WO2013047786A1 - 重合性無機粒子分散剤、該重合性無機粒子分散剤を含む無機有機複合粒子、および無機有機樹脂複合材 - Google Patents
重合性無機粒子分散剤、該重合性無機粒子分散剤を含む無機有機複合粒子、および無機有機樹脂複合材 Download PDFInfo
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- WO2013047786A1 WO2013047786A1 PCT/JP2012/075153 JP2012075153W WO2013047786A1 WO 2013047786 A1 WO2013047786 A1 WO 2013047786A1 JP 2012075153 W JP2012075153 W JP 2012075153W WO 2013047786 A1 WO2013047786 A1 WO 2013047786A1
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- sulfur
- inorganic
- polymerizable
- inorganic particle
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- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- HPAFOABSQZMTHE-UHFFFAOYSA-N phenyl-(2,4,6-trimethylphenyl)methanone Chemical compound CC1=CC(C)=CC(C)=C1C(=O)C1=CC=CC=C1 HPAFOABSQZMTHE-UHFFFAOYSA-N 0.000 description 1
- LYXOWKPVTCPORE-UHFFFAOYSA-N phenyl-(4-phenylphenyl)methanone Chemical group C=1C=C(C=2C=CC=CC=2)C=CC=1C(=O)C1=CC=CC=C1 LYXOWKPVTCPORE-UHFFFAOYSA-N 0.000 description 1
- 125000003356 phenylsulfanyl group Chemical group [*]SC1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
- 125000002467 phosphate group Chemical group [H]OP(=O)(O[H])O[*] 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 150000003021 phthalic acid derivatives Chemical class 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920005650 polypropylene glycol diacrylate Polymers 0.000 description 1
- 239000011164 primary particle Substances 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000012925 reference material Substances 0.000 description 1
- 238000000985 reflectance spectrum Methods 0.000 description 1
- 238000001028 reflection method Methods 0.000 description 1
- 238000002310 reflectometry Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- OMHPNAJQIZSWCR-UHFFFAOYSA-N s-(1,4-dithian-2-ylmethyl) 2-methylprop-2-enethioate Chemical compound CC(=C)C(=O)SCC1CSCCS1 OMHPNAJQIZSWCR-UHFFFAOYSA-N 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 150000004756 silanes Chemical class 0.000 description 1
- 230000005476 size effect Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- VEALVRVVWBQVSL-UHFFFAOYSA-N strontium titanate Chemical compound [Sr+2].[O-][Ti]([O-])=O VEALVRVVWBQVSL-UHFFFAOYSA-N 0.000 description 1
- 229940014800 succinic anhydride Drugs 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- WSJFLYOQYMWDPH-UHFFFAOYSA-N tert-butyl 2-[[5-(2-methylprop-2-enoylsulfanylmethyl)-1,4-dithian-2-yl]methylsulfanyl]acetate Chemical compound CC(=C)C(=O)SCC1CSC(CSCC(=O)OC(C)(C)C)CS1 WSJFLYOQYMWDPH-UHFFFAOYSA-N 0.000 description 1
- ZVFFPAHZDHFWAF-UHFFFAOYSA-N tert-butyl 2-[[5-(sulfanylmethyl)-1,4-dithian-2-yl]methylsulfanyl]acetate Chemical compound CC(C)(C)OC(=O)CSCC1CSC(CS)CS1 ZVFFPAHZDHFWAF-UHFFFAOYSA-N 0.000 description 1
- BNWCETAHAJSBFG-UHFFFAOYSA-N tert-butyl 2-bromoacetate Chemical compound CC(C)(C)OC(=O)CBr BNWCETAHAJSBFG-UHFFFAOYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 238000012719 thermal polymerization Methods 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- 150000005691 triesters Chemical class 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- WLOQLWBIJZDHET-UHFFFAOYSA-N triphenylsulfonium Chemical compound C1=CC=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1 WLOQLWBIJZDHET-UHFFFAOYSA-N 0.000 description 1
- 239000012953 triphenylsulfonium Substances 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F20/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
- C08F20/02—Monocarboxylic acids having less than ten carbon atoms, Derivatives thereof
- C08F20/10—Esters
- C08F20/38—Esters containing sulfur
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/06—Phosphorus compounds without P—C bonds
- C07F9/08—Esters of oxyacids of phosphorus
- C07F9/09—Esters of phosphoric acids
- C07F9/091—Esters of phosphoric acids with hydroxyalkyl compounds with further substituents on alkyl
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/06—Phosphorus compounds without P—C bonds
- C07F9/08—Esters of oxyacids of phosphorus
- C07F9/09—Esters of phosphoric acids
- C07F9/098—Esters of polyphosphoric acids or anhydrides
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/06—Phosphorus compounds without P—C bonds
- C07F9/16—Esters of thiophosphoric acids or thiophosphorous acids
- C07F9/165—Esters of thiophosphoric acids
- C07F9/1651—Esters of thiophosphoric acids with hydroxyalkyl compounds with further substituents on alkyl
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/06—Phosphorus compounds without P—C bonds
- C07F9/16—Esters of thiophosphoric acids or thiophosphorous acids
- C07F9/165—Esters of thiophosphoric acids
- C07F9/1658—Esters of thiopolyphosphoric acids or anhydrides
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/28—Phosphorus compounds with one or more P—C bonds
- C07F9/30—Phosphinic acids [R2P(=O)(OH)]; Thiophosphinic acids ; [R2P(=X1)(X2H) (X1, X2 are each independently O, S or Se)]
- C07F9/301—Acyclic saturated acids which can have further substituents on alkyl
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/547—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom
- C07F9/6553—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having sulfur atoms, with or without selenium or tellurium atoms, as the only ring hetero atoms
- C07F9/655345—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having sulfur atoms, with or without selenium or tellurium atoms, as the only ring hetero atoms the sulfur atom being part of a five-membered ring
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/547—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom
- C07F9/6553—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having sulfur atoms, with or without selenium or tellurium atoms, as the only ring hetero atoms
- C07F9/655363—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having sulfur atoms, with or without selenium or tellurium atoms, as the only ring hetero atoms the sulfur atom being part of a six-membered ring
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/547—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom
- C07F9/6561—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom containing systems of two or more relevant hetero rings condensed among themselves or condensed with a common carbocyclic ring or ring system, with or without other non-condensed hetero rings
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/14—Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
Definitions
- the present invention relates to a polymerizable inorganic particle dispersant having a high refractive index and a high Abbe number, an inorganic / organic composite particle and an inorganic / organic resin composite material using the polymerizable inorganic particle dispersant. Specifically, it is possible to provide a composite composition having both a high refractive index and a high Abbe number reciprocal performance, which itself has a high refractive index and a high Abbe number polymerizable inorganic particle dispersant, and the polymerizable inorganic particle dispersion
- the present invention relates to an inorganic / organic composite particle and an inorganic / organic resin composite material using an agent, and further to an optical material using the inorganic / organic resin composite material.
- the present invention also relates to a novel compound having both a high refractive index and a high Abbe number.
- Patent Document 2 discloses a polymer material obtained by Michael addition polymerization of 1,4-dithian-2,5-dithiol and divinyl sulfone, which has a high refractive index (589 nm D line: 1.65859) and a high refractive index. It is described that the Abbe number (48.6) can be achieved.
- Patent Document 3 discloses that a high refractive index (589 nm D line: 1.6512) is obtained by polymerization reaction of 2,5-bis (mercaptomethyl) -1,4-dithiane with divinylsulfone or bis (vinylsulfone) methane. And a high Abbe number (42.6) can be achieved.
- Patent Document 1 achieves the above values by highly filling inorganic resin into a matrix resin, there is a problem that the refractive index and the Abbe number cannot be further increased. is there. That is, a hybrid material that exhibits a refractive index of 1.65 or more even with a small amount of inorganic particles and that can be controlled over a wide range by filling with inorganic particles and that can maintain an Abbe number of 30 or more is obtained. It is difficult. Further, Patent Document 1 does not describe any dispersant for dispersing inorganic particles, and it cannot be polymerized with the described inorganic particle dispersion itself.
- the resins described in Patent Document 2 and Patent Document 3 both require a long-time reaction by heat, and have a problem that productivity is extremely low from an industrial viewpoint.
- the monomers constituting these resins do not have a polymerizable functional group that can be polymerized with each other, and therefore cannot be polymerized with only a single monomer.
- the present invention itself has a polymerizability, has a high refractive index and a high Abbe number, enables transparent dispersion of inorganic particles, and is combined with inorganic particles to provide an unprecedented high refractive index and high refractive index. It is an object of the present invention to provide a polymerizable inorganic particle dispersant capable of realizing inorganic-organic composite particles and inorganic-organic resin composite materials having both Abbe numbers.
- the present invention also provides an inorganic organic composite particle and an inorganic organic resin composite material containing the polymerizable inorganic particle dispersant, an optical material containing the inorganic organic resin composite material, a high refractive index, and a high refractive index. It is an object to provide a novel compound having a high Abbe number.
- the present inventors have found a polymerizable inorganic particle dispersant having specific physical properties, and have completed the present invention. Specifically, by using a polymerizable inorganic particle dispersant having a polymerizable functional group A, a site B that adsorbs inorganic particles and a specific group Q in the molecule, the polymerizable inorganic particle dispersant alone is polymerized. It has been found that a high refractive index and a high Abbe number, which cannot be achieved by conventional organic materials, can be compatible with each other, and the temperature dependence of the refractive index and the Abbe number is low. And it discovered that it was possible to improve the refractive index and maintain a high Abbe number by combining with inorganic particles and further organic resin, and completed the present invention.
- a polymerizable inorganic particle dispersant which is a compound comprising the following functional groups A, B and Q.
- Q a divalent or higher valent sulfur-containing aliphatic hydrocarbon group that may contain a hetero atom other than sulfur 2.
- the polymerizable inorganic particle dispersant according to item 1, wherein the compound comprising the functional groups A, B and Q is a compound represented by the following formula (I) or (II).
- a 1 represents a polymerizable functional group
- B 1 represents a carboxyl group, a phosphorus-containing oxo acid group, or a sulfur-containing oxo acid group
- Q 1 contains a hetero atom other than sulfur.
- n1 and m1 each independently represents an integer of 1 to 10. When n1 and m1 are integers of 2 or more, a plurality of A 1 or B 1 present in one molecule may be the same or different.
- a 2 represents a polymerizable functional group
- B 2 represents an m2-valent phosphorus-containing oxo acid group
- Q 2 may contain a heteroatom other than sulfur (n2 + 1) -valent.
- n2 represents an integer of 1 to 10.
- m2 represents an integer of 2 to 10.
- a plurality of A 2 or Q 2 present in one molecule may be the same or different.
- Q 1 in the formula (I) or Q 2 in the formula (II) is a group represented by the following formula (III) or (IV), respectively.
- ring G represents a saturated 3- to 8-membered monocyclic or bridged ring, or a condensed ring or a spiro ring formed by bonding two or three of these rings, A part of the group is substituted with a divalent group containing a sulfur atom.
- a part of the methylene group forming the ring may further include a divalent group containing an oxygen atom, a nitrogen atom, or a phosphorus atom.
- L represents a direct bond, a sulfide group, an ether group, or an aliphatic hydrocarbon group which may have a hetero atom, and a plurality of L contained in one molecule may be the same or different.
- t is formula (III) when it is Q 1 (n1 + m) (where synonymous with m and n1 are definitive in the formula (I)), if the expression (III) is Q 2 (n2 + 1) ( However, n2 is synonymous with said Formula (II).
- R represents a hydrogen atom or a hydrocarbon group which may contain a hetero atom
- E represents a sulfur atom or an oxygen atom.
- p represents an integer of 1 to 3.
- q represents an integer of 1 to 3, and r represents 0 or 1.
- a plurality of R contained in one molecule may be the same or different.
- binding order of S, CR 2, E in the formula (IV) is optional. ] 4).
- the sulfur-containing cycloaliphatic hydrocarbon group includes at least one of a dithiane ring, a dithiolane ring, a trithiolane ring, a thiaspiro ring, a dithiaspiro ring, a trithiaspiro ring, a tetrathiaspiro ring, a dithietane ring, a thiirane ring, and a thiolane ring. 5.
- the polymerizable inorganic particle dispersant according to 5. 7). 7.
- the polymerizable functional group A is any one of a (meth) acryl group, an oxirane group, a thiirane group, and an isocyanate group.
- the refractive index is 1.62 or more. 10.
- An inorganic / organic composite particle comprising the polymerizable inorganic particle dispersant according to any one of 1 to 10 above and an inorganic particle. 12
- 15. A dispersion comprising the inorganic-organic composite particles according to any one of 11 to 14 above and a dispersion medium. 16. 16. The dispersion liquid according to item 15, further comprising a polymerizable monomer.
- 15. An inorganic / organic resin composite material obtained by curing the inorganic / organic composite particles according to any one of 11 to 14 above. 18. 18.
- An optical material comprising the inorganic / organic resin composite material according to item 17 above. 19.
- Item 19 The optical material according to Item 18, which is an optical circuit. 20. 19.
- the polymerizable inorganic particle dispersant of the present invention can be polymerized by itself and has a high refractive index and a high Abbe number, so that it can be suitably used as an optical material. Furthermore, the polymerizable inorganic particle dispersant of the present invention can form inorganic-organic composite particles by uniformly dispersing inorganic particles such as metal oxide nanoparticles having a particle diameter of 1 to 10 nm, while maintaining transparency. High refractive index and high Abbe number are possible.
- the inorganic organic resin composite material produced using such inorganic organic composite particles is a display such as a portable information terminal, an optical lens, a microlens, a switch, a light guide sheet, a light guide plate or an optical waveguide sheet, It can be effectively applied to optical applications where high refractive index and high Abbe number are required.
- the polymerizable inorganic particle dispersant of the present invention is a compound comprising the following functional groups A, B and Q.
- the compound is preferably a monomer having transparency in the ultraviolet region to the near infrared region.
- Polymerizable functional group A is a polymerizable functional group, and is homopolymerized (polymerization of the polymerizable functional groups A with each other in the presence of an initiator such as ultraviolet rays (UV) or radiation such as an electron beam or heat). ) Is a possible functional group.
- the polymerizable functional group A is preferably a monovalent polymerizable functional group. Examples of the polymerizable functional group A include a (meth) acryl group, an oxirane group, a thiirane group, and an isocyanate group.
- (meth) acrylic group, oxirane group or thiirane group are preferable because polymerizable inorganic particle dispersants are easy to synthesize, and can be polymerized with UV or electron beam from the viewpoint of productivity or fine processing. It is preferable that it is a functional group, and a (meth) acryl group is particularly preferable.
- (meth) acryl refers to one or both of “acryl” and “methacryl”, and the same applies to “(meth) acrylate” described later.
- the polymerizable inorganic particle dispersant By having the polymerizable functional group A in the polymerizable inorganic particle dispersant, not only the polymerizable inorganic particle dispersant can be polymerized alone in the presence of the initiator, but also the composition of the composition with the photocurable resin. When polymerized as a part, effects such as prevention of precipitation of inorganic particles, prevention of poor dispersion or reduction of mechanical strength can be obtained.
- B Carboxyl group, phosphorus-containing oxo acid group, or sulfur-containing oxo acid group
- B is a carboxyl group, phosphorus-containing oxo acid group, or sulfur-containing oxo acid group, and is synthesized by a polymerizable inorganic particle dispersant.
- a carboxyl group is preferable from the viewpoint of ease, and a phosphorus-containing oxo acid group is preferable from the viewpoint that the polymerizable inorganic particle dispersant is difficult to be colored.
- B acts as a site having a chemical bond or interaction such as adsorption, coordination, hydrogen bond or covalent bond with the inorganic particle in order to stabilize the dispersion of the inorganic particle.
- it is a monovalent or divalent or higher valent group selected from at least one of a carboxy group and the structure shown below, and is usually 10 or less, preferably 5 or less, more preferably 4 or less, Preferably it is trivalent or less.
- Examples of phosphorus-containing oxo acid groups include the following groups.
- x is an integer of 2 or more, and is usually 10 or less, preferably 5 or less, more preferably 4 or less, and still more preferably 3 or less.
- R 1 is not particularly limited, but a hydrogen atom or a hydrocarbon group which may have a hetero atom is preferable.
- the carbon number of the hydrocarbon group which may have a hetero atom is usually 6 or less, preferably 4 or less, more preferably 3 or less, and usually 1 or more.
- a sulfur-containing chain aliphatic hydrocarbon group or a sulfur-containing cyclic aliphatic hydrocarbon group is preferable from the viewpoint of the refractive index and the Abbe number.
- These sulfur-containing chain aliphatic hydrocarbon groups and sulfur-containing cyclic aliphatic hydrocarbon groups may contain hetero atoms such as oxygen or nitrogen other than sulfur.
- an aliphatic hydrocarbon group is preferable from the viewpoint of ease of synthesis.
- a hydrogen atom and an aliphatic hydrocarbon group are preferable, and a hydrogen atom is particularly preferable.
- the hetero atom is not particularly limited, but is preferably a sulfur atom, an oxygen atom, a nitrogen atom, or a phosphorus atom.
- R 2 is not particularly limited, but a hydrogen atom or a hydrocarbon group which may have a hetero atom is preferable.
- the carbon number of the hydrocarbon group which may have a hetero atom is usually 6 or less, preferably 4 or less, more preferably 3 or less, and usually 1 or more.
- a sulfur-containing chain aliphatic hydrocarbon group or a sulfur-containing cyclic aliphatic hydrocarbon group is preferable from the viewpoint of the refractive index and the Abbe number.
- These sulfur-containing chain aliphatic hydrocarbon groups and sulfur-containing cyclic aliphatic hydrocarbon groups may contain hetero atoms such as oxygen or nitrogen other than sulfur.
- an aliphatic hydrocarbon group is preferable from the viewpoint of ease of synthesis.
- a hydrogen atom and an aliphatic hydrocarbon group are preferable, and a hydrogen atom is particularly preferable.
- Examples of the sulfur-containing oxo acid group include the following groups.
- B is preferably a carboxyl group or a group having the following structure from the viewpoint of suppressing aggregation of inorganic particles and being excellent in the dispersion stabilizing action of inorganic particles.
- R 1 and R 2 are the same as described above.
- B is preferably a carboxyl group in that a polymerizable inorganic particle dispersant can be easily synthesized.
- a group having the following structure is preferred in that the polymerizable inorganic particle dispersant is difficult to be colored.
- B may be monovalent or divalent or higher, but monovalent B is preferably B 1 in the following formula (I) described below, and examples thereof include the following structures.
- x is an integer of 2 or more, and is usually 10 or less, preferably 5 or less, more preferably 4 or less, and still more preferably 3 or less.
- Q a divalent or higher sulfur-containing aliphatic hydrocarbon group that may contain a hetero atom other than sulfur
- Q is a divalent or higher sulfur-containing aliphatic hydrocarbon group that may contain a hetero atom other than sulfur.
- the polymerizable inorganic particle dispersant of the present invention and the inorganic organic resin composite of the present invention obtained by curing the dispersant contain a sulfur atom and an aliphatic hydrocarbon group, thereby increasing the refractive index and Abbe number. At the same time, the temperature dependence of these properties can be reduced.
- a sulfur-containing cycloaliphatic hydrocarbon group is preferred in terms of easy improvement of optical properties.
- a sulfur-containing saturated aliphatic hydrocarbon group is preferable among the sulfur-containing aliphatic hydrocarbon groups from the viewpoint of the stability of the polymerizable inorganic particle dispersant.
- the polymerizable inorganic particle dispersion material in which Q is a divalent or higher-valent sulfur-containing alicyclic aliphatic hydrocarbon group which may contain a hetero atom other than sulfur is a novel compound.
- the valence of Q is usually 2 or more, usually 20 or less, preferably 10 or less, more preferably 5 or less, still more preferably 4 or less, and particularly preferably 3 or less.
- a small valence is preferable in terms of easy production.
- the molecular weight of Q is usually 160 or more, preferably 170 or more, more preferably 180 or more, usually 2000 or less, preferably 1500 or less, more preferably 1300 or less, still more preferably 1000 or less, most preferably 800 or less.
- the molecular weight of the sulfur-containing aliphatic hydrocarbon group is not less than the above lower limit, it is preferable from the viewpoint of low volatility, and when it is not more than the above upper limit, it is preferable from the viewpoint of excellent solubility (compatibility).
- the ratio of sulfur atoms contained in Q is usually 20% by mass or more, preferably 30% by mass or more, and more preferably 35% by mass or more as sulfur atoms. Moreover, it is 90 mass% or less normally, Preferably it is 85 mass% or less, More preferably, it is 80 mass% or less.
- the ratio of the sulfur atom contained in the sulfur-containing aliphatic hydrocarbon group is not less than the above lower limit, it is preferable from the viewpoint of improving the refractive index, and when it is not more than the above upper limit, it is preferable from the viewpoint of high stability of the compound.
- Q is a sulfur-containing aliphatic hydrocarbon group that may contain a hetero atom other than a sulfur atom.
- the sulfur-containing aliphatic hydrocarbon group is at least one of carbon atoms constituting the aliphatic hydrocarbon group. Is a group substituted with a sulfur atom. Of these, a group in which at least one of the methylene groups constituting the aliphatic hydrocarbon group is substituted with a divalent group containing a sulfur atom is preferable.
