WO2011094755A3 - Nickel based thermal spray powder and coating, and method for making the same - Google Patents

Nickel based thermal spray powder and coating, and method for making the same Download PDF

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Publication number
WO2011094755A3
WO2011094755A3 PCT/US2011/023395 US2011023395W WO2011094755A3 WO 2011094755 A3 WO2011094755 A3 WO 2011094755A3 US 2011023395 W US2011023395 W US 2011023395W WO 2011094755 A3 WO2011094755 A3 WO 2011094755A3
Authority
WO
WIPO (PCT)
Prior art keywords
coating
substrate
making
same
thermal spray
Prior art date
Application number
PCT/US2011/023395
Other languages
French (fr)
Other versions
WO2011094755A4 (en
WO2011094755A2 (en
Inventor
Gerald A. Croopnick
Original Assignee
Crucible Intellectual Property Llc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Crucible Intellectual Property Llc filed Critical Crucible Intellectual Property Llc
Priority to EP11703789A priority Critical patent/EP2531632A2/en
Priority to KR1020127022981A priority patent/KR101445953B1/en
Priority to US13/576,563 priority patent/US10240238B2/en
Priority to CN201180013534.2A priority patent/CN102791902B/en
Publication of WO2011094755A2 publication Critical patent/WO2011094755A2/en
Publication of WO2011094755A3 publication Critical patent/WO2011094755A3/en
Publication of WO2011094755A4 publication Critical patent/WO2011094755A4/en

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00—Coating starting from inorganic powder
    • C23C24/02—Coating starting from inorganic powder by application of pressure only
    • C23C24/04—Impact or kinetic deposition of particles
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/06—Metallic material
    • C23C4/067—Metallic material containing free particles of non-metal elements, e.g. carbon, silicon, boron, phosphorus or arsenic
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/10—Oxides, borides, carbides, nitrides or silicides; Mixtures thereof
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/12—All metal or with adjacent metals
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/249921—Web or sheet containing structurally defined element or component
    • Y10T428/249953—Composite having voids in a component [e.g., porous, cellular, etc.]
    • Y10T428/249967—Inorganic matrix in void-containing component
    • Y10T428/24997—Of metal-containing material
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/31504—Composite [nonstructural laminate]
    • Y10T428/31678—Of metal

Abstract

Provided in one embodiment includes a multi-fully alloyed powder that provides a wear- resistant and corrosion-resistant coating on a substrate when applied by a thermal spraying process. The coating exhibits desirable hardness, toughness, and bonding characteristics in a highly dense coating that is suitable for a wide range of temperatures. The embodiment provides a method of forming a coating, the method comprising: providing a substrate; and disposing onto the substrate a coating, comprising: a powder-containing composition comprising an alloy, the alloy comprising a solid solution comprising nickel, and a first component comprising at least one transition metal element and at least one nonmetal element.
PCT/US2011/023395 2010-02-01 2011-02-01 Nickel based thermal spray powder and coating, and method for making the same WO2011094755A2 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
EP11703789A EP2531632A2 (en) 2010-02-01 2011-02-01 Nickel based thermal spray powder and coating, and method for making the same
KR1020127022981A KR101445953B1 (en) 2010-02-01 2011-02-01 Coating comprising nickel based alloy, device comprising the coating, and methods for making the same
US13/576,563 US10240238B2 (en) 2010-02-01 2011-02-01 Nickel based thermal spray powder and coating, and method for making the same
CN201180013534.2A CN102791902B (en) 2010-02-01 2011-02-01 Nickel based thermal spray powder and coating, and method for making the same

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US30038110P 2010-02-01 2010-02-01
US61/300,381 2010-02-01

Publications (3)

Publication Number Publication Date
WO2011094755A2 WO2011094755A2 (en) 2011-08-04
WO2011094755A3 true WO2011094755A3 (en) 2012-06-07
WO2011094755A4 WO2011094755A4 (en) 2012-08-02

Family

ID=43781286

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2011/023395 WO2011094755A2 (en) 2010-02-01 2011-02-01 Nickel based thermal spray powder and coating, and method for making the same

Country Status (5)

Country Link
US (1) US10240238B2 (en)
EP (1) EP2531632A2 (en)
KR (1) KR101445953B1 (en)
CN (2) CN104988447A (en)
WO (1) WO2011094755A2 (en)

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US10023951B2 (en) 2013-10-22 2018-07-17 Mo-How Herman Shen Damping method including a face-centered cubic ferromagnetic damping material, and components having same
WO2015102696A2 (en) * 2013-10-22 2015-07-09 Shen Mo-How Herman A high strain damping method including a face-centered cubic ferromagnetic damping coating, and components having same
US9458534B2 (en) 2013-10-22 2016-10-04 Mo-How Herman Shen High strain damping method including a face-centered cubic ferromagnetic damping coating, and components having same
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CN105755348A (en) * 2016-04-20 2016-07-13 苏州市相城区明达复合材料厂 Bright-coating cast alloy
CN106619032A (en) * 2016-11-25 2017-05-10 天津文康科技有限公司 Mechanical and electrical integration medical care device
CN106637036B (en) * 2017-01-05 2019-07-05 江西恒大高新技术股份有限公司 A kind of coating has the electric arc spraying tubular filament material of gamma-ray radiation shielding effect
CN107385364A (en) * 2017-06-30 2017-11-24 潘海龙 A kind of amorphous coating powder used for hot spraying
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CN108950534A (en) * 2018-08-16 2018-12-07 张家港市山牧新材料技术开发有限公司 A kind of preparation method of corrosion resistant type alloy coat
CN109023009A (en) * 2018-10-10 2018-12-18 江苏启迪合金有限公司 A kind of thermal spraying alloy of high temperature oxidation resisting and its preparation method and application
CN109652754B (en) * 2019-02-12 2020-03-10 南昌航空大学 Preparation method of magnesium alloy surface anticorrosive coating
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Also Published As

Publication number Publication date
KR101445953B1 (en) 2014-09-29
CN104988447A (en) 2015-10-21
WO2011094755A4 (en) 2012-08-02
EP2531632A2 (en) 2012-12-12
KR20130049768A (en) 2013-05-14
CN102791902B (en) 2015-04-08
US20130004786A1 (en) 2013-01-03
CN102791902A (en) 2012-11-21
US10240238B2 (en) 2019-03-26
WO2011094755A2 (en) 2011-08-04

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