WO2013033131A1 - Silicone absorbent adhesive layer - Google Patents
Silicone absorbent adhesive layer Download PDFInfo
- Publication number
- WO2013033131A1 WO2013033131A1 PCT/US2012/052745 US2012052745W WO2013033131A1 WO 2013033131 A1 WO2013033131 A1 WO 2013033131A1 US 2012052745 W US2012052745 W US 2012052745W WO 2013033131 A1 WO2013033131 A1 WO 2013033131A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- adhesive
- article
- adhesive composition
- polysiloxane
- absorbent
- Prior art date
Links
- 230000002745 absorbent Effects 0.000 title claims abstract description 28
- 239000002250 absorbent Substances 0.000 title claims abstract description 28
- 229920001296 polysiloxane Polymers 0.000 title claims description 47
- 239000012790 adhesive layer Substances 0.000 title description 2
- 239000000853 adhesive Substances 0.000 claims abstract description 106
- 230000001070 adhesive effect Effects 0.000 claims abstract description 106
- 239000000203 mixture Substances 0.000 claims abstract description 76
- 239000000945 filler Substances 0.000 claims abstract description 29
- 238000009581 negative-pressure wound therapy Methods 0.000 claims abstract description 11
- -1 polysiloxane Polymers 0.000 claims description 32
- 206010052428 Wound Diseases 0.000 claims description 20
- 208000027418 Wounds and injury Diseases 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 20
- 239000002904 solvent Substances 0.000 claims description 13
- 229920000247 superabsorbent polymer Polymers 0.000 claims description 12
- 239000000758 substrate Substances 0.000 claims description 11
- 239000004583 superabsorbent polymers (SAPs) Substances 0.000 claims description 9
- 239000004014 plasticizer Substances 0.000 claims description 8
- 239000001768 carboxy methyl cellulose Substances 0.000 claims description 7
- 229920002134 Carboxymethyl cellulose Polymers 0.000 claims description 5
- 235000010948 carboxy methyl cellulose Nutrition 0.000 claims description 5
- 239000008112 carboxymethyl-cellulose Substances 0.000 claims description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N Acrylic acid Chemical group OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 4
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 4
- 239000000654 additive Substances 0.000 claims description 4
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 4
- 229920002261 Corn starch Polymers 0.000 claims description 3
- 108010010803 Gelatin Proteins 0.000 claims description 3
- 229920002907 Guar gum Polymers 0.000 claims description 3
- 229920000569 Gum karaya Polymers 0.000 claims description 3
- 235000019759 Maize starch Nutrition 0.000 claims description 3
- 239000004825 One-part adhesive Substances 0.000 claims description 3
- 241000934878 Sterculia Species 0.000 claims description 3
- 235000010443 alginic acid Nutrition 0.000 claims description 3
- 239000000783 alginic acid Substances 0.000 claims description 3
- 229920000615 alginic acid Polymers 0.000 claims description 3
- 229960001126 alginic acid Drugs 0.000 claims description 3
- 150000004781 alginic acids Chemical class 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 3
- 229940096529 carboxypolymethylene Drugs 0.000 claims description 3
- 239000008273 gelatin Substances 0.000 claims description 3
- 229920000159 gelatin Polymers 0.000 claims description 3
- 235000019322 gelatine Nutrition 0.000 claims description 3
- 235000011852 gelatine desserts Nutrition 0.000 claims description 3
- 239000000665 guar gum Substances 0.000 claims description 3
- 235000010417 guar gum Nutrition 0.000 claims description 3
- 229960002154 guar gum Drugs 0.000 claims description 3
- 229920000591 gum Polymers 0.000 claims description 3
- 235000010494 karaya gum Nutrition 0.000 claims description 3
- 239000000231 karaya gum Substances 0.000 claims description 3
- 229940039371 karaya gum Drugs 0.000 claims description 3
- 239000001814 pectin Substances 0.000 claims description 3
- 229920001277 pectin Polymers 0.000 claims description 3
- 235000010987 pectin Nutrition 0.000 claims description 3
- 229920001223 polyethylene glycol Polymers 0.000 claims description 3
- 235000019422 polyvinyl alcohol Nutrition 0.000 claims description 3
- 239000000230 xanthan gum Substances 0.000 claims description 3
- 235000010493 xanthan gum Nutrition 0.000 claims description 3
- 229920001285 xanthan gum Polymers 0.000 claims description 3
- 229940082509 xanthan gum Drugs 0.000 claims description 3
- 238000000518 rheometry Methods 0.000 claims 4
- 239000007787 solid Substances 0.000 claims 4
- 230000000996 additive effect Effects 0.000 claims 2
- 230000004888 barrier function Effects 0.000 claims 1
- 239000000416 hydrocolloid Substances 0.000 abstract description 20
- 239000013464 silicone adhesive Substances 0.000 abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 12
- 239000010410 layer Substances 0.000 description 10
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 9
- 229920000642 polymer Polymers 0.000 description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- 239000000499 gel Substances 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 239000011159 matrix material Substances 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 210000001124 body fluid Anatomy 0.000 description 3
- 239000010839 body fluid Substances 0.000 description 3
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- 239000004205 dimethyl polysiloxane Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 3
- 229920002545 silicone oil Polymers 0.000 description 3
- 229920002785 Croscarmellose sodium Polymers 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- 206010040880 Skin irritation Diseases 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- DPXJVFZANSGRMM-UHFFFAOYSA-N acetic acid;2,3,4,5,6-pentahydroxyhexanal;sodium Chemical compound [Na].CC(O)=O.OCC(O)C(O)C(O)C(O)C=O DPXJVFZANSGRMM-UHFFFAOYSA-N 0.000 description 2
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- 238000004132 cross linking Methods 0.000 description 2
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 2
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- 206010006797 Burns first degree Diseases 0.000 description 1
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- 239000004255 Butylated hydroxyanisole Substances 0.000 description 1
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- 229920002367 Polyisobutene Polymers 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
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- 235000012211 aluminium silicate Nutrition 0.000 description 1
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- CZBZUDVBLSSABA-UHFFFAOYSA-N butylated hydroxyanisole Chemical compound COC1=CC=C(O)C(C(C)(C)C)=C1.COC1=CC=C(O)C=C1C(C)(C)C CZBZUDVBLSSABA-UHFFFAOYSA-N 0.000 description 1
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- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
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- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
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- XCOBTUNSZUJCDH-UHFFFAOYSA-B lithium magnesium sodium silicate Chemical compound [Li+].[Li+].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Na+].[Na+].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3 XCOBTUNSZUJCDH-UHFFFAOYSA-B 0.000 description 1
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- 125000005375 organosiloxane group Chemical group 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 1
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- 229910052703 rhodium Inorganic materials 0.000 description 1
