WO2014008706A1 - 双界面卡片内置天线的自动挑线方法及其装置 - Google Patents

双界面卡片内置天线的自动挑线方法及其装置 Download PDF

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Publication number
WO2014008706A1
WO2014008706A1 PCT/CN2012/080498 CN2012080498W WO2014008706A1 WO 2014008706 A1 WO2014008706 A1 WO 2014008706A1 CN 2012080498 W CN2012080498 W CN 2012080498W WO 2014008706 A1 WO2014008706 A1 WO 2014008706A1
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WO
WIPO (PCT)
Prior art keywords
card
antenna
thread take
head
antenna head
Prior art date
Application number
PCT/CN2012/080498
Other languages
English (en)
French (fr)
Inventor
熊曙光
Original Assignee
东莞市锐祥智能卡科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 东莞市锐祥智能卡科技有限公司 filed Critical 东莞市锐祥智能卡科技有限公司
Priority to KR1020157003704A priority Critical patent/KR101622709B1/ko
Priority to EP12880758.3A priority patent/EP2874104B1/en
Priority to PL12880758T priority patent/PL2874104T3/pl
Publication of WO2014008706A1 publication Critical patent/WO2014008706A1/zh
Priority to IN1043DEN2015 priority patent/IN2015DN01043A/en

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    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
    • G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
    • G06K19/067—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
    • G06K19/07—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
    • G06K19/077—Constructional details, e.g. mounting of circuits in the carrier
    • G06K19/07749—Constructional details, e.g. mounting of circuits in the carrier the record carrier being capable of non-contact communication, e.g. constructional details of the antenna of a non-contact smart card
    • G06K19/07766—Constructional details, e.g. mounting of circuits in the carrier the record carrier being capable of non-contact communication, e.g. constructional details of the antenna of a non-contact smart card comprising at least a second communication arrangement in addition to a first non-contact communication arrangement
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
    • G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
    • G06K19/067—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
    • G06K19/07—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
    • G06K19/077—Constructional details, e.g. mounting of circuits in the carrier
    • G06K19/07749—Constructional details, e.g. mounting of circuits in the carrier the record carrier being capable of non-contact communication, e.g. constructional details of the antenna of a non-contact smart card
    • G06K19/07773—Antenna details
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
    • G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
    • G06K19/067—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
    • G06K19/07—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
    • G06K19/077—Constructional details, e.g. mounting of circuits in the carrier
    • G06K19/07749—Constructional details, e.g. mounting of circuits in the carrier the record carrier being capable of non-contact communication, e.g. constructional details of the antenna of a non-contact smart card
    • G06K19/07773—Antenna details
    • G06K19/07777—Antenna details the antenna being of the inductive type

Definitions

  • the present invention relates to the field of mobile communications, and more particularly to a method and apparatus for automatically picking up a dual interface card built-in antenna.
  • a method for producing a dual interface card is: milling a slot on a dual interface card with an antenna built therein In the chip slot, the built-in antenna is exposed in the chip slot, the antenna head of the built-in antenna is manually picked out, and then the CPU module with the external lead connected to the chip slot is placed, and the external lead and the antenna head are wire-bonded.
  • Manufacturing Dual interface card It is easy to see that the prior art production method adopts manual picking operation of the built-in antenna antenna head, resulting in problems of low yield, waste of raw materials, and low production efficiency.
  • One of the technical problems to be solved by the present invention is to provide an automatic wire picking method for a dual interface card built-in antenna, which is disadvantageous in that the above-mentioned thread picking is easy to cause a low yield, a waste of raw materials, and a low production efficiency.
  • the second technical problem to be solved by the present invention is to provide an automatic thread take-up device for a dual interface card built-in antenna, which is disadvantageous in that the above-mentioned thread picking is easy to cause a low yield, a waste of raw materials, and a low production efficiency.
  • the thread take-up mechanism uses OCR Scanning the position of the antenna head of the built-in antenna in the chip slot, the thread take-up mechanism performs the corresponding action according to the scan result, automatically completes the thread take-up work, and improves the generation efficiency; the thread take-up fixture has a heating function, and the thread take-up fixture is heated.
  • the thread take-up operation the thread picking fixture melts the card next to the antenna head to separate the antenna head from the card, and then the thread take-up clamp tightens and pulls up the antenna head to make the antenna head stand on the card, which improves the yield and reduces the yield. Waste of raw materials also increases production efficiency.
  • the technical solution adopted by the present invention to solve one of the technical problems is to construct an automatic wire picking method for a dual interface card built-in antenna, which is used for performing cards that have been chipped out of the chip slot and have the built-in antenna exposed in the chip slot. Automatically pick the line and pick the antenna head of the built-in antenna, including the following steps:
  • the transport mechanism transmits the card to the OCR station, and after positioning the card, the antenna head is scanned by the OCR to form position data of the antenna head, and the position data is stored in the main control system;
  • the conveying mechanism transfers the card to the take-up station, and automatically picks up the line with the heated pick-up fixture: the main control system controls the take-up clamp to move directly above the antenna head according to the position data stored in S2, and the pick-up fixture Open and move down to the card next to the antenna head.
  • the heated pick-up clamp melts the card next to the antenna head to separate the antenna head from the card. Then the thread take-up clamp tightens and pulls up the antenna head to erect the antenna head.
  • the temperature of the heated wire take-up jig is greater than the glass transition temperature of the card material.
  • the number of antenna heads is two, and the two antenna heads are substantially parallel to each other.
  • the steps S1 and S2 further include the following steps: the transport mechanism will The card is transferred to the tangent station and the excess antenna head is cut so that the ends of the two antenna heads are flush.
  • the step S2 includes: the transmitting mechanism transfers the card to the OCR station to locate the card. After the OCR is used to scan the position data of the antenna head in the card, the position data is stored in the main control system.
