WO2013074413A1 - Wireless flow monitoring devices - Google Patents
Wireless flow monitoring devices Download PDFInfo
- Publication number
- WO2013074413A1 WO2013074413A1 PCT/US2012/064413 US2012064413W WO2013074413A1 WO 2013074413 A1 WO2013074413 A1 WO 2013074413A1 US 2012064413 W US2012064413 W US 2012064413W WO 2013074413 A1 WO2013074413 A1 WO 2013074413A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- housing
- arm
- flow
- magnet
- paddle
- Prior art date
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
- G01F1/05—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects
- G01F1/20—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects by detection of dynamic effects of the flow
- G01F1/28—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects by detection of dynamic effects of the flow by drag-force, e.g. vane type or impact flowmeter
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F15/00—Details of, or accessories for, apparatus of groups G01F1/00 - G01F13/00 insofar as such details or appliances are not adapted to particular types of such apparatus
- G01F15/06—Indicating or recording devices
- G01F15/061—Indicating or recording devices for remote indication
- G01F15/063—Indicating or recording devices for remote indication using electrical means
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H35/00—Switches operated by change of a physical condition
- H01H35/24—Switches operated by change of fluid pressure, by fluid pressure waves, or by change of fluid flow
- H01H35/40—Switches operated by change of fluid pressure, by fluid pressure waves, or by change of fluid flow actuated by devices allowing continual flow of fluid, e.g. vane
Definitions
- This patent relates generally to flow control devices and, more particularly, to wireless flow monitoring devices.
- a device to wirelessly monitor a flow of material includes a housing having a first surface and a second surface opposite the first surface, the second surface having an aperture.
- a lever is secured within the housing to in response to the flow of material, where a portion of a first arm of lever is formed from a paddle arm, where an end of the paddle arm extends out the aperture of the second surface of the housing, and where a paddle is affixed to the paddle arm to be positioned within the flow of material.
- the device includes a magnet that is actuated by a second arm of the lever to move an amount proportional to the first arm of the lever, a portion of the magnet extending beyond the first surface of the housing, and a wireless position monitor mounted to the first surface of the housing so that a motion path of the portion of the magnet extending beyond the first surface of the housing is disposed within a channel in the base of the wireless position monitor, where the channel serves as a sensor to detect movement of the magnet.
- a wireless flow monitoring device in another example, includes an enclosure having a bottom surface and a top surface, a paddle arm coupled to the enclosure and extending out an opening in the bottom surface of the enclosure, and a paddle affixed to the paddle arm, the paddle and the paddle arm forming a first lever arm to rotate about a pivot point within the enclosure in response to material flowing within a pipe.
- the device also includes a second lever arm to rotate about the pivot point an amount proportional to the rotation of the first lever arm, a portion of the second lever arm extending beyond the top surface of the enclosure, the portion of the second lever arm having a magnetic array to be positioned within a sensor channel of a wireless position monitor to detect movement of the magnetic array.
- a flow monitoring device includes a housing having a cavity formed by a base and a cover, a hollow body affixed to the base about an opening in a first surface of the base, the hollow body enabling the device to be installed on a conduit through which material flows, the flow of the material being monitored by the device, and a paddle arm extending through the opening in the first surface of the base through the hollow body, the paddle arm being coupled to the housing to enable the paddle arm to rotate in response to the flow of the material within the conduit.
- the device further includes a paddle affixed to paddle arm and positioned within the conduit and a magnet extending from the pivot joint in a direction substantially opposite the paddle arm to rotate an amount proportional to the rotation of the paddle arm, the magnet extending beyond a top surface of the housing to enable a position monitor to be mounted to the device to monitor the flow of the material by monitoring the rotation of the magnet.
- FIG. 1A is an illustration of a known paddle type flow switch.
- FIG. IB is an exploded view of the known flow switch shown in FIG. 1A.
- FIG. 2A is a front view of an example flow switch attached to a wireless position monitor in accordance with the teachings of this disclosure.
- FIG. 2B is a back view of the example flow switch in FIG. 2A attached to the wireless position monitor.
- FIG. 2C is another view of the example flow switch in FIG. 2A attached to the wireless position monitor.
- FIG. 3 is another known paddle type flow switch shown in disassembled form.
