WO2013063997A1 - Hydraulic control loop - Google Patents

Hydraulic control loop Download PDF

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Publication number
WO2013063997A1
WO2013063997A1 PCT/CN2012/082285 CN2012082285W WO2013063997A1 WO 2013063997 A1 WO2013063997 A1 WO 2013063997A1 CN 2012082285 W CN2012082285 W CN 2012082285W WO 2013063997 A1 WO2013063997 A1 WO 2013063997A1
Authority
WO
WIPO (PCT)
Prior art keywords
valve
control valve
bypass
port
flow
Prior art date
Application number
PCT/CN2012/082285
Other languages
French (fr)
Chinese (zh)
Inventor
左春庚
李美香
张劲
魏星
Original Assignee
中联重科股份有限公司
湖南中联重科专用车有限责任公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 中联重科股份有限公司, 湖南中联重科专用车有限责任公司 filed Critical 中联重科股份有限公司
Publication of WO2013063997A1 publication Critical patent/WO2013063997A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/02Systems essentially incorporating special features for controlling the speed or actuating force of an output member
    • F15B11/04Systems essentially incorporating special features for controlling the speed or actuating force of an output member for controlling the speed
    • F15B11/0406Systems essentially incorporating special features for controlling the speed or actuating force of an output member for controlling the speed during starting or stopping
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/30Directional control
    • F15B2211/305Directional control characterised by the type of valves
    • F15B2211/30525Directional control valves, e.g. 4/3-directional control valve
    • F15B2211/3053In combination with a pressure compensating valve
    • F15B2211/3055In combination with a pressure compensating valve the pressure compensating valve is arranged between directional control valve and return line
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/30Directional control
    • F15B2211/31Directional control characterised by the positions of the valve element
    • F15B2211/3105Neutral or centre positions
    • F15B2211/3116Neutral or centre positions the pump port being open in the centre position, e.g. so-called open centre
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/40Flow control
    • F15B2211/405Flow control characterised by the type of flow control means or valve
    • F15B2211/40507Flow control characterised by the type of flow control means or valve with constant throttles or orifices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/40Flow control
    • F15B2211/415Flow control characterised by the connections of the flow control means in the circuit
    • F15B2211/41509Flow control characterised by the connections of the flow control means in the circuit being connected to a pressure source and a directional control valve
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/40Flow control
    • F15B2211/42Flow control characterised by the type of actuation
    • F15B2211/428Flow control characterised by the type of actuation actuated by fluid pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/40Flow control
    • F15B2211/45Control of bleed-off flow, e.g. control of bypass flow to the return line
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/80Other types of control related to particular problems or conditions
    • F15B2211/85Control during special operating conditions
    • F15B2211/851Control during special operating conditions during starting

Definitions

  • the present invention relates to the field of hydraulic control and, in particular, to a hydraulic control circuit having a bypass throttle circuit. Background technique
  • a speed control loop is usually also provided to meet the control requirements for the speed of movement of the actuator.
  • there are various ways to control the movement speed of the actuator for example, by changing the flow cross section of the flow control valve to control and regulate the flow into or out of the actuator, thereby realizing the throttle speed regulation loop of the speed regulation;
  • a variable speed control loop that achieves speed regulation by changing the displacement of a hydraulic pump or a hydraulic motor. Since variable-pressure hydraulic pumps are usually required for volumetric speed-regulating circuits, the cost is increased. Therefore, more throttling speed-regulating circuits are used, such as bypass throttle circuits using throttle valves or commutation Valve reversing valve speed control loop.
  • Figure 1 shows a conventional hydraulic control circuit.
  • the hydraulic control circuit includes a directional control valve 10 and an actuator 20 (such as a hydraulic motor) connected to the directional control valve 10, the directional control valve 10 including a bypass inlet P' and a bypass outlet.
  • a bypass throttle circuit of C wherein the bypass inlet P' communicates with the oil inlet port P (ie, the working hydraulic oil of the hydraulic pump is supplied to the oil inlet port P and the bypass inlet port P' of the directional control valve 10), bypassing
  • the outlet C communicates with the fuel tank, and the flow passage section of the bypass throttle circuit changes with the opening degree of the directional control valve 10.
  • 11-16 denote the respective throttle grooves at the respective ends of the spool of the directional control valve 10.
  • Figure 1 shows the working state of the hydraulic control circuit when the directional control valve 10 is in the neutral position.
  • the working oil ports (A port and B port) of the directional control valve 10 the oil inlet port P and the back are shown.
  • the oil ports T are all closed, and the bypass inlet P' and the bypass outlet C are connected, and the bypass throttle circuit (substantially) does not throttle the flow of oil flowing through the bypass inlet P' and the bypass outlet C.
  • execute Element 20 does not operate and hydraulic oil from a hydraulic pump (not shown) flows back to the tank through bypass inlet P' and bypass outlet C.
  • the opening degree of the directional control valve 10 gradually increases, the oil inlet port P communicates with the A port, and the B port communicates with the oil return port T.
  • the through-flow section of the bypass throttle circuit formed by the bypass inlet P' and the bypass outlet C is gradually reduced.
  • most of the hydraulic oil from the hydraulic pump sequentially flows through the oil inlet P, the oil inlet throttle groove 13, and the A port, passes through the actuator 20 and performs work on the actuator, and then returns oil from the port B.
  • the throttle groove 11 and the oil return port T flow back to the oil tank.
  • a small portion of the hydraulic oil from the hydraulic pump flows through the bypass inlet P', the bypass throttle 12, and the bypass outlet C to flow back to the tank after throttling.
  • the operating speed of the actuator 20 is the linear moving speed of the piston rod of the hydraulic cylinder; if the actuator 20 is a hydraulic motor, the operating speed of the actuator 20 is the rotational speed of the hydraulic motor.
  • the opening degree of the directional control valve 10 when the load is constant, if the opening degree of the directional control valve 10 is increased, the flow cross section of the bypass throttle circuit formed by the bypass inlet P' and the bypass outlet C is reduced, and therefore, The flow rate of the hydraulic oil acting on the actuator 20 is increased, and the flow rate of the hydraulic oil flowing through the bypass throttle circuit is decreased, thereby accelerating the operating speed of the actuator 20; conversely, if the load is constant, if the direction is controlled
  • the opening degree of the valve 10 is decreased, the flow cross section of the bypass throttle circuit is increased, so that the flow rate of the hydraulic oil acting on the actuator 20 is decreased, and the flow rate of the hydraulic oil flowing through the bypass throttle circuit is increased. Large, thereby slowing the operating speed of the actuator 20.
  • the speed control of the actuator 20 is achieved by the bypass throttle circuit of the directional control valve 10.
  • the main factor affecting the operating speed of the actuator 20 is the opening degree of the system load and the directional control valve 10, in other words, the main influencing factor of the flow rate of the hydraulic oil acting on the actuator 20 is the system load and direction.
  • the opening of the control valve 10 is controlled.
  • the spool of the directional control valve 10 When the system is in the idle state, the spool of the directional control valve 10 is in the neutral position, and the system hydraulic oil flows back to the oil tank through the bypass circuit. Since the throttle groove is designed according to the idle speed, the hydraulic oil in the bypass circuit is The flow rate is equal to the system flow (ie, the oil flow capacity of the bypass return is equal to the system oil supply).
  • the excess hydraulic oil is caused by the rapid increase of the system flow rate, thereby causing the bypass circuit to have less oil flow than the system oil supply.
  • the flow will flow to the actuator 20, causing a sudden increase in the flow of hydraulic oil entering the actuator 20 (i.e., when the actuator 20 is actuated, the flow of hydraulic oil entering the actuator 20 is not zero-based).
  • the present invention provides a hydraulic control circuit including a directional control valve having a bypass throttle circuit and an actuator coupled to the directional control valve, the hydraulic control circuit further including a valve, a valve is connected in series in the bypass throttle circuit to enable The flow rate of hydraulic oil flowing through the bypass throttle circuit can be equal to the system flow supplied to the directional control valve when the actuator is activated.
  • the valve is capable of maintaining a constant flow rate of hydraulic oil flowing through the actuator when the system flow rate supplied to the directional control valve is constant.
  • the valve when the load on the actuator is increased, the valve correspondingly reduces the flow cross section of the valve port of the valve; when the load on the actuator is reduced, the valve correspondingly The flow cross section of the valve port of the valve is increased such that the flow rate of the hydraulic oil flowing through the bypass throttle circuit does not change if the directional control valve has a constant opening.
  • the hydraulic control circuit further includes a fuel tank
  • the valve is a hydraulic flow control valve including an inlet, an outlet, and a first control port and a second control port, the inlet and the direction control of the pilot flow control valve a bypass outlet of the valve is communicated, an outlet of the pilot flow control valve is in communication with the oil tank, and a first control port of the pilot flow control valve is directly or indirectly connected to a system pressure of the hydraulic control circuit,
  • the second control port is in communication with the bypass throttle circuit and is connected to a hydraulic control device acting on the spool of the pilot flow control valve.
  • the first control port of the pilot flow control valve is in direct communication with the oil inlet of the directional control valve.
  • the hydraulic control device comprises a throttle valve and a flow-sensitive piston cylinder, the throttle valve being connected in series in an oil inlet path of the directional control valve, the flow-sensitive piston cylinder comprising a closed piston cylinder and an axially axial direction a piston reciprocally disposed in the cylinder, the piston being coupled to a first piston rod extending from a first end wall of the cylinder, the first piston rod and a spool of the pilot flow control valve a spring connection, a first cavity is defined between the piston and the first end wall, and a second cavity is defined between the piston and the second end wall, the first cavity and the directional control valve
  • the downstream portion of the throttle valve of the oil inlet passage is connected, and the second chamber is connected to the upstream portion of the throttle valve of the oil inlet passage of the directional control valve.
  • the piston of the flow sensitive piston cylinder is further coupled with a second piston rod extending in a direction opposite to the first piston rod to a second end wall of the piston barrel.
  • the hydraulic control device comprises a controller and an electric control valve electrically connected to the controller, the output end of the electric control valve is connected to the second control port, thereby acting on the liquid control flow control valve a spool, the controller controlling a pressure of an output of the electronically controlled valve based on a flow signal of a system flow supplied to the directional control valve.
  • the directional control valve has an oil inlet P, a return port T, and two working ports ⁇ ,
  • a valve constituting the bypass inlet P' and the bypass outlet C of the bypass throttle circuit, and a bypass throttle groove 15 is disposed between the bypass inlet P' and the bypass outlet C,
  • the oil inlet port and the bypass inlet P' are both in pressure communication with the system, and the working port ports ⁇ , ⁇ are respectively in communication with the actuator 11, and the bypass outlet C is in communication with the valve 30.
