WO2012167595A1 - 一种气流雾化染色机的溢流染色系统及其用水方法 - Google Patents

一种气流雾化染色机的溢流染色系统及其用水方法 Download PDF

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Publication number
WO2012167595A1
WO2012167595A1 PCT/CN2012/000225 CN2012000225W WO2012167595A1 WO 2012167595 A1 WO2012167595 A1 WO 2012167595A1 CN 2012000225 W CN2012000225 W CN 2012000225W WO 2012167595 A1 WO2012167595 A1 WO 2012167595A1
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Prior art keywords
water
valve
dyeing
overflow
nozzle
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PCT/CN2012/000225
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English (en)
French (fr)
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陈和军
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浙江银河印染有限公司
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Priority claimed from CN201110155607A external-priority patent/CN102212944B/zh
Priority claimed from CN2011201945999U external-priority patent/CN202116840U/zh
Application filed by 浙江银河印染有限公司 filed Critical 浙江银河印染有限公司
Priority to EP12759337.4A priority Critical patent/EP2570543A4/en
Publication of WO2012167595A1 publication Critical patent/WO2012167595A1/zh

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/28Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation

Definitions

  • the invention relates to an overflow dyeing system of an air flow atomization dyeing machine and a water use method thereof.
  • the grey fabric is driven by the airflow and the guide wheel during the pretreatment and dyeing, and the ratio of the water and the cloth is relatively small.
  • the cotton fabric is 1:3, and the polyester fabric is 1:2-4. Therefore, it saves water, saves dyeing materials, and reduces waste water discharge.
  • the airflow of the airflow dyeing machine is the main power of the drive fabric, and the power of the fan is large and the power consumption is large.
  • the actual power consumption is more than 1 times that of normal temperature and normal pressure below 100 °C.
  • the polyester or polyester cotton fabric is dyed at a high temperature of 130 ⁇ , the dyeing results in a regular scaly shape. Even if it is finished by finishing the high temperature tenter, it is difficult to solve this problem. Therefore, the airflow dyeing machine has a certain influence on the quality of polyester or polyester-cotton fabrics at a temperature of about 130 °C, and the energy consumption is also large, and there are deficiencies.
  • the overflow dyeing system of the airflow atomization dyeing machine comprises a matching cylinder, a grey cloth, a guide roller, a gas flow nozzle, a gas flow nozzle connecting pipe valve, a heat exchanger, a fan, a main pump, a feeding barrel, A feed pump, a feed valve, a water inlet valve, a discharge valve, a connection valve III, a filter net II, characterized in that a filter I is arranged between the main pump and the heat exchanger, and is arranged on the output line of the heat exchanger.
  • the overflow nozzle connecting pipe wide door is connected with an overflow nozzle, and the overflow nozzle is located above the air flow nozzle; an additional pump is arranged in parallel on the main pump line, and a connecting valve I is respectively arranged on the two ends of the pipe connected to the additional pump , Connect the valve II.
  • the overflow dyeing system of the airflow atomization dyeing machine is characterized in that the connecting valve is disposed between the water inlet valve and the discharge port.
  • the overflow dyeing system of an air flow atomizing dyeing machine is characterized in that the additional pump is of the same type as the main pump.
  • Pre-oil removal treatment 60°C influent feeding fabric running, directly heating to 90°C for 30 ⁇ 40 minutes, directly lowering to 70°C, pre-treatment to complete drainage, and then continuously washing into 60°C hot water for 15 minutes. ;
  • Cationic dye dyeing modified polyester 70 °C influent feeding fabric running, heating to 85 °C at 1 °C per minute, then heating to 98 °C at 2 °C per minute, keeping warm for 40 ⁇ 60 minutes, cooling Drainage is completed by dyeing at 80 ° C, and then washed continuously in hot water at 60 ° C for 10 minutes;
  • the fan When the dyeing machine is working normally, the fan is started, and the dyeing machine passes one end of the grey cloth through the guide wheel through the overflow nozzle and the airflow nozzle into the cylinder body.
  • the head and tail of the grey cloth are connected into a rope shape, which is generated in the fan.
  • the auxiliary agent or the dye is diluted in the feeding tank in advance, the feeding pump is turned on when the feeding is started, the feeding valve is opened, and the feeding is evenly performed;
  • the discharge valve and the inlet valve are opened, and the connecting valve III, the additional pump, the connecting valve I, the connecting valve II, the overflow nozzle connecting pipe valve are closed, and the clean water is drawn by the main pump.