  • the step S3 includes: the thread take-up station includes a first pick-up station and a second pick-up station, and the transmitting mechanism first transmits the card to The first pick-up station performs automatic pick-up with the heated first pick-up fixture: the main control system controls the first pick-up fixture to move directly above the first antenna head according to the position data of the first antenna head.
  • the first thread take-up jig opens and moves down to the card next to the first antenna head, and the heated first pick-up clamp melts the card next to the first antenna head to separate the first antenna head from the card Then the first pick-up clamp tightens and pulls up the first antenna head so that the first antenna head is erected on the card;
  • the transport mechanism then transfers the card from the first pick-up station to the second pick-up station, using the heated second pick-up fixture Automatic pick-up:
  • the main control system controls the second pick-up fixture to move directly above the second antenna head according to the position data of the second antenna head, and the second pick-up clamp is opened and moved downward to resist the second a card next to the antenna head, the heated second pick-up clamp melts the card next to the second antenna head to separate the second antenna head from the card, and then the second thread take-up clamp tightens and pulls up the second antenna head.
  • the method of heating the thread take-up jig includes one of using a galvanic couple, water heating, oil heating, electromagnetic heating or ultrasonic heating.
  • the temperature of the heated pick-up fixture is easily separated from the card material for height adjustment.
  • the technical solution adopted by the present invention to solve the second technical problem is to construct an automatic thread take-up device for a dual-interface card built-in antenna, which is used for cards that have been chipped out of the chip slot and have the built-in antenna exposed in the chip slot. Automatically picking up the antenna, picking up the antenna head of the built-in antenna, including the rack, the main control system disposed on the rack, the transport mechanism disposed on the rack and respectively connected to the main control system, and the OCR scan Group and pick-up mechanism;
  • the transport mechanism is for transmitting a card
  • the OCR The scanning group is configured to scan the antenna head after positioning the card transmitted thereto to form position data of the antenna head, and the position data is stored in the main control system;
  • the thread take-up mechanism includes a thread take-up jig and a three-dimensional mobile station that drives the thread take-up jig to move in three dimensions, and the take-up jig is connected with a heating device for heating the thread take-up jig to make the temperature greater than the card material. Glass transition temperature; the transport mechanism will card from OCR
  • the scan group is transferred to the bottom of the thread take-up mechanism, and the main control system controls the movement of the three-dimensional mobile station according to the position data, and drives the thread take-up jig to move directly above the antenna head, and the take-up clamp is opened. And moving downward to the card next to the antenna head, the heated pick-up clamp melts the card next to the antenna head to separate the antenna head from the card, and then the take-up clamp tightens and pulls up the antenna head to make the antenna head Standing on the card.
  • the automatic thread take-up device of the card built-in antenna further includes a tangent mechanism disposed on the frame for transmitting the card to the OCR Excluding the excess antenna head before scanning the group, so that the ends of the two antenna heads are flush;
  • the tangential mechanism includes a cutter, a three-dimensional driving platform for driving the cutter in three-dimensional movement, and a tangential positioning for positioning the card Card player.
  • the number of the thread take-up mechanisms is two: a first thread take-up mechanism and a second thread take-up mechanism, and the first thread take-up mechanism is used for Pulling the first antenna head of the card to be erected on the card, and the second thread take-up mechanism is for picking up the second antenna head of the card to be erected on the card;
  • the first thread take-up mechanism includes a first thread take-up clamp and a first three-dimensional mobile station that drives the first thread take-up clamp to move in three dimensions, and the first thread take-up clamp is connected with a first heating device for The first pick-up jig is heated to make the temperature greater than the glass transition temperature of the card material;
  • the second thread take-up mechanism includes a second thread take-up clamp and a second three-dimensional mobile station that drives the second thread take-up clamp to move in three dimensions, and the second thread take-up clamp is connected with a second heating device for The second take-up jig is heated to a temperature greater than the glass transition temperature of the card material.
  • the thread take-up mechanism further includes a picking position positioning card for positioning the card.
  • the automatic thread take-up device of the card built-in antenna further includes a receiving box disposed on the frame and disposed under the receiving box a card taking mechanism for placing a card to be processed, the card taking mechanism for sucking a card in the receiving box and placing the card to the conveying mechanism.
  • the automatic wire picking method and device for implementing the dual interface card internal antenna of the present invention have the following beneficial effects: the position of the antenna head of the built-in antenna in the chip slot is scanned by the OCR, and the thread take-up mechanism performs the corresponding action according to the scan result. Automatically complete the thread picking work and improve the generation efficiency; the thread picking fixture has a heating function, the thread picking fixture is heated to perform the thread picking operation, the thread picking fixture melts the card next to the antenna head to separate the antenna head from the card, and then the thread picking fixture The antenna head is tightened and pulled up so that the antenna head is erected on the card, which improves the yield, reduces the waste of raw materials, and improves the production efficiency.
  • FIG. 1 is a schematic structural view of an embodiment of an automatic thread take-up device of a dual interface card built-in antenna according to the present invention
  • Figure 2 is a partial enlarged view of a portion A in Figure 1;
  • Figure 3 is a partial enlarged view of B in Figure 1.
  • the automatic wire picking method and device for the dual interface card built-in antenna of the invention are suitable for use in the chip slot where the chip has been milled and exposed in the chip slot
  • the card with the built-in antenna is automatically picked up, and the antenna head of the built-in antenna is picked out.
  • the embryo card or card is usually made of PVC (polyvinyl chloride) material, which has built-in antennas for each card.
  • the number of antenna heads is two, and the two antenna heads are substantially parallel to each other.
  • the automatic thread take-up method of the dual interface card built-in antenna of the present invention comprises the following steps:
  • the card is placed on the transport mechanism, and the antenna head of the card is placed substantially perpendicular to the opening and closing direction of the thread take-up jig.
  • Basic vertical means that the opening and closing direction of the antenna head and the thread take-up jig are 85 degrees to 95 degrees, preferably 90 degrees, so as to avoid friction between the antenna and the card when the antenna head is pulled up, thereby damaging the antenna.
