WO2012077088A2

WO2012077088A2 - Portable power charging of implantable medical devices

Info

Publication number: WO2012077088A2
Application number: PCT/IB2011/055590
Authority: WO
Inventors: Werner Meskens
Original assignee: Cochlear Limited
Priority date: 2010-12-10
Filing date: 2011-12-09
Publication date: 2012-06-14
Also published as: US20150375003A1; EP2648800B1; JP6304649B2; JP2014500097A; US9597522B2; US20170157408A1; EP2648800A2; US20120150259A1; EP2648800A4; WO2012077088A3; US9132276B2

Abstract

An implantable medical device, comprising an implantable component having a rechargeable power supply and an external wireless charger. The wireless charger has a rechargeable power supply, and an inductive coil configured to transcutaneously transfer power from the charger power supply to the implantable power supply, and configured to detect and receive, via the inductive coil, power from an auxiliary charger for recharging of the charger power supply.

Description

PORTABLE POWER CHARGING OF IMPLANTABLE MEDICAL DEVICES

CROSS-REFERENCE TO RELATED APPLICATIONS

[0001] This application claims priority from U.S. Patent Application No. 12/965,415, filed on December 10, 2010. The contents of this application are hereby incorporated by reference herein.

BACKGROUND

Field of the Invention

[0002] The present invention relates generally to implantable medical devices, and more particularly, to portable power charging of implantable medical devices.

Related Art

[0003] Medical devices having one or more implantable components, generally referred to herein as implantable medical devices, provide a wide range of therapeutic benefits to recipients. Certain implantable medical devices, sometimes referred to as active implantable medical devices (AIMDs), include an implantable power supply that provides power to one or more implantable components. AIMDS include, but are not limited to, certain implantable hearing prostheses, neural stimulators, drug pumps and cardiac devices.

[0004] One type of hearing prosthesis that is widely used is the partially implantable cochlear implant. Traditionally, partially implantable cochlear implants consist of an external speech processor unit and an implanted receiver/stimulator unit. The external speech processor unit is worn on the body of the user, such as a behind-the-ear (BTE) device. BTE devices are generally configured to receive sound with a sound input element, such as a microphone, and to convert the received sound into an electrically coded data signal that is transcutaneously transferred to the implanted receiver/stimulator unit. The BTE device is also generally configured to transcutaneoulsy transfer power to the implanted receiver and stimulator unit. More particularly, the power and data are transcutaneously transferred via a magnetic induction link established in a reactive near-field between an external coil closely coupled to an implanted coil.

[0005] Traditionally, the operating power for the BTE device and implanted components is provided by batteries, such as Zn-Air batteries, housed in the device. The closely coupled coils include an external coil coupled to the BTE device which is configured to be placed in close proximity to the coil of the implanted component. However, due to improvements in power storage technology, it has become more common for implantable hearing prosthesis and other AIMDs to include an implantable power supply that is sufficient to allow for periods of operation without access to an external power source. Such implantable power storage has enabled certain devices, in particular hearing prostheses, to become totally or fully implantable.

[0006] In addition to an implantable power supply, totally implantable hearing prostheses also have one or more components that were traditionally external to the recipient, such as the sound processor, implantable in the recipient. Accordingly, totally implantable prostheses to operate independently (that is, without an external device) for periods of time. It would be appreciated that, as used herein, totally or fully implantable hearing prosthesis may include external devices such as microphones, remote controls, etc.

[0007] Various implantable power storage systems have been proposed. However, in all implantable systems it remains necessary to transfer power from an external power supply to recharge the implanted power storage system. Devices continue to use the closely coupled external/internal coils to transfer the power, although the headpiece coil is not continuously required for regular operation. Data transfer may occur using alternative wireless links, for example short range EM (electro-magnetic) links (e.g. 400MHz) or MI (magnetic induction) links (e.g. 10.7MHz).

