WO2012071059A2 - Dilutable cleaning compositions and methods for use - Google Patents
Dilutable cleaning compositions and methods for use Download PDFInfo
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- WO2012071059A2 WO2012071059A2 PCT/US2011/001931 US2011001931W WO2012071059A2 WO 2012071059 A2 WO2012071059 A2 WO 2012071059A2 US 2011001931 W US2011001931 W US 2011001931W WO 2012071059 A2 WO2012071059 A2 WO 2012071059A2
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- 0 CC1C(C*)CCC1 Chemical compound CC1C(C*)CCC1 0.000 description 2
Classifications
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/66—Non-ionic compounds
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/66—Non-ionic compounds
- C11D1/72—Ethers of polyoxyalkylene glycols
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/0008—Detergent materials or soaps characterised by their shape or physical properties aqueous liquid non soap compositions
- C11D17/0017—Multi-phase liquid compositions
- C11D17/0021—Aqueous microemulsions
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/20—Organic compounds containing oxygen
- C11D3/2093—Esters; Carbonates
Definitions
- This invention relates to cleaning compositions that are environmentally friendly, biodegradable, non-toxic and non-flammable with low odor, low vapor pressure and low volatile organic compound (VOC) content and, more particularly, cleaning compositions that are infinitely or extremely dilutable from a concentrate (with less than 1 part water to 99 parts active) to a diluted form with at least 99 parts water to 1 part composition without phase separation.
- a concentrate with less than 1 part water to 99 parts active
- VOC volatile organic compound
- VOCs environmentally hazardous and toxic volatile organic compounds
- many cleaning solutions contain high VOC solvents include toluene, xylene, methyl ethyl ketone, glycol ethers, tetrachloroethylene, methyl isobutyl ketone, methanol, 1,1,1-trichloroethane, dichloromethane and ethylene glycol.
- Many cleaning compositions contain aromatic compounds that are in many cases hazardous air pollutants (HAPs) or are not environmentally friendly in that they are not biodegradable and are eco-toxins.
- HAPs hazardous air pollutants
- Performance-in-application is therefore critical for the successful adoption of environmentally preferable technologies in the marketplace. Consequently, there is also a need to develop improved cleaning compositions and methods of use that are environmentally friendly without compromising effectiveness in various industrial and consumer cleaning applications.
- Low vapor pressure solvents that are environmentally benign and have the appropriate solvency can offer alternatives to VOC or HAPs solvents.
- such low vapor pressure/VOC solvents also present the problem that the solvent does not vaporize and may leave residual solvent on the surface being cleaned which may not be acceptable for some applications.
- cleaning compositions containing these low VOC solvents are typically emulsions and contain water or are rinsed with water to remove the excess solvent.
- phase separation may occur during storage, upon dilution of the cleaning compositions, either to make a commercial product (e.g., for retail sale) from an industrially-sold concentrate or when rinsing off the applied cleaning solution from a surface desired to be cleaned or a combination of all. Phase separation may substantially diminish the cleaning capability of the diluted cleaning composition especially for solvents/soils that are denser than water.
- the solubilized contaminants e.g., dirt, heavy grease
- the solvent itself can remain on the substrate to be cleaned.
- This invention utilizes dibasic esters as solvents in cleaning compositions as high performance, environmentally preferable alternatives to hazardous solvents commonly used in cleaning applications.
- the solvents described herein also present an improved Health, Safety, and Environmental (HSE) profile. They are readily biodegradable, non-flammable (with high flash points), non-toxic, non-irritant and non-sensitizers. They also have a very low vapor pressure (non-VOC per CARB 310 and EU 1999/13/EC), and high boiling points while maintaining low viscosities. They have a very mild/neutral odor.
- microemulsions are thermodynamically stable and clear emulsions as opposed to milky unstable emulsions which require agitation to maintain the oil phase in water.
- the compositions and methods described herein address the problem by using aqueous microemulsions of diester solvents that are infinitely or extremely dilutable without phase separation and provide a mechanism for efficient delivery and removal of dibasic ester solvents from the substrate.
- an infinitely dilutable cleaning composition comprising one or more dibasic esters; one or more non-ionic surfactants; and, optionally, additional components and/or water.
- the dibasic esters can be derived from adipic, glutaric, and succinic diacids, or isomers thereof.
- the dibasic ester blend is comprised of a mixture dialkyl methylglutarate, dialkyl ethyl succinate and, optionally, dialkyl adipate, where the alkyl groups individually comprise C1 -C12 hydrocarbon groups.
- the dibasic ester blend is comprised of a mixture dialkyl glutarate, dialkyl succinate and dialkyl adipate, where the alkyl groups individually comprise Ci-Ci 2 hydrocarbon groups.
- the present invention is an infinitely dilutable cleaning composition
- a cleaning composition comprising, based on the total weight of the composition,: (a) from about 1 % to about 60% by weight a blend of dibasic esters; (b) from about 0.1% to about 65% by weight one or more non- ionic surfactants; and, optionally, (c) water.
