WO2013165569A1 - Acoustic camera - Google Patents
Acoustic camera Download PDFInfo
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- WO2013165569A1 WO2013165569A1 PCT/US2013/030753 US2013030753W WO2013165569A1 WO 2013165569 A1 WO2013165569 A1 WO 2013165569A1 US 2013030753 W US2013030753 W US 2013030753W WO 2013165569 A1 WO2013165569 A1 WO 2013165569A1
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- WIPO (PCT)
- Prior art keywords
- acoustic
- transducer
- pulses
- lens
- piezoelectric
- Prior art date
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01S—RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
- G01S7/00—Details of systems according to groups G01S13/00, G01S15/00, G01S17/00
- G01S7/52—Details of systems according to groups G01S13/00, G01S15/00, G01S17/00 of systems according to group G01S15/00
- G01S7/52017—Details of systems according to groups G01S13/00, G01S15/00, G01S17/00 of systems according to group G01S15/00 particularly adapted to short-range imaging
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
- G01N29/06—Visualisation of the interior, e.g. acoustic microscopy
- G01N29/0654—Imaging
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
- G01N29/07—Analysing solids by measuring propagation velocity or propagation time of acoustic waves
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
- G01N29/221—Arrangements for directing or focusing the acoustical waves
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01S—RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
- G01S15/00—Systems using the reflection or reradiation of acoustic waves, e.g. sonar systems
- G01S15/02—Systems using the reflection or reradiation of acoustic waves, e.g. sonar systems using reflection of acoustic waves
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01S—RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
- G01S15/00—Systems using the reflection or reradiation of acoustic waves, e.g. sonar systems
- G01S15/88—Sonar systems specially adapted for specific applications
- G01S15/89—Sonar systems specially adapted for specific applications for mapping or imaging
- G01S15/8906—Short-range imaging systems; Acoustic microscope systems using pulse-echo techniques
- G01S15/8909—Short-range imaging systems; Acoustic microscope systems using pulse-echo techniques using a static transducer configuration
- G01S15/8913—Short-range imaging systems; Acoustic microscope systems using pulse-echo techniques using a static transducer configuration using separate transducers for transmission and reception
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01S—RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
- G01S15/00—Systems using the reflection or reradiation of acoustic waves, e.g. sonar systems
- G01S15/88—Sonar systems specially adapted for specific applications
- G01S15/89—Sonar systems specially adapted for specific applications for mapping or imaging
- G01S15/8906—Short-range imaging systems; Acoustic microscope systems using pulse-echo techniques
- G01S15/8909—Short-range imaging systems; Acoustic microscope systems using pulse-echo techniques using a static transducer configuration
- G01S15/8915—Short-range imaging systems; Acoustic microscope systems using pulse-echo techniques using a static transducer configuration using a transducer array
- G01S15/8925—Short-range imaging systems; Acoustic microscope systems using pulse-echo techniques using a static transducer configuration using a transducer array the array being a two-dimensional transducer configuration, i.e. matrix or orthogonal linear arrays
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01S—RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
- G01S15/00—Systems using the reflection or reradiation of acoustic waves, e.g. sonar systems
- G01S15/88—Sonar systems specially adapted for specific applications
- G01S15/89—Sonar systems specially adapted for specific applications for mapping or imaging
- G01S15/8906—Short-range imaging systems; Acoustic microscope systems using pulse-echo techniques
- G01S15/8993—Three dimensional imaging systems
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/10—Number of transducers
- G01N2291/106—Number of transducers one or more transducer arrays
Definitions
- the present invention relates generally to imaging devices and, more particularly, to an acoustic camera effective for obtaining 3-dimensional images of objects immersed in optically opaque fluids.
- an impression block made of soft metal, usually lead, is dropped onto the fish so that upon subsequent inspection, generally on the surface, a custom tool may be designed to facilitate attachment to and retrieval of the fish.
- Embodiments of the present invention overcome the disadvantages and limitations of the prior art by providing an apparatus for generating an accurate 3- dimensional image of an object immersed in an optically opaque liquid.
- Another object of embodiments of the present invention is to provide an apparatus for generating an accurate 3-dimensional image of an object immersed in an optically opaque liquid in approximately real time.