- a hetero atom other than a sulfur atom may be included means that a part of carbon atoms constituting the sulfur-containing aliphatic hydrocarbon group may be further substituted with a hetero atom other than a sulfur atom. .
- it means that a part of the methylene group constituting the sulfur-containing aliphatic hydrocarbon group may be substituted with a divalent group containing a hetero atom other than a sulfur atom.
- the hetero atom other than the sulfur atom is not limited, but is preferably one or more of an oxygen atom, a phosphorus atom and a nitrogen atom, more preferably an oxygen atom and / or a nitrogen atom.
- any methylene group of the aliphatic hydrocarbon group may contain a sulfur atom.
- the structure substituted by the bivalent group to include is mentioned.
- Examples of the divalent group containing a sulfur atom include a sulfur-containing group such as a sulfide group, a disulfide group or a trisulfide group; a sulfur-containing / oxygen group such as a sulfoxide group, a sulfone group, a thioester group, a thionoester group or a thiocarbonyl group.
- a sulfur-containing / phosphorus group such as a thiophosphono group or a dithiophosphono group; a sulfur-containing / nitrogen-containing group such as a thioamide group or a thiourea group.
- these structures further include an oxygen-containing group such as a carbonyl group or an ester group;
- R 3 is not particularly limited, and examples thereof include a hydrogen atom and a hydrocarbon group that may have a hetero atom.
- the carbon number of the hydrocarbon group which may have a hetero atom is usually 6 or less, preferably 4 or less, more preferably 3 or less, and usually 1 or more.
- hydrocarbon groups which may have a hetero atom a sulfur-containing chain aliphatic hydrocarbon group or a sulfur-containing cyclic aliphatic hydrocarbon group is preferable from the viewpoint of the refractive index and the Abbe number.
- These sulfur-containing chain aliphatic hydrocarbon groups and sulfur-containing cyclic aliphatic hydrocarbon groups may contain hetero atoms such as oxygen or nitrogen other than sulfur.
- an aliphatic hydrocarbon group is preferable from the viewpoint of ease of synthesis.
- a hydrogen atom and an aliphatic hydrocarbon group are preferable, and a hydrogen atom is particularly preferable.
- the sulfur-containing aliphatic hydrocarbon group represented by Q is usually an aliphatic hydrocarbon group having 3 or more carbon atoms, more preferably 4 or more, and usually 20 or less, preferably 15 or less, more preferably 12 or less.
- a group in which a part thereof is substituted with a sulfur atom and optionally a heteroatom other than a sulfur atom preferably a divalent group in which a part of the methylene group constituting the aliphatic hydrocarbon group contains a sulfur atom and A group optionally substituted with a divalent group containing a hetero atom other than a sulfur atom is preferred.
- the basic aliphatic hydrocarbon group may be a chain structure, a cyclic structure, or a cyclic structure having a chain structure as a substituent.
- a linear or branched aliphatic hydrocarbon group satisfying the above carbon number range is preferable, and in the case of a cyclic structure having a chain structure in part, the number of carbon atoms constituting the chain structure to be contained is It is preferable to make it within the above range.
- Q is preferably Q 1 in the following formula (I) or Q 2 in the following formula (II).
- the polymerizable inorganic particle dispersant of the present invention is particularly capable of imparting dispersion stability to the inorganic particles, maintaining the high refractive index inherent in the inorganic particles, and having a high Abbe A compound having a number is preferable. Therefore, the polymerizable inorganic particle dispersant of the present invention has a structure other than B, which is an adsorption site for dispersing and stabilizing inorganic particles, and A, which is a functional group capable of homopolymerization in the presence of an initiator, of the benzene ring. Such a functional group that has a high refractive index but lowers the Abbe number or a functional group that has a high Abbe number but lowers the refractive index is preferably not contained.
- the molecular weight of the polymerizable inorganic particle dispersant of the present invention is not particularly limited, but is usually 100 or more, preferably 150 or more, more preferably 200 or more, and usually 2000 or less, preferably 1000 or less, more preferably 800 or less. is there. If the molecular weight of the sulfur-containing aliphatic hydrocarbon group is not less than the above lower limit, it is preferable in terms of low volatility, and if it is not more than the above upper limit, the solubility (compatibility) when producing a composite material with other monomers is excellent. This is preferable.
- the proportion of sulfur atoms contained in the polymerizable inorganic particle dispersant of the present invention is usually 10% by mass or more, preferably 15% by mass or more, more preferably 20% by mass or more as sulfur atoms. Moreover, it is 70 mass% or less normally, Preferably it is 60 mass% or less, More preferably, it is 50 mass% or less.
- the ratio of the sulfur atom contained in the sulfur-containing aliphatic hydrocarbon group is not less than the above lower limit, it is preferable in terms of improving optical properties such as refractive index and Abbe number, and when it is not more than the above upper limit, a raw material is obtained. This is preferable because it is easy and the stability of the compound is increased.
- the ratio of A and B in the polymerizable inorganic particle dispersant is usually 0.1 or more, preferably 0.5 or more, more preferably 1 or more, and usually 10 or less, as the ratio of the number of B groups to A. Preferably it is 5 or less, More preferably, it is 3 or less, More preferably, it is 2 or less.
- the ratio of B to A is higher than the above lower limit in that the polymerizable inorganic particle dispersant of the present invention improves the function of dispersing inorganic particles. Moreover, the storage stability of the polymerizable inorganic particle dispersant of the present invention is improved, and it is also preferable in that it tends to suppress gelation during storage and polymerization. on the other hand.
- strength of the inorganic organic resin composite material obtained from the polymeric inorganic particle dispersing agent of this invention can be improved because the ratio of B with respect to A is lower than the said upper limit.
- the content ratio (% by mass) of A in the polymerizable inorganic particle dispersant is usually 5% by mass or more, preferably 10% by mass or more, and more preferably 15% by mass or more. Moreover, it is 40 mass% or less normally, 30 mass% or less is preferable and 20 mass% or less is more preferable.
- the content ratio of A is not less than the above lower limit, the strength of the inorganic-organic resin composite material obtained from the polymerizable inorganic particle dispersant of the present invention can be improved.
- the content ratio of A is not more than the above upper limit, the storage stability of the polymerizable inorganic particle dispersant of the present invention is improved, and gelation during polymerization can be suppressed.
- the content ratio (% by mass) of B in the polymerizable inorganic particle dispersant is usually 10% by mass or more, preferably 15% by mass or more, and more preferably 20% by mass or more. Moreover, it is 50 mass% or less normally, and 40 mass% or less is preferable.
- the content ratio of B is not less than the above lower limit, the polymerizable inorganic particle dispersant of the present invention is preferable in that the function of dispersing inorganic particles is improved.
- the content ratio of B is not more than the above upper limit, aggregation of the nanoparticles when the polymerizable inorganic particle dispersant of the present invention and the inorganic particles are mixed can be suppressed.
- the content ratio (% by mass) of Q in the polymerizable inorganic particle dispersant is usually 20% by mass or more, preferably 30% by mass or more, and more preferably 40% by mass or more. Moreover, it is 90 mass% or less normally, 80 mass% or less is preferable, 70 mass% or less is more preferable, and 60 mass% or less is still more preferable.
- the content ratio of Q is not less than the above lower limit, the optical properties, particularly the refractive index and the Abbe number of the polymerizable inorganic particle dispersant are easily improved.
- the content ratio of Q is equal to or less than the above upper limit, the inorganic organic resin composite material is easily mixed with the polymerizable monomer when manufactured.
- the polymerizable inorganic particle dispersant of the present invention is composed of A, B and Q, but the bonding order of A, B and Q is not particularly limited.
- B is monovalent, there is no direct bond between A and B, and A and B are each bonded to Q to form a polymerizable inorganic particle dispersant.
- Examples of the bond of A, B, and Q when B is monovalent include the following structures.
- a preferred specific example is a compound represented by the formula (I) described later.
- Q and B can be bonded to each other at an arbitrary position, number, and ratio.
- a which is monovalent may be bonded to either Q or B.
- Examples of the bond of A, B and Q when B is divalent include the following structures.
- a preferred example is a compound represented by the formula (II) described later.
- monovalent B and divalent B can be used in combination.
- Monovalent B is usually bonded to Q and located at the terminal of the polymerizable inorganic particle dispersant of the present invention, and divalent B is bonded to A or Q.
- the following structure is mentioned as an example of the coupling
- a 1 represents a polymerizable functional group
- B 1 represents a carboxyl group, a phosphorus-containing oxo acid group, or a sulfur-containing oxo acid group
- Q 1 contains a hetero atom other than sulfur.
- n1 and m1 each independently represents an integer of 1 to 10.
- n1 and m1 are integers of 2 or more, a plurality of A 1 or B 1 present in one molecule may be the same or different.
- Functional group A 1 A 1 is a monovalent polymerizable functional group, and is usually limited as long as it is a functional group that can be homopolymerized in the presence of an initiator such as an ultraviolet ray (UV) or an active energy ray such as an electron beam or heat.
- an initiator such as an ultraviolet ray (UV) or an active energy ray such as an electron beam or heat.
- a (meth) acryl group, an oxirane group, a thiirane group, an isocyanate group, and the like can be given.
- (meth) acrylic group, oxirane group or thiirane group are preferable because polymerizable inorganic particle dispersants are easy to synthesize, and can be polymerized with UV or electron beam from the viewpoint of productivity or fine processing. It is preferable that it is a functional group, and a (meth) acryl group is particularly preferable.
- the polymerizable functional group A 1 in the polymerizable inorganic particle dispersant not only can the polymerizable inorganic particle dispersant be polymerized alone in the presence of the initiator, but also a blended composition with a photocurable resin. When it is polymerized as a part of this, it is possible to obtain effects such as prevention of precipitation of inorganic particles, prevention of poor dispersion or reduction of mechanical strength.
- Functional group B 1 B 1 represents a carboxyl group, a phosphorus-containing oxo acid group, or a sulfur-containing oxo acid group.
- a carboxyl group is preferable from the viewpoint of easy synthesis of the polymerizable inorganic particle dispersant, and a phosphorus-containing oxo acid group is preferable from the viewpoint that the polymerizable inorganic particle dispersant is difficult to be colored.
- the phosphorus-containing oxo acid group is a monovalent phosphorus-containing oxo acid, and a group having the following structure is preferable.
- R 1 is not particularly limited, but a hydrogen atom and a hydrocarbon group which may have a hetero atom are preferable.
- the carbon number of the hydrocarbon group which may have a hetero atom is usually 6 or less, preferably 4 or less, more preferably 3 or less, and usually 1 or more.
- hydrocarbon groups which may have a hetero atom a sulfur-containing chain aliphatic hydrocarbon group or a sulfur-containing cyclic aliphatic hydrocarbon group is preferable from the viewpoint of the refractive index and the Abbe number.
- These sulfur-containing chain aliphatic hydrocarbon groups and sulfur-containing cyclic aliphatic hydrocarbon groups may contain hetero atoms such as oxygen or nitrogen other than sulfur.
- an aliphatic hydrocarbon group is preferable from the viewpoint of ease of synthesis.
- a hydrogen atom and an aliphatic hydrocarbon group are preferable, and a hydrogen atom is particularly preferable.
- R 2 is not particularly limited, hydrogen, and hydrocarbon group which may have a hetero atom.
- the carbon number of the hydrocarbon group which may have a hetero atom is usually 6 or less, preferably 4 or less, more preferably 3 or less, and usually 1 or more.
- hydrocarbon groups which may have a hetero atom a sulfur-containing chain aliphatic hydrocarbon group or a sulfur-containing cyclic aliphatic hydrocarbon group is preferable from the viewpoint of the refractive index and the Abbe number.
- These sulfur-containing chain aliphatic hydrocarbon groups and sulfur-containing cyclic aliphatic hydrocarbon groups may contain hetero atoms such as oxygen or nitrogen other than sulfur.
- an aliphatic hydrocarbon group is preferable from the viewpoint of ease of synthesis.
- a hydrogen atom and an aliphatic hydrocarbon group are preferable, and a hydrogen atom is particularly preferable.
- a phosphonooxy group [—OPO (OH) 2 ] and a phosphono group [—PO (OH) 2 ] are preferable, and a phosphono group is most preferable.
- sulfur-containing oxo acid group examples include a sulfo group [—SO 2 (OH)], a sulfino group [—SO (OH)] and a sulfeno group (—SOH), preferably a sulfo group and a sulfino group. More preferably, it is a sulfo group.
- B 1 is preferably a carboxyl group or a phosphorus-containing oxo acid group, more preferably a phosphorus-containing oxo acid group, in terms of suppressing aggregation of the inorganic particles and being excellent in the dispersion stabilizing action of the inorganic particles.
- Q 1 Q 1 represents a (n1 + m1) -valent sulfur-containing aliphatic hydrocarbon group that may contain a hetero atom other than sulfur.
- Q 1 contains a sulfur-containing aliphatic hydrocarbon group, it is preferable from the viewpoint of increasing the Abbe number of the polymerizable inorganic particle dispersant.
- a sulfur-containing saturated aliphatic hydrocarbon group is preferable among the sulfur-containing aliphatic hydrocarbon groups from the viewpoint of the stability of the polymerizable inorganic particle dispersant.
- the molecular weight of Q 1 is usually 160 or more, preferably 170 or more, more preferably 180 or more, usually 2000 or less, preferably 1500 or less, more preferably 1300 or less.
- the molecular weight of the sulfur-containing aliphatic hydrocarbon group is not less than the above lower limit, it is preferable from the viewpoint of low volatility, and when it is not more than the above upper limit, it is preferable from the viewpoint of excellent solubility (compatibility).
- the proportion of the sulfur atoms contained in Q 1 is usually 20 wt% or more sulfur atoms, preferably 30 mass% or more, more preferably 35% by mass or more. Moreover, it is 90 mass% or less normally, Preferably it is 85 mass% or less, More preferably, it is 80 mass% or less.
- the ratio of the sulfur atom contained in the sulfur-containing aliphatic hydrocarbon group is not less than the above lower limit, it is preferable from the viewpoint of improving the refractive index, and when it is not more than the above upper limit, it is preferable from the viewpoint of high stability of the compound.
- Q 1 is a sulfur-containing aliphatic hydrocarbon group that may contain a hetero atom other than a sulfur atom.
- the sulfur-containing aliphatic hydrocarbon group is at least a carbon atom constituting the aliphatic hydrocarbon group.
- One is a group substituted with a sulfur atom.
- a group in which at least one of the methylene groups constituting the aliphatic hydrocarbon group is substituted with a divalent group containing a sulfur atom is preferable.
- a hetero atom other than a sulfur atom may be included means that a part of carbon atoms constituting the sulfur-containing aliphatic hydrocarbon group may be further substituted with a hetero atom other than a sulfur atom. .
- it means that a part of the methylene group constituting the sulfur-containing aliphatic hydrocarbon group may be substituted with a divalent group containing a hetero atom other than a sulfur atom.
- the hetero atom other than the sulfur atom is not limited, but is preferably one or more of an oxygen atom, a phosphorus atom and a nitrogen atom, more preferably an oxygen atom and / or a nitrogen atom.
- any methylene group of the aliphatic hydrocarbon group may contain a sulfur atom.
- the structure substituted by the bivalent group to include is mentioned.
- the divalent group containing a sulfur atom include a sulfur-containing group such as a sulfide group, a disulfide group or a trisulfide group; a sulfur-containing / oxygen group such as a sulfoxide group, a sulfone group, a thioester group, a thionoester group or a thiocarbonyl group.
- a sulfur-containing / phosphorus group such as a thiophosphono group or a dithiophosphono group; a sulfur-containing / nitrogen-containing group such as a thioamide group or a thiourea group.
- these structures further include an oxygen-containing group such as a carbonyl group or an ester group;
- R 3 is not particularly limited, and examples thereof include a hydrogen atom and a hydrocarbon group that may have a hetero atom.
- the carbon number of the hydrocarbon group which may have a hetero atom is usually 6 or less, preferably 4 or less, more preferably 3 or less, and usually 1 or more.
- hydrocarbon groups which may have a hetero atom a sulfur-containing chain aliphatic hydrocarbon group or a sulfur-containing cyclic aliphatic hydrocarbon group is preferable from the viewpoint of the refractive index and the Abbe number.
- These sulfur-containing chain aliphatic hydrocarbon groups and sulfur-containing cyclic aliphatic hydrocarbon groups may contain hetero atoms such as oxygen or nitrogen other than sulfur.
- an aliphatic hydrocarbon group is preferable from the viewpoint of ease of synthesis.
- a hydrogen atom and an aliphatic hydrocarbon group are preferable, and a hydrogen atom is particularly preferable.
- the sulfur-containing aliphatic hydrocarbon group represented by Q 1 in the general formula (I) has usually 3 or more, more preferably 4 or more, and usually 20 or less, preferably 15 or less, more preferably 12
- a divalent group containing an atom and a group optionally substituted with a divalent group containing a heteroatom other than a sulfur atom are preferred.
- the basic aliphatic hydrocarbon group may be a chain structure, a cyclic structure, or a cyclic structure having a chain structure as a substituent.
- a linear or branched aliphatic hydrocarbon group satisfying the above carbon number range is preferable, and in the case of a cyclic structure having a chain structure in part, the number of carbon atoms constituting the chain structure to be contained is It is preferable to make it within the above range.
- Examples of the sulfur-containing aliphatic hydrocarbon group include a sulfur-containing cyclic aliphatic hydrocarbon group and a sulfur-containing chain aliphatic hydrocarbon group.
- a sulfur-containing cycloaliphatic hydrocarbon group is preferable in that the sulfur atom content per molecular volume can be increased.
- the sulfur-containing cyclic aliphatic hydrocarbon group and the sulfur-containing chain aliphatic hydrocarbon group will be described in detail.
- the sulfur-containing cycloaliphatic hydrocarbon group may have a chain structure as a substituent. When it has a chain structure, it may be bound to A and / or B via a chain structure or may not be bound to a chain structure. It is preferable in terms of easy.
- a sulfur-containing chain aliphatic hydrocarbon group which may have a hetero atom such as oxygen or nitrogen is preferable from the viewpoint of achieving both a refractive index and an Abbe number.
- the molecular weight of the sulfur-containing cycloaliphatic hydrocarbon group is usually 160 or more, preferably 170 or more, more preferably 180 or more, and usually 2000 or less, preferably as the molecular weight including the substituent. It is 1500 or less, more preferably 1300 or less.
- the molecular weight of the sulfur-containing cycloaliphatic hydrocarbon group is not less than the above lower limit, it is preferable from the viewpoint of low volatility, and when it is not more than the above upper limit, the solubility (compatibility) of the compound is preferable.
- the number of carbons including the substituent is usually 3 or more, more preferably 4 or more, and usually 20 or less, preferably 15 or less, more preferably
- a part of the methylene group constituting the aliphatic hydrocarbon group is a divalent group containing a sulfur atom and optionally a divalent group containing a hetero atom other than a sulfur atom.
- a substituted group is usually 3 or more, more preferably 4 or more, and usually 20 or less, preferably 15 or less, more preferably
- a part of the methylene group constituting the aliphatic hydrocarbon group is a divalent group containing a sulfur atom and optionally a divalent group containing a hetero atom other than a sulfur atom.
- the ratio of sulfur atoms contained in the sulfur-containing cycloaliphatic hydrocarbon group is usually 20% by mass or more, preferably 30% by mass or more, more preferably 35% by mass or more as sulfur atoms. Moreover, it is 90 mass% or less normally, Preferably it is 85 mass% or less, More preferably, it is 80 mass% or less.
- the ratio of the sulfur atom contained in the sulfur-containing cycloaliphatic hydrocarbon group is not less than the above lower limit, it is preferable from the viewpoint of increasing the refractive index, and when it is not more than the above upper limit, the stability of the compound is high.
- sulfur-containing cycloaliphatic hydrocarbon groups a sulfur-containing cycloaliphatic hydrocarbon group represented by the structure of the formula (III) is preferable.
- ring G represents a saturated 3- to 8-membered monocyclic or bridged ring, or a condensed ring or a spiro ring formed by bonding two or three of these rings, and forms a ring.
- a part of the methylene group forming the ring may be further substituted with a divalent group containing a hetero atom such as an oxygen atom, a nitrogen atom or a phosphorus atom.
- L represents a direct bond, a sulfide group, an ether group, or an aliphatic hydrocarbon group which may have a hetero atom, and a plurality of L contained in one molecule may be the same or different.
- . t is (n1 + m1) (where m1 and n1 have the same meanings as in formula (I)).
- Inorganic particle dispersants in which Q 1 is a sulfur-containing cycloaliphatic hydrocarbon group represented by the structure of formula (III) are preferred compounds among the novel compounds.
- Ring G represents a saturated 3- to 8-membered monocyclic or bridged ring, or a condensed or spiro ring formed by bonding two or three of these rings, and a part of the methylene group forming the ring is a sulfur atom Is substituted with a divalent group containing A part of the methylene group forming the ring may be further substituted with a divalent group containing a hetero atom such as an oxygen atom, a nitrogen atom or a phosphorus atom.
