WO2012068721A1 - 一种加工曲面上多槽的铣削调节装置 - Google Patents

一种加工曲面上多槽的铣削调节装置 Download PDF

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Publication number
WO2012068721A1
WO2012068721A1 PCT/CN2010/078992 CN2010078992W WO2012068721A1 WO 2012068721 A1 WO2012068721 A1 WO 2012068721A1 CN 2010078992 W CN2010078992 W CN 2010078992W WO 2012068721 A1 WO2012068721 A1 WO 2012068721A1
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Prior art keywords
milling
column
milling part
slide
swinging
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PCT/CN2010/078992
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English (en)
French (fr)
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王云清
万海平
潘文建
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四川省青城机械有限公司
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Publication of WO2012068721A1 publication Critical patent/WO2012068721A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C3/00—Milling particular work; Special milling operations; Machines therefor
    • B23C3/28—Grooving workpieces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q39/00—Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation
    • B23Q39/02—Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation the sub-assemblies being capable of being brought to act at a single operating station
    • B23Q39/021—Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation the sub-assemblies being capable of being brought to act at a single operating station with a plurality of toolheads per workholder, whereby the toolhead is a main spindle, a multispindle, a revolver or the like
    • B23Q39/022—Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation the sub-assemblies being capable of being brought to act at a single operating station with a plurality of toolheads per workholder, whereby the toolhead is a main spindle, a multispindle, a revolver or the like with same working direction of toolheads on same workholder
    • B23Q39/023—Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation the sub-assemblies being capable of being brought to act at a single operating station with a plurality of toolheads per workholder, whereby the toolhead is a main spindle, a multispindle, a revolver or the like with same working direction of toolheads on same workholder simultaneous working of toolheads

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  • the invention relates to a milling processing device, in particular to a milling adjustment device for machining a multi-groove on a curved surface.
  • the existing milling device can realize the processing of vertical or horizontal gutters of regular shaped workpieces such as cuboids and cylinders, but it is necessary to mill a plurality of long grooves at any position and angle on the curved workpiece.
  • the processing device and the processing method can only be processed in the steps of processing one slot or one hole one by one, or fixed-point processing on the same surface, respectively, and processing by scribing positioning processing, etc., can not be processed once, time-consuming and labor-intensive And the processing accuracy is low.
  • Chinese patent ZL200920113635.7 The multi-station single-face milling device is mainly used for milling the end faces of a plurality of workpieces, but the machining of irregular surface surfaces and the machining of grooves on the profiled surface are incapable.
  • Another example is Chinese patent ZL200720098294.1
  • a device for machining a groove is provided for machining a groove on a surface of a part by a sawtooth cutter mounted at one end of the output shaft in the sub-spindle box, and for a plurality of long grooves at any position and angle on some complicated irregular curved surfaces Processing, The positioning can only be carried out in sequence, and the machining accuracy is difficult to guarantee.
  • the prior art does not specifically process the processing technology and processing equipment for processing a plurality of long grooves at any position and angle of the surface of the profiled surface workpiece, and the processing efficiency is low by the fixed positioning processing on the surface of the part, and the processing efficiency is low. Processing and molding, and the accuracy is difficult to guarantee.
  • the object of the present invention is to overcome the disadvantages of the prior art and to provide a multi-groove milling adjustment device for machining a curved surface, which can process a plurality of long grooves at arbitrary positions and angles on an irregular part surface, and can be formed at one time.
  • a multi-groove milling adjustment device for machining a curved surface comprising a base, a left column, a right column, a fixed seat, a lifting guide column, a beam, a left milling part, a middle milling part, a right milling part, and an upper milling part.
  • the left column and the right column are respectively installed at the left and right ends of the frame, the fixing seat is installed in the middle of the frame, the lifting guide column is installed on the frame and is located between the right column and the fixed seat, and the beam connects the left column and the right column, and the left column Slide devices are disposed on the right column, and the slide devices are slide rails respectively mounted on the left column and the right column, and a lifting slide plate fitted on the slide rail.