- biodegradable, low VOC cleaning composition comprising: (a) a blend of dibasic esters selected from the group consisting of dialkyl methylglutarate, dialkyl adipate, dialkyl ethylsuccinate, dialkyl succinate, dialkyl glutarate and any combination thereof; and (b) at least one nonionic surfactant, wherein the solvent blend: surfactant ratio is less than or equal to about 2.3: 1, respectively, (in some embodiments, the solvent blend: surfactant ratio is less than or equal to about 2: 1, the solvent blend:surfactant ratio is less than or equal to about 1.6: 1 in other embodiment, in further embodiments, less than or equal to about 1.2:1, in yet other
- the cleaning composition is in the form of a microemulsion when mixed in water and is dilutable with water by an amount of at least 99 parts water to 1 part said cleaning composition without phase separation.
- the solvent blend:surfactant ratio is described as being, for example, less than or equal to about 1.6 or 1.6: 1 (used interchangeably) means the amount by weight of solvent blend is 1.6 parts relative to 1 part of surfactant.
- the blend of dibasic esters comprises dialkyl methylglutarate, dialkyl adipate, dialkyl ethylsuccinate.
- the blend of dibasic esters comprises dialkyl methylglutarate, dialkyl
- the cleaning composition can further optionally comprise water, in some embodiments.
- the cleaning composition comprises: (a) a blend of dibasic esters selected from the group consisting of dialkyl methylglutarate, dialkyl adipate, dialkyl ethylsuccinate, dialkyl succinate, dialkyl glutarate and any combination thereof; (b) at least one nonionic surfactant, wherein the solvent blend: surfactant ratio is less than or equal to about 2.5:1, or 2: 1, or 1.6: 1 or 1.2: 1 or 1 : 1, or 0.8: 1 ; and (c) from about 1% to about 99%, by weight of the composition, of water; wherein the cleaning composition is in the form of a microemulsion and is dilutable with water by an amount of at least 99 parts water to 1 part said cleaning composition without phase separation.
- the blend of dibasic esters comprises (i) a dialkyl
- blend of dibasic esters comprises dialkyl adipate, dialkyl methylglutarate and dialkyl ethylsuccinate.
- the solvent blend: surfactant ratio can be less than or equal to about 0.9.
- the solvent blend: surfactant ratio can be less than or equal to about 0.6, in other embodiments.
- the non-ionic surfactant can be one or more branched alcohol alkoxylates, one or more linear alcohol alkoxylates or a combination of at least one branched alcohol alkoxylate and at least one linear alcohol alkoxylate.
- the non-ionic surfactant is at least one branched C 5 -C2 0 alcohol butoxylate, at least one linear C 5 -C 20 alcohol butoxylate, at least one branched C5-C20 alcohol propoxylate, at least one linear C 5 -C 2 o alcohol propoxylate, at least one branched C5-C20 alcohol ethoxylate, at least one linear C5-C20 alcohol ethoxylate and any combination thereof.
- the non-ionic surfactant has formula:
- the blend of dibasic esters comprises:
- the blend of dibasic esters is characterized by vapor pressure of less than about 10 Pa.
- the blend of dibasic esters comprises:
- Ri and R 2 are hydrocarbon groups individually selected from methyl, ethyl, propyl, isopropyl, n-butyl, pentyl, isoamyl, hexyl, heptyl or octyl.
- Ri and R 2 are individually selected from branched, linear and/or cyclic Cj-Cio hydrocarbon groups.
- the cleaning composition comprising: (a) a blend of dibasic esters selected from the group consisting of dialkyl methyl glutarate, dialkyl adipate, dialkyl ethylsuccinate, dialkyl succinate, dialkyl glutarate and any combination thereof; (b) a co-solvent; (c) at least one nonionic surfactant.
- the solvent blend: surfactant ratio (by weight) is less than or equal to about 2.3, in other embodiments, the solvent blend: surfactant ratio (by weight) is less than or equal to about 2.
- the cleaning composition is in the form of a microemulsion when mixed in water and is dilutable with water by an amount of at least 99 parts water to 1 part said cleaning composition without phase separation.
- the one or more co-solvents that can be included in said cleaning composition embodiment include, but are not limited to, saturated hydrocarbon solvents, glycol ethers, fatty acid methyl esters, aliphatic hydrocarbons solvents, acyclic hydrocarbons solvents, halogenated solvents, aromatic hydrocarbon solvents, cyclic terpenes, unsaturated hydrocarbon solvents, halocarbon solvents, polyols, ethers, glycol esters, alcohols, ketones, and any combination thereof.
- the addition of such a co-solvent can cause the solvent blend: surfactant ratio in the composition to increase.
- the blend of dibasic esters is present in an amount from about 1% to about 40% by weight of the cleaning composition, and at least one nonionic surfactant is present in an amount greater than about 50% by weight of the cleaning composition.
- the cleaning composition can further comprise at least one co- surfactant.
- cleaning composition is diluted with water by an amount of at least 99 parts water to 1 part of said cleaning composition.
