WO2013063908A1 - 水晶坯件自动磨抛系统 - Google Patents

水晶坯件自动磨抛系统 Download PDF

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Publication number
WO2013063908A1
WO2013063908A1 PCT/CN2012/074704 CN2012074704W WO2013063908A1 WO 2013063908 A1 WO2013063908 A1 WO 2013063908A1 CN 2012074704 W CN2012074704 W CN 2012074704W WO 2013063908 A1 WO2013063908 A1 WO 2013063908A1
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WO
WIPO (PCT)
Prior art keywords
station
frame
clamp
loading
grinding
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PCT/CN2012/074704
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English (en)
French (fr)
Inventor
虞卫东
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浙江名媛工艺饰品有限公司
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Publication of WO2013063908A1 publication Critical patent/WO2013063908A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0023Other grinding machines or devices grinding machines with a plurality of working posts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q39/00Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation
    • B23Q39/04Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation the sub-assemblies being arranged to operate simultaneously at different stations, e.g. with an annular work-table moved in steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0069Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/06Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
    • B24B9/065Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of thin, brittle parts, e.g. semiconductors, wafers

Definitions

  • the invention relates to the field of grinding and polishing of crystal products, in particular to an automatic grinding and polishing system for crystal blanks for automatic grinding and polishing of crystal blanks.
  • the existing multi-station crystal inclined surface grinding and polishing machine adopts a plurality of heads fixed with a rhinestone jig to perform multi-station processing.
  • the patent document published as CN201179615Y discloses an automatic loading and unloading rhinestone inclined surface grinding and polishing.
  • the machine including the frame, has two rotating frames side by side on the frame, and one head is arranged on each side of the rotating frame to form seven working positions, which are respectively a loading station, a front hemisphere rough grinding station and a front hemisphere polishing worker.
  • Position, docking station, rear hemisphere rough grinding station, rear hemisphere polishing station, unloading station, loading station has a rhinestone blank feeding mechanism corresponding to the machine head, and the rough grinding station is provided with
  • the corresponding disc grinding mechanism of the machine head has a disc throwing mechanism corresponding to the machine head at the polishing station, and a rhinestone semi-finished product cutting mechanism corresponding to the machine head is arranged at the unloading station, and the docking station is provided with and respectively The corresponding docking mechanism of the two rhinestone fixtures on the two rotating frames.
  • the technical scheme does not require manual intervention in the entire rhinestone bevel grinding and polishing process, and realizes full automation of the rhinestone bevel grinding and polishing process, improves the processing efficiency, reduces the labor and tooling costs, and can effectively control the product quality.
  • the inventor found that the following problems are solved: First, at the docking station, the two clamps that are docked are respectively located on the two rotating frames, so that the manufacturing precision of the machine is very high and difficult. The docking accuracy is guaranteed; the machine is large in size and difficult to manufacture and transport; the third is the limited space for the docking station, the loading station and the loading station, and the complicated design of the structure affects the processing efficiency.
  • the patent document published as CN101758433A discloses a fully automatic rhinestone grinding and polishing machine which adopts a robot automatic conveying jig, the jig seat is arranged at each processing station, and the water jig jig is transported by the robot to the processing station, and the robot will
  • the water drill jig and the clamp base are positioned, and after being positioned, the clamp cylinder is locked and fixed by the locking cylinder on the clamp seat, so that the clamp holder and the corresponding grinding and polishing processing mechanism of each station are independent of each other, thereby reducing the machine platform
  • the overall manufacturing accuracy requirements and at the same time ensure the precise positioning of the rhinestone fixture relative to the grinding tool, avoiding the interaction and interference between the processing mechanisms at each station.
  • the fixture is flowed on the fixture holder of each processing station, for the crystal blank on a specific fixture, in order to ensure the consistency of processing at each station, it is necessary to ensure the fixture and each work.
  • the consistency of the fixture on the fixture (including the consistency of the grinding angle, the angle of the transition surface, etc.), and the error accumulation amplification effect occurs once there is an error, which is especially important for grinding and polishing stations. Inconsistent positioning between the front and the rear, there will be a subsequent polishing process that does not polish the bevel surface processed in the previous grinding process, resulting in a large reduction in the polishing effect. Therefore, the jig of the flow in this technical solution is at each station fixture.
  • the object of the present invention is to provide a crystal blank automatic grinding and polishing system, which can not only realize the automatic grinding and polishing processing of the upper and lower hemispherical slopes of the crystal blank, but also ensure the quality of the grinding and polishing process, and can fully Utilizing the advantages of existing models, it simplifies the complexity of the mechanism and is easy to manufacture and maintain.
  • a crystal blank automatic grinding and polishing system for automatic grinding and polishing of two hemispherical bevels of a crystal blank comprising: a first rotating frame, and at least one upper hemisphere for the crystal blank is arranged around the first rotating frame Grinding upper hemisphere grinding station and at least one upper hemisphere polishing station for polishing the upper hemisphere of the crystal blank, the first revolving frame can be rotated and positioned and provided with at least two heads capable of mounting fixtures a second rotating frame, disposed around the second rotating frame, at least one lower hemisphere grinding station for grinding the lower hemisphere of the crystal blank and at least one lower hemisphere polishing for polishing the lower hemisphere of the crystal blank a second rotating frame capable of rotating and positioning and provided with at least two heads capable of mounting a clamp; a loading station provided with a loading mechanism capable of fixing the crystal blank to the fixture, the loading mechanism comprising
  • the loading rack has a storage tray for holding the crystal blank, and the bottom of the storage tray is
  • the top material cylinder drive is moved up and down, and a loading clamp fixing plate capable of fixing a clamp is arranged above the storage tray, and the loading clamp fixing plate is rotatably disposed on the sliding seat and can realize rotation and positioning, the sliding seat and the loading machine
  • the vertical sliding connection is connected and controlled by the lifting cylinder.
  • the heating clamp is arranged between the loading clamp fixing plate and the storage tray, and the feeding tray is horizontally slidably connected with a powder tray, and the powder tray is driven by the powder feeding cylinder.
  • the docking station is provided with a docking mechanism capable of transferring the crystal blank from one fixture to another fixture, the docking mechanism including the docking frame, the upper sliding seat and a lower sliding seat, the upper sliding seat and the docking frame are vertically slidably connected and controlled to move up and down by the lifting cylinder, and the upper sliding seat is rotated to be provided with an upper clamp fixing plate capable of rotating and positioning, and the lower sliding seat and the docking frame are horizontally slid Connected and controlled by the translation of the cylinder, the lower sliding seat is provided with a lower clamp fixing plate capable of rotating and positioning, the upper clamp fixing plate and the lower clamp
  • the middle plate of the fixed plate is provided with a heating pipe;
  • the unloading station is provided with a cutting mechanism capable of detaching the crystal blank from the jig, and the feeding mechanism comprises a feeding frame, a receiving tray and a powder tray, and the sliding seat and the sliding seat
  • the feeding frame is vertically slidably connected and controlled to move
  • the sliding seat is rotated and provided with a cutting fixture fixing plate capable of rotating and positioning, and the receiving tray is horizontally slidably connected with the feeding frame and is passed through the receiving material.