  • the filter I to the heat exchanger the driven fabric is continuously washed with water through a gas jet nozzle.
  • the water method of the overflow dyeing system of the airflow atomization dyeing machine is characterized in that, in the step 3), when the dyeing is performed at 130 ° C, the main pump, the additional pump, the connecting valve I, and the connecting valve are opened.
  • Connecting valve III, inlet valve, overflow nozzle connecting pipe wide door, closing fan, air nozzle connection pipe valve, discharge valve, and the grey cloth is operated in the cylinder under the action of the overflow nozzle.
  • the invention effectively saves electricity consumption and solves the limitation of dyeing of the airflow dyeing machine.
  • the entire system adds an overflow nozzle to the front end of the original gas flow nozzle, and an additional pump of the same power as the main pump is added, and a filter I is added between the main pump, the additional pump and the heat exchanger, so that It is possible to activate two pumps at the same time without rotating the fan to make the airflow dyeing machine form an overflow dyeing system.
  • the airflow dyeing and overflow dyeing of the dyeing machine are controlled by the PLC program according to the process requirements.
  • the aerodynamic force generated by the fan and the cloth guide wheel drive the grey cloth in the dyeing machine, and the main pump passes the dye liquor in the cylinder.
  • the components such as the heat exchanger and the air flow nozzle are continuously contacted by the aerosol and the cloth, and the process of pre-treatment, dyeing and washing is completed.
  • the fan stops working during overflow dyeing, and the grey cloth relies on the flow generated by the main pump and the additional pump.
  • the amount and sufficient flow rate and the guide wheel drive the fabric in the dyeing machine, and the two pumps pump the dye liquor in the cylinder through the heat exchanger, the overflow nozzle and other components to continuously contact the fabric, and continuously cycle dyeing and washing.
  • the overflow nozzle water flow is generally about 5 times larger than the flow rate of the air flow nozzle.
  • the invention simultaneously has an air flow and overflow dyeing system, which avoids the wrinkles generated by the polyester cloth and the like when dyed by the 130'C warm air flow, and reduces the power consumption of the fan when dyeing due to the high temperature airflow, thereby saving energy. , making the dyeing machine expand the scope of application.
  • Figure 1 is a schematic view of the structure of the present invention.
  • An overflow dyeing system for an airflow atomization dyeing machine comprising a cylinder 1, a fabric 2, a guide roller 3, a gas flow nozzle 5, a gas nozzle connection pipe valve 7, a heat exchanger 8, a fan 9, a main pump 13.
  • a feeding tank 15, a feeding pump 16, a feeding valve 17, a water inlet valve 18, a discharge valve 20, a connecting valve 11119, a filter net 1121, and a filter I 10 is disposed between the main pump 13 and the heat exchanger 8
  • An overflow nozzle 4 is connected to the output line of the heat exchanger 8 via the overflow nozzle connecting pipe valve 6.
  • the overflow nozzle 4 is located above the air flow nozzle 5; an additional pump 12 is connected in parallel to the main pump 13 pipeline.
  • the two ends of the line connected to the additional pump 12 are also provided with a connecting valve 1 11 and a connecting valve II 14.
  • the connecting valve 19 is disposed between the inlet valve 18 and the discharge valve 20, and the additional pump 12 is of the same type as the main pump 13.
  • Pre-oil removal treatment 60 °C influent feeding fabric running, directly heated to 90 ° C for 30 to 40 minutes, directly cooled to 70 ° C, pre-treatment to complete drainage, and then continuously into 60 ° C hot water wash for 15 minutes ;
  • Cationic dye dyeing modified polyester 70 °C influent feeding fabric running, heating to 85 V at 1 °C per minute, then heating to 98 °C at 2 °C per minute, keeping warm for 40 ⁇ 60 minutes, cooling to Drainage is completed at 80 ° C, and then washed continuously in hot water at 60 ° C for 10 minutes;
  • the fan 9 When the dyeing machine is working normally, the fan 9 is started, and the dyeing machine passes one end of the grey fabric 2 through the guide roller 3 through the overflow nozzle 4 and the air flow nozzle 5 into the cylinder block 1.