- FIG. 4A is an example paddle type flow switch in accordance with the teachings of this disclosure that is placed next to a wireless position monitor.
- FIG. 4B is an enlarged view of the example flow switch and wireless position monitor of FIG. 4A.
- FIG. 4C depicts a portion of the example flow switch and wireless position monitor of FIG. 4A.
- FIG. 5 is an illustration of an example fully- assembled flow switch according to the teachings of this disclosure.
- FIG. 6 depicts a top surface of the wireless position monitor shown in FIGS. 2 and 4.
- a flow switch may be integrated within a process control system by physically wiring the flow switch into the control system.
- Such wiring can incur significant costs, both upfront during set up and installation, as well as during ongoing maintenance.
- These known approaches may require a lot of electrical wires/cables and/or may increase the amount and/or the size of conduits used to run the wires within the process control system as well as the sizes of cable trays.
- wiring can be costly and/or impractical in locations that are difficult to access and install the wiring.
- additional wiring in a process control system may require expansion cards for a process controller to provide additional input points to connect each wire to the controller to enable all components to properly communicate, thereby incurring additional cost and/or inconvenience.
- electrically wiring a flow switch may not be approved for use in hazardous (classified) areas where unsafe environments (e.g. , class I - flammable gases or vapors, class II - combustible dust, etc.) pose a risk of explosion or other danger.
- the foregoing problems may be alleviated by communicating the flow monitored by flow switches via intrinsically safe wireless technology.
- wirelessly communicating the flow measured by a flow switch it is possible to eliminate the labor and expense of installing electrical cables, running the cables across a process space through conduits, and finding available input points to physically terminate the wires with
- a single gateway may receive wireless signals from multiple components and communicate each of those signals via Hart, OLE for Process Control (OPC), modbus Ethernet, serial 485, or any other communication protocol without the need for discrete input cards to receive separate wires from each additional component.
- OPC OLE for Process Control
- modbus Ethernet serial 485, or any other communication protocol without the need for discrete input cards to receive separate wires from each additional component.
- monitoring flow without hardwired flow switches enables the monitoring of material flow at locations that would be otherwise difficult and/or impractical to access via many known methods.
- wireless devices designed to be intrinsically safe so as to be approved for use in hazardous (classified) environments.
- an intrinsically safe wireless position monitor may be attached to a control valve to detect movement of the valve shaft or stem to determine the position of the valve and communicate the position back to a controller without the need to run physical wires in a process space.
- many of the known flow switches cannot be connected to wireless position monitors in a manner that enables the position monitors to obtain a reliable reading of the flow switch.
- the only recourse is to either physically wire a flow switch to a process control system (with all its related costs and limitations on the type of environment) or to forego measuring flow at that particular location within the process control system.
- FIGS. 1A and IB illustrate a known paddle type flow switch 100.
- FIG. 1A illustrates the flow switch 100 completely assembled with a cover 102
- FIG. IB illustrates an exploded view of the flow switch 100 without the cover 102 to show the internal components of the flow switch 100.
- the flow switch 100 is similar in some respects to the flow switch described by Shafique et al. in U.S. Patent No. 6,563,064, which is hereby incorporated herein by reference in its entirety. While a complete description can be obtained from Shafique et al., in summary, the flow switch 100 includes a paddle 104 attached to a paddle arm 106 that extends through a pipe adapter 108 and through an opening 110 of a bracket, base, or housing 112 of the flow switch 100.
- the flow switch 100 is coupled to a pipe (piper used herein includes pipe or any other conduit) with the paddle 104 extending into the pipe to interact with material in the pipe.
- the paddle 104 and paddle arm 106 are configured to act as a first lever arm 114 that is moved or displaced by a change in the flow of material in the pipe to actuate a second lever arm 116 that engages or actuates an electrical switch 118 (e.g. , a snap switch).
- the electrical switch 118 may provide a signal (e.g. , a contact closure) to a component in a process control system that has been physically wired to the flow switch 100.
- FIGS. 2A-2C depict an example flow switch 200, which may be similar in some respects to the flow switch 100 shown in FIGS. 1A and IB. However, the flow switch 200 has been modified as discussed below.
