WO2012143330A1 - Method for preparing hydroxylamine - Google Patents

Method for preparing hydroxylamine Download PDF

Info

Publication number
WO2012143330A1
WO2012143330A1 PCT/EP2012/056923 EP2012056923W WO2012143330A1 WO 2012143330 A1 WO2012143330 A1 WO 2012143330A1 EP 2012056923 W EP2012056923 W EP 2012056923W WO 2012143330 A1 WO2012143330 A1 WO 2012143330A1
Authority
WO
WIPO (PCT)
Prior art keywords
nitrate
range
hydroxylamine
reaction zone
mol
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/EP2012/056923
Other languages
French (fr)
Inventor
Marijke Hilde Leen GROOTHAERT
Johan Thomas Tinge
Rudolph Philippus Maria Guit
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DSM IP Assets BV
Original Assignee
DSM IP Assets BV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DSM IP Assets BV filed Critical DSM IP Assets BV
Priority to CN201280019822.3A priority Critical patent/CN103492312B/en
Priority to KR1020137027597A priority patent/KR101904568B1/en
Publication of WO2012143330A1 publication Critical patent/WO2012143330A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B21/00Nitrogen; Compounds thereof
    • C01B21/082Compounds containing nitrogen and non-metals and optionally metals
    • C01B21/14Hydroxylamine; Salts thereof
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B21/00Nitrogen; Compounds thereof
    • C01B21/082Compounds containing nitrogen and non-metals and optionally metals
    • C01B21/14Hydroxylamine; Salts thereof
    • C01B21/1409Preparation
    • C01B21/1418Preparation by catalytic reduction of nitrogen oxides or nitrates with hydrogen
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/06Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
    • B01J21/08Silica
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
    • B01J23/44Palladium
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C249/00Preparation of compounds containing nitrogen atoms doubly-bound to a carbon skeleton
    • C07C249/04Preparation of compounds containing nitrogen atoms doubly-bound to a carbon skeleton of oximes
    • C07C249/08Preparation of compounds containing nitrogen atoms doubly-bound to a carbon skeleton of oximes by reaction of hydroxylamines with carbonyl compounds
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D201/00Preparation, separation, purification or stabilisation of unsubstituted lactams
    • C07D201/02Preparation of lactams
    • C07D201/04Preparation of lactams from or via oximes by Beckmann rearrangement
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D225/00Heterocyclic compounds containing rings of more than seven members having one nitrogen atom as the only ring hetero atom
    • C07D225/02Heterocyclic compounds containing rings of more than seven members having one nitrogen atom as the only ring hetero atom not condensed with other rings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2601/00Systems containing only non-condensed rings
    • C07C2601/12Systems containing only non-condensed rings with a six-membered ring
    • C07C2601/14The ring being saturated

