WO2011046569A1 - Process for the preparation of f-series prostaglandins - Google Patents

Process for the preparation of f-series prostaglandins Download PDF

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Publication number
WO2011046569A1
WO2011046569A1 PCT/US2009/061076 US2009061076W WO2011046569A1 WO 2011046569 A1 WO2011046569 A1 WO 2011046569A1 US 2009061076 W US2009061076 W US 2009061076W WO 2011046569 A1 WO2011046569 A1 WO 2011046569A1
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Prior art keywords
formula
compound according
otbdms
tbdms
mixture
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PCT/US2009/061076
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French (fr)
Inventor
Gilles Chambournier
Andriy Kornilov
Hussein M. Mahmoud
Ivan Vesely
Stephen Douglas Barrett
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Cayman Chemical Company
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Priority to NZ599316A priority Critical patent/NZ599316A/en
Priority to KR1020127012634A priority patent/KR101561171B1/en
Priority to US13/500,254 priority patent/US8901319B2/en
Priority to CA2777290A priority patent/CA2777290C/en
Priority to JP2012534150A priority patent/JP5318288B6/en
Priority to AU2009354014A priority patent/AU2009354014B2/en
Priority to PCT/US2009/061076 priority patent/WO2011046569A1/en
Priority to EP20090850480 priority patent/EP2488508A4/en
Publication of WO2011046569A1 publication Critical patent/WO2011046569A1/en
Priority to IL219156A priority patent/IL219156A/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00Medicinal preparations containing organic active ingredients
    • A61K31/33Heterocyclic compounds
    • A61K31/335Heterocyclic compounds having oxygen as the only ring hetero atom, e.g. fungichromin
    • A61K31/34Heterocyclic compounds having oxygen as the only ring hetero atom, e.g. fungichromin having five-membered rings with one oxygen as the only ring hetero atom, e.g. isosorbide
    • A61K31/343Heterocyclic compounds having oxygen as the only ring hetero atom, e.g. fungichromin having five-membered rings with one oxygen as the only ring hetero atom, e.g. isosorbide condensed with a carbocyclic ring, e.g. coumaran, bufuralol, befunolol, clobenfurol, amiodarone
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D307/00Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom
    • C07D307/77Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom ortho- or peri-condensed with carbocyclic rings or ring systems
    • C07D307/93Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom ortho- or peri-condensed with carbocyclic rings or ring systems condensed with a ring other than six-membered
    • C07D307/935Not further condensed cyclopenta [b] furans or hydrogenated cyclopenta [b] furans
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P43/00Drugs for specific purposes, not provided for in groups A61P1/00-A61P41/00
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P9/00Drugs for disorders of the cardiovascular system
    • A61P9/02Non-specific cardiovascular stimulants, e.g. drugs for syncope, antihypotensives
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D307/00Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom
    • C07D307/77Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom ortho- or peri-condensed with carbocyclic rings or ring systems
    • C07D307/93Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom ortho- or peri-condensed with carbocyclic rings or ring systems condensed with a ring other than six-membered
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/55Design of synthesis routes, e.g. reducing the use of auxiliary or protecting groups

Definitions

  • the present invention relates to a process for the synthesis and purification of F-series prostaglandin compounds and synthetic intermediates used to prepare them.
  • Prostaglandins are found in virtually all tissues and glands and are extremely potent mediators of a diverse group of physiological processes (Funk, C. D. Science, 2001 , 294, 1871 -1875). Prostaglandins can participate in a wide range of body functions, such as the contraction and relaxation of smooth muscle (Andersson, K. E., Forman, A. Acta Pharmacol. Toxicol., 1978, 43 (Suppl. 2), 90-95), the dilation and constriction of blood vessels (Abramovich, D. R., Page, K. R., Parkin, A. M. L. Br. J. Pharmac, 1984, 81, 19-21 ), control of blood pressure (Anderson, R.
  • prostaglandins and related compounds are transported out of the cells that synthesize them and affect other target cells close to their site of formation, mainly by interacting with the target cell's prostaglandin receptors to stimulate or inhibit some target cell function. They also alter the activities of the cells in which they are synthesized. The nature of these effects may vary from one cell type to another, and from the target cell type.
  • Prostaglandin F 2 « ((Z)-7-((1 ft,2ft,3ft,5S)-3,5-dihydroxy-2-((S,E)-3- hydroxyoct-1 -enyl)cyclopentyl)hept-5-enoic acid) has the following structure:
  • Prostaglandin F 2a and its prostaglandin analogs in general possess two hydroxyl groups on the cyclopentyl ring in a cis configuration relative to each other, and two hydrocarbon side chains (a and ⁇ side chains) on the cyclopentyl ring in a trans configuration relative to each other.
  • Prostaglandin F 2a analogs can have a varying number of carbon-carbon double bonds in the hydrocarbon side chains, and side chain substituents may vary.
  • the a side chain may terminate with a carboxylic acid moiety (free acid form), a carboxylic ester moiety, or a carboxamide moiety.
  • the ester and amide forms of PGF 2a analogs may be used as prodrugs in the treatment of prostaglandin F receptor (FP receptor)-mediated conditions or processes.
  • Prostaglandin F 2a is an endogenous ligand of the Prostaglandin F receptor (FP receptor) that exerts its receptor-mediated physiological activities with EC 5 oS in the nanomolar concentration range.
  • the FP receptor is widely distributed in many species (Speroff, L, Ramwell, P.W., Am. J. Obstet. Gynecol., 1970, 107, 1 1 1 1 - 1 130; Samuelsson, B., Goldyne, M., Granstrom, E., et ai, Ann. Rev. Biochem., 1978, 47, 997-1029).
  • Intravenous, intracameral, and topical administrations of PGF 2a have been shown to cause prolonged reduction of intraocular pressure (IOP), a common symptom of glaucoma (Camras, C. B., Bito, L. Z., Eakins, K. E., Invest. Ophthamol. Vis. Sci., 1977, 76(12), 1 125-1 134; Giuffre, G., Graefe's Arch. Clin. Exp. Ophthalmol., 1985, 222, 139-141 ).
  • IOP intraocular pressure
  • Synthetic and relatively metabolically stable analogs of PGF 2a having therapeutic use include latanoprost, bimatoprost, fluprostenol, and cloprostenol.
  • the PGF 2a analog latanoprost free acid is potent FP receptor agonist with an EC 50 value of 3.6 nM (Stjernschantz, J., Resul, B., Drugs of the Future, 1992, 17 691 -704).
  • Latanoprost isopropyl ester generally known as latanoprost (lUPAC name isopropyl (Z)-7-[(1 R,2R,3R,5S)-3,5-dihydroxy-2-[(3f?)3-hydroxy-5-phenylpentyl]-cyclopentyl]hept- 5-enoate, common name 17-phenyl-13,14-dihydro trinor
  • Prostaglandin F 2a isopropyl ester, trade name Xalatan ® ) is a prodrug of latanoprost free acid and is used in ophthalmic formulations for the reduction of IOP associated with open angle glaucoma and ocular hypertension (Camras, C.
  • topical latanoprost has shown to at least temporarily increase blood flow in the optical nerve head (ONH) of subjects with glaucoma (Tamaki, Y., Nagahara, N., Araie, M., et al., J. Ocular Pharm. Ther., 2001 , 77(5), 403-41 1 ).
  • Topical latanoprost administration also modulates processes such as hair growth (Johnstone, M., Am. J. Ophthalmol., 1997, 124, 544-547). Long-term topical use of latanoprost has been associated with iridial pigmentation and eyelash elongation (Chiba, T., Kashiwagi, K., ishijima, K., et al., Jpn. J. Ophthalmol., 2004, 48, 141 -147)
  • Bimatoprost (lUPAC name (2)-7-[(1 f?,2f?,3f?,5S)-3,5-dihydroxy-2-[(E,3S)-3-hydroxy-5-phenylpent-1 - enyl]cyclopentyl]-/V-ethylhept-5-enamide, common name 17-phenyl trinor Prostaglandin F 2a ethyl amide, trade name Lumigan ® ) is an /V-ethyl amide prodrug of its free acid, which is a potent FP receptor agonist (Balapure, A.
  • Bimatoprost is approved for treatment of glaucoma-associated IOP (Woodward, D. F., Krauss, A.
  • the free acid fluprostenol is another synthetic PGF 2a analog that is a potent FP receptor agonist (Abramovitz, M., Adam, M., Boie, Y., et al., Biochim. Biophys. Acta, 2000, 1483, 285-293).
  • Fluprostenol isopropyl ester (trade name Travoprost ® ) is a prodrug form of (+)-fluprostenol and is approved for treatment of glaucoma-associated IOP (Sorbera, L. A., Castaher, J., Drugs of the Future, 2000, 25, 41 -45).
  • Travoprost ® has been shown to enhance eyelash growth (Eisenberg, D., Toris, C, Camras, C, Survey of Ophthalmology, 2002, 47, S105-S1 15).
  • Cloprostenol (free acid) also possesses FP receptor agonist activity. Cloprostenol and cloprostenol analogs are useful for treating glaucoma and ocular hypertension (United States Patent 6,723,748) and may also be useful in promoting pigmentation and eyelash growth.
  • EP 0 544 899 B1 describes a preparation of latanoprost esters from (-)-Corey lactone para-phenylbenzoate (PPB) alcohol, or (3af?,4S,5/ : ?,6aS)-4-(hydroxymethyl)-2- oxohexahydro-2/-/-cyclopenta[£>]furan-5-yl biphenyl-4-carboxylate, in eight steps, namely:
  • United States Patent No. US 6,689,901 describes a general procedure, and similar specific embodiments, that utilize (-)-S- chlorodiisopinocampheylborane ((-)-DPC) as the reducing agent in the enone reduction step.
  • the latanoprost ester synthetic process described in WO 93/00329 suffers from a low overall yield at both the gram and kilogram scale. Loss of valuable material arises from difficulties in purifying intermediates. Purification of the 15S/f?-alcohol mixture produced in the enone reduction step to isolate the sufficiently stereopure 15S- alcohol (3a), for example, employs both column chromatography and recrystallization and affords yields of 35% (200 g of starting ketone) and 38% (19.3 kg of starting ketone).
  • the process comprises the following steps:
  • step 2 The aldehyde is reacted with a phosphonate ester to provide the ketone intermediate as a white solid with 77% yield from the starting material of step 1 as shown below:
  • the ketone is stereoselectively reduced with borane- dimethylsulfide complex in the presence of a catalytic amount of (fl)-tetrahydro-1 -methyl-3,3-diphenyl-1 H,3/-/-pyrrolo[1 ,2- c][1 ,3,2]oxazaborole ('Corey catalyst') to give a mixture of alcohol epimers enriched with the (S)-hydroxy epimer as a crude oil.
  • a purification that comprises a crystallization step and a tedious chromatography step afford the desired isomer as a white solid with 65% yield as shown below:
  • the crude oil product generally includes a mixture of both the cis and trans forms of the £>/s-silylated free acid intermediates.
  • the trans forms are typically removed from the mixture by chromatography.
  • the regioisomeric mixture of carboxylic acids is esterified with 2- iodopropane to provide the corresponding mixture of isopropyl esters as an oil as shown below:
  • the process from United States Patent No. 7,268,239 described above involves both a crystallization and silica chromatography in step 3 to separate the epimers formed in the reduction reaction.
  • the disclosure presents a medium pressure liquid chromatography (MPLC) method that can purify multiple injections of impure product without having to repack the column, a method that minimizes quantities of both stationary phase and eluent deployed to carry out product purification versus the traditional method of running a single injection through a packed silica column.
  • MPLC medium pressure liquid chromatography
  • the exemplary embodiments may be directed to highly pure solid compounds of structural formulas (1) or (2), where R 1 is defined herein:
  • the exemplary embodiments may also be directed to methods of making, purifying, and isolating solid compounds of formulas (1) and (2).
  • the exemplary embodiments may also be directed to the use of highly pure solid compounds of formulas (1) and (2) as synthetic intermediates to the preparation of highly pure prostaglandin analogs.
  • the exemplary embodiments described herein may be based on the discovery that synthetic intermediate lactone compounds of formulas (1) and (2) may exist as solids.
  • Compounds of formulas (1) and (2), except where terf-butyldimethylsilyl (TBDMS) groups as shown are replaced with other silyl groups, such as triisopropylsilyl (TIPS) and terf-butyldiphenylsilyl (TBDPS), are oils and do not solidify under experimental conditions described herein.
  • TDMS terf-butyldimethylsilyl
  • TIPS triisopropylsilyl
  • TDPS terf-butyldiphenylsilyl
  • the exemplary embodiments may be directed to highly pure solid compounds of structural formulas (1) or (2), respectively, their formation, and their subsequent use as synthetic intermediates for preparing highly pure prostaglandin analogs.
  • Y is CH 2 , O, S, or NH
  • X 1 , X 2 , X 3 , X 4 , and X 5 are independently hydrogen, halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC 3 )-alkyl, (d-C 3 )-alkoxy, or (C-1 -C3)- alkylthio.
  • Another exemplary embodiment may be directed to a compound of formula (1) or (2), wherein R 1 is -CH 2 Ph (benzyl), wherein Ph represents phenyl.
  • Another exemplary embodiment may be directed to a compound of formula (1), wherein R 1 is
  • Another exemplary embodiment may be directed to a compound of formula (1), wherein R 1 is
  • Another exemplary embodiment may be directed to a method of making highly pure forms of a compound of formula (1) or (2) from a compound according to either formula (C1) or (C2) as illustrated in Scheme 1 and described below.
  • Y is CH 2 , O, S, or NH
  • X 1 , X 2 , X 3 , X 4 , and X 5 are independently hydrogen, halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC 3 )-alkyl, (CrC 3 )-alkoxy, or (CrC 3 )- alkylthio; each Q 1 and Q 2 is independently a protecting group that is not tert- butyldimethylsilyl (TBDMS); or wherein one of Q 1 and Q 2 is TBDMS and the other is a protecting group that is not TBDMS; or wherein one of Q 1 and Q 2 is hydrogen and the other is a protecting group that is not TBDMS; and each Q 3 and Q 4 is hydrogen; or wherein one of Q 3 and Q 4 is TBDMS and the other is hydrogen.
  • TDMS tert- butyldimethylsilyl
  • the process begins by providing a stereoisomeric mixture of structural formula (C1), or the stereoisomeric mixture of structural formula (C2) (which is the reduced form of the compound of structural formula (C1)), wherein R 1 , Q 1 and Q 2 are defined herein, by previously described methods, such as those described in WO 93/00329, European Patent No. EP 0 544 899 B1 , United States Patent No. US 6,689,901 , United States Patent No. US 6,927,300, and Resul, B., Stjernschantz, J., No, K., et al., J. Med. Chem., 1993, 36, 243-248.
  • the protecting groups for Q 1 and Q 2 that are not TBDMS are removed to transform the compound of structural formula (C1) to that of structural formula (B1) or to transform the compound of structural formula (C2) to that of structural formula (B2).
