WO2013040383A1 - Microorganisms and methods for producing alkenes - Google Patents
Microorganisms and methods for producing alkenes Download PDFInfo
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- WO2013040383A1 WO2013040383A1 PCT/US2012/055469 US2012055469W WO2013040383A1 WO 2013040383 A1 WO2013040383 A1 WO 2013040383A1 US 2012055469 W US2012055469 W US 2012055469W WO 2013040383 A1 WO2013040383 A1 WO 2013040383A1
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- C12P5/00—Preparation of hydrocarbons or halogenated hydrocarbons
- C12P5/02—Preparation of hydrocarbons or halogenated hydrocarbons acyclic
- C12P5/026—Unsaturated compounds, i.e. alkenes, alkynes or allenes
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- C12N15/00—Mutation or genetic engineering; DNA or RNA concerning genetic engineering, vectors, e.g. plasmids, or their isolation, preparation or purification; Use of hosts therefor
- C12N15/09—Recombinant DNA-technology
- C12N15/11—DNA or RNA fragments; Modified forms thereof; Non-coding nucleic acids having a biological activity
- C12N15/52—Genes encoding for enzymes or proenzymes
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- C12N9/00—Enzymes; Proenzymes; Compositions thereof; Processes for preparing, activating, inhibiting, separating or purifying enzymes
- C12N9/10—Transferases (2.)
- C12N9/12—Transferases (2.) transferring phosphorus containing groups, e.g. kinases (2.7)
- C12N9/1205—Phosphotransferases with an alcohol group as acceptor (2.7.1), e.g. protein kinases
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- C12N9/00—Enzymes; Proenzymes; Compositions thereof; Processes for preparing, activating, inhibiting, separating or purifying enzymes
- C12N9/10—Transferases (2.)
- C12N9/12—Transferases (2.) transferring phosphorus containing groups, e.g. kinases (2.7)
- C12N9/1229—Phosphotransferases with a phosphate group as acceptor (2.7.4)
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- C12N9/00—Enzymes; Proenzymes; Compositions thereof; Processes for preparing, activating, inhibiting, separating or purifying enzymes
- C12N9/10—Transferases (2.)
- C12N9/12—Transferases (2.) transferring phosphorus containing groups, e.g. kinases (2.7)
- C12N9/1235—Diphosphotransferases (2.7.6)
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- C12N9/00—Enzymes; Proenzymes; Compositions thereof; Processes for preparing, activating, inhibiting, separating or purifying enzymes
- C12N9/88—Lyases (4.)
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- C12P5/00—Preparation of hydrocarbons or halogenated hydrocarbons
- C12P5/002—Preparation of hydrocarbons or halogenated hydrocarbons cyclic
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- C12Y—ENZYMES
- C12Y402/00—Carbon-oxygen lyases (4.2)
- C12Y402/03—Carbon-oxygen lyases (4.2) acting on phosphates (4.2.3)
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
Definitions
- the present invention relates generally to biosynthetic processes, and more specifically to organisms having an alkene biosynthetic capability.
- Alkenes are commonly produced by cracking the alkanes found in crude oil. Cracking uses heat and a catalyst to decompose alkanes. Generally, alkenes are
- alkenes are frequently used in the manufacture of plastics.
- alkenes are used in the maufacutre of polyethene, polyvinylchloride (PVC) and Teflon.
- PVC polyvinylchloride
- Teflon Teflon
- Lower alkenes which are obtained by the cracking of kerosene or petrol, are also commonly used as fuel and illuminant.
- butadiene 1,3-butadiene, BD
- polymers such as synthetic rubbers and ABS resins, and chemicals such as hexamethylenediamine and 1,4-butanediol.
- Butadiene is typically produced as a by-product of the steam cracking process for conversion of petroleum feedstocks such as naphtha, liquefied petroleum gas, ethane or natural gas to ethylene and other olefins.
- butadiene from alternative and/or renewable feedstocks would represent a major advance in the quest for more sustainable chemical production processes [0005]
- One possible way to produce butadiene renewably involves fermentation of sugars or other feedstocks to produce diols, such as 1,4-butanediol or 1,3-butanediol, which are separated, purified, and then dehydrated to butadiene in a second step involving metal-based catalysis.
- Direct fermentative production of butadiene from renewable feedstocks would obviate the need for dehydration steps and butadiene gas (bp -4.4°C) would be continuously emitted from the fermenter and readily condensed and collected.
- Developing a fermentative production process would eliminate the need for fossil-based butadiene and would allow substantial savings in cost, energy, and harmful waste and emissions relative to petrochemically-derived butadiene.
- Styrene is the precursor to polystyrene and numerous copolymers.
- Styrene based products include, acrylonitrile 1,3-butadiene styrene (ABS), styrene- 1,3 -butadiene (SBR) rubber, styrene- 1,3 -butadiene latex, SIS (styrene-isoprene-styrene), S-EB-S (styrene-ethylene/butylene-styrene), styrene-divinylbenzene (S-DVB), and unsaturated polyesters.
- ABS acrylonitrile 1,3-butadiene styrene
- SBR styrene- 1,3 -butadiene
- SIS styrene-isoprene-styrene
- S-EB-S styrene-ethylene/butylene-styrene
- Styrene is most commonly produced by the catalytic dehydrogenation of ethylbenzene.
- Ethylbenzene is mixed in the gas phase with 10-15 times its volume in high-temperature steam, and passed over a solid catalyst bed.
- Most ethylbenzene dehydrogenation catalysts are based on iron(III) oxide, promoted by several percent potassium oxide or potassium carbonate. Steam serves several roles in this reaction. It is the source of heat for powering the endothermic reaction, and it removes coke that tends to form on the iron oxide catalyst through the water gas shift reaction. The potassium promoter enhances this decoking reaction.
- a typical styrene plant consists of two or three reactors in series, which operate under vacuum to enhance the conversion and selectivity. Typical per-pass conversions are ca. 65% for two reactors and 70-75% for three reactors.
- Propylene is produced primarily as a by-product of petroleum refining and of ethylene production by steam cracking of hydrocarbon feedstocks. Propene is separated by fractional distillation from hydrocarbon mixtures obtained from cracking and other refining processes. Typical hydrocarbon feedstocks are from non-renewable fossil fuels, such as petroleum, natural gas and to a much lesser extent coal. Over 75 billion pounds of propylene are manufactured annually, making it the second largest fossil-based chemical produced behind ethylene. Propylene is a base chemical that is converted into a wide range of polymers, polymer intermediates and chemicals.
- propylene Some of the most common derivatives of chemical and polymer grade propylene are polypropylene, acrylic acid, butanol, butanediol, acrylonitrile, propylene oxide, isopropanol and cumene.
- Propylene is also used in the production of synthetic rubber and as a propellant or component in aerosols.
- propylene from alternative and/or renewable feedstocks would represent a major advance in the quest for more sustainable chemical production processes.
- the invention provides non-naturally occurring microbial organisms containing an alkene pathway having at least one exogenous nucleic acid encoding an alkene pathway enzyme expressed in a sufficient amount to convert an alcohol to an alkene.
- the microbial organism comprises an alkene pathway selected from: (1) an alcohol kinase and a phosphate lyase; (2) a diphosphokinase and a diphosphate lyase; and (3) an alcohol kinase, an alkyl phosphate kinase and a diphosphate lyase.
- the invention additionally provides methods of using such microbial organisms to produce an alkene, by culturing a non-naturally occurring microbial organism containing an alkene pathway as described herein under conditions and for a sufficient period of time to produce an alkene.
- Figure 1 shows the conversion of an alcohol substrate to an alkene via alkyl phosphate or alkyl diphosphate intermediates.
- Enzymes are A. alcohol kinase, B.
- R 1 , R 2 , R 3 , and R 4 are each independently (a) hydrogen, cyano, halo, or nitro; (b) Ci_ 6 alkyl, C 2 _ 6 alkenyl, C 2 _ 6 alkynyl, C 3 _ 7 cycloalkyl, C 6 _i4 aryl, C 7 _i 5 aralkyl, heteroaryl, or heterocyclyl, each optionally substituted with one or more substituents Q; or (c) -C(0)R la , -C(0)OR la ,
- each R la , R lb , R lc , and R ld is independently hydrogen, Ci_ 6 alkyl, C 2 _ 6 alkenyl, C 2 _ 6 alkynyl, C 3 _ 7 cycloalkyl, C 6 -i4 aryl, C 7 _i5 aralkyl, heteroaryl, or heterocyclyl; or R la and R lc together with the C and N atoms to which they are attached form heterocyclyl; or R lb and R lc together with the N atom to which they are attached form heterocyclyl; wherein each Q is independently selected from (a) oxo, cyano, halo, and nitro; (b) Ci_ 6 alkyl, C 2 _ 6 alkenyl, C 2 _ 6 alkynyl, C
- the present invention is directed to the design and production of cells and organisms having biosynthetic production capabilities for alkenes.
- the invention in particular, relates to the design of microbial organism capable of producing alkene by introducing one or more nucleic acids encoding an alkene pathway enzyme.
- the invention utilizes in silico stoichiometric models of
- Escherichia coli metabolism that identify metabolic designs for biosynthetic production of alkenes.
- the results described herein indicate that metabolic pathways can be designed and recombinantly engineered to achieve the biosynthesis of alkenes in Escherichia coli and other cells or organisms.
- Biosynthetic production of alkenes for example, by the in silico designs can be confirmed by construction of strains having the designed metabolic genotype.
- These metabolically engineered cells or organisms also can be subjected to adaptive evolution to further augment alkene biosynthesis, including under conditions approaching theoretical maximum growth.
- the alkene biosynthesis characteristics of the designed strains make them genetically stable and particularly useful in continuous bioprocesses.
- Separate strain design strategies were identified with incorporation of different non-native or heterologous reaction capabilities into E. coli or other host organisms leading to alkene producing metabolic pathways from alcohols that are produced naturally or that are produced through genetic engineering. In silico metabolic designs were identified that resulted in the biosynthesis of alkenes in microorganisms from this substrate or metabolic intermediates.
- Strains identified via the computational component of the platform can be put into actual production by genetically engineering any of the predicted metabolic alterations, which lead to the biosynthetic production of alkenes or other intermediate and/or downstream products.
- strains exhibiting biosynthetic production of these compounds can be further subjected to adaptive evolution to further augment product biosynthesis. The levels of product biosynthesis yield following adaptive evolution also can be predicted by the computational component of the system.
- non-naturally occurring when used in reference to a microbial organism or microorganism of the invention is intended to mean that the microbial organism has at least one genetic alteration not normally found in a naturally occurring strain of the referenced species, including wild-type strains of the referenced species.
- Genetic alterations include, for example, modifications introducing expressible nucleic acids encoding metabolic polypeptides, other nucleic acid additions, nucleic acid deletions and/or other functional disruption of the microbial organism's genetic material.
- modifications include, for example, coding regions and functional fragments thereof, for heterologous, homologous or both heterologous and homologous polypeptides for the referenced species.
- Additional modifications include, for example, non-coding regulatory regions in which the modifications alter expression of a gene or operon.
- Exemplary metabolic polypeptides include enzymes or proteins within an alkene biosynthetic pathway.
- a metabolic modification refers to a biochemical reaction that is altered from its naturally occurring state. Therefore, non-naturally occurring microorganisms can have genetic modifications to nucleic acids encoding metabolic polypeptides, or functional fragments thereof. Exemplary metabolic modifications are disclosed herein.
- isolated when used in reference to a microbial organism is intended to mean an organism that is substantially free of at least one component as the referenced microbial organism is found in nature. The term includes a microbial organism that is removed from some or all components as it is found in its natural environment. The term also includes a microbial organism that is removed from some or all components as the microbial organism is found in non-naturally occurring environments.
- an isolated microbial organism is partly or completely separated from other substances as it is found in nature or as it is grown, stored or subsisted in non- naturally occurring environments.
- Specific examples of isolated microbial organisms include partially pure microbes, substantially pure microbes and microbes cultured in a medium that is non-naturally occurring.
- microbial As used herein, the terms "microbial,” “microbial organism” or
- microorganism are intended to mean any organism that exists as a microscopic cell that is included within the domains of archaea, bacteria or eukarya. Therefore, the term is intended to encompass prokaryotic or eukaryotic cells or organisms having a microscopic size and includes bacteria, archaea and eubacteria of all species as well as eukaryotic microorganisms such as yeast and fungi. The term also includes cell cultures of any species that can be cultured for the production of a biochemical. [0021] As used herein, the term “substantially anaerobic" when used in reference to a culture or growth condition is intended to mean that the amount of oxygen is less than about 10% of saturation for dissolved oxygen in liquid media.
- Exogenous as it is used herein is intended to mean that the referenced molecule or the referenced activity is introduced into the host microbial organism.
- the molecule can be introduced, for example, by introduction of an encoding nucleic acid into the host genetic material such as by integration into a host chromosome or as non- chromosomal genetic material such as a plasmid. Therefore, the term as it is used in reference to expression of an encoding nucleic acid refers to introduction of the encoding nucleic acid in an expressible form into the microbial organism.
- the term refers to an activity that is introduced into the host reference organism.
- the source can be, for example, a homologous or heterologous encoding nucleic acid that expresses the referenced activity following introduction into the host microbial organism. Therefore, the term “endogenous” refers to a referenced molecule or activity that is present in the host.
- the term when used in reference to expression of an encoding nucleic acid refers to expression of an encoding nucleic acid contained within the microbial organism.
- heterologous refers to a molecule or activity derived from a source other than the referenced species whereas “homologous” refers to a molecule or activity derived from the host microbial organism. Accordingly, exogenous expression of an encoding nucleic acid of the invention can utilize either or both a heterologous or homologous encoding nucleic acid. [0023] It is understood that when more than one exogenous nucleic acid is included in a microbial organism that the more than one exogenous nucleic acids refers to the referenced encoding nucleic acid or biosynthetic activity, as discussed above.
- exogenous nucleic acids can be introduced into the host microbial organism on separate nucleic acid molecules, on polycistronic nucleic acid molecules, or a combination thereof, and still be considered as more than one exogenous nucleic acid.
- a microbial organism can be engineered to express two or more exogenous nucleic acids encoding a desired pathway enzyme or protein.
- two exogenous nucleic acids encoding a desired activity are introduced into a host microbial organism
- the two exogenous nucleic acids can be introduced as a single nucleic acid, for example, on a single plasmid, on separate plasmids, can be integrated into the host chromosome at a single site or multiple sites, and still be considered as two exogenous nucleic acids.
- exogenous nucleic acids can be introduced into a host organism in any desired combination, for example, on a single plasmid, on separate plasmids, can be integrated into the host chromosome at a single site or multiple sites, and still be considered as two or more exogenous nucleic acids, for example three exogenous nucleic acids.
- the number of referenced exogenous nucleic acids or biosynthetic activities refers to the number of encoding nucleic acids or the number of biosynthetic activities, not the number of separate nucleic acids introduced into the host organism.
- the non-naturally occurring microbal organisms of the invention can contain stable genetic alterations, which refers to microorganisms that can be cultured for greater than five generations without loss of the alteration.
- stable genetic alterations include modifications that persist greater than 10 generations, particularly stable modifications will persist more than about 25 generations, and more particularly, stable genetic modifications will be greater than 50 generations, including indefinitely.
- An ortholog is a gene or genes that are related by vertical descent and are responsible for substantially the same or identical functions in different organisms.
- mouse epoxide hydrolase and human epoxide hydrolase can be considered orthologs for the biological function of hydrolysis of epoxides.
