WO2012158507A2 - Level sensing - Google Patents
Level sensing Download PDFInfo
- Publication number
- WO2012158507A2 WO2012158507A2 PCT/US2012/037490 US2012037490W WO2012158507A2 WO 2012158507 A2 WO2012158507 A2 WO 2012158507A2 US 2012037490 W US2012037490 W US 2012037490W WO 2012158507 A2 WO2012158507 A2 WO 2012158507A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- sensing plate
- sensing
- comparator
- capacitor
- plate
- Prior art date
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Classifications
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03K—PULSE TECHNIQUE
- H03K17/00—Electronic switching or gating, i.e. not by contact-making and –breaking
- H03K17/94—Electronic switching or gating, i.e. not by contact-making and –breaking characterised by the way in which the control signals are generated
- H03K17/96—Touch switches
- H03K17/962—Capacitive touch switches
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F23/00—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
- G01F23/22—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water
- G01F23/26—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring variations of capacity or inductance of capacitors or inductors arising from the presence of liquid or fluent solid material in the electric or electromagnetic fields
- G01F23/263—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring variations of capacity or inductance of capacitors or inductors arising from the presence of liquid or fluent solid material in the electric or electromagnetic fields by measuring variations in capacitance of capacitors
- G01F23/266—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring variations of capacity or inductance of capacitors or inductors arising from the presence of liquid or fluent solid material in the electric or electromagnetic fields by measuring variations in capacitance of capacitors measuring circuits therefor
Definitions
- This invention relates to a circuit for controlling the operation of a device based at least partly on sensing a fluid level; and more particularly, relates to a circuit board for controlling a pump based at least partly on sensing a fluid level.
- Touch sensitive technology is known in the art and available in the marketplace.
- Touch Sensor provides touch sensitive technology that is based at least partly on using an application specific integrated circuit (ASIC) device.
- ASIC application specific integrated circuit
- the ASIC device and related components are required for each TouchCellTM, which is basically a sensing pad that detects if a person's finger, or an aqueous solution, or a conductive mass is touching the dielectric substrate to which the TouchCellTM is attached behind.
- Each TouchCellTM has only two possible output states - "activated” and “not activated.” Based on a present understanding, it seems that the output state depends on a threshold at the input, once the input is over or under that threshold the output state will reflect it.
- Touch Sensor's product is focused on the ASIC and related hardware; they describe their product as "a software free, solid-state switch.” The design and manufacturing are done by Touch Sensor based on costumer specifications.
- Atmel provides touch sensitive technology that is based on using a software library that can be downloaded into their microcontrollers and performs the tasks related to the processing of the signals from the sensing pads, so there is proprietary hardware involved.
- Atmel's product seems to be more flexible, from the user's point of view, because the user can buy Atmel's microcontrollers, download the software library and proceed to design and manufacture the hardware.
- Each sensing pad has only two states associated to it, "activated” and “not activated", just like the Touch sensor's product.
- sensing pads There is not intermediate or proportional responses from the sensing pads. Because of the second disadvantage, multiple sensing pads and microcontroller inputs are required to perform level detection; so the cost increases with the number of sensing pads; no distinction can be made between different types of materials; and only electrically conductive materials can be detected.
- At least one microcontroller input is required for each sensing pad.
- United States Patent No. 5,153,572 discloses touch sensitive technology that includes a touch control circuit having an oscillator with a positive plate of a capacitor connected to an inverting input of a comparator, and includes resistors configured in relation to the inverting input, the non-inverting input and the output of the comparator, for providing a square wave output.
- a touch panel has on/off touch pads arranged in relation to pads and coupled to a connector. The square wave output is provided from the connector to the pads. In operation, the on/off touch pads are contacted in order to make a selection.
- the on/off touch pads are not directly connected to the positive plate of the capacitor which is directly connected to the inverting input of the comparator of the oscillator; instead, the square wave signal is coupled to the on/off touch pads via the connector, the pads, an adhesive and a glass element.
