WO2012008989A2 - Forming memory using high power impulse magnetron sputtering - Google Patents
Forming memory using high power impulse magnetron sputtering Download PDFInfo
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- H10N70/026—Formation of switching materials, e.g. deposition of layers by physical vapor deposition, e.g. sputtering
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Definitions
- the present disclosure relates generally to semiconductor memory devices, methods, and systems, and more particularly, to forming memory using high power impulse magnetron sputtering.
- Memory devices are typically provided as internal,
- RAM random-access memory
- ROM read only memory
- DRAM dynamic random access memory
- SDRAM synchronous dynamic random access memory
- resistive e.g., resistance variable, memory, among others.
- resistive memory include programmable conductor memory, resistive random access memory (RRAM), and phase change random access memory (PCRAM), among others.
- Non-volatile memory may be utilized as non-volatile memory for a wide range of electronic applications in need of high memory densities, high reliability, and low power consumption.
- Non-volatile memory may be used in, for example, personal computers, portable memory sticks, solid state drives (SSDs), digital cameras, cellular telephones, portable music players such as MP3 players, movie players, and other electronic devices.
- Memory devices such as resistive memory devices may include a number of memory cells, e.g., resistive memory cells, arranged in an array.
- an access device such as a diode, a field effect transistor (FET), or bipolar junction transistor (BJT)
- FET field effect transistor
- BJT bipolar junction transistor
- the memory cell material, e.g., memory element, of each memory cell may be coupled to a data line, e.g., bit line, in a "column" of the array.
- the access device of a memory cell may be accessed through a row decoder activating a row of memory cells by selecting the word line coupled to their gates.
- the programmed state of a particular memory cell in a row of selected memory cells may be determined, e.g., sensed, by causing different currents to flow in the memory elements depending on the resistance associated with a programmed state for the particular memory cell.
- Memory cells such as resistive memory cells may be
- a single level cell can represent one of two logic states, e.g., 1 or 0.
- Memory cells can also be programmed to one of more than two programmed states, such as to represent more than two binary digits, e.g., 11 11, 0111, 0011, 1011, 1001, 0001, 0101, 1 101, 1100, 0100, 0000, 1000, 1010, 0010, 0110, or 1110.
- Such cells may be referred to as multi state memory cells, multi-digit cells, or multilevel cells (MLCs).
- Resistive memory cells such as RRAM cells may store data by varying the resistance level of a resistive memory cell material, e.g., resistive memory element.
- data may be programmed to a selected RRAM cell by applying sources of energy, such as positive or negative electrical pulses, e.g., positive or negative voltage or current pulses, to a particular RRAM cell material for a predetermined duration.
- sources of energy such as positive or negative electrical pulses, e.g., positive or negative voltage or current pulses
- RRAM cells may be programmed to a number of resistance levels by application of voltages or currents of various magnitudes, polarities, and/or durations.
- RRAM e.g., RRAM cells
- RRAM may be formed using physical vapor deposition (PVD) methods, such as direct current (DC) sputtering or pulsed DC sputtering.
- PVD physical vapor deposition
- DC direct current
- DC sputtering pulsed DC sputtering
- RRAM formed using DC or pulsed DC sputtering may be formed in a high temperature environment, e.g. a PVD chamber having a high temperature, and/or have a low ionization, which may decrease the performance, consistency, and/or reliability of the RRAM.
- the sensed resistance level of an RRAM cell formed using DC or pulsed DC sputtering may be different than the resistance level to which that cell was programmed.
- RRAM formed using DC or pulsed DC sputtering may not be formed in a conventional PVD chamber, which may increase the cost and/or amount of time associated with forming the RRAM.
- Figure 1 illustrates a functional block diagram of a system for forming a memory material in accordance with one or more embodiments of the present disclosure.
- Figure 2A illustrates a graph of a number of pulses in accordance with one or more embodiments of the present disclosure.
- Figure 2B illustrates a graph of various power quantities that can be provided to a target to form memory in accordance with previous approaches.
- Figures 3A-3C illustrate a cross-sectional view of a structure in accordance with one or more embodiments of the present disclosure.
- One or more method embodiments include forming a resistive memory material on a structure using high power impulse magnetron sputtering (HIPIMS), wherein the resistive memory material is formed on the structure in an environment having a temperature of approximately 400 degrees Celsius or less.