- Genes are related by vertical descent when, for example, they share sequence similarity of sufficient amount to indicate they are homologous, or related by evolution from a common ancestor.
- Genes can also be considered orthologs if they share three-dimensional structure but not necessarily sequence similarity, of a sufficient amount to indicate that they have evolved from a common ancestor to the extent that the primary sequence similarity is not identifiable.
- Genes that are orthologous can encode proteins with sequence similarity of about 25% to 100% amino acid sequence identity. Genes encoding proteins sharing an amino acid similarity less that 25% can also be considered to have arisen by vertical descent if their three-dimensional structure also shows similarities. Members of the serine protease family of enzymes, including tissue plasminogen activator and elastase, are considered to have arisen by vertical descent from a common ancestor.
- Orthologs include genes or their encoded gene products that through, for example, evolution, have diverged in structure or overall activity. For example, where one species encodes a gene product exhibiting two functions and where such functions have been separated into distinct genes in a second species, the three genes and their corresponding products are considered to be orthologs. For the production of a biochemical product, those skilled in the art will understand that the orthologous gene harboring the metabolic activity to be introduced or disrupted is to be chosen for construction of the non-naturally occurring microorganism. An example of orthologs exhibiting separable activities is where distinct activities have been separated into distinct gene products between two or more species or within a single species.
- a specific example is the separation of elastase proteolysis and plasminogen proteolysis, two types of serine protease activity, into distinct molecules as plasminogen activator and elastase.
- a second example is the separation of mycoplasma 5 '-3' exonuclease and Drosophila DNA polymerase III activity.
- the DNA polymerase from the first species can be considered an ortholog to either or both of the exonuclease or the polymerase from the second species and vice versa.
- paralogs are homologs related by, for example, duplication followed by evolutionary divergence and have similar or common, but not identical functions.
- Paralogs can originate or derive from, for example, the same species or from a different species.
- microsomal epoxide hydrolase epoxide hydrolase I
- soluble epoxide hydrolase epoxide hydrolase II
- Paralogs are proteins from the same species with significant sequence similarity to each other suggesting that they are homologous, or related through co-evolution from a common ancestor.
- Groups of paralogous protein families include HipA homologs, luciferase genes, peptidases, and others.
- a nonorthologous gene displacement is a nonorthologous gene from one species that can substitute for a referenced gene function in a different species.
- Substitution includes, for example, being able to perform substantially the same or a similar function in the species of origin compared to the referenced function in the different species.
- a nonorthologous gene displacement will be identifiable as structurally related to a known gene encoding the referenced function, less structurally related but functionally similar genes and their corresponding gene products nevertheless will still fall within the meaning of the term as it is used herein.
- Functional similarity requires, for example, at least some structural similarity in the active site or binding region of a nonorthologous gene product compared to a gene encoding the function sought to be substituted. Therefore, a nonorthologous gene includes, for example, a paralog or an unrelated gene.
- Orthologs, paralogs and nonorthologous gene displacements can be determined by methods well known to those skilled in the art. For example, inspection of nucleic acid or amino acid sequences for two polypeptides will reveal sequence identity and similarities between the compared sequences. Based on such similarities, one skilled in the art can determine if the similarity is sufficiently high to indicate the proteins are related through evolution from a common ancestor. Algorithms well known to those skilled in the art, such as Align, BLAST, Clustal W and others compare and determine a raw sequence similarity or identity, and also determine the presence or significance of gaps in the sequence which can be assigned a weight or score.
- Such algorithms also are known in the art and are similarly applicable for determining nucleotide sequence similarity or identity. Parameters for sufficient similarity to determine relatedness are computed based on well known methods for calculating statistical similarity, or the chance of finding a similar match in a random polypeptide, and the significance of the match determined. A computer comparison of two or more sequences can, if desired, also be optimized visually by those skilled in the art. Related gene products or proteins can be expected to have a high similarity, for example, 25% to 100% sequence identity. Proteins that are unrelated can have an identity which is essentially the same as would be expected to occur by chance, if a database of sufficient size is scanned (about 5%).
- Sequences between 5% and 24% may or may not represent sufficient homology to conclude that the compared sequences are related. Additional statistical analysis to determine the significance of such matches given the size of the data set can be carried out to determine the relevance of these sequences.
- Exemplary parameters for determining relatedness of two or more sequences using the BLAST algorithm can be as set forth below. Briefly, amino acid sequence alignments can be performed using BLASTP version 2.0.8 (Jan-05-1999) and the following parameters: Matrix: 0 BLOSUM62; gap open: 11; gap extension: 1;
- Nucleic acid sequence alignments can be performed using BLASTN version 2.0.6 (Sept- 16- 1998) and the following parameters: Match: 1; mismatch: -2; gap open: 5; gap extension: 2; x dropoff: 50; expect: 10.0;
- the invention provides non-naturally occurring microbial organisms containing an alkene pathway having at least one exogenous nucleic acid encoding an alkene pathway enzyme expressed in a sufficient amount to convert an alcohol to an alkene as depicted in Figure 1.
- the microbial organism comprises an alkene pathway selected from: (1) an alcohol kinase and a phosphate lyase; (2) a diphosphokinase and a diphosphate lyase; and (3) an alcohol kinase, an alkyl phosphate kinase and a diphosphate lyase.
- the microbial organism converts an alcohol of Formula (I)
- R 3 R 2 to an alkene of Formula (II) wherein R 1 , R 2 , R 3 , and R 4 are each independently (a) hydrogen, cyano, halo, or nitro; (b) Ci_6 alkyl, C 2 _ 6 alkenyl, C 2 _ 6 alkynyl, C 3 _ 7 cycloalkyl, C 6 _i4 aryl, C 7 _i 5 aralkyl, heteroaryl, or heterocyclyl, each optionally substituted with one or more substituents Q; or (c) -C(0)R la , -C(0)OR la , -C(0)NR lb R lc , -C(NR la )NR lb R lc , -OR la , -OC(0)R la , -OC(0)OR la , -OC(0)NR lb R lc , -OC( NR la )NR lb R lc , -OS(0)R la
- each R la , R lb , R lc , and R ld is independently hydrogen, Ci_ 6 alkyl, C 2 _ 6 alkenyl, C 2 _ 6 alkynyl, C 3 _ 7 cycloalkyl, C 6 _i4 aryl, C 7 _i 5 aralkyl, heteroaryl, or heterocyclyl; or R la and R lc together with the C and N atoms to which they are attached form heterocyclyl; or R lb and R lc together with the N atom to which they are attached form heterocyclyl; wherein each Q is independently selected from (a) oxo, cyano, halo, and nitro;
- each R e , R f , R g , and R h is independently (i) hydrogen; (ii) Ci_ 6 alkyl, C 2 _ 6 alkenyl, C 2 _ 6 alkynyl, C 3 _ 7 cycloalkyl, C 6- 14 aryl, C 7 _i 5 aralkyl, heteroaryl, or heterocyclyl; or (iii) R f and R g together with the N atom to which
- R 1 , R 2 , R 3 , and R 4 are each independently same between the alcohol and the alkene.
- the R 1 of the alcohol is the same as the R 1 of the alkene
- the R 2 of the alcohol is the same as the R 2 of the alkene
- the R 3 of the alcohol is the same as the R 3 of the alkene
- the R 4 of the alcohol is the same as the R 4 of the alkene.
- alkyl refers to a linear or branched saturated monovalent hydrocarbon radical, wherein the alkyl may optionally be substituted with one or more substituents Q as described herein.
- Ci_ 6 alkyl refers to a linear saturated monovalent hydrocarbon radical of 1 to 6 carbon atoms or a branched saturated
- the alkyl is a linear saturated monovalent hydrocarbon radical that has 1 to 20 (C 1-20 ), 1 to 15 (Ci_ 15), 1 to 10 (Ci_io), or 1 to 6 (Ci_ 6 ) carbon atoms, or branched saturated monovalent hydrocarbon radical of 3 to 20 (C 3-20 ), 3 to 15 (C 3-15 ), 3 to 10 (C 3-10 ), or 3 to 6 (C 3-6 ) carbon atoms.
- linear Ci_ 6 and branched C 3 _ 6 alkyl groups are also referred as "lower alkyl.”
- alkyl groups include, but are not limited to, methyl, ethyl, propyl (including all isomeric forms), n-propyl, isopropyl, butyl (including all isomeric forms), n-butyl, isobutyl, sec-butyl, t-butyl, pentyl (including all isomeric forms), and hexyl (including all isomeric forms).
- alkenyl refers to a linear or branched monovalent hydrocarbon radical, which contains one or more, in one embodiment, one to five, in another embodiment, one, carbon-carbon double bond(s).
- the alkenyl may be optionally substituted with one or more substituents Q as described herein.
- alkenyl embraces radicals having a "cis” or “trans” configuration or a mixture thereof, or alternatively, a "Z” or “E” configuration or a mixture thereof, as appreciated by those of ordinary skill in the art.
- C 2 _ 6 alkenyl refers to a linear unsaturated monovalent hydrocarbon radical of 2 to 6 carbon atoms or a branched unsaturated monovalent hydrocarbon radical of 3 to 6 carbon atoms.
- the alkenyl is a linear monovalent hydrocarbon radical of 2 to 20 (C 2 _ 2 o), 2 to 15 (C 2-15 ), 2 to 10 (C 2 _io), or 2 to 6 (C 2 _ 6 ) carbon atoms, or a branched monovalent hydrocarbon radical of 3 to 20 (C 3 _ 2 o), 3 to 15 (C 3-15 ), 3 to 10 (C 3-10 ), or 3 to 6 (C 3 _ 6 ) carbon atoms.
- alkenyl groups include, but are not limited to, ethenyl, propen-l-yl, propen-2-yl, allyl, butenyl, and 4-methylbutenyl.
- alkynyl refers to a linear or branched monovalent hydrocarbon radical, which contains one or more, in one embodiment, one to five, in another embodiment, one, carbon-carbon triple bond(s).
- the alkynyl may be optionally substituted with one or more substituents Q as described herein.
- C 2 _ 6 alkynyl refers to a linear unsaturated monovalent hydrocarbon radical of 2 to 6 carbon atoms or a branched unsaturated monovalent hydrocarbon radical of 3 to 6 carbon atoms.
- the alkynyl is a linear monovalent hydrocarbon radical of 2 to 20 (C 2 _ 2 o), 2 to 15 (C 2-15 ), 2 to 10 (C 2 _io), or 2 to 6 (C 2 _ 6 ) carbon atoms, or a branched monovalent hydrocarbon radical of 3 to 20 (C 3 _ 2 o), 3 to 15 (C 3-15 ), 3 to 10 (C 3-10 ), or 3 to 6 (C 3 _ 6 ) carbon atoms.
- alkynyl groups include, but are not limited to, ethynyl (-C ⁇ CH), propynyl (including all isomeric forms, e.g., 1-propynyl (-C ⁇ CCH 3 ) and propargyl (- CH 2 C ⁇ CH)), butynyl (including all isomeric forms, e.g., 1-butyn-l-yl and 2-butyn-l-yl), pentynyl (including all isomeric forms, e.g., 1-pentyn-l-yl and l-methyl-2-butyn-l-yl), and hexynyl (including all isomeric forms, e.g., 1-hexyn-l-yl).
- cycloalkyl refers to a cyclic monovalent hydrocarbon radical, which may be optionally substituted with one or more substituents Q as described herein.
- cycloalkyl groups may be saturated or unsaturated but non-aromatic, and/or bridged, and/or non-bridged, and/or fused bicyclic groups.
- the cycloalkyl has from 3 to 20 (C 3-20 ), from 3 to 15 (C 3-15 ), from 3 to 10 (C 3-10 ), or from 3 to 7 (C3-7) carbon atoms.
- cycloalkyl groups include, but are not limited to, cyclopropyl, cyclobutyl, cyclopentyl, cyclopentenyl, cyclohexyl, cyclohexenyl, cyclohexadienyl, cycloheptyl, cycloheptenyl, bicyclo[2.1.1 Jhexyl, bicyclo[2.2.1 Jheptyl, decalinyl, and adamantyl.
- aryl refers to a monovalent monocyclic aromatic group and/or monovalent polycyclic aromatic group that contain at least one aromatic carbon ring. In certain embodiments, the aryl has from 6 to 20 (C 6 _2o), from 6 to 15 (C 6-15 ), or from 6 to 10 (C 6 -io) ring atoms. Examples of aryl groups include, but are not limited to, phenyl, naphthyl, fluorenyl, azulenyl, anthryl, phenanthryl, pyrenyl, biphenyl, and terphenyl.
- Aryl also refers to bicyclic or tricyclic carbon rings, where one of the rings is aromatic and the others of which may be saturated, partially unsaturated, or aromatic, for example, dihydronaphthyl, indenyl, indanyl, or tetrahydronaphthyl (tetralinyl).
- aryl may be optionally substituted with one or more substituents Q as described herein.
- aralkyl or "arylalkyl” refers to a monovalent alkyl group
- the aralkyl has from 7 to 30 (C7-30), from 7 to 20 (C 7-20 ), or from 7 to 16 (C 7-16 ) carbon atoms.
- aralkyl groups include, but are not limited to, benzyl, 2-phenylethyl, and 3-phenylpropyl.
- aralkyl are optionally substituted with one or more substituents Q as described herein.
- heteroaryl refers to a monovalent monocyclic aromatic group or monovalent polycyclic aromatic group that contain at least one aromatic ring, wherein at least one aromatic ring contains one or more heteroatoms independently selected from O, S, and N in the ring. Heteroaryl groups are bonded to the rest of a molecule through the aromatic ring. Each ring of a heteroaryl group can contain one or two O atoms, one or two S atoms, and/or one to four N atoms, provided that the total number of heteroatoms in each ring is four or less and each ring contains at least one carbon atom. In certain embodiments, the heteroaryl has from 5 to 20, from 5 to 15, or from 5 to 10 ring atoms.
- Examples of monocyclic heteroaryl groups include, but are not limited to, furanyl, imidazolyl, isothiazolyl, isoxazolyl, oxadiazolyl, oxadiazolyl, oxazolyl, pyrazinyl, pyrazolyl, pyridazinyl, pyridyl, pyrimidinyl, pyrrolyl, thiadiazolyl, thiazolyl, thienyl, tetrazolyl, triazinyl, and triazolyl.
- Examples of bicyclic heteroaryl groups include, but are not limited to, benzofuranyl, benzimidazolyl, benzoisoxazolyl, benzopyranyl,
- tricyclic heteroaryl groups include, but are not limited to, acridinyl, benzindolyl, carbazolyl, dibenzofuranyl, perimidinyl, phenanthrolinyl, phenanthridinyl, phenarsazinyl, phenazinyl, phenothiazinyl, phenoxazinyl, and xanthenyl.
- heteroaryl may also be optionally substituted with one or more substituents Q as described herein.
- heterocyclyl refers to a monovalent monocyclic non-aromatic ring system or monovalent polycyclic ring system that contains at least one non-aromatic ring, wherein one or more of the non-aromatic ring atoms are heteroatoms independently selected from O, S, and N; and the remaining ring atoms are carbon atoms.
- the heterocyclyl or heterocyclic group has from 3 to 20, from 3 to 15, from 3 to 10, from 3 to 8, from 4 to 7, or from 5 to 6 ring atoms.
- Heterocyclyl groups are bonded to the rest of a molecule through the non-aromatic ring.
- the heterocyclyl is a monocyclic, bicyclic, tricyclic, or tetracyclic ring system, which may be fused or bridged, and in which nitrogen or sulfur atoms may be optionally oxidized, nitrogen atoms may be optionally quaternized, and some rings may be partially or fully saturated, or aromatic.
