WO2014006805A1 - ランプ及び照明装置 - Google Patents
ランプ及び照明装置 Download PDFInfo
- Publication number
- WO2014006805A1 WO2014006805A1 PCT/JP2013/002979 JP2013002979W WO2014006805A1 WO 2014006805 A1 WO2014006805 A1 WO 2014006805A1 JP 2013002979 W JP2013002979 W JP 2013002979W WO 2014006805 A1 WO2014006805 A1 WO 2014006805A1
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- WIPO (PCT)
- Prior art keywords
- base
- power supply
- sealing member
- housing
- lamp according
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V31/00—Gas-tight or water-tight arrangements
- F21V31/005—Sealing arrangements therefor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/20—Light sources comprising attachment means
- F21K9/27—Retrofit light sources for lighting devices with two fittings for each light source, e.g. for substitution of fluorescent tubes
- F21K9/272—Details of end parts, i.e. the parts that connect the light source to a fitting; Arrangement of components within end parts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V31/00—Gas-tight or water-tight arrangements
- F21V31/04—Provision of filling media
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2103/00—Elongate light sources, e.g. fluorescent tubes
- F21Y2103/10—Elongate light sources, e.g. fluorescent tubes comprising a linear array of point-like light-generating elements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Definitions
- the present invention relates to a lamp and a lighting device, for example, a straight tube type LED lamp using a light emitting diode (LED) and a lighting device including the same.
- a lighting device for example, a straight tube type LED lamp using a light emitting diode (LED) and a lighting device including the same.
- LED light emitting diode
- LED is expected to be a new light source in various lamps such as fluorescent lamps and incandescent lamps, which are conventionally known because of its high efficiency and long life, and research and development of lamps using LED (LED lamps) is being promoted. ing.
- a straight tube type LED lamp (straight tube type LED lamp) that replaces a straight tube type fluorescent lamp having electrode coils at both ends, or a light bulb type LED that replaces a light bulb type fluorescent lamp or an incandescent bulb.
- lamps bulb-shaped LED lamps
- Patent Document 1 discloses a conventional straight-tube LED lamp.
- the straight tube LED lamp includes, for example, a long straight tube, a pair of caps provided at both ends of the straight tube, and a plurality of LED modules housed in the straight tube.
- Each base is formed of resin and is provided so as to cover the ends of the straight pipe so as to close the openings at both ends of the straight pipe. That is, the end portion of the straight pipe and the base are disposed so as to overlap each other.
- Each LED module includes a mounting board and a plurality of LEDs mounted on the mounting board. In addition, a drive circuit and wiring for lighting the LED module are also arranged in the straight pipe.
- the straight tube type LED lamp configured as described above, there may be a gap between the die and the straight tube in a region where the die and the straight tube overlap due to variations in processing between the die and the straight tube.
- the glass member since the glass member has a large variation in outer diameter, the dimensional tolerance must be larger than that of the resin member. For this reason, when a glass straight pipe is used, a gap is generated between the base and the straight pipe.
- LED since LED has a long life and does not require long-term lamp replacement, it is not preferable for an LED lamp to accumulate insects, dust, and moisture in a straight tube. That is, in the LED lamp, the above problem due to the invasion of insects, dust and moisture can be fatal.
- the present invention has been made to solve such a problem, and an object of the present invention is to provide a lamp and an illuminating device capable of suppressing the invasion of insects, dust, moisture and the like.
- an aspect of the lamp according to the present invention includes a long cylindrical housing, a plurality of light emitting elements arranged in the housing along the longitudinal direction of the housing, and an inner diameter.
- a cylindrical base provided so as to cover an end in the longitudinal direction of the casing, and a sealing member that seals a gap between the base and the casing.
- the sealing member is formed on the entire circumference in the circumferential direction of the housing so as to seal the gap.
- the base has a first groove portion provided on an inner surface of the base in a circumferential direction of the base, and the sealing member is formed in the first groove portion. It is good as well.
- the base may include a second groove portion provided continuously with the first groove portion in a direction different from a circumferential direction of the base.
- the second groove portion may be extended from the first groove portion so as to protrude outward of the base.
- the sealing member may be an adhesive
- the sealing member may be an annular member made of a metal or a resin with an adhesive attached thereto.
- the sealing member may have a notch.
- the sealing member may be formed so as to straddle the opening edge of the base and the outer surface of the casing.
- the sealing member may be an adhesive.
- the sealing member includes a first sealing member formed in a gap between an inner surface of the base and an outer surface of the housing, an opening edge of the base, and the It is good also as including the 2nd sealing member formed so that the outer surface of a housing
- the first sealing member and the second sealing member may be an adhesive.
- the first sealing member may be an annular member formed by attaching an adhesive to a metal or a resin, and the second sealing member may be an adhesive.
- the base can be divided into a plurality along the axial direction of the base, and the sealing member is formed at a boundary between the divided bases. It is good also as.
- a long substrate disposed in the casing may be further provided, and each of the plurality of light emitting elements may be mounted on the substrate.
- the lamp further comprises a long base disposed in the housing, and a plurality of containers mounted on the base, and the plurality of light emitting elements. Each may be mounted on each of the plurality of containers.
- the casing may be made of glass, and the base may be made of resin.
- an aspect of the lighting device according to the present invention includes any one of the lamps described above.
- FIG. 1 is a schematic perspective view of a straight tube LED lamp according to Embodiment 1 of the present invention.
- FIG. 2 is an exploded perspective view of the straight tube LED lamp according to Embodiment 1 of the present invention.
- FIG. 3A is a cross-sectional view of a main part in the tube axis direction of the straight tube LED lamp according to Embodiment 1 of the present invention.
- 3B is a cross-sectional view of the straight tube LED lamp according to Embodiment 1 of the present invention, taken along line A-A ′ of FIG. 3A.
- FIG. 4 is a plan view of the LED module (COB type) according to Embodiment 1 of the present invention.
- COB type the LED module
- FIG. 5 is a perspective view of an LED module (SMD type) according to another embodiment of the present invention.
- FIG. 6 is an enlarged side view of the main part of the power supply side end of the straight tube LED lamp according to Embodiment 1 of the present invention.
- FIG. 7A is an enlarged cross-sectional view of a main part at the power feeding side end of the straight tube LED lamp according to Embodiment 1 of the present invention.
- FIG. 7B is an enlarged cross-sectional view of a main part when viewed through the housing in FIG. 7A.
- FIG. 8 is a cross-sectional view of the straight tube LED lamp according to Embodiment 1 of the present invention taken along line A-A ′ of FIG. 7A.
- FIG. 9 is an enlarged perspective view of a main part at the power feeding side end of the straight tube LED lamp according to Embodiment 1 of the present invention.
- FIG. 10A is an enlarged cross-sectional view of the main part of the power supply side end of the straight tube LED lamp according to Embodiment 2 of the present invention.
- FIG. 10B is an enlarged perspective view of a main part at the power feeding side end of the straight tube LED lamp according to Embodiment 2 of the present invention.
- FIG. 11 is an enlarged cross-sectional view of a main part at the power feeding side end of the straight tube LED lamp according to Embodiment 3 of the present invention.
- FIG. 10A is an enlarged cross-sectional view of the main part of the power supply side end of the straight tube LED lamp according to Embodiment 2 of the present invention.
- FIG. 10B is an enlarged perspective view of a main part at the power feeding side end of the straight tube LED lamp according to Embodiment 2 of the present invention.
- FIG. 11
- FIG. 12A is an enlarged cross-sectional view of a main part at the power supply side end of the straight tube LED lamp according to Embodiment 4 of the present invention.
- FIG. 12B is a front view of the sealing member in the straight tube LED lamp according to Embodiment 4 of the present invention.
- FIG. 13A is a side view showing a configuration of a modification of the sealing member in the straight tube LED lamp according to Embodiment 4 of the present invention
- FIG. 13B is a side view of the sealing member. It is a front view.
- FIG. 14A is an enlarged cross-sectional view of the main part at the power feeding side end of the straight tube LED lamp according to Embodiment 5 of the present invention.
- FIG. 14B is a front view of the sealing member in the straight tube LED lamp according to Embodiment 5 of the present invention.
