WO2013082768A1 - 全自动化无动力装置集油器 - Google Patents

全自动化无动力装置集油器 Download PDF

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Publication number
WO2013082768A1
WO2013082768A1 PCT/CN2011/083603 CN2011083603W WO2013082768A1 WO 2013082768 A1 WO2013082768 A1 WO 2013082768A1 CN 2011083603 W CN2011083603 W CN 2011083603W WO 2013082768 A1 WO2013082768 A1 WO 2013082768A1
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Prior art keywords
oil
plate
water
pressure
zone
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PCT/CN2011/083603
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English (en)
French (fr)
Inventor
杨智军
杨智勤
杨清南
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Individual
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Priority to PCT/CN2011/083603 priority Critical patent/WO2013082768A1/zh
Priority to PH22013500002U priority patent/PH22013500002U1/en
Publication of WO2013082768A1 publication Critical patent/WO2013082768A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/40Devices for separating or removing fatty or oily substances or similar floating material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D17/00Separation of liquids, not provided for elsewhere, e.g. by thermal diffusion
    • B01D17/02Separation of non-miscible liquids
    • B01D17/0208Separation of non-miscible liquids by sedimentation
    • B01D17/0211Separation of non-miscible liquids by sedimentation with baffles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D21/00Separation of suspended solid particles from liquids by sedimentation
    • B01D21/0012Settling tanks making use of filters, e.g. by floating layers of particulate material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D21/00Separation of suspended solid particles from liquids by sedimentation
    • B01D21/10Settling tanks with multiple outlets for the separated liquids

Definitions

  • the invention relates to a sewage separation grease device, in particular to a fully automatic unpowered device oil collector.
  • an object of the present invention is to provide a fully automated unpowered device oil collector, which has full automation, high oil recovery rate, collects food residue, purifies water quality, prevents sewerage blockage, low energy consumption and does not require a power device.
  • the operation is simple, convenient and safe, the waterless flow is limited, the material is durable, oleophobic, hydrophobic, and convenient to clean.
  • the utility model relates to a fully automatic unpowered device oil collector, comprising a separation zone in a tank body and a tank body, a first sedimentation zone, a pressure tank, a buffer zone and a second sedimentation zone; and a filter basket is arranged in the tank body to form a separation zone, A water inlet is formed above the filter basket; a grease separation plate is arranged on the side of the filter basket, and the oil residue separation plate forms a first precipitation zone on one side of the filter basket and a pressure chamber on the opposite side, and the first sedimentation zone and the pressure compartment pass The oil and water overflow above the oil slag separation plate is connected; the pressure tank has a pressure plate at the top, the oil water separation plate is arranged at the bottom, the pressure tank passage is formed between the pressure plate and the oil water separation plate, and the oil port is opened at the height of the pressure plate; A buffer zone is formed between the separating plate and the bottom of the tank; an oil retaining plate is further disposed behind the pressure plate and the oil-water separating plate
  • a lower side of the oil-water separation plate is further provided with a slow-flow plate connected to the through hole of the oil-retaining plate, and a meandering filtering passage is formed between the oil-water separating plate and the slow-flow plate and between the slow-flow plate and the bottom of the box.
  • the cross-sectional area of the rear end of the pressure tank passage is equal to or smaller than the cross-sectional area of the rear end between the oil-water separation plate and the slow-flow plate; the cross-sectional area of the rear end between the oil-water separation plate and the slow-flow plate is greater than or equal to the oil-water separation plate.
  • the front end cross-sectional area between the flow plates, the front end cross-sectional area between the oil-water separation plate and the slow flow plate is equivalent to the front end cross-sectional area between the slow flow plate and the bottom of the case.
  • the rear end of the pressure plate is provided with more than one oil outlet with different heights, and a float ball device is installed on each oil outlet, and each oil outlet is connected to the oil drain groove, and an exhaust port is also opened at the rear end of the pressure plate.
  • a heater is installed in the pressure chamber passage.
  • the height of the water inlet is equal to or higher than the height of the oil water overflow of the oil slag separation plate.
  • the height of the oil outlet is less than 8 cm from the height of the top of the overflow panel.
  • a cleaning passage is disposed between the first precipitation zone and the second precipitation zone, and a valve is installed on the cleaning channel, and a sludge discharge port is opened at the bottom of the second precipitation zone.
