WO2013187308A1 - アルミニウム合金板 - Google Patents
アルミニウム合金板 Download PDFInfo
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- WO2013187308A1 WO2013187308A1 PCT/JP2013/065704 JP2013065704W WO2013187308A1 WO 2013187308 A1 WO2013187308 A1 WO 2013187308A1 JP 2013065704 W JP2013065704 W JP 2013065704W WO 2013187308 A1 WO2013187308 A1 WO 2013187308A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D21/00—Casting non-ferrous metals or metallic compounds so far as their metallurgical properties are of importance for the casting procedure; Selection of compositions therefor
- B22D21/02—Casting exceedingly oxidisable non-ferrous metals, e.g. in inert atmosphere
- B22D21/04—Casting aluminium or magnesium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/02—Use of electric or magnetic effects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/20—Measures not previously mentioned for influencing the grain structure or texture; Selection of compositions therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D29/00—Superstructures, understructures, or sub-units thereof, characterised by the material thereof
- B62D29/008—Superstructures, understructures, or sub-units thereof, characterised by the material thereof predominantly of light alloys, e.g. extruded
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/06—Alloys based on aluminium with magnesium as the next major constituent
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/06—Alloys based on aluminium with magnesium as the next major constituent
- C22C21/08—Alloys based on aluminium with magnesium as the next major constituent with silicon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
- C22F1/047—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with magnesium as the next major constituent
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/04—Metal casings
Definitions
- the present application includes Japanese Patent Application No. 2012-135622 filed with the Japan Patent Office on June 15, 2012 and Japanese Patent Application No. 2012-filed with the Japan Patent Office on October 30, 2012. No. 239301, the disclosure of which is incorporated herein by reference.
- the present invention relates to an aluminum alloy plate excellent in plate cross-section quality after anodizing treatment, in which a strip-like streak pattern does not occur at the thickness center of the plate cross-section after anodizing treatment.
- the inventors have conducted various tests and studies in order to solve the problem of striped stripes on the cross section of the aluminum alloy plate after the anodizing treatment.
- the inventors of the present invention have found that in an aluminum alloy containing a peritectic element that exhibits a peritectic reaction with respect to aluminum and Mg that exhibits a eutectic reaction with respect to aluminum, It was found that the presence state affects the generation of the striped stripe pattern on the plate cross section after the anodizing treatment.
- the present invention has been made on the basis of the above knowledge, and according to one aspect of the present invention, after anodization, no striped streak pattern is generated in the central portion of the plate thickness after the anodization. It is desirable to provide an aluminum alloy plate with excellent plate cross-section quality.
- the aluminum alloy plate according to the first aspect of the present invention which is excellent in plate cross-section quality after anodizing treatment, is an aluminum alloy plate in which an anodized coating film is formed on a plate cross-section which is a cross-sectional portion in the plate thickness direction.
- the aluminum alloy plate contains at least a peritectic element, which is an element showing a peritectic reaction with respect to aluminum, and Mg, which shows a eutectic reaction with respect to aluminum, and the thickness of the aluminum alloy plate is t (mm).
- the range of ⁇ 0.01 ⁇ t (mm) with respect to the t / 2 part as the center part of the plate thickness, and the range of ⁇ 0.01 ⁇ t (mm) with respect to the t / 4 part as the quarter part of the plate thickness When the range from 0.02 ⁇ t (mm) in the plate thickness direction to the plate thickness direction is the plate thickness surface layer portion, in the concentration of the peritectic element in the solid solution state in the plate thickness direction of the aluminum alloy plate, The plate thickness center and the The difference in concentration of the plate thickness 1 ⁇ 4 part and the difference in concentration between the plate thickness center part and the plate thickness surface layer part is 0.04% (mass%, the same shall apply hereinafter) or less, and the aluminum alloy plate In the Mg concentration in the solid solution state in the thickness direction, the difference in concentration between the plate thickness center portion and the plate thickness 1 ⁇ 4 portion and the difference in concentration between the plate thickness center portion and the plate thickness surface layer portion are 0.4. % Or less.
- An aluminum alloy plate excellent in plate cross-section quality after anodizing treatment according to the second aspect of the present invention is the aluminum alloy plate according to the first aspect, wherein Ti: 0.001% to 0.1 as the peritectic element. %, Cr: one or two of 0.0001% to 0.4%.