Definitions

  • the invention relates to a method for preparing hydroxylamine in a continuous process, to a method for preparing oximes, and to a method for preparing lactams.
  • Hydroxylamine
  • caprolactam are generally known in the art, e.g. from Ullmann's Encyclopedia of Industrial Chemistry, for instance the 7 th edition (2005), Chapter on Caprolactam (DOI: 10.1002/14356007. a05.031 (Retrieved Feb. 18, 201 1).
  • Other oximes of which the preparation using hydroxylamine has been described include cyclodedocecanone oxime (e.g. EP-A 1 ,329, 448) and butanone oxime.
  • a05.031 (Retrieved Feb. 18, 2011) makes use of two recycling liquids - an inorganic liquid and an organic liquid - in which several reactions and operations take place.
  • Gaseous hydrogen is contacted, in a gas-liquid reactor, with a circulating inorganic liquid containing nitrate ions, together with a buffering acid and the catalyst.
  • the hydrogen containing gas phase is circulated over the bubble column type reactor by a circulation compressor.
  • Fresh hydrogen is fed to the circulation gas, a small amount being withdrawn from the system to maintain a constant hydrogen pressure.
  • Inert gaseous components in the fresh hydrogen and the produced gaseous by-products N 2 and N 2 0 are removed via the gas purge.
  • the gas-liquid suspension is circulated by the Mammoth pump principle from the gassed reactor section, over gas-liquid separators, to the filter candles in the filtration section and via a heat exchanger for the removal of heat of reaction, back to the gassed reactor section.
  • the inorganic liquid obtained after filtration is then contacted in the oximation section with an organic liquid, being a mixture of toluene and cyclohexanone.
  • cyclohexanone is practically quantitatively converted into cyclohexanone oxime.
  • the obtained cyclohexanone oxime-containing organic phase is distilled to recover the toluene.
  • the inorganic liquid leaving the oximation section has to be purified thoroughly to protect the catalyst in the hydroxylamine reactor. This is done by extraction with toluene, followed by stripping with steam. In the stripping column the water that is co-produced during the preparation of hydroxylamine and cyclohexanone oxime is also removed. A small amount of ammonia by-product remains in solution, but is prevented from building up by conversion of ammonia into nitrogen in an absorber for a gas mixture of NO and N0 2 (i.e. of nitric oxide and nitrogen dioxide; hereinafter also referred to as nitrous gases).
  • NO and N0 2 i.e. of nitric oxide and nitrogen dioxide
  • EP1947056A1 describes a method for preparing hydroxylamine by reduction of nitrate with hydrogen gas in the presence of a catalyst in an inorganic process solution containing an acidic buffering agent, as part of a combined
  • US2006/0079678A1 describes a process for preparing hydroxylammonium by catalytic reduction of nitrate or nitrogen oxide with hydrogen, as part of a system of producing cyclohexanone oxime. It teaches an improved distillation of the cyclohexanone oxime product stream, involving recycle to the cyclohexanone oxime synthesis zone of cyclohexanone distilled therefrom.
  • concentration of hydroxylamine is, for instance, reducing the liquid residence time, in combination with an increased catalyst concentration and/or an increased temperature and/or an increased hydrogen partial pressure. At some point it is not possible anymore to further increase the liquid feed rate without need for high investments in other parts of the loop.
  • hydroxylamine conversion is obtained in its reaction with cyclohexanone in the downstream oximation reaction step.
  • carbonyls which act as a poison for the catalyst
  • crystallization temperature crystals will form. If this occurs on the surface of the reactor where cooling occurs, the crystal will insulate the reaction from cooling, and a loss of process control will occur. This could easily accelerate to severe fouling and a need to stop the reactor for cleaning; a severe disruption.
  • the crystallization temperature of the reaction mixture should ideally remain higher than the temperature of the cooling water used to remove the heat of the hydrogenation reaction. This limits the maximum hydroxylamine product concentration at which the nitrate hydrogenation reactor can be operated.
  • the present invention relates to a method for preparing hydroxylamine in a continuous process, comprising feeding nitrate and phosphate in an acidic aqueous liquid into a reaction zone and reducing nitrate with hydrogen thereby forming hydroxylamine, wherein the feed of nitrate and phosphate, the hydrogen and the temperature are controlled such that the nitrate concentration in the reaction zone is less than 1.0 mol/kg, as determined in liquid leaving the reaction zone; the molar ratio of nitrate to phosphate in the reaction zone is 0.5 or less; and the molar ratio of ammonia to nitrate is in the range of from 2.2 to 7.
  • the reduction of nitrate is generally a catalysed reaction.
  • nitrate concentration in the reaction zone less than 1.0 mol/kg, as determined in the liquid leaving the reaction zone; molar ratio of nitrate to phosphate in the reaction zone of 0.5 or less; and molar ratio of ammonia to nitrate in the range of from 2.2 to 7, lead to reaction mixtures having particularly low crystallization temperatures, but which retain high conversion to hydroxylamine.
  • the present invention surprisingly provides a way to prepare hydroxylamine at an advantageous production capacity, with a reduced risk of fouling due to crystallization of substances in the reaction zone.
  • hydroxylamine in a reaction liquid in a concentration of 1.2 mol/kg or more; preferably 1.3 or more, more preferably 1.4 or more, or 1.5 or more.
  • a high hydroxylamine concentration is advantageous because the reaction system is thus intensified and productivity is improved.
  • the hydroxylamine concentration is 2 mol/kg or less, in particular 1.9 mol/kg or less, more in particular 1.8 mol/kg liquid reaction product or less.
  • a method according to the invention is advantageous in that less catalyst may be needed per produced quantity of hydroxylamine in order to realise a specific production capacity.
  • a method according to the invention is advantageous with respect to the further use of hydroxylamine in the preparation of an oxime, such as cyclohexanone oxime.
  • the hydroxylamine usually leaves the reaction zone in a product reaction mixture, which typically is an aqueous liquid comprising the hydroxylamine, phosphate, any unreacted nitrate, and ammonia.
  • the reaction product mixture from the hydroxylamine preparation is found to be particularly suitable as a feed for a method for preparing an oxime, the advantage residing in a more effective oximation reaction and/or oxime extraction from the oximation reaction product mixture,.
  • the preparation of hydroxylamine can suitably be carried out in a known continuous reactor for preparing hydroxylamine.
  • the reaction is carried out in a reactor providing well mixed gas/liquid systems.
  • Such systems are well-known in the art and include stirred tank reactors, internal loop reactors, external loop reactors, and bubble column reactors.
  • a bubble column reactor is used. Good results have in particular been achieved using a bubble column reactor with external gas-lift.
  • the concentration of the substance or a concentration derived parameter (such as a ratio of concentrations of substances) in the reaction zone can be determined by determining that parameter in a sample taken from the process liquid leaving the reaction zone.
  • the nitrate concentration in the reaction zone is less than 1.0 mol/kg, as determined in the liquid leaving the reaction zone.
  • the nitrate concentration is 0.9 mol/kg or less, in particular 0.8 mol/kg or less. Particularly good results have been achieved with a nitrate concentration of about 0.70 or less.
  • the nitrate concentration is at least 0.3 mol/kg, in particular at least 0.4 mol/kg.
  • the nitrate concentration is at least 0.45 mol/kg, more preferably at least 0.50 mol/kg.
  • the molar ratio of ammonia to nitrate is in the range of from 2.2 to 7.
  • a molar ratio of 6 or less, in particular of 5 or less, is particularly preferred for a high productivity. It is in particular contemplated that this is advantageous for a high catalytic activity of the catalyst, with respect to catalysing the reduction of nitrate to form hydroxylamine.
  • a molar ratio of ammonia to nitrate of 2.3 or more, in particular of 2.4 or more or of 2.5 or more is particularly preferred for a low fouling tendency.
  • a molar ratio in the range of from 2.3 to 6, more preferably of from 2.4 to 5, or most preferably of from 2.5 to 5 is advantageous for a high catalytic activity of the catalyst, with respect to catalysing the reduction of nitrate to form hydroxylamine.
  • the phosphate is usually provided as phosphoric acid or a hydrogen phosphate salt (which may be formed by adjusting the pH of a phosphoric acid solution with an appropriate base, such as a hydroxide or ammonia).