  • the antenna head is parallel to the width direction of the card, and the width direction of the card is substantially perpendicular to the opening and closing direction of the thread take-up jig, so that the pick-up clamp can clamp the antenna head.
  • the transport mechanism transmits the card to the OCR station, and after positioning the card, the antenna head is scanned by the OCR to form position data of the antenna head, and the position data is stored in the main control system.
  • S3 The conveying mechanism transfers the card to the take-up station and automatically picks up the line with the heated pick-up fixture: the main control system is based on the position stored in S2. Data, control The thread take-up jig moves to the top of the antenna head, the pick-up clamp opens, and moves down to the card next to the antenna head. The heated pick-up clamp melts the card next to the antenna head to separate the antenna head from the card, and then picks The wire clamp tightens and pulls up the antenna head so that the antenna head is erected on the card, wherein the heated wire take-up jig is warmer than the card Material The glass transition temperature.
  • the method for heating the thread take-up jig includes one of galvanic couple, water heating, oil heating, electromagnetic heating or ultrasonic heating, and the present invention preferably uses ultrasonic heating, and in other embodiments, other heating methods may be employed.
  • the card The main component of the material is PVC.
  • the card material also includes other materials such as additives.
  • the actual glass transition temperature of the card is about 80 ° C, correspondingly, The temperature after the wire picking fixture is heated should be greater than 80 ° C, such as 100 ° C, 200 ° C, 250 ° C, and the like.
  • the card material may also be other components such as PET (polyethylene terephthalate).
  • the temperature after the wire picking fixture is heated should be greater than
  • the glass transition temperature of PET may be, for example, 250 ° C or the like.
  • the temperature of the heated wire take-up jig is easy to adjust the height and height of the card as the antenna head is separated from the card material.
  • the temperature of the heated wire picking jig is greater than the glass transition temperature of the card material, and of course the temperature of the heated wire picking jig. Greater than the melting temperature of the card material.
  • the depth of the card entering the card when the heated thread take-up clamp melts the card should be no more than the depth of the card embedded in the card, preferably the thread is taken.
  • the depth of the jig into the card is equal to the depth at which the antenna head is embedded in the card.
  • only one take-up jig can be set, that is, the pick-up jig performs the above-mentioned step S3 once, and the first antenna head on the card is picked up, and then the pick-up jig performs the above-mentioned step S3 again, picking The second antenna head on the card.
  • the pick-up jig performs the above-mentioned step S3 once, and the first antenna head on the card is picked up, and then the pick-up jig performs the above-mentioned step S3 again, picking The second antenna head on the card.
  • two pick-up clamps in this embodiment, which will be described in detail below:
  • Step S3 includes: the thread take-up station includes a first pick-up station and a second pick-up station, and the transport mechanism first transfers the card to the first pick-up station, and automatically picks up the line with the heated first pick-up fixture.
  • the main control system is based on Position data of the first antenna head, control The first thread take-up jig moves directly above the first antenna head, the first thread take-up jig opens, and moves down to the card next to the first antenna head, and the heated first pick-up jig will be the first The card next to the antenna head melts to separate the first antenna head from the card, and then the first thread take-up clamp tightens and pulls up the first antenna head, so that the first antenna head is erected on the card;
  • the transport mechanism then transfers the card from the first pick-up station to the second pick-up station, and automatically picks up the line with the heated second pick-up fixture: the main control system is based on Position data of the second antenna head, control The second thread take-up jig moves directly above the second antenna head, the second pick-up jig opens, and moves down to the card next to the second antenna head, and the heated second pick-up jig will be the second The card next to the antenna head melts so that the second antenna head is separated from the card, and then the second thread take-up clamp tightens and pulls up the second antenna head so that the second antenna head stands on the card.
  • Step S2 includes: the transmitting mechanism transmits the card to the OCR station, and after positioning the card, the OCR scans the position data of the antenna head in the card, and the position data is stored in the main control system. The OCR simultaneously scans the positions of the first antenna head and the second antenna head.
  • steps S1 and S2 further include the following steps: the transport mechanism transfers the card to the tangent station, and the excess antenna head is cut off so that the ends of the two antenna heads Flush.
  • the automatic thread take-up device of the card internal antenna includes a rack 1, a main control system disposed on the rack 1, a transport mechanism 2, an OCR scan group 3, and a take-up line disposed on the rack 1 and respectively connected to the main control system Institution 4;
  • the transport mechanism 2 is for transmitting a card
  • the scanning group 3 is configured to scan the antenna head after positioning the card transmitted thereto to form position data of the antenna head, and the position data is stored in the main control system;
  • the thread take-up mechanism 4 includes a thread take-up fixture 4011, 4012 and a three-dimensional movement table 4012, 4022 that drives the thread take-up clamps 4011, 4012 to be moved in three dimensions, and the thread take-up clamps 4011, 4012 are connected with heating means for the thread take-up clamps 4011, 4012.
  • the scanning group 3 is transmitted to the lower side of the thread take-up mechanism 4, and the main control system controls the movement of the three-dimensional mobile stations 4012 and 4022 according to the position data, and drives the thread take-up clamps 4011 and 4012 to move directly above the antenna head, and the thread take-up clamps 4011 and 4012 are opened, and Moving down to the card next to the antenna head, the heated take-up clamps 4011, 4012 melt the card next to the antenna head to separate the antenna head from the card, and then the thread take-up clamps 4011, 4012 tighten and pull up the antenna head to make the antenna The head is erected on the card.
  • OCR optical Character Recognition
  • OCR optical character recognition refers to the process of electronically checking the characters printed on the paper, determining the shape by detecting dark and bright patterns, and then translating the shape into computer text by character recognition; that is, scanning the text data. Then the image file is analyzed and processed to obtain the text and layout information.
  • OCR is used to scan the position data of the antenna head on the card, and the position data is stored in the main control system.