  • the rear end of the oil-water separation plate has an inclined upward shape.
  • the highest part of the pressure plate is provided with a vertically upward oil collecting chamber, and the top of the oil collecting chamber is an oil outlet.
  • the rear end of the pressure plate is inclined upward, and the rear end of the pressure plate has an oil port.
  • a second oil baffle is disposed on the other side of the oil baffle, a second pressure chamber is disposed between the oil baffle plate and the second oil baffle, and a second pressure plate is disposed above the second pressure chamber.
  • the oil pressure port is also opened at the height of the second pressure plate, the second slow flow plate is disposed below the second pressure chamber, and the second sedimentation zone is formed on the other side of the second oil shield plate, the second pressure chamber and the second precipitation zone
  • the second slow flow plate is connected to the hole below the second oil baffle.
  • the kitchen waste enters the tank from the water inlet, and the large waste is separated from the oil and water through the filter basket, and the fine waste enters the first sedimentation zone for the first precipitation.
  • the oil water enters the pressure chamber through the oil and water overflow above the oil slag separation plate, and is guided by the inclined upward pressure chamber passage.
  • the oil flows from the oil outlet to the oil discharge tank, and the water and finer or floating waste pass through the buffer zone.
  • the through hole below the oil plate enters the second sedimentation zone, and through the second sedimentation, the sediment is discharged from the sludge discharge port, and the water is discharged from the outlet pipe of the water outlet.
  • the invention has the beneficial effects that the kitchen waste can be fully automated, the oil recovery rate is high, the food residue is completely collected, the water quality is purified, the sewer pipe is blocked, the whole equipment is low in energy consumption and no power device is needed, and the operation is simple, convenient and safe.
  • the waterless flow is limited, the material is durable, oleophobic, hydrophobic, easy to clean, and so on.
  • the invention is applicable to the treatment of oily wastewater of various types of restaurants, various dining restaurants, factories, hospitals, schools and other food processing enterprises of various scales, and can eliminate the blockage of sewage pipes caused by mixture of oils and residues, and sewage.
  • the pollution discharged into the water body greatly reduces the difficulty and cost of the sewage pipe blockage and sewage treatment.
  • Figure 1 is a cross-sectional view showing the structure of the present invention
  • Figure 2 is a plan view of the structure of the present invention.
  • Figure 3 is a cross-sectional view showing the structure of another embodiment of the present invention.
  • Figure 4 is a plan view showing the structure of another embodiment of the present invention.
  • FIG. 1 to FIG. 2 it is a first embodiment of a fully automated unpowered device oil collector disclosed in the present invention, comprising a separation zone 1 in a tank and a casing, a first sedimentation zone 2, and a pressure compartment 3. , buffer zone 4, second precipitation zone 5.
  • a filter basket 7 is provided in the casing to form a separation zone 1, and a water inlet 6 is connected above the filter basket 7.
  • a side of the filter basket 7 in the box is provided with a grease separation plate 8 which forms a first precipitation zone 2 on one side of the filter basket 7 and a pressure chamber 3 on the opposite side, a first sedimentation zone 2
  • the pressure chamber 3 is connected to the oil and water overflow above the oil slag separation plate 8.
  • the oil slag separating plate 8 is fixed at the bottom of the tank, and the oil sump is between the top of the oil slag separating plate 8 and the inner top of the tank, and the height of the water inlet 6 is smoother in order to make the overflow unpowered. It is equal to or higher than the height of the oil-water overflow of the oil slag separation plate 8.
  • a pressure plate 17 is arranged on the top of the pressure chamber 3, and a water-water separation plate 19 is arranged at the bottom of the pressure chamber 3.
  • the rear end of the pressure plate 17 is inclined upward to facilitate guiding the grease, and the pressure plate 17 is separated from the oil and water.
  • a pressure chamber passage is formed between the plates 19, and the rear end of the oil-water separation plate 19 is also inclined upwardly.
  • At least one of the oil outlets 9 is formed at the rear end of the pressure plate 17, and the first oil outlet 9 is connected to the oil discharge groove 15. If the amount of treated water is large, a plurality of different oil outlets 9, a second oil outlet 10, and a spare oil outlet 11 (three as shown in FIG. 2) may be opened at the rear end of the pressure plate 17.