- Attached to a second lever arm 201 is an array of magnets 202 (which may be referred to as a target array) configured to extend beyond the top of the base 112. By coupling, either directly or indirectly, the target array 202 to the second lever arm 201, the target array 202 acts as an extension of the second lever arm 201 and moves about a fulcrum of the lever an amount proportional to the movement of the paddle 104 when flow conditions within a pipe change.
- the target array 202 which extends beyond the top of the base 112, is configured to be positioned within a channel 204 of a wireless position monitor 206 such that when the target array 202 moves along the channel 204, the position monitor 206 can measure that movement to indicate the material flow conditions within a pipe. While the position monitor 206 may detect smaller movements, the target array 202 may span at least 1/4" along the channel 204. To ensure accurate and reliable measurements, the position monitor 206 may be securely mounted to the flow switch 200 via, for example, a bracket 208. Once movement of the paddle 104 has been detected via the position monitor 206 detecting movement of the target array 202, the position monitor 206 may wirelessly transmit the collected data to a process controller and/or other device for analysis and/or other response.
- FIG. 3 depicts another known paddle type flow switch 300 shown in disassembled form.
- the flow switch 300 of FIG. 3 is similar to the flow switches described by Garvey in U.S. App. Pub. No. 2008/0258088, which is hereby incorporated herein by reference in its entirety. While a complete description can be obtained from Garvey, in summary, the flow switch 300 includes a paddle 302 attached to a paddle arm 304 that extends inside a pipe adapter 308 and connects to a pivot pin or rod 306 that extends across the pipe adapter 308 through an aperture 310.
- a lever arm 312 is coupled to an end of the pivot rod 306 to rotate about the pivot rod 306 an amount proportional to the rotation of the paddle arm 304 when a change in flow of material in a pipe causes the paddle 302 to move.
- the movement of the lever arm 312 is configured to actuate an electrical switch 314 (e.g., a snap switch), which may be physically wired to communicate with other components in a process control system.
- an electrical switch 314 e.g., a snap switch
- FIGS. 4A-4C depict another example paddle type flow switch 400, which is similar in some respects to the flow switch 300 shown in FIG. 3.
- the flow switch 400 has been modified as discussed below.
- a target array 402 is coupled either directly or indirectly to an end of the pivot rod 306 to rotate about the pivot rod 306 an amount proportional to the movement of the paddle 302.
- the wireless position monitor 206 may be mounted to the flow switch 400 to securely position the target array 402 within the channel 204 (shown in FIG. 4C) of the position monitor 206.
- the target array 402 may be configured to extend beyond the top of a base 404 of the flow switch 400. This configuration of the target array 402 and the base 404 is not shown in the figures, nor is a mounting system shown.
- the flow switch 400 may be modified in accordance with the discussion relating to FIGS. 2A- 2C above to achieve the same result.
- FIG. 5 depicts an example flow switch 500 according to the teachings of this disclosure.
- the example flow switch 500 includes a cover 502 that attaches to a base 504.
- the cover 502 is adapted to provide space for a target array 506 to extend beyond the top of the flow switch 500 via a notch or slot 508. This allows the target array 506 to pass through the channel 204 of the position monitor 206 (shown in FIGS. 2 and 4) for reliable monitoring of the flow switch 500.
- the cover 502 also includes holes 510 to enable the position monitor 206 to be secured to the flow switch 500. Additionally, the cover 502 may be flat to facilitate the mounting of the position monitor 206.
- the example cover 502 of the flow switch 500 may be applied to either of the example flow switches 200 or 400 described above. Furthermore, an alternative
- example cover 502 may include a hollow protrusion in which the target array 506 may sit.
- a protrusion may be dimensioned to fit within the channel 204 of the position monitor 206 to enable the internal mechanisms of the flow switch 500 to be completely enclosed.
- the example flow switches 200, 400, and 500 disclosed herein are provided by way of example only. Any other configuration of the base (e.g. , the base 112 of FIG. 2A), the lever arms (e.g., the second lever arm 116 of FIG. 2A), the target array (e.g. , the target array 202 of FIG. 2A), the cover (e.g., the cover 502 of FIG. 5) and/or the method of mounting the position monitor 206 that is similar to that which is disclosed herein is contemplated by this disclosure.
- FIGS. 2 and 4 show the flow switches 200 and 400 without an associated electrical switch (e.g. , the switch 118 shown in FIG. 1A)
- the example flow switches 200 and 400 may be configured to include an electrical switch 118 as well as a target array (e.g. , the target array 202) to enable hardwired and/or wireless implementations of the flow switches 200 and 400.
