WO2014000328A1 - 太阳能装置及其扣合机构 - Google Patents

太阳能装置及其扣合机构 Download PDF

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Publication number
WO2014000328A1
WO2014000328A1 PCT/CN2012/078601 CN2012078601W WO2014000328A1 WO 2014000328 A1 WO2014000328 A1 WO 2014000328A1 CN 2012078601 W CN2012078601 W CN 2012078601W WO 2014000328 A1 WO2014000328 A1 WO 2014000328A1
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WO
WIPO (PCT)
Prior art keywords
base
frame
protruding structure
fastening
solar device
Prior art date
Application number
PCT/CN2012/078601
Other languages
English (en)
French (fr)
Inventor
颜同义
Original Assignee
友达光电股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 友达光电股份有限公司 filed Critical 友达光电股份有限公司
Publication of WO2014000328A1 publication Critical patent/WO2014000328A1/zh

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B5/00Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them
    • F16B5/06Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of clamps or clips
    • F16B5/0607Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of clamps or clips joining sheets or plates to each other
    • F16B5/0621Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of clamps or clips joining sheets or plates to each other in parallel relationship
    • F16B5/0635Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of clamps or clips joining sheets or plates to each other in parallel relationship fastened over the edges of the sheets or plates
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S30/00Structural details of PV modules other than those related to light conversion
    • H02S30/10Frame structures
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/30Electrical components
    • H02S40/32Electrical components comprising DC/AC inverter means associated with the PV module itself, e.g. AC modules
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B2/00Friction-grip releasable fastenings
    • F16B2/02Clamps, i.e. with gripping action effected by positive means other than the inherent resistance to deformation of the material of the fastening
    • F16B2/06Clamps, i.e. with gripping action effected by positive means other than the inherent resistance to deformation of the material of the fastening external, i.e. with contracting action
    • F16B2/10Clamps, i.e. with gripping action effected by positive means other than the inherent resistance to deformation of the material of the fastening external, i.e. with contracting action using pivoting jaws
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B5/00Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them
    • F16B5/06Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of clamps or clips
    • F16B5/0607Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of clamps or clips joining sheets or plates to each other
    • F16B5/0621Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of clamps or clips joining sheets or plates to each other in parallel relationship
    • F16B5/065Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of clamps or clips joining sheets or plates to each other in parallel relationship the plates being one on top of the other and distanced from each other, e.g. by using protrusions to keep contact and distance
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T24/00Buckles, buttons, clasps, etc.
    • Y10T24/44Clasp, clip, support-clamp, or required component thereof
    • Y10T24/44017Clasp, clip, support-clamp, or required component thereof with specific mounting means for attaching to rigid or semirigid supporting structure or structure-to-be-secured
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T24/00Buckles, buttons, clasps, etc.
    • Y10T24/44Clasp, clip, support-clamp, or required component thereof
    • Y10T24/44017Clasp, clip, support-clamp, or required component thereof with specific mounting means for attaching to rigid or semirigid supporting structure or structure-to-be-secured
    • Y10T24/44026Clasp, clip, support-clamp, or required component thereof with specific mounting means for attaching to rigid or semirigid supporting structure or structure-to-be-secured for cooperating with aperture in supporting structure or structure-to-be-secured

Definitions

  • the present invention relates to a solar device and a fastening mechanism thereof, and more particularly to a fastening mechanism that can be quickly assembled or disassembled from a frame of a solar device. Background technique
  • FIG 1 is a rear elevational view of a prior art solar unit 1.
  • the solar device 1 includes a four frame 10 and a transformer 12.
  • the two adjacent sides of the transformer 12 are each attached to the two adjacent frames 10 by two screws 14.
  • assembling a transformer 12 to the solar device 1 requires two manpower and an assembly time of about sixty seconds, which causes the system factory to be very time consuming and labor in assembling and repairing the solar device 1, thereby increasing manufacturing costs.
  • the screw holes on the screws 14 and the frame 10 may cause chipping problems, which also adds additional manufacturing costs. Summary of the invention
  • the fastening mechanism of the present invention is used to snap a frame.
  • the frame has a first side and a second side, wherein the first side is opposite the second side.
  • the fastening mechanism includes a base and a fastening member. A first end of the fastening component is pivotally connected to the base, and a second end of the fastening component has a first extension, wherein the first end is opposite to the second end.
  • the first extension has a protruding structure and the protruding structure is for engaging the second side of the frame.
  • the base has a limiting portion, and the limiting portion protrudes in a direction perpendicular to the base.
  • the limiting portion abuts the first side .
  • the base further has a hook protruding from the limiting portion in a direction parallel to the base.
  • the base further has a second extending portion extending from the limiting portion in a direction parallel to the base, the second extending portion and the limiting portion being L-shaped, when the frame is First side When disposed on the base, the second extension abuts the first side.
