypropylene resin type heat exchanger.
  13. 전열소자를 이용하는 전열교환기에 있어서, In the heat exchanger using a heat transfer element,
    관통공과 상기 관통공에 결합되는 조인트 플렌지를 갖는 절곡형 파티션 패널이 형성되어 전열교환기의 내부 급배기 공간 중 어느 하나의 유로존을 구획하도록 하되, 상기 파티션 패널은 양단부에 각각 끼움홈이 형성되어 서로 마주보는 타측 파티션 패널과 대응된 후 격벽체의 T자형 끼움돌기로 하여금 박스형 함체로 조립되도록 형성되고, 상기 격벽체의 끼움돌기와 대향되는 타측에는 Y자형 지지대가 형성되어 전열소자가 내입되도록 형성되며, 격벽체와 조립된 파티션 패널이 일체의 함체를 이르면 상,하부 덮개가 각각 결합되어 조립되도록 하는 것을 특징으로 하는발포 폴리프로필렌 수지형 전열교환기.A bent partition panel having a through hole and a joint flange coupled to the through hole is formed to partition one of the flow zones of the internal air supply / exhaust space of the total heat exchanger, and the partition panel is formed with fitting grooves at both ends thereof to face each other. After the beams correspond to the partition panel on the other side, the T-shaped fitting protrusions of the partition body are formed to be assembled into a box-shaped enclosure, and the Y-shaped support is formed on the other side of the partition body opposite to the fitting protrusions of the partition body, and the heating element is formed therein. A foamed polypropylene resin type heat exchanger, characterized in that the upper and lower cover is coupled to each other when the partition panel assembled with the wall reaches an integral enclosure.
  14. 관통공과 상기 관통공에 결합되는 조인트 플렌지를 갖는 절곡형 파티션 패널을 형성하여 전열교환기의 내부 급배기 공간 중 어느 하나의 유로존을 구획하도록 하되, 상기 파티션 패널 양단부에 각각 끼움홈이 형성되어 단면상 "U"자 형태의 파티션 패널과 대응된 후, 격벽체의 T자형 끼움돌기로 하여금 박스형 함체로 조립되도록 형성하고, 상기 격벽체의 끼움돌기와 대향되는 타측에는 Y자형 지지대가 형성되어 전열소자가 내입되도록 형성되며, 격벽체와 조립된 파티션 패널이 일체의 함체를 이르면 상,하부 덮개가 각각 결합되어 조립되도록 하는 것을 특징으로 하는 발포 폴리프로필렌 수지형 전열교환기. A bent partition panel having a through hole and a joint flange coupled to the through hole is formed so as to partition one of the flow zones of the internal air supply / exhaust space of the heat exchanger. After forming a partition panel of the "shaped", the T-shaped fitting protrusion of the bulkhead is formed to be assembled into a box-shaped enclosure, and the Y-shaped support is formed on the other side opposite to the fitting protrusion of the bulkhead to form a heating element. And, when the partition panel assembled with the partition wall reaches an integrated enclosure, the foamed polypropylene resin type heat exchanger, characterized in that the upper and lower covers are combined to be assembled.
  15. 제 13 항 또는 제 14 항에 있어서, The method according to claim 13 or 14,
    상기 각 파티션 패널, 격벽체, 덮개는 발포 폴리프로필렌 수지(EPP) 재질로 형성되는 것을 특징으로 하는 발포 폴리프로필렌 수지형 전열교환기.Each of the partition panel, the partition wall, and the cover is made of a foamed polypropylene resin (EPP) material, characterized in that the foamed polypropylene resin type heat exchanger.
  16. 제 13 항 또는 제 14 항에 있어서, The method according to claim 13 or 14,
    상기 전열교환기는 ABS 또는 EPP재질 중 어느 하나의 재질로 성형 사출하여서 되는 것을 포함하는 전열교환기. The total heat exchanger is formed by injection molding any one material of ABS or EPP material.
  17. 제 13 항 또는 제 14 항에 있어서,The method according to claim 13 or 14,
    상기 파티션 패널의 관통공은 상단부가 개구되어 하부가 원호 형상인 유선형을 이루면서 내주면에 조림홈이 형성되고, 상기 조인트 플렌지는 관통공의 형상과 대응되며 외주면에 조립턱이 형성되어 관통공에 대하여 상하 슬라이딩 방식으로 인출 및 조립되도록 하는 것을 특징으로 하는 발포 폴리프로필렌 수지형 전열교환기.The through-hole of the partition panel has an upper end opening to form a streamline shape having a lower arc shape, and a simmering groove is formed on the inner circumferential surface. The joint flange corresponds to the shape of the through-hole. Expanded polypropylene resin type heat exchanger characterized in that it is pulled out and assembled in a sliding manner.
  18. 제 13 항 또는 제 14 항에 있어서,The method according to claim 13 or 14,
    상기 덮개는 면상에 전열소자 인출용 수납홈이 형성되고, 상기 수납홈은 전열소자의 외주 형상과 대응되는 마름모 형상 또는 사각 형상으로서, 상기 수남홈 일측에는 힌지에 의해 상하향 회동되면서 수납홈을 개폐할 수 있는 개폐도어가 구비되는 것을 특징으로 하는 발포 폴리프로필렌 수지형 전열교환기.The cover is formed with a receiving groove for the heating element drawer on the surface, the receiving groove is a rhombus shape or square shape corresponding to the outer circumferential shape of the heating element, one side of the male male groove is rotated up and down by a hinge to open and close the receiving groove. Foam polypropylene resin type heat exchanger characterized in that the opening and closing door is provided.
  19. 제 13 항 또는 제 14 항에 있어서,The method according to claim 13 or 14,
    상기 덮개는 단위 덮개판으로 형성하여 상호 분리 및 조립 가능하도록 분할 구성하는 것을 포함하는, 발포 폴리프로필렌 수지형 전열교환기. The cover is expanded polypropylene resin type heat exchanger comprising a divided cover to form a unit cover plate to be separated from each other and assembled.
  20. 제 19 항에 있어서, The method of claim 19,
    상기 덮개가 분할되는 단위 덮개판의 경우, 분할되는 단위편마다 관통공이 천공되어 흡배기유도관이 결합되어 슬라이딩 조립이 가능한 조인트플렌지를 형성하여, 조립 가능하도록 구성하는 것을 포함하는, 발포 폴리프로필렌 수지형 전열교환기.In the case of the unit cover plate, the cover is divided, the through-hole is perforated for each unit piece to be divided, the intake and exhaust air induction pipe is coupled to form a joint flange that can be assembled by sliding, comprising a configuration to be assembled, foamed polypropylene resin type Heat exchanger.
PCT/KR2013/003215 2012-08-07 2013-04-17 Heating element for use in heat exchangers, and expanded polypropylene resin-type heat exchanger using heating element and heating element manufacturing method WO2014025117A1 (en)