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- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- HFHDHCJBZVLPGP-UHFFFAOYSA-N schardinger α-dextrin Chemical compound O1C(C(C2O)O)C(CO)OC2OC(C(C2O)O)C(CO)OC2OC(C(C2O)O)C(CO)OC2OC(C(O)C2O)C(CO)OC2OC(C(C2O)O)C(CO)OC2OC2C(O)C(O)C1OC2CO HFHDHCJBZVLPGP-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/05—Bandages or dressings; Absorbent pads specially adapted for use with sub-pressure or over-pressure therapy, wound drainage or wound irrigation, e.g. for use with negative-pressure wound therapy [NPWT]
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
- A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
- A61L15/22—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons containing macromolecular materials
- A61L15/225—Mixtures of macromolecular compounds
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
- A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
- A61L15/42—Use of materials characterised by their function or physical properties
- A61L15/58—Adhesives
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
- A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
- A61L15/42—Use of materials characterised by their function or physical properties
- A61L15/58—Adhesives
- A61L15/585—Mixtures of macromolecular compounds
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L24/00—Surgical adhesives or cements; Adhesives for colostomy devices
- A61L24/0047—Composite materials, i.e. containing one material dispersed in a matrix of the same or different material
- A61L24/0073—Composite materials, i.e. containing one material dispersed in a matrix of the same or different material with a macromolecular matrix
- A61L24/0094—Composite materials, i.e. containing one material dispersed in a matrix of the same or different material with a macromolecular matrix containing macromolecular fillers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L1/00—Compositions of cellulose, modified cellulose or cellulose derivatives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J101/00—Adhesives based on cellulose, modified cellulose, or cellulose derivatives
- C09J101/08—Cellulose derivatives
- C09J101/26—Cellulose ethers
- C09J101/28—Alkyl ethers
- C09J101/286—Alkyl ethers substituted with acid radicals
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J103/00—Adhesives based on starch, amylose or amylopectin or on their derivatives or degradation products
- C09J103/02—Starch; Degradation products thereof, e.g. dextrin
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J105/00—Adhesives based on polysaccharides or on their derivatives, not provided for in groups C09J101/00 or C09J103/00
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J105/00—Adhesives based on polysaccharides or on their derivatives, not provided for in groups C09J101/00 or C09J103/00
- C09J105/04—Alginic acid; Derivatives thereof
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J105/00—Adhesives based on polysaccharides or on their derivatives, not provided for in groups C09J101/00 or C09J103/00
- C09J105/06—Pectin; Derivatives thereof
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J183/00—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Adhesives based on derivatives of such polymers
- C09J183/04—Polysiloxanes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J189/00—Adhesives based on proteins; Adhesives based on derivatives thereof
- C09J189/04—Products derived from waste materials, e.g. horn, hoof or hair
- C09J189/06—Products derived from waste materials, e.g. horn, hoof or hair derived from leather or skin
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J191/00—Adhesives based on oils, fats or waxes; Adhesives based on derivatives thereof
- C09J191/06—Waxes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2401/00—Presence of cellulose
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2483/00—Presence of polysiloxane
Definitions
- the present su bject matter relates to adhesive compositions and particularly which are suita ble for medical applications such as in contacting skin.
- a variety of skin contacting adhesives are known to include a pressure sensitive adhesive elastomeric matrix in which water a bsorbing and water swella ble particles of hydrocolloids are dispersed.
- the pressure sensitive adhesive matrix adheres to skin and contributes to the cohesion of the adhesive.
- the water a bsorbing properties of the hydrocolloids enable adhesion to moist skin by removing moisture from the surface.
- the hydrocolloids constantly a bsorb moisture emanating from the skin or originating from exud ing wounds, the hydrocolloids also contribute to good adherence over extended periods of time and also prevent maceration of the skin.
- the adhesive agents will come into contact with body fluids of different types such as feces, u rine, wound exudates, and sweat for example.
- Existing skin ad hesives often suffer from a drawback that their adhesiveness is destroyed by contact with body fluids.
- more aggressive adhesives are used in ma ny applications.
- These overly aggressive adhesives then create their own issues with respect to skin irritation and even destruction of the outer skin layer, especially in the young and elderly. This is particularly seen in applications where repositionability is desired and where visual wound inspection is required since the dressing is removed and reapplied multiple times creating additional skin irritation problems.
- portions of the adhesive being in direct contact with the skin or which are exposed to body fluids will gradually swell due to the water absorbing and water swelling properties of the hydrocolloids which will eventually cause disintegration of the adhesive matrix.
- the present subject matter provides an adhesive composition comprising a polysiloxane adhesive, and one or more absorbent fillers dispersed in the polysiloxane adhesive.
- the subject matter provides an article comprising a layer of an adhesive composition comprising (i) a polysiloxane adhesive and (ii) one or more absorbent fillers dispersed in the polysiloxane adhesive.
- the subject matter provides a method of sealingly securing an article to a substrate.
- the method comprises providing an adhesive composition including (i) a polysiloxane adhesive, and (ii) one or more absorbent fillers dispersed in the polysiloxane adhesive. And, the method also comprises forming a layer of the adhesive composition between the article and the substrate.
- the present subject matter provides a method for performing at least one of (i) forming a seal about a wound, and (ii) securing an article to skin.
- the method comprises identifying a wound or area of interest on a user's skin.
- the method also comprises providing an adhesive composition including a polysiloxane adhesive and at least one absorbent filler dispersed in the polysiloxane adhesive.
- the method additionally comprises providing a layer of the adhesive composition either (i) about the wound, or (ii) between the article and skin.
- various preferred embodiment pressure sensitive adhesives are provided which comprise one or more absorbent fillers such as hydrocolloids dispersed in a silicone elastomeric matrix, which is preferably a silicone pressure sensitive adhesive composition.
- a silicone elastomeric matrix which is preferably a silicone pressure sensitive adhesive composition.
- a wide range of articles comprising the preferred embodiment pressure sensitive adhesives.
- various methods are provided for using the preferred embodiment compositions and articles.
