WO2012009299A1 - Improved methods for the sterilization of bendamustine - Google Patents

Improved methods for the sterilization of bendamustine Download PDF

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Publication number
WO2012009299A1
WO2012009299A1 PCT/US2011/043614 US2011043614W WO2012009299A1 WO 2012009299 A1 WO2012009299 A1 WO 2012009299A1 US 2011043614 W US2011043614 W US 2011043614W WO 2012009299 A1 WO2012009299 A1 WO 2012009299A1
Authority
WO
WIPO (PCT)
Prior art keywords
bendamustine
solid
sterilization
pharmaceutically acceptable
acceptable salt
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2011/043614
Other languages
English (en)
French (fr)
Inventor
Rachel Y. Labell
Piyush R. Patel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Cephalon LLC
Original Assignee
Cephalon LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Cephalon LLC filed Critical Cephalon LLC
Priority to EP11738541.9A priority Critical patent/EP2593144A1/en
Priority to MX2013000373A priority patent/MX2013000373A/es
Priority to CN2011800345139A priority patent/CN103052407A/zh
Priority to AU2011279402A priority patent/AU2011279402A1/en
Priority to JP2013519757A priority patent/JP2013534537A/ja
Priority to CA2804865A priority patent/CA2804865A1/en
Publication of WO2012009299A1 publication Critical patent/WO2012009299A1/en
Priority to US13/737,213 priority patent/US20130144068A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Disinfection or sterilisation of materials or objects, in general; Accessories therefor
    • A61L2/02Disinfection or sterilisation of materials or objects, in general; Accessories therefor using physical processes
    • A61L2/04Heat
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00Medicinal preparations containing organic active ingredients
    • A61K31/33Heterocyclic compounds
    • A61K31/395Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins
    • A61K31/41Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having five-membered rings with two or more ring hetero atoms, at least one of which being nitrogen, e.g. tetrazole
    • A61K31/41641,3-Diazoles
    • A61K31/41841,3-Diazoles condensed with carbocyclic rings, e.g. benzimidazoles
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Disinfection or sterilisation of materials or objects, in general; Accessories therefor
    • A61L2/02Disinfection or sterilisation of materials or objects, in general; Accessories therefor using physical processes
    • A61L2/08Radiation
    • A61L2/081Gamma radiation
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Disinfection or sterilisation of materials or objects, in general; Accessories therefor
    • A61L2/02Disinfection or sterilisation of materials or objects, in general; Accessories therefor using physical processes
    • A61L2/08Radiation
    • A61L2/087Particle radiation, e.g. electron-beam, alpha or beta radiation
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P35/00Antineoplastic agents
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P35/00Antineoplastic agents
    • A61P35/02Antineoplastic agents specific for leukemia
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2103/00Materials or objects being the target of disinfection or sterilisation
    • A61L2103/05Living organisms or biological materials

