WO2011073514A1 - Method of surfacing metallic nanoparticles with carbon - Google Patents
Method of surfacing metallic nanoparticles with carbon Download PDFInfo
- Publication number
- WO2011073514A1 WO2011073514A1 PCT/FI2010/051029 FI2010051029W WO2011073514A1 WO 2011073514 A1 WO2011073514 A1 WO 2011073514A1 FI 2010051029 W FI2010051029 W FI 2010051029W WO 2011073514 A1 WO2011073514 A1 WO 2011073514A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- carbon
- particles
- hydrogen
- hydrocarbon
- nanoparticles
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/15—Nano-sized carbon materials
- C01B32/158—Carbon nanotubes
- C01B32/16—Preparation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/05—Metallic powder characterised by the size or surface area of the particles
- B22F1/054—Nanosized particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/16—Metallic particles coated with a non-metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/16—Making metallic powder or suspensions thereof using chemical processes
- B22F9/18—Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds
- B22F9/28—Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from gaseous metal compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y30/00—Nanotechnology for materials or surface science, e.g. nanocomposites
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y40/00—Manufacture or treatment of nanostructures
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/05—Preparation or purification of carbon not covered by groups C01B32/15, C01B32/20, C01B32/25, C01B32/30
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/15—Nano-sized carbon materials
- C01B32/158—Carbon nanotubes
- C01B32/16—Preparation
- C01B32/162—Preparation characterised by catalysts
Definitions
- the invention relates to a method, according to the preamble of Claim 1 , for coating metallic nanoparticles with carbon.
- the invention also relates to a method, according to the preamble of Claim 5, for manufacturing carbon-coated metallic nanoparticles.
- nanoparticles The particles oxidize very readily, which greatly hinders the handling and storage of the material. If the material is stored as a dry powder, the nanoparticles rapidly sinter together. For this reason, the particles are, almost without exception, collected and stored in liquids.
- the liquid dispersions in turn typically contain surface- active substances, which keep the nanoparticles separate, but which are at the same time impurities that restrict their use.
- the size of the particles produced also tends to increase, if the production volume is increased.
- One known solutions is disclosed in WO publication WO2007/144455, in which metallic nanoparticles are produced continuously by vaporizing metal salts and then reducing using hydrogen. The method is used to manufacture metal nanoparticles, but these are not coated.
- Carbon-coated metallic nanoparticles are produced on a small scale using experimental flame reactors.
- the reactors in question can be used for short periods at a time, due to which the price of the material produced is very high.
- the particles produced by the combustion process typically also contain a considerable number of impurities, due to an attempt to keep the price of the basic materials low.
- the present invention is intended to create a method for coating metallic nanoparticles with carbon.
- the invention is also intended to create a new method for producing coated nanoparticles containing metal.
- the particles are coated in the same process as that in which the particles are formed, so that, in practice, the coating of the particles takes place simultaneously with the production of the particles. More specifically, the method according to the invention for coating nanoparticles with carbon is characterized by what is stated in the characterizing portion of Claim 1.
- the method according to the invention for manufacturing carbon-coated metal nanoparticles is, for its part, characterized by what is stated in the characterizing portion of Claim 5.
- the carbon coating which takes place simultaneously with the formation of the particles, solves, among other things, the problem associated with the growth of the particles produced that takes place when the production volume is increased.
- Particles produced using the hydrogen-reduction method are created, when metallic chloride vapour reacts with hydrogen at a relatively low temperature to form metal and hydrogen chloride.
- the hydrogen chloride created evaporates rapidly from the surface of the particles, but nevertheless limits the speed of growth of the particles, especially if the metallic-chloride content is high. If a hydrocarbon is mixed with hydrogen, it will also react with metallic chloride and particles, producing carbon on the surfaces of the particles created.
- the numerical concentration of the particles created is very great even before the formation of the carbon layer, because the diffusion speed of the hydrogen is considerably higher than that of the hydrocarbon.
- the carbon layer does not vaporize and thus limits the growth of the particles considerably more effectively than hydrogen chloride.
- the agglomeration of the particles is also very rapid immediately after their creation.
- the coating should therefore take place at the same time as the creation process of the particles, if it is wished to avoid the future sintering of the material.