  • the deprotection steps of Scheme 1 involve conditions appropriate for removing the protecting group or groups that are not TBDMS, and if one of Q 1 and Q 2 is TBDMS, the conditions that are used are not suitable for removing the TBDMS group over the same reaction time period.
  • a number of methods employed for removal of functional groups that protect non-aromatic hydroxyl groups are discussed in Protective Groups in Organic Synthesis, Second Edition, by Theodora W. Greene and Peter G. M. Wuts, John Wiley and Sons, Inc., pp. 10-1 18.
  • a terf-butyldimethylsilylation transforms the compounds of formulas (B1) and (B2), respectively, to the compounds of formulas (A1) and (A2), respectively.
  • the terf-butyldimethylsilylation steps of Scheme 1 involve conditions that assure that the ib/s-hydroxylated or mono-TBDMS-mono-hydroxylated starting material (B1) or (B2) is transformed into the respective £>/s-TBDMS product (A1) or (A2). Exemplary embodiments of these steps are provided herein.
  • Other terf-butyldimethylsilylation conditions that may be used are described in Protective Groups in Organic Synthesis, Second Edition, by Theodora W. Greene and Peter G. M. Wuts, John Wiley and Sons, Inc., pp. 77-80.
  • each purification step of Scheme 1 includes one or more solid precipitation procedures beginning with dissolving a >1 :1 cc- / -OTBDMS (hereafter referring to the OTBDMS on the aliphatic chain) stereoisomeric mixture of compound (A1) or (A2), respectively, for enriching the product mixture of stereoisomers in the cc-OTBDMS stereoisomer, illustrated as compounds (1) or (2).
  • One exemplary method of making and isolating a purified form of a compound of formula (1) that utilizes solid precipitation includes the following steps:
  • step (ii) Dissolving the product mixture of step (i) in an organic solvent to form an organic solution;
  • step (iii) Addition of water to the organic solution of step (ii);
  • step (v) Isolation of the solid precipitate of step (iv) by filtration.
  • Another exemplary embodiment may be directed to a method of making and isolating a purified form of a compound of formula (1) which utilizes multiple solid precipitations, and includes the following steps:
  • step (ii) Dissolving the product mixture of step (i) in an organic solvent to form an organic solution;
  • step (iii) Addition of water to the organic solution of step (ii);
  • step (A1) prepared in step (i) from the aquified organic solution of step (iii);
  • step (v) Isolation of the solid precipitate of step (iv) by filtration;
  • step (vi) Dissolving the isolated solid of step (v) in an organic solvent to form an organic solution
  • step (vii) Addition of water to the organic solution of step (vi);
  • Still another exemplary embodiment may be directed to a method of making and isolating a purified form of a compound of formula (2) that utilizes multiple solid precipitations includes the following steps:
  • step (ii) Dissolving the product mixture of step (i) in an organic solvent to form an organic solution;
  • step (iii) Addition of water to the organic solution of step (ii);
  • step (A1) prepared in step (i) from the aquified organic solution of step (iii);
  • step (v) Isolation of the solid precipitate of step (iv) by filtration;
  • step (vi) Reducing the carbon-carbon double bond of the compound of formula (1) isolated in step (v) by the addition of elemental hydrogen (H 2 ) or an equivalent to a solution of the compound formula (1) provide the corresponding compound of formula (2);
  • step (vii) Dissolving the reduced compound prepared in step (vi) in an organic solvent to form an organic solution;
  • step (viii) Addition of water to the organic solution of step (vii);
  • step (x) Isolation of the solid precipitate of step (ix) by filtration.
  • Yet another exemplary embodiment may be directed to a method of making and isolating a purified form of a compound of formula (2) that utilizes multiple solid precipitations and includes the following steps:
  • step (ii) Dissolving the product mixture of step (i) in an organic solvent to form an organic solution;
  • step (iii) Addition of water to the organic solution of step (ii);
  • step (A1 ) prepared in step (i) from the aquified organic solution of step (iii);
  • step (v) Isolation of the solid precipitate of step (iv) by filtration;
  • step (vi) Dissolving the isolated solid of step (v) in an organic solvent to form an organic solution
  • step (vii) Addition of water to the organic solution of step (vi);
  • step (x) Reducing the carbon-carbon double bond of the compound of formula (1) isolated in step (ix) by the addition of elemental hydrogen (H 2 ) or an equivalent to a solution of the compound of formula (1) provide the corresponding compound of formula (2);
  • step (xi) Dissolving the isolated solid of step (x) in an organic solvent to form an organic solution
  • step (xii) Addition of water to the organic solution of step (xi);
  • step (xiv) Isolation of the solid precipitate of step (xiii) by filtration.
  • Another exemplary embodiment may be directed to a method of making and isolating a purified form of a compound of formula (2) that utilizes multiple solid precipitations and includes the following steps:
  • step (ii) Dissolving the product mixture of step (i) in an organic solvent to form an organic solution;
  • step (iii) Addition of water to the organic solution of step (ii);
  • step (v) Isolation of the solid precipitate of step (iv) by filtration;
  • step (vi) Reducing the carbon-carbon double bond of the compound of formula (1) isolated in step (v) by the addition of elemental hydrogen (H 2 ) or an equivalent to a solution of the compound of formula (1) provide the corresponding compound of formula (2);
  • step (vii) Dissolving the isolated solid of step (vi) in an organic solvent to form an organic solution;
  • step (viii) Addition of water to the organic solution of step (vii);
  • step (x) Isolation of the solid precipitate of step (ix) by filtration
  • step (xi) Dissolving the isolated solid of step (x) in an organic solvent to form an organic solution
  • step (xii) Addition of water to the organic solution of step (xi);
  • step (xiv) Isolation of the solid precipitate of step (xiii) by filtration.
  • Another exemplary embodiment may be directed to a method of making and isolating a purified form of a compound of formula (2) that utilizes multiple solid precipitations and includes the following steps: (i) . Preparing the material of formula (A1 ), wherein the product mixture contains either equal amounts of both cc- OTBDMS and ⁇ -OTBDMS epimers or predominantly the cc- OTBDMS epimer;
  • step (ii) Dissolving the product mixture of step (i) in an organic solvent to form an organic solution;
  • step (iii) Addition of water to the organic solution of step (ii);
  • step (v) Isolation of the solid precipitate of step (iv) by filtration;
  • step (vi) Dissolving the isolated solid of step (v) in an organic solvent to form an organic solution
  • step (vii) Addition of water to the organic solution of step (vi);
  • step (x) Reducing the carbon-carbon double bond of the compound of formula (1) isolated in step (ix) by the addition of elemental hydrogen (H 2 ) or an equivalent to a solution of the compound of formula (1) to provide the corresponding compound of formula (2);
  • step (xi) Dissolving the isolated solid of step (x) in an organic solvent to form an organic solution; (xii) . Addition of water to the organic solution of step (xi);
  • step (xv) Dissolving the isolated solid of step (xiv) in an organic solvent to form an organic solution;
  • step (xvi) Addition of water to the organic solution of step (xv);
  • step (xviii) Isolation of the solid precipitate of step (xvii) by filtration.
  • R 1 is defined as above;
  • R 2 is -CO 2 R 3 , -CONR 4 R 5 , -C(O)R 3 , -C(O)CH 2 X 6 , or -CH 2 X 6 ;
  • X 6 is halo or -OR 3
  • R 3 is hydrogen, (CrC 6 )-alkyl, or -(CH 2 ) n -phenyl;
  • R 4 and R 5 are independently hydrogen, (CrC 6 )-alkyl, or -(CH 2 ) n -phenyl; n is 0, 1 , or 2;
  • any phenyl of R 3 , R 4 or R 5 may be optionally substituted with one or more of any one or combination of halo, trifluoromethyl, hydroxy, trifluoromethoxy, amino, cyano, (CrC 6 )-alkyl, (CrC 6 )-alkoxy, or (C-
  • Scheme 2 begins with a lactone reduction of (1 ) or (2), typically with a reducing agent such as diisobutylaluminum hydride (DIBAL-H), that provides lactol intermediates of structural formula (7) or (10), respectively.
  • DIBAL-H diisobutylaluminum hydride
  • Lactol intermediate (7) or (10) may then be reacted with (4-carboxybutyl)triphenylphosphonium bromide in the presence of an excess base, such as sodium hexamethyldisilazide (NaHMDS, also called sodium b/ ' s(trimethylsilyl)amide) to afford, with c/ ' s-selectivity, free acid mixtures that contain predominantly (8-1 a)/(8-1 b) or (11 -1 a)/(11 -1 b), respectively.
  • an excess base such as sodium hexamethyldisilazide (NaHMDS, also called sodium b/ ' s(trimethylsilyl)amide
  • the free acid mixtures (8-1 a)/(8-1 b) or (11 -1 a)/(11 -1 b) may then be treated chemically using known methods in one or more steps to convert the carboxylic acid moiety to other functional groups R 2 , as defined herein, and as described by the exemplary embodiments to provide mixtures (9-Xa)/(9- b) or (12-Xa)/(12- b), respectively.
  • deprotection of intermediate mixture (9- a)/(9- b) or (12- a)/(12-Xb) provides prostaglandin F 2a analogs of structural formula (5) or (6), respectively.
  • Examples of deprotection conditions employed to remove the TBDMS protecting groups may include the use of a desilylation reagent, preferably tetrabutylammonium fluoride (TBAF) or aqueous hydrochloric acid, mixed with an organic solvent, preferably tetrahydrofuran (THF) or isopropanol (IPA), respectively.
  • a desilylation reagent preferably tetrabutylammonium fluoride (TBAF) or aqueous hydrochloric acid
  • THF tetrahydrofuran
  • IPA isopropanol
  • Scheme 2 involves the deprotection of a mixture (8-1 a)/(8-1 b) or (11 -1 a)/(11 -1 b) to provide a free acid prostaglandin analog of structural formula (5) or (6), respectively, wherein R 2 is CO 2 H.
  • Still another related exemplary embodiment involves the use of NaHMDS as the base in the Wittig step of Scheme 2.
  • Use of excess NaHMDS provides more favorable c/ ' s-selectivity than the use of several other bases that may be used, including lithium hexamethyldisilazide (LiHMDS) and potassium terf-butoxide (KO f Bu).
  • LiHMDS lithium hexamethyldisilazide
  • K f Bu potassium terf-butoxide
  • Another advantage of using NaHMDS as the base is the removal of a tedious chromatography step, which is typically employed to remove quantities of trans- isomers.
  • Yet another related exemplary embodiment involves the order of the last two steps illustrated in Scheme 2. It is an advantage of the exemplary embodiments to convert the carboxylic acid moiety of a (8-1a)/(8-1 b) or (11 -1 a)/(11 -1 b) mixture to an R 2 moiety of a (9-Xa)/(9--Xb) or (12- a)/(12-Xb) mixture, wherein R 2 is as defined herein, followed by TBDMS deprotection according to methods described herein.
  • Scheme 2 may be directed to the use of a highly pure solid compound of structural formula (1 a) or (2a) as a synthetic intermediate to the preparation of prostaglandin analog compounds of structural formula (5a) or (6a), respectively:
  • Compound (1a) may be used in the stereoselective syntheses of PGF 2a analogs; for example, latanoprost free acid and its ester and amide derivatives, and bimatoprost free acid and its ester and amide derivatives.
  • Compound (1a) may be synthesized as part of a mixture further comprising Compound (Epi-1a):
  • Compound (1a) may be separated from impurities, such as its epimer compound (Epi-1a), by solid precipitation to be isolated in highly pure form such as described above with respect to Scheme 1 .
  • Other synthetic intermediates analogous to Compound (1a) in which silyl protecting groups other than terf-butyldimethylsilyl (TBDMS), such as triisopropylsilyl (TIPS) or tert-butyldiphenylsilyl (TBDPS), take the place of the TBDMS protecting groups, are oils and thus may not be purified by solid precipitation.
  • TDMS terf-butyldimethylsilyl
  • TIPS triisopropylsilyl
  • TDPS tert-butyldiphenylsilyl
  • the crystallinity of Compound (1a) allows it to be separated from its impurities without the need of column chromatography.
  • Compound (2a) may be prepared by reduction of the carbon-carbon double bond of compound (1a) by known methods such as catalytic hydrogenation.
  • Compound (2a) is also crystalline and may be separated from impurities, such as its epimer compound (Epi-2a) (shown below), by solid precipitation, whereas synthetic intermediates analogous to compound 2a, in which other silyl groups take the place of the TBDMS protecting groups, are oils.
  • Compound 2a may be used in the stereoselective syntheses of PGF 2a analogs; for example, latanoprost free acid and its ester and amide derivatives.
  • TBDMS protecting group may also be applied to the synthesis of other PGF 2a analogs and homologs, such as substituted analogs of bimatoprost and latanoprost, wherein the phenyl ring is substituted with one or more of one or a combination of halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC 3 )-alkyl, (CrC 3 )-alkoxy, or (CrC 3 )-alkylthio by way of crystalline £>/s-TBDMS-protected intermediates of general formula (1) or (2), respectively.
  • TBDMS protecting group may further be applied to the synthesis of fluprostenol, substituted analogs of fluprostenol, cloprostenol, or substituted analogs of cloprostenol, by way of crystalline £>/s-TBDMS-protected intermediates of general formula (1).
  • the exemplary embodiments may also be directed to a process for the formation of compound (1a) (or its analogs as described above) from an unprotected diol precursor intermediate by £>/s-silylation.
  • the exemplary embodiments may further be directed to a process of purifying and isolating the compound, including at least one solid precipitation of compound (1a) (or its analogs as described above).
  • the exemplary embodiments may also be directed toward the use of purified compound (1a) (or its analogs described above) in the manufacture of useful PGF 2a analogs.
  • therapeutically useful PGF 2a analogs allows for less-rigorous purification of later intermediates or final compounds, which may result in higher overall yields of desired products.
  • alkyl alone or in combination, means an acyclic radical, linear or branched, preferably containing from 1 to about 6 carbon atoms.
  • examples of such radicals include methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, terf-butyl, pentyl, / ' so-amyl, hexyl, and the like.
  • alkyl radicals may be optionally substituted with groups consisting of hydroxy, sulfhydryl, methoxy, ethoxy, amino, cyano, chloro, and fluoro. Examples of such substituted alkyl radicals include chloroethyl, hydroxyethyl, cyanobutyl, aminopentyl and the like.
  • the carbon atom content of various hydrocarbon-containing moieties is indicated by a prefix designating a lower and upper number of carbon atoms in the moiety, that is, the prefix C -C indicates a moiety of the integer "i" to the integer "j" carbon atoms, inclusive.
  • '(CrC 6 )-alky refers to alkyl of one to six carbon atoms, inclusive.
  • hydroxy and "hydroxyl,” as used herein, mean an OH radical.
  • alkoxy means a radical comprising an alkyl radical that is bonded to an oxygen atom, such as a methoxy radical.
