WO2013120350A1 - Hydraulic control system for unwinding rope, hydraulic control system for winding rope and crane - Google Patents

Hydraulic control system for unwinding rope, hydraulic control system for winding rope and crane Download PDF

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Publication number
WO2013120350A1
WO2013120350A1 PCT/CN2012/081946 CN2012081946W WO2013120350A1 WO 2013120350 A1 WO2013120350 A1 WO 2013120350A1 CN 2012081946 W CN2012081946 W CN 2012081946W WO 2013120350 A1 WO2013120350 A1 WO 2013120350A1
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WO
WIPO (PCT)
Prior art keywords
valve
motor
rope
port
control system
Prior art date
Application number
PCT/CN2012/081946
Other languages
French (fr)
Chinese (zh)
Inventor
詹纯新
刘权
高一平
黎伟福
涂凌志
宋春阳
张源
李葳
袁知华
Original Assignee
中联重科股份有限公司
湖南中联重科专用车有限责任公司
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Filing date
Publication date
Application filed by 中联重科股份有限公司, 湖南中联重科专用车有限责任公司 filed Critical 中联重科股份有限公司
Publication of WO2013120350A1 publication Critical patent/WO2013120350A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • B66C13/20Control systems or devices for non-electric drives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/28Other constructional details
    • B66D1/40Control devices
    • B66D1/42Control devices non-automatic
    • B66D1/44Control devices non-automatic pneumatic of hydraulic

Definitions

  • the present invention relates to the field of cranes, and more particularly to a rope release hydraulic control system, a rope collecting hydraulic control system and a crane. Background technique
  • cranes require multiple hoists to cooperate.
  • the movement between the multiple hoists is nonlinear because the length of the rope, the size of the pulley, and the position of the rope on the boom are different. It is more difficult to control multiple winches to achieve synchronization.
  • the technical problem mainly solved by the present invention is to disclose a rope release hydraulic control system, a rope collecting hydraulic control system and a crane, which can reliably realize the nonlinear synchronization of the two hoists.
  • the rope release hydraulic control system includes: an oil pump, the oil pump is in communication with the system oil source; the first reversing valve, the first reversing valve is connected to the oil pump; Two reversing valve, the second reversing valve is connected to the oil pump; the rope releasing unit, the rope collecting unit package a first balancing valve group and a second balancing valve group; a first motor, a first port of the first motor is connected to the first outlet of the first switching valve, and a second port of the first motor is passed through the first balancing valve group a second outlet connecting the first reversing valve; a second motor, the first port of the second motor is connected to the first outlet of the second reversing valve, and the second port of the second motor is connected to the second balancing valve group a second outlet of the two reversing valve; a control unit, the control unit is configured to control the first reversing valve, the second
  • the first balancing valve group includes a first balancing valve, the second port of the first motor is connected to the outlet of the first balancing valve, and the inlet of the first balancing valve is connected to the second outlet of the first switching valve, the first balance
  • the control port of the valve is connected to the first port of the first motor;
  • the second balance valve group comprises a second balance valve, the second port of the second motor is connected to the outlet of the second balance valve, and the inlet of the second balance valve is connected The second outlet of the second reversing valve, the control port of the second balancing valve is connected to the first port of the second motor.
  • the spool of the first balancing valve has two states of one-way circulation and two-way throttle, and the initial state of the spool of the first balancing valve is one-way circulation; the spool of the second balancing valve has one-way circulation and two-way The two states are throttled, and the initial state of the spool of the second balancing valve is one-way circulation.
  • the first balancing valve group includes a first shuttle valve, the first inlet of the first shuttle valve is connected to an external pressure oil source, and the second inlet of the first shuttle valve is connected to the first oil port of the first motor, the first shuttle valve The outlet is connected to the control port of the first balancing valve;
  • the second balancing valve group includes a second shuttle valve, the first inlet of the second shuttle valve is connected to the external pressure oil source, and the second inlet of the second shuttle valve is connected to the first of the second motor The oil port, the outlet of the second shuttle valve is connected to the control port of the second balance valve.
  • the first balancing valve group is connected with the first electromagnetic valve, and the first inlet of the first shuttle valve is connected to the external pressure oil source through the first electromagnetic valve for turning on or blocking the external pressure oil source;
  • the second balancing valve group A second solenoid valve is connected, and the first inlet of the second shuttle valve is connected to the external pressure oil source through the second solenoid valve for turning on or blocking the external pressure oil source.
  • the rope releasing hydraulic control system comprises a third motor, a third reversing valve and a third balancing valve group, the third reversing valve is connected to the oil pump, and the first port of the third motor is connected to the first outlet of the third reversing valve The second port of the third motor is connected to the second outlet of the third reversing valve via the third balancing valve block.
  • the present invention also discloses a rope collecting hydraulic control system, which
  • the rope hydraulic control system comprises: an oil pump, the oil pump is connected with the system oil source; the first reversing valve, the first reversing valve is connected to the oil pump; the second reversing valve, the second reversing valve is connected to the oil pump; the collecting unit, the collecting unit
  • the first pressure regulating valve group and the second pressure regulating valve group are included; the first motor, the first oil port of the first motor is connected to the first outlet of the first switching valve, and the second oil port of the first motor is simultaneously connected to the first a second outlet of the reversing valve and a first pressure regulating valve group; a second motor, a first port of the second motor is connected to the first outlet of the second reversing valve, and a second port of the second motor is simultaneously connected to the second port a second outlet of the reversing valve and a second pressure regulating valve group; a control unit for controlling the first reversing valve, the
  • the first pressure regulating valve group includes a first proportional relief valve for setting the hydraulic pressure of the first motor, and the inlet of the first proportional relief valve is simultaneously connected to the second oil port of the first motor and the first commutation a second outlet of the valve, the outlet of the first proportional relief valve is connected back to the oil tank;
  • the second pressure regulating valve group includes a second proportional relief valve for setting the hydraulic pressure of the second motor, and the second proportional relief valve The inlet simultaneously connects the second port of the second motor and the second port of the second reversing valve, and the outlet of the second proportional relief valve is connected back to the tank.
  • the first pressure regulating valve group further comprises a first relief valve for protecting the first motor, the inlet of the first relief valve is connected to the inlet of the first proportional relief valve, and the outlet of the first relief valve is connected back to the fuel tank
  • the second pressure regulating valve group further includes a second relief valve for protecting the second motor, an inlet of the second relief valve is connected to the inlet of the second proportional relief valve, and an outlet of the second relief valve is connected to the oil tank.
  • the rope collecting hydraulic control system comprises a third motor, a third reversing valve and a third pressure regulating valve group, the third reversing valve is connected to the oil pump, and the first port of the third motor is connected to the first of the third reversing valve The second port of the third motor is simultaneously connected to the second outlet of the third reversing valve and the third pressure regulating valve group.
  • the present invention also discloses a crane comprising a first hoist, a second hoist, a first pulley block, a second pulley block and a boom, the root of the jib being movably connected to the crane, the first pulley block And the second pulley block is fixed on the crane, the crane further comprises a rope release hydraulic control system and/or a rope collecting hydraulic control system, and the rope releasing hydraulic control system is any of the above-mentioned rope releasing hydraulic control systems, Rope hydraulic control system is any of the above The rope collecting hydraulic control system, the first hoist is connected to the first motor, the second hoist is connected to the second motor, and the rope on the second hoist is fixed to the end of the arm near the root of the boom via the second pulley block, The rope on a winch is secured to the end of the boom away from the root of the boom via a first pulley block.
  • first reversing valve and the second reversing valve are three-position five-way solenoid valves.
  • the beneficial effects of the present invention are: Different from the prior art, the rope releasing hydraulic control system, the rope collecting hydraulic control system and the crane of the present invention can reliably retract the two 'winching machines by the cooperation of the two motors. Synchronize with the rope to achieve non-line, avoid the phenomenon of chaotic rope, facilitate the operator to debug, and save costs. DRAWINGS
  • FIG. 1 is a schematic view showing the hydraulic principle of the hydraulic control system according to the first embodiment of the present invention
  • FIG. 2 is a schematic view showing the hydraulic principle of the hydraulic control system shown in FIG. 1 as a rope release hydraulic control system for rope laying;
  • Figure 3 is a schematic view showing the hydraulic principle of the hydraulic control system shown in Figure 1 as a rope collecting hydraulic control system for collecting rope;
  • FIG. 4 is a schematic structural view of a lifting portion of a crane according to a second embodiment of the present invention
  • FIG. 5 is a schematic view showing a hydraulic principle of a hydraulic control system according to a third embodiment of the present invention.
  • Fig. 1 is a schematic view showing the hydraulic principle of a hydraulic control system according to a first embodiment of the present invention.
  • the hydraulic control system 100 includes an oil pump 101, a first reversing valve 102, a second reversing valve 103, a first motor 106, a second motor 107, and a control unit (not shown).
  • the control unit can be provided in any of the hydraulic control systems. Position, it has a variety of control methods, such as electrical signal control, hydraulic letter No. Control, manual control or a combination thereof.
  • the hydraulic control system 100 preferably includes both the rope collecting unit 104 and the rope releasing unit 105, so that the hydraulic control system 100 can be used both as a rope collecting hydraulic control system and as a rope releasing hydraulic control system.
  • the hydraulic control system 100 may include only the rope collecting unit 104 or the rope releasing unit 105 such that the hydraulic control system 100 functions only as a rope receiving hydraulic control system or only as a rope release hydraulic control system.
  • the first reversing valve 102 has three working positions of left, middle and right.
  • the pressure port is connected to the B2 outlet, and the A2 outlet is connected to the oil tank 109;
  • the pressure port is blocked, and the A2 outlet and the B2 outlet are connected to the return tank 109;
  • the first reversing valve 102 is in the right position, the pressure port is connected to the A2 outlet, and the B2 outlet is connected to the return tank. 109.
  • the first reversing valve 102 is in the neutral position by default.
  • the second reversing valve 103 also has three working positions of a left position, a middle position and a right position. Since the internal connection relationship corresponding to each working position of the second reversing valve 103 is the same as that of the first reversing valve 102, Let me repeat. In the present embodiment, the second reversing valve 103 is also in the neutral position by default.
  • the design of the hydraulic control system 100 first analyzes the stress of the first motor 106 and the second motor 107. Then judge the active motor and the driven motor. Assuming that the tension of the first motor 106 is greater than the tension of the second motor 107, the first motor 106 is the active motor and the second motor 107 is the driven motor.
  • the first reversing valve 102 and the second reversing valve 103 are three-position five-way electromagnetic reversing valves. In other embodiments, the first reversing valve 102 and the second reversing valve 103 may be selected from other types of reversing valves, such as pilot hydraulic reversing valves.
  • FIG. 2 is a schematic diagram of the hydraulic principle of the hydraulic control system shown in FIG. 1 as a rope release hydraulic control system for rope laying.
  • the hydraulic control system 100 When the hydraulic control system 100 functions as a rope release hydraulic control system, it includes an oil pump 101, a first reversing valve 102, a second reversing valve 103, a rope releasing unit 105, a first motor 106, a second motor 107, and a control unit.
  • the rope releasing unit 105 includes a first balancing valve group and a second balancing valve group for regulating The oil flow rate of the rope release hydraulic control system.
  • the first balancing valve group includes a first shuttle valve 1051 and a first balancing valve 1052
  • the second balancing valve group includes a second shuttle valve 1053 and a second balancing valve 1054.
  • the control unit is for controlling the first reversing valve 102, the second reversing valve 103, and the rope releasing unit 105.