- HIPIMS high power impulse magnetron sputtering
- previous approaches may include forming memory in an environment having a temperature greater than 600 degrees Celsius.
- Forming memory in accordance with one or more embodiments of the present disclosure can increase the ionization of the resistive memory material, which can increase the performance, consistency, and/or reliability of the memory, as will be further described herein.
- forming memory in accordance with one or more embodiments of the present disclosure can decrease the number of erroneous data reads associated with the memory, e.g., can decrease the number of times the sensed resistance level of the memory is different than the resistance level to which the memory was programmed, as will be further described herein.
- memory formed in accordance with one or more embodiments of the present disclosure can be formed in a conventional physical vapor deposition chamber, which can decrease the cost and/or amount of time associated with forming the memory, as will be further described herein.
- a number of something can refer to one or more such things.
- a number of memory devices can refer to one or more memory devices.
- FIG. 1 illustrates a functional block diagram of a system 100 for forming a memory material in accordance with one or more embodiments of the present disclosure.
- system 100 includes environment 110.
- Environment 1 10 can be, for example, a conventional physical vapor deposition (PVD) chamber.
- PVD physical vapor deposition
- environment 110 includes a single horizontally oriented target 112 having a flat surface facing toward a structure holder 1 14.
- Target 1 12 can be coupled to a power supply 1 18-1
- structure holder 114 can be coupled to a power supply 118-2.
- Power supplies 1 18-1 and 1 18-2 can be located outside environment 1 10, as illustrated in Figure 1. However, embodiments of the present disclosure are not so limited, e.g., power supplies 1 18-1 and/or 1 18-2 can also be located within environment 110.
- Target 1 12 can include a memory material, e.g., a memory cell material.
- target 1 12 can be a cathode that includes a magnet or magnetron, and a memory material can be localized and/or trapped near and/or around a surface of the magnet or magnetron by magnetic and/or electric fields, as will be appreciated by one of ordinary skill in the art.
- the memory material can be, for example, a resistive memory material, such as a resistive random access memory (RRAM) material.
- RRAM materials can include, for example, colossal magnetoresistive materials such as Pr ( i -x) Ca x Mn0 3 (PCMO), La (1-X) CaxMn0 3 (LCMO), and Ba(, -x) Sr x Ti0 3 .
- RRAM materials can also include metal oxides, such as alkaline metal oxides, e.g., Li 2 0, Na 2 0, K 2 0, Rb 2 0, Cs 2 0, BeO, MgO, CaO, SrO, and BaO, refractive metal oxides, e.g., NbO, Nb0 2 , Nb 2 05, Mo0 2 , Mo0 3 , Ta 2 O s , W 2 0 3 , W0 2 , W0 3 , Re0 2 , Re0 3 , and Re 2 0 7 , and binary metal oxides, e.g., Cu x O y , WO x , Nb 2 0 5 , A1 2 0 3 , Ta 2 0 5 , TiO x , ZrO x , Ni x O, and Fe x O.
- alkaline metal oxides e.g., Li 2 0, Na 2 0, K 2 0, Rb 2 0, Cs 2 0, BeO, MgO, CaO
- RRAM materials can also include Ge x Se y , and other materials that can support solid phase electrolyte behavior.
- Other RRAM materials can include perovskite oxides such as doped or undoped SrTi0 3 , SrZr0 3 , and BaTi0 3 , and polymer materials such as Bengala Rose, AlQ 3 Ag, Cu-TCNQ, DDQ, TAP A, and Fluorescine-based polymers, among other types of RRAM materials.
- Embodiments of the present disclosure are not limited to a particular type of RRAM material.
- the memory material can include various combinations of the above-listed RRAM materials. Further, the memory material can be capacitive or inductive.
- Structure holder 114 can hold a structure 116, e.g., structure 116 can be placed on structure holder 114. As shown in Figure 1, structure 116 can be placed on structure holder 114 such that structure 116 is approximately 3 to 4 inches away from target 1 12 in environment 110. Structure holder 114 can be, for example, an E-Chuck or wafer holder. However, embodiments of the present disclosure are not limited to a particular type of structure holder.
- Structure 1 16 can be, for example, a memory structure, such as a substrate.