SUMMARY

[0008] In one aspect of the present invention, an implantable medical system is provided. The system comprises: an implantable component having a rechargeable power supply; and an external wireless charger having a rechargeable power supply, and an inductive coil configured to transcutaneously transfer power from the charger power supply to the implantable power supply, and configured to detect and receive, via the inductive coil, power from an auxiliary charger for recharging of the charger power supply.

[0009] In another aspect of the present invention, a method for operating a cochlear implant comprising an implantable component having a rechargeable power supply, an external wireless charger having a rechargeable power supply and an inductive coil, and an auxiliary charger is provided. The method comprises: transmitting power from the charger power supply to the implantable power supply with the inductive coil; disabling transmission of power from the charger power supply to the implantable power supply; and checking for at least one of the presence and absence of the auxiliary charger or implantable component while the transmission of power from the charger power supply to the implantable power supply is disabled.

[00010] In a still other aspect of the present invention, a cochlear implant is provided. The cochlear implant comprises: an implantable component having a rechargeable power supply; an external auxiliary charger; and an external wireless charger having a rechargeable power supply, and an inductive coil configured to transcutaneously transfer power from the charger power supply to the implantable power supply, and configured to detect and receive, via the inductive coil, power from the auxiliary charger for recharging of the charger power supply.

BRIEF DESCRIPTION OF THE DRAWINGS

[oooii] Embodiments of the present invention are described below with reference to the attached drawings, in which:

[00012] FIG. 1A is a schematic diagram of a cochlear implant, in accordance with embodiments a of the present invention;

[00013] FIG. IB is a schematic diagram illustrating exemplary external accessories that may be implemented in accordance with embodiments of the present invention;

[00014] FIG. 2 is a schematic block diagram of a wireless charger, in accordance with embodiments of the present invention;

[00015] FIG. 3 is a schematic diagram illustrating one implementation of an auxiliary charger, in accordance with embodiments of the present invention;

[00016] FIG. 4 is a schematic diagram illustrating of a cochlear implant system, in accordance with embodiments of the present invention;

[00017] FIG. 5 is a schematic diagram of a wireless charger having the coil integrated in its housing, in accordance with embodiments of the present invention;

[00018] FIG. 6 is a block diagram of an alternative implementation of a wireless charger, in accordance with embodiments of the present invention;

[00019] FIG. 7 is a flow chart of a charging process for a wireless charger, in accordance with embodiments of the present invention;

[00020] FIG. 8 is a timing diagram corresponding to the method illustrated in FIG 7;

[00021] FIG. 9A is a perspective view of a wireless charger, in accordance with embodiments of the present invention; and

[00022] FIG. 9B is a perspective view of a wireless charger, in accordance with embodiments of the present invention; and DETAILED DESCRIPTION

[00023] Aspects of the present invention are generally directed to an implantable medical device or system having an implantable power supply that receives power from wireless charger worn by a recipient of the device. The wireless charger also includes a rechargeable power supply, and is configured to transcutaneously transfer power to the implantable power supply. The wireless charger is also configured to receive power from an auxiliary charger. In certain embodiments, the wireless charger includes one inductive coil that is used to both receive and transmit power.

[00024] Embodiments of the present invention will be described with reference to a particular illustrative implantable medical system, namely a cochlear implant system, commonly referred to as a cochlear prosthesis or simply cochlear implant. It would be appreciated that embodiments of the present invention may be implemented in other medical systems utilizing or requiring periodic transfer of power via an indicative link. Exemplary devices include, but are not limited to, neural or muscle stimulators, drug pumps, cardiac devices, and other hearing prosthesis such as hybrid electrical/acoustic systems, acoustic hearing aid systems, middle ear stimulators, or fully external hearing systems, etc.

[00025] FIG. 1A is a schematic diagram of a cochlear implant 100 in accordance with embodiments of the present invention. As shown, cochlear implant 100 comprises an implantable component 104 positioned below a recipient's skin and other tissue (not shown), and external component(s) 102. In the embodiment of FIG. 1A, external component(s) 102 comprise a wireless charger 110, and an external accessory 106. Further details of wireless charger 110 and external accessory 106 are provided below.