  • the inlet of the oil pump 101 is connected to the system oil source 108.
  • the pressure port of the first reversing valve 102 is connected to the outlet of the oil pump 101, and the two oil return ports of the first reversing valve 102 are connected back to the oil tank 109.
  • the A6 port of the first motor 106 is connected to the A2 outlet of the first reversing valve 102, and the B6 port of the first motor 106 is connected to the B2 outlet of the first reversing valve 102 via the first balancing valve block.
  • the B6 port of the first motor 106 is connected to the outlet of the first balancing valve 1052, and the inlet of the first balancing valve 1052 is connected to the B2 outlet of the first switching valve 102, and the control port of the first balancing valve 1052 is connected.
  • a motor 106 has an A6 port.
  • the spool of the first balancing valve 1052 has two states of one-way circulation and two-way throttle, and the initial state of the spool is one-way circulation, and the oil flow rate can only be from the first balancing valve.
  • the inlet of the first balancing valve 1052 is unidirectionally circulated through the inlet of the first balancing valve 1052, and the hydraulic pressure of the control port of the first balancing valve 1052 can change the state of the spool of the first balancing valve 1052.
  • the first inlet of the first shuttle valve 1051 is connected to the external pressure oil source P through the first solenoid valve 110 for turning on or blocking the external pressure oil source P, and the second inlet of the first shuttle valve 1051 is simultaneously connected to the first motor 106.
  • the A6 port and the A2 outlet of the first reversing valve 102, the outlet of the first shuttle valve 1051 is connected to the control port of the first balancing valve 1052.
  • the pressure port of the second reversing valve 103 is also connected to the outlet of the oil pump 101, and the two oil return ports of the second reversing valve 103 are connected back to the oil tank 109.
  • the A7 port of the second motor 107 is connected to the A3 outlet of the second reversing valve 103, and the B7 port of the second motor 107 is connected to the B3 outlet of the second reversing valve 103 via the second balancing valve block.
  • the B7 port of the second motor 107 is connected to the outlet of the second balancing valve 1054, the inlet of the second balancing valve 1054 is connected to the B3 outlet of the second switching valve 103, and the control port of the second balancing valve 1054 is connected.
  • the spool of the second balancing valve 1054 has two states of one-way circulation and two-way throttle, and the initial state of the spool is one-way circulation, and the oil flow rate can only be from the second balancing valve.
  • the inlet of 1054 to the second balancing valve 1054 The port is unidirectionally circulated, and the hydraulic pressure of the control port of the second balancing valve 1054 can change the state of the spool of the second balancing valve 1054.
  • the first inlet of the second shuttle valve 1053 is connected to the external pressure oil source P through the second solenoid valve 111 for turning on or blocking the external pressure oil source P, and the second inlet of the second shuttle valve 1053 is simultaneously connected to the second motor 107.
  • the A7 port and the A3 outlet of the second reversing valve 103, and the outlet of the second shuttle valve 1053 are connected to the control port of the second balancing valve 1054.
  • the first reversing valve 102 and the second reversing valve 103 are uncontrolled, and the first reversing valve 102 returns to the neutral position by default, for blocking the oil pump 101, the second exchange
  • the valve 103 is returned to the neutral position by default to block the oil pump 101.
  • the control unit controls the first solenoid valve 110 and the second solenoid valve 111 to block the external pressure oil source P;
  • the control unit controls the first reversing valve 102 to make the first reversing valve 102 in the right position for turning on the oil pump 101, and controlling the first solenoid valve 110 to block the external pressure oil.
  • the source P, the spool for controlling the first balancing valve 1052 is bidirectionally throttled.
  • the outlet A2 of the first reversing valve 102 supplies oil to the A6 port of the first motor 106, and the first reversing valve 102
  • the B2 outlet drains the B6 port of the first motor 106 to cause the first motor 106 to actively rotate as the active motor;
  • the second reversing valve 103 is uncontrolled and will return to the neutral position for blocking the oil pump 101, and controlling
  • the unit controls the second solenoid valve 111 to open the external pressure oil source P for controlling the spool of the second balancing valve 1054 to be bidirectionally throttled.
  • the A3 outlet of the second reversing valve 103 and the second reversing valve 103 The B3 outlet is simultaneously connected to the return tank 109 for circulating the oil of the second motor 107 to rotate the second motor 107 as a driven motor by an external force.
  • the first motor 106 actively lowers the heavy object through the external rope pulling device, and when the weight is lowered, the second motor 107 is rotated by the gravity of the heavy object, and the rope releasing process of the two motors will reach a nonlinear synchronization. Therefore, the ropes used for traction are all stressed and straightened to avoid the occurrence of chaotic ropes.
  • FIG. 3 is a schematic diagram of the hydraulic principle of the hydraulic control system shown in FIG. 1 as a rope collecting hydraulic control system for collecting rope.
  • the hydraulic control system 100 functions as a retracting hydraulic control system, it includes an oil pump 101, a first reversing valve 102, a second reversing valve 103, a rope collecting unit 104, a first motor 106, a second motor 107, and a control unit.
  • the rope collecting unit 104 includes a first pressure regulating valve group and a second pressure regulating valve group for setting the hydraulic pressure of the rope collecting hydraulic control system.
  • the first pressure regulating valve group includes a first proportional relief valve 1041 and a first relief valve 1042.
  • the first proportional relief valve 1041 is used to set the hydraulic pressure of the first motor 106.
  • the first relief valve 1042 is used.
  • the first pressure regulating valve group includes a second proportional relief valve 1043 and a second relief valve 1043, and the second proportional relief valve 1043 is configured to set the hydraulic pressure of the second motor 107, the second The relief valve 1044 is used to protect the second motor 107.
  • the control unit is for controlling the first reversing valve 102, the second reversing valve 103, and the collecting unit 104.
  • the inlet of the oil pump 101 is connected to the system oil source 108.
  • the pressure port of the first reversing valve 102 is connected to the outlet of the oil pump 101, and the two oil return ports of the first reversing valve 102 are connected back to the oil tank 109.
  • the A6 port of the first motor 106 is connected to the A2 outlet of the first reversing valve 102, and the B6 port of the first motor 106 is simultaneously connected to the B2 outlet of the first reversing valve 102 and the first pressure regulating valve group.
  • the inlet of the first proportional relief valve 1041 is simultaneously connected to the B2 outlet of the first reversing valve 102 and the B6 port of the first motor 106, and the outlet of the first proportional relief valve 1041 is connected to the return tank 109.
  • the inlet of the first relief valve 1042 is connected to the inlet of the first proportional relief valve 1041, and the outlet of the first relief valve 1042 is connected to the return tank 109.
  • the first proportional relief valve 1041 is an electromagnetic proportional relief valve
  • the first relief valve 1042 is a direct acting relief valve, which are connected in parallel. In other embodiments, only the first proportional relief valve 1041 can be accessed.
  • the pressure port of the second reversing valve 103 is connected to the outlet of the oil pump 101, the two oil return ports of the second reversing valve 103 are connected back to the oil tank 109, and the A7 port of the second motor 107 is connected to the A3 of the second reversing valve 103.
  • the B7 port of the second motor 107 is simultaneously connected to the B3 outlet of the second reversing valve 103 and the second pressure regulating valve group.
  • the inlet of the second proportional relief valve 1043 is simultaneously connected to the B3 outlet of the second switching valve 103 and the B7 port of the second motor 107, and the outlet of the second proportional relief valve 1043 is connected to the return tank 109.
  • the inlet of the second relief valve 1044 is connected to the inlet of the second proportional relief valve 1043, and the second overflow The outlet of the flow valve 1044 is connected back to the oil tank 109.
  • the second proportional relief valve 1043 is an electromagnetic proportional relief valve, and the second relief valve 1044 is a direct acting relief valve, which are connected in parallel. In other embodiments, only the second proportional relief valve 1043 can be accessed.
  • the first reversing valve 102 and the second reversing valve 103 are uncontrolled, and the first reversing valve 102 returns to the neutral position by default, for blocking the oil pump 101, the second exchange
  • the valve 103 is returned to the neutral position by default to block the oil pump 101.
  • the control unit controls the first solenoid valve 110 and the second solenoid valve 111 to block the external pressure oil source P;
  • the control unit controls the first switching valve 102 to be in the left position for turning on the oil pump 101, and controls the first electromagnetic valve 110 to block the external pressure oil source P for controlling the first
  • the spool of the balancing valve 1052 returns to the initial state, that is, unidirectional circulation, and the control unit sets the first proportional relief valve 1041 to a high pressure overflow state.
  • the B2 outlet of the first reversing valve 102 is the first motor.
  • the B6 port of 106 is supplied with oil, and the A2 outlet of the first reversing valve 102 is drained from the A6 port of the first motor 106 to cause the first motor 106 to generate a large power as an active motor; the control unit controls the second commutation
  • the valve 103 is in the left position for turning on the oil pump 101, and the control unit controls the second solenoid valve 111 to block the external pressure oil source P for controlling the spool of the second balancing valve 1054 to return to the one-way circulation state, and the control unit
  • the second proportional relief valve 1043 is set to a low pressure relief state.
  • the B3 outlet of the second switching valve 103 supplies oil to the B7 port of the second motor 107, and the A3 outlet of the second switching valve 103 is the The A7 port of the second motor 107 is drained to The second motor 107 as a driven motor produces less power.
  • the first motor 106 and the second motor 107 pull the weight through the external rope pulling device.
  • the first motor 106 is forced to be larger than the second motor 107, since the first motor 106 provides more power than the second motor 106.
  • the motor 107 the rope collecting process of the two motors will reach a non-linear synchronization, so the ropes used for traction are forced to be straightened to avoid the occurrence of chaotic ropes.
  • FIG. 4 is a schematic structural view of a lifting portion of a crane according to a second embodiment of the present invention.
  • the lifting portion of the crane includes a boom 401, a first pulley block 402, a second pulley block 403, a first hoisting machine 406, and a second hoisting machine 407.
  • the crane further includes the hydraulic control system (not shown) of the first embodiment for controlling the retracting rope action of the hoisting portion of the crane.
  • the crane may include only a rope release hydraulic control system or a rope collection hydraulic control system.
  • the first hoisting machine 406 is connected to a first motor (not shown), the second hoisting machine 407 is connected to a second motor (not shown), the first hoisting machine 406 is wound with a cord 404, and the second hoisting machine 407 is wound with a cord 405.
  • the root of the boom 401 is movably coupled to the crane, and the first pulley block 402 and the second pulley block 403 are both fixed to the crane.
  • the rope 404 on the first hoisting machine 406 is fixed to one end of the boom 401 away from the root of the boom 401 via the first pulley block 402, and the rope 405 on the second hoisting machine 407 is fixed to the boom 401 via the second pulley block 403 near the boom Root of 401
  • the first motor is selected as the active motor, and the second motor is selected as Driven motor.
  • the first motor actively drives the first hoist to release the rope by the pressure of the hydraulic oil; the gravity of the boom 401 causes the second hoist to overcome the second motor because the first motor releases the rope and the boom 401 is lowered.
  • the oil path resistance drives the second motor to rotate, thereby realizing the second winder to release the rope.
  • the first motor When the boom 401 is required to be lifted, the first motor operates in a high pressure state and is subjected to a large load, and the active motor rotates to drive the first hoist to take up the rope; the second motor operates as a slave motor in a low pressure state, withstands a small load, and actively Rotate and drive the second hoist to take the rope.
  • both the rope 404 and the rope 405 are stretched without causing a tangled rope.
  • the first motor is used as the active motor and the second motor is used as the driven motor depending on the force of the rope 404 being greater than the force of the rope 405.