- FIG. 15 is an enlarged cross-sectional view of the main part of the power supply side end of the straight tube LED lamp according to Embodiment 6 of the present invention.
- FIG. 16 is an enlarged cross-sectional view of the main part at the power feeding side end of the straight tube LED lamp according to Embodiment 7 of the present invention.
- FIG. 17A is an enlarged cross-sectional view of a main part at a power feeding side end of a straight tube LED lamp according to a modification of the seventh embodiment of the present invention.
- FIG. 17B is a diagram for explaining a method of assembling a base in a straight tube LED lamp according to a modification of Embodiment 7 of the present invention.
- FIG. 18 is a schematic perspective view of a lighting apparatus according to Embodiment 8 of the present invention.
- FIG. 1 is a schematic perspective view of a lamp according to Embodiment 1 of the present invention.
- a straight tube LED lamp 1 is a straight tube LED lamp that is an illumination light source that replaces a conventional straight tube fluorescent lamp.
- the straight tube LED lamp 1 includes an LED module 10, a long casing 20 that houses the LED module 10, and a first provided at one end in the longitudinal direction (tube axis direction) of the casing 20.
- a power supply base (power supply side base) 30 that is a base
- a non-power supply base (non-power supply side base) 40 that is a second base provided at the other end in the longitudinal direction of the housing 20, and the LED module 10.
- the first base 50 and the second base 54 (not shown in FIG.
- the connector 60 that supplies power to the LED module 10, and the reflection that reflects the light emitted from the LED module 10 in a predetermined direction.
- a member 70 (not shown in FIG. 1), an attachment member 80 (not shown in FIG. 1) for attaching the first base 50 to the housing 20, and a lighting circuit 90 (not shown) for causing the LED module 10 to emit light.
- a one-side power feeding method in which power is fed from one side of only the power feeding base 30 is employed.
- FIG. 2 is an exploded perspective view of the straight tube LED lamp according to Embodiment 1 of the present invention.
- FIG. 3A is a cross-sectional view of a main part in the tube axis direction of the straight tube LED lamp according to Embodiment 1 of the present invention.
- 3B is a cross-sectional view of the straight tube LED lamp according to Embodiment 1 of the present invention, taken along line A-A ′ of FIG. 3A.
- FIG. 4 is a plan view of the LED module according to Embodiment 1 of the present invention.
- the LED module 10 is a COB (Chip On Board) type light emitting module in which an LED chip is directly mounted on a substrate, and includes a substrate 11, a plurality of LEDs (bare chips) 12, and an LED 12. And an electrode terminal 14 that receives supply of electric power for causing the LED 12 to emit light from the outside of the module.
- the LED module 10 includes a metal wire for electrically connecting the LEDs 12 and supplying power to the LED 12, a gold wire for electrically connecting the LED 12 and the metal wire, and A protection element or the like for protecting the LED 12 is provided.
- the substrate 11 is a mounting substrate for mounting the LED 12.
- a rectangular substrate that is elongated in the tube axis direction of the housing 20 is used as the substrate 11.
- the substrate 11 includes a first surface (first main surface) 11a on which the LED 12 is mounted and a second surface (second main surface) on the opposite side of the first surface 11a. Surface) 11b.
- the LED 12 is mounted only on the first surface 11 a of the substrate 11.
- the LED module 10 is mounted on the second base 54 so that the second surface 11b of the substrate 11 and the mounting surface of the second base 54 are in contact with each other.
- the substrate 11 is a resin made of resin, such as a translucent ceramic substrate made of alumina, aluminum nitride, or the like, a metal base substrate made of a metal such as an aluminum alloy, a glass substrate, a glass epoxy substrate, or a flexible substrate.
- a substrate or the like can be used.
- the LED 12 is an example of a light emitting element, and is mounted on the substrate 11. As shown in FIGS. 2 and 4, a plurality of LEDs 12 are arranged on the substrate 11 in a line along the longitudinal direction of the substrate 11. Each LED 12 is a bare chip that emits monochromatic visible light, and is die-bonded on the substrate 11 by a die attach material (die bond material). For example, a blue LED chip that emits blue light when energized can be used as the LED 12. In the present embodiment, all the LEDs 12 in the housing 20 have the same light characteristics.
- the plurality of LEDs 12 can be configured to be in series connection, parallel connection, or a combination of series connection and parallel connection by metal wiring or gold wire.
- the sealing member 13 is a phosphor-containing resin that includes a phosphor that is a light wavelength converter, and converts the wavelength of light from the LED 12 to a predetermined wavelength (color conversion), and also seals the LED 12 with a resin.
- the sealing member 13 is linearly formed along the arrangement direction of the LEDs 12 so as to collectively seal all the LEDs 12 on the substrate 11. In this way, the sealing member 13 does not seal the individual LEDs 12 but collectively seals the plurality of LEDs 12, so that white light is also emitted from the sealing member 13 between the adjacent LEDs 12. Can do.
- the sealing member 13 when the LED 12 is a blue LED, a phosphor-containing resin in which YAG (yttrium, aluminum, garnet) -based yellow phosphor particles are dispersed in a silicone resin is used as the sealing member 13 in order to obtain white light. be able to. As a result, the yellow phosphor particles are excited by the blue light of the blue LED chip to emit yellow light, so that the sealing member 13 emits white light by the excited yellow light and the blue light of the blue LED chip. Is done.
- the sealing member 13 may also contain a light diffusing material such as silica.
- the electrode terminal 14 is a power supply unit (external connection terminal) that receives DC power for causing the LED 12 to emit light and supplies power to the LED 12.
- the electrode terminal 14 in this Embodiment is comprised by the socket type
- the conductive pins are electrically connected to metal wiring formed on the substrate 11.
- the electrode terminal 14 is supplied with power from the connector 60 by mounting the mounting portion 61 of the connector 60 on the electrode terminal 14 (socket).
- the COB type LED module 10 is used, but a surface mount (SMD) type LED module 10A as shown in FIG. 5 may be used.
- the SMD type LED module 10 ⁇ / b> A includes a substrate 11 and a plurality of LED elements 15 ⁇ / b> A mounted in a row on the substrate 11.
- the LED element 15A includes a package (cavity) 16A that is a container formed of a non-translucent resin (white resin or the like), an LED 12 (LED chip) mounted on the bottom of the recess of the package 16A, and a recess of the package 16A.
- a sealing member 13 which is a phosphor-containing resin that is filled and seals the LED 12 and a metal wiring or the like are provided.
- the plurality of LED elements 15 ⁇ / b> A are electrically connected to each other and to the electrode terminal 14 through a metal wiring pattern formed on the substrate 11.
- the case 20 is a straight tube (tube) having translucency, and is a long cylindrical outer member (insertion tube) having openings at both ends as shown in FIG.
- the housing 20 houses the LED module 10, the first base 50, the second base 54, the lighting circuit 90, and the like.
- the housing 20 can be made of a translucent material, and a glass tube (glass bulb), a plastic tube, or the like can be used.
- a glass tube glass bulb
- plastic tube glass tube
- a straight tube glass tube made of soda lime glass with silica (SiO 2 ) of 70 to 72%
- a straight tube plastic tube made of a resin material such as acrylic or polycarbonate.
- a resin material such as acrylic or polycarbonate.
- the housing 20 may be configured to include a light diffusing unit having a light diffusing function for diffusing light from the LED module 10.
- the light diffusion portion include a light diffusion sheet or a light diffusion film formed on the inner surface or the outer surface of the housing 20.
- a milky white light diffusion film can be formed by attaching a resin or a white pigment containing a light diffusion material (fine particles) such as silica or calcium carbonate to the inner surface or the outer surface of the housing 20.
- Other light diffusing portions include a lens structure provided inside or outside the housing 20, or a concave portion or a convex portion formed in the housing 20.
- the case 20 can be provided with a light diffusion function (light diffusion unit) by printing a dot pattern on the inner surface or the outer surface of the case 20 or by processing a part of the case 20.
- casing 20 itself can also be made to have a light-diffusion function (light-diffusion part) in the housing
- the case 20 it is preferable to use a non-divided case integrally molded in order to easily ensure airtightness, but the semi-spherical shape in which the cross-sectional shape in the radial direction is substantially hemispherical.