- the preferred embodiment pressure sensitive adhesive composition comprises a silicone pressure sensitive elastomer adhesive material having intimately dispersed therein a water soluble and/or swellable absorbent filler such as a hydrocolloid or mixture of hydrocolloids.
- the preferred embodiment pressure sensitive adhesive composition may also comprise one or more optional tackifier(s), one or more optional plasticizer(s), one or more optional additives, one or more optional fillers, and optional solvent.
- Suitable absorbent fillers such as hydrocolloids include but are not limited to guar gum, xanthan gum, karaya gum, locus gum, polyvinyl alcohol, pectin, gelatin, carboxymethyl cellulose including sodium carboxymethyl cellulose and cross linked sodium carboxymethyl cellulose, high molecular weight carbowax, carboxypolymethylene, maize starch, alginic acid, and combinations thereof, with sodium carboxymethyl cellulose being preferred.
- the absorbent filler such as a hydrocolloid or mixture of hydrocolloids should comprise from about 5 to about 60% by weight of the pressure sensitive adhesive composition and preferably from about 25% to about 35% by weight of the adhesive composition.
- concentrations of the hydrocolloid(s) may include less than 5% hydrocolloid(s) and/or greater than 60% hydrocolloid(s).
- a preferred super absorbent material is a super absorbent polymer such as a polyacrylate super absorbent polymer.
- Super absorbent polymers are polymers that can absorb and retain extremely large amounts of a liquid relative to their own mass. Water absorbing polymers, which are classified as hydrogels when cross-linked, absorb aqueous solutions through hydrogen bonding with water molecules. A SAP's ability to absorb water is a factor of the ionic concentration of the aqueous solution.
- a SAP may absorb 500 times its weight, i.e., from 30-60 times its own volume, but when incorporated into a 0.9% saline solution, the absorbency drops to approximately 50 times its weight. The presence of valence cations in the solution will impede the polymers' ability to bond with the water molecule.
- the total absorbency and swelling capacity are controlled by the type and degree of cross-linkers used to make the gel.
- Low density cross-linked SAP generally has a higher absorbent capacity and swells to a larger degree. These types of SAPs also have a softer and more adhesive gel formation.
- High crosslink density polymers exhibit lower absorbent capacity and swell, but the gel strength is firmer and can maintain particle shape even under modest pressure.
- Super absorbent polymers are typically made from polymerization of acrylic acid blended with sodium hydroxide in the presence of an initiator to form a poly-acrylic acid sodium salt (sometimes referred to as sodium polyacrylate). This polymer is the most common type of SAP. Other materials are also used to produce a superabsorbent polymer, such as polyacrylamide copolymer, ethylene maleic anhydride copolymer, cross-linked carboxymethyl cellulose, polyvinyl alcohol copolymers, cross-linked polyethylene oxide, and starch grafted copolymer of polyacrylonitrile for example.
- Silicone pressure sensitive adhesives are typically comprised of two major components, a siloxane polymer and a silicate resin.
- the siloxane polymers have alternating silicone and oxygen atoms along their main chain. They cover a wide range of molecular weights, ranging from about 170 g/mol to more than 1,000,000 g/mol.
- Examples of polymers used in silicone adhesives include polydimethylsiloxane, polymethylphenylsiloxane, polydimethyldiphenylsiloxane, and other silicone polymers including various organosiloxanes that are described generally as polysiloxanes.
- Silicones are generally hydrophobic, but they can be made less hydrophobic or more hydrophilic by modifying or copolymerizing them, for example, with alkylene oxides. Silicones and silicone adhesives are referred to herein interchangea bly with the term polysiloxanes.
- An example of a silicate resin is tetrakis (trimethylsiloxy) silicate.
- a cross-linked silicone adhesive may be comprised of a polyorganosiloxane and a silicate resin having a functionality of at least two sites capable of reacting with the polyorganosiloxane, optionally including plasticizers, for example, silicone oils including polydimethylsiloxane, optionally, also including non-hydrophilic organic or inorganic fillers, for example, amorphous precipitated silica as needed typically to obtain an elastic modulus in shear (G ) between about lxl0 4 and lxlO 7 Pascal when measured at 25°C and at shear rates between about 1 and 100 reciprocal seconds.
- plasticizers for example, silicone oils including polydimethylsiloxane
- non-hydrophilic organic or inorganic fillers for example, amorphous precipitated silica as needed typically to obtain an elastic modulus in shear (G ) between about lxl0 4 and lxlO 7 Pascal when measured at 25°C and at shear rates between about 1 and 100 reciprocal seconds.
- gels of silicone may also be used as the adhesive component of the preferred embodiment compositions.
- Silicone gels are generally formed from linear or branched silicone polymer having reactive groups thereon, as is known in the art. Such reactive groups undergo a crosslinking reaction during curing. Examples of crosslinking reactions include the hydrosilylation reaction in which a silicone having an Si— H reactive group reacts with a silicone having an aliphatically unsaturated reactive group in the presence of a platinum or rhodium catalyst.
- the reaction can involve the reaction of a silicone having an Si— OH reactive group with a silicone or a chain extender (e.g., a silane) having an alkoxy reactive group in the presence of a metal catalyst.
- a third possible gel may be formed from a silicone having an Si— OH containing polymer that is mixed with an alkoxysilane in the presence of a titanate catalyst.
- the adhesive is a polysiloxane available commercially under the trade name BIO-PSA from Dow Corning including the grade series BIO-PSA 7- 4XXX. Suitable grades include 7-4101, 7-4102, 7-4103, 7-4201, 7-202, 7-4203, 7-4301, 7-4302, 7-4303, 7- 4401, 7-4402, 7-4403, 7-4501, 7-4502, 4-4503, 7-4601, 7-4602, 7-4603. These are one-part adhesives that are cured (crosslinked) by the supplier and commercially available in a suitable solvent. Most preferred are 7-4602 and 7-4302. It is also contemplated that a combination of these preferred grades could be used.
- the adhesive is a one part, pre-cured (crosslinked) adhesive that is essentially solvent free and referred to as a hot melt adhesive.
- a preferred adhesive formulation is obtained by blending one or more of the BIO-PSA silicone adhesives and the one or more hydrocolloids with powdered silica filler to adjust elastic modulus and so to also modify adhesion strength.
- plasticizers including, for example, silicone oils such as polydimethylsiloxane may be added to improve moldability. Suitable formulations may in certain applications include up to about 50% silica or other fillers optionally including up to about 25% plasticizer.