- R is a hydrogen or a branched hydrocarbon chain containing from about 5 to about 25 carbon atoms
- R 8 is a hydrogen or a hydrocarbon chain containing from about 1 to about 5 carbon atoms
- "n" is an integer from about 1 to about 30, more typically an integer from 2 to about 20, and most typically an integer from about 3 to about 12;
- the cleaning composition of the present invention is environmentally friendly, with a high flash point, low vapor pressure and low odor; it falls under the consumer products LVP- VOC exemption criteria established by CARB and the EPA (CARB 310 and EU 1999/13/EC).
- the cleaning formulation of the present invention has environmentally friendly characteristics including but not limited to being non toxic, bio-degradable, non-flammable and the like.
- FIG. 3 shows ternary phase diagrams of Rhodiasolv RPDE-Rhodasurf 91-6-H 2 0 (linear surfactant) compared with Rhodiasolv RPDE-Rhodasurf DA630-H 2 O (branched surfactant).
- branched alcohol ethoxylates are more efficient (i.e., less amounts needed) as compared to linear homologues in formulating infinitely dilutable concentrates of dibasic esters.
- the HERA report also outlines that "acute effects data is available for branched AE which establishes that they are not more toxic than the linear AEs with the same number of carbon atoms in the hydrocarbon chain".
- the infinitely dilutable concentrates of formulations of dibasic esters with branched alcohol ethoxylates allow easy dilution to the desired actives concentration in use forming stable clear emulsions.
- the solution structure may transition from water-in-oil, to co-continuous water-in-oil, to co-continuous oil-in-water, to nanoscale oil droplets in water.
- the formulations containing dibasic esters are "infinitely dilutable" since they are partially soluble in water.
- the diacids in the form of mixtures can in particular be obtained from a mixture of dinitrile compounds in particular produced and recovered in the process for the manufacture of adiponitrile by double hydrocyanation of butadiene.
- This process used on a large scale industrially to produce the greater majority of the adiponitrile consumed worldwide, is described in numerous patents and works.
- the reaction for the hydrocyanation of butadiene results predominantly in the formulation of linear dinitriles but also in formation of branched dinitriles, the two main ones of which are methylglutaronitrile and ethylsuccinonitrile.
- the branched dinitrile compounds are separated by distillation and recovered, for example, as top fraction in a distillation column, in the stages for separation and purification of the adiponitrile.
- the branched dinitriles can subsequently be converted to diacids or diesters (either to light diesters, for a subsequent transesterification reaction with the alcohol or the mixture of alcohols or the fusel oil, or directly to diesters in accordance with the invention).
- the blend of dibasic esters is derived or taken from the methylglutaronitrile product stream in the manufacture of adiponitrile.
- the cleaning composition comprises a blend of linear or branched, cyclic or noncyclic, C 1 -C2 0 alkyl, aryl, alkylaryl or arylalkyl esters of adipic diacids, methylglutaric diacids, and ethylsuccinic diacids
- the nonionic surfactant is a glycol such as polyethylene glycol (PEG), alkyl PEG esters, polypropylene glycol (PPG) and derivatives thereof.
- the nonionic surfactant can be one or more branched alcohol alkoxylates, one or more linear alcohol alkoxylates or a combination of one or more branched alcohol alkoxylates and one or more linear alcohol alkoxylates.
- cationic co-surfactants include but are not limited to quaternary ammonium compounds, such as cetyl trimethyl ammonium bromide (also known as CETAB or cetrimonium bromide), cetyl trimethyl ammonium chloride (also known as cetrimonium chloride), myristyl trimethyl ammonium bromide (also known as myrtrimonium bromide or Quaternium-13), stearyl dimethyl distearyldimonium chloride, dicetyl dimonium chloride, stearyl octyldimonium methosulfate, dihydrogenated palmoylethyl hydroxyethylmonium methosulfate, isostearyl benzylimidonium chloride, cocoyl benzyl hydroxyethyl imidazolinium chloride, dicetyl dimonium chloride and distearyldimonium chloride;
- quaternary ammonium compounds such as cetyl trimethyl am
- anionic surfactants that are suitable as the anionic surfactant component of the composition of the present invention include, for example, ammonium lauryl sulfate, ammonium laureth sulfate, triethylamine lauryl sulfate, triethylamine laureth sulfate, triethanolamine lauryl sulfate, triethanolamine laureth sulfate, monoethanolamine lauryl sulfate, monoefhanolamine laureth sulfate, diethanolamine lauryl sulfate, diethanolamine laureth sulfate, lauric monoglyceride sodium sulfate, sodium lauryl sulfate, sodium laureth sulfate, potassium lauryl sulfate, potassium laureth sulfate, sodium- monoalkyl phosphates, sodium dialkyl phosphates, sodium lauroyl sarcosinate, lauroyl sarc
- Amphoteric co-surfactants acceptable for use include but are not limited to derivatives of aliphatic secondary and tertiary amines in which the aliphatic radical can be straight chain or branched and wherein one of the aliphatic substituents contains from about 8 to about 18 carbon atoms and one contains an anionic water solubilizing group.