  • the molar ratio of nitrate to phosphate usually is at least 0.05, preferably at least 0.10. Excellent results are achieved at values of at least 0.15, more in particular of at least 0.20.
  • the molar ratio of nitrate to phosphate preferably is 0.40 or less, in particular 0.35 or less, more in particular 0.30 or less.
  • Hydrogen can be fed into the reaction zone in a manner and at a concentration (hydrogen pressure) known per se.
  • the pressure is at least approx. 0.5 MPa, more preferably at least approx. 1.0 MPa.
  • the hydrogen pressure is 10 MPa or less.
  • the buffer ratio is chosen within a specific range.
  • the buffer ratio is defined as: ([H + ] + [HYAM])/[phosphate] wherein:
  • [H + ] molar concentration of H + in mol/kg in the aqueous liquid leaving the reaction zone.
  • [phosphate] total concentration of phosphate (including phosphate in H 3 P0 4 ,
  • [H+], [HYAM] and [phosphate] concentrations are all determined by equilibrium titration of one sample, by subsequently titrating a sample of the liquid from the reaction zone at 25 °C with 0.25 N aqueous NaOH solution) to get the [H + ] concentration ("free acid") at the first equilibrium point (at a pH of about 4.2); next molar excess of acetone is added to the sample, to convert hydroxylamine into an oxime and H + , and equilibrium titration is continued so as to subsequently reach three further equivalence points, the first of which is corresponding to the free acid coming from hydroxylamine (and thus provides the value for [HYAM] in the sample); the second of which provides the value for [phosphate], and the last of which provides a value for ammonium. The latter value, however, is not needed here.
  • the buffer ratio preferably is in the range of from 0.4 to 0.8, in particular in the range of from 0.45 to 0.70, more in particular in the range of from 0.50 to 0.65 mol/mol.
  • the molar H + concentration during the reaction is usually in the range of from 0.4 to 0.8 mol/kg, in particular in the range of from 0.45 to 0.70 mol/kg, more in particular in the range of from 0.50 to 0.65 mol/kg.
  • the preparation of hydroxylamine in accordance with the invention is in general catalysed by a metal catalyst.
  • Suitable catalysts are generally known in the art.
  • a catalyst comprising palladium may be used.
  • the catalyst may comprise one or more (catalytic) metals, in particular palladium.
  • the catalyst is usually provided on a carrier.
  • good results have been achieved with a catalyst comprising palladium on carbon.
  • the catalyst is provided with a promoter for the catalyst, such as germanium oxide. The promoter can be added at any time during the method of preparing hydroxylamine, as desired.
  • the temperature may in particular be in the range of from 20 to 70 °C, preferably in the range of from 30 to 60 °C, in particular in the range of from 35 to 55 °C.
  • the hydroxylamine prepared in accordance with the invention may be recovered from the reaction product mixture obtained in the reaction zone by a conventional technique, or the reaction product mixture may be fed into a further process, such as into a method for preparing an oxime (optionally after it has been treated, e.g. to remove one or more undesired components).
  • the invention also relates to the use of hydroxylamine obtained in a method according to the invention for the preparation of an oxime.
  • the oxime may be prepared from the hydroxylamine in a manner know per se.
  • the method typically comprises reacting hydroxylamine obtained in a method according to the invention with an alkanone.
  • the alkanone may be cyclic or non-cyclic.
  • Preferred cycloalkanones are cyclohexanone, to obtain cyclohexanone oxime, and cyclododecahexanone, to obtain cyclododecanone oxime.
  • Butanone is a preferred non-cyclic alkanone; butanone oxime is then prepared.
  • the invention is further directed to a method for preparing cyclohexanone oxime, comprising hydroxylamine obtained in a method according to the invention with cyclohexanone.
  • This method may be carried out in a manner known per se, e.g. as described in the above identified prior art, of which the contents are incorporated herein by reference with respect to suitable conditions.
  • a (cyclic) oxime obtained in accordance with the invention may in particular be used for preparing a lactam. This can be accomplished by Beckmann rearrangement, in a manner known per se.
  • cyclohexanone oxime obtained in accordance with the invention may be used in the preparation of caprolactam.
  • the invention is further directed to a method for preparing caprolactam, comprising subjecting cyclohexanone oxime, obtained in a method according to the invention to Beckmann rearrangement, thereby forming caprolactam.
  • the preparation of caprolactam may be carried out in a manner known per se, e.g. as described in the above identified prior art, of which the contents are incorporated herein by reference with respect to suitable conditions.
  • laurolactam is obtained in an embodiment of the invention by a method comprising subjecting cyclododecanone oxime, obtained in accordance with the invention, to Beckmann rearrangement, thereby forming laurolactam.
  • This preparation step may also be carried out in a manner known per se.
  • the method for preparing a (cyclic) oxime, such as cyclohexanone oxime, and - if desired - the method for making a lactam there from, such as caprolactam, are usually integrated in a single plant wherein hydroxylamine, oxime and - if desired - lactam are prepared in a continuous process.
  • the nitrate reduction was carried out in an industrial gas lift loop reactor consisting of a gassed riser section, a liquid-gas separation section, a gas recycle section, a filtration section to separate part of the circulating liquid as product (wherein concentrations shown in Table 1 were determined; these correspond to the concentrations in the reaction zone) from the catalyst-containing reactor liquid.
  • Fresh hydrogen was fed to the reactor and a gas purge was applied such that the hydrogen partial pressure was maintained at approx. 1.4 MPa in the top section of the reactor.
  • the average reactor temperature was maintained at approx. 50 °C.
  • As catalyst 10 wt% Pd/C was used.
  • As activator approx. 45 gram Ge0 2 per kg Pd was added.
  • the catalyst (as dry Pd/C) concentration based on the inorganic process liquid present in the reactor was approx. 1 wt%.
  • Feeding rate and feed composition of the inorganic process liquid fed to the reactor were varied in wide ranges as shown in Table 1 , resulting in different composition of the reactor product and hydroxylamine production rate.
  • Table 1 both data for the performance of the nitrate reduction reactor under reference conditions ('Plant ref.') and data for the performance of the nitrate reduction reactor in the process according to the invention in which nitrate concentration and nitrate to phosphate ratios have been reduced ( ⁇ 1' up to and including ⁇ 5'), in combination with increased values for ammonia versus nitrate ratios, are shown.
  • the activity in Table 1 is based on the amount of catalyst (as dry Pd/C) present in the gassed riser zone of the hydrogenation reactor.
  • the inorganic liquid product composition as exemplified in Table 1 ⁇ 1' up to and including ⁇ 5', may be compared with the composition of the inorganic liquid product as obtained in 7 experiments given in US-6,759,556 (for which crystallization temperatures were determined by the present inventors) and which are shown in Table 2.
  • Table 1 Plant experiments at reference conditions and at reduced nitrate and nitrate to phosphate ratios.
  • Table 2 Liquid composition of the nitrate reduction reactor for high hydroxylamine concentrations according to US-6,759,556.
  • Product mixtures were prepared to simulate the effect of product concentration on the resulting crystallization point of the product mixture.
  • the composition of the product mixture was adjusted for key performance numbers like H + and buffer ratio at desired levels and N0 3 " concentration was at a level at which high reaction rates would be expected by a person of ordinary skill in the art.
  • Table 3 shows in an otherwise conventional process window, but now at relatively high N0 3 " concentrations, relatively high N0 3 " to phosphate ratios and at relatively low NH 4 + to N0 3 " ratios, that the crystallization temperatures of the product mixture increase at an increasing hydroxylamine product concentration, as compared to the results as shown in Table 1.
  • crystallization temperatures preferably should be controlled below 25 °C and in particular below 20 °C.
  • Table 3 demonstrate that operating at high hydroxylamine concentrations generally leads to an increased risk of crystallization under conditions at a level at which high reaction rates would be expected by a person of ordinary skill in the art.
  • Table 3 Example of the effect of increased hydroxylamine product concentration on the crystallization temperature of the product mixture in the process window of NH 4 + /N0 3 " ⁇ 2.2 mol/mol