  • the left milling part, the middle milling part, the right milling part and the upper milling part each comprise a swinging seat, two oscillating slides arranged on the oscillating seat, small columns mounted on the oscillating seat and laterally movable, and mounted on small A high-speed electric spindle that can be moved longitudinally on the column and a slot milling cutter installed at both ends of the high-speed motor spindle, wherein:
  • the left end of the swinging slide of the left milling part is hinged on the lifting slide of the left column
  • the right end of the swinging slide of the left milling part and the left end of the swinging slide of the middle milling part are hinged on the fixed seat
  • the swinging slide of the middle milling part The left end of the swinging bar of the right and right milling parts is hinged on the lifting guide column
  • the right end of the swinging bar of the right milling part is hinged on the lifting slide of the right column
  • the swinging slide of the upper milling part is fixed on the beam.
  • the line connecting the left milling part, the middle milling part, the right milling part, and the upper milling part of the slotting cutter forms the shape of the surface to be machined.
  • the hinge uses a slide bar to support the hinge shaft.
  • the lifting guide column is further provided with a lifting handle.
  • the invention has the beneficial effects that the milling tool can be adjusted at multiple positions and angles, and can process a plurality of long grooves at any position and angle of the surface of the irregular shaped curved workpiece, and the molding is performed at one time to improve the profiled surface.
  • the processing efficiency and processing precision of the complex slot on the workpiece have the advantages of reasonable structure, flexible operation and the like.
  • FIG. 1 Schematic diagram of the structure of the present invention
  • FIG. 2 Schematic diagram of the processing of the curved surface to be processed of the present invention
  • a multi-groove milling adjusting device for machining a curved surface comprising a base 1, a left column 2, a right column 3, a fixing seat 4, a lifting guide column 5, a beam 6, a left milling part 7, and a middle Milling part 8, right milling part 9 and upper milling part 10.
  • the left column 2 and the right column 3 are respectively installed at the left and right ends of the base 1, and the fixing seat 4 is installed in the middle of the base 1, and the lifting guide 5 is mounted on the base 1 and located between the right column 3 and the fixed seat 4, the beam 6 connecting the left column 2 and the right column 3, and the left column 2 and the right column 3 are respectively provided with a sliding device 11 which is a sliding rail 12 respectively mounted on the left column 2 and the right column 3 and is fitted on the sliding rail 12 The lifting slide 13 on the upper.
  • the left milling part 7, the middle milling part 8, the right milling part 9 and the upper milling part 10 each comprise a swinging seat 15, two swinging slides 14 fitted on the swinging seat 15, mounted on the swinging seat 15 and laterally movable A small column 16, and a high-speed electric spindle 17 mounted on the small column 16 and capable of longitudinal movement, and a slot milling cutter 18 mounted at both ends of the high-speed motor spindle 17, wherein:
  • the swinging seat 15 is provided with a lateral rail 22, and the small pillar 16 slides on the lateral rail 22 to realize the relative movement of the swinging seat 15.
  • the small pillar 16 is provided with a longitudinal rail 23, and the high-speed electric spindle 17 is vertically slid on the longitudinal rail 23 to realize The relative movement with the small column 16.
  • the left end of the swinging slide 14 of the left milling part 7 is hinged to the lifting slide 13 of the left column 2, and the right end of the swinging slide 14 of the left milling part 7 and the left end of the swinging slide 14 of the middle milling part 8 are hinged to the fixed seat 4
  • the right end of the oscillating slide 14 of the upper milling part 8 and the left end of the oscillating slide 14 of the right milling part 9 are hinged on the lifting guide 5, and the right end of the oscillating slide 14 of the right milling part 9 is hinged to the right column 3.
  • the swinging slide 14 of the upper milling part 10 is fixed to the cross member 6.
  • the line connecting the position of the left milling part 7, the middle milling part 8, the right milling part 9 and the upper milling part 10 of the upper milling part 10 forms the shape of the curved surface 21 to be processed.
  • the hinge uses a slide bar to support the hinge shaft 19.
  • the lifting guide column 5 is further provided with a lifting handle 20 to realize the lifting process of the lifting guide column 5.
  • the high-speed electric spindle 17 is equipped with a slot milling cutter 18 at both ends, so that both ends can be loaded with the workpiece for processing, and the high-speed electric spindle 17 is mounted on the longitudinal rail 23 of the small column 16 and can The lifting movement is performed on the small column 16; the small column 16 is mounted on the swinging seat 15, and can be horizontally adjusted on the swinging seat 15, and the swinging seat 15 is combined on the swinging sliding bar 14, and the swinging seat 15 can be driven by an external force.
