WO2012006489A2 - A method for treatment of subterranean sites adjacent to water injection wells - Google Patents

A method for treatment of subterranean sites adjacent to water injection wells Download PDF

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Publication number
WO2012006489A2
WO2012006489A2 PCT/US2011/043294 US2011043294W WO2012006489A2 WO 2012006489 A2 WO2012006489 A2 WO 2012006489A2 US 2011043294 W US2011043294 W US 2011043294W WO 2012006489 A2 WO2012006489 A2 WO 2012006489A2
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WO
WIPO (PCT)
Prior art keywords
microorganisms
sand
agent
water injection
amine
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PCT/US2011/043294
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French (fr)
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WO2012006489A3 (en
Inventor
Albert W. Alsop
Robert D. Fallon
Scott Christopher Jackson
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E. I. Du Pont De Nemours And Company
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Publication date
Priority claimed from US12/833,039 external-priority patent/US8397806B2/en
Priority claimed from US12/833,050 external-priority patent/US8371376B2/en
Priority claimed from US12/833,070 external-priority patent/US8371378B2/en
Priority claimed from US12/833,020 external-priority patent/US8397805B2/en
Priority claimed from US12/833,058 external-priority patent/US8371377B2/en
Priority claimed from US12/833,043 external-priority patent/US8408292B2/en
Priority claimed from US12/833,041 external-priority patent/US8403041B2/en
Priority claimed from US12/833,018 external-priority patent/US8403040B2/en
Priority to CN2011800434185A priority Critical patent/CN103080468A/en
Priority to NO20130128A priority patent/NO20130128A1/en
Priority to MX2013000292A priority patent/MX2013000292A/en
Priority to RU2013105468/03A priority patent/RU2013105468A/en
Application filed by E. I. Du Pont De Nemours And Company filed Critical E. I. Du Pont De Nemours And Company
Priority to BR112013000479A priority patent/BR112013000479A2/en
Priority to CA2804607A priority patent/CA2804607C/en
Priority to GB1300295.1A priority patent/GB2497212A/en
Publication of WO2012006489A2 publication Critical patent/WO2012006489A2/en
Publication of WO2012006489A3 publication Critical patent/WO2012006489A3/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/52Compositions for preventing, limiting or eliminating depositions, e.g. for cleaning
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/58Compositions for enhanced recovery methods for obtaining hydrocarbons, i.e. for improving the mobility of the oil, e.g. displacing fluids
    • C09K8/582Compositions for enhanced recovery methods for obtaining hydrocarbons, i.e. for improving the mobility of the oil, e.g. displacing fluids characterised by the use of bacteria
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K2208/00Aspects relating to compositions of drilling or well treatment fluids
    • C09K2208/32Anticorrosion additives

Definitions

  • the invention relates to the field of microbial enhanced oil recovery and bioremediation of subterranean contaminated sites. Specifically, it relates to methods of treating the toxic chemicals accumulated in subterranean sites adjacent to the water injection wells prior to
  • Oil well site generally refers to any location where wells have been drilled into a subterranean rock containing oil with the intent to produce oil from that subterranean rock.
  • An oil reservoir typically refers to a deposit of subterranean oil.
  • Supplemental recovery methods such as water flooding have been used to force oil through the subterranean location toward the production well and thus improve recovery of the crude oil (Hyne, N.J., 2001 , “Non-technical guide to petroleum geology, exploration, drilling, and production", 2nd edition, Pen Well Corp., Tulsa, OK, USA).
  • MEOR Microbial Enhanced Oil Recovery
  • SRB Sulfate reducing bacteria
  • Bioremediation refers to processes that use microorganisms to cleanup oil spills or other contaminants from either the surface or the subterranean sites of soil.
  • corrosion inhibitors which are chemicals or agents that decrease the corrosion rate of a metal or an alloy and are often toxic to microorganisms, are used to preserve the water injection and oil recovery equipment in such wells.
  • a water injection well is a well through which water is pumped down into an oil producing reservoir for pressure maintenance, water flooding, or enhanced oil recovery.
  • the significant classes of corrosion inhibitors include compounds such as: inorganic and organic corrosion inhibitors. For example, organic phosphonates, organic nitrogen
  • U. S. Patent No. 6,984,610 describes methods to clean up oil sludge and drilling mud residues from well cuttings, surface oil well drilling and production equipment through application of acids, pressure fracturing and acid-based microemulation for enhanced oil recovery.
  • WO2008/070990 describes preconditioning of oil wells using preconditioning agents such as methyl ethyl ketone, methyl propyl ketone and methyl tertiary-butyl ether in the injection water to improve oil recovery.
  • preconditioning agents such as methyl ethyl ketone, methyl propyl ketone and methyl tertiary-butyl ether in the injection water to improve oil recovery.
  • Mechanisms such as modifying the viscosity of the oil in the reservoir and enlivening the heavy oil were attributed to this method.
  • US2009/0071653 describes using surfactants, caustic agents, anti- caking agents and abrasive agents to prevent or remove the build-up of fluid films on the processing equipment to increase the well's capacity.
  • bioremediation processes is a concern. It can be desirable to modify MEOR or bioremediation treatments such that the viability of
  • microorganisms used is maintained throughout these processes such that MEOR or bioremediation processes become more effective.
  • the present disclosure relates to a method for improving the effectiveness of a MEOR or bioremediation process by detoxifying subterranean sites adjacent to oil wells, wherein the wells have been previously treated with corrosion inhibitors prior to inoculation of the microorganisms required for MEOR or bioremediation.
  • the present invention is a method comprising in order the steps of:
  • microorganisms comprise one or more species of: Comamonas, Fusibacter, Marinobacterium, Petrotoga, Shewanella, Pseudomonas, Vibrio, Petrotoga, Thauera, and Microbulbifer useful in microbial enhanced oil recovery to the water injection well;
  • At least one corrosion inhibitor and its degradation products if present have been adsorbed into the zone and have accumulated to concentrations that are toxic to microorganisms used in microbial enhanced oil recovery processes, thereby forming a toxic zone.
  • Figure 1 is the schematic representation of a water injection well and the subterranean sites adjacent to the water injection well.
  • (1 ) is the flow of injection water into the well casing (7)
  • (2 and 3) are rock layers
  • (5) are perforations in the casing
  • (4) are fractures in the rock layer
  • (6) is the face of the rock layer made by the well bore
  • (7) is the well casing
  • (8) is one side of the watered zone that is axi-symmetric with the injection well, shown by a dotted box in the rock layer (3).
  • Figure 2 is the schematic of a model system used to simulate formation of a toxic zone.
  • (9) is a long slim tube;
  • (10) is a pressure vessel to constrain the slim tube;
  • (11 and 12) are the opposite ends of the pressurized vessel;
  • (13) is a pump;
  • (14) is the feed reservoir;
  • (15) is the water inlet for the pressure vessel;
  • (16) is the back pressure regulator;
  • (17) is the high pressure air supply;
  • (18) is an inlet fitting connecting the slim tube inside the pressure vessel to the pump and pressure
  • transducers (21 ) is an outlet fitting connecting the slim tube inside the pressure vessel to the back pressure regulator and the low side of the differential pressure transducer; (19) is a differential pressure transducer; and (20) is an absolute pressure transducer.
  • Figure 3 depicts titration of amine coated sand; #s represent amine in solution from amine coated sand and Lis represent the first derivative of the titration curve (central differences).
  • Figure 4 depicts titration of brine and sand with 1 N HCI
  • Figure 5 depicts titration of brine and sand contaminated with amine with 10% nitric acid; ⁇ s represent the concentration of amine observed in solution for a given pH.
  • Figure 6 depicts titration of brine and core sand with 10% acetic acid; represent the concentration of amine observed in solution for a given pH.
  • the present invention is a method for detoxifying the corrosion inhibitors, and their degradation products if present, which have accumulated in a subterranean site adjacent to a water injection well of an oil well site.
  • oil recovery processing aids such as corrosion inhibitors, for example, can accumulate in the area adjacent to the water injection well and build to concentrations that are toxic to microorganisms used in MEOR or bioremediation.