  • the actuator is a hydraulic motor
  • the hydraulic control circuit is a swing control loop.
  • the actuator when the actuator is started, that is, when the spool of the directional control valve starts to move from the neutral position to the left or right position, the system flow rate is increased, and the valve is used to control the hydraulic oil in the bypass throttle circuit, thereby
  • the flow rate of the hydraulic oil flowing through the bypass throttle circuit can be equal to the system flow supplied to the directional control valve, that is, the system flow supplied to the directional control valve flows substantially all through the bypass throttle circuit to the fuel tank, thus No hydraulic oil flows to the actuator to achieve a zero flow of hydraulic oil entering the actuator when the actuator is activated. Further, it is possible to avoid violent jitter of the actuator and achieve the object of the present invention.
  • Figure 1 is a schematic view of a conventional hydraulic control circuit
  • FIG. 2 is a schematic view of a hydraulic control circuit in accordance with a preferred embodiment of the present invention
  • Figure 3 is a detailed schematic view showing the connection relationship between the liquid control flow control valve and the flow sensitive piston cylinder of Figure 1;
  • Figure 4 is a schematic view showing the structure of the flow sensitive piston rod of Figure 3;
  • FIG. 5 is a schematic illustration of a hydraulic control circuit in accordance with another preferred embodiment of the present invention. detailed description
  • the hydraulic control circuit includes a directional control valve 10 having a bypass throttle circuit and an actuator 20 coupled to the directional control valve 10, the hydraulic control circuit further including a valve 30, the valve 30 is connected in series in the bypass throttle circuit so that the flow rate of the hydraulic oil flowing through the bypass throttle circuit can be equal to that supplied to the directional control valve 10 when the actuator 20 is activated System traffic.
  • the actuator 20 when the actuator 20 is started, that is, when the spool of the directional control valve 10 starts to move from the neutral position to the left or right position, the system flow rate Q is increased, and the valve 30 is used to bypass the hydraulic oil in the throttle circuit.
  • the circuit flows to the fuel tank so that no hydraulic oil flows to the actuator 20 to achieve a zero flow of hydraulic oil entering the actuator 20 when the actuator 20 is activated. Further, it is possible to avoid the violent jitter of the actuator 20, and the object of the present invention is achieved.
  • the valve 30 can have various forms as long as the flow passage area of the bypass throttle circuit can be adjusted and controlled when the actuator 20 is started, so that the hydraulic pressure oil flows into the system when the actuator 20 is started.
  • the bypass throttle circuit can be used.
  • valve 30 can be a hydraulic flow control valve or an electronically controlled flow control valve, the electronically controlled flow control
  • the valve or pilot flow control valve can act according to the signal of the system flow. Two preferred embodiments of the valve 30 will be described in detail below.
  • the valve 30 is also capable of maintaining a constant flow rate of hydraulic oil flowing through the actuator 20 while the hydraulic control system is operating, in the event that the system flow rate supplied to the directional control valve 10 is constant. Therefore, in the case where the flow rate of the hydraulic oil supplied to the directional control valve by the hydraulic pump (i.e., the system flow rate) is constant, the hydraulic oil flowing through the actuator 20 can be utilized by the valve 30 regardless of the change in the load on the actuator. The traffic (basically) remains the same. Thus, the actuator can be maintained at a relatively stable operating speed during operation, thereby achieving a stable operating state.
  • valve 30 connected in series in the bypass throttle circuit
  • the valve 30 when the load on the actuator 20 is increased, the valve 30 correspondingly reduces the flow cross section of the valve port of the valve;
  • the valve 30 When the load on the actuator 20 is reduced, the valve 30 correspondingly increases the flow cross section of the valve port of the valve so that the directional control valve 10 has a constant opening degree, flowing through
  • the flow rate (basic) of the hydraulic oil of the bypass throttle circuit does not change. This is because, for example, when the load on the actuator 20 is increased, the system pressure is increased, and an increase in the system pressure will push the spool of the valve 30 to decrease its flow area, so the pressure at the inlet of the valve 30 will rise.
  • the flow rate of the hydraulic oil of 10 is substantially constant, passing through the working port of the directional control valve 10 (port A or Port B) the flow rate of the hydraulic oil acting on the actuator 20 (this flow rate is equal to the system flow rate Q of the hydraulic oil supplied to the directional control valve 10 minus the flow rate Q2 of the hydraulic oil flowing through the bypass throttle circuit) It remains unchanged, so that the oil flow rate for the actuator can be made independent of the load change, and only by the opening of the spool of the directional control valve 10 (i.e., the flow area of the bypass outlet).
  • the valve 30 capable of realizing the technical solution of the present invention can have various forms.
  • the hydraulic control circuit further includes a fuel tank, and the valve 30 is a hydraulic flow including an inlet 301, an outlet 302, and a first control port 303 and a second control port 304.
  • a control valve, an inlet 301 of the pilot flow control valve is in communication with a bypass outlet C of the directional control valve 10, and an outlet 302 of the pilot flow control valve is in communication with the fuel tank, thereby causing the valve 30 to be connected in series In the fuel saving circuit.
  • the first control port 303 of the pilot flow control valve is directly or indirectly connected to the system pressure of the hydraulic control circuit, thereby regulating the flow area of the valve 30, so that the oil flow rate of the actuator is independent of the load change. the goal of.
  • the first control port 303 of the pilot flow control valve is in direct communication with the oil inlet of the directional control valve 10.
  • the second control port 304 is in communication with the bypass throttle circuit and is connected to a hydraulic control device serving as a spool of the pilot flow control valve. Therefore, the position of the spool of the pilot flow control valve is adaptively adjusted by the action of the spring, so that when the actuator 20 is started, the flow rate of the hydraulic oil entering the actuator 20 is zero. .
  • the hydraulic control device can have various forms, such as shown in Figures 2, 3 and 4, the hydraulic control device comprising a throttle valve 4 and a flow sensitive piston cylinder 32, the throttle valve 4 being connected in series
  • the flow sensitive piston cylinder 32 includes a closed piston cylinder 329 and a piston 328 axially reciprocally disposed in the piston cylinder 329.
  • the piston 328 is connected to the piston 328.
  • a first piston rod 327 of the first end wall 3281 of the piston barrel 329 the first piston rod 327 is coupled to a spring of the valve core of the pilot flow control valve, thereby adjusting the force acting on the spring Adjusting a position of a spool of the pilot flow control valve, a first cavity 322 is defined between the piston 328 and the first end wall 3281, the piston 328 and the second end A second cavity 321 is defined between the walls 3282, and the first cavity 322 is connected to a downstream portion of the throttle valve 4 of the oil inlet path of the directional control valve 10, the second cavity 321 and the directional control valve 10 The upstream portion of the throttle valve 4 of the inlet passage is connected.
  • the control pressure of the hydraulic oil is the system pressure P entering the directional control valve 10, and the control area is Al.
  • the control pressure of the hydraulic oil is the pressure P2 of the hydraulic oil entering the inlet 301 of the pilot flow control valve and the valve of the valve 30.
  • P-P2 is a constant. That is, after the throttling of the bypass throttling circuit, the pressure difference of the hydraulic oil is fixed. Specifically, the pressure difference of the hydraulic oil on both sides of the bypass throttle grooves 12 and 15 is fixed and is not affected by the load. Therefore, in the case where the flow rate of the system supplied to the directional control valve 10 is constant, the flow rate of the hydraulic oil flowing through the bypass throttle circuit remains unchanged, thereby maintaining the flow rate of the hydraulic oil flowing through the actuator 20. constant. The purpose of achieving the oil flow of the actuator is independent of the load change.
  • the first chamber 322 is connected to the downstream portion of the throttle valve 4 of the oil inlet passage of the directional control valve 10, the first chamber 322 is introduced into the pressure P of the oil inlet port of the directional control valve 10, and the control area is A5.
  • the second chamber 321 is connected to the upstream portion of the throttle valve 4 of the oil inlet path of the directional control valve 10, the second chamber 321 introduces a system pressure ⁇ , and the control area is ⁇ 4.
  • the above pressure ⁇ is the pressure of the system hydraulic oil upstream of the throttle valve 4
  • the pressure ⁇ is the pressure of the hydraulic oil after the (downstream) throttle valve 4.
  • the P-P2 is increased to increase the flow of hydraulic oil through the bypass throttle circuit.
  • the calculation process is as follows:
  • the flow rate of the hydraulic oil flowing through the bypass throttle circuit is Q2, wherein
  • A the force control area of the pressure compensating valve 31
  • A3 is decreased as the opening degree of the directional control valve 10 is increased. Therefore, as the opening degree of the directional control valve 10 is gradually increased, since the flow passage area of the bypass throttle groove 12 or 15 is gradually decreased, the flow rate through the bypass circuit is gradually decreased until the directional control valve 10 reaches the left Bit or right position (At this time, part of the hydraulic oil passes through the bypass circuit or there is no hydraulic oil as required).
  • the opening degree of the directional control valve 10 is constant and the system flow rate Q is constant, the flow rate Q2 of the hydraulic oil flowing through the bypass throttle circuit is also constant, so the flow rate of the hydraulic oil entering the actuator 20 is set.
  • Q1 is also a fixed value.
  • the flow rate Q when the system flow rate Q is constant, the flow rate of the hydraulic oil entering the actuator 20 is only related to the opening degree of the directional control valve 10; when the opening degree of the directional control valve 10 is a fixed value, A3 is a fixed value, and the system flow rate Q When increasing, the flow rate Q2 of the hydraulic oil flowing through the bypass throttle circuit is increased.
  • the flow rate Q2 of the hydraulic oil flowing through the bypass throttle circuit can be equalized when the actuator 20 is started.
  • the system flow Q that is, the flow rate Q1 entering the actuator 20 can start from zero.
  • the piston 328 of the flow-sensitive piston cylinder 32 is further coupled with a second end wall 3282 extending in a direction opposite to the first piston rod 327 from the piston barrel 329.
  • the second piston rod 326 is such that the control area A5 of the first chamber 322 coincides with the control area A4 of the second chamber 321 to reduce the presence of errors.
  • the hydraulic control device is not limited thereto.
  • the hydraulic control device may include a controller 50 and an electronically controlled valve 40 electrically connected to the controller 50.
  • the output end of the electronic control valve 40 is connected to the a second control port 304 of the flow control flow control valve, thereby acting on the spool of the pilot flow control valve, the controller 50 controlling the flow according to the flow signal of the system pressure hydraulic oil (ie, the system flow rate Q)
  • the electronically controlled valve 40 is an electromagnetic proportional pressure reducing valve.
  • the controller 50 can activate the electronically controlled valve 40 to adjust the position of the spool of the pilot flow control valve, thereby making the flow
  • the flow rate Q2 of the hydraulic oil passing through the bypass throttle circuit is increased to a level equal to the system flow rate Q, achieving the object of the present invention.