- the touch-sensitive control circuit for touch pads also has a coincidence detector responding to simultaneous change of impedance of two or more different touch pads using logic circuits.
- the invention may take the form of apparatus, such as a level sensing circuit board, comprising: at least one processor and at least one memory including computer program code, where the at least one memory and computer program code are configured, with the at least one processor, to cause the apparatus at least to: respond to a signal containing information related to the electrical conductivity of a material causing a stimulus to a sensing plate that corresponds to a positive plate of a capacitor directly connected to an input (e.g. an inverting input) of a comparator that forms part of a variable frequency oscillator; and
- the level sensing circuit may be used as a means to turn a device, equipment or apparatus, including a pump, on or off based on a sensed fluid level, and may also form part of the device, equipment or apparatus, including the pump, e.g., as a circuit board component.
- the signal may contain information about a frequency variation that is proportional to the electrical conductivity of the material placed in front of the sensing plate, how much of the sensing plate's surface the material is facing, and/or the distance between the • material and the sensing plate.
- the proportional response may contain information about at least one of the following:
- the ground plane may be configured to surround the sensing plate laterally and from behind to act as a barrier that nullifies the response from the sensing plate and cause the sensing plate to detect objects placed in front of it.
- the at least one memory and computer program code may be configured to, with the at least one processor, cause the apparatus at least to do one or more of the following: to implement multiple sensing plates based at least partly on one input; or to distinguish between material types, so as to determine if the material is water or a part of a person in contact with the sensing plate; or to detect a non-conductive material, including plastic; or to provide an output signal containing information about the proportional response, including for turning on a device, equipment or apparatus, including a pump, based on a fluid level; or to determine the proportional response based at least partly on a change in a relationship between a value of a capacitor and the frequency of an oscillator, where the sensing plate corresponds to a positive plate of the capacitor, and the capacitor is coupled to a comparator that forms part of the oscillator; or to count pulses produced by an oscillator during a constant time interval or time base, so the proximity of any material to the sensing plate is reflected as
- the capacitor may be built using conductive strokes on a printed circuit board, having the variable frequency oscillator and a microcontroller that includes the at least one memory and computer program code and the at least one processor.
- the variable frequency oscillator may include a comparator, e.g., that is directly connected to an inverting input and ground.
- the output of the comparator and the inverting input are connected through a resistor (RY); the non-inverting input is connected through three resistors, all having substantially the same value (RXa, RXb, RXc), to power (+V), ground and the comparator's output; and the comparator output is used as feedback for both inputs.
- the comparator may be configured to do the following: When the comparator output is high, it generates a current that charges the capacitor connected to the inverting input and a reference voltage applied to the non- inverting input, the value of the reference voltage is higher than the capacitor's voltage when the comparator's output changes from low to high, as a result, the comparator output remains high until the capacitor voltage reaches the reference voltage, at which point the comparator output changes from high to low; the low state generates a current that discharges the capacitor connected to the inverting input and a different value for the reference voltage applied to the non-inverting input, the value of the reference voltage is lower than the capacitor's voltage when the comparator's output changes from high to low, as a result, the comparator's output remains low until the capacitor's voltage reaches the reference voltage, then the comparator's output changes from low to high and the cycle starts again.
- the negative plate of the capacitor corresponds to a ground plane of the printed circuit board.
- the at least one memory and computer program code may be configured to, with the at least one processor, cause the apparatus at least to detect the distance between the sensing plate and the material based at least partly on the fact that, if the type of material doesn't change, and the amount of sensing plate's surface facing the material remains substantially constant, then the frequency variation of a variable frequency oscillator coupled to the sensing plate will be inversely proportional to the distance between the material and the sensing plate.
- the at least one memory and computer program code may be configured to, with the at least one processor, cause the apparatus at least to detect a fluid level and the size of a flat object facing the sensor plate based at least partly on the fact that, if the type of material doesn't change, and the distance between the material and the sensing plate remains substantially constant, then the frequency variation in a variable frequency oscillator coupled to the sensing plate is directly proportional to the amount of sensing plate's surface facing the material.