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
KR10-2012-0086045 2012-08-07
KR1020120086045A KR101217605B1 (en) 2012-08-07 2012-08-07 Heat exchanger with structure of expanded poly propylene
KR10-2012-0141241 2012-12-06
KR20120141241 2012-12-06
KR10-2012-0156477 2012-12-28
KR1020120156477A KR101294247B1 (en) 2012-12-28 2012-12-28 Heat exchanger with structure of expanded poly propylene

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CN112857119A (en) * 2020-12-31 2021-05-28 浙江纳风净化技术有限公司 Heat exchange membrane

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JP2005003345A (en) * 2003-05-21 2005-01-06 Showa Denko Kk Ventilation-heat exchanger and air conditioning system
KR20060098293A (en) * 2005-03-11 2006-09-18 엘지전자 주식회사 Ventilation system
KR20070049623A (en) * 2007-04-23 2007-05-11 서문수 Total heat exchanger element
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JP2005003345A (en) * 2003-05-21 2005-01-06 Showa Denko Kk Ventilation-heat exchanger and air conditioning system
KR20060098293A (en) * 2005-03-11 2006-09-18 엘지전자 주식회사 Ventilation system
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CN112857119A (en) * 2020-12-31 2021-05-28 浙江纳风净化技术有限公司 Heat exchange membrane

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