- Examples of the monocycle include thiirane (except when A is a thiirane group), dithiirane, thietane, 1,2-dithietane, 1,3-dithietane, trithietane, thiolane, 1,2-dithiolane, , 3-dithiolane, 1,2,3-trithiolane, 1,2,4-trithiolane, tetrathiolane, sulfur-containing cyclic aliphatic hydrocarbon having the structure shown below, 1,2-dithiane, 1,3-dithiane, 1, 4-dithiane, 1,2,3-trithiane, 1,2,4-trithiane, 1,3,5-trithiane, 1,2,3,4-tetrathiane, 1,2,4,5-tetrathiane, bis ( 1,2,3,5,6-pentathiepano) methane, tris (1,2,3,5,6-pentathiepano) methane, thiepan, 1,2-di
- bridge ring examples include sulfur-containing cyclic aliphatic hydrocarbons having the structure shown below.
- Examples of the condensed ring formed by bonding two or three of these rings include sulfur-containing cyclic aliphatic hydrocarbons having the structure shown below.
- Examples of the spiro ring formed by bonding two or three of these rings include 1,4-dithiaspiro [4.5] decane, 1,5-dithiaspiro [5.5] undecane, 2,4,4, Examples include 8,10-tetrathiathaspiro [5.5] undecane and sulfur-containing cyclic aliphatic hydrocarbons having the structure shown below.
- the sulfur-containing cyclic aliphatic hydrocarbon includes at least one of a dithiane ring, a dithiolane ring, a trithiolane ring, a thiaspiro ring, a dithiaspiro ring, a trithiaspiro ring, a tetrathiaspiro ring, a dithietane ring, a thiirane ring, and a thiolane ring. It is preferable in that the sulfur atom content per molecular volume can be increased.
- sulfur-containing cycloaliphatic hydrocarbon having the structure shown below is preferable because it is easy to produce industrially, is stable as a compound, and easily exhibits optical properties.
- a sulfur-containing cycloaliphatic hydrocarbon group having the structure shown below is preferable in that it can introduce sulfur atoms efficiently and can easily control optical characteristics.
- ⁇ L L represents a direct bond, a sulfide group, an ether group, or an aliphatic hydrocarbon group which may have a hetero atom, and a plurality of L contained in one molecule may be the same or different.
- the carbon number of the aliphatic hydrocarbon group which may have a hetero atom is usually 1 or more, usually 6 or less, preferably 5 or less, more preferably 4 or less, and further preferably 3 or less.
- a hydrocarbon group which may have a hetero atom is preferable from the viewpoint of ease of production and stability of the compound.
- the hydrocarbon group that may have a hetero atom is preferably an aliphatic hydrocarbon group that may have a hetero atom, and a sulfur-containing chain aliphatic hydrocarbon group that may have a hetero atom other than sulfur. Is more preferable, and the sulfur-containing chain aliphatic hydrocarbon group of the following (1-3-2) is more preferable.
- L is —C—S—, —C—C—S—, —C—O—, or —C—C—O—. It is preferable to have the following structure.
- L is —C—S—, —C—C—S—, —C—S—C—, —C—, —C—, — It preferably has a structure of C—O—, —C—C—O—, or —C—O—C—.
- the left side represents the binding site with the cyclic structure
- the right side represents the binding site with A or B.
- the number of carbon atoms is small.
- a structure in which the sulfur atom contained in the cyclic structure and the sulfur atom contained in the substituent do not form a thioacetal structure is preferable because the compound is stable.
- Q 1 include the following structures.
- the molecular weight of the sulfur-containing chain aliphatic hydrocarbon group is usually 60 or more, preferably the molecular weight including the substituent when it has a substituent. 80 or more, more preferably 90 or more, and usually 1000 or less, preferably 500 or less, more preferably 300 or less.
- the molecular weight of the sulfur-containing chain aliphatic hydrocarbon group is not less than the above lower limit, it is preferable from the viewpoint of low volatility, and when it is not more than the above upper limit, it is preferable from the viewpoint of excellent solubility (compatibility).
- the number of carbons including the substituent is usually 1 or more, preferably 2 or more, more preferably 3 or more, and usually 20 or less, preferably
- a group in which a part of a methylene group constituting the aliphatic hydrocarbon group is substituted with a sulfur atom and optionally a hetero atom of a sulfur atom is preferable.
- the ratio of sulfur atoms contained in the sulfur-containing chain aliphatic hydrocarbon group is usually 20% by mass or more, preferably 30% by mass or more, more preferably 35% by mass or more as sulfur atoms. Moreover, it is 90 mass% or less normally, Preferably it is 85 mass% or less, More preferably, it is 80 mass% or less.
- the ratio of the sulfur atom contained in the sulfur-containing chain aliphatic hydrocarbon group is not less than the above lower limit, it is preferable in terms of achieving both a high refractive index and a high Abbe number of the inorganic particle dispersant, and not more than the above upper limit. And it is preferable at the point that coloring of an inorganic particle dispersing agent decreases. It is preferable that the sulfur-containing aliphatic hydrocarbon group is a sulfur-containing chain aliphatic hydrocarbon group from the viewpoint of easily imparting solubility and flexibility to a cured product.
- a sulfur-containing chain aliphatic hydrocarbon group represented by the structure of formula (IV) is preferable. -[S] p- [CR 2 ] q- [E] r- (IV)
- R represents a hydrogen atom or a hydrocarbon group that may contain a hetero atom
- E represents an oxygen atom
- p represents an integer of 1 to 3.
- q represents an integer of 1 to 3.
- r represents 0 or 1;
- a plurality of R contained in one molecule may be the same or different.
- the bonding order of S, CR 2 and E in formula (IV) is arbitrary.
- the carbon number of the hydrocarbon group which may have a hetero atom is usually 6 or less, preferably 4 or less, more preferably 3 or less, and usually 1 or more.
- hydrocarbon groups that may have a hetero atom
- a sulfur-containing chain aliphatic hydrocarbon group or a sulfur-containing cyclic aliphatic hydrocarbon group is preferable from the viewpoint of the refractive index and the Abbe number.
- These sulfur-containing chain aliphatic hydrocarbon groups and sulfur-containing cyclic aliphatic hydrocarbon groups may contain hetero atoms such as oxygen or nitrogen other than sulfur.
- an aliphatic hydrocarbon group is preferable from the viewpoint of ease of synthesis.
- a hydrogen atom and an aliphatic hydrocarbon group are preferable, and a hydrogen atom is particularly preferable.
- sulfur-containing chain aliphatic hydrocarbon group examples include a group having a structure of —S—C—C—S—C—O—, or —S—C—C—O—, ethylenethio group, ethylenethio Examples include, but are not limited to, an ethylene group, a methylenedithio group, a methylenetrithio group, and the following groups.
- a straight line portion with a wavy line is a binding site with A or B.
- an ethylenethio group, an ethylenethioethylene group, and the following groups are preferable.
- Polymerizable inorganic particle dispersion agent of the present invention by having a hetero atom-containing hydrocarbon group Q 1 such to a, transparent inorganic particles into a desired dispersion medium, and it is possible to stably disperse
- a hetero atom-containing hydrocarbon group Q 1 such to a, transparent inorganic particles into a desired dispersion medium
- it is possible to stably disperse
- while maintaining the high refractive index of the inorganic particles it also has a high Abbe number, and it is possible to control the refractive index and Abbe number in the high refractive index region by the inorganic particles.
- n1 and m1 each independently represents an integer of 1 to 10, preferably an integer of 1 to 6, and more preferably an integer of 1 to 3.
- n1 and m1 are required to be 1 or more, but an excessively large value is not preferable because the refractive index of the polymerizable inorganic particle dispersant is lowered.
- the ratio of n1 to m1 is such that the ratio of n1 to m1 is usually 0.1 or more, preferably 0.2 or more, more preferably 0.3 or more, still more preferably 0.5 or more, usually 10 or less, preferably 5 or less, more preferably 3 or less, and still more preferably 2 or less. Particularly preferred is 1.
- Preferred specific examples of the compound represented by the formula (I) include the following compounds.
- a 2 represents a polymerizable functional group
- B 2 represents an m2-valent phosphorus-containing oxo acid group
- Q 2 may contain a hetero atom other than sulfur (n2 + 1) -valent.
- n2 represents an integer of 1 to 10.
- m2 represents an integer of 2 to 5.
- a plurality of A 2 or Q 2 present in one molecule may be the same or different.
- (2-1) Functional group A 2 A 2 is a monovalent polymerizable functional group, and is usually a functional group that can be homopolymerized in the presence of an initiator such as an ultraviolet ray (UV) or an active energy ray such as an electron beam or heat.
- an initiator such as an ultraviolet ray (UV) or an active energy ray such as an electron beam or heat.
- an initiator such as an ultraviolet ray (UV) or an active energy ray such as an electron beam or heat.
- an initiator such as an ultraviolet ray (UV) or an active energy ray such as an electron beam or heat.
- an initiator such as an ultraviolet ray (UV) or an active energy ray such as an electron beam or heat.
- UV ultraviolet ray
- active energy ray such as an electron beam or heat.
- an initiator such as an ultraviolet ray (UV) or an active energy ray such as an electron beam or heat.
- specific examples include (meth) acryl group, oxirane group, thiirane group or iso
- the polymerizable functional group A 2 in the polymerizable inorganic particle dispersant not only can the polymerizable inorganic particle dispersant be polymerized alone in the presence of the initiator, but also a blended composition with a photocurable resin. When it is polymerized as a part of the polymer, it is possible to obtain effects such as prevention of precipitation of inorganic particles, prevention of poor dispersion, and prevention of reduction in mechanical strength.
- Functional group B 2 B 2 represents an m2-valent phosphorus-containing oxo acid group.
- m2 is an integer of 2 to 5.
- Examples of the m2-valent phosphorus-containing oxo acid group include those having the following structures.
- x is an integer of 2 or more and 5 or less.
- the m2-valent phosphorus-containing oxo acid group may contain a sulfur atom.
- a sulfur atom For example, what has the following structures is mentioned.
- B 2 may be bonded to any substituent other than Q 2 .
- the hydrocarbon group etc. which may have a hydrogen atom and a hetero atom are mentioned, for example.
- the carbon number of the hydrocarbon group which may have a hetero atom is usually 6 or less, preferably 4 or less, more preferably 3 or less, and usually 1 or more.
- a sulfur-containing chain aliphatic hydrocarbon group or a sulfur-containing cyclic aliphatic hydrocarbon group is preferable from the viewpoint of the refractive index and the Abbe number.
- sulfur-containing chain aliphatic hydrocarbon groups and sulfur-containing cyclic aliphatic hydrocarbon groups may contain hetero atoms such as oxygen or nitrogen other than sulfur.
- an aliphatic hydrocarbon group is preferable from the viewpoint of ease of synthesis.
- a hydrogen atom and an aliphatic hydrocarbon group are preferable, and a hydrogen atom is particularly preferable.
- Q 2 Q 2 represents a (n2 + 1) -valent sulfur-containing aliphatic hydrocarbon group that may contain a hetero atom other than sulfur.
- Q 2 contains a sulfur-containing aliphatic hydrocarbon group is preferred in terms of high Abbe Kazuka polymerizable inorganic particle dispersion agent.
- a sulfur-containing saturated aliphatic hydrocarbon group is preferable among the sulfur-containing aliphatic hydrocarbon groups from the viewpoint of the stability of the polymerizable inorganic particle dispersant.
- the molecular weight of Q 2 is typically more than 160, preferably 170 or more, more preferably 180 or more, usually 2000 or less, preferably 1500 or less, more preferably 1300 or less.
- the molecular weight of the sulfur-containing aliphatic hydrocarbon group is not less than the above lower limit, it is preferable from the viewpoint of low volatility, and when it is not more than the above upper limit, it is preferable from the viewpoint of excellent solubility (compatibility).
- the proportion of the sulfur atoms contained in Q 2 is usually 20 wt% or more sulfur atoms, preferably 30 mass% or more, more preferably 35% by mass or more. Moreover, it is 90 mass% or less normally, Preferably it is 85 mass% or less, More preferably, it is 80 mass% or less.
- the ratio of the sulfur atom contained in the sulfur-containing aliphatic hydrocarbon group is not less than the above lower limit, it is preferable from the viewpoint of improving the refractive index, and when it is not more than the above upper limit, it is preferable from the viewpoint of high stability of the compound.
- Q 2 is a sulfur-containing aliphatic hydrocarbon group that may contain a hetero atom other than a sulfur atom
- the sulfur-containing aliphatic hydrocarbon group is a group in which at least one of carbon atoms constituting the aliphatic hydrocarbon group is sulfur.
- a group substituted by an atom Of these, a group in which at least one of the methylene groups constituting the aliphatic hydrocarbon group is substituted with a divalent group containing a sulfur atom is preferable.
- the phrase “may contain a hetero atom other than a sulfur atom” means that a part of carbon atoms constituting the sulfur-containing aliphatic hydrocarbon group may be further substituted with a hetero atom other than a sulfur atom.
- it means that a part of the methylene group constituting the sulfur-containing aliphatic hydrocarbon group may be substituted with a divalent group containing a hetero atom other than a sulfur atom.
- the hetero atom other than the sulfur atom is not limited, but is preferably one or more of an oxygen atom, a phosphorus atom and a nitrogen atom, more preferably an oxygen atom and / or a nitrogen atom.
- any methylene group of the aliphatic hydrocarbon group may contain a sulfur atom.
- the structure substituted by the bivalent group to include is mentioned.
- the divalent group containing a sulfur atom include a sulfur-containing group such as a sulfide group, a disulfide group or a trisulfide group; a sulfur-containing / oxygen group such as a sulfoxide group, a sulfone group, a thioester group, a thionoester group or a thiocarbonyl group.
- a sulfur-containing / phosphorus group such as a thiophosphono group or a dithiophosphono group; a sulfur-containing / nitrogen-containing group such as a thioamide group or a thiourea group.
- these structures further include an oxygen-containing group such as a carbonyl group or an ester group;
- R 3 is not particularly limited, and examples thereof include a hydrogen atom and a hydrocarbon group that may have a hetero atom.
- the carbon number of the hydrocarbon group which may have a hetero atom is usually 6 or less, preferably 4 or less, more preferably 3 or less, and usually 1 or more.
- hydrocarbon groups which may have a hetero atom a sulfur-containing chain aliphatic hydrocarbon group or a sulfur-containing cyclic aliphatic hydrocarbon group is preferable from the viewpoint of the refractive index and the Abbe number.
- These sulfur-containing chain aliphatic hydrocarbon groups and sulfur-containing cyclic aliphatic hydrocarbon groups may contain hetero atoms such as oxygen or nitrogen other than sulfur.
- an aliphatic hydrocarbon group is preferable from the viewpoint of ease of synthesis.
- a hydrogen atom and an aliphatic hydrocarbon group are preferable, and a hydrogen atom is particularly preferable.
- Sulfur-containing aliphatic hydrocarbon group represented by Q 2 in the general formula (II) is usually 3 or more carbon atoms, more preferably 4 or more, usually 20 or less, preferably 15 or less, more preferably 12
- the basic aliphatic hydrocarbon group may be a chain structure, a cyclic structure, or a cyclic structure having a chain structure as a substituent.
- a linear or branched aliphatic hydrocarbon group satisfying the above carbon number range is preferable, and in the case of a cyclic structure having a chain structure in part, the number of carbon atoms constituting the chain structure to be contained is It is preferable to make it within the above range.
- Examples of the sulfur-containing aliphatic hydrocarbon group include a sulfur-containing cyclic aliphatic hydrocarbon group and a sulfur-containing chain aliphatic hydrocarbon group.
- a sulfur-containing cycloaliphatic hydrocarbon group is preferable in that the sulfur atom content per molecular volume can be increased.
- the sulfur-containing cyclic aliphatic hydrocarbon group and the sulfur-containing chain aliphatic hydrocarbon group will be described in detail.
- the sulfur-containing cycloaliphatic hydrocarbon group may have a chain structure as a substituent. When it has a chain structure, it may be bound to A and / or B via a chain structure or may not be bound to a chain structure. It is preferable in terms of easy.
- a sulfur-containing chain aliphatic hydrocarbon group which may have a hetero atom such as oxygen or nitrogen is preferable from the viewpoint of achieving both a refractive index and an Abbe number.
- the molecular weight of the sulfur-containing cycloaliphatic hydrocarbon group is usually 160 or more, preferably 170 or more, more preferably 180 or more, and usually 2000 or less, preferably as the molecular weight including the substituent. It is 1500 or less, more preferably 1300 or less.
- the molecular weight of the sulfur-containing cycloaliphatic hydrocarbon group is not less than the above lower limit, it is preferable from the viewpoint of low volatility, and when it is not more than the above upper limit, it is preferable from the viewpoint of excellent solubility (compatibility).
- the number of carbons including the substituent is usually 3 or more, more preferably 4 or more, and usually 20 or less, preferably 15 or less, more preferably
- a part of the methylene group constituting the aliphatic hydrocarbon group is a divalent group containing a sulfur atom and optionally a divalent group containing a hetero atom other than a sulfur atom. Substituted groups are preferred.
- the ratio of sulfur atoms contained in the sulfur-containing cycloaliphatic hydrocarbon group is usually 20% by mass or more, preferably 30% by mass or more, more preferably 35% by mass or more as sulfur atoms. Moreover, it is 90 mass% or less normally, Preferably it is 85 mass% or less, More preferably, it is 80 mass% or less.
- the ratio of the sulfur atom contained in the sulfur-containing cycloaliphatic hydrocarbon group is not less than the above lower limit, it is preferable from the viewpoint of increasing the refractive index, and when it is not more than the above upper limit, the stability of the compound is high.
- sulfur-containing cycloaliphatic hydrocarbon groups a sulfur-containing cycloaliphatic hydrocarbon group represented by the structure of the formula (III) is preferable.
- ring G represents a saturated 3- to 8-membered monocyclic or bridged ring, or a condensed ring or a spiro ring formed by bonding two or three of these rings, and forms a ring.
- a part of the methylene group forming the ring may be further substituted with a divalent group containing a hetero atom such as an oxygen atom, a nitrogen atom or a phosphorus atom.
- L represents a direct bond, a sulfide group, an ether group, or an aliphatic hydrocarbon group which may have a hetero atom, and a plurality of L contained in one molecule may be the same or different.
- . t is (n1 + m1) (where m1 and n1 have the same meanings as in formula (I)).
- An inorganic particle dispersant in which Q 2 is a sulfur-containing cycloaliphatic hydrocarbon group represented by the structure of formula (III) is a preferred compound among the novel compounds.
- Ring G represents a saturated 3- to 8-membered monocyclic or bridged ring, or a condensed or spiro ring formed by bonding two or three of these rings, and a part of the methylene group forming the ring is a sulfur atom Is substituted with a divalent group containing A part of the methylene group forming the ring may be further substituted with a divalent group containing a hetero atom such as an oxygen atom, a nitrogen atom or a phosphorus atom.
- Examples of the monocycle include thiirane (except when A is a thiirane group), dithiirane, thietane, 1,2-dithietane, 1,3-dithietane, trithietane, thiolane, 1,2-dithiolane, , 3-dithiolane, 1,2,3-trithiolane, 1,2,4-trithiolane, tetrathiolane, sulfur-containing cyclic aliphatic hydrocarbon having the structure shown below, 1,2-dithiane, 1,3-dithiane, 1, 4-dithiane, 1,2,3-trithiane, 1,2,4-trithiane, 1,3,5-trithiane, 1,2,3,4-tetrathiane, 1,2,4,5-tetrathiane, bis ( 1,2,3,5,6-pentathiepano) methane, tris (1,2,3,5,6-pentathiepano) methane, thiepan, 1,2-di
- bridge ring examples include sulfur-containing cyclic aliphatic hydrocarbons having the structure shown below.
- Examples of the condensed ring formed by bonding two or three of these rings include sulfur-containing cyclic aliphatic hydrocarbons having the structure shown below.
- Examples of the spiro ring formed by bonding two or three of these rings include 1,4-dithiaspiro [4.5] decane, 1,5-dithiaspiro [5.5] undecane, 2,4,4, Examples include 8,10-tetrathiathaspiro [5.5] undecane and sulfur-containing cyclic aliphatic hydrocarbons having the structure shown below.
- the sulfur-containing cyclic aliphatic hydrocarbon includes at least one of a dithiane ring, a dithiolane ring, a trithiolane ring, a thiaspiro ring, a dithiaspiro ring, a trithiaspiro ring, a tetrathiaspiro ring, a dithietane ring, a thiirane ring, and a thiolane ring. It is preferable in that the sulfur atom content per molecular volume can be increased.
- a sulfur-containing cycloaliphatic hydrocarbon group having the structure shown below is preferable because it is easy to produce industrially, is stable as a compound, and easily exhibits optical properties.
- a sulfur-containing cycloaliphatic hydrocarbon group having the structure shown below is preferable in that it can introduce sulfur atoms efficiently and can easily control optical characteristics.
- ⁇ L L represents a direct bond, a sulfide group, an ether group, or an aliphatic hydrocarbon group which may have a hetero atom, and a plurality of L contained in one molecule may be the same or different.
- the carbon number of the aliphatic hydrocarbon group which may have a hetero atom is usually 1 or more, usually 6 or less, preferably 5 or less, more preferably 4 or less, and further preferably 3 or less.
