WO2014008821A1 - 棒料上料装置 - Google Patents

棒料上料装置 Download PDF

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Publication number
WO2014008821A1
WO2014008821A1 PCT/CN2013/078562 CN2013078562W WO2014008821A1 WO 2014008821 A1 WO2014008821 A1 WO 2014008821A1 CN 2013078562 W CN2013078562 W CN 2013078562W WO 2014008821 A1 WO2014008821 A1 WO 2014008821A1
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WO
WIPO (PCT)
Prior art keywords
bar
slide
inclined surface
block
baffle
Prior art date
Application number
PCT/CN2013/078562
Other languages
English (en)
French (fr)
Inventor
郑青焕
Original Assignee
深圳深蓝精机有限公司
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Filing date
Publication date
Application filed by 深圳深蓝精机有限公司 filed Critical 深圳深蓝精机有限公司
Publication of WO2014008821A1 publication Critical patent/WO2014008821A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/006—Ejectors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/001—Lateral transport of long workpieces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/005—Lifting devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/08—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of slides or chutes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02—Articles
    • B65G2201/0214—Articles of special size, shape or weigh
    • B65G2201/0217—Elongated
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02—Devices for feeding articles or materials to conveyors
    • B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
    • B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
    • B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
    • B65G47/1407—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
    • B65G47/1442—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of movement of the bottom or a part of the wall of the container
    • B65G47/1471—Movement in one direction, substantially outwards

Definitions

  • the invention belongs to the bar material testing industry, and particularly relates to a bar material feeding device for detecting the loading stage before starting.
  • the object of the embodiments of the present invention is to provide a bar feeding device, which aims to solve the problem that the existing loading mechanism is large in volume, relatively expensive in cost, and requires manual or robotic grasping of the bar material into the support groove.
  • a bar feeding device including a support table, and the bar feeding device further includes a first partition and a second partition disposed side by side on the support table, An inclined slide formed between the first partition and the second partition for sliding a plurality of bars therein, the inclined slide having a first end and a higher end than the first end a second end portion, the bar loading device further includes a support groove that is coupled to the first end of the inclined slide and a first end portion of the inclined slide to be a plurality of the inclined slide a predetermined number of bars in the bar are fed to a feeding mechanism in the support groove, the feeding mechanism comprising a second block that engages with the support groove and blocks the bar on the inclined slide, and is disposed on a jacking mechanism between the two stops and movable up and down to lift the bar and slide the bar to the top of the block and respectively mounted on the first partition and the second a second limiting mechanism on the inner side of the partition, the top of each block has a first inclined surface inclined downward, the
  • the bar material feeding device drives the top block upward by the cylinder, the top piece jacks up the bar material to the block, and the bar material slides down to the first inclined surface of the block to
  • the support groove does not need to be manually or robotized to grasp the bar material into the support groove, which is convenient and quick.
  • the bar feeding device of the present invention is different from the motor used for the bar material feeding of the conventional technology and the belt having a large floor area, and the structure of the invention is small and low in cost.
  • FIG. 1 is a perspective view of a bar feeding device according to an embodiment of the present invention.
  • Figure 2 is a perspective view of another angle of the bar loading device of Figure 1.
  • FIG. 3 is a top plan view of the bar loading device of FIG. 1.
  • Figure 4 is a cross-sectional view of the bar loading device of Figure 3 taken along line A-A.
  • Figure 5 is a perspective view of the jacking mechanism of the bar loading device of Figure 3, the cylinder of the jacking mechanism not being shown.
  • FIG. 6 to 13 are schematic views showing the loading process of the bar loading device of Fig. 1.
  • the bar feeding device 100 includes a support table 10, a first partition plate 20 and a second partition plate 30 which are arranged side by side on the support table 10 and are formed on An inclined slide 40 is slid between the first partition 20 and the second partition 30 for a plurality of bars 32 to slide therein.
  • the inclined slide 40 has a first end portion 41 and a second end portion 42 that is higher than the first end portion 41.
  • the bar loading device 100 further includes a support groove 50 connected to the first end portion 41 of the inclined slide 40 and a first end portion 41 at the inclined slide 40 to the inclined slide 40 A predetermined number of bars 32 of the plurality of bars 32 are fed to the feeding mechanism 60 in the support groove 50.
  • the feeding mechanism 60 includes a second stop 70 that engages with the support groove 50 and blocks the bar 32 on the inclined slide 40, is disposed between the two blocks 70, and can be moved up and down to jack up a lifting mechanism 80 for sliding the bar 32 to the top of the stopper 70 and a second limiting mechanism 90 respectively mounted on the inner side of the first partition 20 and the second partition 30 .
  • the top of each stopper 70 has a first inclined surface 71 that is inclined downward.