  • detoxifying or "detoxification of a water injection site means removing or reducing the toxicity caused by corrosion inhibitors and their degradation products to microorganisms to allow their growth and activity of said microorganisms, used in MEOR or bioremediation.
  • the term "toxic zone" refers to a subterranean site adjacent to the water injection well comprising toxic concentrations of agents such as corrosion inhibitors or their degraded products which have adverse effects on growth and metabolic activities of microorganisms used in MEOR and/or
  • a toxic agent is any chemical or biological agent that adversely affects growth and metabolic functions of microorganisms used in MEOR and/or bioremediation.
  • Figure 1 is a schematic of a subterranean site adjacent to a water injection well.
  • the injection water (1 ) flows into the well casing (7) which is inside the well bore (6) drilled through rock layers (2 and 3).
  • Rock layer (2) represents impermeable rock above and below a permeable rock (3) that holds or traps the oil.
  • the injection water (1 ) flows down the well casing (7) and passes through perforations (5) in the casing (7) and into fractures (4) in the permeable rock (3). This injection water then flows through the permeable rock layer (3) and displaces oil from a watered zone (8) adjacent to the well bore.
  • This zone extends radially out from the well bore (6) in all directions in the permeable rock layer (3). While the volume of permeable rock (3) encompassed by the dash line (8) is illustrated only on one side of the well bore it actually exists on all sides of the well bore. This watered zone represents the subterranean site adjacent to the water injection well.
  • Corrosion inhibitors along with their degradation products if present, that can accumulate to levels that are toxic to microorganisms used in MEOR are, for example: inorganic corrosion inhibitors such as chlorine, hypochlorite, bromine, hypobromide and chlorine dioxide.
  • Additional potentially toxic accumulating inorganic corrosion inhibitors used to combat corrosion caused by SRB include, but are not limited to: hydrazine, anthraquinone, phosphates, sodium sulfite, and salts containing molybdate, chrome or zinc (Sanders and Sturman, chapter 9, page 191 , in: "Petroleum microbiology” page 191 , supra and Schwermer, C. U., et al., Appl. Environ. Microbiol., 74: 2841 -2851 , 2008).
  • Organic compounds used as corrosion inhibitors that may accumulate to form a toxic zone include: acetylenic alcohols, organic azoles, gluteraldehyde, tetra hydroxy methyl phophonium sulfate (THPS), bisthiocyanate acrolein, dodecylguanine hydrochloride, formaldehyde, chlorophenols, organic oxygen scavengers and various nonionic surfactants.
  • organic corrosion inhibitors that may accumulate to form a toxic zone include, but are not limited to: organic phosphonates, organic nitrogen compounds including primary, secondary, tertiary or quaternary ammonium compounds (hereinafter referred to generically as "amines”), organic acids and their salts and esters, carboxylic acids and their salts and esters, sulfonic acids and their salts.
  • organic phosphonates organic nitrogen compounds including primary, secondary, tertiary or quaternary ammonium compounds (hereinafter referred to generically as "amines”)
  • organic acids and their salts and esters organic acids and their salts and esters
  • carboxylic acids and their salts and esters include, but are not limited to: organic acids and their salts and esters, carboxylic acids and their salts and esters, sulfonic acids and their salts.
  • subterranean site e.g., rock, clay, sand stone, unconsolidated sand or limestone
  • the subterranean site e.g., rock, clay, sand stone, unconsolidated sand or limestone
  • long-term addition of these chemicals results in their accumulation and formation of a toxic zone in subterranean sites adjacent to the water well with adverse effects on microbial inocula intended for MEOR and/or bioremediation applications.
  • a model system to simulate formation of a toxic zone can be used to study its effects on the survival of microorganisms.
  • a model system called a slim tube can be set up and packed with core sand from an oil well site.
  • the model system as described herein can be set up using tubing, valves and fittings compatible with the crude oil or the hydraulic solution used that can withstand the range of applied pressure during the process.
  • An absolute pressure transducer, differential pressure transducer and back pressure regulator, for example made by Cole Plamer (Vernon Hill, IL) and Serta (Boxborough, Mass), are used in the model system and are commercially available.
  • the model toxic zone can be established using solutions of amines and/or amine mixtures and flushing them through a tube packed with core sand from an oil reservoir.
  • Other corrosion inhibitors suitable for use in constructing a model can comprise organic phosphonates or
  • the concentration of the corrosion inhibitors used to create the model toxic zone may be from 0.01 to 100 parts per million.
  • Detoxification of the toxic zone in either the model system or in a subterranean site adjacent to a water injection well involves degradation, desorption and/or dispersion of the accumulated toxic chemicals or agents using detoxifying agents.
  • detoxifying agent therefore refers to any chemical that either disperses or destroys the toxic chemicals and agents described herein and renders them non-toxic to microorganisms.
  • Treating a toxic zone in a subterranean site adjacent to a water injection well with a detoxifying agent is accomplished by any method for introducing a chemical into a subterranean site that is well known to one skilled in the art. Typically treating is by introducing a composition containing a detoxifying agent into the well as shown in the Figure 1 diagram for injection water (1 ).
  • the detoxifying agent composition flows through the well casing (7), through perforations (5), and into fractures (4) in the permeable rock layer (3) in the watered zone (8). This is the zone adjacent to a water injection well where a toxic zone may be formed and is treated by the detoxifying agent.
  • Detoxification of the chemicals accumulated in the toxic zone may be achieved using a degradation agent.
  • a degradation agent is an agent that destroys or assists in the destruction of toxic agents found in the toxic zone.
  • Degradation agents can include, for example, strong oxidizers that chemically react with corrosion inhibitors, when added to the injection water which flows into the toxic zone, to degrade them into less toxic or non-toxic products.
  • Degradation agents include strong oxidizing agents such as, for example, nitrates, nitrites, chlorates, percholorates and chlorites. Detoxification of the chemicals accumulated in a toxic zone may also be achieved using a dispersing agent.
  • a dispersing agent as the term is used herein includes any chemical that causes absorbed toxic agents to be removed from the reservoir rock and/or sand in a toxic zone and solubilizes them into the water during water flooding thereby allowing for natural dispersion and diffusion to lower the concentration where it is no longer toxic to MEOR or bioremediation microorganisms.
  • a dispersing agent includes any chemical that lowers the pH of a solution, ionizes amines and solubilizes them into the water during water flooding and allows for natural dispersion and diffusion to lower the concentration where it is no longer toxic to MEOR or bioremediation microorganisms.
  • amines are fairly non- reactive under mild conditions, however, they become ionized at lower pH.
  • treatment of the amines with an acid increases their solubility and releases them from oil and/or from rocks and disperses them from the toxic zone. The solubilized amines may therefore enter into the water flowing through the well.
  • a combination of radial flow, dispersion and desorption may allow the solubilized amines to be diluted and dispersed over a large area (from at least 10 to about 200 feet (from at least 3 meters to about 7 meters)) of the oil well. Following dilution and
  • hydrogen peroxide may be added to the toxic zone, as both a degradation and a dispersing agent, from about 1 ,000 parts per million to 70,000 parts per million by volume of water.
  • perchlorates may be added, as both a degradation and a dispersing agent, from about 1 parts per million to about 10,000 parts per million.
  • any acid capable of lowering the pH at least 1 unit less than the equivalence point of the amine may be used.
  • the acid used to ionize the amines may include, but is not limited to, nitric acid, acetic acid, oxalic acid, hydrofluoric acid, and hydrochloric acid. Acid may be added from about 0.1 weight% to about 20 weight% to the water that is being pumped into the toxic zone.
  • an inoculum of viable microorganisms is added to water being injected into a water injection well (see Figure 1 ).
  • the term "inoculum of microorganisms” refers to a composition containing viable microorganisms. These microorganisms colonize, that is to grow and propagate, at the subterranean sites adjacent to the water injection well to promote MEOR.
  • the recovery of oil may be enhanced by actions of the microorganisms such as releasing oil from subterranean rock and/or sand, and forming plugging biofilms that will enhance sweep efficiency in water flooding secondary oil recovery.
  • Microorganisms useful for this application may comprise classes of facultative aerobes, obligate anaerobes and denitrifiers. Preferred for use in subterranean sites are microorganisms that are effective under anaerobic denitrifying conditions.