- example flow switches 200, 400, and 500 described herein may be implemented in virtually any process control system.
- the example flow switches described herein may be applied to conditions of both vacuum and positive flow in either batch or continuous processes.
- the example flow switches described herein are suitable for detecting the flow of virtually any material including liquids, gases, and/or powder/dust.
- FIG. 6 depicts a top surface 602 of the wireless position monitor 206 shown in FIGS. 2 and 4.
- FIG. 6 shows a model 4310 Wireless position monitor made by TopWorx Inc., a subsidiary of Emerson Electric Company.
- the teachings of this disclosure may be implemented using any other wireless position monitor.
- Use of the wireless position monitor 206 enables the use of flow switches (e.g. , the example flow switches 200 and 400) in virtually any location without the need to run electric wires and/or conduit throughout a process control system. Not only may this provide significant cost savings in installation and maintenance, it also simplifies the linking of multiple devices to a controller because a single gateway can receive numerous wireless signals, whereas hardwiring multiple devices requires each device to have an independent input point.
- wireless position monitors such as the monitor 206
- these wireless position monitors are intrinsically safe.
- these wireless position monitors are approved for any environment (i.e., both hazardous and non-hazardous work conditions). More specifically, these wireless position monitors can be implemented with the disclosed example flow switches 200 and 400 in any environment because the flow switches 200 and 400 are purely mechanical devices that do not require any electrical connections unlike many known flow switches. This is made possible by the linkage-less and/or non-contact detection of movement of the target arrays 202 and 402 by the position monitor 206.
- the position monitor 206 may have intrinsically safe power modules (i.e., batteries).
- the position monitor 206 may use local power to power its operation. While this implementation requires a power cord, it still avoids the use of wiring electrical cables up as with many other known flow switches.
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- General Physics & Mathematics (AREA)
- Arrangements For Transmission Of Measured Signals (AREA)
- Measuring Volume Flow (AREA)
- Details Of Flowmeters (AREA)
- Flow Control (AREA)
- Indicating Or Recording The Presence, Absence, Or Direction Of Movement (AREA)
Abstract
Description
Claims
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP12791637.7A EP2780669A1 (en) | 2011-11-17 | 2012-11-09 | Wireless flow monitoring devices |
BR112014011722A BR112014011722A2 (en) | 2011-11-17 | 2012-11-09 | wireless flow monitoring devices |
KR1020147012788A KR20140103912A (en) | 2011-11-17 | 2012-11-09 | Wireless flow monitoring devices |
RU2014123163/28A RU2014123163A (en) | 2011-11-17 | 2012-11-09 | WIRELESS CONTROL DEVICE FOR FLOW CONTROL (OPTIONS) |
CA2853493A CA2853493A1 (en) | 2011-11-17 | 2012-11-09 | Wireless flow monitoring devices |
JP2014542358A JP2015502538A (en) | 2011-11-17 | 2012-11-09 | Wireless flow monitoring device |
MX2014005999A MX2014005999A (en) | 2011-11-17 | 2012-11-09 | Wireless flow monitoring devices. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US13/299,037 US20130125664A1 (en) | 2011-11-17 | 2011-11-17 | Wireless flow monitoring devices |
US13/299,037 | 2011-11-17 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2013074413A1 true WO2013074413A1 (en) | 2013-05-23 |
Family
ID=47228066
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2012/064413 WO2013074413A1 (en) | 2011-11-17 | 2012-11-09 | Wireless flow monitoring devices |
Country Status (11)
Country | Link |
---|---|
US (1) | US20130125664A1 (en) |
EP (1) | EP2780669A1 (en) |