  • the protruding structure is semi-circular, pointed or zigzag.
  • the frame forms an anode surface thereon by anodizing
  • the fastening member is made of a metal material
  • the protruding structure breaks the second The anode surface on the side is in direct contact with the second side.
  • the fastening mechanism further comprises a support member extending from the base for engaging with a support frame.
  • a solar device of the present invention includes a frame, a solar panel, a transformer, and a snap mechanism.
  • the frame has a first side and a second side, wherein the first side is opposite the second side.
  • the solar panels are placed in the frame.
  • the fastening mechanism is used to fasten the frame.
  • the fastening mechanism includes a base and a fastening component.
  • the transformer is fixed to the base.
  • a first end of the fastening component is pivotally connected to the base, and a second end of the fastening component has a first extension, wherein the first end is opposite to the second end.
  • the first extension has a protruding structure and the protruding structure is for engaging the second side of the frame.
  • the utility model further comprises a bracket extending from one end of the base, and the transformer is fixed on the bracket.
  • the bracket further includes a bracket attached to one end of the base, and the transformer is fixed to the bracket.
  • the base has a limiting portion, and the limiting portion protrudes in a direction perpendicular to the base. When the first side of the frame is disposed on the base, the limiting portion abuts the first side .
  • the base further has a hook protruding from the limiting portion in a direction parallel to the base.
  • the base further has a second extending portion extending from the limiting portion in a direction parallel to the base, the second extending portion and the limiting portion being L-shaped, when the frame is When the first side is disposed on the base, the second extension abuts the first side.
  • the protruding structure is semi-circular, pointed or zigzag.
  • the frame may be formed with an anode surface thereon by anodization, and the fastener may be made of a metal material.
  • the protruding structure breaks the anode surface on the second side to directly contact the second side, thereby achieving grounding.
  • the present invention utilizes a rotatable fastening mechanism to snap the frame of the solar device.
  • the transformer can be first fixed to the base of the fastening mechanism. Next, will The first side of the frame of the solar device is disposed on the base of the fastening mechanism, and then the fastening member is rotated relative to the base toward the frame, so that the protruding structure is fastened to the second side of the frame to achieve a fixing effect.
  • the transformer can be removed from the frame of the solar device by rotating the fastener against the base in a direction away from the frame to disengage the protruding structure from the second side of the frame. This allows for quick assembly or disassembly.
  • the frame of the solar device is generally formed by anodizing, an anode surface is formed thereon. If the fastening component is made of a metal material, when the protruding structure is fastened to the second side of the frame, the protruding structure breaks the anode surface on the second side to directly contact the second side, thereby achieving grounding.
  • FIG. 1 is a rear elevational view of a prior art solar device.
  • FIG. 2 is a rear elevational view of a solar device in accordance with an embodiment of the present invention.
  • Figure 3 is a cross-sectional view of the solar device of Figure 2 taken along the line X-X.
  • Figure 4 is a cross-sectional view of the front of the fastening mechanism of Figure 3 snapped onto the frame.
  • FIG. 5 is a cross-sectional view of a solar device in accordance with another embodiment of the present invention.
  • FIG. 6 is a cross-sectional view of a solar device in accordance with another embodiment of the present invention.
  • FIG. 7 is a cross-sectional view of a solar device in accordance with another embodiment of the present invention.
  • FIG. 8 is a cross-sectional view of a solar device in accordance with another embodiment of the present invention.
  • Figure 9 is a cross-sectional view of a fastening mechanism in accordance with another embodiment of the present invention.
  • Figure 10 is a cross-sectional view of a fastening mechanism in accordance with another embodiment of the present invention.
  • bracket 50 nut
  • FIG. 2 is a rear view of a solar device 3 according to an embodiment of the present invention
  • FIG. 3 is a cross-sectional view of the solar device 3 of FIG. 2 taken along line XX
  • FIG. 4 is a buckle of FIG.
  • the mechanism 36 is engaged with the front cross-sectional view of the frame 30.
  • the solar device 3 includes a four-frame 30, a solar panel 32, a back panel 33, a transformer 34, two sets of fastening mechanisms 36, and a bracket 38.
  • the four frames 30 are adjacent to each other in a rectangular shape.
  • the solar panel 32 and the back panel 33 are disposed in the frame 30.
  • the two adjacent sides of the transformer 34 are each secured to the two adjacent frames 30 by a snap mechanism 36.
  • the tempered glass is also disposed on the solar panel 32, and the necessary components required for the operation of the solar device 3 are also disposed in the frame 30, and will not be described herein.
  • the frame 30 has a first side S1 and a second side S2, wherein the first side S1 is opposite to the second side S2.
  • the fastening mechanism 36 is used to fasten the frame 30.
  • the fastening mechanism 36 includes a base 360 and a fastening member 362.
