WO2013179488A1 - Rotating electric machine, stator for rotating electric machine, and vehicle - Google Patents

Rotating electric machine, stator for rotating electric machine, and vehicle Download PDF

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Publication number
WO2013179488A1
WO2013179488A1 PCT/JP2012/064305 JP2012064305W WO2013179488A1 WO 2013179488 A1 WO2013179488 A1 WO 2013179488A1 JP 2012064305 W JP2012064305 W JP 2012064305W WO 2013179488 A1 WO2013179488 A1 WO 2013179488A1
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WO
WIPO (PCT)
Prior art keywords
coil
stator core
connecting portion
axial direction
phase
Prior art date
Application number
PCT/JP2012/064305
Other languages
French (fr)
Japanese (ja)
Inventor
健治 友原
前村 明彦
岳司 井上
憲正 足立
Original Assignee
株式会社安川電機
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社安川電機 filed Critical 株式会社安川電機
Priority to PCT/JP2012/064305 priority Critical patent/WO2013179488A1/en
Priority to CN201280073479.0A priority patent/CN104364997B/en
Priority to JP2014518209A priority patent/JP5909789B2/en
Publication of WO2013179488A1 publication Critical patent/WO2013179488A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/12Windings characterised by the conductor shape, form or construction, e.g. with bar conductors arranged in slots
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/28Layout of windings or of connections between windings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2213/00Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
    • H02K2213/03Machines characterised by numerical values, ranges, mathematical expressions or similar information

Definitions

  • the present invention relates to a rotating electrical machine, a stator for a rotating electrical machine, and a vehicle, and more particularly, to a rotating electrical machine including a coil mounted by concentric winding, a stator for a rotating electrical machine, and a vehicle.
  • a rotating electric machine including a coil mounted by concentric winding is known.
  • Such a rotating electrical machine is disclosed in, for example, Japanese Patent Application Laid-Open No. 2010-246342.
  • the above Japanese Patent Application Laid-Open No. 2010-246342 discloses a rotating electric machine including a rotor disposed on the inner peripheral side of a stator and a stator including a plurality of coils.
  • the plurality of coils of the stator are strip-shaped coils having a wide surface and a narrow surface orthogonal to the wide surface, and two types of coils, an inner coil and an outer coil, are mounted by concentric winding.
  • the inner coil is formed such that the coil end extends outward in the axial direction of the stator and straddles the outer coil in the axial direction, and the wide surface at the coil end is arranged to extend in a direction perpendicular to the axial direction of the stator.
  • the outer coil is formed so that the coil end is bent outward in the radial direction of the stator so as to straddle the inner coil in the radial direction, and the wide surface at the coil end is arranged to extend in the axial direction of the stator.
  • the rotating electrical machine disclosed in the above-mentioned Japanese Patent Application Laid-Open No. 2010-246342 is considered to be configured such that the number of pole slots q per phase (number of slots / (number of phases ⁇ number of poles)) is 1. .
  • the present invention has been made to solve the above-described problems, and one object of the present invention is to provide a coil end even when three types of coils corresponding to three-phase AC phases are provided.
  • An object of the present invention is to provide a rotating electrical machine, a stator for a rotating electrical machine, and a vehicle capable of suppressing an increase in protruding height.
  • a rotating electrical machine includes a rotor, a stator core having a plurality of slots, the stator core being disposed so as to face the rotor, and a plurality of coils mounted concentrically on the slots of the stator core.
  • the coil is a strip-shaped coil having a wide first surface and a narrow second surface orthogonal to the first surface, the first coil provided corresponding to each phase of the three-phase alternating current;
  • the first coil, the second coil, and the third coil are disposed so as to overlap along the axial direction of the stator core with the first surfaces facing each other at the coil end. ing.
  • the coil is formed by a strip-shaped coil having a wide first surface and a narrow second surface orthogonal to the first surface, and the three-phase AC
  • the first coil, the second coil, and the third coil provided corresponding to each phase are arranged so as to overlap along the axial direction of the stator core with the first surfaces facing each other at the coil end.
  • a stator for a rotating electrical machine includes a stator core having a plurality of slots, and a plurality of coils mounted concentrically on the slots of the stator core, the coils having a wide first surface, a first surface, A first coil that includes a first coil, a second coil, and a third coil that are provided corresponding to each phase of a three-phase alternating current.
  • the second coil and the third coil are arranged so as to overlap along the axial direction of the stator core with the first surfaces facing each other at the coil end.
  • the coil is formed by a strip-shaped coil having a wide first surface and a narrow second surface orthogonal to the first surface, and is a three-phase coil.
  • the first coil, the second coil, and the third coil provided corresponding to each AC phase are arranged so as to overlap along the axial direction of the stator core with the first surfaces facing each other at the coil end.
  • a vehicle is a vehicle including a rotating electrical machine, the rotating electrical machine having a rotor, a plurality of slots, a stator core disposed so as to face the rotor, and concentrically winding the slots of the stator core.
  • a coil having a plurality of mounted coils the coil being a strip-shaped coil having a wide first surface and a narrow second surface orthogonal to the first surface, each of three-phase alternating current
  • the first coil, the second coil, and the third coil that are provided corresponding to the phases, and the first coil, the second coil, and the third coil are in a state where the first surfaces face each other at the coil end. And arranged so as to overlap along the axial direction of the stator core.
  • the coil of the rotating electrical machine is formed by a belt-like coil having a wide first surface and a narrow second surface orthogonal to the first surface, and the three-phase.
  • the first coil, the second coil, and the third coil provided corresponding to each AC phase are arranged so as to overlap along the axial direction of the stator core with the first surfaces facing each other at the coil end.
  • the stator for the rotating electric machine, and the vehicle even when three types of coils corresponding to the respective phases of the three-phase alternating current are provided, it is possible to suppress an increase in the protruding height of the coil end.
  • the electric motor 100 includes a stator 1 that is a fixed portion and a rotor 2 that is a rotating portion (see a one-dot chain line).
  • the rotor 2 includes a shaft 21 (see an alternate long and short dash line), a rotor core 22 (see an alternate long and short dash line), and a plurality of permanent magnets (not shown), and is rotatable around the shaft 21.
  • the stator 1 is an example of a “rotor electric machine stator”.
  • the stator 1 includes a stator core 1a having a plurality of slots 11 and a plurality of coils 1b mounted in the slots.
  • the stator core 1a is disposed so as to face the rotor 2, is formed in a cylindrical shape, and has a plurality of teeth 12 extending inward in the radial direction B on the inner peripheral side.
  • the teeth 12 are provided at equiangular intervals along the circumferential direction C of the stator core 1 a, and a portion between the teeth 12 is a slot 11.
  • the electric motor 100 is a three-phase AC rotating electrical machine in which three-phase coils are concentrically wound with distributed windings and mounted in each slot 11.
  • the plurality of coils 1b are composed of three types of coils, a U-phase coil 30, a V-phase coil 40, and a W-phase coil 50, corresponding to each phase of the three-phase alternating current. As shown in FIGS. 3 to 5, the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 have different shapes.
  • the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are examples of “first coil”, “second coil”, and “third coil”, respectively.
  • each coil 1b occupies two different slots 11 at intervals (four slots in FIG. 6), and adjacent two coils 1b of other phases are arranged in the slot 11 between one side at a time. Therefore, each coil 1b is arranged in two slots in the order of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 from the right side in FIG.
  • the stator 1 is configured so that the number of pole slots per phase is two.
  • each coil 1b is a flat strip-shaped edgewise coil in which flat conductor wires are wound and stacked.
  • the flat conducting wire has a substantially rectangular cross section having a width W1 and a thickness t1 (W1> t1) in the cross section.
  • the flat conducting wires are stacked in a row in the thickness direction in the slot 11.
  • the coil 1b has the wide laminated surface f formed by laminating
  • the lamination width W2 of the lamination surface f is approximately equal to the thickness t1 of the flat conductor wire ⁇ the number of laminations, and the width of the end face e (thickness of the coil 1b) is equal to the width W1 ( ⁇ W2) of the flat conductor wire.
  • each coil 1b arranged in the slot 11 has a portion (coil end) that protrudes (exposes) in the axial direction from both ends in the axial direction A of the stator core 1a (slot 11).
  • the laminated surface f is an example of a “first surface”
  • the end surface e is an example of a “second surface”.
  • the coils for each phase will be specifically described.
  • the axial direction A of the cylindrical stator core 1a is referred to as “axial direction”
  • the radial direction B of the stator core 1a is referred to as “radial direction”
  • the circumferential direction C of the stator core 1a is referred to as “circumferential direction”.
  • the coil ends at both ends in the axial direction of each of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are formed in substantially the same shape (symmetrical shape in the axial direction). Only the coil end on one side will be described.
  • the U-phase coil 30 extends from the pair of coil sides 31 extending in the axial direction and inserted into the different slots 11, and the pair of coil sides 31 at the coil end. It has a pair of 1st folding
  • the coil side portion 31 is an example of an “axial portion”.
  • the first folded portion 32 is an example of an “axial portion” and a “bent portion”.
  • the first connecting portion 33 is an example of a “connecting portion”.
  • the pair of first folded portions 32 have the same shape. Specifically, in the first folded portion 32, the coil side portion 31 protruding in the axial direction from the slot 11 is radially outward at the coil end, and the tip surface 32a of the first folded portion 32 is in the axial direction of the stator core 1a. It is formed by folding back toward the end face 1c (hereinafter referred to as the core end face 1c) (see FIG. 1). For this reason, the 1st folding
  • the protrusion height (maximum height) from the core end surface 1c of the first folded portion 32 is H1.
  • the first folded portion 32 is formed so that the tip surface 32a of the first folded portion 32 faces the stator core 1a at a distance D1 (D1 ⁇ H1) in the vicinity of the core end surface 1c of the stator core 1a. .
  • the first connecting portion 33 is formed so as to extend in the circumferential direction, and connects the end portions of the first folded portion 32 in the vicinity of the core end surface 1c.
  • the 1st connection part 33 is arrange
  • the first connecting portion 33 is arranged such that the laminated surface f of the edgewise coil faces the core end surface 1c and is substantially parallel to the core end surface 1c.
  • the coil end of the U-phase coil 30 is formed in a shape having a concave portion 34 that is opened in the axial direction and includes a pair of first folded portions 32 and a first connecting portion 33 when viewed from the radial direction. Yes.
  • a part of the coil ends of the other coils are arranged inside the concave portion 34.
  • the V-phase coil 40 has a pair of coil sides 41 that extend in the axial direction and are inserted into different slots 11.
  • the V-phase coil 40 includes, at the coil end, a second folded portion 42 that continues from one coil side portion 41, a first bent portion 43 that continues from the other coil side portion 41, a second folded portion 42, and And a second connecting portion 44 for connecting the first bent portion 43.
  • the coil side portion 41 is an example of an “axial portion”.
  • the second folded portion 42 and the first bent portion 43 are both examples of “axial portion” and “bent portion”.
  • the second connecting portion 44 is an example of a “connecting portion”.
  • the second folded portion 42 is radially outward, and the front end surface 42a (see FIG. 4) of the second folded portion 42 is folded toward the first connecting portion 33 side (core end surface 1c side) of the U-phase coil 30.
  • the U-phase coil 30 has a substantially U-shape similar to that of the first folded portion 32.
  • turning part 42 is H2 (> H1) (refer FIG. 6).
  • turning part 42 should just be the height which can form a substantially U shape.
  • the front end surface 42 a of the second folded portion 42 is inside the concave portion 34 formed by the pair of first folded portions 32 and the first connecting portion 33 of the U-phase coil 30 and in the vicinity of the first connecting portion 33. It is arranged at the position.
  • the coil side portion 41 protruding in the axial direction from the slot 11 is radially outward at the coil end
  • the front end surface 43 a of the first bent portion 43 is the first connecting portion 33 of the U-phase coil 30. It is bent toward the opposite side (axially outer side) and is formed in a substantially S shape. Specifically, the first bent portion 43 is folded substantially at 90 degrees along the lamination direction (radial direction) of the flat wire, and then is folded at approximately 90 degrees to be substantially S-shaped. Is formed.
  • the front end surface 43a of the first bent portion 43 faces the opposite side (axially outer side) from the core end surface 1c.
  • the protruding height of the distal end surface 43 a of the first bent portion 43 matches the protruding height H 2 of the second folded portion 42. Further, the first bent portion 43 is disposed inside the concave portion 34 of the U-phase coil 30 (adjacent U-phase coil) different from the second folded portion 42.
  • the second connecting portion 44 includes a tip portion of the second folded portion 42 facing the core end surface 1c (first connecting portion 33 side) and a tip portion of the first bent portion 43 facing the opposite side of the core end surface 1c. Are connected to each other.
  • the second connecting portion 44 is a convex shape straddling the concave first portion 45 whose outer side in the axial direction is opened and the first folded portion 32 of the U-phase coil 30 when viewed from the radial direction.
  • a stepped shape including the second portion 46 is provided.
  • the concave first portion 45 is arranged in the vicinity of the first connecting portion 33 in the concave portion 34 of the U-phase coil 30 by being connected to the distal end portion of the second folded portion 42.
  • the convex second portion 46 is formed so as to straddle the first folded portion 32 of the U-phase coil 30 from the outside in the axial direction by being connected to the tip portion of the first bent portion 43.
  • the laminated surface f of the edgewise coil is opposed to the core end surface 1c except for the central step portion, and is substantially parallel to the core end surface 1c. And, it is formed to extend in an arc shape along the circumferential direction.
  • the second connecting portion 44 is disposed so as to overlap the first connecting portion 33 of the U-phase coil 30 in the axial direction (see the hatched area in FIG. 2).
  • the W-phase coil 50 extends in the axial direction and is continuous from the pair of coil sides 51 at the coil end, and a pair of coil sides 51 inserted into different slots 11.
  • a pair of second bent portions 52 and a third connecting portion 53 that connects the pair of second bent portions 52 are provided.
  • the coil side 51 is an example of an “axial portion”.
  • the second bent portion 52 is an example of an “axial portion” and a “bent portion”.
  • the third connecting portion 53 is an example of a “connecting portion”.
  • the pair of second bent portions 52 is formed by bending the coil side portion 51 protruding in the axial direction from the slot 11 radially outward at the coil end and toward the opposite side (axially outer side) from the core end surface 1c. And has a substantially S-shape similar to that of the first bent portion 43 of the V-phase coil 40. As shown in FIG. 6, the distance from the end surface 52 a (see FIG. 5) of the second bent portion 52 from the core end surface 1 c matches the protruding height H ⁇ b> 3 (> H ⁇ b> 2) of the W-phase coil 50.
  • the pair of second bent portions 52 are respectively disposed in the concave first portions 45 of the second connecting portions 44 of the adjacent V-phase coils 40.
  • the concave first portion 45 is disposed so as to be accommodated in the concave portion 34 of the U-phase coil 30, the pair of second bent portions 52 disposed in the concave first portion 45 is Both are disposed in the recessed portion 34 of the adjacent U-phase coil 30.
  • the 3rd connection part 53 is formed so that the front-end
  • the third connecting portion 53 is formed such that the laminated surface f of the edgewise coil faces the core end surface 1c, is substantially parallel to the core end surface 1c, and extends in an arc shape along the circumferential direction. As shown in FIG. 2, the third connecting portion 53 overlaps the first connecting portion 33 of the U-phase coil 30 and the second connecting portion 44 of the V-phase coil 40 in the axial direction (see the hatched area in FIG. 2). Has been placed.
  • the maximum protrusion height of the coil end of the stator 1 according to the first embodiment is H3 (the protrusion height H3 of the W-phase coil 50).
  • the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are connected to each other at the coil end by the connecting portions (the first connecting portion 33, the second connecting portion 44, and the first The stacked surfaces f of the three connecting portions 53) are arranged so as to overlap along the axial direction A in a state of facing each other.
  • these connecting portions are both disposed so that the laminated surface f is substantially parallel to the core end surface 1c, and in the circumferential direction. Is formed so as to extend along.
  • connection parts the 1st connection part 33, the 2nd connection part 44, and the 3rd connection part 53
  • stacking surfaces f of these connection parts are arrange
  • the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are arranged so that the narrow end faces e are stacked in the narrow direction (A direction). Yes.
  • the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are all bent portions (first portions) bent outward in the radial direction of the stator core 1a along the lamination direction (radial direction) of the rectangular conductor wire at the coil end.
  • the connecting parts (first connecting part 33, second connecting part 44 and third connecting part 53) are bent parts (first folded part 32, second folded part 42, first bent part 43 and second bent part 52).
  • the coil 1b is formed by a band-shaped edgewise coil having a wide laminated surface f and a narrow end surface e orthogonal to the laminated surface f, and each of the three-phase alternating currents
  • the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 provided corresponding to the phases are arranged so as to overlap along the axial direction A with the laminated surfaces f facing each other at the coil end.
  • the laminated surfaces f of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 overlap each other along the axial direction. (Orthogonal direction) can coincide with the axial direction A.
  • the narrow end face e of each coil (the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50) is in the axial direction A. Since it becomes the structure piled up (in the narrow direction), it can suppress that the protrusion height of the axial direction A of a coil end becomes large.
  • the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are each provided with a pair of axial portions (coil side portions 31, 41, 51, the first folded portion). 32, the second folded portion 42, the first bent portion 43 and the second bent portion 52) and a connecting portion (first connecting portion 33, second connecting portion 44, third connecting the pair of axial portions at the coil end.
  • the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are connected to each other on the laminated surfaces f of the connecting portions (the first connecting portion 33, the second connecting portion 44, and the third connecting portion 53). Are arranged so as to overlap along the axial direction A.