  • the tail cloth 2 When the fabric 2 is finished, the tail cloth 2 is tail and tail. Connected in a rope shape, continuously circulated and transmitted under the action of the aerodynamic force generated by the fan 9 and the guide wheel 3, while closing the discharge valve 20, the additional pump 12, the connecting valve 1 11 , the connecting valve II 14 , the overflow nozzle connection
  • the pipe valve 6, opens the connecting valve 11119, the water inlet 18, the main pump 13, the water passes through the heat exchanger 8, and the air flow nozzle 5 continuously contacts the driven fabric 2, and the water flows down the cylinder to the bottom of the cylinder.
  • the filter 1121, the connecting valve 11119 finally flows back to the main pump 13 for water circulation, the cylinder body reaches a certain water level, and the water inlet valve 18 is closed, and the water circulates in the system
  • the steam or the cooling water enters the heat exchanger 8 to indirectly contact the water in the cylinder 1 to raise or lower the temperature of the water in the cylinder 1, and the main pump 13 is The water circulation in the cylinder provides power.
  • the auxiliary agent or the dye is diluted in the feeding tank 15 in advance, the feeding pump 16 is turned on when the feeding is started, the feeding valve 17 is opened, and the feeding is evenly performed.
  • the discharge valve 20 and the water inlet valve 18 are opened, and the connection valve 11119, the additional pump 12, the connection valve 1 11 , the connection valve 11 14 , the overflow nozzle connection pipe valve 6 , and the water are closed.
  • the main pump 13 is drawn in, passed through the filter I 10 to the heat exchanger 8, and the driven fabric 2 is continuously washed by the air flow nozzle 5.
  • the main pump 13, the additional pump 12, the connecting valve I 11 , the connecting valve 1114, the connecting valve 11119, the inlet valve 18, the overflow nozzle connecting pipe valve 6 are turned on, and the fan is turned off.
  • the airflow nozzle connects the pipe valve 7, the discharge valve 20, and the grey cloth runs in the cylinder 1 under the power of the overflow nozzle 4.
  • the invention effectively saves electricity consumption and solves the limitation of dyeing of the airflow dyeing machine.
  • the entire system adds an overflow nozzle 4 at the front end of the original gas flow nozzle, and an additional pump 12 of the same power as the main pump 13 is added, and an additional pump 12, an additional pump 12 and an additional heat pump 8 are added.
  • a filter I 10 so that two pumps can be activated at the same time without the fan 9 being activated, so that the airflow dyeing machine constitutes an overflow dyeing system.
  • the airflow dyeing and overflow dyeing of the dyeing machine are controlled by the PLC program according to the process requirements.
  • the aerodynamic force generated by the fan 9 and the guide wheel 3 drive the fabric 2 in the dyeing machine, and the cylinder 1 is driven by the main pump 13.
  • the dye liquid in the inside is continuously contacted by the gas mist and the cloth 2 through the heat exchanger 8, the air flow nozzle 5, and the like, and the process of pre-treatment, dyeing and washing is completed.
  • the fan 9 stops working, the grey cloth 2 relies on the flow generated by the main pump 13 and the additional pump 12, and the flow rate and the guide wheel 3 drive the fabric 2 in the dyeing machine, and the two pumps are used to move the inside of the cylinder 1.
  • the dyeing liquid is continuously contacted with the fabric 2 through the heat exchanger 8, the overflow nozzle 4, and the like, and the dyeing and water washing processes are continuously circulated, and the water flow rate of the overflow nozzle 4 is generally about 5 times larger than that of the airflow nozzle 5.
  • the invention simultaneously has an air flow and overflow dyeing system, which avoids the wrinkles generated by the polyester cloth and the like when dyed by the high temperature airflow at 130 ° C, and reduces the power consumption of the fan when dyeing due to the high temperature air flow, thereby saving energy. This makes the dyeing machine expand the scope of application.