  • the cylinder controls the translation to move into or out of the lower part of the blanking fixture fixing plate.
  • the receiving tray is equipped with a roller brush driven by the motor.
  • the powder tray is horizontally slidably connected with the blanking frame and controlled by the powder feeding cylinder to realize the movement.
  • the heating pipe is arranged under the fixing clamp fixing plate; and at least one can pick up and lower the clamp and can be placed on the loading station, the docking station and the first rotating frame a first transfer mechanism for transferring between the handpieces; at least one capable of picking up and lowering the jig and capable of being placed at the docking station, the unloading station, and the second revolving frame a second transfer mechanism for transferring between the upper heads; wherein the upper hemisphere grinding station and the lower hemisphere grinding station are provided with a grinding mechanism, the upper hemisphere polishing station and the lower hemisphere polishing There is a polishing mechanism at the station.
  • the invention discloses a crystal blank automatic grinding and polishing system, which is used for automatic grinding and polishing of a hemispherical bevel of a crystal blank, comprising: a first rotating frame, and at least one grinding of the crystal blank is arranged around the first rotating frame. a grinding station and at least one polishing station for polishing a crystal blank, the first rotating frame is rotatable and positionable and provided with at least two heads; the loading station is provided with a fixing of the crystal blank a loading mechanism on the fixture, the loading mechanism includes a loading frame, and the loading rack is provided with a storage tray for holding the crystal blank, and the bottom of the storage tray is vertically connected with the loading frame.
  • the top plate is driven up and down by a top cylinder mounted on the loading frame, and a loading clamp fixing plate capable of fixing the clamp is arranged above the storage tray, and the loading clamp fixing plate is rotated and arranged to slide
  • the seat can be rotated and positioned.
  • the sliding seat is vertically slidably connected to the loading frame and controlled by the lifting cylinder.
  • the heating clamp is arranged between the loading clamp fixing plate and the storage tray, and the loading frame is arranged on the loading frame.
  • a powder tray is arranged, the powder tray is driven by the powder feeding cylinder and can be moved between the heating tube and the storage tray; and the blanking station is provided with a cutting mechanism capable of removing the crystal blank from the fixture, the blanking
  • the mechanism comprises a feeding frame, a receiving tray and a powder tray.
  • the sliding seat is vertically slidably connected with the feeding frame and is controlled to move up and down by a lifting cylinder.
  • the sliding seat is arranged to be fixed by a cutting clamp capable of rotating and positioning.
  • the plate, the receiving tray and the blanking frame are horizontally slidably connected and controlled to be translated by the receiving cylinder to realize moving into or out of the lower part of the blanking fixture fixing plate, and the roller is mounted on the receiving tray by a motor driven rotating roller, the powder tray and the powder tray
  • the unloading frame is horizontally slidably connected and controlled by the powder feeding cylinder to be moved into or out of the lower part of the blanking fixture fixing plate, and a heating pipe is arranged under the fixing clamp fixing plate; and at least one capable of picking up and lowering the jig and capable of a transfer mechanism for transferring between a loading station, a blanking station, and a handpiece on the first rotating frame; wherein the grinding station is provided with a grinding mechanism, Said polishing means is provided on the polishing station.
  • the conversion between the grinding process and the polishing process is realized by using the rotating frame and the machine head, because the clamp and the clamp seat are integrated in this process, and there is no flow of the clamp, so the front grinding can be ensured.
  • the processing consistency of the cutting process and the subsequent polishing process however, the overall precision of the grinding and polishing process can be ensured by the manufacturing precision of the rotating frame, the machine head and the related grinding and polishing station mechanism; the grinding and polishing process is realized by the mechanical hand transfer mechanism and
  • the requirements of the matching precision of these processes can be slightly lower than that of the grinding and polishing process.
  • an existing device can be used, for example, a four-station rhinestone bevel grinding and polishing machine disclosed in the patent document of the inventor's publication No. CN101269472A and subsequent
  • the mechanism disclosed in the patent document is disclosed, for example, in a multi-disc multi-grain gemstone polishing device disclosed in the patent document No. CN2715913Y, and a rhinestone grinding and polishing machine disclosed in the patent document No. CN2825203Y.
  • the rotating frame may be in the form of a turntable or a bracket; the head may be mounted with a fixture or a plurality of clamps; the crystal blank may be a crystal ball blank or a diamond blank.
  • the grinding mechanism is a flat disc grinding mechanism or a roller grinding mechanism, and the polishing mechanism is a flat disc polishing mechanism or a roller polishing mechanism, and the specific structure of each mechanism can be found in the above patent document.
  • the head on the first rotating frame and the head on the second rotating frame each include a clamp fixing plate mounted on the rotating frame, and the fixing plate is placed on the fixing plate and fixed by the clamp locking mechanism. This ensures that the mechanism of the robotic transfer mechanism is simple and reliable. How to set the fixture fixing plate on the handpiece, what specific structure the machine head can adopt, and which auxiliary mechanisms are also found can be found in the above patent documents.
  • the first rotating frame is provided with at least one upper hemisphere grinding station, at least one upper hemisphere polishing station and at least one waiting station, and the first rotating frame is provided with at least three heads;
  • the frame is provided with at least one lower hemisphere grinding station, at least one lower hemisphere polishing station and at least one waiting station, and the second rotating frame is provided with at least three handpieces. Waiting for the station to be vacant, no grinding and polishing processing, setting the waiting station can avoid the grinding and polishing processing time of the machine when the robot transfer mechanism transfers the fixture, thereby improving the processing efficiency.
  • Each station and the rotating frame and the transfer mechanism in the above technical solution can be disposed on one machine frame, but the machine table is bulky and is not conducive to manufacturing transportation. Therefore, preferably, the first rotation The frame and its upper hemisphere grinding station, the upper hemisphere polishing station and the waiting station are arranged on the same frame, the second rotating frame and its lower hemisphere grinding station, the lower hemisphere polishing station and the waiting worker The positions are set on the same rack; the loading station, the docking station, the unloading station, the first transfer mechanism and the second transfer mechanism are disposed on the same rack. It is divided into three machine racks to facilitate the manufacture and transportation. Of course, it can be further split.
  • the loading station, the docking station, the unloading station, the first transfer mechanism and the second transfer mechanism are all made into a relatively independent machine. Bench.
  • the loading station, the docking station and the unloading station can be made into an integrated machine structure, that is, one side of the docking mechanism overlaps with the loading mechanism, and the other side of the docking mechanism overlaps with the blanking mechanism, first Both the transfer mechanism and the second transfer mechanism are made in the form of separate machines, which are respectively located on both sides of the docking station to transfer the jig.