- the heterocyclyl may be attached to the main structure at any heteroatom or carbon atom which results in the creation of a stable compound.
- heterocyclic groups include, but are not limited to, azepinyl, benzodioxanyl, benzodioxolyl, benzofuranonyl, benzopyranonyl, benzopyranyl, benzotetrahydrofuranyl, benzotetrahydrothienyl, benzothiopyranyl, benzoxazinyl, ⁇ - carbolinyl, chromanyl, chromonyl, cinnolinyl, coumarinyl, decahydroisoquinolinyl, dihydrobenzisothiazinyl, dihydrobenzisoxazinyl, dihydrofuryl, dihydroisoindolyl, dihydropyranyl, dihydropyrazolyl, dihydropyrazinyl, dihydropyridinyl,
- dihydropyrimidinyl dihydropyrrolyl, dioxolanyl, 1 ,4-dithianyl, furanonyl, imidazolidinyl, imidazolinyl, indolinyl, isobenzotetrahydrofuranyl, isobenzotetrahydrothienyl,
- heterocyclic may also be optionally substituted with one or more substituents Q as described herein.
- halogen refers to fluorine, chlorine, bromine, and/or iodine.
- Figure 1 shows pathways for converting an alcohol to an alkene via a phosphate or diphosphate intermediate.
- an alcohol is activated to an alkyl phosphate by a kinase.
- the alkyl phosphate is then further activated to an alkyl diphosphate (Step D) or converted to an alkene by a phosphate lyase or alkene synthase (step B).
- the alcohol is directly converted to the alkyl diphosphate
- step C The release of diphosphate from alkyl diphosphate by an alkene synthase or diphosphate lyase yields an alkene.
- alkene synthase or diphosphate lyase yields an alkene.
- Exemplary alcohol precursors and alkene products are listed in the table below.
- the invention provides a non-naturally occurring microbial organism containing an alkene pathway having at least one exogenous nucleic acid encoding an alkene pathway enzyme expressed in a sufficient amount to convert an alcohol to an alkene as depicted in the table above.
- the microbial organism comprises an alkene pathway selected from: (1) an alcohol kinase and a phosphate lyase; (2) a diphosphokinase and a diphosphate lyase; and (3) an alcohol kinase, an alkyl phosphate kinase and a diphosphate lyase.
- the microbial orgainism of the invention converts ethanol to ethylene, n-propanol to propylene, isopropanol to propylene, n-butanol to but-l-ene, isobutanol to isobutylene, tert-butanol to isobutylene, butan-2-ol to but-l-ene or but-2-ene, pentan-l-ol to pent-l-ene, 3- methylbutan-l-ol to 3-methylbut-l-ene, pentan-2-ol to pent-2-ene, pental-3-ol to pent-2- ene, 2-methylbutan-l-ol to 2-methylbut-l-ene, 3-methylbutan-2-ol to 3-methylbut-l-ene, 2-methylbutan-2-ol to 2-methylbut-l-ene or 2-methylbut-2-ene, 3-methylbut-3-en-l-ol to isopren
- the non-naturally occurring microbial organism comprises two or three exogenous nucleic acids each encoding an alkene pathway enzyme.
- two exogenous nucleic acids can encode an alcohol kinase and a phosphate lyase, or alternatively a diphosphokinase and a diphosphate lyase.
- non-naturally occurring microbial organism can include three exogenous nucleic acids encoding an alcohol kinase, an alkyl phosphate kinase and a diphosphate lyase.
- the at least one exogenous nucleic acid can be a heterologous nucleic acid.
- the non- naturally occurring microbial organism can be in a substantially anaerobic culture medium.
- the invention provides a non-naturally occurring microbial organism having an alkene pathway, wherein the non-naturally occurring microbial organism comprises at least one exogenous nucleic acid encoding an enzyme or protein that converts a substrate to a product selected from the group consisting of an alcohol to an alkyl phosphate, an alcohol to an alkyl diphosphate, an alkyl phosphate to an alkyl diphosphate, an alkyl phosphate to an alkene or an alkyl diphosphate to an alkene.
- the invention provides a non-naturally occurring microbial organism containing at least one exogenous nucleic acid encoding an enzyme or protein, where the enzyme or protein converts the substrates and products of an alkene pathway, such as that shown in Figure 1.
- an alkene pathway is exemplified in Figure 1.
- the invention additionally provides a non-naturally occurring microbial organism comprising at least one exogenous nucleic acid encoding an alkene pathway enzyme, where the microbial organism produces an alkene pathway intermediate, for example, an alkyl phosphate or an alkyl diphosphate.
- any of the pathways disclosed herein, as described in the Examples and exemplified in the Figures, including the pathways of Figure 1, can be utilized to generate a non-naturally occurring microbial organism that produces any pathway intermediate or product, as desired.
- a microbial organism that produces an intermediate can be used in combination with another microbial organism expressing downstream pathway enzymes to produce a desired product.
- the invention is described herein with general reference to the metabolic reaction, reactant or product thereof, or with specific reference to one or more nucleic acids or genes encoding an enzyme associated with or catalyzing, or a protein associated with, the referenced metabolic reaction, reactant or product. Unless otherwise expressly stated herein, those skilled in the art will understand that reference to a reaction also constitutes reference to the reactants and products of the reaction. Similarly, unless otherwise expressly stated herein, reference to a reactant or product also references the reaction, and reference to any of these metabolic constituents also references the gene or genes encoding the enzymes that catalyze or proteins involved in the referenced reaction, reactant or product.
- reference herein to a gene or encoding nucleic acid also constitutes a reference to the corresponding encoded enzyme and the reaction it catalyzes or a protein associated with the reaction as well as the reactants and products of the reaction.
- the non-naturally occurring microbial organisms of the invention can be produced by introducing expressible nucleic acids encoding one or more of the enzymes or proteins participating in one or more alkene biosynthetic pathways.
- nucleic acids for some or all of a particular alkene biosynthetic pathway can be expressed. For example, if a chosen host is deficient in one or more enzymes or proteins for a desired biosynthetic pathway, then expressible nucleic acids for the deficient enzyme(s) or protein(s) are introduced into the host for subsequent exogenous expression.
- a non-naturally occurring microbial organism of the invention can be produced by introducing exogenous enzyme or protein activities to obtain a desired biosynthetic pathway or a desired biosynthetic pathway can be obtained by introducing one or more exogenous enzyme or protein activities that, together with one or more endogenous enzymes or proteins, produces a desired product such as alkene.
- Host microbial organisms can be selected from, and the non-naturally occurring microbial organisms generated in, for example, bacteria, yeast, fungus or any of a variety of other microorganisms applicable to fermentation processes.
- Exemplary bacteria include species selected from Escherichia coli, Klebsiella oxytoca,
- Anaerobio spirillum succiniciproducens Actinobacillus succinogenes, Mannheimia succiniciproducens, Rhizobium etli, Bacillus subtilis, Corynebacterium glutamicum, Gluconobacter oxydans, Zymomonas mobilis, Lactococcus lactis, Lactobacillus plantarum, Streptomyces coelicolor, Clostridium acetobutylicum, Pseudomonas fluorescens, and Pseudomonas putida.
- Exemplary yeasts or fungi include species selected from Saccharomyces cerevisiae, Schizosaccharomyces pombe, Kluyveromyces lactis, Kluyveromyces marxianus, Aspergillus terreus, Aspergillus niger, Pichia pastoris, Rhizopus arrhizus, Rhizobus oryzae, Yarrowia lipolytica, and the like.
- E. coli is a particularly useful host organism since it is a well characterized microbial organism suitable for genetic engineering.
- Other particularly useful host organisms include yeast such as Saccharomyces cerevisiae. It is understood that any suitable microbial host organism can be used to introduce metabolic and/or genetic modifications to produce a desired product.
- the non-naturally occurring microbial organisms of the invention will include at least one exogenously expressed alkene pathway-encoding nucleic acid and up to all encoding nucleic acids for one or more alkene biosynthetic pathways.
- alkene biosynthesis can be established in a host deficient in a pathway enzyme or protein through exogenous expression of the corresponding encoding nucleic acid.
- exogenous expression of all enzyme or proteins in the pathway can be included, although it is understood that all enzymes or proteins of a pathway can be expressed even if the host contains at least one of the pathway enzymes or proteins.
- exogenous expression of all enzymes or proteins in a pathway for production of alkene can be included, such as an alcohol kinase and a phosphate lyase, or alternatively a diphosephokinase and a diphosphate lyase, or alternatively an alcohol kinase, an alkyl phosphate kinase and a diphosphate lyase.
- a non-naturally occurring microbial organism of the invention can have one, two or three up to all nucleic acids encoding the enzymes or proteins constituting an alkene biosynthetic pathway disclosed herein.
- the non-naturally occurring microbial organisms also can include other genetic modifications that facilitate or optimize alkene biosynthesis or that confer other useful functions onto the host microbial organism.
- One such other functionality can include, for example, augmentation of the synthesis of one or more of the alkene pathway precursors such as an alcohol disclosed herein.
- a host microbial organism is selected such that it produces the precursor of an alkene pathway, either as a naturally produced molecule or as an engineered product that either provides de novo production of a desired precursor or increased production of a precursor naturally produced by the host microbial organism.
- ethanol is produced naturally in a host organism such as E. coli.
- a host organism can be engineered to increase production of a precursor, as disclosed herein.
- a microbial organism that has been engineered to produce a desired precursor can be used as a host organism and further engineered to express enzymes or proteins of an alkene pathway.
- a non-naturally occurring microbial organism of the invention is generated from a host that contains the enzymatic capability to synthesize alkene.
- it can be useful to increase the synthesis or accumulation of an alkene pathway product to, for example, drive alkene pathway reactions toward alkene production.
- Increased synthesis or accumulation can be accomplished by, for example, overexpression of nucleic acids encoding one or more of the above-described alkene pathway enzymes or proteins.
- Overexpression of the enzyme or enzymes and/or protein or proteins of the alkene pathway can occur, for example, through exogenous expression of the endogenous gene or genes, or through exogenous expression of the heterologous gene or genes.
- naturally occurring organisms can be readily generated to be non-naturally occurring microbial organisms of the invention, for example, producing alkene, through overexpression of one, two, or three, that is, up to all nucleic acids encoding alkene biosynthetic pathway enzymes or proteins.
- a non-naturally occurring organism can be generated by mutagenesis of an endogenous gene that results in an increase in activity of an enzyme in the alkene biosynthetic pathway.
- exogenous expression of the encoding nucleic acids is employed.
- Exogenous expression confers the ability to custom tailor the expression and/or regulatory elements to the host and application to achieve a desired expression level that is controlled by the user.
- endogenous expression also can be utilized in other embodiments such as by removing a negative regulatory effector or induction of the gene's promoter when linked to an inducible promoter or other regulatory element.
- an endogenous gene having a naturally occurring inducible promoter can be up-regulated by providing the appropriate inducing agent, or the regulatory region of an endogenous gene can be engineered to incorporate an inducible regulatory element, thereby allowing the regulation of increased expression of an endogenous gene at a desired time.
- an inducible promoter can be included as a regulatory element for an exogenous gene introduced into a non-naturally occurring microbial organism.
- any of the one or more exogenous nucleic acids can be introduced into a microbial organism to produce a non- naturally occurring microbial organism of the invention.
- the nucleic acids can be introduced so as to confer, for example, an alkene biosynthetic pathway onto the microbial organism.
- encoding nucleic acids can be introduced to produce an intermediate microbial organism having the biosynthetic capability to catalyze some of the required reactions to confer alkene biosynthetic capability.
- a non-naturally occurring microbial organism having an alkene biosynthetic pathway can comprise at least two exogenous nucleic acids encoding desired enzymes or proteins, such as the combination of an alcohol kinase and a phosphate lyase, or alternatively a
- any combination of two or more enzymes or proteins of a biosynthetic pathway can be included in a non-naturally occurring microbial organism of the invention.
- any combination of three or more enzymes or proteins of a biosynthetic pathway can be included in a non-naturally occurring microbial organism of the invention, for example, an alcohol kinase, an alkyl phosphate kinase and a diphosphate lyase, and so forth, as desired, so long as the combination of enzymes and/or proteins of the desired biosynthetic pathway results in production of the corresponding desired product.
- the non-naturally occurring microbial organisms and methods of the invention also can be utilized in various combinations with each other and with other microbial organisms and methods well known in the art to achieve product biosynthesis by other routes.
- one alternative to produce alkene other than use of the alkene producers is through addition of another microbial organism capable of converting an alkene pathway intermediate to alkene.
- One such procedure includes, for example, the fermentation of a microbial organism that produces an alkene pathway intermediate.
- the alkene pathway intermediate can then be used as a substrate for a second microbial organism that converts the alkene pathway intermediate to alkene.
- the alkene pathway intermediate can be added directly to another culture of the second organism or the original culture of the alkene pathway intermediate producers can be depleted of these microbial organisms by, for example, cell separation, and then subsequent addition of the second organism to the fermentation broth can be utilized to produce the final product without intermediate purification steps.
- the non-naturally occurring microbial organisms and methods of the invention can be assembled in a wide variety of subpathways to achieve biosynthesis of, for example, alkene.
- biosynthetic pathways for a desired product of the invention can be segregated into different microbial organisms, and the different microbial organisms can be co-cultured to produce the final product.
- the product of one microbial organism is the substrate for a second microbial organism until the final product is synthesized.
- the biosynthesis of alkene can be accomplished by constructing a microbial organism that contains biosynthetic pathways for conversion of one pathway intermediate to another pathway intermediate or the product.
- alkene also can be biosynthetically produced from microbial organisms through co-culture or co-fermentation using two organisms in the same vessel, where the first microbial organism produces an alkyl phosphate or alkyl diphosphate intermediate and the second microbial organism converts the intermediate to alkene.
- Sources of encoding nucleic acids for an alkene pathway enzyme or protein can include, for example, any species where the encoded gene product is capable of catalyzing the referenced reaction.
- Such species include both prokaryotic and eukaryotic organisms including, but not limited to, bacteria, including archaea and eubacteria, and eukaryotes, including yeast, plant, insect, animal, and mammal, including human.
- Exemplary species for such sources include, for example, Escherichia coli, Abies grandis, Acetobacter pasteurians, Acinetobacter sp. strain M-1, Arabidopsis thaliana, Arabidopsis thaliana col, Aspergillus terreus NIH2624, Bacillus amyloliquefaciens , Bacillus cereus, Bos Taurus, Bradyrhizobium japonicum USDA110, Burkholderia phymatum, Burkholderia
- tuberculosis Mycoplasma pneumoniae Ml 29, Neurospora crassa, Oryctolagus cuniculus, Picea abies, Populus alba, Populus tremula x Populus alba, Pseudomonas aeruginosa, Pseudomonas putida, Pseudomonas sp. CF600, Pueraria Montana, Pyrococcus furiosus, Ralstonia eutropha, Ralstonia eutropha HI 6, Ralstonia metallidurans, Rattus norvegicus, Rhodococcus ruber, Saccharomyces cerevisiae, Salmonella enteric, Solanum
- microorganism genomes and a variety of yeast, fungi, plant, and mammalian genomes the identification of genes encoding the requisite alkene biosynthetic activity for one or more genes in related or distant species, including for example, homologues, orthologs, paralogs and nonorthologous gene displacements of known genes, and the interchange of genetic alterations between organisms is routine and well known in the art. Accordingly, the metabolic alterations allowing biosynthesis of alkene described herein with reference to a particular organism such as E. coli can be readily applied to other microorganisms, including prokaryotic and eukaryotic organisms alike.