Definitions

  • the invention is directed to methods of sterilizing bendamustine, or a
  • Preferred methods include dry heat, gamma irradiation, and e-beam radiation.
  • Bendamustine a formulation of which is distributed in the United States as its hydrochloride salt under the trade name TREANDA Cephalon, Inc., Frazer, PA:
  • CLL chronic lymphocytic leukemia
  • NHS B-cell non-Hodgkin's lymphoma
  • Bendamustine was first synthesized in the German Democratic Republic in 1963 and received its first marketing approval 1971 in Germany for the treatment of indolent NHL, multiple myeloma, and CLL.
  • the bis-chloroethylamine moiety makes bendamustine light-sensitive and highly unstable in water.
  • bendamustine HCl is heat-sensitive, charring when heated to 160 °C and melting when heated to 170 °C.
  • Bendamustine has only ever been commercially available as a sterile pharmaceutical salt composition in a lyophilized form, packaged in amber bottles. Lyophilization is a costly process and is only used for otherwise unstable pharmaceutical compositions or to improve the dissolution profile of a pharmaceutical composition, as lyophilization is known to sometimes improve the ability of a composition to dissolve in aqueous solution.
  • a solution of bendamustine hydrochloride, water, alcohol, for example t-butanol or ethanol, and an excipient, for example mannitol is mechanically sterilized by passing it through a filter.
  • the sterile solution is then aseptically loaded into vials, frozen, and sublimed to remove the water and alcohol, leaving behind a sterile, solid lyophilized cake comprising bendamustine hydrochloride and the excipient.
  • bendamustine is provided to clinicians as a lyophilized powder that is reconstituted with Sterile Water for Injection and 0.9% Sodium Chloride Injection immediately prior to administration.
  • lyophilized solid dissolve quickly because of the instability of bendamustine in aqueous solution. Moreover, the lyophilized solid must dissolve completely prior to administration because of the adverse consequences associated with injecting particulate matter into the bloodstream.
  • TREANDA's instructions for reconstitution state that the lyophilized powder should completely dissolve in 5 minutes and that reconstituted product having particulate matter should not be used.
  • the present invention is directed to methods of sterilizing a solid that comprises bendamustine, or a pharmaceutically acceptable salt form thereof.
  • Preferred methods of sterilization include dry heat sterilization using non-standard conditions, gamma irradiation, and e beam radiation.
  • Sterile, pharmaceutical compositions consisting essentially of bendamustine or a pharmaceutically acceptable salt form thereof, are also described.
  • the present invention is directed to methods of sterilizing bendamustine, or a pharmaceutically acceptable salt form thereof, comprising providing a solid comprising bendamustine or a pharmaceutically acceptable salt form thereof, and sterilizing the solid.
  • the solids consist essentially of, or in the alternative, consist of, bendamustine or a pharmaceutically acceptable salt form thereof.
  • Preferred methods of sterilization include dry heat sterilization using temperatures and times that are outside the scope of the standard dry heat sterilization conditions used in the art, gamma irradiation, and e beam radiation.
  • a material will be considered “sterile” when the probability of a surviving microorganism is less than one in a million, which is expressed as a sterility assurance level (“SAL") of 10 "6 or better.
  • SAL sterility assurance level
  • a SAL of 10 "6 means that statistically, less than one in every million samples of material carries a viable organism. SAL can be determined using methods known in the art, for example, U.S. Pharmacopeia Chapter 71.
  • Dry heat sterilization refers to sterilization methods that use hot air having little to no water vapor.
  • a composition will be sterile after exposure to dry heat in a 160 °C chamber for about 2 hours (120 minutes) or a 170 °C chamber for about 1 hour (60 minutes).
  • These conditions which are accepted by those skilled in the art as standard dry heat sterilization conditions, are not suitable for bendamustine hydrochloride, however, because bendamustine hydrochloride chars at 160 °C and melts at 170 °C.
  • a solid comprising bendamustine hydrochloride can be sterilized by heating the solid in a dry heat sterilization chamber at about 140 °C. It has also been surprisingly found that a solid comprising bendamustine hydrochloride can be sterilized by heating the solid in a dry heat sterilization chamber at about 150 °C.
  • the solid is heated in either a 140 °C chamber or a 150 °C chamber for about 180 minutes or less. More preferably, the solid is heated in either a 140 °C chamber or a 150 °C chamber for about 150 minutes to about 180 minutes. In an exemplary embodiment, the solid is heated in a 140 °C chamber for about 180 minutes. In another exemplary embodiment, the solid is heated in a 150 °C for about 150 minutes.
  • Gamma irradiation sterilization refers to sterilization methods that use gamma radiation.
  • Gamma rays typically have frequencies above 10 19 Hz and wavelengths less than 10 pm. Exposure to gamma radiation can result in alteration of molecular bonds of some compositions and it would have been presumed by those skilled in the art that exposure to gamma irradiation sterilization would have resulted in the alteration of the labile bis-chloroethylamine moiety.
  • a solid comprising bendamustine or a pharmaceutically acceptable salt form can be sterilized using gamma irradiation sterilization.
  • a solid comprising bendamustine or a pharmaceutically acceptable salt form can be sterilized by irradiating the solid with an absorbed dose of up to about 35 kGy.
  • the solid is irradiated with an absorbed dose of about 29 kGy to about 33 kGy.
  • the solid is irradiated with an absorbed dose of about 33 kGy.
  • Electrode sterilization also referred to as “e-beam sterilization,” refers to a sterilization method that uses a concentrated, highly charged stream of electrons. Exposure to e beam radiation can result in alteration of molecular bonds of some compositions and it would have been presumed by those skilled in the art that exposure to e beam radiation would have resulted in the alteration of the labile bis-chloroethylamine moiety. Surprisingly, however, it has been discovered that a solid comprising
  • bendamustine or a pharmaceutically acceptable salt form can be sterilized using e beam radiation.
  • a solid comprising bendamustine or a pharmaceutically acceptable salt form can be sterilized by irradiating the solid with an absorbed dose of up to about 35 kGy.
  • the solid is irradiated with an absorbed dose of about 30 kGy.
  • absorbed dose is the measure of the energy deposited into the material being sterilized by gamma or e-beam radiation. It is equal to the energy deposited per unit mass of medium and has the unit J/kg or Gy (Gray).
  • salts refers to derivatives of bendamustine wherein the bendamustine has been modified by making the acid or base salt thereof.
  • examples of such salts include those derived from organic acids such as hydrochloric, hydrobromic, sulfuric, sulfamic, phosphoric, nitric, and the like, as well as the salts prepared from organic acids such as acetic, propionic, succinic, glycolic, stearic, lactic, malic, tartaric, citric, ascorbic, pamoic, maleic, hydroxymaleic, phenylacetic, glutamic, benzoic, salicylic, sulfanilic, 2-acetoxybenzoic, fumaric, toluenesulfonic, methanesulfonic, ethane disulfonic, oxalic, isethionic, and the like.
  • sterilization of bendamustine and its pharmaceutically acceptable salt forms does not detrimentally affect the purity of the composition, as measured using methods standard in the art, for example HPLC.
  • the purity of the sterilized material will be at least 95%, preferably at least 99%, as measured using standard methods, for example HPLC.
  • the purity of the sterilized material will be at least 95%, preferably at least 99%, as measured using standard methods, for example HPLC.
  • the purity of the sterilized material will be at least 95%, preferably at least 99%), as measured using standard methods, for example HPLC.
  • pharmaceutical compositions consisting essentially of bendamustine or a pharmaceutically acceptable salt form thereof, wherein said composition is sterile.
  • the pharmaceutical compositions are substantially free of any lyophilization excipients.
  • these pharmaceutical compositions are solids that have been sterilized using the methods set forth herein.
  • pharmaceutical compositions of the invention consist of a solid that is bendamustine or a pharmaceutically acceptable salt form that has been sterilized using the methods set forth herein.
  • sterile pharmaceutical compositions of bendamustine were lyophilized compositions that included a pharmaceutically acceptable salt form of bendamustine and a lyophilization excipient such as mannitol.
  • the pharmaceutical compositions within the scope of the invention are not lyophilized compositions and do not include an agent useful in the lyophilization of bendamustine and its pharmaceutically acceptable salt forms.
  • the pharmaceutical compositions of the invention are solids that do not include mannitol.
  • the pharmaceutical compositions of the invention may, however, include other excipients.
  • Excipients are substances used to formulate bendamustine or a pharmaceutically acceptable salt form thereof, that does not lower or undesirably interfere with the primary therapeutic effect of the bendamustine.
  • the excipient is therapeutically inert and includes solubilizers, stabilizers, and binders that are generally regarded as safe by the U.S. Food and Drug Administration in the Code of Federal Regulations at 21 CFR ⁇ 182, 184.
  • Bendamustine hydrochloride is prepared according to methods described in the See, for example, J. Prakt. Chem. 20, 178-186 (1963), Absolute Fuer Pharmazie, Pharmakotherapie und Laboratoriumsdiagnostic 110 (10), 1013-1019 (1971), and International Publication No. WO 2010/042568 Al .
  • NMP N-methyl-2-pyrrolidone