  • the first end E1 of the fastening member 362 is pivotally connected to the base 360, and the second end E2 of the fastening member 362 has a first extending portion 3620, wherein the first end E1 is opposite to the second end E2.
  • the first extension 3620 has a protruding structure 3622, and the protruding structure 3622 is used to fasten the second side S2o of the frame 30.
  • the protruding structure 3622 is semi-circular, but not limited thereto.
  • the base 360 has a limiting portion 3600 and a second extending portion 3602.
  • the limiting portion 3600 protrudes in the direction D1 of the vertical base 360, and the second extending portion 3602 extends from the limiting portion 3600 toward the parallel base 360 in the direction D2, so that the second extending portion 3602 and the limiting portion 3600 are L-shaped.
  • the transformer 34 can be first fixed to the bracket 38, and the bracket 38 can be screwed to one end of the base 360. In other words, the transformer 34 can be secured to the base 360 by the bracket 38.
  • the fastening member 362 is rotated relative to the base 360 to be in the state shown in FIG. 4, and the first side S1 of the frame 30 is placed on the base 360.
  • the limiting portion 3600 and the second extending portion 3602 respectively abut the first side S1.
  • the first side edge SI is restricted from moving in the direction D2 of the parallel base 360 and the first side S1 is restricted from moving in the direction D1 of the vertical base 360.
  • the fastening member 362 can be rotated relative to the base 360 toward the frame 30 such that the protruding structure 3622 is engaged with the second side S2 of the frame 30.
  • the transformer 34 can be detached from the frame 30 as long as the fastening member 362 is rotated relative to the base 360 in a direction away from the frame 30, so that the protruding structure 3622 is disengaged from the second side S2 of the frame 30. This allows for quick assembly or disassembly.
  • the present invention can save about 50% of manpower and 80% of assembly time.
  • the fastening member 362 is made of a metal material, when the protruding structure 3622 is engaged with the second side S2 of the frame 30, the protruding structure 3622 may damage the anode surface on the second side S2 and directly with the second side S2. Contact, and then reach the grounding effect.
  • the fastening component 362 can also be made of a plastic material. In other words, the material of the fastener 362 can be determined by practical application.
  • FIG. 5 is a cross-sectional view of a solar device 4 in accordance with another embodiment of the present invention.
  • the fastening mechanism 36 of the solar device 4 further includes a support member 364.
  • the support member 364 extends from the base 360 and the support member 364 is adapted to engage the support frame 5.
  • the nut 50 can be used to lock the support member 364 to the bolt 52 on the support frame 5.
  • the support frame 5 can be a roof or other frame for setting up the solar device 4.
  • the fastening mechanism 36 When the solar device 4 is mounted on the support frame 5, the fastening mechanism 36 can be firstly attached to the support frame 5, and the frame 30 of the solar device 4 can be assembled to the fastening mechanism 36 by the above assembly/disassembly. The fastening mechanism 36 is detached. This allows for quick assembly or disassembly. It should be noted that the components of the same reference numerals as those shown in FIG. 3 in FIG. 5 have the same principle of operation, and are not described herein again.
  • FIG. 6 is a cross-sectional view of a solar device 6 according to another embodiment of the present invention.
  • the main difference between the solar device 6 and the aforementioned solar device 3 is that the bracket 38 of the solar device 6 extends from one end of the base 360, and the transformer 34 is fixed to the bracket 38.
  • the bracket 38 and the base 360 are integrally formed. In this way, the bracket 38 can be saved The assembly time of the lock attached to the base 360.
  • the components of the same reference numerals as those shown in FIG. 3 in FIG. 6 have substantially the same principle of operation, and are not described herein again.
  • FIG. 7 is a cross-sectional view of a solar device 7 in accordance with another embodiment of the present invention.
  • the main difference between the solar energy device 7 and the aforementioned solar device 3 is that the base 360 of the solar device 7 does not have the second extension 3602 of Fig. 3.
  • the base 360 of the solar device 7 has only the limiting portion 3600 that protrudes in the direction D1 of the vertical base 360.
  • the limiting portion 3600 abuts against the first side S1, thereby restricting the movement of the first side S1 toward the direction D2 of the parallel base 360.
  • the components of the same reference numerals as those shown in FIG. 3 in FIG. 7 have substantially the same principle of operation, and are not described herein again.
  • FIG. 8 is a cross-sectional view of a solar device 8 in accordance with another embodiment of the present invention.
  • the main difference between the solar device 8 and the aforementioned solar device 3 is that the base 360 of the solar device 8 has a hook 3604 and does not have the second extension 3602 of FIG.
  • the hook 3604 protrudes from the restricting portion 3600 toward the direction D2 of the parallel base 360.