- a split-type housing having a split structure may be used. However, when a split-type housing is used as the housing 20, the airtightness of the housing 20 may be secured.
- casing 20 does not necessarily need to be cylindrical shape, and can also be made into a rectangular tube shape.
- the power supply base (first base) 30 is a base for supplying power to the LED module 10, and receives power for turning on the LEDs 12 of the LED module 10 from the outside of the lamp.
- the power supply cap 30 is formed in a substantially bottomed cylindrical shape, and is provided so as to cover one side of the casing 20 in the longitudinal direction.
- the power supply base 30 in the present embodiment includes a power supply base body 31 made of a synthetic resin such as polybutylene terephthalate (PBT), and a pair of power supply pins 32 made of a metal material such as brass. Consists of.
- the feeding base 30 is configured to be divided into a plurality of parts along the axial direction of the feeding base 30.
- the power feeding base body 31 in the present embodiment is configured to be disassembled into upper and lower halves with a plane passing through the tube axis of the housing 20 as a split surface, and the first power feeding base body 311 and the second power feeding base. And a main body 312.
- the power supply base 30 is connected to the socket of the lighting circuit 90 via a lead wire after the power supply pin 32 is electrically connected, and then the power supply pin 30 is connected to the power supply base body 311 and the second power supply base body 312. 32, the first power supply base body 311 and the second power supply base body 312 are screwed in a state where the second base 54 is sandwiched between the first power supply base body 312 and the second base 54. Attach to the end.
- the pair of power supply pins 32 are configured to protrude outward from the bottom of the power supply base body 31, and in order to light the LED 12 of the LED module 10, predetermined power is supplied from an external device such as a lighting fixture. Functions as a receiving pin. For example, by attaching the power supply base 30 to the socket of the lighting fixture, the pair of power supply pins 32 is in a state of receiving DC power from the power supply device built in the lighting fixture.
- the pair of power supply pins 32 are connected to the lighting circuit 90 in the housing 20 by lead wires, and the DC power received by the pair of power supply pins 32 is supplied to the lighting circuit 90.
- the non-power supply base 40 is locked to the socket of the lighting fixture at the other end of the lamp, and supports the lamp body.
- the non-power feeding base 40 is formed in a substantially bottomed cylindrical shape, and is provided so as to cover the other end in the longitudinal direction of the housing 20.
- the non-power supply base 40 in the present embodiment includes a non-power supply base body 41 made of a synthetic resin such as PBT and a single non-power supply pin 42 made of a metal material such as brass. Become.
- the non-power supply base 40 is configured to be divided into a plurality of pieces along the axial direction of the non-power supply base 40, similarly to the power supply base 30.
- the non-power-feeding base body 41 in the present embodiment is configured to be disassembled into upper and lower halves with a plane passing through the tube axis of the housing 20 as a split surface.
- the first non-power-feeding base body 411 and the second non-power-feeding base body 411 It is comprised by the nozzle
- the non-power supply base 40 is not supplied with power by the first non-power supply base body part 411 and the second non-power supply base body part 412 after the non-power supply pin 42 is attached to the first base 50 by the connecting member 43. With the pin 42, the end of the housing 20, and the second base 54 being sandwiched, the first non-power supply base body 411 and the second non-power supply base body 412 are screwed to provide a housing. Attached to the end of the body 20.
- the non-feeding pin 42 is configured to protrude outward from the bottom of the non-feeding base body 41.
- the non-power supply base 40 may have a ground function.
- the non-feeding pin 42 functions as a ground pin and is grounded via the lighting fixture.
- Each of the first base 50 and the second base 54 is made of metal, functions as a heat sink that dissipates heat generated in the LED module 10, and serves as a base for mounting and fixing the LED module 10. Function.
- the first base 50 is a member that constitutes the outline of the heat sink, and is configured in a long shape having substantially the same length as the entire length of the housing 20, as shown in FIG.
- the first base 50 can be formed, for example, by bending a metal plate such as a galvanized steel plate.
- the first base 50 has a long bottom (bottom plate), a first wall 51 and a second wall 52.
- the first wall portion 51 and the second wall portion 52 are formed at both ends of the bottom portion of the first base 50 in the short direction (the width direction of the substrate 11).
- the module 10 is configured to sandwich both side surfaces of the substrate 11. That is, the first wall portion 51 is formed to face one side surface of the substrate 11, and the second wall portion 52 is formed to face the other side surface of the substrate 11.
- the first wall 51 and the second wall 52 are formed in a partition shape by bending a metal plate constituting the first base 50. As shown in FIG.
- the substrate 11 of the LED module 10 is sandwiched between the first wall portion 51 and the second wall portion 52, and the LED module 10 is sandwiched between the first wall portion 51 and the second wall portion 52.
- the substrate 11 is arranged on the first base 50 in a state where the movement in the short direction is restricted.
- the first wall 51 is formed with a plurality of first protrusions 51 a that protrude from the first wall 51 toward the second wall 52.
- the second wall 52 is formed with a plurality of second protrusions 52 a that protrude from the second wall 52 toward the first wall 51.
- the first protrusion 51 a and the second protrusion 52 a are configured as locking claws that lock on the first surface 11 a of the substrate 11 in the LED module 10.
- the movement of the LED module 10 (substrate 11) in the direction perpendicular to the first surface 11a of the substrate 11 is restricted, and the LED module 10 is moved upward by the first protrusion 51a and the second protrusion 52a. It is fixed to the first base 50 so as not to jump out.
- an urging portion 53 for urging the second base 54 is formed at the bottom of the first base 50.
- the urging portion 53 can be formed as a leaf spring formed by cutting and raising a part of a metal plate constituting the first base 50, for example.
- the urging portion 53 configured in this manner is configured to abut against the reflecting member 70 and applies pressure to the reflecting member 70 (second base 54) by urging by the elastic force of the leaf spring. is doing. Thereby, the LED module 10 (board
- the second base 54 is an intermediate plate heat sink that is formed of a long substrate and is disposed between the first base 50 and the substrate 11 of the LED module 10.
- the LED module 10 (substrate 11) is placed on the second base 54. That is, the LED module 10 is disposed on the second base 54 in a state where the second base 54 and the second surface 11 b of the substrate 11 are in contact with each other.
- a lighting circuit 90 is also placed on the second base 54.
- the second base 54 is preferably made of a high thermal conductivity material such as a metal, and in this embodiment, an aluminum plate made of aluminum having a thermal conductivity of 237 [W / m ⁇ K]. Was used.
- the connector 60 is a conductive wire that electrically connects adjacent LED modules 10, and a mounting portion (connector portion) 61 that is attached to the electrode terminal 14 of the LED module 10 and the LED module 10 via the electrode terminal 14. And a power supply line 62 for passing power supplied to the power supply.
- the mounting portion 61 is provided at both ends of the power supply line 62, and has a substantially rectangular resin molded portion configured to be fitted to the electrode terminal 14, and a conductive portion provided in the resin molded portion. Consists of.
- the power supply line 62 is configured by a lead wire called a harness.
- the connector 60 is configured to pass DC power, and the power supply line 62 includes a high voltage side supply line and a low voltage side supply line.
- the LED module 10 and the lighting circuit 90 that are closest to the power supply cap 30 are electrically connected by the connector 60, so that direct current power is supplied from the lighting circuit 90 to the LED module 10. Further, adjacent LED modules 10 are also supplied with power from one LED module 10 to the other LED module via the connector 60.
- the reflecting member 70 is configured to reflect light emitted from the LED module 10 in a certain direction in order to improve the light extraction efficiency of the lamp.
- the reflecting member 70 is made of a material having electrical insulating properties and light reflecting properties.
- the reflecting member 70 can be made by processing an insulating reflecting sheet made of a biaxially stretched polyester (PET) film or the like.
- the reflecting member 70 is processed to have a U-shaped cross section, and a first reflecting surface portion that is in surface contact with the inner surface of the first wall portion 51 in the first base 50 and a second wall portion 52. And a second reflecting surface portion that is in surface contact with the inner surface. Thereby, the light from the LED module 10 is reflected by the first reflection surface portion and the second reflection surface portion of the reflection member 70.