- alkene biosynthesis can be conferred onto the host species by, for example, exogenous expression of a paralog or paralogs from the unrelated species that catalyzes a similar, yet non-identical metabolic reaction to replace the referenced reaction. Because certain differences among metabolic networks exist between different organisms, those skilled in the art will understand that the actual gene usage between different organisms may differ.
- teachings and methods of the invention can be applied to all microbial organisms using the cognate metabolic alterations to those exemplified herein to construct a microbial organism in a species of interest that will synthesize alkene.
- Methods for constructing and testing the expression levels of a non-naturally occurring alkene -producing host can be performed, for example, by recombinant and detection methods well known in the art. Such methods can be found described in, for example, Sambrook et al, Molecular Cloning: A Laboratory Manual, Third Ed., Cold Spring Harbor Laboratory, New York (2001); and Ausubel et al, Current Protocols in Molecular Biology, John Wiley and Sons, Baltimore, MD (1999).
- Exogenous nucleic acid sequences involved in a pathway for production of alkene can be introduced stably or transiently into a host cell using techniques well known in the art including, but not limited to, conjugation, electroporation, chemical
- nucleic acid sequences in the genes or cDNAs of eukaryotic nucleic acids can encode targeting signals such as an N-terminal mitochondrial or other targeting signal, which can be removed before transformation into prokaryotic host cells, if desired.
- targeting signals such as an N-terminal mitochondrial or other targeting signal, which can be removed before transformation into prokaryotic host cells, if desired.
- removal of a mitochondrial leader sequence led to increased expression in E. coli (Hoffmeister et al, J. Biol. Chem.
- genes can be expressed in the cytosol without the addition of leader sequence, or can be targeted to mitochondrion or other organelles, or targeted for secretion, by the addition of a suitable targeting sequence such as a mitochondrial targeting or secretion signal suitable for the host cells.
- a suitable targeting sequence such as a mitochondrial targeting or secretion signal suitable for the host cells.
- An expression vector or vectors can be constructed to include one or more alkene biosynthetic pathway encoding nucleic acids as exemplified herein operably linked to expression control sequences functional in the host organism.
- Expression vectors applicable for use in the microbial host organisms of the invention include, for example, plasmids, phage vectors, viral vectors, episomes and artificial chromosomes, including vectors and selection sequences or markers operable for stable integration into a host chromosome.
- the expression vectors can include one or more selectable marker genes and appropriate expression control sequences. Selectable marker genes also can be included that, for example, provide resistance to antibiotics or toxins, complement auxotrophic deficiencies, or supply critical nutrients not in the culture media.
- Expression control sequences can include constitutive and inducible promoters, transcription enhancers, transcription terminators, and the like which are well known in the art.
- both nucleic acids can be inserted, for example, into a single expression vector or in separate expression vectors.
- the encoding nucleic acids can be operationally linked to one common expression control sequence or linked to different expression control sequences, such as one inducible promoter and one constitutive promoter. The transformation of exogenous nucleic acid sequences involved in a metabolic or synthetic pathway can be confirmed using methods well known in the art.
- Such methods include, for example, nucleic acid analysis such as Northern blots or polymerase chain reaction (PCR) amplification of mRNA, or immunoblotting for expression of gene products, or other suitable analytical methods to test the expression of an introduced nucleic acid sequence or its corresponding gene product.
- nucleic acid analysis such as Northern blots or polymerase chain reaction (PCR) amplification of mRNA
- PCR polymerase chain reaction
- immunoblotting for expression of gene products
- the invention additionally provides methods of using the microbial organisms disclosed herein to produce an alkene, by culturing a non-naturally occurring microbial organism containing an alkene pathway as described herein under conditions and for a sufficient period of time to produce an alkene.
- the microbial organism used in the method can produce an alkene, wherein the alkene is a compound of Formula (II)
- R 1 , R 2 , R 3 , and R 4 are each independently (a) hydrogen, cyano, halo, or nitro; (b) Ci_ 6 alkyl, C 2 _ 6 alkenyl, C 2 _ 6 alkynyl, C3-7 cycloalkyl, C 6-14 aryl, C 7-15 aralkyl, heteroaryl, or heterocyclyl, each optionally substituted with one or more substituents Q; or (c) -C(0)R la , -C(0)OR la , -C(0)NR lb R lc , -C(NR la )NR lb R lc , -OR la , -OC(0)R la , - OC(0)OR la ,
- each R la , R lb , R lc , and R ld is independently hydrogen, Ci_ 6 alkyl, C 2 _ 6 alkenyl, C 2 _ 6 alkynyl, C3-7 cycloalkyl, C 6-14 aryl, C 7-15 aralkyl, heteroaryl, or heterocyclyl; or R la and R lc together with the C and N atoms to which they are attached form heterocyclyl; or R lb and R lc together with the N atom to which they are attached form heterocyclyl; wherein each Q is independently selected from (a) oxo, cyano, halo, and nitro; (b) Ci_ 6 alkyl, C 2 _ 6 alkenyl, C 2 _ 6 alkynyl, C3-7 cycloalkyl, C 6-14 aryl, C 7-15 aralkyl, heteroaryl, or heterocyclyl; or R la and R lc together with the C and N
- each R a , R b , R c , and R d is independently (i) hydrogen; (ii) Ci_ 6 alkyl, C 2 _ 6 alkenyl, C 2 _ 6 alkynyl, C3-7 cycloalkyl, C 6-14 aryl, C 7-15 aralkyl, heteroaryl, or heterocyclyl, each optionally substituted with one or more, in one
- each R e , R f , R g , and R h is independently (i) hydrogen; (ii) Ci_ 6 alkyl, C 2 _ 6 alkenyl, C 2 _ 6 alkynyl, C 3 _ 7 cycloalkyl, C 6-14 aryl, C 7 _i 5 aralkyl, heteroaryl, or heterocyclyl; or (iii) R f and R g together with the N atom to which they are attached form heterocyclyl.
- the microbial organism used in the method disclosed herein can produce an alkene, wherein the alkene is a compound selected from, but are not limited to, Ethylene, Propylene, Propylene, But-l-ene, Isobutylene, Isobutylene, But-1- ene, but-2-ene, Pent-l-ene, 3-methylbut-l-ene, Pent-2-ene, 2-methylbut-l-ene, 3- Methylbut-l-ene, 2-Methylbut-l-ene, 2-Methylbut-2-ene, Isoprene, 3-Methylbuta-l,2- diene, 1,3-Butadiene and Styrene.
- the alkene is a compound selected from, but are not limited to, Ethylene, Propylene, Propylene, But-l-ene, Isobutylene, Isobutylene, But-1- ene, but-2-ene,
- the alkene product is gaseous and has limited solubility in the culture broth under the conditions of the process. This is advantageous, as removal of the gas from the reaction vessel can drive the alkene-forming pathway reactions in the forward direction.
- Elevated temperature can further limit solubility of the alkene products.
- a desirable property of the microorganism containing the alkene-producing pathway is the ability to grow at elevated temperatures.
- Examplary thermophilic and heat-tolerant organisms include Thermus aquaticus, bacteria of the genus Clostridium and
- a desired property of the alkene- producing pathway enzymes is the ability to catalyze the desired reactions at elevated temperatures.
- Such enzymes can be isolated from thermophilic organisms or can be obtained by mutagenizing available enzymes and screening or selecting for increased activity under increased temperature conditions.
- Suitable purification and/or assays to test for the production of an alkene can be performed using well known methods. Suitable replicates such as triplicate cultures can be grown for each engineered strain to be tested. For example, product and byproduct formation in the engineered production host can be monitored.
- the final product and intermediates, and other organic compounds can be analyzed by methods such as HPLC (High Performance Liquid Chromatography), GC-MS (Gas Chromatography-Mass Spectroscopy) and LC-MS (Liquid Chromatography-Mass Spectroscopy) or other suitable analytical methods using routine procedures well known in the art.
- HPLC High Performance Liquid Chromatography
- GC-MS Gas Chromatography-Mass Spectroscopy
- LC-MS Liquid Chromatography-Mass Spectroscopy
- the release of product in the fermentation broth can also be tested with the culture supernatant.
- Byproducts and residual glucose can be quantified by HPLC using, for example, a refractive index detector for glucose and alcohols, and a UV detector for organic acids (Lin et al, Biotechnol.
- the alkene can be separated from other components in the culture using a variety of methods well known in the art.
- separation methods include, for example, extraction procedures as well as methods that include continuous liquid-liquid extraction, pervaporation, membrane filtration, membrane separation, reverse osmosis,
- any of the non-naturally occurring microbial organisms described herein can be cultured to produce and/or secrete the biosynthetic products of the invention.
- the alkene producers can be cultured for the biosynthetic production of alkene.
- the recombinant strains are cultured in a medium with carbon source and other essential nutrients. It is sometimes desirable and can be highly desirable to maintain anaerobic conditions in the fermenter to reduce the cost of the overall process. Such conditions can be obtained, for example, by first sparging the medium with nitrogen and then sealing the flasks with a septum and crimp-cap. For strains where growth is not observed anaerobically, microaerobic or substantially anaerobic conditions can be applied by perforating the septum with a small hole for limited aeration. Exemplary anaerobic conditions have been described previously and are well-known in the art.
- Exemplary aerobic and anaerobic conditions are described, for example, in United State publication 2009/0047719, filed August 10, 2007. Fermentations can be performed in a batch, fed-batch or continuous manner, as disclosed herein.
- the pH of the medium can be maintained at a desired pH, in particular neutral pH, such as a pH of around 7 by addition of a base, such as NaOH or other bases, or acid, as needed to maintain the culture medium at a desirable pH.
- the growth rate can be determined by measuring optical density using a spectrophotometer (600 nm), and the glucose uptake rate by monitoring carbon source depletion over time.
- the growth medium can include, for example, any carbohydrate source which can supply a source of carbon to the non-naturally occurring microorganism.
- Such sources include, for example, sugars such as glucose, xylose, arabinose, galactose, mannose, fructose, sucrose and starch.
- Other sources of carbohydrate include, for example, renewable feedstocks and biomass.
- Exemplary types of biomasses that can be used as feedstocks in the methods of the invention include cellulosic biomass,
- biomass feedstocks contain, for example, carbohydrate substrates useful as carbon sources such as glucose, xylose, arabinose, galactose, mannose, fructose and starch.
- carbohydrate substrates useful as carbon sources such as glucose, xylose, arabinose, galactose, mannose, fructose and starch.
- the alkene microbial organisms of the invention also can be modified for growth on syngas as its source of carbon.
- one or more proteins or enzymes are expressed in the alkene producing organisms to provide a metabolic pathway for utilization of syngas or other gaseous carbon source.
- Synthesis gas also known as syngas or producer gas
- syngas is the major product of gasification of coal and of carbonaceous materials such as biomass materials, including agricultural crops and residues.
- Syngas is a mixture primarily of H 2 and CO and can be obtained from the gasification of any organic feedstock, including but not limited to coal, coal oil, natural gas, biomass, and waste organic matter. Gasification is generally carried out under a high fuel to oxygen ratio.
- syngas can also include C0 2 and other gases in smaller quantities.
- synthesis gas provides a cost effective source of gaseous carbon such as CO and, additionally, C0 2 .
- the Wood-Ljungdahl pathway catalyzes the conversion of CO and H 2 to acetyl-CoA and other products such as acetate.
- Organisms capable of utilizing CO and syngas also generally have the capability of utilizing C0 2 and C0 2 /H 2 mixtures through the same basic set of enzymes and transformations encompassed by the Wood-Ljungdahl pathway.
- H 2 -dependent conversion of C0 2 to acetate by microorganisms was recognized long before it was revealed that CO also could be used by the same organisms and that the same pathways were involved.
- non-naturally occurring microorganisms possessing the Wood- Ljungdahl pathway can utilize C0 2 and H 2 mixtures as well for the production of acetyl- CoA and other desired products.
- the Wood-Ljungdahl pathway is well known in the art and consists of 12 reactions which can be separated into two branches: (1) methyl branch and (2) carbonyl branch.
- the methyl branch converts syngas to methyl-tetrahydrofolate (methyl-THF) whereas the carbonyl branch converts methyl-THF to acetyl-CoA.
- the reactions in the methyl branch are catalyzed in order by the following enzymes or proteins: ferredoxin oxidoreductase, formate dehydrogenase, formyltetrahydrofolate synthetase,
- methenyltetrahydrofolate cyclodehydratase methenyltetrahydrofolate cyclodehydratase, methylenetetrahydrofolate dehydrogenase and methylenetetrahydrofolate reductase.
- the reactions in the carbonyl branch are catalyzed in order by the following enzymes or proteins: methyltetrahydrofolatexorrinoid protein methyltransferase (for example, AcsE), corrinoid iron-sulfur protein, nickel-protein assembly protein (for example, AcsF), ferredoxin, acetyl-CoA synthase, carbon monoxide dehydrogenase and nickel-protein assembly protein (for example, CooC).
- methyltetrahydrofolatexorrinoid protein methyltransferase for example, AcsE
- corrinoid iron-sulfur protein corrinoid iron-sulfur protein
- the reductive (reverse) tricarboxylic acid cycle coupled with carbon monoxide dehydrogenase and/or hydrogenase activities can also be used for the conversion of CO, C0 2 and/or H 2 to acetyl-CoA and other products such as acetate.
- Organisms capable of fixing carbon via the reductive TCA pathway can utilize one or more of the following enzymes: ATP citrate-lyase, citrate lyase, aconitase, isocitrate dehydrogenase, alpha-ketoglutarate:ferredoxin oxidoreductase, succinyl-CoA synthetase, succinyl-CoA transferase, fumarate reductase, fumarase, malate dehydrogenase,
- NAD(P)H ferredoxin oxidoreductase, carbon monoxide dehydrogenase, and hydrogenase.
- the reducing equivalents extracted from CO and/or H 2 by carbon monoxide dehydrogenase and hydrogenase are utilized to fix C0 2 via the reductive TCA cycle into acetyl-CoA or acetate.
- Acetate can be converted to acetyl-CoA by enzymes such as acetyl-CoA transferase, acetate kinase/phosphotransacetylase, and acetyl-CoA synthetase.
- Acetyl-CoA can be converted to the alkene precursors, glyceraldehyde-3 -phosphate, phosphoenolpyruvate, and pyruvate, by pyruvate :ferredoxin oxidoreductase and the enzymes of gluconeogenesis.
- pyruvate :ferredoxin oxidoreductase and the enzymes of gluconeogenesis.
- a non-naturally occurring microbial organism can be produced that secretes the biosynthesized compounds of the invention when grown on a carbon source such as a carbohydrate.
- Such compounds include, for example, alkene and any of the intermediate metabolites in the alkene pathway. All that is required is to engineer in one or more of the required enzyme or protein activities to achieve biosynthesis of the desired compound or intermediate including, for example, inclusion of some or all of the alkene biosynthetic pathways.
- the invention provides a non-naturally occurring microbial organism that produces and/or secretes alkene when grown on a carbohydrate or other carbon source and produces and/or secretes any of the intermediate metabolites shown in the alkene pathway when grown on a carbohydrate or other carbon source.
- the alkene producing microbial organisms of the invention can initiate synthesis from an intermediate, for example, an alkyl phosphate or an alkyl diphosphate.
- the non-naturally occurring microbial organisms of the invention are constructed using methods well known in the art as exemplified herein to exogenously express at least one nucleic acid encoding an alkene pathway enzyme or protein in sufficient amounts to produce alkene. It is understood that the microbial organisms of the invention are cultured under conditions sufficient to produce alkene. Following the teachings and guidance provided herein, the non-naturally occurring microbial organisms of the invention can achieve biosynthesis of alkene resulting in intracellular concentrations between about 0.1-200 mM or more.