  • the limiting portion 3600 and the hook 3604 respectively abut the first side S1, thereby restricting the first side S1 from moving toward the parallel base 360 in the direction D2.
  • the first side S1 is restricted from moving in the direction D1 of the vertical base 360.
  • the components of the same reference numerals as those shown in FIG. 3 in FIG. 8 have substantially the same principle of operation, and are not described herein again.
  • Figure 9 is a cross-sectional view of a snap mechanism 36' in accordance with another embodiment of the present invention.
  • the main difference between the fastening mechanism 36' and the aforementioned fastening mechanism 36 is that the protruding structure 3622' of the fastening mechanism 36' has a pointed shape.
  • the protruding structure 3622' can interfere with the second side S2 to achieve a fixing effect.
  • the components of the same reference numerals as those shown in FIG. 3 in FIG. 9 have substantially the same principle of operation, and are not described herein again.
  • FIG. 10 is a cross-sectional view of a fastening mechanism 36" according to another embodiment of the present invention.
  • the main difference between the fastening mechanism 36" and the aforementioned fastening mechanism 36 is that the protruding structure of the fastening mechanism 36" 3622" is zigzag.
  • the protruding structure 3622" is engaged with the second side S2 of the frame 30, the protruding structure 3622" can interfere with the second side S2 to achieve a fixing effect.
  • the components of the same reference numerals as those shown in FIG. 3 in FIG. 10 have substantially the same principle of operation, and are not described herein again. Industrial applicability
  • the present invention utilizes a rotatable fastening mechanism to fasten the frame of the solar device Rack.
  • the transformer can be first fixed to the base of the fastening mechanism. Next, the first side of the frame of the solar device is disposed on the base of the fastening mechanism, and then the fastening member is rotated relative to the base toward the frame, so that the protruding structure is fastened to the second side of the frame. Fixed effect.