  • the float devices 12 and 13 are installed to control the oil outlets to be closed from low to high, and the oil outlets 9, 10 and 11 are connected to each other.
  • the oil sump 15 and the spare oil outlet 11 may be provided with a float device, or may directly form the exhaust port 14.
  • the float devices 12, 13 prevent the oil moisture interface from rising due to excessive water volume, and the exhaust port 14 can discharge the air in the tank.
  • the oil drain 15 is used to collect grease.
  • a vertically upward oil collecting chamber 25 is provided at the highest point of the pressure plate 17, and the top of the oil collecting chamber 25 is an oil outlet.
  • a buffer zone 4 is formed between the oil-water separation plate 19 and the bottom of the tank.
  • an oil retaining plate 18 is further disposed behind the pressure plate 17 and the oil-water separating plate 19, and the other side of the oil retaining plate 18 forms a second sedimentation zone 5, and the buffer zone 4 and the second sedimentation zone 5 pass through the oil retaining plate.
  • the through holes below the 18 are connected.
  • a water outlet 22 is opened to connect the water outlet pipe, and an overflow plate 21 higher than the water outlet 22 is provided in front of the water outlet 22.
  • the height of the overflow plate 21 is equal to or lower than the height of the oil-water overflow of the oil slag separation plate 8, and the height of the overflow plate 21 is also equal to or lower than the height of the oil discharge port.
  • a cleaning passage may be disposed between the first precipitation zone 2 and the second precipitation zone 5, and a valve is installed on the cleaning passage, and a sludge discharge port 23 is opened at the bottom of the second precipitation zone 5.
  • the present invention is further provided with a horizontal slowing plate 20 below the oil-water separation plate 19, the rear end of the slow-flow plate 20 is connected above the through hole of the oil-retaining plate 18, the oil-water separation plate 19 and the slow-flow plate 20
  • a meandering filter passage is formed between the slow flow plate 20 and the bottom of the tank.
  • the rear end sectional area of the pressure chamber passage of the present invention is designed to be equal to or smaller than the rear end sectional area between the oil water separation plate 19 and the slow flow plate 20; the oil water separation plate 19 and the slow flow plate 20
  • the cross-sectional area of the rear end is designed to be greater than or equal to the cross-sectional area of the front end between the oil-water separating plate 19 and the slow-moving plate 20, and the front-end cross-sectional area between the oil-water separating plate 19 and the slow-moving plate 20 is designed to be the same as that of the slow-moving plate 20.
  • the cross-sectional area is comparable to the bottom of the tank; the height of the oil outlets 9, 10, 11 and the height of the top of the overflow panel 21 are less than 8 cm.
  • a heater 16 is also installed in the pressure chamber passage, and a temperature-controlled heater can be selected to provide a suitable heating temperature as needed.
  • the kitchen waste enters the separation zone 1 from the water inlet 6, and after the food residue is collected through the filter basket 7, the sediment in the oil water falls into the first precipitation zone 2, and then the oil residue separation plate 8 will The oil and water are concentrated into the pressure chamber 3.
  • the pressure chamber 3 through the pressure plate 17, the water flow is allowed to stand, the oil water is separated, and the grease is floated.
  • the grease is concentrated in the oil collecting chamber 25, and is discharged from the first oil outlet 9.
  • the first floating ball 12 floats up with the water level, blocks the first oil outlet 9, the grease is discharged from the second oil outlet 10, and so on.
  • the oil sump 15 collects the grease of the first oil outlet 9, the second oil outlet 10, and the spare oil outlet 11.
  • the heater 16 can be turned on to melt the grease.
  • the oil-water separation plate 19 and the slow-flow plate 20 are disposed in the buffer zone 4, and function to stand the water flow and circulate and filter the water quality, and precipitate again through the second sedimentation zone 5, and the sediment is discharged through the sludge discharge port 23, and the water is discharged.
  • the nozzle 22 is discharged.
  • FIG. 3 to FIG. 4 it is a second embodiment of a fully automated unpowered device oil collector disclosed in the present invention.
  • the main structure of this embodiment is the same as that of the first embodiment, except that the oil deflector 18 is another.