JP (1) | JP2015502538A (en) |
KR (1) | KR20140103912A (en) |
CN (2) | CN103123883A (en) |
AR (1) | AR088902A1 (en) |
BR (1) | BR112014011722A2 (en) |
CA (1) | CA2853493A1 (en) |
MX (1) | MX2014005999A (en) |
RU (1) | RU2014123163A (en) |
WO (1) | WO2013074413A1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9958880B2 (en) * | 2015-09-16 | 2018-05-01 | Fisher Controls International Llc | Wireless valve actuator system and method |
USD939450S1 (en) * | 2019-09-12 | 2021-12-28 | Saginomiya Seisakusho, Inc. | Pressure switch |
JP1664761S (en) * | 2019-09-12 | 2020-07-27 | ||
USD949801S1 (en) * | 2019-09-12 | 2022-04-26 | Saginomiya Seisakusho, Inc. | Pressure switch |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6563064B2 (en) | 2000-12-21 | 2003-05-13 | Itt Manufacturing Enterprises, Inc. | Fluid flow switch sensing device having a test button |
US20050028609A1 (en) * | 2003-07-17 | 2005-02-10 | Langemann Peter J. | Flow-monitoring method and device |
US20080258088A1 (en) | 2007-04-20 | 2008-10-23 | Itt Manufacturing Enterprises, Inc | Flowswitch with O-ring seal |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5721383A (en) * | 1995-11-20 | 1998-02-24 | Water Savers, Inc. | Flow meter system and method of using same |
US5945608A (en) * | 1996-10-22 | 1999-08-31 | Harwil Corporation | Hall effect fluid flow switch and flow meter |
DE10016636A1 (en) * | 2000-04-04 | 2001-10-18 | Siemens Ag | Positioner, in particular for a valve which can be actuated by a drive |
JP2003287451A (en) * | 2002-03-27 | 2003-10-10 | Hitachi Cable Ltd | Optical flow-velocity sensor |
US7775422B2 (en) * | 2003-06-13 | 2010-08-17 | Arad Measuring Technologies Ltd. | Meter register and remote meter reader utilizing a stepper motor |
ATE466258T1 (en) * | 2007-07-28 | 2010-05-15 | Sika Dr Siebert & Kuehn Gmbh & | DEVICE FOR MONITORING THE FLOW OF A MEDIUM IN A FLOW DEVICE |
JP2008196845A (en) * | 2008-04-09 | 2008-08-28 | Matsushita Electric Ind Co Ltd | Individual gas device operation detector |
-
2011
- 2011-11-17 US US13/299,037 patent/US20130125664A1/en not_active Abandoned
-
2012
- 2012-10-11 CN CN201210392371XA patent/CN103123883A/en active Pending
- 2012-10-11 CN CN201220530900.3U patent/CN202996703U/en not_active Expired - Fee Related
- 2012-11-09 MX MX2014005999A patent/MX2014005999A/en not_active Application Discontinuation
- 2012-11-09 BR BR112014011722A patent/BR112014011722A2/en not_active IP Right Cessation
- 2012-11-09 CA CA2853493A patent/CA2853493A1/en not_active Abandoned
- 2012-11-09 JP JP2014542358A patent/JP2015502538A/en active Pending
- 2012-11-09 RU RU2014123163/28A patent/RU2014123163A/en not_active Application Discontinuation
- 2012-11-09 KR KR1020147012788A patent/KR20140103912A/en not_active Application Discontinuation
- 2012-11-09 WO PCT/US2012/064413 patent/WO2013074413A1/en active Application Filing
- 2012-11-09 EP EP12791637.7A patent/EP2780669A1/en not_active Withdrawn
- 2012-11-16 AR ARP120104336A patent/AR088902A1/en unknown
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6563064B2 (en) | 2000-12-21 | 2003-05-13 | Itt Manufacturing Enterprises, Inc. | Fluid flow switch sensing device having a test button |
US20050028609A1 (en) * | 2003-07-17 | 2005-02-10 | Langemann Peter J. | Flow-monitoring method and device |
US20080258088A1 (en) | 2007-04-20 | 2008-10-23 | Itt Manufacturing Enterprises, Inc | Flowswitch with O-ring seal |
Also Published As
Publication number | Publication date |
---|---|
EP2780669A1 (en) | 2014-09-24 |
MX2014005999A (en) | 2015-04-16 |
RU2014123163A (en) | 2015-12-27 |
KR20140103912A (en) | 2014-08-27 |
CN202996703U (en) | 2013-06-12 |
JP2015502538A (en) | 2015-01-22 |
AR088902A1 (en) | 2014-07-16 |
BR112014011722A2 (en) | 2017-05-09 |
US20130125664A1 (en) | 2013-05-23 |
CA2853493A1 (en) | 2013-05-23 |
CN103123883A (en) | 2013-05-29 |
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