  • the first transfer mechanism and the second transfer mechanism have various specific structures, which may be in the form of a track and a robot, that is, a robot is used for picking up and lowering the jig, and the robot moves from one station to another along a fixed track, but If such a mechanism uses a single robot to circulate between stations under a single track, there is a problem of inefficiency. If multiple robots are used to transfer between two stations along their independent tracks, there is a drive. There are many problems with complicated mechanisms.
  • the first transfer mechanism includes a third rotating frame that is rotatable and positionable, and the third rotating frame is circumferentially provided with at least three robots capable of picking up and lowering the jig;
  • the second transfer mechanism includes a rotatable And a fourth rotating frame positioned, the fourth rotating frame is provided with at least three robots capable of picking up and lowering the clamp.
  • the transfer mechanism in the form of a rotating frame and a robot has the advantages of simple structural action, high reliability and high efficiency, and the structure for transferring a plurality of robots along the circular orbit is substantially the same as that of the rotating frame and the robot.
  • the motor can be rotated by a gear or a belt drive to drive the rotating frame (including circular continuous rotation or reciprocating movement within a specific angle range), in rotation
  • a positioning turntable is fixedly arranged on the frame, a pin hole is arranged on the positioning turntable, and a positioning pin driven by the positioning cylinder is arranged on the frame, and a positioning pin is inserted into the pin hole to realize positioning when the rotating frame is rotated into position.
  • the clamp locking mechanism comprises a single dovetail slot disposed on an upper portion of the clamp fixing plate and matching with the dovetail at the bottom of the clamp, and a locking block is hinged at the bottom of the clamp fixing plate, and the upper end of the locking block is fixedly locked to the cylinder, and the lock is locked.
  • the movable end of the tight cylinder is movably connected with the clamp fixing plate, and the lower end of the locking block protrudes from the lower part of the clamp fixing plate and is provided with a dovetail hook which cooperates with the single dovetail groove to lock the bottom dovetail of the clamp. Because the fixture is generally fed downward for grinding and polishing, the fixture will bear a large upward force during processing. Therefore, the fixture can be securely fixed by using the upper dovetail slot positioning reference and the lower dovetail hook locking fixture. To avoid the fixture from being detached from the fixture fixing plate during grinding and polishing, and to reduce the pressure specification requirements for the locking cylinder.
  • the invention adopts the above technical schemes, can not only realize the automatic grinding and polishing processing of the upper and lower hemispherical slopes of the crystal blank, and ensures the quality of the grinding and polishing processing, and can fully utilize the advantages of the existing models and simplify the complexity of the mechanism action. Reduced failure rates are easy to manufacture and maintain. It has the advantages of fully automated processing, good grinding and polishing quality, high processing efficiency, simple program control, low failure rate, easy maintenance, low manufacturing cost and convenient transportation.
  • Embodiment 1 is a schematic structural view of Embodiment 1;
  • Figure 2 is a partial side view of Figure 1;
  • Figure 3 is a schematic structural view of a loading mechanism
  • Figure 4 is a left side view of Figure 3;
  • Figure 5 is a schematic structural view of a docking mechanism
  • Figure 6 is a left side view of Figure 5;
  • Figure 7 is a schematic structural view of a loading mechanism
  • Figure 8 is a left side view of Figure 7;
  • Figure 9 is a schematic structural view of a transfer mechanism
  • Figure 10 is a schematic view of the structure of the robot portion (when the clamp is clamped);
  • Figure 11 is a plan view of Figure 9;
  • Figure 12 is a schematic view showing the structure of Embodiment 2.
  • a crystal blank automatic grinding and polishing system is used for processing a crystal blank having two hemispherical bevels, comprising: a first rotating frame 15 disposed on the grinding and polishing frame 1; An upper hemisphere grinding station 11 for grinding the upper hemisphere of the crystal blank and two upper hemisphere polishing stations 12 and 13 for polishing the upper hemisphere of the crystal blank are disposed around the first rotating frame 15. And waiting for the station 14, the first rotating frame 15 can be rotated and positioned by the rotary positioning mechanism 16, on which four heads 151 capable of mounting the jig 8 are disposed; and the second rotating frame disposed on the grinding and polishing frame 7 is rotated 75.
  • the second rotating frame 75 is provided with a lower hemisphere grinding station 71 for grinding the lower hemisphere of the crystal blank, and two lower hemisphere polishing stations 72 for polishing the lower hemisphere of the crystal blank. , 73 and waiting station 74, the second rotating frame 75 can be rotated and positioned and provided with four heads 751 capable of mounting the jig 8; the loading station 4 is provided with a fixing of the crystal blank on the jig 8.
  • the feeding mechanism as shown in FIG. 3 and FIG. 4, the loading mechanism includes
  • the loading rack 401 is provided with a storage tray 404 for holding a crystal blank.
  • the bottom of the storage tray 404 is inserted with a top plate 403 vertically connected to the loading frame 401.
  • the material plate 403 is driven to move up and down by a top material cylinder 402 mounted on the loading frame 401.
  • a loading clamp fixing plate 411 for locking the fixing fixture 8 by the clamp locking cylinder 410 is disposed above the storage tray 404.
  • the clamp fixing plate 411 is rotatably disposed on the sliding seat 414 and driven and rotated by the motor 412.
  • the sliding seat 414 is vertically slidably coupled to the loading frame 401 and controlled to be lifted by the lifting cylinder 413.
  • the loading clamp fixing plate 411 A heating tube is disposed between the storage tray 404 and a horizontal sliding connection on the loading rack 401.
  • the powder tray 409 is driven by the powder feeding cylinder 415 and can be moved between the heating tube and the storage tray 404.
  • a powder scraping rod 408 is arranged above the powder pan 409, the scraping rod 408 is driven to swing by the powder scraping cylinder 405, and the heating pipe is connected with the high frequency generator 416; the docking station 3 is provided with the ability to transfer the crystal blank from a fixture
  • the docking mechanism fixed to another fixture, as shown in Figure 5 and Figure 6.
  • the docking mechanism includes a docking frame 301, an upper sliding seat 307 and a lower sliding seat 303.
  • the upper sliding seat 307 is vertically slidably coupled to the docking frame 301 and is controlled to move up and down by the lifting cylinder 308, and the upper sliding seat 307 is rotated.
  • An upper clamp fixing plate 309 is provided which is driven and rotated by the motor 310.
  • the lower sliding seat 303 is horizontally slidably coupled to the docking frame 301 and controlled to move by the translation cylinder 305, and the lower sliding seat 303 is disposed on the docking frame 301.
  • the movement limiting device 302 is provided with a lower clamp fixing plate 304 which is rotated and positioned by the motor 313.
  • the upper clamp fixing plate 309 and the lower clamp fixing plate 304 are provided with a heating pipe 306 and a heating pipe 306.