- the substrate can be, for example, a silicon substrate, such as a p-type silicon substrate.
- the substrate can be a silicon on insulator (SOI) substrate, a silicon on metal from wafer bonding, or a silicon on sapphire (SOS) substrate, among other types of substrates.
- SOI silicon on insulator
- SOS silicon on sapphire
- the substrate can include other semiconductor materials, such as Ge, SiGe, GaAs, InAs, InP, CdS, and CdTe.
- Embodiments of the present disclosure are not limited to a particular type of substrate.
- system 100 can be configured to form the memory material in target 112 on structure 1 16 in environment 110 using high power impulse magnetron sputtering (HIPIMS), e.g., high power pulsed magnetron sputtering (HPPMS).
- HIPIMS high power impulse magnetron sputtering
- HPPMS high power pulsed magnetron sputtering
- power supply 118-1 can provide, e.g., apply, power to target 112 in a pulsed (as opposed to constant) manner. That is, power supply 1 18-1 can provide power to target 112 by providing a number of pulses to target 112.
- Such application of power is referred to herein as a "pulse”, “pulses”, or "pulsing”.
- power supply 118-2 can provide a constant supply of power, e.g., a constant bias, to structure holder 114 and/or structure 1 16 while target 1 12 receives the pulses.
- a plasma 120 containing the memory material can be formed responsive to the pulses provided to target 112.
- the memory material corresponding to plasma 120 can be deposited on structure 116 in environment 110.
- each pulse provided to target 112 can have a power of at least 1 kilowatt. In some embodiments, each pulse provided to target 112 can have a power of at least 1 megawatt. For example, each pulse can have a power of approximately 18 megawatts. Additionally, in one or more embodiments, each pulse provided to target 112 can have a duration of approximately 1 to 300 microseconds. In some embodiments, each pulse provided to target 112 can have a duration of approximately 1 to 200
- each pulse can have a duration of approximately 100 microseconds.
- each pulse provided to target 1 12 can be separated by a duration of approximately 100 milliseconds. That is, there can be 100 milliseconds between each pulse provided to target 112.
- embodiments of the present disclosure are not limited to a particular duration.
- Each pulse provided to target 112 can have equal amounts of power and/or equal durations.
- An example of pulses having equal amounts of power and equal durations will be described further in connection with Figure 2A.
- embodiments of the present disclosure are not so limited.
- each pulse provided to target 1 12 can have a different amount of power and/or a different duration.
- the memory material that forms on structure 116 can have a thickness of less than 100 Angstroms.
- the memory material that forms on structure 116 can have a thickness of approximately 40 to 70
- the memory material that forms on structure 116 can be crystallized, and may or may not include grain boundaries vertical to structure 116.
- Memory material formed on structure 116 in accordance with one or more embodiments of the present disclosure can be formed on structure 116 in a low temperature environment, e.g., an environment having a temperature of approximately 400 degrees Celsius or less. That is, environment 110 can have a low temperature, e.g., approximately 400 degrees Celsius or less, while the memory material is being formed on structure 1 16. Additionally, memory material formed on structure 116 in accordance with one or more embodiments of the present disclosure can have a high ionization, e.g., an ionization of at least 80%. For example, the memory material formed on structure 116 can have an ionization of approximately 80%-95%.
- memory e.g., memory cells
- having the memory material formed on structure 1 16 can perform accurately and/or reliably.
- memory having the memory material formed on structure 116 can have a low number of erroneous data reads associated with the memory, e.g., the number of times the sensed resistance level of the memory is different than the resistance level to which the memory was programmed can be low.
- memory material formed on structure 116 in accordance with one or more embodiments of the present disclosure can be formed on structure 116 in a conventional physical vapor deposition (PVD) chamber. That is, environment 1 10 can be a conventional PVD chamber. For example, environment 1 10 can include a single target 1 12 having a surface that is horizontally oriented and facing toward structure holder 1 14 and structure 116 from approximately 3 to 4 inches away, as previously described herein. Because the memory material formed on structure 116 can be formed in a conventional PVD chamber, memory, e.g., memory cells, having the memory material formed on structure 116 can be formed at a reduced cost and/or in a reduced amount of time, as compared to previous approaches.