- the intracellular concentration of alkene is between about 3-150 mM, particularly between about 5-125 mM and more particularly between about 8-100 mM, including about 10 mM, 20 mM, 50 mM, 80 mM, or more. Intracellular concentrations between and above each of these exemplary ranges also can be achieved from the non-naturally occurring microbial organisms of the invention.
- culture conditions include anaerobic or substantially anaerobic growth or maintenance conditions.
- Exemplary anaerobic conditions have been described previously and are well known in the art.
- Exemplary anaerobic conditions for fermentation processes are described herein and are described, for example, in U.S.
- growth condition for achieving biosynthesis of alkene can include the addition of an osmoprotectant to the culturing conditions.
- the non-naturally occurring microbial organisms of the invention can be sustained, cultured or fermented as described herein in the presence of an osmoprotectant.
- an osmoprotectant refers to a compound that acts as an osmolyte and helps a microbial organism as described herein survive osmotic stress.
- Osmoprotectants include, but are not limited to, betaines, amino acids, and the sugar trehalose.
- Non-limiting examples of such are glycine betaine, praline betaine, dimethylthetin, dimethylslfonioproprionate, 3-dimethylsulfonio-2- methylproprionate, pipecolic acid, dimethylsulfonioacetate, choline, L-carnitine and ectoine.
- the osmoprotectant is glycine betaine. It is understood to one of ordinary skill in the art that the amount and type of osmoprotectant suitable for protecting a microbial organism described herein from osmotic stress will depend on the microbial organism used.
- the amount of osmoprotectant in the culturing conditions can be, for example, no more than about 0.1 mM, no more than about 0.5 mM, no more than about 1.0 mM, no more than about 1.5 mM, no more than about 2.0 mM, no more than about 2.5 mM, no more than about 3.0 mM, no more than about 5.0 mM, no more than about 7.0 mM, no more than about lOmM, no more than about 50mM, no more than about lOOmM or no more than about 500mM.
- the carbon feedstock and other cellular uptake sources such as phosphate, ammonia, sulfate, chloride and other halogens can be chosen to alter the isotopic distribution of the atoms present in an alkene or any alkene pathway intermediate.
- uptake sources can provide isotopic enrichment for any atom present in the product alkene or alkene pathway intermediate, or for side products generated in reactions diverging away from an alkene pathway. Isotopic enrichment can be achieved for any target atom including, for example, carbon, hydrogen, oxygen, nitrogen, sulfur, phosphorus, chloride or other halogens.
- the uptake sources can be selected to alter the carbon- 12, carbon-13, and carbon-14 ratios. In some embodiments, the uptake sources can be selected to alter the oxygen-16, oxygen-17, and oxygen-18 ratios. In some embodiments, the uptake sources can be selected to alter the hydrogen, deuterium, and tritium ratios. In some embodiments, the uptake sources can be selected to alter the nitrogen-14 and nitrogen- 15 ratios. In some embodiments, the uptake sources can be selected to alter the sulfur-32, sulfur-33, sulfur-34, and sulfur-35 ratios. In some embodiments, the uptake sources can be selected to alter the phosphorus-31 , phosphorus-32, and phosphorus-33 ratios. In some embodiments, the uptake sources can be selected to alter the chlorine-35, chlorine-36, and chlorine-37 ratios.
- the isotopic ratio of a target atom can be varied to a desired ratio by selecting one or more uptake sources.
- An uptake source can be derived from a natural source, as found in nature, or from a man-made source, and one skilled in the art can select a natural source, a man-made source, or a combination thereof, to achieve a desired isotopic ratio of a target atom.
- An example of a man-made uptake source includes, for example, an uptake source that is at least partially derived from a chemical synthetic reaction.
- Such isotopically enriched uptake sources can be purchased commercially or prepared in the laboratory and/or optionally mixed with a natural source of the uptake source to achieve a desired isotopic ratio.
- a target atom isotopic ratio of an uptake source can be achieved by selecting a desired origin of the uptake source as found in nature.
- a natural source can be a biobased derived from or synthesized by a biological organism or a source such as petroleum-based products or the atmosphere.
- a source of carbon for example, can be selected from a fossil fuel-derived carbon source, which can be relatively depleted of carbon- 14, or an environmental or atmospheric carbon source, such as C0 2 , which can possess a larger amount of carbon- 14 than its petroleum-derived counterpart.
- the unstable carbon isotope carbon- 14 or radiocarbon makes up for roughly 1 in 10 12 carbon atoms in the earth's atmosphere and has a half-life of about 5700 years.
- the stock of carbon is replenished in the upper atmosphere by a nuclear reaction involving cosmic rays and ordinary nitrogen ( 14 N).
- Fossil fuels contain no carbon- 14, as it decayed long ago. Burning of fossil fuels lowers the atmospheric carbon- 14 fraction, the so-called "Suess effect".
- Isotopic enrichment is readily assessed by mass spectrometry using techniques known in the art such as accelerated mass spectrometry (AMS), Stable Isotope Ratio Mass Spectrometry (SIRMS) and Site-Specific Natural Isotopic Fractionation by Nuclear Magnetic Resonance (SNIF-NMR).
- AMS accelerated mass spectrometry
- SIRMS Stable Isotope Ratio Mass Spectrometry
- SNIF-NMR Site-Specific Natural Isotopic Fractionation by Nuclear Magnetic Resonance
- mass spectral techniques can be integrated with separation techniques such as liquid chromatography (LC), high performance liquid chromatography (HPLC) and/or gas chromatography, and the like.
- ASTM D6866 was developed in the United States as a standardized analytical method for determining the biobased content of solid, liquid, and gaseous samples using radiocarbon dating by the American Society for Testing and Materials (ASTM) International. The standard is based on the use of radiocarbon dating for the determination of a product's biobased content. ASTM D6866 was first published in 2004, and the current active version of the standard is ASTM D6866-11 (effective April 1, 2011). Radiocarbon dating techniques are well known to those skilled in the art, including those described herein.
- the biobased content of a compound is estimated by the ratio of carbon- 14 ( 14 C) to carbon-12 ( 12 C).
- Fraction Modern is a measurement of the deviation of the 14 C/ 12 C ratio of a sample from "Modern.” Modern is defined as 95% of the radiocarbon concentration (in AD 1950) of National Bureau of Standards (NBS) Oxalic Acid I (i.e., standard reference materials (SRM) 4990b) normalized to
- An oxalic acid standard (SRM 4990b or HOx 1) was made from a crop of 1955 sugar beet. Although there were 1000 lbs made, this oxalic acid standard is no longer commercially available.
- the Oxalic Acid II standard (HOx 2; N.I.S.T designation SRM 4990 C) was made from a crop of 1977 French beet molasses. In the early 1980's, a group of 12 laboratories measured the ratios of the two standards. The ratio of the activity of Oxalic acid II to 1 is 1.2933 ⁇ 0.001 (the weighted mean). The isotopic ratio of HOx II is - 17.8 per mille.
- ASTM D6866-11 suggests use of the available Oxalic Acid II standard SRM 4990 C (Hox2) for the modern standard (see discussion of original vs. currently available oxalic acid standards in Mann, Radiocarbon, 25(2):519-527 (1983)).
- a Fm 0% represents the entire lack of carbon- 14 atoms in a material, thus indicating a fossil (for example, petroleum based) carbon source.
- a Fm 100%, after correction for the post- 1950 injection of carbon- 14 into the atmosphere from nuclear bomb testing, indicates an entirely modern carbon source. As described herein, such a "modern" source includes biobased sources.
- the percent modern carbon can be greater than 100% because of the continuing but diminishing effects of the 1950s nuclear testing programs, which resulted in a considerable enrichment of carbon- 14 in the atmosphere as described in ASTM D6866-11. Because all sample carbon- 14 activities are referenced to a "pre -bomb" standard, and because nearly all new biobased products are produced in a post-bomb environment, all pMC values (after correction for isotopic fraction) must be multiplied by 0.95 (as of 2010) to better reflect the true biobased content of the sample. A biobased content that is greater than 103% suggests that either an analytical error has occurred, or that the source of biobased carbon is more than several years old.
- polypropylene terephthalate (PPT) polymers derived from renewable 1,3-propanediol and petroleum-derived terephthalic acid resulted in Fm values near 30% (i.e., since 3/11 of the polymeric carbon derives from renewable 1,3-propanediol and 8/11 from the fossil end member terephthalic acid) (Currie et al., supra, 2000).
- polybutylene terephthalate polymer derived from both renewable 1 ,4-butanediol and renewable terephthalic acid resulted in bio-based content exceeding 90%> (Colonna et al, supra, 2011).
- the present invention provides an alkene or an alkene pathway intermediate that has a carbon- 12, carbon- 13, and carbon- 14 ratio that reflects an atmospheric carbon, also referred to as environmental carbon, uptake source.
- the alkene or alkene pathway intermediate can have an Fm value of at least 10%, at least 15%, at least 20%, at least 25%, at least 30%, at least 35%, at least 40%, at least 45%, at least 50%, at least 55%, at least 60%, at least 65%, at least 70%, at least 75%, at least 80%, at least 85%, at least 90%, at least 95%, at least 98% or as much as 100%).
- the uptake source is C0 2 .
- the present invention provides an alkene or an alkene pathway intermediate that has a carbon- 12, carbon- 13, and carbon- 14 ratio that reflects petroleum-based carbon uptake source.
- the alkene or alkene pathway intermediate can have an Fm value of less than 95%, less than 90%>, less than 85%, less than 80%>, less than 75%, less than 70%, less than 65%, less than 60%, less than 55%, less than 50%, less than 45%, less than 40%), less than 35%, less than 30%, less than 25%, less than 20%, less than 15%, less than 10%), less than 5%, less than 2% or less than 1%.
- the present invention provides an alkene or an alkene pathway intermediate that has a carbon- 12, carbon- 13, and carbon- 14 ratio that is obtained by a combination of an atmospheric carbon uptake source with a petroleum-based uptake source.
- a combination of uptake sources is one way by which the carbon- 12, carbon-13, and carbon- 14 ratio can be varied, and the respective ratios would reflect the proportions of the uptake sources.
- the present invention relates to the biologically produced alkene or alkene pathway intermediate as disclosed herein, and to the products derived therefrom, wherein the alkene or alkene pathway intermediate has a carbon-12, carbon-13, and carbon- 14 isotope ratio of about the same value as the C0 2 that occurs in the environment.
- the invention provides bioderived alkene or a bioderived alkene intermediate having a carbon-12 versus carbon-13 versus carbon- 14 isotope ratio of about the same value as the C0 2 that occurs in the environment, or any of the other ratios disclosed herein.
- a product can have a carbon- 12 versus carbon- 13 versus carbon- 14 isotope ratio of about the same value as the C0 2 that occurs in the environment, or any of the ratios disclosed herein, wherein the product is generated from a bioderived alkene or a bioderived alkene pathway intermediate as disclosed herein, wherein the bioderived product is chemically modified to generate a final product.
- Methods of chemically modifying a bioderived product of alkene, or an intermediate thereof, to generate a desired product are well known to those skilled in the art, as described herein.
- the invention further provides a plastic, a polymer, a co-polymer, a polymer intermediate, a resin, a rubber, or a fiber having a carbon- 12 versus carbon- 13 versus carbon- 14 isotope ratio of about the same value as the C0 2 that occurs in the environment, wherein the a plastic, a polymer, a co-polymer, a polymer intermediate, a resin, a rubber, or a fiber are generated directly from or in combination with bioderived alkene or a bioderived alkene pathway intermediate as disclosed herein.
- Alkenes include a variety chemicals as described herein, which can be used in commercial and industrial applications.
- the alkenes disclosed herein can be used as a raw material in the production of a wide range of products including plastics, polymers, co-polymers, polymer intermediates, resins, rubbers, or fibers.
- the invention provides biobased plastics, polymers, co-polymers, polymer intermediates, resins, rubbers, or fibers comprising one or more bioderived alkene or bioderived alkene pathway intermediate produced by a non-naturally occurring microorganism of the invention or produced using a method disclosed herein.
- bioderived means derived from or synthesized by a biological organism and can be considered a renewable resource since it can be generated by a biological organism.
- a biological organism in particular the microbial organisms of the invention disclosed herein, can utilize feedstock or biomass, such as, sugars or carbohydrates obtained from an agricultural, plant, bacterial, or animal source.
- the biological organism can utilize atmospheric carbon.
- biobased means a product as described above that is composed, in whole or in part, of a bioderived compound of the invention.
- a biobased or bioderived product is in contrast to a petroleum derived product, wherein such a product is derived from or synthesized from petroleum or a petrochemical feedstock.
- the invention provides a plastic, a polymer, a copolymer, a polymer intermediate, a resin, a rubber, or a fiber comprising a bioderived alkene or a bioderived alkene pathway intermediate, wherein the bioderived alkene or bioderived alkene pathway intermediate includes all or part of the alkene or alkene pathway intermediate used in the production of the plastic, polymer, co-polymer, polymer intermediate, resin, rubber, or fiber.
- the invention provides a biobased plastic, polymer, co-polymer, polymer intermediate, resin, rubber, or fiber comprising at least 2%, at least 3%, at least 5%, at least 10%, at least 15%, at least 20%, at least 25%, at least 30%, at least 35%, at least 40%, at least 50%, at least 60%, at least 70%, at least 80%, at least 90%, at least 95%, at least 98% or 100% bioderived alkene or bioderived alkene pathway intermediate as disclosed herein.
- the invention provides a biobased plastic, polymer, co-polymer, polymer intermediate, resin, rubber, or fiber wherein the alkene or alkene pathway intermediate used in its production is a combination of bioderived and petroleum derived alkene or alkene pathway intermediate.
- a biobased plastic, polymer, co-polymer, polymer intermediate, resin, rubber, or fiber can be produced using 50%> bioderived alkene and 50%) petroleum derived alkene or other desired ratios such as 60%>/40%>, 70%/30%, 80%/20%, 90%/10%, 95%/5%, 100%/0%, 40%/60%, 30%/70%, 20%/80%, 10%/90% of bioderived/petroleum derived precursors, so long as at least a portion of the product comprises a bioderived product produced by the microbial organisms disclosed herein. It is understood that methods for producing plastic, polymer, co-polymer, polymer intermediate, resin, rubber, or fiber using the bioderived alkene or bioderived alkene pathway intermediate of the invention are well known in the art.
- the culture conditions can include, for example, liquid culture procedures as well as fermentation and other large scale culture procedures. As described herein, particularly useful yields of the biosynthetic products of the invention can be obtained under anaerobic or substantially anaerobic culture conditions.
- anaerobic conditions refers to an environment devoid of oxygen.
- substantially anaerobic conditions include, for example, a culture, batch fermentation or continuous fermentation such that the dissolved oxygen concentration in the medium remains between 0 and 10% of saturation.
- Substantially anaerobic conditions also includes growing or resting cells in liquid medium or on solid agar inside a sealed chamber maintained with an atmosphere of less than 1% oxygen. The percent of oxygen can be maintained by, for example, sparging the culture with an N 2 /C0 2 mixture or other suitable non-oxygen gas or gases.
- Exemplary growth procedures include, for example, fed-batch fermentation and batch separation; fed-batch fermentation and continuous separation, or continuous fermentation and continuous separation. All of these processes are well known in the art. Fermentation procedures are particularly useful for the biosynthetic production of commercial quantities of alkene.