  • the jacking mechanism 80 includes two top blocks 82 having a second inclined surface 81 inclined downward at the top and a cylinder 83 for moving the top block 82 up and down.
  • the limiting mechanism 90 includes a first baffle 91 that limits the amount of bar that slides onto the inclined chute 40 during the jacking mechanism 80 to lift the bar 32, and the jacking mechanism 80
  • the second baffle 92 that limits the amount of bar that slides into the first inclined surface 71 of the stop 70 during lifting of the bar 32 is limited.
  • the number of the bars 32 sent by the feeding mechanism 60 may be single or multiple, and the specific number depends on the detection requirements.
  • the bar loading device 100 drives the top block 82 upward by the cylinder 83, and the top block 82 lifts the bar 32 onto the block 70 through which the bar 32 passes.
  • the first inclined surface 71 of the 70 slides onto the support groove 50, and the manual or mechanical hand does not need to grasp the bar 32 into the support groove 50, which is convenient and quick.
  • the bar feeding device 100 of the present invention is different from the motor used for the bar feeding of the conventional technology and the belt having a large floor area, and the structure of the invention is small and low in cost.
  • a first sliding plate 21 is disposed on the inner side of the bottom of the first partition plate 20, and a second sliding plate 31 is disposed on the inner side of the bottom of the second partition plate 30.
  • One end of the bar 32 is supported on the first sliding plate 21, and the other end is supported on the second sliding plate 31.
  • the distance between the first separator 20 and the second separator 30 is adapted to the length of the bar 32.
  • the second end portion 42 of the first partition 20 and the second partition 30 extends out of the support table 10 to facilitate the feeding of the bar 32 into the inclined slide 40.
  • the two stoppers 70 are respectively connected to the first partition plate 20 and the second partition plate 30.
  • the two top blocks 82 respectively penetrate the first sliding plate 21 and the second sliding plate 31 in order to adjust the spacing between the first sliding plate 21 and the second sliding plate 31 according to the length of the bar material.
  • the top block 82 moves to achieve the purpose of adjusting the spacing of the two top blocks 82.
  • the top block 82 may not penetrate the first slide 21 and the second slide 31.
  • the angle of the inclined slide 40 with respect to the horizontal direction ranges from 5 degrees to 30 degrees, preferably 7 degrees.
  • Each stop 70 has a blocking surface 72 for blocking the bar 32 on the inclined slide 40.
  • the angle formed by the blocking surface 72 and the inclined slide 40 ranges from 80 degrees to 85 degrees, preferably 80 degrees.
  • the angle between the first inclined surface 71 and the inclined slide 40 is an acute angle.
  • each block 70 has a two-step shape.
  • the top of each stop 70 also has a third inclined surface 73 that slopes downward.
  • a stopper surface 74 is connected between the third inclined surface 73 and the first inclined surface 71 at the top of each stopper 70.
  • the stop surface 74 is for blocking the bar 32 rolled by the first inclined surface 71.
  • the stop surface 74 is parallel to the blocking surface 72.
  • each top block 82 has a two-step shape.
  • the top of each top block 82 also has a fourth inclined surface 84 that slopes downward.
  • the second inclined surface 81, the fourth inclined surface 84, the third inclined surface 73, and the first inclined surface 71 are parallel to each other.
  • the fourth inclined surface 84 pushes the bar 32 on the first inclined surface 71 along the stopping surface 74 and follows the third inclined surface. 73 slides into the support groove 50.
  • An end of the top block 82 that faces the inclined slide 40 has a first end face 85 that is perpendicular to the support table 10.
  • a second end surface 86 is connected between the second inclined surface 81 and the fourth inclined surface 84 at the top of each of the top blocks 82.
  • the first end surface 85 is parallel to the second end surface 86.
  • the stopper 70 and the top block 82 are in a two-step shape, and the two can realize a single feeding or a plurality of feedings.
  • the stopper 70 may be a first step, and the first inclined surface 71 of the stopper 70 directly engages with the support groove 50.
  • the top block 82 is also a first step.
  • the stopper 70 and the top block 82 can realize single feeding and multiple feedings. It can be understood that the block 70 and the top block 82 can be multi-stepped.
  • the block 70 and the top block 82 are designed in a two-stage or multi-step shape for better prevention of the amount of bar material to be transported for one or more layers of prevention, and to adapt to the detection rhythm.
  • the support groove 50 has a "V" shape to relatively stably insert the bar 32 therein.
  • the third inclined surface 73 of the stopper 70 is engaged with the support groove 50.
  • a guide rail 11 is disposed on the support table 10 perpendicular to the first partition plate 20.
  • the first partition plate 20 and the second partition plate 30 are slidably mounted on the guide rail 11 .
  • the guide rails 11 are provided in two. In other embodiments, only one guide rail 11 may be provided.