  • the inoculum may comprise of only one particular species or may comprise two or more species of the same genera or a combination of different genera of microorganisms.
  • the inoculum may be produced under aerobic or anaerobic conditions depending on the particular microorganism(s) used.
  • the inoculum of microorganisms is added to a subterranean site by any method for microorganism introduction that is well known to one skilled in the art. Typically the inoculum is added to the water injection well as a part of injection water (1) that is introduced into the well casing (7) as shown in Figure 1 .
  • microorganisms useful in the present method include, but are not limited to, one or more species of the following genera:
  • the microorganism used in the present method is selected from one or more of Comamonas terrigena, Fusibacter paucivorans, Marinobacterium georgiense, Petrotoga miotherma, Shewanella putrefaciens,
  • Pseudomonas stutzeri Vibrio alginolyticus, Thauera aromatica, Thauera chlorobenzoica and Microbulbifer hydrolyticus.
  • LH4:18 (ATCC PTA-8822), described in US 7,776,795, may be used in the present method.
  • Pseudomonas stutzeri LH4:15 (ATCC PTA8823), described in commonly owned and co-pending US Patent Application Pub. No. US20090263887, may be used in the present method.
  • Thauera aromatica AL9:8 (ATCC 9497), described in commonly owned and co-pending Patent Application Pub. No. US 20100078162, may be used in the present method.
  • the present invention is further defined in the following Examples.
  • GC gas chromatography
  • split/splitless injector a DB-FFAP column (30 meter length x 0.32 millimeter (mm) depth x 0.25 micrometer particle size).
  • the equipment had an Agilent ALS Autoinjector, 6890 Model Series with a 10 milliliter (ml) syringe.
  • the system was calibrated using a sample of N,N-Dimethyl-1 - Dodecaneamine (Aldrich). Helium was used as the carrier gas.
  • a temperature gradient of 50 degrees Celsius (°C) to 250 °C at 30 °C increase per minute (min) was used.
  • N,N-Dimethyl-1 -Dodecaneamine (8.08 min); N,N-Dimethyl-1 -Tetradecaneamine (8.85 min); N,N-Dimethyl- 1 -Hexadecane- amine (9.90 min); N,N-Dimethyl-1 -Octadecaneamine (10.26 min) and N-Methyl,N-Benzyll-1 -Tetradecaneamine (1 1 .40 min).
  • the slim tube (9) was mounted into the pressure vessel (10) with tubing passing through the ends (11 and 12) of the pressure vessel using pressure fittings (18 and 21 ). Additional fittings and tubing were used to connect the inlet of the slim tube (11 ) to a pressure pump (13) and a feed reservoir (14).
  • Additional fittings and tubing connected the inlet of the slim tube to an absolute pressure transducer (20) and the high pressure side of a differential pressure transducer (19). Fittings and tubing connected the outlet of the slim tube (12) to the low pressure side of a differential pressure transducer (19) and to a back pressure regulator (16). The signals from the differential pressure and the absolute pressure transducer were ported to a computer and the pressure readings were monitored and periodically recorded.
  • the pressure vessel (10) around the slim tube was filled with water through a water port (15).
  • This water was then slowly pressurized with air (17) to a pressure of about 105 per square inch (psi) (0.72 mega Pascal) while brine #1 from the feed reservoir (14) (Table 1 ) flowed through the slim tube and left the slim tube through the back pressure regulator (16). This operation was performed such that the pressure in the slim tube was always 5 to 20 psi (0.034 - 0.137 mega Pascal) below the pressure in the pressure vessel (10).
  • concentration of natural microflora in the system was about 1 x10 7 colony forming units per milliliter (CFU/ml).
  • CFU/ml colony forming units per milliliter
  • a mixture of amines hereafter amines/brine mixture was added at 150 ppm concentration to brine #1 .
  • the approximate composition of the mixture of amines (Table 2) consisted of 7 different amine components that were identified. Five were identified by Mass Spectrometry (Agilent Technologies, Inc.
  • the amines concentration in the effluent of the slim tube was measured at 30 ppm.
  • the slim tube was inoculated with another pore volume of Shewanella putrefaciens (at 1 x10 9 CFU/ml).
  • the CFU/ml in an effluent sample was about 1 x10 4 showing more than a 5 log kill of this microorganism had occurred immediately following inoculation. This experiment underlined the continued toxic effect of the amines despite extended washing of the tube with the amines-free brine#1 solution.
  • the amine concentration in the effluent was measured at 5 ppm.
  • the slim tube was inoculated with an additional one pore volume of Shewanella putrefaciens containing 1 x10 9 CFU/ml.
  • the CFU/ml in the effluent sample of the slim tube immediately following inoculation indicated a 4 - 5 log kill of this microorganism despite the extended washing with the amines-free brine#1 and the decrease in the amines concentration in the effluent.
  • the amine 38 milligrams (mg) of N N-Dimethyl-1 -Dodecanamine (hereafter referred to as "the amine") was added to 10.210 gr of Pentane. This solution was added to 10.1845 gr of specific sand layers (Oa and Ob) obtained from the Schrader Bluff formation of the Milne Point Unit of the
  • the oil content of the sand was first removed using a mixture of methanol and toluene (50/50, volume/volume) as solvent washes. The solvent mixture was subsequently evaporated off the sand to produce clean, dry, flowable sand. This sand was mixed with the amine and pentane solution to produce a slurry. This slurry was thoroughly mixed and the pentane was evaporated off leaving the amine on the sand
  • sand/amine mixture (hereafter referred to as sand/amine mixture). 100 ml of brine #2 (recipe below) was added to the sand/amine mixture to create the
  • the intent of this experiment was to determine the capacity of the sand described in Example 2 to neutralize the HCI intended to ionize the amine accumulated in the sand.
  • Example 2 THROUGH THEIR IONIZATION AT LOW pH USING 10% NITRIC ACID
  • the procedure outlined in Example 2 was used to produce the sand/amine mixture except that 519 mg of the amine, 10 gr of Pentane. and 60.062 gr of sand from the Oa and Ob layers were used. 29.065 gr of this sand/amine mixture was added to 100 ml of brine #2 (above) to create the sand/amine/brine mixture.
  • the initial pH of the sand/amine/brine mixture was 8.28.
  • the concentration of the amine in the water should have been about 2000 ppm if all the amine was dissolved in brine #2. Instead, analysis of a sample of brine #2 in contact with the

Abstract

A method to improve the effectiveness of MEOR or bioremediation processes has been disclosed. In this method toxic chemicals accumulated in subterranean sites adjacent to the water injection wells are either dispersed or removed prior to introduction of microbial inocula for enhanced microbial oil recovery or bioremediation of these sites.

Description

A METHOD FOR TREATMENT OF SUBTERRANEAN SITES ADJACENT
TO WATER INJECTION WELLS This application claims the benefit of United States National
Applications 12/833,018, 12/833,020, 12/833,039, 12/833,041 ,
12/833,043, 12/833,050, 12/833,058, and 12/833,070, each filed July 9, 2010, and each incorporated by reference in their entirety. FIELD OF THE INVENTION
The invention relates to the field of microbial enhanced oil recovery and bioremediation of subterranean contaminated sites. Specifically, it relates to methods of treating the toxic chemicals accumulated in subterranean sites adjacent to the water injection wells prior to
introduction of microbial inocula for microbial enhanced oil recovery or bioremediation of these sites.
BACKGROUND OF THE INVENTION
Traditional oil recovery techniques which utilize only the natural forces present at an oil well site, allow recovery of only a minor portion of the crude oil present in an oil reservoir. Oil well site generally refers to any location where wells have been drilled into a subterranean rock containing oil with the intent to produce oil from that subterranean rock. An oil reservoir typically refers to a deposit of subterranean oil. Supplemental recovery methods such as water flooding have been used to force oil through the subterranean location toward the production well and thus improve recovery of the crude oil (Hyne, N.J., 2001 , "Non-technical guide to petroleum geology, exploration, drilling, and production", 2nd edition, Pen Well Corp., Tulsa, OK, USA).
