WO2013108541A1 - Solar cell module, structure for supporting solar cell module, method for installing solar cell module, and solar power generation system - Google Patents
Solar cell module, structure for supporting solar cell module, method for installing solar cell module, and solar power generation system Download PDFInfo
- Publication number
- WO2013108541A1 WO2013108541A1 PCT/JP2012/083035 JP2012083035W WO2013108541A1 WO 2013108541 A1 WO2013108541 A1 WO 2013108541A1 JP 2012083035 W JP2012083035 W JP 2012083035W WO 2013108541 A1 WO2013108541 A1 WO 2013108541A1
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- WIPO (PCT)
- Prior art keywords
- solar cell
- cell module
- support member
- support bar
- panel
- Prior art date
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- 238000010248 power generation Methods 0.000 title claims description 33
- 238000000034 method Methods 0.000 title claims description 15
- 238000009434 installation Methods 0.000 claims description 13
- 239000011521 glass Substances 0.000 description 9
- 230000003014 reinforcing effect Effects 0.000 description 8
- 238000012986 modification Methods 0.000 description 7
- 230000004048 modification Effects 0.000 description 7
- 125000006850 spacer group Chemical group 0.000 description 5
- 239000000758 substrate Substances 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000005452 bending Methods 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 3
- 239000004065 semiconductor Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000002178 crystalline material Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000005341 toughened glass Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S20/00—Supporting structures for PV modules
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
- F24S25/10—Arrangement of stationary mountings or supports for solar heat collector modules extending in directions away from a supporting surface
- F24S25/11—Arrangement of stationary mountings or supports for solar heat collector modules extending in directions away from a supporting surface using shaped bodies, e.g. concrete elements, foamed elements or moulded box-like elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
- F24S25/30—Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
- F24S25/60—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
- F24S25/65—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for coupling adjacent supporting elements, e.g. for connecting profiles together
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S20/00—Supporting structures for PV modules
- H02S20/10—Supporting structures directly fixed to the ground
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
- F24S2025/80—Special profiles
- F24S2025/804—U-, C- or O-shaped; Hat profiles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
- Y02E10/47—Mountings or tracking
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Definitions
- the present invention relates to a solar cell module that photoelectrically converts sunlight, a support structure for the solar cell module, a method for installing the solar cell module, and a solar power generation system.
- Patent Document 1 As this type of solar power generation system, for example, there is one described in Patent Document 1.
- a plurality of concrete elongated bases are arranged in parallel at regular intervals, and the respective solar cell modules are bridged between the bases.
- the end portions of the solar cell modules adjacent to the respective steps formed at both ends of the upper surface of the gantry are arranged, the presser is placed on the upper surface of the gantry, and the solar cell modules adjacent to each other by the presser are fixed. Is supported by pressing the end of from above.
- the area per solar cell module is large, the wind pressure applied to the solar cell module is large, and sufficient strength is required for the structure that supports the end of the solar cell module.
- the space between the solar cell modules cannot be reduced, which is a cause of hindering the improvement of the power generation efficiency of the solar power generation system.
- the present invention has been made in view of the above-described conventional problems, and reduces the space between each solar cell module without reducing the strength of the structure that supports the end of the solar cell module. It is an object of the present invention to provide a solar cell module capable of increasing power generation efficiency, a solar cell module support structure, a solar cell module installation method, and a solar power generation system.
- a solar cell module according to the present invention is connected to a solar cell panel and a back surface of the solar cell panel, and has a side shape that forms an opening portion on an end side of the solar cell panel. And a member.
- the support member is connected to the back surface of the solar cell panel and has a side surface shape that forms an opening portion on the end side of the solar cell panel. For this reason, on the back surface side of the solar cell module, an operation for fixing the support member can be performed through the opening portion to fix the solar cell module. Therefore, even if the solar cell modules are arranged adjacent to each other and there is no space between the solar cell modules, the solar cell modules can be fixed, and the space between the solar cell modules can be reduced to generate power. Increase in efficiency can be achieved.
- each solar cell module there is no need to particularly restrict the size of the fixing structure for fixing the support member, the strength of the fixing structure can be sufficiently increased, and the area of the solar cell module can be increased. Even if the wind pressure received by the solar cell module is large, the support strength of the solar cell module will not be insufficient.
- the support member is separated from the back surface of the solar cell panel at an end portion of the solar cell panel, and the solar cell panel inside the end portion of the solar cell panel. It is preferable that it is connected to the back surface of.
- the end portion of the support member is disposed at a position substantially equal to the end portion of the solar cell panel or an inner position of the solar cell panel, and from the back surface of the solar cell panel. It may be separated.
- the end portion of the support member may be disposed at a position substantially equal to the end portion of the solar cell panel or an inner position of the solar cell panel, and may be separated from the back surface of the solar cell panel.
- the solar cell module includes a plurality of the solar cell panels arranged, and the support member is bridged and fixed on the back surface of each solar cell panel. What connected the battery panel is preferable.
- the configuration of the solar cell module can be simplified.
- the support structure of the solar cell module of the present invention includes a placement portion on which the end portion of the support member of the solar cell module of the present invention is placed, and an end portion of the support member as the placement portion. And a fixing member to be fixed.
- the support structure of the solar cell module of the present invention is a support structure of a solar cell module that supports a plurality of the solar cell modules of the present invention side by side, and an end portion of the support member of each adjacent solar cell module is The mounting part mounted and the fixing member which fixes the edge part of the said support member of each said adjacent solar cell module together with the said mounting part are provided.
- the support member is passed through the opening portion between the support member and the back surface of the solar cell panel in a state where the adjacent solar cell modules are arranged adjacent to each other with almost no gap.
- Each solar cell module can be fixed by performing an operation for fixing the end portion of the solar cell module to the mounting portion by the fixing member. For this reason, the space between each solar cell module can be reduced and the power generation efficiency can be increased. Further, on the back side of each solar cell module, there is no need to particularly restrict the size of the fixing member and the mounting portion, and the strength of the fixing member and the mounting portion can be sufficiently increased. There is no shortage of support strength.
- the solar cell module installation method of the present invention is the solar cell module installation method of the present invention, wherein an end portion of the support member of the solar cell module is mounted on a mounting portion, and the solar cell is mounted.
- the fixing member inserted from the opening part spaced apart from the back surface of the solar cell panel of the module and the support member is disposed so as to press the end of the support member of the solar cell module, and is inserted from the opening part.
- the fixing member is fixed to the mounting portion with a tool.
- the solar cell module installation method of the present invention is a solar cell module installation method in which a plurality of the solar cell modules of the present invention are installed side by side, and the end portions of the support members of the adjacent solar cell modules are arranged.
- the support of each of the adjacent solar cell modules is mounted on the mounting member, and the fixing member inserted from the opening portion separated from the back surface of the solar cell panel of each of the adjacent solar cell modules and the support member. It arrange
- the support member is passed through the opening portion between the support member and the back surface of the solar cell panel in a state where the adjacent solar cell modules are arranged adjacent to each other with no gap.
- Each solar cell module can be fixed by performing an operation for fixing the end portion of the solar cell module to the mounting portion by the fixing member. For this reason, the space between each solar cell module can be reduced and the power generation efficiency can be increased. Further, on the back side of each solar cell module, there is no need to particularly restrict the size of the fixing member and the mounting portion, and the strength of the fixing member and the mounting portion can be sufficiently increased. There is no shortage of support strength.
- the photovoltaic power generation system of the present invention uses the support structure for the solar cell module of the present invention.
- Such a photovoltaic power generation system of the present invention also has the same effects as the above-described support structure for the solar cell module of the present invention.
- the support member is connected to the back surface of the solar cell panel and has a side surface shape that forms an opening portion on the end side of the solar cell panel. For this reason, on the back surface side of the solar cell module, an operation for fixing the support member can be performed through the opening portion to fix the solar cell module. Therefore, even if the solar cell modules are arranged adjacent to each other and there is no space between the solar cell modules, the solar cell modules can be fixed, and the space between the solar cell modules can be reduced to generate power. Increase in efficiency can be achieved. In addition, on the back side of each solar cell module, there is no need to particularly restrict the size of the fixing structure for fixing the support member, the strength of the fixing structure can be sufficiently increased, and the area of the solar cell module can be increased. Even if the wind pressure received by the solar cell module is large, the support strength of the solar cell module will not be insufficient.
- FIG. 1 It is a perspective view which shows the solar power generation system to which one Embodiment of the support structure of the solar cell module of this invention is applied. It is a front view which shows the solar power generation system of FIG. It is a rear view which shows a solar power generation system. It is a side view which shows a solar power generation system. It is a perspective view which shows the solar cell module in a solar power generation system. It is a side view which shows the solar cell module of FIG. It is a perspective view which shows the connection support bar in a solar cell module. It is sectional drawing which shows the connection support bar of FIG. It is a side view which expands and shows a part of solar cell module. It is a side view which expands and shows a part of each adjacent solar cell module.
- (A), (b) is the perspective view which expands and shows the modification of a solar cell module partially, and the longitudinal cross-sectional view which shows the support structure of the solar cell module.
- (A), (b) is the perspective view which expands and partially shows the other modification of a solar cell module, and the longitudinal cross-sectional view which shows the support structure of the solar cell module.
- FIG. 1 is a perspective view showing a solar power generation system to which an embodiment of a support structure for a solar cell module of the present invention is applied.
- 2 and 3 are a front view and a rear view showing the solar power generation system, and
- FIG. 4 is a side view showing the solar power generation system.
- a plurality of bases 11 are arranged on the ground at equal intervals and in parallel, and a plurality of solar cell modules 12 are bridged on the mounting inclined surface 11e of each base 11.
- the solar cell modules 12 are arranged in two upper and lower rows.
- the ends of the two connection support bars 14 of the solar cell module 12 are fitted into the two front grooves 13 of the mounting inclined surface 11e of the base 11, and in the upper row, the solar cell module. 12 end portions of the two connection support bars 14 are fitted into the two rear grooves 13 on the mounting inclined surface 11 e of the base 11.
- connection support bars 14 of the solar cell modules 12 adjacent to each other on the left and right are abutted against each other by the groove 13 of the mounting inclined surface 11e and are fixed by one fixing tool 15.
- the direction parallel to the row of bases 11 is defined as the X direction (left-right direction), and the direction orthogonal to the X direction is defined as the Y direction (front-rear direction).
- the solar cell module 12 includes three solar cell panels 16 and two connection support bars 14, and two solar cell modules 16 are provided on the back surface of each solar cell panel 16.
- the connection support bar 14 is bonded and fixed.
- the solar cell panel 16 has a rectangular flat plate shape. For example, a solar cell formed by sequentially laminating a transparent electrode film, a photoelectric conversion layer (semiconductor layer), and a back electrode film between two glass plates is sandwiched. Thus, the end of each glass plate is sealed.
- the solar cell panel 16 will be described in more detail.
- a transparent electrode, a photoelectric conversion layer made of a semiconductor layer, and a back electrode layer are laminated in this order on a glass substrate that is a light-transmitting substrate, and a solar cell is formed.
- the transparent glass substrate which is a protective plate is bonded to the back electrode layer side, and the space between the glass substrates is sealed.