- the at least one memory and computer program code may be configured to, with the at least one processor, cause the apparatus at least to detect different types of materials based at least partly on the fact that, if the distance between the material and the sensing plate remains substantially constant as well as the amount of sensing plate's surface facing the material, then the frequency change of a variable frequency oscillator coupled to the sensing plate will be directly proportional to the electrical conductivity of the material.
- the sensing plate may be segmented into several discrete surfaces, each one with a well defined contribution to the net capacitance value but all them interconnected in a different printed circuit board layer, so that only one sensing plate can act as multiple virtual sensor surfaces, and so that the sensing plate need not be located on the same printed circuit board as the at least one memory, the at least one processor, and the oscillator.
- the level sensing circuit board may comprise a sensing plate in combination with a signal processing module.
- the sensing plate corresponds to the positive plate of the capacitor directly connected to the inverting input of the comparator that forms part of the variable frequency oscillator; and the signal processing module has the at least one processor and the at least one memory including the computer program code.
- the present invention provides a significant improvement over the known prior art technology.
- the described invention has a proportional response to the stimulus, in other words, the output signal is proportional to the following:
- sensing pad Type of material in the proximity to the sensing plate (also called sensing pad).
- Figure 1 includes Figures 1 a and 1 b, where Figure 1 a shows a block diagram of apparatus, including a level sensing circuit board, according to some
- Figure 1 b shows block diagram of apparatus, including a pump having the level sensing circuit board, according to some embodiments of the present invention.
- Figure 2 shows a bottom side view of a printed circuit board according to some embodiments of the present invention.
- Figure 3 includes Figures 3a, 3b, 3c, where Figure 3a is a bottom side view of a printed circuit board according to some embodiments of the present invention; where Figure 3b is a top side view of a printed circuit board according to some embodiments of the present invention; and where Figure 3c is an overlapping view of a printed circuit board according to some embodiments of the present invention.
- Figure 4 shows a diagram of an oscillator according to some embodiments of the present invention.
- Figure 5 shows a diagram of a temperature compensation circuit according to some embodiments of the present invention.
- Figure 6 shows an overlapping view of a printed circuit board according to some embodiments of the present invention.
- Figure 7 shows a circuit diagram of a printed circuit board according to some embodiments of the present invention.
- Figure 1 a shows one example apparatus generally indicated as 10 according to some embodiments, which may also take the form of a level sensing circuit board 18 that forms part of a device, equipment or apparatus, such as a pump 16 shown in Figure 1 b, or which may also take the form of the pump 16 itself shown in Figure 1 b having the level sensing circuit board 18 as a basic component thereof.
- the invention is described by way of example in relation to a pump like element 16, although the scope of the invention is intended to include other types or kinds of device, equipment or apparatus either now known or later developed in the future.
- the apparatus 10 includes a signal processing module 20 for
- the pump 16 may includes the level sensing circuit board 18 as a printed circuit board component thereof in combination with other pump components 16a that do not form part of the underlying invention and are not described in detail herein.
- Figures 2, 3 and 6 show a printed circuit board generally indicated as 30 for implementing the functionality of the present invention, which includes sensing plates 32a, 32b and a ground plate 34 as shown.
- Figure 4 shows a variable frequency oscillator generally indicated as 40 having a comparator 42 with an inverting input (-),a non-inverting input (+) and an output; a capacitor C having a positive plate Cp and a negative plate Cn; and resistors RXa, RXb, RXc and RY.
- the sensing plate 32a, 32b corresponds to the capacitor's positive plate Cp shown in Figure 4 and the ground plate 34 corresponds to the capacitor's negative plate Cn shown in Figure 4.
- the ground plate 34 surrounds the sensing plate 32a, 32b laterally and from behind as shown.