- Short hydrocarbons such as ethylene, which contain relatively little hydrogen, act as the best source of carbon. In that case, impurities will not enter the process, in addition to carbon. Heavier hydrocarbons can also be used, especially if the reactor temperature is high. Thanks to the slower reaction speed, the dirtying of the reactor will then be avoided.
- the invention includes a carbon-coating method for metallic nanoparticles, which can be implemented using a processing device for metallic particles, an embodiment of which is disclosed in WO publication 2007/144455, which is incorporated herein by reference.
- metallic particles are produced continuously by vaporizing metal salts and then by reducing using hydrogen.
- the coating with carbon of metallic nanoparticles formed in a corresponding manner is implemented by adding a hydrocarbon, such as ethylene, ethane, or acetylene, to the hydrogen gas used in the synthesis.
- the mixture of hydrocarbon and hydrogen can be fed to the process channel at different point, as well as also by means of a separate feed to the hydrogen flow.
- the carbon coating can be performed, for example, on cobalt and copper nanoparticles.
- the method developed is continuous in operation and the process conditions can be optimized.
- the basic substances contain very few impurities and are economical. This keeps production costs lower than those of flame reactors.
- the conditions of the production process are very even, the process parameters can be regulated more precisely, and the material produced is more homogeneous.
- a process, in which metallic nanoparticles, which are produced by the hydrogen- reduction method form metal salts, and are coated with carbon by adding a hydrocarbon (such as, for example, ethylene, ethane, or acetylene) to the hydrogen used in the synthesis, can be presented as one embodiment.
- the carbon layer protects the metal particles from oxidation, which greatly facilitates the handling and further processing of the particles.
- concentration and composition of the hydrocarbon it is possible, in addition, to affect the size of the metal particles created, because the coating takes place simultaneously with the creation of the particles, thus stopping the growth process.
- the metallic nanoparticles are not in contact with each other, for which reason the material does not sinter when in storage and the particles can be later separated individually.
- the carbon has been shown to form a graphene layer on the surface of the particles.
- a carbon coating that is at most two graphene layers thick is insulating, so that the composite material will act like a semiconductor. In a thicker layer, the coating will be a conductor. If the hydrocarbon concentration is further increased, a metal-CNT composite material will form in the process.
- the developed composite materials themselves are suitable as raw materials, for example, for metallic inks and sensor materials.
- the carbon layer can also be functionalized, for example, with proteins, carboxyl or amine groups, using known techniques for the carbon nanotube and permitting the development of diverse nanocomposites.
- Carbon-coated materials can be used in the manufacture of magnetic inks and polymers. The usability of the material can also be compared with the operation of uncoated metallic nanoparticles. Carbon-coated copper particles are used, for example, in the manufacture of copper ink.
- Carbon-coated copper nanoparticles can also be used as an antimicrobial material in water purification.
- Magnetic nanoparticles coated with an electrically non-conductive layer can be used as the cores of coils made on circuit boards.
- the insulating layer significantly reduces the formation of loss currents, particularly in high-frequency applications.
- Magnetic nanoparticles functionalized using polymers and proteins can be used to separate compounds quickly and effectively from liquids.
- the technique can be applied, for example, in the concentration of impurities (bacteria, viruses, metals, TBT) in drinking or process water, in order to measure their content.
- impurities bacteria, viruses, metals, TBT
- the same concentration technique is suitable for medical diagnostics, the manufacture of pharmaceuticals, doping tests, the monitoring of the safety of foodstuffs (dioxins in milk and meat), the separation of noble and heavy metals from water, and possibly in dialysis and cancer therapies.