  • Preferred alkoxy radicals have one to about six carbon atoms. Examples of such radicals include methoxy, ethoxy, propoxy, isopropoxy, butoxy, and terf-butoxy.
  • halo means one of the following group consisting of fluoro, chloro, bromo, or iodo.
  • the compounds of formula (1) or (2) may exist in a continuum of solid states ranging from fully amorphous to fully crystalline.
  • the compounds of formula (1) or (2) may also exist in a mesomorphic state (mesophase or liquid crystal) when subjected to suitable conditions.
  • the mesomorphic state is intermediate between the true crystalline state and the true liquid state (either melt or solution).
  • precipitate refers to a substance existing in any of a continuum of solid states ranging from fully amorphous to fully crystalline that forms out of a mixture such as, but not limited to, a solution, suspension, emulsion, or microemulsion.
  • precipitation refers to a purification process by which a precipitate forms or may be caused to form out of a solution, suspension, emulsion, or microemulsion.
  • a precipitate may be caused to form out of a mixture such as, but not limited to, a solution, suspension, emulsion, or microemulsion by techniques known to those ordinarily skilled in the art. Such methods include, but are not limited to, standing over time, cooling, warming, addition of a cosolvent, agitation (such as, but not limited to scratching, stirring, or sonication), concentration of the mixture (for example, by evaporation), or seeding.
  • amorphous refers to a solid material whose constituent particles or molecules possess no long-range order or repeating pattern in space.
  • crystal or “crystalline solid” refers to a solid material whose constituent particles or molecules are arranged in an orderly repeating pattern extending in all three spatial dimensions.
  • the compounds of formula (1) or (2) may exist in one or more crystalline forms, or polymorphs.
  • a crystalline precipitate of a compound of formula (1) or (2) may exist in a single, homogenous crystalline form or in a mixture of crystalline forms, or a mixture of at least on crystalline form and at least one amorphous form.
  • crystallization refers to a type of precipitation in which the precipitate is a full or partial crystalline solid.
  • the crystalline solid precipitated may be a single crystal form, a mixture of crystal forms, or a mixture of at least one crystal form and at least one amorphous form.
  • recrystallization refers to a type of crystallization in which the starting material (to be purified) is a fully or partially crystalline solid.
  • One solid form of a compound of formula (1) or (2) may be transformed into another solid form by subjection to varying conditions of, for example, temperature or pressure.
  • Mass spectra were obtained using a Finnigan MAT LCQ mass spectrometer (classic, serial number is LC000930).
  • Nuclear magnetic resonance (NMR) spectra were obtained using a Bruker (300 MHz), Varian INOVA (400 MHz), or a Varian INOVA (500 MHz) nuclear magnetic resonance spectrometer.
  • HPLC High performance liquid chromatography
  • Example 1 Preparation of (3af?,4f?,5f?,6aS)-5-(te/t-butyldimethylsilyloxy)-4-((S,a-3- (te ⁇ -butyldimethylsilyloxy)-5-phenylpent-1 -enyl)hexahvdro-2/-/-cvclopenta[ib1furan-2-one
  • Step A Preparation of mixture comprising (3aRAR5R aS)-4-((S,E)-3-hvdroxy-5- phenylpent-1 -enyl)-2-oxohexahvdro-2/-/-cvclopenta[b1furan-5-yl biphenyl-4-carboxylate (3a) and (3a 4 5f?,6aS)-4-((f?,E)-3-hvdroxy-5-phenylpent-1 -envn-2-oxohexahvdro- 2/-/-c clopenta[fc>1furan-5-yl biphenyl-4-carboxylate (Epi-3a)
  • the filtrate was diluted with ethyl acetate to a total volume of 25 mL.
  • the filtrate was concentrated in vacuo (20-25 mmHg, bath at 30-35 °C) to provide a pasty white foam-solid residue (1 .2 g); HPLC-UV (3a)/(Epi-3a) ratio is about 7:3.
  • the (3a)/(Epi-3a) mixture residue was mixed with a solvent mixture consisting of methanol (6 volumes) and ethyl acetate (0.2 volume) and the resulting mixture was subsequently heated to 60 °C. The resulting solution was allowed to cool to room temperatures while stirring overnight. A white solid had precipitated overnight and was collected by filtration, washed twice with methanol (2 x 1 volume), and suctioned to afford the title intermediate as a 83.5/1 6.5 (3a)/(Epi-3a) mixture. The filtrate contained a 47/53 (3a)/(Epi-3a) mixture.
  • the (3a)/(Epi-3a) mixture ratios provided here may be further enriched in (3a) by methods such as recrystallization (or multiple recrystallizations) or chromatography to remove the (Epi-3a) stereoisomer.
  • Step B Preparation of mixture comprising (3aRAR,5R,6aS)-5-hy0roxy-4-((S,E)-3- hvdroxy-5-phenylpent-1 -enyl)hexahvdro-2H-cvclopenta[fc>1furan-2-one (Lactone Diol Compound (4a) and (3af?,4/ : ?,5/ : ?,6aS)-5-hvdroxy-4-((/ : ?,E)-3-hvdroxy-5-phenylpent-1 - enyl)hexahvdro-2/-/-cvclopenta[fc>1furan-2-one (Lactone Diol Compound (Epi-4a)
  • reaction mixture After completion of reaction as judged by thin layer chromatography (TLC), the solids in the reaction mixture were filtered on a medium porosity (10-16 ⁇ ) fritted funnel and rinsed with two 250-mL portions of methanol. The resulting filtrate was charged into a three-necked flask fitted with a mechanical stirrer and a thermocouple. The mixture was diluted with methanol (40 mL) and potassium hydroxide (12.22 g of 87.9% w/w pellets, 10.74 g of pure KOH, 192 mmol, 6 molar equivalents) was charged followed by water (7.5 mL, 0.5 volume).
  • TLC thin layer chromatography
  • the mixture was stirred and a moderate exotherm from 23 °C to 31 °C was observed before subsiding.
  • the mixture was stirred at room temperature for no less than 4 hours.
  • the mixture were filtered on a medium porosity (10-16 ⁇ ) fritted funnel and rinsed with two 10-mL portions of methanol.
  • the filtrate was concentrated in vacuo (20-25 mmHg, bath at 30-35 °C) to a pasty, dark brown residue.
  • the residue was dissolved in water (150 mL, 10 volumes) and methyl terf-butyl ether (MTBE, 70 mL, 4.7 volumes). The layers were separated and the upper organic layer was discarded.
  • MTBE methyl terf-butyl ether
  • the lower aqueous layer was acidified to pH ⁇ 1 with 3 M (Molar) aqueous hydrochloric acid (95 mL). The mixture was stirred at room temperature for no less than 4 hours. A dirty white solid formed at this point. The solid was dissolved by adding ethyl acetate (EtOAc, 150 mL, 10 volumes) and the layers were separated. The lower pH ⁇ 1 aqueous layer was re-extracted with two 100-mL (6.7 volumes) portions of EtOAc. The combined, brown, upper organic layers were washed with 7% w/w aqueous potassium hydrogen carbonate (80 mL, 5.3 volumes). The lower aqueous layer had a dark brown color and a pH of 1 1 .
  • EtOAc ethyl acetate
  • some solids might be present at the layers interface preventing a clear view of the phase separation. If this occurs, the bulk of the lower aqueous layer would be drained and the remaining mixture (a small aqueous lower layer and the whole upper organic layer) would be filtered through a medium porosity (10-16 ⁇ ) fritted funnel. The layers of the resu filtrate would then be separated.
  • lactone diol compound mixture (4a)/(Epi-4a) (9.4 g, 31 mmol, 1 molar equivalent) dissolved in ⁇ /,/V-dimethylformamide (DMF, 60 ml_, 6.4 volumes).
  • Step D Crystallization of Lactone B/s-TBDMS-protected Diol Compound Mixture
  • Step E Recrystallization of Enatiomerically-enriched Lactone B/s-TBDMS-protected Diol Compound (1a) Crystallized material from Step D above may be recrystallized by repeating the crystallization procedure described above in Step D to provide a solid compound further enriched in compound (1a).
  • Step A Preparation of Lactone B/s-TBDMS-protected Diol Compound Mixture 2a/Epi-
  • the lactone £>/s-TBDMS-protected diol compound 1a/Epi-1a mixture (Example 1 , 3.05 g, 5.75 mmol, 1 molar equivalent) was dissolved in EtOAc (30 mL, 10 volumes) and charged to a pressure tube under nitrogen. Platinum on carbon (10%, 0.3 g, 10% wt/wt, dry catalyst) and triethylamine (Et 3 N, 0.88 g., 8.7 mmol, 1 .5 molar equivalents) were added to the solution. The pressure tube was sealed and purged with hydrogen gas three times at 30 pounds per square inch (psi).
  • Step B Crystallization of Lactone B/s-TBDMS-protected Diol Compound Mixture
  • the white solid was filtered on a medium porosity (10-16 ⁇ ) fritted glass funnel, rinsed with two 2-mL portions of deionized water, collected, and dried under vacuum (5 mmHg, 45 °C) to afford 2.65 g (87%) of the enantiomerically-enriched title compound (2a) as a white solid.
  • Step C Recrystallization of Enatiomerically-enriched Lactone B/s-TBDMS-protected
  • Crystallized material from Step C may be recrystallized by repeating the crystallization procedure described above in Step C of Example 2 to provide solid compound further enriched in compound 2a.
  • Example 2 The following table records 3a/Epi-3a (not mentioned in Example 2, but the material from which the Example 2, Step A starting material originated), 1a/Epi-1a, and 2a/Epi-2a epimeric ratios of mixtures, which are provided as described by the procedures of Example 2, as determined by HPLC-UV. Relative absorbance between single entities of epimeric pairs is assumed to be equivalent. In this set of trials, mixture 1a/Epi-1a that had been obtained from crystallization and recrystallization (from Example 1 , Step D), was used as starting material in Example 2, Step A.
  • Example 3 Preparation of bimatoprost ethyl amide (5a-2) from purified (3a 4fi,5 6aS)-5-(te/t-butyldimethylsilyloxy)-4-((S,a-3-(te ⁇ -butyldimethylsilyloxy)-5- phenylpent-1 -enyl)hexahvdro-2/-/-cvclopenta[fc>1furan-2-one (1a) Step A: Preparation of (3aft4ft5ft6aS)-5-(tert-butyldimethvto
  • Step B Preparation of a mixture of (Z)-7-((1 fl,2fl,3fl,5S)-3-fterf-butyldimethylsilyloxy)-2- ((S,E)-3-(te/i-butyldimethylsilyloxy)-5-phenylpent-1 -enyl)-5-hvdroxycvclopentyl)hept-5- enoic acid (8a-1a) and (Z)-7-((1 fi,2fi,3 5S)-5-(te/t-butyldimethylsilyloxy)-2-((S,a-3- (te ⁇ -butyldimethylsilyloxy)-5-phenylpent-1 -enyl)-3-hvdroxycvclop
  • Step B.1 Ylide Formation
  • Step B.2 Reaction of Ylide with Lactol (7a) (3aft,4ft,5ft,6aS)-5-(te ⁇ Butyldimethylsilyloxy)-4 ⁇
  • reaction mixture was quenched by slow addition of 20% ammonium chloride (aqueous) solution (1000 ml_, 20 volumes) to the cooled reaction vessel.
  • aqueous solution 1000 ml_, 20 volumes
  • the layers were separated and the lower aqueous layer was re-extracted with a solution consisting of 1 :1 v/v heptane-ethyl acetate (250 ml_, 5 volumes).
  • the combined organic layers were combined and washed five times with 7% brine solution (250 ml_, 5 volumes).
  • the upper organic layer was concentrated under reduced pressure.
  • the resulting oil was dissolved in heptanes (500 ml_, 10 volumes) and concentrated under reduced pressure.
  • the resulting oil was dissolved in heptanes (500 ml_, 10 volumes) and stirred for 15 minutes until completely dissolved.
  • the solution was cooled to -20 °C.
  • the mixture was filtered through a coarse fritted funnel to remove the solids.
  • the filtrate was concentrated to an oil under reduced pressure.
  • the resulting oil was further dried under high vacuum for about 2-18 hours to afford the title intermediate mixture (57 g, quantitative yield) as a pale yellow oil.
  • Step B.1 Step B.2
  • Step C Preparation of a mixture of (Z)-7-((1 f?,2f?,3f?,5S)-3-(te ⁇ -butyldimethylsilyloxy)- 2-((S,E)-3-(te/i-butyldimethylsilyloxy)-5-phenylpent-1 -enyl)-5-hvdroxycvclopentyl)-/V- ethylhept-5-enamide (9a-2a) and (Z)-7-((1 fi,2fi,3fi,5S)-5-(te/t-butyldimethylsilyloxy)-2- ((S,E)-3-(te ⁇ -butyldimethylsilyloxy)-5-phenylpent-1 -enyl)-3-hvdroxycvclopentyl)-/V- ethylhept-5-enamide (9a-2b) from a mixture of (Z)-7-(
  • the mixture was allowed to stir for at least two hours at 20 ⁇ 5 °C. After completion of the reaction, as judged by TLC, the reaction mixture was filtered through a sintered glass funnel and the solid was washed with dichloromethane (1 15 mL, 2 volumes). The filtrate was returned to the round bottom flask and treated with 2 M ethyl amine in THF (93 mL, 2 molar equivalents). The reaction mixture was stirred at room temperature for at least two hours, but no longer than overnight (do we want a hard number here). After completion of the reaction, as judged by TLC, the reaction mixture was filtered through a sintered glass funnel and the solid was washed with dichloromethane (1 15 mL., 2 volumes).
  • Step D Preparation of bimatoprost ethyl amide (5a-2) from a mixture of (Z)-7-
  • Tetrabutylammonium fluoride (TBAF, 355 mL, 355 mmol, 4 molar equivalents) was added to the solution at once. The mixture was allowed to stir at 40 ⁇ 5 °C overnight. After completion of the reaction, as judged by TLC, the reaction mixture was diluted with ethyl acetate (400 mL, 7 volumes) and cooled to 5 ⁇ 5 °C. Deionized water (570 mL, 10 volumes) was added to the reaction. The layers were separated and the lower aqueous layer was treated with 1 .8 parts of sodium chloride (100 g) and re-extracted with ethyl acetate (400 mL, 7 volumes). The organic solution was concentrated under reduced pressure.
  • TAF Tetrabutylammonium fluoride
  • the resulting mix was stirred overnight at room temperature.
  • the mixture was cooled to 5 ⁇ 5 °C and was subsequently filtered and the solid was washed with MTBE (2 x 50 mL).
  • the solid was dried under high vacuum at about 50 °C to afford a white solid (21 .5 g).
  • the obtained solid was dissolved in acetone (170 mL, 8 volumes) and diluted with slow addition of MTBE (690 mL, 32 volumes).
  • the resulting mix was stirred overnight at room temperature.