  • thread take-up mechanism 4 as described in the thread take-up method, only one thread take-up mechanism 4 may be provided, one antenna head is picked out at a time, and two antenna heads are picked out twice, in order to improve work efficiency, the present implementation
  • two take-up mechanisms 4 are preferably provided, and the two take-up mechanisms 4 are the same device, which will be described in detail below:
  • the number of the thread take-up mechanisms 4 is two: a first thread take-up mechanism 401 and a second thread take-up mechanism 402.
  • the first thread take-up mechanism 401 is used to pick up the first antenna head of the card and erect it on the card.
  • the second thread take-up mechanism 402 is configured to pick up the second antenna head of the card and erect it on the card;
  • the first thread take-up mechanism 401 includes a first wire take-up jig 4011 and a first three-dimensional moving table 4012 that drives the first pick-up jig 4011 to move in three dimensions, and the first wire take-up jig 4011 is connected with a first heating device for the first The thread take-up jig 4011 is heated to a temperature greater than the glass transition temperature of the card material.
  • the second thread take-up mechanism 402 includes a second thread take-up jig 4021 and a second three-dimensional moving stage 4022 that drives the second pick-up jig 4021 to move in three dimensions, and the second pick-up jig 4021 is connected with a second heating device for the second The thread take-up jig 4021 is heated to a temperature greater than the glass transition temperature of the card material.
  • the thread take-up mechanism 4 further includes a pick-up position locating hand 41 for positioning the card.
  • Both the first thread take-up mechanism 401 and the second thread take-up mechanism 402 are provided with a take-up position positioning handle 41.
  • the transmission is stopped, and the positioning card holder 41 clamps the card, the first thread take-up mechanism 401 or the second thread take-up
  • the mechanism 402 performs the thread take-up operation. After the operation is completed, the positioning card holder 41 is lowered at the thread take-up, the card is released, and the transport mechanism 2 transfers the card to the next processing station.
  • the automatic thread take-up device of the dual interface card built-in antenna further comprises a tangential mechanism 5 disposed on the frame 1 for cutting off the excess antenna head before transferring the card to the OCR scan group 3, so that the ends of the two antenna heads