- Yet another object of embodiments of the present invention is to provide an apparatus for generating an accurate 3-dimensional image of an object immersed in mud.
- Still another object of embodiments of the present invention is to provide an apparatus for generating an accurate 3-dimensional image of an object immersed in mud in a wellbore.
- the apparatus for obtaining a 3-dimensional image of an object hereof includes: a broadband piezoelectric transducer for generating and transmitting ultrasonic pulses onto the object; a pulse generator for providing electrical signals to the transducer; an ultrasonic detector effective for receiving ultrasonic pulses in a 2-dimensional pattern and for producing electrical signals in response to ultrasound impinging thereon; an acoustic lens for receiving acoustic pulses reflected from the object and focusing the ultrasonic pulses onto the acoustic detector; and digital signal processing electronics for receiving the electrical signals from the acoustic detector in a 2-dimensional pattern and for generating a 3-dimensional image therefrom using the time-of-flight of the reflected acoustic pulses at each location in the 2- dimensional pattern, and for controlling the pulse generator.
- the apparatus for obtaining a 3-dimensional image of an object hereof includes: a broadband piezoelectric transducer for generating and transmitting ultrasonic pulses; a 2-dimensional segmented piezoelectric acoustic receiver array for producing electrical signals in response to acoustic pulses impinging thereon; a partially transmitting acoustic mirror for reflecting acoustic pulses from the transducer onto the object; a compound acoustic lens disposed between the partially transmitting mirror and the receiver array for receiving reflected acoustic pulses from the object passing through the partially transmitting mirror, and for focusing the reflected pulses onto the receiver array; and digital signal processing electronics for receiving the electrical signals from the receiving array and for generating the 3-dimensional image from the time-of-flight of the reflected acoustic pulses at each segment of the acoustic receiver.
- the apparatus for obtaining a 3-dimensional image of an object hereof includes: a broadband ultrasonic piezoelectric film transducer for generating and transmitting ultrasonic pulses onto the object; a pulse generator for providing electrical signals to the transducer; a 2-dimensional segmented piezoelectric acoustic detector array for producing electrical signals in response to ultrasound impinging thereon; a compound acoustic lens for receiving acoustic pulses reflected from the object and focusing the ultrasonic pulses onto the piezoelectric film transducer through which the ultrasonic pulses continue to the acoustic detector, said compound lens comprising a fixed acoustic focusing lens nearest the object, a movable focusing acoustic lens, and means for moving the movable acoustic focusing lens to achieve a chosen magnification of the compound acoustic lens; and digital signal processing electronics for receiving the electrical signals from the
- Benefits and advantages of embodiments of the present invention include, but are not limited to, providing an apparatus for generating a 3-dimensional image of an object submerged in an optically opaque fluid in approximately real-time using sound frequencies less than about 800 kHz, and with a depth resolution of less than about 1 mm, as well as in other fluids, in a confined environment, such as a tube.
- such images may enable appropriate fishing tools to be selected for retrieval of downhole objects.
- FIGURE 1A is a schematic representation of an embodiment of the acoustic camera of the present invention for obtaining 3-dimensional images of an object from acoustic time-of-flight measurements on a segmented 2-dimensional acoustic detector
- FIG. 1 B is a schematic representation of the camera shown in FIG. 1A hereof illustrating apparatus for scanning the pulsed ultrasonic transducer in 2-dimensions for illuminating the object.
- FIGURE 2 is graph of a measurement of the time-of-flight for ultrasonic tone bursts reflected from a cross-section of the object shown in the box to the right of the FIGURE using a single pass of a mechanically-scanned piezoelectric receiver over the object, from which a 2-dimensional contour image of the object is obtained.
- FIGURE 3 is a graph of a measurement of the time-of-flight for ultrasonic frequency chirp signals reflected from a cross-section of the object shown in the box to the right of the FIGURE using a 2-dimensional X-Y scan of a mechanically- scanned piezoelectric receiver over the object, from which a 3-dimensional contour image of the object is obtained.
- FIGURE 4 is a schematic representation of another embodiment of the acoustic camera of the present invention, illustrating the components and the acoustic beam in a linear configuration, which is a consequence of the use of a Polyvinylidene difluoride (PVDF) film as a piezoelectric transducer for generating the acoustic beam.