[00026] As shown, wireless charger 110 includes to a radio frequency (RF) headpiece coil 112. Headpiece coil 1 12 is configured to be inductively coupled to RF coil 116 in implantable component 104 via inductive link 132. Implantable coil 116 is connected to a transceiver unit 128.

[00027] As shown, implantable component 104 also includes an implantable power supply, shown as a rechargeable battery unit 118, a stimulator unit 120, an intracochlear electrode assembly 122 and one or more supplementary extracochlear ground electrode(s) 124. In the embodiments of FIG. 1A, transceiver 128, battery unit 118 and stimulator unit 120 are positioned in a hermetically sealed housing 130. Implantable component 104 also includes Atty. Docket No. 62367-824540 /Customer No. 60,050 an electronics module 102 that may comprise, for example, a sound processor, memory, controller, etc.

[00028] In the embodiments of FIG. 1A, a separate implantable microphone 126 is also provided. Microphone 126 may be electrically coupled to one or more components in housing 130 via a cable/lead, or via a wireless link 144.

[00029] In embodiments of the present invention, wireless charger 110 includes a rechargeable power supply, sometimes referred to herein as charger power supply or battery system 134. In certain embodiments, battery system 134 comprises one or more rechargeable batteries 134. Although for ease of discussion the term battery system us used to refer to the power supply within the charger, it would be appreciated that any rechargeable power source that is able is sufficiently small and is able to fulfill the power requirements of the device may be used. For example, in certain embodiments, a Li-ion or Li-polymer battery unit is used. As is known in the art, such batteries may be shaped to fit perfectly in housings having different geometries. In other embodiments, nickel cadmium, metal hydride, a supercapacitor based system or even energy stored in a spring wound up by a clockwork mechanism may used.

[00030] Wireless charger 110 is configured to provide power from battery system 134 to implantable battery unit 1 18. The power is inductively transferred via link 132. As described further below, battery system 134 of wireless charger 110 is recharged by receiving power from an auxiliary charger via headpiece coil 1 12.

[00031] As previously noted, one or more external accessories 106 may also be worn by the recipient and may communicate with implantable component 104. Specifically, an external accessory 106 is a device that communicates with implantable component 104 via a low- power wireless data link 140. In certain embodiments, an external accessory 106 includes a microphone and/or sound processor. Exemplary external accessories 106 are schematically shown in FIG. IB as a mini-BTE (106A), micro-BTE (106B), in-the-ear (ITE) device (106C), an in-the-canal (ITC) device (106D), open- fit or over-the-ear device (OTE) (not shown), or other device. Exemplary data links are described in US Patent Application US2008/0300658, the contents of which are hereby incorporated by reference herein. FIG. 9A is a perspective view of a wireless charger 91 OA that is a BTE device. Similarly, FIG. 9B is a perspective view of a body worn charger 910B.

[00032] FIG. 1A illustrates embodiments of the present invention in which wireless charger 1 10 and external accessory 106 are separate components. It would be appreciated that in embodiments of the present invention, external accessory 106 and wireless charger 110 may comprise the same component. For example, in embodiments of the present invention, a BTE device may operate as the wireless charger and may include components of an external accessory, such as a sound processor, microphone etc.

[00033] FIG. 2 is a schematic block diagram of an implementation of a wireless charger 110 of FIG. 1A. As shown, charger 1 10 includes a power supply, such as rechargeable battery system 134. To transfer power to implantable component 104 (FIG. 1), power from battery system 134 is provided to DC/AC converter 240, that then provides an AC waveform to driver 242. The AC waveform may be modulated for transfer of data to implantable component 104 via link 132 (FIG. 1), or if spreading of the frequency spectrum is desired to reduce dense spectral power components (EMC). Driver 242 amplifies the waveform to a suitable signal level for power transfer to implantable component 104. The amplified signal from driver 242 is provided to routing system 244, which controls the flow of power to and from coil 50. Specifically, routing system 244 is configured to function as a coupler/splitter for signals received from driver 240 and coil 1 12. Routing system 244 may include components for driving coil 1 12 to transmit the power signals to implantable component 104.

