WO2012037854A1 - 全自动螺丝组装设备 - Google Patents

全自动螺丝组装设备 Download PDF

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Publication number
WO2012037854A1
WO2012037854A1 PCT/CN2011/079539 CN2011079539W WO2012037854A1 WO 2012037854 A1 WO2012037854 A1 WO 2012037854A1 CN 2011079539 W CN2011079539 W CN 2011079539W WO 2012037854 A1 WO2012037854 A1 WO 2012037854A1
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WO
WIPO (PCT)
Prior art keywords
assembly
feeding
feed
reclaiming
clip
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PCT/CN2011/079539
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English (en)
French (fr)
Inventor
温少松
曾小奕
沈辉
Original Assignee
Wen Shaosong
Zeng Xiaoyi
Shen Hui
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Application filed by Wen Shaosong, Zeng Xiaoyi, Shen Hui filed Critical Wen Shaosong
Publication of WO2012037854A1 publication Critical patent/WO2012037854A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001—Article feeders for assembling machines
    • B23P19/004—Feeding the articles from hoppers to machines or dispensers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • B23P19/06—Screw or nut setting or loosening machines

Definitions

  • the invention relates to the technical field of screw assembly equipment, in particular to a fully automatic screw assembly device capable of automatically assembling a combined screw.
  • Combination screws are used in many industries, and their structure consists of two separate parts, which are usually assembled by the factory at the factory.
  • the conventional technology there are usually two ways to assemble the screws: one is manual and the other is semi-automatic.
  • the manual method is purely manual assembly, which is time-consuming and labor-intensive, low in production efficiency and high in labor cost. It is not suitable for modernized large-scale industrial production.
  • the semi-automatic method adopts semi-mechanical and semi-manual operation, and the production efficiency is improved compared with the manual method, but the mechanical cost is high. The production efficiency is not ideal.
  • This method can assemble 6 sets of products per minute, which is far from meeting the requirements of modern production.
  • there are conveyor belt type step-by-step automatic assembly but the equipment used is large and wide. High cost and high energy consumption make it difficult to promote and apply to the whole society.
  • the technical problem to be solved by the invention is to provide a fully automatic screw assembling device with high production efficiency, convenient operation and low energy consumption.
  • the present invention provides a fully automatic screw assembling apparatus including a feeding portion and an assembling portion, the feeding portion including a vibrating plate holder on which two vibrators are mounted, in which One vibrator is equipped with a feed vibrating plate for holding the upper half of the product, and the other vibrator is equipped with a feed vibrating plate for holding the lower half of the product, and each feed vibrating plate is installed with a feed slot, the vibration plate holder is further provided with a control button for controlling the operation of the feed vibration plate; the assembly portion includes an assembly frame, and the assembly frame is provided with an operation panel for controlling the operation of the assembly portion.
  • a retrieving mechanism is mounted on the assembly rack, the reclaiming mechanism is docked with a feeding slot of the feeding portion, a feeding head is arranged above the reclaiming mechanism; and the feeding is mounted on the feeding head a cylinder, an assembly tool for assembling the screw product, and a motor for driving the assembly tool;
  • the reclaiming mechanism includes an assembly bracket, and the retracting fixing portion is mounted on the assembly bracket, and the reclaiming fixing portion is For Two parts, the upper part is a movable part and is docked with the feeding trough conveying the upper half product, the lower part is a fixed part and is docked with the feeding trough conveying the lower half product; the upper part of the reclaiming fixing part is connected a receiving cylinder;
  • the upper portion of the reclaiming fixing portion includes a flat clip and a V-clip movable to both sides, the end surface of the flat clip is a flat structure, and an end surface of the V-clip is opened for receiving a V-shaped opening of a half
  • the feed vibrating plate is provided with a rotatable vortex groove for placing a product, the vortex groove extending upward from the inner wall of the disk starting from the bottom of the disk, and finally connected to the feeding connected to the feeding vibration plate groove.
  • a lower trough is disposed below the reclaiming fixing portion, and a lower end of the lower trough is aligned with a lower finished frame, and the lower trough is mounted on the assembly bracket.
  • the assembly bracket is mounted on the fuselage
  • the feed head is mounted on the fuselage
  • the fuselage is mounted on the assembly rack.
  • an alarm device is mounted on the assembly frame.
  • the alarm device is an alarm.