  • the transformer can be removed from the frame of the solar device by rotating the fastener against the base in a direction away from the frame to disengage the protruding structure from the second side of the frame. This allows for quick assembly or disassembly.
  • the frame of the solar device is generally formed by anodizing, an anode surface is formed thereon. If the fastening component is made of a metal material, when the protruding structure is fastened to the second side of the frame, the protruding structure breaks the anode surface on the second side to directly contact the second side, thereby achieving grounding.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Photovoltaic Devices (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Abstract

一种太阳能装置(3)及其扣合机构(36),该太阳能装置(3)包括一框架(30)、一太阳能板(32)、一变压器(34)以及一扣合机构(36)。框架(30)具有一第一侧边(S1)以及一第二侧边(S2),其中第一侧边(S1)与第二侧边(S2)相对。太阳能板(32)设置于框架(30)中。扣合机构(36)用以扣合框架(30)。扣合机构(36)包括一底座(360)以及一扣合件(362)。变压器(34)固定于底座(360)上。扣合件(362)的一第一端(E1)枢接于底座(360),且扣合件(362)的一第二端(E2)具有一第一延伸部(3620),其中第一端(E1)与第二端(E2)相对。第一延伸部(3620)具有一突出结构(3622),且突出结构(3622)用以扣合框架(30)的第二侧边(S2)。当框架(30)的第一侧边(S1)设置于底座(360)上时,扣合件(362)可相对底座(360)转动,以使突出结构(3622)扣合于框架(30)的第二侧边(S2)。

Description

太阳能装置及其扣合机构 技术领域
本发明关于一种太阳能装置及其扣合机构,尤指一种可与太阳能装置的框 架快速组装或拆卸的扣合机构。 背景技术
请参阅图 1, 图 1为先前技术的太阳能装置 1的后视图。 如图 1所示, 太 阳能装置 1包含四框架 10以及一变压器 12。 变压器 12的二相邻侧边各以二 螺丝 14锁附于二相邻框架 10上。 一般而言, 将一个变压器 12组装至太阳能 装置 1上需要耗费两个人力以及约六十秒的组装时间,此会造成系统厂在组装 及维修太阳能装置 1时非常费时费力, 进而增加制造成本。此外, 如果在组装 时对位不精准, 螺丝 14与框架 10上的螺丝孔便有可能发生崩牙的问题, 此也 会增加额外的制造成本。 发明内容
因此, 本发明的目的之一在于提供一种太阳能装置及其扣合机构, 以解决 上述问题。
根据一实施例, 本发明的扣合机构用以扣合一框架。框架具有一第一侧边 以及一第二侧边, 其中第一侧边与第二侧边相对。扣合机构包含一底座以及一 扣合件。扣合件的一第一端枢接于底座, 且扣合件的一第二端具有一第一延伸 部, 其中第一端与第二端相对。第一延伸部具有一突出结构, 且突出结构用以 扣合框架的第二侧边。当框架的第一侧边设置于底座上时, 扣合件可相对底座 转动, 以使突出结构扣合于框架的第二侧边。
其中, 该底座具有一限位部, 该限位部朝垂直该底座的方向突出, 当该框 架的该第一侧边设置于该底座上时, 该限位部抵接于该第一侧边。
其中,该底座另具有一卡勾,该卡勾自该限位部朝平行该底座的方向突出, 当该框架的该第一侧边设置于该底座上时, 该卡勾抵接于该第一侧边。
其中, 该底座另具有一第二延伸部, 该第二延伸部自该限位部朝平行该底 座的方向延伸出, 该第二延伸部与该限位部呈 L字形, 当该框架的该第一侧边 设置于该底座上时, 该第二延伸部抵接于该第一侧边。
其中, 该突出结构呈半圆形、 尖锥形或锯齿形。
其中, 该框架经由阳极处理而于其上形成一阳极表面, 该扣合件由金属材 料制成, 当该突出结构扣合于该框架的该第二侧边时, 该突出结构破坏该第二 侧边上的该阳极表面而与该第二侧边直接接触。
其中, 该扣合机构另包含一支撑件, 自该底座延伸出, 该支撑件用以与一 支撑架结合。
根据另一实施例, 本发明的太阳能装置包含一框架、 一太阳能板、 一变压 器以及一扣合机构。框架具有一第一侧边以及一第二侧边, 其中第一侧边与第 二侧边相对。太阳能板设置于框架中。 扣合机构用以扣合框架。 扣合机构包含 一底座以及一扣合件。 变压器固定于底座上。 扣合件的一第一端枢接于底座, 且扣合件的一第二端具有一第一延伸部, 其中第一端与第二端相对。第一延伸 部具有一突出结构, 且突出结构用以扣合框架的第二侧边。当框架的第一侧边 设置于底座上时, 扣合件可相对底座转动, 以使突出结构扣合于框架的第二侧 边。