- a tempered glass having a thickness of about 2 mm is applied as the glass plate, and a crystalline material is applied as the semiconductor layer.
- connection support bar 14 is bent inward at one side of the long main plate 14a, each side plate 14b bent at both sides of the main plate 14a, and further bent upward.
- Each of the folded reinforcing portions 14c has a substantially U-shaped cross section.
- the main plate 14a is formed with a recess 14d for increasing the rigidity of the connection support bar 14.
- a notch portion 14e is formed by notching the end portion of the main plate 14a and the upper end portion of each side plate 14b.
- the lower side of the end portion of the side plate 14b and the end portion of each folded reinforcing portion 14c serve as a connecting portion 14f.
- connection support bar 14 is obtained by punching and bending a steel plate and plating the surface thereof.
- each connection support bar 14 is fixed.
- the main plate 14a of each connection support bar 14 is overlaid on the back surface (glass surface) of each solar cell panel 16 via an adhesive, and each connection support bar 14 is connected to each other.
- Each solar cell panel 16 is integrally connected and supported by each connection support bar 14 by being adhered to the back surface of the solar cell panel 16. A slight gap may be provided between the solar cell panels 16 or the solar cell panels 16 may be brought into contact with each other.
- Each connection support bar 14 has the same length as the length from one end to the other end of each solar cell panel 16 (lateral width of the solar cell module 12), and extends over substantially the entire width of each solar cell panel 16. The adhesion area to each solar cell panel 16 is increased by bonding. Further, in the longitudinal direction of each connection support bar 14, both end positions of each connection support bar 14 coincide with both end positions of the solar cell module 12.
- each connecting support bar 14 is improved in bending strength by a U-shaped cross-sectional shape. For this reason, each solar cell panel 16 is firmly supported by each connection support bar 14.
- connection support bar 14 is arranged at a position substantially 1/4 of the vertical width of each solar cell panel 16. Thereby, each solar cell panel 16 is supported on each connection support bar 14 with good balance.
- each connection support bar 14 is spanned on the mounting inclined surface 11e of each base 11 and supports each solar cell module 12, so that the base of the photovoltaic power generation system is supported. Serves as a component. Therefore, each connection support bar 14 performs both the function of connecting and supporting the three solar battery panels 16 and the function as a component of the frame of the solar power generation system.
- Such a solar cell module 12 does not include a rectangular metal frame for protecting the end portion of the solar cell module 12, and the peripheral edge portions of the translucent substrate (glass plate) and the protective plate (glass plate) are exposed. This is a so-called frameless type solar cell module.
- FIG. 9 is an enlarged side view showing the solar cell module 12 when viewed from the direction orthogonal to the connection support bars 14.
- the connection portion 14 f of the connection support bar 14 is separated from the back surface of the solar cell panel 16 at the end portion of the solar cell panel 16, and the cutout portion 14 e of the connection support bar 14 is the back surface of the solar cell panel 16.
- An opening portion S that is open in a direction along one side of the end portion of the solar cell module 12 that is orthogonal to each connection support bar 14 is formed between the connection portion 14f and the connection portion 14f.
- the main plate 14 a of the connection support bar 14 is bonded to the back surface of the solar cell panel 16 on the inner side (inner side than the opening part S) of the end portion of the solar cell panel 16.
- the respective opening portions S are continuous to form a wider opening portion.
- FIG. 11 is a perspective view showing the base 11.
- the base 11 is made of concrete and has a trapezoidal shape when viewed from the side.
- the base 11a is placed on the ground, the top 11b is inclined with respect to the ground, and the two sides. Sides 11c and 11d are provided.
- the upper surface of the upper side portion 11b is a mounting inclined surface 11e.
- the mounting inclined surface 11e is inclined in the Y direction, and the front end of the mounting inclined surface 11e is lower than the rear end.
- each groove 13 is generally U-shaped in cross section and has a rectangular bottom surface 13a.
- the bottom surface 13a of each groove 13 is inclined at the same angle as the mounting inclined surface 11e, and the front end of the bottom surface 13a is lower than the rear end.
- the bottom surface 13a of each groove 13 is not inclined.
- each anchor bolt 17 perpendicular to each bottom surface 13a is projected from the bottom surface 13a of each groove 13.
- FIG. 12 is a perspective view showing the fixture 15.
- the fixture 15 includes a bottom plate 15a, reinforcing pieces 15b bent upward at two opposing sides of the bottom plate 15a, and each of the reinforcing plates 15b bent obliquely upward and outward at the other two opposing sides of the bottom plate 15a. It has the inclination board 15c and each side board 15d bent below by the upper edge of each inclination board 15c.
- the bottom plate 15a is formed with a long hole 15e, and the lower end 15f of each side plate 15d is formed in a saw blade shape.
- Such a fixture 15 is obtained by punching and bending a steel plate and plating the surface thereof.
- FIGS. 13 and 14 are a cross-sectional view and a vertical cross-sectional view showing a support structure in which the connection portion 14f of the connection support bar 14 of each adjacent solar cell module 12 is abutted and supported in the groove 13 of the mounting inclined surface 11e of the base 11. It is. As shown in FIGS. 13 and 14, a spacer 18 is disposed on the bottom surface 13 a of the groove 13 of the base 11, and on this spacer 18, the connecting portion 14 f (each side plate) of the connection support bar 14 of each adjacent solar cell module 12. 14b and the end portions of the folded reinforcement portions 14c are placed and abutted on each other, and the connection portions 14f of the connection support bars 14 are arranged on both sides of the anchor bolts 17 together.
- each connection support bar 14 is passed through the perforation 15e of the bottom plate 15a of the fixture 15, the bottom plate 15a of the fixture 15 is placed on the spacer 18, and the fixture 15 presses the connection portion 14f of each connection support bar 14 together.
- Each side plate 15d of the fixture 15 is sandwiched inside the side plate 14b of each connection support bar 14, and the saw blade-like lower end 15f of each side plate 15d is inside the folded reinforcement portion 14c of each connection support bar 14.
- each inclined plate 15 c of the fixture 15 is in contact with the upper end of the folded reinforcing portion 14 c of each connection support bar 14.
- each connection support bar 14 has the same length as the width of the solar cell module 12, and both end positions of each connection support bar 14 and both end positions of the solar cell module 12 are in the longitudinal direction of each connection support bar 14. Therefore, when the connection portions 14f of the connection support bars 14 of the adjacent solar cell modules 12 are brought into contact with each other, the solar cell panels 16 of the adjacent solar cell modules 12 are adjacent to each other with almost no gap. Therefore, there is almost no empty space between solar cell modules that does not contribute to solar power generation.
- each connection support bar 14 is between the bottom surface 13a of the groove 13 of the base 11 and each side plate 15d of the fixture 15. It is pinched and fixed. At this time, the saw blade-like lower end 15f of each side plate 15d of the fixture 15 is pressed into the inner bottom surface of the folded reinforcing portion 14c of each connection support bar 14, and each connection support bar 14 is firmly fixed and adjacent. Each solar cell module 12 is also firmly fixed.
- the nut 19 is attached and tightened by passing a tool such as the nut 19 and a ratchet wrench through the opening S between the back surface of the solar cell panel 16 and the connection portion 14f of the connection support bar 14 shown in FIGS.
- the nut 19 can be screwed into the anchor bolt 17 and the nut 19 can be tightened with a ratchet wrench.
- the bottom surface 13a of the groove 13 of the base 11 is inclined at the same angle as the mounting inclined surface 11e of the base 11 in the Y direction, and is not inclined in the X direction. Therefore, as shown in FIGS. 13 and 14, in a state where the connection portion 14f of the connection support bar 14 is sandwiched and fixed between the bottom surface 13a of the groove 13 of the base 11 and the fixing tool 15, as shown in FIGS.
- the main plate 14a of the connection support bar 14 is inclined at the same angle as the mounting inclined surface 11e of the base 11 in the Y direction, and the light receiving surface of the solar cell module 12 parallel to the main plate 14a of the connection support bar 14 is the same. Inclined at an angle and generally facing the sun. In the X direction, the main plate 14a of the connection support bar 14 is supported horizontally, and the end of the solar cell module 12 in the X direction is held horizontally.
- a plurality of bases 11 are arranged on the ground with the same pitch as the horizontal width of the solar cell module 12 in parallel.
- the direction (X direction) of the rows of the bases 11 is directed in the east-west direction
- the direction (Y direction) perpendicular to the rows of the bases 11 is directed in the north-south direction.
- each connection support bar 14 is bonded to the back surface of each solar cell panel 16 to assemble the solar cell module 12.
- the assembling work of the solar cell module 12 is preferably performed at the installation site of the gantry and the solar cell module 12. This is because each connection support bar 14 protrudes from the back surface side of the solar cell module 12, and therefore, when a large number of solar cell modules 12 are stacked, the volume becomes too large to be transported.
- the solar cell panel 16 has a rectangular flat plate shape, even if a large number of solar cell panels 16 are stacked, the volume does not become too large.
- connection support bar 14 is a rod-shaped thing, if many things are bundled, the volume can be stored small. For this reason, it is preferable that the solar cell panel 16 and the connection support bar 14 are separately transported and the solar cell module 12 is assembled at the installation site of the gantry.
- a plurality of solar cell modules 12 are sequentially installed over the mounting inclined surface 11e of each base 11.
- a spacer 18 is arranged on the bottom surface 13a of the groove 13 of the base 11 as shown in FIGS. 13 and 14 for each groove 13 of the base 11, and the adjacent solar cell modules 12 as shown in FIG.
- the connecting portion 14f of the connection support bar 14 is fitted into the groove 13 of the base 11, and the anchor bolts 17 are inserted through the perforations 15e of the bottom plate 15a of the fixture as shown in FIG. It is arranged over the connecting portion 14f of each connection support bar 14.
- the fixing tool 15 may be disposed on the connection portion 14f of each connection support bar 14 through the opening portion S between the back surface of the solar cell panel 16 and the connection portion 14f of the connection support bar 14 shown in FIGS. it can.
- one of the connection support bars 14 is moved in the groove 13 of the base 11 so as to be separated from the other, the space between the adjacent solar cell modules 12 is opened, and the fixture 15 is connected to each connection support bar 14 through the space therebetween.
- one connection support bar 14 is moved along the groove 13 of the base 11, the connection portions 14 f of each connection support bar 14 are abutted, and the adjacent solar cell modules 12 are connected to each other. You may approach or adjoin.
- a nut 19 is screwed into the anchor bolt 17 through an opening portion S between the back surface of the solar cell panel 16 and the connection portion 14f of the connection support bar 14 shown in FIGS. 9 and 10, and the nut is tightened with a tool such as a ratchet wrench. 19 is tightened, and the connecting portion 14f of the connection support bar 14 of each adjacent solar cell module 12 is sandwiched and fixed between the bottom surface 13a of the groove 13 of the base 11 and each side plate 15d of the fixture 15. As a result, the saw blade-like lower end 15f of each side plate 15d of the fixture 15 is pressed into the inner bottom surface of the folded reinforcing portion 14c of each connection support bar 14, and each connection support bar 14 is firmly fixed and adjacent. Each solar cell module 12 is also firmly fixed.