To meet the rising global demand on energy, there is a need to further increase production of crude oil from oil reservoirs. An additional supplemental technique used for enhancing oil recovery from oil reservoirs is known as Microbial Enhanced Oil Recovery (MEOR) as described in U.S. Pat. No.7,484,560. MEOR, which has the potential to be a cost- effective method for enhanced oil recovery, involves either stimulating indigenous oil reservoir microorganisms or injecting specifically selected microorganisms into the oil reservoir to produce metabolic effects that lead to improved oil recovery.
The production of oil and gas from subterranean oil reservoirs requires installing various equipment and pipelines on the surface or in the subterranean sites of the oil reservoir which come in contact with corrosive fluids in gas- and oil-field applications. Thus, oil recovery is facilitated by preserving the integrity of the equipment needed to provide water for water injection wells and to convey oil and water from the production wells. As a result, corrosion can be a significant problem in the petroleum industry because of the cost and downtime associated with replacement of corroded equipment.
Sulfate reducing bacteria (SRB), which produce hydrogen sulfide
(H2S), are amongst the major contributors to corrosion of ferrous metal surfaces and oil recovery equipment. These microorganisms can cause souring, corrosion and plugging and thus can have negative impact on a MEOR or a bioremediation process. Bioremediation refers to processes that use microorganisms to cleanup oil spills or other contaminants from either the surface or the subterranean sites of soil.
To combat corrosion, corrosion inhibitors, which are chemicals or agents that decrease the corrosion rate of a metal or an alloy and are often toxic to microorganisms, are used to preserve the water injection and oil recovery equipment in such wells. In the practice of the present invention a water injection well is a well through which water is pumped down into an oil producing reservoir for pressure maintenance, water flooding, or enhanced oil recovery. The significant classes of corrosion inhibitors include compounds such as: inorganic and organic corrosion inhibitors. For example, organic phosphonates, organic nitrogen
compounds, organic acids and their salts and esters (Chang, R. J. et al., Corrosion Inhibitors, 2006, Specialty Chemicals, SRI Consulting). US Pat. Appl. Pub. No.2006/0013798 describes using bis- quaternary ammonium salts as corrosion inhibitors to preserve metal surfaces in contact with the fluids to extend the life of these capital assets.
U. S. Patent No. 6,984,610 describes methods to clean up oil sludge and drilling mud residues from well cuttings, surface oil well drilling and production equipment through application of acids, pressure fracturing and acid-based microemulation for enhanced oil recovery.
WO2008/070990 describes preconditioning of oil wells using preconditioning agents such as methyl ethyl ketone, methyl propyl ketone and methyl tertiary-butyl ether in the injection water to improve oil recovery. Mechanisms such as modifying the viscosity of the oil in the reservoir and enlivening the heavy oil were attributed to this method.
US2009/0071653 describes using surfactants, caustic agents, anti- caking agents and abrasive agents to prevent or remove the build-up of fluid films on the processing equipment to increase the well's capacity.
Studies indicate that long-term addition of chemicals or agents used to control undesirable events such as corrosion, scale, microbial activities, and foam formation in the water supply of a water injection well does not lead to their accumulation in high enough concentrations to adversely affect the microorganisms used in MEOR (Carolet, J-L. in: Ollivier and Magot ed., "Petroleum Microbiology", chapter 8, pages 164 - 165, 2005, ASM press, Washington, DC).
However, viability of microorganisms used in MEOR or
bioremediation processes is a concern. It can be desirable to modify MEOR or bioremediation treatments such that the viability of
microorganisms used is maintained throughout these processes such that MEOR or bioremediation processes become more effective.
SUMMARY OF THE INVENTION
The present disclosure relates to a method for improving the effectiveness of a MEOR or bioremediation process by detoxifying subterranean sites adjacent to oil wells, wherein the wells have been previously treated with corrosion inhibitors prior to inoculation of the microorganisms required for MEOR or bioremediation.
In one aspect the present invention is a method comprising in order the steps of:
a) treating a subterranean site in a zone adjacent to a water injection well with a detoxifying agent; and
b) adding an inoculum of microorganisms wherein the microorganisms comprise one or more species of: Comamonas, Fusibacter, Marinobacterium, Petrotoga, Shewanella, Pseudomonas, Vibrio, Petrotoga, Thauera, and Microbulbifer useful in microbial enhanced oil recovery to the water injection well;
wherein prior to the treatment of (a) at least one corrosion inhibitor and its degradation products if present have been adsorbed into the zone and have accumulated to concentrations that are toxic to microorganisms used in microbial enhanced oil recovery processes, thereby forming a toxic zone.
BRIEF DESCRIPTION OF THE FIGURES
Figure 1 is the schematic representation of a water injection well and the subterranean sites adjacent to the water injection well. (1 ) is the flow of injection water into the well casing (7), (2 and 3) are rock layers, (5) are perforations in the casing, (4) are fractures in the rock layer, (6) is the face of the rock layer made by the well bore, (7) is the well casing, (8) is one side of the watered zone that is axi-symmetric with the injection well, shown by a dotted box in the rock layer (3).
Figure 2 is the schematic of a model system used to simulate formation of a toxic zone. (9) is a long slim tube; (10) is a pressure vessel to constrain the slim tube; (11 and 12) are the opposite ends of the pressurized vessel; (13) is a pump; (14) is the feed reservoir; (15) is the water inlet for the pressure vessel; (16) is the back pressure regulator; (17) is the high pressure air supply; (18) is an inlet fitting connecting the slim tube inside the pressure vessel to the pump and pressure
transducers; (21 ) is an outlet fitting connecting the slim tube inside the pressure vessel to the back pressure regulator and the low side of the differential pressure transducer; (19) is a differential pressure transducer; and (20) is an absolute pressure transducer.
Figure 3 depicts titration of amine coated sand; #s represent amine in solution from amine coated sand and Lis represent the first derivative of the titration curve (central differences).
Figure 4 depicts titration of brine and sand with 1 N HCI; Bs
represent the pH of brine #1 with 10 grams of sand; ^s represent the pH of brine #1 only; lis represent the slope of the pH of brine #1 with 10 grams of sand; and As represent the slope of the pH of brine #1 only.
Figure 5 depicts titration of brine and sand contaminated with amine with 10% nitric acid; ^s represent the concentration of amine observed in solution for a given pH.
Figure 6 depicts titration of brine and core sand with 10% acetic acid; represent the concentration of amine observed in solution for a given pH. DETAILED DESCRIPTION OF THE INVENTION
In one aspect, the present invention is a method for detoxifying the corrosion inhibitors, and their degradation products if present, which have accumulated in a subterranean site adjacent to a water injection well of an oil well site. Applicants have found that oil recovery processing aids such as corrosion inhibitors, for example, can accumulate in the area adjacent to the water injection well and build to concentrations that are toxic to microorganisms used in MEOR or bioremediation. As the term is used herein, "detoxifying" or "detoxification of a water injection site means removing or reducing the toxicity caused by corrosion inhibitors and their degradation products to microorganisms to allow their growth and activity of said microorganisms, used in MEOR or bioremediation. For the purposes of the present invention, the term "toxic zone" refers to a subterranean site adjacent to the water injection well comprising toxic concentrations of agents such as corrosion inhibitors or their degraded products which have adverse effects on growth and metabolic activities of microorganisms used in MEOR and/or
bioremediation. These agents may bind to sand, rock, clays in the rock, and/or oil that is bound to the rock creating a toxic zone. A toxic agent, as the term is used herein, is any chemical or biological agent that adversely affects growth and metabolic functions of microorganisms used in MEOR and/or bioremediation.
Figure 1 is a schematic of a subterranean site adjacent to a water injection well. The injection water (1 ) flows into the well casing (7) which is inside the well bore (6) drilled through rock layers (2 and 3). A gap exists between the well casing (7) and the face (6) of the rock layer made by the well bore (5). Rock layer (2) represents impermeable rock above and below a permeable rock (3) that holds or traps the oil. The injection water (1 ) flows down the well casing (7) and passes through perforations (5) in the casing (7) and into fractures (4) in the permeable rock (3). This injection water then flows through the permeable rock layer (3) and displaces oil from a watered zone (8) adjacent to the well bore. This zone extends radially out from the well bore (6) in all directions in the permeable rock layer (3). While the volume of permeable rock (3) encompassed by the dash line (8) is illustrated only on one side of the well bore it actually exists on all sides of the well bore. This watered zone represents the subterranean site adjacent to the water injection well.