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

The invention relates to a method for preparing hydroxylamine in a continuous process, comprising feeding nitrate and phosphate in an acidic aqueous liquid into a reaction zone and reducing nitrate with hydrogen thereby forming hydroxylamine, wherein the nitrate concentration in the reaction zone is less than 1.0 mol/kg, as determined in the liquid leaving the reaction zone, wherein the molar ratio of nitrate to phosphate in the reaction zone is 0.5 or less, and wherein the molar ratio of ammonia to nitrate is in the range of from 2.2 to 7; a method for preparing an oxime and a method of preparing a lactam comprising said method for preparing hydroxylamine.

Description

METHOD FOR PREPARING HYDROXYLAMINE
The invention relates to a method for preparing hydroxylamine in a continuous process, to a method for preparing oximes, and to a method for preparing lactams.
Hydroxylamine (hereinafter also referred to as ΉΥΑΜ") is a commonly used reagent in a myriad of organic and inorganic reactions. It is in particular suitable for use in the preparation of oximes, in particular cyclohexanone oxime, which may thereafter be converted into caprolactam via a Beckmann rearrangement. Beckmann rearrangement processes for the preparation of
caprolactam are generally known in the art, e.g. from Ullmann's Encyclopedia of Industrial Chemistry, for instance the 7th edition (2005), Chapter on Caprolactam (DOI: 10.1002/14356007. a05.031 (Retrieved Feb. 18, 201 1). Other oximes of which the preparation using hydroxylamine has been described include cyclodedocecanone oxime (e.g. EP-A 1 ,329, 448) and butanone oxime.
Methods of preparing hydroxylamine are also commonly known in the art. Further, various patent rights have been published on this subject. GB-A-1 ,287,303 and US-5, 364,609, for example, relate to processes wherein nitrate is reduced in a phosphate buffer solution using molecular hydrogen.
The HPO® cyclohexanone oxime process of DSM (see e.g. H.J.
Damme, J.T. van Goolen and A.H. de Rooij, Cyclohexanone oxime made without by-product (NH4)2S04, July 10, 1972, Chemical Engineering; pp 54/55 or Ullmann's encyclopedia of industrial chemistry (2005), under the Chapter Caprolactam, p 6/7; DOI: 10.1002/14356007. a05.031 (Retrieved Feb. 18, 2011) makes use of two recycling liquids - an inorganic liquid and an organic liquid - in which several reactions and operations take place. The inorganic liquid, an aqueous phosphoric acid and ammonium nitrate-containing solution, is fed to the hydrogenation reactor, where hydroxylamine is produced. Hydroxylamine is formed via reduction of nitrate ions with hydrogen, which is catalysed by a heterogeneous catalyst (palladium-containing catalyst with carbon as carrier).
Gaseous hydrogen is contacted, in a gas-liquid reactor, with a circulating inorganic liquid containing nitrate ions, together with a buffering acid and the catalyst. The hydrogen containing gas phase is circulated over the bubble column type reactor by a circulation compressor. Fresh hydrogen is fed to the circulation gas, a small amount being withdrawn from the system to maintain a constant hydrogen pressure. Inert gaseous components in the fresh hydrogen and the produced gaseous by-products N2 and N20 are removed via the gas purge.
The gas-liquid suspension is circulated by the Mammoth pump principle from the gassed reactor section, over gas-liquid separators, to the filter candles in the filtration section and via a heat exchanger for the removal of heat of reaction, back to the gassed reactor section.
The inorganic liquid obtained after filtration is then contacted in the oximation section with an organic liquid, being a mixture of toluene and cyclohexanone.
Here the cyclohexanone is practically quantitatively converted into cyclohexanone oxime. The obtained cyclohexanone oxime-containing organic phase is distilled to recover the toluene.
The inorganic liquid leaving the oximation section has to be purified thoroughly to protect the catalyst in the hydroxylamine reactor. This is done by extraction with toluene, followed by stripping with steam. In the stripping column the water that is co-produced during the preparation of hydroxylamine and cyclohexanone oxime is also removed. A small amount of ammonia by-product remains in solution, but is prevented from building up by conversion of ammonia into nitrogen in an absorber for a gas mixture of NO and N02 (i.e. of nitric oxide and nitrogen dioxide; hereinafter also referred to as nitrous gases).
Finally, the consumed amount of nitrate should be compensated. The nitrous gases required therefor are produced in an ammonia combustion unit.
EP1947056A1 describes a method for preparing hydroxylamine by reduction of nitrate with hydrogen gas in the presence of a catalyst in an inorganic process solution containing an acidic buffering agent, as part of a combined
hydroxylamine and oximation system. It teaches that such a recycle system can reduce the loss rate of hydroxylamine in the inorganic process solution, and reduce organic impurities.
US2006/0079678A1 describes a process for preparing hydroxylammonium by catalytic reduction of nitrate or nitrogen oxide with hydrogen, as part of a system of producing cyclohexanone oxime. It teaches an improved distillation of the cyclohexanone oxime product stream, involving recycle to the cyclohexanone oxime synthesis zone of cyclohexanone distilled therefrom.
Although the preparation of hydroxylamine from nitrate has been known for many decades and ways to improve known preparation methods have been investigated thoroughly over the years, presently known industrial processes, which are generally of a continuous nature, still suffer from drawbacks, especially when trying to increase the production capacity in an existing plant, or in a new plant based on a known design.
A way to increase the productivity in the reactor (at fixed
concentration of hydroxylamine) is, for instance, reducing the liquid residence time, in combination with an increased catalyst concentration and/or an increased temperature and/or an increased hydrogen partial pressure. At some point it is not possible anymore to further increase the liquid feed rate without need for high investments in other parts of the loop.
A way to further increase the productivity is by increasing
hydroxylamine concentration as is for instance described in EP-1 ,303,480-B1 and US- 6,759,556. By increasing the hydroxylamine concentration a more efficient
hydroxylamine conversion is obtained in its reaction with cyclohexanone in the downstream oximation reaction step. By also increasing the phosphate concentration (at a phosphate/hydroxylamine ratio > 2 mol/mol) less carbonyls (which act as a poison for the catalyst) enter the inorganic process loop, which is advantageous for high activity and selectivity of the hydrogenation catalyst.
The inventors realized that increasing hydroxylamine concentration is however problematic. For instance, during proprietary investigations in a conventional plant, the present inventors found that increasing the feed rate of reagents, in order to increase hydroxylamine production capacity, may give rise to fouling problems, in particular due to crystallization of, in particular, (mono)ammonium hydrogen phosphate salt(s). The fouling may result in clogging of, e.g., filters or cooling pipes, downstream of the reaction zone. In particular, the inventors found that by raising the hydroxylamine product concentration and at the same time keeping the process conditions on advantageous values for the processes described in EP-1 ,303,480-B1 and US- 6,759,556 the crystallization temperatures in the process liquid present in the inorganic process loop is increased.
Should the temperature of reaction mixture drop below its
crystallization temperature, crystals will form. If this occurs on the surface of the reactor where cooling occurs, the crystal will insulate the reaction from cooling, and a loss of process control will occur. This could easily accelerate to severe fouling and a need to stop the reactor for cleaning; a severe disruption. To avoid fouling and process disorder the crystallization temperature of the reaction mixture should ideally remain higher than the temperature of the cooling water used to remove the heat of the hydrogenation reaction. This limits the maximum hydroxylamine product concentration at which the nitrate hydrogenation reactor can be operated.