- the continuous and/or near-continuous production of alkene will include culturing a non-naturally occurring alkene producing organism of the invention in sufficient nutrients and medium to sustain and/or nearly sustain growth in an exponential phase. Continuous culture under such conditions can include, for example, growth for 1 day, 2, 3, 4, 5, 6 or 7 days or more.
- continuous culture can include longer time periods of 1 week, 2, 3, 4 or 5 or more weeks and up to several months.
- organisms of the invention can be cultured for hours, if suitable for a particular application. It is to be understood that the continuous and/or near-continuous culture conditions also can include all time intervals in between these exemplary periods. It is further understood that the time of culturing the microbial organism of the invention is for a sufficient period of time to produce a sufficient amount of product for a desired purpose.
- Fermentation procedures are well known in the art. Briefly, fermentation for the biosynthetic production of alkene can be utilized in, for example, fed-batch
- the alkene producers also can be, for example, simultaneously subjected to chemical synthesis procedures to convert the product to other compounds or the product can be separated from the fermentation culture and sequentially subjected to chemical or enzymatic conversion to convert the product to other compounds, if desired.
- metabolic modeling can be utilized to optimize growth conditions. Modeling can also be used to design gene knockouts that additionally optimize utilization of the pathway (see, for example, U.S. patent publications US
- OptKnock is a metabolic modeling and simulation program that suggests gene deletion or disruption strategies that result in genetically stable microorganisms which overproduce the target product.
- the framework examines the complete metabolic and/or biochemical network of a microorganism in order to suggest genetic manipulations that force the desired biochemical to become an obligatory byproduct of cell growth.
- biochemical production By coupling biochemical production with cell growth through strategically placed gene deletions or other functional gene disruption, the growth selection pressures imposed on the engineered strains after long periods of time in a bioreactor lead to improvements in performance as a result of the compulsory growth-coupled biochemical production.
- gene deletions are constructed there is a negligible possibility of the designed strains reverting to their wild- type states because the genes selected by OptKnock are to be completely removed from the genome. Therefore, this computational methodology can be used to either identify alternative pathways that lead to biosynthesis of a desired product or used in connection with the non-naturally occurring microbial organisms for further optimization of biosynthesis of a desired product.
- OptKnock is a term used herein to refer to a computational method and system for modeling cellular metabolism.
- the OptKnock program relates to a framework of models and methods that incorporate particular constraints into flux balance analysis (FBA) models. These constraints include, for example, qualitative kinetic information, qualitative regulatory information, and/or DNA microarray experimental data.
- FBA flux balance analysis
- OptKnock also computes solutions to various metabolic problems by, for example, tightening the flux boundaries derived through flux balance models and subsequently probing the
- OptKnock computational framework allows the construction of model formulations that allow an effective query of the performance limits of metabolic networks and provides methods for solving the resulting mixed-integer linear programming problems.
- the metabolic modeling and simulation methods referred to herein as OptKnock are described in, for example, U.S. publication 2002/0168654, filed January 10, 2002, in International Patent No. PCT/US02/00660, filed January 10, 2002, and U.S. publication 2009/0047719, filed August 10, 2007.
- SimPheny® Another computational method for identifying and designing metabolic alterations favoring biosynthetic production of a product is a metabolic modeling and simulation system termed SimPheny®.
- SimPheny® is a computational system that can be used to produce a network model in silico and to simulate the flux of mass, energy or charge through the chemical reactions of a biological system to define a solution space that contains any and all possible functionalities of the chemical reactions in the system, thereby determining a range of allowed activities for the biological system.
- This approach is referred to as constraints-based modeling because the solution space is defined by constraints such as the known stoichiometry of the included reactions as well as reaction thermodynamic and capacity constraints associated with maximum fluxes through reactions.
- metabolic modeling and simulation methods include, for example, the computational systems exemplified above as SimPheny® and OptKnock. For illustration of the invention, some methods are described herein with reference to the OptKnock
- a solution to the bilevel OptKnock problem also will provide the associated gene or genes encoding one or more enzymes that catalyze each reaction within the set of reactions.
- Identification of a set of reactions and their corresponding genes encoding the enzymes participating in each reaction is generally an automated process, accomplished through correlation of the reactions with a reaction database having a relationship between enzymes and encoding genes.
- the set of reactions that are to be disrupted in order to achieve production of a desired product are implemented in the target cell or organism by functional disruption of at least one gene encoding each metabolic reaction within the set.
- One particularly useful means to achieve functional disruption of the reaction set is by deletion of each encoding gene.
- integer cuts an optimization method, termed integer cuts. This method proceeds by iteratively solving the OptKnock problem exemplified above with the incorporation of an additional constraint referred to as an integer cut at each iteration. Integer cut constraints effectively prevent the solution procedure from choosing the exact same set of reactions identified in any previous iteration that obligatorily couples product biosynthesis to growth. For example, if a previously identified growth-coupled metabolic modification specifies reactions 1, 2, and 3 for disruption, then the following constraint prevents the same reactions from being simultaneously considered in subsequent solutions.
- the integer cut method of reducing redundancy in iterative computational analysis also can be applied with other computational frameworks well known in the art including, for example, SimPheny®.
- the methods exemplified herein allow the construction of cells and organisms that biosynthetically produce a desired product, including the obligatory coupling of production of a target biochemical product to growth of the cell or organism engineered to harbor the identified genetic alterations. Therefore, the computational methods described herein allow the identification and implementation of metabolic modifications that are identified by an in silico method selected from OptKnock or SimPheny®.
- the set of metabolic modifications can include, for example, addition of one or more biosynthetic pathway enzymes and/or functional disruption of one or more metabolic reactions including, for example, disruption by gene deletion.
- the OptKnock methodology was developed on the premise that mutant microbial networks can be evolved towards their computationally predicted maximum-growth phenotypes when subjected to long periods of growth selection. In other words, the approach leverages an organism's ability to self-optimize under selective pressures.
- the OptKnock framework allows for the exhaustive enumeration of gene deletion combinations that force a coupling between biochemical production and cell growth based on network stoichiometry.
- the identification of optimal gene/reaction knockouts requires the solution of a bilevel optimization problem that chooses the set of active reactions such that an optimal growth solution for the resulting network overproduces the biochemical of interest (Burgard et al, Biotechnol. Bioeng. 84:647-657 (2003)).
- An in silico stoichiometric model of E. coli metabolism can be employed to identify essential genes for metabolic pathways as exemplified previously and described in, for example, U.S. patent publications US 2002/0012939, US 2003/0224363, US 2004/0029149, US 2004/0072723, US 2003/0059792, US 2002/0168654 and US
- the OptKnock mathematical framework can be applied to pinpoint gene deletions leading to the growth- coupled production of a desired product. Further, the solution of the bilevel OptKnock problem provides only one set of deletions. To enumerate all meaningful solutions, that is, all sets of knockouts leading to growth-coupled production formation, an optimization technique, termed integer cuts, can be implemented. This entails iteratively solving the OptKnock problem with the incorporation of an additional constraint referred to as an integer cut at each iteration, as discussed above.
- a nucleic acid encoding a desired activity of an alkene pathway can be introduced into a host organism.
- it can be desirable to modify an activity of an alkene pathway enzyme or protein to increase production of alkene.
- known mutations that increase the activity of a protein or enzyme can be introduced into an encoding nucleic acid molecule.
- optimization methods can be applied to increase the activity of an enzyme or protein and/or decrease an inhibitory activity, for example, decrease the activity of a negative regulator.
- Directed evolution is a powerful approach that involves the introduction of mutations targeted to a specific gene in order to improve and/or alter the properties of an enzyme. Improved and/or altered enzymes can be identified through the development and implementation of sensitive high- throughput screening assays that allow the automated screening of many enzyme variants (for example, >10 4 ). Iterative rounds of mutagenesis and screening typically are performed to afford an enzyme with optimized properties. Computational algorithms that can help to identify areas of the gene for mutagenesis also have been developed and can significantly reduce the number of enzyme variants that need to be generated and screened.
- selectivity/specificity for conversion of non-natural substrates
- temperature stability for robust high temperature processing
- pH stability for bioprocessing under lower or higher pH conditions
- substrate or product tolerance so that high product titers can be achieved
- binding (K m ) including broadening substrate binding to include non-natural substrates
- inhibition (K;) to remove inhibition by products, substrates, or key intermediates
- activity (kcat) to increases enzymatic reaction rates to achieve desired flux
- expression levels to increase protein yields and overall pathway flux
- oxygen stability for operation of air sensitive enzymes under aerobic conditions
- anaerobic activity for operation of an aerobic enzyme in the absence of oxygen.
- a number of exemplary methods have been developed for the mutagenesis and diversification of genes to target desired properties of specific enzymes. Such methods are well known to those skilled in the art. Any of these can be used to alter and/or optimize the activity of an alkene pathway enzyme or protein. Such methods include, but are not limited to EpPCR, which introduces random point mutations by reducing the fidelity of DNA polymerase in PCR reactions (Pritchard et al, J Theor.Biol.
- epRCA Error-prone Rolling Circle Amplification
- DNA or Family Shuffling typically involves digestion of two or more variant genes with nucleases such as Dnase I or EndoV to generate a pool of random fragments that are reassembled by cycles of annealing and extension in the presence of DNA polymerase to create a library of chimeric genes (Stemmer, Proc Natl Acad Sci USA 91 : 10747-10751 (1994); and Stemmer, Nature 370:389-391 (1994));
- Staggered Extension which entails template priming followed by repeated cycles of 2 step PCR with denaturation and very short duration of annealing/extension (as short as 5 sec) (Zhao et al, Nat. Biotechnol. 16:258-261 (1998)); Random Priming
- RPR Recombination Recombination
- Additional methods include Heteroduplex Recombination, in which linearized plasmid DNA is used to form heteroduplexes that are repaired by mismatch repair (Volkov et al, Nucleic Acids Res. 27:el8 (1999); and Volkov et al, Methods Enzymol. 328:456-463 (2000)); Random Chimeragenesis on Transient Templates (RACHITT), which employs Dnase I fragmentation and size fractionation of single stranded DNA (ssDNA) (Coco et al, Nat. Biotechnol.
- RACHITT Random Chimeragenesis on Transient Templates
- ITCHY Incremental Truncation for the Creation of Hybrid Enzymes
- THIO-ITCHY Thio-Incremental Truncation for the Creation of Hybrid Enzymes
- THIO-ITCHY Thio-Incremental Truncation for the Creation of Hybrid Enzymes
- SCRATCHY which combines two methods for recombining genes, ITCHY and DNA shuffling (Lutz et al, Proc. Natl. Acad. Sci. USA 98: 11248-11253 (2001)); Random Drift Mutagenesis (RNDM), in which mutations made via epPCR are followed by
- Sequence Saturation Mutagenesis (SeSaM), a random mutagenesis method that generates a pool of random length fragments using random incorporation of a phosphothioate nucleotide and cleavage, which is used as a template to extend in the presence of "universal" bases such as inosine, and replication of an inosine-containing complement gives random base incorporation and, consequently, mutagenesis (Wong et al, Biotechnol. J. 3 :74-82 (2008); Wong et al, Nucleic Acids Res. 32:e26 (2004); and Wong et al, Anal. Biochem.
- SHIPREC Single-crossover hybrids
- GSSMTM Gene Site Saturation MutagenesisTM
- the starting materials include a supercoiled double stranded DNA (dsDNA) plasmid containing an insert and two primers which are degenerate at the desired site of mutations (Kretz et al., Methods Enzymol.
- CCM Combinatorial Cassette Mutagenesis
- CCM Combinatorial Cassette Mutagenesis
- CMCM Combinatorial Multiple Cassette Mutagenesis
- LTM Look-Through Mutagenesis
- Any of the aforementioned methods for mutagenesis can be used alone or in any combination. Additionally, any one or combination of the directed evolution methods can be used in conjunction with adaptive evolution techniques, as described herein.
- Alcohol kinase enzymes catalyze the transfer of a phosphate group to a hydroxyl group.
- Kinases that catalyze transfer of a phosphate group to an alcohol group are members of the EC 2.7.1 enzyme class.
- Mevalonate kinase (EC 2.7.1.36) phosphorylates the terminal hydroxyl group of mevalonate.
- Gene candidates for this step include erg 12 from S. cerevisiae, mvk from Methanocaldococcus jannaschi, MVK from Homo sapeins, and mvk from Arabidopsis thaliana col.
- Additional mevalonate kinase candidates include the feedback-resistant mevalonate kinase from the archeon Methanosarcina mazei (Primak et al, AEM, in press (2011)) and the Mvk protein from Streptococcus pneumoniae (Andreassi et al, Protein Sci, 16:983-9 (2007)).
- Mvk proteins from S. cerevisiae, S. pneumoniae and M. mazei were heterologously expressed and characterized in E. coli (Primak et al, supra). The S.
- pneumoniae mevalonate kinase was active on several alternate substrates including cylopropylmevalonate, vinylmevalonate and ethynylmevalonate (Kudoh et al, Bioorg Med Chem 18: 1124-34 (2010)), and a subsequent study determined that the ligand binding site is selective for compact, electron-rich C(3)-substituents (Lefurgy et al, J Biol Chem 285:20654-63 (2010)).
- Glycerol kinase also phosphorylates the terminal hydroxyl group in glycerol to form glycero 1-3 -phosphate. This reaction occurs in several species, including Escherichia coli, Saccharomyces cerevisiae, and Thermotoga maritima. The E. coli glycerol kinase has been shown to accept alternate substrates such as dihydroxyacetone and glyceraldehyde (Hayashi et al, J Biol.Chem. 242: 1030-1035 (1967)). T. maritime has two glycerol kinases (Nelson et al, Nature 399:323-329 (1999)).
- Glycerol kinases have been shown to have a wide range of substrate specificity. Crans and Whiteside studied glycerol kinases from four different organisms (Escherichia coli, S. cerevisiae, Bacillus stearothermophilus, and Candida mycoderma) (Crans et al, J.Am.Chem.Soc. 107:7008-7018 (2010); Nelson et al, supra, (1999)). They studied 66 different analogs of glycerol and concluded that the enzyme could accept a range of substituents in place of one terminal hydroxyl group and that the hydrogen atom at C2 could be replaced by a methyl group. Interestingly, the kinetic constants of the enzyme from all four organisms were very similar.
- Homoserine kinase is another possible candidate. This enzyme is also present in a number of organisms including E. coli, Streptomyces sp, and S. cerevisiae.
- Homoserine kinase from E. coli has been shown to have activity on numerous substrates, including, L-2-amino,l,4- butanediol, aspartate semialdehyde, and 2-amino-5- hydroxyvalerate (Huo et al, Biochemistry 35: 16180-16185 (1996); Huo et al,
- Phosphate lyase enzymes catalyze the conversion of alkyl phosphates to alkenes. Carbon-oxygen lyases that operate on phosphates are found in the EC 4.2.3 enzyme class. The table below lists several relevant enzymes in EC class 4.2.3.
- Chorismate synthase (EC 4.2.3.5) participates in the shikimate pathway, catalyzing the dephosphorylation of 5 -enolpyruvylshikimate-3 -phosphate to chorismate.
- the enzyme requires reduced flavin mononucleotide (FMN) as a cofactor, although the net reaction of the enzyme does not involve a redox change.
- FMN flavin mononucleotide
- the chorismate synthase in fungi is also able to reduce FMN at the expense of NADPH (Macheroux et al, Planta 207:325-334 (1999)).
- Representative monofunctional enzymes are encoded by aroC of E. coli (White et al., Biochem. J.