  • the tangential mechanism 5 includes a cutter 51, a three-dimensional driving table 52 that drives the cutter 51 to move in three dimensions, and a tangential positioning locator 53 that positions the card.
  • the automatic thread take-up device of the dual interface card built-in antenna further comprises a receiving box 6 disposed on the frame 1, and a card taking mechanism 7 disposed under the receiving box 6 and the receiving box 6 for placing the to-be-processed
  • the card, the card taking mechanism 7 is used to suck the card in the receiving box 6 and place the card in the conveying mechanism 2.

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Abstract

本发明公开了一种双界面卡片内置天线的自动挑线方法及其装置，其方法包括： S1：将卡片放置于传送机构上，放置时使得卡片的天线头与挑线夹具的开、合方向基本垂直；S2：OCR扫描天线头，以形成天线头的位置数据；S3：主控系统根据位置数据，控制已加热的挑线夹具进行挑线操作，挑线夹具将天线头旁的卡片融化使得天线头与卡片分离，然后挑线夹具加紧并拉起天线头，使天线头竖立于卡片上。其装置包括包括机架（1）、设置在机架（1）上的主控系统、设置在机架（1）上并分别与主控系统连接的传送机构（2）、 OCR扫描组（3）和挑线机构（4）。其有益效果：避免了挑线时损伤卡片，提高了成品率，减少了原料浪费，也提高了生产效率。

Description

双界面卡片内置天线的自动挑线方法及其装置 技术领域
本发明涉及移动通信领域，更具体地说，涉及一种双界面卡片内置天线的自动挑线方法及其装置。
背景技术
随着世界各地信息技术和经济的飞速发展，人们之间的经济和信息交流越来越频繁，同时人们也一直在寻找各种便捷的交流媒介，从早期的磁卡到后来的存储卡、逻辑加密卡以及现在很多领域正在使用的接触式 CPU 卡 ( 智能卡 ) 。目前智能卡在人们的生活中还发挥着不可替代的作用，无论是接触式智能卡还是非接触式智能卡都有其各自的优点和缺点，接触式智能卡与卡机具间的磨损，大大缩短了其使用寿命。而非接触卡在射频干扰厉害的场合，它的应用受限；其次由于通过耦合传递能量，所以要求其功耗很低；再者，由于现在很多行业，如金融、通讯等行业已经存在大量的接触式卡应用的技术和基础设施，它们还将继续使用接触卡，介于这种情况集合了接触卡与非接触卡优点的双界面卡应运而生，市场上对双界面卡的需求越来越大。
现有技术中，一种生产双界面卡的方法是：在内置有天线的双界面胚卡上铣槽出 芯片槽位，芯片槽位内露出内置天线，手工挑出内置天线的天线头，然后在芯片槽位内放置连接有外置导线的CPU模块，外置导线与天线头进行导线焊接，以此来制造 双界面卡。 容易看出，现有技术的这种生产方法采用手工进行内置天线天线头的挑线工作，造成成品率低、原料浪费、生产效率低等问题。
现有技术中，还有一种使用挑线夹具进行自动挑线的方法，即将卡片置于挑线夹具下方，挑线夹具微微张开并向下运动，刺入天线头旁的卡片内，然后挑线夹具闭合，夹起天线头。这种方式也存在较大的弊端：挑线夹具刺入卡片内的深度不易控制，常会刺穿卡片，或是损伤卡片内的天线，同样会造成成品率低、原料浪费、生产效率低等问题。
发明内容
本发明要解决的技术问题之一在于，针对现有技术的上述挑线时易造成成品率低、原料浪费、生产效率低的缺陷，提供一种双界面卡片内置天线的自动挑线方法。
本发明要解决的技术问题之二在于，针对现有技术的上述挑线时易造成成品率低、原料浪费、生产效率低的缺陷，提供一种双界面卡片内置天线的自动挑线装置。
采用本发明的方法及装置，用 OCR 扫描芯片槽位内的内置天线的天线头的位置，挑线机构根据扫描结果来执行相应的动作，自动完成挑线工作，提高了生成效率；挑线夹具具有加热功能，挑线夹具加热后进行挑线操作，挑线夹具将天线头旁的卡片融化使得天线头与卡片分离，然后挑线夹具加紧并拉起天线头，使天线头竖立于卡片上，这种方式提高了成品率，减少了原料浪费，也提高了生产效率。
本发明解决其技术问题之一所采用的技术方案是：构造一种双界面卡片内置天线的自动挑线方法，用于对已铣削出芯片槽位、且芯片槽位内露出内置天线的卡片进行自动挑线，挑出内置天线的天线头，包括以下步骤：
S1 ：将卡片放置于传送机构上，放置时使得卡片的天线头与挑线夹具的开、合方向基本垂直；
S2 ：传送机构将卡片传送至OCR工位，对卡片进行定位后用OCR扫描天线头，以形成天线头的位置数据，该位置数据存储于主控系统；
S3 ：传送机构将卡片传送至挑线工位，用已加热的挑线夹具进行自动挑线：主控系统根据S2中存储的位置数据，控制挑线夹具移动至天线头正上方，挑线夹具张开，并向下运动至抵住天线头旁的卡片，加热的挑线夹具将天线头旁的卡片融化使得天线头与卡片分离，然后挑线夹具加紧并拉起天线头，使天线头竖立于卡片上，其中，加热的挑线夹具的温度大于卡片材质的玻璃化温度。
在本发明所述的双界面卡片内置天线的自动挑线方法中，天线头的数量为两个，两个天线头基本彼此平行，所述步骤S1和S2之间还包括以下步骤：传送机构将卡片传送至切线工位，切除多余的天线头，使得两个天线头的端部平齐。
在本发明所述的双界面卡片内置天线的自动挑线方法中，每张卡片的天线头的数量为两个，所述步骤S2包括：传送机构将卡片传送至OCR工位，对卡片进行定位后用OCR扫描天线头在卡片内的位置数据，位置数据存储于主控系统。