It is an object of the present invention to provide a novel method for preparing hydroxylamine in a continuous process that may serve as an alternative to known methods, in particular a novel method that can be operated at an increased hydroxylamine production capacity, compared to a conventional method operated in the same production facility, whilst crystallization of salts, like ammonium hydrogen phosphate salts is avoided.
It is a further object to provide a method for preparing hydroxylamine that requires less catalyst per ton of hydroxylamine prepared.
One or more further objects that may be addressed by the present invention will be apparent from the description herein below.
It has now surprisingly been found that one or more of these objects are addressed by performing the preparation of hydroxylamine at a nitrate
concentration, and at a nitrate to phosphate ratio, and at an ammonia to nitrate ratio in the reaction zone, wherein hydroxylamine is formed, in a specific range.
Accordingly, the present invention relates to a method for preparing hydroxylamine in a continuous process, comprising feeding nitrate and phosphate in an acidic aqueous liquid into a reaction zone and reducing nitrate with hydrogen thereby forming hydroxylamine, wherein the feed of nitrate and phosphate, the hydrogen and the temperature are controlled such that the nitrate concentration in the reaction zone is less than 1.0 mol/kg, as determined in liquid leaving the reaction zone; the molar ratio of nitrate to phosphate in the reaction zone is 0.5 or less; and the molar ratio of ammonia to nitrate is in the range of from 2.2 to 7. The reduction of nitrate is generally a catalysed reaction.
It has been found that in accordance with the invention the preparation process of hydroxylamine can be intensified, whereby the production capacity is increased. It is surprising that at the relatively low nitrate concentration and relatively low nitrate to phosphate ratio an improved production capacity is feasible. After all, the nitrate hydrogenation reaction is thought to follow a Langmuir-
Hinshelwood kinetics kind of behaviour, wherein the reaction rate is known to increase with increase of the concentration of nitrate in the reaction zone. Thus, it would be expected by a person of ordinary skill in the art that the nitrate reduction rate - and thereby the hydroxylamine production capacity - would be reduced by reduction of the nitrate concentration. The specific parameters of nitrate concentration in the reaction zone of less than 1.0 mol/kg, as determined in the liquid leaving the reaction zone; molar ratio of nitrate to phosphate in the reaction zone of 0.5 or less; and molar ratio of ammonia to nitrate in the range of from 2.2 to 7, lead to reaction mixtures having particularly low crystallization temperatures, but which retain high conversion to hydroxylamine.
Thus, the present invention surprisingly provides a way to prepare hydroxylamine at an advantageous production capacity, with a reduced risk of fouling due to crystallization of substances in the reaction zone.
It is in particular contemplated that in accordance with the invention it is possible to obtain hydroxylamine in a reaction liquid (leaving the reaction zone) in a concentration of 1.2 mol/kg or more; preferably 1.3 or more, more preferably 1.4 or more, or 1.5 or more. Such a high hydroxylamine concentration is advantageous because the reaction system is thus intensified and productivity is improved. In a preferred embodiment the hydroxylamine concentration is 2 mol/kg or less, in particular 1.9 mol/kg or less, more in particular 1.8 mol/kg liquid reaction product or less.
However, it is not prima facie obvious to operate at increased hydroxylamine concentration in the nitrate reduction reactor in view of the risks of crystallization and fouling that would be expected.
Further, a method according to the invention is advantageous in that less catalyst may be needed per produced quantity of hydroxylamine in order to realise a specific production capacity.
It has further been found that a method according to the invention is advantageous with respect to the further use of hydroxylamine in the preparation of an oxime, such as cyclohexanone oxime. The hydroxylamine usually leaves the reaction zone in a product reaction mixture, which typically is an aqueous liquid comprising the hydroxylamine, phosphate, any unreacted nitrate, and ammonia. The reaction product mixture from the hydroxylamine preparation is found to be particularly suitable as a feed for a method for preparing an oxime, the advantage residing in a more effective oximation reaction and/or oxime extraction from the oximation reaction product mixture,.
The term "or" as used herein means "and/or" unless specified other wise.
The term "a" or "an" as used herein means "at least one" unless specified other wise. When referring to a 'noun' (e.g. a compound, an additive etc.) in singular, the plural is meant to be included, unless specified otherwise.
The preparation of hydroxylamine can suitably be carried out in a known continuous reactor for preparing hydroxylamine. In an embodiment, the reaction is carried out in a reactor providing well mixed gas/liquid systems. Such systems are well-known in the art and include stirred tank reactors, internal loop reactors, external loop reactors, and bubble column reactors. In a preferred embodiment, a bubble column reactor is used. Good results have in particular been achieved using a bubble column reactor with external gas-lift.
The concentration of the substance or a concentration derived parameter (such as a ratio of concentrations of substances) in the reaction zone can be determined by determining that parameter in a sample taken from the process liquid leaving the reaction zone.
As indicated above, in accordance with the invention the nitrate concentration in the reaction zone is less than 1.0 mol/kg, as determined in the liquid leaving the reaction zone. In a preferred embodiment, the nitrate concentration is 0.9 mol/kg or less, in particular 0.8 mol/kg or less. Particularly good results have been achieved with a nitrate concentration of about 0.70 or less. Usually, the nitrate concentration is at least 0.3 mol/kg, in particular at least 0.4 mol/kg. Preferably, the nitrate concentration is at least 0.45 mol/kg, more preferably at least 0.50 mol/kg.
The molar ratio of ammonia to nitrate is in the range of from 2.2 to 7. A molar ratio of 6 or less, in particular of 5 or less, is particularly preferred for a high productivity. It is in particular contemplated that this is advantageous for a high catalytic activity of the catalyst, with respect to catalysing the reduction of nitrate to form hydroxylamine. A molar ratio of ammonia to nitrate of 2.3 or more, in particular of 2.4 or more or of 2.5 or more is particularly preferred for a low fouling tendency. It is in particular contemplated that a molar ratio in the range of from 2.3 to 6, more preferably of from 2.4 to 5, or most preferably of from 2.5 to 5 is advantageous for a high catalytic activity of the catalyst, with respect to catalysing the reduction of nitrate to form hydroxylamine.
The phosphate is usually provided as phosphoric acid or a hydrogen phosphate salt (which may be formed by adjusting the pH of a phosphoric acid solution with an appropriate base, such as a hydroxide or ammonia). The molar ratio of nitrate to phosphate usually is at least 0.05, preferably at least 0.10. Excellent results are achieved at values of at least 0.15, more in particular of at least 0.20. The molar ratio of nitrate to phosphate preferably is 0.40 or less, in particular 0.35 or less, more in particular 0.30 or less.
Hydrogen can be fed into the reaction zone in a manner and at a concentration (hydrogen pressure) known per se. Preferably, the pressure is at least approx. 0.5 MPa, more preferably at least approx. 1.0 MPa. Usually, the hydrogen pressure is 10 MPa or less.
In an advantageous embodiment, the buffer ratio is chosen within a specific range. Herein the buffer ratio is defined as: ([H+] + [HYAM])/[phosphate] wherein:
[H+] = molar concentration of H+ in mol/kg in the aqueous liquid leaving the reaction zone.
[HYAM] = hydroxylamine concentration in mol/kg in the aqueous liquid leaving the reaction zone,
[phosphate] = total concentration of phosphate (including phosphate in H3P04,
monohydrogen phosphate and dihydrogen phosphate) in mol/kg, in the aqueous liquid leaving the reaction zone.