  • the bar loading device 100 further includes the first baffle 20 and the second baffle 30 sliding on the guide rail 11 to a distance between the two to accommodate the length of the bar 32.
  • the first partition plate 20 and the second partition plate 30 are fixed to the locking mechanism 22 with respect to the guide rail 11.
  • the locking mechanism 22 is a locking button. It can be understood that the locking mechanism 22 can be any mechanism capable of fixing the first partition 20 and the second partition 30 to the guide rail 11 , for example. Lock the screws.
  • the jacking mechanism 80 further includes a substrate 61 disposed on the support table 10, a connecting plate 62 slidably mounted on the substrate 61 along the inclined slide 40, and a bottom connected to the substrate 61. And passing through the support table 10 to guide the lifting rod 63 of the substrate 61 to move up and down.
  • the substrate 61 is parallel to the connecting plate 62.
  • the top block 82 is coupled to the connecting plate 62 to slide as the connecting plate 62 slides.
  • the cylinder 83 is mounted below the substrate 61 to push the substrate 61 up and down. The upward movement of the cylinder 83 drives the top block 82 to move up and down to push the bar 32 into the support groove 50 step by step.
  • the lifting rods 63 are four and distributed at the four corners of the substrate 61. In other embodiments, the lifting rods 63 may be one, two or other numbers, as long as the guiding The substrate 61 can be moved up and down.
  • the substrate 61, the connecting plate 62, and the top block 82 are placed between the two guide rails 11.
  • a slide rail 64 is disposed on the connecting plate 62 in a direction perpendicular to the inclined slide 40, and the top block 82 is slidably mounted on the slide rail 64.
  • the jacking mechanism 80 further includes an adjustment mechanism 65 that fixes the connecting plate 62 relative to the substrate 61 when the connecting plate 62 slides on the substrate 61 to a predetermined distance.
  • the adjustment mechanism 65 can adjust the distance between the tip end 87 where the first end surface 85 of the top block 82 intersects the second inclined surface 81 and the junction of the blocking surface 72 and the inclined slide 40.
  • the distance between the tip end 87 of the top block 82 and the junction of the blocking surface 72 and the inclined slide 40 is slightly larger than the distance of the radius of the bar 32 to be measured and is smaller than The distance of the bar 32 to be measured is such that only one bar 32 is pushed per push of the top block 82.
  • the adjusting mechanism 65 is an adjusting hand wheel.
  • the adjusting mechanism 65 may be other adjusting objects as long as the position of the connecting plate 62 relative to the substrate 61 can be adjusted and fixed.
  • the object of the connecting plate 62 can be any.
  • the upper and lower positions of the limit mechanism 90 mounted on the respective partitions are adjustable according to the amount of bars allowed to slide onto the first inclined surface 71 of the stop 70.
  • the first baffle 91 and the second baffle 92 together form an "h" shape.
  • the first baffle 91 is vertically disposed.
  • the bottom end of the second baffle 92 has a guiding surface 93 parallel to the first inclined surface 71.
  • the first baffle 91 is integrally connected to the second baffle 92 and is fixed to the corresponding partition by an adjusting member 94.
  • the adjusting member 94 can adjust the upper and lower positions of the first baffle 91 and the second baffle 92 relative to the inclined chute 40 to adjust the amount of the bar pushed by the feeding mechanism 60 each time.
  • the adjusting member 94 is locked on the whole of the first baffle 91 and the second baffle 92 by the outer side of the corresponding baffle, and the corresponding baffle is opened for the adjusting member. 94 passes through the chute 23.
  • the adjusting member 94 When adjusting the upper and lower positions of the first baffle 91 and the second baffle 92, the adjusting member 94 is loosened, and the adjusting member 94 slides in the chute 23 to adjust the first baffle 91 and the second baffle The up and down position of 92, then the adjustment member 94 is locked.
  • the adjusting member 94 is an adjusting screw. It can be understood that other items that can lock the first baffle 91 and the second baffle 92 can be used.
  • the bar loading device 100 of the present invention firstly adjusts the first partition plate 20 and the second partition plate 30 according to the length of the bar material 32 to be measured.
  • the distance between the first baffle 20 and the second baffle 30 is adapted to the length of the bar 32, and the distance between the first baffle 20 and the second baffle 30 is fixed by the locking mechanism 22 after adjustment. .
  • all the bars 32 to be measured are placed on the inclined chute 40.
  • the upper and lower positions of the limiting mechanism 90 relative to the respective partitions are adjusted to control the feed amount of the bar material 32.
  • the limit mechanism 90 can prevent the excessive bar material 32 from rolling back. Tilt the slide 40.