  • a second oil baffle 26 is added to the side, a second pressure chamber 24 is between the oil deflector 18 and the second oil baffle 26, and a second pressure plate 28 is disposed above the second pressure chamber 24, and the second pressure plate 28 is The rear end is inclined to facilitate the guiding of the grease, and the oil port is also opened at the front end of the second pressure plate 28 (the structure is the same as that of the first embodiment, and will not be described again), and the second pressure chamber 24 is provided with the first
  • the second slowing plate 27 serves as a buffering effect
  • the other side of the second oil retaining plate 26 is the second sedimentation zone 5
  • the second pressure chamber 24 and the second precipitation zone 5 pass through the second slow flow plate 27 and the second oil retaining plate.
  • the holes below the plate 26 are in communication
  • the pressure plate 17 of the present invention may also be in the shape of a middle arch, and the oil outlet is opened at a high position of the pressure plate 17, and the arched structure is also advantageous for guiding the grease.
  • each plate in the box can be detachable, or to add a movable plate below the slowing plate 20 while the other plates are detachable to clean the bottom residue of the box.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
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  • Sewage (AREA)
  • Removal Of Floating Material (AREA)

Abstract

一种全自动化无动力装置集油器,包括箱体,箱体中设有过滤篮(7)而成分离区(1),过滤篮(7)的上方连接进水口(6),过滤篮(7)的侧边设有油渣分离板(8),油渣分离板(8)一侧形成第一沉淀区(2)而另一侧形成压力舱(3),第一沉淀区(2)和压力舱(3)通过油水溢口连通;压力舱(3)顶部设有压力板(17),底部设有油水分离板(19),二板之间形成压力舱通道,压力板(17)的高处后端开设出油口(9,10,11);油水分离板(19)与箱体底部之间形成缓冲区(4);压力板(17)和油水分离板(19)的后方设有挡油板(18),挡油板(18)另一侧形成第二沉淀区(5),第二沉淀区(5)上方开设出水口(22),出水口(22)前设有溢水板(21)。该集油器具有全自动化,无需动力装置,油脂回收率高,防止下水管道堵塞,操作方便,清洗方便的优点。