  • the high-frequency generator 311 is fixedly connected to the high-frequency generator 311, and the high-frequency generator 311 is vertically slidably connected to the docking frame 301 and is lifted and lowered by the air cylinder 312 to drive the heating pipe 306 fixedly connected thereto to be lifted and lowered during the docking;
  • a cutting mechanism capable of detaching the crystal blank from the jig is provided.
  • the unloading mechanism includes a blanking frame 601, a receiving tray 612, and a powder tray 6. 03.
  • the sliding seat 611 is vertically slidably connected to the unloading frame 601 and controlled to move up and down by the lifting cylinder 610.
  • the sliding seat 611 is rotated and provided with a cutting fixture fixing plate 607 which is driven and rotated by the motor 609, and is unloaded.
  • the clamp fixing plate 607 locks the fixing fixture 8 by the clamp locking cylinder 608.
  • the receiving tray 612 is horizontally slidably connected with the blanking frame 601 and controlled to translate by the receiving cylinder 613 to realize moving in or out of the lowering fixture fixing plate 607.
  • a roller brush 606 driven by the motor 616 is mounted on the receiving tray 612.
  • the powder disk 603 is horizontally slidably connected to the blanking frame 601 and controlled to be translated by the powder feeding cylinder 602 to realize moving in or out of the blanking fixture fixing plate 607.
  • a powder scraping rod 605 is disposed above the powder pan 603, and the scraping rod 605 is swing-leveled by the scraping cylinder 604, and a heating pipe 614 is further disposed under the feeding jig fixing plate 607, and the heating pipe 614 is connected with the high frequency generator 615.
  • a first transfer mechanism 2 capable of picking up and lowering the jig and capable of transferring between the loading station 4, the docking station 3 and the head 151 on the first revolving frame 15;
  • a second transfer mechanism 5 capable of picking up and lowering the jig and capable of transferring between the docking station 3, the unloading station 6 and the handpiece 751 on the second revolving frame 75;
  • the upper hemisphere mill A grinding mechanism is provided on both the cutting station 11 and the lower hemisphere grinding station 71.
  • the upper hemisphere polishing stations 12, 13 and the lower hemisphere polishing stations 72, 73 are provided with a polishing mechanism.
  • the first transfer mechanism and the second transfer mechanism have the same structure.
  • each includes a transfer frame 200, and the transfer frame 200 is provided with rotation and positioning.
  • the turret 201 is provided with three robots capable of picking up and lowering the jig 8, and the robot includes a slide table 203 vertically slidably coupled to the turret 201.
  • the slide table 203 is driven by the slide cylinder 202 to lift and lower the slide table.
  • the left and right jaws 206 are horizontally slid by the guide rod 204, and the left and right jaws 206 are respectively driven by the left and right cylinders 205 to enable the back grip 81 of the clamping jig 8, wherein the turret 201 passes through the motor 208.
  • the rotation is realized, and the positioning is realized by a rotating positioning mechanism.