[H+], [HYAM] and [phosphate] concentrations are all determined by equilibrium titration of one sample, by subsequently titrating a sample of the liquid from the reaction zone at 25 °C with 0.25 N aqueous NaOH solution) to get the [H+] concentration ("free acid") at the first equilibrium point (at a pH of about 4.2); next molar excess of acetone is added to the sample, to convert hydroxylamine into an oxime and H+, and equilibrium titration is continued so as to subsequently reach three further equivalence points, the first of which is corresponding to the free acid coming from hydroxylamine (and thus provides the value for [HYAM] in the sample); the second of which provides the value for [phosphate], and the last of which provides a value for ammonium. The latter value, however, is not needed here.
In particular for a low risk of crystallization taking place, also at a relatively high production capacity, the buffer ratio preferably is in the range of from 0.4 to 0.8, in particular in the range of from 0.45 to 0.70, more in particular in the range of from 0.50 to 0.65 mol/mol.
The molar H+ concentration during the reaction is usually in the range of from 0.4 to 0.8 mol/kg, in particular in the range of from 0.45 to 0.70 mol/kg, more in particular in the range of from 0.50 to 0.65 mol/kg.
The preparation of hydroxylamine in accordance with the invention is in general catalysed by a metal catalyst. Suitable catalysts are generally known in the art. In particular, a catalyst comprising palladium may be used. The catalyst may comprise one or more (catalytic) metals, in particular palladium. The catalyst is usually provided on a carrier. In particular, good results have been achieved with a catalyst comprising palladium on carbon. Typically, the catalyst is provided with a promoter for the catalyst, such as germanium oxide. The promoter can be added at any time during the method of preparing hydroxylamine, as desired.
Further conditions at which the hydroxylamine is prepared may be as known in the art per se. The temperature may in particular be in the range of from 20 to 70 °C, preferably in the range of from 30 to 60 °C, in particular in the range of from 35 to 55 °C.
The hydroxylamine prepared in accordance with the invention may be recovered from the reaction product mixture obtained in the reaction zone by a conventional technique, or the reaction product mixture may be fed into a further process, such as into a method for preparing an oxime (optionally after it has been treated, e.g. to remove one or more undesired components).
Accordingly, the invention also relates to the use of hydroxylamine obtained in a method according to the invention for the preparation of an oxime.
The oxime may be prepared from the hydroxylamine in a manner know per se. The method typically comprises reacting hydroxylamine obtained in a method according to the invention with an alkanone. The alkanone may be cyclic or non-cyclic. Preferred cycloalkanones are cyclohexanone, to obtain cyclohexanone oxime, and cyclododecahexanone, to obtain cyclododecanone oxime. Butanone is a preferred non-cyclic alkanone; butanone oxime is then prepared.
In particular, the invention is further directed to a method for preparing cyclohexanone oxime, comprising hydroxylamine obtained in a method according to the invention with cyclohexanone. This method may be carried out in a manner known per se, e.g. as described in the above identified prior art, of which the contents are incorporated herein by reference with respect to suitable conditions.
A (cyclic) oxime obtained in accordance with the invention, may in particular be used for preparing a lactam. This can be accomplished by Beckmann rearrangement, in a manner known per se.
Thus cyclohexanone oxime obtained in accordance with the invention may be used in the preparation of caprolactam. Accordingly, the invention is further directed to a method for preparing caprolactam, comprising subjecting cyclohexanone oxime, obtained in a method according to the invention to Beckmann rearrangement, thereby forming caprolactam. The preparation of caprolactam may be carried out in a manner known per se, e.g. as described in the above identified prior art, of which the contents are incorporated herein by reference with respect to suitable conditions.
Likewise, laurolactam is obtained in an embodiment of the invention by a method comprising subjecting cyclododecanone oxime, obtained in accordance with the invention, to Beckmann rearrangement, thereby forming laurolactam. This preparation step may also be carried out in a manner known per se.
The method for preparing a (cyclic) oxime, such as cyclohexanone oxime, and - if desired - the method for making a lactam there from, such as caprolactam, are usually integrated in a single plant wherein hydroxylamine, oxime and - if desired - lactam are prepared in a continuous process.
The method is now illustrated by the following examples.
Examples
Examples 1-5
The nitrate reduction was carried out in an industrial gas lift loop reactor consisting of a gassed riser section, a liquid-gas separation section, a gas recycle section, a filtration section to separate part of the circulating liquid as product (wherein concentrations shown in Table 1 were determined; these correspond to the concentrations in the reaction zone) from the catalyst-containing reactor liquid. Fresh hydrogen was fed to the reactor and a gas purge was applied such that the hydrogen partial pressure was maintained at approx. 1.4 MPa in the top section of the reactor. The average reactor temperature was maintained at approx. 50 °C. As catalyst 10 wt% Pd/C was used. As activator approx. 45 gram Ge02 per kg Pd was added. The catalyst (as dry Pd/C) concentration based on the inorganic process liquid present in the reactor was approx. 1 wt%. Feeding rate and feed composition of the inorganic process liquid fed to the reactor were varied in wide ranges as shown in Table 1 , resulting in different composition of the reactor product and hydroxylamine production rate. In Table 1 both data for the performance of the nitrate reduction reactor under reference conditions ('Plant ref.') and data for the performance of the nitrate reduction reactor in the process according to the invention in which nitrate concentration and nitrate to phosphate ratios have been reduced (Έ1' up to and including Έ5'), in combination with increased values for ammonia versus nitrate ratios, are shown. The activity in Table 1 is based on the amount of catalyst (as dry Pd/C) present in the gassed riser zone of the hydrogenation reactor. The inorganic liquid product composition, as exemplified in Table 1 Έ1' up to and including Έ5', may be compared with the composition of the inorganic liquid product as obtained in 7 experiments given in US-6,759,556 (for which crystallization temperatures were determined by the present inventors) and which are shown in Table 2. Table 1: Plant experiments at reference conditions and at reduced nitrate and nitrate to phosphate ratios.
Figure imgf000012_0001
4 = oa p osp ae
Comparative Examples 1-7
Table 2: Liquid composition of the nitrate reduction reactor for high hydroxylamine concentrations according to US-6,759,556.
Figure imgf000013_0001
P04 = total phosphate
Comparative Examples 8-10
Product mixtures were prepared to simulate the effect of product concentration on the resulting crystallization point of the product mixture. The composition of the product mixture was adjusted for key performance numbers like H+ and buffer ratio at desired levels and N03 " concentration was at a level at which high reaction rates would be expected by a person of ordinary skill in the art. Table 3 shows in an otherwise conventional process window, but now at relatively high N03 " concentrations, relatively high N03 " to phosphate ratios and at relatively low NH4 + to N03 " ratios, that the crystallization temperatures of the product mixture increase at an increasing hydroxylamine product concentration, as compared to the results as shown in Table 1. It is to be noted that, for proper plant operation, crystallization temperatures preferably should be controlled below 25 °C and in particular below 20 °C. The results shown in Table 3 demonstrate that operating at high hydroxylamine concentrations generally leads to an increased risk of crystallization under conditions at a level at which high reaction rates would be expected by a person of ordinary skill in the art.
Table 3: Example of the effect of increased hydroxylamine product concentration on the crystallization temperature of the product mixture in the process window of NH4 +/N03 " < 2.2 mol/mol
Figure imgf000015_0001