其中,另包含一托架, 自该底座的一端延伸出,该变压器固定于该托架上。 其中, 另包含一托架, 锁附于该底座的一端, 该变压器固定于该托架上。 其中, 该底座具有一限位部, 该限位部朝垂直该底座的方向突出, 当该框 架的该第一侧边设置于该底座上时, 该限位部抵接于该第一侧边。
其中,该底座另具有一卡勾,该卡勾自该限位部朝平行该底座的方向突出, 当该框架的该第一侧边设置于该底座上时, 该卡勾抵接于该第一侧边。
其中, 该底座另具有一第二延伸部, 该第二延伸部自该限位部朝平行该底 座的方向延伸出, 该第二延伸部与该限位部呈 L字形, 当该框架的该第一侧边 设置于该底座上时, 该第二延伸部抵接于该第一侧边。
其中, 该突出结构呈半圆形、 尖锥形或锯齿形。
于此实施例中,框架可经由阳极处理而于其上形成一阳极表面, 且扣合件 可由金属材料制成。当突出结构扣合于框架的第二侧边时, 突出结构破坏第二 侧边上的阳极表面而与第二侧边直接接触, 进而达到接地作用。
综上所述, 本发明利用可转动的扣合机构来扣合太阳能装置的框架。于组 装本发明的太阳能装置时, 可先将变压器固定于扣合机构的底座上。接着, 将 太阳能装置的框架的第一侧边设置于扣合机构的底座上,再将扣合件相对底座 朝框架的方向转动, 以使突出结构扣合于框架的第二侧边, 而达到固定效果。 另一方面, 只要将扣合件相对底座朝远离框架的方向转动, 使突出结构脱离框 架的第二侧边, 即可将变压器自太阳能装置的框架上拆卸下来。藉此, 即可达 到快速组装或拆卸的目的。此外, 由于太阳能装置的框架一般都会经由阳极处 理而于其上形成阳极表面。若扣合件由金属材料制成, 当突出结构扣合于框架 的第二侧边时, 突出结构会破坏第二侧边上的阳极表面而与第二侧边直接接 触, 进而达到接地作用。
以下结合附图和具体实施例对本发明进行详细描述,但不作为对本发明的 限定。 附图说明
图 1为现有技术的太阳能装置的后视图。
图 2为根据本发明一实施例的太阳能装置的后视图。
图 3为图 2中的太阳能装置沿 X-X线的剖面图。
图 4为图 3中的扣合机构扣合于框架的前的剖面图。
图 5为根据本发明另一实施例的太阳能装置的剖面图
图 6为根据本发明另一实施例的太阳能装置的剖面图
图 7为根据本发明另一实施例的太阳能装置的剖面图
图 8为根据本发明另一实施例的太阳能装置的剖面图
图 9为根据本发明另一实施例的扣合机构的剖面图。
图 10为根据本发明另一实施例的扣合机构的剖面图。
其中, 附图标记:
1、 3、 4、 6、 7、 8: 太阳能装置
10、 30: 框架 12、 34: 变压器
14 32: 太阳能板
33: 背板 36、 36'、 36": 扣合机构
38: 托架 50: 螺帽
52: 360: 底座
362: 扣合件 364: 支撑件 3600: 限位部 3602: 第二延伸部
3604: 卡勾 3620: 第一延伸部
3622、 3622'、 3622": :出结; S1 : 第一侧边
S2: 第二侧边 E1 : 第一端
E2: 第二端 Dl、 D2: 方向
X-X: 剖面线 具体实施方式
请参阅图 2至图 4,图 2为根据本发明一实施例的太阳能装置 3的后视图, 图 3为图 2中的太阳能装置 3沿 X-X线的剖面图, 图 4为图 3中的扣合机构 36扣合于框架 30的前的剖面图。 如图 2与图 3所示, 太阳能装置 3包含四框 架 30、 太阳能板 32、 背板 33、 变压器 34、 二组扣合机构 36以及托架 38。 四 框架 30彼此邻接成矩形。 太阳能板 32与背板 33设置于框架 30中。 变压器 34的二相邻侧边各以一个扣合机构 36固定于二相邻框架 30上。 一般而言, 太阳能板 32上还会设置有强化玻璃, 且框架 30 中还会设置有太阳能装置 3 运作时所需的必要组件, 在此不再赘述。
如图 3所示, 框架 30具有第一侧边 S1以及第二侧边 S2, 其中第一侧边 S1与第二侧边 S2相对。扣合机构 36用以扣合框架 30。扣合机构 36包含底座 360以及扣合件 362。 扣合件 362的第一端 E1枢接于底座 360, 且扣合件 362 的第二端 E2具有第一延伸部 3620,其中第一端 E1与第二端 E2相对。第一延 伸部 3620具有突出结构 3622, 且突出结构 3622用以扣合框架 30的第二侧边 S2o 于此实施例中, 突出结构 3622呈半圆形, 但不以此为限。 底座 360具有 限位部 3600以及第二延伸部 3602。限位部 3600朝垂直底座 360的方向 D1突 出, 且第二延伸部 3602自限位部 3600朝平行底座 360的方向 D2延伸出, 使 得第二延伸部 3602与限位部 3600呈 L字形。
