WO2012047886A2

WO2012047886A2 - Electric motor having windings operable in parallel and/or series, and related methods

Info

Publication number: WO2012047886A2
Application number: PCT/US2011/054766
Authority: WO
Inventors: Michael Krieger; Henry Shum
Original assignee: Evantage Limited
Priority date: 2010-10-04
Filing date: 2011-10-04
Publication date: 2012-04-12
Also published as: EP2625779B1; EP2625779A2; US20120086380A1; WO2012047886A3; EP2625779A4

Abstract

An electric motor for propelling a vehicle includes a stator; a rotor that rotates with respect to the stator; a magnet located on the stator or the rotor; a first winding segment and a second winding segment located on the other of the stator or the rotor; and a controller. The controller is adapted to operate the first winding segment and the second winding segment in series or in parallel as a function of at least the motor current. Methods of controlling an electric motor for propelling a vehicle, and a vehicle incorporating the electric motor, are also described.

Description

ELECTRIC MOTOR HAVING WINDINGS OPERABLE IN PARALLEL AND/OR SERIES, AND RELATED METHODS

CROSS-REFERENCE TO RELATED APPLICATIONS

[0001] This application claims priority under 35 U.S. C. § 119 of copending U.S. Provisional Application No. 61/389,528, filed October 4, 2010, the entire content of which is incorporated herein by reference.

TECHNICAL FIELD

[0002] This patent application relates generally to electric motors, for example, for use in motorized vehicles such as electric bicycles, electric automobiles, and other vehicles. More specifically, this patent application relates to electric motors having windings operable in parallel and/or series.

BACKGROUND OF THE INVENTION

[0003] It is known in the art for vehicles to use one or more electromagnetic motors to power the wheels. For example, electric bicycles may have a centrally-located motor that drives the front wheel and/or the rear wheel through a transmission. Alternatively, electric bicycles may have a motor located on the front hub and/or a motor located on the rear hub.

[0004] Due to the speed vs. torque characteristics for conventional electromagnetic motors, known motors are typically efficient when operating at either high torque (e.g., for accelerating the bicycle or going uphill) or when operating at high speed (e.g., when the bicycle is cruising on flat roads), but not both. This can lead to undesirable performance of the bicycle, and/or decreased battery life.

SUMMARY OF THE INVENTION

[0005] According to an embodiment of the present invention, an electric motor for propelling a vehicle comprises a stator; a rotor that rotates with respect to the stator; a magnet located on the stator or the rotor; a first winding segment and a second winding segment located on the other of the stator or the rotor; and a controller adapted to operate the first winding segment and the second winding segment in series or in parallel as a function of at least the motor current.

[0006] According to another embodiment, the present invention is directed to a method of controlling an electric motor for propelling a vehicle, the electric motor having a rotor and a stator, and a first winding segment and a second winding segment located on the rotor or the stator. The method comprises operating the electric motor upon startup with the first winding segment and the second winding segment connected in series; monitoring motor current; and upon detecting a predetermined decrease in the motor current, switching the connection of the first winding segment and the second winding segment to parallel.

[0007] According to yet another embodiment, the present invention is directed to a method of controlling an electric motor for propelling a vehicle, the electric motor having a rotor and a stator, and a first winding segment and a second winding segment located on the rotor or the stator. The method comprises determining a torque load applied to the electric motor due to operating conditions of the vehicle; operating the motor with the first winding segment and the second winding segment in series when the torque load is above a predetermined level; and operating the motor with the first winding segment and the second winding segment in parallel when the torque load is below a predetermined level.

BRIEF DESCRIPTION OF THE DRAWINGS

[0008] The foregoing aspects and other features and advantages of the invention will be apparent from the following drawings, wherein like reference numbers generally indicate identical, functionally similar, and/or structurally similar elements.