  • the adjustment mechanism 65 then adjusts between the tip end 87 of the top end of the top block 82 near the second end portion 42 of the inclined slide 40 and the junction of the blocking surface 72 and the inclined slide 40
  • the distance between the tip end 87 of the top block 82 and the junction of the blocking surface 72 and the inclined ramp 40 is slightly greater than the distance of the radius of the bar 32 to be measured.
  • the bar 32 moves along the inclined chute 40 and gravity to the blocking surface 72 of the block 70.
  • the top block 82 The tip end 87 is lower than the angled ramp 40 so that the bar 32 is not blocked by the first end face 85 of the top block 82.
  • the cylinder 83 drives the top block 82 upward, and the second inclined surface 81 of the top block 82 pushes the bar 32 upward along the blocking surface 72, and the top block 82 rises above the block.
  • the bar 32 is disengaged from the blocking surface 72 and is slid by the second inclined surface 81 to the second end face 86.
  • the cylinder 83 drives the top block 82 to descend.
  • the bar 32 on the second inclined surface 81 is supported by the stopper 70.
  • On the first inclined surface 71 under the action of gravity, the bar 32 stops on the blocking surface 74 of the block 70. At this time, the bar 32 is located at the first step of the block 70. on.
  • the cylinder 83 drives the top block 82 to rise again, the top block 82 again lifts up the bar 32 on the inclined slide 40, and the jacked bar 32 rolls when the top block 82 falls again. It falls onto the first inclined surface 71 of the stopper 70. At the same time, the top end 88 of the bar 32 previously placed on the first inclined surface 71 is raised by the top end 88 intersecting the second end surface 86 and the fourth inclined surface 84, and then, in the top block 82. When falling, the jacked bar 32 is separated from the fourth inclined surface 84 and slipped by the third inclined surface 73 into the support groove 50 to complete the secondary pushing of the bar 32. This cycle is continued until the bar 32 is pushed into the support groove 50.
