WO2011114986A1 - 透明複合シート、積層シート、液晶表示素子及び透明複合シートの製造方法 - Google Patents
透明複合シート、積層シート、液晶表示素子及び透明複合シートの製造方法 Download PDFInfo
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- WO2011114986A1 WO2011114986A1 PCT/JP2011/055656 JP2011055656W WO2011114986A1 WO 2011114986 A1 WO2011114986 A1 WO 2011114986A1 JP 2011055656 W JP2011055656 W JP 2011055656W WO 2011114986 A1 WO2011114986 A1 WO 2011114986A1
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- composite sheet
- transparent composite
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- glass cloth
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/28—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer impregnated with or embedded in a plastic substance
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
- C08J5/241—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres
- C08J5/244—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres using glass fibres
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
- C08J5/0405—Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres
- C08J5/043—Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres with glass fibres
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/02—Details
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/12—Light sources with substantially two-dimensional radiating surfaces
- H05B33/14—Light sources with substantially two-dimensional radiating surfaces characterised by the chemical or physical composition or the arrangement of the electroluminescent material, or by the simultaneous addition of the electroluminescent material in or onto the light source
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/02—Composition of the impregnated, bonded or embedded layer
- B32B2260/021—Fibrous or filamentary layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/04—Impregnation, embedding, or binder material
- B32B2260/046—Synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/101—Glass fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/412—Transparent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/538—Roughness
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/54—Yield strength; Tensile strength
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/718—Weight, e.g. weight per square meter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
- B32B2307/7242—Non-permeable
- B32B2307/7244—Oxygen barrier
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
- B32B2307/7242—Non-permeable
- B32B2307/7246—Water vapor barrier
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/732—Dimensional properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
- B32B2457/202—LCD, i.e. liquid crystal displays
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2300/00—Characterised by the use of unspecified polymers
- C08J2300/24—Thermosetting resins
Definitions
- the present invention relates to a transparent composite sheet used for applications requiring transparency, such as a display element substrate, and more specifically, a transparent resin cured product and a glass cloth embedded in the transparent resin cured product.
- the present invention relates to a transparent composite sheet containing the same, a method for producing the transparent composite sheet, a laminated sheet using the transparent composite sheet, and a liquid crystal display element.
- Glass substrates are widely used for substrates for display elements such as liquid crystal display elements or organic EL display elements, and substrates for solar cells.
- the glass substrate has problems that it is easily broken, has low bendability, and cannot be reduced in weight. For this reason, in recent years, it has been studied to use a plastic substrate instead of a glass substrate.
- the thermal expansion coefficient of a conventional plastic substrate may be about 10 to 20 times larger than the thermal expansion coefficient of glass.
- a semiconductor layer or a conductive layer is often made of an inorganic material. Accordingly, when a display element or a solar cell is manufactured using a plastic substrate having a large thermal expansion coefficient, the thermal expansion coefficient between the plastic substrate and the inorganic material layer in the heating and cooling process for forming a semiconductor layer or a conductive layer, etc. Depending on the difference, cracks may occur in the inorganic material layer.
- the dimensions of the plastic substrate greatly change due to temperature variations in the manufacturing process. Therefore, mask alignment in the photolithographic process may be difficult.
- Patent Document 1 discloses a plastic substrate obtained by applying a resin composition to glass cloth, impregnating it, and drying it.
- the thickness of the liquid crystal encapsulating layer becomes nonuniform when this plastic substrate is used as a substrate for a liquid crystal display element. As a result, the display image is uneven, and so-called cell gap unevenness occurs.
- An object of the present invention is not only to reduce the coefficient of thermal expansion by compositing glass cloth, but also to make it difficult to produce irregularities reflecting the fiber shape of the glass cloth on the surface, and the transparent It is providing the manufacturing method of a composite sheet, and the lamination sheet and liquid crystal display element using this transparent composite sheet.
- the transparent composite sheet according to the present invention has first and second surfaces facing each other.
- the transparent composite sheet according to the present invention includes a transparent resin cured product and a glass cloth embedded in the transparent resin cured product, and the amplitude of surface irregularities that matches the warp or weft cycle of the glass cloth on the sheet surface. However, it is 0.5 to 5 ⁇ m on the first surface and 0.4 ⁇ m or less on the second surface.
- the laminated sheet provided in a specific aspect of the present invention includes the transparent composite sheet of the present invention, a polarizing plate laminated on the first surface of the transparent composite sheet, and the polarizing plate as the transparent composite sheet.
- a liquid crystal display element includes a first substrate, a second substrate opposed to the first substrate with a gap, and a liquid crystal layer disposed between the first and second substrates. Is provided. At least one of the first and second substrates is bonded to the transparent composite sheet, the polarizing plate laminated on the first surface of the transparent composite sheet, and the polarizing plate to the transparent composite sheet. It is a laminated sheet provided with the adhesive layer provided between the 1st surface of the said transparent composite sheet, and the said polarizing plate.
- the method for producing a transparent composite sheet according to the present invention comprises a step of preparing a glass cloth impregnated with a curable transparent resin having transparency after curing, and at least one selected from the group consisting of metal, glass and ceramics
- a glass cloth impregnated with the curable transparent resin is sandwiched between a rigid body having a material and a flat surface, and a flexible body having a flat surface and softer than the rigid body, And a step of curing the curable transparent resin by at least one of irradiation with light rays.
- a resin film is preferably used as the flexible body.
- the thermal expansion coefficient can be lowered.
- the amplitude of the unevenness on the surface reflecting the fiber shape of the glass cloth is 0.5 to 5 ⁇ m on the first surface and 0.4 ⁇ m or less on the second surface.
- the flatness of the second surface relative to the first surface is enhanced.
- the unevenness of the surface was as large as 0.5 ⁇ m or more, reflecting the fiber shape of the glass cloth, whereas in the transparent composite sheet of the present invention, the second The flatness of the surface is effectively enhanced. Therefore, when the transparent composite sheet is used as the liquid crystal element substrate of the liquid crystal display element so that the second surface is positioned on the liquid crystal layer side of the liquid crystal display element, for example, the variation in the cell gap can be reduced.
- a polarizing plate is provided on the first surface side having a relatively large amplitude of 0.5 to 5 ⁇ m of the surface unevenness reflecting the fiber shape of the glass cloth via an adhesive layer.
- corrugation of the said surface can be filled with an adhesive layer. Accordingly, it is possible to reduce distortion of a transmission image visually recognized through a substrate that is a laminated sheet using a transparent composite sheet.
- the liquid crystal display element Display quality can be improved.
- FIG. 1 is a partially cutaway sectional view schematically showing a transparent composite sheet according to an embodiment of the present invention.
- FIG. 2 is a partially cutaway cross-sectional view schematically showing a laminated sheet using the transparent composite sheet shown in FIG.
- FIG. 3 is a partially cutaway sectional view schematically showing an example of use of the transparent composite sheet shown in FIG.
- FIG. 4 is a partially cutaway sectional view showing a liquid crystal display element using the transparent composite sheet shown in FIG.
- the present inventors have intensively studied in order to reduce the distortion of a fluoroscopic image in a display element using a transparent composite sheet in which a glass cloth is embedded in a cured transparent resin.
- a glass cloth is impregnated with a transparent resin and cured, it is sandwiched so that one surface is in contact with a rigid body such as metal or glass and the other surface is in contact with a flexible body such as a resin film.
- the surface irregularity can be effectively reduced on one surface that is in contact with the rigid body by curing in a stale state.
- a surface having relatively small irregularities is referred to as a second surface, and a surface opposite to the second surface is referred to as a first surface.
- the first surface is in contact with the flat surface of the member softer than the rigid body, the first surface is affected by the stress during curing shrinkage and has larger irregularities than the second surface.
- the transparent composite sheet is used as a substrate of a display element, for example, if the flatness of the second surface is improved, the unevenness on the first surface side can be transmitted by embedding a part of the adhesive layer. Light property can be secured.
- a feature of the present invention is a transparent composite sheet having first and second opposing surfaces, wherein the transparent composite sheet is a transparent resin cured product and a glass cloth embedded in the transparent resin cured product.
- the amplitude of the surface irregularities reflecting the fiber shape of the glass cloth is relatively large at 0.5 to 5 ⁇ m on the first surface, but is very small at 0.4 ⁇ m or less on the second surface. It is in. Therefore, when using the transparent composite sheet as a substrate through which the light of the display element is transmitted, by laminating an adhesive or the like on the first surface unevenness, the distortion of the fluoroscopic image is surely reduced. Can do.
- the transparent resin cured product used for the transparent composite sheet (A) according to the present invention is not particularly limited as long as it is a resin cured product having transparency.
- the transparent resin (a) that gives such a cured product having transparency include polyester resin, polyethylene resin, poly (meth) acrylic resin, polystyrene resin, polycarbonate resin, polyamide resin, polyacetal resin, polyphenylene sulfide resin, (meta ) Acrylic resin, epoxy resin, phenol resin, vinyl ester resin, polyimide resin, melamine resin, urea resin and the like.
- the said transparent resin (a) only 1 type may be used and 2 or more types may be used together.
- (meth) acrylic is a generic term for acrylic and methacrylic, and indicates that acrylic or methacrylic may be used.
- (meth) acrylate may be an acrylate or a methacrylate.
- (Meth) acryloyl refers to acryloyl and methacryloyl.
- the transparent resin (a) is a curable transparent resin.
- the transparent resin (a) is preferably a curable resin that is liquid at room temperature (25 ° C.) before curing. If it is liquid at room temperature (25 ° C.), glass cloth can be easily impregnated at room temperature.
- said transparent resin (a) since it is easy to obtain liquid curable resin at room temperature (25 degreeC) before said hardening, at least selected from the group which consists of a (meth) acrylic resin, an epoxy resin, and an allyl resin One type is preferred. In particular, since both heat resistance and transparency can be improved, a transparent resin having a silsesquioxane skeleton is desirable.
- Examples of the (meth) acrylic resin that is a curable resin that is liquid at room temperature before curing include (meth) acrylic oligomers.