[0009] FIG. 1 is an illustrative perspective view of an electric bicycle according to an embodiment of the present invention;

[00010] FIG. 2 is an illustrative perspective view of an electric bicycle according to another embodiment of the present invention;

[00011] FIG. 3 A depicts an electric motor according to an embodiment of the present invention; [00012] FIG. 3B depicts an electric motor according to another embodiment of the present invention;

[00013] FIG. 4 is a schematic depiction of the first and second winding segments in a three-phase DC motor configuration according to an embodiment of the present invention;

[00014] FIG. 5 is a circuit diagram for an electric motor according to an embodiment of the present invention;

[00015] FIGS. 6 A and 6B are simplified circuit diagrams showing the first winding segment and second winding segment of FIG. 5 operating in parallel and series, respectively;

[00016] FIG. 7 is a circuit diagram for an electric motor and driver circuit according to an embodiment of the present invention; and

[00017] FIGS. 8A and 8B are simplified circuit diagrams showing the first winding segment and second winding segment of FIG. 7 operating in series and parallel, respectively.

DETAILED DESCRIPTION

[00018] Embodiments of the invention are discussed in detail below. In describing embodiments, specific terminology is employed for the sake of clarity. However, the invention is not intended to be limited to the specific terminology so selected. A person skilled in the relevant art will recognize that other equivalent parts can be employed and other methods developed without departing from the spirit and scope of the invention.

[00019] Referring to FIGS. 1 and 2, illustrative embodiments of a motorized vehicle according to the present invention are shown. The motorized vehicle can comprise an electric bicycle, scooter, moped, or other type of vehicle driven by human and/or motorized propulsion. The present invention is not limited to two-wheeled vehicles, however, but also relates to vehicles having three, four, or more wheels, such as golf carts and automobiles. For the sake of simplicity, and without limiting the scope of the present invention, the motorized vehicle will be described in connection with an electric bicycle. [00020] As shown in FIG. 1 , the bicycle 100 can generally include a frame 102, a front wheel 104 supported by the frame 102, for example, using a front fork 106, and a rear wheel 108 supported by the frame 102. The bicycle 100 can further include handlebars 1 10 coupled to the front wheel 104, for example, through the front fork 106, to provide steering of the front wheel 104.

Additionally, the bicycle 100 can include a seat 112 to support the rider.

[00021] Still referring to FIG. 1, the bicycle 100 can also include a crank 1 14 with pedals 116, which can be turned by the rider to rotate the rear wheel 108, for example, through a belt 118, chain, or other power transmission device. In addition, the bicycle 100 can include an electric motor 120 located in the hub of the rear wheel 108, and/or an electric motor 122 located in the hub of the front wheel 104. A transmission (not shown), such as a planetary gearbox, can be located in each hub to couple the electric motor 120 and/or 122 to the respective wheel 104 and/or 108. The transmission(s) can be multi-speed transmission(s) having multiple different gear ratios, for example, first gear, second gear, third gear, etc. The gear ratios can be manually selected by the vehicle operator, or else automatically selected by a control system. The bicycle 100 can further include a power source, such as a battery 124, and a controller 126, that delivers electric power from the battery 124 to the electric motor 120 and/or electric motor 122. According to an embodiment, the front and/or rear motors 122, 120 can comprise brushless DC motors, however, other types of motors are possible.

[00022] Referring to FIG. 2, an alternative embodiment of a bicycle according to the present invention is shown. According to this embodiment, the bicycle 200 can generally include a frame 202, a front wheel 204 supported by the frame 202, for example, using a front fork 206, and a rear wheel 208 supported by the frame 202. The bicycle 200 can further include handlebars 210 coupled to the front wheel 204, for example, through the front fork 206, to provide steering of the front wheel 204. Additionally, the bicycle 200 can include a seat 212 to support the rider.