于组装太阳能装置 3时, 可先将变压器 34固定于托架 38上, 再将托架 38以螺丝锁附于底座 360的一端。 换言之, 可通过托架 38将变压器 34固定 于底座 360上。接着,使扣合件 362相对底座 360转动打开成图 4所示的状态, 再将框架 30的第一侧边 S1设置于底座 360上。当框架 30的第一侧边 S1设置 于底座 360上时, 限位部 3600与第二延伸部 3602分别抵接于第一侧边 S1 , 进而限制第一侧边 SI朝平行底座 360的方向 D2移动且限制第一侧边 S1朝垂 直底座 360的方向 D1移动。 接着, 可使扣合件 362相对底座 360朝框架 30 的方向转动, 以使突出结构 3622扣合于框架 30的第二侧边 S2。 如图 3所示, 当突出结构 3622扣合于框架 30的第二侧边 S2时,突出结构 3622与第二侧边 S2产生干涉而达到固定效果。 另一方面, 只要将扣合件 362相对底座 360朝 远离框架 30的方向转动, 使突出结构 3622脱离框架 30的第二侧边 S2 , 即可 将变压器 34自框架 30上拆卸下来。 藉此, 即可达到快速组装或拆卸的目的。
根据实际组装测试结果,利用本发明的扣合机构 36将一个变压器 34组装 至太阳能装置 3上仅需耗费一个人力以及约十秒的组装时间。相较于现有技术 需耗费两个人力以及约六十秒的组装时间,本发明约可节省 50%人力以及 80% 组装时间。
此外, 由于太阳能装置 3的框架 30—般都会经由阳极处理而于其上形成 阳极表面。 若扣合件 362 由金属材料制成, 当突出结构 3622扣合于框架 30 的第二侧边 S2时, 突出结构 3622会破坏第二侧边 S2上的阳极表面而与第二 侧边 S2直接接触, 进而达到接地作用。 需说明的是, 于另一实施例中, 扣合 件 362亦可由塑料材料制成。换言之,扣合件 362的材料可由实际应用来决定。
请参阅图 5, 图 5为根据本发明另一实施例的太阳能装置 4的剖面图。 太 阳能装置 4与前述的太阳能装置 3的主要差别在于,太阳能装置 4的扣合机构 36另包含支撑件 364。如图 5所示, 支撑件 364自底座 360延伸出, 且支撑件 364用以与支撑架 5结合。 于此实施例中, 可利用螺帽 50将支撑件 364锁附 于支撑架 5上的螺栓 52。 于实际应用中, 支撑架 5可为屋顶或其它用来设置 太阳能装置 4的架体。于安装太阳能装置 4于支撑架 5上时, 可先将扣合机构 36锁附于支撑架 5上,再以上述组装 /拆卸方式将太阳能装置 4的框架 30组装 于扣合机构 36上或从扣合机构 36上拆卸下来。藉此, 即可达到快速组装或拆 卸的目的。 需说明的是, 图 5中与图 3中所示相同标号的组件, 其作用原理大 致相同, 在此不再赘述。
请参阅图 6, 图 6为根据本发明另一实施例的太阳能装置 6的剖面图。 太 阳能装置 6与前述的太阳能装置 3的主要差别在于, 太阳能装置 6的托架 38 自底座 360的一端延伸出, 且变压器 34固定于此托架 38上。换言之, 于此实 施例中, 托架 38与底座 360系为一体成型。 藉此, 可进一歩节省将托架 38 锁附于底座 360的组装时间。需说明的是, 图 6中与图 3中所示相同标号的组 件, 其作用原理大致相同, 在此不再赘述。
请参阅图 7, 图 7为根据本发明另一实施例的太阳能装置 7的剖面图。 太 阳能装置 7与前述的太阳能装置 3的主要差别在于, 太阳能装置 7的底座 360 不具有图 3的第二延伸部 3602。 如图 7所示, 太阳能装置 7的底座 360仅具 有朝垂直底座 360的方向 D1突出的限位部 3600。 当框架 30的第一侧边 S1 设置于底座 360上时, 限位部 3600抵接于第一侧边 S1 ,进而限制第一侧边 S1 朝平行底座 360的方向 D2移动。 需说明的是, 图 7中与图 3中所示相同标号 的组件, 其作用原理大致相同, 在此不再赘述。
请参阅图 8, 图 8为根据本发明另一实施例的太阳能装置 8的剖面图。 太 阳能装置 8与前述的太阳能装置 3的主要差别在于, 太阳能装置 8的底座 360 另具有卡勾 3604且不具有图 3的第二延伸部 3602。 如图 8所示, 卡勾 3604 自限位部 3600朝平行底座 360的方向 D2突出。 当框架 30的第一侧边 S1设 置于底座 360上时, 限位部 3600与卡勾 3604分别抵接于第一侧边 S1 , 进而 限制第一侧边 S1朝平行底座 360的方向 D2移动且限制第一侧边 S1朝垂直底 座 360的方向 D1移动。 需说明的是, 图 8中与图 3中所示相同标号的组件, 其作用原理大致相同, 在此不再赘述。
请参阅图 9, 图 9为根据本发明另一实施例的扣合机构 36'的剖面图。 扣 合机构 36'与前述的扣合机构 36 的主要差别在于, 扣合机构 36'的突出结构 3622'呈尖锥形。 当突出结构 3622'扣合于上述框架 30的第二侧边 S2时, 突出 结构 3622'可与第二侧边 S2产生干涉而达到固定效果。需说明的是, 图 9中与 图 3中所示相同标号的组件, 其作用原理大致相同, 在此不再赘述。
请参阅图 10, 图 10为根据本发明另一实施例的扣合机构 36"的剖面图。 扣合机构 36"与前述的扣合机构 36的主要差别在于, 扣合机构 36"的突出结构 3622"呈锯齿形。当突出结构 3622"扣合于上述框架 30的第二侧边 S2时,突出 结构 3622"可与第二侧边 S2产生干涉而达到固定效果。 需说明的是, 图 10中 与图 3中所示相同标号的组件, 其作用原理大致相同, 在此不再赘述。 工业应用性