  • the invention cooperates with the feeding vibration plate, the feeding trough, the retracting fixing mechanism and the assembly tool, so that the whole screw assembly process is fully automated, the operation of the device is simple, the volume is small, the weight is light, and the quality thereof is achieved.
  • the operation of the device is simple, the volume is small, the weight is light, and the quality thereof is achieved.
  • the quality thereof is achieved.
  • not more than 300kg; low cost, low energy consumption, no more than 0.38 degrees of electricity per hour, and high efficiency can be assembled about 40 sets per minute, equivalent to more than 6 times of semi-automatic assembly.
  • Figure 1/3 is an overall structural view of the present invention.
  • 2/3 is a schematic structural view of a vibrating disc type feeding mechanism
  • Figure 3/3 is a schematic structural view of the reclaiming mechanism
  • FIG. 1/3-3/3 shows a fully automatic screw assembling apparatus according to an embodiment of the present invention, comprising a feeding part and an assembling part, the feeding part comprising a vibrating plate frame 6 in the vibrating plate frame 6
  • Two vibrators 21 are mounted thereon, and one of the vibrators 21 is provided with a feed vibrating plate for holding the upper half product (the combined screws are usually composed of the upper half and the lower half)
  • a feed vibrating plate 2 for holding the lower half of the product is mounted on the other vibrator 21, and each feed vibrating plate is provided with a feed trough, specifically, the feed vibrating plate is connected to the feed.
  • the groove 2 4, the feeding vibrating plate 2 is connected to the feeding trough 3, and the vibrating plate frame 6 is further provided with a control button 5 for controlling the operation of the feeding vibrating plate;
  • the assembling portion comprises an assembling frame 7, and the assembling frame 7 is provided An operation panel for controlling the operation of the assembly part, the assembly rack 7 is provided with a reclaiming mechanism 8, the reclaiming mechanism 8 is docked with the feeding trough of the feeding portion, and the feeding head 11 is disposed above the reclaiming mechanism 8; the feeding head 11 An assembly tool 14 and a drive for mounting the screw cylinder on the screw product
  • the motor 12 in which the tool 14 is assembled is operated.
  • the feed vibrating plate is provided with a rotatable vortex groove for placing the product, and the vortex groove extends upward from the inner wall of the disk from the bottom of the disk and is finally connected to the feeding groove connected to the feeding vibration plate during the working process of the machine. In the middle, the vortex groove always maintains a rotational motion state.
  • the reclaiming mechanism 8 includes an assembly bracket 18 on which a reclaiming fixing portion is mounted, the retrieving fixing portion is an upper and lower portion, and the upper portion is a movable portion for fixing the upper half product, which is The feed trough for conveying the upper half of the product is docked by 4, and the lower portion is a fixed portion for fixing the lower half of the product, which is docked with the feed trough 2 of the lower half of the product.
  • the upper portion of the retracting fixing portion includes a flat clip 19 and a V clip 20 which are movable to both sides.
  • the end surface of the flat clip 19 has a flat structure, and the end surface of the V clip 20 has a V for receiving the upper half product.
  • the flat clip 19 and the V clip 20 When the flat clip 19 and the V clip 20 are closed, the flat clip seals the V-shaped opening; the take-up opening formed when the flat clip 19 and the V-clip 20 are separated is docked with the feed slot 4 of the upper half product;
  • the upper portion of the take-up fixing portion is provided with a take-up cylinder 16 and a take-up cylinder 2 17, specifically, the take-up cylinder 2 17 controls the opening and closing of the flat clip 19 and the V-clip 20, and the take-up cylinder 16 controls the flat clip 19 And the advancement and retreat of the upper portion of the take-up fixing portion composed of the V-clip 20.
  • a lower feed groove 10 is provided below the take-up fixing portion, and the lower end of the lower feed groove 10 is aligned with the lower finished frame, and the lower feed groove 10 is mounted on the assembly bracket 18.
  • the assembly bracket 18 is mounted on the body 9, and the feed head 11 is also mounted on the body 9, and the body 9 is mounted on the assembly frame 7.
  • the warning light 13 is installed on the assembly frame, and of course, other alarms, such as an audible alarm, may be used to alarm when an abnormality occurs in the machine.
  • the cylinder two 17 control flat clamp 19 and the V clamp 20 are closed to clamp the product, and are moved by the take-up cylinder 16 to a position opposite to the lower portion of the take-up fixing portion; the lower half of the screw passes through The trough 2 is sent to the lower portion of the take-up fixing portion and fixed. After the upper and lower portions of the screw are aligned with each other, the flat clip 19 is released, the feed cylinder 15 is operated, and the rotating assembly tool 14 is moved downward rapidly.