- the (meth) acrylic resin is crosslinked and cured by at least one of heating and actinic ray irradiation.
- the cured product of the (meth) acrylic resin has high transparency to visible light.
- the (meth) acrylic resin preferably has two or more (meth) acryloyl groups in order to obtain a crosslinked structure that increases heat resistance so that a TFT element or a color filter can be formed.
- the (meth) acrylic resin is more preferably a (meth) acrylate having an alicyclic structure or a (meth) acrylate having a triazine ring structure.
- the (meth) acrylate having the alicyclic structure is preferably norbornane dimethylol di (meth) acrylate or dicyclopentadiene dimethanol di (meth) acrylate.
- the (meth) acrylate having the triazine ring structure is preferably isocyanuric acid tris (2-acryloyloxyethyl) or ⁇ -caprolactone-modified isocyanuric acid tris (2-acryloyloxyethyl).
- Examples of the method for curing the transparent resin (a) include a heating method, a method of irradiating actinic rays, and a method of using both heating and irradiation of active energy rays.
- the transparent resin (a) is preferably a resin that is cured by at least one of heating and irradiation with actinic rays.
- the transparent resin (a) is a (meth) acrylic resin
- a method of irradiating actinic rays is preferable. From the viewpoint of reliably completing the curing reaction and increasing the production efficiency of the transparent composite sheet, it is preferable to irradiate the transparent resin (a) with actinic rays and to heat the transparent resin (a). That is, it is preferable to irradiate the heated transparent resin (a) with actinic rays while the transparent resin (a) is heated. It should be noted that the curing reaction can be completed more reliably by further heating after curing with only actinic rays.
- the polymerization activation is easy, a rapid reaction with high energy is possible, and it is also widely used as an irradiation source and easy to shield.
- the light source for irradiating the ultraviolet light include a metal halide lamp and a high-pressure mercury lamp.
- a transparent resin composition containing the transparent resin (a) and a photopolymerization initiator In order to crosslink and cure the transparent resin (a) by irradiation with actinic rays, it is preferable to use a transparent resin composition containing the transparent resin (a) and a photopolymerization initiator.
- a composition containing the transparent resin (a) and other components such as a photopolymerization initiator is referred to as a transparent resin composition.
- a photopolymerization initiator that generates radicals is suitably used as the photopolymerization initiator.
- the photopolymerization initiator is not particularly limited.
- benzophenone N, N′-tetraethyl-4,4′-diaminobenzophenone, 4-methoxy-4′-dimethylaminobenzophenone, 2,2-diethoxyacetophenone, benzoin , Benzoin methyl ether, benzoin propyl ether, benzoin isobutyl ether, benzyl dimethyl ketal, ⁇ -hydroxyisobutylphenone, thioxanthone, 2-chlorothioxanthone, 1-hydroxycyclohexyl phenyl ketone, 2-methyl-1- [4- (methylthio) phenyl ] -2-morpholinopropan-1-one, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1,2-dimethylamino-2- (4-methyl-benzyl) -1 - 4-morpholin-4-yl
- the preferable lower limit of the content of the photopolymerization initiator is 0.01 parts by weight, the more preferable lower limit is 0.1 parts by weight, the preferable upper limit is 2 parts by weight, and the more preferable upper limit with respect to 100 parts by weight of the transparent resin (a). Is 1 part by weight.
- the content of the photopolymerization initiator increases, the curing of the transparent resin (a) surely and rapidly proceeds.
- the transparent resin can be sufficiently cured.
- the content of the photopolymerization initiator is not less than the preferable upper limit, the curing reaction proceeds rapidly, and problems such as cracking during curing and coloring of the transparent resin cured product are likely to occur.
- the transparent resin (a) may be crosslinked and cured by at least one of heating and actinic ray irradiation, and then heat treatment may be performed at a higher temperature.
- heat treatment the cross-linking reaction can be further advanced, the chemical resistance and the like of the transparent composite sheet can be improved, and the characteristics such as the linear expansion coefficient can be stabilized.
- the heat treatment conditions are preferably a temperature of 150 to 250 ° C. and a condition of 1 to 24 hours in a nitrogen atmosphere or in a vacuum state.
- An epoxy resin may be used as the transparent resin (a).
- this epoxy resin a conventionally well-known epoxy resin can be used, for example.
- the epoxy resin is not particularly limited. Examples of the epoxy resin include epoxy resins such as bisphenol A type, bisphenol F type and bisphenol S type, novolak type epoxy resins such as phenol novolak type and cresol novolak type, nitrogen-containing types such as triglycidyl isocyanurate type and hydantoin type.
- Cyclic epoxy resin alicyclic epoxy resin, aliphatic epoxy resin, naphthalene epoxy resin, glycidyl ether epoxy resin, biphenyl epoxy resin, dicyclopentadiene dicyclo epoxy resin, ester epoxy resin, And ether ester type epoxy resins.
- a modified product of these epoxy resins may be used.
- the epoxy resin is selected from the group consisting of a bisphenol A type epoxy resin, an alicyclic epoxy resin, a triglycidyl isocyanurate type epoxy resin, and a dicyclopentadiene type epoxy resin. At least one kind is preferred.
- an epoxy resin having a silsesquioxane skeleton may be used. As for the said epoxy resin, only 1 type may be used and 2 or more types may be used together.
- the transparent resin composition may contain a curing agent.
- the transparent resin composition preferably contains a curing agent.
- curing agent An organic acid compound, an amine compound, an acid anhydride compound, etc. are mentioned.
- curing agent only 1 type may be used and 2 or more types may be used together.
- the transparent resin composition preferably contains at least one of a photopolymerization initiator and a curing agent.
- Examples of the organic acid compound include tetrahydrophthalic acid, methyltetrahydrophthalic acid, hexahydrophthalic acid, and methylhexahydrophthalic acid.
- Examples of the amine compound include ethylenediamine, propylenediamine, diethylenetriamine, triethylenetetramine, metaphenylenediamine, diaminediphenylmethane, and diaminodiphenylsulfonic acid. Amine adducts of these amine compounds may be used.
- curing agent examples include amide compounds, hydrazide compounds, imidazole compounds, imidazoline compounds, phenol compounds, urea compounds, and polysulfide compounds.
- Examples of the amide compound include dicyandiamide and polyamide.
- Examples of the hydrazide compound include dihydragit.
- Examples of the imidazole compound include methylimidazole, 2-ethyl-4-methylimidazole, ethyldiimidazole, isopropylimidazole, 2,4-dimethylimidazole, phenylimidazole, undecylimidazole, heptadecylimidazole, and 2-phenyl-4-methyl. Examples include imidazole.
- imidazoline compounds include methyl imidazoline, 2-ethyl-4-methyl imidazoline, ethyl imidazoline, isopropyl imidazoline, 2,4-dimethyl imidazoline, phenyl imidazoline, undecyl imidazoline, heptadecyl imidazoline and 2-phenyl-4-methyl imidazoline. Etc.
- An acid anhydride compound can also be used as the curing agent. By using the acid anhydride compound, discoloration of the transparent composite sheet can be further prevented.
- the acid anhydride compound include phthalic anhydride, maleic anhydride, trimellitic anhydride, pyromellitic anhydride, nadic anhydride, glutaric anhydride, tetrahydrophthalic anhydride, methyltetrahydrophthalic anhydride, hexahydrophthalate.
- Acid anhydride methyl tetrahydrophthalic anhydride, hexahydrophthalic anhydride, methyl hexahydrophthalic anhydride, methyl nadic anhydride, dodecenyl succinic anhydride, dichlorosuccinic anhydride, benzophenone tetracarboxylic anhydride and Examples include chlorendic acid anhydride.
- the content of the epoxy resin and the curing agent is not particularly limited.
- the preferable lower limit of the equivalent of the acid anhydride of the acid anhydride compound is 0.5 equivalent, the more preferable lower limit is 0.7 equivalent, the preferable upper limit is 1.5 equivalent, and the more preferable upper limit with respect to 1 equivalent of the epoxy group of the epoxy resin. Is 1.2 equivalents.
- the equivalent of the curing agent is less than the preferable upper limit, the moisture resistance of the transparent composite sheet is improved.
- the transparent resin composition may contain a curing accelerator.
- the curing accelerator is not particularly limited. Examples of the curing accelerator include tertiary amines, imidazole compounds, quaternary ammonium salts, quaternary phosphonium salts, organometallic salts, phosphorus compounds, urea compounds, and the like.
- the curing accelerator is preferably at least one selected from the group consisting of tertiary amines, imidazole compounds and quaternary phosphonium salts. As for the said hardening accelerator, only 1 type may be used and 2 or more types may be used together.
- the content of the curing accelerator is not particularly limited.
- the preferable lower limit of the content of the curing accelerator is 0.05 parts by weight, the more preferable lower limit is 0.2 parts by weight, and the preferable upper limit is 7.0 parts by weight with respect to 100 parts by weight of the transparent resin (a).
- the upper limit is 3.0 parts by weight.
- a curable resin that is a thiol group-containing compound having a silsesquioxane skeleton may be used.
- the thiol group-containing compound having the silsesquioxane skeleton is a hydrolysis condensate (hereinafter also referred to as a hydrolysis condensate (a1)) of a thiol group-containing silane compound represented by the following formula (1).
- a hydrolysis condensate (a1)) of a thiol group-containing silane compound represented by the following formula (1).
- R1 represents an organic group having 1 to 8 carbon atoms having a thiol group and no aromatic ring, or an organic group having a thiol group and an aromatic ring
- R2 represents It represents a hydrogen atom, an organic group having 1 to 8 carbon atoms which does not have an aromatic ring, or an organic group which has an aromatic ring.
- R1 examples include an aliphatic hydrocarbon group having 1 to 8 carbon atoms having a thiol group, an alicyclic hydrocarbon group having 1 to 8 carbon atoms having a thiol group, or an aromatic having a thiol group.
- a hydrocarbon group etc. are mentioned.