  • the first motor can be used as the driven motor and the second motor can be used as the active motor according to the force of the rope 404 being smaller than the force of the rope 405.
  • the control unit needs to change the parts of the hydraulic control system. Control, in view of control Control of the unit
  • the first motor is a driven motor, and the control process of controlling the second motor to take the rope and the rope for the active motor is the same as that in the first embodiment, and therefore will not be described herein.
  • the hydraulic control system serves both as a rope collecting hydraulic control system and as a rope releasing hydraulic control system for collecting and releasing the rope. The process will be done on time and independently. It is worth noting that since the hydraulic control system may include a rope collecting unit and a rope releasing unit, or only one of them may be included, the crane should have only a lifting function or a function of only lowering.
  • the rope collecting unit includes a first pressure regulating valve group and a second pressure regulating valve group for setting the hydraulic pressure of the hydraulic control system.
  • the rope releasing unit includes a first balancing valve group and a second balancing valve group for regulating the oil flow rate of the hydraulic control system, and those skilled in the art can easily make different valves according to common knowledge in the art and the present invention.
  • Other collecting and unwinding units assembled, and a hydraulic control system including the collecting unit and the rope releasing unit, and therefore the hydraulic control system should be equally included in the scope of the present invention.
  • FIG. 5 is a schematic view showing the hydraulic principle of the hydraulic control system according to the third embodiment of the present invention.
  • the hydraulic control system includes, in addition to the first motor 501 and the second motor 502, a third motor 503, a third reversing valve, a third pressure regulating valve group, and a third balancing valve group, in addition to the first embodiment,
  • the three reversing valve is connected to the oil pump, and the first port of the third motor 503 is connected to the first outlet of the third reversing valve.
  • the hydraulic control system can be used as both a rope release hydraulic control system and a rope collecting hydraulic control system
  • the second port of the third motor 503 of the rope release hydraulic control system is connected to the third directional control valve via the third balance valve group.
  • the second outlet of the third motor 503 of the rope collecting hydraulic control system simultaneously connects the second outlet of the third switching valve and the third pressure regulating valve group. Since the specific connection relationship of the components of the hydraulic control system is the same as that of the first embodiment, it will not be described herein.
  • the three motors work together, and each motor drives a hoist.
  • the hydraulic control system When the hydraulic control system is working, it can be subjected to the rope on each hoist.
  • the force situation is divided into an active motor or a driven motor.
  • any one of the three motors can be used as the active motor, and the other two motors can be used as the driven motor.
  • any two of the three motors may be used as the active motor and the remaining one as the driven motor.
  • the first embodiment includes two motors
  • the second embodiment includes two motors
  • the third embodiment includes three motors.
  • the number of motors may vary with the number of winches.
  • the increase and increase, and the active motor may be one or more
  • the driven motor may be one or more, and those skilled in the art can easily fabricate a hydraulic pressure including a plurality of motors according to common knowledge in the art and the present invention. Control systems, and therefore hydraulic control systems containing other numbers of motors, are also included within the scope of the present invention.
  • the rope releasing hydraulic control system, the rope collecting hydraulic control system and the crane of the present invention can reliably realize the nonlinear synchronization of the rope collecting and the rope releasing of the two hoists by the cooperation of the two motors, thereby avoiding the occurrence of chaotic ropes. Phenomenon, convenient for operators to debug, saving costs.

Abstract

Disclosed are a hydraulic control system for unwinding rope and a hydraulic control system for winding rope, both comprising an oil pump (101), a first reversing valve (102), a second reversing valve (103), a first motor (106), a second motor (107) and a control unit. The oil pump (101) is connected to an oil supply for the system, the first reversing valve (102) and the second reversing valve (103). The first reversing valve (102) and the second reversing valve (103) are respectively connected to the first motor (106) and the second motor (107). The hydraulic control system for unwinding rope further comprises a rope unwinding unit (105), wherein the rope unwinding unit (105) comprises a first balancing valve set and a second balancing valve set. The hydraulic control system for winding rope further comprises a rope winding unit (104), wherein the rope winding unit (104) comprises a first pressure regulation valve set and a second pressure regulation valve set. The control unit is used for controlling the first reversing valve (102), the second reversing valve (103), the rope unwinding unit (105) and/or the rope winding unit (104). Further disclosed is a crane comprising the hydraulic control systems for unwinding rope and for winding rope. In the hydraulic control systems, two motors working in cooperation can reliably achieve non-linear synchronization of rope unwinding and rope winding by two hoists, preventing the ropes from becoming tangled, facilitating debugging by an operator, and making a saving on costs.

Description

一种放绳液压控制系统、 收绳液压控制系统和起重机 技术领域  Rope release hydraulic control system, rope collecting hydraulic control system and crane
本发明涉及起重机领域, 特别是涉及一种放绳液压控制系统、 收绳液 压控制系统和起重机。 背景技术  The present invention relates to the field of cranes, and more particularly to a rope release hydraulic control system, a rope collecting hydraulic control system and a crane. Background technique
目前的起重机需要多个卷扬机协同动作, 这些卷扬收绳或放绳时, 由 于绳长、 滑轮大小以及钢丝绳处于臂架上的位置各不相同, 多个卷扬机之 间的动作是非线性的, 所以控制多个卷扬机达到同步比较困难。  At present, cranes require multiple hoists to cooperate. When these ropes are taken up or roped, the movement between the multiple hoists is nonlinear because the length of the rope, the size of the pulley, and the position of the rope on the boom are different. It is more difficult to control multiple winches to achieve synchronization.
若多个卷扬机收放绳不同步, 则会引起以下问题: 放绳速度相对较慢 的卷扬机会承受较大载荷, 钢丝绳处于过度绷紧状态, 对钢丝绳的使用寿 命和液压马达的使用寿命都会产生负面影响; 放绳速度相对较快的卷扬机 会承受较小载荷, 甚至不受载荷, 钢丝绳处于松弛状态, 若过于松弛将发 生乱绳现象, 会严重影响起重机的正常工作。  If the hoisting ropes of the hoisting machines are not synchronized, the following problems will be caused: The hoisting opportunity with relatively slow rope speed will bear a large load, and the rope will be over-tightened, which will result in the service life of the rope and the service life of the hydraulic motor. Negative effects; the hoisting opportunity with relatively fast rope speed is subject to less load, even without load, and the rope is in a slack state. If it is too loose, the rope will be roped, which will seriously affect the normal operation of the crane.
现有技术中起重机实现多个卷扬机同步是采用闭环控制的方式, 这种 控制方式需要使用控制器、 传感器等器件, 成本较高, 且只能实现简单的 近似线性同步, 调试比较困难。 发明内容  In the prior art, the crane realizes the synchronization of multiple winches by adopting a closed-loop control mode. This control method requires the use of devices such as controllers and sensors, and the cost is high, and only a simple approximate linear synchronization can be realized, and debugging is difficult. Summary of the invention
本发明主要解决的技术问题是公开一种放绳液压控制系统、 收绳液压 控制系统和起重机, 能够可靠地实现两个卷扬机的非线性同步。  The technical problem mainly solved by the present invention is to disclose a rope release hydraulic control system, a rope collecting hydraulic control system and a crane, which can reliably realize the nonlinear synchronization of the two hoists.
为解决上述技术问题, 本发明公开了一种放绳液压控制系统, 该放绳 液压控制系统包括: 油泵, 油泵与系统油源连通; 第一换向阀, 第一换向 阀连接油泵; 第二换向阀, 第二换向阀连接油泵; 放绳单元, 放绳单元包 括第一平衡阀组和第二平衡阀组; 第一马达, 第一马达的第一油口连接第 一换向阀的第一出口, 第一马达的第二油口经过第一平衡阀组连接第一换 向阀的第二出口; 第二马达, 第二马达的第一油口连接第二换向阀的第一 出口, 第二马达的第二油口经过第二平衡阀组连接第二换向阀的第二出口; 控制单元, 控制单元用于控制第一换向阀、 第二换向阀和放绳单元。 In order to solve the above technical problem, the present invention discloses a rope release hydraulic control system, the rope release hydraulic control system includes: an oil pump, the oil pump is in communication with the system oil source; the first reversing valve, the first reversing valve is connected to the oil pump; Two reversing valve, the second reversing valve is connected to the oil pump; the rope releasing unit, the rope collecting unit package a first balancing valve group and a second balancing valve group; a first motor, a first port of the first motor is connected to the first outlet of the first switching valve, and a second port of the first motor is passed through the first balancing valve group a second outlet connecting the first reversing valve; a second motor, the first port of the second motor is connected to the first outlet of the second reversing valve, and the second port of the second motor is connected to the second balancing valve group a second outlet of the two reversing valve; a control unit, the control unit is configured to control the first reversing valve, the second reversing valve and the rope releasing unit.
其中, 第一平衡阀组包括第一平衡阀, 第一马达的第二油口连接第一 平衡阀的出口, 经过第一平衡阀的入口连接第一换向阀的第二出口, 第一 平衡阀的控制口连接第一马达的第一油口; 第二平衡阀组包括第二平衡阀, 第二马达的第二油口连接第二平衡阀的出口, 经过第二平衡阀的入口连接 第二换向阀的第二出口, 第二平衡阀的控制口连接第二马达的第一油口。  Wherein, the first balancing valve group includes a first balancing valve, the second port of the first motor is connected to the outlet of the first balancing valve, and the inlet of the first balancing valve is connected to the second outlet of the first switching valve, the first balance The control port of the valve is connected to the first port of the first motor; the second balance valve group comprises a second balance valve, the second port of the second motor is connected to the outlet of the second balance valve, and the inlet of the second balance valve is connected The second outlet of the second reversing valve, the control port of the second balancing valve is connected to the first port of the second motor.
其中, 第一平衡阀的阀芯具有单向流通和双向节流两种状态, 且第一 平衡阀的阀芯的初始状态为单向流通; 第二平衡阀的阀芯具有单向流通和 双向节流两种状态, 且第二平衡阀的阀芯的初始状态为单向流通。  Wherein, the spool of the first balancing valve has two states of one-way circulation and two-way throttle, and the initial state of the spool of the first balancing valve is one-way circulation; the spool of the second balancing valve has one-way circulation and two-way The two states are throttled, and the initial state of the spool of the second balancing valve is one-way circulation.
其中, 第一平衡阀组包括第一梭阀, 第一梭阀的第一入口连接外部压 力油源, 第一梭阀的第二入口连接第一马达的第一油口, 第一梭阀的出口 连接第一平衡阀的控制口; 第二平衡阀组包括第二梭阀, 第二梭阀的第一 入口连接外部压力油源, 第二梭阀的第二入口连接第二马达的第一油口, 第二梭阀的出口连接第二平衡阀的控制口。  Wherein, the first balancing valve group includes a first shuttle valve, the first inlet of the first shuttle valve is connected to an external pressure oil source, and the second inlet of the first shuttle valve is connected to the first oil port of the first motor, the first shuttle valve The outlet is connected to the control port of the first balancing valve; the second balancing valve group includes a second shuttle valve, the first inlet of the second shuttle valve is connected to the external pressure oil source, and the second inlet of the second shuttle valve is connected to the first of the second motor The oil port, the outlet of the second shuttle valve is connected to the control port of the second balance valve.