  • the mixture was cooled to 5 ⁇ 5 °C and was subsequently filtered and the solid was washed with MTBE (2 x 50 mL).
  • the solid was dried under hi vacuum at about 50 °C to afford the purified title compound (18.54 g, >99.99% pure by HPLC-UV) as white solid.
  • Step A Preparation of (3afi,4fi,5fi,6aS)-5-(te ⁇ -butyldimethylsilyloxy)-4-((fi)-3-(te ⁇ - butyldimethylsilyloxy)-5-phenylpentyl)hexahvdro-2/-/-cvclopenta[ib1f uran-2-ol (10a) from highly pure (3afi,4fi,5fi,6aS)-5-(te/t-butyldimethylsilyloxy)-4-((fi)-3-(te ⁇ - butyldimethylsilyloxy)-5-phenylpentyl)hexahvdro-2/-/-cvclopenta[ib1furan-2-one (2a)
  • Diisopropylaluminum hydride (1 M in toluene, 850 mL, 1 .5 molar equivalents) was added slowly via the addition funnel while maintaining the reaction mixture temperature at -40 ⁇ 5 °C. After completion of reaction, as judged by TLC, the reaction mixture was quenched by ethyl acetate (600 mL, 2 volumes all at once). After stirring for 15 minutes, a 30% solution of Rochelle salt (3000 mL, 10 volumes) was added and the mixture was allowed to stir at room temperature overnight. The layers were separated and the lower aqueous layer was discarded. The upper organic layer was concentrated under reduced pressure.
  • the resulting oil was dissolved in heptanes (3000 mL, 10 volumes) and concentrated under reduced pressure at 40 ⁇ 5 °C. Again, the resulting oil was dissolved in heptanes (3000 mL, 10 volumes) and concentrated under reduced pressure at 40 ⁇ 5 °C. The resulting oil was further dried under high vacuum for about 2-18 hours to afford the title intermediate (298.3 g, 99.4% yield) as an oil.
  • Step B Preparation of a mixture of (Z)-7-((1 f?,2f?,3f?,5S)-3-(te/t-butyldimethylsilyloxy)-2- ((f?)-3-(te/i-butyldimethylsilyloxy)-5-phenylpentyl)-5-hvdroxycvclopentyl)hept-5-enoic acid (11a-1a) and (Z)-7-((1 fi,2fi,3 5S)-5-(te ⁇ -butyldimethylsilyloxy)-2-((fi)-3-(te ⁇ - butyldimethylsilyloxy)-5-phenylpentyl)-3-hvdroxycvclopentyl)hept-5-enoic acid (11 a-1 b) from (3afi,4fi,5fi,6aS)-5-(te ⁇ -butyldimethylsilyloxy
  • reaction mixture was stirred for 3-6 hours while maintaining the internal temperature at -5 ⁇ 2.5 °C. After completion of the reaction, as judged by TLC, the reaction mixture was quenched by slow addition of 20% ammonium chloride (aqueous) solution (5500 ml_, 20 volumes) to the cooled reaction vessel. A solution consisting of 1 :1 v/v heptane-ethyl acetate (2750 ml_, 10 volumes) was added to the reaction mixture and allowed it to stir at room temperature (15-30 °C) for 1 -18 hours.
  • aqueous solution 5500 ml_, 20 volumes
  • the layers were separated and the lower aqueous layer was extracted twice with a solution consisting of 1 :1 v/v heptane-ethyl acetate (2 x 1375 mL, 2 x 5 volumes).
  • the combined organic layers were combined and washed five times with a 7% brine solution (5 x 1375 mL, 5 x 5 volumes).
  • the upper organic layer was concentrated under reduced pressure.
  • the resulting oil was dissolved in heptanes (2750 mL, 10 volumes) and concentrated under reduced pressure.
  • the resulting oil was dissolved in heptanes (2750 mL, 10 volumes) and stirred for 15 minutes until completely dissolved.
  • the solution was cooled to -20 °C.
  • Step C Preparation of a mixture of (ZHsopropyl 7-((1 f?,2f?,3f?,5S)-3-(te ⁇ - butyldimethylsilyloxy)-2-((/ : ?)-3-(te ⁇ -butyldimethylsilyloxy)-5-phenylpentyl)-5- hvdroxycvclopentvPhept-5-enoate (12a-3a) and (ZHsopropyl 7-((1 f?,2f?,3f?,5S)-5-(te ⁇ - butyldimethylsilyloxy)-2-((/ : ?)-3-(te ⁇ -butyldimethylsilyloxy)-5-phenylpentyl)-3- hvdroxycvclopentvPhept-5-enoate (12a-3b) from a mixture of (Z)-7-((1 f?,2f?,3f
  • Step D Preparation of latanoprost isopropyl ester (6a-3) from a mixture of (ZHsopropyl 7-((1 fi,2fi,3 5S)-3-(te/t-butyldimethylsilyloxy)-2-((ffl-3-(te/t-butyldimethylsilyloxy)-5- phenylpentyl)-5-hvdroxycvclopentyl)hept-5-enoate (12a-3a) and (ZHsopropyl 7- ((1 2fi,3 5S)-5-(te ⁇ -butyldimethylsilyloxy)-2-((fi)-3-(te ⁇ -butyldi
  • Step A Preparation of methyl 2-(3-(trifluoromethyl)phenoxy)acetate
  • the upper organic layer was treated (slow addition) with 10% w/w aqueous citric acid (2000 mL). All solids dissolved and the layers were separated (pH of lower aqueous layer: 8). The organic layer was concentrated in vacuo (20 mmHg, bath at 30-35 °C). The resulting biphasic residue was dissolved in isopropyl acetate (3000 mL). The layers of the resulting biphasic mixture were separated (pH of lower aqueous layer: 8). The upper organic layer was concentrated in vacuo (20 mmHg, bath at 30-35 °C). The resulting residue was distilled under reduced pressure (boiling point: 126-130 °C, 10 mmHg) to afford the title intermediate (861 .93 g, 86% yield) as a colorless liquid.
  • Step B Preparation of dimethyl 2-oxo-3-(3-(trifluoromethyl)phenoxy)propylphosphonate
  • n-butyllithium n-BuLi, 1 .6 M, 2.58 L, 4.13 mol, 2.05 molar equivalents
  • MTBE MTBE
  • the resulting solution was washed with four 400-mL portions of 10% w/w aqueous potassium bicarbonate.
  • the pH of last wash was about 9.
  • the combined potassium bicarbonate washes were reextracted with one portion of ethyl acetate (750 ml_).
  • the combined organic extracts were washed with four portions of aqueous 10% w/w sodium chloride (4 x 650 ml_).
  • the combined sodium chloride washes were reextracted with one 750-mL portion of ethyl acetate.
  • the combined organic extracts were concentrated in vacuo (20-25 mmHg, bath at 30-35 °C).
  • Step C Preparation of (3af?,4f?,5f?,6aS)-4-formyl-2-oxohexahvdro-2/-/- cvclopenta[fc>1furan-5-yl biphenyl-4-carboxylate ((-)-Corev aldehyde, PPB-protected) from (3af?,4S,5/ : ?,6aS)-4-(hvdroxymethyl)-2-oxohexahvdro-2/-/-cvclopenta[irj1furan-5-yl biphenyl-4-carboxylate ((-)-Corev alcohol, PPB-protected)
  • the resulting white slurry was treated (strongly effervesces!) with aqueous 5% w/w potassium bicarbonate (5000 mL).
  • the resulting white reaction mixture was filtered through a coarse porosity (40-60 ⁇ ) glass fritted funnel. The filtration could be quite slow.
  • the reactor was rinsed with dichloromethane (1000 mL). The rinse was passed through the filter. The layers of the resulting biphasic filtrate were separated and the lower dichloromethane layer was washed with 10% w/w aqueous potassium iodide (2500 mL), 10% w/w aqueous sodium thiosulfate (2500 mL), and 10% w/w potassium dihydrogenphosphate (2500 mL). The lower dichloromethane layer was dried over magnesium sulfate (500 g). The solids were filtered and the title intermediate was carried onto the next step as the filtrate solution.
  • Step D Preparation of (3afl,4fl,5fl,6aS)-2-oxo-4-((E)-3-oxo-4-(3- (trifluoromethyl)phenoxy)but-1 -enyl)hexahydro-2/-/-cvclopenta[ib1furan-5-yl biphenyl-4- carboxylate from (-)-Corev aldehyde, PPB-protected
  • the resulting cloudy mixture was cooled to -10 °C with a circulator.
  • Triethylamine (NEt 3 , 108.5 mL, 78.8 g, 0.78 mol, 1 .1 molar equivalent) was added dropwise via 125-mL addition funnel over 30 minutes.
  • the circulator was adjusted to -5 °C and the mixture was stirred for no less than 15 hours at this temperature.
  • the mixture was treated with aqueous 5% w/w citric acid (2500 ml_). The layers were separated (pH of upper aqueous layer: 3).
  • the lower dichloromethane layer was concentrated in vacuo (20-25 mmHg, bath at 30-35 °C) to a volume of about 1250 ml_.
  • the resulting residue was azeotropically distilled with two 2500-mL portions of methanol. Each time, the distillation was stopped when a final volume of about 1250 ml_ had been reached. A white solid crystallized during the second azeotropic distillation.
  • Step E Preparation of mixture comprising (3af?,4/ : ?,5/ : ?,6aS)-4-((/ : ?,E)-3-hvdroxy-4-(3- (trifluoromethyl)phenoxy)but-1 -enyl)-2-oxohexahydro-2/-/-cvclopenta[ib1furan-5-yl biphenyl-4-carboxylate (3b) and (3afi,4fi,5fi,6aS)-4-((S,a-3-hvdroxy-4-(3-
  • acetone (253 mL, 200.15 g, 3.45 mol, 7.0 molar equivalents) was added and the mixture was gradually warmed to room temperature.
  • the mixture was diluted with MTBE (2700 mL) and treated with aqueous 8% w/w potassium bicarbonate (4000 mL).
  • the layers were separated (pH of lower aqueous layer: 8).
  • the upper organic layer was concentrated in vacuo (20-25 mmHg, bath at 30-35 °C). The residue was azeotropically distilled with two 4000-mL portions of MTBE, then with 2700 mL of acetonitrile.
  • Step F Removal of PPB protecting group from mixture comprising 3b and Epi-3b
  • the resulting filtrate was charged into a three-necked 12-L flask fitted with a mechanical stirrer and a thermocouple.
  • the mixture was diluted with methanol (6300 mL) and potassium hydroxide (KOH, 191 .8 g of 87.9% w/w pellets, 168.4 g of theoretical KOH, 3.01 mol, 6.1 molar equivalents) was added followed by water (135 mL).
  • KOH potassium hydroxide
  • the mixture was stirred and a moderate exotherm from 23 °C to 31 °C was observed before subsiding.
  • the mixture was stirred at room temperature for no less than 15 hours.
  • the lower aqueous layer had a dark brown color and a pH of 1 1 .
  • the layers were separated and the lower aqueous layer was reextracted with two 1350-mL portions of MTBE. Some solids (p-phenyl benzoic acid potassium salt) were present at the layers' interface preventing a clear view of the phase separation.
  • the bulk of the lower aqueous layer was drained and the remaining mixture (a small aqueous lower layer and the whole upper organic layer) filtered through a medium porosity (10-16 ⁇ ) fritted funnel. The layers of the resulting filtrate were subsequently separated.
  • the combined MTBE layers were charged to a 12-L 3-necked flask fitted with a mechanical stirrer and a thermocouple.
  • the aqueous phase was reextracted with five 1250-mL portions of ethyl acetate.
  • the combined ethyl acetate extracts were concentrated in vacuo (50 mm Hg, bath at 25 °C) to a volume of about 2160 mL.
  • the resulting mixture was further azeotropically distilled with two 1350- mL portions of ethyl acetate. Each time, the distillation was stopped when a final volume of about 2160 mL had been reached. A white solid began to precipitate at the end of the first azeotropic distillation.
  • the product mixture includes 2-((1 R,2R,3R,5S)-3,5- dihydroxy-2-((R,£)-3-hydroxy-4-(3-(trifluoromethyl)phenoxy)but-1 - enyl)cyclopentyl)acetic acid (13b), 2-((1 ft,2ft,3R,5S)-3,5-dihydroxy-2-((S,E)-3-hydroxy- 4-(3-(trifluoromethyl)phenoxy)but-1 -enyl)cyclopentyl)acetic acid (Epi-13b), and (3aR,4R,5f?,6aS)-5-hydroxy-4-((f?,£)-3-hydroxy-4-(3-(trifluoromethyl)phenoxy)but-1 - enyl)hexahydro-2/-/-cyclopenta[£>]furan-2-one (4b) as described below:
  • Step G Conversion of mixture including compounds (13b), (Epi-13b), and (4b) to mixture including compounds (4b) and (Epi-4b)
  • Step H Preparation of highly pure (3af?,4/ : ?,5/ : ?,6aS)-5-(te/i-butyldimethylsilyloxy)-4- ((f?,E)-3-(te/i-butyldimethylsilyloxy)-4-(3-(trifluoromethyl)phenoxy)but-1 -enyl)hexahvdro- 2/-/-cvclopenta[fc>1furan-2-one (1 b) from the (4b)/(Epi-4b) mixture
  • the title product (1 b) may be used to prepare PGF 2a analogs of formulas
  • (1 b) may replace (1a) in Example 3, Steps A, B, and D (skipping Step C) to prepare highly pure (+)-fluprostenol free acid.
  • the highly pure fluprostenol free acid may be converted to highly pure (+)-fluprostenol isopropyl ester (Travoprost ® ) using the conditions described in Example 4, Step C, except that (+)- fluprostenol free acid is used instead of the (11a-1a)/(11a-1 b) mixture.

Abstract

A process for the synthesis and purification of F-series prostaglandin compounds and synthetic intermediates used to prepare them. The synthetic intermediates are solid and may be purified by precipitation and therefore may form the representative F-series prostaglandin compounds such as latanoprost, bimatoprost, fluprostenol, cloprostenol, and substituted analogs therefrom in highly pure forms.

Description

PROCESS FOR THE PREPARATION OF F-SERIES PROSTAGLANDINS
Field of the Invention The present invention relates to a process for the synthesis and purification of F-series prostaglandin compounds and synthetic intermediates used to prepare them.
Background of the Invention
Prostaglandins are found in virtually all tissues and glands and are extremely potent mediators of a diverse group of physiological processes (Funk, C. D. Science, 2001 , 294, 1871 -1875). Prostaglandins can participate in a wide range of body functions, such as the contraction and relaxation of smooth muscle (Andersson, K. E., Forman, A. Acta Pharmacol. Toxicol., 1978, 43 (Suppl. 2), 90-95), the dilation and constriction of blood vessels (Abramovich, D. R., Page, K. R., Parkin, A. M. L. Br. J. Pharmac, 1984, 81, 19-21 ), control of blood pressure (Anderson, R. J., Berl, T., McDonald, K. M., Schrier, R. W. Kidney International, 1976, 10, 205-215), and modulation of inflammation and immunity (Hata, A. N., Breyer, R. M. Pharmacol. Ther., 2004, 703(2), 147-166). In general, prostaglandins and related compounds are transported out of the cells that synthesize them and affect other target cells close to their site of formation, mainly by interacting with the target cell's prostaglandin receptors to stimulate or inhibit some target cell function. They also alter the activities of the cells in which they are synthesized. The nature of these effects may vary from one cell type to another, and from the target cell type.