- Isoprene synthase naturally catalyzes the conversion of dimethylallyl diphosphate to isoprene, but can also catalyze the synthesis of 1,3-butadiene from 2- butenyl-4-diphosphate.
- Isoprene synthases can be found in several organisms including Populus alba (Sasaki et al, FEBS Letters, 2005, 579 (11), 2514-2518), Pueraria montana (Lindberg et al, Metabolic Eng, 12(l):70-79 (2010); Sharkey et al, Plant Physiol., 137(2):700-712 (2005)), and Populus tremula x Populus alba, also called Populus canescens (Miller et al, Planta, 2001, 213 (3), 483-487).
- Populus alba Sudberg et al, FEBS Letters, 2005, 579 (11), 2514-2518
- Pueraria montana Libolic Eng, 12(l):70-79 (2010)
- Sharkey et al Plant Physiol., 137(2):700-712 (2005)
- Populus tremula x Populus alba also called Populus canescens
- Populus canescens isoprene synthase was determined (Koksal et al, J Mol Biol 402:363- 373 (2010)). Additional isoprene synthase enzymes are described in (Chotani et al, WO/2010/031079, Systems Using Cell Culture for Production of Isoprene; Cervin et al, US Patent Application 20100003716, Isoprene Synthase Variants for Improved Microbial Production of Isoprene).
- Myrcene synthase enzymes catalyze the dephosphorylation of geranyl diphosphate to beta-myrcene (EC 4.2.3.15).
- Exemplary myrcene synthases are encoded by MST2 oiSolanum ly coper sicum (van Schie et al, Plant Mol Biol 64:D473-79 (2007)), TPS-Myr oiPicea abies (Martin et al, Plant Physiol 135: 1908-27 (2004)) g-myr of Abies grandis (Bohlmann et al, J Biol Chem 272:21784-92 (1997)) and TPS10 of Arabidopsis thaliana (Bohlmann et al, Arch Biochem Biophys 375:261-9 (2000)). These enzymes were heterologously expressed in E. coli.
- Farnesyl diphosphate is converted to alpha-farnesene and beta-farnesene by alpha-farnesene synthase and beta-farnesene synthase, respectively.
- alpha- farnesene synthase enzymes include TPS03 and TPS02 of Arabidopsis thaliana (Faldt et al, Planta 216:745-51 (2003); Huang et al, Plant Physiol 153: 1293-310 (2010)), afs of Cucumis sativus (Mercke et al, Plant Physiol 135:2012-14 (2004), eafar of Malus x domestica (Green et al, Phytochem 68: 176-88 (2007)) and TPS-Far of Picea abies (Martin, supra).
- An exemplary beta-farnesene synthase enzyme is encoded by TPS1 of Zea mays (Schnee et al, Plant Physiol 130:2049-60 (2002)).
- Diphosphokinase enzymes catalyze the transfer of a diphosphate group to an alcohol group.
- the enzymes described below naturally possess such activity.
- Kinases that catalyze transfer of a diphosphate group are members of the EC 2.7.6 enzyme class.
- the table below lists several useful kinase enzymes in the EC 2.7.6 enzyme class.
- ribose-phosphate diphosphokinase enzymes which have been identified in Escherichia coli (Hove-Jenson et al, J Biol Chem, 1986,
- thiamine diphosphokinase enzymes Exemplary thiamine diphosphokinase enzymes are found in Arabidopsis thaliana (Ajjawi, Plant Mol Biol, 2007, 65(1-2); 151-62).
- Alkyl phosphate kinase enzymes catalyze the transfer of a phosphate group to the phosphate group of an alkyl phosphate.
- the enzymes described below naturally possess such activity or can be engineered to exhibit this activity.
- Kinases that catalyze transfer of a phosphate group to another phosphate group are members of the EC 2.7.4 enzyme class.
- the table below lists several useful kinase enzymes in the EC 2.7.4 enzyme class.
- Phosphomevalonate kinase enzymes are of particular interest.
- Phosphomevalonate kinase (EC 2.7.4.2) catalyzes the phosphorylation of
- This enzyme is encoded by erg8 in Saccharomyces cerevisiae (Tsay et al., Mol. Cell Biol. 11 :620-631 (1991)) and mvaK2 in Streptococcus pneumoniae,
- Farnesyl monophosphate kinase enzymes catalyze the CTP dependent phosphorylation of farnesyl monophosphate to farnesyl diphosphate.
- geranylgeranyl phosphate kinase catalyzes CTP dependent phosphorylation. Enzymes with these activities were identified in the microsomal fraction of cultured Nicotiana tabacum (Thai et al, PNAS 96: 13080-5 (1999)). However, the associated genes have not been identified to date.
- Diphosphate lyase enzymes catalyze the conversion of alkyl diphosphates to alkenes. Carbon-oxygen lyases that operate on phosphates are found in the EC 4.2.3 enzyme class. The table below lists several useful enzymes in EC class 4.2.3. Exemplary enzyme candidates were described above (see phosphate lyase section).
- This example describes the generation of a microbial organism capable of producing isobutylene from isobutanol, in an organism engineered to have an isobutylene pathway.
- An isobutanol-overproducing strain of Escherichia coli is used as a target organism to engineer an isobutylene -producing pathway.
- Pathways for efficiently converting central metabolic intermediates to isobutanol are known in the art (for example: US 8017375; PCT/US2006/041602; PCT/US2008/053514;
- nucleic acids encoding the enzymes utilized in the pathway of Figure 1 are expressed in E. coli using well known molecular biology techniques (see, for example, Sambrook, supra, 2001; Ausubel supra, 1999; Roberts et al, supra, 1989).
- mvk NP_357932.1
- mvaK2 AAG02457.1
- ispS CAC35696.1
- the resulting genetically engineered organism is cultured in glucose containing medium following procedures well known in the art (see, for example, Sambrook et al., supra, 2001).
- the expression of isobutylene pathway genes is corroborated using methods well known in the art for determining polypeptide expression or enzymatic activity, including for example, Northern blots, PCR amplification of mRNA and immunob lotting. Enzymatic activities of the expressed enzymes are confirmed using assays specific for the individually activities.
- the ability of the engineered E. coli strain to produce isobutylene is confirmed using HPLC, gas chromatography-mass spectrometry (GCMS) or liquid chromatography-mass spectrometry (LCMS).
- Microbial strains engineered to have a functional isobutylene synthesis pathway are further augmented by optimization for efficient utilization of the pathway. Briefly, the engineered strain is assessed to determine whether any of the exogenous genes are expressed at a rate limiting level. Expression is increased for any enzymes expressed at low levels that can limit the flux through the pathway by, for example, introduction of additional gene copy numbers. Strategies are also applied to improve production of isobutylene precursor isobutanoyl-phosphate, such as mutagenesis, cloning and/or deletion of native genes involved in byproduct formation.
- Modeling analysis allows reliable predictions of the effects on cell growth of shifting the metabolism towards more efficient production of isobutylene.
- One modeling method is the bilevel optimization approach, OptKnock (Burgard et al., Biotechnol.
- Adaptive evolution also can be used to generate better producers of, for example, the isobutanoyl-phosphate intermediate or the isobutylene product.
- Adaptive evolution is performed to improve both growth and production characteristics (Fong and Palsson, Nat. Genet. 36:1056-1058 (2004); Alper et al, Science 314: 1565-1568 (2006)). Based on the results, subsequent rounds of modeling, genetic engineering and adaptive evolution can be applied to the isobutylene producer to further increase production.
- the above isobutylene pathway- containing organism is cultured in a fermenter using a medium known in the art to support growth of the organism under anaerobic conditions. Fermentations are performed in either a batch, fed-batch or continuous manner. Anaerobic conditions are maintained by first sparging the medium with nitrogen and then sealing culture vessel (e.g., flasks can be sealed with a septum and crimp-cap). Microaerobic conditions also can be utilized by providing a small hole for limited aeration. The pH of the medium is maintained at a pH of 7 by addition of an acid, such as H2S04.
- an acid such as H2S04.
- the growth rate is determined by measuring optical density using a spectrophotometer (600 nm), and the glucose uptake rate by monitoring carbon source depletion over time.
- Byproducts such as undesirable alcohols, organic acids, and residual glucose can be quantified by HPLC (Shimadzu) with an HPX- 087 column (BioRad), using a refractive index detector for glucose and alcohols, and a UV detector for organic acids, Lin et al, Biotechnol. Bioeng., 775-779 (2005).
- This example describes pathways for converting pyruvate and acetaldehyde to 3-buten-l-ol, and further to butadiene.
- the conversion of pyruvate and acetaldehyde to 3- buten-l-ol is accomplished in four enzymatic steps. Pyruvate and acetaldehyde are first condensed to 4-hydroxy-2-oxo valerate by 4-hydroxy-2-keto valerate aldolase. The 4- hydroxy-2-oxovalerate product is subsequently dehydrated to 2-oxopentenoate.
- Enzymes and gene candidates for catalyzing but-3-en-l-ol pathway reactions are described in further detail below.
- the condensation of pyruvate and acetaldehyde to 4-hydroxy-2-oxo valerate is catalyzed by 4-hydroxy-2-oxovalerate aldolase (EC 4.1.3.39). This enzyme participates in pathways for the degradation of phenols, cresols and catechols.
- the E. coli enzyme, encoded by mhpE is highly specific for acetaldehyde as an acceptor but accepts the alternate substrates 2-ketobutyrate or phenylpyruvate as donors (Pollard et al, Appl
- Decarboxylation of 4-hydroxy-2-oxo valerate is catalyzed by a keto-acid decarboxylase.
- Suitable enzyme candidates include pyruvate decarboxylase (EC 4.1.1.1), benzoylformate decarboxylase (EC 4.1.1.7), alpha-ketoglutarate decarboxylase and branched-chain alpha-ketoacid decarboxylase.
- Pyruvate decarboxylase (PDC) also termed keto-acid decarboxylase, is a key enzyme in alcoholic fermentation, catalyzing the decarboxylation of pyruvate to acetaldehyde.
- the enzyme from Saccharomyces cerevisiae has a broad substrate range for aliphatic 2-keto acids including 2-ketobutyrate, 2- keto valerate, 3-hydroxypyruvate and 2-phenylpyruvate (22).
- This enzyme has been extensively studied, engineered for altered activity, and functionally expressed in E. coli (Killenberg-Jabs et al, EurJ.Biochem. 268: 1698-1704 (2001); Li et al, Biochemistry. 38: 10004-10012 (1999); ter Schure et al, Appl.Environ.Microbiol. 64: 1303-1307 (1998)).
- benzoylformate decarboxylase (EC 4.1.1.7) has a broad substrate range and has been the target of enzyme engineering studies.
- Pseudomonas putida has been extensively studied and crystal structures of this enzyme are available (Polovnikova et al, 42: 1820-1830 (2003); Hasson et al, 37:9918-9930 (1998)).
- Site-directed mutagenesis of two residues in the active site of the Pseudomonas putida enzyme altered the affinity (Km) of naturally and non-naturally occurring substrates (Siegert et al, Protein Eng Des Sel 18:345-357 (2005)).
- the properties of this enzyme have been further modified by directed engineering (Lingen et al., Chembiochem. 4:721- 726 (2003); Lingen et al, Protein Eng 15:585-593 (2002)).
- Pseudomonas aeruginosa encoded by mdlC
- has also been characterized experimentally (Barrowman et al, 34:57-60 (1986)). Additional gene candidates from Pseudomonas stutzeri, Pseudomonas fluorescens and other organisms can be inferred by sequence homology or identified using a growth selection system developed in Pseudomonas putida (Henning et al, Appl.Environ.Microbiol. 72:7510-7517 (2006)).
- a third enzyme capable of decarboxylating 2-oxoacids is alpha-ketoglutarate decarboxylase (KGD).
- KDC alpha-ketoglutarate decarboxylase
- the substrate range of this class of enzymes has not been studied to date.
- An exemplarly KDC is encoded by kad in Mycobacterium tuberculosis (Tian et al, PNAS 102: 10670-10675 (2005)). KDC enzyme activity has also been detected in several species of rhizobia including Bradyrhizobium japonicum and Mesorhizobium loti (Green et al, JBacteriol 182:2838-2844 (2000)).
- KDC-encoding gene(s) have not been isolated in these organisms, the genome sequences are available and several genes in each genome are annotated as putative KDCs.
- a KDC from Euglena gracilis has also been characterized but the gene associated with this activity has not been identified to date (Shigeoka et al., Arch.Biochem.Biophys. 288:22-28 (1991)).
- the first twenty amino acids starting from the N-terminus were sequenced MTYKAPVKDVKFLLDKVFKV (SEQ ID NO. ) (Shigeoka and Nakano, Arch.Biochem.Biophys. 288:22-28 (1991)).
- the gene could be identified by testing candidate genes containing this N-terminal sequence for KDC activity.
- a fourth candidate enzyme for catalyzing this reaction is branched chain alpha- ketoacid decarboxylase (BCKA).
- BCKA branched chain alpha- ketoacid decarboxylase
- Lactococcus lactis has been characterized on a variety of branched and linear substrates including 2-oxobutanoate, 2-oxohexanoate, 2-oxopentanoate, 3-methyl-2- oxobutanoate, 4-methyl-2-oxobutanoate and isocaproate (Smit et al, Appl Environ
- IPDA Indolepyruvate decarboxylase
- Recombinant branched chain alpha-keto acid decarboxylase enzymes derived from the El subunits of the mitochondrial branched-chain keto acid dehydrogenase complex from Homo sapiens and Bos taurus have been cloned and functionally expressed in E. coli (Davie et al, J.Biol.Chem. 267: 16601-16606 (1992); Wynn et al, J.Biol.Chem.
- Reduction of 3-buten-l-al to 3-buten-l-ol is catalyzed by an aldehyde reductase or alcohol dehydrogenase.
- Genes encoding enzymes that catalyze the reduction of an aldehyde to alcohol include air A encoding a medium-chain alcohol dehydrogenase for C2-C14 (Tani et al., Appl.Environ.Microbiol. 66:5231-5235 (2000)), yqhD and fucO from E. coli
- the adhA gene product from Zymomonas mobilisE has been demonstrated to have activity on a number of aldehydes including formaldehyde, acetaldehyde, propionaldehyde, butyraldehyde, and acrolein (Kinoshita et al, Appl Microbiol Biotechnol 22:249-254 (1985)). Additional aldehyde reductase candidates are encoded by bdh in C. saccharoperbutylacetonicum and
- aldehyde reductase gene candidates in Saccharomyces cerevisiae include the aldehyde reductases GRE3, ALD2-6 and HFD1, glyoxylate reductases GOR1 and YPL113C and glycerol
- dehydrogenase GCY1 (WO 2011/022651A1; Atsumi et al, Nature 451 :86-89 (2008)).
- the enzyme candidates described previously for catalyzing the reduction of methylglyoxal to acetol or lactaldehyde are also suitable lactaldehyde reductase enzyme candidates.
- semialdehyde reductase enzymes include the ATEG 00539 gene product of Aspergillus terreus and 4-hydroxybutyrate dehydrogenase of Arabidopsis thaliana, encoded by 4hbd (WO 2010/068953 A2).
- the A. thaliana enzyme was cloned and characterized in yeast (Breit Regen et al, J.Biol.Chem. 278:41552-41556 (2003)).
- Another exemplary aldehyde reductase is methylmalonate semialdehyde reductase, also known as 3-hydroxyisobutyrate dehydrogenase (EC 1.1.1.31). This enzyme participates in valine, leucine and isoleucine degradation and has been identified in bacteria, eukaryotes, and mammals.