Abstract

一种气流雾化染色机的溢流染色系统及其用水方法,所述气流雾化染色机的溢流染色系统的主泵(13)与热交换器(8)之间配合设置过滤网I(10),在热交换器(8)的输出管路上经溢流喷嘴连接管阀门(6)连接设置溢流喷嘴(4),溢流喷嘴(4)位于气流喷嘴(5)的上方;在主泵(13)管路上并接设置一附加泵(12),与附加泵(12)连接的两端管路上还分别设置有连接阀I(11)、连接阀II(14)本发明有效地节约了用电量,解决了气流染色机染色的局限性。本发明同时具备气流和溢流染色系统,避免了涤纶等坯布经过130°C高温气流染色时而产生的皱形,并且降底了因高温气流染色时风机所耗的用电量,节约了能源,使得染色机扩大了适用范围。

Description

一种气流雾化染色机的溢流染色系统及其用水方法 技术领域
本发明涉及一种气流雾化染色机的溢流染色系统及其用水方法。
背景技术
在现有气流染色机领域中, 坯布在前处理和染色时用气流和导布轮传动, 水 和布的配比相当小, 一般全棉坯布 1 :3- 4, 涤沦坯布 1 :2-4, 从而节省用水, 节省 染化料, 减少废水排放量, 是目前坯布前处理和染色的环保型染色机之一。 不过 气流染色机用风机的气流作为传动坯布的主要动力, 风机功率大, 耗电量大。 尤 其是在 130°C高温染色时, 实际耗电的功率是 100°C以下常温常压时的 1倍以上, 另外对涤纶或涤棉坯布高温 130Ό染色时, 染色结果会产生鱼鳞状规则皱形, 即 使通过后整理高温拉幅定型也很难解决这个毛病。 所以气流染色机 130°C左右高 温高压染色对涤纶或涤棉坯布质量有一定影响,并且耗能也大,存在着不足之处。
发明内容
针对现有技术中存在的问题, 本发明的目的在于提供一种气流雾化染色机的 溢流染色系统及其用水方法的技术方案。
所述的一种气流雾化染色机的溢流染色系统, 包括配合设置的缸体、 坯布、 导布轮、 气流喷嘴、 气流喷嘴连接管阀门、 热交换器、 风机、 主泵、 加料桶、 加 料泵、 加料阀、 进水阀、 排放阀、 连接阀 III、 过滤网 II, 其特征在于所述的主泵 与热交换器之间配合设置过滤网 I, 在热交换器的输出管路上经溢流喷嘴连接管 阔门连接设置溢流喷嘴, 溢流喷嘴位于气流喷嘴的上方; 在主泵管路上并接设置 一附加泵, 与附加泵连接的两端管路上还分别设置有连接阀 I、 连接阀 II。 所述的一种气流雾化染色机的溢流染色系统, 其特征在于所述的连接阀 ΙΠ设 置在进水阀和排放闽之间。
所述的一种气流雾化染色机的溢流染色系统, 其特征在于所述的附加泵与主 泵型号相同。
所述的气流雾化染色机的溢流染色系统的用水方法, 其特征在于染色机内涤 纶与改性涤纶绞织的提花坯布需要经过如下工艺处理步骤:
1 )除油前处理: 60°C进水加料坯布运转,直接升温至 90°C保温 30〜40分钟, 直接降温至 70°C, 前处理完成排水, 然后连续进 60°C热水洗 15分钟;
2)碱减量处理: 60°C进水加料坯布运转,直接升温至 90°C保温 40〜60分钟, 然后直接降温至 60°C, 碱减量完成排水, 然后连续进 60 C热水洗 15分钟, 中和 水洗 5分钟, 清水洗 5分钟;
3) 分散染料染涤: 60°C进水加料坯布运转, 以每分钟 1〜2°C的升温速度至 130°C , 保温 40〜60分钟, 直接降温至 80°C以下, 染涤完成排水, 然后进 60°C热 水运转水洗 10分钟排水;
4) 阳离子染料染改性涤: 70°C进水加料坯布运转, 以每分钟 1°C升温至 85 °C, 再以每分钟 2°C升温至 98°C, 保温 40〜60分钟, 降温至 80°C染色完成排水, 然后连续进 60°C热水洗 10分钟;
5)还原清洗: 60°C进水加料坯布运转,直接升温至 80°C,保温 10分钟排水, 然后连续进 60°C热水洗 15分钟;