Prostaglandin F2« ((Z)-7-((1 ft,2ft,3ft,5S)-3,5-dihydroxy-2-((S,E)-3- hydroxyoct-1 -enyl)cyclopentyl)hept-5-enoic acid) has the following structure:
Figure imgf000003_0001
Prostaglandin F2ot
Many prostaglandins are characterized by the substituents on the cyclopentyl ring. Prostaglandin F2a and its prostaglandin analogs in general possess two hydroxyl groups on the cyclopentyl ring in a cis configuration relative to each other, and two hydrocarbon side chains (a and ω side chains) on the cyclopentyl ring in a trans configuration relative to each other. Prostaglandin F2a analogs can have a varying number of carbon-carbon double bonds in the hydrocarbon side chains, and side chain substituents may vary. In addition, for PGF2a analogs, the a side chain may terminate with a carboxylic acid moiety (free acid form), a carboxylic ester moiety, or a carboxamide moiety. The ester and amide forms of PGF2a analogs may be used as prodrugs in the treatment of prostaglandin F receptor (FP receptor)-mediated conditions or processes.
Prostaglandin F2a (PGF2a) is an endogenous ligand of the Prostaglandin F receptor (FP receptor) that exerts its receptor-mediated physiological activities with EC5oS in the nanomolar concentration range. The FP receptor is widely distributed in many species (Speroff, L, Ramwell, P.W., Am. J. Obstet. Gynecol., 1970, 107, 1 1 1 1 - 1 130; Samuelsson, B., Goldyne, M., Granstrom, E., et ai, Ann. Rev. Biochem., 1978, 47, 997-1029).
Intravenous, intracameral, and topical administrations of PGF2a have been shown to cause prolonged reduction of intraocular pressure (IOP), a common symptom of glaucoma (Camras, C. B., Bito, L. Z., Eakins, K. E., Invest. Ophthamol. Vis. Sci., 1977, 76(12), 1 125-1 134; Giuffre, G., Graefe's Arch. Clin. Exp. Ophthalmol., 1985, 222, 139-141 ).
Synthetic and relatively metabolically stable analogs of PGF2a having therapeutic use include latanoprost, bimatoprost, fluprostenol, and cloprostenol. The PGF2a analog latanoprost free acid is potent FP receptor agonist with an EC50 value of 3.6 nM (Stjernschantz, J., Resul, B., Drugs of the Future, 1992, 17 691 -704). Latanoprost isopropyl ester, generally known as latanoprost (lUPAC name isopropyl (Z)-7-[(1 R,2R,3R,5S)-3,5-dihydroxy-2-[(3f?)3-hydroxy-5-phenylpentyl]-cyclopentyl]hept- 5-enoate, common name 17-phenyl-13,14-dihydro trinor Prostaglandin F2a isopropyl ester, trade name Xalatan®), is a prodrug of latanoprost free acid and is used in ophthalmic formulations for the reduction of IOP associated with open angle glaucoma and ocular hypertension (Camras, C. B., Schumer, R. A., Marsk, A., et al., Arch. Ophthalmol., 1992, 110, 1733-1738; Camras, C. B., Aim, A., Watson, P., Stjernschantz, J., Ophthalmology, 1996, 103, 1916-1924). Additionally, a single instillation of topical latanoprost has shown to at least temporarily increase blood flow in the optical nerve head (ONH) of subjects with glaucoma (Tamaki, Y., Nagahara, N., Araie, M., et al., J. Ocular Pharm. Ther., 2001 , 77(5), 403-41 1 ). Topical latanoprost administration also modulates processes such as hair growth (Johnstone, M., Am. J. Ophthalmol., 1997, 124, 544-547). Long-term topical use of latanoprost has been associated with iridial pigmentation and eyelash elongation (Chiba, T., Kashiwagi, K., ishijima, K., et al., Jpn. J. Ophthalmol., 2004, 48, 141 -147)
Figure imgf000004_0001
Latanoprost Free Acid (R = H)
Latanoprost (R = 'Pr)
Other metabolically stable synthetic analogs of PGF2a have been discovered and developed as treatments for a variety of conditions. Bimatoprost (lUPAC name (2)-7-[(1 f?,2f?,3f?,5S)-3,5-dihydroxy-2-[(E,3S)-3-hydroxy-5-phenylpent-1 - enyl]cyclopentyl]-/V-ethylhept-5-enamide, common name 17-phenyl trinor Prostaglandin F2a ethyl amide, trade name Lumigan®) is an /V-ethyl amide prodrug of its free acid, which is a potent FP receptor agonist (Balapure, A. K., Rexroad, C. E., Kawada, K., et al., Biochem. Pharmacol., 1989, 38, 2375-2381 ; Lake, S., Gullberg, H., Wahlqvist, J., et al., FEBS Lett, 1994, 355, 317-325). Bimatoprost is approved for treatment of glaucoma-associated IOP (Woodward, D. F., Krauss, A. H., Chen, J., et al., Survey of Ophthalmology, 2001 , 45, S337-S345) and has also been reported to enhance eyelash growth (Tosti, A., Pazzaglia, M., Voudouris, S., Tosti, G., Journal of the American Academy of Dermatology, 2004, 51, S149-S150).
Figure imgf000005_0001
Bimatoprost Free Acid (X
Bimatoprost (X = NHEt)
The free acid fluprostenol is another synthetic PGF2a analog that is a potent FP receptor agonist (Abramovitz, M., Adam, M., Boie, Y., et al., Biochim. Biophys. Acta, 2000, 1483, 285-293). Fluprostenol isopropyl ester (trade name Travoprost®) is a prodrug form of (+)-fluprostenol and is approved for treatment of glaucoma-associated IOP (Sorbera, L. A., Castaher, J., Drugs of the Future, 2000, 25, 41 -45). Like prodrugs of other FP receptor agonists such as latanoprost and bimatoprost, Travoprost® has been shown to enhance eyelash growth (Eisenberg, D., Toris, C, Camras, C, Survey of Ophthalmology, 2002, 47, S105-S1 15).
Figure imgf000005_0002
(+)-Fluprostenol (free acid) (R = H)
Travoprost (R = 'Pr)
Cloprostenol (free acid) also possesses FP receptor agonist activity. Cloprostenol and cloprostenol analogs are useful for treating glaucoma and ocular hypertension (United States Patent 6,723,748) and may also be useful in promoting pigmentation and eyelash growth.
Figure imgf000006_0001
(+)-Cloprostenol
Procedures describing the synthesis of PGF2a analogs have been disclosed (WO 93/00329; EP 0 364 417 B1 ; European Patent No. EP 0 544 899 B1 ; U.S. Patent No. 7,498,458). WO 93/00329 (and subsequently granted European Patent No. EP 0 544 899 B1 ) describes a preparation of latanoprost esters from (-)-Corey lactone para-phenylbenzoate (PPB) alcohol, or (3af?,4S,5/:?,6aS)-4-(hydroxymethyl)-2- oxohexahydro-2/-/-cyclopenta[£>]furan-5-yl biphenyl-4-carboxylate, in eight steps, namely:
1 . Moffatt oxidation of the (-)-Corey lactone PPB alcohol to form the corresponding aldehyde:
Figure imgf000006_0002
2. Wittig reaction of the aldehyde with triphenyl-2-oxo-4- phenylbutylphosphonium iodide to form the enone intermediate
shown below:
Figure imgf000007_0001
3. Stereoselective reduction of the enone provides an alcohol mixture comprising 15S-alcohol (3a) and 15f?-alcohol (Epi-3a) with some enrichment in (3a) as shown below:
Figure imgf000007_0002
3a/Epi-3a
-7:3
It may be noted here that United States Patent No. US 6,689,901 describes a general procedure, and similar specific embodiments, that utilize (-)-S- chlorodiisopinocampheylborane ((-)-DPC) as the reducing agent in the enone reduction step.
4. Hydrogenation to reduce the carbon-carbon double bond completes the framework of the latanoprost ω-chain as shown below:
Figure imgf000007_0003
5-6. Lactone reduction and subsequent deprotection provide the
lactol as shown below:
Figure imgf000008_0001
7. A subsequent Wittig reaction with 4-carboxybutyl- triphenylphosphonium bromide provides latanoprost free acid:
Figure imgf000008_0002
8. Esterification of latanoprost free acid with the desired alcohol
ROH affords the corresponding latanoprost ester as described
below:
Figure imgf000008_0003
The latanoprost ester synthetic process described in WO 93/00329 suffers from a low overall yield at both the gram and kilogram scale. Loss of valuable material arises from difficulties in purifying intermediates. Purification of the 15S/f?-alcohol mixture produced in the enone reduction step to isolate the sufficiently stereopure 15S- alcohol (3a), for example, employs both column chromatography and recrystallization and affords yields of 35% (200 g of starting ketone) and 38% (19.3 kg of starting ketone).
An alternative process is described (Resul, B., Stjernschantz, J., No, K., et al., J. Med. Chem., 1993, 36, 243-248) in which the first Wittig procedure is replaced with the Wadsworth-Emmons method to provide the ketone intermediate with only a small increase in yield. The most significant difference from the above-described process, however, is the removal of the PPB protecting group before lactone reduction, which gives yields essentially equivalent with those of WO 93/00329 over the two steps. Overall, this method provides no significant advantage over that of WO 93/00329.
United States Patent No. 7,268,239 discloses a process whereby, in one embodiment, latanoprost is synthesized in eleven linear steps from a protected Corey lactone compound of the following formula:
Figure imgf000009_0001
The process comprises the following steps:
1 . The benzoyl-protected Corey lactone alcohol is oxidized to the corresponding aldehyde by subjection to a catalytic amount of a stable organic nitroxyl radical as illustrated below:
Figure imgf000009_0002
2. The aldehyde is reacted with a phosphonate ester to provide the ketone intermediate as a white solid with 77% yield from the starting material of step 1 as shown below:
Figure imgf000010_0001
3. The ketone is stereoselectively reduced with borane- dimethylsulfide complex in the presence of a catalytic amount of (fl)-tetrahydro-1 -methyl-3,3-diphenyl-1 H,3/-/-pyrrolo[1 ,2- c][1 ,3,2]oxazaborole ('Corey catalyst') to give a mixture of alcohol epimers enriched with the (S)-hydroxy epimer as a crude oil. A purification that comprises a crystallization step and a tedious chromatography step afford the desired isomer as a white solid with 65% yield as shown below:
Figure imgf000010_0002
2) crystallization 65 % yield from ketone
3) ch romatography
4. The benzoyl protecting group is removed to provide the diol intermediate as an oil with 99.1 % yield as shown below:
Figure imgf000011_0001
99.1 % yield
5. The α,β-unsaturated alcohol is subsequently hydrogenated to provide the saturated diol intermediate analog as an oil with 94.8% yield as illustrated below:
Figure imgf000011_0002
94.8 % yield
6. The diol is reacted with about two molar equivalents of triethylchlorosilane to provide the £>/s-triethylsilyl-protected intermediate as an oil with 97.6% yield as shown below:
Figure imgf000011_0003
97.6 % yield 7. The lactone is subsequently reduced to provide the lactol oil with 97.3% yield:
Figure imgf000012_0001
97.3 % yield
8. A Wittig reaction involving the lactol intermediate and (4- carboxybutyl)-triphenylphosphonium bromide provides the
regioisomeric mixture of £>/s-triethylsilyl protected triol acids crude oil as depicted below:
Figure imgf000012_0002
crude oil with Ph3P=0
The crude oil product generally includes a mixture of both the cis and trans forms of the £>/s-silylated free acid intermediates. The trans forms are typically removed from the mixture by chromatography. 9. The regioisomeric mixture of carboxylic acids is esterified with 2- iodopropane to provide the corresponding mixture of isopropyl esters as an oil as shown below:
crude oil with Ph P=0
10. The ester mixture is reacted with triethylchlorosilane to provide a single fr/s-triethylsilyl-protected triol isopropyl ester as an oil with approximately 79% yield over three steps from the £>/s-triethylsilyl protected diol lactone intermediate as illustrated below:
Figure imgf000014_0001
1 1 . The ir/'s-triethylsilylated intermediate is deprotected with a catalytic amount of pyridinium-p-toluenesulfonate and the product subsequently purified by preparative HPLC to provide latanoprost as an oil with an 18.7% yield over the eleven steps:
Figure imgf000014_0002
latanoprost
(53.0 % yield; 18.7 % overall yield)
The process from United States Patent No. 7,268,239 described above involves both a crystallization and silica chromatography in step 3 to separate the epimers formed in the reduction reaction. The disclosure presents a medium pressure liquid chromatography (MPLC) method that can purify multiple injections of impure product without having to repack the column, a method that minimizes quantities of both stationary phase and eluent deployed to carry out product purification versus the traditional method of running a single injection through a packed silica column. In view of the problems associated with prior art processes, it is highly desirable to provide an alternative process for the synthesis of latanoprost and related PGF2a analogs and salts thereof. It is also highly desirable to provide synthetic intermediates that can be purified with greater ease and efficiency.
Summary of the Invention
The exemplary embodiments may be directed to highly pure solid compounds of structural formulas (1) or (2), where R1 is defined herein:
Figure imgf000015_0001
(1) (2)
The exemplary embodiments may also be directed to methods of making, purifying, and isolating solid compounds of formulas (1) and (2).
The exemplary embodiments may also be directed to the use of highly pure solid compounds of formulas (1) and (2) as synthetic intermediates to the preparation of highly pure prostaglandin analogs.
Other exemplary embodiments of the invention will become apparent from the detailed description provided hereinafter. It should be understood that the detailed description and specific examples, while disclosing exemplary embodiments of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention. Detailed Description of the Invention
The exemplary embodiments described herein may be based on the discovery that synthetic intermediate lactone compounds of formulas (1) and (2) may exist as solids. Compounds of formulas (1) and (2), except where terf-butyldimethylsilyl (TBDMS) groups as shown are replaced with other silyl groups, such as triisopropylsilyl (TIPS) and terf-butyldiphenylsilyl (TBDPS), are oils and do not solidify under experimental conditions described herein.
The exemplary embodiments may be directed to highly pure solid compounds of structural formulas (1) or (2), respectively, their formation, and their subsequent use as synthetic intermediates for preparing highly pure prostaglandin analogs.