  • each connection part (the 1st connection part 33, the 2nd connection part 44, the 3rd connection part 53) of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 Extending along the circumferential direction C, and the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are viewed from the axial direction A and extend along the circumferential direction (first coupling).
  • the stacked surfaces f of the portion 33, the second connecting portion 44, and the third connecting portion 53) are arranged so as to overlap each other in a circumferential shape.
  • connection part (the 1st connection part 33, the 2nd connection part 44, the 3rd connection part 53) of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 overlaps circumferentially, a connection part ( Compared with the case where the 1st connection part 33, the 2nd connection part 44, and the 3rd connection part 53) shift
  • the coil 1b is formed with the strip
  • the laminated surfaces f on which the flat conducting wires are laminated are arranged so as to overlap each other along the axial direction A.
  • the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are connected to each other in the region outside the slot 11 of the stator core 1 a in the radial direction B (the first portion The connecting portion 33, the second connecting portion 44, and the third connecting portion 53) are arranged so as to overlap each other along the axial direction A.
  • the U-phase coil 30 can be easily arranged by disposing the connecting portions (the first connecting portion 33, the second connecting portion 44, and the third connecting portion 53) in a region outside the slot 11 in the radial direction B.
  • the connection parts (the 1st connection part 33, the 2nd connection part 44, the 3rd connection part 53) of V phase coil 40 and W phase coil 50 can be piled up along the direction of an axis.
  • the bent portions (the first folded portion 32, the second folded portion 42, the first bent portion 43, and the second bent portion 52) that are bent outward in the radial direction B are used.
  • the connecting parts first connecting part 33, second connecting part 44, third connecting part 53
  • the connecting parts (first connecting part 33, second connecting part 44, The three connecting portions 53) are arranged in a region outside in the radial direction from the slot 11 of the stator core 1a.
  • the connecting portions (the first connecting portion 33, the second connecting portion 44, and the third connecting portion 53) of the coil 30, the V-phase coil 40, and the W-phase coil 50 may be arranged in a region outside in the radial direction from the slot 11. it can.
  • the coil 1b is constituted by the strip-shaped edgewise coil obtained by winding and laminating the rectangular conductor wires, and the bent portions (the first folded portion 32, the second folded portion 42, the first folded portion, The bent portion 43 and the second bent portion 52) are bent outward in the radial direction along the laminating direction (radial direction B) of the flat wire.
  • a rectangular conductor with a rectangular cross section is easily bent in the laminating direction or in a direction perpendicular to the laminating direction (direction along each side of the rectangular cross section) and is difficult to bend in an oblique direction (diagonal direction of the cross section).
  • the bent portion (the first folded portion 32, the second folded portion 42, the first bent portion 43, and the second bent portion 52 can be easily bent with a small radius
  • the bent portion (the first folded portion 32, the second folded portion). 42, the first bent portion 43, and the second bent portion 52) can be reduced in height.
  • the direction in which the short side of the rectangular cross section extends as the stacking direction, it becomes easier to bend into a smaller U shape in the stacking direction.
  • the protruding heights of the two folded portions 42, the first bent portion 43, and the second bent portion 52) can be reduced.
  • the first connecting portion 33 of the U-phase coil 30 is positioned in the outer region in the radial direction B from the slot 11 of the stator core 1a and in the vicinity of the core end surface 1c.
  • the second connecting portion 44 of the V-phase coil 40 and the third connecting portion 53 of the W-phase coil 50 are arranged at positions outside the first connecting portion 33 of the U-phase coil 30 in the axial direction.
  • each connection part (the 1st connection part 33, the 2nd connection part 44, the 3rd connection part 53) of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50. are disposed so that the laminated surface f is substantially parallel to the core end surface 1c.
  • each connection part (the 1st connection part 33, the 2nd connection part 44, the 3rd connection part 53) of U phase coil 30, V phase coil 40, and W phase coil 50 is brought close without interfering with each other. Therefore, it is possible to suppress an increase in the protruding height of the coil end.
  • the U-phase coil 30 is provided with a pair of first folded portions 32 that are folded radially outward at the coil end and toward the core end surface 1c.
  • the first connecting portion 33 disposed in the outer region in the radial direction B than the slot 11 of the stator core 1a and in the vicinity of the core end surface 1c is provided.
  • the 1st connection part 33 can be easily arrange
  • the second connection portion 44 of the V-phase coil 40 is disposed in the vicinity of the first connection portion 33.
  • the 2nd connection part 44 of the V-phase coil 40 can be arrange
  • the second connection portion 44 of the V-phase coil 40 has the first portion 45 disposed in the vicinity of the first connection portion 33 of the U-phase coil 30 and the U-phase coil. And a second portion 46 provided so as to straddle the first first folded portion 32. Accordingly, the second connecting portion 44 of the V-phase coil 40 is connected to the first connecting portion 33 while preventing the first folded portion 32 of the U-phase coil 30 and the second connecting portion 44 of the V-phase coil 40 from interfering with each other. It can arrange
  • the first portion 45 of the second connecting portion 44 is connected to the distal end portion of the second turned-up portion 42 that is turned back to the first connecting portion 33 side. It arrange
  • the U-phase coil 30 is provided so as to straddle the first folded portion 32.
  • the second portion 46 can be easily formed so as to straddle the first folded portion 32 while arranging the first portion 45 in the vicinity of the first connecting portion 33.
  • the third connecting portion 53 of the W-phase coil 50 is replaced with the first folded portion 32 of the U-phase coil 30, the second folded portion 42 of the V-phase coil 40, and the first bent portion. It is provided so as to straddle the part 43. Thereby, the U-phase coil 30 and the V-phase coil 40 on the inner side in the axial direction and the third connection portion 53 do not interfere with each other, and the third connection portion 53 can be easily connected to the other connection portions (the first connection portion 33 and the first connection portion). 2 connecting portions 44) and can be arranged so as to overlap in the axial direction.
  • the configuration of the electric motor 200 according to the second embodiment will be described with reference to FIGS.
  • the coil ends at both ends of the stator 1 have substantially the same shape (substantially symmetrical shape)
  • the coil ends at both ends of the stator 101 have an asymmetric shape.
  • An example formed in the above will be described.
  • the electric motor 200 is an example of a “rotary electric machine”.
  • the same components as those in the first embodiment are denoted by the same reference numerals and description thereof is omitted.
  • the stator 101 includes a plurality of coils 101b (a U-phase coil 130, a V-phase coil 140, and a W-phase coil 150).
  • the U-phase coil 130, the V-phase coil 140, and the W-phase coil 150 are arranged at one end (arrow A1 direction side) of the coil end, respectively, of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 of the first embodiment. Have the same shape.
  • the U-phase coil 130, the V-phase coil 140, and the W-phase coil 150 are formed such that the coil ends on the other side (arrow A2 direction side) have different shapes from the one side.
  • the U-phase coil 130, the V-phase coil 140, and the W-phase coil 150 are examples of “first coil”, “second coil”, and “third coil”, respectively.
  • the stator 101 is an example of a “rotor electric machine stator”.
  • the U-phase coil 130 of the second embodiment has a pair of bent portions that are bent in a substantially S shape radially inward at the coil end on the other side (arrow A2 direction side). 131 and a connecting portion 132 that connects the pair of bent portions 131 to each other.
  • the distal end surface 131a of the bent portion 131 is formed to face outward in the axial direction, and the protruding height of the distal end surface 131a of the bent portion 131 from the core end surface 1c is H11.
  • the connecting portion 132 is formed so as to extend along the circumferential direction, and is formed so that the laminated surface f of the edgewise coil faces the axial end surface of the rotor 2 and is substantially parallel.
  • the connecting portion 132 is disposed on the radially inner side of the stator core 1a so as not to overlap the stator core 1a in the axial direction.
  • the pair of bent portions 131 and the connecting portion 132 form a convex portion 133 whose inner side in the axial direction is open.
  • the V-phase coil 140 is bent at the other coil end into a bent portion 141 that is bent in a substantially S shape radially inward and into a substantially U shape radially inward.
  • the connecting portion 143 that connects the distal end portion of the bent portion 141 and the distal end portion of the folded portion 142.
  • a substantially U-shaped folded portion 142 is formed on the opposite side (the other side) of the substantially S-shaped first bent portion 43 at the coil end on one side.
  • a substantially S-shaped bent portion 141 is formed on the opposite side (the other side) of the substantially U-shaped second folded portion 42 at the coil end on one side.
  • the connecting portion 143 has a stepped shape including a concave first portion 144 that is open on the outside in the axial direction and a convex second portion 145 that is open on the inside in the axial direction, as viewed from the radial direction.
  • the first portion 144 and the second portion 145 are formed so as to extend in an arc shape along the circumferential direction, and the laminated surface f of the edgewise coil is opposed to the axial end surface of the rotor 2 except for the step portion at the center. And it is formed so that it may become substantially parallel.
  • the connection part 143 is arrange
  • the bent portion 131 of the U-phase coil 130 is disposed in the concave first portion 144.
  • the W-phase coil 150 has a pair of bent portions 151 bent in a substantially L shape radially inward at the other coil end, and a diameter from each of the pair of bent portions 151.
  • a pair of straight portions 152 extending inward in the direction and a connecting portion 153 that connects the tip portions of the pair of straight portions 152 are included.
  • the pair of linear portions 152 extend linearly inward in the radial direction, and are disposed so as to fit inside the convex second portion 145 of the V-phase coil 140 (inward in the axial direction). Further, linear portion 152 is arranged so as to be within the convex portion 133 of U-phase coil 130 (in the axial direction). Further, linear portion 152 passes through the inner side in the axial direction of connecting portion 132 of U-phase coil 130 and extends to the inner side in the radial direction from connecting portion 143 of V-phase coil 140 and connecting portion 132 of U-phase coil 130.
  • the connecting portion 153 is formed so as to extend along the circumferential direction, and is disposed at a position radially inward of the connecting portion 143 of the V-phase coil 140 and the connecting portion 132 of the U-phase coil 130.
  • the connecting portion 153 is formed such that the end face e of the edgewise coil faces the axial direction, faces the axial end face of the rotor 2, and is substantially parallel.
  • the connection part 153 is arrange
  • the maximum protruding height at the coil end on the other end side of the stator 101 of the second embodiment is the protruding height H11 of the tip surface 131a of the bent portion 131 of the U-phase coil 130. Therefore, the coil ends of the respective phases are arranged so as to be located on the inner side in the axial direction from the convex portion 133 of the U-phase coil 130 having the protruding height H11.
  • the coil ends of the respective phase coils have an asymmetric shape.
  • the coils of each phase are bent inward in the radial direction, and the connecting portions (132, 143, and 153) of the coils of each phase are axially aligned with the stator core 1a at positions radially inward of the stator core 1a. Arrange them so that they do not overlap.
  • the connecting portions (132, 143, and 153) at the coil end on the other side do not interfere with the slot 11 (tooth 12) of the stator core 1a when viewed from the axial direction.
  • the other coil end of the coil 101b (the U-phase coil 130, the V-phase coil 140, and the W-phase coil 150) is axially (A2 direction) with respect to the slot 11.
  • the coils of each phase can be attached to the stator 101 simply by inserting them into the stator 101.
  • the coil of each phase is bent radially inward, and a part of the coil end of each phase opposes (overlaps) the rotor 2 in the axial direction. Even in such a configuration, the coil end on one side (A1 direction side) of the stator 101 does not overlap the rotor 2, so if the rotor 2 is assembled from one side of the stator 101 when the rotor 2 is assembled. The coil end and the rotor 2 do not interfere with each other.
  • 3rd Embodiment demonstrates the example which provided the coil part for low speeds and the coil part for low speeds to the coil of each phase.
  • the electric motor 300 is an example of a “rotary electric machine”.
  • the coil shape of each phase is arbitrary, and can be applied to any of the coil shapes shown in the first and second embodiments. Therefore, here, an example in which the configuration of the third embodiment is applied to the coils of the first embodiment (the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50) will be described.
  • the coils 201 b configured by the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 include the low-speed coil section 260 and the low-speed coil section, respectively.
  • a part of the laminated rectangular conductor wire constitutes the low-speed coil part 260 and the other part constitutes the low-speed coil part 270.
  • the low speed coil section 260 and the low speed coil section 270 are separated from each other by an insulating member 280.
  • each coil 201b is configured such that the low-speed coil portion 260 and the low-speed coil portion 270 are disposed in the common slot 11.
  • the stator 201 is an example of a “rotor electric machine stator”.
  • the low-speed coil section 260 of each coil 201b is used both when the electric motor 300 is driven at low speed and during high-speed driving, and the low-speed coil section 270 is configured to be used only when the electric motor 300 is driven at low speed. Yes. As shown in FIG. 13, the connection state of the low-speed coil section 260 and the low-speed coil section 270 can be switched by the winding switching section CS.
  • the electric motor 300 is connected to the power supply unit BU and the winding switching unit CS, respectively.
  • the electric motor 300 is configured to be driven corresponding to three-phase AC power supplied from the power supply unit BU.
  • the low-speed coil section 260 and the low-speed coil section 270 of each coil 201b are electrically connected in series.
  • Terminals TU1, TV1, and TW1 on one side of the low-speed coil unit 260 are connected to the power supply unit BU.
  • the terminals TU2, TV2 and TW2 on the other side of the low-speed coil unit 260 and on one side of the low-speed coil unit 270 are connected to the winding switching unit CS.
  • the terminals TU3, TV3, and TW3 on the other side of the low speed coil unit 270 are connected to the winding switching unit CS.
  • Winding switching unit CS includes a high-speed switch SW1 for short-circuiting terminals TU2, TV2 and TW2 of electric motor 300 and a low-speed switch SW2 for short-circuiting terminals TU3, TV3 and TW3 of electric motor 300.
  • the winding switching unit CS turns off the high-speed switch SW1 and turns on the low-speed switch SW2 during low-speed driving.
  • the terminals TU3, TV3 and TW3 are short-circuited, and the four-phase star connection in each phase is configured by the low-speed coil section 260 and the low-speed coil section 270 of the coil 201b with the terminals TU3, TV3 and TW3 as neutral points. Is done.
  • a voltage is applied to both the low-speed coil unit 260 and the low-speed coil unit 270 in each phase coil 201b of the electric motor 300.
  • the impedance of the coil 201b of each phase becomes large, a large voltage can be applied to the coil 201b, and the torque of the electric motor 300 during low-speed driving can be increased.
  • the winding switching unit CS turns on the high-speed switch SW1 and turns off the low-speed switch SW2 during high-speed driving.
  • the terminals TU2, TV2 and TW2 are short-circuited, and a 4-wire star connection in each phase by the low-speed coil section 260 of the coil 201b is configured with the terminals TU2, TV2 and TW2 as neutral points.
  • a voltage is applied only to the low-speed coil section 260 in each phase coil 201b of the electric motor 300.
  • the impedance of the coil 201b of each phase becomes smaller than that at the time of low speed driving, the electric motor 300 can be driven at high speed.
  • the coil 201b of each phase is provided with the low speed coil unit 270 used only at low speeds and the low speed coil unit 260 used at both high speeds and low speeds.
  • the low speed coil portion 270 and the low speed coil portion 260 are disposed in the common slot 11. Thereby, it is possible to obtain the electric motor 300 that can suppress the protrusion height of the coil end from being increased and can switch the winding according to the driving speed.
  • FIG. 13 an example in which the connection of the coils 201b of each phase is a 4-parallel star connection is shown.
  • the coil connection of each phase may be configured other than the 4-parallel star connection. Is possible.
  • the automobile 400 includes any one of the electric motors 100, 200, and 300 according to the first to third embodiments.
  • the remaining configuration of the fourth embodiment is similar to that of the aforementioned first to third embodiments.
  • the electric motor and the electric motor stator are shown, but a rotating electric machine such as a generator other than the electric motor and the stator for the electric rotating machine may be used.
  • an example of using an edgewise coil in which flat conductor wires are wound and laminated has been shown.
  • a coil formed in a band shape by bundling square wires and round wires having a square cross section is used. May be.
  • the connecting portions of the U-phase coil, the V-phase coil, and the W-phase coil are formed so as to extend in an arc shape in the circumferential direction, and the connecting portions are circumferentially overlapped in the axial direction.
  • the connecting portions may be formed so as to extend linearly along the circumferential direction, and the connecting portions may be overlapped linearly in the axial direction.
  • the connecting portions of the U-phase coil, the V-phase coil, and the W-phase coil are arranged so as to overlap each other along the axial direction in a region radially outside the slot of the stator core.
  • the connecting portions may be arranged so as to overlap each other at a position that overlaps with the slots of the stator core in the axial direction, or in a region radially inward of the slots of the stator core, along the axial direction. You may arrange
  • the example in which the first portion and the second portion are provided in the second connecting portion of the V-phase coil to form a stepped shape is shown.
  • the first connecting part of the U-phase coil and the third connecting part of the W-phase coil are circular in the circumferential direction. You may form so that it may extend in an arc shape.
  • the connecting portions of the U-phase coil, the V-phase coil, and the W-phase coil are formed so as to be substantially parallel to the core end surface.
  • the connecting portion of the V-phase coil and the W-phase coil may be formed so as to be inclined with respect to the core end surface.
  • connection portions of the U-phase, V-phase, and W-phase coils are formed so as to extend along the circumferential direction of the stator core. Further, it may be formed so as to extend in an arc shape along the circumferential direction, or may be formed so as to extend linearly along the circumferential direction. Moreover, you may form a connection part so that it may extend in curvilinear form other than circular arc shape along the circumferential direction.
  • the example in which the motor of the first to third embodiments is provided in an automobile is shown.
  • the first to the second are applied to a vehicle such as a construction machine or an agricultural vehicle. You may provide the electric motor of 3 embodiment.