  • the rotary positioning mechanism includes three positioning blocks 209 mounted on the turntable of the turret 201.
  • the transfer frame 200 is provided with a horizontal cylinder 207 and a vertical cylinder 210.
  • a buffer pin 211 is mounted on the top end of the piston rod of the cylinder 210.
  • the positioning block 209 on the turret 210 is abutted against the piston rod cushion pin 211 of the vertical cylinder 210 for positioning.
  • the head 151 on the first rotating frame 15 and the head 751 on the second rotating frame 75 have the same structure, and each includes a clamp fixing plate mounted on the rotating frame, and the clamp 8 is placed on the fixing plate and passed through the clamp The locking mechanism is fixed.
  • a crystal blank automatic grinding and polishing system for processing a crystal blank having only one hemispherical bevel, comprising: a first rotating frame 15 disposed around the first rotating frame 15 and having a pair of crystal blanks Grinding grinding station 11 and a polishing station 12, 13 for polishing the crystal blank, the first rotating frame 15 can be rotated and positioned and provided with four heads 151; loading station 4, Provided with a loading mechanism capable of fixing the crystal blank on the jig; a blanking station 6 provided with a blanking mechanism capable of detaching the crystal blank from the jig; a transfer mechanism 2 capable of picking up and lowering the jig and capable of transferring between the loading station 4, the unloading station 6 and the handpiece 151 on the first revolving frame 15; wherein the grinding station 11, 12 is provided with a grinding mechanism, and the polishing station 13 is provided with a polishing mechanism.
  • the transfer mechanism, the loading mechanism, the unloading mechanism, and the head structure are the same as those in the first

Abstract

一种水晶坯件自动磨抛系统,包括:第一旋转架(15),上半球磨削工位(11)和抛光工位(12、13),第一旋转架(15)设有机头(151);第二旋转架(75),下半球磨削工位(71)和抛光工位(72、73),第二旋转架(75)设有机头;上料工位(4)、对接工位(3)、下料工位(6);以及能够拾取和放下夹具(8)并能够将其在上料工位(4)、对接工位(3)以及第一旋转架(15)上的机头(151)之间进行转移的第一转移机构(2);能够拾取和放下夹具(8)并能够将其在对接工位(3)、下料工位(6)以及第二旋转架(75)上的机头(751)之间进行转移的第二转移机构(5)。还包括具有相同原理的用于水晶坯件一个半球斜面加工的全自动磨抛系统。本发明可以实现对水晶坯件的全自动磨抛加工,保证磨抛加工质量,而且可以充分利用现有机型优点,简化机构动作复杂程度,易于制造及维护。

Description

水晶坯件自动磨抛系统 技术领域
本发明涉及水晶制品磨抛加工领域,尤其涉及一种对水晶坯件进行自动化磨抛加工的水晶坯件自动磨抛系统。
背景技术
现有的多工位水晶斜面磨抛机都是采用多个固定有水钻夹具的机头旋转进行多工位加工的,例如公开号为CN201179615Y的专利文献公开了一种自动上下料水钻斜面磨抛机,包括机架,机架上并排设有两个旋转架,旋转架四面各设一机头,构成七个工位,分别为上料工位、前半球粗磨工位、前半球抛光工位、对接工位、后半球粗磨工位、后半球抛光工位、下料工位,上料工位设有与机头相对应的水钻坯料上料机构,粗磨工位上设有与机头相对应的磨盘机构,抛光工位上设有与机头相对应的抛盘机构,下料工位上设有与机头相对应的水钻半成品下料机构,对接工位上设有与分别设在两个旋转架上的两个水钻夹具相对应的对接机构。该技术方案在整个水钻斜面磨抛加工工程中不需要人工介入,实现了水钻斜面磨抛加工的全自动化,提高了加工效率,降低了人工和工装成本,可以有效控制产品质量。该技术方案在实际实施过程中,发明人发现具有以下问题:一是在对接工位上,对接的两个夹具是分别位于两个旋转架上的,这样对机器制造精度要求很高并且也难于保证对接精度;再是机台体积较大,难于制造和运输;三是对接工位、上料工位、下料工位的空间有限,结构设计复杂动作繁琐影响加工效率。
公开号为CN101758433A的专利文献公开了一种全自动水钻磨抛机,其采用机械手自动运送夹具,夹具座设置在各加工工位上,水钻夹具由机械手运送到加工工位上,并由机械手将水钻夹具与夹具座进行定位,定位后由夹具座上的锁紧气缸锁紧夹具并固定,这样每个工位上夹具座和相应的磨抛加工机构是相互独立的,因而可以降低对机台整体制造精度的要求并同时保证水钻夹具相对于磨具的精确定位,避免了各工位上的加工机构之间的相互影响和干扰。但是,因为夹具是在各加工工位的夹具座上进行流转的,对于一个特定夹具上的水晶坯件来说,为了保证其在各工位的加工一致性就必须要保证夹具与每个工位上夹具座的配合一致性(包括磨抛角度、转面角度等的一致性),而一旦存在误差就会出现误差累加放大效果,这一点对于磨削和抛光工位来说尤为重要,如果出现前后配合定位的不一致,就会出现后道抛光工序不是对前道磨削工序加工的斜面进行抛光加工,导致抛光效果大打折扣,所以,该技术方案中流转的夹具在每个工位夹具座上的准确定位是至关重要的,而对于现有技术和机构来说要实现夹具与各工位夹具座配合的一致性和机械自动准确定位还是相当困难的,并且存在机构动作复杂繁琐、易出故障、维护成本高等问题。同样,采用完整机台结构同样存在体积大、运输制造困难等问题。
技术问题