- the adjacent solar cell modules 12 are arranged adjacent to each other with almost no gap, so that the power generation efficiency can be increased.
- the connection support bars 14 are connected through the opening portions S between the back surface of the solar cell panels 16 and the connection portions 14 f of the connection support bars 14.
- the fixing part 14f can be fixed.
- the size of 19 is not particularly limited, and the fixing strength of the connection portion 14f of each connection support bar 14 can be sufficiently increased. Therefore, the solar cell module 12 is formed by connecting the three solar cell panels 16 with the two connection support bars 14, and the area of the solar cell module 12 is large and the wind pressure received by the solar cell module 12 is large. However, the supporting strength of the solar cell module 12 will not be insufficient.
- the solar cell module 12 has a simple structure in which three solar cell panels 16 are connected by two connection support bars 14, and the support structure of each connection support bar 14 of the solar cell module 12 is connected to each base 11. Because of the simple structure of being mounted and fixed on the mounting inclined surface 11e, the number of parts and the cost can be greatly reduced.
- 18 (a) and 18 (b) are a perspective view showing a modification of the solar cell module partially enlarged and a longitudinal sectional view showing a support structure of the solar cell module.
- the end portion of each side plate 14b of the connection support bar 14A is cut out to form a cutout portion 14g, and the end portion of the main plate 14a is left uncut to leave the main plate 14a as the sun. It extends to the end of the battery panel 16 and adheres, and further, the lower end of each side plate 14b and the end of each folded reinforcing portion 14c are left uncut to form a connection portion 14f.
- connection portions 14f of the connection support bars 14A are abutted, and the connection portions 14f of the connection support bars 14A are pressed and fixed together by the fixture 15. Even in such a configuration, through the opening portion S between the back surface of each solar cell panel 16 and the connection portion 14f of each connection support bar 14A, with the adjacent solar cell modules 12A adjacent to each other with almost no gap, The fixing work of the connecting portion 14f of each connection support bar 14A can be performed.
- connection support bar 21 having an H-shaped cross section is applied, the end portion of the web 21a at the center of the connection support bar 21 is notched to form the notch 21b, and the connection The flange 21c on the upper side of the support bar 21 is extended to the end of the solar cell panel 16 and bonded, and the center part of the end of the lower flange 21d is further cut out to form both side portions of the end of the lower flange 21d.
- connection part 21f is left, the connection part 21f of the connection support bar 21 of each adjacent solar cell module 12B is abutted, and the connection part 21f of each connection support bar 21 is pressed and fixed together by the fixture 15. . Even in such a configuration, through the opening portion S between the back surface of each solar cell panel 16 and the connection portion 21f of each connection support bar 21 with the adjacent solar cell modules 12B adjacent to each other with almost no gap, The connection work 21f of each connection support bar 21 can be fixed.
- connection support bars 14, 14 ⁇ / b> A, 21 and the end positions of the solar cell panel 16 are made to coincide with each other in the longitudinal direction of the connection support bars 14, 14 ⁇ / b> A, 21.
- positions so that the connection parts 14f and 21f of each connection support bar 14, 14A, 21 may protrude a little outward from the edge part of the solar cell panel 16, or connection of each connection support bar 14, 14A, 21
- the portions 14 f and 21 f may be arranged on the inner side than the end portion of the solar cell panel 16.
- the adjacent solar cell modules 12, 12A, 12B are arranged adjacent to each other with almost no gap, and the back surface of each solar cell panel 16 and the connection portions 14f, 21f of the connection support bars 14, 14A, 21 are provided.
- the connecting portions 14f and 21f of the connection support bars 14, 14A and 21 can be fixed through the opening portion S between them.
- the present invention is a frameless type solar cell module, a support structure for such a solar cell module, a method for installing such a solar cell module, and a solar power generation system, and contributes to an industrial solar power generation system.
- it is big.
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Abstract
A solar cell module (12) of the present invention is provided with: solar cell panels (16); and support members (14), each of which is connected to the rear surface of each of the solar cell panels (16), and each of which has a side surface in a shape that forms an opening portion (S) on the end side of each of the solar cell panels (16).
Description
本発明は、太陽光を光電変換する太陽電池モジュール、太陽電池モジュールの支持構造、太陽電池モジュールの設置方法、及び太陽光発電システムに関する。
The present invention relates to a solar cell module that photoelectrically converts sunlight, a support structure for the solar cell module, a method for installing the solar cell module, and a solar power generation system.
この種の太陽光発電システムとしては、例えば特許文献1に記載のものがある。ここでは、コンクリート製の細長形状の複数の架台を一定間隔で平行に並べて配置し、各架台間にそれぞれの太陽電池モジュールを架け渡している。また、架台の上面両端部に形成されたそれぞれの段差に隣り合う各太陽電池モジュールの端部を配置して、押さえ具を架台の上面に載せて固定し、押さえ具により隣り合う各太陽電池モジュールの端部を上側から押さえ付けて支持している。
As this type of solar power generation system, for example, there is one described in Patent Document 1. Here, a plurality of concrete elongated bases are arranged in parallel at regular intervals, and the respective solar cell modules are bridged between the bases. Also, the end portions of the solar cell modules adjacent to the respective steps formed at both ends of the upper surface of the gantry are arranged, the presser is placed on the upper surface of the gantry, and the solar cell modules adjacent to each other by the presser are fixed. Is supported by pressing the end of from above.
ところで、特許文献1のように押さえ具により隣り合う各太陽電池モジュールの端部を上側から押さえ付けて支持する構造では、押さえ具を架台に固定するためのスペースを該各太陽電池モジュールの間に設ける必要があり、該各太陽電池モジュールが離間する。
By the way, in the structure which supports the edge part of each solar cell module which adjoins with a pressing tool from the upper side like patent document 1, the space for fixing a pressing tool to a mount frame is between these solar cell modules. It is necessary to provide each solar cell module.
しかしながら、そのような各太陽電池モジュールの間のスペースは、太陽光発電に全く寄与しないことから、太陽光発電システムの発電効率低下の原因となる。
However, such a space between the respective solar cell modules does not contribute to solar power generation at all, which causes a decrease in power generation efficiency of the solar power generation system.
このため、各太陽電池モジュールの間のスペースを狭くすることが望ましいが、そのスペースを狭くすると、押さえ具の幅が狭くなって、押さえ具を固定するためのボルトやナット等を小型化する必要があり、太陽電池モジュールの端部の支持強度が低下する。
For this reason, it is desirable to narrow the space between the solar cell modules. However, if the space is narrowed, the width of the presser becomes narrower, and it is necessary to reduce the size of bolts and nuts for fixing the presser. The support strength at the end of the solar cell module is reduced.
特に、産業用の太陽光発電システムにおいては、太陽電池モジュール1枚当たりの面積が広く、太陽電池モジュールに受ける風圧が大きく、太陽電池モジュールの端部を支持する構造に対して充分な強度が要求され、その強度の低下を避ける必要があることから、各太陽電池モジュールの間のスペースを低減させることができず、これが太陽光発電システムの発電効率の向上を阻む原因であった。
In particular, in an industrial photovoltaic power generation system, the area per solar cell module is large, the wind pressure applied to the solar cell module is large, and sufficient strength is required for the structure that supports the end of the solar cell module. However, since it is necessary to avoid a decrease in the strength, the space between the solar cell modules cannot be reduced, which is a cause of hindering the improvement of the power generation efficiency of the solar power generation system.
そこで、本発明は、上記従来の問題点に鑑みてなされたものであり、太陽電池モジュールの端部を支持する構造の強度を低下させることなく、各太陽電池モジュールの間のスペースを削減して、発電効率の増大を図ることが可能な太陽電池モジュール、太陽電池モジュールの支持構造、太陽電池モジュールの設置方法、及び太陽光発電システムを提供することを目的とする。
Therefore, the present invention has been made in view of the above-described conventional problems, and reduces the space between each solar cell module without reducing the strength of the structure that supports the end of the solar cell module. It is an object of the present invention to provide a solar cell module capable of increasing power generation efficiency, a solar cell module support structure, a solar cell module installation method, and a solar power generation system.
上記課題を解決するために、本発明の太陽電池モジュールは、太陽電池パネルと、前記太陽電池パネルの裏面に接続され、前記太陽電池パネルの端側で開口部位を形成する側面形状を有したサポート部材とを備えている。
In order to solve the above problems, a solar cell module according to the present invention is connected to a solar cell panel and a back surface of the solar cell panel, and has a side shape that forms an opening portion on an end side of the solar cell panel. And a member.
このような本発明の太陽電池モジュールでは、サポート部材は、太陽電池パネルの裏面に接続され、太陽電池パネルの端側で開口部位を形成する側面形状を有している。このため、太陽電池モジュールの裏面側において、その開口部位を通じて、サポート部材を固定するための作業を行い、太陽電池モジュールを固定することができる。従って、各太陽電池モジュールが隣接して並び、各太陽電池モジュールの間のスペースが無くても、各太陽電池モジュールを固定することができ、各太陽電池モジュールの間のスペースを削減して、発電効率の増大を図ることができる。また、各太陽電池モジュールの裏面側においては、サポート部材を固定する固定構造のサイズ等を格別に制約する必要がなく、固定構造の強度を充分に高くすることができ、太陽電池モジュールの面積が広く、太陽電池モジュールに受ける風圧が大きくても、太陽電池モジュールの支持強度が不足することはない。
In such a solar cell module of the present invention, the support member is connected to the back surface of the solar cell panel and has a side surface shape that forms an opening portion on the end side of the solar cell panel. For this reason, on the back surface side of the solar cell module, an operation for fixing the support member can be performed through the opening portion to fix the solar cell module. Therefore, even if the solar cell modules are arranged adjacent to each other and there is no space between the solar cell modules, the solar cell modules can be fixed, and the space between the solar cell modules can be reduced to generate power. Increase in efficiency can be achieved. In addition, on the back side of each solar cell module, there is no need to particularly restrict the size of the fixing structure for fixing the support member, the strength of the fixing structure can be sufficiently increased, and the area of the solar cell module can be increased. Even if the wind pressure received by the solar cell module is large, the support strength of the solar cell module will not be insufficient.
また、本発明の太陽電池モジュールにおいては、前記サポート部材は、前記太陽電池パネルの端部において前記太陽電池パネルの裏面とは離間し、前記太陽電池パネルの端部よりも内側において前記太陽電池パネルの裏面に接続されているのが好ましい。
Moreover, in the solar cell module of the present invention, the support member is separated from the back surface of the solar cell panel at an end portion of the solar cell panel, and the solar cell panel inside the end portion of the solar cell panel. It is preferable that it is connected to the back surface of.
このように太陽電池パネルの端部においてサポート部材が太陽電池パネルの裏面から離間されると、太陽電池パネルの端部とサポート部材との間に開口部位が形成される。
Thus, when the support member is separated from the back surface of the solar cell panel at the end portion of the solar cell panel, an opening portion is formed between the end portion of the solar cell panel and the support member.