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Veterinary Medicine (AREA)
  • Public Health (AREA)
  • General Health & Medical Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • Epidemiology (AREA)
  • Chemical & Material Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Pharmacology & Pharmacy (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oncology (AREA)
  • Hematology (AREA)
  • Apparatus For Disinfection Or Sterilisation (AREA)
  • Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
  • Medicinal Preparation (AREA)
PCT/US2011/043614 2010-07-13 2011-07-12 Improved methods for the sterilization of bendamustine Ceased WO2012009299A1 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
EP11738541.9A EP2593144A1 (en) 2010-07-13 2011-07-12 Improved methods for the sterilization of bendamustine
MX2013000373A MX2013000373A (es) 2010-07-13 2011-07-12 Metodos mejorados para la esterilizacion de bendamustina.
CN2011800345139A CN103052407A (zh) 2010-07-13 2011-07-12 苯达莫司汀的改进灭菌方法
AU2011279402A AU2011279402A1 (en) 2010-07-13 2011-07-12 Improved methods for the sterilization of bendamustine
JP2013519757A JP2013534537A (ja) 2010-07-13 2011-07-12 ベンダムスチンの殺菌における改良された方法
CA2804865A CA2804865A1 (en) 2010-07-13 2011-07-12 Improved methods for the sterilization of bendamustine
US13/737,213 US20130144068A1 (en) 2010-07-13 2013-01-09 Methods for the Sterilization of Bendamustine