  • the reciprocating motion is performed on the swinging slide bar 14 at a reciprocating frequency of 50 to 190 times/minute, so that the high-speed electric spindle 17 drives the reciprocating motion of the tool, and can adjust the position of the small distance in the vertical and horizontal directions during the workpiece feeding. Under the conditions, the milling operation is completed.
  • the angle adjustment of the milling tool is determined by the angle of the swinging slide 14 at the three positions of the left milling part 7, the middle milling part 8, and the right milling part 9, and the swinging of the upper milling part 10 fixed above the beam 6
  • the rod 14 is not adjustable and can be used as a reference;
  • the angle adjustment of the swinging slide 14 of the left milling part 7 the left end of the swinging slide 14 of the left milling part 7 is hinged on the lifting slide 13 of the left column 2, and can be rotated around the slide supporting hinge shaft 19 and Axial sliding; the right end of the swinging slide 14 of the left milling part 7 is hinged on the fixed seat 4, and can be rotated.
  • the lifting slide 13 of the left column 2 moves up and down along the sliding rail 12 on the left column 2, the left milling part is completed.
  • the angle of the swing slider 14 of 7 is adjusted.
  • the angle adjustment of the swinging slide 14 of the middle milling part 8 the left end of the swinging slide 14 of the middle milling part 8 is hinged on the fixed seat 4, and can be rotated and axially slid around the slide support hinge shaft 19; The right end of the swinging slide 14 of the middle milling part 8 is combined on the lifting guide column 5, and can be rotated around the lifting guide column 5.
  • the lifting guide column 5 is raised and lowered, the swinging slider 14 of the centering milling part 8 is completed. Angle adjustment.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Milling Processes (AREA)

Description

一种加工曲面上多槽的铣削调节装置 技术领域
本发明涉及一种铣削加工设备，特别涉及一种加工曲面上多槽的铣削调节装置。