为了解决上述的技术问题,本发明的目的是提供一种水晶坯件自动磨抛系统,不仅可以实现水晶坯件上、下半球斜面的全自动磨抛加工,保证磨抛加工质量,而且可以充分利用现有机型优点,简化机构动作复杂程度,易于制造及维护。
技术解决方案
为了达到上述的目的,本发明采用了以下的技术方案:
一种水晶坯件自动磨抛系统,用于水晶坯件两个半球斜面的全自动磨抛加工,包括:第一旋转架,环绕第一旋转架设置有至少一个对水晶坯件的上半球进行磨削加工的上半球磨削工位和至少一个对水晶坯件的上半球进行抛光加工的上半球抛光工位,第一旋转架能够转动和定位并设置有至少两个能够安装夹具的机头;第二旋转架,环绕第二旋转架设置有至少一个对水晶坯件的下半球进行磨削加工的下半球磨削工位和至少一个对水晶坯件的下半球进行抛光加工的下半球抛光工位,第二旋转架能够转动和定位并设置有至少两个能够安装夹具的机头;上料工位,设置有能够将水晶坯件固定在夹具上的上料机构,该上料机构包括上料机架,上料机架上设有盛放水晶坯件的储料盘,储料盘底部插接有与上料机架竖直滑动连接的顶料板,顶料板由安装在上料机架上的顶料气缸驱动上下移动,储料盘上方设置有能够固定夹具的上料夹具固定板,该上料夹具固定板转动设置在滑动座上并能够实现转动和定位,该滑动座与上料机架竖直滑动连接并通过升降气缸控制升降,该上料夹具固定板和储料盘之间架设有加热管,上料机架上水平滑动连接设置有粉盘,粉盘由送粉气缸驱动移动并能够移入加热管和储料盘之间;对接工位,设置有能够将水晶坯件从一个夹具转接固定到另一个夹具上的对接机构,该对接机构包括对接机架、上滑动座和下滑动座,上滑动座与对接机架竖直滑动连接并通过升降气缸控制上下移动,上滑动座上转动设置有能够实现转动和定位的上夹具固定板,下滑动座与对接机架水平滑动连接并通过平移气缸控制移动,下滑动座上转动设置有能够实现转动和定位的下夹具固定板,上夹具固定板和下夹具固定板中间架设有加热管;下料工位,设置有能够将水晶坯件从夹具上拆卸下来的下料机构,该下料机构包括下料机架、接料盘和粉盘,滑动座与下料机架竖直滑动连接并通过升降气缸控制上下移动,该滑动座上转动设置有能够实现转动和定位的下料夹具固定板,接料盘与下料机架水平滑动连接并通过接料气缸控制平移从而实现移入或者移出下料夹具固定板的下方,接料盘上安装有由电机驱动转动的滚刷,粉盘与下料机架水平滑动连接并通过送粉气缸控制平移从而实现移入或者移出下料夹具固定板的下方,下料夹具固定板下方还架设有加热管;以及,至少一个能够拾取和放下夹具并能够将其在上料工位、对接工位以及第一旋转架上的机头之间进行转移的第一转移机构;至少一个能够拾取和放下夹具并能够将其在对接工位、下料工位以及第二旋转架上的机头之间进行转移的第二转移机构;其中,所述上半球磨削工位和下半球磨削工位上均设有磨削机构,所述上半球抛光工位和下半球抛光工位上均设有抛光机构。
一种水晶坯件自动磨抛系统,用于水晶坯件一个半球斜面的全自动磨抛加工,包括:第一旋转架,环绕第一旋转架设置有至少一个对水晶坯件进行磨削加工的磨削工位和至少一个对水晶坯件进行抛光加工的抛光工位,第一旋转架能够转动和定位并设置有至少两个机头;上料工位,设置有能够将水晶坯件固定在夹具上的上料机构,该上料机构包括上料机架,上料机架上设有盛放水晶坯件的储料盘,储料盘底部插接有与上料机架竖直滑动连接的顶料板,顶料板由安装在上料机架上的顶料气缸驱动上下移动,储料盘上方设置有能够固定夹具的上料夹具固定板,该上料夹具固定板转动设置在滑动座上并能够实现转动和定位,该滑动座与上料机架竖直滑动连接并通过升降气缸控制升降,该上料夹具固定板和储料盘之间架设有加热管,上料机架上水平滑动连接设置有粉盘,粉盘由送粉气缸驱动移动并能够移入加热管和储料盘之间;下料工位,设置有能够将水晶坯件从夹具上拆卸下来的下料机构,该下料机构包括下料机架、接料盘和粉盘,滑动座与下料机架竖直滑动连接并通过升降气缸控制上下移动,该滑动座上转动设置有能够实现转动和定位的下料夹具固定板,接料盘与下料机架水平滑动连接并通过接料气缸控制平移从而实现移入或者移出下料夹具固定板的下方,接料盘上安装有由电机驱动转动的滚刷,粉盘与下料机架水平滑动连接并通过送粉气缸控制平移从而实现移入或者移出下料夹具固定板的下方,下料夹具固定板下方还架设有加热管;以及,至少一个能够拾取和放下夹具并能够将其在上料工位、下料工位以及第一旋转架上的机头之间进行转移的转移机构;其中,所述磨削工位上设有磨削机构,所述抛光工位上设有抛光机构。
上述技术方案中:采用旋转架和机头形式实现磨削工序和抛光工序之间的转换,因为这一过程中夹具与夹具座是配合一体的,不存在夹具的流转,所以可以保证前道磨削工序和后道抛光工序的加工一致性,然而磨抛加工的整体精度则可以由旋转架、机头与相关磨抛工位机构的制造精度来保证;采用机械手式转移机构实现磨抛工序与上料工序、对接工序、下料工序之间的转换,因为这一过程中夹具是流转的,夹具轮流与上料工位、对接工位或者下料工位上的夹具座配合固定,所以可以依靠各工位上夹具座与相关机构的自身配合精度保证上料、对接、下料得以实施,当然这些工序对配合精度的要求相对于磨抛工序来说可以略低些。
对于采用旋转架和机头形式实现多工位磨抛加工的机械,可以采用现有设备,例如本发明人的公开号为CN101269472A的专利文献公开的一种四工位水钻斜面磨抛机以及后续的改进专利文献公开的机构,再例如公开号为CN2715913Y的专利文献公开的一种多盘位多粒宝石研磨装置、公开号为CN2825203Y的专利文献公开的一种水钻研磨抛光机。需要说明的是,上述旋转架可以是转盘形式,也可以支架形式;上述机头上可以安装一个夹具也可以安装多个夹具;上述水晶坯件可以为水晶球坯件,也可以是水钻坯件;上述磨削机构为平盘磨削机构或者辊式磨削机构,上述抛光机构为平盘抛光机构或者辊式抛光机构,各机构的具体结构可见于上述专利文献。
从上述专利文献中,可以知道它们的夹具是安装在夹具固定板下面的,机械手式转移机构要从夹具固定板下方拾取和放下夹具虽然也能够实现,但是所需要的机构动作会比较复杂,因此,作为优选,所述第一旋转架上的机头和第二旋转架上的机头均包括安装在旋转架上的夹具固定板,该夹具固定板上面放置夹具并通过夹具锁紧机构固定,这样保证了机械手式转移机构的机构动作简单可靠。对于夹具固定板是如何设置于机头上、机头可以采用何种具体结构以及还具有哪些辅助机构,可见于上述专利文献。
作为优选,环绕第一旋转架设置有至少一个上半球磨削工位、至少一个上半球抛光工位和至少一个等待工位,第一旋转架上设置有至少三个机头;环绕第二旋转架设置有至少一个下半球磨削工位、至少一个下半球抛光工位和至少一个等待工位,第二旋转架上设置有至少三个机头。等待工位为空位,不实施磨抛加工,设置等待工位可以避免机械手式转移机构转移夹具时占用机台的磨抛加工时间,从而提高加工效率。
上述技术方案中的各工位和旋转架及转移机构是可以设置在一个机台机架上的,但是这样会机台体积较大、不利于制造运输,因此,作为优选,所述第一旋转架及其上半球磨削工位、上半球抛光工位和等待工位设置在同一个机架上,所述第二旋转架及其下半球磨削工位、下半球抛光工位和等待工位设置在同一个机架上;所述上料工位、对接工位、下料工位、第一转移机构和第二转移机构设置在同一个机架上。分成三个机台机架利于制造运输,当然还可以进一步拆分,即将上料工位、对接工位、下料工位、第一转移机构和第二转移机构都做成一个相对独立的机台机架。此外,还可以将上料工位、对接工位、下料工位做成一体机结构,即对接机构的一侧与上料机构重叠,对接机构的另一侧与下料机构重叠,第一转移机构和第二转移机构都做成独立机台形式分别位于对接工位两侧以转移夹具。
