WO2013160827A2 - Electric machine. - Google Patents
Electric machine. Download PDFInfo
- Publication number
- WO2013160827A2 WO2013160827A2 PCT/IB2013/053201 IB2013053201W WO2013160827A2 WO 2013160827 A2 WO2013160827 A2 WO 2013160827A2 IB 2013053201 W IB2013053201 W IB 2013053201W WO 2013160827 A2 WO2013160827 A2 WO 2013160827A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- plastic
- plastic components
- plastic material
- machine according
- electric machine
- Prior art date
Links
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/02—Casings or enclosures characterised by the material thereof
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/04—Details of the magnetic circuit characterised by the material used for insulating the magnetic circuit or parts thereof
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/30—Structural association with control circuits or drive circuits
- H02K11/33—Drive circuits, e.g. power electronics
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/12—Casings or enclosures characterised by the shape, form or construction thereof specially adapted for operating in liquid or gas
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2205/00—Specific aspects not provided for in the other groups of this subclass relating to casings, enclosures, supports
- H02K2205/09—Machines characterised by drain passages or by venting, breathing or pressure compensating means
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/30—Windings characterised by the insulating material
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/18—Casings or enclosures characterised by the shape, form or construction thereof with ribs or fins for improving heat transfer
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/02—Arrangements for cooling or ventilating by ambient air flowing through the machine
- H02K9/04—Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium
- H02K9/06—Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium with fans or impellers driven by the machine shaft
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/08—Arrangements for cooling or ventilating by gaseous cooling medium circulating wholly within the machine casing
Definitions
- This invention relates to an electric machine and in particular to a rotary electric machine of the sealed type.
- These machines have a substantially cylindrical outer casing defined by body which is hermetically sealed by a cover by means of rivets from which protrude the connection terminals through which the machine itself is powered.
- a rotary electric machine comprises a stator, rigidly connected to the body, and a rotor, rotatably connected thereto.
- Rotary electric machines of particular relevance include brushless motors and direct current motors.
- a brushless motor has a wound stator and a permanent magnet rotor, whereas a direct current motor has a permanent magnet stator and a wound rotor, called armature.
- a power supply circuit for the motor is housed in the casing and is powered through the above mentioned connection terminals.
- the aforementioned motors are used especially in the automotive field for driving centrifugal ventilators, double or single, or axial.
- the armature or the wound stator comprises a core and a plurality of windings around two or more pole pieces of the core.
- the windings are insulated from the pole pieces by interposed plastic insulators.
- a fan of plastic material set in rotation by the rotor, may be provided inside the casing to produce a cooling air flow inside the electric machine.
- the Applicant who has developed numerous solutions for heavy-duty, sealed electric machines - for example, see documents WO2009019563 and WO2009019562 - has identified an unexpected problem hitherto unknown in the trade.
- the main purpose of the invention is to propose an electric machine, in particular a rotary electric machine of the sealed type which is free of the above mentioned disadvantages.
- the aim of this invention is to provide a rotary electric machine which is not subject to unwanted opening of the outer casing, with cover and body coming apart.
- Another aim of the invention is to provide an improved rotary electric machine that is more dependable than those known from the prior art.
- the stated technical purpose and at least the aims specified are substantially achieved by an electric machine where the plastic components having insulating and/or supporting and/or cooling functions inside the casing are made of a plastic material whose moisture absorption at saturation is less than 0.8%.
- PA66 polyamide
- FIG. 1 is a schematic exploded perspective view, with some parts cut away for greater clarity, of a rotary electric machine according to this invention
- FIG. 2 is a schematic exploded perspective view, with some parts cut away for greater clarity, of a second electric machine according to the invention.
- the numerals 100 and 200 denote, respectively, two electric machines according to the invention.
- Figure 1 shows a brushless motor 100
- Figure 2 shows a direct current or commutator motor 200.
- the motors 100 and 200 are of substantialiy known type and therefore their features are described and illustrated only insofar as necessary for understanding this invention.
- the motors 100 and 200 respectively comprise a sealed outer casing 102, 202 defined by a body 103, 203 and a cover 104, 204 coupled to the corresponding body 03, 203.
- the casings 102 and 202 respectively house a stator 105, 205 and a rotor 106, 206 (armature).
- the rotor 106 is of the permanent magnet type, while the stator 105 is of the wound type.
- the motor 100 is of the type illustrated and described for example in application WO2009019562 which is incorporated herein by reference for completeness of description.
- the stator 105 comprises a core 107 which has a plurality of pole pieces 108, twelve in the example illustrated.
- the stator 105 comprises a plurality of windings 109, each defined by a conductor wire wound in a plurality of coils 110 around the pole pieces 108. As illustrated, the stator 105 comprises a first and a second insulator 11 1 , 1 12, made of a plastic material and positioned between the windings 109 and the core 107.
- the motor 100 comprises a fan 1 13, preferably made of plastic, integral with the rotor 106.
- the fan 13 produces a circulation of cooiing air inside the motor 100.