- PVDF Polyvinylidene difluoride
- FIGURE 5 is a schematic representation of the embodiment of the acoustic camera shown in FIG. 4 hereof, illustrating the placement of the components of the camera in a cylindrical housing suitable for well bore deployment and containing a sound-communicating fluid.
- FIGURE 6A shows raw data generated from a one-dimensional scan using the embodiment of the apparatus shown in FIG. 4 hereof, of the object shown in FIG. 6B, wherein a tone burst signal is generated by the PVDF film behind the focusing lenses for insonifying the object.
- FIGURE 7 is a graph of a transmitted frequency chirp signal (upper curve) and a delayed received chirp signal (lower curve) as a function of time in ⁇ .
- FIGURE 8 is a graph of the time-of-flight information derived by cross- correlating the two signals shown in FIG. 7 hereof, where the position of the sharp peak in FIG. 8 yields a more accurate time-of-flight in ⁇ .
- Embodiments of the present invention include an apparatus for generating accurate 3-dimensional images of objects immersed in liquids including optically opaque liquids which may also have significant sound attenuation.
- Sound pulses having frequencies less than about 800 kHz, and advantageously between about 100 kHz and about 700 kHz, are caused to impinge on the object, and the time-of- flight of sound reflected from the object is used to create a 3-dimensional image of the object in almost real-time.
- the sound image may be displayed on a computer screen.
- the image can be translated into a 3-dimensional object using an inexpensive 3-dimensional printing device.
- the 3- dimensional recreation of the object can be used to determine an appropriate fishing tool for retrieval. Since the present apparatus is capable of creating images of objects immersed in fluids that are optically opaque and may have high sound attenuation, the apparatus will have applications other than as fishing diagnostic tool.
- an object is illuminated by either ambient light or by another light source (for example, a flashbulb), or by a combination thereof, and the light scattered from the object is focused by a lens and recorded on a 2-dimensional CCD chip, one may obtain a two-dimensional image.
- the intensity of reflected light and the wavelengths of the light on each pixel are recorded to produce a color picture.
- the object is first insonified (flooded with pulsed sound waves), and the scattered waves are directed through an acoustic lens and digitized by a 2-dimensional array of piezoelectric elements where each element converts the received acoustic signal to an electric signal.
- the electrical output of the array is electronically processed, an image of the object is created from the time-of-flight of the sound pulses on each pixel of the array.
- Embodiments of the present acoustic camera are effective for capturing acoustic images inside pipes which are filled with optically opaque, but ultrasonically attenuating fluids, such as mud, oil, and the like, through which light cannot penetrate, at depth resolutions less than about 1 mm.
- PVDF polyvinylidene difluoride
- Embodiments of the apparatus of the present invention may view an object from between approximately the front surface of the enclosure containing the ultrasonic camera and about 2 ft. away therefrom in mud.
- the distance between lenses and detectors in the present apparatus is thus comparable to the object distance.
- commercial sonic imaging systems are generally designed for object distances that are much greater than the distance between lenses and receivers, with the exception of the Acoustocam i600 from Imperium, Inc.
- the Acoustocam uses a large transmitter with an acoustic partial mirror to transmit plane waves, which artificially simulate an object at a distance that is very large, as opposed to the use of spreading waves, which renders this camera incapable of producing images of objects that are wider than the lens.
- the Acoustocam is stated as being able to image only 1 in. 2 at a time, which is approximately the area of the lens used in the Acoustocam system.
- Embodiments of the present invention can image objects that are up to three-times the width of the lenses employed. Additionally, the Imperium system operates at high frequencies which cannot penetrate mud.
- ⁇ is the half-angle width of the focal point produced by the lens
- ⁇ is the wavelength of sound at the frequency used
- D is the diameter of the lens.
- the lenses are narrower than the object to be imaged, by about a factor of three.
- the inner diameter of a typical borehole is about 6 in., while the acoustic camera must be lowered through a 2-in. diameter hole in the drill bit.
- magnification - (image distance/object distance)
- other acoustic imaging systems that use lenses designed to image objects at distances that are much greater than the distance between lenses and receivers.
- Thin lenses have lower acoustic attenuation, which directs the use of larger radii of curvature when designing lens surfaces, because sound will be attenuated more towards the edges of the lens than at the center (where the lens is thinnest). If this effect is not compensated for, the ability of the lens to focus sound may be compromised. Large radii of curvature lenses also require that the distance between the lenses and detectors to be comparable to the object distance, as stated hereinabove.