  • the upper and lower parts of the screw are assembled and returned quickly;
  • the flat clamp 19 and the V clamp 20 are again retracted to the position aligned with the lower feed slot 10 by the take-up cylinder 16, and the take-up cylinder 17 controls the flat clamp 19 and the V clamp 20 to open, and the assembled product is automatically dropped.
  • Within the lower trough 10 and along the lower trough 10 fall into the finished frame.
  • the flat clamp 19 and the V clamp 20 are again returned to the position where they are opposite to the feed chute 4, and thus work cyclically.
  • the power consumption of the present invention does not exceed 0.38 degrees per hour, and 40 sets of products can be assembled per minute.
  • the invention completely automates the whole screw assembly process, has simple operation, small volume, light weight, low cost, low energy consumption and high efficiency.

Description

全自动螺丝组装设备
技术领域
本发明涉及螺丝组装设备技术领域，尤其涉及一种可自动组装组合式螺丝的全自动螺丝组装设备。
背景技术
组合式螺丝在很多行业都会使用到，其结构由分立的两部分组成，在出厂时一般由厂家将其组装好。在传统技术中，组装螺丝通常有两种方式：一种是手工方式，另一种是半自动方式。手工方式采用纯人工组装，费时费力、生产效率低、人力成本高，不适合现在代化大规模工业生产；半自动方式采用半机械半手工操作，生产效率较手工方式有所提高，但机械成本高、生产效率并不理想，这种方式每分钟大概可组装6套产品，远不能满足现代化生产要求；另外还有输送带式分步骤自动组装，但其所用到的设备机型大、占地宽、造价高、耗能大，很难向全社会推广应用。
发明内容
（一）要解决的技术问题
本发明要解决的技术问题是：提供一种生产效率高、操作方便、耗能低的全自动螺丝组装设备。
（二）技术方案
为解决上述问题，本发明提供了一种全自动螺丝组装设备，包括送料部分和组装部分，所述送料部分包括振盘架，在所述振盘架上安装有两个旋振器，在其中一个旋振器上安装有用于盛放上半部产品的进料振动盘，在另一个旋振器上安装有用于盛放下半部产品的进料振动盘，每个进料振动盘都安装有进料槽，所述振盘架上还设置有用于控制进料振动盘工作的控制按钮；所述组装部分包括组装架，所述组装架上设有控制所述组装部分工作的操作面板，所述组装架上安装有取料机构，所述取料机构与所述送料部分的进料槽对接，所述取料机构上方设置有进给机头；所述进给机头上安装有进给缸、对螺丝产品进行组装工作的组装工具、及驱动组装工具工作的马达；所述取料机构包括组装托架，在所述组装托架上安装有取料固定部，所述取料固定部分为上下两部分，上面部分为活动部分并与传送上半部产品的进料槽对接，下面部分为固定部分并与传送下半部产品的进料槽对接；所述取料固定部的上面部分连接有取料缸；所述取料固定部的上面部分包括有可向两侧移动的平夹和V夹，所述平夹的端面为平直结构，所述V夹的端面开设有用于容置上半部产品的V形口，所述平夹和V夹合上时平夹将所述V形口封住；所述平夹和V夹分开时形成的取料口与传送上半部产品的进料槽对接。
优选地，所述送料振动盘内设有用于放置产品的可旋转的旋涡槽，所述旋涡槽由盘底起始沿盘内壁向上延伸，并最终连接到与所述送料振动盘相连的进料槽。
优选地，在所述取料固定部的下方设置有下料槽，所述下料槽的下端对准下方的成品框，所述下料槽安装在所述组装托架上。
优选地，所述组装托架安装在机身上，所述进给机头安装在机身上，所述机身安装在所述组装架上。