- a hydrocarbon group which may have a hetero atom is preferable from the viewpoint of ease of production and stability of the compound.
- the hydrocarbon group that may have a hetero atom is preferably an aliphatic hydrocarbon group that may have a hetero atom, and a sulfur-containing chain aliphatic hydrocarbon group that may have a hetero atom other than sulfur. Is more preferable, and the sulfur-containing aliphatic hydrocarbon group of the following (2-3-2) is more preferable.
- L is —C—S—, —C—C—S—, —C—O—, or —C—C—O—. It is preferable to have the following structure.
- L is —C—S—, —C—C—S—, —C—S—C—, —C—, —C—, — It preferably has a structure of C—O—, —C—C—O—, or —C—O—C—.
- the left side represents the binding site with the cyclic structure
- the right side represents the binding site with A or B.
- the number of carbon atoms is small.
- a structure in which the sulfur atom contained in the cyclic structure and the sulfur atom contained in the substituent do not form a thioacetal structure is preferable because the compound is stable.
- Q 2 include the following structures.
- the molecular weight of the sulfur-containing chain aliphatic hydrocarbon group is usually 60 or more, preferably the molecular weight including the substituent when it has a substituent. 80 or more, more preferably 90 or more, and usually 1000 or less, preferably 500 or less, more preferably 300 or less.
- the molecular weight of the sulfur-containing chain aliphatic hydrocarbon group is not less than the above lower limit, it is preferable from the viewpoint of low volatility, and when it is not more than the above upper limit, it is preferable from the viewpoint of excellent solubility (compatibility).
- the number of carbons including the substituent is usually 1 or more, preferably 2 or more, more preferably 3 or more, and usually 20 or less, preferably A group in which a part of the aliphatic hydrocarbon skeleton of 15 or less, more preferably 10 or less, is substituted with a sulfur atom and optionally a heteroatom of a sulfur atom is preferred.
- the ratio of sulfur atoms contained in the sulfur-containing chain aliphatic hydrocarbon group is usually 20% by mass or more, preferably 30% by mass or more, more preferably 35% by mass or more as sulfur atoms. Moreover, it is 90 mass% or less normally, Preferably it is 85 mass% or less, More preferably, it is 80 mass% or less.
- the ratio of the sulfur atom contained in the sulfur-containing chain aliphatic hydrocarbon group is not less than the above lower limit, it is preferable in terms of achieving both a high refractive index and a high Abbe number of the inorganic particle dispersant, and not more than the above upper limit. And it is preferable at the point that coloring of an inorganic particle dispersing agent decreases. It is preferable that the sulfur-containing aliphatic hydrocarbon group is a sulfur-containing chain aliphatic hydrocarbon group from the viewpoint of easily imparting solubility and flexibility to a cured product.
- a sulfur-containing chain aliphatic hydrocarbon group represented by the structure of formula (IV) is preferable. -[S] p- [CR 2 ] q- [E] r- (IV)
- R represents a hydrogen atom or a hydrocarbon group that may contain a hetero atom
- E represents an oxygen atom
- p represents an integer of 1 to 3.
- q represents an integer of 1 to 3.
- r represents 0 or 1;
- a plurality of R contained in one molecule may be the same or different.
- the bonding order of S, CR 2 and E in formula (IV) is arbitrary.
- the carbon number of the hydrocarbon group which may have a hetero atom is usually 6 or less, preferably 4 or less, more preferably 3 or less, and usually 1 or more.
- hydrocarbon groups that may have a hetero atom
- a sulfur-containing chain aliphatic hydrocarbon group or a sulfur-containing cyclic aliphatic hydrocarbon group is preferable from the viewpoint of the refractive index and the Abbe number.
- These sulfur-containing chain aliphatic hydrocarbon groups and sulfur-containing cyclic aliphatic hydrocarbon groups may contain hetero atoms such as oxygen or nitrogen other than sulfur.
- an aliphatic hydrocarbon group is preferable from the viewpoint of ease of synthesis.
- a hydrogen atom and an aliphatic hydrocarbon group are preferable, and a hydrogen atom is particularly preferable.
- sulfur-containing chain aliphatic hydrocarbon group examples include a group having a structure of —S—C—C—S—C—O—, or —S—C—C—O—, ethylenethio group, ethylenethio Examples include, but are not limited to, an ethylene group, a methylenedithio group, a methylenetrithio group, and the following groups.
- a straight line portion with a wavy line is a binding site with A or B.
- an ethylenethio group, an ethylenethioethylene group, and the following groups are preferable.
- the polymerizable inorganic particle dispersant of the present invention has such Q 2 , it becomes possible to disperse the inorganic particles transparently and stably in a desired dispersion medium, and the inorganic particles have While maintaining a high refractive index, it also has a high Abbe number, and enables refractive index control and Abbe number control in a high refractive index region by inorganic particles.
- n2 represents an integer of 1 to 10, preferably an integer of 1 to 6, and more preferably an integer of 1 to 3.
- m2 represents an integer of 2 to 10, preferably an integer of 2 to 6, and more preferably an integer of 2 to 3.
- n2 and m2 are required to be 1 or more, but an excessively large value is not preferable because the refractive index of the polymerizable inorganic particle dispersant is decreased.
- Preferred specific examples of the compound represented by the formula (II) include the following compounds.
- the polymerizable inorganic particle dispersant of the present invention usually has a refractive index of 1.62 or more, preferably 1.65 or more, more preferably 1.7 or more. is there.
- the upper limit of the refractive index is not particularly limited, but is usually 2.0 or less.
- the optical characteristic of the inorganic organic resin composite material manufactured using these is pointed out.
- the reason why it is necessary to control the refractive index in such a high refractive index range is that, for example, the minimum reflectance when used in antireflection applications can be made lower.
- a low refractive index film is formed on the base material, and the phase of the reflected light on the surface of the low refractive index layer and the reflected light at the base material is reversed. To cancel.
- reflection is not completely prevented with a single film having only a low refractive index layer. This depends on the refractive index of the substrate and the refractive index of the low-refractive index layer. For example, when the refractive index of the substrate is 1.63, the refractive index is 1. This is because a low refractive index film of about 28 must be formed, and there is still no material that can form such a low refractive index film by a polymer alone.
- the refractive index of the sandwiched high refractive index layer needs to be 1.6 to 1.7. Therefore, the range in which the refractive index can be adjusted is at least 1.6 or more, more preferably 1.62 or more.
- the polymerizable inorganic particle dispersant contains an atom or a functional group that contributes to an increase in the refractive index.
- Atoms or functional groups that contribute to higher refractive index include sulfur atoms, halogen atoms excluding fluorine, nitrogen atoms, phenyl groups, etc., but from the viewpoint of high Abbe number, halogen atoms and phenyl groups are not preferred. It preferably has a sulfur atom.
- ⁇ Measurement method of refractive index> As a method of measuring the refractive index, in addition to direct measurement using a commercially available Abbe meter, in particular for a thin film sample, the refractive index is measured by measuring the reflectance by the film thickness measurement using a spectral film thickness meter at each wavelength. And a method of analyzing by using each optical model from measurement of phase difference ⁇ and reflection amplitude ratio angle ⁇ of light p-polarization and s-deflection with an ellipsometer.
- the refractive index in the present invention is a spectral film. The value measured with a thickness gauge.
- the refractive indexes n F and n at each wavelength (486 nm (F line), 587 nm (d line), and 656 nm (C line)).
- d and n C can be calculated.
- the refractive index of the polymerizable inorganic particle dispersant of the present invention is such that the polymerization initiator described later is 0% in a solution containing 1 to 10% by mass of the polymerizable inorganic particle dispersant as described in Examples below. It is measured on a cured film obtained by forming a thin film using a composition obtained by adding 0.001 to 1% by mass and irradiating the thin film with ultraviolet rays.
- the refractive index is truly a n d
- the refractive index n F is preferably 1.62 or more also n C.
- the polymerizable inorganic particle dispersant of the present invention has an Abbe number of 40 or more, preferably 45 or more, more preferably 50 or more. If the Abbe number of the polymerizable inorganic particle dispersant is less than 40, it is not preferable because it is difficult to achieve both a high refractive index and a high Abbe number when combined with inorganic particles. In addition, when inorganic / organic composite particles are prepared using the dispersant to form an inorganic / organic resin composite, the effect of imparting a high Abbe number to the composite is reduced, which is not preferable.
- the upper limit of the Abbe number is not particularly limited, but is usually 60 or less.
- the refractive index of the polymer is represented by the following formula (1) from the molecular volume V of the repeating unit and the molecular refraction [R].
- n ⁇ (2 [R] / V + 1) / (1- [R] / V) (1)
- the Abbe number ⁇ d is expressed by the following formula (2) when the refractive indexes for the C line (656 nm), d line (587 nm), and F line (486 nm) are n C , n d , and n F , respectively. expressed.
- ⁇ d (n d ⁇ 1) / (n F ⁇ n C ) (2)
- the Abbe number ⁇ d is expressed by the following formula using the molecular dispersion as [ ⁇ R] using the value of atomic dispersion described in the chemical handbook.
- ⁇ d 6 n d / (n d 2 +2) (n d +1) ⁇ [R] / [ ⁇ R] (3)
- the molecular dispersion is the sum of the atomic dispersions constituting the molecule. Therefore, in order to obtain a high Abbe number with a resin, it is necessary to contain a large number of atoms having a large atomic dispersion [R] and a small molecular dispersion [ ⁇ R], and halogen atoms other than F and sulfur atoms ([R] Large and [ ⁇ R] small) are optimal.
- halogen atoms tend to be restricted from the viewpoint of environmental problems and are also harmful, so sulfur atoms are preferably used to increase the Abbe number. For this reason, what contains a sulfur atom is suitable as Q in the polymerizable inorganic particle dispersant of the present invention.
- Method for producing polymerizable inorganic particle dispersant is particularly a method capable of obtaining a structure in which A, B and Q are bonded. It is not limited, A, B, Q which is a well-known group can be obtained by coupling
- B may be bonded to Q of the compound having the AQ structure, or B and Q may be combined.
- A may be bonded to Q of the compound having the QB structure.
- B is a valence of 2 or more, it is preferable to combine A and Q first because production is easier. Further, B is a group having a high polarity, and it is preferable that the bond between A and Q is performed first from the viewpoint that purification of the reaction product is difficult.
- polymerizable functional group A examples include (meth) acryl group, oxirane group, thiirane group, isocyanate group, etc.
- a method for linking with Q will be described by taking a (meth) acryl group as a polymerizable functional group used as an example.
- a method for introducing a (meth) acryl group a method in which a (meth) acrylic acid derivative is reacted with a hydroxyl group or a mercapto group is the most common. That is, a (meth) acrylic acid derivative is added to a bivalent or higher valent sulfur-containing aliphatic hydrocarbon group Q that has a hydroxyl group or a mercapto group in advance and may contain a heteroatom other than sulfur, and an appropriate catalyst or reaction reagent is present. It can be obtained by the following reaction.
- the “prepared hydroxyl group or mercapto group” used in the above method may be an oxygen atom or a sulfur atom constituting part of L in the above formula (III) or E in the formula (IV). Specifically, the following methods 1 to 5 are exemplified.
- Method 1 Method of Esterification Reaction of (Meth) acrylic Acid and Q Hydroxyl Group as (Meth) acrylic Acid Derivative Examples of reaction of (meth) acrylic acid and hydroxyl group are disclosed in Japanese Patent Application Laid-Open No. 2011-201937, Japan It is shown in JP 2012-36138 A and the like.
- Method 2 Method of introducing a (meth) acrylic group by transesterification using an ester such as methyl (meth) acrylate as a (meth) acrylic acid derivative. This is disclosed in Japanese Patent Application Publication No. 201937, Japanese Patent Application Laid-Open No. 1-258642, Japanese Patent Application Laid-Open No. 4-66555, and the like.
- Method 3 As a (meth) acrylic acid derivative, a method of introducing a (meth) acrylic group by esterification using an acid halide such as (meth) acrylic acid chloride. Examples of the reaction between an acid halide and a mercapto group are described in JP-A No. 2011-201937, JP-A No. 2000-119220, etc., JP-A No. 2-3675, JP-A No. 2-229808, It is shown in Japanese Patent Laid-Open No. 3-11054.
- Method 4 Method using (meth) acrylic anhydride as a (meth) acrylic acid derivative
- Examples of the reaction of (meth) acrylic anhydride with a hydroxyl group are described in Japanese Patent Application Laid-Open No. 2-229808 and Japanese Patent Application Laid-Open No. 3 -11054 and the like.
- An example of the reaction between (meth) acrylic anhydride and a mercapto group is shown in Japanese Patent Application Laid-Open No. 11-35522.
- Method 5 A method in which 3-halopropionic acid halide is reacted with a hydroxyl group or a mercapto group, and the resulting 3-halopropionic acid ester is dehydrohalogenated to construct a (meth) acryl group.
- a hydroxyl group or a mercapto group is arranged in advance.
- a (meth) acrylic group is obtained by reacting a divalent or higher valent sulfur-containing aliphatic hydrocarbon group Q which may contain a heteroatom other than sulfur and a halopropionic acid halide, and dehalogenating the resulting halopropionic acid ester.
- Q can be obtained.
- the method for introducing the (meth) acryl group is not limited to these methods. Further, these methods can be appropriately selected according to the desired Q structure and reactivity. In addition, other polymerizable functional groups can be linked to the desired Q using a known method.
- Method 6 A method of obtaining a carboxyl group by inducing Q having a haloalkyl structure into a linear compound, adding CO2 to the carbonate structure, and acidifying it. Specific formulations with similar substrates are described in the following non-patent literature. Organic Synthesis, Collective Volume 6, 845-853, 1988
- Method 7 Method by Michael addition reaction between Q having a hydroxyl group or a mercapto group and an olefin having an electron-withdrawing group.
- a method for a similar substrate using acrylic acid as an olefin having an electron-withdrawing group is disclosed in Japanese Patent Application Laid-Open No. 2008-174506 and the following non-patent documents. Tetrahedron, 49, 15, 3149-3164, 1993
- Method 8 There is a method of reacting Q having a hydroxyl group or a mercapto group with succinic anhydride, and examples of reactions with similar substrates are disclosed in Japanese Patent Application Laid-Open No. 2006-273709 and the following non-patent documents. Yes. Organic Synthesis, Collective Volume 11, 1068-1073, 2009
- Method 9 A method of reacting Q having a hydroxyl group or a mercapto group with chloroacetic acid ester and then hydrolyzing the ester
- the reaction of a hydroxyl group or mercapto group with chloroacetic acid ester in a similar substrate is described in US Pat. No. 6,080,867. No. 5, U.S. Pat. No. 5,925,764, and the following non-patent documents. Tetrahedron Letters, 30, 28, 3633-3636, 1989 Chemical & pharmaceutical bulletin, 38, 11, 3035-3041, 1990
- the method for introducing the structure 1 is not limited to these methods. Further, these methods can be appropriately selected according to the desired Q structure and reactivity.
- a method of introducing these structures a method of introducing a phosphorus-containing oxo acid structure by reacting Q having a hydroxyl group or a mercapto group with phosphoryl chloride or thiophosphoryl chloride in the presence of a base is known.
- Japanese Laid-Open Patent Publication No. 11-80175, Japanese Patent No. 2735732, etc. exemplify specific methods using similar substrates.
- the compound obtained by this method is generally a mixture of compounds having the structures 2 and 3 described above. In the present invention, these mixtures can be used without being separated.
- B is the following structure 4
- a method of bonding the following structure 4 to Q a method of reacting Q having a hydroxyl group or a mercapto group with phosphoryl chloride or thiophosphoryl chloride in the presence of a base is known. ing. Specifically, a method using a similar substrate is exemplified in Japanese Patent Application Laid-Open No. 5-320181.
- R 2 is an aliphatic hydrocarbon group which may have a hydrogen atom or a hetero atom.
- the method of combining Q and B is not limited to these methods. Further, these methods can be appropriately selected according to the desired Q structure and reactivity.
- haloalkyl group and “hydroxyl group or mercapto group” used in the above method are carbon atom, oxygen atom or sulfur atom which constitutes part of L in the above formula (III) or E in formula (IV). May be.
- the method for connecting the polymerizable functional group A, the divalent or higher-valent inorganic particle and the adsorbing site B is not limited to these methods. Further, these methods can be appropriately selected according to the desired structure and reactivity of A and B.
- the “preliminarily prepared hydroxyl group or mercapto group” used in the above method may be an oxygen atom or a sulfur atom constituting L in the above formula (III) or a part of E in the formula (IV).
- the inorganic particles used in the inorganic-organic composite particles of the present invention are not particularly limited, and can be arbitrarily selected from known inorganic particles, but those having a high refractive index.
- the refractive index is usually 2.0 or more, preferably 2.2 or more.
- the upper limit of the refractive index of the inorganic particles is not particularly limited, but is usually 3.0 or less.
- the inorganic particles include zirconium oxide (refractive index 2.1-2.2), titanium oxide (refractive index 2.5-2.7), cerium oxide (refractive index 2.1), tin oxide. (Refractive index 1.9-2.0), niobium oxide (refractive index 2.3), zinc oxide (refractive index 2.0), barium titanate (refractive index 2.4), strontium titanate (refractive index 2) .4), composite oxides containing at least one selected from these metal oxides are preferred.
- the refractive index of the inorganic particles is smaller than 2.0, when the inorganic organic composite particles are combined with the polymerizable inorganic particle dispersant of the present invention, the effect of improving the refractive index is poor, and the inorganic organic composite particles are cured. Since it becomes difficult to achieve a refractive index of 1.65 or more as an object, it is not preferable.
- the size of the inorganic particles is preferably 1 to 10 nm, more preferably 1 to 5 nm as the particle size. This is because when the particle size is 1 nm or more, the refractive index is smaller than the refractive index inherently possessed by the inorganic particles due to the size effect of the inorganic particles, and the high refractive index cannot be obtained. . By setting the thickness to 10 nm or less, it is possible to prevent transparency from being unable to be secured due to Rayleigh scattering.
- the particle diameter of the inorganic particles is a value obtained by directly observing the particles with a transmission electron microscope (TEM), measuring the lengths of the long axes of 200 arbitrarily selected particles, and averaging them.
- TEM transmission electron microscope
- the method for producing inorganic particles is not particularly limited, but the solvothermal method in an alcohol solvent described in the following literature, the alkoxide of an oxide raw material in the gas phase Can be appropriately selected from known methods such as spray pyrolysis, metal oxide direct grinding, and microemulsion.
- inorganic-organic composite particles of the present invention one kind of inorganic particles may be used alone, or two or more kinds may be used in combination as long as the effects of the present invention are not impaired.
- inorganic organic composite particles The inorganic organic composite particles of the present invention are obtained by combining inorganic particles and the polymerizable inorganic particle dispersant of the present invention.
- the refractive index of the inorganic organic resin composite material obtained using the inorganic organic composite particles of the present invention can be improved, and the inclusion of inorganic particles
- a plurality of inorganic particles and polymerizable inorganic particle dispersants may be used.
- the method for producing the inorganic / organic composite particles is not particularly limited, but a wet method is usually used.
- the wet method is a method in which inorganic particles are suspended in a solvent, and a polymerizable inorganic particle dispersant is mixed directly or in a solution state with a suspension of inorganic particles. Thereby, it is possible to produce a transparent dispersion in which inorganic particles are uniformly dispersed.
- the blending amount of the inorganic particles and the polymerizable inorganic particle dispersant can be set according to the purpose based on the refractive index of each substance.
- the amount of particles is preferably 20% by mass to 90% by mass, more preferably 40% by mass to 85% by mass, and still more preferably 60% by mass to 80% by mass.
- the content of the inorganic particles with respect to the polymerizable inorganic particle dispersant is 20% by mass or more because the effect of improving the refractive index is enhanced and a refractive index of 1.65 or more is easily obtained as the inorganic-organic composite particles.
- the content of the inorganic particles with respect to the polymerizable inorganic particle dispersant is 90% by mass or less because the dispersion effect of the inorganic particles by the polymerizable inorganic particle dispersant is increased and the dispersion stability is improved.
- the dispersion medium for suspending the inorganic particles is not particularly limited, but an organic solvent is preferably used in consideration of compatibility with the polymerizable inorganic particle dispersant.
- organic solvent is preferably used in consideration of compatibility with the polymerizable inorganic particle dispersant.
- Specific examples include one or more of tetrahydrofuran, toluene, hexane, N-methylpyrrolidone, dimethyl sulfoxide, ethanol, methanol, butanol, propylene glycol monomethyl ether, ethylene glycol monomethyl ether, and methyl isobutyl ketone. It is done.
- the amount of the dispersion medium with respect to the inorganic particles is usually 50% by mass or more and 99% by mass or less.
- the amount of the dispersion medium with respect to the inorganic particles is adjusted, and generation of gelation, precipitation of particles, and the like can be suppressed.
- the amount of the dispersion medium with respect to the inorganic particles 99% by mass or less, it is possible to shorten the time of the solvent (dispersion medium) removal step when used as a composition, and the gelation or phase separation in the solvent removal step The problem can be suppressed.
- the inorganic particles prepared by the solvothermal method are precipitated in a poor solvent, and after removing the supernatant liquid, the organic particles adhering to the particle surface are further removed.
- a desired dispersion medium is added.