背景技术
目前，现有的铣削装置可以实现对长方体、圆柱体等规则形状的工件垂直或水平的榫槽的加工，但是要在曲线形工件上的任意位置和角度上铣削多个长槽，以现有的加工装置和加工方法，只能按分别逐次加工一个槽或者一个孔的工序进行，或者在同一表面上定点加工，通过划线定位加工等分别加工完成，不能一次加工成型，耗时、耗力，而且加工精度低。比如，中国专利ZL200920113635.7 提供的多工位单面铣装置，主要用于多个工件端面的铣削，但是针对一些不规则的零件表面进行加工以及异形表面上槽的加工就无能为力。又如中国专利ZL200720098294.1 提供的一种用于加工槽的装置，通过安装在副主轴箱内输出轴一端的锯齿刀具来实现对零件表面上槽的加工，对一些复杂的异形曲面上任意位置和角度上多个长槽的加工， 只能依次定点定位进行，加工精度难以保证。可见，现有技术并没有专门针对于异型曲面工件表面的任意位置和角度上加工多个长槽的加工工艺以及加工设备，都是通过在零件表面上定点定位加工，加工效率较低，不能一次加工成型，而且精度难以保证。
 技术问题
本发明的目的即在于克服现有技术的缺点，提供一种加工曲面上多槽的铣削调节装置，能在不规则的零件表面任意位置和角度上加工多个长槽，并且能一次成型。
 技术解决方案
一种加工曲面上多槽的铣削调节装置，它包括机座、左立柱、右立柱、固定座、升降导柱、横梁、左铣削部件、中铣削部件、右铣削部件以及上铣削部件。
左立柱和右立柱分别安装在机座左右两端，固定座安装在机座中间，升降导柱安装在机座上且位于右立柱和固定座之间，横梁连接左立柱和右立柱，左立柱和右立柱上均设置有滑动装置，滑动装置为分别安装在左立柱和右立柱上的滑动导轨以及套装在滑动导轨上的升降滑板。
左铣削部件、中铣削部件、右铣削部件以及上铣削部件均包括摆动座、套装在摆动座上的两根摆动滑杆、安装在摆动座上并能横向移动的的小立柱、以及安装在小立柱上并能纵向移动的高速电主轴和安装在高速电主轴两端的榫槽铣刀，其中：
左铣削部件的摆动滑杆的左端铰接在左立柱的升降滑板上，左铣削部件的摆动滑杆的右端和中铣削部件的摆动滑杆的左端铰接在固定座上，中铣削部件的摆动滑杆的右端和右铣削部件的摆动滑杆的左端铰接在升降导柱上，右铣削部件的摆动滑杆的右端铰接在右立柱的升降滑板上，上铣削部件的摆动滑杆固定在横梁上。
左铣削部件、中铣削部件、右铣削部件以及上铣削部件的榫槽铣刀所在位置的连线形成待加工的曲面的形状。
所述的铰接采用滑杆支撑铰轴。
所述的升降导柱上还设置有升降手柄。
 有益效果
本发明的有益效果是：铣削刀具能在多个位置和多个角度进行调整，能在不规则的异型曲面工件表面的任意位置和角度上加工多个长槽，并且一次成型，提高了异型曲面工件上复杂槽孔的加工效率和加工精度，并具有结构合理、操作灵活方便等优点。
 附图说明
图1 本发明的结构示意图
图2 本发明待加工曲面的加工示意图
图中，1-机座，2-左立柱，3-右立柱，4-固定座，5-升降导柱，6-横梁，7-左铣削部件，8-中铣削部件，9-右铣削部件，10-上铣削部件，11-滑动装置，12-滑动导轨，13-升降滑板，14-摆动滑杆，15-摆动座，16-小立柱，17-高速电主轴，18-榫槽铣刀，19-铰轴，20-升降手柄，21-待加工的曲面，22-横向导轨，23-纵向导轨。
 本发明的实施方式
下面结合附图对本发明做进一步描述。 如图1所示，一种加工曲面上多槽的铣削调节装置，它包括机座1、左立柱2、右立柱3、固定座4、升降导柱5、横梁6、左铣削部件7、中铣削部件8、右铣削部件9以及上铣削部件10。
左立柱2和右立柱3分别安装在机座1左右两端，固定座4安装在机座1中间，升降导柱5安装在机座1上且位于右立柱3和固定座4之间，横梁6连接左立柱2和右立柱3，左立柱2和右立柱3上均设置有滑动装置11，滑动装置11为分别安装在左立柱2和右立柱3上的滑动导轨12以及套装在滑动导轨12上的升降滑板13。
左铣削部件7、中铣削部件8、右铣削部件9以及上铣削部件10均包括摆动座15、套装在摆动座15上的两根摆动滑杆14、安装在摆动座15上并能横向移动的小立柱16、以及安装在小立柱16上并能纵向移动的高速电主轴17和安装在高速电主轴17两端的榫槽铣刀18，其中：
摆动座15设置有横向导轨22，小立柱16在横向导轨22上滑动实现和摆动座15的相对运动，小立柱16上设置有纵向导轨23，高速电主轴17在纵向导轨23上垂直滑动来实现和小立柱16的相对运动。
左铣削部件7的摆动滑杆14的左端铰接在左立柱2的升降滑板13上，左铣削部件7的摆动滑杆14的右端和中铣削部件8的摆动滑杆14的左端铰接在固定座4上，中铣削部件8的摆动滑杆14的右端和右铣削部件9的摆动滑杆14的左端铰接在升降导柱5上，右铣削部件9的摆动滑杆14的右端铰接在右立柱3的升降滑板13上，上铣削部件10的摆动滑杆14固定在横梁6上。