Claims

Method for preparing hydroxylamine in a continuous process, comprising feeding nitrate and phosphate in an acidic aqueous liquid into a reaction zone and reducing nitrate with hydrogen thereby forming hydroxylamine, wherein the feed of nitrate and phosphate, the hydrogen and the temperature are controlled such that the nitrate concentration in the reaction zone is less than 1.0 mol/kg, as determined in liquid leaving the reaction zone; the molar ratio of nitrate to phosphate in the reaction zone is 0.5 or less; and the molar ratio of ammonia to nitrate is in the range of from 2.2 to 7.
Method according to claim 1 , wherein the molar ratio of ammonia to nitrate is in the range of from 2.3 to 6, in particular in the range of from 2.5 to 5.
Method according to claim 1 or 2, wherein the nitrate concentration is in the range of from 0.3 to 0.9 mol/kg, in particular in the range of from 0.4 to 0.8 mol/kg.
Method according to claim 1 , 2 or 3, wherein the molar ratio of nitrate to phosphate is in the range of from 0.1 to 0.4, in particular in the range of from 0.10 to 0.30.
Method according to any of the preceding claims, wherein the buffer ratio in the reaction zone is in the range of from 0.4 to 0.8, in particular in the range of from 0.45 to 0.70, more in particular in the range of from 0.50 to 0.65.
Method according to any of the preceding claims, wherein the preparation of hydroxylamine is catalysed by a palladium-containing catalyst.
Method according to claim 6, wherein the catalyst is provided on a carbon carrier.
Method according to claim 6 or 7, wherein the catalyst further contains platinum.
Method according to any of the preceding claims, wherein the molar H+ concentration is in the range of from 0.4 to 0.8 mol/kg, in particular in the range of from 0.45 to 0.70 mol/kg, more in particular in the range of from 0.50 to 0.65 mol/kg.
Method according to any of the preceding claims, wherein the temperature in the reaction zone is in the range of from 20 to 70 °C, preferably in the range of from 30 to 60 °C, in particular in the range of from 35 to 55 °C.
Method for preparing an oxime, comprising a method as defined in any of the preceding claims followed by reacting the hydroxylamine with an alkanone, in particular an alkanone selected from the group of cyclohexanone,
cyclododecahexanone and butanone.
Method according to claim 1 1 , wherein the alkanone is cyclohexanone and the oxime is cyclohexanone oxime.
Method for preparing caprolactam, comprising a method as defined in claim 12 followed by subjecting the cyclohexanone oxime to Beckmann
rearrangement.
Method according to claim 1 1 , wherein the alkanone is cyclododecahexanone and the oxime is cyclododecanone oxime.
Method for preparing laurolactam, comprising a method as defined in claim 14 followed by subjecting the cyclododecanone oxime to Beckmann
rearrangement.
PCT/EP2012/056923 2011-04-22 2012-04-16 Method for preparing hydroxylamine Ceased WO2012143330A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201280019822.3A CN103492312B (en) 2011-04-22 2012-04-16 The method preparing azanol
KR1020137027597A KR101904568B1 (en) 2011-04-22 2012-04-16 Method for preparing hydroxylamine