  • the directional control valve 10 has the oil inlet port P, the oil return port T, two working oil ports A, B, and a bypass inlet constituting the bypass throttle circuit.
  • P' and a valve bypassing the outlet C (such as a three-position six-way valve), and a bypass throttle groove 12, 15 is disposed between the bypass inlet P and the bypass outlet C.
  • Both the port P and the bypass inlet P' are in communication with a system pressure (such as a system hydraulic oil pumped by the hydraulic pump), and the working ports A, B are respectively in communication with the actuator 11,
  • the oil return port T is in communication with the oil tank, and the bypass outlet C communicates with the valve 30 and further communicates with the oil tank.
  • the directional control valve 10 when the directional control valve 10 is in the first position (the left position in FIG. 1), the oil inlet port P communicates with a working oil port A, and the oil return port T is in communication with another working port B, the bypass throttle circuit is cut off (the flow area of the bypass throttle groove 12 is the smallest, that is, closed); in the directional control valve 10 is in the second position (Fig.
  • the oil inlet P is in communication with the other working port B, the oil return port T is in communication with the one port A, and the bypass throttle circuit is cut off (bypass section)
  • the flow passage area of the flow channel 15 is the smallest, that is, closed; when the directional control valve 10 is at the intermediate position, the oil inlet port P and the oil return port T are both closed, and the bypass inlet P' is adjacent to the side
  • the outlet port C communicates through the bypass throttle groove (at this time, the flow passage area of the bypass throttle groove is the largest).
  • the actuator 11 can be a hydraulic motor, and the hydraulic control circuit is a swing control loop.

Abstract

A hydraulic control loop comprises a direction control valve (10) having a bypass throttle loop and an execution element (20) connected to the direction control valve. The hydraulic control loop further comprises a valve (30). The valve (30) is connected in the bypass throttle loop in series, so that when the execution element (20) is started, a flow of hydraulic oil in the bypass throttle loop is equal to a system flow supplied to the direction control valve (10). When the execution element (20) is started, the valve (30) controls the hydraulic oil in the bypass throttle loop, so that the flow of hydraulic oil in the bypass throttle loop is equal to the system flow supplied to the direction control valve (10), that is to say, the system flow supplied to the direction control valve (10) completely flows into an oil box through the bypass throttle loop, so no hydraulic oil flows to the execution element (20), so that when the execution element (20) is started, the flow of hydraulic oil entering the execution element (20) starts from zero.

Description

液压控制回路  Hydraulic control circuit
技术领域  Technical field
本发明涉及液压控制领域, 具体地, 涉及一种具有旁通节流回路的液 压控制回路。 背景技术  The present invention relates to the field of hydraulic control and, in particular, to a hydraulic control circuit having a bypass throttle circuit. Background technique
在液压传动系统中, 通常还设置有速度控制回路, 以满足对执行元件 的运动速度的控制要求。 当前, 实现执行元件的运动速度的控制可以有多 种方式: 例如, 通过改变流量控制阀的通流截面来控制和调节进入或流出 执行元件的流量, 从而实现调速的节流调速回路; 通过改变液压泵或液压 马达的排量来实现调速的容积调速回路。 由于对于容积调速回路来说, 通 常需要使用变量液压泵, 从而会使成本升高, 因此应用较多的是节流调速 回路, 如利用节流阀的旁通节流回路或利用换向阀的换向阀调速回路。  In hydraulic drive systems, a speed control loop is usually also provided to meet the control requirements for the speed of movement of the actuator. At present, there are various ways to control the movement speed of the actuator: for example, by changing the flow cross section of the flow control valve to control and regulate the flow into or out of the actuator, thereby realizing the throttle speed regulation loop of the speed regulation; A variable speed control loop that achieves speed regulation by changing the displacement of a hydraulic pump or a hydraulic motor. Since variable-pressure hydraulic pumps are usually required for volumetric speed-regulating circuits, the cost is increased. Therefore, more throttling speed-regulating circuits are used, such as bypass throttle circuits using throttle valves or commutation Valve reversing valve speed control loop.
例如, 图 1表示一种传统的液压控制回路。 如图 1所示, 该液压控制 回路包括方向控制阀 10和与该方向控制阀 10相连的执行元件 20 (如液压 马达), 所述方向控制阀 10包括具有旁通入口 P'和旁通出口 C的旁通节流 回路, 其中, 旁通入口 P'与进油口 P相通 (即液压泵的工作液压油供应给 方向控制阀 10的进油口 P和旁通入口 P' ), 旁通出口 C与油箱相通, 所述 旁通节流回路的通流截面随方向控制阀 10的开度而改变。 其中, 11-16表 示方向控制阀 10的阀芯各个端部的各个节流槽。  For example, Figure 1 shows a conventional hydraulic control circuit. As shown in FIG. 1, the hydraulic control circuit includes a directional control valve 10 and an actuator 20 (such as a hydraulic motor) connected to the directional control valve 10, the directional control valve 10 including a bypass inlet P' and a bypass outlet. a bypass throttle circuit of C, wherein the bypass inlet P' communicates with the oil inlet port P (ie, the working hydraulic oil of the hydraulic pump is supplied to the oil inlet port P and the bypass inlet port P' of the directional control valve 10), bypassing The outlet C communicates with the fuel tank, and the flow passage section of the bypass throttle circuit changes with the opening degree of the directional control valve 10. Among them, 11-16 denote the respective throttle grooves at the respective ends of the spool of the directional control valve 10.
图 1 所示为所述液压控制回路在方向控制阀 10处于中位时的工作状 态, 在该状态下, 方向控制阀 10的工作油口 (A口和 B口)、 进油口 P和 回油口 T均截止, 而旁通入口 P'和旁通出口 C接通, 旁通节流回路 (基本 上) 不对流经旁通入口 P'和旁通出口 C的油液产生节流作用。 此时, 执行 元件 20不动作, 来自于液压泵(未显示) 的液压油通过旁通入口 P'和旁通 出口 C流回油箱。 Figure 1 shows the working state of the hydraulic control circuit when the directional control valve 10 is in the neutral position. In this state, the working oil ports (A port and B port) of the directional control valve 10, the oil inlet port P and the back are shown. The oil ports T are all closed, and the bypass inlet P' and the bypass outlet C are connected, and the bypass throttle circuit (substantially) does not throttle the flow of oil flowing through the bypass inlet P' and the bypass outlet C. At this time, execute Element 20 does not operate and hydraulic oil from a hydraulic pump (not shown) flows back to the tank through bypass inlet P' and bypass outlet C.
如当方向控制阀 10从图 1所示的中位移动到左位的过程中, 方向控制 阀 10的开度逐渐增大, 进油口 P与 A口相通, B口与回油口 T相通, 同时 旁通入口 P'和旁通出口 C所形成的旁通节流回路的通流截面逐渐减小。 此 时, 来自于液压泵的液压油的大部分依次流经进油口 P、进油节流槽 13、 A 口,经过执行元件 20并对该执行元件做功后,再从 B口经过回油节流槽 11 和回油口 T而流回油箱。而来自于液压泵的液压油小部分流经旁通入口 P'、 旁通节流槽 12和旁通出口 C经过节流作用后流回油箱。  For example, when the directional control valve 10 moves from the neutral position to the left position shown in FIG. 1, the opening degree of the directional control valve 10 gradually increases, the oil inlet port P communicates with the A port, and the B port communicates with the oil return port T. At the same time, the through-flow section of the bypass throttle circuit formed by the bypass inlet P' and the bypass outlet C is gradually reduced. At this time, most of the hydraulic oil from the hydraulic pump sequentially flows through the oil inlet P, the oil inlet throttle groove 13, and the A port, passes through the actuator 20 and performs work on the actuator, and then returns oil from the port B. The throttle groove 11 and the oil return port T flow back to the oil tank. A small portion of the hydraulic oil from the hydraulic pump flows through the bypass inlet P', the bypass throttle 12, and the bypass outlet C to flow back to the tank after throttling.
在系统流量是一定的情况下, 执行元件 20的运行速度 (如果执行元件 The operating speed of the actuator 20 if the system flow is constant (if the actuator
20为液压缸,则执行元件 20的运行速度是指该液压缸的活塞杆的线性移动 速度; 如果执行元件 20为液压马达, 则执行元件 20的运行速度是指液压 马达的旋转速度) 主要取决于系统负载以及方向控制阀 10的开度。 20 is a hydraulic cylinder, the operating speed of the actuator 20 is the linear moving speed of the piston rod of the hydraulic cylinder; if the actuator 20 is a hydraulic motor, the operating speed of the actuator 20 is the rotational speed of the hydraulic motor. The system load and the opening of the directional control valve 10.
具体来说, 在负载一定的情况下, 如果方向控制阀 10的开度增大, 则 旁通入口 P'和旁通出口 C所形成的旁通节流回路的通流截面减小, 因此, 作用于执行元件 20的液压油的流量增加, 而流经旁通节流回路的液压油的 流量减小, 从而使执行元件 20的运行速度加快; 反之, 在负载一定的情况 下, 如果方向控制阀 10的开度减小, 则旁通节流回路的通流截面增大, 因 此, 作用于执行元件 20的液压油的流量减小, 而流经旁通节流回路的液压 油的流量增大, 从而使执行元件 20的运行速度减慢。 通过上述过程, 利用 方向控制阀 10的旁通节流回路来实现对执行元件 20的速度控制。  Specifically, when the load is constant, if the opening degree of the directional control valve 10 is increased, the flow cross section of the bypass throttle circuit formed by the bypass inlet P' and the bypass outlet C is reduced, and therefore, The flow rate of the hydraulic oil acting on the actuator 20 is increased, and the flow rate of the hydraulic oil flowing through the bypass throttle circuit is decreased, thereby accelerating the operating speed of the actuator 20; conversely, if the load is constant, if the direction is controlled When the opening degree of the valve 10 is decreased, the flow cross section of the bypass throttle circuit is increased, so that the flow rate of the hydraulic oil acting on the actuator 20 is decreased, and the flow rate of the hydraulic oil flowing through the bypass throttle circuit is increased. Large, thereby slowing the operating speed of the actuator 20. Through the above process, the speed control of the actuator 20 is achieved by the bypass throttle circuit of the directional control valve 10.