[00023] Still referring to FIG. 2, the bicycle 200 can also include a crank 214 with pedals 216, which can be turned by the rider to rotate the rear wheel 208, for example, through a belt 218, chain, or other power transmission device. In addition, the bicycle 200 can include an electric motor (hidden from view) mid-mounted on the frame 202, for example, in a transmission 230. The transmission 230 can distribute power from the electric motor and the crank 214 to the rear wheel 208, for example, through the belt 218, chain, or other power transmission device. The transmission 230 can be a multi-speed transmission having multiple different gear ratios, for example, first gear, second gear, third gear, etc. The gear ratios can be manually selected by the vehicle operator, or else automatically selected by a control system. The bicycle 200 can further include a controller and a battery (both hidden from view) that provide power to the motor, in order to drive the rear wheel 208.

[00024] Referring to FIGS. 3A and 3B, embodiments of an electric motor 300, 300' according to the present invention are shown. The electric motor 300, 300' may be a brushed DC motor, a brushless DC motor, or another type of motor known in the art. The electric motor 300, 300' can include two or more discrete winding segments, discussed in more detail below, which can operate in series or parallel, depending on the operating conditions of the vehicle, e.g., bicycle 100 or 200. For example, the winding segments can operate in series to provide high torque output from the electric motor 300, 300', for example, when the vehicle is accelerating, driving uphill, or facing a headwind. On the other hand, the winding segments can operate in parallel to provide high speed and efficiency from the electric motor 300, 300', for example, when the vehicle is cruising along on level ground. The ability of the electric motor 300, 300' to switch the winding segments between series and parallel allows the motor to provide both high torque and high efficiency.

[00025] Referring to the embodiment of FIG. 3 A, the electric motor 300 can generally include a rotor 302 connected to an output shaft 304, and a stator 306 that is mounted to the shaft 304, for example, using one or more bearings 308. As a result, the rotor 302 and output shaft 304 can rotate as a unit with respect to the stator 306. As shown, the rotor 302 can include a plurality of magnets 310 distributed around its periphery, such as permanent magnets or wound electromagnets, and the stator 306 can include a winding 312 located opposite the magnets 310. In the embodiment of FIG. 3 A, the output shaft 304 extends from both sides of the electric motor 300, such that it comprises two coaxial output shafts, however, other configurations are possible. The embodiment of FIG. 3 A may be used, for example, in a mid-drive bicycle.

[00026] The winding 312 can include a first winding segment 312A and a second winding segment 312B, which are discreet from one another, e.g., have distinct positive and negative terminals. The first and second winding segments 312 A, 312B can be intertwined with one another on the stator 306, or

alternatively, one of the segments can be wound on top of, or beside, the other segment on the stator 306. Although two winding segments are shown in FIG. 3 A, embodiments of the present invention may have more than two winding segments, for example, three or four. Further details regarding the winding 312 will be provided below.

[00027] The electric motor 300' shown in FIG. 3B is similar to that of FIG. 3 A, except the shaft 304' extends from only one side of the motor 300'. In addition, the electric motor 300' shown in FIG. 3B has sixteen poles, whereas the motor 300 shown in FIG. 3A has twenty poles. Aside from these differences, the structure and operation of the electric motors 300, 300' are substantially the same for the purposes of the present invention.

[00028] One of ordinary skill in the art will understand that the present invention is not limited to the motor structures shown in FIGS. 3 A and 3B, and that other configurations are possible. For example, in an alternative embodiment, the magnets 310 can be located on the stator 306, and the winding 312 can be located on the rotor 302, as would be understood by one of ordinary skill in the art.

[00029] FIG. 4 is a schematic depiction of the first and second winding segments in a three-phase DC motor configuration according to an embodiment of the present invention. FIG. 4 depicts the first, second, and third phases of the first winding segment as A, B, and C, and depicts the first, second, and third phases of the second winding segment as A 1 , B 1 , and C 1. The first, second, and third phases A, B, C of the first winding segment can be operated in series or parallel with the first, second, and third phases Al, Bl, CI of the second winding segment to alter the operating characteristics of the electric motor, as described in more detail below. Although the electric motor is shown in FIG. 4 as having three phases, other configurations having more or less than three phases are possible.