- BIO-PSA silicone adhesives from Dow Corning are set forth below in Tables 1 and 2.
- Table 1 Characteristics of BIO-PSA Adhesives
- Another preferred silicone adhesive for use in the preferred embodiment compositions are those available from NuSil Technology under the designations DDR-1370 and DDR-4355.
- the DDR-1370 is a one-part non-curing traditional pressure sensitive adhesive dispersed in ethyl acetate. This adhesive has high cohesive strength and high release force, resulting in favorable temporary adhesive properties.
- the DDR-4355 is a transparent, silicone tacky gel which cures at low temperatures to a soft, high surface tack, temporary silicone adhesive. Typical characteristics of the DDR-1370 and DDR-4355 materials are set forth below in Tables 3 and 4.
- a solvent is typically selected from the group of alkanes, such as heptane; arenes, such as toluene; and esters, such as ethyl acetate; and combinations thereof.
- the solvent serves as a processing aid, which is further described below.
- the silicone adhesive is typically present in at least about 40 parts by weight based on 100 parts of the silicone adhesive and the absorbent filler or hydrocolloid(s) combined. In certain applications, the silicone adhesive is typically present in an amount of from about 40 to about 95, and preferably from about 65 to about 75 parts by weight, based on 100 parts by weight of the composition.
- a solvent e.g., ethyl acetate
- such solvent is typically present in an amount of 1 to 40, alternatively from 25 to 40, alternatively from 25 to 30, parts by weight, based on 100 parts by weight of the composition.
- a solvent e.g., ethyl acetate
- such solvent is typically present in an amount of 1 to 40, alternatively from 25 to 40, alternatively from 25 to 30, parts by weight, based on 100 parts by weight of the composition.
- the preferred compositions may comprise additional components.
- Suitable plasticizers or solvents include mineral oil and petrolatum with mineral oil being preferred.
- Terpene resin is a preferred tackifier.
- the silicone pressure sensitive adhesive serves as a binder for the hydrocolloid particles and, in addition, renders the final adhesive composition tacky, elastic, and pliable.
- Non-limiting examples of additives which may be included in the composition include laponite, cyclodextrin, kaolin, zinc oxide, silica, zeolite, silicone oil, siloxanes, silicone resins, SIS rubber, polyisobutylene, and combinations thereof.
- a wide array of various inorganic fillers can be used.
- the preferred embodiment adhesive compositions are preferably used by forming a layer or region of the adhesive composition between a substrate such as biological skin and an article to be sealed and/or secured to the substrate.
- a layer of the preferred adhesive composition has a thickness of from about 10 microns to about 1,000 microns, and preferably from about 50 microns to about 300 microns.
- the adhesive compositions can be pattern coated, and/or used as fillers to fill voids and/or depressions in interfacing regions and particularly for providing sealing contact alongside human skin.
- compositions of the present subject matter may comprise any combination of one or more of the silicones, one or more of the hydrocolloids, and/or one or more of the solvents described and exemplified above.
- Negative pressure wound therapy is a therapeutic technique using a vacuum dressing to promote healing in acute or chronic wounds and for example, enhance healing of first and second degree burns.
- the therapy involves the controlled application of sub-atmospheric pressure to the local wound environment, using a sealed wound dressing connected to a vacuum pump or other pressure reducing provision(s).
- NPWT NPWT
- a wound is sealed to promote wound healing using su b-atmospheric pressure applied through a specialized dressing.
- the continued application of reduced pressure draws out edema from the wound, and typically increases blood flow to the area.
- the vacuum may be applied continuously or intermittently, depending on the type of wound being treated and the clinical objectives.
- the dressing is changed two to three times per week.
- the dressings used for the technique include open-cell foam dressings and gauze, sealed with an occlusive dressing intended to contain the sub-atmospheric pressure at the wound site.
- fluids such as saline or antibiotics
- intermittent removal of used fluid supports the cleaning and drainage of the wound bed.
- the preferred embodiment compositions are particularly useful in NPWT and related articles such as dressings.
- a particularly preferred article in accordance with the present subject matter is a dressing.
- the preferred embodiment dressings generally comprise a substrate or rigid or semi-rigid support member.
- the substrate may be planar or non- planar; and/or flexible or deformable.
- a layer or region(s) of the preferred embodiment adhesive composition is disposed along a face or portion of the dressing substrate.
- the dressing includes one or more viewing windows which provide visual inspection of an area covered by the dressing.
- the viewing window(s) are covered by a transparent or light transmissive polymeric film.
- a wide array of such films are known in the art and may include for example polyurethane films.
- the preferred embodiment dressings are used in NPWT applications.
- the dressing and/or the dressing substrate be sized, shaped and configured to provide an encapsulated volume a bove and around a wound, when the dressing is appropriately positioned.
- a reduced pressure will be maintained within the dressing and over the wound.
- the dressing must be formed from materials that maintain the shape and structure of the dressing and withstand forces applied from the higher pressure external atmosphere.
- the preferred embodiment compositions exhibit relatively high breathability such as characterized by a moisture vapor transmission rate (MVT ) of greater than 800 g/m 2 /24 hours.
- the preferred embodiment compositions exhibit static absorption values of greater than 500 g/m 2 /24 hours for a 100 ⁇ thick layer.
- the preferred embodiment compositions exhibit excellent initial repositionability. This feature is exemplified by applying a dressing having a region of the preferred embodiment composition on skin with finger pressure. After 15 minutes, the dressing (and composition) is then removed and re-applied, and preferably repositioned. The dressing will be adhesively secured to its new position and remain secured to the user for typically three (3) days under normal conditions.
- the preferred embodiment adhesive compositions can be used in a wide array of applications and particularly medical applications.
- the preferred embodiment adhesives when applied to human skin under a variety of conditions, are repositionable and skin safe. Articles such as dressings and bandages containing layers or regions of the preferred embodiment adhesives can be repeatedly removed from skin, and re-applied as desired.
- the preferred embodiment adhesives exhibit excellent tackiness and adhesiveness to human skin. Many known silicone based adhesives do not exhibit good adhesive characteristics when applied to human skin. These and other characteristics of the preferred embodiment adhesives enable their use in a variety of environments outside of a hospital arena.
- the preferred embodiment adhesive compositions can be used at home or in home-based therapies.
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Abstract
An adhesive composition comprising silicone adhesives and one or more absorbent fillers such as hydrocolloids is disclosed. The adhesive composition is particularly well suited for use in negative pressure wound therapies.