- the mixing method of the inorganic particle suspension and the polymerizable inorganic particle dispersant is not particularly limited, but the inorganic particle suspension is mixed and added with a predetermined amount of the polymerizable inorganic particle dispersant directly or in any solvent. do it.
- the polymerizable inorganic particle dispersant is mixed in a solution state, it is preferable to use the same solvent as the dispersion medium for suspending the inorganic particles.
- the mixing conditions of the inorganic particle suspension and the polymerizable inorganic particle dispersant are not particularly limited, and examples thereof include a method of stirring for about 1 to 2 hours at a temperature of 50 ° C. or less under atmospheric pressure.
- a dispersion liquid of inorganic organic composite particles is obtained by mixing the inorganic particle suspension and the polymerizable inorganic particle dispersant. This dispersion can be used as it is depending on the purpose, or can be used after removing the dispersion medium or substituting with another solvent.
- concentration of inorganic / organic composite particles When inorganic / organic composite particles obtained by combining inorganic particles and a polymerizable inorganic particle dispersant are used as the dispersion, the concentration of the inorganic / organic composite particles in the inorganic / organic composite particle dispersion is used. Is usually 1% by mass or more and 50% by mass or less, preferably 1% by mass or more and 30% by mass or less.
- the concentration of the inorganic / organic composite particles becomes sufficient, and a film having a sufficient thickness is formed even when used for forming a thin film.
- the following is preferable because the stability of the inorganic / organic composite particle dispersion is improved and gelation is less likely to occur.
- the ratio of inorganic particles in the inorganic / organic composite particle dispersion is usually 0.2% by mass or more, preferably 1% by mass or more with respect to the inorganic / organic composite particle dispersion. More preferably, it is 2% by mass or more. Further, there is no particular upper limit in the range in which the inorganic particles can be dispersed and stabilized, but usually the inorganic particle concentration is 45% by mass or less.
- the inorganic particle concentration is 0.2% by mass or more, the effect of improving the refractive index due to the inorganic particles is increased, and conversely, when the inorganic particle concentration is 45% by mass or less, the inorganic particles are dispersed by the polymerizable inorganic particle dispersant. Is preferable since the dispersion stability is improved.
- Dispersion medium is not particularly limited, but as described above, an organic solvent is preferably used in consideration of compatibility with the polymerizable inorganic particle dispersant.
- organic solvent preferably used in consideration of compatibility with the polymerizable inorganic particle dispersant.
- Specific examples include one or more of tetrahydrofuran, toluene, hexane, N-methylpyrrolidone, dimethyl sulfoxide, ethanol, methanol, butanol, propylene glycol monomethyl ether, ethylene glycol monomethyl ether, and methyl isobutyl ketone.
- a dispersant other than the polymerizable inorganic particle dispersant of the present invention may be used.
- one or more known dispersants having an adsorption site such as a carboxyl group, a phosphorus-containing oxoacid group, and a sulfur-containing oxoacid group may be contained.
- the inorganic / organic composite particle dispersion may contain a known antioxidant such as nitrogen or phosphorus for the purpose of imparting the weather resistance of the polymerizable inorganic particle dispersant.
- a known antioxidant such as nitrogen or phosphorus
- the content of the antioxidant in the inorganic / organic composite particle dispersion is usually 0.01% by mass or more, more preferably 1% by mass or more, and usually 5% by mass with respect to the polymerizable inorganic particle dispersant.
- it is preferably 4% by mass or less, more preferably 3% by mass or less.
- the content of the antioxidant in the inorganic / organic composite particle dispersion is equal to or higher than the above upper limit, coloring and deterioration of the cured product after the polymerization reaction can be prevented for a long period of time. Moreover, the transparency fall of the hardened
- the inorganic / organic composite particle dispersion may contain a known polymerization inhibitor for the purpose of preventing polymerization of the polymerizable inorganic particle dispersant.
- the content of the polymerization inhibitor in the inorganic / organic composite particle dispersion is usually 0.01% by mass or more, more preferably 1% by mass or more, and usually 5% by mass with respect to the polymerizable inorganic particle dispersant.
- it is preferably 4% by mass or less, more preferably 3% by mass or less.
- the content of the polymerization inhibitor in the inorganic organic composite particle dispersion is equal to or higher than the above upper limit, gelation in the solution of the polymerizable inorganic organic dispersant can be prevented for a long period of time. By being, it can suppress the fall of the transparency of the hardened
- the inorganic / organic composite particle dispersion may further contain a known viscosity adjusting agent or leveling agent that is compatible with the polymerizable inorganic particle dispersant for the purpose of improving viscosity and handling properties.
- an inorganic organic resin composite material is obtained by polymerizing the polymerizable functional group A.
- an inorganic organic resin composite material which is a polymer of inorganic organic composite particles, can be obtained by usually mixing a polymerization initiator with inorganic organic composite particles or a dispersion thereof, followed by molding and curing.
- an inorganic-organic resin composite material can be obtained by mixing inorganic-organic composite particles and other polymerizable monomers and then polymerizing each.
- an inorganic organic resin composite material can also be obtained by mixing a raw material monomer of a resin with inorganic organic composite particles or a dispersion thereof, then mixing a polymerization initiator that promotes each polymerization, molding and curing. it can.
- Method for producing polymer of inorganic organic composite particle Inorganic organic resin composite material, which is a polymer of inorganic organic composite particles, by mixing a polymerization initiator usually into inorganic organic composite particles or a dispersion thereof, and then molding and curing the mixture. Can be obtained.
- Polymerization initiator A polymerization initiator is used in order to perform the polymerization reaction of inorganic-organic composite particles.
- the amount of the polymerization initiator is preferably 0.01% by mass or more, particularly preferably 0.1% by mass or more, particularly preferably 1% by mass or more, and usually 20% by mass with respect to the amount of the polymerizable inorganic particle dispersant.
- it is particularly preferably 15% by mass or less, and particularly preferably 10% by mass or less.
- the usage-amount of a polymerization initiator when the usage-amount of a polymerization initiator is below the said upper limit, it can suppress the phase separation of an inorganic particle, the cloudiness of a hardened
- the polymerization initiator to be used is not particularly limited, and acetophenones, benzophenones, benzoin ethers, hydroxyketones, acylphosphine oxides, diazonium cation onium salts, The iodonium cation onium salt, the sulfonium cation onium salt, and the like can be appropriately used depending on the type of the polymerizable inorganic particle dispersant.
- the inorganic / organic composite particles of the present invention or the dispersion thereof can be applied to various moldings.
- a film is formed using an existing method such as spin coating, bar coating, spraying, or roll.
- a drying step of a solvent as a dispersion medium is usually provided. Drying can be performed by general drying methods such as air drying at atmospheric temperature and room temperature, heat drying in an oven, vacuum drying in a vacuum oven, and vacuum heating drying. In particular, when there is a concern about stability in the air, drying may be performed in an inert gas atmosphere.
- the curing method is not particularly limited, but can be cured by irradiating the molded body with radiation or heat such as ultraviolet rays or electron beams. Curing by irradiation with radiation is preferable, and curing by ultraviolet (UV) irradiation is particularly preferable.
- UV irradiation a high-pressure mercury lamp, a metal halide lamp, a xenon lamp, or a UV-LED is used as the ultraviolet lamp, and the ultraviolet light intensity is 30 to 3000 mW / cm 2 and the integrated light quantity is 10 to 10,000 mJ / cm 2 . And curing. Further, radiation irradiation and infrared rays, hot air, high-frequency heating, or the like may be used in combination.
- the irradiation condition it is preferable to set the irradiation condition to be equal to or higher than the lower limit value because it is possible to prevent elution of unreacted components due to poor curing or to factory the refractive index and mechanical strength. Further, it is preferable to set the irradiation condition to the upper limit or less because deterioration of organic components due to ultraviolet rays can be suppressed, coloring, phase separation of inorganic particles, white turbidity of the cured product, embrittlement, and the like can be suppressed.
- the inorganic organic resin composite material of the present invention may contain the above-mentioned inorganic organic composite particles and a resin. Since the inorganic-organic composite particles of the present invention themselves have a high refractive index and Abbe number, they can be effectively imparted with physical properties by being composited with a resin.
- the composite refers to a state where the resin and the inorganic / organic composite particles are uniformly distributed and cured.
- the method of compositing is not particularly limited, and examples thereof include a method of curing after mixing a polymerizable monomer, which is a resin raw material, and inorganic / organic composite particles.
- the resin that may be contained is not particularly limited, but (meth) acrylic resin, epoxy resin, silicone resin, and the like are preferably used. From the viewpoint of refractive index, acrylic resins rich in relatively high types of refractive index monomers are preferably used. From the viewpoints of transparency, refractive index, and productivity, (meth) acrylic resins are preferred. As the resin raw material, a polymerizable monomer is preferably used.
- the polymerizable monomer in this specification is a monomer having a functional group capable of being polymerized by radiation such as ultraviolet rays or electron beams, heat, or the like. If it can be mixed and cured with inorganic-organic composite particles, it can be used without particular limitation.
- Examples of the polymerizable monomer include (meth) acrylates that are raw materials for (meth) acrylic resins, epoxy compounds that are raw materials for epoxy resins, and silane compounds that are raw materials for silicone resins.
- a reactive monomer having a functional group such as a vinyl group or a (meth) acrylamide group can be mentioned.
- (meth) acrylates that are raw materials for (meth) acrylic resins include monofunctional (meth) acrylates, bifunctional (meth) acrylates, and polyfunctional (meth) acrylates.
- the monofunctional (meth) acrylate include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, n-butyl (meth) acrylate, i-butyl (meth) acrylate, t-butyl (meth) acrylate, pentyl (meth) acrylate, hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, heptyl (meth) acrylate, octyl (meth) acrylate, allyl (meth) acrylate, methallyl (meth) Acrylate, N, N-dimethyla
- bifunctional (meth) acrylate examples include neopentyl glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, tripropylene glycol di (meth) acrylate, and tricyclo Decanedimethanol di (meth) acrylate, 1,3-adamantanediol di (meth) acrylate, EO (epoxy) adduct di (meth) acrylate of bisphenol A, glycerin di (meth) acrylate, hydroxypivalate neopentyl glycol di (Meth) acrylate, trimethylolpropane (meth) acrylic acid benzoate, 2-butyl-2-ethyl-1,3-propanediol di (meth) acrylate, bifunctional urethane (meth) acrylate, Functional epoxy (meth) acrylate, bifunctional polyester (
- polyfunctional (meth) acrylate examples include pentaerythritol tetra (meth) acrylate, pentaerythritol tri (meth) acrylate, dipentaerythritol hexa (meth) acrylate, dipentaerythritol penta (meth) acrylate, trimethylolpropane tri ( (Meth) acrylate, polyfunctional urethane (meth) acrylate, polyfunctional epoxy (meth) acrylate, polyfunctional polyester (meth) acrylate, polyfunctional (meth) acrylate containing fluorene skeleton, tris [2- (acryloyloxy) ethyl] isocyanate Nurate, tris [2- (acryloyloxy) propyl] isocyanurate, 2,4,6-tris (acryloyloxyethoxy) -1,3,5-triazine and 2,4,6-tris Acryloyloxy propoxy) -1,
- Epoxy Compound Examples of the epoxy compound that is a raw material for the epoxy resin include novolak epoxy compounds such as bisphenol A type epoxy compounds, bisphenol F type epoxy compounds, phenol novolac type epoxy compounds, and cresol novolac type epoxy compounds: Nitrogen-containing ring epoxy compounds such as alicyclic epoxy compounds, triglycidyl isocyanurate, hydantoin epoxy compounds: water-added bisphenol A type epoxy compounds, aliphatic epoxy compounds, glycidyl ether type epoxy compounds, bisphenol S type epoxy compounds, biphenyl type An epoxy compound, a dicyclo ring type epoxy compound, a naphthalene type epoxy compound, etc. are mentioned. These can be used alone or in combination of two or more.
- epoxy resin curing agent examples include acid anhydride curing agents, that is, phthalic anhydride, maleic anhydride, trimellitic anhydride, pyromellitic anhydride, hexahydrophthalic anhydride, tetrahydrophthalic anhydride, and methyl anhydride.
- acid anhydride curing agents that is, phthalic anhydride, maleic anhydride, trimellitic anhydride, pyromellitic anhydride, hexahydrophthalic anhydride, tetrahydrophthalic anhydride, and methyl anhydride.
- examples thereof include nadic acid, anhydrous nadic acid, and glutaric anhydride. These can be used alone or in combination of two or more.
- the silane compound that is a raw material of the silicone resin includes a dimethylsilane compound having a polymerizable functional group, a methylphenylsilane compound, an amino group-containing silane compound, a carboxy group-containing silane compound, It is also possible to use a diol group-containing silane compound, a phenyl group-containing silane compound, an organohydrogensilane compound, a polycyclic hydrocarbon-containing silane compound, an aromatic ring hydrocarbon-containing silane compound, phenyl silsesquioxane, and the like. These can be used alone or in combination of two or more.
- the production method of the inorganic-organic resin composite material containing the inorganic-organic composite particles and the resin is not particularly limited, and can be produced by the same method as described in 8-1 above. Usually, the wet method is optimal.
- the wet method is a method of removing a dispersion medium after mixing a dispersion of inorganic / organic composite particles and a desired polymerizable monomer.
- the ratio of the organic resin in the inorganic organic resin composite can be arbitrarily set according to the purpose, and is not particularly limited, but is usually 10% by mass or more based on the total of the polymerizable inorganic particle dispersant and the inorganic particles of the present invention, Preferably it is 20 mass% or more, More preferably, it is 30 mass% or more, and is 80 mass% or less normally.
- the organic resin combined with the inorganic / organic composite particles is 10% by mass or more, the mechanical properties of the obtained cured product can be easily controlled. Moreover, the refractive index improvement effect by an inorganic organic composite particle can be exhibited because it is 80 mass% or less.
- the mixing amount of the polymerizable monomer may be adjusted so that the ratio of the organic resin in the inorganic organic resin composite material falls within the above range.
- it is usually 10% by mass or more, preferably 20% by mass or more, more preferably 30% by mass or more, and usually 80% by mass or less, based on the total of the polymerizable inorganic particle dispersant and the inorganic particles of the present invention. .
- the total concentration of the inorganic / organic composite particles and the polymerizable monomer is usually 1% by mass to 50% by mass, and preferably 1% by mass to 30% by mass.
- the concentration of the inorganic / organic composite particles becomes sufficient, and a film having a sufficient thickness is formed even when used for forming a thin film.
- the following is preferable because the stability of the inorganic / organic composite particle dispersion is improved and gelation is less likely to occur.
- the outline of the production method is as follows.
- the aforementioned polymerization initiator is added.
- the amount of the polymerization initiator is usually 0.01% by mass or more, preferably 0.1% by mass or more, more preferably 1% by mass or more with respect to the solid content other than the inorganic component in the inorganic organic resin composite. Yes, usually 20% by mass or less, preferably 10% by mass or less, more preferably 5% by mass or less.
- the amount of the polymerization initiator used is equal to or more than the above lower limit, a cured product having a sufficient refractive index and mechanical strength can be obtained without causing poor curing or elution of unreacted components.
- the usage-amount of a polymerization initiator is below the said upper limit, it can suppress the phase separation of an inorganic particle, the cloudiness of a hardened
- the inorganic / organic resin composite material of the present invention can be applied to various moldings.
- a film or a sheet after forming a film using an existing method such as spin coating, bar coating, spraying, or roll, it is polymerized by irradiation with ultraviolet rays, heat, or an electron beam. Can be cured.
- an existing method such as spin coating, bar coating, spraying, or roll
- part using a dispenser etc. you may superpose
- the curing method is not particularly limited, but curing by ultraviolet (UV) irradiation is suitable.
- UV irradiation a high-pressure mercury lamp, a metal halide lamp, a xenon lamp, a UV-LED, etc. are used as the ultraviolet lamp, and the illuminance of ultraviolet rays is 30 to 3000 mW / cm 2 and the integrated light quantity is 10 to 10,000 mJ / cm 2 .
- UV irradiation a high-pressure mercury lamp, a metal halide lamp, a xenon lamp, a UV-LED, etc. are used as the ultraviolet lamp, and the illuminance of ultraviolet rays is 30 to 3000 mW / cm 2 and the integrated light quantity is 10 to 10,000 mJ / cm 2 .
- curing you may use together these light or an electron beam, infrared rays, a hot air, high frequency heating, etc.
- the irradiation condition it is preferable to set the irradiation condition to be equal to or higher than the lower limit because elution of unreacted components due to poor curing can be prevented and sufficient refractive index and mechanical strength can be obtained. Moreover, it is preferable to make it below the upper limit because the resin is prevented from being deteriorated by ultraviolet rays, and coloring, phase separation of inorganic particles, white turbidity or embrittlement of a cured product hardly occur.
- the refractive index of the inorganic organic resin composite material is preferably 1.60 or more at room temperature (25 ° C.), more preferably 1.65 or more, and particularly 1.70 or more. It is.
- the upper limit of the refractive index is not particularly limited, but is usually 2.0 or less.
- the Abbe number of the cured product obtained preferably when the refractive index n d of 1.60, is 40 or more, when the refractive index nd of 1.70, 35 or more, the refractive index n d 1. In the case of 75, it is 30 or more.
- the refractive index and Abbe number can be changed in a wide range in the high refractive index region as described above.
- the refractive index could not be changed greatly, and in order to change the refractive index, two types of monomers having different structures had to be polymerized by heat for a long time.
- the time required for polymerization cannot be shortened, and a high Abbe number cannot be imparted.
- it is polymerization by heat it is not suitable for fine processing.
- the inorganic-organic resin composite material using the inorganic-organic composite particles of the present invention is not only obtained by short-time polymerization with light, but also comprises a single optical system by combining materials with various optical properties. It can be suitably used for lens design and multilayer film design that requires refractive index control. Also, for example, in information transmission applications between semiconductor chips where an optical circuit with a large radius of curvature is required, it is preferable because light scattering loss can be reduced at the bent portion due to the high refractive index and Abbe number. Can be used.
- the inorganic-organic resin composite material of the present invention is characterized by low temperature dependence of optical properties.
- the refractive index at 60 ° C. of the inorganic-organic resin composite material of the present invention is 1.60 or more, preferably 1.65 or more, more preferably 1.70 or more.
- the upper limit of the refractive index at 60 ° C. is not particularly limited, but is usually 2.0 or less.
- the Abbe number of the inorganic-organic resin composite material in 60 ° C. is preferably in the case of a refractive index n d of 1.60, it is 40 or more, if the refractive index n d 1.65, 35 or more, the refractive index n When d is 1.70, it is 30 or more.
- the temperature dependence of the refractive index of the inorganic-organic resin composite material of the present invention is usually 1.0 ⁇ 10 ⁇ 3 or less, preferably 3.0 ⁇ 10 ⁇ 4 or less, more preferably 2.5 ⁇ 10 ⁇ 4 or less, More preferably, it is 2.4 ⁇ 10 ⁇ 4 or less.
- the temperature dependence of the Abbe number of the inorganic-organic resin composite material is usually 1.0 ⁇ 10 ⁇ 1 or less, preferably 9.0 ⁇ 10 ⁇ 2 or less, more preferably 8.0 ⁇ 10 ⁇ 2 or less. is there.
- the Abbe number it is preferable that the light guided through the medium has no difference in speed depending on the wavelength, such as when light of multiple wavelengths is simultaneously guided by the same optical circuit. The Abbe number should be as high as possible. That is, the inorganic-organic resin composite material of the present invention can be particularly suitably used for applications requiring low temperature dependency of optical properties such as optical waveguides and optical circuits.
- the inorganic / organic resin composite material of the present invention has a high refractive index and a high Abbe number even when the amount of inorganic / organic composite particles in the inorganic / organic resin composite material is small. Therefore, by changing the addition amount of inorganic-organic composite particles, a wide range of refractive index control such as an optical member that uses the entire visible light range, a lens application that combines various optical characteristics and designing a single optical system, a film application, etc. Suitable for applications that require Abbe number control. In particular, it reflects the characteristics of the inorganic-organic composite particles of the present invention, and is optimal for various optical members that are highly transparent in a wide wavelength range and that require a high refractive index and Abbe number. Furthermore, it is particularly suitable for optical members that require low temperature dependency of these optical characteristics.
- forward scattering, reflection or light collection used in a display unit of a flat panel display (FPD) such as a liquid crystal display (LCD), a plasma display panel (PDP), an electroluminescence display (EL), or a surface electric field display (SED).
- FPD flat panel display
- LCD liquid crystal display
- PDP plasma display panel
- EL electroluminescence display
- SED surface electric field display
- functional films such as Also applicable to optical waveguides, optical circuits, optical fibers, light guide sheets, microarray lens sheets, prism sheets, Fresnel lenses, lenticular lenses, and other light transmission members, lens sheets, diffusion films, holographic substrates, light control films, etc. It is.
- the measurement was performed by the following method.
- -Refractive index Using a reflective spectral film thickness meter ("FE-3000" manufactured by Otsuka Electronics Co., Ltd.), a range of 330 to 1000 nm from the dispersion formula of n-Cauchy as an approximate expression of wavelength dispersion of a typical refractive index.