- the enzyme encoded by P84067 from Thermus thermophilus HB8 has been structurally characterized (Lokanath et al., JMol Biol, 352:905-17 (2005)).
- This example describes the generation of a microbial organism capable of producing butadiene from pyruvate via a but-3-en-l-ol intermediate, in an organism engineered to have a butadiene pathway.
- Escherichia coli is used as a target organism to engineer a butadiene -producing pathway.
- E. coli provides a good host for generating a non-naturally occurring
- E. coli is amenable to genetic
- an E. coli strain is engineered to produce but-3-en-l-ol from pyruvate via the route described in Example 3.
- genes encoding enzymes to transform pyruvate to but-3-en-l-ol are assembled onto a vector.
- the genes mhpE (AAC73455.1), mhpD (AAC73453.2), kdcA (AAS49166.1), adhA (YP_ 162971.1) encoding 4-hydroxy-2-oxo valerate aldolase, 4-hydroxy-2- oxovalerate dehydratase, 2-oxopentenoate decarboxylase and 3-buten-l-al reductase, respectively, are cloned into the pZE13 vector (Expressys, Ruelzheim, Germany), under the control of the PAl/lacO promoter.
- ispS (CAC35696.1) encoding alkyl phosphate kinase, alkyl diphosphate kinase and butadiene synthetase, respectively, are cloned into the pZA33 vector (Expressys, Ruelzheim, Germany) under the PAl/lacO promoter.
- the two plasmids are transformed into E. coli host strain containing lacl ⁇ , which allows inducible expression by addition of isopropyl-beta-D-l-thiogalactopyranoside (IPTG).
- the resulting genetically engineered organism is cultured in glucose containing medium following procedures well known in the art (see, for example, Sambrook et al., supra, 2001).
- the expression of butadiene pathway genes is corroborated using methods well known in the art for determining polypeptide expression or enzymatic activity, including for example, Northern blots, PCR amplification of mRNA and immunoblotting.
- Enzymatic activities of the expressed enzymes are confirmed using assays specific for the individually activities.
- the ability of the engineered E. coli strain to produce butadiene is confirmed using HPLC, gas chromatography-mass spectrometry (GCMS) or liquid chromatography-mass spectrometry (LCMS).
- GCMS gas chromatography-mass spectrometry
- LCMS liquid chromatography-mass spectrometry
- Microbial strains engineered to have a functional butadiene synthesis pathway are further augmented by optimization for efficient utilization of the pathway. Briefly, the engineered strain is assessed to determine whether any of the exogenous genes are expressed at a rate limiting level. Expression is increased for any enzymes expressed at low levels that can limit the flux through the pathway by, for example, introduction of additional gene copy numbers. Strategies are also applied to improve production of butadiene precursor but-3-en-l-ol, such as mutagenesis, cloning and/or deletion of native genes involved in byproduct formation.
- Modeling analysis allows reliable predictions of the effects on cell growth of shifting the metabolism towards more efficient production of butadiene.
- One modeling method is the bilevel optimization approach, OptKnock (Burgard et al., Biotechnol.
- Bio engineer. 84:647-657 (2003) which is applied to select gene knockouts that collectively result in better production of butadiene.
- Adaptive evolution also can be used to generate better producers of, for example, the but-3-en-l-ol intermediate or the butadiene product.
- Adaptive evolution is performed to improve both growth and production characteristics (Fong and Palsson, Nat. Genet. 36:1056-1058 (2004); Alper et al, Science 314: 1565-1568 (2006)). Based on the results, subsequent rounds of modeling, genetic engineering and adaptive evolution can be applied to the butadiene producer to further increase production.
- the above butadiene pathway- containing organism is cultured in a fermenter using a medium known in the art to support growth of the organism under anaerobic conditions. Fermentations are performed in either a batch, fed-batch or continuous manner. Anaerobic conditions are maintained by first sparging the medium with nitrogen and then sealing culture vessel (e.g., flasks can be sealed with a septum and crimp-cap). Microaerobic conditions also can be utilized by providing a small hole for limited aeration. The pH of the medium is maintained at a pH of 7 by addition of an acid, such as H2S04.
- an acid such as H2S04.
- the growth rate is determined by measuring optical density using a spectrophotometer (600 nm), and the glucose uptake rate by monitoring carbon source depletion over time.
- Byproducts such as undesirable alcohols, organic acids, and residual glucose can be quantified by HPLC (Shimadzu) with an HPX- 087 column (BioRad), using a refractive index detector for glucose and alcohols, and a UV detector for organic acids, Lin et al, Biotechnol. Bioeng., 775-779 (2005).
- This example describes pathways for converting acryly-CoA to 3-buten-2-ol, and further to butadiene.
- the conversion of acrylyl-CoA to 3-buten-2-ol is accomplished in four enzymatic steps.
- Acrylyl-CoA and acetyl-CoA are first condensed to 3-oxopent-4- enoyl-CoA by a beta-ketothiolase.
- the 3-oxopent-4-enoyl-CoA product is subsequently hydrolyzed to 3-oxopent-4-enoate by a CoA hydrolase, transferase or synthetase.
- eutropha has a beta-oxidation ketothiolase that is also capable of catalyzing this transformation (Gruys et al, U.S. Patent No. 5,958,745).
- the sequences of these genes or their translated proteins have not been reported, but several genes in R. eutropha, Z.
- ramigera or other organisms can be identified based on sequence homology to bktB from R. eutropha.
- Additional enzymes include beta-ketothiolases that are known to convert two molecules of acetyl-CoA into acetoacetyl-CoA (EC 2.1.3.9).
- Exemplary acetoacetyl-CoA thiolase enzymes include the gene products of atoB from E. coli (Martin et al, Nat.
- Beta-ketoadipyl-CoA thiolase (EC 2.3.1.174), also called 3-oxoadipyl-CoA thiolase, converts beta-ketoadipyl-CoA to succinyl-CoA and acetyl-CoA, and is a key enzyme of the beta-ketoadipate pathway for aromatic compound degradation.
- the enzyme is widespread in soil bacteria and fungi including Pseudomonas putida (Harwood et al, J. Bacteriol. 176-6479-6488 (1994)) and Acinetobacter calcoaceticus (Doten et al, J.
- the P. putida enzyme is a homotetramer bearing 45% sequence homology to beta-ketothiolases involved in PHB synthesis in Ralstonia eutropha, fatty acid degradation by human mitochondria and butyrate production by Clostridium acetobutylicum (Harwood et al., supra).
- a beta-ketoadipyl-CoA thiolase in Pseudomonas knackmussii (formerly sp. B13) has also been characterized (Gobel et al, J. Bacteriol. 184:216-223 (2002); Kaschabek et al, supra).
- the human dicarboxylic acid thioesterase encoded by acotS, exhibits activity on glutaryl-CoA, adipyl-CoA, suberyl-CoA, sebacyl-CoA, and dodecanedioyl-CoA (Westin et al, J. Biol. Chem. 280:38125-38132 (2005)).
- the closest E. coli homolog to this enzyme, tesB can also hydrolyze a range of CoA thiolesters (Naggert et al, J Biol Chem 266: 11044-1 1050 (1991)).
- a similar enzyme has also been
- Additional hydrolase enzymes include 3-hydroxyisobutyryl-CoA hydrolase which has been described to efficiently catalyze the conversion of 3-hydroxyisobutyryl- CoA to 3-hydroxyisobutyrate during valine degradation (Shimomura et al., J Biol Chem. 269: 14248-14253 (1994)). Genes encoding this enzyme include hibch of Rattus norvegicus (Shimomura et al, Methods Enzymol. 324:229-240 (2000)) and Homo sapiens (Shimomura et al, supra). Similar gene candidates can also be identified by sequence homology, including hibch of Saccharomyces cerevisiae and BC '_2292 of Bacillus cereus.
- acetobutylicum encoded by adc, has a broad substrate specificity and has been shown to decarboxylate numerous alternate substrates including 2-ketocyclohexane carboxylate, 3- oxopentanoate, 2-oxo-3-phenylpropionic acid, 2-methyl-3-oxobutyrate and benzoyl- acetate (Rozzel et al, J.Am.Chem.Soc. 106:4937-4941 (1984); Benner and Rozzell, l.Am.Chem.Soc. 103:993-994 (1981); autor et al, J Biol.Chem. 245:5214-5222 (1970)).
- acetoacetate decarboxylase has also been characterized in Clostridium beijerinckii (Ravagnani et al., Mol.Microbiol 37: 1172-1185 (2000)).
- the acetoacetate decarboxylase from Bacillus polymyxa characterized in cell-free extracts, also has a broad substrate specificity for 3-keto acids and can decarboxylate 3-oxopentanoate (Matiasek et al., Curr. Microbiol 42:276-281 (2001)).
- the gene encoding this enzyme has not been identified to date and the genome sequence of B. polymyxa is not yet available.
- Another adc is found in Clostridium saccharoperbutylacetonicum (Kosaka, et al.,
- Reduction of 3-buten-2-al to 3-buten-2-ol is catalyzed by an alcohol dehydrogenase or ketone reductase.
- Alcohol dehydrogenases described above in Example III are also suitable candidates for this transformation.
- lactate dehydrogenase from Ralstonia eutropha has been shown to demonstrate high activities on 2-ketoacids of various chain lengths includings lactate, 2-oxobutyrate, 2-oxopentanoate and 2-oxoglutarate (Steinbuchel et al., EurJ.Biochem. 130:329-334 (1983)).
- Conversion of alpha-ketoadipate into alpha- hydroxyadipate can be catalyzed by 2-ketoadipate reductase, an enzyme reported to be found in rat and in human placenta (Suda et al., Arch.Biochem.Biophys.
- An additional oxidoreductase is the mitochondrial 3-hydroxybutyrate dehydrogenase (bdh) from the human heart which has been cloned and characterized (Marks et al., J.Biol. Chem.
- Alcohol dehydrogenase enzymes of C. beijerinckii (Ismaiel et al, J.Bacteriol. 175:5097-5105 (1993)) and T. brockii (Lamed et al, Biochem.J. 195: 183- 190 (1981); Peretz et al, Biochemistry. 28:6549-6555 (1989)) convert acetone to isopropanol.
- Methyl ethyl ketone reductase catalyzes the reduction of MEK to 2-butanol.
- MEK reductase enzymes can be found in Rhodococcus ruber (Kosjek et al., Biotechnol Bioeng. 86:55-62 (2004)) and Pyrococcus furiosus (van der Oost et al, EurJ.Biochem. 268:3062-3068 (2001)).
- Enzymes that catalyze the reduction of 3-oxobutanol to 1,3-butanediol are also applicable here. Such enzymes are found in organisms of the genus Bacillus,
- This example describes the generation of a microbial organism capable of producing butadiene from pyruvate via a but-3-en-2-ol intermediate, in an organism engineered to have a butadiene pathway.
- Escherichia coli is used as a target organism to engineer a butadiene -producing pathway.
- E. coli provides a good host for generating a non-naturally occurring
- E. coli is amenable to genetic
- an E. coli strain is engineered to produce but-3-en-2-ol from acrylyl-CoA via the route described in Example III.
- genes encoding enzymes to transform acrylyl-CoA to but-3-en-2-ol are assembled onto a vector.
- NP_149328.1 and sadh (BAA24528.1) encoding beta-ketothiolase, 3-oxopent-4-enoyl- CoA hydrolase, 3-oxopent-4-enoate decarboxylase and 3-buten-2-one reductase, respectively, are cloned into the pZE13 vector (Expressys, Ruelzheim, Germany), under the control of the PAl/lacO promoter.
- ispS CAC35696.1
- alkyl phosphate kinase, alkyl diphosphate kinase and butadiene synthetase are cloned into the pZA33 vector (Expressys, Ruelzheim, Germany) under the PAl/lacO promoter.
- the two plasmids are transformed into E. coli host strain containing lacl ⁇ , which allows inducible expression by addition of isopropyl-beta-D- 1 -thiogalactopyranoside (IPTG) .
- the resulting genetically engineered organism is cultured in glucose containing medium following procedures well known in the art (see, for example, Sambrook et al., supra, 2001).
- the expression of butadiene pathway genes is corroborated using methods well known in the art for determining polypeptide expression or enzymatic activity, including for example, Northern blots, PCR amplification of mRNA and immunoblotting. Enzymatic activities of the expressed enzymes are confirmed using assays specific for the individually activities.
- the ability of the engineered E. coli strain to produce butadiene is confirmed using HPLC, gas chromatography-mass spectrometry (GCMS) or liquid chromatography-mass spectrometry (LCMS).
- Microbial strains engineered to have a functional butadiene synthesis pathway are further augmented by optimization for efficient utilization of the pathway. Briefly, the engineered strain is assessed to determine whether any of the exogenous genes are expressed at a rate limiting level. Expression is increased for any enzymes expressed at low levels that can limit the flux through the pathway by, for example, introduction of additional gene copy numbers. Strategies are also applied to improve production of butadiene precursor but-3-en-2-ol, such as mutagenesis, cloning and/or deletion of native genes involved in byproduct formation.
- Modeling analysis allows reliable predictions of the effects on cell growth of shifting the metabolism towards more efficient production of butadiene.
- One modeling method is the bilevel optimization approach, OptKnock (Burgard et al., Biotechnol.
- Bio engineer. 84:647-657 (2003) which is applied to select gene knockouts that collectively result in better production of butadiene.
- Adaptive evolution also can be used to generate better producers of, for example, the but-3-en-2-ol intermediate or the butadiene product.
- Adaptive evolution is performed to improve both growth and production characteristics (Fong and Palsson, Nat. Genet. 36:1056-1058 (2004); Alper et al, Science 314: 1565-1568 (2006)). Based on the results, subsequent rounds of modeling, genetic engineering and adaptive evolution can be applied to the butadiene producer to further increase production.
- the above butadiene pathway- containing organism is cultured in a fermenter using a medium known in the art to support growth of the organism under anaerobic conditions. Fermentations are performed in either a batch, fed-batch or continuous manner. Anaerobic conditions are maintained by first sparging the medium with nitrogen and then sealing culture vessel (e.g., flasks can be sealed with a septum and crimp-cap). Microaerobic conditions also can be utilized by providing a small hole for limited aeration. The pH of the medium is maintained at a pH of 7 by addition of an acid, such as H2S04.
- an acid such as H2S04.
- the growth rate is determined by measuring optical density using a spectrophotometer (600 nm), and the glucose uptake rate by monitoring carbon source depletion over time.
- Byproducts such as undesirable alcohols, organic acids, and residual glucose can be quantified by HPLC (Shimadzu) with an HPX- 087 column (BioRad), using a refractive index detector for glucose and alcohols, and a UV detector for organic acids, Lin et al, Biotechnol. Bioeng., 775-779 (2005).
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SG11201400638VA (en) | 2014-04-28 |
EP2756082A4 (en) | 2015-10-28 |
US9988648B2 (en) | 2018-06-05 |
US11932893B2 (en) | 2024-03-19 |
MX2014003212A (en) | 2015-03-19 |
CO7020865A2 (en) | 2014-08-11 |
NZ622451A (en) | 2016-05-27 |
BR112014006244A2 (en) | 2017-04-11 |
US20130122563A1 (en) | 2013-05-16 |
US20190085360A1 (en) | 2019-03-21 |
AU2012308369A1 (en) | 2014-04-03 |
KR20140070605A (en) | 2014-06-10 |
CA2848972A1 (en) | 2013-03-21 |
EP2756082A1 (en) | 2014-07-23 |
SG10201502101WA (en) | 2015-05-28 |
CN103946383A (en) | 2014-07-23 |
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