- the reflecting member 70 is disposed between the first base 50 and the second base 54. Specifically, the reflecting member 70 is placed on the step portion of the first base 50, and the surface of the reflecting member 70 on the first base 50 side is an urging portion 53 (not shown) of the first base 50. ).
- an attachment member 80 is attached to an opening formed at the bottom of the first base 50.
- the attachment member 80 is attached to the first base 50 in a state where the first base 50 is movable with respect to the longitudinal direction of the first base 50.
- the mounting member 80 includes a hooking piece 81 that hooks into an opening formed in the bottom of the first base 50 and a recess 82 that faces the inner surface of the housing 20.
- the engaging piece 81 is arranged in the longitudinal direction of the first base 50 so as to be spaced from the edge of the opening at the bottom of the first base 50 and to be engaged with the edge of the opening.
- the hooking piece 81 is formed in a hook shape so as to be hooked on the surface of the bottom of the first base 50 on the side of the housing 20.
- the concave portion 82 of the attachment member 80 is filled with an adhesive 83 such as silicone resin, and the attachment member 80 and the housing 20 are bonded and fixed by the adhesive 83.
- the attachment member 80 is bonded and fixed to the housing 20, but is movable with respect to the first base 50, and the attachment member 80 slides with respect to the first base 50. Is configured to do.
- the engaging piece 81 of the attachment member 80 and the first base 50 are configured to slide.
- the lighting circuit 90 is an LED lighting circuit (LED control circuit) for controlling the lighting state of the LED 12 in the LED module 10, and a desired voltage for energizing the LED 12 by rectifying input DC power or the like. A circuit for outputting is provided. As shown in FIG. 2, in the present embodiment, the lighting circuit 90 includes a circuit board 90a and a circuit element group 90b composed of a plurality of circuit elements mounted on the circuit board 90a.
- the circuit board 90a is a printed board on which a predetermined wiring pattern (not shown) for wiring the mounted electronic components to each other is formed.
- a predetermined wiring pattern (not shown) for wiring the mounted electronic components to each other is formed.
- a glass epoxy board or the like can be used.
- the circuit element group 90b is composed of a plurality of circuit elements for lighting the LEDs 12 of the LED module 10.
- the circuit element group 90b includes, for example, a diode bridge circuit (rectifier circuit) that rectifies input DC power, a fuse element, and the like.
- a resistor, a capacitor, a coil, a diode, a transistor, or the like may be used as necessary.
- the lighting circuit 90 includes an input socket 90c (input unit) that receives DC power from a pair of power supply pins 32 provided on the power supply cap 30, and an output socket 90d (output unit) that outputs DC power to the LED module 10. Output section).
- An input connector terminal electrically connected to the pair of power supply pins 32 is inserted into the input socket 90c via a lead wire.
- an output connector terminal electrically connected to the LED module 10 is inserted into the output socket 90d through a lead wire.
- the input socket 90c and the output socket 90d are electrically connected to the circuit elements of the circuit element group 90b by a wiring pattern formed on the circuit board 90a.
- the lighting circuit 90 configured in this way is placed on the second base 54 and covered with the lighting circuit cover 91.
- the lighting circuit cover 91 is made of an insulating resin and protects the lighting circuit 90.
- the LED module 10 In the straight tube type LED lamp 1 configured as described above, the LED module 10, the first base 50, the second base 54, the connector 60, the reflecting member 70, the mounting member 80, the lighting circuit 90, and the lighting circuit cover 91.
- the power supply pin 32 and the non-power supply pin 42 are integrated as a long light source module. That is, the light source module in which the constituent members are integrated is in a state where the electrical and physical connection between the constituent members is completed. And after inserting this light source module in the housing
- FIG. 6 to 9 are enlarged views of main parts of the straight tube LED lamp according to Embodiment 1 of the present invention.
- FIG. 6 is an enlarged side view of the main part at the power feeding side end of the straight tube LED lamp.
- FIG. 7A is an enlarged cross-sectional view of the main part at the power feeding side end of the straight tube LED lamp, and
- FIG. 7B is an enlarged cross-sectional view of the main part when seen through the housing in FIG. 7A.
- FIG. 8 is a cross-sectional view taken along line A-A ′ of FIG. 7A.
- FIG. 9 is an enlarged perspective view of a main part at a power supply side end of the straight tube LED lamp.
- the tube axis direction (longitudinal direction) of the housing 20 is the X-axis direction
- the direction orthogonal to the X axis is the Y-axis direction
- X The direction orthogonal to the axis and the Y axis is taken as the Z axis direction.
- the power supply cap 30 is provided so as to cover the end portion of the casing 20 in the longitudinal direction. Further, as shown in FIG. 7A, the power supply cap 30 is disposed at the end of the housing 20 so as to overlap the end of the housing 20.
- the power supply cap 30 and the casing 20 that are actually manufactured have manufacturing variations. For this reason, a gap may exist between the power supply cap 30 and the housing 20. That is, a gap may exist in a region where the power supply base 30 and the housing 20 overlap.
- the dimensional tolerance must be set larger than that of the resin member. For this reason, when the glass casing 20 is used, a gap is unintentionally generated between the power supply base 30 and the casing 20.
- the inner diameter of the resin power supply cap 30 is larger than the outer diameter of the glass casing 20, and the gap between the power supply cap 30 and the casing 20 is increased.
- a gap occurs. That is, a space between the inner surface of the power supply cap 30 and the outer surface of the housing 20 exists as a gap.
- the inner diameter (D1) of the power supply cap 30 is larger than the outer diameter (D2) of the housing 20 at the opening end of the power supply cap 30.
- There is a gap of distance d ( D1-D2) in the radial direction (Y-axis direction) of the power supply cap 30 (housing 20).
- the distance d is the distance between the power supply cap 30 and the housing 20 in the direction (Y axis) perpendicular to the tube axis (X axis) of the housing 20 at the opening end of the power supply cap 30. Is the distance between.
- insects attracted to the wavelength of the light emitted from the LED module 10 enter the housing 20 from the gap or in the atmosphere. Dust or moisture enters the housing 20.
- the wiring or the like is short-circuited or the electronic components in the housing 20 are deteriorated due to insects, dust, or moisture entering the housing 20.
- the invading insect moves around in the housing 20 or looks bad due to the dead bodies (black particles).
- the LED lamp since the LED has a long life and does not require long-term lamp replacement, the LED lamp accumulates insects, dust, and moisture in the housing 20 over time. For this reason, in the LED lamp, the above problem due to the invasion of insects, dust, and moisture can be fatal.
- This problem also applies to the non-power supply base 40, and a gap is generated between the resin non-power supply base 40 and the housing 20.
- a sealing member (seal member) 313 is provided in the gap in order to seal (seal) the gap between the power supply base 30 and the housing 20. That is, the gap between the power supply base 30 and the housing 20 is sealed by the sealing member 313.
- this configuration will be described in detail. Since the same applies to the non-power supply base 40, only the power supply base 30 will be described below.
- the power supply base 30 has two convex portions 31a provided on the inner surface of the power supply base 30 along the circumferential direction of the cylindrical portion of the power supply base 30.
- Each of the two convex portions 31 a in the present embodiment is a part of the power supply base body 31 (the first power supply base body 311 and the second power supply base body 312), and the power supply base body 31.
- the two convex portions 31a are provided at a constant interval in the X-axis direction, and a first groove portion 31b is formed between the two convex portions 31a. That is, the first groove portion 31b is a concave region (concave portion) between the two convex portions 31a. Therefore, the first groove portion 31 b is provided on the entire inner circumference of the power feeding base 30.
- the power supply base 30 is provided with a second groove portion provided continuously with the first groove portion 31b along a direction parallel to the tube axis (X axis) of the power supply base 30.
- 31c is provided.
- the second groove portion 31c is configured to bend and extend the convex portion 31a in an L shape so that a portion of the convex portion 31a closer to the power supply pin 32 of the two convex portions 31a is opened to the power supply pin 32 side.