例えば、本発明の太陽電池モジュールにおいては、前記サポート部材の端部は、前記太陽電池パネルの端部と略等しい位置か又は前記太陽電池パネルの内側位置に配され、前記太陽電池パネルの裏面から離間してもよい。
For example, in the solar cell module of the present invention, the end portion of the support member is disposed at a position substantially equal to the end portion of the solar cell panel or an inner position of the solar cell panel, and from the back surface of the solar cell panel. It may be separated.
このようにサポート部材の端部を、太陽電池パネルの端部と略等しい位置か又は太陽電池パネルの内側位置に配し、太陽電池パネルの裏面から離間させてもよい。
Thus, the end portion of the support member may be disposed at a position substantially equal to the end portion of the solar cell panel or an inner position of the solar cell panel, and may be separated from the back surface of the solar cell panel.
また、本発明の太陽電池モジュールにおいては、前記太陽電池モジュールは、前記太陽電池パネルを複数並べ、前記各太陽電池パネルの裏面に前記サポート部材を架け渡して固定し、前記サポート部材により前記各太陽電池パネルを連結したものが好ましい。
Moreover, in the solar cell module of the present invention, the solar cell module includes a plurality of the solar cell panels arranged, and the support member is bridged and fixed on the back surface of each solar cell panel. What connected the battery panel is preferable.
このようにサポート部材により複数の太陽電池パネルを連結することにより、太陽電池モジュールの構成を簡略化することができる。
Thus, by connecting a plurality of solar cell panels with the support member, the configuration of the solar cell module can be simplified.
次に、本発明の太陽電池モジュールの支持構造は、上記本発明の太陽電池モジュールの前記サポート部材の端部が載置される載置部と、前記サポート部材の端部を前記載置部に固定する固定部材とを備えている。
Next, the support structure of the solar cell module of the present invention includes a placement portion on which the end portion of the support member of the solar cell module of the present invention is placed, and an end portion of the support member as the placement portion. And a fixing member to be fixed.
あるいは、本発明の太陽電池モジュールの支持構造は、上記本発明の太陽電池モジュールを複数並べて支持する太陽電池モジュールの支持構造であって、隣り合う前記各太陽電池モジュールの前記サポート部材の端部が載置される載置部と、隣り合う前記各太陽電池モジュールの前記サポート部材の端部を前記載置部に併せて固定する固定部材とを備えている。
Alternatively, the support structure of the solar cell module of the present invention is a support structure of a solar cell module that supports a plurality of the solar cell modules of the present invention side by side, and an end portion of the support member of each adjacent solar cell module is The mounting part mounted and the fixing member which fixes the edge part of the said support member of each said adjacent solar cell module together with the said mounting part are provided.
このような本発明の太陽電池モジュールの支持構造では、隣り合う各太陽電池モジュールを概ね隙間なく隣接させて配置した状態で、サポート部材と太陽電池パネルの裏面との間の開口部位を通じて、サポート部材の端部を固定部材により載置部に固定するための作業を行い、各太陽電池モジュールを固定することができる。このため、各太陽電池モジュールの間のスペースを削減して、発電効率の増大を図ることができる。また、各太陽電池モジュールの裏面側においては、固定部材や載置部のサイズ等を格別に制約する必要がなく、固定部材や載置部の強度を充分に高くすることができ、太陽電池モジュールの支持強度が不足することはない。
In such a support structure of the solar cell module of the present invention, the support member is passed through the opening portion between the support member and the back surface of the solar cell panel in a state where the adjacent solar cell modules are arranged adjacent to each other with almost no gap. Each solar cell module can be fixed by performing an operation for fixing the end portion of the solar cell module to the mounting portion by the fixing member. For this reason, the space between each solar cell module can be reduced and the power generation efficiency can be increased. Further, on the back side of each solar cell module, there is no need to particularly restrict the size of the fixing member and the mounting portion, and the strength of the fixing member and the mounting portion can be sufficiently increased. There is no shortage of support strength.
次に、本発明の太陽電池モジュールの設置方法は、上記本発明の太陽電池モジュールの設置方法であって、前記太陽電池モジュールのサポート部材の端部を載置部に載置し、前記太陽電池モジュールの前記太陽電池パネルの裏面と前記サポート部材との離間した開口部位から挿入された固定部材を、前記太陽電池モジュールの前記サポート部材の端部を押さえるように配置し、前記開口部位から挿入された工具により前記固定部材を前記載置部に固定している。
Next, the solar cell module installation method of the present invention is the solar cell module installation method of the present invention, wherein an end portion of the support member of the solar cell module is mounted on a mounting portion, and the solar cell is mounted. The fixing member inserted from the opening part spaced apart from the back surface of the solar cell panel of the module and the support member is disposed so as to press the end of the support member of the solar cell module, and is inserted from the opening part. The fixing member is fixed to the mounting portion with a tool.
あるいは、本発明の太陽電池モジュールの設置方法は、上記本発明の太陽電池モジュールを複数並べて設置する太陽電池モジュールの設置方法であって、隣り合う前記各太陽電池モジュールの前記サポート部材の端部を載置部に載置し、隣り合う前記各太陽電池モジュールの前記太陽電池パネルの裏面と前記サポート部材との離間した開口部位から挿入された固定部材を、隣り合う前記各太陽電池モジュールの前記サポート部材の端部を併せて押さえるように配置し、前記開口部位から挿入された工具により前記固定部材を前記載置部に固定している。
Alternatively, the solar cell module installation method of the present invention is a solar cell module installation method in which a plurality of the solar cell modules of the present invention are installed side by side, and the end portions of the support members of the adjacent solar cell modules are arranged. The support of each of the adjacent solar cell modules is mounted on the mounting member, and the fixing member inserted from the opening portion separated from the back surface of the solar cell panel of each of the adjacent solar cell modules and the support member. It arrange | positions so that the edge part of a member may be hold | suppressed together, and the said fixing member is being fixed to the said mounting part with the tool inserted from the said opening part.
このような本発明の太陽電池モジュールの設置方法では、隣り合う各太陽電池モジュールを概ね隙間なく隣接させて配置した状態で、サポート部材と太陽電池パネルの裏面との間の開口部位を通じて、サポート部材の端部を固定部材により載置部に固定するための作業を行い、各太陽電池モジュールを固定することができる。このため、各太陽電池モジュールの間のスペースを削減して、発電効率の増大を図ることができる。また、各太陽電池モジュールの裏面側においては、固定部材や載置部のサイズ等を格別に制約する必要がなく、固定部材や載置部の強度を充分に高くすることができ、太陽電池モジュールの支持強度が不足することはない。
In such an installation method of the solar cell module of the present invention, the support member is passed through the opening portion between the support member and the back surface of the solar cell panel in a state where the adjacent solar cell modules are arranged adjacent to each other with no gap. Each solar cell module can be fixed by performing an operation for fixing the end portion of the solar cell module to the mounting portion by the fixing member. For this reason, the space between each solar cell module can be reduced and the power generation efficiency can be increased. Further, on the back side of each solar cell module, there is no need to particularly restrict the size of the fixing member and the mounting portion, and the strength of the fixing member and the mounting portion can be sufficiently increased. There is no shortage of support strength.
次に、本発明の太陽光発電システムは、上記本発明の太陽電池モジュールの支持構造を用いている。
Next, the photovoltaic power generation system of the present invention uses the support structure for the solar cell module of the present invention.
このような本発明の太陽光発電システムにおいても、上記本発明の太陽電池モジュールの支持構造と同様の作用効果を奏する。
Such a photovoltaic power generation system of the present invention also has the same effects as the above-described support structure for the solar cell module of the present invention.
本発明では、サポート部材は、太陽電池パネルの裏面に接続され、太陽電池パネルの端側で開口部位を形成する側面形状を有している。このため、太陽電池モジュールの裏面側において、その開口部位を通じて、サポート部材を固定するための作業を行い、太陽電池モジュールを固定することができる。従って、各太陽電池モジュールが隣接して並び、各太陽電池モジュールの間のスペースが無くても、各太陽電池モジュールを固定することができ、各太陽電池モジュールの間のスペースを削減して、発電効率の増大を図ることができる。また、各太陽電池モジュールの裏面側においては、サポート部材を固定する固定構造のサイズ等を格別に制約する必要がなく、固定構造の強度を充分に高くすることができ、太陽電池モジュールの面積が広く、太陽電池モジュールに受ける風圧が大きくても、太陽電池モジュールの支持強度が不足することはない。
In the present invention, the support member is connected to the back surface of the solar cell panel and has a side surface shape that forms an opening portion on the end side of the solar cell panel. For this reason, on the back surface side of the solar cell module, an operation for fixing the support member can be performed through the opening portion to fix the solar cell module. Therefore, even if the solar cell modules are arranged adjacent to each other and there is no space between the solar cell modules, the solar cell modules can be fixed, and the space between the solar cell modules can be reduced to generate power. Increase in efficiency can be achieved. In addition, on the back side of each solar cell module, there is no need to particularly restrict the size of the fixing structure for fixing the support member, the strength of the fixing structure can be sufficiently increased, and the area of the solar cell module can be increased. Even if the wind pressure received by the solar cell module is large, the support strength of the solar cell module will not be insufficient.
以下、本発明の実施形態を添付図面を参照しつつ詳細に説明する。
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
図1は、本発明の太陽電池モジュールの支持構造の一実施形態を適用した太陽光発電システムを示す斜視図である。また、図2及び図3は、太陽光発電システムを示す正面図及び背面図であり、図4は、太陽光発電システムを示す側面図である。
FIG. 1 is a perspective view showing a solar power generation system to which an embodiment of a support structure for a solar cell module of the present invention is applied. 2 and 3 are a front view and a rear view showing the solar power generation system, and FIG. 4 is a side view showing the solar power generation system.
図1~図4に示すように太陽光発電システムでは、複数のベース11を等間隔かつ平行に配して地面に置き、複数の太陽電池モジュール12を各ベース11の搭載傾斜面11eに架け渡して、各太陽電池モジュール12を上下2列に配列して設けている。
As shown in FIGS. 1 to 4, in the photovoltaic power generation system, a plurality of bases 11 are arranged on the ground at equal intervals and in parallel, and a plurality of solar cell modules 12 are bridged on the mounting inclined surface 11e of each base 11. The solar cell modules 12 are arranged in two upper and lower rows.
下側の列では、太陽電池モジュール12の2本の連結サポートバー14の端部がベース11の搭載傾斜面11eの前側2本の溝13に嵌め入れられ、また上側の列では、太陽電池モジュール12の2本の連結サポートバー14の端部がベース11の搭載傾斜面11eの後側2本の溝13に嵌め入れられている。
In the lower row, the ends of the two connection support bars 14 of the solar cell module 12 are fitted into the two front grooves 13 of the mounting inclined surface 11e of the base 11, and in the upper row, the solar cell module. 12 end portions of the two connection support bars 14 are fitted into the two rear grooves 13 on the mounting inclined surface 11 e of the base 11.
左右に隣り合う各太陽電池モジュール12の連結サポートバー14の端部は、搭載傾斜面11eの溝13で互いに突き合わされて、1つの固定具15により固定されている。
The ends of the connection support bars 14 of the solar cell modules 12 adjacent to each other on the left and right are abutted against each other by the groove 13 of the mounting inclined surface 11e and are fixed by one fixing tool 15.