- R2 include a hydrogen atom, an aliphatic hydrocarbon group having 1 to 8 carbon atoms, an alicyclic hydrocarbon group having 1 to 8 carbon atoms, and an aromatic hydrocarbon group.
- the “hydrocarbon group” in the case of having a thiol group is a group containing not only a carbon atom and a hydrogen atom but also a sulfur atom derived from the thiol group.
- the plurality of R2s may be the same or different.
- Hydrolysis condensate (a1) can be obtained by hydrolyzing and condensing a component containing the thiol group-containing silane compound represented by the above formula (1) (hereinafter also referred to as component (a11)). That is, a hydrolysis-condensation product (a1) can be obtained by a hydrolysis reaction and a condensation reaction.
- Examples of the thiol group-containing silane compound represented by the above formula (1) include 3-mercaptopropyltrimethoxysilane, 3-mercaptopropyltriethoxysilane, 3-mercaptopropyltripropoxysilane, 3-mercaptopropyltributoxysilane, 1 , 4-dimercapto-2- (trimethoxysilyl) butane, 1,4-dimercapto-2- (triethoxysilyl) butane, 1,4-dimercapto-2- (tripropoxysilyl) butane, 1,4-dimercapto- 2- (tributoxysilyl) butane, 2-mercaptomethyl-3-mercaptopropyltrimethoxysilane, 2-mercaptomethyl-3-mercaptopropyltriethoxysilane, 2-mercaptomethyl-3-mercaptopropyltripropoxysilane, 2- Mercaptome 3-Mercaptopropyltributoxysilane, 1,2-di
- 3-mercaptopropyltrimethoxysilane is preferred because of its high reactivity of hydrolysis reaction and easy availability.
- the thiol group-containing silane compound represented by the above formula (1) only one type may be used, or two or more types may be used in combination.
- hydrolysis condensate (a1) When obtaining the hydrolysis condensate (a1), only one type of thiol group-containing silane compound represented by the above formula (1) may be used, or two or more types may be used in combination. Furthermore, when obtaining the hydrolysis-condensation product (a1), a crosslinkable compound other than the thiol group-containing silane compound may be used. As the hydrolysis condensate (a1), not only the thiol group-containing silane compound but also the thiol group-containing silane compound and a crosslinkable compound other than the thiol group-containing silane compound are used. included.
- the component (a11) includes the thiol group-containing silane compound represented by the formula (1) and the crosslinkable compound used as necessary.
- the transparent resin (a) is also referred to as a compound having an epoxy group (hereinafter also referred to as an epoxy compound (a2)) and a compound having an isocyanate group (hereinafter also referred to as an isocyanate compound (a3)) in addition to the hydrolysis condensate (a1). It is preferable that at least one of the above is further included. In this case, the transparent resin (a) can be efficiently crosslinked and cured by heating.
- an epoxy compound (a2) For example, a phenol novolak type epoxy resin, a cresol novolak type epoxy resin, a bisphenol A type epoxy resin, a bisphenol F type epoxy resin, a bisphenol S type epoxy resin, a hydrogenated bisphenol A type epoxy Resin, hydrogenated bisphenol F type epoxy resin, stilbene type epoxy resin, triazine skeleton containing epoxy resin, fluorene skeleton containing epoxy resin, linear aliphatic epoxy resin, alicyclic epoxy resin, glycidylamine type epoxy resin, triphenol phenol methane Type epoxy resin, alkyl-modified triphenol methane type epoxy resin, biphenyl type epoxy resin, dicyclopentadiene skeleton-containing epoxy resin, naphthalene skeleton-containing epoxy resin and ant Ruarukiren type epoxy resins.
- an epoxy compound (a2) only 1 type may be used and 2 or more types may be used together.
- the epoxy compound (a2) includes bisphenol A type epoxy resin (trade name “Epicoat 828” manufactured by Mitsubishi Chemical Corporation), bisphenol F type epoxy resin (trade name “Epicoat 807” manufactured by Mitsubishi Chemical Corporation), and hydrogenated bisphenol.
- a type epoxy resin (trade name “Santoto ST-3000” manufactured by Toto Kasei Co., Ltd.) or an alicyclic epoxy resin (trade name “Celoxide 2021” manufactured by Daicel Chemical Industries, Ltd.) is preferable.
- the transparency and heat resistance of the transparent resin cured product (A) can be further enhanced.
- the higher molecular weight of the epoxy compound (a2) is preferable.
- the use of the high molecular weight epoxy compound (a2) increases the flexibility of the transparent resin cured product (A).
- the high molecular weight epoxy compound (a2) include epoxy resins having an epoxy equivalent of 2000 g / equivalent or more (trade names “Epicoat 1010” and “Epicoat 4007P” manufactured by Mitsubishi Chemical Corporation), and epoxy-modified silicone resins (Shin-Etsu Chemical Co., Ltd.). Trade name “X-22-163A”, etc.), and polyethylene glycol diglycidyl ether. Of these, polyethylene glycol diglycidyl ether is preferred.
- the isocyanate compound (a3) is not particularly limited, and examples thereof include aromatic diisocyanates, aliphatic diisocyanates, and alicyclic diisocyanates. Specific examples of the isocyanate compound (a3) include 1,5-naphthylene diisocyanate, 4,4′-diphenylmethane diisocyanate, 4,4′-diphenyldimethylmethane diisocyanate, 4,4′-dibenzyl isocyanate, and dialkyldiphenylmethane.
- the isocyanate compound (a3) is preferably isophorone diisocyanate.
- the use of the high molecular weight isocyanate compound (a3) increases the flexibility of the transparent resin cured product (A).
- Examples of the high molecular weight isocyanate compound (a3) include a diisocyanate-modified polyol and polymer MDI (trade name “COSMONATE M” manufactured by Takeda Chemicals, Inc.).
- Examples of the polyol include polycarbonate diol and polyester diol.
- the epoxy compound (a2) and a catalyst may be used in combination.
- the catalyst used in combination with the epoxy compound (a2) include tertiary amines, imidazole compounds, organic phosphines, and tetraphenyl boron salts.
- Examples of the tertiary amine include 1,8-diaza-bicyclo [5.4.0] undecene-7, triethylenediamine, benzyldimethylamine, triethanolamine, dimethylaminoethanol, and tris (dimethylaminomethyl) phenol. It is done.
- Examples of the imidazole compound include 2-methylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, 2-heptadecylimidazole, and the like.
- Examples of the organic phosphine include tributylphosphine, methyldiphenylphosphine, triphenylphosphine, diphenylphosphine, and phenylphosphine.
- tetraphenylboron salt examples include tetraphenylphosphonium tetraphenylborate, 2-ethyl-4-methylimidazole tetraphenylborate, and N-methylmorpholine tetraphenylborate.
- the isocyanate compound (a3) and a catalyst in combination.
- the catalyst used in combination with the isocyanate compound (a3) include organotin compounds and tertiary amines.
- organotin compound examples include dibutyltin dilaurate and tin octylate.
- tertiary amine examples include 1,8-diaza-bicyclo [5.4.0] undecene-7, triethylenediamine, benzyldimethylamine, triethanolamine, dimethylaminoethanol, and tris (dimethylaminomethyl) phenol. Can be mentioned.
- the content of the catalyst used in combination with the epoxy compound (a2) and the isocyanate compound (a3) with respect to 100 parts by weight of the transparent resin (a) is preferably in the range of 0.01 to 5 parts by weight.
- the blending ratio of the hydrolyzed condensate (a1) and at least one of the epoxy compound (a2) and the isocyanate compound (a3) can be appropriately determined according to the application.
- the molar ratio C is preferably within a range of 0.9 to 1.1.
- the molar ratio C is 0.9 or more, epoxy groups and isocyanate groups hardly remain after curing, and the weather resistance of the transparent resin cured product (A) becomes high.
- the molar ratio is 1.1 or less, the thiol group hardly remains, and a bad odor due to decomposition of the thiol group hardly occurs.
- the transparent resin (a) preferably further contains a compound having a carbon-carbon double bond (hereinafter also referred to as an unsaturated compound (a4)) in addition to the hydrolysis condensate (a1).
- an unsaturated compound (a4) a compound having a carbon-carbon double bond
- the transparent resin composition can be cured by heating and irradiation with actinic rays.
- the unsaturated compound (a4) is not particularly limited.
- Examples of the carbon-carbon double bond of the unsaturated compound (a4) include a vinyl group, a (meth) acryloyl group, and an allyl group.
- the carbon-carbon double bond reacts with the thiol group of the hydrolysis condensate (a1) (ene-thiol reaction).
- the reaction mechanism of this reaction varies depending on the presence or absence of a polymerization initiator. For this reason, a hydrolysis-condensation product (a1) and an unsaturated compound (a4) are suitably adjusted to the optimal compounding quantity.
- one thiol group undergoes an addition reaction with respect to one carbon-carbon double bond.
- a chain radical reaction proceeds in addition to the addition reaction of one thiol group with respect to one carbon-carbon double bond.
- the thiol group contained in the hydrolysis condensate (a1) and the carbon-carbon double bond contained in the unsaturated compound (a4) are 1: 1 (moles). Ratio).
- the thiol group contained in the hydrolysis condensate (a1) and the carbon-carbon double bond contained in the unsaturated compound (a4) are 1: 1 (molar ratio). Then it does not react.
- the mixing ratio of the hydrolysis condensate (a1) and the unsaturated compound (a4) is preferably in the range of 0.9 to 1.1.
- the molar ratio D1 is more preferably 1.0.
- the mixing ratio of the hydrolysis condensate (a1) and the unsaturated compound (a4) that is, [number of moles of thiol groups contained in the hydrolysis condensate (a1)] / [unsaturation].
- the number of moles of carbon-carbon double bonds contained in compound (a4) (hereinafter also referred to as molar ratio D2) is preferably in the range of 0.01 to 1.1.
- cured material (A) can be improved further as the said molar ratio D2 is 0.01 or more.
- the carbon-carbon double bond hardly remains after curing, and the weather resistance of the transparent resin cured product (A) becomes high.