其中, 第一平衡阀组连接有第一电磁阀, 第一梭阀的第一入口通过第 一电磁阀连接外部压力油源, 用于接通或阻断外部压力油源; 第二平衡阀 组连接有第二电磁阀, 第二梭阀的第一入口通过第二电磁阀连接外部压力 油源, 用于接通或阻断外部压力油源。  Wherein, the first balancing valve group is connected with the first electromagnetic valve, and the first inlet of the first shuttle valve is connected to the external pressure oil source through the first electromagnetic valve for turning on or blocking the external pressure oil source; the second balancing valve group A second solenoid valve is connected, and the first inlet of the second shuttle valve is connected to the external pressure oil source through the second solenoid valve for turning on or blocking the external pressure oil source.
其中, 放绳液压控制系统包括第三马达、 第三换向阀和第三平衡阀组, 第三换向阀连接油泵, 第三马达的第一油口连接第三换向阀的第一出口, 第三马达的第二油口经过第三平衡阀组连接第三换向阀的第二出口。  Wherein, the rope releasing hydraulic control system comprises a third motor, a third reversing valve and a third balancing valve group, the third reversing valve is connected to the oil pump, and the first port of the third motor is connected to the first outlet of the third reversing valve The second port of the third motor is connected to the second outlet of the third reversing valve via the third balancing valve block.
为解决上述技术问题, 本发明还公开了一种收绳液压控制系统, 该收 绳液压控制系统包括: 油泵, 油泵与系统油源连通; 第一换向阀, 第一换 向阀连接油泵; 第二换向阀, 第二换向阀连接油泵; 收绳单元, 收绳单元 包括第一调压阀组和第二调压阀组; 第一马达, 第一马达的第一油口连接 第一换向阀的第一出口, 第一马达的第二油口同时连接第一换向阀的第二 出口和第一调压阀组; 第二马达, 第二马达的第一油口连接第二换向阀的 第一出口, 第二马达的第二油口同时连接第二换向阀的第二出口和第二调 压阀组; 控制单元, 控制单元用于控制第一换向阀、 第二换向阀和收绳单 元。 In order to solve the above technical problem, the present invention also discloses a rope collecting hydraulic control system, which The rope hydraulic control system comprises: an oil pump, the oil pump is connected with the system oil source; the first reversing valve, the first reversing valve is connected to the oil pump; the second reversing valve, the second reversing valve is connected to the oil pump; the collecting unit, the collecting unit The first pressure regulating valve group and the second pressure regulating valve group are included; the first motor, the first oil port of the first motor is connected to the first outlet of the first switching valve, and the second oil port of the first motor is simultaneously connected to the first a second outlet of the reversing valve and a first pressure regulating valve group; a second motor, a first port of the second motor is connected to the first outlet of the second reversing valve, and a second port of the second motor is simultaneously connected to the second port a second outlet of the reversing valve and a second pressure regulating valve group; a control unit for controlling the first reversing valve, the second reversing valve and the collecting unit.
其中, 第一调压阀组包括第一比例溢流阀, 用于设定第一马达的液压 压力, 第一比例溢流阀的入口同时连接第一马达的第二油口和第一换向阀 的第二出口, 第一比例溢流阀的出口连接回油箱; 第二调压阀组包括第二 比例溢流阀, 用于设定第二马达的液压压力, 第二比例溢流阀的入口同时 连接第二马达的第二油口和第二换向阀的第二出口, 第二比例溢流阀的出 口连接回油箱。  Wherein, the first pressure regulating valve group includes a first proportional relief valve for setting the hydraulic pressure of the first motor, and the inlet of the first proportional relief valve is simultaneously connected to the second oil port of the first motor and the first commutation a second outlet of the valve, the outlet of the first proportional relief valve is connected back to the oil tank; the second pressure regulating valve group includes a second proportional relief valve for setting the hydraulic pressure of the second motor, and the second proportional relief valve The inlet simultaneously connects the second port of the second motor and the second port of the second reversing valve, and the outlet of the second proportional relief valve is connected back to the tank.
其中, 第一调压阀组还包括第一溢流阀, 用于保护第一马达, 第一溢 流阀的入口连接第一比例溢流阀的入口, 第一溢流阀的出口连接回油箱; 第二调压阀组还包括第二溢流阀, 用于保护第二马达, 第二溢流阀的入口 连接第二比例溢流阀的入口, 第二溢流阀的出口连接回油箱。  Wherein, the first pressure regulating valve group further comprises a first relief valve for protecting the first motor, the inlet of the first relief valve is connected to the inlet of the first proportional relief valve, and the outlet of the first relief valve is connected back to the fuel tank The second pressure regulating valve group further includes a second relief valve for protecting the second motor, an inlet of the second relief valve is connected to the inlet of the second proportional relief valve, and an outlet of the second relief valve is connected to the oil tank.
其中, 收绳液压控制系统包括第三马达、 第三换向阀和第三调压阀组, 第三换向阀连接油泵, 第三马达的第一油口连接第三换向阀的第一出口, 第三马达的第二油口同时连接第三换向阀的第二出口和第三调压阀组。  Wherein, the rope collecting hydraulic control system comprises a third motor, a third reversing valve and a third pressure regulating valve group, the third reversing valve is connected to the oil pump, and the first port of the third motor is connected to the first of the third reversing valve The second port of the third motor is simultaneously connected to the second outlet of the third reversing valve and the third pressure regulating valve group.
为解决上述技术问题, 本发明还公开了一种起重机, 该起重机包括第 一卷扬机、 第二卷扬机、 第一滑轮组、 第二滑轮组和臂架, 臂架的根部活 动连接在起重机上, 第一滑轮组和第二滑轮组均固定在起重机上, 该起重 机还包括放绳液压控制系统和 /或收绳液压控制系统, 该放绳液压控制系统 为上述任一种所述的放绳液压控制系统, 该收绳液压控制系统为上述任一 种所述的收绳液压控制系统, 第一卷扬机连接第一马达, 第二卷扬机连接 第二马达, 第二卷扬机上的绳经过第二滑轮组固定在臂架上靠近臂架的根 部的一端, 第一卷扬机上的绳经过第一滑轮组固定在臂架上远离臂架的根 部的一端。 In order to solve the above technical problem, the present invention also discloses a crane comprising a first hoist, a second hoist, a first pulley block, a second pulley block and a boom, the root of the jib being movably connected to the crane, the first pulley block And the second pulley block is fixed on the crane, the crane further comprises a rope release hydraulic control system and/or a rope collecting hydraulic control system, and the rope releasing hydraulic control system is any of the above-mentioned rope releasing hydraulic control systems, Rope hydraulic control system is any of the above The rope collecting hydraulic control system, the first hoist is connected to the first motor, the second hoist is connected to the second motor, and the rope on the second hoist is fixed to the end of the arm near the root of the boom via the second pulley block, The rope on a winch is secured to the end of the boom away from the root of the boom via a first pulley block.
其中, 第一换向阀和第二换向阀为三位五通电磁阀。  Wherein, the first reversing valve and the second reversing valve are three-position five-way solenoid valves.
本发明的有益效果是: 区别于现有技术的情况, 本发明的放绳液压控 制系统、 收绳液压控制系统和起重机通过两个马达的协同工作, 能够可靠 地使两 '个卷扬机的收绳和放绳实现非线 ί生同步, 避免产生乱绳现象, 方便 操作者进行调试, 节约成本。 附图说明  The beneficial effects of the present invention are: Different from the prior art, the rope releasing hydraulic control system, the rope collecting hydraulic control system and the crane of the present invention can reliably retract the two 'winching machines by the cooperation of the two motors. Synchronize with the rope to achieve non-line, avoid the phenomenon of chaotic rope, facilitate the operator to debug, and save costs. DRAWINGS
图 1是本发明第一实施例的液压控制系统的液压原理示意图; 图 2是图 1所示的液压控制系统作为放绳液压控制系统进行放绳时的 液压原理示意图;  1 is a schematic view showing the hydraulic principle of the hydraulic control system according to the first embodiment of the present invention; FIG. 2 is a schematic view showing the hydraulic principle of the hydraulic control system shown in FIG. 1 as a rope release hydraulic control system for rope laying;
图 3是图 1所示的液压控制系统作为收绳液压控制系统进行收绳时的 液压原理示意图;  Figure 3 is a schematic view showing the hydraulic principle of the hydraulic control system shown in Figure 1 as a rope collecting hydraulic control system for collecting rope;
图 4是本发明第二实施例的起重机的起吊部分的结构示意图; 图 5是本发明第三实施例的液压控制系统的液压原理示意图。 具体实施方式  4 is a schematic structural view of a lifting portion of a crane according to a second embodiment of the present invention; and FIG. 5 is a schematic view showing a hydraulic principle of a hydraulic control system according to a third embodiment of the present invention. detailed description
下面结合附图和实施例对本发明进行详细说明。  The invention will now be described in detail in conjunction with the drawings and embodiments.
请参见图 1,图 1是本发明第一实施例的液压控制系统的液压原理示意 图。  Referring to Fig. 1, Fig. 1 is a schematic view showing the hydraulic principle of a hydraulic control system according to a first embodiment of the present invention.
液压控制系统 100包括油泵 101、 第一换向阀 102、 第二换向阀 103、 第一马达 106、 第二马达 107以及控制单元 (未图示), 控制单元可设于液 压控制系统的任意位置, 其具有多种控制方式, 比如电信号控制、 液压信 号控制、 手动控制或者其结合等。 在本实施例中, 液压控制系统 100优选 为既包括收绳单元 104又包括放绳单元 105,使液压控制系统 100既可作为 收绳液压控制系统又可作为放绳液压控制系统。 在其他实施例中, 液压控 制系统 100可只包括收绳单元 104或放绳单元 105,使液压控制系统 100只 作为收绳液压控制系统或只作为放绳液压控制系统。 The hydraulic control system 100 includes an oil pump 101, a first reversing valve 102, a second reversing valve 103, a first motor 106, a second motor 107, and a control unit (not shown). The control unit can be provided in any of the hydraulic control systems. Position, it has a variety of control methods, such as electrical signal control, hydraulic letter No. Control, manual control or a combination thereof. In the present embodiment, the hydraulic control system 100 preferably includes both the rope collecting unit 104 and the rope releasing unit 105, so that the hydraulic control system 100 can be used both as a rope collecting hydraulic control system and as a rope releasing hydraulic control system. In other embodiments, the hydraulic control system 100 may include only the rope collecting unit 104 or the rope releasing unit 105 such that the hydraulic control system 100 functions only as a rope receiving hydraulic control system or only as a rope release hydraulic control system.
第一换向阀 102具有左位、 中位和右位三种工作位置, 当第一换向阀 102处于左位时, 压力油口连接 B2出口, A2出口连接回油箱 109; 当第一 换向阀 102处于中位时, 压力油口被阻断, A2出口和 B2出口均连接回油 箱 109; 当第一换向阀 102处于右位时, 压力油口连接 A2出口, B2出口连 接回油箱 109。 在本实施例中, 第一换向阀 102默认处于中位。  The first reversing valve 102 has three working positions of left, middle and right. When the first reversing valve 102 is in the left position, the pressure port is connected to the B2 outlet, and the A2 outlet is connected to the oil tank 109; When the valve 102 is in the neutral position, the pressure port is blocked, and the A2 outlet and the B2 outlet are connected to the return tank 109; when the first reversing valve 102 is in the right position, the pressure port is connected to the A2 outlet, and the B2 outlet is connected to the return tank. 109. In the present embodiment, the first reversing valve 102 is in the neutral position by default.
第二换向阀 103也具有左位、 中位和右位三种工作位置, 鉴于第二换 向阀 103每个工作位置对应的内部连接关系与第一换向阀 102相同, 因此 此处不再赘述。 在本实施例中, 第二换向阀 103也默认处于中位。  The second reversing valve 103 also has three working positions of a left position, a middle position and a right position. Since the internal connection relationship corresponding to each working position of the second reversing valve 103 is the same as that of the first reversing valve 102, Let me repeat. In the present embodiment, the second reversing valve 103 is also in the neutral position by default.