尚、図1~図4において、各ベース11の列と平行な方向をX方向(左右方向)とし、このX方向と直交する方向をY方向(前後方向)としている。
1 to 4, the direction parallel to the row of bases 11 is defined as the X direction (left-right direction), and the direction orthogonal to the X direction is defined as the Y direction (front-rear direction).
図5、図6は、太陽電池モジュール12を示す斜視図及び側面図である。図5、図6に示すように太陽電池モジュール12は、3枚の太陽電池パネル16と、2本の連結サポートバー14とをそれぞれ有しており、各太陽電池パネル16の裏面に2本の連結サポートバー14を接着して固定したものである。
5 and 6 are a perspective view and a side view showing the solar cell module 12. As shown in FIGS. 5 and 6, the solar cell module 12 includes three solar cell panels 16 and two connection support bars 14, and two solar cell modules 16 are provided on the back surface of each solar cell panel 16. The connection support bar 14 is bonded and fixed.
太陽電池パネル16は、矩形平板状のものであって、例えば2枚のガラス板の間に、透明電極膜、光電変換層(半導体層)、及び裏面電極膜を順次積層してなる太陽電池セルを挟み込んで、各ガラス板の端部を封止してなる。この太陽電池パネル16についてより詳細に説明すれば、透光性基板であるガラス基板に透明電極と、半導体層からなる光電変換層と、裏面電極層とをこの順に積層して、太陽電池セルを形成し、裏面電極層側に保護板である透光性のガラス基板を貼り合わせて、各ガラス基板間を封止した構成である。例えば、ガラス板として厚さが2mm程度の強化ガラスを適用し、また半導体層として結晶系のものを適用する。
The solar cell panel 16 has a rectangular flat plate shape. For example, a solar cell formed by sequentially laminating a transparent electrode film, a photoelectric conversion layer (semiconductor layer), and a back electrode film between two glass plates is sandwiched. Thus, the end of each glass plate is sealed. The solar cell panel 16 will be described in more detail. A transparent electrode, a photoelectric conversion layer made of a semiconductor layer, and a back electrode layer are laminated in this order on a glass substrate that is a light-transmitting substrate, and a solar cell is formed. The transparent glass substrate which is a protective plate is bonded to the back electrode layer side, and the space between the glass substrates is sealed. For example, a tempered glass having a thickness of about 2 mm is applied as the glass plate, and a crystalline material is applied as the semiconductor layer.
図7、図8は、連結サポートバー14を示す斜視図及び断面図である。図7、図8に示すように連結サポートバー14は、長形の主板14a、主板14aの両辺で折り曲げられた各側板14b、及び各側板14bの一辺で内側に折り曲げられ、更に上方に折り曲げられてなるそれぞれの折返し補強部14cを有しており、その断面形状が概ねU字型となっている。主板14aには、連結サポートバー14の剛性を高めるための凹部14dが形成されている。
7 and 8 are a perspective view and a cross-sectional view showing the connection support bar 14. As shown in FIGS. 7 and 8, the connection support bar 14 is bent inward at one side of the long main plate 14a, each side plate 14b bent at both sides of the main plate 14a, and further bent upward. Each of the folded reinforcing portions 14c has a substantially U-shaped cross section. The main plate 14a is formed with a recess 14d for increasing the rigidity of the connection support bar 14.
また、図7に示すように連結サポートバー14の両端部には、主板14aの端部と各側板14bの端部上側を切り欠いた切欠部14eが形成され、切り欠かれずに残された各側板14bの端部下側及び各折返し補強部14cの端部が接続部14fとなっている。
Further, as shown in FIG. 7, at both ends of the connection support bar 14, a notch portion 14e is formed by notching the end portion of the main plate 14a and the upper end portion of each side plate 14b. The lower side of the end portion of the side plate 14b and the end portion of each folded reinforcing portion 14c serve as a connecting portion 14f.
このような連結サポートバー14は、鋼板を打ち抜いて折り曲げ、その表面にメッキを施したものである。
Such a connection support bar 14 is obtained by punching and bending a steel plate and plating the surface thereof.
ここで、図5に示すように3枚の太陽電池パネル16を並べて配置し、各太陽電池パネル16の境界と2本の連結サポートバー14とを直交させて、各連結サポートバー14を一定の間隔を開けて平行に配置し、この状態で、各連結サポートバー14の主板14aを接着剤を介して各太陽電池パネル16の裏面(ガラスの表面)に重ねて、各連結サポートバー14を各太陽電池パネル16の裏面に接着し、各連結サポートバー14により各太陽電池パネル16を一体的に連結支持している。各太陽電池パネル16の間に僅かな隙間を設けても、また各太陽電池パネル16を互いに接触させてもよい。
Here, as shown in FIG. 5, the three solar cell panels 16 are arranged side by side, the boundary of each solar cell panel 16 and the two connection support bars 14 are orthogonal, and each connection support bar 14 is fixed. In this state, the main plate 14a of each connection support bar 14 is overlaid on the back surface (glass surface) of each solar cell panel 16 via an adhesive, and each connection support bar 14 is connected to each other. Each solar cell panel 16 is integrally connected and supported by each connection support bar 14 by being adhered to the back surface of the solar cell panel 16. A slight gap may be provided between the solar cell panels 16 or the solar cell panels 16 may be brought into contact with each other.
各連結サポートバー14は、各太陽電池パネル16の両外側の一端から他端までの長さ(太陽電池モジュール12の横幅)と同一の長さを有し、各太陽電池パネル16の略全幅にわたって接着され、各太陽電池パネル16に対する接着面積の拡大が図られている。また、各連結サポートバー14の長手方向においては、各連結サポートバー14の両端位置と太陽電池モジュール12の両端位置が一致する。
Each connection support bar 14 has the same length as the length from one end to the other end of each solar cell panel 16 (lateral width of the solar cell module 12), and extends over substantially the entire width of each solar cell panel 16. The adhesion area to each solar cell panel 16 is increased by bonding. Further, in the longitudinal direction of each connection support bar 14, both end positions of each connection support bar 14 coincide with both end positions of the solar cell module 12.
また、各連結サポートバー14は、U字型の断面形状により曲げ強度の向上が図られている。このため、各連結サポートバー14により各太陽電池パネル16が強固に支持される。
Further, each connecting support bar 14 is improved in bending strength by a U-shaped cross-sectional shape. For this reason, each solar cell panel 16 is firmly supported by each connection support bar 14.
更に、各連結サポートバー14は、各太陽電池パネル16の縦幅の概ね1/4の位置に配置されている。これにより、各太陽電池パネル16が各連結サポートバー14上にバランス良く支持される。
Furthermore, each connection support bar 14 is arranged at a position substantially 1/4 of the vertical width of each solar cell panel 16. Thereby, each solar cell panel 16 is supported on each connection support bar 14 with good balance.
また、図1~図4に示すように各連結サポートバー14は、各ベース11の搭載傾斜面11eに架け渡されて、各太陽電池モジュール12を支持することから、太陽光発電システムの架台の構成要素としての機能を果たす。従って、各連結サポートバー14は、3枚の太陽電池パネル16を連結支持する機能と、太陽光発電システムの架台の構成要素としての機能とを共に果たしている。
Further, as shown in FIGS. 1 to 4, each connection support bar 14 is spanned on the mounting inclined surface 11e of each base 11 and supports each solar cell module 12, so that the base of the photovoltaic power generation system is supported. Serves as a component. Therefore, each connection support bar 14 performs both the function of connecting and supporting the three solar battery panels 16 and the function as a component of the frame of the solar power generation system.
このような太陽電池モジュール12は、その端部を保護するための矩形状の金属フレームを備えず、透光性基板(ガラス板)と保護板(ガラス板)の周縁端部が露出した形態のいわゆるフレームレスタイプの太陽電池モジュールと称されるものである。
Such a solar cell module 12 does not include a rectangular metal frame for protecting the end portion of the solar cell module 12, and the peripheral edge portions of the translucent substrate (glass plate) and the protective plate (glass plate) are exposed. This is a so-called frameless type solar cell module.
図9は、太陽電池モジュール12を各連結サポートバー14と直交する方向から見て拡大して示す側面図である。図9に示すように太陽電池パネル16の端部においては連結サポートバー14の接続部14fが太陽電池パネル16の裏面から離間し、連結サポートバー14の切欠部14eが、太陽電池パネル16の裏面と接続部14fとの間に、各連結サポートバー14と直交する太陽電池モジュール12の端部一辺に沿う方向で開口された開口部位Sを形成している。そして、太陽電池パネル16の端部よりも内側(開口部位Sよりも内側)において連結サポートバー14の主板14aが太陽電池パネル16の裏面に接着されている。
FIG. 9 is an enlarged side view showing the solar cell module 12 when viewed from the direction orthogonal to the connection support bars 14. As shown in FIG. 9, the connection portion 14 f of the connection support bar 14 is separated from the back surface of the solar cell panel 16 at the end portion of the solar cell panel 16, and the cutout portion 14 e of the connection support bar 14 is the back surface of the solar cell panel 16. An opening portion S that is open in a direction along one side of the end portion of the solar cell module 12 that is orthogonal to each connection support bar 14 is formed between the connection portion 14f and the connection portion 14f. The main plate 14 a of the connection support bar 14 is bonded to the back surface of the solar cell panel 16 on the inner side (inner side than the opening part S) of the end portion of the solar cell panel 16.
図10に示すように隣り合う各太陽電池モジュール12の間では、それぞれの開口部位Sが連続して、より広い開口部位が形成される。
As shown in FIG. 10, between the adjacent solar cell modules 12, the respective opening portions S are continuous to form a wider opening portion.
図11は、ベース11を示す斜視図である。図11に示すようにベース11は、コンクリート製であって、側方から見ると台形状であり、地面に載置される底辺部11a、地面に対して傾斜した上辺部11b、及び2つの側辺部11c、11dを有している。上辺部11bの上面は、搭載傾斜面11eとなっている。この搭載傾斜面11eは、Y方向で傾斜しており、搭載傾斜面11eの前端が後端よりも低くなっている。
FIG. 11 is a perspective view showing the base 11. As shown in FIG. 11, the base 11 is made of concrete and has a trapezoidal shape when viewed from the side. The base 11a is placed on the ground, the top 11b is inclined with respect to the ground, and the two sides. Sides 11c and 11d are provided. The upper surface of the upper side portion 11b is a mounting inclined surface 11e. The mounting inclined surface 11e is inclined in the Y direction, and the front end of the mounting inclined surface 11e is lower than the rear end.
また、図11に示すようにベース11の搭載傾斜面11eには、X方向に沿って延びる4本の溝13がY方向に離間して形成されている。各溝13は、その断面形状が概ねU字型であり、長方形の底面13aを有している。Y方向では、各溝13の底面13aが搭載傾斜面11eと同様の角度で傾斜し、底面13aの前端が後端よりも低くなっている。X方向では、各溝13の底面13aが傾斜していない。
Further, as shown in FIG. 11, four grooves 13 extending along the X direction are formed on the mounting inclined surface 11e of the base 11 so as to be separated from each other in the Y direction. Each groove 13 is generally U-shaped in cross section and has a rectangular bottom surface 13a. In the Y direction, the bottom surface 13a of each groove 13 is inclined at the same angle as the mounting inclined surface 11e, and the front end of the bottom surface 13a is lower than the rear end. In the X direction, the bottom surface 13a of each groove 13 is not inclined.