  • the electric motors of the first to third embodiments may be provided in a ship, an aircraft, or the like.

Abstract

This rotating electric machine (100) comprises: a rotor (2); and a stator (1) including a stator core (1a) that has a plurality of slots (11) and that is arranged so as to oppose the rotor, and a plurality of coils (1b) each mounted, in a concentric winding, to the slots of the stator core. The coils include a first coil (30), a second coil (40), and a third coil (50) that are provided so as to correspond to the respective phases of a three-phase alternating current, each coil being a band-shaped coil having a wide first surface (f) and a narrow second surface (e) that is orthogonal to the first surface. The first coil, the second coil, and the third coil are arranged so as to overlap one another along the axial direction of the stator core in a state where the respective first surfaces oppose one another at the coil ends.

Description

回転電機、回転電機用ステータおよび車両Rotating electric machine, stator for rotating electric machine and vehicle
 この発明は、回転電機、回転電機用ステータおよび車両に関し、特に、同心巻により装着されたコイルを含む回転電機、回転電機用ステータおよび車両に関する。 The present invention relates to a rotating electrical machine, a stator for a rotating electrical machine, and a vehicle, and more particularly, to a rotating electrical machine including a coil mounted by concentric winding, a stator for a rotating electrical machine, and a vehicle.
 従来、同心巻により装着されたコイルを含む回転電機が知られている。このような回転電機は、たとえば、特開2010-246342号公報に開示されている。 Conventionally, a rotating electric machine including a coil mounted by concentric winding is known. Such a rotating electrical machine is disclosed in, for example, Japanese Patent Application Laid-Open No. 2010-246342.
 上記特開2010-246342号公報には、ステータの内周側に配置されたロータと、複数のコイルを含むステータとを備えた回転電機が開示されている。ステータの複数のコイルは、幅広面と、幅広面と直交する幅狭面とを有する帯状形状のコイルであり、インナーコイルとアウターコイルとの2種類のコイルが同心巻により装着されている。インナーコイルは、コイルエンドがステータの軸方向外側に延びてアウターコイルを軸方向に跨ぐように形成され、コイルエンドにおいて幅広面がステータの軸方向と直交する方向に延びるように配置されている。また、アウターコイルは、コイルエンドがステータの半径方向外側に折り曲げられてインナーコイルを半径方向に跨ぐように形成され、コイルエンドにおいて幅広面がステータの軸方向に延びるように配置されている。なお、上記特開2010-246342号公報に開示された回転電機は、毎相毎極スロット数q(スロット数/(相数×極数))が1となるように構成されていると考えられる。 The above Japanese Patent Application Laid-Open No. 2010-246342 discloses a rotating electric machine including a rotor disposed on the inner peripheral side of a stator and a stator including a plurality of coils. The plurality of coils of the stator are strip-shaped coils having a wide surface and a narrow surface orthogonal to the wide surface, and two types of coils, an inner coil and an outer coil, are mounted by concentric winding. The inner coil is formed such that the coil end extends outward in the axial direction of the stator and straddles the outer coil in the axial direction, and the wide surface at the coil end is arranged to extend in a direction perpendicular to the axial direction of the stator. The outer coil is formed so that the coil end is bent outward in the radial direction of the stator so as to straddle the inner coil in the radial direction, and the wide surface at the coil end is arranged to extend in the axial direction of the stator. The rotating electrical machine disclosed in the above-mentioned Japanese Patent Application Laid-Open No. 2010-246342 is considered to be configured such that the number of pole slots q per phase (number of slots / (number of phases × number of poles)) is 1. .
特開2010-246342号公報JP 2010-246342 A
 しかしながら、上記特開2010-246342号公報では、コイルエンドにおいてアウターコイルの幅広面がステータの軸方向に延びるように配置されているため、コイルエンドの突出高さ(ステータの軸方向の寸法)が大きくなり易いという問題点がある。また、毎相毎極スロット数q=1よりもq=2の方が良好な起磁力波形を得ることができ、回転電機の特性が向上するため、毎相毎極スロット数q=2の条件下で回転電機を構成する場合がある。この場合には、インナーコイルとアウターコイルとの2種類のコイルにより回転電機が構成された上記特開2010-246342号公報では、極ピッチに比べてコイルピッチが短くなることから、q=2の条件下で回転電機を構成する場合には、コイルピッチを確保するため、3相交流の各相に対応した3種類のコイルを設ける必要がある。この場合には、2種類のコイルに加えて、さらにもう1種類のコイルを設ける必要があるため、コイルエンドの突出高さが大きくなるという問題点が顕著になる。コイルエンドの突出高さの増大は、回転電機の大型化をもたらすため、好ましくない。 However, in the above Japanese Patent Application Laid-Open No. 2010-246342, since the wide surface of the outer coil extends in the axial direction of the stator at the coil end, the protruding height of the coil end (dimension in the axial direction of the stator) is set. There is a problem that it tends to be large. Further, a better magnetomotive force waveform can be obtained when q = 2 than the number of pole slots per phase q = 1, and the characteristics of the rotating electrical machine are improved. A rotating electric machine may be configured below. In this case, in the above Japanese Patent Laid-Open No. 2010-246342 in which the rotating electric machine is configured by two types of coils, an inner coil and an outer coil, the coil pitch is shorter than the pole pitch. When the rotating electrical machine is configured under the conditions, it is necessary to provide three types of coils corresponding to each phase of the three-phase alternating current in order to ensure the coil pitch. In this case, since it is necessary to provide another type of coil in addition to the two types of coils, the problem that the protruding height of the coil end increases becomes significant. An increase in the protruding height of the coil end is not preferable because it increases the size of the rotating electrical machine.
 この発明は、上記のような課題を解決するためになされたものであり、この発明の1つの目的は、3相交流の各相に対応した3種類のコイルを設ける場合にも、コイルエンドの突出高さが大きくなるのを抑制することが可能な回転電機、回転電機用ステータおよび車両を提供することである。 The present invention has been made to solve the above-described problems, and one object of the present invention is to provide a coil end even when three types of coils corresponding to three-phase AC phases are provided. An object of the present invention is to provide a rotating electrical machine, a stator for a rotating electrical machine, and a vehicle capable of suppressing an increase in protruding height.
 第1の局面による回転電機は、ロータと、複数のスロットを有し、ロータと対向するように配置されたステータコアと、ステータコアのスロットに同心巻で装着された複数のコイルとを含むステータとを備え、コイルは、幅広の第1面と、第1面と直交する幅狭の第2面とを有する帯状のコイルであり、3相交流の各相に対応して設けられた第1コイルと、第2コイルと、第3コイルとを含み、第1コイル、第2コイルおよび第3コイルは、コイルエンドにおいて第1面が互いに対向した状態でステータコアの軸方向に沿って重なるように配置されている。 A rotating electrical machine according to a first aspect includes a rotor, a stator core having a plurality of slots, the stator core being disposed so as to face the rotor, and a plurality of coils mounted concentrically on the slots of the stator core. The coil is a strip-shaped coil having a wide first surface and a narrow second surface orthogonal to the first surface, the first coil provided corresponding to each phase of the three-phase alternating current; The first coil, the second coil, and the third coil are disposed so as to overlap along the axial direction of the stator core with the first surfaces facing each other at the coil end. ing.
 第1の局面による回転電機では、上記のように、コイルを、幅広の第1面と、第1面と直交する幅狭の第2面とを有する帯状のコイルにより形成し、3相交流の各相に対応して設けられた第1コイル、第2コイルおよび第3コイルを、コイルエンドにおいて第1面が互いに対向した状態でステータコアの軸方向に沿って重なるように配置する。これにより、コイルエンドにおいて、第1コイル、第2コイルおよび第3コイルの各々の幅広の第1面が軸方向に沿って重なるので、幅狭の第2面の幅狭方向(第1面と直交する方向)をステータコアの軸方向に一致させることができる。この結果、3相交流の各相に対応した3種類のコイルを設ける場合にも、各コイルの幅狭の第2面が軸方向(幅狭方向)に積み上げられた構造となるので、コイルエンドの軸方向の突出高さが大きくなるのを抑制することができる。 In the rotating electrical machine according to the first aspect, as described above, the coil is formed by a strip-shaped coil having a wide first surface and a narrow second surface orthogonal to the first surface, and the three-phase AC The first coil, the second coil, and the third coil provided corresponding to each phase are arranged so as to overlap along the axial direction of the stator core with the first surfaces facing each other at the coil end. Thereby, in the coil end, since the wide first surface of each of the first coil, the second coil, and the third coil overlaps along the axial direction, the narrow second surface (the first surface and the first surface) (Orthogonal direction) can coincide with the axial direction of the stator core. As a result, even when three types of coils corresponding to each phase of the three-phase alternating current are provided, since the second narrow surface of each coil is stacked in the axial direction (narrow direction), the coil end An increase in the protruding height in the axial direction can be suppressed.
 第2の局面による回転電機用ステータは、複数のスロットを有するステータコアと、ステータコアのスロットに同心巻で装着された複数のコイルとを備え、コイルは、幅広の第1面と、第1面と直交する幅狭の第2面とを有する帯状のコイルであり、3相交流の各相に対応して設けられた第1コイルと、第2コイルと、第3コイルとを含み、第1コイル、第2コイルおよび第3コイルは、コイルエンドにおいて第1面が互いに対向した状態でステータコアの軸方向に沿って重なるように配置されている。 A stator for a rotating electrical machine according to a second aspect includes a stator core having a plurality of slots, and a plurality of coils mounted concentrically on the slots of the stator core, the coils having a wide first surface, a first surface, A first coil that includes a first coil, a second coil, and a third coil that are provided corresponding to each phase of a three-phase alternating current. The second coil and the third coil are arranged so as to overlap along the axial direction of the stator core with the first surfaces facing each other at the coil end.
 第2の局面による回転電機用ステータでは、上記のように、コイルを、幅広の第1面と、第1面と直交する幅狭の第2面とを有する帯状のコイルにより形成し、3相交流の各相に対応して設けられた第1コイル、第2コイルおよび第3コイルを、コイルエンドにおいて第1面が互いに対向した状態でステータコアの軸方向に沿って重なるように配置する。これにより、コイルエンドにおいて、第1コイル、第2コイルおよび第3コイルの各々の幅広の第1面が軸方向に沿って重なるので、幅狭の第2面の幅狭方向(第1面と直交する方向)をステータコアの軸方向に一致させることができる。この結果、3相交流の各相に対応した3種類のコイルを設ける場合にも、各コイルの幅狭の第2面が軸方向(幅狭方向)に積み上げられた構造となるので、コイルエンドの軸方向の突出高さが大きくなるのを抑制することができる。 In the stator for a rotating electrical machine according to the second aspect, as described above, the coil is formed by a strip-shaped coil having a wide first surface and a narrow second surface orthogonal to the first surface, and is a three-phase coil. The first coil, the second coil, and the third coil provided corresponding to each AC phase are arranged so as to overlap along the axial direction of the stator core with the first surfaces facing each other at the coil end. Thereby, in the coil end, since the wide first surface of each of the first coil, the second coil, and the third coil overlaps along the axial direction, the narrow second surface (the first surface and the first surface) (Orthogonal direction) can coincide with the axial direction of the stator core. As a result, even when three types of coils corresponding to each phase of the three-phase alternating current are provided, since the second narrow surface of each coil is stacked in the axial direction (narrow direction), the coil end An increase in the protruding height in the axial direction can be suppressed.
 第3の局面による車両は、回転電機を備える車両であって、回転電機は、ロータと、複数のスロットを有し、ロータと対向するように配置されたステータコアと、ステータコアのスロットに同心巻で装着された複数のコイルとを有するステータとを含み、コイルは、幅広の第1面と、第1面と直交する幅狭の第2面とを有する帯状のコイルであり、3相交流の各相に対応して設けられた第1コイルと、第2コイルと、第3コイルとを有し、第1コイル、第2コイルおよび第3コイルは、コイルエンドにおいて第1面が互いに対向した状態でステータコアの軸方向に沿って重なるように配置されている。 A vehicle according to a third aspect is a vehicle including a rotating electrical machine, the rotating electrical machine having a rotor, a plurality of slots, a stator core disposed so as to face the rotor, and concentrically winding the slots of the stator core. A coil having a plurality of mounted coils, the coil being a strip-shaped coil having a wide first surface and a narrow second surface orthogonal to the first surface, each of three-phase alternating current The first coil, the second coil, and the third coil that are provided corresponding to the phases, and the first coil, the second coil, and the third coil are in a state where the first surfaces face each other at the coil end. And arranged so as to overlap along the axial direction of the stator core.
 第3の局面による車両では、上記のように、回転電機のコイルを、幅広の第1面と、第1面と直交する幅狭の第2面とを有する帯状のコイルにより形成し、3相交流の各相に対応して設けられた第1コイル、第2コイルおよび第3コイルを、コイルエンドにおいて第1面が互いに対向した状態でステータコアの軸方向に沿って重なるように配置する。これにより、コイルエンドにおいて、第1コイル、第2コイルおよび第3コイルの各々の幅広の第1面が軸方向に沿って重なるので、幅狭の第2面の幅狭方向(第1面と直交する方向)をステータコアの軸方向に一致させることができる。この結果、3相交流の各相に対応した3種類のコイルを設ける場合にも、各コイルの幅狭の第2面が軸方向(幅狭方向)に積み上げられた構造となるので、回転電機のコイルエンドの軸方向の突出高さが大きくなるのを抑制することができる。 In the vehicle according to the third aspect, as described above, the coil of the rotating electrical machine is formed by a belt-like coil having a wide first surface and a narrow second surface orthogonal to the first surface, and the three-phase. The first coil, the second coil, and the third coil provided corresponding to each AC phase are arranged so as to overlap along the axial direction of the stator core with the first surfaces facing each other at the coil end. Thereby, in the coil end, since the wide first surface of each of the first coil, the second coil, and the third coil overlaps along the axial direction, the narrow second surface (the first surface and the first surface) (Orthogonal direction) can coincide with the axial direction of the stator core. As a result, even when three types of coils corresponding to each phase of the three-phase alternating current are provided, since the second narrow surface of each coil is stacked in the axial direction (narrow direction), the rotating electric machine It is possible to prevent the protruding height in the axial direction of the coil end from becoming large.
 上記回転電機、回転電機用ステータおよび車両によれば、3相交流の各相に対応した3種類のコイルを設ける場合にも、コイルエンドの突出高さが大きくなるのを抑制することができる。 According to the rotating electric machine, the stator for the rotating electric machine, and the vehicle, even when three types of coils corresponding to the respective phases of the three-phase alternating current are provided, it is possible to suppress an increase in the protruding height of the coil end.
第1実施形態による電動機の全体構成を模式的に示した斜視図である。It is the perspective view which showed typically the whole structure of the electric motor by 1st Embodiment. 図1に示した電動機を軸方向から見た模式的な平面図である。It is the typical top view which looked at the electric motor shown in FIG. 1 from the axial direction. 第1実施形態による電動機のU相コイルを示した斜視図である。It is the perspective view which showed the U-phase coil of the electric motor by 1st Embodiment. 第1実施形態による電動機のV相コイルを示した斜視図である。It is the perspective view which showed the V phase coil of the electric motor by 1st Embodiment. 第1実施形態による電動機のW相コイルを示した斜視図である。It is the perspective view which showed the W phase coil of the electric motor by 1st Embodiment. 図1に示した電動機のステータを平面状に展開して半径方向外側から見た場合のコイル配置を示した模式図である。It is the schematic diagram which showed the coil arrangement | positioning at the time of developing the stator of the electric motor shown in FIG. 1 planarly, and seeing from the radial direction outer side. 図1に示した電動機の各相のコイルの構造を説明するための模式図である。It is a schematic diagram for demonstrating the structure of the coil of each phase of the electric motor shown in FIG. 第2実施形態による電動機の全体構成を模式的に示した斜視図である。It is the perspective view which showed typically the whole structure of the electric motor by 2nd Embodiment. 第2実施形態による電動機のU相コイルを示した斜視図である。It is the perspective view which showed the U-phase coil of the electric motor by 2nd Embodiment. 第2実施形態による電動機のV相コイルを示した斜視図である。It is the perspective view which showed the V phase coil of the electric motor by 2nd Embodiment. 第2実施形態による電動機のW相コイルを示した斜視図である。It is the perspective view which showed the W phase coil of the electric motor by 2nd Embodiment. 第3実施形態による電動機を説明するための模式図である。It is a schematic diagram for demonstrating the electric motor by 3rd Embodiment. 第3実施形態による電動機を説明するためのブロック図である。It is a block diagram for demonstrating the electric motor by 3rd Embodiment. 第4実施形態による自動車を説明するための図である。It is a figure for demonstrating the motor vehicle by 4th Embodiment.
 以下、実施形態を図面に基づいて説明する。 Hereinafter, embodiments will be described with reference to the drawings.
(第1実施形態)
 まず、図1~図7を参照して、第1実施形態による電動機100の構成について説明する。第1実施形態では、回転電機の一例である電動機100を説明する。
(First embodiment)
First, the configuration of the electric motor 100 according to the first embodiment will be described with reference to FIGS. 1st Embodiment demonstrates the electric motor 100 which is an example of a rotary electric machine.
 図1および図2に示すように、電動機100は、固定部であるステータ1と、回転部であるロータ2(一点鎖線参照)とを備えている。ロータ2は、シャフト21(一点鎖線参照)と、ロータコア22(一点鎖線参照)と、図示しない複数の永久磁石とを含み、シャフト21を中心に回転可能となっている。なお、ステータ1は、「回転電機用ステータ」の一例である。 As shown in FIGS. 1 and 2, the electric motor 100 includes a stator 1 that is a fixed portion and a rotor 2 that is a rotating portion (see a one-dot chain line). The rotor 2 includes a shaft 21 (see an alternate long and short dash line), a rotor core 22 (see an alternate long and short dash line), and a plurality of permanent magnets (not shown), and is rotatable around the shaft 21. The stator 1 is an example of a “rotor electric machine stator”.