所述染色机正常循环工作时, 开动风机, 染色机将坯布的一头通过导布轮经 过溢流喷嘴、 气流喷嘴进入缸体内, 坯布进完时, 坯布头尾连接成绳状, 在风机 产生的空气动力和导布轮的作用下不断地循环和传动, 同时关闭排放阀、附加泵、 连接阀 I、 连接阀 II、 溢流喷嘴连接管阀门, 打开连接阔 III、 进水阀、 主泵, 水 经过热交换器、 气流喷嘴与传动的坯布不断地接触, 水在缸体内往下流至缸体底 部, 经过滤网 II、 连接阔 III, 最后流回至主泵进行水循环, 缸体内至一定水位, 关闭进水阀, 水在系统中循环流动;
所述工艺步骤中需要升温或降温时, 蒸汽或冷却水进入热交换器, 间接与缸 体内的水接触, 使缸体内水温度升高或降底, 整个过程主泵为缸体内的水循环提 供动力;
所述工艺步骤中需要加料时, 预先在加料桶稀释好助剂或染料, 加料时开启 加料泵, 打开加料阀, 均匀加料;
所述工艺步骤中需要进行连续水洗时, 打开排放阀、 进水阀, 同时关闭连接 阀 III、 附加泵、 连接阀 I、 连接阀 II、 溢流喷嘴连接管阀门, 清水由主泵抽入, 经过滤网 I至热交换器, 经过气流喷嘴对传动的坯布进行连续水洗。
所述的一种气流雾化染色机的溢流染色系统的用水方法, 其特征在于所述的 步骤 3) 中进行 130°C染涤时, 开启主泵、附加泵、 连接阀 I、 连接阀 II、 连接阀 III、 进水阀、 溢流喷嘴连接管阔门, 关闭风机、 气流喷嘴连接管阀门、 排放阀, 坯布在溢流喷嘴的动力作用下在缸体内运转。
本发明有效地节约了用电量, 解决了气流染色机染色的局限性。 以单管染色 机为例, 整个系统在原气流喷嘴前端增设一个溢流喷嘴, 同时增设一个与主泵相 同功率的附加泵, 主泵、 附加泵与热交换器之间增设一个过滤网 I, 这样就可以 在不开动风机的前提下, 同时开动 2个泵使气流染色机构成溢流染色系统。 染色 机的气流染色和溢流染色按照工艺要求, 均通过 PLC程序控制, 气流染色时依靠 风机产生的空气动力和导布轮传动染色机内的坯布, 由主泵将缸体内的染液通过 热交换器、 气流喷嘴等部件被气雾与坯布不断接触不断的循环, 完成前处理, 染 色水洗等工艺过程。 溢流染色时风机停止工作, 坯布依靠主泵和附加泵产生的流 量及足够的流速和导布轮传动染色机内的坯布, 并由 2个泵将缸体内的染液通过 热交换器、 溢流喷嘴等部件与坯布不断接触, 不断的循环完成染色和水洗过程, 溢流喷嘴水流量比气流喷嘴的水流量一般大 5倍左右。 本发明同时具备气流和溢 流染色系统, 避免了涤纶等坯布经过 130'C髙温气流染色时而产生的皱形, 并且 降底了因高温气流染色时风机所耗的用电量, 节约了能源, 使得染色机扩大了适 用范围。
附图说明
图 1为本发明的结构示意图。
具体实施方式
下面结合说明书附图对本发明作进一步说明:
一种气流雾化染色机的溢流染色系统, 包括配合设置的缸体 1、坯布 2、导布 轮 3、 气流喷嘴 5、 气流喷嘴连接管阀门 7、 热交换器 8、 风机 9、 主泵 13、 加料 桶 15、加料泵 16、加料阀 17、进水阀 18、排放阀 20、连接阀 11119、过滤网 1121, 所述的主泵 13与热交换器 8之间配合设置过滤网 I 10,在热交换器 8的输出管路 上经溢流喷嘴连接管阀门 6连接设置溢流喷嘴 4, 溢流喷嘴 4位于气流喷嘴 5的 上方; 在主泵 13管路上并接设置一附加泵 12, 与附加泵 12连接的两端管路上还 分别设置有连接阀 1 11、 连接阀 II 14, 连接阀 ΠΙ19设置在进水阀 18和排放阀 20 之间, 附加泵 12与主泵 13型号相同。
一种气流雾化染色机的溢流染色系统的用水方法, 染色机内涤纶与改性涤纶 绞织的提花坯布需要经过如下工艺处理步骤:
1 )除油前处理: 60°C进水加料坯布运转,直接升温至 90°C保温 30〜40分钟, 直接降温至 70°C , 前处理完成排水, 然后连续进 60°C热水洗 15分钟;