更に、各溝13の底面13aには、それぞれの底面13aに対して垂直な各アンカーボルト17が突設されている。
Furthermore, each anchor bolt 17 perpendicular to each bottom surface 13a is projected from the bottom surface 13a of each groove 13.
図12は、固定具15を示す斜視図である。図12に示すように固定具15は、底板15aと、底板15aの対向2辺で上方に折り曲げられた各補強片15bと、底板15aの他の対向2辺で斜め上方外側に折り曲げられた各傾斜板15cと、それぞれの傾斜板15c上辺で下方に折り曲げられた各側板15dとを有している。また、底板15aには、長形の穿孔15eが形成され、各側板15dの下端15fが鋸刃状に形成されている。
FIG. 12 is a perspective view showing the fixture 15. As shown in FIG. 12, the fixture 15 includes a bottom plate 15a, reinforcing pieces 15b bent upward at two opposing sides of the bottom plate 15a, and each of the reinforcing plates 15b bent obliquely upward and outward at the other two opposing sides of the bottom plate 15a. It has the inclination board 15c and each side board 15d bent below by the upper edge of each inclination board 15c. The bottom plate 15a is formed with a long hole 15e, and the lower end 15f of each side plate 15d is formed in a saw blade shape.
このような固定具15は、鋼板を打ち抜いて折り曲げ、その表面にメッキを施したものである。
Such a fixture 15 is obtained by punching and bending a steel plate and plating the surface thereof.
図13、図14は、ベース11の搭載傾斜面11eの溝13において隣り合う各太陽電池モジュール12の連結サポートバー14の接続部14fを突き合わせて支持した支持構造を示す横断面図及び縦断面図である。図13、図14に示すようにベース11の溝13の底面13aにはスペーサ18が配置され、このスペーサ18上に、隣り合う各太陽電池モジュール12の連結サポートバー14の接続部14f(各側板14bの端部下側及び各折返し補強部14cの端部)が載せられて突き合わされ、アンカーボルト17の両側に各連結サポートバー14の接続部14fが併せて配されている。そして、固定具15の底板15aの穿孔15eにアンカーボルト17が通されて、固定具15の底板15aがスペーサ18に載せられ、固定具15が各連結サポートバー14の接続部14fを併せて押さえるように配置され、固定具15の各側板15dが各連結サポートバー14の側板14bの内側に挟み込まれ、各側板15dの鋸刃状の下端15fが各連結サポートバー14の折返し補強部14cの内側底面に接し、固定具15の各傾斜板15cが各連結サポートバー14の折返し補強部14cの上端に接している。
FIGS. 13 and 14 are a cross-sectional view and a vertical cross-sectional view showing a support structure in which the connection portion 14f of the connection support bar 14 of each adjacent solar cell module 12 is abutted and supported in the groove 13 of the mounting inclined surface 11e of the base 11. It is. As shown in FIGS. 13 and 14, a spacer 18 is disposed on the bottom surface 13 a of the groove 13 of the base 11, and on this spacer 18, the connecting portion 14 f (each side plate) of the connection support bar 14 of each adjacent solar cell module 12. 14b and the end portions of the folded reinforcement portions 14c are placed and abutted on each other, and the connection portions 14f of the connection support bars 14 are arranged on both sides of the anchor bolts 17 together. Then, the anchor bolt 17 is passed through the perforation 15e of the bottom plate 15a of the fixture 15, the bottom plate 15a of the fixture 15 is placed on the spacer 18, and the fixture 15 presses the connection portion 14f of each connection support bar 14 together. Each side plate 15d of the fixture 15 is sandwiched inside the side plate 14b of each connection support bar 14, and the saw blade-like lower end 15f of each side plate 15d is inside the folded reinforcement portion 14c of each connection support bar 14. In contact with the bottom surface, each inclined plate 15 c of the fixture 15 is in contact with the upper end of the folded reinforcing portion 14 c of each connection support bar 14.
また、各連結サポートバー14が太陽電池モジュール12の幅と同一の長さを有し、各連結サポートバー14の長手方向においては各連結サポートバー14の両端位置と太陽電池モジュール12の両端位置が一致するため、隣り合う各太陽電池モジュール12の連結サポートバー14の接続部14fが突き合わされると、隣り合う各太陽電池モジュール12の太陽電池パネル16が概ね隙間なく隣接し合う。従って、各太陽電池モジュールの間には、太陽光発電に寄与しない空きスペースが殆どない。
Moreover, each connection support bar 14 has the same length as the width of the solar cell module 12, and both end positions of each connection support bar 14 and both end positions of the solar cell module 12 are in the longitudinal direction of each connection support bar 14. Therefore, when the connection portions 14f of the connection support bars 14 of the adjacent solar cell modules 12 are brought into contact with each other, the solar cell panels 16 of the adjacent solar cell modules 12 are adjacent to each other with almost no gap. Therefore, there is almost no empty space between solar cell modules that does not contribute to solar power generation.
この状態で、アンカーボルト17にナット19がねじ込まれ、ナット19が締め付けられて、各連結サポートバー14の接続部14fがベース11の溝13の底面13aと固定具15の各側板15dとの間に挟み込まれて固定される。このとき、固定具15の各側板15dの鋸刃状の下端15fが各連結サポートバー14の折返し補強部14cの内側底面に圧接して食い込み、各連結サポートバー14が強固に固定され、隣り合う各太陽電池モジュール12も強固に固定される。
In this state, the nut 19 is screwed into the anchor bolt 17, the nut 19 is tightened, and the connection portion 14f of each connection support bar 14 is between the bottom surface 13a of the groove 13 of the base 11 and each side plate 15d of the fixture 15. It is pinched and fixed. At this time, the saw blade-like lower end 15f of each side plate 15d of the fixture 15 is pressed into the inner bottom surface of the folded reinforcing portion 14c of each connection support bar 14, and each connection support bar 14 is firmly fixed and adjacent. Each solar cell module 12 is also firmly fixed.
このナット19の取付け及び締め付け作業は、ナット19及びラチェットレンチ等の工具を図9、図10に示す太陽電池パネル16の裏面と連結サポートバー14の接続部14fとの間の開口部位Sに通して、ナット19をアンカーボルト17にねじ込み、ラチェットレンチによりナット19を締め付けることにより行うことができる。
The nut 19 is attached and tightened by passing a tool such as the nut 19 and a ratchet wrench through the opening S between the back surface of the solar cell panel 16 and the connection portion 14f of the connection support bar 14 shown in FIGS. The nut 19 can be screwed into the anchor bolt 17 and the nut 19 can be tightened with a ratchet wrench.
ここで、ベース11の溝13の底面13aは、Y方向でベース11の搭載傾斜面11eと同様の角度で傾斜し、またX方向で傾斜していない。このため、図13、図14に示すように連結サポートバー14の接続部14fをベース11の溝13の底面13aと固定具15との間に挟み込んで固定した状態では、図1~図4に示すようにY方向で、連結サポートバー14の主板14aがベース11の搭載傾斜面11eと同様の角度で傾斜し、連結サポートバー14の主板14aと平行な太陽電池モジュール12の受光面も同様の角度で傾斜して太陽の方向に概ね向く。また、X方向では、連結サポートバー14の主板14aが水平に支持され、太陽電池モジュール12のX方向の端部が水平に保持される。
Here, the bottom surface 13a of the groove 13 of the base 11 is inclined at the same angle as the mounting inclined surface 11e of the base 11 in the Y direction, and is not inclined in the X direction. Therefore, as shown in FIGS. 13 and 14, in a state where the connection portion 14f of the connection support bar 14 is sandwiched and fixed between the bottom surface 13a of the groove 13 of the base 11 and the fixing tool 15, as shown in FIGS. As shown, the main plate 14a of the connection support bar 14 is inclined at the same angle as the mounting inclined surface 11e of the base 11 in the Y direction, and the light receiving surface of the solar cell module 12 parallel to the main plate 14a of the connection support bar 14 is the same. Inclined at an angle and generally facing the sun. In the X direction, the main plate 14a of the connection support bar 14 is supported horizontally, and the end of the solar cell module 12 in the X direction is held horizontally.
次に、図15~図17等を参照しつつ、そのような太陽電池モジュールの設置方法を説明する。
Next, a method for installing such a solar cell module will be described with reference to FIGS.
まず、図15に示すように複数のベース11を太陽電池モジュール12の横幅と同一ピッチでかつ平行に配して地面に置く。このとき、各ベース11の列の方向(X方向)を東西方向に向け、各ベース11の列と直交する方向(Y方向)を南北方向に向ける。
First, as shown in FIG. 15, a plurality of bases 11 are arranged on the ground with the same pitch as the horizontal width of the solar cell module 12 in parallel. At this time, the direction (X direction) of the rows of the bases 11 is directed in the east-west direction, and the direction (Y direction) perpendicular to the rows of the bases 11 is directed in the north-south direction.
一方、図5に示すように3枚の太陽電池パネル16を並べて配置して、各連結サポートバー14を各太陽電池パネル16の裏面に接着し、太陽電池モジュール12を組立てる。この太陽電池モジュール12の組立作業は、架台及び太陽電池モジュール12の設置現場で実施するのが好ましい。これは、太陽電池モジュール12の裏面側から各連結サポートバー14が突出しているので、多数の太陽電池モジュール12を積み重ねると、その容積が大きくなり過ぎて、その運搬が困難なためである。これに対して太陽電池パネル16は、矩形平板状のものであるから、多数のものを積み重ねても、その容積が大きくなり過ぎることはない。また、連結サポートバー14は、棒状のものであるから、多数のものを束ねれば、その容積を小さく収めることができる。このため、太陽電池パネル16、連結サポートバー14を別々に纏めて運搬して、架台の設置現場で太陽電池モジュール12を組立てるのが好ましい。
On the other hand, as shown in FIG. 5, the three solar cell panels 16 are arranged side by side, and each connection support bar 14 is bonded to the back surface of each solar cell panel 16 to assemble the solar cell module 12. The assembling work of the solar cell module 12 is preferably performed at the installation site of the gantry and the solar cell module 12. This is because each connection support bar 14 protrudes from the back surface side of the solar cell module 12, and therefore, when a large number of solar cell modules 12 are stacked, the volume becomes too large to be transported. On the other hand, since the solar cell panel 16 has a rectangular flat plate shape, even if a large number of solar cell panels 16 are stacked, the volume does not become too large. Moreover, since the connection support bar 14 is a rod-shaped thing, if many things are bundled, the volume can be stored small. For this reason, it is preferable that the solar cell panel 16 and the connection support bar 14 are separately transported and the solar cell module 12 is assembled at the installation site of the gantry.