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP11163580.1 2011-04-22
EP11163580 2011-04-22

Publications (1)

Publication Number Publication Date
WO2012143330A1 true WO2012143330A1 (en) 2012-10-26

Family

ID=44209969

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2012/056923 Ceased WO2012143330A1 (en) 2011-04-22 2012-04-16 Method for preparing hydroxylamine

Country Status (4)

Country Link
KR (1) KR101904568B1 (en)
CN (1) CN103492312B (en)
TW (1) TW201247527A (en)
WO (1) WO2012143330A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115092897A (en) * 2022-07-21 2022-09-23 河北工业大学 Method for preparing hydroxylamine by catalyzing the hydrolysis of cyclohexanone oxime by vinyl-modified silica grafted with acidic polymeric ionic liquid

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109836353A (en) * 2017-11-27 2019-06-04 黄飞熊 The method of optimization manufacture cyclohexanone oxime
CN113735076A (en) * 2021-09-14 2021-12-03 宁波四明化工有限公司 Method for preparing hydroxylamine salt

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1287303A (en) 1968-11-12 1972-08-31 Stamicarbon Preparation of oxime
US5364609A (en) 1992-06-16 1994-11-15 Dsm N.V. Process for the preparation and processing of a hydroxylammonium salt solution
US5792439A (en) * 1995-11-10 1998-08-11 Dsm N.V. Process for the preparation of hydroxylammonium salts
EP1329448A1 (en) 2002-01-16 2003-07-23 Ube Industries, Ltd. Procsess for producing laurolactam from cyclododecanone
US6759556B2 (en) 2000-06-05 2004-07-06 Dsm N.V. Process for the production of cyclohexanone oxime
US20060079678A1 (en) 2003-01-30 2006-04-13 Hendrik Oevering Process for treating an organic solution comprising cyclohexanone oxime, cyclohexanone, an orgainc solvent
EP1947056A1 (en) 2007-01-05 2008-07-23 China Petrochemical Development Corporation Recycling system for hydroxylamine formation and oximation
EP1303480B1 (en) 2000-06-05 2009-03-18 DSM IP Assets B.V. Process for the production of cyclohexanone oxime

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
UA91708C2 (en) * 2005-07-08 2010-08-25 ДСМ АйПи АСЕТС Б.В. Process for the continuous production of hydroxyl ammonium

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1287303A (en) 1968-11-12 1972-08-31 Stamicarbon Preparation of oxime
US5364609A (en) 1992-06-16 1994-11-15 Dsm N.V. Process for the preparation and processing of a hydroxylammonium salt solution
US5792439A (en) * 1995-11-10 1998-08-11 Dsm N.V. Process for the preparation of hydroxylammonium salts
US6759556B2 (en) 2000-06-05 2004-07-06 Dsm N.V. Process for the production of cyclohexanone oxime
EP1303480B1 (en) 2000-06-05 2009-03-18 DSM IP Assets B.V. Process for the production of cyclohexanone oxime
EP1329448A1 (en) 2002-01-16 2003-07-23 Ube Industries, Ltd. Procsess for producing laurolactam from cyclododecanone
US20060079678A1 (en) 2003-01-30 2006-04-13 Hendrik Oevering Process for treating an organic solution comprising cyclohexanone oxime, cyclohexanone, an orgainc solvent
EP1947056A1 (en) 2007-01-05 2008-07-23 China Petrochemical Development Corporation Recycling system for hydroxylamine formation and oximation

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
"Ullmann's Encyclopedia of Industrial Chemistry", 2005
"Ullmann's encyclopedia of industrial chemistry", 2005, pages: 6,7
H.J. DAMME; J.T. VAN GOOLEN; A.H. DE ROOIJ: "Cyclohexanone oxime made without by-product (NH4)2S04", CHEMICAL ENGINEERING, 10 July 1972 (1972-07-10), pages 54,55

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115092897A (en) * 2022-07-21 2022-09-23 河北工业大学 Method for preparing hydroxylamine by catalyzing the hydrolysis of cyclohexanone oxime by vinyl-modified silica grafted with acidic polymeric ionic liquid

Also Published As

Publication number Publication date
CN103492312B (en) 2016-11-02
CN103492312A (en) 2014-01-01
KR101904568B1 (en) 2018-10-04
TW201247527A (en) 2012-12-01
KR20140012146A (en) 2014-01-29

Similar Documents

Publication Publication Date Title
US7608738B2 (en) Coammoxidation of ketones
US20020143210A1 (en) Process for production of oximes cocatalyzed by ammonium salts or substituted ammonium salts
WO2012143330A1 (en) Method for preparing hydroxylamine
US7005547B2 (en) Process for the preparation of cyclohexanone oxime
JP2003535841A (en) Method for producing cyclohexanone oxime
EP2970075B1 (en) Oximation of ka oil by-product
EP1674449B1 (en) Process for producing cyclohexanone oxime
JP4138659B2 (en) Process for treating aqueous media containing cyclohexanone oxime and cyclohexanone
CN113943239A (en) Method and system for preparing valerolactam
KR102382774B1 (en) Improved oxime preparation method
WO2012143332A1 (en) Catalyzed hydroxylamine preparation
CN110407716B (en) Method for inhibiting nitroalkane in oximation process
WO2012143331A1 (en) Catalyzed hydroxylamine preparation
EP3277664B1 (en) An efficient process for the synthesis of cyclic amides
JP7378610B2 (en) Cyclododecanone and its manufacturing method
WO2013164371A1 (en) A process for purifying organic product solution obtained from oxime synthesis section
CN103523759B (en) Utilize the method for reducing nitrate or nitric oxide production azanol
JP2005225821A (en) Method for producing cyclic amide compound

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 12717085

Country of ref document: EP

Kind code of ref document: A1

ENP Entry into the national phase

Ref document number: 20137027597

Country of ref document: KR

Kind code of ref document: A

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 12717085

Country of ref document: EP

Kind code of ref document: A1