考虑到液压控制系统 100在实际使用中第一马达 106和第二马达 107 的受力情况不同, 故液压控制系统 100 的设计过程中, 首先分析第一马达 106和第二马达 107的受力情况, 然后判断出主动马达和从动马达。假定第 一马达 106所受拉力大于第二马达 107所受拉力, 视第一马达 106为主动 马达, 视第二马达 107为从动马达。  Considering that the hydraulic control system 100 is different in the force of the first motor 106 and the second motor 107 in actual use, the design of the hydraulic control system 100 first analyzes the stress of the first motor 106 and the second motor 107. Then judge the active motor and the driven motor. Assuming that the tension of the first motor 106 is greater than the tension of the second motor 107, the first motor 106 is the active motor and the second motor 107 is the driven motor.
在本实施例中, 第一换向阀 102和第二换向阀 103为三位五通电磁换 向阀。 在其他实施例中, 第一换向阀 102和第二换向阀 103可选用其他类 型的多路换向阀, 如先导液压换向阀。  In the present embodiment, the first reversing valve 102 and the second reversing valve 103 are three-position five-way electromagnetic reversing valves. In other embodiments, the first reversing valve 102 and the second reversing valve 103 may be selected from other types of reversing valves, such as pilot hydraulic reversing valves.
请参见图 2,图 2是图 1所示的液压控制系统作为放绳液压控制系统进 行放绳时的液压原理示意图。  Please refer to FIG. 2, which is a schematic diagram of the hydraulic principle of the hydraulic control system shown in FIG. 1 as a rope release hydraulic control system for rope laying.
当液压控制系统 100作为放绳液压控制系统时, 其包括油泵 101、第一 换向阀 102、 第二换向阀 103、 放绳单元 105、 第一马达 106、 第二马达 107 和控制单元。 放绳单元 105包括第一平衡阀组和第二平衡阀组, 用于调控 放绳液压控制系统的油液流量。 其中, 第一平衡阀组包括第一梭阀 1051和 第一平衡阀 1052, 第二平衡阀组包括第二梭阀 1053和第二平衡阀 1054。 控制单元用于控制第一换向阀 102、 第二换向阀 103和放绳单元 105。 When the hydraulic control system 100 functions as a rope release hydraulic control system, it includes an oil pump 101, a first reversing valve 102, a second reversing valve 103, a rope releasing unit 105, a first motor 106, a second motor 107, and a control unit. The rope releasing unit 105 includes a first balancing valve group and a second balancing valve group for regulating The oil flow rate of the rope release hydraulic control system. Wherein, the first balancing valve group includes a first shuttle valve 1051 and a first balancing valve 1052, and the second balancing valve group includes a second shuttle valve 1053 and a second balancing valve 1054. The control unit is for controlling the first reversing valve 102, the second reversing valve 103, and the rope releasing unit 105.
油泵 101的进口连通系统油源 108,第一换向阀 102的压力油口连接油 泵 101 的出口, 第一换向阀 102的两个回油口连接回油箱 109。 第一马达 106的 A6油口连接第一换向阀 102的 A2出口,第一马达 106的 B6油口经 过第一平衡阀组连接第一换向阀 102的 B2出口。  The inlet of the oil pump 101 is connected to the system oil source 108. The pressure port of the first reversing valve 102 is connected to the outlet of the oil pump 101, and the two oil return ports of the first reversing valve 102 are connected back to the oil tank 109. The A6 port of the first motor 106 is connected to the A2 outlet of the first reversing valve 102, and the B6 port of the first motor 106 is connected to the B2 outlet of the first reversing valve 102 via the first balancing valve block.
具体而言, 第一马达 106的 B6油口连接第一平衡阀 1052的出口, 经 过第一平衡阀 1052的入口连接第一换向阀 102的 B2出口,第一平衡阀 1052 的控制口连接第一马达 106的 A6油口。 在本实施例中, 第一平衡阀 1052 的阀芯具有单向流通和双向节流两种状态, 且该阀芯的初始状态为单向流 通, 此时油液流量只能从第一平衡阀 1052的入口到第一平衡阀 1052的出 口单向流通, 第一平衡阀 1052 的控制口的液压压力可以改变第一平衡阀 1052的阀芯的状态。第一梭阀 1051的第一入口通过第一电磁阀 110连接外 部压力油源 P, 用于接通或阻断外部压力油源 P, 第一梭阀 1051的第二入 口同时连接第一马达 106的 A6油口和第一换向阀 102的 A2出口, 第一梭 阀 1051的出口连接第一平衡阀 1052的控制口。  Specifically, the B6 port of the first motor 106 is connected to the outlet of the first balancing valve 1052, and the inlet of the first balancing valve 1052 is connected to the B2 outlet of the first switching valve 102, and the control port of the first balancing valve 1052 is connected. A motor 106 has an A6 port. In this embodiment, the spool of the first balancing valve 1052 has two states of one-way circulation and two-way throttle, and the initial state of the spool is one-way circulation, and the oil flow rate can only be from the first balancing valve. The inlet of the first balancing valve 1052 is unidirectionally circulated through the inlet of the first balancing valve 1052, and the hydraulic pressure of the control port of the first balancing valve 1052 can change the state of the spool of the first balancing valve 1052. The first inlet of the first shuttle valve 1051 is connected to the external pressure oil source P through the first solenoid valve 110 for turning on or blocking the external pressure oil source P, and the second inlet of the first shuttle valve 1051 is simultaneously connected to the first motor 106. The A6 port and the A2 outlet of the first reversing valve 102, the outlet of the first shuttle valve 1051 is connected to the control port of the first balancing valve 1052.
第二换向阀 103的压力油口也连接油泵 101 的出口, 第二换向阀 103 的两个回油口连接回油箱 109。第二马达 107的 A7油口连接第二换向阀 103 的 A3出口,第二马达 107的 B7油口经过第二平衡阀组连接第二换向阀 103 的 B3出口。  The pressure port of the second reversing valve 103 is also connected to the outlet of the oil pump 101, and the two oil return ports of the second reversing valve 103 are connected back to the oil tank 109. The A7 port of the second motor 107 is connected to the A3 outlet of the second reversing valve 103, and the B7 port of the second motor 107 is connected to the B3 outlet of the second reversing valve 103 via the second balancing valve block.
具体而言, 第二马达 107的 B7油口连接第二平衡阀 1054的出口, 经 过第二平衡阀 1054的入口连接第二换向阀 103的 B3出口,第二平衡阀 1054 的控制口连接第二马达 107的 A7油口。 在本实施例中, 第二平衡阀 1054 的阀芯具有单向流通和双向节流两种状态, 且该阀芯的初始状态为单向流 通, 此时油液流量只能从第二平衡阀 1054的入口到第二平衡阀 1054的出 口单向流通, 第二平衡阀 1054 的控制口的液压压力可以改变第二平衡阀 1054的阀芯的状态。第二梭阀 1053的第一入口通过第二电磁阀 111连接外 部压力油源 P, 用于接通或阻断外部压力油源 P, 第二梭阀 1053的第二入 口同时连接第二马达 107的 A7油口和第二换向阀 103的 A3出口, 第二梭 阀 1053的出口连接第二平衡阀 1054的控制口。 Specifically, the B7 port of the second motor 107 is connected to the outlet of the second balancing valve 1054, the inlet of the second balancing valve 1054 is connected to the B3 outlet of the second switching valve 103, and the control port of the second balancing valve 1054 is connected. The A7 port of the two motor 107. In this embodiment, the spool of the second balancing valve 1054 has two states of one-way circulation and two-way throttle, and the initial state of the spool is one-way circulation, and the oil flow rate can only be from the second balancing valve. The inlet of 1054 to the second balancing valve 1054 The port is unidirectionally circulated, and the hydraulic pressure of the control port of the second balancing valve 1054 can change the state of the spool of the second balancing valve 1054. The first inlet of the second shuttle valve 1053 is connected to the external pressure oil source P through the second solenoid valve 111 for turning on or blocking the external pressure oil source P, and the second inlet of the second shuttle valve 1053 is simultaneously connected to the second motor 107. The A7 port and the A3 outlet of the second reversing valve 103, and the outlet of the second shuttle valve 1053 are connected to the control port of the second balancing valve 1054.
以下将说明本发明的放绳液压控制系统的具体工作原理:  The specific working principle of the rope releasing hydraulic control system of the present invention will be described below:
当放绳液压控制系统不工作时, 第一换向阀 102和第二换向阀 103均 不受控制, 第一换向阀 102默认回到中位, 用于阻断油泵 101, 第二换向阀 103默认回到中位, 用于阻断油泵 101。 控制单元控制第一电磁阀 110和第 二电磁阀 111阻断外部压力油源 P;  When the rope release hydraulic control system is not working, the first reversing valve 102 and the second reversing valve 103 are uncontrolled, and the first reversing valve 102 returns to the neutral position by default, for blocking the oil pump 101, the second exchange The valve 103 is returned to the neutral position by default to block the oil pump 101. The control unit controls the first solenoid valve 110 and the second solenoid valve 111 to block the external pressure oil source P;
当放绳液压控制系统进行放绳时,控制单元控制第一换向阀 102, 使第 一换向阀 102处于右位, 用于接通油泵 101, 控制第一电磁阀 110阻断外部 压力油源 P, 用于控制第一平衡阀 1052的阀芯为双向节流, 此时, 第一换 向阀 102的 A2出口为第一马达 106的 A6油口供油,第一换向阀 102的 B2 出口为第一马达 106的 B6油口排油, 以使第一马达 106作为主动马达主动 转动; 第二换向阀 103不受控制, 将回到中位, 用于阻断油泵 101, 控制单 元控制第二电磁阀 111接通外部压力油源 P, 用于控制第二平衡阀 1054的 阀芯为双向节流, 此时, 第二换向阀 103的 A3出口和第二换向阀 103的 B3出口同时连接回油箱 109, 用于循环传输第二马达 107的油, 以使第二 马达 107作为从动马达在外力带动下转动。  When the rope release hydraulic control system performs the rope release, the control unit controls the first reversing valve 102 to make the first reversing valve 102 in the right position for turning on the oil pump 101, and controlling the first solenoid valve 110 to block the external pressure oil. The source P, the spool for controlling the first balancing valve 1052 is bidirectionally throttled. At this time, the outlet A2 of the first reversing valve 102 supplies oil to the A6 port of the first motor 106, and the first reversing valve 102 The B2 outlet drains the B6 port of the first motor 106 to cause the first motor 106 to actively rotate as the active motor; the second reversing valve 103 is uncontrolled and will return to the neutral position for blocking the oil pump 101, and controlling The unit controls the second solenoid valve 111 to open the external pressure oil source P for controlling the spool of the second balancing valve 1054 to be bidirectionally throttled. At this time, the A3 outlet of the second reversing valve 103 and the second reversing valve 103 The B3 outlet is simultaneously connected to the return tank 109 for circulating the oil of the second motor 107 to rotate the second motor 107 as a driven motor by an external force.
这样, 第一马达 106通过外界的绳索牵引装置主动下放重物, 而重物 下放时, 第二马达 107将受重物的重力拉动而转动, 两个马达的放绳过程 将达到非线性同步, 故用于牵引的绳索均受力而处于拉直状态, 避免产生 乱绳现象。  In this way, the first motor 106 actively lowers the heavy object through the external rope pulling device, and when the weight is lowered, the second motor 107 is rotated by the gravity of the heavy object, and the rope releasing process of the two motors will reach a nonlinear synchronization. Therefore, the ropes used for traction are all stressed and straightened to avoid the occurrence of chaotic ropes.