Description

全自动化无动力装置集油器 技术领域
本发明专利涉及一种污水分离油脂装置,尤其涉及一种全自动化无动力装置集油器。
背景技术
长久以来,餐厨废弃物污染环境的问题一直是困扰政府部门的一个世界性难题,国内外许多仁人志士都在参与研究破解。这些餐厨废弃物中含有丰富的油脂(动植物油)和大量的废渣等有机物质,充分利用起来都是宝。餐厨废油可以提炼成生物柴油、肥皂类产品和皮革加脂剂及其他生物科技产品,餐厨废渣可以制成饲料和活性生物有机肥,餐厨废水经过净化后成为再生水,可以冲厕、浇灌植物。
现实情况是,这些餐厨废弃物除了少量回收利用外,大多数作为垃圾处理,其中的餐厨废油、废水几乎没有经过处理就排入了江河湖海,给我们的环境带来了极大的危害。特别是废油跟随废水一同排入下水管道中,油脂附着在管道内壁不易分解,久而久之油层越来越厚,与其他杂物粘附在一起,造成下水管道堵塞。更严重的是,许多非法商贩回收餐厨废弃物,加工成地沟油,造成地沟油流入餐桌,直接危害人们的身体健康。
目前,餐饮废弃物的除油大多都采用简易的设备进行废水与油脂分离,其原理是利用油与水的比重不同,放置一段时间静置后,才进行手工捞取。其油水分离效果差,费时费力,废水无法循环过滤成为再生水,清洗不便以及占地面积大等不足之处。
发明内容
针对以上问题,本发明的目的在于提供一种全自动化无动力装置集油器,具有全自动化,油脂回收率高,收集食品残渣,净化水质,防止下水管道堵塞,低耗能且无需动力装置,操作简单、方便、安全,无水流缓急限制,材质坚固耐用,疏油、疏水,清洗方便等优点。
为了达到上述目的,本发明的技术方案是:
一种全自动化无动力装置集油器,包括箱体和箱体中的分离区、第一沉淀区、压力舱、缓冲区、第二沉淀区;箱体中设有过滤篮而形成分离区,过滤篮上方形成进水口;过滤篮侧边设有一块油渣分离板,油渣分离板靠过滤篮的一侧形成第一沉淀区而相反一侧形成压力舱,第一沉淀区和压力舱通过油渣分离板上方的油水溢口连通;压力舱顶部设有压力板,底部设有油水分离板,压力板和油水分离板之间形成压力舱通道,压力板的高处开设出油口;油水分离板与箱体底部之间形成缓冲区;压力板和油水分离板的后方还设有挡油板,挡油板的另一侧形成第二沉淀区,缓冲区和第二沉淀区通过挡油板下方的通孔连通,第二沉淀区上方开设出水口,且在出水口前方设有一块高过出水口的溢水板,溢水板的高度等于或低于油水溢口的高度,出油口的高度高于溢水板的高度。
所述油水分离板的下方还设有缓流板连接在挡油板的通孔上方,油水分离板和缓流板之间以及缓流板与箱体底部之间形成迂回的过滤通道。
所述压力舱通道的后端截面积等于或小于油水分离板与缓流板之间的后端截面积;油水分离板与缓流板之间的后端截面积大于或等于油水分离板与缓流板之间的前端截面积,油水分离板与缓流板之间的前端截面积与缓流板与箱体底部之间的前端截面积相当。
所述压力板的后端开设一个以上高低不同的出油口,各出油口上都安装了浮球装置,各出油口都连接出油槽,压力板的后端还开设排气口。
所述压力舱通道中安装加热器。
所述进水口的高度等于或高于油渣分离板油水溢口的高度。
所述出油口的高度与溢水板的顶部高度差小于8厘米。
所述第一沉淀区和第二沉淀区之间设有清洗通道,且清洗通道上安装阀门,第二沉淀区的底部开设排泥口。
所述油水分离板的后端呈倾斜向上状。
所述压力板的最高处设有竖直向上的集油腔,集油腔顶部为出油口。
所述压力板的后端呈倾斜向上状,压力板的后端开设出油口。
所述挡油板的另一侧增设第二挡油板,挡油板和第二挡油板之间为第二压力舱,在第二压力舱上方设有倾斜的第二压力板,在第二压力板的高处也开设出油口,在第二压力舱下方设有第二缓流板,第二挡油板的另一侧形成第二沉淀区,第二压力舱和第二沉淀区通过第二缓流板和第二挡油板下方的孔连通。
采用上述方案后,本发明使用时,餐厨废弃物由进水口进入箱体中,通过过滤篮将大块的废弃物与油水进行分离,细小废弃物进入第一沉淀区进行第一次沉淀,油水通过油渣分离板上方的油水溢口进入压力舱,由倾斜向上的压力舱通道导引,油脂由出油口流至出油槽排出,水和更细小或漂浮的废弃物经缓冲区、挡油板下方的通孔进入第二沉淀区,通过第二次沉淀,沉淀物由排泥口排出,水由出水口的出水管排出。