- suitable amphoteric surfactants include the alkali metal, alkaline earth metal, ammonium or substituted ammonium salts of alkyl amphocarboxy glycinates and alkyl
- amphocarboxypropionates alkyl amphodipropionates, alkyl amphodiacetates, alkyl
- amphoglycinates, and alkyl amphopropionates, as well as alkyl iminopropionates, alkyl iminodipropionates, and alkyl amphopropylsulfonates such as for example, cocoamphoacetate cocoamphopropionate, cocoamphodiacetate, lauroamphoacetate, lauroamphodiacetate , lauroamphodipropionate, lauroamphodiacetate, cocoamphopropyl sulfonate
- Suitable zwitterionic co-surfactants include but are not limited to alkyl betaines, such as cocodimethyl carboxymethyl betaine, lauryl dimethyl carboxymethyl betaine, lauryl dimethyl alpha-carboxy-ethyl betaine, cetyl dimethyl carboxymethyl betaine, lauryl bis-(2- hydroxy-ethyl)carboxy methyl betaine, stearyl bis-(2-hydroxy-propyl)carboxymethyl betaine, oleyl dimethyl gamma-carboxypropyl betaine, and lauryl bis-(2-hydroxypropyl)alpha- carboxyethyl betaine, amidopropyl betaines, and alkyl sultaines, such as cocodimethyl sulfopropyl betaine, stearyldimethyl sulfopropyl betaine, lauryl dimethyl sulfoethyl betaine, lauryl bis-(2-hydroxy-ethyl
- the "blend: surfactant ratio” or “solvent blend: surfactant ratio” is a ratio of the total solvent weight to total surfactant weight in the cleaning composition.
- total weight of a co-solvent and dibasic ester blend would comprise the numerator portion of the solvent blend: surfactant ratio, if both solvents types are present in the composition.
- “blend: surfactant ratio” or “solvent blend:surfactant ratio” means the weight of the blend of dibasic esters to the total weight of the surfactant in the cleaning composition, for example, where there is no co-solvent and only the dibasic ester blend present.
- the blend:surfactant ratio has a correlation to whether the cleaning composition is infinitely dilutable.
- the blend: surfactant ratio should stay constant regardless of the extent to which the cleaning composition is diluted, i.e., it should stay constant whether the cleaning composition is diluted by 10 parts water to 1 part composition, by weight, or diluted by 99 parts water to 1 part composition, by weight, or diluted by 200 parts water to 1 part composition, by weight.
- the blend:surfactant ratio is less than or equal to 2.3
- the blend: surfactant ratio is less than or equal to 2.
- the blend: surfactant ratio is less than or equal to 1.8.
- the blend: surfactant ratio is less than or equal to 1.6.
- the blend: surfactant ratio is less than or equal to 1.4.
- the blend: surfactant ratio is less than or equal to 1.2. In one embodiment, the blend: surfactant ratio is less than or equal to 1. In one embodiment, the blend: surfactant ratio is less than or equal to 0.9. In another embodiment, the blend:surfactant ratio is less than or equal to 0.8. In one embodiment, the blend: surfactant ratio is less than or equal to 0.73, in another embodiment, the blend: surfactant ratio is less than or equal to 0.7. In another embodiment, the blend: surfactant ratio is less than or equal to 0.6. In yet another embodiment, the blend: surfactant ratio is less than or equal to 0.55. In yet another embodiment, the blend:surfactant ratio is less than or equal to 0.5. In yet another embodiment, the
- the upper limit of the blend:surfactant ratio with respect to whether the cleaning composition is infinitely dilutable depends on the composition of the blend of dibasic esters described herein (e.g., MGN versus AGS) as well as the composition of the nonionic
- surfactant(s) Branched nonionic surfactants are more efficient (i.e., requires less amounts) in formulating an infinitely dilutable cleaning composition as compared to linear nonionic surfactants.
- the blend: surfactant ratio is less than or equal to 2.3, and in other embodiments, less than or equal to 2 where the cleaning composition comprises a blend of dibasic esters as described herein along with a co-solvent.
- the blend: surfactant ratio is less than or equal to 1 , and in other embodiments, less than or equal to 0.8 where the cleaning composition comprises a blend of dibasic esters without a co-solvent.
- the cleaning composition can further optionally comprise water, in some embodiments.
- the cleaning composition comprises: (a) a blend of dibasic esters selected from dialkyl methylglutarate, dialkyl adipate, dialkyl ethylsuccinate, dialkyl succinate, dialkyl glutarate or any combination thereof; (b) at least one nonionic surfactant, wherein the blend: surfactant ratio is less than or equal to about 0.9; and (c) from about 1 % to about 99%, by weight of the composition, of water; wherein the cleaning
- the non-ionic surfactant can be one or more branched alcohol alkoxylates, one or more linear alcohol alkoxylates or a combination of one or more branched alcohol alkoxylates and one or more linear alcohol alkoxylates.
- the blend of dibasic esters comprises dialkyl glutarate, dialkyl adipate and dialkyl succinate.
- hydrocarbon group containing from about 1 to 8 hydrocarbons such as methyl or ethyl, propyl, isopropyl, butyl, n-butyl or pentyl, or iso-amyl groups.