在本发明所述的双界面卡片内置天线的自动挑线方法中，所述步骤S3包括：挑线工位包括第一挑线工位和第二挑线工位，传送机构先将卡片传送至第一挑线工位，用已加热的第一挑线夹具进行自动挑线：主控系统根据第一个天线头的位置数据，控制第一挑线夹具移动至第一个天线头正上方，第一挑线夹具张开，并向下运动至抵住第一个天线头旁的卡片，加热的第一挑线夹具将第一个天线头旁的卡片融化使得第一个天线头与卡片分离，然后第一挑线夹具加紧并拉起第一个天线头，使第一个天线头竖立于卡片上；
传送机构再将卡片由第一挑线工位传送至第二挑线工位，用已加热的第二挑线夹具进行 自动挑线：主控系统根据第二个天线头的位置数据，控制第二挑线夹具移动至第二个天线头正上方，第二挑线夹具张开，并向下运动至抵住第二个天线头旁的卡片，加热的第二挑线夹具将第二个天线头旁的卡片融化使得第二个天线头与卡片分离，然后第二挑线夹具加紧并拉起第二个天线头，使第二个天线头竖立于卡片上。
在本发明所述的双界面卡片内置天线的自动挑线方法中，对挑线夹具进行加热的方法包括用电偶、水加热、油加热、电磁加热或者超声波加热中的一种。加热的挑线夹具的温度视线头易于与卡片材质分离来进行高低调节。
本发明解决其技术问题之二所采用的技术方案是：构造一种双界面卡片内置天线的自动挑线装置，用于对已铣削出芯片槽位、且芯片槽位内露出内置天线的卡片进行自动挑线，挑出内置天线的天线头，包括机架、设置在所述机架上的主控系统、设置在所述机架上并分别与所述主控系统连接的传送机构、OCR扫描组和挑线机构；
所述传送机构用于传送卡片；
所述 OCR 扫描组用于对传送至其下方的卡片进行定位后扫描天线头，以形成天线头的位置数据，该位置数据存储于主控系统；
所述挑线机构包括挑线夹具及驱动所述挑线夹具于三维移动的三维移动台，所述挑线夹具连接有加热装置，用于对所述挑线夹具加热使其温度大于卡片材质的玻璃化温度；所述传送机构将卡片由所述 OCR 扫描组传送至所述挑线机构下方，所述主控系统根据所述位置数据控制所述三维移动台移动，带动所述挑线夹具移动至天线头正上方，所述挑线夹具张开，并向下运动至抵住天线头旁的卡片，加热的所述挑线夹具将天线头旁的卡片融化使得天线头与卡片分离，然后所述挑线夹具加紧并拉起天线头，使天线头竖立于卡片上。
在本发明所述的双界面卡片内置天线的自动挑线装置中，该卡片内置天线的自动挑线装置还包括设置在所述机架上的切线机构，用于在将卡片传送至所述OCR扫描组前切除多余的天线头，使得两个天线头的端部平齐；所述切线机构包括切刀、驱动所述切刀于三维移动的三维驱动台、以及对卡片进行定位的切线处定位卡手。
在本发明所述的双界面卡片内置天线的自动挑线装置中，所述挑线机构的数量为两个：第一挑线机构和第二挑线机构，所述第一挑线机构用于对卡片的第一个天线头挑线，使其竖立于卡片上，所述第二挑线机构用于对卡片的第二个天线头挑线，使其竖立于卡片上；
所述第一挑线机构包括第一挑线夹具及驱动所述第一挑线夹具于三维移动的第一三维移动台，所述第一挑线夹具连接有第一加热装置，用于对所述第一挑线夹具加热使其温度大于卡片材质的玻璃化温度；
所述第二挑线机构包括第二挑线夹具及驱动所述第二挑线夹具于三维移动的第二三维移动台，所述第二挑线夹具连接有第二加热装置，用于对所述第二挑线夹具加热使其温度大于卡片材质的玻璃化温度。
在本发明所述的双界面卡片内置天线的自动挑线装置中，所述挑线机构还包括对卡片进行定位的挑线处定位卡手。
在本发明所述的双界面卡片内置天线的自动挑线装置中，该卡片内置天线的自动挑线装置还包括设置在所述机架上的承料盒、及设置在所述承料盒下方的取卡机构，所述承料盒用于放置待加工的卡片，所述取卡机构用于吸取所述承料盒内的卡片，并将卡片放至所述传送机构。
实施本发明的双界面卡片内置天线的自动挑线方法及其装置，具有以下有益效果：用OCR扫描芯片槽位内的内置天线的天线头的位置，挑线机构根据扫描结果来执行相应的动作，自动完成挑线工作，提高了生成效率；挑线夹具具有加热功能，挑线夹具加热后进行挑线操作，挑线夹具将天线头旁的卡片融化使得天线头与卡片分离，然后挑线夹具加紧并拉起天线头，使天线头竖立于卡片上，这种方式提高了成品率，减少了原料浪费，也提高了生产效率。
附图说明
下面将结合附图及实施例对本发明作进一步说明，附图中：
图1是本发明双界面卡片内置天线的自动挑线装置实施例的结构示意图；
图2是图1中A处的局部放大图；
图3是图1中B处的局部放大图。
具体实施方式
为了使本发明的目的、技术方案及优点更加清楚明白，以下结合附图及实施例，对本发明进行进一步详细说明。应当理解，此处所描述的具体实施例仅用以解释本发明，并不用于限定本发明。
本发明的双界面卡片内置天线的自动挑线方法及其装置 ，适用于用于对已铣削出芯片槽位、且芯片槽位内露出 内置天线的卡片进行自动挑线 ，挑出内置天线的天线头，当然，如果另外再加上铣槽装置，对胚卡进行铣削，铣削出芯片槽位、且芯片槽位内露出 内置天线，然后再按照本发明的方法及装置进行自动挑线，这也属于本发明的保护范围。胚卡或卡片一般采用 PVC （聚氯乙烯）材料制作而成，其内置有天线，每张卡片的 天线头的数量为两个，两个天线头基本彼此平行。
本发明的双界面卡片内置天线的自动挑线方法包括以下步骤：
S1 ：将卡片放置于传送机构上，放置时使得卡片的天线头与挑线夹具的开、合方向基本垂直。基本垂直是指天线头与挑线夹具的开、合方向呈85度-95度，优选采用90度，这样可以避免拉起天线头时天线与卡片发生摩擦，从而损伤天线。本实施例中，具体讲，是天线头平行于卡片的宽度方向，卡片的宽度方向与挑线夹具的开、合方向基本垂直，便于挑线夹具夹起天线头
S2 ：传送机构将卡片传送至OCR工位，对卡片进行定位后用OCR扫描天线头，以形成天线头的位置数据，该位置数据存储于主控系统。
S3 ：传送机构将卡片传送至挑线工位，用已加热的挑线夹具进行 自动挑线：主控系统根据 S2 中存储 的位置 数据 ，控制 挑线夹具移动至天线头正上方，挑线夹具张开，并向下运动至抵住天线头旁的卡片，加热的挑线夹具将天线头旁的卡片融化使得天线头与卡片分离，然后挑线夹具加紧并拉起天线头，使天线头竖立于卡片上，其中，加热的挑线夹具的温度大于卡片 材质 的玻璃化温度。对挑线夹具进行加热的方法包括用电偶、水加热、油加热、电磁加热或者超声波加热中的一种，本发明优先采用超声波加热，在其它的实施例中也可以采用上述其它的加热方法。本实施例中，卡片 材质的主要组成部分是PVC，当然 卡片 材质中还包括添加物等其它材质，卡片的实际玻璃化温度约为80℃ ，相应地， 挑线夹具加热后的温度应大于80℃，如可以是100℃，200℃，250℃等。在其它的实施例中，卡片材质也可以是其它成分，如PET（ 聚对苯二甲酸乙二酯 ），相应地， 挑线夹具加热后的温度应大于 PET的玻璃化温度，如可以是250℃等。总之，加热的挑线夹具的温度视天线头易于与卡片材质分离来进行高低调节，可以是加热的挑线夹具的温度大于卡片材质的玻璃化温度，当然也可以是加热的挑线夹具的温度大于卡片材质的融化温度。