优选地，在所述组装架上安装有报警装置。
优选地，所述报警装置为报警器。
（三）有益效果
本发明通过采用独创设计的进料振动盘、进料槽、取料固定机构、组装工具等相互配合工作，使整个螺丝组装过程实现完全自动化，设备的操作简单，体积小、重量轻，其质量一般不超过300kg；造价低、耗能小，每小时耗电不超过0.38度，并且效率高，每分钟可组装40套左右，相当于半自动组装方式的6倍以上。
附图说明
图1/3为本发明整体结构图；
图2/3为振盘式送料机构的结构示意图；
图3/3为取料机构的结构示意图；
其中；1、送料振动盘一；2、送料振动盘二；3、进料槽一；4、进料槽二；5、控制按钮；6、振盘架；7、组装架；8、取料机构；9、机身；10、下料槽；11、进给机头；12、马达；13、报警灯；14、组装工具；15、进给缸；16、取料缸一；17、取料缸二；18、组装托架；19、平夹；20、V夹；21、旋振器。
具体实施方式
本发明提出的全自动螺丝组装设备，结合附图及实施例详细说明如下。
本实施例中，图1/3-3/3所示为依照本发明一种实施方式的全自动螺丝组装设备，包括送料部分和组装部分，送料部分包括振盘架6，在振盘架6上安装有两个旋振器21，在其中一个旋振器21上安装有一用于盛放上半部产品（组合式螺丝通常由上半部分和下半部分组成）的进料振动盘一1，在另一个旋振器21上安装有一用于盛放下半部产品的进料振动盘二2，每个进料振动盘都安装有一进料槽，具体是进料振动盘一1连接进料槽二4，进料振动盘二2连接进料槽一3，振盘架6上还设置有用于控制进料振动盘工作的控制按钮5；组装部分包括组装架7，组装架7上设有控制组装部分工作的操作面板，组装架7上安装有取料机构8，取料机构8与送料部分的进料槽对接，取料机构8上方设置有进给机头11；进给机头11上安装有进给缸15、对螺丝产品进行组装工作的组装工具14及驱动组装工具14工作的马达12。
进料振动盘内设有用于放置产品的可旋转的旋涡槽，旋涡槽由盘底起始沿盘内壁向上延伸，并最终连接到与该进料振动盘相连的进料槽，在机器工作过程中，旋涡槽始终保持旋转运动状态。
所述取料机构8包括组装托架18，在组装托架18上安装有取料固定部，取料固定部分为上下两部分，上面部分为活动部分，用于固定上半部产品，其与传送上半部产品的进料槽一4对接，下面部分为固定部分，用于固定下半部产品，其与传送下半部产品的进料槽二3对接。
取料固定部的上面部分包括有可向两侧移动的平夹19和V夹20，平夹19的端面为平直结构，V夹20的端面开设有一用于容置上半部产品的V形口，平夹19和V夹20合上时平夹将V形口封住；平夹19和V夹20分开时形成的取料口与传送上半部产品的进料槽一4对接；取料固定部的上面部分安装有取料缸一16和取料缸二17，具体是取料缸二17控制平夹19和V夹20的开合，取料缸一16控制以平夹19和V夹20组成的取料固定部上面部分的进退。
在取料固定部的下方设置有下料槽10，下料槽10的下端对准下方的成品框，下料槽10安装在组装托架18上。
所述组装托架18安装在机身9上，进给机头11也安装在机身9上，机身9安装在组装架7上。
在组装架上安装有报警灯13，当然也可以是其它报警器，如声音报警器等，在机器发生异常情况时会报警。
工作原理说明：将螺丝的上半部分放置在进料振动盘一1内，下半部分放置在进料振动盘二2内，开动机器，操作相应的控制按钮5，两个旋振器21开始运转，分别带动两个进料振动盘的内层部分旋转，放置在进料振动盘内的产品被逐渐旋转上旋涡槽，然后由旋涡槽带着向上运动直到进入进料槽，其中，螺丝的上半部分通过进料槽一4送到取料固定部的上面部分，在取料缸二17的控制下，此时平夹19和V夹20是分开的，待产品送到位后，取料缸二17控制平夹19和V夹20合上将产品夹住，在取料缸一16的作用下移动到与取料固定部的下面部分相对齐的位置；螺丝的下半部分则通过进料槽二3送到取料固定部的下面部分并被固定，待螺丝的上下两部分相互对齐后，平夹19松开，进给缸15工作，旋转着的组装工具14向下运动快速将螺丝的上下两部分组装好并迅速返回；随后平夹19和V夹20在取料缸一16的作用下再次后退至与下料槽10对齐的位置，取料缸二17控制平夹19和V夹20打开，组装好的产品自动掉落在下料槽10内并顺着下料槽10落入成品框中。平夹19和V夹20则再次返回到与进料槽一4相对接的位置取料，如此循环地工作。
经实际检测，本发明的耗电量每小时不超过0.38度，每分钟可组装40套左右产品。
以上实施方式仅用于说明本发明，而并非对本发明的限制，有关技术领域的普通技术人员，在不脱离本发明的精神和范围的情况下，还可以做出各种变化和变型，因此所有等同的技术方案也属于本发明的范畴，本发明的专利保护范围应由权利要求限定。