  • the top block 82 When the distance between the tip end 87 of the top block 82 and the junction of the blocking surface 72 and the inclined chute 40 is slightly larger than the distance of the radius of the bar 32 to be measured, the top block 82 is When jacking the bar 32 on the inclined ramp 40, only the first row of bars 32 parallel to the blocking surface 72 are jacked up.
  • the top block 82 may be in the form of a multi-step step, and the block 70 may be in the corresponding multi-step form.
  • the bar feeding device 100 of the invention can realize the fully automatic operation of the bar material 32 feeding and the subsequent detecting process, and has the advantages of simple structure, space saving, low cost, and can be connected with any detecting device, and has strong versatility.

Abstract

本发明提供了一种棒料上料装置，其包括支撑台、并排设置于支撑台上的二隔板、形成于二隔板之间的倾斜滑道、衔接于倾斜滑道的端部的支撑槽及位于倾斜滑道的端部以将倾斜滑道内的预定根数的棒料送至支撑槽内的送料机构，送料机构包括与支撑槽衔接且挡止倾斜滑道上的棒料的二挡块、设置于二挡块之间且可上下移动以顶起棒料并使棒料滑落至挡块顶部的顶起机构及分别安装于二隔板内侧的二限量机构，顶起机构包括二顶块及带动顶块上下移动的气缸，限量机构包括限制滑落至倾斜滑道上的棒料量的第一挡板及限制滑入第一倾斜面的棒料量的第二挡板。通过气缸带动顶块向上运动，顶块顶起棒料至挡块上，棒料通过挡块的倾斜面滑落至支撑槽上，方便快捷。

Description

棒料上料装置 技术领域
本发明属于棒料检测行业，特别涉及一种棒料上料装置，用于检测开始前的上料阶段。
 背景技术
在棒料检测行业，在检测开始前的上料阶段，通常需要将棒料放置到待检测的支撑槽上，然后等待人工或机械手抓取棒料检测。在传统技术的棒料上料过程中，通常采用滚轮组向前滚动，棒料置于滚轮组之上，由滚轮组带动向前给进。但是，这样的上料机构往往体积庞大，而且需要至少一个电机和皮带等构件，造价相对较高。同时，采用这样的结构，当棒料到达传送带的末端，仍需要人工或者机械手将棒料放置到支撑槽上，待下一步检测工序。
 技术问题
本发明实施例的目的在于提供一种棒料上料装置，旨在解决现有上料机构体积大，造价相对较高且需要人工或者机械手将棒料抓取至支撑槽内的问题。
 技术解决方案
本发明实施例是这样实现的，一种棒料上料装置，其包括支撑台，所述棒料上料装置还包括并排设置于所述支撑台上的第一隔板和第二隔板、形成于所述第一隔板和所述第二隔板之间以供若干棒料滑动其内的倾斜滑道，所述倾斜滑道具有第一端部及高于所述第一端部的第二端部，所述棒料上料装置还包括衔接于所述倾斜滑道的第一端部的支撑槽及位于所述倾斜滑道的第一端部以将所述倾斜滑道内的若干棒料中的预定根数的棒料送至所述支撑槽内的送料机构，所述送料机构包括与所述支撑槽衔接且挡止所述倾斜滑道上的棒料的二挡块、设置于所述二挡块之间且可上下移动以顶起所述棒料并使所述棒料滑落至所述挡块顶部的顶起机构及分别安装于所述第一隔板和所述第二隔板内侧的二限量机构，每一挡块的顶部具有向下倾斜的第一倾斜面，所述顶起机构包括顶部具有向下倾斜的第二倾斜面的二顶块及带动所述顶块上下移动的气缸，所述限量机构包括于所述顶起机构顶起所述棒料过程中限制滑落至所述倾斜滑道上的棒料量的第一挡板及于所述顶起机构顶起所述棒料过程中限制滑入所述挡块的第一倾斜面的棒料量的第二挡板。
 有益效果
所述棒料上料装置通过所述气缸带动所述顶块向上运动，所述顶块顶起所述棒料至所述挡块上，棒料通过所述挡块的第一倾斜面滑落至所述支撑槽上，不需要人工或者机械手将棒料抓取至支撑槽内，方便快捷。另外，本发明棒料上料装置不同于传统技术的棒料上料所使用的电机和占地面积大的皮带，本发明结构小巧、造价低。
 附图说明
图1是本发明实施例提供的棒料上料装置的立体示意图。
图2是图1的棒料上料装置的另一个角度的立体示意图。
图3是图1的棒料上料装置的俯视示意图。
图4是图3的棒料上料装置的沿线A-A的剖视示意图。
图5是图3的棒料上料装置的顶起机构的立体示意图，图中未示出所述顶起机构的气缸。