- An aluminum alloy plate excellent in plate cross-sectional quality after anodizing treatment according to the third aspect of the present invention is the aluminum alloy plate according to the first aspect or the second aspect, wherein the Mg: 1.0% to 6.0% It is characterized by containing.
- An aluminum alloy plate excellent in plate cross-sectional quality after anodizing treatment according to the fourth aspect of the present invention is the aluminum alloy plate according to any one of the first to third aspects, together with the peritectic element and the Mg, Cu: 0.5% or less, Mn: 0.5% or less, Fe: 0.4% or less, Si: contain one or more of 0.3% or less, the balance being Al and inevitable It consists of impurities.
- the aluminum alloy plate according to the fifth aspect of the present invention which is excellent in plate cross-section quality after anodizing treatment, is the aluminum alloy plate according to any one of the first to fourth aspects, wherein the thickness of the aluminum alloy plate is 0. .3 mm or more.
- an aluminum alloy plate excellent in plate cross-section quality in which a strip-like streak pattern does not occur in the plate thickness center portion of the plate cross-section after anodizing.
- the plate cross section cross-sectional portion in the plate thickness direction
- the effect of the present invention of one side surface can be obtained regardless of the plate cross section in the direction parallel to the rolling direction, the direction perpendicular to the rolling direction, or any other direction. Can be played.
- the difference in concentration between the plate thickness center portion and the plate thickness 1 ⁇ 4 portion, and the plate thickness center portion and the plate thickness surface layer portion in the concentration of the peritectic element in the solid solution state in the plate thickness direction of the aluminum alloy plate, the difference in concentration between the plate thickness center portion and the plate thickness 1 ⁇ 4 portion, and the plate thickness center portion and the plate thickness surface layer portion. And the difference in concentration between the central portion of the plate thickness and the 1/4 portion of the plate thickness in the solid solution Mg concentration in the plate thickness direction of the aluminum alloy plate, and the plate The difference in concentration between the thickness center portion and the plate thickness surface layer portion is 0.4% or less.
- excellent plate section quality is intended to mean a state in which no strip-like streak pattern is generated at the center of the plate thickness of the plate section.
- the plate thickness central part, the plate thickness 1 ⁇ 4 part, and the plate thickness surface layer part will be described. Assuming that the plate thickness is t (mm), as shown in FIG. 1, the central portion of the plate thickness means a range of ⁇ 0.01 ⁇ t (mm) with reference to the t / 2 portion.
- the plate thickness 1 ⁇ 4 part refers to a range of ⁇ 0.01 ⁇ t (mm) with reference to the t / 4 part.
- the plate thickness surface layer portion refers to a range from the outermost layer portion to 0.02 ⁇ t (mm) in the plate thickness direction.
- the difference in concentration between the central portion of the plate thickness and the 1/4 portion of the plate thickness, and the difference in concentration between the central portion of the plate thickness and the thickness portion of the plate thickness exceeds 0.04%, or in the concentration of Mg in a solid solution state in the thickness direction of the aluminum alloy plate, the difference in concentration between the central portion of the plate thickness and the 1/4 thickness portion, and the central portion of the plate thickness and the plate
- the difference in the concentration of the thick surface layer portion exceeds 0.4%
- the thickness of the strip-shaped streaks generated at the plate thickness central portion of the plate cross section is 0.05 when the plate thickness is t (mm).
- the plate thickness t is not particularly limited as long as the cross-section after the anodizing treatment can be recognized visually, and is preferably 0.3 mm or more, more preferably 0.5 mm or more.
- peritectic elements and Mg are taken into the anodized film in a solid solution state, and when an aluminum alloy plate having the characteristics of the present embodiment is anodized, in the anodized aluminum alloy plate
- the concentration of the peritectic element in the solid solution state taken into the anodized film is the difference in concentration between the central part of the plate thickness and the 1/4 part of the plate thickness, and the concentration of the central part of the plate thickness and the thickness of the surface layer part.
- the difference in concentration between the central part of the plate thickness and the 1/4 part of the plate thickness, and the central part of the plate thickness is 0.08% or less.
- EPMA electron beam microanalyzer
- Preferred peritectic elements include Ti and Cr.
- Ti 0.001% to 0.1%
- Ti functions to suppress the coarsening of the cast structure.
- the preferred content is 0.001% to 0.1%.
- the Ti content is 0.001% or more, the effect of suppressing the coarsening of the cast structure can be remarkably increased.