如图2所示，左铣削部件7、中铣削部件8、右铣削部件9以及上铣削部件10的榫槽铣刀18所在位置的连线形成待加工的曲面21的形状。
所述的铰接采用滑杆支撑铰轴19。
所述的升降导柱5上还设置有升降手柄20，来实现升降导柱5的升降过程。
本发明的基本工作过程如下：
一、铣削刀具的位置调节：高速电主轴17两端装有榫槽铣刀18，便于两端都能装卡工件进行加工，高速电主轴17安装在小立柱16的纵向导轨23上，并可以在小立柱16上进行升降运动；小立柱16安装在摆动座15上，并且可以在摆动座15上进行水平调节，摆动座15组合在摆动滑杆14上，在外力驱动下，摆动座15可以在摆动滑杆14上进行往复运动，往复运动频率为50～190次/分钟，这样高速电主轴17带动刀具的往复运动，并可在垂直和水平方向进行小距离的位置调节，在工件进给的条件下，完成铣槽作业。
二、铣削刀具的角度调节：铣榫的角度决定于左铣削部件7、中铣削部件8、右铣削部件9三处摆动滑杆14的角度，固定在横梁6上方的上铣削部件10的摆动滑杆14不可调节，可以作为基准；
a、左铣削部件7的摆动滑杆14的角度调节：左铣削部件7的摆动滑杆14的左端铰接在左立柱2的升降滑板13上，可以作绕滑杆支承铰轴19作旋转运动和轴向滑动；左铣削部件7的摆动滑杆14的右端铰接在固定座4上，可以做旋转运动，当左立柱2的升降滑板13沿滑动导轨12在左立柱2升降时，完成左铣削部件7的摆动滑杆14的角度调节。
b、中铣削部件8的摆动滑杆14的角度调节：中铣削部件8的摆动滑杆14的左端铰接在固定座4上，可以作绕滑杆支承铰轴19作旋转运动和轴向滑动；中铣削部件8的摆动滑杆14的右端组合在升降导柱5上，并可绕升降导柱5做旋转运动，当升降导柱5升降时，完成对中铣削部件8的摆动滑杆14的角度调节。
c、右铣削部件9的摆动滑杆14的角度调节：当左铣削部件7和中铣削部件8的摆动滑杆14角度调节好后，最后对右铣削部件9的摆动滑杆14角度进行调节，右铣削部件9的摆动滑杆14的左端固定在升降导柱5上，并可绕升降导柱5做旋转运动，右铣削部件9的摆动滑杆14的右端铰接在右立柱3的升降滑板13上，并可绕滑杆支承铰轴19做旋转运动和轴向滑动，摆动滑杆14可以作旋转运动和轴向滑动；当升降滑板13沿着右立柱3的滑动导轨12在右立柱3上升降时，完成右铣削部件9的摆动滑杆14的角度调节。
通过以上位置和角度的调整，实现在一定范围内任意角度和位置的异形曲面的多槽铣削。

Claims (1)

1、一种加工曲面上多槽的铣削调节装置，其特征在于：它包括机座（1）、左立柱（2）、右立柱（3）、固定座（4）、升降导柱（5）、横梁（6）、左铣削部件（7）、中铣削部件（8）、右铣削部件（9）以及上铣削部件（10）；
左立柱（2）和右立柱（3）分别安装在机座（1）左右两端，固定座（4）安装在机座（1）中间，升降导柱（5）安装在机座（1）上且位于右立柱（3）和固定座（4）之间，横梁（6）连接左立柱（2）和右立柱（3），左立柱（2）和右立柱（3）上均设置有滑动装置（11），滑动装置（11）为分别安装在左立柱（2）和右立柱（3）上的滑动导轨（12）以及套装在滑动导轨（12）上的升降滑板（13）；
左铣削部件（7）、中铣削部件（8）、右铣削部件（9）以及上铣削部件（10）均包括摆动座（15）、套装在摆动座（15）上的两根摆动滑杆（14）、安装在摆动座（15）上并能横向移动的小立柱（16）、以及安装在小立柱（16）上并能纵向移动的高速电主轴（17）和安装在高速电主轴（17）两端的榫槽铣刀（18），其中：
左铣削部件（7）的摆动滑杆（14）的左端铰接在左立柱（2）的升降滑板（13）上，左铣削部件（7）的摆动滑杆（14）的右端和中铣削部件（8）的摆动滑杆（14）的左端铰接在固定座（4）上，中铣削部件（8）的摆动滑杆（14）的右端和右铣削部件（9）的摆动滑杆（14）的左端铰接在升降导柱（5）上，右铣削部件（9）的摆动滑杆（14）的右端铰接在右立柱（3）的升降滑板（13）上，上铣削部件（10）的摆动滑杆（14）固定在横梁（6）上；
左铣削部件（7）、中铣削部件（8）、右铣削部件（9）以及上铣削部件（10）的榫槽铣刀（18）所在位置的连线形成待加工的曲面（21）的形状。
2、根据权利要求1所述的一种加工曲面上多槽的铣削调节装置，其特征在于：所述的铰接采用滑杆支撑铰轴（19）。
3、根据权利要求1所述的一种加工曲面上多槽的铣削调节装置，其特征在于：所述的升降导柱（5）上还设置有升降手柄（20）。
PCT/CN2010/078992 2010-11-22 2010-11-23 一种加工曲面上多槽的铣削调节装置 WO2012068721A1 (zh)

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