2)碱减量处理: 60°C进水加料坯布运转,直接升温至 90°C保温 40〜60分钟, 然后直接降温至 60°C, 碱减量完成排水, 然后连续进 60°C热水洗 15分钟, 中和 水洗 5分钟, 清水洗 5分钟;
3) 分散染料染涤: 60°C进水加料坯布运转, 以每分钟 1〜2°C的升温速度至 130°C , 保温 40〜60分钟, 直接降温至 80°C以下, 染涤完成排水, 然后进 60 °C热 水运转水洗 10分钟排水;
4) 阳离子染料染改性涤: 70°C进水加料坯布运转, 以每分钟 1 °C升温至 85 V, 再以每分钟 2°C升温至 98°C, 保温 40〜60分钟, 降温至 80°C染色完成排水, 然后连续进 60°C热水洗 10分钟;
5)还原清洗: 60°C进水加料坯布运转, 直接升温至 80°C, 保温 10分钟排水, 然后连续进 60°C热水洗 15分钟;
所述染色机正常循环工作时,开动风机 9,染色机将坯布 2的一头通过导布轮 3经过溢流喷嘴 4、气流喷嘴 5进入缸体 1内, 坯布 2进完时, 坯布 2头尾连接成 绳状, 在风机 9产生的空气动力和导布轮 3的作用下不断地循环和传动, 同时关 闭排放阀 20、 附加泵 12、 连接阀 1 11、 连接阀 II 14、 溢流喷嘴连接管阀门 6, 打 开连接阀 11119、 进水阔 18、 主泵 13, 水经过热交换器 8、 气流喷嘴 5与传动的坯 布 2不断地接触, 水在缸体内往下流至缸体底部, 经过滤网 1121、 连接阀 11119, 最后流回至主泵 13进行水循环, 缸体内至一定水位, 关闭进水阀 18, 水在系统 中循环流动。
所述工艺步骤中需要升温或降温时, 蒸汽或冷却水进入热交换器 8, 间接与 缸体 1内的水接触,使缸体 1内水温度升高或降底,整个过程主泵 13为缸体内的 水循环提供动力。
所述工艺步骤中需要加料时,预先在加料桶 15稀释好助剂或染料,加料时开 启加料泵 16, 打开加料阀 17, 均匀加料。 所述工艺步骤中需要进行连续水洗时, 打开排放阀 20、进水阀 18, 同时关闭 连接阀 11119、 附加泵 12、 连接阀 1 11、 连接阀 11 14、 溢流喷嘴连接管阀门 6, 清 水由主泵 13抽入, 经过滤网 I 10至热交换器 8, 经过气流喷嘴 5对传动的坯布 2 进行连续水洗。
其中步骤 3) 中进行 130°C染涤时, 开启主泵 13、 附加泵 12、 连接阀 I 11、 连接阀 1114、 连接阀 11119、 进水阀 18、 溢流喷嘴连接管阀门 6, 关闭风机 9、 气 流喷嘴连接管阀门 7、 排放阀 20, 坯布在溢流喷嘴 4的动力作用下在缸体 1内运 转。
本发明有效地节约了用电量, 解决了气流染色机染色的局限性。 以单管染色 机为例, 整个系统在原气流喷嘴前端增设一个溢流喷嘴 4, 同时增设一个与主泵 13相同功率的附加泵 12, 主泵 13、 附加泵 12与热交换器 8之间增设一个过滤网 I 10, 这样就可以在不开动风机 9的前提下, 同时开动 2个泵使气流染色机构成 溢流染色系统。 染色机的气流染色和溢流染色按照工艺要求, 均通过 PLC程序控 制, 气流染色时依靠风机 9产生的空气动力和导布轮 3传动染色机内的坯布 2, 由主泵 13将缸体 1内的染液通过热交换器 8、 气流喷嘴 5等部件被气雾与坯布 2 不断接触不断的循环, 完成前处理, 染色水洗等工艺过程。 溢流染色时风机 9停 止工作, 坯布 2依靠主泵 13和附加泵 12产生的流量及足够的流速和导布轮 3传 动染色机内的坯布 2, 并由 2个泵将缸体 1内的染液通过热交换器 8、溢流喷嘴 4 等部件与坯布 2不断接触, 不断的循环完成染色和水洗过程, 溢流喷嘴 4的水流 量比气流喷嘴 5的水流量一般大 5倍左右。本发明同时具备气流和溢流染色系统, 避免了涤纶等坯布经过 130°C高温气流染色时而产生的皱形, 并且降底了因高温 气流染色时风机所耗的用电量, 节约了能源, 使得染色机扩大了适用范围。

Claims

权利要求书