- one or more additives or additional components such as delaminating agents, buffering and/or pH control agents, fragrances, opacifying agents, anti-corrosion agents, whiteners, defoamers, dyes, sudsing control agents, stabilizers, thickeners and the like can be added to the composition.
- the blend of dibasic esters corresponds to one or more by-products of the preparation of adipic acid, which is one of the main monomers in polyamides.
- the dialkyl esters are obtained by estenfication of one by-product, which generally contains, on a weight basis, from 15 to 33% succinic acid, from 50 to 75% glutaric acid and from 5 to 30% adipic acid.
- the dialkyl esters are obtained by estenfication of a second by-product, which generally contains, on a weight basis, from 30 to 95% methyl glutaric acid, from 5 to 20% ethyl succinic acid and from 1 to 10% adipic acid.
- the acid portion may be derived from such dibasic acids such as, adipic, succinic, glutaric, oxalic, malonic, pimelic, suberic and azelaic acids, as well as mixtures thereof.
- the dibasic ester blend comprises adducts of alcohol and linear diacids, the adducts having the formula R-OOC-A-COO-R wherein R is ethyl and A is a mixture of -(CH 2 ) 4 -, -(CH 2 ) 3 , and -(CH 2 ) 2 -.
- the blend comprises adducts of alcohol, typically ethanol, and linear diacids, the adducts having the formula R'-OOC-A- COO-R 2 , wherein at least part of R 1 and/or R 2 are residues of at least one linear alcohol having 4 carbon atoms, and/or at least one linear or branched alcohol having at least 5 carbon atoms, and wherein A is a divalent linear hydrocarbon.
- A is one or a mixture of - (CH 2 ) 4 -, -(CH 2 ) 3 , and -(CH 2 ) 2 -.
- R 1 and/or R 2 groups can be linear or branched, cyclic or
- R and/or R groups can be C]-C 8 groups, for example groups chosen from the methyl, ethyl, n-propyl, isopropyl, n- butyl, n-amyl, n-hexyl, cyclohexyl, 2-ethylhexyl and isooctyl groups and their mixtures.
- the invention can include blends comprising adducts of branched diacids, the adducts having the formula R 3 -OOC-A-COO-R 4 wherein R 3 and R 4 are the same or different alkyl groups and A is a branched or linear hydrocarbon.
- A comprises an isomer of a C 4 hydrocarbon. Examples include those where R 3 and/or R 4 can be linear or branched, cyclic or noncyclic, Ci-C 20 alkyl, aryl, alkylaryl or arylalkyl groups.
- R 3 and R 4 are independently selected from the group consisting of methyl, ethyl, propyl, isopropyl, butyl, n-butyl, iso-butyl, iso-amyl, and fusel.
- the blend can correspond to a complex reaction product, where mixtures of reactants are used.
- the reaction of a mixture of HOOC-A a -COOH and HOOC-A b - COOH with an alcohol R a -OH can give a mixture of the products R a OOC-A a -COOR a and R a OOC-A b -COOR a .
- reaction of a mixture of HOOC-A a -COOH and HOOC-A b -COOH with a mixture of alcohols R a -OH and R b -OH can give a mixture of the products R a OOC-A a - COOR a and R b OOC-A a -COOR b , R a OOC-A a -COOR b , R b OOC-A a -COOR a (different from R a OOC-A a -COOR b if A a is not symmetrical), R a OOC-A b -COOR a and R b OOC-A b -COOR b , R a OOC-A b -COOR b and R b OOC-A b -COOR a (different from R a OOC-A b -COOR b if A b is not symmetrical).
- the groups R 1 and R 2 can correspond to alcohols R ! -OH and R 2 -OH (respectively). These groups can be likened to the alcohols.
- the group(s) A can correspond to one or more dicarboxylic acid(s) HOOC-A-COOH.
- the group(s) A can be likened to the corresponding diacid(s) (the diacid comprises 2 more carbon atoms than the group A).
- group A is a divalent alkylene group comprising, on average, more than 2 carbon atoms. It can be a single group, with an integral number of carbon atoms of greater than or equal to 3, for example equal to 3 or 4. Such a single group can correspond to the use of a single acid. Typically, however, it corresponds to a mixture of groups corresponding to a mixture of compounds, at least one of which exhibits at least 3 carbon atoms. It is understood that the mixtures of groups A can correspond to mixtures of different isomeric groups comprising an identical number of carbon atoms and/or of different groups comprising different numbers of carbon atoms.
- the group A can comprise linear and/or branched groups.
- At least a portion of the groups A corresponds to a group of formula -(CH 2 ) n - where n is a mean number greater than or equal to 3.
- At least a portion of the groups A can be groups of formula -(CH 2 ) 4 - (the corresponding acid is adipic acid).
- A can be a group of formula -(CH 2 ) 4 -, and/or a group of formula -(CH 2 ) 3 -.
- the composition comprises compounds of formula R-OOC-A- COO-R where A is a group of formula -(CH 2 ) 4 -, compounds of formula R-OOC-A-COO-R where A is a group of formula -(CH 2 ) 3 -, and compounds of formula R-OOC-A-COO-R where A is a group of formula -(CH 2 )2-.