[00030] FIG. 5 is a circuit diagram for an electric motor 300, 300' according to an embodiment of the present invention. The electric motor can include a first driver unit or circuit 500 that drives the first winding segment A, B, C, and a second driver unit or circuit 502 that drives the second winding segment Al, Bl, CI . The first driver unit 500 and the second driver unit 502 can be connected by a circuit, including switches K_ls K₂, and K₃. Depending on the position of the switches K_1} K₂, and K₃, the first driver unit 500 and second driver unit 502 can be operated in parallel or series. For example, when switches K_\ and K₂ are closed, and switch ₃ is open, the first driver unit 500 and the second driver unit 502 are connected in parallel, as shown in the simplified circuit diagram of FIG. 6A. As a result, the first winding segment A, B, C and the second winding segment Al, Bl, CI are powered in parallel.

[00031] Still referring to FIG. 5, when switches Kj and K₂ are open, and switch K.3 is closed, the first and second driver units 500, 502 are connected in series, as shown in the simplified circuit diagram of 6B. As a result, the first winding segment A, B, C and the second winding segment Al , Bl, CI are powered in series. The switches K_\, K₂, and K₃ can comprise MOSFETs, transistors, relays, solenoids, relays, or other types of switches known in the art, and combinations thereof. A controller (not shown) can be used to switch the switches Kj, K₂, and K₃ between open and closed positions, as will be discussed in more detail below.

[00032] FIG. 7 depicts an exemplary embodiment where the first driver unit 500 comprises a plurality of MOSFETs Qj - Q₆, and the second driver unit 502 comprises a plurality of MOSFETs Qj' - Q₆'. The MOSFETs Oj - Q₆ and Qi' - Qe' can comprise chopper circuits, although other configurations are possible.

[00033] FIG. 7 also depicts the switches K_l5 K₂, and K₃ as MOSFETs SWi, SW₂, SW₃, SW₄. Depending on the open/closed position of the MOSFETs SWi, SW₂, SW₃, and SW₄, the first winding segment A, B, C and the second winding segment Al, Bl, CI may operate in series (as shown in FIG. 8 A) or parallel (as shown in FIG. 8B). For example, when switches

and SW₄ are closed, and switches SW₂ and SW₃ are open, the winding segments operate in parallel, and when switches SW_l5 SW₂, and SW₄ are open, and SW₃ is closed, the winding segments operate in series. The embodiment of FIG. 3B may be used, for example, in a hub-drive bicycle.

[00034] Still referring to FIG. 7, exemplary operation of the first and second driver units 500, 502 will be described. As an example, when MOSFETs Qi and Q₄ are on, power is transmitted to winding phase A, then to winding phase B, and then to ground. When the first and second winding segments A, B, C and Al , Bl, CI are operating in series, the MOSFETs Qj' and Q₄' will be turned on as well, so the power is transmitted to winding phase A, then to winding phase B, then to winding phase Al, then to winding phase Bl , and then to ground.

Winding phases C and CI are floating at this time. A current sensor 700 can be included in the circuit to detect motor current.

[00035] After every sixty degrees of rotation of the stator, the phase changes, and the power turns on a different pair of MOSFETs Qi - Q₆ and Qi - Q₆'. As a result, the power flows through different pairs of phase windings, e.g., A, C, A 1, CI to ground, or B, C, Bl, CI to ground. Sensors can be provided in the electric motor 300, 300' to detect the position of the rotor. For example, three hall-effect sensors can be equally distributed 120° from one another about the axis of the rotor. The hall effect sensors can also be used to sense the speed of the electric motor 300, 300', for example, by calculating the time it takes for a set point on the rotor to move from one sensor to an adjacent sensor. One of ordinary skill in the art will understand that other devices and configurations can be utilized to measure the speed of the electric motor 300, 300' .