次に、複数の太陽電池モジュール12を各ベース11の搭載傾斜面11eに順次架け渡して設置する。このとき、各ベース11の溝13別に、図13、図14に示すようにベース11の溝13の底面13aにスペーサ18を配して、図16に示すように隣り合う各太陽電池モジュール12の連結サポートバー14の接続部14fをベース11の溝13に嵌め入れて、図17に示すように固定具の底板15aの穿孔15eにアンカーボルト17を挿し通して、固定具15の各側板15dを各連結サポートバー14の接続部14fに架け渡して配する。
Next, a plurality of solar cell modules 12 are sequentially installed over the mounting inclined surface 11e of each base 11. At this time, a spacer 18 is arranged on the bottom surface 13a of the groove 13 of the base 11 as shown in FIGS. 13 and 14 for each groove 13 of the base 11, and the adjacent solar cell modules 12 as shown in FIG. The connecting portion 14f of the connection support bar 14 is fitted into the groove 13 of the base 11, and the anchor bolts 17 are inserted through the perforations 15e of the bottom plate 15a of the fixture as shown in FIG. It is arranged over the connecting portion 14f of each connection support bar 14.
固定具15は、図9、図10に示す太陽電池パネル16の裏面と連結サポートバー14の接続部14fとの間の開口部位Sを通じて各連結サポートバー14の接続部14f上に配することができる。あるいは、ベース11の溝13において各連結サポートバー14の一方を移動させて他方から離間させ、隣り合う各太陽電池モジュール12の間を開けて、固定具15をその間のスペースを通じて各連結サポートバー14の接続部14fの上に配してから、一方の連結サポートバー14をベース11の溝13に沿って移動させ、各連結サポートバー14の接続部14fを突き合わせ、隣り合う各太陽電池モジュール12を接近もしくは隣接させても構わない。
The fixing tool 15 may be disposed on the connection portion 14f of each connection support bar 14 through the opening portion S between the back surface of the solar cell panel 16 and the connection portion 14f of the connection support bar 14 shown in FIGS. it can. Alternatively, one of the connection support bars 14 is moved in the groove 13 of the base 11 so as to be separated from the other, the space between the adjacent solar cell modules 12 is opened, and the fixture 15 is connected to each connection support bar 14 through the space therebetween. Then, one connection support bar 14 is moved along the groove 13 of the base 11, the connection portions 14 f of each connection support bar 14 are abutted, and the adjacent solar cell modules 12 are connected to each other. You may approach or adjoin.
この後、図9、図10に示す太陽電池パネル16の裏面と連結サポートバー14の接続部14fとの間の開口部位Sを通じて、アンカーボルト17にナット19をねじ込み、ラチェットレンチ等の工具によりナット19を締め付けて、隣り合う各太陽電池モジュール12の連結サポートバー14の接続部14fをベース11の溝13の底面13aと固定具15の各側板15dとの間に挟み込んで固定する。この結果、固定具15の各側板15dの鋸刃状の下端15fが各連結サポートバー14の折返し補強部14cの内側底面に圧接して食い込み、各連結サポートバー14が強固に固定され、隣り合う各太陽電池モジュール12も強固に固定される。
Thereafter, a nut 19 is screwed into the anchor bolt 17 through an opening portion S between the back surface of the solar cell panel 16 and the connection portion 14f of the connection support bar 14 shown in FIGS. 9 and 10, and the nut is tightened with a tool such as a ratchet wrench. 19 is tightened, and the connecting portion 14f of the connection support bar 14 of each adjacent solar cell module 12 is sandwiched and fixed between the bottom surface 13a of the groove 13 of the base 11 and each side plate 15d of the fixture 15. As a result, the saw blade-like lower end 15f of each side plate 15d of the fixture 15 is pressed into the inner bottom surface of the folded reinforcing portion 14c of each connection support bar 14, and each connection support bar 14 is firmly fixed and adjacent. Each solar cell module 12 is also firmly fixed.
このように本実施形態の太陽電池モジュール12の設置方法では、隣り合う各太陽電池モジュール12を概ね隙間なく隣接させて配置するので、発電効率の増大を図ることができる。また、隣り合う各太陽電池モジュール12を概ね隙間なく隣接させた状態で、各太陽電池パネル16の裏面と各連結サポートバー14の接続部14fとの間の開口部位Sを通じて、各連結サポートバー14の接続部14fの固定作業を行うことができる。更に、各太陽電池モジュール12の裏面側においては、ベース11の搭載傾斜面11eのサイズ、連結サポートバー14の接続部14fのサイズ、鋼板の厚みに格別な制約がなく、またアンカーボルト17やナット19のサイズにも格別な制約がなく、各連結サポートバー14の接続部14fの固定強度を充分に高くすることができる。このため、3枚の太陽電池パネル16を2本の連結サポートバー14で連結してなる太陽電池モジュール12であって、太陽電池モジュール12の面積が広く、太陽電池モジュール12に受ける風圧が大きくても、太陽電池モジュール12の支持強度が不足することはない。
As described above, in the installation method of the solar cell module 12 of the present embodiment, the adjacent solar cell modules 12 are arranged adjacent to each other with almost no gap, so that the power generation efficiency can be increased. In addition, in the state where the adjacent solar cell modules 12 are adjacent to each other with almost no gap, the connection support bars 14 are connected through the opening portions S between the back surface of the solar cell panels 16 and the connection portions 14 f of the connection support bars 14. The fixing part 14f can be fixed. Further, on the back side of each solar cell module 12, there are no particular restrictions on the size of the mounting inclined surface 11e of the base 11, the size of the connecting portion 14f of the connection support bar 14, and the thickness of the steel plate, and the anchor bolt 17 and the nut. The size of 19 is not particularly limited, and the fixing strength of the connection portion 14f of each connection support bar 14 can be sufficiently increased. Therefore, the solar cell module 12 is formed by connecting the three solar cell panels 16 with the two connection support bars 14, and the area of the solar cell module 12 is large and the wind pressure received by the solar cell module 12 is large. However, the supporting strength of the solar cell module 12 will not be insufficient.
また、太陽電池モジュール12が2本の連結サポートバー14により3枚の太陽電池パネル16を連結するという簡単な構造であり、その支持構造も太陽電池モジュール12の各連結サポートバー14を各ベース11の搭載傾斜面11eに架け渡して固定するという簡単な構造であることから、部品点数及びコストを大幅に低減することができる。
In addition, the solar cell module 12 has a simple structure in which three solar cell panels 16 are connected by two connection support bars 14, and the support structure of each connection support bar 14 of the solar cell module 12 is connected to each base 11. Because of the simple structure of being mounted and fixed on the mounting inclined surface 11e, the number of parts and the cost can be greatly reduced.
図18(a)、(b)は、太陽電池モジュールの変形例を部分的に拡大して示す斜視図、及びその太陽電池モジュールの支持構造を示す縦断面図である。この変形例の太陽電池モジュール12Aでは、連結サポートバー14Aの各側板14bの端部を切り欠いて切欠部14gを形成し、また主板14aの端部を切り欠かずに残して、主板14aを太陽電池パネル16の端部まで延ばして接着し、更に各側板14bの端部下側及び各折返し補強部14cの端部を切り欠かずに残して接続部14fとしており、隣り合う各太陽電池モジュール12Aの連結サポートバー14Aの接続部14fを突き合わして、固定具15により各連結サポートバー14Aの接続部14fを併せて押さえ固定している。このような構成においても、隣り合う各太陽電池モジュール12Aを概ね隙間なく隣接させた状態で、各太陽電池パネル16の裏面と各連結サポートバー14Aの接続部14fとの間の開口部位Sを通じて、各連結サポートバー14Aの接続部14fの固定作業を行うことができる。
18 (a) and 18 (b) are a perspective view showing a modification of the solar cell module partially enlarged and a longitudinal sectional view showing a support structure of the solar cell module. In the solar cell module 12A of this modified example, the end portion of each side plate 14b of the connection support bar 14A is cut out to form a cutout portion 14g, and the end portion of the main plate 14a is left uncut to leave the main plate 14a as the sun. It extends to the end of the battery panel 16 and adheres, and further, the lower end of each side plate 14b and the end of each folded reinforcing portion 14c are left uncut to form a connection portion 14f. The connection portions 14f of the connection support bars 14A are abutted, and the connection portions 14f of the connection support bars 14A are pressed and fixed together by the fixture 15. Even in such a configuration, through the opening portion S between the back surface of each solar cell panel 16 and the connection portion 14f of each connection support bar 14A, with the adjacent solar cell modules 12A adjacent to each other with almost no gap, The fixing work of the connecting portion 14f of each connection support bar 14A can be performed.
図19(a)、(b)は、太陽電池モジュールの他の変形例を部分的に拡大して示す斜視図、及びその太陽電池モジュールの支持構造を示す縦断面図である。この他の変形例の太陽電池モジュール12Bでは、断面形状がH型の連結サポートバー21を適用し、連結サポートバー21中央のウェブ21aの端部を切り欠いて切欠部21bを形成し、また連結サポートバー21上側のフランジ21cを太陽電池パネル16の端部まで延ばして接着し、更に下側のフランジ21dの端部の中央部分を切り欠いて、下側のフランジ21dの端部の両側部分を残して接続部21fとしており、隣り合う各太陽電池モジュール12Bの連結サポートバー21の接続部21fを突き合わして、固定具15により各連結サポートバー21の接続部21fを併せて押さえ固定している。このような構成においても、隣り合う各太陽電池モジュール12Bを概ね隙間なく隣接させた状態で、各太陽電池パネル16の裏面と各連結サポートバー21の接続部21fとの間の開口部位Sを通じて、各連結サポートバー21の接続部21fの固定作業を行うことができる。
19 (a) and 19 (b) are a perspective view showing another modification of the solar cell module partially enlarged and a longitudinal sectional view showing a support structure of the solar cell module. In the solar cell module 12B of another modified example, the connection support bar 21 having an H-shaped cross section is applied, the end portion of the web 21a at the center of the connection support bar 21 is notched to form the notch 21b, and the connection The flange 21c on the upper side of the support bar 21 is extended to the end of the solar cell panel 16 and bonded, and the center part of the end of the lower flange 21d is further cut out to form both side portions of the end of the lower flange 21d. The connection part 21f is left, the connection part 21f of the connection support bar 21 of each adjacent solar cell module 12B is abutted, and the connection part 21f of each connection support bar 21 is pressed and fixed together by the fixture 15. . Even in such a configuration, through the opening portion S between the back surface of each solar cell panel 16 and the connection portion 21f of each connection support bar 21 with the adjacent solar cell modules 12B adjacent to each other with almost no gap, The connection work 21f of each connection support bar 21 can be fixed.