- iron-oxide particles mainly in the order of magnitude of several microns are used in magnetic separation techniques. Due to the large size of the particles, their movement in liquids is poor. In addition, iron oxide is clearly a weaker magnetic than cobalt, for example. For this reason, magnetic separation can, at present, be performed only from small volumes of liquid using very powerful and expensive magnets.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Nanotechnology (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Crystallography & Structural Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacturing & Machinery (AREA)
- General Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Powder Metallurgy (AREA)
- Manufacture Of Metal Powder And Suspensions Thereof (AREA)
- Carbon And Carbon Compounds (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US13/512,889 US9278861B2 (en) | 2009-12-14 | 2010-12-14 | Method of surfacing metallic nanoparticles with carbon |
JP2012543856A JP5898089B2 (en) | 2009-12-14 | 2010-12-14 | Method for surface-coating metal nanoparticles with carbon |
EP10837104.8A EP2512710A4 (en) | 2009-12-14 | 2010-12-14 | Method of surfacing metallic nanoparticles with carbon |
CN201080056669.2A CN102686342B (en) | 2009-12-14 | 2010-12-14 | With carbon, surface-treated method is carried out to metal nanoparticle |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FI20096317A FI20096317A0 (en) | 2009-12-14 | 2009-12-14 | Coal coating process for metallic nanoparticles |
FI20096317 | 2009-12-14 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2011073514A1 true WO2011073514A1 (en) | 2011-06-23 |
Family
ID=41462779
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/FI2010/051029 WO2011073514A1 (en) | 2009-12-14 | 2010-12-14 | Method of surfacing metallic nanoparticles with carbon |
Country Status (6)
Country | Link |
---|---|
US (1) | US9278861B2 (en) |
EP (1) | EP2512710A4 (en) |
JP (1) | JP5898089B2 (en) |
CN (1) | CN102686342B (en) |
FI (1) | FI20096317A0 (en) |
WO (1) | WO2011073514A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9278861B2 (en) | 2009-12-14 | 2016-03-08 | Ari Auvinen | Method of surfacing metallic nanoparticles with carbon |
US10533098B2 (en) | 2013-08-01 | 2020-01-14 | Sekisui Chemical Co., Ltd. | Conductive filler, method for producing same, conductive paste and method for producing conductive paste |
Families Citing this family (11)
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JP5489358B2 (en) * | 2011-03-24 | 2014-05-14 | 富士フイルム株式会社 | Copper wiring formation method, wiring board manufacturing method, and wiring board |
US9278391B1 (en) * | 2012-08-05 | 2016-03-08 | Charles A. Baer | Disproportionation production of nano-metal powders and nano-metal oxide powders |
CN103184425B (en) * | 2013-03-13 | 2016-12-28 | 无锡格菲电子薄膜科技有限公司 | A kind of method of low temperature chemical vapor deposition growth graphene film |
DE102013213645A1 (en) * | 2013-07-12 | 2015-01-15 | Siemens Aktiengesellschaft | Highly filled matrix-bonded anisotropic high-performance permanent magnets and method for their production |
US20150159475A1 (en) * | 2013-12-05 | 2015-06-11 | Baker Hughes Incorporated | Downhole Apparatus Using Induction Motors with Magnetic Fluid in Rotor-Stator Gap |
KR101568247B1 (en) | 2014-06-02 | 2015-11-12 | 한국에너지기술연구원 | Metal-carbon hybrid composite having nitrogen-doped carbon surface and method for manufacturing the same |
CN105728713A (en) * | 2014-12-11 | 2016-07-06 | 福达合金材料股份有限公司 | Graphene reinforced composite copper-based contact material and preparation method thereof |
CN104637566B (en) * | 2015-02-16 | 2017-01-04 | 中国科学院宁波材料技术与工程研究所 | A kind of Metal/grapheme composite and its preparation method and application |
CN106077622A (en) * | 2016-06-20 | 2016-11-09 | 石京 | The gas-phase deposition process for preparing of graphene coated metal-based compound powder |
CN106521455B (en) * | 2016-09-21 | 2019-10-18 | 见嘉环境科技(苏州)有限公司 | The preparation method of single-layer graphene package copper nano-particle is grown on porous carbon materials |