图6至图13示出了图1的棒料上料装置的上料过程示意图。
 本发明的实施方式
为了使本发明的目的、技术方案及优点更加清楚明白，以下结合附图及实施例，对本发明进行进一步详细说明。应当理解，此处所描述的具体实施例仅仅用以解释本发明，并不用于限定本发明。
请同时参阅图1至图5，本发明实施例提供的棒料上料装置100包括支撑台10、并排设置于所述支撑台10上的第一隔板20和第二隔板30及形成于所述第一隔板20和所述第二隔板30之间以供若干棒料32滑动其内的倾斜滑道40。所述倾斜滑道40具有第一端部41及高于所述第一端部41的第二端部42。所述棒料上料装置100还包括衔接于所述倾斜滑道40的第一端部41的支撑槽50及位于所述倾斜滑道40的第一端部41以将所述倾斜滑道40内的若干棒料32中的预定根数的棒料32送至所述支撑槽50内的送料机构60。所述送料机构60包括与所述支撑槽50衔接且挡止所述倾斜滑道40上的棒料32的二挡块70、设置于所述二挡块70之间且可上下移动以顶起所述棒料32并使所述棒料32滑落至所述挡块70顶部的顶起机构80及分别安装于所述第一隔板20和所述第二隔板30内侧的二限量机构90。每一挡块70的顶部具有向下倾斜的第一倾斜面71。所述顶起机构80包括顶部具有向下倾斜的第二倾斜面81的二顶块82及带动所述顶块82上下移动的气缸83。所述限量机构90包括于所述顶起机构80顶起所述棒料32过程中限制滑落至所述倾斜滑道40上的棒料量的第一挡板91及于所述顶起机构80顶起所述棒料32过程中限制滑入所述挡块70的第一倾斜面71的棒料量的第二挡板92。
所述送料机构60所送的棒料32的根数可为单根，也可为多根，具体根数根据检测需要而定。
所述棒料上料装置100通过所述气缸83带动所述顶块82向上运动，所述顶块82顶起所述棒料32至所述挡块70上，棒料32通过所述挡块70的第一倾斜面71滑落至所述支撑槽50上，不需要人工或者机械手将棒料32抓取至支撑槽50内，方便快捷。另外，本发明棒料上料装置100不同于传统技术的棒料上料所使用的电机和占地面积大的皮带，本发明结构小巧、造价低。
所述第一隔板20的底部内侧设置有第一滑板21，所述第二隔板30的底部内侧设置有第二滑板31。所述棒料32的一端支撑于所述第一滑板21上，另一端支撑于所述第二滑板31上。所述第一隔板20与所述第二隔板30之间的距离与所述棒料32的长度相适应。所述第一隔板20和第二隔板30的第二端部42延伸出所述支撑台10外，以方便棒料32送入所述倾斜滑道40内。所述二挡块70分别连接于所述第一隔板20与所述第二隔板30上。
在本实施例中，所述二顶块82分别贯穿所述第一滑板21和第二滑板31，是为了根据棒料长短调整所述第一滑板21和第二滑板31的间距时一并带动所述顶块82运动而达到调整二顶块82的间距的目的。在其他实施例中，所述顶块82可不贯穿所述第一滑板21和第二滑板31。
所述倾斜滑道40相对于水平方向的夹角范围为5度至30度，优选为7度。每一挡块70具有用于挡止所述倾斜滑道40上的棒料32的阻挡面72。所述阻挡面72与所述倾斜滑道40所形成的夹角范围为80度至85度，优选为80度。所述第一倾斜面71与所述倾斜滑道40的夹角为锐角。
每一挡块70的顶部呈二级阶梯状。每一挡块70的顶部还具有向下倾斜的第三倾斜面73。每一挡块70的顶部于所述第三倾斜面73与所述第一倾斜面71之间连接有挡止面74。所述挡止面74用于挡止由所述第一倾斜面71滚落下来的棒料32。所述挡止面74与所述阻挡面72平行。
每一顶块82的顶部呈二级阶梯状。每一顶块82的顶部还具有向下倾斜的第四倾斜面84。所述第二倾斜面81、所述第四倾斜面84、所述第三倾斜面73与所述第一倾斜面71相互平行。于所述顶起机构80向上运动时，所述第四倾斜面84将位于所述第一倾斜面71上的棒料32沿所述挡止面74顶起并顺着所述第三倾斜面73滑落至所述支撑槽50内。所述顶块82的靠向所述倾斜滑道40的端部具有垂直于所述支撑台10的第一端面85。每一顶块82的顶部于所述第二倾斜面81与所述第四倾斜面84之间连接有第二端面86。所述第一端面85与所述第二端面86平行。
在本实施例中，所述挡块70与所述顶块82呈二级阶梯状，二者可以实现单根送料也可以实现多根送料，当需要一根根检测所述棒料32时，通过二级送料可以确保送至所述支撑槽50内的棒料32为单根。在其他实施例中，所述挡块70可为一级阶梯，所述挡块70的第一倾斜面71直接与所述支撑槽50衔接，相应地，所述顶块82也为一级阶梯，所述挡块70及所述顶块82可以实现单根送料，也可实现多根送料。可以理解地，所述挡块70与所述顶块82可呈多级阶梯状。所述挡块70与所述顶块82设计成二级或多级阶梯状，是为了多一层或几层预防来更好地保证所需要运送的棒料量，并且适应检测节奏。
所述支撑槽50呈“V”字形，以较稳定地将棒料32卡于其内。在本实施例中，所述挡块70的第三倾斜面73与所述支撑槽50衔接。
所述支撑台10上垂直于所述第一隔板20设置有导轨11。所述第一隔板20及所述第二隔板30滑动安装于所述导轨11上。在本实施例中，所述导轨11设置为二个，在其他实施例中，可仅设置一个导轨11。