- One of the two portions extended by bending the convex portion 31 a is formed in the first power supply base body 311, and the other is formed in the second power supply base body 312. . That is, the second groove portion 31 c is formed so as to straddle the boundary (divided portion) between the first feeding base body 311 and the second feeding base body 312.
- the power feeding base 30 is provided with a convex portion 31 d for positioning the power feeding base 30 and the housing 20.
- the relative position between the feeding base 30 and the housing 20 can be determined by bringing the opening end of the housing 20 into contact with the convex portion 31d.
- At least power supply is provided in the gap between the inner surface of the power supply base body 31 (power supply base 30) and the outer surface of the housing 20.
- a sealing member 313 is formed so as to fill all gaps in the radial direction (YZ plane) of the base 30 (housing 20). That is, the sealing member 313 is a sealing member that seals a gap between the inner surface of the power supply base body 31 (power supply base 30) and the outer surface of the housing 20, and the entire circumference in the circumferential direction of the housing 20. Is formed. In the present embodiment, the sealing member 313 is formed on the entire circumference in the circumferential direction of the power supply base 30 along the first groove portion 31b. In this way, since the gap between the power supply cap 30 and the housing 20 is sealed, insects, dust, and the like are contained in the housing 20 via the gap between the power supply cap 30 and the housing 20. Infiltration of moisture can be suppressed.
- the sealing member 313 in the present embodiment is an adhesive made of silicone resin.
- the sealing member 313 may be made of any material that can prevent insects, dust, and moisture from passing therethrough, and a material that can hermetically seal the gap between the power supply base 30 and the housing 20 is used. preferable.
- an adhesive such as an epoxy resin or cement can be used in addition to the silicone resin.
- a dispenser is used so as to be higher than the height of the convex portion 31 a along the first groove portion 31 b of the first feeding base body portion 311, and The sealing member 313 is applied in the one groove portion 31b without any gap.
- the height is higher than the height of the convex portion 31 a and the first groove 31 b.
- the sealing member 313 is applied with no gap inside.
- first power supply base body portion 311 and the second power supply base body portion 312 sandwich the power supply pin 32, the end of the housing 20, and the second base 54.
- the first power supply base body 311, the second power supply base body 312, and the housing 20 are fixed by screwing the 311 and the second power supply base body 312.
- the gap between the power supply cap 30 and the housing 20 is sealed by the sealing member 313.
- the sealing member 313 is formed in the space in the radial direction of the power supply base 30 among the space between the power supply base 30 and the housing 20 without a gap. Therefore, the sealing member 313 is applied in a large amount so as to protrude from the first groove 31b as described above.
- the excessive sealing member 313 leaks greatly to the LED module 10 side, and the sealing member 313 is formed even in the portion of the casing 20 that is not covered with the power supply cap 30, and this leakage has occurred.
- the sealing member 313 may make the appearance of the lamp unsightly or may cause dust to adhere.
- the second groove portion 31c is provided so as to open the power feed pin 32 side. Therefore, even when a large amount of the sealing member 313 is applied, the excess sealing member 313 can be released to the power supply pin 32 side using the second groove portion 31c. Specifically, when the first power supply base body 311 and the second power supply base body 312 to which the sealing member 313 is applied are sandwiched between the housing 20 and the like, the excess protruding from the first groove 31b. The sealing member 313 can be guided to the second groove 31c.
- the first power supply base body 311 and the second power supply base body 312 are divided. In this case, moisture or the like may enter from a slight gap (divided portion) between the first feeding base body 311 and the second feeding base body 312.
- the second groove 31 c is formed at the boundary between the first feeding base body 311 and the second feeding base body 312. Accordingly, by guiding the excess sealing member 313 to the second groove portion 31c, the gap between the boundary between the first feeding base body 311 and the second feeding base body 312 can be sealed. . Therefore, it is possible to prevent moisture and the like from entering through a slight gap between the first power supply base body 311 and the second power supply base body 312. In order to prevent moisture and the like from entering from the boundary (gap) between the first power supply base body 311 and the second power supply base body 312, an extra sealing member 313 is inserted into the second groove 31 c. Instead of letting it escape, the sealing member 313 may be positively applied to the second groove 31c.
- casing 20 are included.
- the gap is sealed with a sealing member 313.
- insects, dust, and moisture can be prevented from entering the housing 20 through the gap between the power supply base 30 and the housing 20. Therefore, it is possible to suppress a short circuit of wiring and the like and deterioration of electronic components in the housing 20 due to insects, dust, and moisture that have entered the housing 20.
- a fluid adhesive is used as the sealing member 313 that seals the gap between the power supply base 30 (non-power supply base 40) and the housing 20.
- the power supply base 30, the non-power supply base 40, and the housing 20 have tolerances in design dimensions, there is a variation in diameter of each molded product. Therefore, the gap between the power supply base 30 (non-power supply base 40) and the housing 20 is different for each lamp. Therefore, by using a fluid adhesive as the sealing member 313 that seals the gap as in this embodiment, even if there is a gap (distance d) variation between lamps, Variations in gaps can be absorbed. Further, when the power supply base 30, the non-power supply base 40, and the housing 20 are combined, the distance d may not be uniform on a plane perpendicular to the tube axis due to misalignment of the axes.
- the straight tube LED lamp according to the present embodiment it is possible to realize a straight tube LED lamp excellent in airtightness, waterproofness and moisture resistance.
- FIG. 10A is an enlarged cross-sectional view of the main part at the power supply side end of the straight tube LED lamp according to Embodiment 2 of the present invention
- FIG. 10B is the main part at the power supply side end of the straight tube LED lamp. It is an expansion perspective view.
- the straight tube LED lamp according to the present embodiment differs from the straight tube LED lamp 1 according to the first embodiment in the formation position of the sealing member in the power supply base and the non-power supply base.
- the power supply base 30A (housing) is formed so that the sealing member 314 straddles the outer surface of the housing 20 and the power supply base 30A. 20) on the entire circumference in the circumferential direction.
- an adhesive such as a silicone resin, an epoxy resin, or cement can be used as in the first embodiment.
- the power supply base 30A is attached to the housing 20 by other fixing methods such as screwing, and then the opening edge of the power supply base 30A and the outer surface of the housing 20
- a sealing member 314 made of an adhesive such as a silicone resin is applied by a dispenser so as to fill a gap (a boundary portion between the power supply cap 30 and the housing 20).
- the dispenser is rotated once in the circumferential direction of the housing 20 (power feeding base 30), and the sealing member 314 is applied so as to cover the boundary portion between the outer surface of the housing 20 and the power feeding base 30A.
- the applied sealing member 314 is pushed into the back of the gap between the opening edge of the power supply base 30 and the outer surface of the housing 20 with a brush or the like. Is embedded in the gap. Thereafter, if necessary, the sealing member 314 protruding from the gap portion to the exposed surface of the housing 20 is wiped off.
- the gap between the power supply base 30A and the housing 20 is sealed by the sealing member 314 as in the first embodiment. ing. Thereby, it is possible to prevent insects, dust, and moisture from entering the housing 20 through the gap between the power supply base 30 ⁇ / b> A and the housing 20.
- the adhesive having fluidity is used as the sealing member 314 that seals the gap between the power supply base 30A (non-power supply base) and the housing 20, the implementation is performed.
- variations in diameter and shaft misalignment in the power supply base 30A (non-power supply base) and the housing 20 can be easily absorbed.
- non-power supply base can have the same configuration as the power supply base 30A.
- FIG. 11 is an enlarged cross-sectional view of a main part at the power feeding side end of the straight tube LED lamp according to Embodiment 3 of the present invention.
- the straight tube LED lamp according to the present embodiment is obtained by adding the configuration of the sealing member 314 in the second embodiment to the straight tube LED lamp 1 according to the first embodiment.
- two sealing members 313 and 314 are provided in the power supply base 30B in the present embodiment.
- the sealing member (first sealing member) 313 is formed on the entire circumference of the power supply base 30B along the first groove 31b formed in the circumferential direction, and the power supply base body 31 (power supply) The gap between the inner surface of the base 30B) and the outer surface of the housing 20 is sealed in the circumferential direction of the power supply base 30B.