- the molar ratio D2 is 1.1 or less, the thiol group hardly remains, and a bad odor due to decomposition of the thiol group hardly occurs.
- the unsaturated compound (a4) Preferably has an allyl group.
- Compounds having one allyl group include cinnamic acid, monoallyl cyanurate, monoallyl isocyanurate, pentaerythritol monoallyl ether, trimethylolpropane monoallyl ether, glycerin monoallyl ether, bisphenol A monoallyl ether, bisphenol F.
- Examples include monoallyl ether, ethylene glycol monoallyl ether, diethylene glycol monoallyl ether, triethylene glycol monoallyl ether, propylene glycol monoallyl ether, dipropylene glycol monoallyl ether, and tripropylene glycol monoallyl ether.
- Examples of the compound having two allyl groups include diallyl phthalate, diallyl isophthalate, diallyl cyanurate, diallyl isocyanurate, pentaerythritol diallyl ether, trimethylolpropane diallyl ether, glyceryl diallyl ether, bisphenol A diallyl ether, bisphenol F diallyl ether, Examples include ethylene glycol diallyl ether, diethylene glycol diallyl ether, triethylene glycol diallyl ether, propylene glycol diallyl ether, dipropylene glycol diallyl ether, and tripropylene glycol diallyl ether.
- Examples of the compound containing three or more allyl groups include triallyl isocyanurate, pentaerythritol triallyl ether, pentaerythritol tetraallyl ether, and trimethylolpropane triallyl ether.
- the compound having an allyl group is particularly preferably triallyl isocyanurate, diallyl phthalate or pentaerythritol triallyl ether.
- the unsaturated compound (a4) has a high molecular weight.
- Use of the high molecular weight unsaturated compound (a4) increases the flexibility of the transparent resin cured product (A).
- the high molecular weight unsaturated compound (a4) include a copolymer of methylallyl siloxane and dimethyl siloxane, a copolymer of epichlorohydrin and allyl glycidyl ether (trade name “Epichromer” manufactured by Daiso Corporation, and ZEON Corporation).
- allyl group-terminated polyisobutylene polymers trade name “Epion” manufactured by Kaneka Corporation
- molar ratio E [Mole number of carbon-carbon double bond contained in unsaturated compound (a4)] / [Mole number of unsaturated compound (a4)] is preferably 2 or more.
- the molar ratio E indicates the average number of carbon-carbon double bonds contained per molecule.
- the curability of the transparent resin (a) increases and the crosslink density of the transparent resin cured product (A) increases. For this reason, there exists a tendency for the heat resistance and hardness of a transparent resin hardened
- the polymerization initiator may not be used.
- the said transparent resin composition may contain the polymerization initiator, also when a hydrolysis-condensation product (a1) is included.
- the polymerization initiator include a photocationic polymerization initiator and a photoradical polymerization initiator. As for the said polymerization initiator, only 1 type may be used and 2 or more types may be used together.
- Examples of the cationic photopolymerization initiator include sulfonium salts, iodonium salts, metallocene compounds and benzoin tosylate, which are compounds that generate an acid upon irradiation with ultraviolet rays.
- Commercially available products of the above cationic photopolymerization initiator include trade names “Syracure UVI-6970”, “Syracure UVI-6974” and “Syracure UVI-6990” manufactured by Union Carbide, and “Irgacure” manufactured by Ciba Japan. H.264 "and the trade name” CIT-1682 "manufactured by Nippon Soda Co., Ltd.
- the photo radical polymerization initiator is not particularly limited.
- Examples of the photo radical polymerization initiator include benzophenone, N, N′-tetraethyl-4,4′-diaminobenzophenone, 4-methoxy-4′-dimethylaminobenzophenone, 2,2-diethoxyacetophenone, benzoin, and benzoin.
- 1-hydroxycyclohexyl phenyl ketone is preferable because coloring of the cured resin can be suppressed. Further, since it has an effect of suppressing the ene-thiol reaction and can enhance the storage stability of the transparent resin (a), 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropane-1 -One, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1,2-dimethylamino-2- (4-methyl-benzyl) -1- (4-morpholine-4 ⁇ -Aminoalkylphenone photoradical polymerization initiators such as -yl-phenyl) -butan-1-one are preferred.
- the preferable lower limit of the content of the polymerization initiator is 1 part by weight, the preferable upper limit is 15 parts by weight, the more preferable upper limit is 10 parts by weight, and the more preferable upper limit is 5 parts by weight with respect to 100 parts by weight of the transparent resin (a). is there.
- an ene-thiol reaction inhibitor can be used.
- the ene-thiol reaction inhibitor include phosphorus compounds, radical polymerization inhibitors, tertiary amines, and imidazole compounds.
- Examples of the phosphorus compound include triphenylphosphine and triphenyl phosphite.
- the radical polymerization inhibitor include p-methoxyphenol, hydroquinone, pyrogallol, naphthylamine, tert-butylcatechol, cuprous chloride, 2,6-di-tert-butyl-p-cresol, 2,2′-methylenebis ( 4-ethyl-6-tert-butylphenol), 2,2′-methylenebis (4-methyl-6-tert-butylphenol), N-nitrosophenylhydroxylamine aluminum salt, diphenylnitrosamine and the like.
- Examples of the tertiary amine include benzyldimethylamine, 2- (dimethylaminomethyl) phenol, 2,4,6-tris (diaminomethyl) phenol, and diazabicycloundecene.
- Examples of the imidazole compound include 2-methylimidazole, 2-ethyl-4-methylimidazole, 2-ethylhexylimidazole, 2-undecylimidazole and 1-cyanoethyl-2-methylimidazole.
- triphenyl phosphite is preferable.
- the triphenyl phosphite has a high inhibitory effect on the ene-thiol reaction and is liquid at room temperature, so that it is easy to handle.
- the content of the phosphorus compound is preferably in the range of 0.1 to 10 parts by weight with respect to 100 parts by weight of the transparent resin (a).
- the content of the phosphorus compound is 0.1 parts by weight or more, the ene-thiol reaction can be sufficiently suppressed.
- the content of the phosphorus compound is 10 parts by weight or less, the residual amount of the phosphorus compound decreases after curing, and a decrease in physical properties of the cured transparent resin (A) derived from the phosphorus compound can be suppressed.
- N-nitrosophenylhydroxylamine aluminum salt is preferable.
- the N-nitrosophenylhydroxylamine aluminum salt can suppress the ene-thiol reaction even in a small amount, and can improve the transparency of the transparent resin cured product (A).
- the content of the radical polymerization inhibitor is preferably in the range of 0.0001 to 0.1 parts by weight with respect to 100 parts by weight of the transparent resin (a). When the content of the radical polymerization inhibitor is 0.001 part by weight or more, the ene-thiol reaction can be sufficiently suppressed. If the content of the radical polymerization inhibitor is 0.1 parts by weight or less, the curability tends to be high.
- benzyldimethylamine is preferred.
- the benzyldimethylamine is easy to handle because it has a high inhibitory effect on the ene-thiol reaction and is liquid at room temperature.
- the content of the tertiary amine is preferably in the range of 0.001 to 5 parts by weight with respect to 100 parts by weight of the transparent resin (a).
- the content of the tertiary amine is 0.001 part by weight or more, the ene-thiol reaction can be sufficiently suppressed.
- the condensation reaction of unreacted hydroxyl groups and alkoxy groups in the hydrolysis-condensation product (a1) hardly occurs, and gelation hardly occurs.
- the compounding ratio of the hydrolysis-condensation product (a1) and the unsaturated compound (a4) can be appropriately changed depending on the application. Moreover, when using together a hydrolysis-condensation product (a1) and an unsaturated compound (a4), a solvent can be mix
- the Abbe number of the transparent resin cured product (A) is preferably in the range of 35-50. When the Abbe number of the transparent resin cured product (A) is within the above range, the light transmittance of the transparent composite sheet can be further increased.
- the cured transparent resin (A) can also be obtained, for example, by curing a material to which the glass cloth (b) is not added when the transparent composite sheet is produced.
- the cured transparent resin (A) is, for example, a mixture obtained by mixing a transparent resin (a) and at least one of a photopolymerization initiator and a curing agent for curing the transparent resin (a). It can also be obtained by curing.
- the filament diameter of the glass cloth (b) is preferably 3 to 10 ⁇ m. When the filament diameter is 3 ⁇ m or more, the tensile strength is further increased. When the filament diameter is 10 ⁇ m or less, the bending strength is further increased.
- the thickness of the single yarn is preferably 10 to 20 in terms of Tex count. When it is 10 or more, the thickness of the glass cloth (b) is increased, and the effect of reducing the strength or the thermal expansion can be sufficiently obtained. If the number is 20 or less, the opening process is easy.
- the number of twists of the single yarn is preferably 2 / inch or less. When the number of twists is 2 / inch or less, the opening process with an opening degree of 2 or more is easy.
- the density (weave density) of the warp and weft of the glass cloth (b) is preferably 40 to 70 / inch. When the number is 40 / inch or more, the eyes (basket hole) of the glass cloth (b) are sufficiently small, and the unevenness of the surface of the transparent composite sheet can be reduced. When the number is 70 / inch or less, the opening of the glass cloth (b) is facilitated without clogging the eyes.
- the glass cloth (b) contained in the transparent composite sheet according to the present invention has a filament diameter of 3 to 10 ⁇ m, a Tex count of 10 to 20, and a twist.
- the glass cloth (b) is formed from a woven fabric having a density of 40 to 70 yarns / inch of warp and weft yarns per inch / inch. A glass cloth that has been subjected to fiber opening treatment so that the fineness is in the range of 2 to 4 is preferable.
- the thickness of the glass cloth (b) varies depending on the type of yarn used, the weaving density, and the degree of opening, it is difficult to define a strict range.
- the thickness of the glass cloth (b) is about 40 to 80 ⁇ m at the thick part where the warp and the weft intersect.
- soda glass, borosilicate glass, alkali-free glass, or the like is used as a material of the glass cloth (b).
- alkali-free glass is preferable.