The compounds of formulas (1) and (2), according to the exemplary embodiments, are shown below:
Figure imgf000016_0001
Y is CH2, O, S, or NH, and
X1 , X2, X3, X4, and X5 are independently hydrogen, halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC3)-alkyl, (d-C3)-alkoxy, or (C-1 -C3)- alkylthio.
Another exemplary embodiment may be directed to a compound of formula (1) or (2), wherein R1 is -CH2Ph (benzyl), wherein Ph represents phenyl.
Another exemplary embodiment may be directed to a compound of formula (1), wherein R1 is
Figure imgf000017_0001
Another exemplary embodiment may be directed to a compound of formula (1), wherein R1 is
Figure imgf000017_0002
Another exemplary embodiment may be directed to a method of making highly pure forms of a compound of formula (1) or (2) from a compound according to either formula (C1) or (C2) as illustrated in Scheme 1 and described below.
Scheme 1
Figure imgf000018_0001
Figure imgf000018_0002
Figure imgf000018_0003
Figure imgf000019_0001
(1) (2) wherein:
R1 is
Figure imgf000019_0002
Y is CH2, O, S, or NH;
X1 , X2, X3, X4, and X5 are independently hydrogen, halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC3)-alkyl, (CrC3)-alkoxy, or (CrC3)- alkylthio; each Q1 and Q2 is independently a protecting group that is not tert- butyldimethylsilyl (TBDMS); or wherein one of Q1 and Q2 is TBDMS and the other is a protecting group that is not TBDMS; or wherein one of Q1 and Q2 is hydrogen and the other is a protecting group that is not TBDMS; and each Q3 and Q4 is hydrogen; or wherein one of Q3 and Q4 is TBDMS and the other is hydrogen. As shown in Scheme 1 , the process begins by providing a stereoisomeric mixture of structural formula (C1), or the stereoisomeric mixture of structural formula (C2) (which is the reduced form of the compound of structural formula (C1)), wherein R1 , Q1 and Q2 are defined herein, by previously described methods, such as those described in WO 93/00329, European Patent No. EP 0 544 899 B1 , United States Patent No. US 6,689,901 , United States Patent No. US 6,927,300, and Resul, B., Stjernschantz, J., No, K., et al., J. Med. Chem., 1993, 36, 243-248.
Next, the protecting groups for Q1 and Q2 that are not TBDMS are removed to transform the compound of structural formula (C1) to that of structural formula (B1) or to transform the compound of structural formula (C2) to that of structural formula (B2). The deprotection steps of Scheme 1 involve conditions appropriate for removing the protecting group or groups that are not TBDMS, and if one of Q1 and Q2 is TBDMS, the conditions that are used are not suitable for removing the TBDMS group over the same reaction time period. A number of methods employed for removal of functional groups that protect non-aromatic hydroxyl groups are discussed in Protective Groups in Organic Synthesis, Second Edition, by Theodora W. Greene and Peter G. M. Wuts, John Wiley and Sons, Inc., pp. 10-1 18.
Next, a terf-butyldimethylsilylation transforms the compounds of formulas (B1) and (B2), respectively, to the compounds of formulas (A1) and (A2), respectively. The terf-butyldimethylsilylation steps of Scheme 1 involve conditions that assure that the ib/s-hydroxylated or mono-TBDMS-mono-hydroxylated starting material (B1) or (B2) is transformed into the respective £>/s-TBDMS product (A1) or (A2). Exemplary embodiments of these steps are provided herein. Other terf-butyldimethylsilylation conditions that may be used are described in Protective Groups in Organic Synthesis, Second Edition, by Theodora W. Greene and Peter G. M. Wuts, John Wiley and Sons, Inc., pp. 77-80.
Finally, the products of formulas (A1) or (A2) are purified to form the respective compounds of formulas (1) or (2). Each purification step of Scheme 1 includes one or more solid precipitation procedures beginning with dissolving a >1 :1 cc- / -OTBDMS (hereafter referring to the OTBDMS on the aliphatic chain) stereoisomeric mixture of compound (A1) or (A2), respectively, for enriching the product mixture of stereoisomers in the cc-OTBDMS stereoisomer, illustrated as compounds (1) or (2).
An additional step in the process, resulting in a reduction of the double bond on the aliphatic chain extending off the cyclopentyl ring by the addition of elemental hydrogen (H2), may occur at different points along the process of Scheme 1 . Thus, this double bond reduction may be utilized to transform the compound of formula (C1) to (C2), or to transform the compound of formula (B1) to (B2), or to transform the compound of formula (A1 ) to (A2), or to transform the compound of formula (1) to (2), at the appropriate points in the process of Scheme 1 .
The purification methods for transforming the products of formulas (A1 ) or
(A2) to the respective compounds of formulas (1) or (2), in accordance with Scheme 1 , are described in further detail below. These same purification methods may also be utilized to transform the products of formulas (A1) or (A2) to the respective compounds of formulas (1) or (2) without the use of Scheme 1 , in other alternative embodiments. Moreover, the purification methods may also be utilized to further purify solid forms of the compounds of formulas (1) or (2) irrespective of Scheme 1 entirely, without the need for the transformation of the products of formula (A1) or (A2) to the respective compounds of formulas (1) or (2).
One exemplary method of making and isolating a purified form of a compound of formula (1) that utilizes solid precipitation includes the following steps:
(i) . Preparing the material of formula (A1), wherein the product mixture contains either equal amounts of both cc- OTBDMS and β-OTBDMS epimers or predominantly the cc- OTBDMS epimer;
(ii) . Dissolving the product mixture of step (i) in an organic solvent to form an organic solution;
(iii) . Addition of water to the organic solution of step (ii);
(iv) . Precipitation of a solid form of material that is more enriched in the cc-OTBDMS epimer (as illustrated by formula
(1)) versus the β-OTBDMS epimer than the starting material (A1) prepared in step (i) from the aquified organic solution of
step (iii); and
(v). Isolation of the solid precipitate of step (iv) by filtration.
Another exemplary embodiment may be directed to a method of making and isolating a purified form of a compound of formula (1) which utilizes multiple solid precipitations, and includes the following steps:
(i) . Preparing the material of formula (A1), wherein the product mixture contains either equal amounts of both cc- OTBDMS and β-OTBDMS epimers or predominantly the cc- OTBDMS epimer;
(ii) . Dissolving the product mixture of step (i) in an organic solvent to form an organic solution;
(iii) . Addition of water to the organic solution of step (ii);
(iv) . Precipitation of a solid form of material that is more enriched in the cc-OTBDMS epimer (as illustrated by formula
(1)) versus the β-OTBDMS epimer than the starting material
(A1) prepared in step (i) from the aquified organic solution of step (iii);
(v) . Isolation of the solid precipitate of step (iv) by filtration;
(vi) . Dissolving the isolated solid of step (v) in an organic solvent to form an organic solution;
(vii) . Addition of water to the organic solution of step (vi);
(viii) . Precipitation of a solid form of material that is more enriched in the cc-OTBDMS epimer (as illustrated by formula
(1)) versus the β-OTBDMS epimer than the material isolated in step (v); and (ix). Isolation of the solid precipitate of step (viii) by
filtration.
Still another exemplary embodiment may be directed to a method of making and isolating a purified form of a compound of formula (2) that utilizes multiple solid precipitations includes the following steps:
(i) . Preparing the material of formula (A1), wherein the product mixture contains either equal amounts of both cc- OTBDMS and β-OTBDMS epimers or predominantly the cc- OTBDMS epimer;
(ii) . Dissolving the product mixture of step (i) in an organic solvent to form an organic solution;
(iii) . Addition of water to the organic solution of step (ii);
(iv) . Precipitation of a solid form of material that is more enriched in the cc-OTBDMS epimer (as illustrated by formula
(1)) versus the β-OTBDMS epimer than the starting material
(A1) prepared in step (i) from the aquified organic solution of step (iii);
(v) . Isolation of the solid precipitate of step (iv) by filtration;
(vi) . Reducing the carbon-carbon double bond of the compound of formula (1) isolated in step (v) by the addition of elemental hydrogen (H2) or an equivalent to a solution of the compound formula (1) provide the corresponding compound of formula (2);
(vii) . Dissolving the reduced compound prepared in step (vi) in an organic solvent to form an organic solution;
(viii) . Addition of water to the organic solution of step (vii);
(ix) . Precipitation of a solid form of material that is more enriched in the cc-OTBDMS epimer (as illustrated by formula (2)) versus the β-OTBDMS epimer than the material
prepared in step (vi); and
(x). Isolation of the solid precipitate of step (ix) by filtration.
Yet another exemplary embodiment may be directed to a method of making and isolating a purified form of a compound of formula (2) that utilizes multiple solid precipitations and includes the following steps:
(i) . Preparing the material of formula (A1 ), wherein the product mixture contains either equal amounts of both cc- OTBDMS and β-OTBDMS epimers or predominantly the cc- OTBDMS epimer;
(ii) . Dissolving the product mixture of step (i) in an organic solvent to form an organic solution;
(iii) . Addition of water to the organic solution of step (ii);
(iv) . Precipitation of a solid form of material that is more enriched in the cc-OTBDMS epimer (as illustrated by formula
(1 )) versus the β-OTBDMS epimer than the starting material
(A1 ) prepared in step (i) from the aquified organic solution of step (iii);
(v) . Isolation of the solid precipitate of step (iv) by filtration;
(vi) . Dissolving the isolated solid of step (v) in an organic solvent to form an organic solution;
(vii) . Addition of water to the organic solution of step (vi);
(viii) . Precipitation of a solid form of material that is more enriched in the cc-OTBDMS epimer (as illustrated by formula
(1 )) versus the β-OTBDMS epimer than the material prepared in step (v); (ix) . Isolation of the solid precipitate of step (viii) by
filtration
(x) . Reducing the carbon-carbon double bond of the compound of formula (1) isolated in step (ix) by the addition of elemental hydrogen (H2) or an equivalent to a solution of the compound of formula (1) provide the corresponding compound of formula (2);
(xi) . Dissolving the isolated solid of step (x) in an organic solvent to form an organic solution;
(xii) . Addition of water to the organic solution of step (xi);
(xiii) . Precipitation of a solid form of material that is more enriched in the cc-OTBDMS epimer (as illustrated by formula (2)) versus the β-OTBDMS epimer than the material prepared in step (x); and
(xiv) . Isolation of the solid precipitate of step (xiii) by filtration.
Another exemplary embodiment may be directed to a method of making and isolating a purified form of a compound of formula (2) that utilizes multiple solid precipitations and includes the following steps:
(i) . Preparing the material of formula (A1), wherein the product mixture contains either equal amounts of both cc- OTBDMS and β-OTBDMS epimers or predominantly the cc- OTBDMS epimer;
(ii) . Dissolving the product mixture of step (i) in an organic solvent to form an organic solution;
(iii) . Addition of water to the organic solution of step (ii);
(iv) . Precipitation of a solid form of material that is more enriched in the cc-OTBDMS epimer (as illustrated by formula
(1)) versus the β-OTBDMS epimer than the starting material (A1) prepared in step (i) from the aquified organic solution of
step (iii);
(v) . Isolation of the solid precipitate of step (iv) by filtration;
(vi) . Reducing the carbon-carbon double bond of the compound of formula (1) isolated in step (v) by the addition of elemental hydrogen (H2) or an equivalent to a solution of the compound of formula (1) provide the corresponding compound of formula (2);
(vii) . Dissolving the isolated solid of step (vi) in an organic solvent to form an organic solution;
(viii) . Addition of water to the organic solution of step (vii);
(ix) . Precipitation of a solid form of material that is more enriched in the cc-OTBDMS epimer (as illustrated by formula
(2)) versus the β-OTBDMS epimer than the material prepared in step (vi);
(x) . Isolation of the solid precipitate of step (ix) by filtration
(xi) . Dissolving the isolated solid of step (x) in an organic solvent to form an organic solution;
(xii) . Addition of water to the organic solution of step (xi);
(xiii) . Precipitation of a solid form of material that is more enriched in the cc-OTBDMS epimer (as illustrated by formula
(1)) versus the β-OTBDMS epimer than the material prepared in step (x); and
(xiv) . Isolation of the solid precipitate of step (xiii) by filtration.
Another exemplary embodiment may be directed to a method of making and isolating a purified form of a compound of formula (2) that utilizes multiple solid precipitations and includes the following steps: (i) . Preparing the material of formula (A1 ), wherein the product mixture contains either equal amounts of both cc- OTBDMS and β-OTBDMS epimers or predominantly the cc- OTBDMS epimer;
(ii) . Dissolving the product mixture of step (i) in an organic solvent to form an organic solution;
(iii) . Addition of water to the organic solution of step (ii);
(iv) . Precipitation of a solid form of material that is more enriched in the cc-OTBDMS epimer (as illustrated by formula (1)) versus the β-OTBDMS epimer than the starting material (A1) prepared in step (i) from the aquified organic solution of step (iii);
(v) . Isolation of the solid precipitate of step (iv) by filtration;
(vi) . Dissolving the isolated solid of step (v) in an organic solvent to form an organic solution;
(vii) . Addition of water to the organic solution of step (vi);
(viii) . Precipitation of a solid form of material that is more enriched in the cc-OTBDMS epimer (as illustrated by formula (1)) versus the β-OTBDMS epimer than the material prepared in step (v);
(ix) . Isolation of the solid precipitate of step (viii) by filtration
(x) . Reducing the carbon-carbon double bond of the compound of formula (1) isolated in step (ix) by the addition of elemental hydrogen (H2) or an equivalent to a solution of the compound of formula (1) to provide the corresponding compound of formula (2);
(xi) . Dissolving the isolated solid of step (x) in an organic solvent to form an organic solution; (xii) . Addition of water to the organic solution of step (xi);
(xiii) . Precipitation of a solid form of material that is more enriched in the cc-OTBDMS epimer (as illustrated by formula
(2)) versus the β-OTBDMS epimer than the material prepared in step (x);
(xiv) . Isolation of the solid precipitate of step (xiii) by filtration;
(xv) . Dissolving the isolated solid of step (xiv) in an organic solvent to form an organic solution;
(xvi) . Addition of water to the organic solution of step (xv);
(xvii) . Precipitation of a solid form of material that is more enriched in the cc-OTBDMS epimer (as illustrated by formula
(2)) versus the β-OTBDMS epimer than the material prepared in step (xiv); and
(xviii) . Isolation of the solid precipitate of step (xvii) by filtration.