[00036] As mentioned above, a controller (not shown) may be utilized to switch the first winding segment and the second winding segment between series and parallel operation depending, for example, on the load (e.g., torque) applied to the output shaft of the electric motor 300, 300'. The controller can comprise a microprocessor, a microchip, a computer, a programmable logic controller, or other type of control device known in the art.

[00037] The controller can be adapted to operate the first winding segment and the second winding segment in series or in parallel as a function of the motor current. For example, a sensor can continuously monitor the motor current, and provide this information to the controller. According to an embodiment, a logic circuit in the controller can be used to monitor the motor current. When the controller detects a predetermined amount of change in the motor current, such as an increase or decrease, the controller can trigger the switches Kj, K₂, ₃ shown in FIG. 5 to switch the windings A, B, C, and Al, Bl, CI between series and parallel operation to suit the operating conditions of the vehicle. Additionally or alternatively, the controller can be adapted to operate the first winding segment and the second winding segment in series or parallel as a function of the voltage of the electric motor's power supply (e.g., a battery) and/or as a function of the moving speed of the vehicle being propelled by the electric motor, and/or as a function of the gear in which the vehicle's transmission is operating. According to an embodiment, the controller can operate the first winding segment and the second winding segment in series or parallel based on both (i) the motor current and (ii) the vehicle speed x the power supply voltage x the selected gear ratio of the transmission.

[00038] An illustrative operation of an electric motor according to the present invention will now be described in connection with it's use in an electric bicycle. Referring to FIG. 5, upon startup, the controller will typically signal the first driver unit 500 and the second driver unit 502 to operate in series, resulting in the first winding segment A, B, C and the second winding segment Al, Bl, CI, operating in series. This can provide, for example, increased torque output to accelerate the bike up to cruising speed.

[00039] The controller can monitor a number of variables, including, for example, the motor current, the bicycle's moving speed, the voltage of the bicycle's power supply (e.g., battery), and/or the gear ratio the transmission is operating in. These variables may be indicative of the torque load applied to the electric motor. As a result, the controller can operate the electric motor with the first winding segment A, B, C and the second winding segment Al, Bl, CI in series when the torque load is above a predetermined level, and can operate the segments in parallel when the torque load is below a predetermined level. Therefore, the electric motor may provide high torque output (series

configuration) when the operating conditions of the bicycle require high torque, and provide high speed and high efficiency (parallel configuration) when the operating conditions of the bicycle require more speed and less torque.

[00040] According to an embodiment, the controller constantly monitors both the motor current and a formula that includes the moving speed, the power supply voltage, and the gear the transmission is in. For example, the formula may be moving speed x power supply voltage x selected gear ratio.

While the electric motor is operating with the winding segments in series, if the controller detects that the motor current has dropped below a certain value (which can be a floating value or a fixed value), the controller will then check to see if the formula (e.g., speed x power supply voltage x selected gear ratio) has increased above a certain value (which can also be a floating value or a fixed value). If the controller detects that both of these events have happened, the controller can switch the first driver unit 500 and second driver unit 501 to parallel operation, causing the first winding segment A, B, C, and the second winding segment Al, Bl , CI to operate in parallel. In the embodiment of FIG. 5, this can occur, for example, by switches Kj and K₂ being closed, and switch K₃ being open.

[00041] When the electric motor is operating with the first and second windings in parallel, for example, when the bicycle is cruising along on flat ground, the controller will continue to monitor the motor current and the aforementioned formula. If the bicycle encounters resistance (e.g., a hill, wind, or increased weight load), the controller will first determine whether there has been an increase in the speed x power supply voltage x selected gear ratio. If this formula has dropped below a certain level (which may be a floating value or a fixed value), the controller will then check whether the motor current has increased above a certain value (which may be a floating value or a fixed value). If the controller determines that both of these events have occurred, the controller will signal the first driver unit 500 and second driver unit 502 to operate in series, causing the first winding segment A, B, C, and the second winding segment Al, Bl, CI to operate in series. In the embodiment of FIG. 5, this can occur, for example, by switches Ki and K₂ opening, and switch ₃ closing. [00042] In the foregoing embodiment, switching the first and second winding segments from series to parallel is initially determined by a decrease in motor current, whereas switching the segments from parallel to series is initially determined by a decrease in the formula speed x power supply voltage x selected gear ratio, however, other embodiments are possible. Furthermore, other embodiments may make the switch between series and parallel operation, and vice versa, based solely on motor current, power supply voltage, vehicle speed, gear ratio, or other variables, and/or various combinations thereof.