而在开度一定的情况下, 如果系统负载增大, 则会导致系统液压油的 压力升高, 从而使流经旁通节流回路的液压油的流量增大, 但由于系统的 供油量是一定的,因此必然会导致作用于执行元件 20的液压油的流量减小, 从而使执行元件 20的运行速度减慢; 反之, 如果系统负载减小, 则会导致 系统液压油的压力降低, 从而使流经旁通节流回路的液压油的流量减小, 因此必然会导致作用于执行元件 20的液压油的流量增大, 从而使执行元件 20的运行速度加快。 In the case of a certain degree of opening, if the system load increases, the pressure of the hydraulic oil of the system will increase, so that the flow rate of the hydraulic oil flowing through the bypass throttle circuit will increase, but the amount of oil supplied by the system It is certain that it will inevitably lead to a decrease in the flow rate of the hydraulic oil acting on the actuator 20, thereby slowing down the operating speed of the actuator 20; conversely, if the system load is reduced, the pressure of the system hydraulic oil is lowered. Thereby reducing the flow rate of the hydraulic oil flowing through the bypass throttle circuit, Therefore, the flow rate of the hydraulic oil acting on the actuator 20 is inevitably increased, thereby accelerating the running speed of the actuator 20.
通过以上分析可知, 影响执行元件 20的运行速度的主要因素为系统负 载和方向控制阀 10的开度, 换句话说, 作用于执行元件 20的液压油的流 量的主要影响因素为系统负载和方向控制阀 10的开度。  From the above analysis, it is known that the main factor affecting the operating speed of the actuator 20 is the opening degree of the system load and the directional control valve 10, in other words, the main influencing factor of the flow rate of the hydraulic oil acting on the actuator 20 is the system load and direction. The opening of the control valve 10 is controlled.
因此, 这种液压控制回路具有如下缺陷。  Therefore, such a hydraulic control circuit has the following drawbacks.
在系统处于怠速状态中时, 方向控制阀 10的阀芯处于中位, 系统液压 油通过旁通回路流回油箱, 由于节流槽是根据怠速时设计的, 因而旁通回 路中的液压油的流量与系统流量相等 (即此时旁通回流的通油能力与系统 供油相等)。  When the system is in the idle state, the spool of the directional control valve 10 is in the neutral position, and the system hydraulic oil flows back to the oil tank through the bypass circuit. Since the throttle groove is designed according to the idle speed, the hydraulic oil in the bypass circuit is The flow rate is equal to the system flow (ie, the oil flow capacity of the bypass return is equal to the system oil supply).
然而, 当启动执行元件 20 (此时, 方向控制阀 10的阀芯刚开始移动), 由于系统流量快速增大, 从而导致旁通回路的通油能力小于系统供油, 则 多余的液压油的流量会流向执行元件 20,导致进入执行元件 20的液压油的 流量突增 (即在启动执行元件 20时, 进入执行元件 20的液压油的流量不 是从零开始的)。  However, when the actuator 20 is actuated (at this time, the spool of the directional control valve 10 just starts to move), the excess hydraulic oil is caused by the rapid increase of the system flow rate, thereby causing the bypass circuit to have less oil flow than the system oil supply. The flow will flow to the actuator 20, causing a sudden increase in the flow of hydraulic oil entering the actuator 20 (i.e., when the actuator 20 is actuated, the flow of hydraulic oil entering the actuator 20 is not zero-based).
由于该种缺陷的存在, 导致执行元件 20在启动时会产生剧烈的抖动。 因此, 传统的液压控制回路存在执行机构启动时平稳性较差的缺陷。 如何提高传统的液压控制回路启动时的运行平稳性成为需要解决的技术问 题。 发明内容  Due to the presence of such defects, the actuator 20 is subject to severe jitter at startup. Therefore, the conventional hydraulic control circuit has the drawback that the stability of the actuator is poor at startup. How to improve the smooth running of the traditional hydraulic control circuit at startup is a technical problem to be solved. Summary of the invention
本发明的目的是提供一种液压控制回路, 利用该液压控制回路能够在 启动时获得较好的运行平稳性。  It is an object of the present invention to provide a hydraulic control circuit with which a better operational stability can be achieved at startup.
为了实现上述目的, 本发明提供一种液压控制回路, 该液压控制回路 包括具有旁通节流回路的方向控制阀和与该方向控制阀连接的执行元件, 所述液压控制回路还包括阀, 该阀串联在所述旁通节流回路中, 从而能够 在启动所述执行元件时, 使流经所述旁通节流回路中的液压油的流量能够 等于供应给所述方向控制阀的系统流量。 In order to achieve the above object, the present invention provides a hydraulic control circuit including a directional control valve having a bypass throttle circuit and an actuator coupled to the directional control valve, the hydraulic control circuit further including a valve, a valve is connected in series in the bypass throttle circuit to enable The flow rate of hydraulic oil flowing through the bypass throttle circuit can be equal to the system flow supplied to the directional control valve when the actuator is activated.
优选地, 在供应给所述方向控制阀的系统流量不变的情况下, 所述阀 能够保持流经所述执行元件的液压油的流量不变。  Preferably, the valve is capable of maintaining a constant flow rate of hydraulic oil flowing through the actuator when the system flow rate supplied to the directional control valve is constant.
优选地, 在所述执行元件所承受的负载增大时, 所述阀相应地减小该 阀的阀口的通流截面; 在所述执行元件所承受的负载减小时, 所述阀相应 地增大该阀的阀口的通流截面, 以使在所述方向控制阀具有恒定的开度的 情况下, 流经所述旁通节流回路的液压油的流量不变。  Preferably, when the load on the actuator is increased, the valve correspondingly reduces the flow cross section of the valve port of the valve; when the load on the actuator is reduced, the valve correspondingly The flow cross section of the valve port of the valve is increased such that the flow rate of the hydraulic oil flowing through the bypass throttle circuit does not change if the directional control valve has a constant opening.
优选地, 所述液压控制回路还包括油箱, 所述阀为包括入口、 出口以 及第一控制口和第二控制口的液控流量控制阀, 该液控流量控制阀的入口 与所述方向控制阀的旁通出口连通, 所述液控流量控制阀的出口与所述油 箱连通, 所述液控流量控制阀的第一控制口与所述液压控制回路的系统压 力直接或间接相连, 所述第二控制口与所述旁通节流回路连通并连接有作 用于所述液控流量控制阀的阀芯的液压控制装置。  Preferably, the hydraulic control circuit further includes a fuel tank, the valve is a hydraulic flow control valve including an inlet, an outlet, and a first control port and a second control port, the inlet and the direction control of the pilot flow control valve a bypass outlet of the valve is communicated, an outlet of the pilot flow control valve is in communication with the oil tank, and a first control port of the pilot flow control valve is directly or indirectly connected to a system pressure of the hydraulic control circuit, The second control port is in communication with the bypass throttle circuit and is connected to a hydraulic control device acting on the spool of the pilot flow control valve.
优选地, 所述液控流量控制阀的所述第一控制口与所述方向控制阀的 进油口直接连通。  Preferably, the first control port of the pilot flow control valve is in direct communication with the oil inlet of the directional control valve.
优选地, 所述液压控制装置包括节流阀和流量敏感活塞缸, 所述节流 阀串联在所述方向控制阀的进油路中, 该流量敏感活塞缸包括密闭的活塞 筒和可轴向往复移动地设置在该活塞筒中的活塞, 该活塞连接有伸出于所 述活塞筒的第一端壁的第一活塞杆, 该第一活塞杆与所述液控流量控制阀 的阀芯的弹簧连接, 所述活塞与所述第一端壁之间限定有第一腔, 所述活 塞与所述第二端壁之间限定有第二腔, 所述第一腔与所述方向控制阀的进 油路的节流阀下游部分连接, 所述第二腔与所述方向控制阀的进油路的节 流阀上游部分连接。  Preferably, the hydraulic control device comprises a throttle valve and a flow-sensitive piston cylinder, the throttle valve being connected in series in an oil inlet path of the directional control valve, the flow-sensitive piston cylinder comprising a closed piston cylinder and an axially axial direction a piston reciprocally disposed in the cylinder, the piston being coupled to a first piston rod extending from a first end wall of the cylinder, the first piston rod and a spool of the pilot flow control valve a spring connection, a first cavity is defined between the piston and the first end wall, and a second cavity is defined between the piston and the second end wall, the first cavity and the directional control valve The downstream portion of the throttle valve of the oil inlet passage is connected, and the second chamber is connected to the upstream portion of the throttle valve of the oil inlet passage of the directional control valve.
优选地, 所述流量敏感活塞缸的活塞还连接有沿与所述第一活塞杆相 反方向伸出于所述活塞筒的第二端壁的第二活塞杆。 优选地, 所述液压控制装置包括控制器和与该控制器电连接的电控阀, 该电控阀的输出端连通于所述第二控制口, 从而作用于所述液控流量控制 阀的阀芯, 所述控制器根据供应给所述方向控制阀的系统流量的流量信号 来控制所述电控阀的输出端的压力。 Preferably, the piston of the flow sensitive piston cylinder is further coupled with a second piston rod extending in a direction opposite to the first piston rod to a second end wall of the piston barrel. Preferably, the hydraulic control device comprises a controller and an electric control valve electrically connected to the controller, the output end of the electric control valve is connected to the second control port, thereby acting on the liquid control flow control valve a spool, the controller controlling a pressure of an output of the electronically controlled valve based on a flow signal of a system flow supplied to the directional control valve.
优选地,所述方向控制阀为具有进油口 P、回油口 T、两个工作油口 Α, Preferably, the directional control valve has an oil inlet P, a return port T, and two working ports Α,
Β以及构成所述旁通节流回路的旁通入口 P'和旁通出口 C的阀, 在所述旁 通入口 P'和所述旁通出口 C之间设置有旁通节流槽 15,所述进油口 Ρ和旁 通入口 P'均与系统压力连通, 所述工作油口 Α, Β分别与所述执行元件 11 连通, 所述旁通出口 C与所述阀 30连通。 And a valve constituting the bypass inlet P' and the bypass outlet C of the bypass throttle circuit, and a bypass throttle groove 15 is disposed between the bypass inlet P' and the bypass outlet C, The oil inlet port and the bypass inlet P' are both in pressure communication with the system, and the working port ports Β, Β are respectively in communication with the actuator 11, and the bypass outlet C is in communication with the valve 30.