- it is 0.1% or less, the formation of coarse intermetallic compounds is suppressed, and the streaks appearing on the cross section of the plate after the anodizing treatment can be conspicuously difficult to see. If it is less than 0.001%, the function of suppressing the coarsening of the cast structure may be insufficient in some cases.
- Cr 0.0001% to 0.4% Cr functions to increase the strength of the aluminum alloy plate and to refine crystal grains.
- the preferred content is 0.0001% to 0.4%.
- the content of Cr is 0.0001% or more, at least one of the effect of increasing the strength of the aluminum alloy plate and the effect of refining crystal grains can be significantly increased.
- it is 0.4% or less, the formation of coarse intermetallic compounds is suppressed, and the streaks appearing on the cross section of the plate after the anodizing treatment may become conspicuously difficult to see. If it is less than 0.0001%, it may be necessary to use a high purity metal.
- the content is preferably set to 0.0001% or more. On the other hand, if it exceeds 0.4%, a coarse intermetallic compound is generated, and a streak pattern caused by the intermetallic compound may occur after the anodizing treatment.
- Mg 1.0% to 6.0%
- Mg functions to increase the strength of the aluminum alloy plate.
- the preferred content is 1.0% to 6.0%.
- Mg content is 1.0% or more, the effect of increasing the strength of the aluminum alloy sheet can be increased, and when it is 6.0% or less, good rolling properties can be obtained. If it is less than 1.0%, the effect of increasing the strength may not be sufficiently obtained in some cases. If it exceeds 6.0%, cracks are likely to occur during hot rolling in some cases, and rolling may be difficult.
- Cu 0.5% or less
- Cu functions to increase the strength of the aluminum alloy plate and make the color tone of the entire film after anodizing uniform. A preferable content is 0.5% or less.
- the streaks appearing on the cross section of the plate after the anodizing treatment can be conspicuously difficult to see, and the color tone of the entire film after the anodizing treatment can be noticeably uniform. If it exceeds 0.5%, an Al—Cu-based precipitate is formed, and streaks or turbidity of the film due to intermetallic compounds may occur.
- Mn 0.5% or less Mn increases the strength of the aluminum alloy plate and functions to refine crystal grains.
- a preferable content is 0.5% or less.
- the Mn content is 0.5% or less, after anodizing treatment, the streaks appearing on the cross section of the plate can be conspicuously difficult to see, and the color tone of the entire film after the anodizing treatment can be noticeably uniform. If it exceeds 0.5%, Al—Mn—Si-based crystals and precipitates are formed, and streaks and turbidity of the film due to intermetallic compounds may occur.
- Fe 0.4% or less Fe functions to increase the strength of the aluminum alloy plate and to refine crystal grains.
- a preferable content is 0.4% or less.
- the Fe content is 0.4% or less, after the anodizing treatment, the streaks appearing on the cross section of the plate can be noticeable and the color tone of the entire film after the anodizing treatment can be noticeably uniform. If it exceeds 0.4%, Al-Fe-Si-based and Al-Fe-based crystallized substances and precipitates are formed, and streaks and turbidity of the film due to intermetallic compounds may occur.
- Si 0.3% or less Si functions to increase the strength of the aluminum alloy plate and to refine crystal grains.
- a preferable content is 0.3% or less.
- the Si content is 0.3% or less, after the anodizing treatment, the streaks appearing on the cross section of the plate can be noticeable and the color tone of the entire film after the anodizing treatment can be noticeably uniform. If it exceeds 0.3%, an Al—Fe—Si-based crystallized product or an Mg—Si-based precipitate is formed, and streaks or turbidity of the film due to intermetallic compounds may occur.
- elements such as Zn
- elements may contain, for example.
- the preferable content of inevitable impurities is 0.25% or less.
- the manufacturing method of the aluminum alloy plate of this embodiment is demonstrated.
- the aluminum alloy plate of the present embodiment is manufactured by subjecting an ingot formed by normal DC casting to homogenization treatment, hot rolling, and cold rolling by a conventional method.
- Possible methods for generating a flow in the molten metal in the mold include mechanical stirring using a stirring blade, electromagnetic stirring using eddy current, magnetic stirring using Lorentz force, and ultrasonic stirring using ultrasonic waves. .
- the preferable flow rate of the molten metal is in the range of 0.1 to 5 m / s.
- the flow rate of the molten metal is in the range of 0.1 to 5 m / s.