为了避免挑线夹具进行挑线操作时刺穿卡片、损伤卡片或损伤卡片内的天线，加热的挑线夹具融化卡片时进入卡片的深度，应不大于天线头嵌入卡片的深度，优选是挑线夹具进入卡片的深度等于天线头嵌入卡片的深度。
本实施例中，可以只设置一个挑线夹具，也即挑线夹具先进行一次上述的步骤S3，挑起卡片上的第一次天线头，之后挑线夹具再进行一次上述的步骤S3，挑起卡片上的第二次天线头。当然，为了提高挑线的效率，本实施例中优选采用2个挑线夹具，下面对此进行详述：
步骤S3包括：挑线工位包括第一挑线工位和第二挑线工位，传送机构先将卡片传送至第一挑线工位，用已加热的第一挑线夹具进行 自动挑线：主控系统根据 第一个天线头的位置数据 ，控制 第一挑线夹具移动至第一个天线头正上方，第一挑线夹具张开，并向下运动至抵住第一个天线头旁的卡片，加热的第一挑线夹具将第一个天线头旁的卡片融化使得第一个天线头与卡片分离，然后第一挑线夹具加紧并拉起第一个天线头，使第一个天线头竖立于卡片上；
传送机构再将卡片由第一挑线工位传送至第二挑线工位，用已加热的第二挑线夹具进行 自动挑线：主控系统根据 第二个天线头的位置数据 ，控制 第二挑线夹具移动至第二个天线头正上方，第二挑线夹具张开，并向下运动至抵住第二个天线头旁的卡片，加热的第二挑线夹具将第二个天线头旁的卡片融化使得第二个天线头与卡片分离，然后第二挑线夹具加紧并拉起第二个天线头，使第二个天线头竖立于卡片上。
针对上述操作，OCR扫描天线头的具体步骤为：
步骤S2包括：传送机构将卡片传送至OCR工位，对卡片进行定位后用OCR扫描天线头在卡片内的位置数据，位置数据存储于主控系统。OCR同时对第一个天线头和第二个天线头的位置进行扫描。
为了提高挑线后芯片焊接天线头的准确度，上述的步骤S1和S2之间还包括以下步骤：传送机构将卡片传送至切线工位，切除多余的天线头，使得两个天线头的端部平齐。
如图1-图3所示，对应于上述的挑线方法，本发明的双界面 卡片内置天线的自动挑线装置，包括机架1、设置在机架1上的主控系统、设置在机架1上并分别与主控系统连接的传送机构2、OCR扫描组3和挑线机构4；
传送机构2用于传送卡片；
OCR 扫描组3用于对传送至其下方的卡片进行定位后扫描天线头，以形成天线头的位置数据，该位置数据存储于主控系统；
挑线机构4包括挑线夹具4011、4012及驱动挑线夹具4011、4012于三维移动的三维移动台4012、4022，挑线夹具4011、4012连接有加热装置，用于对挑线夹具4011、4012加热使其温度大于卡片材质的玻璃化温度；传送机构2将卡片由 OCR 扫描组3传送至挑线机构4下方，主控系统根据位置数据控制三维移动台4012、4022移动，带动挑线夹具4011、4012移动至天线头正上方，挑线夹具4011、4012张开，并向下运动至抵住天线头旁的卡片，加热的挑线夹具4011、4012将天线头旁的卡片融化使得天线头与卡片分离，然后挑线夹具4011、4012加紧并拉起天线头，使天线头竖立于卡片上。
OCR （Optical Character Recognition，光学字符识别）是指电子设备检查纸上打印的字符，通过检测暗、亮的模式确定其形状，然后用字符识别方法将形状翻译成计算机文字的过程；即，对文本资料进行扫描，然后对图像文件进行分析处理，获取文字及版面信息的过程。本发明中将OCR用于扫描卡片上的天线头的位置数据，并将位置数据存储于主控系统。
关于挑线机构4，如挑线方法中所述，也可以只设置一个挑线机构4，一次挑出一个天线头，分两次将两个天线头挑出，为了调高工作效率，本实施例中优选设置两个挑线机构4，这两个挑线机构4是相同的装置，下面对此进行详述：
挑线机构4的数量为两个：第一挑线机构401和第二挑线机构402，第一挑线机构401用于对卡片的第一个天线头挑线，使其竖立于卡片上，第二挑线机构402用于对卡片的第二个天线头挑线，使其竖立于卡片上；
第一挑线机构401包括第一挑线夹具4011及驱动第一挑线夹具4011于三维移动的第一三维移动台4012，第一挑线夹具4011连接有第一加热装置，用于对第一挑线夹具4011加热使其温度大于卡片材质的玻璃化温度。
第二挑线机构402包括第二挑线夹具4021及驱动第二挑线夹具4021于三维移动的第二三维移动台4022，第二挑线夹具4021连接有第二加热装置，用于对第二挑线夹具4021加热使其温度大于卡片材质的玻璃化温度。
为了提高挑线精度，挑线机构4还包括对卡片进行定位的挑线处定位卡手41。第一挑线机构401和第二挑线机构402处均设置有挑线处定位卡手41。当卡片由传送机构2传送至第一挑线机构401或第二挑线机构402下方时，停止传动，挑线处定位卡手41将卡片卡紧，第一挑线机构401或第二挑线机构402进行挑线操作，操作完毕，挑线处定位卡手41下降，松开卡片，传送机构2再将卡片传送至下一加工工位。
该双界面卡片内置天线的自动挑线装置还包括设置在机架1上的切线机构5，用于在将卡片传送至OCR扫描组3前切除多余的天线头，使得两个天线头的端部平齐；切线机构5包括切刀51、驱动切刀51于三维移动的三维驱动台52、以及对卡片进行定位的切线处定位卡手53。
该双界面卡片内置天线的自动挑线装置还包括设置在机架1上的承料盒6、及设置在承料盒6、下方的取卡机构7，承料盒6用于放置待加工的卡片，取卡机构7用于吸取承料盒6内的卡片，并将卡片放至传送机构2。
上面结合附图对本发明的实施例进行了描述，但是本发明并不局限于上述的具体实施方式，上述的具体实施方式仅仅是示意性的，而不是限制性的，本领域的普通技术人员在本发明的启示下，在不脱离本发明宗旨和权利要求所保护的范围情况下，还可做出很多形式，这些均属于本发明的保护之内。

Claims (10)