 ステータ1は、複数のスロット11を有するステータコア1aと、各スロットに装着された複数のコイル1bとを含んでいる。ステータコア1aは、ロータ2と対向するように配置されるとともに、円筒形状に形成され、内周側で半径方向Bの内側に延びる複数のティース12を有する。ティース12は、ステータコア1aの周方向Cに沿って等角度間隔で設けられており、このティース12の間の部分がスロット11である。 The stator 1 includes a stator core 1a having a plurality of slots 11 and a plurality of coils 1b mounted in the slots. The stator core 1a is disposed so as to face the rotor 2, is formed in a cylindrical shape, and has a plurality of teeth 12 extending inward in the radial direction B on the inner peripheral side. The teeth 12 are provided at equiangular intervals along the circumferential direction C of the stator core 1 a, and a portion between the teeth 12 is a slot 11.
 第1実施形態では、電動機100は、3相のコイルが分布巻の同心巻で各スロット11に装着された3相交流の回転電機である。電動機100は、たとえば、8極、48スロットを有し、毎極毎相スロット数qが、q=2(=48/(3×8))の回転電機からなる。複数のコイル1bは、3相交流の各相に対応して、U相コイル30、V相コイル40およびW相コイル50の3種類のコイルから構成されている。図3~図5に示すように、U相コイル30、V相コイル40およびW相コイル50は、互いに異なる形状を有する。なお、U相コイル30、V相コイル40およびW相コイル50は、それぞれ、「第1コイル」、「第2コイル」および「第3コイル」の一例である。 In the first embodiment, the electric motor 100 is a three-phase AC rotating electrical machine in which three-phase coils are concentrically wound with distributed windings and mounted in each slot 11. The electric motor 100 includes, for example, a rotating electrical machine having 8 poles and 48 slots, and the number of slots per phase per pole q = 2 (= 48 / (3 × 8)). The plurality of coils 1b are composed of three types of coils, a U-phase coil 30, a V-phase coil 40, and a W-phase coil 50, corresponding to each phase of the three-phase alternating current. As shown in FIGS. 3 to 5, the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 have different shapes. The U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are examples of “first coil”, “second coil”, and “third coil”, respectively.
 同心巻のコイル配置は、一例としては図6に示すものである。1つのコイル1bが間隔(図6では4スロット分)を隔てて異なる2つのスロット11を占有し、他の相の隣接する2つのコイル1bが片側ずつ、間のスロット11に配置される。このため、各コイル1bは、図6の右側からU相コイル30、V相コイル40、W相コイル50の順で2スロットずつ配置される。第1実施形態では、ステータ1は、毎相毎極スロット数が2になるように構成されている。 As an example, the concentric coil arrangement is shown in FIG. One coil 1b occupies two different slots 11 at intervals (four slots in FIG. 6), and adjacent two coils 1b of other phases are arranged in the slot 11 between one side at a time. Therefore, each coil 1b is arranged in two slots in the order of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 from the right side in FIG. In the first embodiment, the stator 1 is configured so that the number of pole slots per phase is two.
 図7に示すように、それぞれのコイル1bは、平角導線を巻き重ねて積層した扁平な帯状のエッジワイズコイルである。具体的には、平角導線は、断面における幅W1、厚みt1(W1>t1)の略長方形断面を有する。平角導線は、スロット11内で厚み方向に1列に積層されている。これにより、コイル1bは、平角導線が積層されることにより形成された幅広の積層面fと、積層面fと直交する幅狭の端面eとを有する。積層面fの積層幅W2は、平角導線の厚みt1×積層数に略等しく、端面eの幅(コイル1bの厚み)は、平角導線の幅W1(<W2)に等しい。図1に示すように、スロット11内に配置されるそれぞれのコイル1bは、ステータコア1a(スロット11)の軸方向Aの両端から軸方向に突出(露出)する部分(コイルエンド)を有する。なお、積層面fは、「第1面」の一例であり、端面eは、「第2面」の一例である。 As shown in FIG. 7, each coil 1b is a flat strip-shaped edgewise coil in which flat conductor wires are wound and stacked. Specifically, the flat conducting wire has a substantially rectangular cross section having a width W1 and a thickness t1 (W1> t1) in the cross section. The flat conducting wires are stacked in a row in the thickness direction in the slot 11. Thereby, the coil 1b has the wide laminated surface f formed by laminating | stacking a rectangular conducting wire, and the narrow end surface e orthogonal to the laminated surface f. The lamination width W2 of the lamination surface f is approximately equal to the thickness t1 of the flat conductor wire × the number of laminations, and the width of the end face e (thickness of the coil 1b) is equal to the width W1 (<W2) of the flat conductor wire. As shown in FIG. 1, each coil 1b arranged in the slot 11 has a portion (coil end) that protrudes (exposes) in the axial direction from both ends in the axial direction A of the stator core 1a (slot 11). The laminated surface f is an example of a “first surface”, and the end surface e is an example of a “second surface”.
 次に、各相のコイルについて具体的に説明する。以下では、円筒形状のステータコア1aの軸方向Aを「軸方向」、ステータコア1aの半径方向Bを「径方向」、ステータコア1aの周方向Cを「周方向」とする。なお、第1実施形態では、U相コイル30、V相コイル40およびW相コイル50のそれぞれにおける軸方向両端のコイルエンドは、略同一形状(軸方向に対称形状)に形成されているので、片側のコイルエンドのみを説明する。 Next, the coils for each phase will be specifically described. Hereinafter, the axial direction A of the cylindrical stator core 1a is referred to as “axial direction”, the radial direction B of the stator core 1a is referred to as “radial direction”, and the circumferential direction C of the stator core 1a is referred to as “circumferential direction”. In the first embodiment, the coil ends at both ends in the axial direction of each of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are formed in substantially the same shape (symmetrical shape in the axial direction). Only the coil end on one side will be described.
 図1および図3に示すように、U相コイル30は、軸方向に延びてそれぞれ異なるスロット11に挿入された一対のコイル辺部31と、コイルエンドにおいて、一対のコイル辺部31から連続した一対の第1折返部32と、一対の第1折返部32を連結する第1連結部33とを有している。なお、コイル辺部31は、「軸方向部分」の一例である。また、第1折返部32は、「軸方向部分」および「屈曲部」の一例である。また、第1連結部33は、「連結部」の一例である。 As shown in FIGS. 1 and 3, the U-phase coil 30 extends from the pair of coil sides 31 extending in the axial direction and inserted into the different slots 11, and the pair of coil sides 31 at the coil end. It has a pair of 1st folding | turning part 32 and the 1st connection part 33 which connects a pair of 1st folding | turning part 32. As shown in FIG. The coil side portion 31 is an example of an “axial portion”. The first folded portion 32 is an example of an “axial portion” and a “bent portion”. The first connecting portion 33 is an example of a “connecting portion”.
 一対の第1折返部32は、同一形状を有する。具体的には、第1折返部32は、スロット11から軸方向に突出したコイル辺部31がコイルエンドにおいて径方向外側で、かつ、第1折返部32の先端面32aがステータコア1aの軸方向端面1c(以下では、コア端面1cという)側に向けて折り返される(図1参照)ことにより形成されている。このため、第1折返部32は、略U字形状に折り返されている。また、第1折返部32は、平角導線の積層方向(径方向)に沿って折り返されている。図6に示すように、第1折返部32のコア端面1cから突出高さ(最大高さ)はH1である。また、第1折返部32は、第1折返部32の先端面32aがステータコア1aのコア端面1cの近傍の距離D1(D1<H1)の位置で、ステータコア1aと対向するように形成されている。 The pair of first folded portions 32 have the same shape. Specifically, in the first folded portion 32, the coil side portion 31 protruding in the axial direction from the slot 11 is radially outward at the coil end, and the tip surface 32a of the first folded portion 32 is in the axial direction of the stator core 1a. It is formed by folding back toward the end face 1c (hereinafter referred to as the core end face 1c) (see FIG. 1). For this reason, the 1st folding | turning part 32 is return | folded by the substantially U shape. Moreover, the 1st folding | turning part 32 is return | folded along the lamination direction (radial direction) of a flat conducting wire. As shown in FIG. 6, the protrusion height (maximum height) from the core end surface 1c of the first folded portion 32 is H1. The first folded portion 32 is formed so that the tip surface 32a of the first folded portion 32 faces the stator core 1a at a distance D1 (D1 <H1) in the vicinity of the core end surface 1c of the stator core 1a. .
 図1および図3に示すように、第1連結部33は、周方向に沿って延びるように形成され、コア端面1c近傍の第1折返部32の先端部同士を連結している。これにより、第1連結部33は、ステータコア1aのスロット11よりも径方向の外側の領域で、かつ、コア端面1c近傍の位置に配置されている。また、第1連結部33は、エッジワイズコイルの積層面fがコア端面1cと対向し、コア端面1cと略平行になるように配置されている。また、U相コイル30のコイルエンドは、径方向から見て、一対の第1折返部32と第1連結部33とからなる軸方向外側が開放された凹状部34を有する形状に形成されている。図6に示すように、凹状部34の内部には、他のコイル(V相コイル40およびW相コイル50)のコイルエンドの一部が配置されている。 As shown in FIGS. 1 and 3, the first connecting portion 33 is formed so as to extend in the circumferential direction, and connects the end portions of the first folded portion 32 in the vicinity of the core end surface 1c. Thereby, the 1st connection part 33 is arrange | positioned in the area | region of the outer side of radial direction rather than the slot 11 of the stator core 1a, and the position of the core end surface 1c vicinity. The first connecting portion 33 is arranged such that the laminated surface f of the edgewise coil faces the core end surface 1c and is substantially parallel to the core end surface 1c. In addition, the coil end of the U-phase coil 30 is formed in a shape having a concave portion 34 that is opened in the axial direction and includes a pair of first folded portions 32 and a first connecting portion 33 when viewed from the radial direction. Yes. As shown in FIG. 6, a part of the coil ends of the other coils (the V-phase coil 40 and the W-phase coil 50) are arranged inside the concave portion 34.
 図1および図4に示すように、V相コイル40は、軸方向に延びてそれぞれ異なるスロット11に挿入される一対のコイル辺部41を有する。また、V相コイル40は、コイルエンドにおいて、一方のコイル辺部41から連続する第2折返部42と、他方のコイル辺部41から連続する第1屈曲部43と、第2折返部42および第1屈曲部43を連結する第2連結部44とを有する。なお、コイル辺部41は、「軸方向部分」の一例である。また、第2折返部42および第1屈曲部43は、共に、「軸方向部分」および「屈曲部」の一例である。また、第2連結部44は、「連結部」の一例である。 As shown in FIGS. 1 and 4, the V-phase coil 40 has a pair of coil sides 41 that extend in the axial direction and are inserted into different slots 11. In addition, the V-phase coil 40 includes, at the coil end, a second folded portion 42 that continues from one coil side portion 41, a first bent portion 43 that continues from the other coil side portion 41, a second folded portion 42, and And a second connecting portion 44 for connecting the first bent portion 43. The coil side portion 41 is an example of an “axial portion”. The second folded portion 42 and the first bent portion 43 are both examples of “axial portion” and “bent portion”. The second connecting portion 44 is an example of a “connecting portion”.
 第2折返部42は、径方向外側で、かつ、第2折返部42の先端面42a(図4参照)がU相コイル30の第1連結部33側(コア端面1c側)に向けて折り返されており、U相コイル30の第1折返部32と同様の略U字状形状を有する。第1折返部32と異なり、第2折返部42の突出高さはH2(>H1)(図6参照)である。なお、第2折返部42の突出高さH2は、略U字状形状を形成しうる高さであればよい。第2折返部42の先端面42aは、U相コイル30の一対の第1折返部32と第1連結部33とによって形成された凹状部34の内部で、かつ、第1連結部33の近傍の位置に配置されている。 The second folded portion 42 is radially outward, and the front end surface 42a (see FIG. 4) of the second folded portion 42 is folded toward the first connecting portion 33 side (core end surface 1c side) of the U-phase coil 30. The U-phase coil 30 has a substantially U-shape similar to that of the first folded portion 32. Unlike the 1st folding | turning part 32, the protrusion height of the 2nd folding | turning part 42 is H2 (> H1) (refer FIG. 6). In addition, the protrusion height H2 of the 2nd folding | turning part 42 should just be the height which can form a substantially U shape. The front end surface 42 a of the second folded portion 42 is inside the concave portion 34 formed by the pair of first folded portions 32 and the first connecting portion 33 of the U-phase coil 30 and in the vicinity of the first connecting portion 33. It is arranged at the position.
 第1屈曲部43は、スロット11から軸方向に突出したコイル辺部41がコイルエンドにおいて径方向外側で、かつ、第1屈曲部43の先端面43aがU相コイル30の第1連結部33とは反対側(軸方向外側)に向けて折り曲げられており、略S字形状に形成されている。具体的には、第1屈曲部43は、平角導線の積層方向(径方向)に沿って略90度で外折りされた後、略90度で内折りされることにより、略S字状に形成されている。第1屈曲部43の先端面43aは、コア端面1cとは反対側(軸方向外側)を向いている。第1屈曲部43の先端面43aの突出高さは、第2折返部42の突出高さH2と一致する。また、第1屈曲部43は、第2折返部42とは別のU相コイル30(隣接するU相コイル)の凹状部34の内部に配置されている。 In the first bent portion 43, the coil side portion 41 protruding in the axial direction from the slot 11 is radially outward at the coil end, and the front end surface 43 a of the first bent portion 43 is the first connecting portion 33 of the U-phase coil 30. It is bent toward the opposite side (axially outer side) and is formed in a substantially S shape. Specifically, the first bent portion 43 is folded substantially at 90 degrees along the lamination direction (radial direction) of the flat wire, and then is folded at approximately 90 degrees to be substantially S-shaped. Is formed. The front end surface 43a of the first bent portion 43 faces the opposite side (axially outer side) from the core end surface 1c. The protruding height of the distal end surface 43 a of the first bent portion 43 matches the protruding height H 2 of the second folded portion 42. Further, the first bent portion 43 is disposed inside the concave portion 34 of the U-phase coil 30 (adjacent U-phase coil) different from the second folded portion 42.
 第2連結部44は、コア端面1c(第1連結部33側)側を向いた第2折返部42の先端部と、コア端面1cとは反対側を向いた第1屈曲部43の先端部とを連結するように形成されている。図6に示すように、第2連結部44は、径方向から見て、軸方向外側が開放された凹状の第1部分45と、U相コイル30の第1折返部32を跨ぐ凸状の第2部分46とを含む段差状形状を有する。凹状の第1部分45は、第2折返部42の先端部と連結することにより、U相コイル30の凹状部34内で第1連結部33の近傍に配置されている。凸状の第2部分46は、第1屈曲部43の先端部と連結することによりU相コイル30の第1折返部32を軸方向外側から跨ぐように形成されている。図1および図4に示すように、第1部分45および第2部分46は、中央の段差部分を除き、エッジワイズコイルの積層面fがコア端面1cと対向し、コア端面1cと略平行で、かつ、周方向に沿って円弧状に延びるように形成されている。以上により、図2に示すように、第2連結部44は、U相コイル30の第1連結部33と軸方向に重なる(図2のハッチング領域参照)ように配置されている。 The second connecting portion 44 includes a tip portion of the second folded portion 42 facing the core end surface 1c (first connecting portion 33 side) and a tip portion of the first bent portion 43 facing the opposite side of the core end surface 1c. Are connected to each other. As shown in FIG. 6, the second connecting portion 44 is a convex shape straddling the concave first portion 45 whose outer side in the axial direction is opened and the first folded portion 32 of the U-phase coil 30 when viewed from the radial direction. A stepped shape including the second portion 46 is provided. The concave first portion 45 is arranged in the vicinity of the first connecting portion 33 in the concave portion 34 of the U-phase coil 30 by being connected to the distal end portion of the second folded portion 42. The convex second portion 46 is formed so as to straddle the first folded portion 32 of the U-phase coil 30 from the outside in the axial direction by being connected to the tip portion of the first bent portion 43. As shown in FIGS. 1 and 4, in the first portion 45 and the second portion 46, the laminated surface f of the edgewise coil is opposed to the core end surface 1c except for the central step portion, and is substantially parallel to the core end surface 1c. And, it is formed to extend in an arc shape along the circumferential direction. As described above, as shown in FIG. 2, the second connecting portion 44 is disposed so as to overlap the first connecting portion 33 of the U-phase coil 30 in the axial direction (see the hatched area in FIG. 2).
 図1および図5に示すように、W相コイル50は、軸方向に延びてそれぞれ異なるスロット11に挿入される一対のコイル辺部51と、コイルエンドにおいて、一対のコイル辺部51から連続した一対の第2屈曲部52と、一対の第2屈曲部52を連結する第3連結部53とを有している。なお、コイル辺部51は、「軸方向部分」の一例である。また、第2屈曲部52は、「軸方向部分」および「屈曲部」の一例である。また、第3連結部53は、「連結部」の一例である。 As shown in FIGS. 1 and 5, the W-phase coil 50 extends in the axial direction and is continuous from the pair of coil sides 51 at the coil end, and a pair of coil sides 51 inserted into different slots 11. A pair of second bent portions 52 and a third connecting portion 53 that connects the pair of second bent portions 52 are provided. The coil side 51 is an example of an “axial portion”. The second bent portion 52 is an example of an “axial portion” and a “bent portion”. The third connecting portion 53 is an example of a “connecting portion”.