- the effect of suppressing the deviation of chemical components can be particularly great. If the molten metal flow rate is too low (in the range where the molten metal flow rate is lower than 0.1 m / s), the effect of suppressing the bias of chemical components generated in the mold may be reduced in some cases. If the molten metal flow rate is too large (in the range where the molten metal flow velocity is greater than 5 m / s), an oxide film generated on the molten metal surface may possibly be caught in the molten metal.
- the flow rate of the molten metal may be controlled by adjusting the molten metal temperature (melt viscosity) and the stirring conditions. For example, the higher the melt temperature, the lower the melt viscosity, while the lower the melt temperature, the greater the melt viscosity. For this reason, in this embodiment, in order to obtain a desired flow rate, the molten metal temperature (the viscosity of the molten metal) may be detected and the molten metal temperature (the viscosity of the molten metal) may be controlled based on the detected value. It should be noted that the viscosity of the molten metal can vary depending on the chemical composition of the molten metal. For example, if the chemical components are different, the viscosity may be different even at the same molten metal temperature, so it is necessary to set an optimal molten metal temperature that matches the chemical components.
- stirring conditions in the case of mechanical stirring, for example, the rotational speed of the stirring blade, the number or shape of the stirring blade, and the like can be mentioned.
- electromagnetic stirring and magnetic stirring for example, the strength of a magnetic field to be generated can be mentioned as stirring conditions.
- ultrasonic agitation for example, the frequency and intensity (sound pressure) of sound waves can be cited as the agitation conditions.
- the above-described stirring method (in other words, a method for controlling the flow rate of the molten metal in the mold) can provide an ingot having a uniform chemical component in the cross section of the ingot. As a result, the chemical components are uniform even in the cross section of the plate manufactured using the obtained ingot. That is, by using the stirring method described above, it is possible to achieve the production of an aluminum alloy plate having the properties of this embodiment. That is, in this embodiment, the above-described stirring method is used to obtain an aluminum alloy plate having desired properties.
- the obtained aluminum alloy plate is subjected to point analysis in which the concentration is measured from fluorescent X-rays generated by irradiation with an electron beam using EPMA.
- the peritectic element and Mg concentrations in the central part of the plate thickness, 1/4 part of the plate thickness, and the surface layer part of the plate thickness are obtained. And it confirms that the aluminum alloy plate which has the property of the said embodiment is obtained, and uses for an anodizing process.
- Example 1 and Comparative Example 1 An aluminum alloy having the composition shown in Table 1 was ingoted by DC casting to produce an ingot having a cross-sectional dimension of 480 mm in thickness and 1500 mm in width. In the casting, casting was performed under two conditions: when the molten metal in the mold was agglomerated while being agitated using a stirring blade, and when agglomerated without agitation.
- the obtained ingot was homogenized at a temperature of 550 ° C. for 10 hours, and then cooled to room temperature.
- the portions corresponding to the upper and lower surfaces and side surfaces of the rolling were each cut by 20 mm, and then re-heated to a temperature of 470 ° C. to start hot rolling, and rolled to a thickness of 8.0 mm.
- the end temperature of hot rolling was 300 ° C.
- Table 2 shows the alloy composition and ingot-making conditions of the obtained aluminum alloy plate (test material).
- a sample with a width of 20 mm was cut out from the width center portion of the obtained test material, filled with resin and polished, and a cross section in a direction perpendicular to the rolling direction was revealed.
- EPMA electrospray vapor deposition
- the plate thickness center portion and the plate thickness The concentration of the peritectic element in the solid solution state (solid Ti concentration + solid solution Cr concentration) and the concentration of Mg in the solid solution state were determined in the 1 ⁇ 4 part and the plate thickness surface layer part. The results are shown in Table 3 and Table 5, respectively.
- a sample 400 mm wide x 50 mm long was cut out from the center of the width of the obtained aluminum alloy plate, the end face was cut by milling, and the cross section in the direction perpendicular to the rolling direction was roughened by shot blasting. After finishing, chemical polishing with phosphoric acid and sulfuric acid was performed, and then an anodic oxidation treatment with a sulfuric acid solution was performed to form an anodized film having a thickness of 10 ⁇ m on the cross section.
- test materials 11 to 14 produced by using the ingot obtained by agitation while stirring the molten metal in the mold using an agitating blade, before anodizing treatment, as shown in Table 3
- Table 3 In the measurement result of the concentration of the peritectic element in the solid solution state in the plate thickness direction, the difference in the concentration between the plate thickness central portion and the plate thickness 1 ⁇ 4 portion, the difference in the concentration between the plate thickness central portion and the plate thickness surface layer portion.
