WO2013155132A3 - Method of casting composite articles - Google Patents

Method of casting composite articles Download PDF

Info

Publication number
WO2013155132A3
WO2013155132A3 PCT/US2013/035892 US2013035892W WO2013155132A3 WO 2013155132 A3 WO2013155132 A3 WO 2013155132A3 US 2013035892 W US2013035892 W US 2013035892W WO 2013155132 A3 WO2013155132 A3 WO 2013155132A3
Authority
WO
WIPO (PCT)
Prior art keywords
composite articles
casting composite
thermal insulator
insulator coating
casting
Prior art date
Application number
PCT/US2013/035892
Other languages
French (fr)
Other versions
WO2013155132A2 (en
Inventor
Josh E. LOUKUS
Adam R. LOUKUS
Travis PENNALA
Luke LUSKIN
Original Assignee
Rel, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rel, Inc. filed Critical Rel, Inc.
Priority to CA2870311A priority Critical patent/CA2870311C/en
Priority to EP13718692.0A priority patent/EP2836320A2/en
Priority to JP2015505863A priority patent/JP2015512789A/en
Publication of WO2013155132A2 publication Critical patent/WO2013155132A2/en
Publication of WO2013155132A3 publication Critical patent/WO2013155132A3/en
Priority to HK15107629.7A priority patent/HK1207031A1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D27/00Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
    • B22D27/04Influencing the temperature of the metal, e.g. by heating or cooling the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/2015Means for forcing the molten metal into the die
    • B22D17/2023Nozzles or shot sleeves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/2015Means for forcing the molten metal into the die
    • B22D17/203Injection pistons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/22Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D19/00Casting in, on, or around objects which form part of the product
    • B22D19/0081Casting in, on, or around objects which form part of the product pretreatment of the insert, e.g. for enhancing the bonding between insert and surrounding cast metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D19/00Casting in, on, or around objects which form part of the product
    • B22D19/02Casting in, on, or around objects which form part of the product for making reinforced articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D19/00Casting in, on, or around objects which form part of the product
    • B22D19/08Casting in, on, or around objects which form part of the product for building-up linings or coverings, e.g. of anti-frictional metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D19/00Casting in, on, or around objects which form part of the product
    • B22D19/14Casting in, on, or around objects which form part of the product the objects being filamentary or particulate in form
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B30/00Compositions for artificial stone, not containing binders
    • C04B30/02Compositions for artificial stone, not containing binders containing fibrous materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00482Coating or impregnation materials
    • C04B2111/00525Coating or impregnation materials for metallic surfaces
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00482Coating or impregnation materials
    • C04B2111/00577Coating or impregnation materials applied by spraying
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24802Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
    • Y10T428/24926Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.] including ceramic, glass, porcelain or quartz layer

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Organic Chemistry (AREA)
  • Structural Engineering (AREA)
  • Materials Engineering (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)
  • Nozzles (AREA)
  • Civil Engineering (AREA)
  • Insulating Bodies (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Coating By Spraying Or Casting (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

Embodiments provide methods, apparatuses and systems for depositing a thermal insulator coating onto a desired surface of a mold cavity or insert or preform. Embodiments also provide casting methods using a thermal insulator coating.
PCT/US2013/035892 2012-04-12 2013-04-10 Thermal isolation spray for casting articles WO2013155132A2 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
CA2870311A CA2870311C (en) 2012-04-12 2013-04-10 Thermal isolation spray for casting articles
EP13718692.0A EP2836320A2 (en) 2012-04-12 2013-04-10 Method of casting composite articles
JP2015505863A JP2015512789A (en) 2012-04-12 2013-04-10 Insulating spray for casting articles
HK15107629.7A HK1207031A1 (en) 2012-04-12 2015-08-07 Method of casting composite articles

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
US201261623532P 2012-04-12 2012-04-12
US61/623,532 2012-04-12
US201261690727P 2012-07-03 2012-07-03
US61/690,727 2012-07-03
US13/836,001 US10434568B2 (en) 2012-04-12 2013-03-15 Thermal isolation spray for casting articles
US13/836,001 2013-03-15

Publications (2)

Publication Number Publication Date
WO2013155132A2 WO2013155132A2 (en) 2013-10-17
WO2013155132A3 true WO2013155132A3 (en) 2014-01-16

Family

ID=49324031

Family Applications (2)

Application Number Title Priority Date Filing Date
PCT/US2013/035892 WO2013155132A2 (en) 2012-04-12 2013-04-10 Thermal isolation spray for casting articles
PCT/US2013/035890 WO2013155131A2 (en) 2012-04-12 2013-04-10 Thermal isolation for casting articles

Family Applications After (1)

Application Number Title Priority Date Filing Date
PCT/US2013/035890 WO2013155131A2 (en) 2012-04-12 2013-04-10 Thermal isolation for casting articles

Country Status (6)

Country Link
US (3) US10434568B2 (en)
EP (2) EP2836320A2 (en)
JP (2) JP2015512789A (en)
CA (2) CA2870311C (en)
HK (2) HK1207030A1 (en)
WO (2) WO2013155132A2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9180511B2 (en) 2012-04-12 2015-11-10 Rel, Inc. Thermal isolation for casting articles

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9238390B2 (en) 2012-07-03 2016-01-19 Rel, Inc. Composite articles, wear plates and methods
CA2919385C (en) 2013-07-08 2017-03-14 Rel, Inc. Core structured components and containers
CN105479106B (en) * 2015-12-18 2016-10-19 贵州航宇科技发展股份有限公司 The forging forming method of 718Plus alloy
TWI727310B (en) * 2019-04-19 2021-05-11 明創能源股份有限公司 Temperature difference assembling component, assembling method and lightweight rigid body component with the component

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US9180511B2 (en) 2015-11-10
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CA2870311A1 (en) 2013-10-17
JP2015512789A (en) 2015-04-30
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WO2013155132A2 (en) 2013-10-17
EP2836320A2 (en) 2015-02-18
US10434568B2 (en) 2019-10-08
JP2015512788A (en) 2015-04-30
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US20160059305A1 (en) 2016-03-03

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