Description
SILICONE ABSORBENT ADHESIVE LAYER
CROSS REFERENCE TO RELATED APPLICATION
[0001] The present application claims the benefit of U.S. Provisional Patent Application No. 61/529,073 filed August 30, 2011, which is incorporated herein by reference in its entirety.
FIELD
[0002] The present su bject matter relates to adhesive compositions and particularly which are suita ble for medical applications such as in contacting skin.
BACKGROUND
[0003] A variety of skin contacting adhesives are known to include a pressure sensitive adhesive elastomeric matrix in which water a bsorbing and water swella ble particles of hydrocolloids are dispersed. The pressure sensitive adhesive matrix adheres to skin and contributes to the cohesion of the adhesive. The water a bsorbing properties of the hydrocolloids enable adhesion to moist skin by removing moisture from the surface. As the hydrocolloids constantly a bsorb moisture emanating from the skin or originating from exud ing wounds, the hydrocolloids also contribute to good adherence over extended periods of time and also prevent maceration of the skin.
[0004] In many applications, the adhesive agents will come into contact with body fluids of different types such as feces, u rine, wound exudates, and sweat for example. Existing skin ad hesives often suffer from a drawback that their adhesiveness is destroyed by contact with body fluids. In order to compensate for this, more aggressive adhesives are used in ma ny applications. These overly
aggressive adhesives then create their own issues with respect to skin irritation and even destruction of the outer skin layer, especially in the young and elderly. This is particularly seen in applications where repositionability is desired and where visual wound inspection is required since the dressing is removed and reapplied multiple times creating additional skin irritation problems. Further, portions of the adhesive being in direct contact with the skin or which are exposed to body fluids will gradually swell due to the water absorbing and water swelling properties of the hydrocolloids which will eventually cause disintegration of the adhesive matrix.
[0005] Although satisfactory in many regards, a need remains for an improved pressure sensitive adhesive which can be used in skin-contacting applications.
SUMMARY
[0006] The difficulties and drawbacks associated with previously known compositions are addressed in the present compositions, articles, and related methods.
[0007] In one aspect, the present subject matter provides an adhesive composition comprising a polysiloxane adhesive, and one or more absorbent fillers dispersed in the polysiloxane adhesive.
[0008] In another aspect, the subject matter provides an article comprising a layer of an adhesive composition comprising (i) a polysiloxane adhesive and (ii) one or more absorbent fillers dispersed in the polysiloxane adhesive.
[0009] In another aspect, the subject matter provides a method of sealingly securing an article to a substrate. The method comprises providing an adhesive composition including (i) a polysiloxane adhesive, and (ii) one or more absorbent fillers dispersed in the polysiloxane adhesive. And, the method also comprises forming a layer of the adhesive composition between the article and the substrate.
[0010] In yet another aspect, the present subject matter provides a method for performing at least one of (i) forming a seal about a wound, and (ii) securing an article to skin. The method comprises
identifying a wound or area of interest on a user's skin. The method also comprises providing an adhesive composition including a polysiloxane adhesive and at least one absorbent filler dispersed in the polysiloxane adhesive. And, the method additionally comprises providing a layer of the adhesive composition either (i) about the wound, or (ii) between the article and skin.
[0011] As will be realized, the subject matter is capable of other and different embodiments and its several details are capable of modifications in various respects, all without departing from the subject matter. Accordingly, the description is to be regarded as illustrative and not restrictive.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0012] Generally, in accordance with the subject matter, various preferred embodiment pressure sensitive adhesives are provided which comprise one or more absorbent fillers such as hydrocolloids dispersed in a silicone elastomeric matrix, which is preferably a silicone pressure sensitive adhesive composition. Also provided in accordance with the subject matter are a wide range of articles comprising the preferred embodiment pressure sensitive adhesives. In addition, various methods are provided for using the preferred embodiment compositions and articles.
[0013] The preferred embodiment pressure sensitive adhesive composition comprises a silicone pressure sensitive elastomer adhesive material having intimately dispersed therein a water soluble and/or swellable absorbent filler such as a hydrocolloid or mixture of hydrocolloids. The preferred embodiment pressure sensitive adhesive composition may also comprise one or more optional tackifier(s), one or more optional plasticizer(s), one or more optional additives, one or more optional fillers, and optional solvent.
[0014] Suitable absorbent fillers such as hydrocolloids include but are not limited to guar gum, xanthan gum, karaya gum, locus gum, polyvinyl alcohol, pectin, gelatin, carboxymethyl cellulose including sodium carboxymethyl cellulose and cross linked sodium carboxymethyl cellulose, high
molecular weight carbowax, carboxypolymethylene, maize starch, alginic acid, and combinations thereof, with sodium carboxymethyl cellulose being preferred.
[0015] The absorbent filler such as a hydrocolloid or mixture of hydrocolloids should comprise from about 5 to about 60% by weight of the pressure sensitive adhesive composition and preferably from about 25% to about 35% by weight of the adhesive composition. However, it will be appreciated that in no way is the subject matter limited to these concentrations of the hydrocolloid(s). For example, compositions in accordance with the subject matter may include less than 5% hydrocolloid(s) and/or greater than 60% hydrocolloid(s).
[0016] Furthermore, instead of or in addition to one or more hydrocolloids, the subject matter includes the use of super absorbent materials. A preferred super absorbent material is a super absorbent polymer such as a polyacrylate super absorbent polymer. Super absorbent polymers (SAP) are polymers that can absorb and retain extremely large amounts of a liquid relative to their own mass. Water absorbing polymers, which are classified as hydrogels when cross-linked, absorb aqueous solutions through hydrogen bonding with water molecules. A SAP's ability to absorb water is a factor of the ionic concentration of the aqueous solution. In deionized and distilled water, a SAP may absorb 500 times its weight, i.e., from 30-60 times its own volume, but when incorporated into a 0.9% saline solution, the absorbency drops to approximately 50 times its weight. The presence of valence cations in the solution will impede the polymers' ability to bond with the water molecule. The total absorbency and swelling capacity are controlled by the type and degree of cross-linkers used to make the gel. Low density cross-linked SAP generally has a higher absorbent capacity and swells to a larger degree. These types of SAPs also have a softer and more adhesive gel formation. High crosslink density polymers exhibit lower absorbent capacity and swell, but the gel strength is firmer and can maintain particle shape even under modest pressure.