  1. 一种双界面卡片内置天线的自动挑线方法 ，用于对已铣削出芯片槽位、且芯片槽位内露出 内置天线的卡片进行自动挑线 ，挑出内置天线的天线头，其特征在于，包括以下步骤：
    S1 ：将卡片放置于传送机构上，放置时使得卡片的天线头与挑线夹具的开、合方向基本垂直；
    S2 ：传送机构将卡片传送至OCR工位，对卡片进行定位后用OCR扫描天线头，以形成天线头的位置数据，该位置数据存储于主控系统；
    S3 ：传送机构将卡片传送至挑线工位，用已加热的挑线夹具进行 自动挑线：主控系统根据 S2 中存储 的位置 数据 ，控制 挑线夹具移动至天线头正上方，挑线夹具张开，并向下运动至抵住天线头旁的卡片，加热的挑线夹具将天线头旁的卡片融化使得天线头与卡片分离，然后挑线夹具加紧并拉起天线头，使天线头竖立于卡片上，其中，加热的挑线夹具的温度大于卡片材质的玻璃化温度。
  2. 根据权利要求1所述的双界面卡片内置天线的自动挑线方法，其特征在于，天线头的数量为两个，两个天线头基本彼此平行，所述步骤S1和S2之间还包括以下步骤：传送机构将卡片传送至切线工位，切除多余的天线头，使得两个天线头的端部平齐。
  3. 根据权利要求1所述的双界面卡片内置天线的自动挑线方法，其特征在于，每张卡片的天线头的数量为两个，所述步骤S2包括：传送机构将卡片传送至OCR工位，对卡片进行定位后用OCR扫描天线头在卡片内的位置数据，位置数据存储于主控系统。
  4. 根据权利要求3所述的双界面卡片内置天线的自动挑线方法，其特征在于，所述步骤S3包括：挑线工位包括第一挑线工位和第二挑线工位，传送机构先将卡片传送至第一挑线工位，用已加热的第一挑线夹具进行自动挑线：主控系统根据第一个天线头的位置数据，控制第一挑线夹具移动至第一个天线头正上方，第一挑线夹具张开，并向下运动至抵住第一个天线头旁的卡片，加热的第一挑线夹具将第一个天线头旁的卡片融化使得第一个天线头与卡片分离，然后第一挑线夹具加紧并拉起第一个天线头，使第一个天线头竖立于卡片上；
    传送机构再将卡片由第一挑线工位传送至第二挑线工位，用已加热的第二挑线夹具进行 自动挑线：主控系统根据第二个天线头的位置数据，控制第二挑线夹具移动至第二个天线头正上方，第二挑线夹具张开，并向下运动至抵住第二个天线头旁的卡片，加热的第二挑线夹具将第二个天线头旁的卡片融化使得第二个天线头与卡片分离，然后第二挑线夹具加紧并拉起第二个天线头，使第二个天线头竖立于卡片上。
  5. 根据权利要求1或4所述的双界面卡片内置天线的自动挑线方法，其特征在于，对挑线夹具进行加热的方法包括用电偶、水加热、油加热、电磁加热或者超声波加热中的一种。
  6. 一种双界面卡片内置天线的自动挑线装置，用于对已铣削出芯片槽位、且芯片槽位内露出内置天线的卡片进行自动挑线，挑出内置天线的天线头，其特征在于，包括机架（1）、设置在所述机架（1）上的主控系统、设置在所述机架（1）上并分别与所述主控系统连接的传送机构（2）、OCR扫描组（3）和挑线机构（4）；
    所述传送机构（2）用于传送卡片；
    所述 OCR 扫描组（3）用于对传送至其下方的卡片进行定位后扫描天线头，以形成天线头的位置数据，该位置数据存储于主控系统；
    所述挑线机构（4）包括挑线夹具（4011、4012）及驱动所述挑线夹具（4011、4012）于三维移动的三维移动台（4012、4022），所述挑线夹具（4011、4012）连接有加热装置，用于对所述挑线夹具（4011、4012）加热使其温度大于卡片材质的玻璃化温度；所述传送机构（2）将卡片由所述 OCR 扫描组（3）传送至所述挑线机构（4）下方，所述主控系统根据所述位置数据控制所述三维移动台（4012、4022）移动，带动所述挑线夹具（4011、4012）移动至天线头正上方，所述挑线夹具（4011、4012）张开，并向下运动至抵住天线头旁的卡片，加热的所述挑线夹具（4011、4012）将天线头旁的卡片融化使得天线头与卡片分离，然后所述挑线夹具（4011、4012）加紧并拉起天线头，使天线头竖立于卡片上。
  7. 根据权利要求6所述的双界面卡片内置天线的自动挑线装置，其特征在于，该卡片内置天线的自动挑线装置还包括设置在所述机架（1）上的切线机构（5），用于在将卡片传送至所述OCR扫描组（3）前切除多余的天线头，使得两个天线头的端部平齐；所述切线机构（5）包括切刀（51）、驱动所述切刀（51）于三维移动的三维驱动台（52）、以及对卡片进行定位的切线处定位卡手（53）。
  8. 根据权利要求6所述的双界面卡片内置天线的自动挑线装置，其特征在于，所述挑线机构（4）的数量为两个：第一挑线机构（401）和第二挑线机构（402），所述第一挑线机构（401）用于对卡片的第一个天线头挑线，使其竖立于卡片上，所述第二挑线机构（402）用于对卡片的第二个天线头挑线，使其竖立于卡片上；
    所述第一挑线机构（401）包括第一挑线夹具（4011）及驱动所述第一挑线夹具（4011）于三维移动的第一三维移动台（4012），所述第一挑线夹具（4011）连接有第一加热装置，用于对所述第一挑线夹具（4011）加热使其温度大于卡片材质的玻璃化温度；
    所述第二挑线机构（402）包括第二挑线夹具（4021）及驱动所述第二挑线夹具（4021）于三维移动的第二三维移动台（4022），所述第二挑线夹具（4021）连接有第二加热装置，用于对所述第二挑线夹具（4021）加热使其温度大于卡片材质的玻璃化温度。
  9. 根据权利要求6所述的双界面卡片内置天线的自动挑线装置，其特征在于，所述挑线机构（4）还包括对卡片进行定位的挑线处定位卡手（41）。
  10. 根据权利要求6所述的双界面卡片内置天线的自动挑线装置，其特征在于，该卡片内置天线的自动挑线装置还包括设置在所述机架（1）上的承料盒（6）、及设置在所述承料盒（6）、下方的取卡机构（7），所述承料盒（6）用于放置待加工的卡片，所述取卡机构（7）用于吸取所述承料盒（6）内的卡片，并将卡片放至所述传送机构（2）。
PCT/CN2012/080498 2012-07-13 2012-08-23 双界面卡片内置天线的自动挑线方法及其装置 WO2014008706A1 (zh)

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