- the plate thickness central portion and the plate thickness are 0.04% or less, and as shown in Table 5, in the measurement results of the concentration of Mg in the solid solution state in the plate thickness direction for the samples before the anodizing treatment, the plate thickness central portion and the plate thickness The difference in concentration of 1/4 part and the difference in concentration between the central part of the plate thickness and the surface layer part of the plate thickness were all 0.4% or less.
- test materials 11 to 14 as shown in Tables 4 and 6, no striped streak pattern was generated in the central part of the thickness of the cross section after the anodizing treatment, and the test materials 11 to 14 were excellent. Had surface quality.
- the test materials 11 to 14 show the results of measurement of the concentration of the peritectic element in the solid solution state in the plate thickness direction for the samples after anodizing treatment.
- the difference in concentration of 4 parts and the difference in concentration between the central part of the plate thickness and the surface layer part of the plate thickness are both 0.02% or less, and as shown in Table 6, the sample after anodizing treatment in the plate thickness direction
- the difference in concentration between the central part of the plate thickness and the 1/4 part of the plate thickness, and the difference in concentration between the central part of the plate thickness and the surface layer part of the plate thickness are both 0.08% or less Met.
- test materials 15 to 18 manufactured using the ingot obtained by ingot forming according to a conventional method without stirring the molten metal in the mold at the time of casting are shown in Table 3 and Table 5.
- the difference in concentration between the plate thickness central portion and the plate thickness 1 ⁇ 4 portion, and the plate thickness central portion In the measurement result of the concentration of Mg in the solid solution state in the thickness direction of the sample before anodizing treatment under the condition that the difference in concentration of the thickness portion of the thickness is 0.04% or less, It did not satisfy at least one of the conditions that the difference in concentration of 1/4 part and the difference in concentration between the central part of the plate thickness and the surface layer part of the plate thickness were 0.4% or less.
- test materials 15 to 18 as shown in Tables 4 and 6, a striped streak pattern is generated in the central portion of the thickness of the cross section after the anodizing treatment, and the test materials 15 to 18 have a surface quality. It was inferior.
- test materials 15 to 18 as shown in Table 4, in the measurement result of the concentration of the peritectic element in the solid solution state in the thickness direction of the sample after the anodizing treatment, the thickness center portion and the thickness 1 / 4 parts, difference in concentration between the central part of the plate thickness and the difference between the thicknesses of the surface layer part of the test piece exceeds 0.02%, and as shown in Table 6, the sample after the anodizing treatment In the measurement results of the concentration of Mg in the solid solution state in the plate thickness direction, the difference in concentration between the plate thickness center portion and the plate thickness 1 ⁇ 4 portion, and the difference in concentration between the plate thickness center portion and the plate thickness surface layer portion are both 0. Some test materials exceeded 08%.
- Example 1 and Comparative Example 1 demonstrate the effect on the cross section in the direction perpendicular to the rolling direction, but the same test as in Example 1 and Comparative Example 1 for the cross section in the direction parallel to the rolling direction. As a result of evaluation, similar results were obtained.
- Example 2 and Comparative Example 2 An aluminum alloy having the composition shown in Table 7 was ingoted by DC casting to produce an ingot having a cross-sectional dimension of 500 mm in thickness and 1500 mm in width. In the casting, casting was performed under two conditions: when the molten metal in the mold was agglomerated while being agitated using a stirring blade, and when agglomerated without agitation.
- the obtained ingot was homogenized at a temperature of 525 ° C. for 12 hours, and then cooled to room temperature.
- the portions corresponding to the upper and lower surfaces and side surfaces of the rolling were each 20 mm chamfered, then reheated to a temperature of 480 ° C. to start hot rolling, and rolled to a thickness of 6.0 mm.
- the end temperature of hot rolling was 300 ° C.
- it was cold-rolled to 3.0 mm, and then softened for 1 h at a temperature of 360 ° C.
- Table 8 shows the alloy composition, ingot-making conditions, and tensile strength in the direction parallel to the rolling direction of the obtained aluminum alloy plate (test material). Since the test material 5 was cracked during hot rolling, the steps after cold rolling could not be performed.
- a sample with a width of 20 mm was cut out from the width center portion of the obtained test material, filled with resin and polished, and a cross section in a direction perpendicular to the rolling direction was revealed.