所述棒料上料装置100还包括于所述第一隔板20及所述第二隔板30在所述导轨11上滑动至二者间的距离适应所述棒料32长度时将所述第一隔板20及所述第二隔板30相对于所述导轨11固定的锁紧机构22。所述锁紧机构22为锁紧按钮，可以理解地，所述锁紧机构22可以是一切能够将所述第一隔板20及第二隔板30固定于所述导轨11上的机构，例如锁紧螺钉。
所述顶起机构80还包括置于所述支撑台10上的基板61、沿着所述倾斜滑道40方向滑动安装于所述基板61上的连接板62及连接于所述基板61的底部并穿过所述支撑台10以导引所述基板61上下移动的升降杆63。所述基板61与所述连接板62平行。所述顶块82连接至所述连接板62上，以随着连接板62的滑动而滑动。所述气缸83安装于所述基板61的下方以推动所述基板61上下移动。所述气缸83上下移动带动所述顶块82上下移动，以将棒料32一步步推至所述支撑槽50内。在本实施例中，所述升降杆63为四个并分布于所述基板61的四角处，在其他实施例中，所述升降杆63可为一个、二个或其他数量，只要起到导引所述基板61上下移动即可。所述基板61、连接板62、顶块82置于上述二导轨11之间。所述连接板62上沿垂直于所述倾斜滑道40方向上开设有滑轨64，所述顶块82滑动安装于所述滑轨64上。
所述顶起机构80还包括于所述连接板62在所述基板61上滑动至预定距离时将所述连接板62相对于所述基板61固定的调节机构65。所述调节机构65可以调节所述顶块82的第一端面85与第二倾斜面81相交的尖端87与所述阻挡面72和所述倾斜滑道40的衔接处之间的距离。在本实施例中，所述顶块82的该尖端87与所述阻挡面72和所述倾斜滑道40的衔接处之间的距离略大于所需测量的棒料32半径的距离且小于所需测量的棒料32直径的距离，以便于所述顶块82的每次推送仅有一根棒料32被推送。在本实施例中，所述调节机构65是调节手轮，在其他实施例中，所述调节机构65可是其他调节物件，只要能调节所述连接板62相对于所述基板61的位置并固定所述连接板62的物件均可。
所述限量机构90安装于所述相应隔板上的上下位置是可根据允许滑落至所述挡块70的第一倾斜面71上的棒料量来调节的。所述第一挡板91与所述第二挡板92共同形成呈“h”形的结构。所述第一挡板91竖直设置。所述第二挡板92的底端具有平行于所述第一倾斜面71的导引面93。
所述第一挡板91与所述第二挡板92连接成一体，并由一调节件94固定于相应隔板上。所述调节件94可调节所述第一挡板91与所述第二挡板92的整体相对于所述倾斜滑道40的上下位置，以调节所述送料机构60每次推送的棒料量。在本实施例中，所述调节件94由相应隔板的外侧锁固于所述第一挡板91与所述第二挡板92的整体上，相应隔板上开设有供所述调节件94穿过的滑槽23。在调节第一挡板91与第二挡板92的上下位置时，所述调节件94松开，所述调节件94在滑槽23内滑动而调整好第一挡板91与第二挡板92的上下位置，然后，所述调节件94锁紧。在本实施例中，所述调节件94为调节螺丝，可以理解地，其他可以锁紧第一挡板91与第二挡板92的物件均可。
请同时参阅图6至图13，本发明棒料上料装置100在工作过程时，首先，根据所需要测量的棒料32的长度调整所述第一隔板20与所述第二隔板30的距离，以使第一隔板20与第二隔板30之间的距离适合棒料32长度，调整好后通过锁紧机构22固定第一隔板20和第二隔板30之间的距离。然后，将所需测量的全部棒料32放置于所述倾斜滑道40上。调节所述限量机构90相对于相应隔板的上下位置，以控制棒料32的进给量，所述限量机构90除了可以限制棒料32进给量还可以防止过多棒料32滚落回倾斜滑道40上。然后通过所述调节机构65调节所述顶块82顶部的靠近所述倾斜滑道40的第二端部42的尖端87与所述阻挡面72和所述倾斜滑道40的衔接处之间的距离，所述顶块82的该尖端87与所述阻挡面72和所述倾斜滑道40的衔接处之间的最优选的距离略大于所需测量的棒料32半径的距离。棒料32放置于所述倾斜滑道40上后，棒料32顺着倾斜滑道40和重力作用下运动至所述挡块70的阻挡面72处，此时，所述顶块82的该尖端87低于所述倾斜滑道40，以便于棒料32不会受所述顶块82的第一端面85的阻挡。所述气缸83带动所述顶块82向上升起，所述顶块82的第二倾斜面81推动棒料32沿着所述阻挡面72向上运动，所述顶块82上升至高于所述挡块70的位置，棒料32脱离所述阻挡面72的束缚，并由所述第二倾斜面81滑至所述第二端面86处。然后所述气缸83带动所述顶块82下降，当所述顶块82下降并低于所述挡块70时，在所述第二倾斜面81上的棒料32支撑于所述挡块70的第一倾斜面71上，在重力的作用下，该棒料32止挡于所述挡块70的挡止面74上，此时，所述棒料32位于挡块70的第一级阶梯上。所述气缸83带动所述顶块82再次上升，所述顶块82再次顶起所述倾斜滑道40上的棒料32，被顶起的棒料32在所述顶块82再次下降时滚落至所述挡块70的第一倾斜面71上。同时，之前置于所述第一倾斜面71上的棒料32被第二端面86与第四倾斜面84相交的顶端88顺着所述挡止面74顶起，然后，在顶块82下落时，被顶起的棒料32脱离所述第四倾斜面84而由所述第三倾斜面73滑落至所述支撑槽50内，完成棒料32的二级推送。如此循环直至所述棒料32均被推送至所述支撑槽50内。