- the sealing member (second sealing member) 314 is formed on the entire circumference in the circumferential direction of the power supply base 30B (housing 20) so as to straddle the outer surface of the housing 20 and the power supply base 30B. Yes.
- an adhesive such as a silicone resin, an epoxy resin, or cement can be used as in the first and second embodiments.
- the sealing member 313 is applied to the power supply base 30B, and the first power supply base body 311 and the second power supply base part 311 are applied.
- the first power supply base body 311 and the second power supply base body 312 and the housing 20 are fixed by screwing the power supply base body 312.
- the sealing member 314 is applied so as to cover the entire periphery of the boundary portion between the outer surface of the housing 20 and the power supply cap 30B. Thereafter, as necessary, the sealing member 314 may be pushed into the back of the gap or the sealing member 314 protruding from the exposed surface of the housing 20 may be wiped off.
- casing 20 is doubly sealed by the two sealing members 313 and 314. Yes.
- Embodiment 1, 2 it can suppress further that an insect, dust, and a water
- FIG. 1 it can suppress further that an insect, dust, and a water
- the adhesive having fluidity is used as the sealing members 313 and 314 that seal the gap between the power supply base 30 ⁇ / b> B (non-power supply base) and the housing 20.
- variations in diameter and shaft misalignment in the power supply base 30B (non-power supply base) and the housing 20 can be easily absorbed.
- non-power supply base can be configured similarly to the power supply base 30B.
- FIG. 12A is an enlarged cross-sectional view of the main part of the power supply side end of the straight tube LED lamp according to Embodiment 4 of the present invention
- FIG. 12B is a front view of the sealing member in the straight tube LED lamp. is there.
- the straight tube LED lamp according to the present embodiment is different from the straight tube LED lamp 1 according to the first embodiment in the material of the sealing member.
- the sealing member 315 in the present embodiment is an annular member made of metal as shown in FIGS. 12A and 12B.
- a stainless steel O-ring can be used as the sealing member 315.
- an O-ring made of SUS304 having an outer diameter of 28.0 mm, an inner diameter of 27.0 mm, and a width of 5.0 mm is used as the sealing member 315.
- the sealing member 315 is formed on the entire circumference of the power supply cap 30C along the first groove portion 31b formed in the circumferential direction. A gap between the inner surface of the base body 31 (power supply base 30C) and the outer surface of the housing 20 is sealed in the circumferential direction of the power supply base 30C. That is, the sealing member 315 is configured so as to fill the entire gap in the radial direction of the feeding base 30 among the gap between the inner surface of the feeding base body 31 and the outer surface of the housing 20.
- the gap between the power supply base 30 ⁇ / b> C and the housing 20 is sealed by the sealing member 315. Thereby, insects, dust, and moisture can be prevented from entering the housing 20 from the gap between the power supply base 30 ⁇ / b> C and the housing 20.
- non-power supply base can also have the same configuration as the power supply base 30C.
- the sealing member 315 in the present embodiment can also be applied to the sealing member (first sealing member) 313 in the third embodiment.
- the sealing member (first sealing member) 313 is an annular member made of metal
- the sealing member (second sealing member) 314 is an adhesive made of resin.
- FIGS. 13A and 13B are diagrams showing a configuration of a modification of the sealing member in Embodiment 4, wherein FIG. 13A is a side view and FIG. 13B is a front view.
- the sealing member 315A is obtained by providing a notch 315Aa in the sealing member 315 shown in FIG. 12B.
- the notch 315Aa is a gap formed by cutting a part of the sealing member 315.
- the sealing member 315A having the notch 315Aa by using the sealing member 315A having the notch 315Aa, the dimensional variation in the outer diameter of the housing 20 can be absorbed by the notch 315Aa.
- the housing 20 is a glass tube, the dimensional variation is large, and therefore it is preferable to use a sealing member 315A having a notch 315Aa.
- the power supply base body 31 (the first power supply base body 311 and the second power supply base body 312) and When the housing 20 is fixed, it is preferable that the opposite end portions of the cutout portion 315Aa come into contact with each other and the cutout portion 315Aa (gap) is eliminated.
- FIG. 14A is an enlarged cross-sectional view of the main part at the power feeding side end of the straight tube LED lamp according to Embodiment 5 of the present invention
- FIG. 14B is a front view of the sealing member in the straight tube LED lamp. is there.
- the straight tube LED lamp according to the present embodiment is different from the straight tube LED lamp 1 according to the first embodiment in the material of the sealing member.
- the sealing member 316 in the present embodiment is an annular member made of resin as shown in FIGS. 14A and 14B.
- an elastic member such as rubber can be used.
- a member obtained by attaching an adhesive to a resin O-ring (packing) is used.
- the sealing member 316 is formed on the entire circumference of the power supply base 30D along the first groove portion 31b formed in the circumferential direction. A gap between the inner surface of the base body 31 (power supply base 30D) and the outer surface of the housing 20 is sealed in the circumferential direction of the power supply base 30D. That is, the sealing member 316 fills the entire gap in the radial direction of the feeding base 30 ⁇ / b> D among the gap between the inner surface of the feeding base body 31 and the outer surface of the housing 20, as in the fourth embodiment. It is configured.
- the gap between the power supply base 30 ⁇ / b> D and the housing 20 is sealed by the sealing member 316. Thereby, insects, dust, and moisture can be prevented from entering the housing 20 from the gap between the power supply base 30 ⁇ / b> D and the housing 20.
- non-power supply base can have the same configuration as the power supply base 30D.
- the sealing member 316 in the present embodiment can also be applied to the sealing member (first sealing member) 313 in the third embodiment.
- the sealing member (first sealing member) 313 is an annular member made of resin
- the sealing member (second sealing member) 314 is an adhesive made of resin.
- a cutout portion may be provided in a part of the sealing member 316 as in FIG. Thereby, the dimension variation of the outer diameter of the housing
- the notch portion (gap) is eliminated when the power supply base body 31 and the housing 20 are fixed.
- FIG. 15 is an enlarged cross-sectional view of the main part of the power supply side end of the straight tube LED lamp according to Embodiment 6 of the present invention.
- the straight tube LED lamp according to the present embodiment is different from the straight tube LED lamp 1 according to the first embodiment in the structure of the casing, the structure of the power supply base (non-power supply base), and the sealing member.
- the material is different.
- the housing 20E in the present embodiment includes a recess 20Ea.
- the recess 20Ea is formed on the outer surface of the end portion in the longitudinal direction of the housing 20E, and is formed on the entire circumference in the circumferential direction of the cylinder of the housing 20E.
- the power supply cap 30E in the present embodiment includes a recess 31e.
- the recess 31e is formed on the inner surface of the power supply base body 31 (the first power supply base body 311 and the second power supply base body 312), and is formed on the entire circumference of the power supply base body 31 in the circumferential direction. ing.
- the recess 31e of the power supply base 30E is formed so as to face the recess 20Ea of the housing 20E.
- the sealing member 317 in the present embodiment is an annular member made of resin, as in the fifth embodiment, and is formed by, for example, attaching an adhesive to a resin O-ring (packing). .
- the sealing member 317 is disposed so as to be sandwiched between the recess 20Ea of the housing 20E and the recess 31e of the power supply cap 30E. Further, the sealing member 317 is formed on the entire circumference in the circumferential direction of the housing 20E (power supply base 30E) along the concave portion 20Ea and the concave portion 31e, and the power supply base body 31 (power supply base 30E). A gap between the inner surface and the outer surface of the housing 20 is sealed in the circumferential direction of the power supply base 30E. That is, the sealing member 317 is configured to fill the entire radial gap of the power supply cap 30E among the gap between the inner surface of the power supply base body 31 and the outer surface of the housing 20E.
- the gap between the power supply base 30E and the housing 20E is sealed by the sealing member 317. Thereby, insects, dust, and moisture can be prevented from entering the housing 20 from the gap between the power supply base 30 ⁇ / b> D and the housing 20.
- non-power supply base can have the same configuration as the power supply base 30E.
- FIG. 16 is an enlarged cross-sectional view of the main part at the power feeding side end of the straight tube LED lamp according to Embodiment 7 of the present invention.