- PVD physical vapor deposition
- additional processing steps can be performed to form individual memory cells, as will be appreciated by one of ordinary skill in the art. For example, portions of the memory material and/or structure 116 can be removed, e.g., etched. Further, additional materials, such as insulator materials and/or electrodes, can be formed, e.g., deposited, on the memory material and/or structure 116. The additional processing steps can be performed in environment 110 and/or in an environment other than environment 1 10.
- Figure 2 A illustrates a graph 201 of a number of pulses, e.g., first pulse 230-1, second pulse 230-2, and third pulse 230-3, in accordance with one or more embodiments of the present disclosure.
- pulses 230-1, 230-2, and 230-3 can be applied to target 112 described in connection with Figure 1, forming a plasma 120 comprising, e.g., containing and/or made of, the memory material. That is, pulses 230-1, 230-2, and 230-3 can be used to deposit a memory material to form memory in accordance with one or more embodiments of the present disclosure.
- pulses 230-1, 230-2, and 230-3 can each have a power of approximately 1 megawatt. Additionally, each pulse 230-1, 230-2, and 230-3 can be provided to a target, e.g., target 112 described in connection with Figure 1, for a duration of approximately 100 microseconds. Further, each pulse 230-1, 230-2, and 230-3 is separated by a duration of approximately 100 milliseconds. That is, second pulse 230-2 can be provided to a target approximately 100 milliseconds after first pulse 230-1 is provided to the target, and third pulse 230-3 can be provided to the target approximately 100 milliseconds after second pulse 230-2 is provided to the target.
- no additional pulses are provided to the target after first pulse 230-1 is provided to the target and before second pulse 230-2 is provided to the target, and no additional pulses are provided to the target after second pulse 230-2 is provided to the target and before third pulse of 230-3 is provided to the target.
- pulses shown in Figure 2A have the same power and the same duration
- embodiments of the present disclosure are not so limited.
- pulses in accordance with the present disclosure can have different amounts of power and/or different durations, as previously described herein.
- embodiments of the present disclosure are not limited to pulses having a power of approximately 1 megawatt or a duration of approximately 100 microseconds.
- one or more embodiments of the present disclosure can include pulses having a power of at least 1 kilowatt and/or pulses having a duration of approximately 1 to 300 microseconds, as previously described herein.
- Figure 2B illustrates a graph 202 of various power quantities, e.g., power quantity 234 and power quantity 236, that can be provided to a target, e.g., a target having a memory material, to form memory in accordance with previous approaches, e.g., previous physical vapor deposition (PVD) methods.
- Power quantity 234 can be associated with direct current (DC) sputtering
- power quantity 236 can be associated with pulsed DC sputtering.
- power quantity 234 can include a single, constant, e.g., continuous, power supply. That is, DC sputtering can include providing a single, constant supply of power, for example of approximately 1 kilowatt, to a target having a memory material.
- DC sputtering can include providing a single, constant supply of power, for example of approximately 1 kilowatt, to a target having a memory material.
- one or more embodiments of the present disclosure include a number of pulses, such as the pulses described in connection with Figure 2A.
- Power quantity 236 can include a number of pulses, as illustrated in Figure 2B. That is, pulsed DC sputtering can include providing a number of pulses to a target having a memory material. However, the pulses associated with power quantity 236 have a lower power and a longer duration than the pulses associated with one or more embodiments of the present disclosure, e.g., the pulses illustrated in Figure 2A. For example, each pulse associated with power quantity 236 can have a power of approximately 0.8 kilowatts and a duration of approximately 200 microseconds. In contrast, pulses 230-1, 230-2, and 230-3 illustrated in Figure 2 A each have a power of approximately 1 megawatt and a duration of approximately 100 microseconds, as previously described herein.
- each pulse associated with power quantity 236 is less than the amount of time between the pulses associated with one or more embodiments of the present disclosure.
- each pulse associated with power quantity 236 can be separated by a duration of approximately 10 milliseconds.
- pulses 230-1, 230-2, and 230-3 illustrated in Figure 2 A are separated by a duration of approximately 100 milliseconds, as previously described herein.
- DC sputtering and pulsed DC sputtering may be formed in a high temperature environment, e.g., an environment having a temperature of greater than 600 degrees Celsius.