Exemplary uses of highly pure solid compounds of structural formula (1) or (2), respectively as synthetic intermediates to the preparation of prostaglandin analogs of structural formulas (5) or (6), respectively, may be described according to Scheme 2:
Figure imgf000028_0001
(1) or (2) (7) or (10)
Figure imgf000029_0001
(8-1 b) or (11 -1b)
Carboxylic acid transformation to R2 in one or more steps
Figure imgf000029_0002
9- a) or (12- a) (9- b) or (12- b)
Figure imgf000029_0003
wherein:
R1 is defined as above; R2 is -CO2R3, -CONR4R5, -C(O)R3, -C(O)CH2X6, or -CH2X6;
X6 is halo or -OR3 R3 is hydrogen, (CrC6)-alkyl, or -(CH2)n-phenyl;
R4 and R5 are independently hydrogen, (CrC6)-alkyl, or -(CH2)n-phenyl; n is 0, 1 , or 2;
'-^ represents a carbon-carbon single or double bond; and any phenyl of R3, R4 or R5 may be optionally substituted with one or more of any one or combination of halo, trifluoromethyl, hydroxy, trifluoromethoxy, amino, cyano, (CrC6)-alkyl, (CrC6)-alkoxy, or (C-|-C6)- alkylthio.
The process of Scheme 2 begins with a lactone reduction of (1 ) or (2), typically with a reducing agent such as diisobutylaluminum hydride (DIBAL-H), that provides lactol intermediates of structural formula (7) or (10), respectively. Lactol intermediate (7) or (10) may then be reacted with (4-carboxybutyl)triphenylphosphonium bromide in the presence of an excess base, such as sodium hexamethyldisilazide (NaHMDS, also called sodium b/'s(trimethylsilyl)amide) to afford, with c/'s-selectivity, free acid mixtures that contain predominantly (8-1 a)/(8-1 b) or (11 -1 a)/(11 -1 b), respectively. The free acid mixtures (8-1 a)/(8-1 b) or (11 -1 a)/(11 -1 b) may then be treated chemically using known methods in one or more steps to convert the carboxylic acid moiety to other functional groups R2, as defined herein, and as described by the exemplary embodiments to provide mixtures (9-Xa)/(9- b) or (12-Xa)/(12- b), respectively. Finally, deprotection of intermediate mixture (9- a)/(9- b) or (12- a)/(12-Xb) provides prostaglandin F2a analogs of structural formula (5) or (6), respectively. Examples of deprotection conditions employed to remove the TBDMS protecting groups may include the use of a desilylation reagent, preferably tetrabutylammonium fluoride (TBAF) or aqueous hydrochloric acid, mixed with an organic solvent, preferably tetrahydrofuran (THF) or isopropanol (IPA), respectively. The use of aqueous hydrochloric acid at room temperature generally provides a more efficient workup and purification of the deprotection reaction over the use of TBAF in THF.
Another related exemplary embodiment to Scheme 2 involves the deprotection of a mixture (8-1 a)/(8-1 b) or (11 -1 a)/(11 -1 b) to provide a free acid prostaglandin analog of structural formula (5) or (6), respectively, wherein R2 is CO2H.
Still another related exemplary embodiment involves the use of NaHMDS as the base in the Wittig step of Scheme 2. Use of excess NaHMDS provides more favorable c/'s-selectivity than the use of several other bases that may be used, including lithium hexamethyldisilazide (LiHMDS) and potassium terf-butoxide (KOfBu). Another advantage of using NaHMDS as the base is the removal of a tedious chromatography step, which is typically employed to remove quantities of trans- isomers. The use of NaHMDS as the base in the Wittig step of Scheme 2, or in a Wittig step that accomplishes the equivalent purpose of installing the prostaglandin a-chain that is not illustrated in Scheme 2, facilitates high overall chemical purity of compounds of formulas (5) and (6) of the exemplary embodiments, as will further be detailed in the examples provided below.
Yet another related exemplary embodiment involves the order of the last two steps illustrated in Scheme 2. It is an advantage of the exemplary embodiments to convert the carboxylic acid moiety of a (8-1a)/(8-1 b) or (11 -1 a)/(11 -1 b) mixture to an R2 moiety of a (9-Xa)/(9--Xb) or (12- a)/(12-Xb) mixture, wherein R2 is as defined herein, followed by TBDMS deprotection according to methods described herein. This order of reaction steps provides an advantage over the reverse order, which is the order of reaction steps employed for various similar synthetic pathways disclosed in the art, because carboxylic acid conversion to R2 groups as defined herein generally proceeds with lower risk of side reactions arising from the presence of multiple unprotected hydroxyl groups.
One specific exemplary embodiment of Scheme 2 may be directed to the use of a highly pure solid compound of structural formula (1 a) or (2a) as a synthetic intermediate to the preparation of prostaglandin analog compounds of structural formula (5a) or (6a), respectively:
Figure imgf000032_0001
(5a) (6a)
Compound (1a) may be used in the stereoselective syntheses of PGF2a analogs; for example, latanoprost free acid and its ester and amide derivatives, and bimatoprost free acid and its ester and amide derivatives. Compound (1a) may be synthesized as part of a mixture further comprising Compound (Epi-1a):
Figure imgf000032_0002
(Epi-1 a) Compound (1a) may be separated from impurities, such as its epimer compound (Epi-1a), by solid precipitation to be isolated in highly pure form such as described above with respect to Scheme 1 . Other synthetic intermediates analogous to Compound (1a) in which silyl protecting groups other than terf-butyldimethylsilyl (TBDMS), such as triisopropylsilyl (TIPS) or tert-butyldiphenylsilyl (TBDPS), take the place of the TBDMS protecting groups, are oils and thus may not be purified by solid precipitation. The crystallinity of Compound (1a) allows it to be separated from its impurities without the need of column chromatography. The obviation of chromatography at this stage of the synthesis of both latanoprost, bimatoprost, and their derivatives provides an improvement in manufacturing efficiency.
Compound (2a) may be prepared by reduction of the carbon-carbon double bond of compound (1a) by known methods such as catalytic hydrogenation. Compound (2a) is also crystalline and may be separated from impurities, such as its epimer compound (Epi-2a) (shown below), by solid precipitation, whereas synthetic intermediates analogous to compound 2a, in which other silyl groups take the place of the TBDMS protecting groups, are oils. Compound 2a may be used in the stereoselective syntheses of PGF2a analogs; for example, latanoprost free acid and its ester and amide derivatives.
Figure imgf000033_0001
Epi-2a
The use of the TBDMS protecting group may also be applied to the synthesis of other PGF2a analogs and homologs, such as substituted analogs of bimatoprost and latanoprost, wherein the phenyl ring is substituted with one or more of one or a combination of halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC3)-alkyl, (CrC3)-alkoxy, or (CrC3)-alkylthio by way of crystalline £>/s-TBDMS-protected intermediates of general formula (1) or (2), respectively. The use of the TBDMS protecting group may further be applied to the synthesis of fluprostenol, substituted analogs of fluprostenol, cloprostenol, or substituted analogs of cloprostenol, by way of crystalline £>/s-TBDMS-protected intermediates of general formula (1).
The exemplary embodiments may also be directed to a process for the formation of compound (1a) (or its analogs as described above) from an unprotected diol precursor intermediate by £>/s-silylation. The exemplary embodiments may further be directed to a process of purifying and isolating the compound, including at least one solid precipitation of compound (1a) (or its analogs as described above). The exemplary embodiments may also be directed toward the use of purified compound (1a) (or its analogs described above) in the manufacture of useful PGF2a analogs. The advantages over current state-of-the-art processes are as follows:
1 . The synthesis and isolation of intermediates to PGF2a analogs that are solids. A solid allows for more purification, storage, and handling options over a liquid or oil.
2. The purification of solid intermediates to PGF2a analogs in order to avoid chromatography in the isolation of the highly pure stereoisomers. The elimination of chromatography improves efficiency, lowers costs, and minimizes waste streams.
3. The use of the highly stereochemical^ enriched
intermediates for the synthesis of biologically active or
therapeutically useful PGF2a analogs allows for less-rigorous purification of later intermediates or final compounds, which may result in higher overall yields of desired products.
Unless otherwise defined herein, scientific and technical terms used in connection with the exemplary embodiments shall have the meanings that are commonly understood by those of ordinary skill in the art. Further, unless otherwise required by context, singular terms shall include pluralities and plural terms shall include the singular. Generally, nomenclature used in connection with, and techniques of chemistry and chemical engineering described herein are those well known and commonly used in the art.
The term "alkyl," alone or in combination, means an acyclic radical, linear or branched, preferably containing from 1 to about 6 carbon atoms. Examples of such radicals include methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, terf-butyl, pentyl, /'so-amyl, hexyl, and the like. Where no specific substitution is specified, alkyl radicals may be optionally substituted with groups consisting of hydroxy, sulfhydryl, methoxy, ethoxy, amino, cyano, chloro, and fluoro. Examples of such substituted alkyl radicals include chloroethyl, hydroxyethyl, cyanobutyl, aminopentyl and the like.
The carbon atom content of various hydrocarbon-containing moieties is indicated by a prefix designating a lower and upper number of carbon atoms in the moiety, that is, the prefix C -C indicates a moiety of the integer "i" to the integer "j" carbon atoms, inclusive. Thus, for example, '(CrC6)-alky refers to alkyl of one to six carbon atoms, inclusive.
The terms "hydroxy" and "hydroxyl," as used herein, mean an OH radical.
The term "alkoxy" means a radical comprising an alkyl radical that is bonded to an oxygen atom, such as a methoxy radical. Preferred alkoxy radicals have one to about six carbon atoms. Examples of such radicals include methoxy, ethoxy, propoxy, isopropoxy, butoxy, and terf-butoxy.
The term "halo," as used herein, means one of the following group consisting of fluoro, chloro, bromo, or iodo.
The symbols ^ > ^ ^ denote the point of attachment of a substituent.
The compounds of formula (1) or (2) may exist in a continuum of solid states ranging from fully amorphous to fully crystalline.
The compounds of formula (1) or (2) may also exist in a mesomorphic state (mesophase or liquid crystal) when subjected to suitable conditions. The mesomorphic state is intermediate between the true crystalline state and the true liquid state (either melt or solution).
Also, included herein are all polymorphs and crystal habits of compounds of formula (1) or (2), and isotopically-labeled forms thereof.
As used herein, the term "precipitate" refers to a substance existing in any of a continuum of solid states ranging from fully amorphous to fully crystalline that forms out of a mixture such as, but not limited to, a solution, suspension, emulsion, or microemulsion.
As used herein, the term "precipitation" refers to a purification process by which a precipitate forms or may be caused to form out of a solution, suspension, emulsion, or microemulsion. A precipitate may be caused to form out of a mixture such as, but not limited to, a solution, suspension, emulsion, or microemulsion by techniques known to those ordinarily skilled in the art. Such methods include, but are not limited to, standing over time, cooling, warming, addition of a cosolvent, agitation (such as, but not limited to scratching, stirring, or sonication), concentration of the mixture (for example, by evaporation), or seeding.
As used herein, the term "amorphous" refers to a solid material whose constituent particles or molecules possess no long-range order or repeating pattern in space.
As used herein, the term "crystal" or "crystalline solid" refers to a solid material whose constituent particles or molecules are arranged in an orderly repeating pattern extending in all three spatial dimensions. The compounds of formula (1) or (2) may exist in one or more crystalline forms, or polymorphs. A crystalline precipitate of a compound of formula (1) or (2) may exist in a single, homogenous crystalline form or in a mixture of crystalline forms, or a mixture of at least on crystalline form and at least one amorphous form.
As used herein, the term "crystallization" refers to a type of precipitation in which the precipitate is a full or partial crystalline solid. The crystalline solid precipitated may be a single crystal form, a mixture of crystal forms, or a mixture of at least one crystal form and at least one amorphous form. As used herein, the term "recrystallization" refers to a type of crystallization in which the starting material (to be purified) is a fully or partially crystalline solid.
One solid form of a compound of formula (1) or (2) may be transformed into another solid form by subjection to varying conditions of, for example, temperature or pressure.
The above description of exemplary embodiments, and examples provided below, are merely exemplary in nature and, thus, variations thereof are not to be regarded as a departure from the spirit and scope of the invention.
EXAMPLES
The Examples provided herein describe exemplary methods for forming the solid synthetic intermediate compounds related to either compound (1) or (2), or derivatives thereof, and to their subsequent use for preparing highly pure prostaglandin analogs.
Mass spectra (MS) were obtained using a Finnigan MAT LCQ mass spectrometer (classic, serial number is LC000930).
Nuclear magnetic resonance (NMR) spectra were obtained using a Bruker (300 MHz), Varian INOVA (400 MHz), or a Varian INOVA (500 MHz) nuclear magnetic resonance spectrometer.
High performance liquid chromatography (HPLC) analytical separations were performed on an Agilent 1 100 HPLC and followed by an Agilent Technologies G1315B Diode Array Detector with UVmax @ 633 nm.
Example 1 : Preparation of (3af?,4f?,5f?,6aS)-5-(te/t-butyldimethylsilyloxy)-4-((S,a-3- (te^-butyldimethylsilyloxy)-5-phenylpent-1 -enyl)hexahvdro-2/-/-cvclopenta[ib1furan-2-one
(Lactone B/s-TBDMS-protected Diol Compound (1a)
Step A: Preparation of mixture comprising (3aRAR5R aS)-4-((S,E)-3-hvdroxy-5- phenylpent-1 -enyl)-2-oxohexahvdro-2/-/-cvclopenta[b1furan-5-yl biphenyl-4-carboxylate (3a) and (3a 4 5f?,6aS)-4-((f?,E)-3-hvdroxy-5-phenylpent-1 -envn-2-oxohexahvdro- 2/-/-c clopenta[fc>1furan-5-yl biphenyl-4-carboxylate (Epi-3a)
Figure imgf000038_0001
To a round-bottom flask fitted with a thermocouple was charged
(3af?,4f?,5f?,6aS)-2-oxo-4-((£)-3-oxo-5-phenylpent-1 -enyl)hexahydro-2H- cyclopenta[£>]furan-5-yl biphenyl-4-carboxylate (1 .13 g, 2.35 mmol, 1 .0 molar equivalent) and silica gel (1 .5 g, with particle size 60-200 μιη) in chloroform (10 mL, 8.8 volumes). The mixture was stirred vigorously. Sodium borohydride (0.1 14 g, 3.0 mmol, 1 .27 molar equivalents) was dissolved in deionized water (0.22 mL) and added slowly to the reaction mixture. The reaction mixture was stirred at room temperature for one hour. The reaction mixture was cooled to 0 °C, and the excess reducing reagent was reacted with 3 M aqueous hydrochloric acid (HCI) solution (1 mL). The reaction mixture was stirred for five minutes. Methanol (2 mL) was added and stirring continued for another five minutes. The silica gel was removed by filtration and washed twice with 3 mL of chloroform-methanol mixture of 5:1 volume ratio. The filtrate was diluted with ethyl acetate to a total volume of 25 mL. The filtrate was concentrated in vacuo (20-25 mmHg, bath at 30-35 °C) to provide a pasty white foam-solid residue (1 .2 g); HPLC-UV (3a)/(Epi-3a) ratio is about 7:3.