- the motor 100 comprises an electronic module 1 14 for driving the motor 100 and mounted inside the casing 102.
- the electronic module 4 comprises a support 5 of plastic material and a plurality of electronic components, some of which are illustrated, denoted by the reference numeral 16, and which are mounted on the support 115.
- the armature 206 is of the wound type with commutator, while the stator 206 is of the permanent magnet type.
- the armature 206 comprises a core 207 which has a plurality of pole pieces 208, twenty in the example illustrated.
- the armature 206 comprises a plurality of windings schematically illustrated and labelled 209, each defined by a conductor wire wound in a plurality of coils around the pole pieces 208.
- the armature 206 comprises a first and a second insulator 211 , 212, made of a plastic material and positioned between the windings 209 and the core 207.
- the windings 209 are suitably connected in known manner to plates, not illustrated, which define the power commutator 214 of the rotor 206.
- the motor 200 comprises, inside the casing 202, a brush holder 215, made of a plastic material, for supporting brushes 216 which define the contacts which slide on the commutator 214.
- stator 205 comprises a plurality of magnets 217, four in the example illustrated, and a support 218, made of a plastic material, for the magnets 217 and commonly known as "magnet holder".
- the support 218 keeps the magnets 217 in position inside the body 203 for the correct operation of the motor 200.
- one or more of the plastic components 111 , 112, 113, 115 or 21 , 212, 215, 218, are made of a plastic material whose moisture absorption at saturation, determined according to IS062, is less than 0,8%.
- the moisture absorption value can be calculated according to different standards or estimated in a different way, for example at equilibrium or after immersion for 24 hours.
- one or more of the plastic components 111 , 112, 113, 115 or 211 , 212, 215, 218, are made of a plastic material whose moisture absorption at saturation is less than 0.5%, determined according to IS062. ⁇
- the first and the second insulator 111 and 112 and/or the fan 113 and/or the support 115 are made of a plastic material whose moisture absorption at saturation is less than 0.8%, preferably, less than 0.5%.
- the first and the second insulator 111 and 112 and/or the fan 113 and/or the support 115 are made of a plastic material whose moisture absorption at saturation is 0.3%, such as, for example, PBT - polybutylene terephthalate - or tough PBT.
- the first and the second insulator 111 and 112 and/or the fan 113 and/or the support 115 are made of a plastic material whose moisture absorption at saturation is 0.7%, such as, for example, PET - polyethylene terephthalate - or tough PET.
- the first and the second insulator 111 and 112 and/or the fan 113 and/or the support 115 are made of a plastic material whose moisture absorption at saturation is 0.3%, such as, for example, PCT - poly(cyclohexylene dimethy!ene terephthalate).
- the plastic material of one or more of the plastic components 111 , 112, 113 and 115 of the brushless motor 100 comprises a reinforcing material, for example fibregiass, in a percentage of between 30 and 35.
- the first and the second insulator 211 and 212 and/or the brush holder 215 and/or the support 218 for the magnets are made of a plastic material whose moisture absorption at saturation is less than 0.8%, preferably, less than 0.5%.
- the first and the second insulator 211 and 212 and/or the brush holder 215 and/or the support 218 for the magnets are made of a plastic material whose moisture absorption at saturation is 0.3%, such as, for example, PBT or tough PBT.
- the first and the second insulator 211 and 212 and/or the brush holder 215 and/or the support 218 for the magnets are made of a plastic materia! whose moisture absorption at saturation is 0.7%, such as, for example, PET or tough PET.
- the first and the second insulator 21 1 and 212 and/or the brush holder 215 and/or the support 218 for the magnets are made of a plastic material whose moisture absorption at saturation is 0.3%, such as, for example, PCT,
- the plastic material of one or more of the plastic components 211 , 212, 215 e 218 of the commutator machine 200 comprises a reinforcing material, for example fibreglass, in a percentage of between 30 and 35.
- the invention has important advantages.