[0017] Super absorbent polymers are typically made from polymerization of acrylic acid blended with sodium hydroxide in the presence of an initiator to form a poly-acrylic acid sodium salt (sometimes referred to as sodium polyacrylate). This polymer is the most common type of SAP. Other materials are also used to produce a superabsorbent polymer, such as polyacrylamide copolymer, ethylene maleic anhydride copolymer, cross-linked carboxymethyl cellulose, polyvinyl alcohol copolymers, cross-linked polyethylene oxide, and starch grafted copolymer of polyacrylonitrile for example.
[0018] Silicone pressure sensitive adhesives are typically comprised of two major components, a siloxane polymer and a silicate resin. The siloxane polymers have alternating silicone and oxygen atoms along their main chain. They cover a wide range of molecular weights, ranging from about 170 g/mol to more than 1,000,000 g/mol. Examples of polymers used in silicone adhesives include polydimethylsiloxane, polymethylphenylsiloxane, polydimethyldiphenylsiloxane, and other silicone polymers including various organosiloxanes that are described generally as polysiloxanes. Silicones are generally hydrophobic, but they can be made less hydrophobic or more hydrophilic by modifying or copolymerizing them, for example, with alkylene oxides. Silicones and silicone adhesives are referred to herein interchangea bly with the term polysiloxanes. An example of a silicate resin is tetrakis (trimethylsiloxy) silicate.
[0019] A cross-linked silicone adhesive may be comprised of a polyorganosiloxane and a silicate resin having a functionality of at least two sites capable of reacting with the polyorganosiloxane, optionally including plasticizers, for example, silicone oils including polydimethylsiloxane, optionally, also including non-hydrophilic organic or inorganic fillers, for example, amorphous precipitated silica as needed typically to obtain an elastic modulus in shear (G ) between about lxl04 and lxlO7 Pascal when measured at 25°C and at shear rates between about 1 and 100 reciprocal seconds.
[0020] Alternatively, gels of silicone may also be used as the adhesive component of the preferred embodiment compositions. Silicone gels are generally formed from linear or branched silicone polymer
having reactive groups thereon, as is known in the art. Such reactive groups undergo a crosslinking reaction during curing. Examples of crosslinking reactions include the hydrosilylation reaction in which a silicone having an Si— H reactive group reacts with a silicone having an aliphatically unsaturated reactive group in the presence of a platinum or rhodium catalyst. Alternatively, the reaction can involve the reaction of a silicone having an Si— OH reactive group with a silicone or a chain extender (e.g., a silane) having an alkoxy reactive group in the presence of a metal catalyst. A third possible gel may be formed from a silicone having an Si— OH containing polymer that is mixed with an alkoxysilane in the presence of a titanate catalyst.
[0021] In a preferred form of the su bject matter, the adhesive is a polysiloxane available commercially under the trade name BIO-PSA from Dow Corning including the grade series BIO-PSA 7- 4XXX. Suitable grades include 7-4101, 7-4102, 7-4103, 7-4201, 7-202, 7-4203, 7-4301, 7-4302, 7-4303, 7- 4401, 7-4402, 7-4403, 7-4501, 7-4502, 4-4503, 7-4601, 7-4602, 7-4603. These are one-part adhesives that are cured (crosslinked) by the supplier and commercially available in a suitable solvent. Most preferred are 7-4602 and 7-4302. It is also contemplated that a combination of these preferred grades could be used. Optionally, additional fillers or plasticizers may be added. In a preferred form of the subject matter, the adhesive is a one part, pre-cured (crosslinked) adhesive that is essentially solvent free and referred to as a hot melt adhesive. In certain applications, a preferred adhesive formulation is obtained by blending one or more of the BIO-PSA silicone adhesives and the one or more hydrocolloids with powdered silica filler to adjust elastic modulus and so to also modify adhesion strength. Optionally, plasticizers including, for example, silicone oils such as polydimethylsiloxane may be added to improve moldability. Suitable formulations may in certain applications include up to about 50% silica or other fillers optionally including up to about 25% plasticizer.
[0022] Representative physical properties of the BIO-PSA silicone adhesives from Dow Corning are set forth below in Tables 1 and 2.
Table 1 - Characteristics of BIO-PSA Adhesives
Table 2 - Characteristics of BIO-PSA Adhesives
[0023] Another preferred silicone adhesive for use in the preferred embodiment compositions are those available from NuSil Technology under the designations DDR-1370 and DDR-4355. The DDR-1370 is a one-part non-curing traditional pressure sensitive adhesive dispersed in ethyl acetate. This adhesive
has high cohesive strength and high release force, resulting in favorable temporary adhesive properties. The DDR-4355 is a transparent, silicone tacky gel which cures at low temperatures to a soft, high surface tack, temporary silicone adhesive. Typical characteristics of the DDR-1370 and DDR-4355 materials are set forth below in Tables 3 and 4.
Table 3 - Characteristic of DDR-1370 Adhesive
[0024] When utilizing a silicone adhesive, a solvent is typically selected from the group of alkanes, such as heptane; arenes, such as toluene; and esters, such as ethyl acetate; and combinations thereof. In this embodiment, the solvent serves as a processing aid, which is further described below. The
silicone adhesive is typically present in at least about 40 parts by weight based on 100 parts of the silicone adhesive and the absorbent filler or hydrocolloid(s) combined. In certain applications, the silicone adhesive is typically present in an amount of from about 40 to about 95, and preferably from about 65 to about 75 parts by weight, based on 100 parts by weight of the composition. If a solvent is used, e.g., ethyl acetate, such solvent is typically present in an amount of 1 to 40, alternatively from 25 to 40, alternatively from 25 to 30, parts by weight, based on 100 parts by weight of the composition. However, it will be appreciated that in no way is the present subject matter limited to any of these concentrations or proportions of silicone component(s) and/or solvent(s).
[0025] As noted, the preferred compositions may comprise additional components. Suitable plasticizers or solvents include mineral oil and petrolatum with mineral oil being preferred. Terpene resin is a preferred tackifier. The silicone pressure sensitive adhesive serves as a binder for the hydrocolloid particles and, in addition, renders the final adhesive composition tacky, elastic, and pliable. In certain applications, it may also be preferable to also include an antioxidant such as butylated hydroxytoluene or butylated hydroxyanisole within the adhesive composition to prolong the shelf life of the composition and/or articles using the composition. Non-limiting examples of additives which may be included in the composition include laponite, cyclodextrin, kaolin, zinc oxide, silica, zeolite, silicone oil, siloxanes, silicone resins, SIS rubber, polyisobutylene, and combinations thereof. A wide array of various inorganic fillers can be used.