- the blend of dibasic esters is typically present in the cleaning composition in microemulsion form (liquid droplets dispersed in the aqueous phase). Without wishing to be bound to any theory, it is pointed out that microemulsions are generally thermodynamically stable systems generally comprising emulsifiers, meaning it is at its lowest energy state.
- Microemulsions can be prepared by gently mixing or gently shaking the components together.
- the other emulsions are generally systems in thermodynamically unstable state (are only kinetically stable), conserving for a certain time, in metastable state, the mechanical energy supplied during the emulsification. These systems generally comprise smaller amounts of emulsifiers.
- the emulsion is an emulsion whose mean droplet size is greater than or equal to 0.15 ⁇ , for example greater than 0.5 ⁇ , or 1 ⁇ , or 2 ⁇ , or 10 ⁇ , or 20 ⁇ , and preferably less than 100 ⁇ .
- the droplet size may be measured by optical microscopy and/or laser granulometry (Horiba LA-910 laser scattering analyzer).
- the dibasic ester blend comprises:
- R] and/or R 2 can individually comprise a hydrocarbon having from about 1 to about 8 carbon atoms, typically, methyl, ethyl, propyl, isopropyl, butyl, isobutyl, n-butyl, isoamyl, hexyl, heptyl or octyl.
- the blend typically comprises (by weight of the blend) (i) about 15% to about 35% of the diester of formula I, (ii) about 55% to about 70% of the diester of formula II, and (iii) about 7% to about 20% of the diester of formula III, and more typically, (i) about 20% to about 28% of the diester of formula I, (ii) about 59% to about 67% of the diester of formula II, and (iii) about 9% to about 17% of the diester of formula III.
- the blend is generally characterized by a flash point of 98 °C, a vapor pressure at 20 °C of less than about 10 Pa, and a distillation temperature range of about 200-300 °C. Mention may also be made of Rhodiasolv® RPDE (Rhodia Inc., Cranbury, NJ), Rhodiasolv® DIB (Rhodia Inc., Cranbury, NJ) and Rhodiasolv® DEE (Rhodia Inc., Cranbury, NJ).
- the dibasic ester blend comprises:
- Ri and/or R 2 can individually comprise a hydrocarbon having from about 1 to about 8 carbon atoms, typically, methyl, ethyl, propyl, isopropyl, butyl, isobutyl, n-butyl, isoamyl, hexyl, heptyl, or octyl.
- the blend typically comprises (by weight of the blend) (i) from about 5% to about 30% of the diester of formula IV, (ii) from about 70% to about 95% of the diester of formula V, and (iii) from about 0% to about 10% of the diester of formula VI.
- the blend typically comprises (by weight of the blend): (i) from about 6% to about 12% of the diester of formula IV, (ii) from about 86% to about 92% of the diester of formula V, and (iii) from about 0.5% to about 4% of the diester of formula VI.
- the blend comprises (by weight of the blend): (i) about 9% of the diester of formula IV, (ii) about 89% of the diester of formula V, and (iii) about 1% of the diester of formula VI.
- the blend is generally characterized by a flash point of of 98 °C, a vapor pressure at 20 °C of less than about 10 Pa, and a distillation temperature range of about 200-275 °C.
- Rhodiasolv® IRIS and Rhodiasolv® DEE/M manufactured by Rhodia Inc. (manufactured by Rhodia Inc., Cranbury, NJ)
- water can include but is not limited to tap water, filtered water, bottled water, spring water, distilled water, deionized water, and/or industrial soft water.
- the solvent can include organic solvents, including but not limited to aliphatic or acyclic hydrocarbons solvents, halogenated solvents, aromatic
- hydrocarbon solvents glycol ether, a cyclic terpene, unsaturated hydrocarbon solvents, halocarbon solvents, polyols, ethers, esters of a glycol ether, alcohols including short chain alcohols, ketones or mixtures thereof.
- additional surfactants may be utilized in the present invention.
- Surfactants that are useful for preparing the microemulsion of the present invention can be one or more anionic surfactants, cationic surfactants, non-ionic surfactants, zwitterionic surfactants, amphoteric surfactants.
- nonionic surfactants include but are not limited to polyalkoxylated surfactants, for example chosen from alkoxylated alcohols, alkoxylated fatty alcohols, alkoxylated triglycerides, alkoxylated fatty acids, alkoxylated sorbitan esters, alkoxylated fatty amines, alkoxylated bis(l -phenyl ethyl)phenols, alkoxylated tris(l- phenylethyl)phenols and alkoxylated alkylphenols, in which the number of alkoxy and more particularly oxyethylene and/or oxypropylene units is such that the HLB value is greater than or equal to 10.
- polyalkoxylated surfactants for example chosen from alkoxylated alcohols, alkoxylated fatty alcohols, alkoxylated triglycerides, alkoxylated fatty acids, alkoxylated sorbitan esters, alkoxylated fatty amine
- the nonionic surfactant can be selected from the group consisting of ethylene oxide/propylene oxide copolymers, terpene alkoxylates, alcohol ethoxylates, alkyl phenol ethoxylates and combinations thereof .