Corrosion inhibitors, along with their degradation products if present, that can accumulate to levels that are toxic to microorganisms used in MEOR are, for example: inorganic corrosion inhibitors such as chlorine, hypochlorite, bromine, hypobromide and chlorine dioxide.
Additional potentially toxic accumulating inorganic corrosion inhibitors used to combat corrosion caused by SRB include, but are not limited to: hydrazine, anthraquinone, phosphates, sodium sulfite, and salts containing molybdate, chrome or zinc (Sanders and Sturman, chapter 9, page 191 , in: "Petroleum microbiology" page 191 , supra and Schwermer, C. U., et al., Appl. Environ. Microbiol., 74: 2841 -2851 , 2008).
Organic compounds used as corrosion inhibitors that may accumulate to form a toxic zone include: acetylenic alcohols, organic azoles, gluteraldehyde, tetra hydroxy methyl phophonium sulfate (THPS), bisthiocyanate acrolein, dodecylguanine hydrochloride, formaldehyde, chlorophenols, organic oxygen scavengers and various nonionic surfactants.
Other organic corrosion inhibitors that may accumulate to form a toxic zone include, but are not limited to: organic phosphonates, organic nitrogen compounds including primary, secondary, tertiary or quaternary ammonium compounds (hereinafter referred to generically as "amines"), organic acids and their salts and esters, carboxylic acids and their salts and esters, sulfonic acids and their salts.
Applicants have determined that corrosion inhibitors can
accumulate by adsorption into or on the subterranean site (e.g., rock, clay, sand stone, unconsolidated sand or limestone) or into the oil that has been trapped in the oil reservoir subterranean site. Long-term addition of these chemicals results in their accumulation and formation of a toxic zone in subterranean sites adjacent to the water well with adverse effects on microbial inocula intended for MEOR and/or bioremediation applications.
A model system to simulate formation of a toxic zone can be used to study its effects on the survival of microorganisms. For example, a model system called a slim tube can be set up and packed with core sand from an oil well site. The model system as described herein can be set up using tubing, valves and fittings compatible with the crude oil or the hydraulic solution used that can withstand the range of applied pressure during the process. An absolute pressure transducer, differential pressure transducer and back pressure regulator, for example made by Cole Plamer (Vernon Hill, IL) and Serta (Boxborough, Mass), are used in the model system and are commercially available. The model toxic zone can be established using solutions of amines and/or amine mixtures and flushing them through a tube packed with core sand from an oil reservoir. Other corrosion inhibitors suitable for use in constructing a model can comprise organic phosphonates or
anthraquinone or phosphates. The concentration of the corrosion inhibitors used to create the model toxic zone may be from 0.01 to 100 parts per million.
Detoxification of the toxic zone in either the model system or in a subterranean site adjacent to a water injection well involves degradation, desorption and/or dispersion of the accumulated toxic chemicals or agents using detoxifying agents. The term "detoxifying agent" therefore refers to any chemical that either disperses or destroys the toxic chemicals and agents described herein and renders them non-toxic to microorganisms.
Treating a toxic zone in a subterranean site adjacent to a water injection well with a detoxifying agent is accomplished by any method for introducing a chemical into a subterranean site that is well known to one skilled in the art. Typically treating is by introducing a composition containing a detoxifying agent into the well as shown in the Figure 1 diagram for injection water (1 ).The detoxifying agent composition flows through the well casing (7), through perforations (5), and into fractures (4) in the permeable rock layer (3) in the watered zone (8). This is the zone adjacent to a water injection well where a toxic zone may be formed and is treated by the detoxifying agent.
Detoxification of the chemicals accumulated in the toxic zone may be achieved using a degradation agent. A degradation agent, as the term is used herein, is an agent that destroys or assists in the destruction of toxic agents found in the toxic zone. Degradation agents can include, for example, strong oxidizers that chemically react with corrosion inhibitors, when added to the injection water which flows into the toxic zone, to degrade them into less toxic or non-toxic products. Degradation agents include strong oxidizing agents such as, for example, nitrates, nitrites, chlorates, percholorates and chlorites. Detoxification of the chemicals accumulated in a toxic zone may also be achieved using a dispersing agent. A dispersing agent as the term is used herein includes any chemical that causes absorbed toxic agents to be removed from the reservoir rock and/or sand in a toxic zone and solubilizes them into the water during water flooding thereby allowing for natural dispersion and diffusion to lower the concentration where it is no longer toxic to MEOR or bioremediation microorganisms.
In one embodiment, a dispersing agent includes any chemical that lowers the pH of a solution, ionizes amines and solubilizes them into the water during water flooding and allows for natural dispersion and diffusion to lower the concentration where it is no longer toxic to MEOR or bioremediation microorganisms. For example, amines are fairly non- reactive under mild conditions, however, they become ionized at lower pH. Thus treatment of the amines with an acid increases their solubility and releases them from oil and/or from rocks and disperses them from the toxic zone. The solubilized amines may therefore enter into the water flowing through the well. A combination of radial flow, dispersion and desorption may allow the solubilized amines to be diluted and dispersed over a large area (from at least 10 to about 200 feet (from at least 3 meters to about 7 meters)) of the oil well. Following dilution and
dispersion of the amines over a much larger area, their concentrations within the subterranean site of the well would have been consequently reduced to non-toxic levels for MEOR or bioremediation microorganisms. In another embodiment, hydrogen peroxide may be added to the toxic zone, as both a degradation and a dispersing agent, from about 1 ,000 parts per million to 70,000 parts per million by volume of water. In another embodiment, perchlorates may be added, as both a degradation and a dispersing agent, from about 1 parts per million to about 10,000 parts per million.
In another embodiment, any acid capable of lowering the pH at least 1 unit less than the equivalence point of the amine (as measured in the Examples below) may be used. The acid used to ionize the amines may include, but is not limited to, nitric acid, acetic acid, oxalic acid, hydrofluoric acid, and hydrochloric acid. Acid may be added from about 0.1 weight% to about 20 weight% to the water that is being pumped into the toxic zone.
In a MEOR process, an inoculum of viable microorganisms is added to water being injected into a water injection well (see Figure 1 ). The term "inoculum of microorganisms" refers to a composition containing viable microorganisms. These microorganisms colonize, that is to grow and propagate, at the subterranean sites adjacent to the water injection well to promote MEOR. The recovery of oil may be enhanced by actions of the microorganisms such as releasing oil from subterranean rock and/or sand, and forming plugging biofilms that will enhance sweep efficiency in water flooding secondary oil recovery.
Microorganisms useful for this application may comprise classes of facultative aerobes, obligate anaerobes and denitrifiers. Preferred for use in subterranean sites are microorganisms that are effective under anaerobic denitrifying conditions. The inoculum may comprise of only one particular species or may comprise two or more species of the same genera or a combination of different genera of microorganisms.
The inoculum may be produced under aerobic or anaerobic conditions depending on the particular microorganism(s) used.
Techniques and various suitable growth media for growth and
maintenance of aerobic and anaerobic cultures are well known in the art and have been described in "Manual of Industrial Microbiology and
Biotechnology" (A. L. Demain and N. A. Solomon, ASM Press,
Washington, DC, 1986) and "Isolation of Biotechnological Organisms from Nature", (Labeda, D. P. ed. p1 17- 140, McGraw-Hill Publishers,1990).
The inoculum of microorganisms is added to a subterranean site by any method for microorganism introduction that is well known to one skilled in the art. Typically the inoculum is added to the water injection well as a part of injection water (1) that is introduced into the well casing (7) as shown in Figure 1 . Examples of microorganisms useful in the present method include, but are not limited to, one or more species of the following genera:
Comamonas, Fusibacter, Marinobacterium, Petrotoga, Shewanella, Pseudomonas, Vibrio, Thauera, and Microbulbifer. In one embodiment the microorganism used in the present method is selected from one or more of Comamonas terrigena, Fusibacter paucivorans, Marinobacterium georgiense, Petrotoga miotherma, Shewanella putrefaciens,
Pseudomonas stutzeri, Vibrio alginolyticus, Thauera aromatica, Thauera chlorobenzoica and Microbulbifer hydrolyticus.