- Electric machines made in this way are thus more dependable and suitable for working under even heavier duty conditions compared to prior art machines.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Motor Or Generator Frames (AREA)
- Motor Or Generator Cooling System (AREA)
- Insulation, Fastening Of Motor, Generator Windings (AREA)
Abstract
Description
Claims
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US14/396,334 US9991758B2 (en) | 2012-04-26 | 2013-04-23 | Electric machine |
RU2014142595A RU2624632C2 (en) | 2012-04-26 | 2013-04-23 | Electrical machine |
JP2015507642A JP2015519860A (en) | 2012-04-26 | 2013-04-23 | Electric machine |
EP13725825.7A EP2842218B1 (en) | 2012-04-26 | 2013-04-23 | Electric machine. |
KR20147029826A KR20150007290A (en) | 2012-04-26 | 2013-04-23 | Electric machine |
CN201380022079.1A CN104380570B (en) | 2012-04-26 | 2013-04-23 | Motor |
ES13725825.7T ES2616511T3 (en) | 2012-04-26 | 2013-04-23 | Electric machine |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ITBO2012A000229 | 2012-04-26 | ||
IT000229A ITBO20120229A1 (en) | 2012-04-26 | 2012-04-26 | ELECTRIC MACHINE. |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2013160827A2 true WO2013160827A2 (en) | 2013-10-31 |
WO2013160827A3 WO2013160827A3 (en) | 2014-01-16 |
Family
ID=46321221
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/IB2013/053201 WO2013160827A2 (en) | 2012-04-26 | 2013-04-23 | Electric machine. |
Country Status (9)
Country | Link |
---|---|
US (1) | US9991758B2 (en) |
EP (1) | EP2842218B1 (en) |
JP (2) | JP2015519860A (en) |
KR (1) | KR20150007290A (en) |
CN (1) | CN104380570B (en) |
ES (1) | ES2616511T3 (en) |
IT (1) | ITBO20120229A1 (en) |
RU (1) | RU2624632C2 (en) |
WO (1) | WO2013160827A2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017000113A1 (en) * | 2015-06-29 | 2017-01-05 | 广东威灵电机制造有限公司 | Motor, washing pump, dishwasher and motor manufacturing method |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITBO20130063A1 (en) * | 2013-02-14 | 2014-08-15 | Spal Automotive Srl | ELECTRIC MACHINE. |
US10644572B2 (en) * | 2015-11-09 | 2020-05-05 | CCL Manufacturing (Shenzhen) Limited | Motor and ground structure of EMC element and/or ESD element thereof |
US10069448B2 (en) * | 2016-06-10 | 2018-09-04 | Denso International America, Inc. | HVAC actuator |
KR102524601B1 (en) * | 2016-07-15 | 2023-04-24 | 한온시스템 주식회사 | High voltage cooling fan motor unit |
JP6791692B2 (en) * | 2016-09-16 | 2020-11-25 | 東芝ライフスタイル株式会社 | Electric blower |
KR102053988B1 (en) * | 2016-09-21 | 2019-12-09 | 주식회사 엘지화학 | Energy storage system and method of fire managing for the energy storage system |
JP2019068608A (en) * | 2017-09-29 | 2019-04-25 | 三菱電機株式会社 | Method of manufacturing dynamo-electric motor |
EP3518387B1 (en) | 2018-01-12 | 2020-10-14 | Carrier Corporation | Electromagnetic machine |
JP2021007298A (en) * | 2020-10-15 | 2021-01-21 | 三菱電機株式会社 | Method for manufacturing electric motor |
FR3143233A1 (en) * | 2022-12-08 | 2024-06-14 | Safran Electrical & Power | Integrated control motor with air circulation in the electronic control unit |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2009019562A2 (en) | 2007-08-07 | 2009-02-12 | Spal Automotive S.R.L. | Electric machine |
WO2009019563A2 (en) | 2007-08-07 | 2009-02-12 | Spal Automotive S.R.L. | Electric machine |
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-
2012
- 2012-04-26 IT IT000229A patent/ITBO20120229A1/en unknown
-
2013
- 2013-04-23 RU RU2014142595A patent/RU2624632C2/en active
- 2013-04-23 WO PCT/IB2013/053201 patent/WO2013160827A2/en active Application Filing
- 2013-04-23 EP EP13725825.7A patent/EP2842218B1/en active Active
- 2013-04-23 KR KR20147029826A patent/KR20150007290A/en not_active Application Discontinuation
- 2013-04-23 JP JP2015507642A patent/JP2015519860A/en active Pending
- 2013-04-23 ES ES13725825.7T patent/ES2616511T3/en active Active
- 2013-04-23 CN CN201380022079.1A patent/CN104380570B/en active Active
- 2013-04-23 US US14/396,334 patent/US9991758B2/en active Active
-
2017
- 2017-12-15 JP JP2017005659U patent/JP3216019U/en not_active Expired - Lifetime
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2009019562A2 (en) | 2007-08-07 | 2009-02-12 | Spal Automotive S.R.L. | Electric machine |
WO2009019563A2 (en) | 2007-08-07 | 2009-02-12 | Spal Automotive S.R.L. | Electric machine |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017000113A1 (en) * | 2015-06-29 | 2017-01-05 | 广东威灵电机制造有限公司 | Motor, washing pump, dishwasher and motor manufacturing method |
Also Published As
Publication number | Publication date |
---|---|
RU2014142595A (en) | 2016-06-20 |
EP2842218B1 (en) | 2016-11-30 |
CN104380570A (en) | 2015-02-25 |
WO2013160827A3 (en) | 2014-01-16 |
JP2015519860A (en) | 2015-07-09 |
ES2616511T3 (en) | 2017-06-13 |
JP3216019U (en) | 2018-05-10 |
KR20150007290A (en) | 2015-01-20 |
RU2624632C2 (en) | 2017-07-05 |
US20150084445A1 (en) | 2015-03-26 |
CN104380570B (en) | 2016-12-21 |
US9991758B2 (en) | 2018-06-05 |
ITBO20120229A1 (en) | 2013-10-27 |
EP2842218A2 (en) | 2015-03-04 |
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