尚、上記実施形態及び変形例では、各連結サポートバー14、14A、21の長手方向において各連結サポートバー14、14A、21の両端位置と太陽電池パネル16の端部位置とを一致させているが、各連結サポートバー14、14A、21の接続部14f、21fを太陽電池パネル16の端部から外側に僅かに突き出るように配しても、あるいは各連結サポートバー14、14A、21の接続部14f、21fを太陽電池パネル16の端部よりも内側に配してもよい。この場合も、隣り合う各太陽電池モジュール12、12A、12Bを概ね隙間なく隣接させて配置した上で、各太陽電池パネル16の裏面と各連結サポートバー14、14A、21の接続部14f、21fとの間の開口部位Sを通じて、各連結サポートバー14、14A、21の接続部14f、21fの固定作業を行うことができる。
In the above embodiment and the modification, the positions of both ends of the connection support bars 14, 14 </ b> A, 21 and the end positions of the solar cell panel 16 are made to coincide with each other in the longitudinal direction of the connection support bars 14, 14 </ b> A, 21. However, even if it arrange | positions so that the connection parts 14f and 21f of each connection support bar 14, 14A, 21 may protrude a little outward from the edge part of the solar cell panel 16, or connection of each connection support bar 14, 14A, 21 The portions 14 f and 21 f may be arranged on the inner side than the end portion of the solar cell panel 16. Also in this case, the adjacent solar cell modules 12, 12A, 12B are arranged adjacent to each other with almost no gap, and the back surface of each solar cell panel 16 and the connection portions 14f, 21f of the connection support bars 14, 14A, 21 are provided. The connecting portions 14f and 21f of the connection support bars 14, 14A and 21 can be fixed through the opening portion S between them.
以上、添付図面を参照しながら本発明の好適な実施形態及び変形例について説明したが、本発明は係る例に限定されないことは言うまでもない。当業者であれば、特許請求の範囲に記載された範疇内において、各種の変更例または修正例に想到し得ることは明らかであり、それらについても当然に本発明の技術的範囲に属するものと解される。
As mentioned above, although preferred embodiment and modification of this invention were described referring an accompanying drawing, it cannot be overemphasized that this invention is not limited to the example which concerns. It will be apparent to those skilled in the art that various changes and modifications can be made within the scope of the claims, and these are naturally within the technical scope of the present invention. It is understood.
本発明は、フレームレスタイプの太陽電池モジュール、そのような太陽電池モジュールの支持構造、そのような太陽電池モジュールの設置方法、及び太陽光発電システムであり、産業用の太陽光発電システムに寄与するところが大きい。
The present invention is a frameless type solar cell module, a support structure for such a solar cell module, a method for installing such a solar cell module, and a solar power generation system, and contributes to an industrial solar power generation system. However, it is big.
この出願は、2012年1月18日に日本で出願された特願2012-008363に基づく優先権を主張する。これに言及することにより、その全ての内容は本出願に組み込まれるものである。
This application claims priority based on Japanese Patent Application No. 2012-008363 filed in Japan on January 18, 2012. By this reference, the entire contents thereof are incorporated into the present application.
11 ベース
11e 搭載傾斜面(載置部)
12 太陽電池モジュール
13 溝
14 サポートバー(サポート部材)
14c 折返し補強部
14e 切欠部
14f 接続部
15 固定具(固定部材)
15d 側板
16 太陽電池パネル
17 アンカーボルト
18 スペーサ
19 ナット
S 開口部位 11Base 11e Mounting inclined surface (mounting part)
12Solar cell module 13 Groove 14 Support bar (support member)
14cFolding reinforcement part 14e Notch part 14f Connection part 15 Fixing tool (fixing member)
15d Side plate 16 Solar panel 17 Anchor bolt 18 Spacer 19 Nut S Open part
11e 搭載傾斜面(載置部)
12 太陽電池モジュール
13 溝
14 サポートバー(サポート部材)
14c 折返し補強部
14e 切欠部
14f 接続部
15 固定具(固定部材)
15d 側板
16 太陽電池パネル
17 アンカーボルト
18 スペーサ
19 ナット
S 開口部位 11
12
14c
Claims (9)
- 太陽電池パネルと、
前記太陽電池パネルの裏面に接続され、前記太陽電池パネルの端側で開口部位を形成する側面形状を有したサポート部材とを備えたことを特徴とする太陽電池モジュール。 A solar panel,
A solar cell module comprising: a support member connected to a back surface of the solar cell panel and having a side shape that forms an opening portion on an end side of the solar cell panel. - 請求項1に記載の太陽電池モジュールであって、
前記サポート部材は、前記太陽電池パネルの端部において前記太陽電池パネルの裏面とは離間し、前記太陽電池パネルの端部よりも内側において前記太陽電池パネルの裏面に接続されたことを特徴とする太陽電池モジュール。 The solar cell module according to claim 1,
The support member is separated from the back surface of the solar cell panel at an end portion of the solar cell panel, and is connected to the back surface of the solar cell panel inside the end portion of the solar cell panel. Solar cell module. - 請求項1又は2に記載の太陽電池モジュールであって、
前記サポート部材の端部は、前記太陽電池パネルの端部と略等しい位置か又は前記太陽電池パネルの内側位置に配され、前記太陽電池パネルの裏面から離間したことを特徴とする太陽電池モジュール。 The solar cell module according to claim 1 or 2,
The end part of the said support member is distribute | arranged to the position substantially equal to the end part of the said solar cell panel, or the inner position of the said solar cell panel, and it separated from the back surface of the said solar cell panel, The solar cell module characterized by the above-mentioned. - 請求項1から3のいずれか1つに記載の太陽電池モジュールであって、
前記太陽電池モジュールは、前記太陽電池パネルを複数並べ、前記各太陽電池パネルの裏面に前記サポート部材を架け渡して固定し、前記サポート部材により前記各太陽電池パネルを連結したものであることを特徴とする太陽電池モジュール。 It is a solar cell module according to any one of claims 1 to 3,
The solar cell module includes a plurality of the solar cell panels, the support members are bridged and fixed on the back surface of the solar cell panels, and the solar cell panels are connected by the support members. A solar cell module. - 請求項1から4のいずれか1つに記載の太陽電池モジュールの支持構造であって、
前記太陽電池モジュールの前記サポート部材の端部が載置される載置部と、
前記サポート部材の端部を前記載置部に固定する固定部材とを備えたことを特徴とする太陽電池モジュールの支持構造。 It is a support structure of the solar cell module according to any one of claims 1 to 4,
A mounting portion on which an end of the support member of the solar cell module is mounted;
A support structure for a solar cell module, comprising: a fixing member that fixes an end portion of the support member to the mounting portion. - 請求項1から4のいずれか1つに記載の太陽電池モジュールを複数並べて支持する太陽電池モジュールの支持構造であって、
隣り合う前記各太陽電池モジュールの前記サポート部材の端部が載置される載置部と、
隣り合う前記各太陽電池モジュールの前記サポート部材の端部を前記載置部に併せて固定する固定部材とを備えたことを特徴とする太陽電池モジュールの支持構造。 A support structure for a solar cell module that supports a plurality of the solar cell modules according to any one of claims 1 to 4 arranged side by side,
A mounting portion on which an end of the support member of each adjacent solar cell module is mounted;
A support structure for a solar cell module, comprising: a fixing member for fixing the end portion of the support member of each of the adjacent solar cell modules together with the mounting portion. - 請求項1から4のいずれか1つに記載の太陽電池モジュールの設置方法であって、
前記太陽電池モジュールのサポート部材の端部を載置部に載置し、
前記太陽電池モジュールの前記太陽電池パネルの裏面と前記サポート部材との離間した開口部位から挿入された固定部材を、前記太陽電池モジュールの前記サポート部材の端部を押さえるように配置し、
前記開口部位から挿入された工具により前記固定部材を前記載置部に固定することを特徴とする太陽電池モジュールの設置方法。 It is the installation method of the solar cell module as described in any one of Claim 1 to 4, Comprising:
Place the end portion of the support member of the solar cell module on the placement portion,
The fixing member inserted from the opening part separated from the back surface of the solar cell panel of the solar cell module and the support member is arranged so as to press the end of the support member of the solar cell module,
The solar cell module installation method, wherein the fixing member is fixed to the mounting portion by a tool inserted from the opening portion. - 請求項1から4のいずれか1つに記載の太陽電池モジュールを複数並べて設置する太陽電池モジュールの設置方法であって、
隣り合う前記各太陽電池モジュールの前記サポート部材の端部を載置部に載置し、
隣り合う前記各太陽電池モジュールの前記太陽電池パネルの裏面と前記サポート部材との離間した開口部位から挿入された固定部材を、隣り合う前記各太陽電池モジュールの前記サポート部材の端部を併せて押さえるように配置し、
前記開口部位から挿入された工具により前記固定部材を前記載置部に固定することを特徴とする太陽電池モジュールの設置方法。 A solar cell module installation method for installing a plurality of solar cell modules according to any one of claims 1 to 4,
Place the end portion of the support member of each adjacent solar cell module on the placement portion,
The fixing member inserted from the opening part apart from the back surface of the solar cell panel of each adjacent solar cell module and the support member is pressed together with the end of the support member of each adjacent solar cell module. And place
The solar cell module installation method, wherein the fixing member is fixed to the mounting portion by a tool inserted from the opening portion. - 請求項5又は6に記載の太陽電池モジュールの支持構造を用いた太陽光発電システム。 A solar power generation system using the solar cell module support structure according to claim 5 or 6.
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JP2012008363A JP2013147831A (en) | 2012-01-18 | 2012-01-18 | Solar cell module, support structure of solar cell module, installation method of solar cell module, and photovoltaic power generation system |
JP2012-008363 | 2012-01-18 |
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WO2024197424A1 (en) | 2023-03-29 | 2024-10-03 | Icsc Gmbh | Modular substructure of concrete for solar panels |
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DE102014105384B4 (en) * | 2014-04-15 | 2016-01-14 | Jürgen Rupp | Mounting system for a surface heating or cooling system covered by plate-shaped elements |
JP6457311B2 (en) * | 2015-03-26 | 2019-01-23 | 株式会社デンソー | Outdoor mount |
JP7002873B2 (en) * | 2017-07-14 | 2022-02-10 | タカラスタンダード株式会社 | Installation structure of spacers for reinforcing bars of bathroom floor members and bathroom floor members |
IT202000005956A1 (en) * | 2020-03-20 | 2021-09-20 | Marianela Casis | Photovoltaic system |
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JPH1068203A (en) * | 1996-08-28 | 1998-03-10 | Sanyo Electric Co Ltd | Solar cell apparatus |
JPH11131736A (en) * | 1997-10-30 | 1999-05-18 | Ykk Architectural Products Inc | Solar battery roof |
JP2001107518A (en) * | 1999-07-30 | 2001-04-17 | Kanegafuchi Chem Ind Co Ltd | Solar power generator |
JP2006278537A (en) * | 2005-03-28 | 2006-10-12 | Kyocera Corp | Solar array |
JP2007165499A (en) * | 2005-12-13 | 2007-06-28 | Yane Gijutsu Kenkyusho:Kk | Solar cell module frame |
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JPH1068203A (en) * | 1996-08-28 | 1998-03-10 | Sanyo Electric Co Ltd | Solar cell apparatus |
JPH11131736A (en) * | 1997-10-30 | 1999-05-18 | Ykk Architectural Products Inc | Solar battery roof |
JP2001107518A (en) * | 1999-07-30 | 2001-04-17 | Kanegafuchi Chem Ind Co Ltd | Solar power generator |
JP2006278537A (en) * | 2005-03-28 | 2006-10-12 | Kyocera Corp | Solar array |
JP2007165499A (en) * | 2005-12-13 | 2007-06-28 | Yane Gijutsu Kenkyusho:Kk | Solar cell module frame |
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WO2024197424A1 (en) | 2023-03-29 | 2024-10-03 | Icsc Gmbh | Modular substructure of concrete for solar panels |
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