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US36384710P 2010-07-13 2010-07-13
US61/363,847 2010-07-13

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US13/737,213 Continuation US20130144068A1 (en) 2010-07-13 2013-01-09 Methods for the Sterilization of Bendamustine

Publications (1)

Publication Number Publication Date
WO2012009299A1 true WO2012009299A1 (en) 2012-01-19

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Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2011/043614 Ceased WO2012009299A1 (en) 2010-07-13 2011-07-12 Improved methods for the sterilization of bendamustine

Country Status (8)

Country Link
US (1) US20130144068A1 (https=)
EP (1) EP2593144A1 (https=)
JP (1) JP2013534537A (https=)
CN (1) CN103052407A (https=)
AU (1) AU2011279402A1 (https=)
CA (1) CA2804865A1 (https=)
MX (1) MX2013000373A (https=)
WO (1) WO2012009299A1 (https=)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3590490A4 (en) * 2018-03-12 2020-12-16 Cosmecca Korea Co. Ltd. SOLID COSMETIC COMPOSITION WITH COLOR FADING HYDROGEL WITH FLEXIBILITY DUE TO GAMMA RADIATION

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107375965B (zh) * 2017-07-18 2019-02-15 江门华大生物科技有限公司 中药饮片无硫杀虫保藏方法

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060159713A1 (en) * 2005-01-14 2006-07-20 Cephalon, Inc. Bendamustine pharmaceutical compositions
WO2010042568A1 (en) 2008-10-08 2010-04-15 Cephalon, Inc. Processes for the preparation of bendamustine

Family Cites Families (4)

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Publication number Priority date Publication date Assignee Title
US5422068A (en) * 1994-01-05 1995-06-06 Shalaby; Shalaby W. Radiochemical sterilization
CN2225245Y (zh) * 1995-06-20 1996-04-24 鞍山钢铁公司 快速微型固体干热消毒装置
US6632648B1 (en) * 1996-05-14 2003-10-14 Elan Drug Delivery Limited Methods of terminal sterilization of fibrinogen
CN101366954B (zh) * 2008-09-19 2013-03-20 乐普(北京)医疗器械股份有限公司 一种生物涂层医疗装置的灭菌处理方法

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060159713A1 (en) * 2005-01-14 2006-07-20 Cephalon, Inc. Bendamustine pharmaceutical compositions
WO2010042568A1 (en) 2008-10-08 2010-04-15 Cephalon, Inc. Processes for the preparation of bendamustine

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
J. PRAKT. CHEM., vol. 20, 1963, pages 178 - 186
ZENTRALBLATT FUER PHARMAZIE, PHANNAKOTHERAPIE UND LABORATORIUMSDIAGNOSTIC, vol. 110, no. 10, 1971, pages 1013 - 1019

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3590490A4 (en) * 2018-03-12 2020-12-16 Cosmecca Korea Co. Ltd. SOLID COSMETIC COMPOSITION WITH COLOR FADING HYDROGEL WITH FLEXIBILITY DUE TO GAMMA RADIATION

Also Published As

Publication number Publication date
CN103052407A (zh) 2013-04-17
JP2013534537A (ja) 2013-09-05
CA2804865A1 (en) 2012-01-19
MX2013000373A (es) 2013-02-15
AU2011279402A1 (en) 2013-01-31
US20130144068A1 (en) 2013-06-06
EP2593144A1 (en) 2013-05-22

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