- the alkali-free glass when the transparent composite sheet is used as a display element substrate or a solar cell substrate, the alkali component derived from the glass cloth (b) does not adversely affect the semiconductor element.
- the fiber of the glass cloth (b) is preferably E glass or T glass.
- the E glass is widely used as a core material for glass fiber reinforced circuit boards.
- the fiber diameter, fiber bundle diameter, basis weight as a glass cloth, weaving density, thickness, and the like the E glass has various standard products.
- E glass is used suitably from a viewpoint of a performance improvement, cost reduction, and the availability.
- the fiber of the glass cloth (b) is more preferably T glass.
- T glass fiber is superior to E glass fiber in terms of high strength and low thermal expansion.
- the preferable lower limit of the tensile modulus of the glass cloth (b) is 5 GPa, the more preferable lower limit is 10 GPa, the preferable upper limit is 500 GPa, and the more preferable upper limit is 200 GPa. If the tensile modulus is too low, the strength of the transparent composite sheet tends to be low.
- the preferable lower limit of the content of the glass cloth (b) is 50 parts by weight, the more preferable lower limit is 100 parts by weight, the preferable upper limit is 300 parts by weight, and the more preferable upper limit is 200 parts by weight with respect to 100 parts by weight of the transparent resin (a). It is.
- the glass cloth (b) content is too high, it becomes difficult to impregnate the glass cloth (b) with the transparent resin (a), and voids are generated on the surface or inside of the transparent composite sheet, resulting in a decrease in transparency. It becomes easy to do.
- the transparent resin composition, the transparent resin cured product (A), and the transparent composite sheet are each a plasticizer, a weathering agent, an antioxidant, a heat stabilizer, a lubricant, and an antistatic material, depending on the needs in various applications.
- Agents, brighteners, colorants, conductive agents, mold release agents, surface treatment agents, viscosity modifiers, and the like may be included.
- FIG. 1 Transparent composite sheet
- the transparent composite sheet which concerns on one Embodiment of this invention is typically shown with partial notch sectional drawing.
- the transparent composite sheet 1 has a first surface 1a and a second surface 1b.
- the 1st surface 1a has an unevenness
- the 2nd surface 1b is a flat surface.
- the amplitude of the surface irregularities is 0.5 to 5 ⁇ m on the first surface 1a and 0.4 ⁇ m or less on the second surface 1b.
- the transparent composite sheet according to the present invention contains a transparent resin cured product (A) obtained by curing the transparent resin (a) and a glass cloth (b) embedded in the transparent resin cured product (A).
- a transparent composite sheet As a method for producing a transparent composite sheet according to the present invention, when a glass cloth is impregnated with a transparent resin and cured, one surface is brought into contact with a rigid body such as metal or glass, and the other surface (the other surface). And a transparent resin (a) is cured in a state of being sandwiched so as to be in contact with a flexible body such as a resin film. Accordingly, surface unevenness due to curing shrinkage hardly occurs on the surface in contact with the rigid body, and surface unevenness is concentrated on the surface in contact with the flexible body. Therefore, in the obtained transparent composite sheet, one surface is flat and only the other surface has irregularities.
- the rigid body has a flat surface.
- the rigid body preferably has at least one material selected from the group consisting of metal, glass and ceramics.
- the flexible body has a flat surface.
- the flexible body is a flexible body that is more flexible than the rigid body.
- the composite material is a transparent composite material.
- the composite material is a glass cloth impregnated with a curable transparent resin.
- the composite material is dried as necessary.
- the composite material is sandwiched between a metal roll and a resin film.
- one surface of the composite material is brought into contact with the metal roll, and the other surface is brought into contact with the resin film.
- the transparent composite material is crosslinked and cured to form a transparent composite sheet.
- a transparent composite sheet is obtained by peeling from a transparent composite sheet from a metal roll and a resin film.
- the glass cloth (b) When impregnating the glass cloth (b) with the transparent resin (a), the glass cloth (b) is immersed in the transparent resin (a), and the transparent resin (a) is applied while irradiating ultrasonic waves as necessary. Glass cloth (b) may be impregnated.
- a metal belt may be used, and the transparent composite material may be sandwiched between the metal belt and the resin film.
- the resin film instead of the resin film, a flexible body that is more flexible than the rigid body may be used.
- the transparent resin (a) may be cured only with actinic rays and then further heated.
- actinic rays may be irradiated to the composite material in contact with the rigid body in a state where the rigid body such as a metal roll is heated. That is, heating and irradiation with actinic rays may be performed simultaneously, and curing by heating and curing by irradiation with actinic rays may proceed simultaneously.
- one surface of the transparent composite material may be brought into contact with the metal roll, and the transparent composite material may be cured in a state where nothing is brought into contact with the other surface.
- the amount of resin on the glass cloth on the surface where nothing is in contact tends to fluctuate. Therefore, the obtained transparent composite sheet is likely to warp.
- the thickness of the transparent composite sheet according to the present invention is not particularly limited. However, in consideration of the specifications of the glass cloth (b) and the ratio of the transparent resin (a) and the glass cloth (b), the thickness is within a range of 25 to 200 ⁇ m. Preferably there is.
- the transparent composite sheet When it is necessary to make the thickness of the transparent composite sheet thicker than 200 ⁇ m, it is cured after laminating a plurality of sheet-like transparent composite materials, or the transparent composite material is repeatedly formed and cured to form a transparent composite sheet. It is preferable to obtain Further, a plurality of transparent composite sheets may be laminated via an appropriate adhesive layer.
- the transparent composite sheet according to the present invention has first and second surfaces that face each other, and the amplitude of the surface unevenness that coincides with the warp or weft cycle of the glass cloth on the surface of the sheet is 0 in the first surface. 0.5 to 5 ⁇ m, and 0.4 ⁇ m or less on the second surface.
- the surface where the transparent composite material is brought into contact with a flexible body such as a resin film has irregularities on the surface and is brought into contact with a rigid body such as metal, glass or ceramics. The surface is less likely to be uneven.
- the surface in contact with the flexible body is the first surface
- the surface in contact with the rigid body is the second surface
- the specific amplitude range is realized.
- the amplitude of the surface irregularities is preferably 0.3 ⁇ m or less on the second surface. More preferably, it is 2 ⁇ m or less.
- the amplitude of the surface irregularities can be measured using a general stylus type surface shape measuring device.
- the light transmittance of the transparent composite sheet according to the present invention is preferably 80% or more, more preferably 85% or more, further preferably 90% or more, and particularly preferably 92% or more. preferable.
- the light transmittance is higher, for example, when an image display device is obtained using a transparent composite sheet for a display element substrate such as a liquid crystal display element or an organic EL display element, the display quality becomes higher and the image becomes clearer. Become.
- the light transmittance can be determined by measuring the total light transmittance at a wavelength of 550 nm using a commercially available spectrophotometer.
- the water vapor transmission rate of the transparent composite sheet according to the present invention is preferably 1 ⁇ 10 ⁇ 1 g / m 2 ⁇ day or less at 40 ° C. and 90% relative humidity.
- the average linear expansion coefficient of the transparent composite sheet according to the present invention at 30 to 250 ° C. is preferably 20 ppm / ° C. or less.
- the haze value of the transparent composite sheet according to the present invention is preferably 10% or less, more preferably 3% or less, and even more preferably 2% or less.
- the haze value is measured based on JIS K7136.
- a commercially available haze maker is used as the measuring device.
- Examples of the measuring apparatus include “Fully Automatic Haze Meter TC-HIIIDPK” manufactured by Tokyo Denshoku Co., Ltd.
- the surface smoothing layer, hard coat layer or gas barrier layer may be laminated on the transparent composite sheet according to the present invention.
- the surface smoothing layer or hard coat layer for example, a known surface smoothing agent or hard coat agent is applied on the transparent composite sheet, and dried to remove the solvent as necessary. . Next, the surface smoothing agent or the hard coat agent is cured by at least one of heating and irradiation with actinic rays.
- the method for applying the surface smoothing agent or the hard coating agent on the transparent composite sheet is not particularly limited.
- a conventionally known method such as a roll coating method, a spin coating method, a wire bar coating method, a dip coating method, an extrusion method, a curtain coating method, or a spray coating method can be employed.
- the barrier property of water vapor or oxygen may be enhanced by laminating a gas barrier layer on the transparent composite sheet according to the present invention.
- the gas barrier layer is not particularly limited.
- the material for the gas barrier layer include metals such as aluminum, silicon compounds such as SiO 2 and SiN, magnesium oxide, aluminum oxide, and zinc oxide. From the viewpoint of improving water vapor barrier properties, transparency, and adhesion to the transparent composite sheet, silicon compounds such as SiO 2 and SiN are preferred.
- the method for forming the gas barrier layer is not particularly limited, and examples thereof include dry methods such as vapor deposition and sputtering, and wet methods such as sol-gel method. Of these, the sputtering method is preferable.
- the gas barrier layer formed by the sputtering method is dense and excellent in gas barrier properties, and also has good adhesion to the transparent composite sheet.
- FIG. 2 schematically shows an example of a laminated sheet using the transparent composite sheet shown in FIG.
- the laminated sheet 11 includes a transparent composite sheet 1, a polarizing plate 12, and an adhesive layer 13.
- the polarizing plate 12 is laminated on the first surface 1 a of the transparent composite sheet 1.
- the pressure-sensitive adhesive layer 13 is provided between the polarizing plate 12 and the first surface 1 a of the transparent composite sheet 1.
- the pressure-sensitive adhesive layer 13 is provided so as to be bonded to the polarizing plate 12 and the first surface 1 a of the transparent composite sheet 1.
- the first surface side has larger irregularities on the surface than the second surface side.
- the transparent composite sheet when used as a substrate of a display element such as a liquid crystal display element, for example, by laminating an adhesive layer on the first surface, the unevenness of the surface of the first surface can be reduced. What is necessary is just to reduce or eliminate an influence.
- the present invention can be suitably used for laminated sheets used for optical applications such as liquid crystal display elements.