- an adjustable-focus system is used. Because of the relatively short object distance, the depth-of-field of the lens system (the range of distance over which the lens can produce an acceptably focused image) is short, which requires an adjustable-focus system, rather than a fixed-focus system. With an adjustable-focus system, a group of images is obtained, each focused at a different distance, the images then being composited to form a final image having a large final depth-of- field. A clearly focused image in 3-dimensions over the chosen distances is produced thereby.
- the primary lens is plano-concave, as illustrated in FIG. 5, hereinbelow.
- the surface facing the exterior of the camera may be planar since the index of refraction of that surface of the lens depends on the fluid in which the camera is submerged.
- the index of refraction is given by the ratio of the sound speed in the lens to that in the fluid. Crude oil may have a different sound speed than drilling mud, for example (and different types of crude may have different sound speeds, etc.), and the index of refraction of the lens at the outer surface may be changed. If this surface were curved, the focal length of the lens would depend on the fluid outside the camera, which would require a change in the position of the receiving array.
- the camera In practical terms, this would require that the camera be adjusted and calibrated for different conditions in which it is used.
- a change in sound speed for example, the temperature and/or the composition of the fluid changes, as examples
- the camera may drift out of focus unless some dynamic calibration mechanism were in place.
- the external surface By making the external surface flat, it does not contribute to the focusing effect of the lens, thereby negating any effects due to a changing sound speed in the fluid outside the camera, and maintaining a fixed receiver array position within the camera.
- the curved surface of the primary lens was chosen to have a radius of curvature of about 7 in., while the two curved surfaces of the secondary lens were both chosen to have a radius of curvature of about 20 in.
- these radii may be different for different requirements, and it is not required that the two surfaces of the secondary lens have the same radius of curvature; nor is it required that either of the lenses be spherical lenses.
- Lenses may be chosen to be aspheric or aplanatic, as examples.
- FIG. 1A an embodiment of acoustic camera, 10, of the present invention is shown.
- Partially reflecting/partially transmitting acoustic mirror, 12, directs sound beam, 14, reflected from ultrasonic transducer, 16, driven by pulse generator, 17, by mirror, 18, to object, 20.
- Partially reflecting mirror 12 may be fabricated from a thin metal plate, and mirror 18 may be a metal plate.
- Detection means 26 may include a 2-dimensional array of piezoelectric transducers.
- the source of sound beam 14 may include conventional ultrasonic transducers, or a parametric array transducer driven by a pulse generator, a tone burst generator or a frequency chirp generator.
- Parametric array transducers provide a broadband (extending from approximately 50 kHz to about 1 MHz) frequency range, but collimated (divergence ⁇ 2°) beam, wherein the frequency range can be varied.
- Two high-frequency electrical signals (for example, one at 5 MHz and the other swept between 4 and 5 MHz) are applied to a piezoelectric disc transducer in a small cylinder (2 cm in diameter and 2 cm in length) filled with a nonlinear medium, such as Fluorinert FC-43 (3M Company), wherein a difference frequency is generated.
- This difference frequency has a broad bandwidth, but is highly collimated.
- parametric array transducers which, as will be described hereinbelow, provide the larger bandwidths effective for chirp frequency excitation for obtaining highly accurate time-of-flight information, have much smaller divergences.
- Timing and processing electronics, 28, controls pulse generator 17, to provide electrical pulses to transducer 16, thereby generating a pulsed acoustic output, controls the scan direction and speed of translational apparatus, 27, receives the electronic signals from detector 26, analyzes the electronic signals in real time at each transducer location in the 2-dimensional detector array, recording thereby a time-of-flight measurement, and generates a 3-dimensional image of object 20.
- Other means for obtaining a 3-dimensional image include using a single receiver transducer element and scanning it in the X-Y plane, or a linear array of receiver transducer elements and electronically scanning the image along a line (for example, in the X-direction), followed by sequential small shifts in an orthogonal direction (for example, in the Y-direction), with an electronic scan of the image along each new line to obtain a complete image.
- a 2-dimensional array of transducer elements that is electronically scanned in both X and Y directions to obtain the image may also be used.