[00034] As previously noted, coil 112 in wireless charger 110 is used to inductively transfer power to implantable component 104, and to receive power from auxiliary charger 350. Using the same coil for both transmission and receipt of power simplifies the manufacturing process and enhances friendliness and simplicity of use. Accordingly, wireless charger 110 receives power from an auxiliary charger via coil 112 and the received power is routed from the coil to battery recharger 246 and battery system 134.

[00035] FIG. 3 is a perspective view of one implementation of an auxiliary charger 350 in accordance with embodiments of the present invention. As shown, auxiliary charger 350 comprises a base 352 on which an array of coils 354 is positioned. Attached to base 356 is a plug 356 for connecting auxiliary charger 350 to a 12V power source, DC power supply (e.g. in a car), or other power sources. In operation, when wireless charger 110 is in proximity to auxiliary charger 350, one of the coils 354 is inductively coupled to coil 112. By having an array of coils 354, rather than only one coil, the system makes it easier for a recipient to couple chargers 110 and 350. Specifically, the array of coils increases the likelihood that the recipient will be able to position the wireless charger 110 appropriately so that an inductive link is formed between coil 112 and a coil 354. When wireless charger 1 10 is fully charged, auxiliary charger 350 and the wireless charger may be separated. [00036] It would be appreciated that auxiliary charger 350 may have a variety of arrangements. For example, auxiliary charger 350 may be a charging pad, a cradle, a docking station, or any suitable arrangement. Auxiliary charger 350 may also be adapted to charge other devices, for example any externally worn microphone or remote control units.

[00037] FIG. 4 is a schematic diagram illustrating wireless links between auxiliary charger 350, wireless charger 110 and implantable component 104. As would be appreciated, the links shown in FIG. 4 are merely illustrative any additional links could be provided. Alternatively, all of the links shown in FIG. 4 are not necessary and one or more links may be omitted in different configurations.

[00038] As shown in FIG. 4, a wireless power link 464 is provided between a coil 354 (FIG. 3) in auxiliary charger 350, and headpiece coil 112. Additionally, a feedback link 462 is provided to transmit data information between auxiliary charger 352 and wireless charger 110. For example, link 462 may used by wireless charger 110 to instruct auxiliary charger 350 to adjust link 464, or to adjust other characteristics of the auxiliary charger.

[00039] Also as shown in FIG. 4, link 132 is provided between implantable coil 1 16 and headpiece coil 112 to transmit power from wireless charger 110 to implantable component 104. In certain embodiments, a bidirectional data link 466 may also be provided between coils 112, 116 to transmit data to or from implantable component 104.

[00040] As noted above, in embodiments of the present invention a wireless charger also operates as an external accessory. That is, the wireless charger includes components of an external accessory, such as a sound processor, microphone, control electronics, etc. In such embodiments, an additional data link may be provided between the wireless charger and the implantable component. However, in certain embodiments, the wireless charger is a simple charging arrangement that does not otherwise interact with the implantable component.

[00041] FIG. 5 is schematic diagram of an alternative cochlear implant 500 in accordance with embodiments of the present invention. As shown, cochlear implant 500 comprises an implantable component 504 that is substantially the same as implantable component 104 of FIG. 1. Cochlear implant 500 further comprises a wireless charger 510. As shown, wireless charger 510 has a coil 512 wireless charger in its housing 514.