- a laminated sheet the transparent composite sheet of the present invention, a polarizing plate laminated on the first surface of the transparent composite sheet, and polarization so that the polarizing plate is bonded to the first surface of the transparent composite sheet.
- a laminated sheet provided with the adhesive layer provided between the board and the 1st surface of the transparent composite sheet can be mentioned.
- a polarizing plate is indirectly laminated on the first surface of the transparent composite sheet.
- the use of the transparent pressure-sensitive adhesive layer causes distortion of the transmitted image of the light transmitted through the laminated sheet. Can be difficult.
- the laminated sheet according to the present invention has a structure in which the two transparent composite sheets of the present invention are provided and the second surfaces of the two transparent composite sheets are laminated and integrated. May be. That is, like the laminated sheet 21 shown in FIG. 3, the two transparent composite sheets 1 may be used by bonding the second surfaces 1b together. In this case, a polarizing plate is bonded to each of the first surfaces located on the outer sides of the two transparent composite sheets in the same manner as described above via an adhesive layer.
- the laminated sheet thus obtained the influence of the unevenness on the surface of the first surface is alleviated or eliminated by the pressure-sensitive adhesive layer, and in the part where the transparent composite sheets are bonded together, Since the few second surfaces face each other, the distortion of the transmission image hardly occurs.
- what is necessary is just to use a suitable adhesive when bonding the 2nd surfaces of a transparent composite sheet.
- a laminated sheet in which one transparent composite sheet is laminated on one surface of a member from the first surface side and another transparent composite sheet is laminated on the other surface of the member from the first surface side.
- the transparent composite sheet can also be used.
- the outer surface is the second surface of the transparent composite sheet.
- the transparent composite sheet and the laminated sheet are suitably used as a light transmissive substrate of a display element such as a liquid crystal display element, for example.
- a liquid crystal display element such as a liquid crystal display element, a first substrate, a second substrate opposed to the first substrate with a gap, a liquid crystal layer disposed between the first and second substrates,
- An appropriate liquid crystal display element comprising
- at least one of the first and second substrates is the transparent composite sheet of the present invention, a polarizing plate laminated on the first surface of the transparent composite sheet, It is a laminated sheet comprising an adhesive layer provided between the first surface of the transparent composite sheet and the polarizing plate so that the polarizing plate is bonded to the first surface of the transparent composite sheet. Therefore, in the laminated sheet, the transmission image is hardly distorted, so that the display quality of the characteristics of the liquid crystal display element can be improved.
- FIG. 4 is a cross-sectional view schematically showing an example of a liquid crystal display element using the transparent composite sheet shown in FIG.
- the liquid crystal display element 31 shown in FIG. 4 includes a laminated sheet 11 that is a first substrate, a laminated sheet 11 that is a second substrate, and a liquid crystal layer 32.
- the laminated sheet 11 as the first substrate and the laminated sheet 11 as the second substrate are opposed to each other with a gap.
- a liquid crystal layer 32 is disposed between the laminated sheet 11 that is the first substrate and the laminated sheet 11 that is the second substrate. Further, the liquid crystal layer 32 includes a second surface 1b of the transparent composite sheet 1 in the laminated sheet 11 as the first substrate, and a second surface 1b of the transparent composite sheet 1 in the laminated sheet 11 as the second substrate. Is in contact with
- a laminated sheet having a structure in which two transparent composite sheets are laminated may be used. That is, a laminated sheet in which the second surfaces of two transparent composite sheets are bonded together and a polarizing plate is laminated on the outside of the first surface of each transparent composite sheet via an adhesive layer may be used.
- the laminated sheet has a second transparent composite sheet laminated so that the second surfaces are bonded to the second surface of the transparent composite sheet, and the first of the second transparent composite sheet.
- a second polarizing plate laminated on the surface, and a second pressure-sensitive adhesive layer provided between the first surface of the second transparent composite sheet and the second polarizing plate may further be provided. .
- Example 1 Transparent resin (a), tricyclodecane dimethanol dimethacrylate (NK ester DCP, Shin-Nakamura Chemical Co., Ltd.) 50 parts by weight and bis [4- (acryloyloxyethoxy) phenyl] fluorene (Ogsol EA-0200, Osaka) 48 parts by weight of Gas Chemical Co., Ltd.) and 0.5 parts by weight of 1-hydroxy-cyclohexyl-phenyl-ketone (Irgacure 184, manufactured by Ciba Japan Co., Ltd.) as a photopolymerization initiator were added and mixed to obtain a transparent resin liquid 1 Got.
- a tricyclodecane dimethanol dimethacrylate
- NK ester DCP Shin-Nakamura Chemical Co., Ltd.
- bis [4- (acryloyloxyethoxy) phenyl] fluorene Ogsol EA-0200, Osaka
- Irgacure 184 1-hydroxy-cyclo
- a glass cloth (b) which is E glass having a thickness of 42 ⁇ m and a weight per unit area of 48 g / m 2 , was continuously immersed in the obtained transparent resin liquid 1 to impregnate the glass cloth (b) with the transparent resin liquid 1. . In this way, a transparent composite material was obtained.
- a metal with a flat surface is formed by overlapping a 100 ⁇ m thick polyester film (product number: Cosmo Shine A4100, manufactured by Toyobo Co., Ltd.) on one side of the transparent composite material impregnated with the transparent resin liquid 1 in the glass cloth (b).
- a polyester film was laminated on the transparent composite material on a roll to make the thickness of the transparent composite material uniform.
- the transparent composite material laminated with the polyester film is irradiated with 2000 mJ / cm 2 (365 nm) of UV light from the polyester film side with a high-pressure mercury lamp while being conveyed on the metal roll, and the transparent resin in the transparent composite material Was crosslinked and cured. Thereafter, the polyester film was peeled off to obtain a transparent composite sheet.
- Example 2 30 parts by weight of 3,4-epoxycyclohexenylmethyl-3 ′, 4′-epoxycyclohexene carboxylate (Celoxide 2021P, manufactured by Daicel Chemical Industries), which is a transparent resin (a), and a bisarylfluorene-based epoxy resin (ONCOAT EX) -1010 (manufactured by Nagase Sangyo Co., Ltd.) 20 parts by weight of a 7: 3 (weight ratio) mixture of methylhexahydrophthalic anhydride and hexahydrophthalic anhydride as curing agents (Licacid MH-700, manufactured by Shin Nippon Rika Co., Ltd.) 42 parts by weight and 1 part by weight of a curing accelerator (Hishicolin PX-4ET, manufactured by Nippon Chemical Industry Co., Ltd.) were added and mixed to obtain a transparent resin liquid 2.
- a curing accelerator Haishicolin PX-4ET, manufactured by Nippon Chemical Industry Co.
- a glass cloth (b) which is E glass having a thickness of 68 ⁇ m and a basis weight of 81 g / m 2 is immersed in the obtained transparent resin liquid 2, and the transparent resin liquid 2 is applied to the glass cloth (b) while irradiating ultrasonic waves. Impregnated. In this way, a transparent composite material in which the transparent resin liquid 2 was impregnated in the glass cloth (b) was obtained.
- the transparent composite material was pulled up, placed on a stainless steel plate having a flat surface, and defoamed while being decompressed to a pressure of 10 Pa in a decompression chamber.
- the surface of the transparent composite material on the stainless steel plate taken out from the vacuum chamber is passed through a laminator while a 75 ⁇ m thick polyimide film with a flat surface (product number Kapton 300H, manufactured by Toray DuPont Co., Ltd.) is passed to make the thickness of the transparent composite material uniform. Turned into.
- the material was further heated at 200 ° C. for 180 minutes to crosslink and cure the transparent resin in the transparent composite material.
- the polyimide film was peeled off to obtain a transparent composite sheet.
- Example 3 A thiol group-containing compound having a silsesquioxane skeleton which is a transparent resin (a) (HBSQ101, corresponding to the hydrolysis condensate (a1), manufactured by Arakawa Chemical Co., Ltd.) 50 parts by weight and triallyl isocyanurate 30 parts by weight Then, 0.2 part by weight of 2-methyl-1 [4- (methylthio) phenyl] -2-morpholinopropan-1-one (Irgacure 907, manufactured by Ciba Japan) as a photopolymerization initiator was added, By mixing, a transparent resin liquid 3 was obtained.
- HBSQ101 corresponding to the hydrolysis condensate (a1), manufactured by Arakawa Chemical Co., Ltd.
- Glass cloth (b) which is E glass having a thickness of 42 ⁇ m and a weight per unit area of 48 g / m 2 , was continuously immersed in the obtained transparent resin liquid 3 to impregnate the glass cloth (b) with the transparent resin liquid 3. . In this way, a transparent composite material in which the transparent resin liquid 3 was impregnated in the glass cloth (b) was obtained.
- Example 4 A transparent composite sheet was obtained in the same manner as in Example 3 except that the glass cloth (b) was changed to a glass cloth having a thickness of 92 ⁇ m and a basis weight of 104 g / m 2 .
- Example 5 A reaction catalyst was added to 70 parts by weight of a polysilsesquioxane solution (composeran SQ102-1, made by Arakawa Chemical Co., Ltd., corresponding to the hydrolysis condensate (a1)) and 50 parts by weight of isophorone diisocyanate, which are transparent resins (a). A dibutyltin dilaurate 0.2 part by weight was added and mixed to obtain a transparent resin liquid 4.
- a glass cloth (b) which is E glass having a thickness of 68 ⁇ m and a basis weight of 81 g / m 2 is immersed in the obtained transparent resin liquid 4, and the glass cloth (b) is impregnated with the transparent resin liquid 4 while irradiating ultrasonic waves. I let you. In this way, a transparent composite material was obtained.
- the transparent composite material was pulled up, placed on a stainless steel plate having a flat surface, and dried in an oven at 80 ° C. for 10 minutes.
- the thickness of the transparent composite material is made uniform in the oven.
- the transparent composite material laminated with the polyester film was crosslinked and cured by heating at 120 ° C. for 20 minutes. Thereafter, the polyester film was peeled off to obtain a transparent composite sheet.