优选地, 所述执行元件为液压马达, 该液压控制回路为回转控制回路。 通过上述技术方案, 当执行元件启动时, 即方向控制阀的阀芯开始从 中位向左位或右位移动时, 系统流量增加, 利用阀对旁通节流回路中液压 油的控制, 从而使流经旁通节流回路中的液压油的流量能够等于供应给方 向控制阀的系统流量, 也就是说, 供应给方向控制阀的系统流量基本上全 部通过旁通节流回路流到油箱, 因而没有液压油流到执行元件, 以实现在 执行元件启动时, 进入执行元件的液压油的流量是从零开始的。 进而能够 避免执行元件产生剧烈的抖动, 实现本发明的目的。  Preferably, the actuator is a hydraulic motor, and the hydraulic control circuit is a swing control loop. According to the above technical solution, when the actuator is started, that is, when the spool of the directional control valve starts to move from the neutral position to the left or right position, the system flow rate is increased, and the valve is used to control the hydraulic oil in the bypass throttle circuit, thereby The flow rate of the hydraulic oil flowing through the bypass throttle circuit can be equal to the system flow supplied to the directional control valve, that is, the system flow supplied to the directional control valve flows substantially all through the bypass throttle circuit to the fuel tank, thus No hydraulic oil flows to the actuator to achieve a zero flow of hydraulic oil entering the actuator when the actuator is activated. Further, it is possible to avoid violent jitter of the actuator and achieve the object of the present invention.
本发明的其他特征和优点将在随后的具体实施方式部分予以详细说 明。 附图说明  Other features and advantages of the invention will be described in detail in the detailed description which follows. DRAWINGS
附图是用来提供对本发明的进一步理解, 并且构成说明书的一部分, 与下面的具体实施方式一起用于解释本发明, 但并不构成对本发明的限制。 在附图中:  The drawings are intended to provide a further understanding of the invention, and are in the In the drawing:
图 1是根据传统的液压控制回路的示意图;  Figure 1 is a schematic view of a conventional hydraulic control circuit;
图 2是根据本发明优选实施方式的液压控制回路的示意图; 图 3是表示图 1 中液控流量控制阀和流量敏感活塞缸连接关系的具体 示意图; 2 is a schematic view of a hydraulic control circuit in accordance with a preferred embodiment of the present invention; Figure 3 is a detailed schematic view showing the connection relationship between the liquid control flow control valve and the flow sensitive piston cylinder of Figure 1;
图 4是图 3中流量敏感活塞杆的结构示意图;  Figure 4 is a schematic view showing the structure of the flow sensitive piston rod of Figure 3;
图 5是根据本发明另一优选实施方式的液压控制回路的示意图。 具体实施方式  Figure 5 is a schematic illustration of a hydraulic control circuit in accordance with another preferred embodiment of the present invention. detailed description
以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是, 此处所描述的具体实施方式仅用于说明和解释本发明, 并不用于限制本发 明。  The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It is to be understood that the specific embodiments described herein are intended to be illustrative and not restrictive.
如图 2所示, 根据本发明的液压控制回路包括具有旁通节流回路的方 向控制阀 10和与该方向控制阀 10连接的执行元件 20, 所述液压控制回路 还包括阀 30, 该阀 30串联在所述旁通节流回路中, 从而能够在所述执行元 件 20启动时, 使流经所述旁通节流回路中的液压油的流量能够等于供应给 所述方向控制阀 10的系统流量。  As shown in FIG. 2, the hydraulic control circuit according to the present invention includes a directional control valve 10 having a bypass throttle circuit and an actuator 20 coupled to the directional control valve 10, the hydraulic control circuit further including a valve 30, the valve 30 is connected in series in the bypass throttle circuit so that the flow rate of the hydraulic oil flowing through the bypass throttle circuit can be equal to that supplied to the directional control valve 10 when the actuator 20 is activated System traffic.
按照该技术方案, 当执行元件 20启动时, 即方向控制阀 10的阀芯开 始从中位向左位或右位移动时, 系统流量 Q增加, 利用阀 30对旁通节流回 路中液压油的控制, 从而使流经旁通节流回路中的液压油的流量能够等于 供应给方向控制阀 10的系统流量, 也就是说, 供应给方向控制阀 10的系 统流量基本上全部通过旁通节流回路流到油箱, 因而没有液压油流到执行 元件 20, 以实现在执行元件 20启动时, 进入执行元件 20的液压油的流量 是从零开始的。 进而能够避免执行元件 20产生剧烈的抖动, 实现本发明的 目的。  According to this technical solution, when the actuator 20 is started, that is, when the spool of the directional control valve 10 starts to move from the neutral position to the left or right position, the system flow rate Q is increased, and the valve 30 is used to bypass the hydraulic oil in the throttle circuit. Control so that the flow rate of hydraulic oil flowing through the bypass throttle circuit can be equal to the system flow supplied to the directional control valve 10, that is, the system flow supplied to the directional control valve 10 is substantially all bypass bypassed The circuit flows to the fuel tank so that no hydraulic oil flows to the actuator 20 to achieve a zero flow of hydraulic oil entering the actuator 20 when the actuator 20 is activated. Further, it is possible to avoid the violent jitter of the actuator 20, and the object of the present invention is achieved.
为了实现本发明的目的, 阀 30可以具有多种形式, 只要在执行元件 20 启动时能够对旁通节流回路的通流面积进行调整控制, 使执行元件 20启动 时进入系统压力液压油全部流入旁通节流回路即可。  In order to achieve the object of the present invention, the valve 30 can have various forms as long as the flow passage area of the bypass throttle circuit can be adjusted and controlled when the actuator 20 is started, so that the hydraulic pressure oil flows into the system when the actuator 20 is started. The bypass throttle circuit can be used.
例如, 阀 30可以为液控流量控制阀或电控流量控制阀, 该电控流量控 制阀或液控流量控制阀可以根据系统流量的信号而动作。 下文中将详细描 述阀 30的两种优选的实施方式。 For example, the valve 30 can be a hydraulic flow control valve or an electronically controlled flow control valve, the electronically controlled flow control The valve or pilot flow control valve can act according to the signal of the system flow. Two preferred embodiments of the valve 30 will be described in detail below.
优选地, 当液压控制系统运行时, 在供应给所述方向控制阀 10的系统 流量不变的情况下, 所述阀 30还能够保持流经所述执行元件 20的液压油 的流量不变。 因而, 在液压泵供应给方向控制阀的液压油的流量 (即系统 流量) 不变的情况下, 不管执行元件上承受的负载如何变化, 都能够利用 阀 30使流经执行元件 20的液压油的流量 (基本上) 保持不变。 因而, 能 够使执行元件在运行过程中保持相对稳定的运行速度, 从而实现稳定的运 行状态。  Preferably, the valve 30 is also capable of maintaining a constant flow rate of hydraulic oil flowing through the actuator 20 while the hydraulic control system is operating, in the event that the system flow rate supplied to the directional control valve 10 is constant. Therefore, in the case where the flow rate of the hydraulic oil supplied to the directional control valve by the hydraulic pump (i.e., the system flow rate) is constant, the hydraulic oil flowing through the actuator 20 can be utilized by the valve 30 regardless of the change in the load on the actuator. The traffic (basically) remains the same. Thus, the actuator can be maintained at a relatively stable operating speed during operation, thereby achieving a stable operating state.
具体来说, 利用串联在旁通节流回路中的阀 30, 当所述执行元件 20 所承受的负载增大时, 所述阀 30相应地减小该阀的阀口的通流截面; 在所 述执行元件 20所承受的负载减小时, 所述阀 30相应地增大该阀的阀口的 通流截面, 以使在所述方向控制阀 10具有恒定的开度的情况下, 流经所述 旁通节流回路的液压油的流量 (基本) 不变。 这是因为, 例如当执行元件 20所承受的负载增大时, 系统压力增大, 系统压力的增大将推动阀 30的阀 芯移动而减小其通流面积, 因此阀 30入口的压力会上升直到阀 30的阀芯 受力重新达到平衡, 这样方向控制阀 10的供油口和阀 30入口之间的压差 基本保持不变, 从而使液压油经过旁通出口的流量也基本不变。 类似地, 当执行元件 20所承受的负载减小时, 系统压力减小, 系统压力的减小将推 动阀 30的阀芯移动而增大其通流面积, 因此阀 30的入口压力会下降直到 阀 30的阀芯受力重新达到平衡, 这样方向控制阀 10的供油口和阀 30的入 口之间的压差基本保持不变, 从而使液压油经过旁通出口的流量也基本不 变。  Specifically, with the valve 30 connected in series in the bypass throttle circuit, when the load on the actuator 20 is increased, the valve 30 correspondingly reduces the flow cross section of the valve port of the valve; When the load on the actuator 20 is reduced, the valve 30 correspondingly increases the flow cross section of the valve port of the valve so that the directional control valve 10 has a constant opening degree, flowing through The flow rate (basic) of the hydraulic oil of the bypass throttle circuit does not change. This is because, for example, when the load on the actuator 20 is increased, the system pressure is increased, and an increase in the system pressure will push the spool of the valve 30 to decrease its flow area, so the pressure at the inlet of the valve 30 will rise. Until the spool of the valve 30 is forced to reach equilibrium again, the pressure difference between the oil supply port of the directional control valve 10 and the inlet of the valve 30 remains substantially unchanged, so that the flow rate of the hydraulic oil through the bypass outlet is substantially unchanged. Similarly, when the load on the actuator 20 is reduced, the system pressure is reduced and the reduction in system pressure will push the spool of the valve 30 to increase its flow area, so the inlet pressure of the valve 30 will drop until the valve The spool of 30 is again stressed by the force, so that the pressure difference between the oil supply port of the directional control valve 10 and the inlet of the valve 30 remains substantially unchanged, so that the flow rate of the hydraulic oil through the bypass outlet is substantially unchanged.
因此, 不管系统负载如何变化, 由于流经旁通节流回路的液压油的流 量基本保持不变, 且系统流量能够保持一定, 因此供应给所述方向控制阀 Therefore, regardless of the change in the system load, since the flow of the hydraulic oil flowing through the bypass throttle circuit remains substantially unchanged, and the system flow rate can be kept constant, the directional control valve is supplied thereto.
10的液压油的流量是基本不变的, 通过方向控制阀 10的工作油口(A口或 B口) 作用到执行元件 20的液压油的流量 (该流量等于供应给所述方向控 制阀 10的液压油的系统流量 Q减去流经旁通节流回路的液压油的流量 Q2 ) 也能够保持不变, 这样便可以实现用于执行元件的进油流量与负载变化无 关, 而只由方向控制阀 10的阀芯的开度 (即旁通出口的通流面积) 决定。 The flow rate of the hydraulic oil of 10 is substantially constant, passing through the working port of the directional control valve 10 (port A or Port B) the flow rate of the hydraulic oil acting on the actuator 20 (this flow rate is equal to the system flow rate Q of the hydraulic oil supplied to the directional control valve 10 minus the flow rate Q2 of the hydraulic oil flowing through the bypass throttle circuit) It remains unchanged, so that the oil flow rate for the actuator can be made independent of the load change, and only by the opening of the spool of the directional control valve 10 (i.e., the flow area of the bypass outlet).