[0026] The preferred embodiment adhesive compositions are preferably used by forming a layer or region of the adhesive composition between a substrate such as biological skin and an article to be sealed and/or secured to the substrate. In most applications, a layer of the preferred adhesive composition has a thickness of from about 10 microns to about 1,000 microns, and preferably from about 50 microns to about 300 microns. However, it will be appreciated that in no way is the subject matter limited to any of these layer thicknesses. Furthermore, the adhesive compositions can be
pattern coated, and/or used as fillers to fill voids and/or depressions in interfacing regions and particularly for providing sealing contact alongside human skin.
[0027] Additional details of the preferred embodiment compositions and mixtures of the silicone component(s) and solvent suitable(s) for making the composition are disclosed by various patents and publications including U.S. Pat. Nos. 4,882,377 to Sweet et al., 4,987,169 to Kuwata et al., 5,599,533 to Stepniewski et al., 5,654,362 to Schulz Jr. et al., 5,811,487 to Schulz Jr. et al., 5,880,210 to Schulz Jr. et al., 5,889,108 to Zhang, 5,929,164 to Zhang, 5,948,855 to Lin et al., 5,969,035 to Meinhardt et al., 5,977,280 to Kadlec et al., 5,994,459 to Berg et al., 6,015,858 to Gornowicz, 6,027,738 to Stepniewski et al., 6,080,394 to Lin et al., 6,168,782 to Lin et al., 6,177,071 to Lin et al., 6,200,581 to Lin et al., 6,207,717 to Lin et al., 6,221,927 to Lin et al., 6,221,979 to Lin et al., 6,238,657 to Lin et al., 6,346,583 to Kilgour et al., 6,444,745 to Kilgour et al., 6,538,061 to Chaiyawat et al., and U.S. Patent Application Publication No. 2004/0228821 to Sunkel et al., the disclosures of which are incorporated herein by reference in their entirety. It is to be appreciated that the compositions of the present subject matter may comprise any combination of one or more of the silicones, one or more of the hydrocolloids, and/or one or more of the solvents described and exemplified above.
[0028] Although the preferred embodiment compositions as described herein are contemplated to have a wide range of applications, a particularly preferred application is in negative pressure wound therapy (NPWT). Negative pressure wound therapy is a therapeutic technique using a vacuum dressing to promote healing in acute or chronic wounds and for example, enhance healing of first and second degree burns. The therapy involves the controlled application of sub-atmospheric pressure to the local wound environment, using a sealed wound dressing connected to a vacuum pump or other pressure reducing provision(s).
[0029] In NPWT, a wound is sealed to promote wound healing using su b-atmospheric pressure applied through a specialized dressing. The continued application of reduced pressure draws out edema
from the wound, and typically increases blood flow to the area. The vacuum may be applied continuously or intermittently, depending on the type of wound being treated and the clinical objectives. Typically, the dressing is changed two to three times per week. The dressings used for the technique include open-cell foam dressings and gauze, sealed with an occlusive dressing intended to contain the sub-atmospheric pressure at the wound site. Where NPWT devices allow delivery of fluids, such as saline or antibiotics, to irrigate the wound, intermittent removal of used fluid supports the cleaning and drainage of the wound bed. The preferred embodiment compositions are particularly useful in NPWT and related articles such as dressings.
[0030] A particularly preferred article in accordance with the present subject matter is a dressing. The preferred embodiment dressings generally comprise a substrate or rigid or semi-rigid support member. Depending upon the intended use of the dressing, the substrate may be planar or non- planar; and/or flexible or deformable. Typically, a layer or region(s) of the preferred embodiment adhesive composition is disposed along a face or portion of the dressing substrate. In many applications, the dressing includes one or more viewing windows which provide visual inspection of an area covered by the dressing. Preferably, the viewing window(s) are covered by a transparent or light transmissive polymeric film. A wide array of such films are known in the art and may include for example polyurethane films. In certain applications, it may be preferred to select a film that exhibits relatively high moisture or water vapor transmission rates. Furthermore, as previously noted, in many applications the preferred embodiment dressings are used in NPWT applications. For these applications it is generally preferred that the dressing and/or the dressing substrate be sized, shaped and configured to provide an encapsulated volume a bove and around a wound, when the dressing is appropriately positioned. During NPWT, a reduced pressure will be maintained within the dressing and over the wound. Thus, the dressing must be formed from materials that maintain the shape and structure of the dressing and withstand forces applied from the higher pressure external atmosphere.
[0031] Although the subject matter is contemplated to find wide application in NPWT, it will be appreciated that in no way is the subject matter limited to such. Instead, the present subject matter will likely find use in a wide array of applications and particularly medical applications for contacting biological skin such as to adhesively retain or secure articles to a human patient and/or provide a seal about a targeted region on a patient's body.
[0032] The preferred embodiment compositions exhibit relatively high breathability such as characterized by a moisture vapor transmission rate (MVT ) of greater than 800 g/m2/24 hours. The preferred embodiment compositions exhibit static absorption values of greater than 500 g/m2/24 hours for a 100 μιη thick layer. As noted, the preferred embodiment compositions exhibit excellent initial repositionability. This feature is exemplified by applying a dressing having a region of the preferred embodiment composition on skin with finger pressure. After 15 minutes, the dressing (and composition) is then removed and re-applied, and preferably repositioned. The dressing will be adhesively secured to its new position and remain secured to the user for typically three (3) days under normal conditions.
[0033] The preferred embodiment adhesive compositions can be used in a wide array of applications and particularly medical applications. The preferred embodiment adhesives, when applied to human skin under a variety of conditions, are repositionable and skin safe. Articles such as dressings and bandages containing layers or regions of the preferred embodiment adhesives can be repeatedly removed from skin, and re-applied as desired. Surprisingly, the preferred embodiment adhesives exhibit excellent tackiness and adhesiveness to human skin. Many known silicone based adhesives do not exhibit good adhesive characteristics when applied to human skin. These and other characteristics of the preferred embodiment adhesives enable their use in a variety of environments outside of a hospital arena. For example, the preferred embodiment adhesive compositions can be used at home or in home-based therapies.
[0034] Many other benefits will no doubt become apparent from future application and development of this technology.