- Example 1 A glass cloth (b), which is E glass having a thickness of 42 ⁇ m and a weight per unit area of 48 g / m 2 , was continuously immersed in the transparent resin liquid 1 produced in Example 1, and the transparent resin liquid 1 was then added to the glass cloth (b). Impregnated. In this way, a transparent composite material was obtained.
- the polyester film was laminated on both sides of the transparent composite material and laminated on a metal roll to make the thickness of the transparent composite material uniform.
- UV light of 2000 mJ / cm 2 (365 nm) was irradiated from the polyester film side with a high-pressure mercury lamp while being conveyed on a metal roll to crosslink and cure the transparent composite material on which the polyester film was laminated.
- the polyester film was peeled off to obtain a transparent composite sheet.
- Example 2 A glass cloth (b), which is E glass having a thickness of 68 ⁇ m and a basis weight of 81 g / m 2 , is immersed in the transparent resin liquid 2 produced in Example 2, and the transparent resin liquid 3 is glass cloth ( b) was impregnated. In this way, a transparent composite material was obtained.
- the transparent composite material is pulled up and placed on a 75 ⁇ m-thick polyimide film (product number Kapton 300H, manufactured by Toray DuPont Co., Ltd.) whose peripheral portion is attached and fixed to a stainless steel plate, and the pressure is reduced to 10 Pa in a vacuum chamber. While defoaming.
- a transparent composite material is passed through a laminator while a 75 ⁇ m thick polyimide film (product number: Kapton 300H) is layered on the exposed surface of the transparent composite material on the stainless steel plate to which the polyimide film taken out from the vacuum chamber is attached. The material thickness was made uniform.
- Example 6 The transparent resin (a) 9,9-bis [4- (2-acryloyloxyethoxy) phenyl] fluorene (A-BPEF, manufactured by Shin-Nakamura Chemical Co., Ltd.) and ethoxylated isocyanuric acid triacrylate (A- 9300, manufactured by Shin-Nakamura Chemical Co., Ltd.) and 2-methyl-1 [4- (methylthio) phenyl] -2-morpholinopropan-1-one (Irgacure 907, Ciba Japan) as a polymerization initiator 0.2 parts by weight) were added and mixed to obtain a transparent resin liquid 6.
- A-BPEF 9,9-bis [4- (2-acryloyloxyethoxy) phenyl] fluorene
- A-BPEF ethoxylated isocyanuric acid triacrylate
- A- 9300 manufactured by Shin-Nakamura Chemical Co., Ltd.
- Glass cloth (b) which is E glass having a thickness of 42 ⁇ m and a basis weight of 48 g / m 2 , was continuously immersed in the transparent resin liquid 6 thus obtained, so that the glass cloth (b) was impregnated with the transparent resin liquid 6. . In this way, a transparent composite material was obtained.
- the surface temperature is 130 ° C. while a 100 ⁇ m thick polyester film (product number: Cosmo Shine A4100, manufactured by Toyobo Co., Ltd.) is laminated on one side of the transparent composite material in which the glass cloth (b) is impregnated with the transparent resin liquid 6.
- a polyester film was laminated on the transparent composite material on a metal roll having a flat surface heated to uniform the thickness of the transparent composite material.
- the transparent composite material laminated with the polyester film is irradiated with 2000 mJ / cm 2 (365 nm) of UV light from the polyester film side with a high-pressure mercury lamp while being conveyed on the heated metal roll.
- the transparent resin inside was cross-linked and cured. After peeling from the metal roll, the polyester film was further peeled to obtain a transparent composite sheet.
- Example 7 48 parts by weight of ethoxylated isocyanuric acid triacrylate (A-9300, manufactured by Shin-Nakamura Chemical Co., Ltd.) which is a transparent resin (a), ⁇ -caprolactone-modified ethoxylated isocyanuric acid triacrylate (A-9300-1CL, Shin-Nakamura Chemical Industry) 1) which is a polymerization initiator in 48 parts by weight) and 4,9 parts by weight 9,9-bis [4- (2-acryloyloxyethoxy) phenyl] fluorene (A-BPEF, Shin-Nakamura Chemical Co., Ltd.) 0.4 parts by weight of hydroxy-cyclohexyl-phenyl-ketone (Irgacure 184, manufactured by Ciba Japan) was added and mixed to obtain transparent resin liquid 7.
- ethoxylated isocyanuric acid triacrylate A-9300, manufactured by Shin-Nakamura Chemical Co., Ltd.
- the surface temperature is 100 ° C. while a 100 ⁇ m thick polyester film (product number: Cosmo Shine A4100, manufactured by Toyobo Co., Ltd.) is laminated on one side of the transparent composite material in which the glass cloth (b) is impregnated with the transparent resin liquid 7.
- a polyester film was laminated on the transparent composite material on a metal roll having a flat surface heated to uniform the thickness of the transparent composite material.
- the transparent composite material laminated with the polyester film is irradiated with 2000 mJ / cm 2 (365 nm) of UV light from the polyester film side with a high-pressure mercury lamp while being conveyed on the heated metal roll.
- the transparent resin inside was cross-linked and cured. After peeling from the metal roll, the polyester film was further peeled to obtain a transparent composite sheet.
- the refractive index nD (wavelength 589.3 nm) was measured with a digital Abbe refractometer (manufactured by Elma).
- the transparent resin solutions 1 to 7 used in the examples and comparative examples were cured, and the refractive index of the cured product (transparent resin cured product (A)) of the transparent resin (a) used in the examples and comparative examples was evaluated. .
- the manufacturer's nominal value was adopted for the refractive index of the glass cloth (b).
- Table 1 below shows the contents of the transparent resin (a) and the glass cloth (b) used when obtaining the transparent composite sheet.
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Abstract
Description
本発明に係る透明複合シート(A)に用いられる透明樹脂硬化物は、透明性を有する樹脂硬化物であれば特に限定されない。このような透明性を有する硬化物を与える透明樹脂(a)としては、ポリエステル樹脂、ポリエチレン樹脂、ポリ(メタ)アクリル樹脂、ポリスチレン樹脂、ポリカーボネート樹脂、ポリアミド樹脂、ポリアセタール樹脂、ポリフェニレンサルファイド樹脂、(メタ)アクリル樹脂、エポキシ樹脂、フェノール樹脂、ビニルエステル樹脂、ポリイミド樹脂、メラミン樹脂、及びユリア樹脂等が挙げられる。上記透明樹脂(a)は、1種のみが用いられてもよく、2種以上併用されてもよい。
R1Si(OR2)3 ・・・式(1)
ガラスクロス(b)のフィラメント径は3~10μmであることが好ましい。フィラメント径が3μm以上であると、引っ張り強度がより一層高くなる。フィラメント径が10μm以下であると、折り曲げ強度がより一層高くなる。
ガラスクロス(b)の経糸及び緯糸の密度(織り密度)はそれぞれ40~70本/インチであることが好ましい。40本/インチ以上であると、ガラスクロス(b)の目(バスケットホール)が充分に小さくなり、透明複合シートの表面の凹凸を低減できる。70本/インチ以下であると、ガラスクロス(b)の目が詰まり過ぎることなく、開繊処理が容易になる。