- the spectrum of the absolute reflectivity was measured, and the spectrum of the refractive index was obtained by the non-linear least square method to obtain the refractive index with respect to light having a wavelength of 486 nm (F line), 587 nm (d line), and 656 nm (C line).
- the measurement temperature was 25 ° C.
- a refractive index with respect to light of 633 nm was measured using a Model 2010 prism coupler manufactured by Metricon Corporation equipped with a hot stage.
- the measurement temperature was 30 ° C. to 80 ° C., and the amount of change in refractive index per 1 ° C. at 30 ° C. to 80 ° C. was determined.
- the measurement temperature is the temperature of the prism in contact with the sample.
- the refractive index was measured after the sample was left still (10 minutes or more) until the prism temperature became equal to the sample temperature.
- the approximate expression of the chromatic dispersion of the refractive index is an absolute value in the range of 330 to 1000 nm from the n-Cauchy dispersion formula.
- the reflectance spectrum was measured, and the refractive index spectrum was determined by a non-linear least square method to obtain the refractive index for light having a wavelength of 486 nm (F line), 587 nm (d line), and 656 nm (C line).
- the Abbe number was calculated by the following formula. The measurement temperature was 25 ° C.
- Abbe number ( ⁇ d ) (n d ⁇ 1) / (n F ⁇ n C ) (where n d is the refractive index for light with a wavelength of 587 nm, n F is the refractive index for light with a wavelength of 486 nm, n C represents a refractive index for light having a wavelength of 656 nm.)
- dispersion stability of the dispersion liquid and the like was evaluated by confirming transparency by visual observation.
- Zirconium oxide nanoparticles were synthesized by the following method as inorganic particles used for forming inorganic-organic composite particles.
- the crystallinity and primary particle diameter of the obtained zirconium oxide were measured by X-ray diffraction measurement (PW1700, Dutch Panalytical (formerly Phillips), X-ray output (CuK ⁇ ): 40 Kv, 30 mA, scanning axis: ⁇ / 2 ⁇ , scanning range ( 2 ⁇ ): 10.0-80.0 o , measurement mode: continuous, scan width: 0.05 o , scanning speed: 3.0 o / min, slit DS: 1 o , SS: 1 o , RS: 0. 2 mm), and confirmed by observation with a transmission electron microscope.
- the black angle ( ⁇ ) derived from CuK ⁇ 1 line and the half width ( ⁇ o) derived from CuK ⁇ 1 line are JADE 5.0+ manufactured by MDI
- the half width ( ⁇ ) derived from the CuK ⁇ 1 line derived from the sample is the diffraction angle (2 ⁇ ) derived from the CuK ⁇ 1 line obtained in advance by standard Si and the half width derived from the device derived from the CuK ⁇ 1 line. ⁇ i was calculated from the regression curve).
- the obtained zirconium oxide had a crystallite diameter of 3-4 nm. Moreover, as a result of observation with a transmission electron microscope, it was found that the particle diameters of the generated particles were all in the range of 1 nm to 10 nm.
- IR (KBr, cm ⁇ 1 ): Apparatus: FT / IR-6100 type A (JASCO) Detector: TGS Measurement method: Liquid film method Resolution: 4 cm -1 Total number of times: 32 times 3500-3100 cm -1 (OH expansion and contraction), 2900-2952 cm -1 (CH expansion and contraction), 1713, 1693cm -1 (CO expansion and contraction) 1 H-NMR (300 MHz): Device: JNM-AL300 manufactured by JEOL Solvent: CDCl 3 Internal reference material: TMS ⁇ [ppm]: 6.11 (1H, s), 5.63 (1H, s), 3.30-2.70 (12H, m), 1.98 (3H, s) MS (API-ES, negative): Equipment: Water LCT Premier XE Ionization method: Flow injection ESI ( ⁇ ) method Measurement solvent: Methanol Carboxylic acid monoester 337 [MH] ⁇ 675 [2MH] ⁇
- Example 2 ⁇ Bis [2- (5-methacryloylthiomethyl-1,4-dithianyl-2-methylthio) ethyl] phosphate and [2- (5-methacryloylthiomethyl-1,4-dithianyl-2- Synthesis of a mixture with (methylthio) ethyl] phosphate>
- bis [2- (5-methacryloylthiomethyl-1,4-dithianyl-2-methylthio) ethyl] phosphate ester and [2- (5-methacryloylthiomethyl-1,4- A mixture with dithianyl-2-methylthio) ethyl] phosphate (hereinafter referred to as “MDEP”) was synthesized by the following method.
- reaction solution was ice-cooled, and 21.7 g (174 mmol) of 2-bromoethanol was added dropwise over 15 minutes.
- Ethanol was distilled off under reduced pressure, followed by extraction and concentration with ethyl acetate.
- THF tetrahydrofuran
- the prepared solution was applied and dried on a glass substrate using a spin coater (manufactured by MIKASA) (rotation speed: 1000 rpm, time: 20 seconds) to form a thin film. Thereafter, using a high-pressure mercury lamp (made by Eye Graphics Co., Ltd.) in an oxygen-blocked environment, the cured film of the polymerizable inorganic particle dispersant MDC alone is irradiated with ultraviolet rays having an illuminance of 100 mW / cm 2 and an integrated light amount of 350 mJ / cm 2. (Film thickness 280 nm) was produced.
- Table 1 also shows the dispersion stability of the MDC in THF.
- Example 4 ⁇ Refractive index and Abbe number of MDEP> MDEP obtained in Example 2 was weighed into a glass 10 mL sample bottle and dissolved in 4 mL of tetrahydrofuran at room temperature to prepare a 10 mass% dispersion. Here, 5% by mass of 1-hydroxycyclohexyl phenyl ketone (manufactured by Nippon Sebel Hegner, Luna200) as a polymerization initiator was added to MDEP and dissolved.
- 1-hydroxycyclohexyl phenyl ketone manufactured by Nippon Sebel Hegner, Luna200
- the prepared solution was applied and dried on a glass substrate using a spin coater (manufactured by MIKASA) (rotation speed: 1000 rpm, time: 20 seconds) to form a thin film. Thereafter, using a high-pressure mercury lamp (produced by Eye Graphics Co., Ltd.) in an oxygen-blocking environment, the cured film of the polymerizable inorganic particle dispersant MDEP alone is irradiated with ultraviolet rays having an illuminance of 100 mW / cm 2 and an integrated light amount of 350 mJ / cm 2. (Film thickness 400 nm) was produced. The refractive index and Abbe number of the obtained cured film were measured according to the method described above. The results are shown in Table 1. Table 1 also shows the dispersion stability of the MDEP in THF.
- Comparative Example 1 ⁇ Refractive index and Abbe number of polymerizable inorganic particle dispersant containing aromatic ring in Q>
- the following compound ⁇ was produced by the method of Synthesis Example 3 described in Japanese Patent Application Laid-Open No. 2006-273709. Compound ⁇
- Example 3 a cured film of the polymerizable inorganic particle dispersant alone was prepared in the same manner except that the polymerizable inorganic particle dispersant was changed from the MDC synthesized in Example 1 to the compound ⁇ obtained by the above method. Similarly, the refractive index and the Abbe number were measured, and the results are shown in Table 1 together with the dispersion stability.
- Comparative Example 3 ⁇ Refractive index and Abbe number of polymerizable inorganic particle dispersant (2-methacryloyloxyethyl acid phosphate) containing no sulfur atom in Q> A cured film of the polymerizable inorganic particle dispersant alone in the same manner as in Comparative Example 1, except that the polymerizable inorganic particle dispersant was changed to 2-methacryloyloxyethylphthalic acid (manufactured by Shin-Nakamura Chemical Co., Ltd., CB-1). Similarly, the refractive index and Abbe number were measured, and the results are shown in Table 1 together with the dispersion stability.
- Example 5 Using the cured film obtained in the same manner as in Example 3, the temperature dependence of the Abbe number was measured by the method described above.
- a 6.0% by mass MDC dispersion using tetrahydrofuran (THF) as a solvent was prepared, and 1-hydroxycyclohexyl phenyl ketone (manufactured by Nippon Sebel Hegner, Luna200) was used as a polymerization initiator. ) was added in an amount of 10% by mass based on MDC, and a dissolved solution was used.
- THF tetrahydrofuran
- the prepared solution was applied and dried on a glass substrate using a spin coater (manufactured by MIKASA) (rotation speed: 500 rpm, time: 20 seconds) to form a thin film. Thereafter, using a high-pressure mercury lamp (made by Eye Graphics Co., Ltd.) in an oxygen-blocked environment, the cured film of the polymerizable inorganic particle dispersant MDC alone is irradiated with ultraviolet rays having an illuminance of 100 mW / cm 2 and an integrated light amount of 350 mJ / cm 2. (Film thickness 430 nm) was produced. The refractive index of the thin film was measured by the method described above. The results are shown in Table 2.
- Example 5 a cured film of the polymerizable inorganic particle dispersant alone was prepared in the same manner except that the polymerizable inorganic particle dispersant was changed to the compound ⁇ , and the temperature dependency of the refractive index and the Abbe number was similarly determined. The measurement was performed by the method described above, and the results are shown in Table 2.
- the polymerizable inorganic particle dispersant of the present invention has higher refractive index / Abbe number, especially temperature dependency, than the polymerizable inorganic particle dispersant containing an aromatic ring.
- Example 6 0.7997 g of MDC produced in Example 1 was added to and mixed with a dispersion obtained by suspending 0.2 g of zirconium oxide (20% by mass of zirconium oxide based on MDC) synthesized in the above-described method in 32.3 g of tetrahydrofuran. Thus, a dispersion having a solid content concentration of 3% by mass was prepared.
- a cured film of inorganic / organic composite particles (thickness: 210 ⁇ m) is irradiated with ultraviolet rays having an illuminance of 100 mW / cm 2 and an integrated light quantity of 350 mJ / cm 2 using a high-pressure mercury lamp (manufactured by Eye Graphics) in an oxygen-blocking environment. ) was produced.
- the refractive index and Abbe number of this cured film were measured according to the method described above. The results are shown in Table 3.
- Example 7 In Example 6, a cured film was obtained in the same manner as in Example 4 except that the amount of zirconium oxide used for MDC was 40% by mass, and its refractive index and Abbe number were measured. The results are shown in Table 3.
- Example 8 In Example 6, a cured film was obtained in the same manner as in Example 4 except that the amount of zirconium oxide used for MDC was 60% by mass, and its refractive index and Abbe number were measured. The results are shown in Table 3.
- Example 9 [Production and evaluation of inorganic organic resin composites]
- Example 9 0.25 g of MDEP obtained in Example 2 was added and mixed in a dispersion obtained by suspending 0.06 g of zirconium oxide synthesized by the above-described method (20 mass% of zirconium oxide with respect to MDEP) in 3 ml of tetrahydrofuran, A dispersion having a solid content concentration of 10% by mass was prepared.
- 5% by mass of 1-hydroxycyclohexyl phenyl ketone manufactured by Nippon Sebel Hegner, Luna200
- the prepared solution (dispersion stability of this solution is shown in Table 1) was applied and dried on a glass substrate using a spin coater (manufactured by MIKASA) (rotation speed: 1000 rpm, time: 20 seconds), A thin film was formed. Thereafter, a cured film of inorganic / organic composite particles (film thickness: 340 ⁇ m) is irradiated with ultraviolet rays having an illuminance of 100 mW / cm 2 and an integrated light quantity of 350 mJ / cm 2 using a high-pressure mercury lamp (manufactured by Eye Graphics) in an oxygen-blocking environment. ) was produced. The refractive index and Abbe number of this cured film were measured according to the method described above. The results are shown in Table 3.
- Example 10 In Example 9, a cured film was obtained in the same manner as in Example 9 except that the amount of zirconium oxide used for MDEP was 40% by mass, and its refractive index and Abbe number were measured. The results are shown in Table 3.