 一対の第2屈曲部52は、スロット11から軸方向に突出したコイル辺部51がコイルエンドにおいて径方向外側で、かつ、コア端面1cとは反対側(軸方向外側)に向けて折り曲げられており、V相コイル40の第1屈曲部43と同様の略S字状形状を有する。図6に示すように、第2屈曲部52の先端面52a(図5参照)のコア端面1cからの距離は、W相コイル50の突出高さH3(>H2)と一致する。一対の第2屈曲部52は、それぞれ、隣接するV相コイル40の第2連結部44の凹状の第1部分45内に配置されている。また、凹状の第1部分45がU相コイル30の凹状部34内に収納されるように配置されていることにより、凹状の第1部分45内に配置される一対の第2屈曲部52は、共に、隣接するU相コイル30の凹状部34内に配置されている。 The pair of second bent portions 52 is formed by bending the coil side portion 51 protruding in the axial direction from the slot 11 radially outward at the coil end and toward the opposite side (axially outer side) from the core end surface 1c. And has a substantially S-shape similar to that of the first bent portion 43 of the V-phase coil 40. As shown in FIG. 6, the distance from the end surface 52 a (see FIG. 5) of the second bent portion 52 from the core end surface 1 c matches the protruding height H <b> 3 (> H <b> 2) of the W-phase coil 50. The pair of second bent portions 52 are respectively disposed in the concave first portions 45 of the second connecting portions 44 of the adjacent V-phase coils 40. Further, since the concave first portion 45 is disposed so as to be accommodated in the concave portion 34 of the U-phase coil 30, the pair of second bent portions 52 disposed in the concave first portion 45 is Both are disposed in the recessed portion 34 of the adjacent U-phase coil 30.
 図5に示すように、第3連結部53は、コア端面1cとは反対側を向いた一対の第2屈曲部52の先端部を連結するように形成されている。また、図6に示すように、第3連結部53は、U相コイル30の第1折返部32、V相コイル40の第2折返部42および第1屈曲部43の軸方向外側を跨ぎ越え、隣接するV相コイル40の凹状の第1部分45の間に跨がるように形成されている。また、第3連結部53は、エッジワイズコイルの積層面fがコア端面1cと対向し、コア端面1cと略平行で、かつ、周方向に沿って円弧状に延びるように形成されている。第3連結部53は、図2に示すように、U相コイル30の第1連結部33およびV相コイル40の第2連結部44と軸方向に重なる(図2のハッチング領域参照)ように配置されている。第1実施形態によるステータ1のコイルエンドの最大の突出高さは、H3(W相コイル50の突出高さH3)である。 As shown in FIG. 5, the 3rd connection part 53 is formed so that the front-end | tip part of a pair of 2nd bending part 52 which faced the opposite side to the core end surface 1c may be connected. Moreover, as shown in FIG. 6, the 3rd connection part 53 straddles the axial direction outer side of the 1st folding | turning part 32 of the U-phase coil 30, the 2nd folding | turning part 42 of the V-phase coil 40, and the 1st bending part 43. , And is formed so as to straddle between the concave first portions 45 of the adjacent V-phase coils 40. The third connecting portion 53 is formed such that the laminated surface f of the edgewise coil faces the core end surface 1c, is substantially parallel to the core end surface 1c, and extends in an arc shape along the circumferential direction. As shown in FIG. 2, the third connecting portion 53 overlaps the first connecting portion 33 of the U-phase coil 30 and the second connecting portion 44 of the V-phase coil 40 in the axial direction (see the hatched area in FIG. 2). Has been placed. The maximum protrusion height of the coil end of the stator 1 according to the first embodiment is H3 (the protrusion height H3 of the W-phase coil 50).
 以上の構成によって、図2のハッチング領域で示すように、U相コイル30、V相コイル40およびW相コイル50は、コイルエンドにおいて連結部(第1連結部33、第2連結部44および第3連結部53)の積層面fが互いに対向した状態で軸方向Aに沿って重なるように配置されている。また、これらの連結部(第1連結部33、第2連結部44および第3連結部53)は、共に、積層面fがコア端面1cと略平行になるように配置され、かつ、周方向に沿って延びるように形成されている。そして、これらの連結部(第1連結部33、第2連結部44および第3連結部53)の積層面f同士が、軸方向に沿って周状に重なるように配置されている。この結果、第1実施形態では、U相コイル30、V相コイル40およびW相コイル50は、幅狭の端面eが幅狭方向(A方向)に積み上げられた形状となるように配置されている。 With the above configuration, as shown in the hatched area of FIG. 2, the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are connected to each other at the coil end by the connecting portions (the first connecting portion 33, the second connecting portion 44, and the first The stacked surfaces f of the three connecting portions 53) are arranged so as to overlap along the axial direction A in a state of facing each other. In addition, these connecting portions (the first connecting portion 33, the second connecting portion 44, and the third connecting portion 53) are both disposed so that the laminated surface f is substantially parallel to the core end surface 1c, and in the circumferential direction. Is formed so as to extend along. And the lamination | stacking surfaces f of these connection parts (the 1st connection part 33, the 2nd connection part 44, and the 3rd connection part 53) are arrange | positioned so that it may overlap with circumferential shape along an axial direction. As a result, in the first embodiment, the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are arranged so that the narrow end faces e are stacked in the narrow direction (A direction). Yes.
 また、U相コイル30、V相コイル40およびW相コイル50は、共に、コイルエンドにおいて平角導線の積層方向(径方向)に沿ってステータコア1aの径方向外側へ曲げられた屈曲部(第1折返部32、第2折返部42、第1屈曲部43および第2屈曲部52)を含む。連結部(第1連結部33、第2連結部44および第3連結部53)は、屈曲部(第1折返部32、第2折返部42、第1屈曲部43および第2屈曲部52)の先端部同士を連結することにより、ステータコア1aのスロット11よりも径方向外側の領域に配置されている。なお、厳密には、隣接するU相コイル30の間の位置では、第2連結部44および第3連結部53のみが軸方向に重なっており、隣接するV相コイル40の間の位置では、第1連結部33および第3連結部53のみが軸方向に重なっている。また、隣接するW相コイル50の間の位置では、第1連結部33および第2連結部44のみが軸方向に重なっている。 Further, the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are all bent portions (first portions) bent outward in the radial direction of the stator core 1a along the lamination direction (radial direction) of the rectangular conductor wire at the coil end. A folded portion 32, a second folded portion 42, a first bent portion 43, and a second bent portion 52). The connecting parts (first connecting part 33, second connecting part 44 and third connecting part 53) are bent parts (first folded part 32, second folded part 42, first bent part 43 and second bent part 52). By connecting the tip portions of each other, they are arranged in a region radially outward from the slot 11 of the stator core 1a. Strictly speaking, at the position between the adjacent U-phase coils 30, only the second connecting portion 44 and the third connecting portion 53 overlap in the axial direction, and at the position between the adjacent V-phase coils 40, Only the 1st connection part 33 and the 3rd connection part 53 have overlapped with the axial direction. Moreover, only the 1st connection part 33 and the 2nd connection part 44 have overlapped with the axial direction in the position between adjacent W-phase coils 50. FIG.
 第1実施形態では、上記のように、コイル1bを、幅広の積層面fと、積層面fと直交する幅狭の端面eとを有する帯状のエッジワイズコイルにより形成し、3相交流の各相に対応して設けられたU相コイル30、V相コイル40およびW相コイル50を、コイルエンドにおいて積層面fが互いに対向した状態で軸方向Aに沿って重なるように配置する。これにより、コイルエンドにおいて、U相コイル30、V相コイル40およびW相コイル50の各々の積層面fが軸方向に沿って重なるので、幅狭の端面eの幅狭方向(積層面fと直交する方向)を軸方向Aに一致させることができる。この結果、3相交流の各相に対応した3種類のコイルを設ける場合にも、各コイル(U相コイル30、V相コイル40およびW相コイル50)の幅狭の端面eが軸方向A(幅狭方向)に積み上げられた構造となるので、コイルエンドの軸方向Aの突出高さが大きくなるのを抑制することができる。 In the first embodiment, as described above, the coil 1b is formed by a band-shaped edgewise coil having a wide laminated surface f and a narrow end surface e orthogonal to the laminated surface f, and each of the three-phase alternating currents The U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 provided corresponding to the phases are arranged so as to overlap along the axial direction A with the laminated surfaces f facing each other at the coil end. Thereby, at the coil end, the laminated surfaces f of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 overlap each other along the axial direction. (Orthogonal direction) can coincide with the axial direction A. As a result, even when three types of coils corresponding to each phase of the three-phase alternating current are provided, the narrow end face e of each coil (the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50) is in the axial direction A. Since it becomes the structure piled up (in the narrow direction), it can suppress that the protrusion height of the axial direction A of a coil end becomes large.
 また、第1実施形態では、上記のように、U相コイル30、V相コイル40およびW相コイル50に、それぞれ、一対の軸方向部分(コイル辺部31、41、51、第1折返部32、第2折返部42、第1屈曲部43および第2屈曲部52)と、一対の軸方向部分をコイルエンドにおいて連結する連結部(第1連結部33、第2連結部44、第3連結部53)とを設け、U相コイル30、V相コイル40およびW相コイル50を、連結部(第1連結部33、第2連結部44、第3連結部53)の積層面f同士が軸方向Aに沿って重なるように配置する。これにより、U相コイル30、V相コイル40およびW相コイル50の各々において、一対の軸方向部分を連結する連結部(第1連結部33、第2連結部44、第3連結部53)における突出高さを小さくすることができるので、コイルエンドの突出高さを全体的に小さくすることができる。 In the first embodiment, as described above, the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are each provided with a pair of axial portions ( coil side portions 31, 41, 51, the first folded portion). 32, the second folded portion 42, the first bent portion 43 and the second bent portion 52) and a connecting portion (first connecting portion 33, second connecting portion 44, third connecting the pair of axial portions at the coil end. And the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are connected to each other on the laminated surfaces f of the connecting portions (the first connecting portion 33, the second connecting portion 44, and the third connecting portion 53). Are arranged so as to overlap along the axial direction A. Thereby, in each of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50, the connecting portions that connect the pair of axial portions (the first connecting portion 33, the second connecting portion 44, and the third connecting portion 53). Since the protrusion height at can be reduced, the protrusion height of the coil end can be reduced as a whole.
 また、第1実施形態では、上記のように、U相コイル30、V相コイル40およびW相コイル50の各々の連結部(第1連結部33、第2連結部44、第3連結部53)を、周方向Cに沿って延びるように形成し、U相コイル30、V相コイル40およびW相コイル50を、軸方向Aから見て、周方向に沿って延びる連結部(第1連結部33、第2連結部44、第3連結部53)の積層面f同士が周状に重なるように配置する。これにより、ステータコア1aの周方向の広い領域にわたって、コイルエンドの突出高さが大きくなるのを抑制することができる。また、U相コイル30、V相コイル40およびW相コイル50の各々の連結部(第1連結部33、第2連結部44、第3連結部53)が周状に重なるので、連結部(第1連結部33、第2連結部44、第3連結部53)が部分的に径方向にずれる場合と比べて、コイルエンドの径方向の寸法が大きくなるのを抑制することができる。 Moreover, in 1st Embodiment, as mentioned above, each connection part (the 1st connection part 33, the 2nd connection part 44, the 3rd connection part 53) of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50. ) Extending along the circumferential direction C, and the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are viewed from the axial direction A and extend along the circumferential direction (first coupling). The stacked surfaces f of the portion 33, the second connecting portion 44, and the third connecting portion 53) are arranged so as to overlap each other in a circumferential shape. Thereby, it can suppress that the protrusion height of a coil end becomes large over the wide area | region of the circumferential direction of the stator core 1a. Moreover, since each connection part (the 1st connection part 33, the 2nd connection part 44, the 3rd connection part 53) of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 overlaps circumferentially, a connection part ( Compared with the case where the 1st connection part 33, the 2nd connection part 44, and the 3rd connection part 53) shift | deviate partially to radial direction, it can suppress that the dimension of the radial direction of a coil end becomes large.
 また、第1実施形態では、上記のように、コイル1bを、平角導線を巻き重ねて積層した帯状のエッジワイズコイルにより形成し、U相コイル30、V相コイル40およびW相コイル50を、平角導線が積層された積層面fが互いに軸方向Aに沿って重なるように配置する。これにより、帯状のコイル1bを容易に得ることができるので、積層面fが軸方向に重なるように配置されたU相コイル30、V相コイル40およびW相コイル50を容易に設けることができる。 Moreover, in 1st Embodiment, as mentioned above, the coil 1b is formed with the strip | belt-shaped edgewise coil which piled up and laminated | stacked the flat conducting wire, and the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are comprised. The laminated surfaces f on which the flat conducting wires are laminated are arranged so as to overlap each other along the axial direction A. Thereby, since the strip | belt-shaped coil 1b can be obtained easily, the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 arrange | positioned so that the lamination surface f may overlap in an axial direction can be provided easily. .
 また、第1実施形態では、上記のように、U相コイル30、V相コイル40およびW相コイル50を、ステータコア1aのスロット11よりも径方向Bの外側の領域において、連結部(第1連結部33、第2連結部44、第3連結部53)が軸方向Aに沿って互いに重なるように配置する。これにより、スロット11よりも径方向Bの外側の領域に連結部(第1連結部33、第2連結部44、第3連結部53)を配置することによって、容易に、U相コイル30、V相コイル40およびW相コイル50の連結部(第1連結部33、第2連結部44、第3連結部53)を軸方向に沿って重ねることができる。 In the first embodiment, as described above, the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 are connected to each other in the region outside the slot 11 of the stator core 1 a in the radial direction B (the first portion The connecting portion 33, the second connecting portion 44, and the third connecting portion 53) are arranged so as to overlap each other along the axial direction A. Thereby, the U-phase coil 30 can be easily arranged by disposing the connecting portions (the first connecting portion 33, the second connecting portion 44, and the third connecting portion 53) in a region outside the slot 11 in the radial direction B. The connection parts (the 1st connection part 33, the 2nd connection part 44, the 3rd connection part 53) of V phase coil 40 and W phase coil 50 can be piled up along the direction of an axis.
 また、第1実施形態では、上記のように、径方向Bの外側へ曲げられた屈曲部(第1折返部32、第2折返部42、第1屈曲部43および第2屈曲部52)の先端部同士を連結するように連結部(第1連結部33、第2連結部44、第3連結部53)を設けることにより、連結部(第1連結部33、第2連結部44、第3連結部53)をステータコア1aのスロット11よりも径方向の外側の領域に配置する。これにより、コイルエンドにおいて径方向外側へ曲げられた屈曲部(第1折返部32、第2折返部42、第1屈曲部43および第2屈曲部52)を設けるだけで、容易に、U相コイル30、V相コイル40およびW相コイル50の連結部(第1連結部33、第2連結部44、第3連結部53)をスロット11よりも径方向の外側の領域に配置することができる。 In the first embodiment, as described above, the bent portions (the first folded portion 32, the second folded portion 42, the first bent portion 43, and the second bent portion 52) that are bent outward in the radial direction B are used. By providing the connecting parts (first connecting part 33, second connecting part 44, third connecting part 53) so as to connect the tip parts, the connecting parts (first connecting part 33, second connecting part 44, The three connecting portions 53) are arranged in a region outside in the radial direction from the slot 11 of the stator core 1a. As a result, the U-phase can be easily obtained simply by providing bent portions (the first folded portion 32, the second folded portion 42, the first bent portion 43, and the second bent portion 52) bent outward in the radial direction at the coil end. The connecting portions (the first connecting portion 33, the second connecting portion 44, and the third connecting portion 53) of the coil 30, the V-phase coil 40, and the W-phase coil 50 may be arranged in a region outside in the radial direction from the slot 11. it can.
 また、第1実施形態では、上記のように、平角導線を巻き重ねて積層した帯状のエッジワイズコイルによりコイル1bを構成し、屈曲部(第1折返部32、第2折返部42、第1屈曲部43および第2屈曲部52)を、平角導線の積層方向(径方向B)に沿って径方向外側へ曲げる。これにより、矩形断面の平角導線では、積層方向または積層方向と直交する方向(矩形断面の各辺に沿う方向)に曲げ易く、斜め方向(断面の対角線方向)には曲げ難いことから、屈曲部(第1折返部32、第2折返部42、第1屈曲部43および第2屈曲部52)を小さい半径で容易に折り曲げることができるので、屈曲部(第1折返部32、第2折返部42、第1屈曲部43および第2屈曲部52)の突出高さを小さくすることができる。特に、第1実施形態のように、長方形断面の短辺の延びる方向を積層方向とすることによって、積層方向により小さなU字状に折り曲げやすくなるので、より屈曲部(第1折返部32、第2折返部42、第1屈曲部43および第2屈曲部52)の突出高さを小さくすることができる。 In the first embodiment, as described above, the coil 1b is constituted by the strip-shaped edgewise coil obtained by winding and laminating the rectangular conductor wires, and the bent portions (the first folded portion 32, the second folded portion 42, the first folded portion, The bent portion 43 and the second bent portion 52) are bent outward in the radial direction along the laminating direction (radial direction B) of the flat wire. As a result, a rectangular conductor with a rectangular cross section is easily bent in the laminating direction or in a direction perpendicular to the laminating direction (direction along each side of the rectangular cross section) and is difficult to bend in an oblique direction (diagonal direction of the cross section). Since the first folded portion 32, the second folded portion 42, the first bent portion 43, and the second bent portion 52 can be easily bent with a small radius, the bent portion (the first folded portion 32, the second folded portion). 42, the first bent portion 43, and the second bent portion 52) can be reduced in height. In particular, as in the first embodiment, by setting the direction in which the short side of the rectangular cross section extends as the stacking direction, it becomes easier to bend into a smaller U shape in the stacking direction. The protruding heights of the two folded portions 42, the first bent portion 43, and the second bent portion 52) can be reduced.