- EPMA electrospray vapor deposition
- the plate thickness center portion and the plate thickness The concentration of the peritectic element in the solid solution state (solid Ti concentration + solid solution Cr concentration) and the concentration of Mg in the solid solution state were determined in the 1 ⁇ 4 part and the plate thickness surface layer part. The results are shown in Table 9 and Table 11, respectively.
- a sample 400 mm wide x 50 mm long was cut out from the center of the width of the obtained aluminum alloy plate, the end face was cut by milling, and the cross section in the direction perpendicular to the rolling direction was roughened by shot blasting. After finishing, chemical polishing with phosphoric acid and sulfuric acid was performed, and then an anodic oxidation treatment with a sulfuric acid solution was performed to form an anodized film having a thickness of 10 ⁇ m on the cross section.
- the concentration of the peritectic element in the solid solution state (solid solution Ti concentration + solid solution Cr concentration) in the plate thickness central part, the plate thickness 1/4 part, and the plate thickness surface layer part of the cross section. ) And the concentration of Mg in a solid solution state. The results are shown in Table 10 and Table 12, respectively.
- test materials 21 to 23 produced by using the ingot obtained by agitation while stirring the molten metal in the mold using a stirring blade as shown in Table 9,
- Table 9 In the measurement result of the concentration of the peritectic element in the solid solution state in the plate thickness direction, the difference in the concentration between the plate thickness central portion and the plate thickness 1 ⁇ 4 portion, the difference in the concentration between the plate thickness central portion and the plate thickness surface layer portion.
- test materials 21 to 23 as shown in Tables 10 and 12, no striped streak pattern was generated in the central part of the thickness of the cross section after the anodizing treatment, and the test materials 21 to 23 were excellent. Had surface quality.
- the test materials 21 to 23 were obtained by measuring the concentration of peritectic elements in the solid solution state in the plate thickness direction for the samples after anodizing treatment.
- the difference in concentration of 4 parts and the difference in concentration between the central part of the plate thickness and the surface layer part of the plate thickness are both 0.02% or less, and as shown in Table 12, the sample after anodizing treatment in the plate thickness direction
- the concentration of Mg in the solid solution state the difference in concentration between the central part of the plate thickness and the 1/4 part of the plate thickness, and the difference in concentration between the central part of the plate thickness and the surface layer part of the plate thickness are both 0.08% or less Met.
- the test material 24 is a tensile force necessary for applying an aluminum alloy plate to an automotive interior part or a home appliance outer plate.
- the strength does not satisfy 125 MPa or more.
- the test material 25 had an Mg addition amount exceeding 6%, cracks occurred during hot rolling. Therefore, the test materials 24 and 25 are not evaluated after Table 9.
- the test materials 26 to 28 manufactured using the ingot obtained by ingot forming according to a conventional method without stirring the molten metal in the mold at the time of casting As shown in Tables 9 and 11, in the measurement results of the concentration of peritectic elements in the solid solution state in the plate thickness direction for the samples before the anodizing treatment, the concentrations of the plate thickness center portion and the plate thickness 1 ⁇ 4 portion Measurement result of Mg concentration of solid solution in the plate thickness direction for the sample before anodizing treatment, and the condition that the difference in concentration between the plate thickness center portion and the plate thickness surface layer portion is 0.04% or less However, at least one of the conditions that the difference in the concentration between the central portion of the plate thickness and the 1 ⁇ 4 portion of the plate thickness and the difference in the concentration between the central portion of the plate thickness and the surface portion of the plate thickness is 0.4% or less was not satisfied. .
- test materials 21 to 23 as shown in Tables 10 and 12, a strip-shaped streak pattern is generated in the central portion of the thickness of the cross section after the anodizing treatment, and the test materials 21 to 23 have surface quality. It was inferior.
- test materials 26 to 28 as shown in Table 10, in the measurement results of the concentration of the peritectic element in the solid solution state in the thickness direction of the sample after the anodizing treatment, / 4 part density difference and the difference in density between the central part of the plate thickness and the surface layer part of the plate thickness do not exceed 0.02%, but as shown in Table 12, the plate thickness of the sample after anodizing treatment In the measurement result of Mg concentration in the solid solution state in the direction, the difference in concentration between the central part of the plate thickness and the 1/4 part of the plate thickness, and the difference in concentration between the central part of the plate thickness and the surface layer part of the plate thickness are both 0.08% There was a test material exceeding.