本发明的有益效果是:可以全自动化处理餐厨废弃物,油脂回收率高,彻底收集食品残渣、净化水质,防止下水管道堵塞,整个设备低耗能且无需动力装置,操作简单、方便、安全,无水流缓急限制,材质坚固耐用,疏油、疏水,清洗方便,等等。本发明适用于各种规模的酒店、各种餐饮酒楼、工厂、医院、学校等各类食堂以及各类食品加工企业的含油废水处理,能够消除油脂和残渣等混合物造成下水管道的堵塞,以及污水排入水体的污染,大大降低了下水管道堵塞和污水处理的难度和造价。
下面结合附图和具体实施方式,对本发明做进一步说明。
附图说明
图1是本发明的结构剖面图;
图2是本发明的结构俯视图;
图3是本发明另一实施例的结构剖面图;
图4是本发明另一实施例的结构俯视图。
标号说明:分离区1、第一沉淀区2、压力舱3、缓冲区4、第二沉淀区5、进水口6、过滤篮7、油渣分离板8、一号出油口9、二号出油口10、备用出油口11、一号浮球12、二号浮球13、排气口14、出油槽15、加热器16、压力板17、挡油板18、油水分离板19、缓流板20、溢水板21、出水口22、排泥口23,第二压力舱24,集油腔25,第二挡油板26,第二缓流板27,第二压力板28。
具体实施方式
如图1至图2所示,是本发明揭示的一种全自动化无动力装置集油器的实施例一,包括箱体和箱体中的分离区1、第一沉淀区2、压力舱3、缓冲区4、第二沉淀区5。
箱体中设有过滤篮7而形成分离区1,过滤篮7上方连接进水口6。
箱体中过滤篮7的侧边设有一块油渣分离板8,油渣分离板8靠过滤篮7的一侧形成第一沉淀区2而相反一侧形成压力舱3,第一沉淀区2和压力舱3通过油渣分离板8上方的油水溢口连通。具体是将油渣分离板8固定在箱体的底部,油渣分离板8的顶部与箱体的内顶之间为油水溢口,为了使溢流无动力时更顺畅,进水口6的高度等于或高于油渣分离板8油水溢口的高度。
箱体中,在压力舱3顶部设有压力板17,在压力舱3底部设有油水分离板19,压力板17的后端都呈倾斜向上状以利于导引油脂,压力板17和油水分离板19之间形成压力舱通道,油水分离板19的后端也呈倾斜向上状效果更佳。压力板17的后端至少开设一个一号出油口9,一号出油口9连接至出油槽15。如果处理水量大时,可在压力板17的后端开设多个高低不同的一号出油口9、二号出油口10、备用出油口11(如图2所示有三个),此时需要在一号出油口9、二号出油口10上都安装浮球装置12、13,以便控制出油口由低向高依次关闭,各出油口9、10、11都连接至出油槽15,备用出油口11上可以安装浮球装置,也可以直接形成排气口14。浮球装置12、13可防止水量过大引起的油水分界面升高,排气口14可排出箱内空气。出油槽15用于收集油脂。为了更好地出油,图中在压力板17的最高处设有竖直向上的集油腔25,集油腔25顶部为出油口。
箱体中,油水分离板19与箱体底部之间形成缓冲区4。
箱体中,压力板17和油水分离板19的后方还设有挡油板18,挡油板18的另一侧形成第二沉淀区5,缓冲区4和第二沉淀区5通过挡油板18下方的通孔连通。第二沉淀区5的上方开设出水口22连接出水管,且在出水口22前方设有一块高过出水口22的溢水板21。溢水板21的高度等于或低于油渣分离板8油水溢口的高度,溢水板21的高度还等于或低于出油口的高度。为了便于清洗,所述第一沉淀区2和第二沉淀区5之间可以设有清洗通道,且清洗通道上安装阀门,第二沉淀区5的底部开设排泥口23。
为了更好地进行过滤,本发明在油水分离板19的下方还设有水平缓流板20,缓流板20后端连接在挡油板18的通孔上方,油水分离板19和缓流板20之间以及缓流板20与箱体底部之间形成迂回的过滤通道。
为了更好地分离油和水,本发明压力舱通道的后端截面积设计得等于或小于油水分离板19与缓流板20之间的后端截面积;油水分离板19与缓流板20之间的后端截面积设计得大于或等于油水分离板19与缓流板20之间的前端截面积,油水分离板19与缓流板20之间的前端截面积设计得与缓流板20与箱体底部之间的截面积相当;出油口9、10、11的高度与溢水板21的顶部高度差小于8厘米。
为了防止油脂凝固影响分离,压力舱通道中还安装加热器16,可以选择温控加热器,以便根据需要提供合适的加热温度。