CN111924828B (en) * | 2020-07-31 | 2022-03-08 | 深圳市飞墨科技有限公司 | Array type carbon nano tube and preparation method thereof |
Citations (3)
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JP2005008960A (en) * | 2003-06-19 | 2005-01-13 | Fujikura Ltd | Metal powder and its production method |
WO2007144455A1 (en) | 2006-06-14 | 2007-12-21 | Omg Finland Oy | Preparation of nanoparticles |
US20090242826A1 (en) * | 2008-03-28 | 2009-10-01 | Kabushiki Kaisha Toshiba | High-frequency magnetic material and method of manufacturing the same |
Family Cites Families (5)
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JPS6320032A (en) * | 1986-07-14 | 1988-01-27 | Res Dev Corp Of Japan | Production of hyperfine particle having film |
JP2004232036A (en) * | 2003-01-30 | 2004-08-19 | Fujikura Ltd | COMPOSITE Ni FINE PARTICLE, AND METHOD AND DEVICE FOR PRODUCING THE SAME |
JP2005350308A (en) * | 2004-06-11 | 2005-12-22 | Teijin Ltd | Carbon nanotube and its producing method |
JP4984154B2 (en) * | 2007-09-14 | 2012-07-25 | 学校法人立命館 | Method for producing carbon-coated metal fine particles |
FI20096317A0 (en) | 2009-12-14 | 2009-12-14 | Valtion Teknillinen | Coal coating process for metallic nanoparticles |
-
2009
- 2009-12-14 FI FI20096317A patent/FI20096317A0/en not_active Application Discontinuation
-
2010
- 2010-12-14 WO PCT/FI2010/051029 patent/WO2011073514A1/en active Application Filing
- 2010-12-14 US US13/512,889 patent/US9278861B2/en not_active Expired - Fee Related
- 2010-12-14 JP JP2012543856A patent/JP5898089B2/en not_active Expired - Fee Related
- 2010-12-14 EP EP10837104.8A patent/EP2512710A4/en not_active Withdrawn
- 2010-12-14 CN CN201080056669.2A patent/CN102686342B/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005008960A (en) * | 2003-06-19 | 2005-01-13 | Fujikura Ltd | Metal powder and its production method |
WO2007144455A1 (en) | 2006-06-14 | 2007-12-21 | Omg Finland Oy | Preparation of nanoparticles |
US20090242826A1 (en) * | 2008-03-28 | 2009-10-01 | Kabushiki Kaisha Toshiba | High-frequency magnetic material and method of manufacturing the same |
Non-Patent Citations (6)
Title |
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AUVINEN A.: "MAGIA - Magnetic Nanoparticles for Ink Applications", RESEARCH AND DEVELOPMENT ACTIVITIES IN PRINTED INTELLIGENCE, 2009, pages 44 - 45, XP008168958, Retrieved from the Internet <URL:http://www.vtt.fi/files/download/scientific_reports/cpi_09_review.pdf> [retrieved on 20090316] * |
GRASS R.N. ET AL: "Covalently funcionalized cobalt nanoparticles as a platform for magnetic separations in organic synthesis", ANGEW. CHEM. INT. ED., vol. 46, 2007, pages 4909 - 4912, XP002492532 * |
GRASS R.N. ET AL: "Gas phase synthesis of fcc-cobalt nanoparticles", J. MATER. CHEM., vol. 16, 2006, pages 1825 - 1830, XP002406562 * |
KOSKELA P. ET AL: "Synthesis of cobalt nanoparticles to enhance magnetic permeability of metal-polymer composites", ADVANCED POWDER TECHNOLOGY, 29 September 2010 (2010-09-29), XP028389817 * |
LUECHINGER N.A. ET AL: "Graphene-stabilized copper nanoparticles as an air-stable substitute for silver and gold in low-cost ink-jet printable electronics", NANOTECHNOLOGY, vol. 19, 2008, pages 1 - 6, XP020144758 * |
See also references of EP2512710A4 |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9278861B2 (en) | 2009-12-14 | 2016-03-08 | Ari Auvinen | Method of surfacing metallic nanoparticles with carbon |
US10533098B2 (en) | 2013-08-01 | 2020-01-14 | Sekisui Chemical Co., Ltd. | Conductive filler, method for producing same, conductive paste and method for producing conductive paste |
Also Published As
Publication number | Publication date |
---|---|
EP2512710A1 (en) | 2012-10-24 |
US20130009089A1 (en) | 2013-01-10 |
CN102686342A (en) | 2012-09-19 |
JP2013513730A (en) | 2013-04-22 |
EP2512710A4 (en) | 2016-06-15 |
FI20096317A0 (en) | 2009-12-14 |
JP5898089B2 (en) | 2016-04-06 |
US9278861B2 (en) | 2016-03-08 |
CN102686342B (en) | 2016-01-20 |
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