上述第一转移机构和第二转移机构的具体结构有多种,可以是轨道和机械手形式,即机械手用于拾取和放下夹具,机械手沿固定的轨道从一个工位移动至另一个工位,但是,这样的机构如果采用单个机械手沿单轨道在各工位之间循环移动,就存在效率低下的问题,如果采用多个机械手分别沿其独立轨道在两个工位之间实现转移,就存在驱动机构多而动作复杂的问题。因此,作为优选,所述第一转移机构包括能够转动和定位的第三旋转架,第三旋转架上圆周设置有至少三个能够拾取和放下夹具的机械手;所述第二转移机构包括能够转动和定位的第四旋转架,第四旋转架上圆周设置有至少三个能够拾取和放下夹具的机械手。采用旋转架和机械手形式的转移机构,具有结构动作简单、运行可靠效率高等优点,对于多个机械手沿圆环轨道转移的结构,其实质上与旋转架和机械手形式相同。至于上述第一至第四旋转架的转动和定位机构均可采用现有技术,即可采用电机经齿轮或者带传动驱动旋转架转动(包括环形连续旋转或特定角度范围内往复移动),在旋转架上固定设置定位转盘,定位转盘上设置销孔,机架上设置由定位气缸驱动的定位销,当旋转架转动到位时有定位销插入该销孔实现定位。
作为优选,所述夹具锁紧机构包括设置在夹具固定板的上部、与夹具底部燕尾相匹配的单燕尾槽,夹具固定板底部铰接有锁紧块,锁紧块的上端固定锁紧气缸,锁紧气缸的活动端与夹具固定板活动连接,锁紧块的下端伸出夹具固定板的下部并设有与所述单燕尾槽相配合锁紧夹具底部燕尾的燕尾钩。因为夹具一般是向下进给进行磨抛加工,所以加工时夹具会承受较大的向上的作用力,所以,采用上单燕尾槽定位基准、下燕尾钩锁紧固定夹具,可以保证夹具牢固固定,避免夹具在磨抛加工时与夹具固定板脱离固定,减小对锁紧气缸的压力规格要求。
有益效果
本发明由于采用了以上的技术方案,不仅可以实现水晶坯件上、下半球斜面的全自动磨抛加工,保证磨抛加工质量,而且可以充分利用现有机型优点,简化机构动作复杂程度,降低故障率易于制造及维护。具有全自动化加工、磨抛质量好、加工效率高、程序控制简单、故障率低易于维护、制造成本低、方便运输等优点。
附图说明
图1是实施例1的结构示意图;
图2是图1的局部侧视图;
图3是上料机构的结构示意图;
图4是图3的左视图;
图5是对接机构的结构示意图;
图6是图5的左视图;
图7是上料机构的结构示意图;
图8是图7的左视图;
图9是转移机构的结构示意图;
图10是机械手部分的结构示意图(夹持夹具时);
图11是图9的俯视图;
图12是实施例2的结构示意图。
本发明的最佳实施方式
实施例1:
如图1、图2所示的一种水晶坯件自动磨抛系统,用于加工具有两个半球斜面的水晶坯件,包括:转动设置在磨抛机架1上的第一旋转架15,环绕第一旋转架15设置有一个对水晶坯件的上半球进行磨削加工的上半球磨削工位11、两个对水晶坯件的上半球进行抛光加工的上半球抛光工位12、13和等待工位14,第一旋转架15能够转动并通过旋转定位机构16定位,其上设置有四个能够安装夹具8的机头151;转动设置在磨抛机架7上的第二旋转架75,环绕第二旋转架75设置有一个对水晶坯件的下半球进行磨削加工的下半球磨削工位71、两个对水晶坯件的下半球进行抛光加工的下半球抛光工位72、73和等待工位74,第二旋转架75能够转动和定位并设置有四个能够安装夹具8的机头751;上料工位4,设置有能够将水晶坯件固定在夹具8上的上料机构,如图3、图4所示,该上料机构包括上料机架401,上料机架401上设有盛放水晶坯件的储料盘404,储料盘404底部插接有与上料机架401竖直滑动连接的顶料板403,顶料板403由安装在上料机架401上的顶料气缸402驱动上下移动,储料盘404上方设置有通过夹具锁紧气缸410锁紧固定夹具8的上料夹具固定板411,该上料夹具固定板411转动设置在滑动座414上并通过电机412驱动实现转动和定位,该滑动座414与上料机架401竖直滑动连接并通过升降气缸413控制升降,该上料夹具固定板411和储料盘404之间架设有加热管,上料机架401上水平滑动连接设置有粉盘409,粉盘409由送粉气缸415驱动移动并能够移入加热管和储料盘404之间,粉盘409上方架设有刮粉杆408,刮粉杆408由刮粉气缸405驱动摆动,加热管与高频发生器416连接;对接工位3,设置有能够将水晶坯件从一个夹具转接固定到另一个夹具上的对接机构,如图5、图6所示,该对接机构包括对接机架301、上滑动座307和下滑动座303,上滑动座307与对接机架301竖直滑动连接并通过升降气缸308控制上下移动,上滑动座307上转动设置有通过电机310驱动实现转动和定位的上夹具固定板309,下滑动座303与对接机架301水平滑动连接并通过平移气缸305控制移动,并且对接机架301上设置有下滑动座303的移动限位装置302,下滑动座303上转动设置有通过电机313驱动实现转动和定位的下夹具固定板304,上夹具固定板309和下夹具固定板304中间架设有加热管306,加热管306与高频发生器311固定连接,高频发生器311与对接机架301竖直滑动连接并通过气缸312实现升降从而带动与之固定连接的加热管306在对接时实现升降;下料工位6,设置有能够将水晶坯件从夹具上拆卸下来的下料机构,如图7、图8所示,该下料机构包括下料机架601、接料盘612和粉盘603,滑动座611与下料机架601竖直滑动连接并通过升降气缸610控制上下移动,该滑动座611上转动设置有通过电机609驱动实现转动和定位的下料夹具固定板607,下料夹具固定板607通过夹具锁紧气缸608锁紧固定夹具8,接料盘612与下料机架601水平滑动连接并通过接料气缸613控制平移从而实现移入或者移出下料夹具固定板607的下方,接料盘612上安装有由电机616驱动转动的滚刷606,粉盘603与下料机架601水平滑动连接并通过送粉气缸602控制平移从而实现移入或者移出下料夹具固定板607的下方,粉盘603上方架设有刮粉杆605,刮粉杆605通过刮粉气缸604实现摆动找平,下料夹具固定板607下方还架设有加热管614,加热管614与高频发生器615连接;以及,一个能够拾取和放下夹具并能够将其在上料工位4、对接工位3以及第一旋转架15上的机头151之间进行转移的第一转移机构2;一个能够拾取和放下夹具并能够将其在对接工位3、下料工位6以及第二旋转架75上的机头751之间进行转移的第二转移机构5;其中,所述上半球磨削工位11和下半球磨削工位71上均设有磨削机构,所述上半球抛光工位12、13和下半球抛光工位72、73上均设有抛光机构。
本实施例中,所述第一转移机构和第二转移机构为相同结构,如图9、图10、图11所示,均包括转移机架200,转移机架200上设置有能够转动和定位的转动架201,转动架201上设置有三个能够拾取和放下夹具8的机械手,该机械手包括与转动架201竖直滑动连接的滑台203,滑台203由滑台气缸202驱动升降,滑台203上通过导杆204水平滑动设置有左、右夹爪206,左、右夹爪206分别由左、右气缸205驱动从而能够实现夹持夹具8背部手柄81,其中,转动架201通过电机208带动实现转动,并通过旋转定位机构实现定位,该旋转定位机构包括安装在转动架201转盘上的三个定位块209,转移机架200上架设有一水平气缸207和一竖直气缸210,竖直气缸210活塞杆顶端安装有缓冲销211,水平气缸207的活塞杆顶出后将转动架210上的定位块209抵紧在竖直气缸210顶出的活塞杆缓冲销211上实现定位。所述第一旋转架15上的机头151和第二旋转架75上的机头751采用相同结构,均包括安装在旋转架上的夹具固定板,该夹具固定板上面放置夹具8并通过夹具锁紧机构固定。
本发明的实施方式
实施例2:
如图12所示的一种水晶坯件自动磨抛系统,用于加工只有一个半球斜面的水晶坯件,包括:第一旋转架15,环绕第一旋转架15设置有一个对水晶坯件进行磨削加工的磨削工位11和一个对水晶坯件进行抛光加工的抛光工位12、13,第一旋转架15能够转动和定位并设置有四个机头151;上料工位4,设置有能够将水晶坯件固定在夹具上的上料机构;下料工位6,设置有能够将水晶坯件从夹具上拆卸下来的下料机构;以及, 一个能够拾取和放下夹具并能够将其在上料工位4、下料工位6以及第一旋转架15上的机头151之间进行转移的转移机构2;其中,所述磨削工位11、12上设有磨削机构,所述抛光工位13上设有抛光机构。所述转移机构、上料机构、下料机构和机头结构与实施例1相同。