- the signal processing module 20 includes at least one processor 22 and at least one memory 24 including computer program code coupled together by a signal path 20b.
- the at least one memory 24 and computer program code are configured, with the at least one processor 22, to cause the apparatus 10 at least to do the following: respond to a signal containing information related to the electrical conductivity of a material causing a stimulus to the sensing plate 32a, 32b that corresponds to the positive plate Cp of the capacitor C directly connected to an input, e.g., the inverting input (-), of the comparator C that forms part of the variable frequency oscillator 40; and
- the material may take the form of a fluid such as water, and in operation the level sensing circuit 18 may be used as a means to turn the pump 16 on or off based on a sensed fluid level, according to some embodiments of the present invention.
- the signal would be received either directly or indirectly from the output of the comparator 42.
- the present invention may be described by way of example with the sensing capacitor forming part of a printed circuit board.
- the sensing capacitor being a stand alone capacitor coupled directly or indirectly to a printed circuit board consistent with that described herein, including that described in relation to the embodiment featuring the reference capacitor Cref set forth herein.
- the sensing capacitor and printed circuit board having other types or kinds of configurations either now known or later developed in the future.
- the functionality of the signal processing module 20 may be implemented using hardware, software, firmware, or a combination thereof, although the scope of the invention is not intended to be limited to any particular embodiment thereof.
- the signal processing module 20 may take the form of one or more microprocessor-based architectures having a processor or microprocessor like element 22, a random access memory (RAM), a read only memory (ROM), the RAM and ROM together forming at least part of the memory like element 24, input/output devices and control, data and address buses connecting the same.
- RAM random access memory
- ROM read only memory
- microprocessor-based implementation with computer program code to perform the functionality described herein without undue experimentation The scope of the invention is not intended to be limited to any particular implementation using technology either now known or later developed in the future. Moreover, the scope of the invention is intended to include the signal processing module 20 being a stand alone module, or in some combination with other circuitry for implementing another module. Moreover still, the scope of the invention is not intended to be limited to any particular type or kind of signal processor used to perform the signal processing functionality, or the manner in which the computer program code is programmed or implemented in order to make the signal processor operate.
- the signal processing module 20 may include one or more other sub-modules for implementing other functionality that is known in the art, but does not form part of the underlying invention per se, and is not described in detail herein.
- the functionality of the one or more other modules may include the techniques for the provisioning of the signal for activating or deactivating the pump based on certain processing control functionality, including providing the signal automatically, providing the signal after a certain time period, etc., that can depend on a particular application for a particular customer.
- the main parts of the system are a capacitor built using the conductive strokes on the printed circuit board 30 as shown in Figures 2, 3 and 6, the variable frequency oscillator 40 ( Figure 4) and a microcontroller like the signal processor module 20 (see Figure 1 a).
- the oscillator 40 may include the comparator 42 as can be seen in Figure 4.
- the capacitor C is directly connected to the inverting input (-) and ground, the output and the inverting input (-) are connected through the resistor (RY); the non-inverting input (+) is connected through three resistors, e.g., all them of the same value (RXa, RXb, RXc), to input power (+V), ground and the comparator's output.
- comparator output is used as feedback for both inputs (-, +) of the comparator 42.
- the comparator output when the comparator output is high, it generates a current that charges the capacitor C connected to the inverting input (-) and a reference voltage is applied to the non-inverting input (+), the value of the reference, voltage is higher than the capacitor's voltage when the comparator's output changes from low to high, as a result, the comparator output remains high until the capacitor voltage reaches the reference voltage, at which point the comparator output changes from high to low.
- the low state generates a current that discharges the capacitor connected to the inverting input (-) and a different value for the reference voltage is applied to the non- inverting input (+), the value of the reference voltage is lower than the capacitor's voltage when the comparator's output changes from high to low, as a result, the comparator's output remains low until the capacitor's voltage reaches the reference voltage, then the comparator's output changes from low to high and the cycle starts again.