- housing 32, shown in FIG. 5, but not in FIGS. 1 and 4, hereof for protecting the components.
- Suitable housings permitting generated acoustic pulses to impinge on the object, and reflected acoustic pulses therefrom to be received and detected by the camera components.
- FIGURE 2 is a measurement of the time-of-flight for ultrasonic tone bursts reflected from the object shown in the box to the right of the FIGURE using a single pass (one dimension) of the output of a mechanically-scanned piezoelectric transducer over the object.
- the first reflected acoustic signal to arrive at the detector (time from insonification to being recorded by the receiver transducer after reflection) is extracted from the measurement to create a 2-dimensional contour image of the object.
- FIGURE 3 is a measurement of the time-of-flight for ultrasonic frequency chirp signals reflected from the object shown in the box to the right of the FIGURE using a 2-dimensional X-Y scan of the output of a mechanically-scanned piezoelectric transducer over the object.
- the first reflected acoustic signal to arrive at the detector is extracted from the measurement to create a 3-dimensional contour image of the object.
- the higher resolution illustrated in FIG. 3 over that for FIG. 2 hereof derives from a more accurate determination of the time of arrival of the acoustic signals achieved by using a frequency chirp signal and cross-correlating the transmitted signal with the signal from the receiver.
- the image was obtained using a 500 kHz parametric beam having a bandwidth of between 100 and 800 kHz, a scanning step size of 5 mm, and a pencil-type ultrasonic transducer.
- FIGURE 4 is a schematic representation of another embodiment of the acoustic camera of the present invention, including compound acoustic lens 24 fabricated from high-density polyethylene, as an example, which produces excellent sound focusing without significant image aberration.
- Focusing lens, 24a is fixed in position, while focusing lens, 24b, is movable by motor, 25, or other suitable means for achieving such motion, which may be remotely controlled, whereby a good focus can be achieved by adjusting the separation between the two lenses.
- Polyvinyl difluoride (PVDF) film transducer 16 is employed as the source of acoustic pulses. For higher frequency operation and for larger diameters of the PVDF film, the beam divergence is smaller and the beam is more collimated.
- PVDF polyvinyl difluoride
- PVDF film piezoelectric transducer 16 may be supported by frame, 19, and positioned behind lenses 24, although it may be positioned anywhere in camera 10, and generate acoustic beam 14. Film 16 may be attached to lens 24b itself. The time-of-flight of the reflected and scattered sound from object 20 is detected on 2- dimensional segmented piezoelectric receiving array 26, the electrical output of which is directed to digital signal processing electronics 28. The output from digital signal processing electronics 28 may be processed for viewing and/or stored in computer, 30.
- FIGURE 5 is a schematic representation of the embodiment of the acoustic camera shown in FIG. 4 hereof, illustrating the placement of the components of the camera in cylindrical camera housing, 32, containing a sound communicating fluid, 34.
- the PVDF film is driven by output amplifier, 36, which amplifies voltage pulses in the form of either a tone burst or a frequency chirp from direct digital synthesizer, 38, controlled by a microcontroller component of digital signal processing (DSP) electronics 28 to voltages up to 200 V for durations of ⁇ 200 ⁇ .
- DSP digital signal processing
- Two-dimensional receiver array 26 may be constructed from a 1 MHz center frequency piezoelectric sheet that is back-loaded to provide a broad frequency bandwidth (bare piezoelectric material has a narrow resonance, thereby restricting its use to a narrow band of frequencies, and back-loading broadens this range). Since the thickness of the receiver array is determined by the center frequency at which the array is to be operated, the lower the center frequency, the thicker the piezoelectric translator becomes. Therefore, the choice of center frequency determines the thickness of the camera receiver array, and lower center-frequencies require too large a thickness of the piezoelectric-elements in the array to be practicable.
- PVDF is a polarizable fluoropolymer having strong piezoelectric properties, and is a flexible, lightweight, tough engineering plastic available in a variety of thicknesses and large areas. As a transducer it has a wide frequency range (0.001 Hz to about 10 9 Hz); low acoustic impedance (close match to water, human tissue and adhesive systems); high elastic compliance; high dielectric strength (capable of withstanding strong fields (75V/ m) where most piezoelectric ceramics depolarize; high mechanical strength and impact resistance (modulus between about 10 9 and about 10 10 Pascal); high stability (resists moisture (with ⁇ 0.02% moisture absorption), most chemicals, oxidants, and intense ultraviolet and nuclear radiation); and can be glued with commercial adhesives.