- the straight tube LED lamp according to the present embodiment is different from the straight tube LED lamp 1 according to the first embodiment in the structure of the power supply base (non-power supply base).
- the second power supply base body 312 is coupled to connect the first power supply base body 311 and the second power supply base body 312.
- a locking claw 31f is provided at the end.
- the first feeding base body 311 is provided with a locking hole for locking the locking claw 31f.
- the locking claw 31f straddles the first feeding base body 311 and the second feeding base body 312 when the first feeding base body 311 and the second feeding base body 312 are coupled. It has the structure which has it, and has a convex part latched in the securing hole of the 1st electric power supply nozzle
- the first feeding base body 311 and the second feeding base body 312 can be easily configured. The effect that it can be assembled is produced.
- the configuration of the power supply base 30F in the present embodiment can also be applied to a non-power supply base.
- the configuration of the power supply base 30F in the present embodiment can also be applied to the second to sixth embodiments.
- FIG. 17A is an enlarged cross-sectional view of a main part at a power feeding side end of a straight tube LED lamp according to a modification of the seventh embodiment of the present invention.
- the locking claw 31f is formed in the vicinity of the convex portion 31a on the housing 20 side, and a step is formed around the convex portion 31a on the power supply pin 32 side (particularly in the L-shaped portion). Has occurred. This step makes it difficult for the sealing member 313 such as silicone resin to get on.
- the locking claw 31f is formed around the convex portion 31a on the power supply pin 32 side (particularly where the L-shaped portion was present). Thereby, even if the latching claw 31f is formed, the sealing member 313 such as silicone resin can be easily placed.
- FIG. 17B is a diagram for explaining a method of assembling a base in a straight tube LED lamp according to a modification of Embodiment 7 of the present invention.
- the opposing convex portions in the first power supply base body 311 A silicone resin, for example, is applied as the sealing member 313 between the (guide) 31a and the opposing convex portion (guide) 31a in the second power feeding base body 312.
- silicone resin is also applied to part of the locking claw 31 f (FIG. 17B (b)).
- the silicone resin applied to the first power supply base body 311 and the second power supply base body portion are obtained by inserting the convex portion of the locking claw 31f into the locking hole of the first power supply base body portion 311.
- the silicone resin applied to 312 is joined (FIG. 17B (c)). Thereby, the sealing member 313 can be applied as desired.
- the configuration of the power feeding base 30G in the present modification can also be applied to a non-power feeding base. Further, the configuration of the power feeding base 30G in the present modification can also be applied to the second to sixth embodiments.
- FIG. 18 is a schematic perspective view of a lighting apparatus according to Embodiment 8 of the present invention.
- the lighting device 2 is a base light, and includes a straight tube LED lamp 1 and a lighting fixture 100.
- the straight tube LED lamp 1 is one of the straight tube LED lamps 1 according to the above-described first to sixth embodiments, and is used as a light source for illumination of the lighting device 2. In the present embodiment, as shown in FIG. 16, two straight tube LED lamps 1 are used.
- the luminaire 100 includes a pair of sockets 110 that are electrically connected to the straight tube LED lamp 1 and holds the straight tube LED lamp 1, and a device main body 120 to which the socket 110 is attached.
- the instrument main body 120 can be formed by, for example, pressing an aluminum steel plate.
- the inner surface of the instrument main body 120 is a reflecting surface that reflects light emitted from the straight tube LED lamp 1 in a predetermined direction (for example, downward).
- the lighting fixture 100 configured in this way is mounted on a ceiling or the like via a fixture.
- the lighting fixture 100 may incorporate a circuit for controlling the lighting of the straight tube LED lamp 1 or the like.
- the cover member may be provided so that a straight tube
- the power supply base and the non-power supply base are divided-type bases that are divided into two parts, but may be non-divided bases that are not divided.
- the non-divided die can be formed by resin molding, for example.
- the straight tube LED lamp is a single-sided power feeding method in which power is fed from only one side of the feeding base 30, but a double-sided power feeding method in which power is fed from both sides may be used.
- the power supply base 30 may be used as the second base instead of the non-power supply base 40.
- the feeding base 30 is an L-shaped base having a pair of L-shaped feeding pins 32, but may be a G13 base.
- the non-power supply base 40 may be a G13 base.
- a 1-pin to 2-pin base structure in which one of the two bases has one pin (1 pin) and the other has two pins (2 pins) may be used.
- a two-pin to two-pin base structure may be used as this pin (two pins).
- the power supply cap 30 is configured to receive DC power, but may be configured to receive AC power.
- the lighting circuit 90 includes a circuit that converts AC power into DC power.
- the LED module is configured to emit white light by the blue LED chip and the yellow phosphor, but the present invention is not limited to this.
- a phosphor-containing resin containing a red phosphor and a green phosphor may be used so that white light is emitted by combining this with a blue LED.
- an ultraviolet LED chip that emits ultraviolet light having a shorter wavelength than a blue LED chip, and blue phosphor particles, green phosphor particles, and red that are mainly excited by ultraviolet light to emit blue light, red light, and green light.
- the phosphor particles may be configured to emit white light.
- the LED is exemplified as the light emitting element.
- a semiconductor light emitting element such as a semiconductor laser
- an EL element such as an organic EL (Electro Luminescence) or an inorganic EL, or other solid light emitting elements may be used. Good.
- the embodiment can be realized by arbitrarily combining the components and functions in each embodiment without departing from the scope of the present invention, or a form obtained by subjecting each embodiment to various modifications conceived by those skilled in the art. Forms are also included in the present invention.
- the present invention can be widely used as a lamp using a light emitting element such as an LED, for example, a straight tube LED lamp and a lighting device equipped with the same.
- a light emitting element such as an LED
- a straight tube LED lamp for example, a straight tube LED lamp and a lighting device equipped with the same.