- the negative plate Cn of the capacitor C comprises the ground plane layout on the printed circuit board 30 ( Figures 2, 3 and 6); the positive plate Cp is used as the sensing plate 32a, 32b, and therefore the shape of the conductive strokes and its location on the printed circuit board 30 depends on the particular application.
- the ground plane is used as a barrier that nullifies the sensing plate response; in the case of the board 30 shown in Figures 2, 3 and 6, the ground plane 34 surrounds the sensing plate 32a, 32b laterally and from behind; as a result, the sensing plate 32a, 32b will be able to detect the objects placed in front of it only.
- the resulting effect is that the net value of the capacitor C seen from the inverting input (-) increases, so the frequency of the oscillator 40 decreases.
- the increase in capacitance C and decrease in frequency is proportional to (1 ) the electrical conductivity of the material placed in front of the sensing plate, (2) how much of the sensing plate's surface the material is facing, and (3) the distance between the material and the sensing plate.
- the microcontroller like element 20 counts the pulses produced by the oscillator 40 during a constant time interval or time base, so the proximity of any material to the sensing plate 32a, 32b is reflected as a reduction in the pulses counted by the microcontroller 20, and this is why the material can actually be detected.
- Figure 5 shows a temperature compensation circuit or arrangement generally indicated as 50 that includes a comparator 52 and a reference capacitor Cref that can be used in conjunction with the oscillator 40.
- Figure 5 also shows a capacitor labeled Csp, which corresponds to the sensing plate 32a, 32b.
- the inverting input (-) of the oscillator 40 is multiplexed in order to establish a reference oscillation frequency, see Figure 5; for the duration of a constant time interval or time base, the non-inverting input is connected to a reference capacitance, Cref, which because of it's location on the board is not affected by physical proximity of materials, the microcontroller, e.g., element 20 ( Figure 1 a), counts the pulses produced by the oscillator using the reference capacitance Cref and stores this information in memory; for the next constant time interval or time base, the reference capacitance Cref is disconnected from the non- inverting input and the sensing plate, Csp, is connected instead; then the
- microcontroller counts the pulses produced by the oscillator using the sensing plate and store's this information in memory. Since the same oscillator and the same microcontroller are used to generate and count the pulses for reference and detection, the frequency shift due to temperature variation keeps the same proportion in both readings; thus the ratio of the pulses generated from the detection plate with respect to the pulses generated from reference capacitance remains substantially constant and unaffected by temperature variations.
- the proximity of a material modifies the capacitance of the sensing plate only, in this case, the ratio of the pulses generated from the sensing plate with respect to the pulses generated from the reference capacitance does change, it is this change what indicates the proximity of a material to the sensing plate.
- discrimination against distance is possible. For example, if the type of material doesn't change, and the amount of sensing plate's surface facing the material remains substantially constant, then the frequency variation will be inversely proportional to the distance between the material and the sensing plate 32a, 32b. This response can be used in an application to detect distance.
- the frequency # variation is directly proportional to the amount of sensing plate's surface facing the material. This response can be used in an application for detecting fluid level and the size of a flat object facing the sensor plate 32a, 32b.
- the frequency change will be directly proportional to the electrical conductivity of the material. This response can be used in an application to detect different types of materials.
- the sensing plate 32a, 32b may have any shape and may also be segmented into several discrete surfaces, each one with a well defined contribution to the net capacitance value but all of them interconnected in a different printed circuit board layer. This feature provides this design another distinctive characteristic; it is possible to have only one sensing plate 32a, 32b acting as multiple virtual sensor surfaces. Moreover, the sensing plate 32a, 32b need not be located on the same printed circuit board as the microcontroller and the oscillator. In the case of the board shown in Figure 6, the two rounded shapes from which the sensing plate 32a, 32b is formed are interconnected by an interconnection path 60 on the opposite side of the printed circuit board as shown.