 また、第1実施形態では、上記のように、U相コイル30の第1連結部33を、ステータコア1aのスロット11よりも径方向Bの外側領域で、かつ、コア端面1cの近傍の位置に配置し、V相コイル40の第2連結部44およびW相コイル50の第3連結部53を、U相コイル30の第1連結部33よりも軸方向外側の位置に配置する。これにより、U相コイル30の第1連結部33をコア端面1cに近接するように配置することができるので、コイルエンドの突出高さが大きくなるのを抑制することができる。 In the first embodiment, as described above, the first connecting portion 33 of the U-phase coil 30 is positioned in the outer region in the radial direction B from the slot 11 of the stator core 1a and in the vicinity of the core end surface 1c. The second connecting portion 44 of the V-phase coil 40 and the third connecting portion 53 of the W-phase coil 50 are arranged at positions outside the first connecting portion 33 of the U-phase coil 30 in the axial direction. Thereby, since the 1st connection part 33 of the U-phase coil 30 can be arrange | positioned so that it may adjoin to the core end surface 1c, it can suppress that the protrusion height of a coil end becomes large.
 また、第1実施形態では、上記のように、U相コイル30、V相コイル40およびW相コイル50の各々の連結部(第1連結部33、第2連結部44、第3連結部53)を、共に、積層面fがコア端面1cと略平行になるように配置する。これにより、U相コイル30、V相コイル40およびW相コイル50の各々の連結部(第1連結部33、第2連結部44、第3連結部53)同士を、互いに干渉することなく近づけて配置することができるので、コイルエンドの突出高さが大きくなるのを抑制することができる。 Moreover, in 1st Embodiment, as mentioned above, each connection part (the 1st connection part 33, the 2nd connection part 44, the 3rd connection part 53) of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50. Are disposed so that the laminated surface f is substantially parallel to the core end surface 1c. Thereby, each connection part (the 1st connection part 33, the 2nd connection part 44, the 3rd connection part 53) of U phase coil 30, V phase coil 40, and W phase coil 50 is brought close without interfering with each other. Therefore, it is possible to suppress an increase in the protruding height of the coil end.
 また、第1実施形態では、上記のように、U相コイル30に、コイルエンドにおいて径方向外側で、かつ、コア端面1c側に向けて折り返された一対の第1折返部32を設けるとともに、一対の第1折返部32の先端部を連結することにより、ステータコア1aのスロット11よりも径方向Bの外側領域で、かつ、コア端面1cの近傍の位置に配置された第1連結部33を設ける。これにより、容易に、径方向の外側領域で、かつ、コア端面1cの近傍の位置に第1連結部33を配置することができる。 In the first embodiment, as described above, the U-phase coil 30 is provided with a pair of first folded portions 32 that are folded radially outward at the coil end and toward the core end surface 1c. By connecting the tip portions of the pair of first folded portions 32, the first connecting portion 33 disposed in the outer region in the radial direction B than the slot 11 of the stator core 1a and in the vicinity of the core end surface 1c is provided. Provide. Thereby, the 1st connection part 33 can be easily arrange | positioned in the position of the outer side area | region of radial direction, and the vicinity of the core end surface 1c.
 また、第1実施形態では、上記のように、V相コイル40の第2連結部44を、第1連結部33の近傍に配置する。これにより、V相コイル40の第2連結部44を、コア端面1cに近接するように配置された第1連結部33の近傍に配置することができるので、コイルエンドの突出高さが大きくなるのをさらに抑制することができる。 In the first embodiment, as described above, the second connection portion 44 of the V-phase coil 40 is disposed in the vicinity of the first connection portion 33. Thereby, since the 2nd connection part 44 of the V-phase coil 40 can be arrange | positioned in the vicinity of the 1st connection part 33 arrange | positioned so that it may adjoin to the core end surface 1c, the protrusion height of a coil end becomes large. Can be further suppressed.
 また、第1実施形態では、上記のように、V相コイル40の第2連結部44に、U相コイル30の第1連結部33の近傍に配置された第1部分45と、U相コイル30の第1折返部32を跨ぐように設けられた第2部分46とを設ける。これにより、U相コイル30の第1折返部32とV相コイル40の第2連結部44とが干渉するのを防止しながら、V相コイル40の第2連結部44を第1連結部33の近傍に配置することができる。 In the first embodiment, as described above, the second connection portion 44 of the V-phase coil 40 has the first portion 45 disposed in the vicinity of the first connection portion 33 of the U-phase coil 30 and the U-phase coil. And a second portion 46 provided so as to straddle the first first folded portion 32. Accordingly, the second connecting portion 44 of the V-phase coil 40 is connected to the first connecting portion 33 while preventing the first folded portion 32 of the U-phase coil 30 and the second connecting portion 44 of the V-phase coil 40 from interfering with each other. It can arrange | position in the vicinity.
 また、第1実施形態では、上記のように、第2連結部44の第1部分45を、第1連結部33側に折り返された第2折返部42の先端部と連結することによりU相コイル30の第1連結部33の近傍に配置し、第2連結部44の第2部分46を、第1連結部33とは反対側に折り曲げられた第1屈曲部43の先端部と連結することにより、U相コイル30の第1折返部32を跨ぐように設ける。これにより、容易に、第1連結部33の近傍に第1部分45を配置しながら、第1折返部32を跨ぐように第2部分46を形成することができる。 In the first embodiment, as described above, the first portion 45 of the second connecting portion 44 is connected to the distal end portion of the second turned-up portion 42 that is turned back to the first connecting portion 33 side. It arrange | positions in the vicinity of the 1st connection part 33 of the coil 30, and connects the 2nd part 46 of the 2nd connection part 44 with the front-end | tip part of the 1st bending part 43 bent by the opposite side to the 1st connection part 33. Thus, the U-phase coil 30 is provided so as to straddle the first folded portion 32. Thereby, the second portion 46 can be easily formed so as to straddle the first folded portion 32 while arranging the first portion 45 in the vicinity of the first connecting portion 33.
 また、第1実施形態では、上記のように、W相コイル50の第3連結部53を、U相コイル30の第1折返部32、V相コイル40の第2折返部42および第1屈曲部43を跨ぐように設ける。これにより、軸方向内側のU相コイル30およびV相コイル40と第3連結部53とが干渉することなく、容易に、第3連結部53を他の連結部(第1連結部33および第2連結部44)と軸方向に重なるように配置することができる。 In the first embodiment, as described above, the third connecting portion 53 of the W-phase coil 50 is replaced with the first folded portion 32 of the U-phase coil 30, the second folded portion 42 of the V-phase coil 40, and the first bent portion. It is provided so as to straddle the part 43. Thereby, the U-phase coil 30 and the V-phase coil 40 on the inner side in the axial direction and the third connection portion 53 do not interfere with each other, and the third connection portion 53 can be easily connected to the other connection portions (the first connection portion 33 and the first connection portion). 2 connecting portions 44) and can be arranged so as to overlap in the axial direction.
(第2実施形態)
 次に、図8~図11を参照して、第2実施形態による電動機200の構成について説明する。第2実施形態では、ステータ1の両端のコイルエンドが略同一形状(略対称形状)となるように構成した上記第1実施形態とは異なり、ステータ101の両端のコイルエンドが非対称形状となるように形成した例について説明する。なお、電動機200は、「回転電機」の一例である。また、第2実施形態において上記第1実施形態と同様の構成については、同一符号を用いるとともに説明を省略する。
(Second Embodiment)
Next, the configuration of the electric motor 200 according to the second embodiment will be described with reference to FIGS. In the second embodiment, unlike the first embodiment in which the coil ends at both ends of the stator 1 have substantially the same shape (substantially symmetrical shape), the coil ends at both ends of the stator 101 have an asymmetric shape. An example formed in the above will be described. The electric motor 200 is an example of a “rotary electric machine”. In the second embodiment, the same components as those in the first embodiment are denoted by the same reference numerals and description thereof is omitted.
 図8に示すように、第2実施形態によるステータ101は、複数のコイル101b(U相コイル130、V相コイル140およびW相コイル150)を含む。U相コイル130、V相コイル140およびW相コイル150は、一方側(矢印A1方向側)のコイルエンドでは、それぞれ上記第1実施形態のU相コイル30、V相コイル40およびW相コイル50と同一の形状を有する。一方、U相コイル130、V相コイル140およびW相コイル150は、他方側(矢印A2方向側)のコイルエンドの形状が、それぞれ一方側とは異なる形状に形成されている。なお、U相コイル130、V相コイル140およびW相コイル150は、それぞれ、「第1コイル」、「第2コイル」および「第3コイル」の一例である。また、ステータ101は、「回転電機用ステータ」の一例である。 As shown in FIG. 8, the stator 101 according to the second embodiment includes a plurality of coils 101b (a U-phase coil 130, a V-phase coil 140, and a W-phase coil 150). The U-phase coil 130, the V-phase coil 140, and the W-phase coil 150 are arranged at one end (arrow A1 direction side) of the coil end, respectively, of the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 of the first embodiment. Have the same shape. On the other hand, the U-phase coil 130, the V-phase coil 140, and the W-phase coil 150 are formed such that the coil ends on the other side (arrow A2 direction side) have different shapes from the one side. The U-phase coil 130, the V-phase coil 140, and the W-phase coil 150 are examples of “first coil”, “second coil”, and “third coil”, respectively. The stator 101 is an example of a “rotor electric machine stator”.
 図8および図9に示すように、第2実施形態のU相コイル130は、他方側(矢印A2方向側)のコイルエンドでは、径方向内側に略S字形状に折り曲げられた一対の屈曲部131と、一対の屈曲部131同士を連結する連結部132とを含む。屈曲部131の先端面131aは、軸方向外側を向くように形成されており、屈曲部131の先端面131aのコア端面1cからの突出高さはH11である。連結部132は、周方向に沿って延びるように形成され、エッジワイズコイルの積層面fがロータ2の軸方向端面と対向し、かつ、略平行になるように形成されている。また、連結部132は、ステータコア1aの径方向内側でステータコア1aとは軸方向に重ならないように配置されている。U相コイル130の他方側のコイルエンドでは、一対の屈曲部131と連結部132とにより、軸方向内側が開放された凸状部133が形成されている。 As shown in FIGS. 8 and 9, the U-phase coil 130 of the second embodiment has a pair of bent portions that are bent in a substantially S shape radially inward at the coil end on the other side (arrow A2 direction side). 131 and a connecting portion 132 that connects the pair of bent portions 131 to each other. The distal end surface 131a of the bent portion 131 is formed to face outward in the axial direction, and the protruding height of the distal end surface 131a of the bent portion 131 from the core end surface 1c is H11. The connecting portion 132 is formed so as to extend along the circumferential direction, and is formed so that the laminated surface f of the edgewise coil faces the axial end surface of the rotor 2 and is substantially parallel. Further, the connecting portion 132 is disposed on the radially inner side of the stator core 1a so as not to overlap the stator core 1a in the axial direction. At the coil end on the other side of the U-phase coil 130, the pair of bent portions 131 and the connecting portion 132 form a convex portion 133 whose inner side in the axial direction is open.
 図8および図10に示すように、V相コイル140は、他方側のコイルエンドでは、径方向内側に略S字形状に折り曲げられた屈曲部141と、径方向内側に略U字形状に折り返された折返部142と、屈曲部141の先端部および折返部142の先端部を連結する連結部143とを含む。ここで、一方側のコイルエンドにおける略S字形状の第1屈曲部43の反対側(他方側)には、略U字形状の折返部142が形成されている。また、一方側のコイルエンドにおける略U字形状の第2折返部42の反対側(他方側)には、略S字形状の屈曲部141が形成されている。 As shown in FIGS. 8 and 10, the V-phase coil 140 is bent at the other coil end into a bent portion 141 that is bent in a substantially S shape radially inward and into a substantially U shape radially inward. And the connecting portion 143 that connects the distal end portion of the bent portion 141 and the distal end portion of the folded portion 142. Here, a substantially U-shaped folded portion 142 is formed on the opposite side (the other side) of the substantially S-shaped first bent portion 43 at the coil end on one side. Further, a substantially S-shaped bent portion 141 is formed on the opposite side (the other side) of the substantially U-shaped second folded portion 42 at the coil end on one side.
 連結部143は、径方向から見て、軸方向外側が開放された凹状の第1部分144と、軸方向内側が開放された凸状の第2部分145とを含む段差状形状を有する。第1部分144および第2部分145は、周方向に沿って円弧状に延びるように形成され、中央の段差部分を除き、エッジワイズコイルの積層面fがロータ2の軸方向端面と対向し、かつ、略平行になるように形成されている。また、連結部143は、ステータコア1aの径方向内側でステータコア1aとは軸方向に重ならないように配置されている。第2実施形態では、凹状の第1部分144内にU相コイル130の屈曲部131が配置されている。 The connecting portion 143 has a stepped shape including a concave first portion 144 that is open on the outside in the axial direction and a convex second portion 145 that is open on the inside in the axial direction, as viewed from the radial direction. The first portion 144 and the second portion 145 are formed so as to extend in an arc shape along the circumferential direction, and the laminated surface f of the edgewise coil is opposed to the axial end surface of the rotor 2 except for the step portion at the center. And it is formed so that it may become substantially parallel. Moreover, the connection part 143 is arrange | positioned so that it may not overlap with an axial direction with the stator core 1a inside the radial direction of the stator core 1a. In the second embodiment, the bent portion 131 of the U-phase coil 130 is disposed in the concave first portion 144.
 図8および図11に示すように、W相コイル150は、他方側のコイルエンドでは、径方向内側に略L字形状に折り曲げられた一対の屈曲部151と、一対の屈曲部151からそれぞれ径方向内側に延びる一対の直線部152と、一対の直線部152の先端部を連結する連結部153とを含む。 As shown in FIG. 8 and FIG. 11, the W-phase coil 150 has a pair of bent portions 151 bent in a substantially L shape radially inward at the other coil end, and a diameter from each of the pair of bent portions 151. A pair of straight portions 152 extending inward in the direction and a connecting portion 153 that connects the tip portions of the pair of straight portions 152 are included.
 一対の直線部152は、径方向内側に向けて直線状に延びるとともに、V相コイル140の凸状の第2部分145の内部(軸方向内側)に収まるように配置されている。さらに、直線部152は、U相コイル130の凸状部133の内部(軸方向内側)に収まるように配置されている。また、直線部152は、U相コイル130の連結部132の軸方向内側を通り、V相コイル140の連結部143およびU相コイル130の連結部132よりも径方向内側まで延びる。 The pair of linear portions 152 extend linearly inward in the radial direction, and are disposed so as to fit inside the convex second portion 145 of the V-phase coil 140 (inward in the axial direction). Further, linear portion 152 is arranged so as to be within the convex portion 133 of U-phase coil 130 (in the axial direction). Further, linear portion 152 passes through the inner side in the axial direction of connecting portion 132 of U-phase coil 130 and extends to the inner side in the radial direction from connecting portion 143 of V-phase coil 140 and connecting portion 132 of U-phase coil 130.
 連結部153は、周方向に沿って延びるように形成され、V相コイル140の連結部143およびU相コイル130の連結部132よりも径方向内側の位置に配置されている。連結部153は、エッジワイズコイルの端面eが軸方向を向いてロータ2の軸方向端面と対向し、かつ、略平行になるように形成されている。また、連結部153は、ステータコア1aの径方向内側でステータコア1aとは軸方向に重ならないように配置されている。 The connecting portion 153 is formed so as to extend along the circumferential direction, and is disposed at a position radially inward of the connecting portion 143 of the V-phase coil 140 and the connecting portion 132 of the U-phase coil 130. The connecting portion 153 is formed such that the end face e of the edgewise coil faces the axial direction, faces the axial end face of the rotor 2, and is substantially parallel. Moreover, the connection part 153 is arrange | positioned so that it may not overlap with an axial direction with the stator core 1a inside the radial direction of the stator core 1a.
 第2実施形態のステータ101の他端側のコイルエンドにおける最大の突出高さは、U相コイル130の屈曲部131の先端面131aの突出高さH11である。したがって、各相のコイルエンドが、突出高さH11のU相コイル130の凸状部133よりも軸方向内側に納まるように配置されている。 The maximum protruding height at the coil end on the other end side of the stator 101 of the second embodiment is the protruding height H11 of the tip surface 131a of the bent portion 131 of the U-phase coil 130. Therefore, the coil ends of the respective phases are arranged so as to be located on the inner side in the axial direction from the convex portion 133 of the U-phase coil 130 having the protruding height H11.
 第2実施形態のその他の構成は、上記第1実施形態と同様である。 Other configurations of the second embodiment are the same as those of the first embodiment.
 第2実施形態では、上記のように、各相コイルのコイルエンドが非対称形状となっている。他方側のコイルエンドでは、各相のコイルを径方向内側に折り曲げ、各相のコイルの連結部(132、143および153)を、ステータコア1aの径方向内側の位置で、ステータコア1aとは軸方向に重ならないように配置する。これにより、他方側のコイルエンドにおける連結部(132、143および153)が、軸方向から見てステータコア1aのスロット11(ティース12)と干渉することがない。したがって、各相のコイルをステータ101に装着する際、コイル101b(U相コイル130、V相コイル140およびW相コイル150)の他方側のコイルエンドをスロット11に対して軸方向(A2方向)に挿入するだけで、各相のコイルをステータ101に装着することができる。 In the second embodiment, as described above, the coil ends of the respective phase coils have an asymmetric shape. At the coil end on the other side, the coils of each phase are bent inward in the radial direction, and the connecting portions (132, 143, and 153) of the coils of each phase are axially aligned with the stator core 1a at positions radially inward of the stator core 1a. Arrange them so that they do not overlap. Thus, the connecting portions (132, 143, and 153) at the coil end on the other side do not interfere with the slot 11 (tooth 12) of the stator core 1a when viewed from the axial direction. Therefore, when the coils of the respective phases are mounted on the stator 101, the other coil end of the coil 101b (the U-phase coil 130, the V-phase coil 140, and the W-phase coil 150) is axially (A2 direction) with respect to the slot 11. The coils of each phase can be attached to the stator 101 simply by inserting them into the stator 101.