- Example 2 and Comparative Example 2 demonstrate the effect on the cross section in the direction perpendicular to the rolling direction, but the same test as in Example 2 and Comparative Example 2 for the cross section in the direction parallel to the rolling direction. As a result of evaluation, similar results were obtained.
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Abstract
Description
Ti:0.001%~0.1%
Tiは鋳造組織の粗大化を抑制するよう機能する。好ましい含有量は0.001%~0.1%である。Tiの含有量が0.001%以上である場合、鋳造組織の粗大化を抑制する効果が、際立って大きくなり得る。0.1%以下である場合、粗大な金属間化合物の生成が抑制され、陽極酸化処理後に板断面で現れる筋模様が際立って見えにくくなり得る。0.001%未満では鋳造組織の粗大化を抑制する機能が場合によっては充分ではなくなる可能性がある。0.1%を超えると、粗大な金属間化合物が生成して、陽極酸化処理後に金属間化合物を原因とした筋模様が発生する場合がある。
Cr:0.0001%~0.4%
Crはアルミニウム合金板の強度を高め、結晶粒を微細化するよう機能する。好ましい含有量は0.0001%~0.4%である。Crの含有量が0.0001%以上である場合、アルミニウム合金板の強度を高める効果及び結晶粒を微細化する効果の少なくとも何れかが際立って大きくなり得る。0.4%以下である場合、粗大な金属間化合物の生成が抑制され、陽極酸化処理後に板断面で現れる筋模様が際立って見えにくくなり得る。0.0001%未満では純度の高い地金を使用する必要が生じる場合がある。この場合、高コスト化につながる可能性があり、工業用材料として現実的でない。したがって、アルミニウム合金板の強度を高める効果、結晶粒を微細化させる効果を十分に得るためには、含有量を0.0001%以上とすることが好ましい。また、0.4%を超えると粗大な金属間化合物が生成して、陽極酸化処理後に金属間化合物を原因とした筋模様が発生する場合がある。
Mg:1.0%~6.0%
Mgはアルミニウム合金板の強度を高めるよう機能する。好ましい含有量は1.0%~6.0%である。Mgの含有量が1.0%以上である場合、アルミニウム合金板の強度を高める効果が大きくなり得、6.0%以下である場合、良好な圧延性が得られ得る。1.0%未満では強度を高める効果が場合によっては十分に得られない可能性がある。6.0%を超えると場合によっては熱間圧延時に割れが発生し易くなり、圧延が困難になる場合がある。
Cu:0.5%以下
Cuはアルミニウム合金板の強度を高め、陽極酸化処理後の皮膜全体の色調を均質にするよう機能する。好ましい含有量は0.5%以下である。Cuの含有量が0.5%以下である場合、陽極酸化処理後に板断面で現れる筋模様が際立って見えにくくなり得、陽極酸化処理後の皮膜全体の色調が際立って均質になり得る。0.5%を超えるとAl-Cu系の析出物を形成し、金属間化合物を原因とした筋模様や皮膜の混濁が発生する場合がある。
Mn:0.5%以下
Mnはアルミニウム合金板の強度を高め、結晶粒を微細化するよう機能する。好ましい含有量は0.5%以下である。Mnの含有量が0.5%以下である場合、陽極酸化処理後、板断面に現れる筋模様が際立って見えにくくなり得、陽極酸化処理後の皮膜全体の色調が際立って均質になり得る。0.5%を超えるとAl-Mn-Si系の晶出物や析出物を形成し、金属間化合物を原因とした筋模様や皮膜の混濁が発生する場合がある。
Fe:0.4%以下
Feはアルミニウム合金板の強度を高め、結晶粒を微細化するよう機能する。好ましい含有量は0.4%以下である。Feの含有量が0.4%以下である場合、陽極酸化処理後、板断面に現れる筋模様が際立って見えにくくなり得、陽極酸化処理後の皮膜全体の色調が際立って均質になり得る。0.4%を超えるとAl-Fe-Si系、Al-Fe系の晶出物や析出物を形成し、金属間化合物を原因とした筋模様や皮膜の混濁が発生する場合がある。
Si:0.3%以下