- Figure 7 Sample Circuit
- Figure 7 shows, by way of example, circuitry 70 for implementing the functionality according to the present invention consistent with that described herein, including a voltage circuit arrangement having an adjustable micropower regulator U2 (LP2950), an oscillator arrangement having a comparator U1 coupled to the voltage circuit arrangement and a connector J1 , and a motor control circuit arrangement coupled to the oscillator arrangement and a connector J2 for turning the motor of the pump on/off based at least partly on the fluid level sensed.
- U2 adjustable micropower regulator
- U1 adjustable micropower regulator
- J1 a connector J1
- motor control circuit arrangement coupled to the oscillator arrangement and a connector J2 for turning the motor of the pump on/off based at least partly on the fluid level sensed.
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- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Electromagnetism (AREA)
- Thermal Sciences (AREA)
- Fluid Mechanics (AREA)
- General Physics & Mathematics (AREA)
- Measurement Of Levels Of Liquids Or Fluent Solid Materials (AREA)
- Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)
Abstract
Description
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Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP12785541.9A EP2707829B1 (en) | 2011-05-13 | 2012-05-11 | Level sensing circuit board |
BR112013029333-0A BR112013029333B1 (en) | 2011-05-13 | 2012-05-11 | level detection circuit board |
MX2013012974A MX2013012974A (en) | 2011-05-13 | 2012-05-11 | Level sensing. |
NZ617220A NZ617220B2 (en) | 2011-05-13 | 2012-05-11 | Level sensing |
CA2834878A CA2834878C (en) | 2011-05-13 | 2012-05-11 | Level sensing |
AU2012256143A AU2012256143B2 (en) | 2011-05-13 | 2012-05-11 | Level sensing |
CN201280022948.6A CN103874910B (en) | 2011-05-13 | 2012-05-11 | Liquid level senses |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US13/107,584 US9692411B2 (en) | 2011-05-13 | 2011-05-13 | Integrated level sensing printed circuit board |
US13/107,584 | 2011-05-13 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2012158507A2 true WO2012158507A2 (en) | 2012-11-22 |
WO2012158507A3 WO2012158507A3 (en) | 2014-01-30 |
Family
ID=47142445
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2012/037490 WO2012158507A2 (en) | 2011-05-13 | 2012-05-11 | Level sensing |
Country Status (8)
Country | Link |
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US (1) | US9692411B2 (en) |
EP (1) | EP2707829B1 (en) |
CN (1) | CN103874910B (en) |
AU (1) | AU2012256143B2 (en) |
BR (1) | BR112013029333B1 (en) |
CA (1) | CA2834878C (en) |
MX (1) | MX2013012974A (en) |
WO (1) | WO2012158507A2 (en) |
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US10139869B2 (en) | 2014-07-23 | 2018-11-27 | Analog Devices, Inc. | Capacitive sensors for grip sensing and finger tracking |
EP3521777B1 (en) * | 2018-02-06 | 2021-05-19 | VEGA Grieshaber KG | Impedance sensor and method for its operation |
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US10948331B2 (en) | 2018-11-06 | 2021-03-16 | Electrolux Home Products, Inc. | Capacitive sensing system and related method |
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CN103874910B (en) | 2017-07-21 |
EP2707829A2 (en) | 2014-03-19 |
CN103874910A (en) | 2014-06-18 |
BR112013029333A2 (en) | 2017-02-14 |
US20120290227A1 (en) | 2012-11-15 |
CA2834878C (en) | 2018-07-31 |
EP2707829A4 (en) | 2015-03-11 |
MX2013012974A (en) | 2013-12-12 |
BR112013029333B1 (en) | 2021-05-25 |
US9692411B2 (en) | 2017-06-27 |
EP2707829B1 (en) | 2017-08-23 |
AU2012256143B2 (en) | 2015-05-21 |
CA2834878A1 (en) | 2012-11-22 |
NZ617220A (en) | 2015-08-28 |
AU2012256143A1 (en) | 2013-11-21 |
WO2012158507A3 (en) | 2014-01-30 |
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