能够实现本发明的技术方案的阀 30可以具有多种形式。例如,优选地, 如图 2和图 3所示, 所述液压控制回路还包括油箱, 所述阀 30为包括入口 301、 出口 302以及第一控制口 303和第二控制口 304的液控流量控制阀, 该液控流量控制阀的入口 301与所述方向控制阀 10的旁通出口 C连通,所 述液控流量控制阀的出口 302与所述油箱连通, 从而使阀 30串联在旁通节 油回路中。 所述液控流量控制阀的第一控制口 303 与所述液压控制回路的 系统压力直接或间接相连, 从而对阀 30的通流面积进行调节, 以实现执行 元件的进油流量与负载变化无关的目的。 优选地, 如图 2和图 3所示, 所 述液控流量控制阀的所述第一控制口 303与所述方向控制阀 10的进油口直 接连通。  The valve 30 capable of realizing the technical solution of the present invention can have various forms. For example, preferably, as shown in FIGS. 2 and 3, the hydraulic control circuit further includes a fuel tank, and the valve 30 is a hydraulic flow including an inlet 301, an outlet 302, and a first control port 303 and a second control port 304. a control valve, an inlet 301 of the pilot flow control valve is in communication with a bypass outlet C of the directional control valve 10, and an outlet 302 of the pilot flow control valve is in communication with the fuel tank, thereby causing the valve 30 to be connected in series In the fuel saving circuit. The first control port 303 of the pilot flow control valve is directly or indirectly connected to the system pressure of the hydraulic control circuit, thereby regulating the flow area of the valve 30, so that the oil flow rate of the actuator is independent of the load change. the goal of. Preferably, as shown in Figures 2 and 3, the first control port 303 of the pilot flow control valve is in direct communication with the oil inlet of the directional control valve 10.
另外, 所述第二控制口 304与所述旁通节流回路相连通, 并连接有作 用于所述液控流量控制阀的阀芯的液压控制装置。 因此, 通过对所述弹簧 的作用来对所述液控流量控制阀的阀芯位置进行适应性调整, 从而实现在 执行元件 20启动时, 进入执行元件 20的液压油的流量是从零开始的。  Further, the second control port 304 is in communication with the bypass throttle circuit and is connected to a hydraulic control device serving as a spool of the pilot flow control valve. Therefore, the position of the spool of the pilot flow control valve is adaptively adjusted by the action of the spring, so that when the actuator 20 is started, the flow rate of the hydraulic oil entering the actuator 20 is zero. .
所述液压控制装置可以具有多种形式, 例如如图 2、 图 3和图 4所示, 所述液压控制装置包括节流阀 4和流量敏感活塞缸 32, 所述节流阀 4串联 在所述方向控制阀 10的进油路中, 该流量敏感活塞缸 32包括密闭的活塞 筒 329和可轴向往复移动地设置在该活塞筒 329中的活塞 328, 该活塞 328 连接有伸出于所述活塞筒 329的第一端壁 3281的第一活塞杆 327, 该第一 活塞杆 327与所述液控流量控制阀的阀芯的弹簧连接, 从而通过调整作用 于该弹簧上的作用力而调节液控流量控制阀的阀芯的位置, 所述活塞 328 与所述第一端壁 3281之间限定有第一腔 322, 所述活塞 328与所述第二端 壁 3282之间限定有第二腔 321,所述第一腔 322与所述方向控制阀 10的进 油路的节流阀 4下游部分连接, 所述第二腔 321与所述方向控制阀 10的进 油路的节流阀 4上游部分连接。 The hydraulic control device can have various forms, such as shown in Figures 2, 3 and 4, the hydraulic control device comprising a throttle valve 4 and a flow sensitive piston cylinder 32, the throttle valve 4 being connected in series In the oil inlet path of the directional control valve 10, the flow sensitive piston cylinder 32 includes a closed piston cylinder 329 and a piston 328 axially reciprocally disposed in the piston cylinder 329. The piston 328 is connected to the piston 328. a first piston rod 327 of the first end wall 3281 of the piston barrel 329, the first piston rod 327 is coupled to a spring of the valve core of the pilot flow control valve, thereby adjusting the force acting on the spring Adjusting a position of a spool of the pilot flow control valve, a first cavity 322 is defined between the piston 328 and the first end wall 3281, the piston 328 and the second end A second cavity 321 is defined between the walls 3282, and the first cavity 322 is connected to a downstream portion of the throttle valve 4 of the oil inlet path of the directional control valve 10, the second cavity 321 and the directional control valve 10 The upstream portion of the throttle valve 4 of the inlet passage is connected.
下面参考图 3和图 4详细描述如何利用上述液压控制装置实现本发明 的目的。  How to achieve the object of the present invention using the above-described hydraulic control device will be described in detail below with reference to Figs. 3 and 4.
对于液控流量控制阀 (30) 来说, 流经旁通节流回路的液压油从旁通 出口 C流到入口 301, 然后从出口 302流回油箱。 在第一控制口 303, 液压 油的控制压力为进入方向控制阀 10的系统压力 P,控制面积为 Al。在第二 控制口 304, 由于该第二控制口 304与旁通节流回路相通, 因而液压油的控 制压力为进入液控流量控制阀的入口 301的液压油的压力 P2和该阀 30的 阀芯的弹簧的弹性力 Fo之和, 控制面积为 A2。 因此, 对于液控流量控制 阀而言, 力平衡方程为 P*Al=P2*A2+Fo (公式 1 )。 由于 A1=A2, 令 A1=A2=A, 则可以得出, P-P2=Fo/A。 因为对于具体的阀 30来说, A为恒 定的, 因此 P-P2为一常量。 即经过旁通节流回路的节流作用后, 液压油的 压力差为固定的。 具体来说, 旁通节流槽 12和 15两侧的液压油的压力差 为固定的, 不受负载的影响。 因此实现在供应给所述方向控制阀 10的系统 流量不变的情况下, 流经旁通节流回路的液压油的流量保持不变, 进而保 持流经所述执行元件 20的液压油的流量不变。 实现执行元件的进油流量与 负载变化无关的目的。  For the pilot flow control valve (30), hydraulic oil flowing through the bypass throttle circuit flows from the bypass outlet C to the inlet 301 and then from the outlet 302 to the tank. At the first control port 303, the control pressure of the hydraulic oil is the system pressure P entering the directional control valve 10, and the control area is Al. In the second control port 304, since the second control port 304 is in communication with the bypass throttle circuit, the control pressure of the hydraulic oil is the pressure P2 of the hydraulic oil entering the inlet 301 of the pilot flow control valve and the valve of the valve 30. The sum of the elastic forces Fo of the springs of the core, the control area is A2. Therefore, for a liquid-controlled flow control valve, the force balance equation is P*Al=P2*A2+Fo (Formula 1). Since A1=A2, let A1=A2=A, it can be concluded that P-P2=Fo/A. Since A is constant for a particular valve 30, P-P2 is a constant. That is, after the throttling of the bypass throttling circuit, the pressure difference of the hydraulic oil is fixed. Specifically, the pressure difference of the hydraulic oil on both sides of the bypass throttle grooves 12 and 15 is fixed and is not affected by the load. Therefore, in the case where the flow rate of the system supplied to the directional control valve 10 is constant, the flow rate of the hydraulic oil flowing through the bypass throttle circuit remains unchanged, thereby maintaining the flow rate of the hydraulic oil flowing through the actuator 20. constant. The purpose of achieving the oil flow of the actuator is independent of the load change.
因此, 与图 1所示的传统的液压控制回路中需要设置回油节流槽 11和 Therefore, it is necessary to provide the oil return throttle 11 and the conventional hydraulic control circuit shown in FIG.
14以减缓负载对系统的冲击不同, 在图 2所示的液压控制回路中, 不需要 设置回油节流槽 11和 14, 从而去除了背压, 使系统压力也相应地降低, 以 提高系统效率并降低维护成本。 14 to reduce the impact of the load on the system, in the hydraulic control circuit shown in Figure 2, there is no need to set the return throttle slots 11 and 14, thus removing the back pressure, so that the system pressure is correspondingly reduced, to improve the system Efficiency and reduce maintenance costs.
对于流量敏感活塞缸 32来说, 假设节流阀 4的通流面积为 A6, 则节 流阀 4前后的压差 Po-P随着方向控制阀 10的进油路的流量的增大而增大 (根据小孔流量公式可知: Q = cd , 其中 cd为流量系数,
Figure imgf000012_0001
For the flow-sensitive piston cylinder 32, assuming that the flow area of the throttle valve 4 is A6, the differential pressure Po-P before and after the throttle valve 4 increases as the flow rate of the inlet passage of the directional control valve 10 increases. Big (According to the small hole flow formula, Q = c d , where c d is the flow coefficient,
Figure imgf000012_0001
为液压油密度)。 由于所述第一腔 322与所述方向控制阀 10的进油路的 节流阀 4下游部分连接, 因而第一腔 322引入进入方向控制阀 10的进油口 的压力 P,控制面积为 A5 ; 由于所述第二腔 321与所述方向控制阀 10的进 油路的节流阀 4上游部分连接, 因而第二腔 321引入系统压力 Ρο, 控制面 积为 Α4。 显然, 上述压力 Ρο是在节流阀 4上游的系统液压油的压力, 而 压力 Ρ是经过节流阀 4后 (下游) 的液压油的压力。  For hydraulic oil density). Since the first chamber 322 is connected to the downstream portion of the throttle valve 4 of the oil inlet passage of the directional control valve 10, the first chamber 322 is introduced into the pressure P of the oil inlet port of the directional control valve 10, and the control area is A5. Since the second chamber 321 is connected to the upstream portion of the throttle valve 4 of the oil inlet path of the directional control valve 10, the second chamber 321 introduces a system pressure Ρο, and the control area is Α4. Obviously, the above pressure Ρ is the pressure of the system hydraulic oil upstream of the throttle valve 4, and the pressure Ρ is the pressure of the hydraulic oil after the (downstream) throttle valve 4.
因此, 活塞 328的力平衡公式为: Po*A4=P*A5+Fo (公式 2)。 由于第 一活塞杆 327的存在,导致第一腔 322的控制面积 A5与第二腔 321的控制 面积 A4稍有误差。在该误差可以忽略的前提下,即 A4=A5,并令 Α4=Α5=Α'。 则根据上述公式 2可知, Fo= (Po-P) *A'。 因而, 当使执行元件 20启动时, 系统流量 Q增大, 则节流阀 4两侧的压力差 Po-P增大, 进而使 Fo增大, 使旁通节流回路中液压油的压力差 P-P2增大, 从而增大流经旁通节流回路 中液压油的流量。 通过合理地设计上述各个参数, 能够实现在使执行元件 20启动时, 旁通节流回路中液压油的流量增大到与系统流量相同, 从而实 现本发明的目的。  Therefore, the force balance formula of the piston 328 is: Po*A4=P*A5+Fo (Formula 2). Due to the presence of the first piston rod 327, the control area A5 of the first chamber 322 and the control area A4 of the second chamber 321 are slightly misaligned. Under the premise that the error can be neglected, that is, A4=A5, and let Α4=Α5=Α'. According to the above formula 2, Fo = (Po-P) *A'. Therefore, when the system flow rate Q is increased when the actuator 20 is actuated, the pressure difference Po-P on both sides of the throttle valve 4 is increased, thereby increasing Fo, and the pressure difference of the hydraulic oil in the bypass throttle circuit. The P-P2 is increased to increase the flow of hydraulic oil through the bypass throttle circuit. By rationally designing the above various parameters, it is possible to achieve the object of the present invention by increasing the flow rate of the hydraulic oil in the bypass throttle circuit to the same as the system flow rate when the actuator 20 is activated.