In one embodiment an inoculum of Shewanella putrefaciens
LH4:18 (ATCC PTA-8822), described in US 7,776,795, may be used in the present method. In another embodiment Pseudomonas stutzeri LH4:15 (ATCC PTA8823), described in commonly owned and co-pending US Patent Application Pub. No. US20090263887, may be used in the present method. In another embodiment Thauera aromatica AL9:8 (ATCC 9497), described in commonly owned and co-pending Patent Application Pub. No. US 20100078162, may be used in the present method.
EXAMPLES
The present invention is further defined in the following Examples.
It should be understood that these Examples, while indicating preferred embodiments of the invention, are given by way of illustration only. From the above discussion and these Examples, one skilled in the art can ascertain the essential characteristics of this invention, and make various changes and modifications to the invention to adapt it to various uses and conditions.
GENERAL METHODS:
Chemicals and materials
All reagents, and materials used for the growth and maintenance of microbial cells were obtained from Aldrich Chemicals (Milwaukee, Wl), DIFCO Laboratories (Detroit, Ml), GIBCO/BRL (Gaithersburg, MD), or Sigma Chemical Company (St. Louis, MO), unless otherwise specified. Amines analysis
Concentration of amines, in media and water, were analyzed by gas chromatography (GC). An Agilent Model 5890 (Agilent, Wilmington, DE), GC equipped with a flame photoionization detector and a
split/splitless injector, a DB-FFAP column (30 meter length x 0.32 millimeter (mm) depth x 0.25 micrometer particle size). The equipment had an Agilent ALS Autoinjector, 6890 Model Series with a 10 milliliter (ml) syringe. The system was calibrated using a sample of N,N-Dimethyl-1 - Dodecaneamine (Aldrich). Helium was used as the carrier gas. A temperature gradient of 50 degrees Celsius (°C) to 250 °C at 30 °C increase per minute (min) was used. Retention times (in minutes, min) for various chemicals of interest included: N,N-Dimethyl-1 -Dodecaneamine (8.08 min); N,N-Dimethyl-1 -Tetradecaneamine (8.85 min); N,N-Dimethyl- 1 -Hexadecane- amine (9.90 min); N,N-Dimethyl-1 -Octadecaneamine (10.26 min) and N-Methyl,N-Benzyll-1 -Tetradecaneamine (1 1 .40 min).
EXAMPLE 1
ESTABLISHING A TOXIC ZONE IN SAND FROM AN OIL WELL USING A MIXTURE OF AMINES IN A MODEL SYSTEM
A sample of the sand obtained from the Schrader Bluff formation at the Milne Point Unit of the Alaska North Slope was cleaned by washing with a solvent made up of a 50/50 (volume/volume) mixture of methanol and toluene. The solvent was subsequently drained and then evaporated off the sand to produce clean, dry, flow able sand. This sand was sieved to remove particles with less than one micrometer in size and was then packed tightly into a four foot (121 .92 cm) long flexible slim tube (9) and compacted by vibration using a laboratory engraver. Both ends of the slim tubes were capped to keep the sand in it. The complete apparatus is shown in Figure 2. Tubing that can sustain the amount of pressures used in the slim tube, was connected to the end caps. The slim tube (9) was mounted into the pressure vessel (10) with tubing passing through the ends (11 and 12) of the pressure vessel using pressure fittings (18 and 21 ). Additional fittings and tubing were used to connect the inlet of the slim tube (11 ) to a pressure pump (13) and a feed reservoir (14).
Additional fittings and tubing connected the inlet of the slim tube to an absolute pressure transducer (20) and the high pressure side of a differential pressure transducer (19). Fittings and tubing connected the outlet of the slim tube (12) to the low pressure side of a differential pressure transducer (19) and to a back pressure regulator (16). The signals from the differential pressure and the absolute pressure transducer were ported to a computer and the pressure readings were monitored and periodically recorded. The pressure vessel (10) around the slim tube was filled with water through a water port (15). This water was then slowly pressurized with air (17) to a pressure of about 105 per square inch (psi) (0.72 mega Pascal) while brine #1 from the feed reservoir (14) (Table 1 ) flowed through the slim tube and left the slim tube through the back pressure regulator (16). This operation was performed such that the pressure in the slim tube was always 5 to 20 psi (0.034 - 0.137 mega Pascal) below the pressure in the pressure vessel (10).
TABLE 1
Ingredients of Brine #1
(no nutrient brine - gram per liter (gr/L) of tap water
NaHCOs I .38 grams (gr)
CaCI2 *6H2O 0.39 gr
MgCI2 *6H2O 0.220 gr
KCI 0.090 gr
NaCI I I .60 gr
NaHCOs 1 .38 gr
Trace metals 1 ml
Trace vitamins 1 ml
Na3(PO4) 0.017 gr (=10 parts per million (ppm) PO )
NH4CI 0.029 gr (=10 ppm NH4)
Acetate 0.2 gr (200 ppm acetate)
The pH of brine #1 was adjusted to 7.0 with either HCI or NaOH and the solution was filter sterilized. TABLE 2
Concentration of the amines added to Brine #1
Figure imgf000016_0001
Once the pressure inside and outside the slim tube was
established, one pore volume of the crude oil from an oil reservoir of the Milne Point Unit of the Alaskan North Slope was pumped into the slim tube. This process was performed in several hours (h). Once the crude oil had saturated the sand in the slim tube and was observed in the effluent, the flow was stopped and the oil was allowed to age in the core sand for 3 weeks. At the end of this time, brine #1 was pumped through the slim tube at a rate of ~1 .5 - 3.5 milliliter per hour (ml/h) (~1 pore volume every 20 h). Samples were taken from the effluent and the concentration of natural microflora in them was determined.
After 51 pore volumes of flow through the slim tube the
concentration of natural microflora in the system was about 1 x107 colony forming units per milliliter (CFU/ml). At this point, a mixture of amines (hereafter amines/brine mixture) was added at 150 ppm concentration to brine #1 . The approximate composition of the mixture of amines (Table 2) consisted of 7 different amine components that were identified. Five were identified by Mass Spectrometry (Agilent Technologies, Inc. Santa Clara, CA) as N-N-dimethyl-1 -dodecaneamine, N-N-dimethyl-1 -tetradecane- amine, N-N-dimethyl-methane-thioamide, caprolactam and N-methyl-N- benzyl-1 -tetradecaneamine. Two of the components were identified as amines but specific chemical formulas could not be assigned to them because the Mass Spectral Fragmentation patterns could not be deciphered. These are labeled in Table 2 as "minor amine" and "other amine". Analysis of the effluent from the slim tube did not indicate presence of any amines in it. The experiment was continued by pumping 150 ppm of the mixture of amines in brine #1 through the slim tube.
After 77 pore volumes of the mixture of brine #1 with 150 ppm of mixture of amines was pumped into the slim tube no amines were observed in the effluent.
After 80 pore volumes of the mixture of brine #1 with 150 ppm of mixture of amines was pumped into the slim tube a total of about 1 gr of the mixture of amines had flowed through the slim tube. At this point, 80 ppm of amines was finally observed in the effluent of the slim tube. This very long delay in seeing the amines in the effluent means that virtually all the amines had been trapped in the slim tube. In addition, at this time, no natural microflora could be seen in the effluent indicating that the slim tube had become toxic enough to kill all existing microflora. At this point, pumping the amines-free brine#1 was started in an attempt to flush the amines out of the slim tube and to make it less toxic.