1.一种气流雾化染色机的溢流染色系统, 包括配合设置的缸体、 坯布、 导布 轮、 气流喷嘴、 气流喷嘴连接管阀门、 热交换器、 风机、 主泵、 加料桶、 加料泵、 加料阀、 进水阀、 排放阀、 连接阀 III、 过滤网 II, 其特征在于所述的主泵与热交 换器之间配合设置过滤网 I, 在热交换器的输出管路上经溢流喷嘴连接管阀门连 接设置溢流喷嘴, 溢流喷嘴位于气流喷嘴的上方; 在主泵管路上并接设置一附加 泵, 与附加泵连接的两端管路上还分别设置有连接阀 I、 连接阀 II。
2.根据权利要求 1所述的一种气流雾化染色机的溢流染色系统, 其特征在于 所述的连接阀 III设置在进水阀和排放阀之间。
3.根据权利要求 1所述的一种气流雾化染色机的溢流染色系统, 其特征在于 所述的附加泵与主泵型号相同。
4.一种如权利要求 1所述的气流雾化染色机的溢流染色系统的用水方法, 其 特征在于染色机内涤纶与改性涤纶绞织的提花坯布需要经过如下工艺处理步骤:
1 )除油前处理: 60Ό进水加料坯布运转,直接升温至 90°C保温 30〜40分钟, 直接降温至 70°C, 前处理完成排水, 然后连续进 60°C热水洗 15分钟;
2)碱减量处理: 6(TC进水加料坯布运转,直接升温至 90'C保温 40〜60分钟, 然后直接降温至 60°C, 碱减量完成排水, 然后连续进 60°C热水洗 15分钟, 中和 水洗 5分钟, 清水洗 5分钟;
3) 分散染料染涤: 60Ό进水加料坯布运转, 以每分钟 1〜2Ό的升温速度至 130°C , 保温 40〜60分钟, 直接降温至 80°C以下, 染涤完成排水, 然后进 60°C热 水运转水洗 10分钟排水;
4) 阳离子染料染改性涤: 70Ό进水加料坯布运转, 以每分钟 C升温至 85 °C , 再以每分钟 2°C升温至 98°C, 保温 40〜60分钟, 降温至 80°C染色完成排水, 然后连续进 60°C热水洗 10分钟;
5)还原清洗: 60Ό进水加料坯布运转, 直接升温至 80°C,保温 10分钟排水, 然后连续进 60°C热水洗 15分钟;
所述染色机正常循环工作时, 开动风机, 染色机将坯布的一头通过导布轮经 过溢流喷嘴、 气流喷嘴进入缸体内, 坯布进完时, 坯布头尾连接成绳状, 在风机 产生的空气动力和导布轮的作用下不断地循环和传动, 同时关闭排放阀、附加泵、 连接阀 I、 连接阀 II、 溢流喷嘴连接管阔门, 打开连接阀 III、 进水闽、 主泵, 水 经过热交换器、 气流喷嘴与传动的坯布不断地接触, 水在缸体内往下流至缸体底 部, 经过滤网 II、 连接阀 III, 最后流回至主泵进行水循环, 缸体内至一定水位, 关闭进水阀, 水在系统中循环流动;
所述工艺步骤中需要升温或降温时, 蒸汽或冷却水进入热交换器, 间接与缸 体内的水接触, 使缸体内水温度升高或降底, 整个过程主泵为缸体内的水循环提 供动力;
所述工艺步骤中需要加料时, 预先在加料桶稀释好助剂或染料, 加料时开启 加料泵, 打开加料阀, 均匀加料;
所述工艺步骤中需要进行连续水洗时, 打开排放阀、 进水阀, 同时关闭连接 阀 III、 附加泵、 连接阔 I、 连接阀 II、 溢流喷嘴连接管阀门, 清水由主泵抽入, 经过滤网 I至热交换器, 经过气流喷嘴对传动的坯布进行连续水洗。
5.根据权利要求 4所述的一种气流雾化染色机的溢流染色系统的用水方法, 其特征在于所述的步骤 3) 中进行 130Ό染涤时, 开启主泵、 附加泵、 连接阀 I、 连接阀 II、 连接阀 III、 进水阀、 溢流喷嘴连接管阀门, 关闭风机、 气流喷嘴连接 管阀门、 排放阀, 坯布在溢流喷嘴的动力作用下在缸体内运转。
PCT/CN2012/000225 2011-06-10 2012-02-22 一种气流雾化染色机的溢流染色系统及其用水方法 WO2012167595A1 (zh)

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