[00042] Also shown in FIG. 5 are exemplary magnetic flux lines 520 generated by coil. As shown, magnetic flux lines 520 pass through implantable coil 516, thereby inductively coupling coil 512 to coil 516. [00043] As noted above, FIG. 3 is a schematic block diagram of one embodiment of wireless charger 110 of FIG. 1. FIG. 6 is a schematic block diagram of an alternative wireless charger 610 having a controller 670 to manage recharging and communications of the charger. Charger 610 has components that are substantially the same as described above with reference to FIG. 3, including batteries 634, DC/AC converter 640, driver 642, routing system 644, and battery recharger 646. However, as shown in FIG. 7, wireless charger 610 includes several components, namely power detector 672 and controller 670, that are not found in wireless charger 110 of FIG. 3. As described below, the power emanating from wireless charger unit 610 is provided to the implantable component 104. The auxiliary power emanating from auxiliary charger 350 (FIG. 3) is provided to wireless charger unit 610 to charge the batteries therein or thereon.

[00044] For ease of description, the operation of controller 670 will described with reference to the control process 700 of FIG. 7.

[00045] Control process begins at block 704 after the wireless charger is powered ON at block 702. More particularly, at block 704 controller 670 of wireless charger 610 initially operates the primary power link for a time duration T 1. The primary power link is the link between external coil 612 of wireless charger 610 and the implantable coil. At block 706, controller 670 disables primary power link for a time duration T2, and monitors for the presence of the auxiliary charger. In certain embodiments, T2 is preferably is relatively short when compared to Tl. Referring to the embodiments of FIG. 6, the presence of the auxiliary charger may be detected by power detector 672. It should be noted that in certain embodiments the primary power link is disabled for a short time at block 706 to allow detection (presence or absence) of auxiliary power sources or implantable components.

[00046] At block 708, controller 670 performs a check to determine if the auxiliary charger is detected. If the auxiliary charger is not detected, control process 700 returns to block 704 where controller 670 again enables primary power link for Tl. This process continues until the auxiliary charger has been detected.

[00047] When the auxiliary power source is detected, control process 700 continues to block 710 where controller 670 performs a check of whether the battery is fully charged. If the battery is not fully charged, controller 670 activates the auxiliary link (that is, the link between the wireless charger and the auxiliary charger), and the battery(ies) of the wireless charger are recharged at block 712. If, at block 710, it is determined that the battery(ies) are fully charged, control process 700 returns to block 704. It would be appreciated that control process 700 of FIG. 7 is one implementation, and other methods for managing wireless charger and the dual purpose coil and associated systems may be implemented in alternative embodiments of the present invention

[00048] FIG. 8 is a timing diagram schematically illustrating how certain components of wireless charger 610 are operated during control process 700.

[00049] Specifically, FIG. 8 shows the output 680A of power detector 672, the input 680B of DC/ AC converter 640, and the output 680C of battery recharger 646 during times Tl and T2. As shown, when power is being provided via the primary link, input 680B of DC/AC converter 640 is high, while output 680C of battery recharger 646 is low (that is, battery recharger 646 is disabled). As noted above, controller 670 monitors for the presence of the auxiliary charger during times T2.

[00050] In one embodiment shown in FIG. 4 a wireless backlink 466 from the implantable component 104 to the wireless charger 1 10, for example similar to the telemetry systems known for cochlear implants, provides the type of implantable component and status information on the state of the implanted rechargeable battery to the recharger during its charging and discharging cycle. The wireless back link is optional and could be operating over the same or a different RF frequency channel. In case the RF frequency channel is shared a TDMA scheme becomes necessary. In both cases the system requires additional communication blocks. As an alternative to TDMA load modulation could be applied by switching on and off a small load resistance on the BTE charger. This would result in a voltage variation over the auxiliary coil such as in amplitude modulation.

[00051] All references referred to in the specification are hereby incorporated by reference into this disclosure. Many variations and additions are possible within the general inventive scope

Claims

1. An implantable medical system, comprising:

an implantable component having a rechargeable power supply; and

an external wireless charger having a rechargeable power supply, and an inductive coil configured to transcutaneously transfer power from the charger power supply to the implantable power supply, and configured to detect and receive, via the inductive coil, power from an auxiliary charger for recharging of the charger power supply.