- memory formed in accordance with one or more embodiments of the present disclosure can be formed in a low temperature environment, e.g., an environment having a temperature of approximately 400 degrees Celsius or less, as previously described herein.
- memory material formed in accordance with previous approaches, e.g., DC sputtering and pulsed DC sputtering may have a low ionization, e.g., an ionization of less than 80%.
- memory material formed in accordance with one or more embodiments of the present disclosure can have a high ionization, e.g., an ionization of at least 80%, as previously described herein.
- memory formed in accordance with previous approaches may be formed in a high temperature environment, and/or because memory material formed in accordance with previous approaches may have a low ionization, memory formed in accordance with previous approaches may not perform accurately and/or reliably.
- memory formed in accordance with previous approaches may have a high number of erroneous data reads associated with the memory, e.g., the number of times the sensed resistance level of the memory is different than the resistance level to which the memory was programmed may be high.
- memory formed in accordance with one or more embodiments of the present disclosure can perform accurately and/or reliably, as previously described herein.
- memory formed in accordance with previous approaches may be formed in an unconventional PVD chamber, e.g., a PVD chamber having a vertically oriented target, a target that is a hollow cathode having a hollow magnet or magnetron, a target that faces away from a structure holder and/or a memory structure in the PVD chamber, multiple targets that face toward each other, a target having a curved surface such as a bell-shaped surface, and/or a target that is
- memory formed in accordance with one or more embodiments of the present disclosure can be formed in a conventional PVD chamber, as previously described herein.
- memory formed in accordance with previous approaches may be formed in an unconventional PVD chamber
- memory formed in accordance with previous approaches may be formed at a high cost and/or in a large amount of time.
- memory formed in accordance with one or more embodiments of the present disclosure can be formed at a reduced cost and/or in a reduced amount of time, as previously described herein.
- Figures 3A-3C illustrate a cross-sectional view of a structure 316 in accordance with one or more embodiments of the present disclosure.
- Figure 3 A illustrates, e.g., a damascene structure 316 prior to the formation of electrodes, e.g., electrodes 348-1 and 348-2 shown in Figures 3B and 3C, and a memory material, e.g., memory material 350 shown in Figure 3C, thereon.
- Figure 3B illustrates structure 316 after the formation of electrodes, e.g., bottom electrodes, 348-1 and 348-2 thereon.
- Figure 3C illustrates structure 316 after the formation of memory material 350 thereon. Structure 316 can correspond to structure 116 described in connection with Figure 1.
- structure 316 includes a bit line dielectric 346 formed on word line conductor 344.
- bit line dielectric 346 Prior to arriving at the configuration shown in Figure 3A, bit line dielectric 346 was patterned to form openings in bit line dielectric 346 shown in Figure 3A, as will be appreciated by one of ordinary skill in the art.
- Electrodes 348-1 and 348-2 can then be formed on structure 316, e.g., on word line conductor 344 in the openings in bit line dielectric 346, as shown in Figure 3B.
- Electrodes 348-1 and 348-2 can be formed on word line conductor 344 in the openings in bit line dielectric 346 in a number of ways, as will appreciated by one of skill in the art.
- Memory material 350 can then be formed on structure 316, e.g., on bit line dielectric 346 and on electrodes 348-1 and 348-2 in the openings in bit line dielectric 346, as shown in Figure 3C.
- Memory material 350 can be formed on structure 316 by forming plasma, e.g., plasma 120 described in connection with Figure 1, having memory material 350, and forming the memory material 350 in the plasma on structure 316.
- the plasma can be formed by providing a number of pulses to a target, e.g., target 1 12 described in connection with Figure 1 , having memory material 350, in accordance with one or more embodiments of the present disclosure. That is, memory material 350 can correspond to the memory material in plasma 120 and/or target 112 previously described in connection with Figure 1.
- Memory material 350 can have a thickness of less than 100
- memory material 350 can have a thickness of approximately 40 to 70 Angstroms. Additionally, memory material 350 can be crystallized, and may or may not include grain boundaries vertical to structure 316.
- memory material 350 is formed on structure 316
- additional processing steps can be performed to form individual memory cells, as will be appreciated by one of ordinary skill in the art.
- portions of memory material 350 and/or structure 316 can be removed, e.g., etched.
- additional materials such as insulator materials and/or electrodes, can be formed, e.g., deposited, on memory material 350 and/or structure 316.