[00043] According to an embodiment, the controller can be configured to switch the motor between series and parallel operation, and vice versa, based on the following formula:

[00044] X = (((kl * V) + k2 - (k3 * I)) * k4) / A

[00045] where:

[00046] V = voltage of the power supply;

[00047] I = the current in the motor;

[00048] A is a gear ratio in the vehicle's transmission; and

[00049] kl , k2, k3, and k4 are constants.

[00050] The controller can use the value of X, above, in conjunction with the motor current and the vehicle speed to determine whether to operate the motor in parallel or series. For example, when the motor is operating in series, if the motor current drops below a certain value, for example, 10 amps, and the speed is above the calculated value "X," above, the controller can switch the motor to operate in parallel. Similarly, when the motor is operating in parallel, if the motor current exceeds a certain value, for example, 10 amps, and the speed is below the calculated value "X," above, the controller can switch the motor to operate in series. One of ordinary skill in the art will appreciate, however, that other formulas and considerations can be utilized to switch the motor between parallel and series operation, and vice versa.

[00051] The embodiments illustrated and discussed in this specification are intended only to teach those skilled in the art the best way known to the inventors to make and use the invention. Nothing in this specification should be considered as limiting the scope of the present invention. All examples presented are representative and non-limiting. The above-described embodiments of the invention may be modified or varied, without departing from the invention, as appreciated by those skilled in the art in light of the above teachings. It is therefore to be understood that, within the scope of the claims and their equivalents, the invention may be practiced otherwise than as specifically described.

Claims

THE CLAIMS:

1. An electric motor for propelling a vehicle, the motor comprising:

a stator;

a rotor that rotates with respect to the stator;

a magnet located on the stator or the rotor;

a first winding segment and a second winding segment located on the other of the stator or the rotor; and

a controller adapted to operate the first winding segment and the second winding segment in series or in parallel as a function of at least the motor current.

2. The electric motor of claim 1 , further comprising a power supply for the electric motor, wherein the controller is further adapted to operate the first winding segment and the second winding segment in series or in parallel as a function of at least one of power supply voltage and vehicle speed.

3. The electric motor of claim 2, further comprising:

an output shaft connected to the rotor; and

a transmission coupled to the output shaft, the transmission having a plurality of selectable gear ratios;

wherein the controller is further adapted to operate the first winding segment and the second winding segment in series or in parallel as a function of the selected gear ratio of the transmission.

4. The electric motor of claim 3, wherein the controller is adapted to operate the first winding segment and the second winding segment in series or in parallel as a function of (i) the motor current, and (i) the vehicle speed x the power supply voltage x the selected gear ratio of the transmission.

5. The electric motor of claim 3, wherein the controller is adapted to operate the first winding segment and the second winding segment in series or in parallel based at least in part on the formula: X = (((kl * V) + k2 - (k3 * I)) * k4) / A

where:

V = voltage of a power supply for the electric motor; I = current in the electric motor;

A corresponds to a gear ratio in a transmission connected to the electric motor; and

kl, k2, k3, and k4 are constants.

6. The electric motor of claim 1 , wherein the magnet is permanent or wound.

7. The electric motor of claim 1 , wherein the magnet is located on the stator, and the first and second winding segments are located on the rotor.

8. The electric motor of claim 1 , wherein the magnet is located on the rotor, and the first and second winding segments are located on the stator.