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Abstract
Description
まず、本発明の実施の形態1に係る直管形LEDランプ1について説明する。
図1を用いて、本発明の実施の形態1に係る直管形LEDランプ1の全体構成について説明する。図1は、本発明の実施の形態1に係るランプの概観斜視図である。
直管形LEDランプ1では、図2に示すように、長尺状のLEDモジュール10が筐体20の管軸方向に沿って複数配置される。ここで、各LEDモジュール10の詳細構成について、図2を参照しながら、図4を用いて説明する。図4は、本発明の実施の形態1に係るLEDモジュールの平面図である。
筐体20は、透光性を有する直管(チューブ)であり、図2に示すように、両端部に開口を有する長尺筒状の外郭部材(挿通管)である。筐体20には、LEDモジュール10、第1基台50、第2基台54、及び点灯回路90等が収納される。
給電用口金(第1口金)30は、LEDモジュール10に電力を供給するための口金であって、LEDモジュール10のLED12を点灯させるための電力をランプ外部から受ける。給電用口金30は、略有底円筒形状に構成されており、筐体20の長手方向の一方を蓋するように設けられる。本実施の形態における給電用口金30は、図2に示すように、ポリブチレンテレフタレート(PBT)等の合成樹脂からなる給電用口金本体31と、真ちゅう等の金属材料からなる一対の給電ピン32とからなる。
非給電用口金40は、ランプの他端において照明器具のソケットに係止され、ランプ本体を支持する。非給電用口金40は、略有底円筒形状に構成されており、筐体20の長手方向の他方の端部を蓋するように設けられる。本実施の形態における非給電用口金40は、図2に示すように、PBT等の合成樹脂からなる非給電用口金本体41と、真ちゅう等の金属材料からなる1本の非給電ピン42とからなる。
第1基台50及び第2基台54は、いずれも金属製であり、LEDモジュール10で発生する熱を放熱するヒートシンクとして機能するとともに、LEDモジュール10を載置及び固定するための基台として機能する。
コネクタ60は、隣り合うLEDモジュール10同士を電気的に接続する導電線であり、LEDモジュール10の電極端子14に装着される装着部(コネクタ部)61と、電極端子14を介してLEDモジュール10に供給する電力を通すための電力供給線62とを有する。
図2に示すように、反射部材70は、ランプの光取り出し効率を向上させるために、LEDモジュール10が発する光を一定の方向に反射するように構成されている。反射部材70は、電気絶縁性及び光反射性を有する材料によって構成されており、例えば、二軸延伸ポリエステル(PET)フィルム等からなる絶縁反射シートを加工することによって構成することができる。
図3Aに示すように、第1基台50の底部には形成された開口には、取り付け部材80が取り付けられている。取り付け部材80は、第1基台50が第1基台50の長手方向に対して可動する状態で第1基台50に取り付けられている。
点灯回路90は、LEDモジュール10におけるLED12の点灯状態を制御するためのLED点灯回路(LED制御回路)であって、入力された直流電力を整流等してLED12に通電するための所望の電圧を出力する回路を備える。図2に示すように、本実施の形態において、点灯回路90は、回路基板90aと、回路基板90aに実装された複数の回路素子からなる回路素子群90bとを備える。
次に、本発明の実施の形態2に係る直管形LEDランプについて、図10A及び図10Bを用いて説明する。図10Aは、本発明の実施の形態2に係る直管形LEDランプの給電側端部における要部拡大断面図であり、図10Bは、同直管形LEDランプの給電側端部における要部拡大斜視図である。
次に、本発明の実施の形態3に係る直管形LEDランプについて、図11を用いて説明する。図11は、本発明の実施の形態3に係る直管形LEDランプの給電側端部における要部拡大断面図である。
次に、本発明の実施の形態4に係る直管形LEDランプについて、図12A及び図12Bを用いて説明する。図12Aは、本発明の実施の形態4に係る直管形LEDランプの給電側端部における要部拡大断面図であり、図12Bは、同直管形LEDランプにおける封止部材の正面図である。
また、実施の形態4において、図13に示すような構成の封止部材315Aを用いることもできる。図13は、実施の形態4における封止部材の変形例の構成を示す図であり、(a)は側面図、(b)は正面図である。図13に示すように、封止部材315Aは、図12Bに示す封止部材315に切り欠き部315Aaを設けたものである。切り欠き部315Aaは、封止部材315の一部を切断することによって形成された間隙である。
次に、本発明の実施の形態5に係る直管形LEDランプについて、図14A及び図14Bを用いて説明する。図14Aは、本発明の実施の形態5に係る直管形LEDランプの給電側端部における要部拡大断面図であり、図14Bは、同直管形LEDランプにおける封止部材の正面図である。
次に、本発明の実施の形態6に係る直管形LEDランプについて、図15を用いて説明する。図15は、本発明の実施の形態6に係る直管形LEDランプの給電側端部における要部拡大断面図である。
次に、本発明の実施の形態7に係る直管形LEDランプについて、図16を用いて説明する。図16は、本発明の実施の形態7に係る直管形LEDランプの給電側端部における要部拡大断面図である。
また、実施の形態7において、給電用口金を図17Aに示すような構成とすることもできる。図17Aは、本発明の実施の形態7の変形例に係る直管形LEDランプの給電側端部における要部拡大断面図である。
次に、本発明の実施の形態に係る照明装置2について、図18を用いて説明する。図18は、本発明の実施の形態8に係る照明装置の概観斜視図である。
以上、本発明に係るランプ及び照明装置について、実施の形態に基づいて説明したが、本発明は、上記の実施の形態に限定されるものではない。
2 照明装置
10、10A LEDモジュール
11 基板
11a 第1面
11b 第2面
12 LED
13、313、314、315、315A、316、317 封止部材
14 電極端子
15A LED素子
16A パッケージ
20、20E 筐体
20Ea 凹部
30、30A、30B、30C、30D、30E、30F、30G 給電用口金
31 給電用口金本体
31a、31d 凸部
31b 第1溝部
31c 第2溝部
31e 凹部
31f 係止爪
32 給電ピン
40 非給電用口金
41 非給電用口金本体
42 非給電ピン
43 接続部材
50 第1基台
51 第1壁部
51a 第1突出部
52 第2壁部
52a 第2突出部
53 付勢部
54 第2基台
60 コネクタ
61 装着部
62 電力供給線
70 反射部材
80 取り付け部材
81 掛合片
82 凹部
83 接着剤
90 点灯回路
90a 回路基板
90b 回路素子群
90c 入力ソケット
90d 出力ソケット
91 点灯回路カバー
100 照明器具
110 ソケット
120 器具本体
311 第1給電用口金本体部
312 第2給電用口金本体部
315Aa 切り欠き部
411 第1非給電用口金本体部
412 第2非給電用口金本体部
Claims (17)
- 長尺筒状の筐体と、
前記筐体の長手方向に沿って前記筐体内に配置された複数の発光素子と、
内径が前記筐体の外径よりも大きく、前記筐体の長手方向の端部を覆うように設けられた筒状の口金と、
前記口金と前記筐体との隙間を封止する封止部材とを備え、
前記封止部材は、前記隙間を密封するように前記筐体の周方向の全周に形成されている、
ランプ。 - 前記口金は、当該口金の周方向に当該口金の内面に設けられた第1溝部を有し、
前記封止部材は、前記第1溝部に形成されている、
請求項1に記載のランプ。 - 前記口金は、当該口金の周方向とは異なる方向に前記第1溝部と連続して設けられた第2溝部を有する、
請求項2に記載のランプ。 - 前記第2溝部は、前記口金の外方に向かって突出するように前記第1溝部から延設されている、
請求項3に記載のランプ。 - 前記封止部材は、接着剤である、
請求項1~4のいずれか1項に記載のランプ。 - 前記封止部材は、金属又は樹脂に接着剤を付着させたものからなる環状部材である、
請求項1又は2に記載のランプ。 - 前記封止部材は、切り欠き部を有する、
請求項6に記載のランプ。 - 前記封止部材は、前記口金の開口端縁と前記筐体の外面とを跨ぐように形成されている、
請求項1に記載のランプ。 - 前記封止部材は、接着剤である、
請求項8に記載のランプ。 - 前記封止部材は、前記口金の内面と前記筐体の外面との隙間に形成された第1封止部材と、前記口金の開口端縁と前記筐体の外面とを跨ぐように形成された第2封止部材とを含む、
請求項1に記載のランプ。 - 前記第1封止部材及び前記第2封止部材は、接着剤である、
請求項10に記載のランプ。 - 前記第1封止部材は、金属又は樹脂に接着剤を付着させたものからなる環状部材であり、
前記第2封止部材は、接着剤である、
請求項10に記載のランプ。 - 前記口金は、当該口金の軸方向に沿って複数に分割可能であり、
前記封止部材は、分割された前記口金同士の境目に形成されている、
請求項1~12のいずれか1項に記載のランプ。 - さらに、前記筐体内に配置された長尺状の基板を備え、
前記複数の発光素子の各々は、前記基板に実装されている、
請求項1~13のいずれか1項に記載のランプ。 - さらに、前記筐体内に配置された長尺状の基台と、前記基台の上に実装された複数の容器とを備え、
前記複数の発光素子の各々は、前記複数の容器の各々に実装されている、
請求項1~13のいずれか1項に記載のランプ。 - 前記筐体は、ガラス製であり、
前記口金は、樹脂製である、
請求項1~15のいずれか1項に記載のランプ。 - 請求項1~16のいずれか1項に記載のランプを備える、
照明装置。
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2015216087A (ja) * | 2014-04-21 | 2015-12-03 | 株式会社サムジンエルエヌディー | Led照明装置 |
EP2960576A1 (en) * | 2014-06-25 | 2015-12-30 | Lin, Wanjiong | Led lamp having waterproof structure |
EP3012518A1 (de) * | 2014-10-21 | 2016-04-27 | RIDI Leuchten GmbH | Stablampe und leuchte mit der stablampe |
JP6023269B1 (ja) * | 2015-06-01 | 2016-11-09 | 嵯峨電機工業株式会社 | 照明装置 |
JP2018185943A (ja) * | 2017-04-25 | 2018-11-22 | 三菱電機株式会社 | 照明器具 |
JP2022145910A (ja) * | 2018-02-23 | 2022-10-04 | パナソニックIpマネジメント株式会社 | 照明装置およびショーケース |
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CN115183163A (zh) * | 2022-07-14 | 2022-10-14 | 厦门普为光电科技有限公司 | 防胶水溢出的灯管结构 |
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