工业实用性
本发明使整个螺丝组装过程实现完全自动化，设备的操作简单，体积小、重量轻，造价低、耗能小，并且效率高。

Claims (1)

  1. 1、一种全自动螺丝组装设备，其特征在于，包括：送料部分和组装部分；
    所述送料部分包括振盘架，在所述振盘架上安装有两个旋振器，在其中一个旋振器上安装有用于盛放上半部产品的进料振动盘，在另一个旋振器上安装有用于盛放下半部产品的进料振动盘，每个进料振动盘都安装有进料槽，所述振盘架上还设置有用于控制进料振动盘工作的控制按钮；
    所述组装部分包括组装架，所述组装架上设有控制所述组装部分工作的操作面板，所述组装架上安装有取料机构，所述取料机构与所述送料部分的进料槽对接，所述取料机构上方设置有进给机头；所述进给机头上安装有进给缸、对螺丝产品进行组装工作的组装工具、及驱动组装工具工作的马达；所述取料机构包括组装托架，在所述组装托架上安装有取料固定部，所述取料固定部分为上下两部分，上面部分为活动部分并与传送上半部产品的进料槽对接，下面部分为固定部分并与传送下半部产品的进料槽对接；所述取料固定部的上面部分连接有取料缸；所述取料固定部的上面部分包括有可向两侧移动的平夹和V夹，所述平夹的端面为平直结构，所述V夹的端面开设有用于容置上半部产品的V形口，所述平夹和V夹合上时平夹将所述V形口封住；所述平夹和V夹分开时形成的取料口与传送上半部产品的进料槽对接。
    2、如权利要求1所述的全自动螺丝组装设备，其特征在于，所述送料振动盘内设有用于放置产品的可旋转的旋涡槽，所述旋涡槽由盘底起始沿盘内壁向上延伸，并最终连接到与所述送料振动盘相连的进料槽。
    3、如权利要求1所述的全自动螺丝组装设备，其特征在于，在所述取料固定部的下方设置有下料槽，所述下料槽的下端对准下方的成品框，所述下料槽安装在所述组装托架上。
    4、如权利要求1所述的全自动螺丝组装设备，其特征在于，所述组装托架安装在机身上，所述进给机头安装在机身上，所述机身安装在所述组装架上。
    5、如权利要求4所述的全自动螺丝组装设备，其特征在于，在所述组装架上安装有报警装置。
    6、如权利要求5所述的全自动螺丝组装设备，其特征在于，所述报警装置为报警器。
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CN107538221A (zh) * 2017-09-28 2018-01-05 上海睿通机器人自动化股份有限公司 一种自动装配调节螺丝和手柄弹簧的装置
CN107627083A (zh) * 2017-09-28 2018-01-26 上海睿通机器人自动化股份有限公司 一种用于断路器的自动装配u型栓结构
CN108127372A (zh) * 2017-12-31 2018-06-08 安徽米科智能科技有限公司 一种螺钉与绝缘套压合设备
CN108551238A (zh) * 2018-05-08 2018-09-18 阜南县特立电子有限公司 一种振动马达轴枝自动压入机
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CN114852602A (zh) * 2022-04-18 2022-08-05 深圳市天籁通讯器材有限公司 一种车载hsd线束护套振动盘送料装置
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CN107538221B (zh) * 2017-09-28 2023-11-03 上海睿通机器人自动化股份有限公司 一种自动装配调节螺丝和手柄弹簧的装置
CN107538221A (zh) * 2017-09-28 2018-01-05 上海睿通机器人自动化股份有限公司 一种自动装配调节螺丝和手柄弹簧的装置
CN107627083A (zh) * 2017-09-28 2018-01-26 上海睿通机器人自动化股份有限公司 一种用于断路器的自动装配u型栓结构
CN108127372A (zh) * 2017-12-31 2018-06-08 安徽米科智能科技有限公司 一种螺钉与绝缘套压合设备
CN108551238A (zh) * 2018-05-08 2018-09-18 阜南县特立电子有限公司 一种振动马达轴枝自动压入机
CN110142167A (zh) * 2019-04-22 2019-08-20 浙江亚厦装饰股份有限公司 自动贴片机及自动贴片方法
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