 また、ステータ101の他方側のコイルエンドでは、各相のコイルが径方向内側に折り曲げられ、各相のコイルエンドの一部がロータ2と軸方向に対向(オーバーラップ)する。このように構成した場合でも、ステータ101の一方側(A1方向側)のコイルエンドではロータ2とオーバーラップすることがないので、ロータ2の組付時にステータ101の一方側からロータ2を組み込めば、コイルエンドとロータ2とが干渉することがない。 Also, at the coil end on the other side of the stator 101, the coil of each phase is bent radially inward, and a part of the coil end of each phase opposes (overlaps) the rotor 2 in the axial direction. Even in such a configuration, the coil end on one side (A1 direction side) of the stator 101 does not overlap the rotor 2, so if the rotor 2 is assembled from one side of the stator 101 when the rotor 2 is assembled. The coil end and the rotor 2 do not interfere with each other.
 また、第2実施形態のその他の効果は、上記第1実施形態と同様である。 Further, other effects of the second embodiment are the same as those of the first embodiment.
(第3実施形態)
 次に、図12および図13を参照して、第3実施形態による電動機300の構成について説明する。第3実施形態では、各相のコイルに低高速用コイル部と低速用コイル部とを設けた例ついて説明する。なお、電動機300は、「回転電機」の一例である。
(Third embodiment)
Next, with reference to FIG. 12 and FIG. 13, the structure of the electric motor 300 by 3rd Embodiment is demonstrated. 3rd Embodiment demonstrates the example which provided the coil part for low speeds and the coil part for low speeds to the coil of each phase. The electric motor 300 is an example of a “rotary electric machine”.
 第3実施形態では、各相のコイル形状は任意であり、上記第1および第2実施形態で示したコイル形状のいずれにも適用することが可能である。そのため、ここでは、上記第1実施形態のコイル(U相コイル30、V相コイル40およびW相コイル50)に第3実施形態の構成を適用した例について説明する。 In the third embodiment, the coil shape of each phase is arbitrary, and can be applied to any of the coil shapes shown in the first and second embodiments. Therefore, here, an example in which the configuration of the third embodiment is applied to the coils of the first embodiment (the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50) will be described.
 図12に示すように、第3実施形態によるステータ201では、U相コイル30、V相コイル40およびW相コイル50から構成される各コイル201bが、それぞれ、低高速用コイル部260と低速用コイル部270とを含んでいる。具体的には、各コイル201bでは、積層された平角導線のうち、一部が低高速用コイル部260を構成し、他の一部が低速用コイル部270を構成している。これらの低高速用コイル部260と低速用コイル部270とは、絶縁部材280によって互いに分離されている。これにより、各コイル201bは、低高速用コイル部260と低速用コイル部270とが共通のスロット11内に配置されるように構成されている。なお、ステータ201は、「回転電機用ステータ」の一例である。 As shown in FIG. 12, in the stator 201 according to the third embodiment, the coils 201 b configured by the U-phase coil 30, the V-phase coil 40, and the W-phase coil 50 include the low-speed coil section 260 and the low-speed coil section, respectively. A coil portion 270. Specifically, in each coil 201 b, a part of the laminated rectangular conductor wire constitutes the low-speed coil part 260 and the other part constitutes the low-speed coil part 270. The low speed coil section 260 and the low speed coil section 270 are separated from each other by an insulating member 280. Thus, each coil 201b is configured such that the low-speed coil portion 260 and the low-speed coil portion 270 are disposed in the common slot 11. The stator 201 is an example of a “rotor electric machine stator”.
 各コイル201bの低高速用コイル部260は、電動機300の低速駆動時および高速駆動時の両方で使用され、低速用コイル部270は、電動機300の低速駆動時にのみ使用されるように構成されている。これらの低高速用コイル部260および低速用コイル部270は、図13に示すように、巻線切替部CSによって接続状態を切替可能である。 The low-speed coil section 260 of each coil 201b is used both when the electric motor 300 is driven at low speed and during high-speed driving, and the low-speed coil section 270 is configured to be used only when the electric motor 300 is driven at low speed. Yes. As shown in FIG. 13, the connection state of the low-speed coil section 260 and the low-speed coil section 270 can be switched by the winding switching section CS.
 具体的には、電動機300は、電源部BUおよび巻線切替部CSとそれぞれ接続される。電動機300は、電源部BUから供給される3相の交流電力に対応して駆動するように構成されている。 Specifically, the electric motor 300 is connected to the power supply unit BU and the winding switching unit CS, respectively. The electric motor 300 is configured to be driven corresponding to three-phase AC power supplied from the power supply unit BU.
 各コイル201bの低高速用コイル部260および低速用コイル部270は、電気的に直列に接続されている。低高速用コイル部260の一方側の端子TU1、TV1およびTW1は、電源部BUに接続されている。また、低高速用コイル部260の他方側で、かつ、低速用コイル部270の一方側の端子TU2、TV2およびTW2は、巻線切替部CSに接続されている。また、低速用コイル部270の他方側の端子TU3、TV3およびTW3は、巻線切替部CSに接続されている。 The low-speed coil section 260 and the low-speed coil section 270 of each coil 201b are electrically connected in series. Terminals TU1, TV1, and TW1 on one side of the low-speed coil unit 260 are connected to the power supply unit BU. The terminals TU2, TV2 and TW2 on the other side of the low-speed coil unit 260 and on one side of the low-speed coil unit 270 are connected to the winding switching unit CS. The terminals TU3, TV3, and TW3 on the other side of the low speed coil unit 270 are connected to the winding switching unit CS.
 巻線切替部CSは、電動機300の端子TU2、TV2およびTW2を短絡させるための高速用スイッチSW1と、電動機300の端子TU3、TV3およびTW3を短絡させるための低速用スイッチSW2とを含む。 Winding switching unit CS includes a high-speed switch SW1 for short-circuiting terminals TU2, TV2 and TW2 of electric motor 300 and a low-speed switch SW2 for short-circuiting terminals TU3, TV3 and TW3 of electric motor 300.
 巻線切替部CSは、低速駆動時には、高速用スイッチSW1をオフ状態にするとともに、低速用スイッチSW2をオン状態にする。これにより、端子TU3、TV3およびTW3が短絡され、端子TU3、TV3およびTW3を中性点として、コイル201bの低高速用コイル部260および低速用コイル部270による各相4並列のスター結線が構成される。この結果、電動機300の各相のコイル201bにおいて低高速用コイル部260および低速用コイル部270の両方に電圧が印加される。これにより、各相のコイル201bのインピーダンスが大きくなるので、コイル201bに大きな電圧を印加することができ、低速駆動時の電動機300のトルクを大きくすることが可能である。 The winding switching unit CS turns off the high-speed switch SW1 and turns on the low-speed switch SW2 during low-speed driving. As a result, the terminals TU3, TV3 and TW3 are short-circuited, and the four-phase star connection in each phase is configured by the low-speed coil section 260 and the low-speed coil section 270 of the coil 201b with the terminals TU3, TV3 and TW3 as neutral points. Is done. As a result, a voltage is applied to both the low-speed coil unit 260 and the low-speed coil unit 270 in each phase coil 201b of the electric motor 300. Thereby, since the impedance of the coil 201b of each phase becomes large, a large voltage can be applied to the coil 201b, and the torque of the electric motor 300 during low-speed driving can be increased.
 また、巻線切替部CSは、高速駆動時には、高速用スイッチSW1をオン状態にするとともに、低速用スイッチSW2をオフ状態にする。これにより、端子TU2、TV2およびTW2が短絡され、端子TU2、TV2およびTW2を中性点として、コイル201bの低高速用コイル部260による各相4並列のスター結線が構成される。この結果、電動機300の各相のコイル201bにおいて低高速用コイル部260のみに電圧が印加される。これにより、低速駆動時に比べて、各相のコイル201bのインピーダンスが小さくなるので、電動機300を高速駆動することが可能である。 The winding switching unit CS turns on the high-speed switch SW1 and turns off the low-speed switch SW2 during high-speed driving. As a result, the terminals TU2, TV2 and TW2 are short-circuited, and a 4-wire star connection in each phase by the low-speed coil section 260 of the coil 201b is configured with the terminals TU2, TV2 and TW2 as neutral points. As a result, a voltage is applied only to the low-speed coil section 260 in each phase coil 201b of the electric motor 300. Thereby, since the impedance of the coil 201b of each phase becomes smaller than that at the time of low speed driving, the electric motor 300 can be driven at high speed.
 第3実施形態のその他の構成は、上記第1実施形態と同様である。 Other configurations of the third embodiment are the same as those of the first embodiment.
 第3実施形態では、上記のように、各相のコイル201bに、低速時にのみ使用される低速用コイル部270と、高速時および低速時の両方に使用される低高速用コイル部260とを設け、低速用コイル部270と低高速用コイル部260とを共通のスロット11内に配置する。これにより、コイルエンドの突出高さが大きくなるのを抑制可能で、かつ、駆動速度に応じて巻線切り替え可能な電動機300を得ることができる。なお、図13に示した第3実施形態では、各相のコイル201bの接続を4並列のスター結線とした例を示したが、各相のコイル接続は、4並列のスター結線以外の構成も可能である。 In the third embodiment, as described above, the coil 201b of each phase is provided with the low speed coil unit 270 used only at low speeds and the low speed coil unit 260 used at both high speeds and low speeds. The low speed coil portion 270 and the low speed coil portion 260 are disposed in the common slot 11. Thereby, it is possible to obtain the electric motor 300 that can suppress the protrusion height of the coil end from being increased and can switch the winding according to the driving speed. In the third embodiment shown in FIG. 13, an example in which the connection of the coils 201b of each phase is a 4-parallel star connection is shown. However, the coil connection of each phase may be configured other than the 4-parallel star connection. Is possible.
 (第4実施形態)
 次に、図14を参照して、第4実施形態による自動車400の構成について説明する。なお、自動車400は、「車両」の一例である。
(Fourth embodiment)
Next, with reference to FIG. 14, the structure of the motor vehicle 400 by 4th Embodiment is demonstrated. The automobile 400 is an example of a “vehicle”.
 図14に示すように、自動車400は、上記第1~第3実施形態の電動機100、200および300のうちのいずれか1つが備えられている。なお、第4実施形態のその他の構成は、上記第1~第3実施形態と同様である。 As shown in FIG. 14, the automobile 400 includes any one of the electric motors 100, 200, and 300 according to the first to third embodiments. The remaining configuration of the fourth embodiment is similar to that of the aforementioned first to third embodiments.
 なお、今回開示された実施形態は、すべての点で例示であって制限的なものではないと考えられるべきである。本発明の範囲は、上記した実施形態の説明ではなく特許請求の範囲によって示され、さらに特許請求の範囲と均等の意味および範囲内でのすべての変更が含まれる。 In addition, it should be thought that embodiment disclosed this time is an illustration and restrictive at no points. The scope of the present invention is shown not by the above description of the embodiments but by the scope of claims for patent, and further includes all modifications within the meaning and scope equivalent to the scope of claims for patent.
 たとえば、上記第1~第3実施形態では、電動機および電動機用ステータを示したが、電動機以外の発電機などの回転電機および回転電機用ステータであってもよい。 For example, in the first to third embodiments, the electric motor and the electric motor stator are shown, but a rotating electric machine such as a generator other than the electric motor and the stator for the electric rotating machine may be used.
 また、上記第1~第3実施形態では、平角導線を巻き重ねて積層したエッジワイズコイルを用いた例を示したが、正方形断面の角線や丸線を束ねて帯状に形成したコイルを用いてもよい。 In the first to third embodiments, an example of using an edgewise coil in which flat conductor wires are wound and laminated has been shown. However, a coil formed in a band shape by bundling square wires and round wires having a square cross section is used. May be.
 また、上記第1~第3実施形態では、U相コイル、V相コイルおよびW相コイルの連結部を周方向に円弧状に延びるように形成し、連結部同士が軸方向に周状に重なる例を示したが、連結部を周方向に沿って直線状に延びるように形成し、連結部同士が軸方向に直線状に重なるようにしてもよい。 In the first to third embodiments, the connecting portions of the U-phase coil, the V-phase coil, and the W-phase coil are formed so as to extend in an arc shape in the circumferential direction, and the connecting portions are circumferentially overlapped in the axial direction. Although an example has been shown, the connecting portions may be formed so as to extend linearly along the circumferential direction, and the connecting portions may be overlapped linearly in the axial direction.
 また、上記第1~第3実施形態では、U相コイル、V相コイルおよびW相コイルの連結部を、ステータコアのスロットよりも径方向の外側の領域で軸方向に沿って互いに重なるように配置した例を示したが、ステータコアのスロットと軸方向に重なる位置で、連結部を互いに重なるように配置してもよいし、ステータコアのスロットよりも径方向の内側の領域で軸方向に沿って互いに重なるように連結部を配置してもよい。 In the first to third embodiments, the connecting portions of the U-phase coil, the V-phase coil, and the W-phase coil are arranged so as to overlap each other along the axial direction in a region radially outside the slot of the stator core. However, the connecting portions may be arranged so as to overlap each other at a position that overlaps with the slots of the stator core in the axial direction, or in a region radially inward of the slots of the stator core, along the axial direction. You may arrange | position a connection part so that it may overlap.
 また、上記第1~第3実施形態では、V相コイルの第2連結部に第1部分と第2部分とを設けて段差状形状に形成した例を示したが、V相コイルの第2連結部に第1部分と第2部分とを設けることなく(段差状形状に形成することなく)、U相コイルの第1連結部やW相コイルの第3連結部のように周方向に円弧状に延びるように形成してもよい。 In the first to third embodiments, the example in which the first portion and the second portion are provided in the second connecting portion of the V-phase coil to form a stepped shape is shown. Without providing the first part and the second part in the connecting part (without forming a stepped shape), the first connecting part of the U-phase coil and the third connecting part of the W-phase coil are circular in the circumferential direction. You may form so that it may extend in an arc shape.
 また、上記第1~第3実施形態では、U相コイル、V相コイルおよびW相コイルの連結部を、共に、コア端面と略平行になるように形成した例を示したが、U相コイル、V相コイルおよびW相コイルの連結部を、コア端面に対して傾斜するように形成してもよい。 In the first to third embodiments, the example in which the connecting portions of the U-phase coil, the V-phase coil, and the W-phase coil are formed so as to be substantially parallel to the core end surface is shown. The connecting portion of the V-phase coil and the W-phase coil may be formed so as to be inclined with respect to the core end surface.
 また、上記第1~第3実施形態では、U相、V相およびW相の各相コイルの連結部を、ステータコアの周方向に沿って延びるように形成した例を示したが、連結部を、周方向に沿って円弧状に延びるように形成してもよいし、周方向に沿って直線状に延びるように形成してもよい。また、連結部を、周方向に沿って円弧状以外の曲線状に延びるように形成してもよい。 In the first to third embodiments, the connection portions of the U-phase, V-phase, and W-phase coils are formed so as to extend along the circumferential direction of the stator core. Further, it may be formed so as to extend in an arc shape along the circumferential direction, or may be formed so as to extend linearly along the circumferential direction. Moreover, you may form a connection part so that it may extend in curvilinear form other than circular arc shape along the circumferential direction.
 また、上記第4実施形態では、自動車に上記第1~第3実施形態の電動機が備えられている例を示したが、建設機械用等の車両や、農業用の車両に上記第1~第3実施形態の電動機を備えてもよい。また、車両以外にも、たとえば、船舶や航空機等に上記第1~第3実施形態の電動機を備えてもよい。 Further, in the fourth embodiment, the example in which the motor of the first to third embodiments is provided in an automobile is shown. However, the first to the second are applied to a vehicle such as a construction machine or an agricultural vehicle. You may provide the electric motor of 3 embodiment. In addition to the vehicle, for example, the electric motors of the first to third embodiments may be provided in a ship, an aircraft, or the like.