2. The system of claim 1 , wherein the inductive coil of the wireless charger is connected to a power detector.

3. The medical system of claim 1, wherein the wireless charger is a Behind-the-Ear (BTE) device.

4. The medical system of claim 1 , wherein the wireless charger is a body worn device.

5. The medical system of claim 1, wherein the energy storage capacity of the charger power supply is larger than the energy storage capacity of the implantable power supply.

6. The medical system of claim 1, wherein the wireless charger has a housing, and wherein the inductive coil is separated from the housing by a cable.

7. The medical system of claim 1, wherein the wireless charger has a housing, and wherein the inductive coil is integrated into the housing.

8. The medical system of claim 1, wherein the wireless charger is adapted to sense the presence of an inductive field suitable for recharging the charger battery system, and in response switch to automatically recharge the charger power supply in the presence of the inductive field.

9. The medical system of claim 1, further comprising:

an external accessory configured to transcutaneously transfer data to the implantable component. Atty. Docket No. 62367-824540 /Customer No. 60,050

10. The medical device of claim 9, wherein the external accessory comprises a microphone and a sound processor.

11. The medical system of claim 1 , wherein the wireless power charger is further configured to transcutaneously transfer data to the implantable component.

12. The medical system of claim 11, wherein the wireless charger comprises a microphone and a sound processor.

13. The medical system of claim 1 , further comprising:

the auxiliary charger.

14. The medical system of claim 11 , wherein the auxiliary charger comprises an array of inductive coils for transfer of power to the wireless charger.

15. The medical system of claim 9, wherein the wireless charger is configured to provide power to the external accessory via the inductive coil.

16. A method for operating a cochlear implant comprising an implantable component having a rechargeable power supply, an external wireless charger having a rechargeable power supply and an inductive coil, and an auxiliary charger, the method comprising:

transmitting power from the charger power supply to the implantable power supply with the inductive coil;

disabling transmission of power from the charger power supply to the implantable power supply; and

checking for at least one of the presence and absence of the auxiliary charger or implantable component, while the transmission of power from the charger power supply to the implantable power supply is disabled. Atty. Docket No. 62367-824540 /Customer No. 60,050

17. The method of claim 16, further comprising:

determining that the auxiliary charger is not present; and

repeating the steps of claim 1.

18. The method of claim 16, further comprising:

determining that the auxiliary charger is present;

activating a wireless link between the auxiliary charger and the wireless charger; and receiving, with the inductive coil, power from the auxiliary charger for recharging of the charger power supply.

19. The method of claim 18, further comprising:

determining if the charger power supply is fully charged prior to activating the wireless link between the auxiliary charger and the wireless charger.

20. A cochlear implant comprising:

an implantable component having a rechargeable power supply;

an external auxiliary charger; and

an external wireless charger having a rechargeable power supply, and an inductive coil configured to transcutaneously transfer power from the charger power supply to the implantable power supply, and configured to detect and receive, via the inductive coil, power from the auxiliary charger for recharging of the charger power supply.

21. The cochlear implant of claim 20, wherein the energy storage capacity of the charger power supply is larger than the energy storage capacity of the implantable power supply.

22. The cochlear implant of claim 20, wherein the wireless charger has a housing, and wherein the inductive coil is separated from the housing by a cable. Atty. Docket No. 62367-824540 /Customer No. 60,050

23. The cochlear implant of claim 20, wherein the wireless charger has a housing, and wherein the inductive coil is integrated into the housing.

24. The cochlear implant of claim 20, wherein the wireless charger is adapted to sense the presence of an inductive field suitable for recharging the charger battery system, and in response switch to automatically recharge the charger power supply in the presence of the inductive field.

25. The cochlear implant of claim 20, further comprising:

an external accessory configured to transcutaneously transfer data to the implantable component.

26. The cochlear implant of claim 20, wherein the wireless power charger is further configured to transcutaneously transfer data to the implantable component.