- Example 11 In Example 9, a cured film was obtained in the same manner as in Example 9 except that the amount of zirconium oxide used for MDEP was 60% by mass, and its refractive index and Abbe number were measured. The results are shown in Table 3.
- Example 12 In Example 9, a cured film was obtained in the same manner as in Example 9 except that the amount of zirconium oxide used for MDEP was 70% by mass, and its refractive index and Abbe number were measured. The results are shown in Table 3.
- Comparative Example 5 A cured film of the polymerizable inorganic particle dispersant alone in the same manner as in Comparative Example 1, except that the polymerizable inorganic particle dispersant was changed to 2-methacryloyloxyethylphthalic acid (manufactured by Shin-Nakamura Chemical Co., Ltd., CB-1). The refractive index and Abbe number were measured in the same manner, and the results are shown in Table 3 together with the dispersion stability.
- Comparative Example 6 In Comparative Example 2, a cured film of inorganic-organic composite particles was prepared in the same manner except that the polymerizable inorganic particle dispersant was changed to 2-methacryloyloxyethylphthalic acid (manufactured by Shin-Nakamura Chemical Co., Ltd., CB-1). Similarly, the refractive index and Abbe number were measured, and the results are shown in Table 3 together with the dispersion stability.
- the conventional dispersant requires an inorganic particle concentration of 60% by mass or more to achieve a refractive index of 1.65 or more. It was found that a high refractive index and a high Abbe number can be achieved even when the inorganic particle concentration is as low as 20% by mass by combining the dispersant (MDC, MDEP) with inorganic particles.
- the polymerizable inorganic particle dispersant of the present invention can be polymerized by itself and has a high refractive index and a high Abbe number, and therefore can be suitably used as an optical material. Furthermore, the polymerizable inorganic particle dispersant of the present invention can form inorganic-organic composite particles by uniformly dispersing inorganic particles such as metal oxide nanoparticles having a particle diameter of 1 to 10 nm, while maintaining transparency. High refractive index and high Abbe number are possible.
- inorganic organic resin composite materials produced from such inorganic organic composite particles are used in displays such as portable information terminals, optical lenses, microlenses, switches, light guide sheets, light guide plates, optical waveguides, optical circuits, etc.
- the present invention can be applied to optical applications that require a high refractive index and a high Abbe number.
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Abstract
Description
1.下記官能基A、BおよびQからなる化合物である重合性無機粒子分散剤。
A:重合性官能基
B:カルボキシル基、リン含有オキソ酸基、または硫黄含有オキソ酸基
Q:硫黄以外のヘテロ原子を含んでもよい2価以上の含硫黄脂肪族炭化水素基
2.前記官能基A、BおよびQからなる化合物が下記式(I)または(II)で表される化合物である前項1に記載の重合性無機粒子分散剤。
(A1)n1-Q1-(B1)m1 ・・・(I)
[式(I)中、A1は重合性官能基を表し、B1は、カルボキシル基、リン含有オキソ酸基、または硫黄含有オキソ酸基を表し、Q1は、硫黄以外のヘテロ原子を含んでもよい(n1+m1)価の含硫黄脂肪族炭化水素基を表す。
n1およびm1は、各々独立に1~10の整数を表す。
なお、n1およびm1が2以上の整数である場合、1分子中に複数個存在するA1またはB1は各々同一であっても異なるものであってもよい。]
{(A2)n2-Q2}m2-B2 ・・・(II)
[式(II)中、A2は重合性官能基を表し、B2は、m2価のリン含有オキソ酸基を表し、Q2は、硫黄以外のヘテロ原子を含んでもよい(n2+1)価の含硫黄脂肪族炭化水素基を表す。
n2は、1~10の整数を表す。
m2は、2~10の整数を表す。
なお、1分子中に複数個存在するA2またはQ2は各々同一であっても異なるものであってもよい。]
3.前記式(I)におけるQ1または前記式(II)におけるQ2が、各々下記式(III)または(IV)で表される基である、前項2に記載の重合性無機粒子分散剤。
tは式(III)がQ1である場合は(n1+m)(但し、mおよびn1は前記式(I)におけると同義)であり、式(III)がQ2である場合は(n2+1)(但しn2は前記式(II)におけると同義)である。]
-[S]p-[CR2]p-[E]r- ・・・(IV)
[式(IV)において、Rは水素原子またはヘテロ原子を含んでいてよい炭化水素基を表し、Eは硫黄原子または酸素原子を表す。
pは1~3の整数を表す。qは1~3の整数を表す、rは0または1を表す。
1分子中に含まれる複数のRは、同一であっても異なるものであってもよい。
なお、式(IV)におけるS、CR2、Eの結合順序は任意である。]
4.硫黄原子以外のヘテロ原子が、酸素原子、リン原子および窒素原子のいずれかである、前項3に記載の重合性無機粒子分散剤。
5.含硫黄脂肪族炭化水素基が含硫黄環状脂肪族炭化水素基を含む、前項2または3に記載の重合性無機粒子分散剤。
6.含硫黄環状脂肪族炭化水素基が、ジチアン環、ジチオラン環、トリチオラン環、チアスピロ環、ジチアスピロ環、トリチアスピロ環、テトラチアスピロ環、ジチエタン環、チイラン環、およびチオラン環の少なくとも一つを含む、前項5に記載の重合性無機粒子分散剤。
7.含硫黄環状脂肪族炭化水素基が、置換基として含硫黄鎖状脂肪族炭化水素基を含む、前項5または6に記載の重合性無機粒子分散剤。
8.重合性官能基Aが、(メタ)アクリル基、オキシラン基、チイラン基、およびイソシアネート基のいずれかである、前項1ないし7のいずれか1に記載の重合性無機粒子分散剤。
9.屈折率が1.62以上である前項1ないし8のいずれか1に記載の重合性無機粒子分散剤。
10.アッベ数が40以上である前項1ないし8のいずれか1に記載の重合性無機粒子分散剤。
11.前項1ないし10のいずれか1に記載の重合性無機粒子分散剤と無機粒子とを含む無機有機複合粒子。
12.無機粒子が屈折率2.0以上の無機粒子である、前項11に記載の無機有機複合粒子。
13.無機粒子が径が1~10nmの無機粒子である、前項11または12に記載の無機有機複合粒子。
14.重合性無機粒子分散剤に対する無機粒子の含有量が20~90質量%である、前項11ないし13のいずれか1に記載の無機有機複合粒子。
15.前項11ないし14のいずれか1に記載の無機有機複合粒子と分散媒とを含む分散液。
16.更に重合性モノマーを含む、前項15に記載の分散液
17.前項11ないし14のいずれか1に記載の無機有機複合粒子を硬化して得られる無機有機樹脂複合材。
18.前項17に記載の無機有機樹脂複合材を含む光学材料。
19.光回路である前項18に記載の光学材料。
20.光導波路である前項18に記載の光学材料。
21.レンズである前項18に記載の光学材料。
22.下記官能基A、BおよびQを含む化合物。
A:重合性官能基
B:カルボキシル基、リン含有オキソ酸基、または硫黄含有オキソ酸基
Q:硫黄以外のヘテロ原子を含んでもよい2価以上の含硫黄環状脂肪族炭化水素基
本発明の重合性無機粒子分散剤は、下記官能基A、BおよびQからなる化合物である。該化合物は、中でも、紫外領域から近赤外領域において透明性を有しているモノマーであることが好ましい。
A:重合性官能基
B:カルボキシル基、リン含有オキソ酸基、または硫黄含有オキソ酸基
Q:硫黄以外のヘテロ原子を含んでもよい2価以上の含硫黄脂肪族炭化水素基
Aは重合性官能基であり、紫外線(UV)、電子線などの放射線または熱などで開始剤の存在下に、単独重合(重合性官能基A同士の重合)が可能な官能基である。重合性官能基Aは、1価の重合性官能基であることが好ましい。重合性官能基Aとしては、例えば、(メタ)アクリル基、オキシラン基、チイラン基およびイソシアネート基などが挙げられる。このうち、重合性無機粒子分散剤が合成しやすい点で、(メタ)アクリル基、オキシラン基またはチイラン基が好ましく、更に生産性または微細加工が可能といった観点からは、UVまたは電子線で重合可能な官能基であることが好ましく、特に(メタ)アクリル基が好ましい。
Bは、カルボキシル基、リン含有オキソ酸基、または硫黄含有オキソ酸基であり、重合性無機粒子分散剤が合成しやすい点で、カルボキシル基が好ましく、重合性無機粒子分散剤が着色しづらい点でリン含有オキソ酸基が好ましい。Bは、無機粒子を分散安定化させるために、無機粒子と吸着、配位、水素結合若しくは共有結合など化学的な結合または相互作用を有する部位として作用する。好ましくは、カルボキシ基および以下に示される構造から少なくとも一つ以上選択される、1価もしくは2価以上の基であり、通常10価以下、好ましくは5価以下、より好ましくは4価以下、更に好ましくは3価以下である。
Qは、硫黄以外のヘテロ原子を含んでもよい2価以上の含硫黄脂肪族炭化水素基であり、本発明の重合性無機粒子分散剤に硫黄原子と脂肪族炭化水素基を導入するための基である。本発明の重合性無機粒子分散剤、および該分散剤を硬化して得られる本発明の無機有機樹脂複合材は、硫黄原子と脂肪族炭化水素基を含むことにより、屈折率とアッベ数を高い値で両立できると同時に、これらの物性の温度依存性を低くすることができる。
本発明の重合性無機粒子分散剤は、特に、無機粒子に分散安定性を持たせ、無機粒子が本来持っている高い屈折率を維持可能で、かつ高いアッベ数を有する化合物であることが好ましい。従って、本発明の重合性無機粒子分散剤は、無機粒子を分散安定化させる吸着部位であるBと、開始剤の存在下に単独重合可能な官能基であるA以外の構成として、ベンゼン環のような屈折率は高いがアッベ数を低くする官能基、またはアッベ数は高いが屈折率を低くするような官能基は含有しないことが好ましい。
前記官能基A、BおよびQを含む化合物としては、下記式(I)または下記式(II)で表される化合物(以下、各々「化合物(I)」または「化合物(II)」と称す場合がある。)が好ましい。
(A1)n1-Q1-(B1)m1 ・・・(I)
A1は、1価の重合性官能基であり、通常、紫外線(UV)、電子線などの活性エネルギー線または熱などで開始剤の存在下に、単独重合可能な官能基であれば特に制限はなく、具体的には、例えば、(メタ)アクリル基、オキシラン基、チイラン基およびイソシアネート基などが挙げられる。このうち、重合性無機粒子分散剤が合成しやすい点で、(メタ)アクリル基、オキシラン基またはチイラン基が好ましく、更に生産性または微細加工が可能といった観点からは、UVまたは電子線で重合可能な官能基であることが好ましく、特に(メタ)アクリル基が好ましい。
B1は、カルボキシル基、リン含有オキソ酸基、または硫黄含有オキソ酸基を表す。重合性無機粒子分散剤が合成しやすい点で、カルボキシル基が好ましく、重合性無機粒子分散剤が着色しづらい点でリン含有オキソ酸基が好ましい。
Q1は、硫黄以外のヘテロ原子を含んでもよい(n1+m1)価の含硫黄脂肪族炭化水素基を表す。Q1が含硫黄脂肪族炭化水素基を含むと、重合性無機粒子分散剤の高アッベ数化という点で好ましい。また、重合性無機粒子分散剤の安定性という点で、前記含硫黄脂肪族炭化水素基の中でも含硫黄飽和脂肪族炭化水素基が好ましい。
環Gは飽和3~8員環の単環または橋架け環、あるいはこれらの環が2または3個結合してなる縮合環またはスピロ環を表し、環を形成するメチレン基の一部が硫黄原子を含む2価の基に置換されている。なお、環を形成するメチレン基の一部が、更に、酸素原子、窒素原子またはリン原子などのヘテロ原子を含む2価の基に置換されていてもよい。
Lは直接結合、スルフィド基、エーテル基、またはヘテロ原子を有してもよい脂肪族炭化水素基、を表し、1分子中に複数含まれるLは同一であっても異なるものであってもよい。ヘテロ原子を有してもよい脂肪族炭化水素基の炭素数は、通常1以上であり、通常6以下、好ましくは5以下、より好ましくは4以下、さらに好ましくは3以下である。
含硫黄鎖状脂肪族炭化水素基の分子量は、置換基を有する場合には置換基を含めた分子量として、通常60以上、好ましくは80以上、より好ましくは90以上であり、通常1000以下、好ましくは500以下、より好ましくは300以下である。含硫黄鎖状脂肪族炭化水素基の分子量が、上記下限以上であると揮発性が低い点で好ましく、上記上限以下であると溶解性(相溶性)が優れる点で好ましい。
-[S]p-[CR2]q-[E]r- ・・・(IV)
前記式(I)において、n1およびm1は、それぞれ独立して、1~10の整数を表し、好ましくは1~6の整数、さらに好ましくは1~3の整数である。n1およびm1は、1以上であることが必要であるが、過度に大きいと重合性無機粒子分散剤の屈折率が低下するため好ましくない。
{(A2)n2-Q2}m2-B2 ・・・(II)
A2は、1価の重合性官能基であり、通常、紫外線(UV)若しくは電子線などの活性エネルギー線、または熱などで開始剤の存在下に、単独重合可能な官能基であれば特に制限はなく、具体的には、例えば、(メタ)アクリル基、オキシラン基、チイラン基またはイソシアネート基などが挙げられる。このうち、生産性または微細加工が可能といった観点からは、UVまたは電子線で重合可能な官能基であることが好ましく、特に(メタ)アクリル基が好ましい。
B2は、m2価のリン含有オキソ酸基を表す。m2は2~5の整数である。
Q2は、硫黄以外のヘテロ原子を含んでもよい(n2+1)価の含硫黄脂肪族炭化水素基を表す。Q2が含硫黄脂肪族炭化水素基を含むと、重合性無機粒子分散剤の高アッベ数化という点で好ましい。また、重合性無機粒子分散剤の安定性という点で、前記含硫黄脂肪族炭化水素基の中でも含硫黄飽和脂肪族炭化水素基が好ましい。
環Gは飽和3~8員環の単環または橋架け環、あるいはこれらの環が2または3個結合してなる縮合環またはスピロ環を表し、環を形成するメチレン基の一部が硫黄原子を含む2価の基に置換されている。なお、環を形成するメチレン基の一部が、更に、酸素原子、窒素原子またはリン原子などのヘテロ原子を含む2価の基に置換されていてもよい。
Lは直接結合、スルフィド基、エーテル基、ヘテロ原子を有してもよい脂肪族炭化水素基、を表し、1分子中に複数含まれるLは同一であっても異なるものであってもよい。ヘテロ原子を有してもよい脂肪族炭化水素基の炭素数は、通常1以上であり、通常6以下、好ましくは5以下、より好ましくは4以下、さらに好ましくは3以下である。
含硫黄鎖状脂肪族炭化水素基の分子量は、置換基を有する場合には置換基を含めた分子量として、通常60以上、好ましくは80以上、より好ましくは90以上であり、通常1000以下、好ましくは500以下、より好ましくは300以下である。含硫黄鎖状脂肪族炭化水素基の分子量が、上記下限以上であると揮発性が低い点で好ましく、上記上限以下であると溶解性(相溶性)が優れる点で好ましい。
-[S]p-[CR2]q-[E]r- ・・・(IV)
前記式(II)において、n2は、1~10の整数を表し、好ましくは1~6の整数、さらに好ましくは1~3の整数である。m2は2~10の整数を表し、好ましくは2~6の整数、さらに好ましくは2~3の整数である。n2およびm2は、1以上であることが必要であるが、過度に大きいと重合性無機粒子分散剤の屈折率が低下するため好ましくない。
(1)屈折率
本発明の重合性無機粒子分散剤は、通常屈折率が1.62以上であり、好ましくは1.65以上、より好ましくは1.7以上である。屈折率の上限は特に限定はないが、通常2.0以下である。屈折率が1.62以上であることにより、無機有機複合粒子とした場合の見かけの屈折率が低下するのを抑制し、無機有機複合材としてnd=1.65以上の高屈折率範囲で屈折率の広範囲な制御が容易となる。なお、本明細書において、重合性無機粒子分散剤、無機有機複合粒子の光学特性を記載した場合は、これらを用いて製造した無機有機樹脂複合材の光学特性を指す。
屈折率の測定方法としては、通常、市販のアッベ計による直接測定のほか、特に薄膜状のサンプルでは、分光膜厚計を用いた膜厚測定による反射率を各波長で測定して屈折率を求める方法、エリプソメーターによる光のp偏向とs偏向の位相差Δおよび反射振幅比角φの測定から各光学モデルを用いて解析する方法などが挙げられるが、本発明における屈折率は、分光膜厚計で測定された値をいう。
本発明の重合性無機粒子分散剤は、アッベ数が40以上であり、好ましくは45以上、より好ましくは50以上である。重合性無機粒子分散剤のアッベ数が40より小さいと、無機粒子と複合化した場合に高屈折率と高アッベ数の両立が困難となるため好ましくない。また、該分散剤を用いて無機有機複合粒子を作製し、無機有機樹脂複合材とした場合に、複合材に高アッベ数を付与する効果が小さくなるため好ましくない。アッベ数の上限は特に限定はないが、通常60以下である。
n=√(2[R]/V+1)/(1-[R]/V) (1)
νd=(nd-1)/(nF-nC) (2)
νd=6nd/(nd 2+2)(nd+1)×[R]/[ΔR] (3)
本発明の重合性無機粒子分散剤であるA、BおよびQからなる化合物の製造方法は、A、BおよびQが結合した構造が得られる方法であれば特に限定されず、公知の基であるA、B、Qを、公知の方法により結合して得ることができる。
重合性官能基Aとして具体的には、(メタ)アクリル基、オキシラン基、チイラン基、イソシアネート基などが挙げられるが、以下、例として本発明で好ましく用いられる重合性官能基である(メタ)アクリル基を例にとって、Qとの連結方法について説明する。
(メタ)アクリル酸と水酸基との反応例は日本国特開2011-201937号公報、日本国特開2012-36138号公報等に示されている。
エステルと水酸基との反応例は、日本国特開2011-201937号公報、日本国特開平1-258642号公報、日本国特開平4-66555号公報等に示されている。
酸ハライドと水酸基との反応例は日本国特開2011-201937号公報、日本国特開2000-119220号公報等に、酸ハライドとメルカプト基との反応例は日本国特開平2-3675号公報、日本国特開平2-229808号公報、日本国特開平3-11054号公報等に示されている。
(メタ)アクリル酸無水物と水酸基との反応例は、日本国特開平2-229808号公報、日本国特開平3-11054号公報等に示されている。(メタ)アクリル酸無水物とメルカプト基との反応例は日本国特開平11-35522号公報に示されている。
あらかじめ水酸基またはメルカプト基を配した硫黄以外のヘテロ原子を含んでもよい2価以上の含硫黄脂肪族炭化水素基Qとハロプロピオン酸ハライドとを反応させ、得られるハロプロピオン酸エステルを脱ハロゲン化水素させて、(メタ)アクリル基を有するQを得ることができる。
以下、本発明で好ましく用いられる無機粒子と吸着する部位Bである下記構造を例にとって、Qとの連結方法について説明する。
以下の非特許文献に類似の基質による具体的処方が述べられている。
Organic Synthesis、Collective Volume 6、845-853頁、1988年
電子吸引性基を有するオレフィンとしてアクリル酸を用いた類似の基質における方法が日本国特開2008-174506号公報および以下の非特許文献に示されている。
Tetrahedron,49巻、15号、3149-3164頁、1993年
Synthetic Communications,38巻、789-795頁、2008年
Organic Synthesis、Collective Volume 11、1068-1073頁、2009年
類似の基質における、水酸基またはメルカプト基とクロロ酢酸エステルとの反応は、米国特許第6080867号公報、米国特許第5925764号公報、以下の非特許文献に示されている。
Tetrahedron Letters,30巻、28号、3633-3636頁、1989年
Chemical & pharmaceutical bulletin、38巻、11号、3035-3041頁、1990年
Tetrahedron Letters,45巻、30号、5901-5903頁、2004年
下記構造4をQと結合する方法としては、塩基存在下で水酸基やメルカプト基を有するQとホスホリルクロリドまたはチオホスホリルクロリドとを反応させる方法が知られている。具体的には、類似の基質における方法が日本国特開平5-320181号公報に例示されている。
無機粒子と吸着する部位Bが二価以上の場合は、重合性官能基AをBに直接結合させることも可能である。その際の方法としては、あらかじめBに配した水酸基またはメルカプト基に対して、上述した方法1から5を適用する方法が例示される。また、その他の方法として、(メタ)アクリル酸無水物とリン酸塩との反応による類似化合物の合成方法が以下の非特許文献に、五酸化ニリンと(メタ)アクリル酸やアリルアルコールを反応させる類似化合物の方法が国際公開第2004/049068号に例示されている。
Bioorganic Chemistry、1989年、17巻1号1-12頁
(1)無機粒子の屈折率
本発明の無機有機複合粒子に用いられる無機粒子としては特に限定はなく、公知の無機粒子から任意に選択できるが、高い屈折率を有しているものが好ましく、その屈折率は通常2.0以上であり、好ましくは、2.2以上である。無機粒子の屈折率の上限は特に限定はないが、通常3.0以下である。
無機有機複合粒子として高い透明性を保つという観点から、無機粒子の大きさは、粒子径として1~10nmが好ましく、さらに好ましくは1~5nmである。これは、粒子の大きさを、1nm以上、とすることにより、無機粒子のサイズ効果により本来無機粒子が持っている屈折率よりも小さくなり、高屈折率が得られなくなるのを防ぐことができる。10nm以下とすることにより、レイリー散乱により透明性を確保できなくなるのを防ぐことができる。
無機粒子の製造方法については、特に制限するものではないが、以下の文献に記載される、アルコール溶媒中でのソルボサーマル法、酸化物原料のアルコキシドを気相中で噴霧熱分解する方法、金属酸化物を直接粉砕する方法、マイクロエマルジョンを利用する方法など、公知の方法から適宜選択することができる。
W.Stober,A.Fink and E.Bohn,J .Colloid Interface Sci.,Vol.26,p.62(1986)
E..S.Tormey,R.L.Prober,H.K.Bowen and P.D.Calvert,Advances in Ceramic Society Press.,Vol.9,p.140(1984)
B.Fegley,Jr.,and E.A.Barringer,Better Ceramics through Chemistry, Elsevier,p.187(1984)
噴霧熱分解法:
日本国特開昭63-221842号公報
粉体工学会誌vol26,No.3,pp169-173(1989)
粉体工学会誌vol33,No.3,pp187-191(1996)
粉砕法:
ナノマテリアル工学体系 第一巻ニューセラミックス・ガラス,富士テクノシステム,p.45
マイクロエマルジョン:
M.Yanagi,Y.Asano,K.Kandori,K.Kon-no and A.Kitahara,1986 色材研究発表会要旨集,p.86(1986)
K.Osseo-Asare and F.J.Arriagada,Colloids Surfaces,Vol.50,p.321(1990)
T.Kawai,A.Fujino,and K.Kon-no,Colloids Surfaces A,Vol.109,p.245(1996)
本発明の無機有機複合粒子は、無機粒子と本発明の重合性無機粒子分散剤とを複合化して得られるものである。
上記の無機粒子懸濁液と重合性無機粒子分散剤との混合により、無機有機複合粒子の分散液が得られる。この分散液は、目的に応じてそのまま分散液として使用するか、分散媒を除去または別の溶媒に置換して使用することができる。
無機粒子と重合性無機粒子分散剤を複合化した無機有機複合粒子を、上記の分散液として用いる場合、無機有機複合粒子分散液中の無機有機複合粒子の濃度は、通常1質量%以上50質量%以下、好ましくは1質量%以上30質量%以下である。
無機有機複合粒子分散液中の無機粒子の割合は、無機有機複合粒子分散液に対して、通常0.2質量%以上、好ましくは1質量%以上、より好ましくは2質量%以上である。また、無機粒子を分散安定化できる範囲において特に上限はないが、通常、無機粒子濃度は45質量%以下である。