After 24 pore volumes of the amines-free brine#1 had been pumped through the slim tube, 51 ppm of amines was detected in the effluent. The slim tube was then inoculated with one pore volume of Shewanella putrefaciens (ATCC PTA-8822) at a concentration of approximately 1 x109 CFU/ml. This inoculation was not allowed to remain in the slim tube. Instead, amines-free brine#1 was flushed through the slim tube immediately after the inoculation. Consequently the microbes resided in the slim tube for only a few hours during the transit through it. Thus, it was anticipated that the microorganisms' concentration in the effluent could be measured in the effluent eluting the slim tube. However, remarkably no microorganisms (representing about a 9 log kill) were detected in the slim tube effluent despite the short residence time of the inoculum in the slim tube. This experiment confirmed that a toxic zone had been established in the slim tube. In a continued attempt to detoxify the slim tube, brine #1 alone was continuously pumped through it.
After 79 pore volumes of the amines-free brine #1 had been pumped through the slim tube, the amines concentration in the effluent of the slim tube was measured at 30 ppm. The slim tube was inoculated with another pore volume of Shewanella putrefaciens (at 1 x109 CFU/ml). The CFU/ml in an effluent sample was about 1 x104 showing more than a 5 log kill of this microorganism had occurred immediately following inoculation. This experiment underlined the continued toxic effect of the amines despite extended washing of the tube with the amines-free brine#1 solution.
After 108 pore volumes of the amines-free brine #1 had been pumped through the slim tube, the amine concentration in the effluent was measured at 5 ppm. The slim tube was inoculated with an additional one pore volume of Shewanella putrefaciens containing 1 x109 CFU/ml. The CFU/ml in the effluent sample of the slim tube immediately following inoculation indicated a 4 - 5 log kill of this microorganism despite the extended washing with the amines-free brine#1 and the decrease in the amines concentration in the effluent. These results further confirmed the continued toxic effect of the mixture of amines accumulated in the slim tube.
After 143 pore volumes of the amines-free brine #1 had been pumped through the slim tube one pore volume of an inexpensive odorless mineral spirits (OMS)(Parks OMS, Zinsser Co., Inc., Somerset Jew Jersey #2035 CAS #8052-41 -3) was pumped through the slim tube in an attempt to remove the remaining mixture of amines. After this flush of OMS, pumping of amines-free brine #1 through the slim tube was continued.
After 149 pore volumes of amines-free brine #1 had been pumped through the slim tube, the amines concentration in the effluent was measured at 4 ppm and the slim tube was inoculated with an additional one pore volume of Shewanella putrefaciens (1 x109 CFU/ml). A count of microorganisms in the sample of the slim tube's effluent showed a 2 - 3 log kill (99 to 99.9%) despite the OMS flush and the extended washing with the amines-free brine#1 . These results confirmed that the toxic zone in the slim tube was still killing virtually all the microorganisms added to the tube.
After 168 pore volumes of the amines-free brine #1 had been pumped through the slim tube, one pore volume of a solution of 10% HCI in water was pumped through the slim tube to remove the amines. After this acid wash, the amines-free brine #1 was continuously pumped through the slim tube.
Following the acid wash treatment, an additional 2 pore volumes of the amines-free brine #1 was pumped through the slim tube and the amines concentration in the effluent was measured at 0.5 ppm. The slim tube was then inoculated with an additional one pore volume of
Shewanella putrefaciens (1 x109 CFU/ml). The CFU/ml in the effluent showed about a 0.4 log kill of this microorganism. These results underlined survival of more microorganisms following the acid wash of the slim tube and the effectiveness of using an acid to detoxify the toxic zone in the slim tube. Table 3 below summarizes results of the various tests described above.
TABLE 3
Summary of the amount of amine observed in the slim tube's effluent and the fraction of the microorganisms killed (log kill) during residence in the slim tube. PV = pore volume; nd= not detected
Figure imgf000020_0001
EXAMPLE 2
REMOVAL OF N N-DIMETHYL-1 -DODECANAMINE FROM SAND THROUGH THEIR IONIZATION AT LOW PH USING HYDROCHLORIC
ACID
38 milligrams (mg) of N N-Dimethyl-1 -Dodecanamine (hereafter referred to as "the amine") was added to 10.210 gr of Pentane. This solution was added to 10.1845 gr of specific sand layers (Oa and Ob) obtained from the Schrader Bluff formation of the Milne Point Unit of the
Alaskan North slope. The oil content of the sand was first removed using a mixture of methanol and toluene (50/50, volume/volume) as solvent washes. The solvent mixture was subsequently evaporated off the sand to produce clean, dry, flowable sand. This sand was mixed with the amine and pentane solution to produce a slurry. This slurry was thoroughly mixed and the pentane was evaporated off leaving the amine on the sand
(hereafter referred to as sand/amine mixture). 100 ml of brine #2 (recipe below) was added to the sand/amine mixture to create the
sand/amine/brine mixture. The initial pH of the sand/amine/brine mixture was 8.4. The concentration of the amine in the water should have been 380 ppm if all the amine were dissolved in brine #2. Analysis of a sample of sand/amine/brine mixture by GC did not reveal the presence of any amines in the test sample (i.e., the amine cone, was ~<1 ppm). The fact that the amine was not detected underlined its strong binding to the sand particles. 0.1 ml of 1 normal (N) HCI was added to this solution, and the pH and the amine concentration was measured again. This step was repeated several times and the analyses results are shown in both Table 4 and in Figure 3. Complete ionization and solubilization of the amine in the water was observed at pH below ~ 6.0. This is a surprising finding since the pKa of HCI is -6.2 (Langes Handbook of Chemistry, 14th edition, page 8.14, 1992, McGraw-Hill, Inc., New York). Therefore, the concentration of the HCI required for this step to completely ionize the amine and removed it from the toxic sand may be further reduced several orders of magnitude from the 10% concentration used in this example. The data underlines the remarkable efficiency of an acid at ionizing and removing the amine from the sand.
Composition of brine #2 (gr/Lof deionized water)
NaHCO3 1 .38 gr
CaCI2 *6H2O 0.39 gr
MgCI2 *6H2O 0.220 gr
KCI 0.090 gr
NaCI 1 1 .60 gr
TABLE 4
Amine concentration measured in Example 2
Figure imgf000022_0001
EXAMPLE 3
CAPACITY OF SAND TO NEUTRILIZE ACID
A. Titration of brine #2 in the absence of sand
The intent of this experiment was to determine the capacity of the sand described in Example 2 to neutralize the HCI intended to ionize the amine accumulated in the sand.
To set up a control test, 100 ml of brine #2 was titrated with 1 N HCI to initial pH of 8.1 . An aliquot (0.1 ml) of 1 N HCI was added to the brine #2 and the pH was measured. The HCI addition was repeated several times and the pH was measured after each addition. Results of these analyses are shown in both Table 5 and in Figure 4. The data indicated that about 2.25 milliequivalents of HCI were needed to achieve the equivalence point of about pH 4 corresponding to about 100% recovery of the carbonate present in brine #2.
TABLE 5
Titration of synthetic injection brine #2 in the absence of the amine
Figure imgf000023_0001
B. Titration of brine #2 with sand
100 ml of brine #2 plus 10 gr of the same sand (brine/sand mixture) used in Example 2, was titrated with 1 N HCI. The initial pH of the brine/sand mixture was 7.88. 0.1 ml aliquots of 1 N HCI were added to this mixture repeatedly, and the pH was measured after each HCI addition. The results shown in both Table 6 and in Figure 4 indicated that addition of 0.3 nnilliequivalents of HCI was needed to achieve the equivalence point with 10 gr of sand present. The data obtained in this experiment underlines the slight capacity of the sand to neutralize the added HCI. Consequently a small concentration of an acid, such as HCI, ionized the amine associated with the sand without getting neutralized by reaction with the sand.