请参见图 3,图 3是图 1所示的液压控制系统作为收绳液压控制系统进 行收绳时的液压原理示意图。 当液压控制系统 100作为收绳液压控制系统时, 其包括油泵 101、第一 换向阀 102、 第二换向阀 103、 收绳单元 104、 第一马达 106、 第二马达 107 和控制单元。 收绳单元 104包括第一调压阀组和第二调压阀组, 用于设定 收绳液压控制系统的液压压力。 其中, 第一调压阀组包括第一比例溢流阀 1041和第一溢流阀 1042, 第一比例溢流阀 1041用于设定第一马达 106的 液压压力, 第一溢流阀 1042用于保护第一马达 106; 第二调压阀组包括第 二比例溢流阀 1043和第二溢流阀 1044, 第二比例溢流阀 1043用于设定第 二马达 107的液压压力, 第二溢流阀 1044用于保护第二马达 107。 控制单 元用于控制第一换向阀 102、 第二换向阀 103和收绳单元 104。 Please refer to FIG. 3. FIG. 3 is a schematic diagram of the hydraulic principle of the hydraulic control system shown in FIG. 1 as a rope collecting hydraulic control system for collecting rope. When the hydraulic control system 100 functions as a retracting hydraulic control system, it includes an oil pump 101, a first reversing valve 102, a second reversing valve 103, a rope collecting unit 104, a first motor 106, a second motor 107, and a control unit. The rope collecting unit 104 includes a first pressure regulating valve group and a second pressure regulating valve group for setting the hydraulic pressure of the rope collecting hydraulic control system. The first pressure regulating valve group includes a first proportional relief valve 1041 and a first relief valve 1042. The first proportional relief valve 1041 is used to set the hydraulic pressure of the first motor 106. The first relief valve 1042 is used. The first pressure regulating valve group includes a second proportional relief valve 1043 and a second relief valve 1043, and the second proportional relief valve 1043 is configured to set the hydraulic pressure of the second motor 107, the second The relief valve 1044 is used to protect the second motor 107. The control unit is for controlling the first reversing valve 102, the second reversing valve 103, and the collecting unit 104.
油泵 101的进口连通系统油源 108,第一换向阀 102的压力油口连接油 泵 101 的出口, 第一换向阀 102的两个回油口连接回油箱 109。 第一马达 106的 A6油口连接第一换向阀 102的 A2出口,第一马达 106的 B6油口同 时连接第一换向阀 102的 B2出口和第一调压阀组。  The inlet of the oil pump 101 is connected to the system oil source 108. The pressure port of the first reversing valve 102 is connected to the outlet of the oil pump 101, and the two oil return ports of the first reversing valve 102 are connected back to the oil tank 109. The A6 port of the first motor 106 is connected to the A2 outlet of the first reversing valve 102, and the B6 port of the first motor 106 is simultaneously connected to the B2 outlet of the first reversing valve 102 and the first pressure regulating valve group.
具体而言, 第一比例溢流阀 1041 的入口同时连接第一换向阀 102 的 B2出口和第一马达 106的 B6油口,第一比例溢流阀 1041的出口连接回油 箱 109。第一溢流阀 1042的入口连接第一比例溢流阀 1041的入口, 第一溢 流阀 1042的出口连接回油箱 109。在本实施例中, 第一比例溢流阀 1041为 电磁比例溢流阀, 第一溢流阀 1042为直动型溢流阀, 两者并联连接。 在其 他实施例中, 可只接入第一比例溢流阀 1041。  Specifically, the inlet of the first proportional relief valve 1041 is simultaneously connected to the B2 outlet of the first reversing valve 102 and the B6 port of the first motor 106, and the outlet of the first proportional relief valve 1041 is connected to the return tank 109. The inlet of the first relief valve 1042 is connected to the inlet of the first proportional relief valve 1041, and the outlet of the first relief valve 1042 is connected to the return tank 109. In the present embodiment, the first proportional relief valve 1041 is an electromagnetic proportional relief valve, and the first relief valve 1042 is a direct acting relief valve, which are connected in parallel. In other embodiments, only the first proportional relief valve 1041 can be accessed.
第二换向阀 103的压力油口连接油泵 101的出口, 第二换向阀 103的 两个回油口连接回油箱 109, 第二马达 107的 A7油口连接第二换向阀 103 的 A3出口。 第二马达 107的 B7油口同时连接第二换向阀 103的 B3出口 和第二调压阀组。  The pressure port of the second reversing valve 103 is connected to the outlet of the oil pump 101, the two oil return ports of the second reversing valve 103 are connected back to the oil tank 109, and the A7 port of the second motor 107 is connected to the A3 of the second reversing valve 103. Export. The B7 port of the second motor 107 is simultaneously connected to the B3 outlet of the second reversing valve 103 and the second pressure regulating valve group.
具体而言, 第二比例溢流阀 1043 的入口同时连接第二换向阀 103 的 B3出口和第二马达 107的 B7油口,第二比例溢流阀 1043的出口连接回油 箱 109。第二溢流阀 1044的入口连接第二比例溢流阀 1043的入口, 第二溢 流阀 1044的出口连接回油箱 109。在本实施例中, 第二比例溢流阀 1043为 电磁比例溢流阀, 第二溢流阀 1044为直动型溢流阀, 两者并联连接。 在其 他实施例中, 可只接入第二比例溢流阀 1043。 Specifically, the inlet of the second proportional relief valve 1043 is simultaneously connected to the B3 outlet of the second switching valve 103 and the B7 port of the second motor 107, and the outlet of the second proportional relief valve 1043 is connected to the return tank 109. The inlet of the second relief valve 1044 is connected to the inlet of the second proportional relief valve 1043, and the second overflow The outlet of the flow valve 1044 is connected back to the oil tank 109. In the present embodiment, the second proportional relief valve 1043 is an electromagnetic proportional relief valve, and the second relief valve 1044 is a direct acting relief valve, which are connected in parallel. In other embodiments, only the second proportional relief valve 1043 can be accessed.
以下将说明本发明的收绳液压控制系统的具体工作原理:  The specific working principle of the rope collecting hydraulic control system of the present invention will be described below:
当收绳液压控制系统不工作时, 第一换向阀 102和第二换向阀 103均 不受控制, 第一换向阀 102默认回到中位, 用于阻断油泵 101, 第二换向阀 103默认回到中位, 用于阻断油泵 101。 控制单元控制第一电磁阀 110和第 二电磁阀 111阻断外部压力油源 P;  When the rope receiving hydraulic control system is not working, the first reversing valve 102 and the second reversing valve 103 are uncontrolled, and the first reversing valve 102 returns to the neutral position by default, for blocking the oil pump 101, the second exchange The valve 103 is returned to the neutral position by default to block the oil pump 101. The control unit controls the first solenoid valve 110 and the second solenoid valve 111 to block the external pressure oil source P;
当收绳液压控制系统进行收绳时, 控制单元控制第一换向阀 102处于 左位, 用于接通油泵 101, 控制第一电磁阀 110阻断外部压力油源 P, 用于 控制第一平衡阀 1052的阀芯回到初始状态, 即单向流通, 且控制单元设定 第一比例溢流阀 1041为高压溢流状态, 此时, 第一换向阀 102的 B2出口 为第一马达 106的 B6油口供油,第一换向阀 102的 A2出口为第一马达 106 的 A6油口排油, 以使第一马达 106作为主动马达产生较大动力; 控制单元 控制第二换向阀 103处于左位, 用于接通油泵 101, 控制单元控制第二电磁 阀 111阻断外部压力油源 P, 用于控制第二平衡阀 1054的阀芯回到单向流 通状态, 且控制单元设定第二比例溢流阀 1043为低压溢流状态, 此时, 第 二换向阀 103的 B3出口为第二马达 107的 B7油口供油, 第二换向阀 103 的 A3出口为第二马达 107的 A7油口排油, 以使第二马达 107作为从动马 达产生较小动力。  When the rope collecting hydraulic control system performs the rope collection, the control unit controls the first switching valve 102 to be in the left position for turning on the oil pump 101, and controls the first electromagnetic valve 110 to block the external pressure oil source P for controlling the first The spool of the balancing valve 1052 returns to the initial state, that is, unidirectional circulation, and the control unit sets the first proportional relief valve 1041 to a high pressure overflow state. At this time, the B2 outlet of the first reversing valve 102 is the first motor. The B6 port of 106 is supplied with oil, and the A2 outlet of the first reversing valve 102 is drained from the A6 port of the first motor 106 to cause the first motor 106 to generate a large power as an active motor; the control unit controls the second commutation The valve 103 is in the left position for turning on the oil pump 101, and the control unit controls the second solenoid valve 111 to block the external pressure oil source P for controlling the spool of the second balancing valve 1054 to return to the one-way circulation state, and the control unit The second proportional relief valve 1043 is set to a low pressure relief state. At this time, the B3 outlet of the second switching valve 103 supplies oil to the B7 port of the second motor 107, and the A3 outlet of the second switching valve 103 is the The A7 port of the second motor 107 is drained to The second motor 107 as a driven motor produces less power.
这样, 第一马达 106和第二马达 107通过外界的绳索牵引装置拉动重 物, 如前述所示, 第一马达 106受力较第二马达 107大, 由于第一马达 106 提供的动力大于第二马达 107, 两个马达的收绳过程将达到非线性同步, 故 用于牵引的绳索均受力而处于拉直状态, 避免产生乱绳现象。  Thus, the first motor 106 and the second motor 107 pull the weight through the external rope pulling device. As shown above, the first motor 106 is forced to be larger than the second motor 107, since the first motor 106 provides more power than the second motor 106. The motor 107, the rope collecting process of the two motors will reach a non-linear synchronization, so the ropes used for traction are forced to be straightened to avoid the occurrence of chaotic ropes.
请参见图 4,图 4所示为本发明第二实施例的起重机的起吊部分的结构 示意图。 起重机的起吊部分包括臂架 401、 第一滑轮组 402、 第二滑轮组 403、 第一卷扬机 406和第二卷扬机 407。在本实施例中, 起重机还包括第一实施 例的液压控制系统 (未图示), 液压控制系统用于控制起重机的起吊部分的 收放绳动作。 在其他实施例中, 起重机可只包括放绳液压控制系统或收绳 液压控制系统。 第一卷扬机 406连接第一马达 (未图示), 第二卷扬机 407 连接第二马达 (未图示), 第一卷扬机 406上绕有绳 404, 第二卷扬机 407 上绕有绳 405。臂架 401的根部活动连接在起重机上, 第一滑轮组 402和第 二滑轮组 403均固定在起重机上。 第一卷扬机 406上的绳 404经过第一滑 轮组 402固定在臂架 401上远离臂架 401 的根部的一端, 第二卷扬机 407 上的绳 405经过第二滑轮组 403固定在臂架 401上靠近臂架 401的根部的Referring to FIG. 4, FIG. 4 is a schematic structural view of a lifting portion of a crane according to a second embodiment of the present invention. The lifting portion of the crane includes a boom 401, a first pulley block 402, a second pulley block 403, a first hoisting machine 406, and a second hoisting machine 407. In the present embodiment, the crane further includes the hydraulic control system (not shown) of the first embodiment for controlling the retracting rope action of the hoisting portion of the crane. In other embodiments, the crane may include only a rope release hydraulic control system or a rope collection hydraulic control system. The first hoisting machine 406 is connected to a first motor (not shown), the second hoisting machine 407 is connected to a second motor (not shown), the first hoisting machine 406 is wound with a cord 404, and the second hoisting machine 407 is wound with a cord 405. The root of the boom 401 is movably coupled to the crane, and the first pulley block 402 and the second pulley block 403 are both fixed to the crane. The rope 404 on the first hoisting machine 406 is fixed to one end of the boom 401 away from the root of the boom 401 via the first pulley block 402, and the rope 405 on the second hoisting machine 407 is fixed to the boom 401 via the second pulley block 403 near the boom Root of 401
1而。 1 and.