9. The electric motor of claim 1 , further comprising a first driver unit that controls the first winding segment, and a second driver unit that controls the second winding segment, wherein the controller is adapted to connect the first driver unit to the second driver unit in series or in parallel.

10. The electric motor of claim 1, wherein the motor is a multi-phase DC motor.

11. An electric bicycle, comprising the electric motor of claim 1.

12. The electric bicycle of claim 11, further comprising:

pedals adapted to transmit power to at least one wheel of the bicycle.

13. A method of controlling an electric motor for propelling a vehicle, the electric motor having a rotor and a stator, and a first winding segment and a second winding segment located on the rotor or the stator, the method comprising: operating the electric motor upon startup with the first winding segment and the second winding segment connected in series;

monitoring motor current; and

upon detecting a predetermined decrease in the motor current, switching the connection of the first winding segment and the second winding segment to parallel.

14. The method of claim 13, further comprising:

monitoring vehicle speed, voltage of a power supply for the electric motor, and a gear ratio selected for a transmission coupled to the electric motor; and

upon detecting the predetermined decrease in the motor current, switching the connection of the first winding segment and the second winding segment to parallel only if the vehicle speed x the power supply voltage x the selected gear ratio has increased by more than a predetermined amount.

15. The method of claim 13 , further comprising:

operating the first winding segment and the second winding segment in series or in parallel based at least in part on the formula:

X = (((kl * V) + k2 - (k3 * I)) * k4) / A

where:

V = voltage of a power supply for the electric motor;

I = current in the electric motor;

kl , k2, k3, and k4 are constants.

16. The method of claim 13, wherein when the motor is operating with the first winding segment and the second winding segment connected in parallel, and upon detecting a predetermined increase in the motor current, switching the connection of the first winding segment and the second winding segment to series.

The method of claim 13, further comprising: monitoring vehicle speed, voltage of a power supply for the electric motor, and a gear ratio selected for a transmission coupled to the electric motor; and

upon detecting that the vehicle speed x the power supply voltage x the selected gear ratio has decreased by more than a predetermined amount, and upon detecting the predetermined increase in the motor current, switching the connection of the first winding segment and the second winding segment to series.

18. A method of controlling an electric motor for propelling a vehicle, the electric motor having a rotor and a stator, and a first winding segment and a second winding segment located on the rotor or the stator, the method comprising: determining a torque load applied to the electric motor due to operating conditions of the vehicle;

operating the motor with the first winding segment and the second winding segment in series when the torque load is above a predetermined level; and

operating the motor with the first winding segment and the second winding segment in parallel when the torque load is below a predetermined level.

19. The method of claim 18, wherein determining the torque load applied to the electric motor comprises:

monitoring motor current; and

determining whether the motor current has increased or decreased beyond a predetermined amount.

20. The method of claim 19, wherein determining the torque load applied to the electric motor further comprises:

determining whether vehicle speed x power supply voltage x selected gear ratio has increased or decreased beyond a predetermined amount.

21. The method of claim 20, wherein when the motor is operating with the first winding segment and the second winding segment in series, determining the torque load applied to the electric motor comprises:

first determining whether the motor current has decreased beyond a predetermined amount, and if it has,

subsequently determining whether vehicle speed x power supply voltage x selected gear ratio has increased beyond a predetermined amount.

22. The method of claim 20, wherein when the motor is operating with the first winding segment and the second winding segment in parallel, determining the torque load applied to the electric motor comprises:

first determining whether vehicle speed x power supply voltage x selected gear ratio has decreased beyond a predetermined amount, and if it has;

subsequently determining whether the motor current has increased beyond a predetermined amount.

23. The method of claim 18, further comprising:

X = (((kl * V) + k2 - (k3 * I)) * k4) / A

where:

V = voltage of a power supply for the electric motor;

I = current in the electric motor;

kl, k2, k3, and k4 are constants.