- One or more method embodiments include forming a resistive memory material on a structure using high power impulse magnetron sputtering (HIPIMS), wherein the resistive memory material is formed on the structure in an environment having a temperature of approximately 400 degrees Celsius or less.
- HIPIMS high power impulse magnetron sputtering
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Abstract
Description
Claims
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| SG2012094298A SG186428A1 (en) | 2010-06-28 | 2011-06-21 | Forming memory using high power impulse magnetron sputtering |
| CN201180032068.2A CN102971844B (en) | 2010-06-28 | 2011-06-21 | Memory formation using high power pulsed magnetron sputtering |
| KR1020137001756A KR101422421B1 (en) | 2010-06-28 | 2011-06-21 | Method and system of forming memory using high power impulse magnetron sputtering |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US12/825,091 US9249498B2 (en) | 2010-06-28 | 2010-06-28 | Forming memory using high power impulse magnetron sputtering |
| US12/825,091 | 2010-06-28 |
Publications (2)
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| WO2012008989A2 true WO2012008989A2 (en) | 2012-01-19 |
| WO2012008989A3 WO2012008989A3 (en) | 2012-04-26 |
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| KR (1) | KR101422421B1 (en) |
| CN (1) | CN102971844B (en) |
| SG (1) | SG186428A1 (en) |
| TW (1) | TWI496926B (en) |
| WO (1) | WO2012008989A2 (en) |
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| CN104583451A (en) | 2012-06-29 | 2015-04-29 | 欧瑞康先进科技股份公司 | Coating method by pulsed bipolar sputtering |
| US8686389B1 (en) | 2012-10-16 | 2014-04-01 | Intermolecular, Inc. | Diffusion barrier layer for resistive random access memory cells |
| US9018037B1 (en) * | 2013-12-05 | 2015-04-28 | Intermolecular, Inc. | Vertical oxide-oxide interface for forming-free, low power and low variability RRAM devices |
| KR102067513B1 (en) | 2018-05-03 | 2020-01-17 | 한양대학교 산학협력단 | Resistance change memory device including resistance change layer by using sputtering and methode for fabricating the same |
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| SE9704607D0 (en) * | 1997-12-09 | 1997-12-09 | Chemfilt R & D Ab | A method and apparatus for magnetically enhanced sputtering |
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| US6759249B2 (en) | 2002-02-07 | 2004-07-06 | Sharp Laboratories Of America, Inc. | Device and method for reversible resistance change induced by electric pulses in non-crystalline perovskite unipolar programmable memory |
| EP1488444B1 (en) * | 2002-03-15 | 2016-11-02 | Oerlikon Surface Solutions AG, Pfäffikon | Vacuum plasma generator |
| US7326979B2 (en) | 2002-08-02 | 2008-02-05 | Unity Semiconductor Corporation | Resistive memory device with a treated interface |
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| US20040112735A1 (en) * | 2002-12-17 | 2004-06-17 | Applied Materials, Inc. | Pulsed magnetron for sputter deposition |
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| US7063984B2 (en) | 2003-03-13 | 2006-06-20 | Unity Semiconductor Corporation | Low temperature deposition of complex metal oxides (CMO) memory materials for non-volatile memory integrated circuits |
| US6806651B1 (en) * | 2003-04-22 | 2004-10-19 | Zond, Inc. | High-density plasma source |
| US20050266173A1 (en) | 2004-05-26 | 2005-12-01 | Tokyo Electron Limited | Method and apparatus of distributed plasma processing system for conformal ion stimulated nanoscale deposition process |
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| JP4978988B2 (en) | 2006-06-12 | 2012-07-18 | 日本電信電話株式会社 | Metal oxide element |
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| US20160155619A1 (en) | 2016-06-02 |
| TWI496926B (en) | 2015-08-21 |
| KR20130031355A (en) | 2013-03-28 |
| KR101422421B1 (en) | 2014-07-22 |
| WO2012008989A3 (en) | 2012-04-26 |
| CN102971844A (en) | 2013-03-13 |
| SG186428A1 (en) | 2013-01-30 |
| TW201211297A (en) | 2012-03-16 |
| CN102971844B (en) | 2016-02-17 |
| US9249498B2 (en) | 2016-02-02 |
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