本发明具体实施时,餐厨废弃物从进水口6进入分离区1,并经过过滤篮7将食品残渣收集后,油水中的沉淀物落入第一沉淀区2,随后油渣分离板8将油水集中送入压力舱3。在压力舱3中,经过压力板17,静置水流,分离油水,油脂上浮,此时的油脂集中在集油腔25,从一号出油口9排出。当水流达到一定量时,一号浮球12随着水位上浮,堵住一号出油口9,油脂从二号出油口10排出,以此类推。出油槽15收集一号出油口9、二号出油口10和备用出油口11的油脂。当油脂凝固时,可开启加热器16融化油脂。在缓冲区4内设有油水分离板19和缓流板20,起到静置水流和循环过滤水质的作用,经过第二沉淀区5再次沉淀,通过排泥口23将沉淀物排出,水从出水口22排出。
如图3至图4所示,是本发明揭示的一种全自动化无动力装置集油器的实施例二,此实施例主要结构与实施例一相同,区别在于:挡油板18的另一侧增设第二挡油板26,挡油板18和第二挡油板26之间为第二压力舱24,在第二压力舱24上方设有第二压力板28,第二压力板28的后端呈倾斜状,以利于导引油脂,在第二压力板28的前端高处也开设出油口(结构与实施例一相同,不做赘述),在第二压力舱24下方设有第二缓流板27,起缓冲作用,第二挡油板26的另一侧为第二沉淀区5,第二压力舱24和第二沉淀区5通过第二缓流板27和第二挡油板26下方的孔连通。此实施例增加第二压力舱24,可以进一步分离油水,效果更好,同理,压力舱的个数还可以根据需要增加,本文不逐一图示说明。
另外,本发明的压力板17也可以是中间拱起状,出油口开设在压力板17的高处,拱起结构也有利于导引油脂。
为了进一步方便清洗,本发明可将箱体中的各板设计为可拆卸式,或者缓流板20的下方增加活动板而其他板为可拆卸式,以便清洗箱体底部残渣。
以上所述仅为本发明的具体实施例,并非对本案设计的限制,凡依本案的设计关键所做的等同变化,均落入本案的保护范围。

Claims (10)

1、一种全自动化无动力装置集油器,其特征在于:包括箱体和箱体中的分离区、第一沉淀区、压力舱、缓冲区、第二沉淀区;箱体中设有过滤篮而形成分离区,过滤篮上方形成进水口;过滤篮侧边设有一块油渣分离板,油渣分离板靠过滤篮的一侧形成第一沉淀区而相反一侧形成压力舱,第一沉淀区和压力舱通过油渣分离板上方的油水溢口连通;压力舱顶部设有压力板,底部设有油水分离板,压力板和油水分离板之间形成压力舱通道,压力板的高处开设出油口;油水分离板与箱体底部之间形成缓冲区;压力板和油水分离板的后方还设有挡油板,挡油板的另一侧形成第二沉淀区,缓冲区和第二沉淀区通过挡油板下方的通孔连通,第二沉淀区上方开设出水口,且在出水口前方设有一块高过出水口的溢水板,溢水板的高度等于或低于油水溢口的高度,出油口的高度高于溢水板的高度。
2、权利要求1所述的全自动化无动力装置集油器,其特征在于:所述油水分离板的下方还设有缓流板连接在挡油板的通孔上方,油水分离板和缓流板之间以及缓流板与箱体底部之间形成迂回的过滤通道。
3、权利要求2所述的全自动化无动力装置集油器,其特征在于:所述压力舱通道的后端截面积等于或小于油水分离板与缓流板之间的后端截面积;油水分离板与缓流板之间的后端截面积大于或等于油水分离板与缓流板之间的前端截面积,油水分离板与缓流板之间的前端截面积与缓流板与箱体底部之间的前端截面积相当。
4、权利要求1所述的全自动化无动力装置集油器,其特征在于:所述压力板的后端开设一个以上高低不同的出油口,各出油口上都安装了浮球装置,各出油口都连接出油槽,压力板的后端还开设排气口。
5、权利要求1所述的全自动化无动力装置集油器,其特征在于:所述压力舱通道中安装加热器。
6、权利要求1所述的全自动化无动力装置集油器,其特征在于:所述进水口的高度等于或高于油渣分离板油水溢口的高度。
7、权利要求1所述的全自动化无动力装置集油器,其特征在于:所述出油口的高度与溢水板的顶部高度差小于8厘米。
8、权利要求1所述的全自动化无动力装置集油器,其特征在于:所述压力板的后端呈倾斜向上状,压力板的后端开设出油口。
9、权利要求1所述的全自动化无动力装置集油器,其特征在于:所述挡油板的另一侧增设第二挡油板,挡油板和第二挡油板之间为第二压力舱,在第二压力舱上方设有倾斜的第二压力板,在第二压力板的高处也开设出油口,在第二压力舱下方设有第二缓流板,第二挡油板的另一侧形成第二沉淀区,第二压力舱和第二沉淀区通过第二缓流板和第二挡油板下方的孔连通。
10、权利要求1所述的全自动化无动力装置集油器,其特征在于:所述压力板的最高处设有竖直向上的集油腔,集油腔顶部为出油口。
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