工业实用性
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Claims (6)

  1. 一种水晶坯件自动磨抛系统,其特征在于,包括:
    第一旋转架(15),环绕第一旋转架(15)设置有至少一个对水晶坯件的上半球进行磨削加工的上半球磨削工位(11)和至少一个对水晶坯件的上半球进行抛光加工的上半球抛光工位(12、13),第一旋转架(15)能够转动和定位并设置有至少两个能够安装夹具(8)的机头(151);
    第二旋转架(75),环绕第二旋转架(75)设置有至少一个对水晶坯件的下半球进行磨削加工的下半球磨削工位(71)和至少一个对水晶坯件的下半球进行抛光加工的下半球抛光工位(72、73),第二旋转架(75)能够转动和定位并设置有至少两个能够安装夹具(8)的机头(751);
    上料工位(4),设置有能够将水晶坯件固定在夹具(8)上的上料机构,该上料机构包括上料机架(401),上料机架(401)上设有盛放水晶坯件的储料盘(404),储料盘(404)底部插接有与上料机架(401)竖直滑动连接的顶料板(403),顶料板(403)由安装在上料机架(401)上的顶料气缸(402)驱动上下移动,储料盘(404)上方设置有能够固定夹具(8)的上料夹具固定板(411),该上料夹具固定板(411)转动设置在滑动座(414)上并能够实现转动和定位,该滑动座(414)与上料机架(401)竖直滑动连接并通过升降气缸(413)控制升降,该上料夹具固定板(411)和储料盘(404)之间架设有加热管,上料机架(401)上水平滑动连接设置有粉盘(409),粉盘(409)由送粉气缸(415)驱动移动并能够移入加热管和储料盘(404)之间;
    对接工位(3),设置有能够将水晶坯件从一个夹具转接固定到另一个夹具上的对接机构,该对接机构包括对接机架(301)、上滑动座(307)和下滑动座(303),上滑动座(307)与对接机架(301)竖直滑动连接并通过升降气缸(308)控制上下移动,上滑动座(307)上转动设置有能够实现转动和定位的上夹具固定板(309),下滑动座(303)与对接机架(301)水平滑动连接并通过平移气缸(305)控制移动,下滑动座(303)上转动设置有能够实现转动和定位的下夹具固定板(304),上夹具固定板(309)和下夹具固定板(304)中间架设有加热管(306);
    下料工位(6),设置有能够将水晶坯件从夹具上拆卸下来的下料机构,该下料机构包括下料机架(601)、接料盘(612)和粉盘(603),滑动座(611)与下料机架(601)竖直滑动连接并通过升降气缸(610)控制上下移动,该滑动座(611)上转动设置有能够实现转动和定位的下料夹具固定板(607),接料盘(612)与下料机架(601)水平滑动连接并通过接料气缸(613)控制平移从而实现移入或者移出下料夹具固定板(607)的下方,接料盘(612)上安装有由电机(616)驱动转动的滚刷(606),粉盘(603)与下料机架(601)水平滑动连接并通过送粉气缸(602)控制平移从而实现移入或者移出下料夹具固定板(607)的下方,下料夹具固定板(607)下方还架设有加热管(614);
    以及,
    至少一个能够拾取和放下夹具并能够将其在上料工位(4)、对接工位(3)以及第一旋转架(15)上的机头(151)之间进行转移的第一转移机构;
    至少一个能够拾取和放下夹具并能够将其在对接工位(3)、下料工位(6)以及第二旋转架(75)上的机头(751)之间进行转移的第二转移机构;
    其中,所述上半球磨削工位(11)和下半球磨削工位(71)上均设有磨削机构,所述上半球抛光工位(12、13)和下半球抛光工位(72、73)上均设有抛光机构。
  2. 根据权利要求1所述的一种水晶坯件自动磨抛系统,其特征在于,所述第一转移机构和第二转移机构为相同结构,均包括转移机架(200),转移机架(200)上设置有能够转动和定位的转动架(201),转动架(201)上设置有至少三个能够拾取和放下夹具(8)的机械手,该机械手包括与转动架(201)竖直滑动连接的滑台(203),滑台(203)由滑台气缸(202)驱动升降,滑台(203)上水平滑动设置有左、右夹爪(206),左、右夹爪(206)分别由左、右气缸(205)驱动从而能够实现夹持夹具(8)背部手柄(81)。
  3. 根据权利要求1所述的一种水晶坯件自动磨抛系统,其特征在于,所述第一旋转架(15)上的机头(151)和第二旋转架(75)上的机头(751)采用相同结构,均包括安装在旋转架上的夹具固定板,该夹具固定板上面放置夹具(8)并通过夹具锁紧机构固定。
  4. 一种水晶坯件自动磨抛系统,其特征在于,包括:
    第一旋转架(15),环绕第一旋转架(15)设置有至少一个对水晶坯件进行磨削加工的磨削工位(11)和至少一个对水晶坯件进行抛光加工的抛光工位(12、13),第一旋转架(15)能够转动和定位并设置有至少两个机头(151);
    上料工位(4),设置有能够将水晶坯件固定在夹具上的上料机构,该上料机构包括上料机架(401),上料机架(401)上设有盛放水晶坯件的储料盘(404),储料盘(404)底部插接有与上料机架(401)竖直滑动连接的顶料板(403),顶料板(403)由安装在上料机架(401)上的顶料气缸(402)驱动上下移动,储料盘(404)上方设置有能够固定夹具(8)的上料夹具固定板(411),该上料夹具固定板(411)转动设置在滑动座(414)上并能够实现转动和定位,该滑动座(414)与上料机架(401)竖直滑动连接并通过升降气缸(413)控制升降,该上料夹具固定板(411)和储料盘(404)之间架设有加热管,上料机架(401)上水平滑动连接设置有粉盘(409),粉盘(409)由送粉气缸(415)驱动移动并能够移入加热管和储料盘(404)之间;
    下料工位(6),设置有能够将水晶坯件从夹具上拆卸下来的下料机构,该下料机构包括下料机架(601)、接料盘(612)和粉盘(603),滑动座(611)与下料机架(601)竖直滑动连接并通过升降气缸(610)控制上下移动,该滑动座(611)上转动设置有能够实现转动和定位的下料夹具固定板(607),接料盘(612)与下料机架(601)水平滑动连接并通过接料气缸(613)控制平移从而实现移入或者移出下料夹具固定板(607)的下方,接料盘(612)上安装有由电机(616)驱动转动的滚刷(606),粉盘(603)与下料机架(601)水平滑动连接并通过送粉气缸(602)控制平移从而实现移入或者移出下料夹具固定板(607)的下方,下料夹具固定板(607)下方还架设有加热管(614);
    以及, 至少一个能够拾取和放下夹具并能够将其在上料工位(4)、下料工位(6)以及第一旋转架(15)上的机头(151)之间进行转移的转移机构;
    其中,所述磨削工位(11)上设有磨削机构,所述抛光工位(12、13)上设有抛光机构。
  5. 根据权利要求4所述的一种水晶坯件自动磨抛系统,其特征在于,所述转移机构包括转移机架(200),转移机架(200)上设置有能够转动和定位的转动架(201),转动架(201)上设置有至少三个能够拾取和放下夹具(8)的机械手,该机械手包括与转动架(201)竖直滑动连接的滑台(203),滑台(203)由滑台气缸(202)驱动升降,滑台(203)上水平滑动设置有左、右夹爪(206),左、右夹爪(206)分别由左、右气缸(205)驱动从而能够实现夹持夹具(8)背部手柄(81)。
  6. 根据权利要求4所述的一种水晶坯件自动磨抛系统,其特征在于,所述第一旋转架(15)上的机头(151)包括安装在旋转架上的夹具固定板,该夹具固定板上面放置夹具(8)并通过夹具锁紧机构固定。
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