- the alcohol ethoxylates used in connection with the present invention have the formula:
- the non-ionic surfactant has formula:
- R 7 is a hydrogen or a branched hydrocarbon chain containing from about 5 to about 25 carbon atoms
- R is a hydrogen or a hydrocarbon chain containing from about 1 to about 5 carbon atoms
- n is an integer from about 1 to about 30, more typically an integer from 2 to about 20, and most typically an integer from about 3 to about 12. In another embodiment, "n" is an integer from about 3 to about 10.
- nonionic surfactants used include but not limited to: polyoxyalkylenated C6-C24 aliphatic alcohols comprising from 2 to 50 oxyalkylene
- the buffering agent can be a detergent or a low molecular weight, organic or inorganic material used for maintaining the desired pH.
- the buffer can be alkaline, acidic or neutral, including but not limited to 2-amino-2-methyl-propanol; 2-amino-2-methyl- 1,3-propanol; disodium glutamate; methyl diethanolarnide; N,N-bis(2-hydroxyethyl)glycine; tris(hydroxymethyl)methyl glycine; ammonium carbamate; citric acid; acetic acid; ammonia; alkali metal carbonates; and/or alkali metal phosphates.
- a generally contemplated cleaning composition in one embodiment, comprises (based on the total weight of the composition) (a) from about 1% to about 44.5% by weight a blend of dibasic esters and (b) greater than about 55.5 % by weight one or more nonionic surfactants.
- the cleaning composition comprises (based on the total weight of the composition) (a) from about 1% to about 40% by weight a blend of dibasic esters and (b) greater than about 50% by weight one or more nonionic surfactants.
- the cleaning composition comprises (based on the total weight of the composition) (a) from about 1% to about 35% by weight a blend of dibasic esters and (b) greater than about 40% by weight one or more nonionic surfactants.
- the cleaning composition comprises (based on the total weight of the composition) (a) from about 1% to about 35% by weight a blend of dibasic esters and (b) greater than about 40% by weight one or more nonionic surfactants.
- the cleaning composition comprises (based on the total weight of
- the methanol concentration of the formulation comprising the described dibasic ester blend was monitored and shown to generally be stable, typically less than 1000 ppm (parts per million), more typically less than or about 600 ppm, typically at or less than about 300 ppm.
- ppm parts per million
- the esters When prior art ester-based cleaning solutions sit in an aqueous solution, the esters typically begin to decompose. The decomposing ester produces undesirable and potentially hazardous byproducts. Furthermore, as the ester decomposes, the amount of ester, which is the active ingredient in the cleaning solution, is decreasing.
- Example 1 Phase Behavior IRIS- Alcohol Ethoxylate rC10-EO6
- FIG. 1 shows blend compositions of IRIS (100%-0%) and Rhodasurf DA-630 (0%-100%) and 0% H 2 0 as the top row. Progressively increasing amount of water is added in subsequent rows such that the solvent surfactant ratio is constant in any given column.
- FIG. 1 identifies that an IRIS :Rhodasurf DA- 630 blend in the ratio 37.5:62.5 is infinitely dilutable and gives clear stable emulsions for all dilutions (up to 87.5%» shown here) shown by dotted boundary. Greater than 87.5% dilutions are also clear.
- FIG. 2 the figure shows a ternary phase diagram of blends of IRIS with Rhodasurf 91-6 (a linear alcohol ethoxylate) superposed with blends of IRIS with Rhodasurf DA-630.
- Phase boundaries are drawn with the zone " ⁇ " to the left of the boundaries and bound by the ZX axis being the phase seprated zone.
- dilution lines dashed lines skirting the phase boundaries, the intersection of the line with XY axis defines the
- FIG. 4 also shows a similar phase diagram of blends of RPDE with Rhodasurf TDA 8/5 with water.
- the blend with RPDE: surfactant ratio of 40:60 is found to be infinitely dilutable giving stable emulsions at all dilutions.
- There in a slightly hazy solution structure forming in the dilution levels ⁇ 30% H 2 0.
- Those slightly hazy water in oil emulsions
- TDA-8/5 is more efficient in formulating dilutable emulsions of RPDE than its linear counterpart.
- the example here illustrates that the branched alcohol ethoxylate surfactants are consistently more efficient than their linear counterpart in making infinitely dilutable microemulsions of diesters regardless of the hydrophobe EO moles having a similar HLB.
- FIG. 5 also shows a similar phase diagram of blends of DEE with Rhodasurf DA- 630 with progressively increasing amount of water added in subsequent rows such that the solvent surfactant ratio is constant in any given column.
- blend with DEE: surfactant ratio of 32.5:67.5 is found to be infinitely dilutable (line ZB) giving stable emulsions at all dilutions.
- line ZB infinitely dilutable
- the example here illustrates that the branched alcohol ethoxylate surfactants are consistently more efficient in making infinitely dilutable microemulsions of diesters for diethyl esters as with the dimethyl esters considered above.