- thin film electrodes are attached to both sides of the film.
- the sound produced by the transmitter may be omnidirectional in space (equal sound amplitude in all directions), or may be focused in a single beam (like a flashlight beam), as long as the entire object is insonified (beams that are too narrow will insonify only a portion of the object).
- PVDF films are transparent to sound, which permits sound pulses reflected from an object to pass essentially unimpeded through the film, and be detected by the 2-dimensional detector array behind it.
- Use of film piezoelectric transducers further permits all components of an embodiment of the present invention to be aligned along a common axis without the requirement of partially transmitting mirrors, which avoids multiple reflections and aberrations.
- the transmitted pulse will be focused towards the object to be imaged by the lenses (more like a flashlight beam than a floodlight), while if the PVDF is located away from the receiver array and placed closer to the lenses, the spatial distribution of the pulse will become wider outside the camera.
- the PVDF film may be treated as a piston source for determining the sound beam profile generated when the film is excited by a voltage source.
- the angle of the beam can be determined from the following equation:
- ⁇ the full beam spread
- q the constant beam divergence factor (0.51 for 6dB and 1.02 for 12dB)
- V the material velocity (m/ps)
- D the transducer crystal diameter (mm);
- F the transducer frequency (MHz).
- Sound communicating fluid 34 includes Novec 7100, 3M Company, in which all camera components including internal lens 24b, PVDF film 16, and receiver array 26 are submerged. Any of the Novec or other fluids in the Fluorinert family of fluids (3M Company) may be used.
- the outer diameter of the camera is 3.75", and the overall length is about 12" in order to be accommodated by typical wellbores. Clearly, other dimensions may be contemplated.
- Compound lens 24 is designed to achieve a chosen magnification with the least distortion and lowest attenuation.
- a lens system having a magnification of one-third is needed. This may be achieved with a single lens; however, for the present application, a single lens would result in unacceptable distortion.
- a single lens would also give rise to a fixed-focus system, that is, a system that delivers the chosen magnification only for a specific object distance.
- a second lens with an adjustable position relative to the first lens is added to permit greater radii of curvature to be used for both lenses, thereby reducing distortions, and to permit for adjustable focus capability, while maintaining the chosen magnification.
- This second lens allows the focus of the dual- lens to be dynamically adjusted, and enables the camera to image objects over the entire range of adjustable focus, providing an additional advantage in the situation where an operator does not have fine control over the position of the camera.
- a specific high-density polyethylene plastic is used in the present embodiments since the speed of sound in HDPE is 1980 m/s, while the density is 930 kg/m 3 . Therefore, the acoustic impedance is 1.84 x 10 6 kg/m 2 s, 23% greater than that for water.
- a widely used acoustic lens material is polymethylpentene, which has an acoustic impedance of about 44% greater than that of water; therefore, the HDPE is about a factor of two better than commonly used materials. Greater impedance mismatch introduces greater sound attenuation and sound reflection.
- a metal lens 24a may be used for improving the ability of the apparatus to withstand high external pressures.
- a combination of a metal (for example, stainless steel) outer lens (fixed) 24a and an inner adjustable HDPE lens 24b may also be used.
- Novec 7100 was found to be advantageous as the sound-communicating fluid.
- the acoustic impedance of the fluid that is, the product of the density (1520 kg/m 3 ) and sound speed (610 m/s) is a good match to that for water (the acoustic impedance of water is about 62% greater). Impedance matching reduces acoustic reflections within the camera which obscure the image, and maximizes signal transmission.
- this fluid is electrically insulating, which allows the receiver array and its associated electrical connections to be submerged in the fluid without concern for capacitive coupling, and electrical crosstalk, etc. In addition, the fluid is non-corrosive, so that it actually protects the receiver array and its connections.
- the low sound speed of Novec 7100 (610 m/s) provides an advantage.
- the wavelength of sound in Novec 7100 (at a chosen frequency) is about 1 /3 of what it would be in water. This permits the camera to be constructed about 1/3 as short in length as would otherwise be required.