如下为计算过程: 流经旁通节流回路的液压油的流量为 Q2, 其中, The calculation process is as follows: The flow rate of the hydraulic oil flowing through the bypass throttle circuit is Q2, wherein
: (P - P2) : (P - P2)
Q2 = Cd * AV Q2 = C d * AV
P  P
2 * Fo 2 * Fo
C, * A3 *  C, * A3 *
p * A  p * A
Figure imgf000012_0002
A——压力补偿阀 31的力控制面积;
Figure imgf000012_0002
A——the force control area of the pressure compensating valve 31;
A' ——流量敏感活塞 32的控制面积;  A' - the control area of the flow sensitive piston 32;
A3——旁通节流回路 (旁通节流槽 12或 15 ) 的通流面积;  A3 - the flow area of the bypass throttling circuit (bypass chute 12 or 15);
A6——节流阀 4的通流面积。  A6 - Flow area of the throttle valve 4.
上述 A、 A'和 A6为固定值, A3随着方向控制阀 10的开度的增大而减 小。 因而, 随着方向控制阀 10的开度逐渐增大, 由于旁通节流槽 12或 15 的通流面积逐渐减小, 因而, 通过旁通回路的流量逐渐减少, 直到方向控 制阀 10到达左位或右位 (这时, 根据需要, 旁通回路有部分液压油通过或 者没有液压油通过)。 而当方向控制阀 10的开度为定值, 系统流量 Q为定 值时, 则流经旁通节流回路的液压油的流量 Q2也为定值, 所以进入执行元 件 20的液压油的流量 Q1也为定值。 即当系统流量 Q为定值时, 进入执行 元件 20的液压油的流量只与方向控制阀 10的开度有关; 当方向控制阀 10 的开度为定值, A3为定值, 系统流量 Q增大时, 流经旁通节流回路的液压 油的流量 Q2增大, 通过合理设计上述各个参数, 能够在执行元件 20启动 时, 使得流经旁通节流回路的液压油的流量 Q2等于系统流量 Q, 即进入执 行元件 20的流量 Q1可以从零开始。  The above A, A' and A6 are fixed values, and A3 is decreased as the opening degree of the directional control valve 10 is increased. Therefore, as the opening degree of the directional control valve 10 is gradually increased, since the flow passage area of the bypass throttle groove 12 or 15 is gradually decreased, the flow rate through the bypass circuit is gradually decreased until the directional control valve 10 reaches the left Bit or right position (At this time, part of the hydraulic oil passes through the bypass circuit or there is no hydraulic oil as required). When the opening degree of the directional control valve 10 is constant and the system flow rate Q is constant, the flow rate Q2 of the hydraulic oil flowing through the bypass throttle circuit is also constant, so the flow rate of the hydraulic oil entering the actuator 20 is set. Q1 is also a fixed value. That is, when the system flow rate Q is constant, the flow rate of the hydraulic oil entering the actuator 20 is only related to the opening degree of the directional control valve 10; when the opening degree of the directional control valve 10 is a fixed value, A3 is a fixed value, and the system flow rate Q When increasing, the flow rate Q2 of the hydraulic oil flowing through the bypass throttle circuit is increased. By appropriately designing the above various parameters, the flow rate Q2 of the hydraulic oil flowing through the bypass throttle circuit can be equalized when the actuator 20 is started. The system flow Q, that is, the flow rate Q1 entering the actuator 20 can start from zero.
优选情况下, 如图 4所示, 所述流量敏感活塞缸 32的活塞 328还连接 有沿与所述第一活塞杆 327 相反方向伸出于所述活塞筒 329 的第二端壁 3282的第二活塞杆 326,从而使第一腔 322的控制面积 A5与第二腔 321的 控制面积 A4保持一致, 以减少误差的存在。  Preferably, as shown in FIG. 4, the piston 328 of the flow-sensitive piston cylinder 32 is further coupled with a second end wall 3282 extending in a direction opposite to the first piston rod 327 from the piston barrel 329. The second piston rod 326 is such that the control area A5 of the first chamber 322 coincides with the control area A4 of the second chamber 321 to reduce the presence of errors.
上述液压控制装置并不限于此, 如图 5所示, 所述液压控制装置可以 包括控制器 50和与该控制器 50电连接的电控阀 40, 该电控阀 40的输出 端连通于所述液控流量控制阀的第二控制口 304, 从而作用于所述液控流 量控制阀的阀芯, 所述控制器 50根据系统压力液压油的流量信号 (即系 统流量 Q) 来控制所述电控阀 40的输出端的压力。 优选地, 所述电控阀 40为电磁比例减压阀。 因此, 当控制器 50获知执行元件 20启动时(即系统流量 Q增大时), 该控制器 50能使电控阀 40动作, 以调整液控流量控制阀的阀芯的位置, 从而使流经旁通节流回路的液压油的流量 Q2增大到与系统流量 Q相等的 水平, 实现本发明的目的。 The hydraulic control device is not limited thereto. As shown in FIG. 5, the hydraulic control device may include a controller 50 and an electronically controlled valve 40 electrically connected to the controller 50. The output end of the electronic control valve 40 is connected to the a second control port 304 of the flow control flow control valve, thereby acting on the spool of the pilot flow control valve, the controller 50 controlling the flow according to the flow signal of the system pressure hydraulic oil (ie, the system flow rate Q) The pressure at the output of the electronically controlled valve 40. Preferably, the electronically controlled valve 40 is an electromagnetic proportional pressure reducing valve. Therefore, when the controller 50 knows that the actuator 20 is activated (ie, when the system flow rate Q is increased), the controller 50 can activate the electronically controlled valve 40 to adjust the position of the spool of the pilot flow control valve, thereby making the flow The flow rate Q2 of the hydraulic oil passing through the bypass throttle circuit is increased to a level equal to the system flow rate Q, achieving the object of the present invention.
优选地, 如图 2所示, 所述方向控制阀 10为具有所述进油口 P、 回油 口 T、两个工作油口 A, B以及构成所述旁通节流回路的旁通入口 P'和旁通 出口 C的阀 (如三位六通阀), 在所述旁通入口 P,和所述旁通出口 C之间 设置有旁通节流槽 12、 15, 所述进油口 P和旁通入口 P'均与系统压力 (如 所述液压泵所泵压的系统液压油)连通, 所述工作油口 A, B分别与所述执 行元件 11连通, 所述回油口 T与所述油箱连通, 所述旁通出口 C与所述阀 30连通, 进而与所述油箱连通。  Preferably, as shown in FIG. 2, the directional control valve 10 has the oil inlet port P, the oil return port T, two working oil ports A, B, and a bypass inlet constituting the bypass throttle circuit. P' and a valve bypassing the outlet C (such as a three-position six-way valve), and a bypass throttle groove 12, 15 is disposed between the bypass inlet P and the bypass outlet C. Both the port P and the bypass inlet P' are in communication with a system pressure (such as a system hydraulic oil pumped by the hydraulic pump), and the working ports A, B are respectively in communication with the actuator 11, the oil return port T is in communication with the oil tank, and the bypass outlet C communicates with the valve 30 and further communicates with the oil tank.
具体来说, 如图 2所示, 在所述方向控制阀 10处于第一位置 (图 1中 的左位) 时, 所述进油口 P与一个工作油口 A连通, 所述回油口 T与另一 工作油口 B连通,所述旁通节流回路截止(旁通节流槽 12的通流面积最小, 即关闭); 在所述方向控制阀 10处于第二位置 (图 2中的右位) 时, 所述 进油口 P与所述另一个工作油口 B连通, 所述回油口 T与所述一个油口 A 连通, 所述旁通节流回路截止 (旁通节流槽 15的通流面积最小, 即关闭); 在所述方向控制阀 10处于中间位置时, 所述进油口 P和回油口 T均截止, 所述旁通入口 P'与所述旁通出口 C通过所述旁通节流槽连通 (此时, 该旁 通节流槽的通流面积最大 )。  Specifically, as shown in FIG. 2, when the directional control valve 10 is in the first position (the left position in FIG. 1), the oil inlet port P communicates with a working oil port A, and the oil return port T is in communication with another working port B, the bypass throttle circuit is cut off (the flow area of the bypass throttle groove 12 is the smallest, that is, closed); in the directional control valve 10 is in the second position (Fig. 2 The oil inlet P is in communication with the other working port B, the oil return port T is in communication with the one port A, and the bypass throttle circuit is cut off (bypass section) The flow passage area of the flow channel 15 is the smallest, that is, closed; when the directional control valve 10 is at the intermediate position, the oil inlet port P and the oil return port T are both closed, and the bypass inlet P' is adjacent to the side The outlet port C communicates through the bypass throttle groove (at this time, the flow passage area of the bypass throttle groove is the largest).
优选地, 所述执行元件 11可以为液压马达, 该液压控制回路为回转控 制回路。  Preferably, the actuator 11 can be a hydraulic motor, and the hydraulic control circuit is a swing control loop.
以上结合附图详细描述了本发明的优选实施方式, 但是, 本发明并不 限于上述实施方式中的具体细节, 在本发明的技术构思范围内, 可以对本 发明的技术方案进行多种简单变型, 这些简单变型均属于本发明的保护范 围。 另外需要说明的是, 在上述具体实施方式中所描述的各个具体技术特 征, 在不矛盾的情况下, 可以通过任何合适的方式进行组合, 而不限于权 利要求书中各项权利要求的引用关系。 为了避免不必要的重复, 本发明对 各种可能的组合方式不再另行说明。 The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details of the above embodiments, and various simple modifications of the technical solutions of the present invention may be made within the scope of the technical idea of the present invention. These simple variations are within the scope of the invention. It should be further noted that the specific technical features described in the above specific embodiments may be combined in any suitable manner without being contradictory, and are not limited to the reference relationship of the claims in the claims. . In order to avoid unnecessary repetition, the present invention will not be further described in various possible combinations.