Siはアルミニウム合金板の強度を高め、結晶粒を微細化するよう機能する。好ましい含有量は0.3%以下である。Siの含有量が0.3%以下である場合、陽極酸化処理後、板断面に現れる筋模様が際立って見えにくくなり得、陽極酸化処理後の皮膜全体の色調が際立って均質になり得る。0.3%を超えるとAl-Fe-Si系の晶出物やMg-Si系の析出物を形成し、金属間化合物を原因とした筋模様や皮膜の混濁が発生する場合がある。
以下、本実施形態のアルミニウム合金板の製造方法について説明する。本実施形態のアルミニウム合金板は、通常のDC鋳造により造塊された鋳塊に対し、常法により均質化処理、熱間圧延、冷間圧延を施して製造される。好ましい手法としては、鋳造時、鋳型内の溶湯において流れを発生させて造塊することが考えられる。これにより、鋳型内で発生する化学成分の偏りを効果的に抑制し得る。鋳型内の溶湯において流れを発生させる手法としては、撹拌翼を用いた機械式撹拌、渦電流を利用した電磁撹拌、ローレンツ力を利用した磁力撹拌、超音波を利用した超音波撹拌などが考えられる。
実施例1、比較例1
表1に示す組成を有するアルミニウム合金をDC鋳造により造塊し、厚さ480mm×幅1500mmの断面寸法の鋳塊を作製した。なお、鋳造において、撹拌翼を用いて鋳型内の溶湯を撹拌しながら造塊した場合及び撹拌せずに造塊した場合の2条件で鋳造を行った。
実施例2、比較例2
表7に示す組成を有するアルミニウム合金をDC鋳造により造塊し、厚さ500mm×幅1500mmの断面寸法の鋳塊を作製した。なお、鋳造において、撹拌翼を用いて鋳型内の溶湯を撹拌しながら造塊した場合及び撹拌せずに造塊した場合の2条件で鋳造を行った。
Claims (5)
- 少なくとも板厚方向の断面部分である板断面に陽極酸化処理被膜が形成されるアルミニウム合金板において、
該アルミニウム合金板は、少なくとも、アルミニウムに対して包晶反応を示す元素である包晶元素及びアルミニウムに対して共晶反応を示すMgを含有し、
前記アルミニウム合金板の板厚をt(mm)、t/2部分を基準として±0.01×t(mm)の範囲を板厚中央部、t/4部分を基準として±0.01×t(mm)の範囲を板厚1/4部、最表層部分から板厚方向に0.02×t(mm)までの範囲を板厚表層部とした場合、
前記アルミニウム合金板の板厚方向における固溶状態の前記包晶元素の濃度において、前記板厚中央部と前記板厚1/4部の濃度の差及び前記板厚中央部と前記板厚表層部の濃度の差が0.04%(質量%、以下同じ)以下であり、
かつ、前記アルミニウム合金板の板厚方向における固溶状態の前記Mgの濃度において、前記板厚中央部と前記板厚1/4部の濃度の差及び前記板厚中央部と前記板厚表層部の濃度の差が0.4%以下であることを特徴とするアルミニウム合金板。 - 前記包晶元素として、Ti:0.001%~0.1%、Cr:0.0001%~0.4%のうち1種又は2種を含有することを特徴とする請求項1に記載のアルミニウム合金板。
- 前記Mg:1.0%~6.0%を含有することを特徴とする請求項1又は2に記載のアルミニウム合金板。
- 前記包晶元素及び前記Mgと共に、Cu:0.5%以下、Mn:0.5%以下、Fe:0.4%以下、Si:0.3%以下のうちの1種又は2種以上を含有し、残部がAl及び不可避的不純物からなることを特徴とする請求項1~3のいずれか1項に記載のアルミニウム合金板。
- 前記アルミニウム合金板の板厚が0.3mm以上であることを特徴とする請求項1~4のいずれか1項に記載のアルミニウム合金板。
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JP2014051734A (ja) * | 2012-08-08 | 2014-03-20 | Uacj Corp | 陽極酸化処理後の表面品質に優れたアルミニウム合金板およびその製造方法 |
WO2017164085A1 (ja) * | 2016-03-22 | 2017-09-28 | 株式会社神戸製鋼所 | 成形用アルミニウム合金板 |
JP2021508358A (ja) * | 2017-12-21 | 2021-03-04 | ノベリス・インコーポレイテッドNovelis Inc. | 改善された接合耐久性を示す、および/またはリン含有表面を有するアルミニウム合金製品、ならびにその作製方法 |
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JP2023543569A (ja) * | 2020-09-24 | 2023-10-17 | ノベリス・インコーポレイテッド | 機能傾斜アルミニウム合金生成物及び製造方法 |
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