- the camera may also be constructed to be about 1 /3 the width.
- A is the wavelength of sound in the fluid
- D the diameter of the lens.
- the lens diameter may be reduced by about a factor of three.
- the reduced sound speed of Novec 7100 further increases the index of refraction of the lens; that is, the ratio of the sound speed in the lens ( 980 m/s) to that in the fluid (610 m/s), or about 3.25.
- Other ways to reduce these distortions include the use of lenses that are aspheric and/or aplanatic, which are more difficult and complex to design and fabricate.
- embodiments of the present invention generate short pulses of sound as tone bursts or frequency chirps by PVDF film 16, depending on the input from DDS 38.
- Film 16 is collinear with lenses 24 and 2- dimensional piezoelectric receiving array 26, all being aligned inside tubular container 32, which may be constructed from metal or other rugged materials.
- a thin sheet of another piezoelectric material may also be used in place of the PVDF film.
- ultrasonic signals may pass through the system with almost 98% transmission efficiency without generating multiple reflections at the interfaces. Further, the material is effectively acoustically transparent.
- the pulse from PVDF film 16 travels through lenses 24a, 24b into the surrounding fluid or other medium to the object, whereby the sound reflected or scattered by the object returns towards camera 10, enters through compound lenses 24, which focus the pulse through closely acoustically transparent PVDF film 16 and onto receiving array 26.
- the 2- dimensional receiving array 26 converts the focused sound pulse into electronic signals, which are then processed by signal processing circuitry 28.
- Fast DSP 28 provides multiple frames of images per second on computer display 30.
- the processed time-of-flight signals provide depth and intensity information.
- Figure 6A shows the raw data produced from a one-dimensional scan using the embodiment of the apparatus shown in FIG. 4 hereof with a scanned, single piezoelectric receiver element, of the object shown in FIG. 6B, wherein a tone burst (a few cycles of a sine wave) signal generated by PVDF film 16 behind lenses 24, is used for insonifying the object.
- a tone burst (a few cycles of a sine wave) signal generated by PVDF film 16 behind lenses 24, is used for insonifying the object.
- Cross-sectional data only is shown for clarity.
- Object information from the first sound waves to arrive is shown by the line drawn through the data.
- More accurate time measurements may be obtained using frequency chirp excitation signals (a short signal that sweeps through a range of frequencies) with subsequent cross-correlation of the excitation signal with the received signal from each element of 2-dimensional array 26, whereby an image similar to that shown in Fig. 3 is obtained.
- frequency chirp excitation signals a short signal that sweeps through a range of frequencies
- a transmitted frequency chirp and a delayed chirp are shown in FIG. 7, while the position of the sharp peak shown in FIG. 8 is the time-of-flight information derived by cross-correlating the two signals in FIG. 7 (transmit and received) through a mathematical process.
- the accuracy further increases with increasing frequency bandwidth of the frequency chirp. Higher frequencies have shorter wavelengths, which permits distance calculations having higher resolution, and distance divided by sound speed provides the time-of-flight.
Abstract
Description
Claims
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US14/398,367 US10054676B2 (en) | 2012-05-03 | 2013-03-13 | Acoustic camera |
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US201261641969P | 2012-05-03 | 2012-05-03 | |
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PCT/US2013/030753 WO2013165569A1 (en) | 2012-05-03 | 2013-03-13 | Acoustic camera |
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CN110114246A (en) * | 2016-12-07 | 2019-08-09 | 乔伊森安全系统收购有限责任公司 | 3D flight time active refelction sensing system and method |
CN112525008A (en) * | 2020-11-16 | 2021-03-19 | 河南科技大学 | Acoustic seismic remote landmine detection system and detection method thereof |
US20220235651A1 (en) * | 2015-10-09 | 2022-07-28 | Darkvision Technologies Inc. | Devices and methods for imaging wells using phased array ultrasound |
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Also Published As
Publication number | Publication date |
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GB201521095D0 (en) | 2016-01-13 |
GB2534669A (en) | 2016-08-03 |
US10054676B2 (en) | 2018-08-21 |
US20150124558A1 (en) | 2015-05-07 |
GB2516786B (en) | 2016-01-27 |
GB2516786A (en) | 2015-02-04 |
GB201419557D0 (en) | 2014-12-17 |
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