由于绳 404和声 405在臂架 401上的位置不同, 根据受力情况分析, 判断出第一马达受力较第二马达大, 则选定第一马达为主动马达, 选定第 二马达为从动马达。 当需要臂架 401 下放时, 第一马达依靠液压油的压力 主动转动驱动第一卷扬机放绳; 由于第一马达放绳使臂架 401 下放, 臂架 401的重力使第二卷扬机克服第二马达的油路阻力带动第二马达从动转动, 从而实现第二卷扬机放绳。 这样, 绳 404和绳 405都处于拉伸状态, 不会 产生乱绳现象;  Since the position of the rope 404 and the sound 405 on the boom 401 is different, according to the analysis of the force condition, it is determined that the first motor is more stressed than the second motor, then the first motor is selected as the active motor, and the second motor is selected as Driven motor. When the boom 401 is required to be lowered, the first motor actively drives the first hoist to release the rope by the pressure of the hydraulic oil; the gravity of the boom 401 causes the second hoist to overcome the second motor because the first motor releases the rope and the boom 401 is lowered. The oil path resistance drives the second motor to rotate, thereby realizing the second winder to release the rope. Thus, both the rope 404 and the rope 405 are stretched, and no loose rope is generated;
当需要臂架 401抬升时, 第一马达工作在高压状态, 承受较大载荷, 其主动转动驱动第一卷扬机收绳; 第二马达作为从动马达工作在低压状态, 承受较小载荷, 其主动转动驱动第二卷扬机收绳。 这样, 绳 404和绳 405 都处于拉伸状态, 不会产生乱绳现象。  When the boom 401 is required to be lifted, the first motor operates in a high pressure state and is subjected to a large load, and the active motor rotates to drive the first hoist to take up the rope; the second motor operates as a slave motor in a low pressure state, withstands a small load, and actively Rotate and drive the second hoist to take the rope. Thus, both the rope 404 and the rope 405 are stretched without causing a tangled rope.
在本实施例中, 根据绳 404受力较绳 405受力大的情况将第一马达作 为主动马达, 将第二马达作为从动马达。 在其他实施例中, 可根据绳 404 受力较绳 405 受力小的情况将第一马达作为从动马达, 将第二马达作为主 动马达, 此时需要控制单元改变对液压控制系统中各部分的控制, 鉴于控 制单元的控制第一马达为从动马达, 控制第二马达为主动马达进行收绳和 放绳的控制过程和第一实施例中的控制过程相同, 因此在此处不再赘述。 In the present embodiment, the first motor is used as the active motor and the second motor is used as the driven motor depending on the force of the rope 404 being greater than the force of the rope 405. In other embodiments, the first motor can be used as the driven motor and the second motor can be used as the active motor according to the force of the rope 404 being smaller than the force of the rope 405. At this time, the control unit needs to change the parts of the hydraulic control system. Control, in view of control Control of the unit The first motor is a driven motor, and the control process of controlling the second motor to take the rope and the rope for the active motor is the same as that in the first embodiment, and therefore will not be described herein.
由于液压控制系统的控制单元控制第一马达和第二马达同时放绳或同 时收绳, 所以液压控制系统既作为收绳液压控制系统又作为放绳液压控制 系统的情况下的收绳和放绳过程将分时独立进行。 值得注意的是, 由于液 压控制系统可包括收绳单元和放绳单元, 也可只包括其中之一, 故起重机 应只具有抬升的功能或只具有下放的功能。  Since the control unit of the hydraulic control system controls the first motor and the second motor to simultaneously release the rope or simultaneously collect the rope, the hydraulic control system serves both as a rope collecting hydraulic control system and as a rope releasing hydraulic control system for collecting and releasing the rope. The process will be done on time and independently. It is worth noting that since the hydraulic control system may include a rope collecting unit and a rope releasing unit, or only one of them may be included, the crane should have only a lifting function or a function of only lowering.
在上述两个实施例中, 收绳单元包括第一调压阀组和第二调压阀组, 用于设定液压控制系统的液压压力。 放绳单元包括第一平衡阀组和第二平 衡阀组, 用于调控液压控制系统的油液流量, 本领域的技术人员可以轻易 的根据本领域的公知常识及本发明来制作出由不同阀门组合成的其他收绳 单元和放绳单元, 及由包含该收绳单元和放绳单元的液压控制系统, 因此 该液压控制系统应同样包括在本发明的保护范围之内。  In the above two embodiments, the rope collecting unit includes a first pressure regulating valve group and a second pressure regulating valve group for setting the hydraulic pressure of the hydraulic control system. The rope releasing unit includes a first balancing valve group and a second balancing valve group for regulating the oil flow rate of the hydraulic control system, and those skilled in the art can easily make different valves according to common knowledge in the art and the present invention. Other collecting and unwinding units assembled, and a hydraulic control system including the collecting unit and the rope releasing unit, and therefore the hydraulic control system should be equally included in the scope of the present invention.
请参见图 5,图 5所示为本发明第三实施例的液压控制系统的液压原理 示意图。  Referring to FIG. 5, FIG. 5 is a schematic view showing the hydraulic principle of the hydraulic control system according to the third embodiment of the present invention.
液压控制系统在第一实施例的基础上除了包括第一马达 501 和第二马 达 502以外还包括第三马达 503、第三换向阀、第三调压阀组和第三平衡阀 组, 第三换向阀连接油泵, 第三马达 503 的第一油口连接第三换向阀的第 一出口。  The hydraulic control system includes, in addition to the first motor 501 and the second motor 502, a third motor 503, a third reversing valve, a third pressure regulating valve group, and a third balancing valve group, in addition to the first embodiment, The three reversing valve is connected to the oil pump, and the first port of the third motor 503 is connected to the first outlet of the third reversing valve.
由于该液压控制系统既可作为放绳液压控制系统也可作为收绳液压控 制系统, 故放绳液压控制系统的第三马达 503 的第二油口经过第三平衡阀 组连接第三换向阀的第二出口, 收绳液压控制系统的第三马达 503 的第二 油口同时连接第三换向阀的第二出口和第三调压阀组。 由于该液压控制系 统的各元件的具体连接关系和第一实施例相同, 故在此处不再赘述。  Since the hydraulic control system can be used as both a rope release hydraulic control system and a rope collecting hydraulic control system, the second port of the third motor 503 of the rope release hydraulic control system is connected to the third directional control valve via the third balance valve group. The second outlet of the third motor 503 of the rope collecting hydraulic control system simultaneously connects the second outlet of the third switching valve and the third pressure regulating valve group. Since the specific connection relationship of the components of the hydraulic control system is the same as that of the first embodiment, it will not be described herein.
在该液压控制系统实际使用中时, 三个马达一起配合工作, 每个马达 驱动一个卷扬机, 在液压控制系统工作时, 可根据每个卷扬机上的绳的受 力情况划分主动马达或从动马达。 在本实施例中, 可将三个马达中的任意 一个马达作为主动马达, 其余两个马达作为从动马达。 在其他实施例中, 可将三个马达中的任意两个马达作为主动马达, 其余一个马达作为从动马 达。 When the hydraulic control system is actually in use, the three motors work together, and each motor drives a hoist. When the hydraulic control system is working, it can be subjected to the rope on each hoist. The force situation is divided into an active motor or a driven motor. In the present embodiment, any one of the three motors can be used as the active motor, and the other two motors can be used as the driven motor. In other embodiments, any two of the three motors may be used as the active motor and the remaining one as the driven motor.
在上述三个实施例中, 第一实施例包括两个马达, 第二实施例包括两 个马达, 第三实施例包括三个马达, 在其他实施例中, 马达的数目可随着 卷扬机的数目增加而增加, 并且主动马达可为一个或多个, 从动马达可为 一个或多个, 本领域的技术人员可以轻易的根据本领域的公知常识及本发 明来制作出包括多个马达的液压控制系统, 因此包含其他数目的马达的液 压控制系统应同样包括在本发明的保护范围之内。  In the above three embodiments, the first embodiment includes two motors, the second embodiment includes two motors, and the third embodiment includes three motors. In other embodiments, the number of motors may vary with the number of winches. The increase and increase, and the active motor may be one or more, and the driven motor may be one or more, and those skilled in the art can easily fabricate a hydraulic pressure including a plurality of motors according to common knowledge in the art and the present invention. Control systems, and therefore hydraulic control systems containing other numbers of motors, are also included within the scope of the present invention.
通过上述方式, 本发明的放绳液压控制系统、 收绳液压控制系统和起 重机通过两个马达的协同工作, 能够可靠地使两个卷扬机的收绳和放绳实 现非线性同步, 避免产生乱绳现象, 方便操作者进行调试, 节约成本。  In the above manner, the rope releasing hydraulic control system, the rope collecting hydraulic control system and the crane of the present invention can reliably realize the nonlinear synchronization of the rope collecting and the rope releasing of the two hoists by the cooperation of the two motors, thereby avoiding the occurrence of chaotic ropes. Phenomenon, convenient for operators to debug, saving costs.
以上所述仅为本发明的实施例, 并非因此限制本发明的专利范围, 凡 是利用本发明说明书及附图内容所作的等效结构或等效流程变换, 或直接 或间接运用在其他相关的技术领域, 均同理包括在本发明的专利保护范围 内。  The above is only the embodiment of the present invention, and is not intended to limit the scope of the invention, and the equivalent structure or equivalent process transformations made by the specification and the drawings of the present invention may be directly or indirectly applied to other related technologies. The scope of the invention is included in the scope of patent protection of the present invention.

Claims

权利要求 Rights request
1. 一种放绳液压控制系统, 其特征在于, 包括:  A rope release hydraulic control system, comprising:
油泵, 所述油泵与系统油源连通;  An oil pump, wherein the oil pump is in communication with a system oil source;
第一换向阀, 所述第一换向阀连接所述油泵;  a first reversing valve, the first reversing valve is connected to the oil pump;
第二换向阀, 所述第二换向阀连接所述油泵;  a second reversing valve, the second reversing valve is connected to the oil pump;
放绳单元, 所述放绳单元包括第一平衡阀组和第二平衡阀组; 第一马达, 所述第一马达的第一油口连接所述第一换向阀的第一出口, 所述第一马达的第二油口经过所述第一平衡阀组连接所述第一换向阀的第 二出口;  a rope releasing unit, the rope releasing unit includes a first balancing valve group and a second balancing valve group; the first motor, the first oil port of the first motor is connected to the first outlet of the first switching valve, a second port of the first motor is connected to the second outlet of the first reversing valve via the first balancing valve group;
第二马达, 所述第二马达的第一油口连接所述第二换向阀的第一出口, 所述第二马达的第二油口经过所述第二平衡阀组连接所述第二换向阀的第 二出口;  a second motor, a first port of the second motor is connected to the first outlet of the second reversing valve, and a second port of the second motor is connected to the second port via the second balancing valve group a second outlet of the reversing valve;
控制单元, 所述控制单元用于控制所述第一换向阀、 所述第二换向阀 和所述放绳单元。  a control unit, the control unit is configured to control the first reversing valve, the second reversing valve, and the rope releasing unit.