 1、101、201 ステータ(回転電機用ステータ)
 1a ステータコア
 1b、101b、201b コイル
 2 ロータ
 11 スロット
 30、130 U相コイル(第1コイル)
 31 コイル辺部(軸方向部分)
 32 第1折返部(軸方向部分、屈曲部)
 33 第1連結部(連結部)
 40、140 V相コイル(第2コイル)
 41 コイル辺部(軸方向部分)
 42 第2折返部(軸方向部分、屈曲部)
 43 第1屈曲部(軸方向部分、屈曲部)
 44 第2連結部(連結部)
 45 第1部分
 46 第2部分
 50、150 W相コイル(第3コイル)
 51 コイル辺部(軸方向部分)
 52 第2屈曲部(軸方向部分、屈曲部)
 53 第3連結部(連結部)
 100、200、300 電動機(回転電機)
 260 低高速用コイル部
 270 低速用コイル部
 400 自動車(車両)
 e 端面(第2面)
 f 積層面(第1面)
1, 101, 201 Stator (stator for rotating electrical machine)
1a Stator core 1b, 101b, 201b Coil 2 Rotor 11 Slot 30, 130 U-phase coil (first coil)
31 Coil side (axial part)
32 1st folding | returning part (Axial direction part, bending part)
33 1st connection part (connection part)
40, 140 V-phase coil (second coil)
41 Coil side (axial part)
42 2nd turning part (axial part, bent part)
43 1st bending part (axial direction part, bending part)
44 2nd connection part (connection part)
45 First part 46 Second part 50, 150 W-phase coil (third coil)
51 Coil side (axial part)
52 Second bent part (axial part, bent part)
53 3rd connection part (connection part)
100, 200, 300 Electric motor (rotary electric machine)
260 Coil part for low speed 270 Coil part for low speed 400 Automobile (vehicle)
e End face (second face)
f Laminated surface (first surface)

Claims (21)

  1.  ロータ(2)と、
     複数のスロット(11)を有し、前記ロータと対向するように配置されたステータコア(1a)と、前記ステータコアの前記スロットに同心巻で装着された複数のコイル(1b)とを含むステータ(1)とを備え、
     前記コイルは、幅広の第1面(f)と、前記第1面と直交する幅狭の第2面(e)とを有する帯状のコイルであり、3相交流の各相に対応して設けられた第1コイル(30)と、第2コイル(40)と、第3コイル(50)とを含み、
     前記第1コイル、前記第2コイルおよび前記第3コイルは、コイルエンドにおいて前記第1面が互いに対向した状態で前記ステータコアの軸方向に沿って重なるように配置されている、回転電機。
    A rotor (2);
    A stator (1) including a stator core (1a) having a plurality of slots (11) and arranged to face the rotor, and a plurality of coils (1b) mounted concentrically in the slots of the stator core. )
    The coil is a belt-like coil having a wide first surface (f) and a narrow second surface (e) orthogonal to the first surface, and is provided corresponding to each phase of a three-phase alternating current. A first coil (30), a second coil (40), and a third coil (50),
    The rotating electrical machine, wherein the first coil, the second coil, and the third coil are arranged so as to overlap along an axial direction of the stator core with the first surfaces facing each other at a coil end.
  2.  前記第1コイル、前記第2コイルおよび前記第3コイルは、それぞれ、前記ステータコアの軸方向に延びる一対の軸方向部分(31、32、41、42、43、51、52)と、前記一対の軸方向部分をコイルエンドにおいて連結する連結部(33、44、53)とを含み、
     前記第1コイル、前記第2コイルおよび前記第3コイルは、前記連結部の前記第1面同士が前記ステータコアの軸方向に沿って重なるように配置されている、請求項1に記載の回転電機。
    Each of the first coil, the second coil, and the third coil includes a pair of axial portions (31, 32, 41, 42, 43, 51, 52) extending in an axial direction of the stator core, and the pair of coils. A connecting portion (33, 44, 53) for connecting the axial portion at the coil end,
    2. The rotating electrical machine according to claim 1, wherein the first coil, the second coil, and the third coil are arranged such that the first surfaces of the connecting portion overlap along an axial direction of the stator core. .
  3.  前記第1コイル、前記第2コイルおよび前記第3コイルの各々の前記連結部は、前記ステータコアの周方向に沿って延びるように形成され、
     前記第1コイル、前記第2コイルおよび前記第3コイルは、前記ステータコアの軸方向から見て、周方向に沿って延びる前記連結部の前記第1面同士が周状に重なるように配置されている、請求項2に記載の回転電機。
    The connecting portion of each of the first coil, the second coil, and the third coil is formed to extend along a circumferential direction of the stator core,
    The first coil, the second coil, and the third coil are arranged so that the first surfaces of the connecting portion extending in the circumferential direction overlap with each other as seen from the axial direction of the stator core. The rotating electrical machine according to claim 2.
  4.  前記コイルは、平角導線を巻き重ねて積層した帯状のエッジワイズコイルであり、
     前記第1面は、前記平角導線が積層された積層面からなり、
     前記第1コイル、前記第2コイルおよび前記第3コイルは、前記積層面が互いに前記ステータコアの軸方向に沿って重なるように配置されている、請求項1に記載の回転電機。
    The coil is a band-shaped edgewise coil in which flat conductor wires are wound and laminated,
    The first surface comprises a laminated surface on which the flat conductor wires are laminated,
    2. The rotating electrical machine according to claim 1, wherein the first coil, the second coil, and the third coil are arranged such that the stacked surfaces overlap each other along the axial direction of the stator core.
  5.  前記第1コイル、前記第2コイルおよび前記第3コイルは、前記ステータコアの前記スロットよりも前記ステータコアの半径方向の外側の領域において、前記連結部が前記ステータコアの軸方向に沿って互いに重なるように配置されている、請求項2に記載の回転電機。 The first coil, the second coil, and the third coil are arranged such that the connecting portions overlap each other along the axial direction of the stator core in a radially outer region of the stator core than the slot of the stator core. The rotating electrical machine according to claim 2, wherein the rotating electrical machine is arranged.
  6.  前記一対の軸方向部分は、それぞれ、コイルエンドにおいて前記ステータコアの半径方向外側へ曲げられた屈曲部(32、42、43、52)を含み、
     前記連結部は、前記屈曲部の先端部同士を連結することにより、前記ステータコアの前記スロットよりも前記ステータコアの半径方向の外側の領域に配置されている、請求項5に記載の回転電機。
    The pair of axial portions each include a bent portion (32, 42, 43, 52) bent outward in the radial direction of the stator core at a coil end,
    6. The rotating electrical machine according to claim 5, wherein the connecting portion is disposed in a radially outer region of the stator core with respect to the slot of the stator core by connecting tip portions of the bent portions.
  7.  前記コイルは、平角導線を巻き重ねて積層した帯状のエッジワイズコイルであり、
     前記屈曲部は、前記平角導線の積層方向に沿って前記ステータコアの半径方向外側へ曲げられている、請求項6に記載の回転電機。
    The coil is a band-shaped edgewise coil in which flat conductor wires are wound and laminated,
    The rotating electrical machine according to claim 6, wherein the bent portion is bent outward in the radial direction of the stator core along a stacking direction of the rectangular conductive wires.
  8.  前記第1コイルの前記連結部は、前記ステータコアの前記スロットよりも前記ステータコアの半径方向の外側領域で、かつ、前記ステータコアの軸方向端面近傍の位置に配置されており、
     前記第2コイルの前記連結部および前記第3コイルの前記連結部は、前記第1コイルの前記連結部よりも前記ステータコアの軸方向外側の位置に配置されている、請求項6に記載の回転電機。
    The connecting portion of the first coil is disposed in a radially outer region of the stator core with respect to the slot of the stator core, and at a position near the axial end surface of the stator core,
    The rotation according to claim 6, wherein the connecting portion of the second coil and the connecting portion of the third coil are arranged at positions outside the connecting portion of the first coil in the axial direction of the stator core. Electric.
  9.  前記第1コイル、前記第2コイルおよび前記第3コイルの各々の前記連結部は、共に、前記第1面が前記ステータコアの軸方向端面と略平行になるように配置されている、請求項8に記載の回転電機。 The connection portions of each of the first coil, the second coil, and the third coil are all disposed such that the first surface is substantially parallel to the axial end surface of the stator core. The rotating electrical machine described in 1.
  10.  前記第1コイルの一対の前記軸方向部分の前記屈曲部は、コイルエンドにおいて前記ステータコアの半径方向外側で、かつ、前記ステータコアの軸方向端面側に向けて折り返された第1折返部(32)であり、
     前記第1コイルの連結部は、前記一対の軸方向部分の前記第1折返部の先端部を連結することにより、前記ステータコアの前記スロットよりも前記ステータコアの半径方向の外側領域で、かつ、前記ステータコアの軸方向端面近傍の位置に配置された第1連結部(33)を有する、請求項8に記載の回転電機。
    The bent portion of the pair of axial portions of the first coil is a first folded portion (32) folded at the coil end on the radially outer side of the stator core and toward the axial end surface side of the stator core. And
    The connecting portion of the first coil is a radially outer region of the stator core with respect to the slot of the stator core by connecting tips of the first folded portions of the pair of axial portions, and The rotating electrical machine according to claim 8, further comprising a first connecting portion (33) disposed at a position in the vicinity of the axial end surface of the stator core.
  11.  前記第2コイルの前記連結部および前記第3コイルの前記連結部の少なくとも一方は、前記ステータコアの軸方向端面近傍の位置に配置された前記第1連結部の近傍に配置されている、請求項10に記載の回転電機。 The at least one of the connecting portion of the second coil and the connecting portion of the third coil is disposed in the vicinity of the first connecting portion disposed at a position near the axial end surface of the stator core. The rotating electrical machine according to 10.
  12.  前記第2コイルの前記連結部は、前記第1コイルの前記第1連結部の近傍に配置された第1部分(45)と、前記第1コイルの前記第1折返部を跨ぐように設けられた第2部分(46)とを有する第2連結部(44)を含む、請求項11に記載の回転電機。 The connecting portion of the second coil is provided so as to straddle the first portion (45) disposed in the vicinity of the first connecting portion of the first coil and the first folded portion of the first coil. The rotating electrical machine according to claim 11, comprising a second connecting portion (44) having a second portion (46).
  13.  前記第2コイルの前記一対の軸方向部分のうち、
      一方の前記軸方向部分の前記屈曲部は、コイルエンドにおいて前記ステータコアの半径方向外側で、かつ、前記第1コイルの前記第1連結部側に向けて折り返された第2折返部(42)を有し、
      他方の前記軸方向部分の屈曲部は、コイルエンドにおいて前記ステータコアの半径方向外側で、かつ、前記第1コイルの前記第1連結部とは反対側に向けて折り曲げられた第1屈曲部(43)を有し、
     前記第2連結部の前記第1部分は、前記第2折返部の先端部と連結することにより前記第1コイルの第1連結部の近傍に配置され、
     前記第2連結部の前記第2部分は、前記第1屈曲部の先端部と連結することにより、前記第1コイルの前記第1折返部を跨ぐように設けられている、請求項12に記載の回転電機。
    Of the pair of axial portions of the second coil,
    The bent portion of one of the axial portions has a second folded portion (42) folded back toward the first coupling portion side of the first coil at the coil end on the radially outer side of the stator core. Have
    The other bent portion of the axial direction portion is a first bent portion (43) which is bent radially outward of the stator core at the coil end and toward the opposite side of the first coupling portion of the first coil. )
    The first portion of the second connection portion is disposed in the vicinity of the first connection portion of the first coil by being connected to a tip portion of the second folded portion,
    The said 2nd part of a said 2nd connection part is provided so that it may straddle the said 1st folding | turning part of a said 1st coil by connecting with the front-end | tip part of a said 1st bending part. Rotating electric machine.
  14.  前記第3コイルの連結部は、前記第1コイルの前記第1折返部、前記第2コイルの前記第2折返部および前記第1屈曲部を跨ぐように設けられた第3連結部(53)を含む、請求項13に記載の回転電機。 The third coil connecting portion includes a third connecting portion (53) provided so as to straddle the first folded portion of the first coil, the second folded portion of the second coil, and the first bent portion. The rotating electrical machine according to claim 13, comprising:
  15.  前記コイルは、低速時にのみ使用される低速用コイル部(270)と、高速時および低速時の両方に使用される低高速用コイル部(260)とを含み、
     前記低速用コイル部と前記低高速用コイル部とが共通の前記スロット内に配置されるように構成されている、請求項1に記載の回転電機。
    The coil includes a low speed coil portion (270) used only at a low speed and a low speed coil portion (260) used at both a high speed and a low speed,
    The rotating electrical machine according to claim 1, wherein the low-speed coil unit and the low-speed coil unit are configured to be disposed in the common slot.
  16.  複数のスロットを有するステータコアと、
     前記ステータコアの前記スロットに同心巻で装着された複数のコイルとを備え、
     前記コイルは、幅広の第1面と、前記第1面と直交する幅狭の第2面とを有する帯状のコイルであり、3相交流の各相に対応して設けられた第1コイルと、第2コイルと、第3コイルとを含み、
     前記第1コイル、前記第2コイルおよび前記第3コイルは、コイルエンドにおいて前記第1面が互いに対向した状態で前記ステータコアの軸方向に沿って重なるように配置されている、回転電機用ステータ。
    A stator core having a plurality of slots;
    A plurality of coils mounted concentrically on the slots of the stator core,
    The coil is a strip-shaped coil having a wide first surface and a narrow second surface orthogonal to the first surface, the first coil provided corresponding to each phase of three-phase alternating current; Including a second coil and a third coil;
    The stator for a rotating electrical machine, wherein the first coil, the second coil, and the third coil are arranged so as to overlap along an axial direction of the stator core with the first surfaces facing each other at a coil end.
  17.  前記第1コイル、前記第2コイルおよび前記第3コイルは、それぞれ、前記ステータコアの軸方向に延びる一対の軸方向部分と、前記一対の軸方向部分をコイルエンドにおいて連結する連結部とを含み、
     前記第1コイル、前記第2コイルおよび前記第3コイルは、前記連結部の前記第1面同士が前記ステータコアの軸方向に沿って重なるように配置されている、請求項16に記載の回転電機用ステータ。
    Each of the first coil, the second coil, and the third coil includes a pair of axial portions extending in the axial direction of the stator core, and a connecting portion that connects the pair of axial portions at a coil end.
    The rotating electrical machine according to claim 16, wherein the first coil, the second coil, and the third coil are arranged such that the first surfaces of the connecting portion overlap each other along an axial direction of the stator core. Stator.
  18.  前記第1コイル、前記第2コイルおよび前記第3コイルの各々の前記連結部は、前記ステータコアの周方向に沿って延びるように形成され、
     前記第1コイル、前記第2コイルおよび前記第3コイルは、前記ステータコアの軸方向から見て、周方向に沿って延びる前記連結部の前記第1面同士が周状に重なるように配置されている、請求項17に記載の回転電機用ステータ。
    The connecting portion of each of the first coil, the second coil, and the third coil is formed to extend along a circumferential direction of the stator core,
    The first coil, the second coil, and the third coil are arranged so that the first surfaces of the connecting portion extending in the circumferential direction overlap with each other in a circumferential direction when viewed from the axial direction of the stator core. The stator for a rotating electrical machine according to claim 17.
  19.  前記コイルは、平角導線を巻き重ねて積層した帯状のエッジワイズコイルであり、
     前記第1面は、前記平角導線が積層された積層面からなり、
     前記第1コイル、前記第2コイルおよび前記第3コイルは、前記積層面が互いに前記ステータコアの軸方向に沿って重なるように配置されている、請求項18に記載の回転電機用ステータ。
    The coil is a band-shaped edgewise coil in which flat conductor wires are wound and laminated,
    The first surface comprises a laminated surface on which the flat conductor wires are laminated,
    19. The stator for a rotating electrical machine according to claim 18, wherein the first coil, the second coil, and the third coil are arranged such that the laminated surfaces overlap each other along the axial direction of the stator core.
  20.  前記第1コイル、前記第2コイルおよび前記第3コイルは、前記ステータコアの前記スロットよりも前記ステータコアの半径方向の外側の領域において、前記連結部が前記ステータコアの軸方向に沿って互いに重なるように配置されている、請求項19に記載の回転電機用ステータ。 The first coil, the second coil, and the third coil are arranged such that the connecting portions overlap each other along the axial direction of the stator core in a radially outer region of the stator core than the slot of the stator core. The stator for a rotating electrical machine according to claim 19, wherein the stator is disposed.
  21.  回転電機(100)を備える車両(400)であって、
     前記回転電機は、
     ロータ(2)と、
     複数のスロット(11)を有し、前記ロータと対向するように配置されたステータコア(1a)と、前記ステータコアの前記スロットに同心巻で装着された複数のコイル(1b)とを有するステータ(1)とを含み、
     前記コイルは、幅広の第1面(f)と、前記第1面と直交する幅狭の第2面(e)とを有する帯状のコイルであり、3相交流の各相に対応して設けられた第1コイル(30)と、第2コイル(40)と、第3コイル(50)とを有し、
     前記第1コイル、前記第2コイルおよび前記第3コイルは、コイルエンドにおいて前記第1面が互いに対向した状態で前記ステータコアの軸方向に沿って重なるように配置されている、車両。
    A vehicle (400) comprising a rotating electrical machine (100),
    The rotating electric machine is
    A rotor (2);
    A stator (1) having a plurality of slots (11) and having a stator core (1a) arranged to face the rotor, and a plurality of coils (1b) mounted concentrically in the slots of the stator core. ) And
    The coil is a strip-shaped coil having a wide first surface (f) and a narrow second surface (e) orthogonal to the first surface, and is provided corresponding to each phase of a three-phase alternating current. A first coil (30), a second coil (40), and a third coil (50),
    The vehicle, wherein the first coil, the second coil, and the third coil are arranged so as to overlap along the axial direction of the stator core with the first surfaces facing each other at a coil end.
PCT/JP2012/064305 2012-06-01 2012-06-01 Rotating electric machine, stator for rotating electric machine, and vehicle WO2013179488A1 (en)

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WO2011074114A1 (en) * 2009-12-18 2011-06-23 トヨタ自動車株式会社 Stator
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JP2001045688A (en) * 1999-05-27 2001-02-16 Tsubakimoto Chain Co Armature coil and method of manufacturing the same
JP2003111492A (en) * 2001-10-03 2003-04-11 Yaskawa Electric Corp Coil switching device for three-phase ac motor
JP2009189078A (en) * 2008-02-01 2009-08-20 Toyota Industries Corp Stator of rotary electric machine, and rotary electric machine
WO2010007950A1 (en) * 2008-07-14 2010-01-21 アイシン・エィ・ダブリュ株式会社 Stator and manufacturing method thereof
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WO2011132328A1 (en) * 2010-04-19 2011-10-27 トヨタ自動車株式会社 Motor, and motor production method

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