TABLE 6
Titration of brine #2 and 10 gr of sand
Figure imgf000025_0001
EXAMPLE 4
REMOVAL OF N-N-DIMETHYL-1 -DODECANAMINE FROM SAND
THROUGH THEIR IONIZATION AT LOW pH USING 10% NITRIC ACID The procedure outlined in Example 2 was used to produce the sand/amine mixture except that 519 mg of the amine, 10 gr of Pentane. and 60.062 gr of sand from the Oa and Ob layers were used. 29.065 gr of this sand/amine mixture was added to 100 ml of brine #2 (above) to create the sand/amine/brine mixture. The initial pH of the sand/amine/brine mixture was 8.28. The concentration of the amine in the water should have been about 2000 ppm if all the amine was dissolved in brine #2. Instead, analysis of a sample of brine #2 in contact with the
sand/amine/brine mixture as described above showed that the amine concentration was -85 ppm, i.e., far less than what was expected. The fact that only a small amount of the amine was detected in brine #2 underlined the strong binding of the amine to the sand particles. 0.1 ml of 10 weight percent (wt%) nitric acid in water was added to this solution, and the pH and the amine concentration were measured again. This step was repeated several times and the analyses results are shown in both Table 7 and in Figure 5. Complete ionization and solubilization in the water of the amine was observed at a pH below ~ 6.7. This is a surprising finding since the pKa of nitric acid is -1 .37 (Langes Handbook of Chemistry, 14th edition, page 8.15, 1992, McGraw-Hill, Inc., New York), the concentration of the nitric acid required for this step may be further reduced several orders of magnitude from the 10 wt% used in this experiment without any negative impact on removal of the amines from the sand.
TABLE 7
Amine concentration measured in Example 4
Figure imgf000027_0001
EXAMPLE 5
REMOVAL OF N-N-DIMETHYL-1 -DODECANAMINE FROM SAND THROUGH ITS IONIZATION AT LOW pH USING 10% ACETIC ACID The same procedure outlined in Example 4 was repeated here to produce the sand/amine mixture. 30.85 grams (gr) of the sand/amine mixture was added to 100 ml of brine #2 (above) to create the
sand/amine/brine mixture. The initial pH of the sand/amine/brine mixture was 8.52. The concentration of the amine in the water should have been about 2000 ppm if all the amine were dissolved in brine #2. Instead, analysis of brine #2 in contact with the sand/amine/brine mixture, as described above, showed that the amine concentration was -67 ppm, i.e., far less than what was expected. The fact that only a small amount of the amine was detected in the brine #2 underlined the strong binding of the amine to the sand particles. 0.1 ml of 10 wt% acetic acid was added to this solution, and the pH and the amine concentration were measured again. This step was repeated several times and the analyses results are shown in both Table 8 and in Figure 6. Complete ionization and
solubilization in the water of the amine was observed at pH below ~ 6.7. This is a surprising finding since the pKa of acetic acid is 4.756 (Langes Handbook of Chemistry, 14th edition, page 8.19, 1992, McGraw-Hill, Inc., New York). Consequently, the concentration of the acetic acid required for this step may be further reduced significantly from what was used in this example without any negative impact on removal of the amine from the sand.
The observations described above illustrate that a weak organic acid, like acetic acid can be as effective as a strong inorganic acid, like hydrochloric acid, at ionizing and separating the amines from the toxic sand. It can therefore be concluded that to remove the toxic zone from a subterranean site, any acid that decreases the pH of a solution below about 6.7 can be used.
TABLE 8
Amine concentration measured in Example
Figure imgf000029_0001

Claims

CLAIMS What is claimed is:
1 . A method comprising in order the steps of:
a) treating a subterranean site in a zone adjacent to a water injection well with at least one detoxifying agent; and b) adding an inoculum of microorganisms wherein the microorganisms comprise one or more species of: Comamonas, Fusibacter, Marinobacterium, Petrotoga, Shewanella, Pseudomonas, Vibrio, Thauera, and Microbulbifer useful in microbial enhanced oil recovery to the water injection well;
wherein prior to the treatment of (a) at least one corrosion inhibitor and its degradation products if present have been adsorbed into the zone and have accumulated to concentrations that are toxic to microorganisms used in microbial enhanced oil recovery processes, thereby forming a toxic zone.
2. The method of claim 1 wherein the corrosion inhibitor is an organic compound selected from the group consisting of organic phosphonates, organic nitrogen compounds such as amines, organic acids and their salts and esters, carboxylic acids and their salts and esters, sulfonic acids and their salts, acetylenic alcohols, organic azoles, gluteraldehyde, tetrahydroxymethyl phophonium sulfate (THPS), bisthiocyanate acrolein, dodecylguanine hydrochloride, formaldehyde, chlorophenols, organic oxygen scavengers and various nonionic surfactants, and combinations thereof.
3. The method of Claim 2 wherein the corrosion inhibitor comprises
quaternary ammonium compounds or their degradation products.
4. The method of Claim 3 wherein the quaternary ammonium compound is selected from the group consisting of benzalkonium chloride, bis-quaternary ammonium salts, quaternary nitrogen compounds and imidazoline
compounds.
5. The method of Claim 1 wherein the corrosion inhibitor is an inorganic compound selected from the group consisting of chlorine, hypochlorite, bromine, hypobromide, chlorine dioxide, hydrazine, anthraquinone, phosphates, sodium sulfite, salts containing chrome, molybdate, or zinc, and combinations thereof.
6. The method of Claim 1 wherein the detoxifying agent of (a) is a dispersing agent.
7. The method of Claim 6 wherein the dispersing agent is an acid selected from the group consisting of hydrochloric acid, nitric acid, hydrofluoric acid, acetic acid and oxalic acid.
8. The method of Claim 6 wherein the dispersing agent causes disassociation of the corrosion inhibitor from the subterranean site adjacent to the water injection well and disperses and dilutes it such that the corrosion inhibitor becomes non-toxic to the microorganisms and the subterranean site adjacent to the water injection well is detoxified.
9. The method of claim 1 wherein the detoxifying agent is a degradation agent.
10. The method of Claim 9 wherein the degradation agent is a strong oxidizing agent selected from the group consisting of nitrates, nitrites, chlorates, percholorates, chlorites, and combinations thereof.
1 1 . The method of Claim 1 wherein the detoxifying agent is both a dispersing agent and a degradation agent.
12. The method of claim 1 1 wherein the detoxifying agent is hydrogen peroxide or perchlorate.
13. The method of Claim 1 wherein the corrosion inhibitor is a growth inhibitor of sulfate reducing bacteria.
14. The method of Claim 1 wherein the microorganisms colonize the detoxified subterranean site adjacent to the water injection well to perform microbial enhanced oil recovery.
15. The method of Claim 1 wherein the inoculum comprises one or more of Comamonas terrigena, Fusibacter paucivorans, Marinobacterium georgiense, Petrotoga miotherma, Shewanella putrefaciens, Pseudomonas stutzeri, Vibrio alginolyticus, Thauera aromatica,, Thauera chlorobenzoica and Microbulbifer hydrolyticus.
16. The method of claim 15 wherein the Thauera aromatica is strain
ATCC9497, the Pseudomonas stutzeri is strain ATCC PTA8823, and the Shewanella putrefaciens is strain ATCC PTA-8822.
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BR112013000479A BR112013000479A2 (en) 2010-07-09 2011-07-08 method for treating underground sites adjacent to water injection wells
CN2011800434185A CN103080468A (en) 2010-07-09 2011-07-08 A method for treatment of subterranean sites adjacent to water injection wells
RU2013105468/03A RU2013105468A (en) 2010-07-09 2011-07-08 METHOD FOR TREATING UNDERGROUND REGIONS ADJACENT TO WATER-PRESSURE WELLS
MX2013000292A MX2013000292A (en) 2010-07-09 2011-07-08 A method for treatment of subterranean sites adjacent to water injection wells.
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US12/833,041 US8403041B2 (en) 2010-07-09 2010-07-09 Method for pre-treatment of subterranean sites adjacent to water injection wells
US12/833,058 2010-07-09
US12/833,043 US8408292B2 (en) 2010-07-09 2010-07-09 Method for pre-treatment of subterranean sites adjacent to water injection wells
US12/833,018 2010-07-09
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US12/833,058 US8371377B2 (en) 2010-07-09 2010-07-09 Method for pre-treatment of subterranean sites adjacent to water injection wells
US12/833,020 US8397805B2 (en) 2010-07-09 2010-07-09 Method for pre-treatment of subterranean sites adjacent to water injection wells
US12/833,070 US8371378B2 (en) 2010-07-09 2010-07-09 Method for pre-treatment of subterranean sites adjacent to water injection wells
US12/833,041 2010-07-09
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