分散媒は、特に限定はないが、前述の如く、重合性無機粒子分散剤との相性を考えると、有機系溶媒が好ましく用いられる。具体的には、テトラヒドロフラン、トルエン、ヘキサン、N-メチルピロリドン、ジメチルスルホキシド、エタノール、メタノール、ブタノール、プロピレングリコールモノメチルエーテル、エチレングリコールモノメチルエーテルまたはメチルイソブチルケトンなどの1種または2種以上が挙げられる。
<分散剤>
無機有機複合粒子分散液中には、本発明の重合性無機粒子分散剤以外の分散剤を使用しても構わない。本発明の効果を損なわない限り、カルボキシル基、リン含有オキソ酸基、硫黄含有オキソ酸基などの吸着部位を有する既知の分散剤の1種または2種以上を含んでもよい。
無機有機複合粒子分散液中には、重合性無機粒子分散剤の耐候性付与の目的で窒素系、リン系などの公知の酸化防止剤を含有していてもよい。その場合、無機有機複合粒子分散液中の酸化防止剤の含有量は、重合性無機粒子分散剤に対して通常0.01質量%以上、より好ましくは1質量%以上であり、通常5質量%以下、好ましくは4質量%以下、より好ましくは3質量%以下である。無機有機複合粒子分散液中の酸化防止剤の含有量が上記上限以上であることにより、長期間、重合反応後の硬化物の着色や劣化を防止することが出来、上記上限以下であることにより、酸化防止剤添加による重合反応後の硬化物の透明性の低下、屈折率の低下などを抑制することが出来る。
無機有機複合粒子分散液中には、重合性無機粒子分散剤の重合防止の目的で公知の重合禁止剤を含有していてもよい。その場合、無機有機複合粒子分散液中の重合禁止剤の含有量は、重合性無機粒子分散剤に対して通常0.01質量%以上、より好ましくは1質量%以上であり、通常5質量%以下、好ましくは4質量%以下、より好ましくは3質量%以下である。無機有機複合粒子分散液中の重合禁止剤の含有量が上記上限以上であることにより、長期間、重合性無機有機分散剤の溶液中でのゲル化を防止することが出来、上記上限以下であることにより、重合禁止剤添加による重合反応後の硬化物の透明性の低下、屈折率の低下などを抑制することが出来る。
無機有機複合粒子分散液中には、さらに、粘度やハンドリング性を改善する目的で重合性無機粒子分散剤と相溶性のある、公知の粘度調整剤やレベリング剤などを含んでいてもよい。
本発明の無機有機複合粒子は重合性官能基Aを有するため、当該重合性官能基Aを重合させることにより無機有機樹脂複合材が得られる。例えば、無機有機複合粒子またはその分散液に、通常重合開始剤を混合した後、成形、硬化させることにより、無機有機複合粒子の重合体である無機有機樹脂複合材を得ることができる。
無機有機複合粒子またはその分散液に、通常重合開始剤を混合した後、成形、硬化させることにより、無機有機複合粒子の重合体である無機有機樹脂複合材を得ることができる。
重合開始剤は無機有機複合粒子の重合反応を行うために用いられる。
本発明の無機有機複合粒子またはその分散液は、各種成形に適用可能である。例えば、フィルム状またはシート状に成形する場合、スピンコート、バーコート、スプレー、ロールなどの既存の方法を用いて膜を形成する。また、ディスペンサーなどを用いて所望の部位に直接流し込んでもよい。
硬化方法は、特に限定はないが、前記成形体に、紫外線、電子線などの放射線や熱を照射することにより硬化できる。放射線の照射による硬化が好ましく、中でも紫外線(UV)照射による硬化が好適である。UV照射による場合、紫外線ランプは、高圧水銀ランプ、メタルハライドランプ、キセノンランプまたはUV-LEDなどを用い、紫外線の照度としては、30~3000mW/cm2、積算光量は10~10000mJ/cm2で照射して硬化させることが好ましい。また、放射線の照射と、赤外線、熱風、高周波加熱などを併用してもよい。
本発明の無機有機樹脂複合材は、上記の無機有機複合粒子と樹脂とを含んでもよい。本発明の無機有機複合粒子は、それ自体高い屈折率とアッベ数を有しているため、樹脂と複合化することで効果的にその物性を付与することが可能である。該複合化とは、樹脂と無機有機複合粒子とが均一に分布して硬化した状態を指す。該複合化の方法は特に限定されないが、樹脂の原料である重合性モノマーと無機有機複合粒子とを混合した後硬化する方法が挙げられる。
本明細書における重合性モノマーとは、紫外線または電子線などの放射線や、熱などで重合可能な官能基を有しているモノマーである。無機有機複合粒子と混合して硬化できれば、特に制限なく用いることができる。
(メタ)アクリル樹脂の原料である(メタ)アクリレートとしては、単官能(メタ)アクリレート、二官能(メタ)アクリレート、多官能(メタ)アクリレートなどが挙げられる。具体的には、単官能(メタ)アクリレートとしては、例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート、n-ブチル(メタ)アクリレート、i-ブチル(メタ)アクリレート、t-ブチル(メタ)アクリレート、ペンチル(メタ)アクリレート、ヘキシル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、ヘプチル(メタ)アクリレート、オクチル(メタ)アクリレート、アリル(メタ)アクリレート、メタリル(メタ)アクリレート、N,N-ジメチルアミノエチル(メタ)アクリレート、N,N-ジメチルアミノプロピル(メタ)アクリレート、N,N-ジエチルアミノエチル(メタ)アクリレート、N,N-ジエチルアミノプロピル(メタ)アクリレート、ポリエチレングリコールモノアルキルエーテル(メタ)アクリレート、ポリプロピレングリコールモノアルキルエーテル(メタ)アクリレート、N-ビニルピロリドン、ノニル(メタ)アクリレート、フェニル(メタ)アクリレート、テトラヒドロフルフリル(メタ)アクリレート、ノルボルニル(メタ)アクリレート、フェノキシ-2-メチルエチル(メタ)アクリレート、フェノキシエトキシエチル(メタ)アクリレート、3-フェノキシ-2-ヒドロキシプロピル(メタ)アクリレート、2-フェニルフェノキシエチル(メタ)アクリレート、4-フェニルフェノキシエチル(メタ)アクリレート、3-(2-フェニルフェニル)-2-ヒドロキシプロピル(メタ)アクリレート、エチレンオキシド変性p-クミルフェノールの(メタ)アクリレート、デシル(メタ)アクリレート、2-ブロモフェノキシエチル(メタ)アクリレート、2,4-ジブロモフェノキシエチル(メタ)アクリレート、2,4,6-トリブロモフェノキシエチル(メタ)アクリレート、イソデシル(メタ)アクリレート、ドデシル(メタ)アクリレート、ラウリル(メタ)アクリレート、n-ステアリル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、イソボルニル(メタ)アクリレート、トリシクロデカニル(メタ)アクリレート、ジシクロペンテニル(メタ)アクリレート、アダマンチル(メタ)アクリレート、2-ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート、4-ヒドロキシブチルアクリレート、2-ヒドロキシブチル(メタ)アクリレート、ポリテトラメチレングリコールモノ(メタ)アクリレート、2-(メタ)アクリロイロキシエチル-2-ヒドロキシエチルフタル酸グリセリンモノメタクリレート、3-アクリロイロキシグリセリンモノメタクリレート、2-メタクリロイロキシエチル-2-ヒドロキシプロピルフタレート、末端水酸基ポリエステルモノ(メタ)アクリレート、フェノキシエチル(メタ)アクリレート、2-フェノキシ-2-ヒドロキシプロピル(メタ)アクリレート、2-ヒドロキシ-3-フェノキシプロピル(メタ)アクリレート、3-クロロ-2-ヒドロキシプロピル(メタ)アクリレート、グリセリンモノ(メタ)アクリレート、グリシジル(メタ)アクリレート、ポリプロピレングリコールモノ(メタ)アクリレート、ポリエチレングリコールモノ(メタ)アクリレート、ポリエチレングリコール-ポリプロピレングリコールモノ(メタ)アクリレート、メトキシポリエチレングリコールモノ(メタ)アクリレート、オクトキシポリエチレングリコール-ポリプロピレングリコールモノ(メタ)アクリレート、ベンジル(メタ)アクリレート、フェノールエチレンオキサイド変性(n=2)(メタ)アクリレート、ノニルフェノールプロピレンオキサイド変性(n=2.5)(メタ)アクリレート、2-(メタ)アクリロイルオキシエチルアシッドホスフェート、ジフェニル-2-メタクリロイルオキシエチルホスフェート、モノ(2-メタクリロイルオキシエチル)アシッドホスフェート、モノ(2-アクリロイルオキシエチル)アシッドホスフェート、o-フェニルフェノールグリシジルエーテル(メタ)アクリレート、アリル(メタ)アクリレート2-アクリロイルオキシエチルアシッドホスフェートモノエステル、(メタ)アクリル酸、2-(メタ)アクリロイルオキシ-2-ヒドロキシプロピルフタレート等のフタル酸誘導体のハーフ(メタ)アクリレート、フルオレン骨格含有単官能性(メタ)アクリレート、ヒドロキシエチル化o-フェニルフェノール(メタ)アクリレート、フルフリル(メタ)アクリレート、カルビトール(メタ)アクリレート、ブトキシエチル(メタ)アクリレート、単官能ウレタン(メタ)アクリレート、単官能エポキシ(メタ)アクリレートおよび単官能ポリエステル(メタ)アクリレート等を挙げることができる。
エポキシ樹脂の原料であるエポキシ化合物としては、例えば、ビスフェノールA型エポキシ化合物、ビスフェノールF型エポキシ化合物、フェノールノボラック型エポキシ化合物、クレゾールノボラック型エポキシ化合物等のノボラック型エポキシ化合物:脂環式エポキシ化合物、トリグリシジルイソシアヌレート、ヒダントインエポキシ化合物等の含窒素環エポキシ化合物:水添加ビスフェノールA型エポキシ化合物、脂肪族系エポキシ化合物、グリシジルエーテル型エポキシ化合物、ビスフェノールS型エポキシ化合物、ビフェニル型エポキシ化合物、ジシクロ環型エポキシ化合物、ナフタレン型エポキシ化合物等が挙げられる。これらは、単独または2種以上を組み合わせて用いることができる。
また、シリコーン樹脂の原料であるシラン化合物としては、重合可能な官能基を持ったジメチルシラン化合物、メチルフェニルシラン化合物、アミノ基含有シラン化合物、カルボキシ基含有シラン化合物、カルビノール基含有シラン化合物、フェニル基含有シラン化合物、オルガノハイドロジェンシラン化合物、多環式炭化水素含有シラン化合物、芳香環炭化水素含有シラン化合物、フェニルシルセスキオキサン等も使用することができる。これらは、単独または2種以上を組み合わせて用いることができる。
その他、ビニル基または(メタ)アクリルアミド基などの官能基を持つ反応性モノマーを添加してもよい。
無機有機複合粒子と樹脂を含む無機有機樹脂複合材の製造方法としては、特に制限はなく、前述の8-1に記載の方法と同様の方法で製造できる。通常、湿式法が最適である。湿式法とは、無機有機複合粒子の分散液と所望の重合性モノマーとを混合した後、分散媒を除去する方法である。
得られた硬化物である無機有機樹脂複合材の屈折率は室温(25℃)において1.60以上であることが好ましく、さらに好ましくは1.65以上、とりわけ1.70以上である。屈折率の上限は特に限定はないが、通常2.0以下である。また、得られた硬化物のアッベ数は、好ましくは屈折率ndが1.60の場合、40以上であり、屈折率ndが1.70の場合、35以上、屈折率ndが1.75の場合、30以上である。
本発明の無機有機樹脂複合材は、無機有機樹脂複合材料中に占める無機有機複合粒子の量が少ない場合でも高屈折率であり、かつ、高アッベ数である。従って、無機有機複合粒子の添加量を変化させることで、可視光全域を用いる光学部材、各種光学特性を組み合わせて一つの光学系を設計するようなレンズ用途、膜用途など広範囲な屈折率制御とアッベ数制御が求められる用途に好適である。特に、本発明の無機有機複合粒子の特徴を反映し、幅広い波長領域で透明性が高く、しかも高い屈折率とアッベ数が要求される各種の光学用部材に最適である。更にはこれらの光学特性の低温度依存性が求められる光学用部材に特に適している。
・屈折率
反射分光膜厚計(大塚電子(株)製「FE-3000」)を用い、代表的な屈折率の波長分散の近似式としてn-Cauchyの分散式より、、330~1000nmの範囲で絶対反射率のスペクトルを測定し、非線形最小二乗法によって、屈折率のスペクトルを求め、波長486nm(F線)、587nm(d線)、656nm(C線)の光に対する屈折率を得た。測定温度は25℃で行った。
ホットステージを装着した、メトリコン社製 Model2010プリズムカプラを用い、633nmの光に対する屈折率を測定した。測定温度は、30℃から80℃で行い、30℃から80℃における温度1℃あたりの屈折率の変化量を求めた。上記測定温度は、サンプルに接したプリズムの温度であるが、プリズムの温度がサンプル温度と同等になるまで十分静置(10分以上)してから屈折率測定を行った。
反射分光膜厚計(大塚電子(株)製「FE-3000」)を用い、、代表的な屈折率の波長分散の近似式としてn-Cauchyの分散式より、、330~1000nmの範囲で絶対反射率のスペクトルを測定し、非線形最小二乗法によって、屈折率のスペクトルを求め、波長486nm(F線)、587nm(d線)、656nm(C線)の光に対する屈折率を得た。さらにアッベ数を下記式により算出した。測定温度は、25℃において行った。
アッベ数(νd)=(nd-1)/(nF-nC)(式中、ndは、波長587nmの光に対する屈折率、nFは、波長486nmの光に対する屈折率、nCは、波長656nmの光に対する屈折率を示す。)
上記アッベ数(νd)の25℃の測定値を用い、さらに80℃も同様にしてアッベ数を算出した。アッベ数の温度依存性は、25℃から80℃における温度1℃あたりのアッベ数の変化量を求めた。
測定は、反射分光膜厚計(大塚電子(株)製「FE-3000」)を用いた。測定サンプル下にヒーターを設置し、さらに5mm厚のアルミ板をサンプルとヒーターの間に挟むことで、ヒーターからの熱が均一にサンプルにあたるようにして測定を行った。また、非接触型の温度計により測定したサンプル温度を測定温度とした。
無機有機複合粒子の形成に用いる無機粒子として酸化ジルコニウムナノ粒子を以下の方法で合成した。
実施例1 <2-(カルボキシメチルチオメチル)-5-(メタクリロイルチオメチル)-1,4-ジチアンの合成>
重合性無機粒子分散剤として、2-(カルボキシメチルチオメチル)-5-(メタクリロイルチオメチル)-1,4-ジチアン(以下「MDC」という)を以下の方法で合成した。
装置:FT/IR-6100typeA(日本分光)
検出器:TGS
測定手法:液膜法
分解能:4cm-1
積算回数:32回
3500~3100cm-1(OH伸縮)、
2900~2952cm-1(CH伸縮)、
1713、1693cm-1(CO伸縮)
1H-NMR(300MHz):
装置:JEOL製 JNM-AL300
溶媒:CDCl3
内部標準物質:TMS
δ[ppm]:6.11(1H,s)、5.63(1H,s)、3.30-2.70(12H,m)、1.98(3H,s)
MS(API-ES,negative):
装置:Water LCT Premier XE
イオン化法:フローインジェクション ESI(-)法
測定溶媒:メタノール
カルボン酸モノエステル 337[M-H]-675[2M-H]-
重合性無機粒子分散剤として、ビス[2-(5-メタクリロイルチオメチル-1,4-ジチアニル-2-メチルチオ)エチル]リン酸エステルと、[2-(5-メタクリロイルチオメチル-1,4-ジチアニル-2-メチルチオ)エチル]リン酸エステルとの混合物(以下「MDEP」という)を、以下の方法で合成した。
カラム:Inertsil ODS-3V 5μm 150mm×4.6mm I.D.(GLサイエンス社製)
カラム槽温度:40℃
溶離液:0.1体積%リン酸水溶液/アセトニトリル=30/70(体積比)
流量:1ml/min
検出器:UV210nm
装置:Thermo Fisher Scientific製 NEXUS670およびNic-Plan
パージ:N2
測定手法:顕微反射法
分解能:4cm-1
積算回数:128回
3500~3100cm-1(OH伸縮)、
2952、2909cm-1(CH伸縮)、
1659cm-1(CO伸縮)、
1283、1027、893cm-1(PO伸縮、CO伸縮、P-O-Cアルキル伸縮)
1H-NMR(400MHz):
装置:BRUKER製 AVANCE400
溶媒:CDCl3
内部標準物質:TMS
δ[ppm]:6.10(1H)、5.63(1H)、3.65-3.63(2H)、3.33-3.32(2H)、3.15-2.70(10H)、1.98(3H)
MS(API-ES,negative):
装置:Water LCT Premier XE
イオン化法:フローインジェクション ESI(-)法
測定溶媒:メタノール
リン酸モノエステル 403[M-H]-、807[2M-H]-
リン酸ジエステル 710[M-H]-
実施例3 <MDC>
実施例1で合成したMDC0.196gを、ガラス製の10mlサンプル瓶に秤量し、テトラヒドロフラン(THF)7.784gに室温下で溶解して2.5質量%の分散液を作製した。ここに、重合開始剤として1-ヒドロキシシクロヘキシルフェニルケトン(日本シーベルヘグナー社製、Luna200)をMDCに対して10質量%添加し、溶解させた。
実施例2で得られたMDEPを、ガラス製の10mLサンプル瓶に秤量し、テトラヒドロフラン4mLに室温下で溶解して10質量%の分散液を作製した。ここに、重合開始剤として1-ヒドロキシシクロヘキシルフェニルケトン(日本シーベルヘグナー社製、Luna200)をMDEPに対して5質量%添加し、溶解させた。
日本国特開2006-273709号公報に記載の合成例3の方法により、以下の化合物αを製造した。
化合物α
実施例3において、重合性無機粒子分散剤を、実施例1で合成したMDCから2-メタクリロイロキシエチルアシッドホスフェート(共栄社化学社製、ライトエステルP-2M)に変更した以外は、同じ方法で重合性無機粒子分散剤単独の硬化膜を作製し、同様に屈折率とアッベ数を測定し、結果を分散安定性と共に表1に示した。
比較例1において、重合性無機粒子分散剤を2-メタクリロイロキシエチルフタル酸(新中村化学社製、CB-1)に変更した以外は、同じ方法で重合性無機粒子分散剤単独の硬化膜を作製し、同様に屈折率とアッベを数測定し、結果を分散安定性と共に表1に示した。
実施例3と同様にして得られた硬化膜を使用してアッベ数の温度依存性を前述の方法により測定した。屈折率の測定には、テトラヒドロフラン(THF)を溶媒として使用した6.0質量%のMDC分散液を作製し、ここに、重合開始剤として1-ヒドロキシシクロヘキシルフェニルケトン(日本シーベルヘグナー社製、Luna200)をMDCに対して10質量%添加し、溶解させた溶液を使用した。作製した溶液を、スピンコーター(MIKASA製)を用いて(回転数:500rpm、時間:20秒)、ガラス基板上に塗布・乾燥させ、薄膜を形成した。その後、酸素遮断環境下、高圧水銀ランプ(アイグラフィックス社製)を用い、照度100mW/cm2、積算光量350mJ/cm2の紫外線を照射して、重合性無機粒子分散剤MDC単独の硬化膜(膜厚430nm)を作製した。前述の方法で薄膜の屈折率の測定を行った。結果を表2に示す。
実施例5において、重合性無機粒子分散剤を、化合物αに変更した以外は、同じ方法で重合性無機粒子分散剤単独の硬化膜を作製し、同様に屈折率とアッベ数の温度依存性を前述の方法により測定し、結果を表2に示した。
実施例6 (MDC)
実施例1で製造したMDC0.7997gを、前述の方法により合成した酸化ジルコニウム0.2g(MDCに対し、酸化ジルコニウム20質量%)をテトラヒドロフラン32.3gに懸濁させた分散液に添加、混合して、固形分濃度3質量%の分散液を作製した。
実施例6において、MDCに対する酸化ジルコニウムの使用量を40質量%とした以外は、実施例4と同様にして硬化膜を得、その屈折率とアッベ数を測定した。結果を表3に示す。
実施例6において、MDCに対する酸化ジルコニウムの使用量を60質量%とした以外は、実施例4と同様にして硬化膜を得、その屈折率とアッベ数を測定した。結果を表3に示す。
実施例9 <MDEP>
実施例2で得られたMDEP0.25gを、前述の方法により合成した酸化ジルコニウム0.06g(MDEPに対し、酸化ジルコニウム20質量%)をテトラヒドロフラン3mlに懸濁させた分散液に添加混合して、固形分濃度10質量%の分散液を作製した。ここに、重合開始剤として1-ヒドロキシシクロヘキシルフェニルケトン(日本シーベルヘグナー社製、Luna200)をMDEPに対して5質量%添加し、溶解させた。
実施例9において、MDEPに対する酸化ジルコニウムの使用量を40質量%とした以外は実施例9と同様にして硬化膜を得、その屈折率とアッベ数を測定した。結果を表3に示す。
実施例9において、MDEPに対する酸化ジルコニウムの使用量を60質量%とした以外は実施例9と同様にして硬化膜を得、その屈折率とアッベ数を測定した。結果を表3に示す。
実施例9において、MDEPに対する酸化ジルコニウムの使用量を70質量%とした以外は実施例9と同様にして硬化膜を得、その屈折率とアッベ数を測定した。結果を表3に示す。
比較例1において、重合性無機粒子分散剤を2-メタクリロイロキシエチルフタル酸(新中村化学社製、CB-1)に変更した以外は、同じ方法で重合性無機粒子分散剤単独の硬化膜を作製し、同様に屈折率とアッベ数測定し、結果を分散安定性と共に表3に示す。
比較例2において、重合性無機粒子分散剤を2-メタクリロイロキシエチルフタル酸(新中村化学社製、CB-1)に変更した以外は、同じ方法で無機有機複合粒子の硬化膜を作製し、同様に屈折率とアッベ数測定し、結果を分散安定性と共に表3に示す。
Claims (22)
- 下記官能基A、BおよびQからなる化合物である重合性無機粒子分散剤。
A:重合性官能基
B:カルボキシル基、リン含有オキソ酸基、または硫黄含有オキソ酸基
Q:硫黄以外のヘテロ原子を含んでもよい2価以上の含硫黄脂肪族炭化水素基 - 前記官能基A、BおよびQからなる化合物が下記式(I)または(II)で表される化合物である請求項1に記載の重合性無機粒子分散剤。
(A1)n1-Q1-(B1)m1 ・・・(I)
[式(I)中、A1は重合性官能基を表し、B1は、カルボキシル基、リン含有オキソ酸基、または硫黄含有オキソ酸基を表し、Q1は、硫黄以外のヘテロ原子を含んでもよい(n1+m1)価の含硫黄脂肪族炭化水素基を表す。
n1およびm1は、各々独立に1~10の整数を表す。
なお、n1およびm1が2以上の整数である場合、1分子中に複数個存在するA1またはB1は各々同一であっても異なるものであってもよい。]
{(A2)n2-Q2}m2-B2 ・・・(II)
[式(II)中、A2は重合性官能基を表し、B2は、m2価のリン含有オキソ酸基を表し、Q2は、硫黄以外のヘテロ原子を含んでもよい(n2+1)価の含硫黄脂肪族炭化水素基を表す。
n2は、1~10の整数を表す。
m2は、2~10の整数を表す。
なお、1分子中に複数個存在するA2またはQ2は各々同一であっても異なるものであってもよい。] - 前記式(I)におけるQ1または前記式(II)におけるQ2が、各々下記式(III)または(IV)で表される基である、請求項2に記載の重合性無機粒子分散剤。
tは式(III)がQ1である場合は(n1+m)(但し、mおよびn1は前記式(I)におけると同義)であり、式(III)がQ2である場合は(n2+1)(但しn2は前記式(II)におけると同義)である。]
-[S]p-[CR2]p-[E]r- ・・・(IV)
[式(IV)において、Rは水素原子またはヘテロ原子を含んでいてよい炭化水素基を表し、Eは硫黄原子または酸素原子を表す。
pは1~3の整数を表す。qは1~3の整数を表す、rは0または1を表す。
1分子中に含まれる複数のRは、同一であっても異なるものであってもよい。
なお、式(IV)におけるS、CR2、Eの結合順序は任意である。] - 硫黄原子以外のヘテロ原子が、酸素原子、リン原子および窒素原子のいずれかである、請求項3に記載の重合性無機粒子分散剤。
- 含硫黄脂肪族炭化水素基が含硫黄環状脂肪族炭化水素基を含む、請求項2または3に記載の重合性無機粒子分散剤。
- 含硫黄環状脂肪族炭化水素基が、ジチアン環、ジチオラン環、トリチオラン環、チアスピロ環、ジチアスピロ環、トリチアスピロ環、テトラチアスピロ環、ジチエタン環、チイラン環、およびチオラン環の少なくとも一つを含む、請求項5に記載の重合性無機粒子分散剤。
- 含硫黄環状脂肪族炭化水素基が、置換基として含硫黄鎖状脂肪族炭化水素基を含む、請求項5または6に記載の重合性無機粒子分散剤。
- 重合性官能基Aが、(メタ)アクリル基、オキシラン基、チイラン基、およびイソシアネート基のいずれかである、請求項1ないし7のいずれか1項に記載の重合性無機粒子分散剤。
- 屈折率が1.62以上である請求項1ないし8のいずれか1項に記載の重合性無機粒子分散剤。
- アッベ数が40以上である請求項1ないし8のいずれか1項に記載の重合性無機粒子分散剤。
- 請求項1ないし10のいずれか1項に記載の重合性無機粒子分散剤と無機粒子とを含む無機有機複合粒子。
- 無機粒子が屈折率2.0以上の無機粒子である、請求項11に記載の無機有機複合粒子。
- 無機粒子が径が1~10nmの無機粒子である、請求項11または12に記載の無機有機複合粒子。
- 重合性無機粒子分散剤に対する無機粒子の含有量が20~90質量%である、請求項11ないし13のいずれか1項に記載の無機有機複合粒子。
- 請求項11ないし14のいずれか1項に記載の無機有機複合粒子と分散媒とを含む分散液。
- 更に重合性モノマーを含む、請求項15に記載の分散液
- 請求項11ないし14のいずれか1項に記載の無機有機複合粒子を硬化して得られる無機有機樹脂複合材。
- 請求項17に記載の無機有機樹脂複合材を含む光学材料。
- 光回路である請求項18に記載の光学材料。
- 光導波路である請求項18に記載の光学材料。
- レンズである請求項18に記載の光学材料。
- 下記官能基A、BおよびQを含む化合物。
A:重合性官能基
B:カルボキシル基、リン含有オキソ酸基、または硫黄含有オキソ酸基
Q:硫黄以外のヘテロ原子を含んでもよい2価以上の含硫黄環状脂肪族炭化水素基
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Also Published As
Publication number | Publication date |
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EP2762225A1 (en) | 2014-08-06 |
JP6438199B2 (ja) | 2018-12-12 |
CN103842066A (zh) | 2014-06-04 |
KR20140072061A (ko) | 2014-06-12 |
US20140213725A1 (en) | 2014-07-31 |
TWI576371B (zh) | 2017-04-01 |
US9201168B2 (en) | 2015-12-01 |
EP2762225B1 (en) | 2018-09-12 |
TW201317277A (zh) | 2013-05-01 |
CN103842066B (zh) | 2016-08-24 |
JPWO2013047786A1 (ja) | 2015-03-30 |
EP2762225A4 (en) | 2015-02-11 |
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