2. 根据权利要求 1所述的放绳液压控制系统, 其特征在于, 所述第一 平衡阀组包括第一平衡阀, 所述第一马达的第二油口连接所述第一平衡阀 的出口, 经过所述第一平衡阀的入口连接所述第一换向阀的第二出口, 所 述第一平衡阀的控制口连接所述第一马达的第一油口; 2. The rope release hydraulic control system according to claim 1, wherein the first balance valve group includes a first balance valve, and the second port of the first motor is coupled to the first balance valve An outlet, connected to the second outlet of the first reversing valve via an inlet of the first balancing valve, the control port of the first balancing valve is connected to the first port of the first motor;
所述第二平衡阀组包括第二平衡阀, 所述第二马达的第二油口连接所 述第二平衡阀的出口, 经过所述第二平衡阀的入口连接所述第二换向阀的 第二出口, 所述第二平衡阀的控制口连接所述第二马达的第一油口。  The second balancing valve group includes a second balancing valve, a second port of the second motor is connected to an outlet of the second balancing valve, and an inlet of the second balancing valve is connected to the second reversing valve a second outlet, the control port of the second balancing valve is connected to the first port of the second motor.
3. 根据权利要求 2所述的放绳液压控制系统, 其特征在于, 所述第一 平衡阀的阀芯具有单向流通和双向节流两种状态, 且所述第一平衡阀的阀 芯的初始状态为单向流通; 所述第二平衡阀的阀芯具有单向流通和双向节流两种状态, 且所述第 二平衡阀的阀芯的初始状态为单向流通。 3 . The hydraulic control system for a rope release according to claim 2 , wherein the valve core of the first balancing valve has two states of one-way circulation and two-way throttle, and the spool of the first balancing valve The initial state is one-way circulation; The spool of the second balancing valve has two states of one-way circulation and two-way throttle, and the initial state of the spool of the second balancing valve is one-way circulation.
4. 根据权利要求 2所述的放绳液压控制系统, 其特征在于, 所述第一 平衡阀组包括第一梭阀, 所述第一梭阀的第一入口连接外部压力油源, 所 述第一梭阀的第二入口连接所述第一马达的第一油口, 所述第一梭阀的出 口连接所述第一平衡阀的控制口; 4. The rope release hydraulic control system according to claim 2, wherein the first balance valve group includes a first shuttle valve, and the first inlet of the first shuttle valve is connected to an external pressure oil source, a second inlet of the first shuttle valve is connected to the first oil port of the first motor, and an outlet of the first shuttle valve is connected to a control port of the first balancing valve;
所述第二平衡阀组包括第二梭阀, 所述第二梭阀的第一入口连接所述 外部压力油源, 所述第二梭阀的第二入口连接所述第二马达的第一油口, 所述第二梭阀的出口连接所述第二平衡阀的控制口。  The second balancing valve group includes a second shuttle valve, a first inlet of the second shuttle valve is connected to the external pressure oil source, and a second inlet of the second shuttle valve is connected to the first of the second motor The oil port, the outlet of the second shuttle valve is connected to the control port of the second balancing valve.
5. 根据权利要求 4所述的放绳液压控制系统, 其特征在于, 所述第一 平衡阀组连接有第一电磁阀, 所述第一梭阀的第一入口通过所述第一电磁 阀连接所述外部压力油源, 用于接通或阻断所述外部压力油源; 5 . The hydraulic control system for a rope release according to claim 4 , wherein the first balancing valve group is connected to a first electromagnetic valve, and the first inlet of the first shuttle valve passes through the first electromagnetic valve Connecting the external pressure oil source for turning on or blocking the external pressure oil source;
所述第二平衡阀组连接有第二电磁阀, 所述第二梭阀的第一入口通过 所述第二电磁阀连接所述外部压力油源, 用于接通或阻断所述外部压力油 源。  The second balancing valve group is connected with a second electromagnetic valve, and the first inlet of the second shuttle valve is connected to the external pressure oil source through the second electromagnetic valve for turning on or blocking the external pressure Oil source.
6. 根据权利要求 1所述的放绳液压控制系统, 其特征在于, 所述放绳 液压控制系统包括第三马达、 第三换向阀和第三平衡阀组, 所述第三换向 阀连接所述油泵, 所述第三马达的第一油口连接所述第三换向阀的第一出 口, 所述第三马达的第二油口经过所述第三平衡阀组连接所述第三换向阀 的第二出口。 6. The rope release hydraulic control system according to claim 1, wherein the rope release hydraulic control system comprises a third motor, a third reversing valve and a third balancing valve group, the third reversing valve Connecting the oil pump, a first port of the third motor is connected to a first outlet of the third reversing valve, and a second port of the third motor is connected to the third balance valve group The second outlet of the three reversing valve.
7. 一种收绳液压控制系统, 其特征在于, 包括: 7. A rope collecting hydraulic control system, comprising:
油泵, 所述油泵与系统油源连通; 第一换向阀, 所述第一换向阀连接所述油泵; An oil pump, wherein the oil pump is in communication with a system oil source; a first reversing valve, the first reversing valve is connected to the oil pump;
第二换向阀, 所述第二换向阀连接所述油泵;  a second reversing valve, the second reversing valve is connected to the oil pump;
收绳单元, 所述收绳单元包括第一调压阀组和第二调压阀组; 第一马达, 所述第一马达的第一油口连接所述第一换向阀的第一出口, 所述第一马达的第二油口同时连接所述第一换向阀的第二出口和所述第一 调压阀组;  a rope collecting unit, the rope collecting unit includes a first pressure regulating valve group and a second pressure regulating valve group; the first motor, the first oil port of the first motor is connected to the first outlet of the first switching valve The second port of the first motor is simultaneously connected to the second outlet of the first reversing valve and the first pressure regulating valve group;
第二马达, 所述第二马达的第一油口连接所述第二换向阀的第一出口, 所述第二马达的第二油口同时连接所述第二换向阀的第二出口和所述第二 调压阀组;  a second motor, a first port of the second motor is connected to a first outlet of the second reversing valve, and a second port of the second motor is simultaneously connected to a second outlet of the second reversing valve And the second pressure regulating valve group;
控制单元, 所述控制单元用于控制所述第一换向阀、 所述第二换向阀 和所述收绳单元。  a control unit, the control unit is configured to control the first reversing valve, the second reversing valve, and the collecting unit.
8. 根据权利要求 7所述的收绳液压控制系统, 其特征在于, 所述第一 调压阀组包括第一比例溢流阀, 用于设定所述第一马达的液压压力, 所述 第一比例溢流阀的入口同时连接所述第一马达的第二油口和所述第一换向 阀的第二出口, 所述第一比例溢流阀的出口连接回油箱; 8. The rope collecting hydraulic control system according to claim 7, wherein the first pressure regulating valve group includes a first proportional relief valve for setting a hydraulic pressure of the first motor, The inlet of the first proportional relief valve is simultaneously connected to the second port of the first motor and the second outlet of the first reversing valve, and the outlet of the first proportional relief valve is connected back to the tank;
所述第二调压阀组包括第二比例溢流阀, 用于设定所述第二马达的液 压压力, 所述第二比例溢流阀的入口同时连接所述第二马达的第二油口和 所述第二换向阀的第二出口, 所述第二比例溢流阀的出口连接所述回油箱。  The second pressure regulating valve group includes a second proportional relief valve for setting a hydraulic pressure of the second motor, and an inlet of the second proportional relief valve simultaneously connects the second oil of the second motor And a second outlet of the second reversing valve, the outlet of the second proportional relief valve being connected to the return tank.
9. 根据权利要求 8所述的收绳液压控制系统, 其特征在于, 所述第一 调压阀组包括第一溢流阀, 用于保护所述第一马达, 所述第一溢流阀的入 口连接所述第一比例溢流阀的入口, 所述第一溢流阀的出口连接所述回油 箱; 9. The rope collecting hydraulic control system according to claim 8, wherein the first pressure regulating valve group includes a first relief valve for protecting the first motor, the first relief valve The inlet of the first proportional relief valve is connected to the inlet of the first relief valve, and the outlet of the first relief valve is connected to the return tank;
所述第二调压阀组包括第二溢流阀, 用于保护所述第二马达, 所述第 二溢流阀的入口连接所述第二比例溢流阀的入口, 所述第二溢流阀的出口 连接所述回油箱。 The second pressure regulating valve group includes a second relief valve for protecting the second motor, and an inlet of the second relief valve is connected to an inlet of the second proportional relief valve, the second overflow Flow valve outlet Connect the return tank.
10. 根据权利要求 7所述的收绳液压控制系统, 其特征在于, 所述收绳 液压控制系统包括第三马达、 第三换向阀和第三调压阀组, 所述第三换向 阀连接所述油泵, 所述第三马达的第一油口连接所述第三换向阀的第一出 口, 所述第三马达的第二油口同时连接所述第三换向阀的第二出口和所述 第三调压阀组。 10. The rope collecting hydraulic control system according to claim 7, wherein the rope collecting hydraulic control system comprises a third motor, a third reversing valve and a third pressure regulating valve group, the third reversing valve a valve is connected to the oil pump, a first port of the third motor is connected to a first outlet of the third reversing valve, and a second port of the third motor is simultaneously connected to a third port of the third reversing valve Two outlets and the third pressure regulating valve group.
11. 一种起重机, 包括第一卷扬机、 第二卷扬机、 第一滑轮组、 第二滑 轮组和臂架, 所述臂架的根部活动连接在所述起重机上, 所述第一滑轮组 和所述第二滑轮组均固定在所述起重机上, 其特征在于, 所述起重机还包 括放绳液压控制系统和 /或收绳液压控制系统, 所述放绳液压控制系统为根 据权利要求 1至 6任一项所述的放绳液压控制系统, 所述收绳液压控制系 统为根据权利要求 7至 10任一项所述的收绳液压控制系统, 所述第一卷扬 机连接所述第一马达, 所述第二卷扬机连接所述第二马达, 所述第二卷扬 机上的绳经过所述第二滑轮组固定在所述臂架上靠近所述臂架的根部的一 端, 所述第一卷扬机上的绳经过所述第一滑轮组固定在所述臂架上远离所 述臂架的根部的一端。 11. A crane comprising a first hoist, a second hoist, a first pulley block, a second pulley block and a boom, the root of the boom being movably coupled to the crane, the first pulley block and the second The pulley block is fixed to the crane, characterized in that the crane further comprises a rope release hydraulic control system and/or a rope collecting hydraulic control system, and the rope release hydraulic control system is according to any one of claims 1 to 6. The rope releasing hydraulic control system, the rope collecting hydraulic pressure control system is the rope collecting hydraulic pressure control system according to any one of claims 7 to 10, wherein the first hoisting machine connects the first motor, the second a hoist is coupled to the second motor, the rope on the second hoist is fixed to one end of the boom near the root of the boom via the second pulley block, and the rope on the first hoist passes the A first pulley block is secured to one end of the boom away from the root of the boom.
12. 根据权利要求 11所述的起重机, 其特征在于, 所述第一换向阀和 所述第二换向阀为三位五通电磁阀。 12. The crane according to claim 11, wherein the first reversing valve and the second reversing valve are three-position five-way solenoid valves.
PCT/CN2012/081946 2012-02-13 2012-09-25 Hydraulic control system for unwinding rope, hydraulic control system for winding rope and crane WO2013120350A1 (en)

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