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Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201180065377XA CN103476913A (en) | 2010-11-22 | 2011-11-22 | Dilutable cleaning compositions and methods for use |
BR112013012583A BR112013012583A2 (en) | 2010-11-22 | 2011-11-22 | dilutable cleaning compositions and methods for use |
CA2818736A CA2818736A1 (en) | 2010-11-22 | 2011-11-22 | Dilutable cleaning compositions and methods for use |
EP11843757.3A EP2643447A4 (en) | 2010-11-22 | 2011-11-22 | Dilutable cleaning compositions and methods for use |
AU2011332308A AU2011332308A1 (en) | 2010-11-22 | 2011-11-22 | Dilutable cleaning compositions and methods for use |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US45834110P | 2010-11-22 | 2010-11-22 | |
US61/458,341 | 2010-11-22 |
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WO2012071059A2 true WO2012071059A2 (en) | 2012-05-31 |
WO2012071059A3 WO2012071059A3 (en) | 2012-10-04 |
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PCT/US2011/001931 WO2012071059A2 (en) | 2010-11-22 | 2011-11-22 | Dilutable cleaning compositions and methods for use |
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US (1) | US20160130527A9 (en) |
EP (1) | EP2643447A4 (en) |
CN (1) | CN103476913A (en) |
AU (1) | AU2011332308A1 (en) |
BR (1) | BR112013012583A2 (en) |
CA (1) | CA2818736A1 (en) |
WO (1) | WO2012071059A2 (en) |
Cited By (4)
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---|---|---|---|---|
US20160053205A1 (en) * | 2014-08-19 | 2016-02-25 | Geo-Tech Polymers, Llc | Diester Stripping Composition |
US9434910B2 (en) | 2013-01-16 | 2016-09-06 | Jelmar, Llc | Mold and mildew stain removing solution |
WO2017009561A1 (en) | 2015-07-10 | 2017-01-19 | Oleon | Cleaning composition |
US9873854B2 (en) | 2013-01-16 | 2018-01-23 | Jelmar, Llc | Stain removing solution |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2013106505A1 (en) * | 2012-01-10 | 2013-07-18 | Rhodia Operations | Systems and methods for polystyrene foam recycling using branched dibasis esters |
US8809255B2 (en) * | 2012-01-12 | 2014-08-19 | Illinois Tool Works, Inc. | Low voc content waterless cleaner and article impregnated therewith |
EP3045517A1 (en) * | 2015-01-19 | 2016-07-20 | Aldebaran Solutions B.V. | Cleaning composition, method for producing a cleaning composition, and method for cleaning a surface |
US9765287B2 (en) | 2015-06-03 | 2017-09-19 | Metrex Research Corporation | Stabilized hydrogen peroxide compositions and method of making same |
US10676621B2 (en) | 2016-03-04 | 2020-06-09 | S. C. Johnson & Son, Inc. | Multi-purpose floor finish composition |
WO2020260040A1 (en) * | 2019-06-28 | 2020-12-30 | Unilever Plc | Detergent composition |
CN111518628A (en) * | 2020-04-09 | 2020-08-11 | 广州玮弘祺生物科技有限公司 | Water-based integrated circuit board soldering flux cleaning agent and preparation method thereof |
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- 2011-11-22 WO PCT/US2011/001931 patent/WO2012071059A2/en active Application Filing
- 2011-11-22 EP EP11843757.3A patent/EP2643447A4/en not_active Withdrawn
- 2011-11-22 CN CN201180065377XA patent/CN103476913A/en active Pending
- 2011-11-22 AU AU2011332308A patent/AU2011332308A1/en not_active Abandoned
- 2011-11-22 BR BR112013012583A patent/BR112013012583A2/en not_active IP Right Cessation
- 2011-11-22 CA CA2818736A patent/CA2818736A1/en not_active Abandoned
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Cited By (6)
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US9434910B2 (en) | 2013-01-16 | 2016-09-06 | Jelmar, Llc | Mold and mildew stain removing solution |
US9873854B2 (en) | 2013-01-16 | 2018-01-23 | Jelmar, Llc | Stain removing solution |
US10370619B2 (en) | 2013-01-16 | 2019-08-06 | Jelmar, Llc | Stain removing solution |
US20160053205A1 (en) * | 2014-08-19 | 2016-02-25 | Geo-Tech Polymers, Llc | Diester Stripping Composition |
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WO2017009561A1 (en) | 2015-07-10 | 2017-01-19 | Oleon | Cleaning composition |
Also Published As
Publication number | Publication date |
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WO2012071059A3 (en) | 2012-10-04 |
CA2818736A1 (en) | 2012-05-31 |
CN103476913A (en) | 2013-12-25 |
EP2643447A4 (en) | 2015-08-12 |
AU2011332308A1 (en) | 2013-06-13 |
BR112013012583A2 (en) | 2016-08-09 |
US20120129756A1 (en) | 2012-05-24 |
US20160130527A9 (en) | 2016-05-12 |
EP2643447A2 (en) | 2013-10-02 |
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