相较于现有技术, 本发明利用可转动的扣合机构来扣合太阳能装置的框 架。 于组装本发明的太阳能装置时, 可先将变压器固定于扣合机构的底座上。 接着,将太阳能装置的框架的第一侧边设置于扣合机构的底座上, 再将扣合件 相对底座朝框架的方向转动, 以使突出结构扣合于框架的第二侧边, 而达到固 定效果。 另一方面, 只要将扣合件相对底座朝远离框架的方向转动, 使突出结 构脱离框架的第二侧边,即可将变压器自太阳能装置的框架上拆卸下来。借此, 即可达到快速组装或拆卸的目的。此外, 由于太阳能装置的框架一般都会经由 阳极处理而于其上形成阳极表面。若扣合件由金属材料制成, 当突出结构扣合 于框架的第二侧边时,突出结构会破坏第二侧边上的阳极表面而与第二侧边直 接接触, 进而达到接地作用。
当然, 本发明还可有其它多种实施例, 在不背离本发明精神及其实质的情 况下, 熟悉本领域的技术人员可根据本发明作出各种相应的改变和变形,但这 些相应的改变和变形都应属于本发明权利要求的保护范围。

Claims

权利要求书
1. 一种扣合机构, 用以扣合一框架, 其特征在于, 该框架具有一第一侧 边以及一第二侧边, 该第一侧边与该第二侧边相对, 该扣合机构包含:
一底座; 以及
—扣合件, 该扣合件的一第一端枢接于该底座, 该扣合件的一第二端具有 一第一延伸部, 该第一延伸部具有一突出结构, 该突出结构用以扣合该第二侧 边, 该第一端与该第二端相对;
其中, 当该框架的该第一侧边设置于该底座上时, 该扣合件可相对该底座 转动, 以使该突出结构扣合于该框架的该第二侧边。
2. 根据权利要求 1所述的扣合机构,其特征在于,该底座具有一限位部, 该限位部朝垂直该底座的方向突出, 当该框架的该第一侧边设置于该底座上 时, 该限位部抵接于该第一侧边。
3. 根据权利要求 2所述的扣合机构,其特征在于,该底座另具有一卡勾, 该卡勾自该限位部朝平行该底座的方向突出,当该框架的该第一侧边设置于该 底座上时, 该卡勾抵接于该第一侧边。
4. 根据权利要求 2所述的扣合机构, 其特征在于, 该底座另具有一第二 延伸部, 该第二延伸部自该限位部朝平行该底座的方向延伸出, 该第二延伸部 与该限位部呈 L字形, 当该框架的该第一侧边设置于该底座上时, 该第二延伸 部抵接于该第一侧边。
5. 根据权利要求 1所述的扣合机构,其特征在于,该突出结构呈半圆形、 尖锥形或锯齿形。
6. 根据权利要求 1所述的扣合机构, 其特征在于, 该框架经由阳极处理 而于其上形成一阳极表面, 该扣合件由金属材料制成, 当该突出结构扣合于该 框架的该第二侧边时,该突出结构破坏该第二侧边上的该阳极表面而与该第二 侧边直接接触。
7. 根据权利要求 1所述的扣合机构, 其特征在于, 另包含一支撑件, 自 该底座延伸出, 该支撑件用以与一支撑架结合。
8. 一种太阳能装置, 其特征在于, 包含:
一框架,具有一第一侧边以及一第二侧边,该第一侧边与该第二侧边相对; 一太阳能板, 设置于该框架中; 一变压器; 以及
一扣合机构, 用以扣合该框架, 该扣合机构包含:
一底座, 该变压器固定于该底座上; 以及
一扣合件, 该扣合件的一第一端枢接于该底座, 该扣合件的一第二端 具有一第一延伸部, 该第一延伸部具有一突出结构, 该突出结构用以扣合 该第二侧边, 该第一端与该第二端相对;
其中, 当该框架的该第一侧边设置于该底座上时, 该扣合件可相对该底座 转动, 以使该突出结构扣合于该框架的该第二侧边。
9. 根据权利要求 8所述的太阳能装置, 其特征在于, 另包含一托架, 自 该底座的一端延伸出, 该变压器固定于该托架上。
10. 根据权利要求 8所述的太阳能装置, 其特征在于, 另包含一托架, 锁 附于该底座的一端, 该变压器固定于该托架上。
11. 根据权利要求 8所述的太阳能装置, 其特征在于, 该底座具有一限位 部, 该限位部朝垂直该底座的方向突出, 当该框架的该第一侧边设置于该底座 上时, 该限位部抵接于该第一侧边。
12. 根据权利要求 11所述的太阳能装置, 其特征在于, 该底座另具有一 卡勾, 该卡勾自该限位部朝平行该底座的方向突出, 当该框架的该第一侧边设 置于该底座上时, 该卡勾抵接于该第一侧边。
13. 根据权利要求 11所述的太阳能装置, 其特征在于, 该底座另具有一 第二延伸部, 该第二延伸部自该限位部朝平行该底座的方向延伸出, 该第二延 伸部与该限位部呈 L字形, 当该框架的该第一侧边设置于该底座上时, 该第二 延伸部抵接于该第一侧边。
14. 根据权利要求 8所述的太阳能装置, 其特征在于, 该突出结构呈半圆 形、 尖锥形或锯齿形。
15. 根据权利要求 8所述的太阳能装置, 其特征在于, 该框架经由阳极处 理而于其上形成一阳极表面, 该扣合件由金属材料制成, 当该突出结构扣合于 该框架的该第二侧边时,该突出结构破坏该第二侧边上的该阳极表面而与该第 二侧边直接接触。
16. 根据权利要求 8所述的太阳能装置, 其特征在于, 该扣合机构另包含 一支撑件, 自该底座延伸出, 该支撑件用以与一支撑架结合。
PCT/CN2012/078601 2012-06-28 2012-07-13 太阳能装置及其扣合机构 WO2014000328A1 (zh)

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