開繊度=開繊処理後のガラスクロス(b)における繊維束の糸幅/ガラス繊維単糸の径 ・・・式(X)
上記透明樹脂組成物、上記透明樹脂硬化物(A)及び上記透明複合シートはそれぞれ、各種用途での必要性に応じて、可塑剤、耐候剤、酸化防止剤、熱安定剤、滑剤、帯電防止剤、増白剤、着色剤、導電剤、離型剤、表面処理剤及び粘度調節剤等を含有していてもよい。
図1に、本発明の一実施形態に係る透明複合シートを模式的に部分切欠断面図で示す。
具体的な製造方法としては特に限定されないが、例えば以下のような方法が挙げられる。
本発明に係る透明複合シートは、対向する第1,第2の面を有し、シートの表面のガラスクロスの経糸もしくは緯糸の周期と一致した表面凹凸の振幅が、上記第1の面において0.5~5μmであり、上記第2の面で0.4μm以下である。前述した透明複合シートの製造方法から明らかなように、透明複合材料が樹脂フィルムのような柔軟体に接触される面では表面に凹凸が生じ、金属、ガラス又はセラミックスのような剛体に接触される面では凹凸が表面に生じ難い。従って、上記柔軟体に接触される面が、上記第1の面となり、剛体に接触される面が上記第2の面となり、上記特定の振幅範囲がそれぞれ実現される。セルギャップのばらつきをより一層小さくしたり、透過像の歪みをより一層低減したりする観点からは、上記表面凹凸の振幅は、第2の面で0.3μm以下であることが好ましく、0.2μm以下であることがより好ましい。
図2に、図1に示す透明複合シートを用いた積層シートの一例を模式的に部分切欠断面図で示す。
透明樹脂(a)であるトリシクロデカンジメタノールジメタクリレート(NKエステル DCP、新中村化学工業社製)50重量部及びビス[4-(アクリロイロキシエトキシ)フェニル]フルオレン(オグソールEA-0200、大阪ガスケミカル社製)48重量部に、光重合開始剤である1-ヒドロキシ-シクロヘキシル-フェニル-ケトン(イルガキュア184、チバ・ジャパン社製)0.5重量部を加えて混合し、透明樹脂液1を得た。
透明樹脂(a)である3,4-エポキシシクロヘキセニルメチル-3’,4’-エポキシシクロヘキセンカルボキシレート(セロキサイド2021P、ダイセル化学工業社製)30重量部及びビスアリールフルオレン系エポキシ樹脂(オンコートEX-1010、長瀬産業社製)20重量部に、硬化剤であるメチルヘキサヒドロ無水フタル酸とヘキサヒドロ無水フタル酸との7:3(重量比)混合物(リカシッドMH-700、新日本理化社製)42重量部と、硬化促進剤(ヒシコーリンPX-4ET、日本化学工業社製)1重量部とを添加し、混合し、透明樹脂液2を得た。
透明樹脂(a)であるシルセスキオキサン骨格を有するチオール基含有化合物(上記加水分解縮合物(a1)に相当する、HBSQ101、荒川化学工業社製)50重量部及びイソシアヌル酸トリアリル30重量部に、光重合開始剤である2-メチル-1[4-(メチルチオ)フェニル]-2-モリフォリノプロパン-1-オン(イルガキュア907、チバ・ジャパン社製)0.2重量部を添加し、混合し、透明樹脂液3を得た。
ガラスクロス(b)を、厚さ92μm、目付け104g/m2のガラスクロスに変更したこと以外は実施例3と同様にして、透明複合シートを得た。
透明樹脂(a)であるポリシルセスキオキサン溶液(上記加水分解縮合物(a1)に相当する、コンポセランSQ102-1、荒川化学工業社製)70重量部及びイソホロンジイソシアネート50重量部に、反応触媒であるジブチルスズジラウレート0.2重量部を添加し、混合し、透明樹脂液4を得た。
実施例1で作製した透明樹脂液1に、厚さ42μm、目付け48g/m2のEガラスであるガラスクロス(b)を連続的に浸漬して、透明樹脂液1をガラスクロス(b)に含浸した。このようにして、透明複合材料を得た。
実施例2において作製した透明樹脂液2に、厚さ68μm、目付け81g/m2のEガラスであるガラスクロス(b)を浸漬して、超音波を照射しながら透明樹脂液3をガラスクロス(b)に含浸させた。このようにして、透明複合材料を得た。
透明樹脂(a)である9,9-ビス[4-(2-アクリロイルオキシエトキシ)フェニル]フルオレン(A-BPEF、新中村化学工業社製)27重量部及びエトキシ化イソシアヌル酸トリアクリレート(A-9300、新中村化学工業社製)63重量部に、重合開始剤である2-メチル-1[4-(メチルチオ)フェニル]-2-モリフォリノプロパン-1-オン(イルガキュア907、チバ・ジャパン社製)0.2重量部を加えて混合し、透明樹脂液6を得た。
透明樹脂(a)であるエトキシ化イソシアヌル酸トリアクリレート(A-9300、新中村化学工業社製)48重量部、ε-カプロラクトン変性エトキシ化イソシアヌル酸トリアクリレート(A-9300-1CL、新中村化学工業社製)48重量部、及び9,9-ビス[4-(2-アクリロイルオキシエトキシ)フェニル]フルオレン(A-BPEF、新中村化学工業社製)4重量部に、重合開始剤である1-ヒドロキシ-シクロヘキシル-フェニル-ケトン(イルガキュア184、チバ・ジャパン社製)0.4重量部を加えて混合し、透明樹脂液7を得た。
(1)透明複合シートの厚み
尾崎製作所製厚みゲージを用いて、透明複合シートの厚みを測定した。
デジタルアッベ屈折計(エルマ製)により、屈折率nD(波長589.3nm)を測定した。実施例及び比較例で用いた透明樹脂溶液1~7を硬化させて、実施例及び比較例で用いた透明樹脂(a)の硬化物(透明樹脂硬化物(A))の屈折率を評価した。ガラスクロス(b)の屈折率については、メーカー公称値を採用した。
触針式表面形状測定装置P-16+(KLA-Tencor製)により、透明複合シート表面の形状を測定した。透明複合シート表面において、シート内のガラスクロスの経糸及び緯糸と略45°をなす方向に、経糸および緯糸の交点と、経糸および緯糸に囲まれた繊維が存在しない点(バスケットホール)を通る線上での表面形状を測定し、経糸および緯糸の交点と、経糸及び緯糸に囲まれた繊維が存在しない点(バスケットホール)において周期的に現れる表面凹凸の振幅を求めた。
JIS K7374に準拠して、写像性測定器ICM-1T(スガ試験機社製)を用いて、得られた透明複合シートの写像性を測定した。光学くし目幅0.125mmにおける像鮮明度(%)を求めた。
分光光度計UV-310PC(島津製作所製)を用いて、得られた透明複合シートの550nmにおける光線透過率を測定した。
JIS K7136に基づいて、全自動ヘーズメーターTC-HIIIDPK(東京電色社製)を用いて、得られた透明複合シートのヘイズを測定した。
JIS K7164に準拠して、テンシロン万能材料試験機RTC-1310A(オリエンテック社製)を用いて、得られた透明複合シートの引張強度を測定した。試験片の幅は25mmとした。
TMA/EXSTAR6000型熱応力歪測定装置(セイコー電子社製)を用いて、得られた透明複合シートを30℃から250℃まで10℃/分の速度で昇温した後、10℃/分の速度で0℃まで冷却した。その後、再度、10℃/分の速度で昇温し、この昇温時の30℃~250℃における平均線膨張係数を求めた。
DVA-200型粘弾性測定装置(アイティー計測制御社製)を用いて、得られた透明複合シートを室温から300℃まで20℃/分の速度で昇温した後、30℃まで冷却し、再度、20℃/分の速度で昇温して粘弾性特性を測定した。この2回目の昇温時におけるtanδのピーク温度をガラス転移温度とした。
1a…第1の面
1b…第2の面
11…積層シート
12…偏光板
13…粘着剤層
21…積層シート
31…液晶表示素子
32…液晶層
Claims (5)
- 対向する第1,第2の面を有する透明複合シートであって、
透明樹脂硬化物と、該透明樹脂硬化物中に埋め込まれたガラスクロスとを含有し、
シート表面のガラスクロスの経糸もしくは緯糸の周期と一致した表面凹凸の振幅が、前記第1の面で0.5~5μmであり、前記第2の面で0.4μm以下である、透明複合シート。 - 請求項1に記載の透明複合シートと、
前記透明複合シートの前記第1の面に積層された偏光板と、
前記偏光板を前記透明複合シートに貼り合わせるように前記偏光板と前記透明複合シートの前記第1の面との間に設けられた粘着剤層とを備える、積層シート。 - 第1の基板と、該第1の基板にギャップを隔てて対向された第2の基板と、前記第1及び第2の基板間に配置された液晶層とを備え、
前記第1及び第2の基板の少なくとも一方が、請求項1に記載の透明複合シートと、該透明複合シートの前記第1の面に積層された偏光板と、該偏光板を前記透明複合シートに貼り合わせるように前記透明複合シートの第1の面と前記偏光板との間に設けられた粘着剤層とを備える積層シートである、液晶表示素子。 - 硬化後に透明性を有する硬化性透明樹脂が含浸されているガラスクロスを用意する工程と、
金属、ガラス及びセラミックスからなる群から選択された少なくとも一種の材料を有し、かつ平坦面を有する剛体と、平坦面を有し、かつ前記剛体よりも柔軟な柔軟体との間に、前記硬化性透明樹脂が含浸されているガラスクロスを挟み込み、加熱及び光線の照射の内の少なくとも一方により前記硬化性透明樹脂を硬化する工程とを備える、透明複合シートの製造方法。 - 前記柔軟体として、樹脂フィルムを用いる、請求項4に記載の透明複合シートの製造方法。
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JP2011511558A JP4804595B1 (ja) | 2010-03-16 | 2011-03-10 | 透明複合シートの製造方法 |
KR1020117021473A KR101127253B1 (ko) | 2010-03-16 | 2011-03-10 | 투명 복합 시트, 적층 시트 및 액정 표시 소자 |
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WO2018200369A1 (en) * | 2017-04-26 | 2018-11-01 | Corning Incorporated | Transparent composite film with hard coating, method for forming the same and flexible display device including the same |
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JP5225441B2 (ja) * | 2011-08-08 | 2013-07-03 | 日東電工株式会社 | 光拡散性不燃複合部材 |
CN103562786B (zh) * | 2012-03-30 | 2015-03-25 | 积水化学工业株式会社 | 液晶滴下工艺用密封剂、上下导通材料及液晶显示元件 |
KR101975867B1 (ko) * | 2012-12-14 | 2019-05-08 | 삼성디스플레이 주식회사 | 표시장치용 윈도우 및 이를 포함하는 표시 장치 |
KR20150100931A (ko) * | 2013-02-01 | 2015-09-02 | 후지필름 가부시키가이샤 | 광학 필름 및 그 제조 방법, 편광판 그리고 액정 표시 장치 |
JP5661959B1 (ja) * | 2014-03-03 | 2015-01-28 | ユニチカ株式会社 | 透明シート、及びこれを備えるタッチパネル、電子機器 |
JP6282968B2 (ja) * | 2014-10-28 | 2018-02-21 | ユニチカ株式会社 | 透明シート、及びこれを備えるタッチパネル、電子機器 |
JP5905150B1 (ja) * | 2015-08-28 | 2016-04-20 | ユニチカ株式会社 | ガラスクロス |
JP6020764B1 (ja) * | 2016-08-03 | 2016-11-02 | 日東紡績株式会社 | ガラスクロス |
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JP2004151291A (ja) * | 2002-10-30 | 2004-05-27 | Sumitomo Bakelite Co Ltd | 表示素子用プラスチック基板 |
JP2004307851A (ja) * | 2003-03-26 | 2004-11-04 | Sumitomo Bakelite Co Ltd | 光学シート |
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Cited By (4)
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WO2018200369A1 (en) * | 2017-04-26 | 2018-11-01 | Corning Incorporated | Transparent composite film with hard coating, method for forming the same and flexible display device including the same |
CN110612326A (zh) * | 2017-04-26 | 2019-12-24 | 康宁股份有限公司 | 具有硬涂层的透明复合膜、其形成方法及包含其的挠性显示装置 |
US11414527B2 (en) | 2017-04-26 | 2022-08-16 | Corning Incorporated | Transparent composite film with hard coating, method for forming the same and flexible display device including the same |
CN110612326B (zh) * | 2017-04-26 | 2022-12-30 | 康宁股份有限公司 | 具有硬涂层的透明复合膜、其形成方法及包含其的挠性显示装置 |
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TWI535567B (zh) | 2016-06-01 |
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JP4805423B2 (ja) | 2011-11-02 |
KR20110116226A (ko) | 2011-10-25 |
KR101127253B1 (ko) | 2012-03-29 |
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