[0035] All patents, applications, and articles noted herein are hereby incorporated by reference in their entirety.
[0036] As described hereina bove, the present subject matter solves many problems associated with previously known compositions and devices. However, it will be appreciated that various changes in the details, materials, and arrangements of components, which have been herein described and illustrated in order to explain the nature of the subject matter, may be made by those skilled in the art without departing from the principle and scope of the subject matter, as expressed in the appended claims.
Claims
1. An adhesive composition comprising:
a polysiloxane adhesive; and
one or more absorbent fillers dispersed in the polysiloxane adhesive.
2. The adhesive of claim 1 wherein the polysiloxane adhesive is a one-part adhesive and at least partially crosslinked.
3. The adhesive of any one of claims 1-2 wherein the polysiloxane adhesive is selected from the group consisting of (i) an adhesive having a solids content of about 60%, a viscosity of about 2600 mPA-s, and which exhibits a rheology at 0.01 rad/sec at 30°C of about 5x10s P, (ii) an adhesive having a solids content of about 60%, a viscosity of about 1200 mPA-s, and which exhibits a rheology at 0.01 rad/sec at 30°C of about 5x10s P, and (iii) a combination of (i) and (ii).
4. The adhesive of any one of claims 1-3 wherein the polysiloxane adhesive constitutes at least about 40% by weight of the adhesive composition.
5. The adhesive of any one of claims 1-4 wherein the absorbent filler is selected from the group consisting of guar gum, xanthan gum, karaya gum, locus gum, polyvinyl alcohol, pectin, gelatin, carboxymethyl cellulose, high molecular weight carbowax, carboxypolymethylene, maize starch, alginic acid, super absorbent polymers, and combinations thereof.
6. The adhesive of any one of claims 1-5 wherein the absorbent filler is carboxymethyl cellulose.
7. The adhesive of any one of claims 1-6 wherein the one or more absorbent fillers constitute from about 5% to about 60% by weight of the adhesive composition.
8. The adhesive of claim 7 wherein the one or more absorbent fillers constitute from about 25% to about 35% by weight of the adhesive composition.
9. The adhesive of any one of claims 1-8 wherein the adhesive composition further comprises:
at least one tackifier.
10. The adhesive of any one of claims 1-9 wherein the adhesive composition further comprises:
at least one plasticizer.
11. The adhesive of any one of claims 1-10 wherein the adhesive composition further comprises:
at least one additive.
12. The adhesive of any one of claims 1-11 wherein the adhesive composition further comprises:
at least one filler.
13. The adhesive of any one of claims 1-12 wherein the adhesive composition further comprises:
at least one solvent.
14. An article comprising a layer of an adhesive composition comprising (i) a polysiloxane adhesive and (ii) one or more absorbent fillers dispersed in the polysiloxane adhesive.
15. The article of claim 14 wherein the polysiloxane adhesive is a one-part adhesive and at least partially crosslinked.
16. The article of any one of claims 14-15 wherein the polysiloxane adhesive is selected from the group consisting of (i) an adhesive having a solids content of about 60%, a viscosity of about 2600 mPA-s, and which exhibits a rheology at 0.01 rad/sec at 30°C of about 5x10s P, (ii) an adhesive having a solids content of about 60%, a viscosity of about 1200 mPA-s, and which exhibits a rheology at 0.01 rad/sec at 30°C of about 5x10s P, and (iii) a combination of (i) and (ii).
17. The article of any one of claims 14-16 wherein the polysiloxane adhesive constitutes at least about 40% by weight of the adhesive composition.
18. The article of any one of claims 14-17 wherein the absorbent filler is selected from the group consisting of guar gum, xanthan gum, karaya gum, locus gum, polyvinyl alcohol, pectin, gelatin, carboxymethyl cellulose, high molecular weight carbowax, carboxypolymethylene, maize starch, alginic acid, super absorbent polymers, and combinations thereof.
19. The article of any one of claims 14-18 wherein the absorbent filler is carboxymethyl cellulose.
20. The article of any one of claims 14-19 wherein the one or more absorbent fillers constitute from about 5% to about 60% by weight of the adhesive composition.
21. The article of claim 20 wherein the one or more absorbent fillers constitute from about 25% to about 35% by weight of the adhesive composition.
22. The article of any one of claims 14-21 wherein the adhesive composition further comprises:
at least one tackifier.
23. The article of any one of claims 14-22 wherein the adhesive composition further comprises:
at least one plasticizer.
24. The article of any one of claims 14-23 wherein the adhesive composition further comprises:
at least one additive.
25. The article of any one of claims 14-24 wherein the adhesive composition further comprises: at least one filler.
26. The article of any one of claims 14-25 wherein the adhesive composition further comprises:
at least one solvent.
27. The article of any one of claims 14-26 wherein the article is a dressing.
28. The article of claim 27 wherein the dressing further comprises a substrate on which the layer of the adhesive composition is disposed.
29. The article of any one of claims 27-28 wherein the dressing defines at least one window providing viewing through the window.
30. The article of claim 29 wherein the dressing further comprises a thin barrier film extending over the at least one window and which allows transmission of light therethrough.
31. The article of any one of claims 27-30 wherein the dressing is a NPWT dressing.
32. A method of sealingly securing an article to a substrate, the method comprising:
providing an adhesive composition including (i) a polysiloxane adhesive, and (ii) one or more absorbent fillers dispersed in the polysiloxane adhesive; and
forming a layer of the adhesive composition between the article and the su bstrate.
33. The method of claim 32 wherein the substrate is biological skin.
34. The method of any one of claims 32-33 wherein the method is used in negative pressure wound therapy.
35. The method of any one of claims 32-34 wherein the layer of the adhesive composition is from about 50 microns to about 300 microns.
36. A method for performing at least one of (i) forming a seal about a wound, and (ii) securing an article to skin, the method comprising:
identifying a wound or area of interest on a user's skin;
providing an adhesive composition including a polysiloxane adhesive and at least one absorbent filler dispersed in the polysiloxane adhesive;
providing a layer of the adhesive composition either (i) about the wound, or (ii) between the article and skin.
37. The method of claim 36 wherein the layer of the adhesive composition is from about 50 microns to about 300 microns.
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Also Published As
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US20140194838A1 (en) | 2014-07-10 |
EP2750723B1 (en) | 2020-06-24 |
EP2750723A1 (en) | 2014-07-09 |
US11534523B2 (en) | 2022-12-27 |
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