此外, 本发明的各种不同的实施方式之间也可以进行任意组合, 只要 其不违背本发明的思想, 其同样应当视为本发明所公开的内容。  In addition, any combination of various embodiments of the invention may be made, as long as it does not deviate from the idea of the invention, and should also be regarded as the disclosure of the invention.

Claims

权利要求 Rights request
1. 一种液压控制回路, 该液压控制回路包括具有旁通节流回路的方向 控制阀(10)和与该方向控制阀(10)连接的执行元件(20), 其特征在于, 所述液压控制回路还包括阀(30), 该阀(30)串联在所述旁通节流回路中, 从而能够在启动所述执行元件 (20) 时, 使流经所述旁通节流回路中的液 压油的流量能够等于供应给所述方向控制阀 (10) 的系统流量。 A hydraulic control circuit comprising a directional control valve (10) having a bypass throttle circuit and an actuator (20) coupled to the directional control valve (10), wherein the hydraulic pressure The control circuit further includes a valve (30) connected in series in the bypass throttle circuit to enable flow through the bypass throttle circuit when the actuator (20) is activated The flow rate of the hydraulic oil can be equal to the system flow supplied to the directional control valve (10).
2. 根据权利要求 1所述的液压控制回路, 其特征在于, 在供应给所述 方向控制阀 (10) 的系统流量不变的情况下, 所述阀 (30) 能够保持流经 所述执行元件 (20) 的液压油的流量不变。 2. The hydraulic control circuit according to claim 1, characterized in that the valve (30) is capable of remaining through the execution in the case where the system flow rate supplied to the directional control valve (10) is constant The flow rate of the hydraulic oil of the component (20) does not change.
3. 根据权利要求 2所述的液压控制回路, 其特征在于, 在所述执行元 件 (20) 所承受的负载增大时, 所述阀 (30) 相应地减小该阀 (30) 的阀 口的通流截面; 在所述执行元件 (20) 所承受的负载减小时, 所述阀 (30) 相应地增大该阀 (30) 的阀口的通流截面, 以使在所述方向控制阀 (10) 具有恒定的开度的情况下, 流经所述旁通节流回路的液压油的流量不变。 3. Hydraulic control circuit according to claim 2, characterized in that the valve (30) correspondingly reduces the valve of the valve (30) as the load on the actuator (20) increases Flow passage section of the port; when the load on the actuator (20) is reduced, the valve (30) correspondingly increases the flow cross section of the valve port of the valve (30) so as to be in the direction In the case where the control valve (10) has a constant opening degree, the flow rate of the hydraulic oil flowing through the bypass throttle circuit does not change.
4. 根据权利要求 1所述的液压控制回路, 其特征在于, 所述液压控制 回路还包括油箱, 所述阀 (30) 为包括入口 (301 )、 出口 (302) 以及第一 控制口 (303 ) 和第二控制口 (304) 的液控流量控制阀, 该液控流量控制 阀的入口 (301 ) 与所述方向控制阀 (10) 的旁通出口 (C) 连通, 所述液 控流量控制阀的出口 (302) 与所述油箱连通, 所述液控流量控制阀的第一 控制口 (303 ) 与所述液压控制回路的系统压力直接或间接相连, 所述第二 控制口 (304) 与所述旁通节流回路连通并连接有作用于所述液控流量控制 阀的阀芯的液压控制装置。 4. The hydraulic control circuit according to claim 1, wherein the hydraulic control circuit further comprises a fuel tank, and the valve (30) includes an inlet (301), an outlet (302), and a first control port (303). And a liquid control flow control valve of the second control port (304), the inlet (301) of the pilot flow control valve is in communication with the bypass outlet (C) of the directional control valve (10), the pilot flow An outlet (302) of the control valve is in communication with the fuel tank, and a first control port (303) of the pilot flow control valve is directly or indirectly connected to a system pressure of the hydraulic control circuit, and the second control port (304) a hydraulic control device that communicates with the bypass throttle circuit and is coupled to a spool that acts on the pilot flow control valve.
5. 根据权利要求 4所述的液压控制回路, 其特征在于, 所述液控流量 控制阀的所述第一控制口与所述方向控制阀 (10) 的进油口直接连通。 The hydraulic control circuit according to claim 4, wherein the first control port of the pilot flow control valve is in direct communication with the oil inlet of the directional control valve (10).
6. 根据权利要求 4所述的液压控制回路, 其特征在于, 所述液压控制 装置包括节流阀 (4) 和流量敏感活塞缸 (32), 所述节流阀 (4) 串联在所 述方向控制阀 (10) 的进油路中, 该流量敏感活塞缸 (32) 包括密闭的活 塞筒 (329) 和可轴向往复移动地设置在该活塞筒 (329) 中的活塞 (328), 该活塞 (328) 连接有伸出于所述活塞筒 (329) 的第一端壁 (3281) 的第 一活塞杆 (327), 该第一活塞杆 (327) 与所述液控流量控制阀的阀芯的弹 簧连接,所述活塞(328)与所述第一端壁(3281)之间限定有第一腔(322), 所述活塞 (328) 与所述第二端壁 (3282) 之间限定有第二腔 (321), 所述 第一腔 (322) 与所述方向控制阀 (10) 的进油路的节流阀 (4) 下游部分 连接, 所述第二腔 (321) 与所述方向控制阀 (10) 的进油路的节流阀 (4) 上游部分连接。 6. The hydraulic control circuit according to claim 4, wherein the hydraulic control device comprises a throttle valve (4) and a flow sensitive piston cylinder (32), the throttle valve (4) being connected in series In the oil inlet path of the directional control valve (10), the flow sensitive piston cylinder (32) includes a closed piston cylinder (329) and a piston (328) axially reciprocally disposed in the piston cylinder (329). The piston (328) is coupled to a first piston rod (327) extending from a first end wall (3281) of the cylinder (329), the first piston rod (327) and the pilot flow control valve a spring connection of the spool, a first cavity (322) defined between the piston (328) and the first end wall (3281), the piston (328) and the second end wall (3282) A second chamber (321) is defined between the first chamber (322) and a downstream portion of the throttle valve (4) of the oil inlet passage of the directional control valve (10), the second chamber (321) ) is connected to the upstream portion of the throttle valve (4) of the oil inlet path of the directional control valve (10).
7. 根据权利要求 6所述的液压控制回路, 其特征在于, 所述流量敏感 活塞缸 (32) 的活塞 (328) 还连接有沿与所述第一活塞杆 (327) 相反方 向伸出于所述活塞筒 (329) 的第二端壁 (3282) 的第二活塞杆 (326)。 7. The hydraulic control circuit according to claim 6, wherein the piston (328) of the flow sensitive piston cylinder (32) is further connected to extend in a direction opposite to the first piston rod (327). a second piston rod (326) of the second end wall (3282) of the cylinder (329).
8. 根据权利要求 4所述的液压控制回路, 其特征在于, 所述液压控制 装置包括控制器 (50) 和与该控制器 (50) 电连接的电控阀 (40), 该电控 阀 (40) 的输出端与所述第二控制口 (304) 连通, 以作用于所述液控流量 控制阀的阀芯, 所述控制器 (50) 根据供应给所述方向控制阀 (10) 的系 统流量的流量信号来控制所述电控阀 (40) 的输出端的压力。 8. The hydraulic control circuit according to claim 4, wherein the hydraulic control device comprises a controller (50) and an electronically controlled valve (40) electrically connected to the controller (50), the electronically controlled valve The output end of (40) is in communication with the second control port (304) to act on the spool of the pilot flow control valve, and the controller (50) is supplied to the directional control valve (10) The flow signal of the system flow controls the pressure at the output of the electronically controlled valve (40).
9. 根据权利要求 1-8中任意一项所述的液压控制回路, 其特征在于, 所述方向控制阀(10)为具有进油口 (P)、 回油口 (T)、两个工作油口 (Α, Β) 以及构成所述旁通节流回路的旁通入口 (Ρ' ) 和旁通出口 (C) 的阀, 在所述旁通入口 (Ρ' ) 和所述旁通出口 (C) 之间设置有旁通节流槽, 所述 进油口 (Ρ) 和旁通入口 (Ρ' ) 均与系统压力连通, 所述工作油口 (A, Β ) 分别与所述执行元件(11 )连通, 所述旁通出口 (C)与所述阀(30)连通。 The hydraulic control circuit according to any one of claims 1-8, wherein the directional control valve (10) has an oil inlet (P), a return port (T), and two working a port (Α, Β) and a valve constituting a bypass inlet (Ρ') and a bypass outlet (C) of the bypass throttle circuit, at the bypass inlet (Ρ') and the bypass outlet (C) is provided with a bypass throttle groove, and the oil inlet port (Ρ) and the bypass inlet port (Ρ') are both in communication with the system pressure, and the working oil ports (A, Β) are respectively executed with the said The element (11) is in communication, and the bypass outlet (C) is in communication with the valve (30).
10. 根据权利要求 9所述的液压控制回路, 其特征在于, 所述在所述 方向控制阀 (10)处于第一位置时, 所述进油口 (Ρ)与一个工作油口 (Α) 连通, 所述回油口 (Τ) 与另一工作油口 (Β ) 连通, 所述旁通节流回路截 止; 10. The hydraulic control circuit according to claim 9, wherein the oil inlet (Ρ) and a working oil port (Α) when the directional control valve (10) is in the first position Connected, the oil return port (Τ) is connected to another working oil port (Β), and the bypass throttle circuit is cut off;
在所述方向控制阀 (10) 处于第二位置时, 所述进油口 (Ρ) 与所述另 一个工作油口 (Β ) 连通, 所述回油口 (Τ) 与所述一个油口 (Α) 连通, 所述旁通节流回路截止;  When the directional control valve (10) is in the second position, the oil inlet port (Ρ) is in communication with the other working oil port (Β), the oil return port (Τ) and the one port port (Α) connected, the bypass throttle circuit is cut off;
在所述方向控制阀 (10) 处于中间位置时, 所述进油口 (Ρ)和回油口 When the directional control valve (10) is in the intermediate position, the oil inlet (Ρ) and the oil return port
(Τ) 均截止, 所述旁通入口 (Ρ' ) 与所述旁通出口 (C) 通过所述旁通节 流槽连通。 (Τ) is all closed, and the bypass inlet (Ρ') and the bypass outlet (C) communicate with each other through the bypass throttle.
11. 根据权利要求 1 所述的液压控制回路, 其特征在于, 所述执行元 件 (20) 为液压马达, 该液压控制回路为回转控制回路。 The hydraulic control circuit according to claim 1, wherein the actuator (20) is a hydraulic motor, and the hydraulic control circuit is a swing control circuit.
PCT/CN2012/082285 2011-10-31 2012-09-28 Hydraulic control loop WO2013063997A1 (en)

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