当所述顶块82的该尖端87与所述阻挡面72和所述倾斜滑道40的衔接处之间的距离略大于所需测量的棒料32半径的距离时，在所述顶块82顶起所述倾斜滑道40上的棒料32时，只有平行于所述阻挡面72的第一列棒料32被顶起。
为了配合棒料32检测速度、节奏的要求，所述顶块82可为多级阶梯形式，所述挡块70可为对应的多级阶梯形式。
本发明棒料上料装置100可以使棒料32上料与后续检测工序实现全自动操作，而且结构简单，节省空间，成本低，可与任何检测装置连接，具有很强的通用性。
以上所述仅为本发明的较佳实施例而已，并不用以限制本发明，凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等，均应包含在本发明的保护范围之内。

Claims (10)

  1. 一种棒料上料装置，其包括支撑台，其特征在于：所述棒料上料装置还包括并排设置于所述支撑台上的第一隔板和第二隔板、形成于所述第一隔板和所述第二隔板之间以供若干棒料滑动其内的倾斜滑道，所述倾斜滑道具有第一端部及高于所述第一端部的第二端部，所述棒料上料装置还包括衔接于所述倾斜滑道的第一端部的支撑槽及位于所述倾斜滑道的第一端部以将所述倾斜滑道内的若干棒料中的预定根数的棒料送至所述支撑槽内的送料机构，所述送料机构包括与所述支撑槽衔接且挡止所述倾斜滑道上的棒料的二挡块、设置于所述二挡块之间且可上下移动以顶起所述棒料并使所述棒料滑落至所述挡块顶部的顶起机构及分别安装于所述第一隔板和所述第二隔板内侧的二限量机构，每一挡块的顶部具有向下倾斜的第一倾斜面，所述顶起机构包括顶部具有向下倾斜的第二倾斜面的二顶块及带动所述顶块上下移动的气缸，所述限量机构包括于所述顶起机构顶起所述棒料过程中限制滑落至所述倾斜滑道上的棒料量的第一挡板及于所述顶起机构顶起所述棒料过程中限制滑入所述挡块的第一倾斜面的棒料量的第二挡板。
  2. 如权利要求1所述的棒料上料装置，其特征在于：所述倾斜滑道相对于水平方向的夹角范围为5度至30度。每一挡块具有用于挡止所述倾斜滑道上的棒料的阻挡面，所述阻挡面与所述倾斜滑道所形成的夹角范围为80度至85度。
  3. 如权利要求2所述的棒料上料装置，其特征在于：每一挡块的顶部呈二级阶梯状，每一挡块的顶部还具有向下倾斜的第三倾斜面，每一挡块的顶部于所述第三倾斜面与所述第一倾斜面之间连接有用于挡止由所述第一倾斜面滚落下来的棒料的挡止面，每一顶块的顶部呈二级阶梯状，每一顶块的顶部还具有向下倾斜的第四倾斜面，于所述顶起机构向上运动时，所述第四倾斜面将位于所述第一倾斜面上的棒料沿所述挡止面顶起并顺着所述第三倾斜面滑落至所述支撑槽内，所述第一隔板的底部内侧设置有第一滑板，所述第二隔板的底部内侧设置有第二滑板，所述二顶块分别贯穿所述第一滑板和第二滑板。
  4. 如权利要求3所述的棒料上料装置，其特征在于：所述顶块的靠向所述倾斜滑道的端部具有垂直于所述支撑台的第一端面，每一顶块的顶部于所述第二倾斜面与所述第四倾斜面之间连接有第二端面，所述顶块的第一端面与第二倾斜面相交的尖端与所述阻挡面和所述倾斜滑道的衔接处之间的距离大于棒料半径且小于棒料直径。
  5. 如权利要求3所述的棒料上料装置，其特征在于：所述挡止面与所述阻挡面平行，所述第二倾斜面、所述第四倾斜面、所述第三倾斜面与所述第一倾斜面平行。
  6. 如权利要求1-5任一项所述的棒料上料装置，其特征在于：所述支撑台上垂直于所述第一隔板设置有导轨，所述第一隔板及所述第二隔板滑动安装于所述导轨上，所述棒料上料装置还包括于所述第一隔板及所述第二隔板在所述导轨上滑动至二者间的距离适应所述棒料长度时将所述第一隔板及所述第二隔板相对于所述导轨固定的锁紧机构。
  7. 如权利要求1-5任一项所述的棒料上料装置，其特征在于：所述顶起机构还包括置于所述支撑台上的基板及沿着所述倾斜滑道方向滑动安装于所述基板上的连接板，所述顶块连接至所述连接板上，所述气缸安装于所述基板的下方以推动所述基板上下移动。
  8. 如权利要求7所述的棒料上料装置，其特征在于：所述顶起机构还包括连接于所述基板的底部并穿过所述支撑台以导引所述基板上下移动的升降杆，所述连接板上沿垂直于所述倾斜滑道方向上开设有滑轨，所述顶块滑动安装于所述滑轨上。
  9. 如权利要求7所述的棒料上料装置，其特征在于：所述顶起机构还包括于所述连接板在所述基板上滑动至预定距离时将所述连接板相对于所述基板固定的调节机构。
  10. 如权利要求1-5任一项所述的棒料上料装置，其特征在于：所述限量机构安装于所述相应隔板上的上下位置是可根据允许滑落至所述挡块的第一倾斜面上的棒料量来调节的，所述第一挡板与所述第二挡板共同形成呈“h”形的结构，所述第一挡板竖直设置，所述第二挡板的底端具有平行于所述第一倾斜面的导引面。
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