The (3a)/(Epi-3a) mixture residue was mixed with a solvent mixture consisting of methanol (6 volumes) and ethyl acetate (0.2 volume) and the resulting mixture was subsequently heated to 60 °C. The resulting solution was allowed to cool to room temperatures while stirring overnight. A white solid had precipitated overnight and was collected by filtration, washed twice with methanol (2 x 1 volume), and suctioned to afford the title intermediate as a 83.5/1 6.5 (3a)/(Epi-3a) mixture. The filtrate contained a 47/53 (3a)/(Epi-3a) mixture.
This procedure was repeated except that 6.2 g of (3af?,4/:?,5/:?,6aS)-2-oxo- 4-((£)-3-oxo-5-phenylpent-1 -enyl)hexahydro-2/-/-cyclopenta[ib]furan-5-yl biphenyl-4- carboxylate was used instead of 1 .13 g to provide the title intermediate as a 55/45 (3a)/(Epi-3a) mixture.
The (3a)/(Epi-3a) mixture ratios provided here may be further enriched in (3a) by methods such as recrystallization (or multiple recrystallizations) or chromatography to remove the (Epi-3a) stereoisomer.
Step B: Preparation of mixture comprising (3aRAR,5R,6aS)-5-hy0roxy-4-((S,E)-3- hvdroxy-5-phenylpent-1 -enyl)hexahvdro-2H-cvclopenta[fc>1furan-2-one (Lactone Diol Compound (4a) and (3af?,4/:?,5/:?,6aS)-5-hvdroxy-4-((/:?,E)-3-hvdroxy-5-phenylpent-1 - enyl)hexahvdro-2/-/-cvclopenta[fc>1furan-2-one (Lactone Diol Compound (Epi-4a)
Figure imgf000039_0001
To a three-necked flask fitted with a mechanical stirrer and thermocouple was charged material comprising (3aft,4ft,5ft,6aS)-4-((S,E)-3-hydroxy-5-phenylpent-1 - enyl)-2-oxohexahydro-2/-/-cyclopenta[£>]furan-5-yl biphenyl-4-carboxylate and
(3af?,4f?,5f?,6aS)-4-((f?,£)-3-hydroxy-5-phenylpent-1 -enyl)-2-oxohexahydro-2H- cyclopenta[£>]furan-5-yl biphenyl-4-carboxylate (3a)/(Epi-3a) mixture, 1 5 g, 31 mmol, 1 .0 molar equivalent) dissolved in methanol (75 mL, 5 volumes). Potassium carbonate solid (6.44 g, 46.7 mmol, 1 .5 molar equivalents) was added and the mixture was stirred at room temperature for no less than 15 hours. After completion of reaction as judged by thin layer chromatography (TLC), the solids in the reaction mixture were filtered on a medium porosity (10-16 μιη) fritted funnel and rinsed with two 250-mL portions of methanol. The resulting filtrate was charged into a three-necked flask fitted with a mechanical stirrer and a thermocouple. The mixture was diluted with methanol (40 mL) and potassium hydroxide (12.22 g of 87.9% w/w pellets, 10.74 g of pure KOH, 192 mmol, 6 molar equivalents) was charged followed by water (7.5 mL, 0.5 volume). The mixture was stirred and a moderate exotherm from 23 °C to 31 °C was observed before subsiding. The mixture was stirred at room temperature for no less than 4 hours. After completion of reaction as judged by TLC, the mixture were filtered on a medium porosity (10-16 μιη) fritted funnel and rinsed with two 10-mL portions of methanol. The filtrate was concentrated in vacuo (20-25 mmHg, bath at 30-35 °C) to a pasty, dark brown residue. The residue was dissolved in water (150 mL, 10 volumes) and methyl terf-butyl ether (MTBE, 70 mL, 4.7 volumes). The layers were separated and the upper organic layer was discarded. The lower aqueous layer was acidified to pH~1 with 3 M (Molar) aqueous hydrochloric acid (95 mL). The mixture was stirred at room temperature for no less than 4 hours. A dirty white solid formed at this point. The solid was dissolved by adding ethyl acetate (EtOAc, 150 mL, 10 volumes) and the layers were separated. The lower pH~1 aqueous layer was re-extracted with two 100-mL (6.7 volumes) portions of EtOAc. The combined, brown, upper organic layers were washed with 7% w/w aqueous potassium hydrogen carbonate (80 mL, 5.3 volumes). The lower aqueous layer had a dark brown color and a pH of 1 1 . The layers were separated and the lower aqueous layer was re-extracted with two 80-mL (5.3 vol.) portions of EtOAc. The solvent was removed under reduced pressure. The water was chased with 5 volumes of toluene. The resulting solid was more than the expected yield. The reaction yield was assumed to be quantitative.
In certain instances, some solids (p-phenyl benzoic acid potassium salt) might be present at the layers interface preventing a clear view of the phase separation. If this occurs, the bulk of the lower aqueous layer would be drained and the remaining mixture (a small aqueous lower layer and the whole upper organic layer) would be filtered through a medium porosity (10-16 μιη) fritted funnel. The layers of the resu filtrate would then be separated.
Step C: Preparation of Lactone B/s-TBDMS-protected Diol Compound Mixture
(1a)/(Epi-1a)
Figure imgf000041_0001
4. EtOAc : heptane (1 :1 , 10 vol.;
4a/Epi-4a 1a/Epi-1a
mixture mixture To a three-necked flask fitted with a mechanical stirrer and thermocouple was charged lactone diol compound mixture (4a)/(Epi-4a) (9.4 g, 31 mmol, 1 molar equivalent) dissolved in Λ/,/V-dimethylformamide (DMF, 60 ml_, 6.4 volumes). Tert- Butyldimethylsilyl chloride (TBDMSCI, 1 1 .65 g, 77.30 mmol, 2.5 molar equivalents), imidazole (7.38 g, 108 mmol, 3.5 molar equivalents), and 4-dimethylaminopyridine (DMAP, 1 .13 g, 9.2 mmol, 0.3 molar equivalent) were added and the mixture was stirred at room temperature for no less than 15 hours. After completion of reaction as judged by TLC, the reaction mixture was cooled to 0 ± 5 °C. The reaction mixture was subsequently diluted with ethyl acetate-heptane solution (1 :1 v/v, 80 ml_, 8.5 volumes). The mixture was acidified to pH~4 with 5% aqueous citric acid solution. The layers were separated. The aqueous phase was re-extracted with two portions of ethyl acetate-heptane solution (1 :1 v/v, 80 ml_, 8.5 volumes). The combined upper organic layers were combined and concentrated under reduced pressure to provide the crude compound mixture 1a/Epi-1a as a residue. Steps D and E:
Figure imgf000042_0001
1 a/Epi-1 a Enriched in (1a) mixture
Step D: Crystallization of Lactone B/s-TBDMS-protected Diol Compound Mixture
(1a)/(Epi-1a) to Provide Enatiomerically-enriched Compound (1a)
The residue (crude compound mixture (1a)/(Epi-1a) prepared in Step C above) was dissolved in methanol (135 ml_, 14.4 volumes) and charged to a 500-mL three-necked flask fitted with a mechanical stirrer and a thermocouple. The mixture was stirred at room temperature. Deionized water (10.5 ml_, 1 .1 volumes) was added slowly to the stirred solution. A white solid crystallized. The mixture was stirred at room temperature for no less than one hour. The mixture was cooled to 0 ± 5 °C. The white solid was filtered on a medium porosity (10-16 μιη) fritted glass funnel, rinsed with three 15-mL portions of deionized water, collected, and dried under vacuum (5 mmHg, 45 °C) to afford the title compound (14.27 g, 86.5% recrystallization recovery, 85% overall yield) as a white solid; 1H-NMR (500 MHz; CDCI3) d 7.31 -7.27 (m, 2H), 7.22-7.16 (m, 3H), 5.58-5.53 (m, 1 H), 5.46-5.40 (m, 1 H), 4.99-4.94 (m, 1 H), 4.17-4.12 (m, 1 H), 4.03- 3.98 (m, 1 H), 2.81 -2.73 (m, 1 H), 2.72-2.57 (m, 3H), 2.51 (dd, 1 H, J=18, 3 Hz), 2.50-2.45 (m, 1 H), 2.28-2.22 (m, 1 H), 2.03-1 .98 (m, 1 H), 1 .88-1 .74 (m, 2H); MS (ESI+) m/z 553.8 (M+Na+).
Step E: Recrystallization of Enatiomerically-enriched Lactone B/s-TBDMS-protected Diol Compound (1a) Crystallized material from Step D above may be recrystallized by repeating the crystallization procedure described above in Step D to provide a solid compound further enriched in compound (1a).
The following table records 3a/Epi-3a and 1a/Epi-1a epimeric ratios of mixtures, which are provided as described by the procedures of Example 1 , as determined by HPLC-UV. Relative absorbance between single entities of epimeric pairs is assumed to be equivalent.
Figure imgf000043_0001
Example 2: Preparation of (3afi,4fi,5fi,6aS)-5-(te^-butyldimethylsilyloxy)-4-((fi)-3-(te^- butyldimethylsilyloxy)-5-phenylpentyl)hexahvdro-2/-/-cvclopenta[ib1furan-2-one (Lactone
B/s-TBDMS-protected Diol Compound 2a)
Step A: Preparation of Lactone B/s-TBDMS-protected Diol Compound Mixture 2a/Epi-
2a
Figure imgf000044_0001
1a/Epi-1a 2a Epi-2a
mixture mixture
The lactone £>/s-TBDMS-protected diol compound 1a/Epi-1a mixture (Example 1 , 3.05 g, 5.75 mmol, 1 molar equivalent) was dissolved in EtOAc (30 mL, 10 volumes) and charged to a pressure tube under nitrogen. Platinum on carbon (10%, 0.3 g, 10% wt/wt, dry catalyst) and triethylamine (Et3N, 0.88 g., 8.7 mmol, 1 .5 molar equivalents) were added to the solution. The pressure tube was sealed and purged with hydrogen gas three times at 30 pounds per square inch (psi). The pressure tube was pressurized to 40 psi and shaken on the shaker at room temperature for no less than 15 hours. After completion of reaction, as judged by TLC and NMR, the reaction mixture was filtered to remove the catalyst. The filtrate was concentrated under reduced pressure to provide the product mixture as a residue. B and C:
Figure imgf000044_0002
2a/Epi-2a Enriched in 2a mixture
Step B: Crystallization of Lactone B/s-TBDMS-protected Diol Compound Mixture
2a/Epi-2a The residue (crude compound mixture 1a/Epi-1a prepared in Step B of Example 2 above) was dissolved in methanol (18 ml_, 6 volumes) and charged to a round bottom flask fitted with a mechanical stirrer, and a thermocouple. The mixture was stirred at room temperature. Deionized water (1 .5 ml_, 0.5 volume) was added slowly to the stirred solution. A white solid crystallized. The mixture was stirred at room temperature for no less than one hour. The mixture was cooled to 0 ± 5 °C. The white solid was filtered on a medium porosity (10-16 μιη) fritted glass funnel, rinsed with two 2-mL portions of deionized water, collected, and dried under vacuum (5 mmHg, 45 °C) to afford 2.65 g (87%) of the enantiomerically-enriched title compound (2a) as a white solid.
Step C: Recrystallization of Enatiomerically-enriched Lactone B/s-TBDMS-protected
Diol Compound (2a)
Crystallized material from Step C may be recrystallized by repeating the crystallization procedure described above in Step C of Example 2 to provide solid compound further enriched in compound 2a.
The following table records 3a/Epi-3a (not mentioned in Example 2, but the material from which the Step A starting material originated), 1a/Epi-1a, and 2a/Epi- 2a epimeric ratios of mixtures, which are provided as described by the procedures of Example 2, as determined by HPLC-UV. Relative absorbance between single entities of epimeric pairs is assumed to be equivalent. In this set of trials, mixture 1a/Epi-1a that had been obtained from a single crystallization (from Example 1 , Step C), was used as starting material in this Example (Example 2), Step A.
Figure imgf000045_0001
2 92.91 /7.09 99.14/0.85 99.93/0.065 N/A
3 97.49/2.51 96.75/3.245 99.85/0.15
4 96.03/3.97 97.1 1 /2.89 99.41 /0.59 >99.99/ND
5 85.08/14.91 92.08/7.92 97.72/2.28 99.07/0.93
6 98.9/1 .1 99.5/0.5 >99.99/ND >99.99/ND
The following table records 3a/Epi-3a (not mentioned in Example 2, but the material from which the Example 2, Step A starting material originated), 1a/Epi-1a, and 2a/Epi-2a epimeric ratios of mixtures, which are provided as described by the procedures of Example 2, as determined by HPLC-UV. Relative absorbance between single entities of epimeric pairs is assumed to be equivalent. In this set of trials, mixture 1a/Epi-1a that had been obtained from crystallization and recrystallization (from Example 1 , Step D), was used as starting material in Example 2, Step A.
Figure imgf000046_0001
Example 3: Preparation of bimatoprost ethyl amide (5a-2) from purified (3a 4fi,5 6aS)-5-(te/t-butyldimethylsilyloxy)-4-((S,a-3-(te^-butyldimethylsilyloxy)-5- phenylpent-1 -enyl)hexahvdro-2/-/-cvclopenta[fc>1furan-2-one (1a) Step A: Preparation of (3aft4ft5ft6aS)-5-(tert-butyldimethvto
butyldimethylsilyloxy)-5-phenylpent-1 -enyl)hexahvdro-2/-/-cvclopenta[ib1furan-2-ol (7a) from highly pure (3afi,4fi,5fi,6aS)-5-(te^-butyldimethylsilyloxy)-4-((S,a-3-(te^- butyldimethylsilyloxy)-5-phenylpent-1 -enyl)hexahvdro-2/-/-cvclopenta[fc>1furan-2-one (1 a)
Figure imgf000047_0001
(1a) (7a)
To a jacketed flask fitted with a mechanical stirrer, nitrogen inlet addition funnel, and a thermocouple was charged a solution consisting of (3af?,4/:?,5/:?,6aS)-5- (ieri-butyldimethylsilyloxy)-4-((S,£)-3-(ieri-butyldimethylsilyloxy)-5-phenylpent-1 - enyl)hexahydro-2/-/-cyclopenta[£>]furan-2-one (1a) (prepared according to the method described in Example 1 , 50 g, 94 mmol, 1 .0 molar equivalent) dissolved in toluene (500 mL, 10 volumes). The solution was cooled to -40 °C ± 5 °C with a refrigerated circulator while the solution continued stirring. One molar DIBAL-H in toluene (135 mL, 1 .4 molar equivalents) was added slowly via the addition funnel while maintaining the reaction mixture temperature at -40 °C ± 5 °C. After completion of reaction, as judged by TLC, the reaction mixture was quenched by ethyl acetate (100 mL, 2 volumes all at once). After stirring for 15 minutes, a 30% solution of Rochelle salt (500 mL, 10 volumes) was added and the mixture was allowed to stir at room temperature overnight. The layers were separated and the lower aqueous layer was discarded. The upper organic layer was concentrated under reduced pressure to provide an oil. The resulting oil was further dried under high vacuum for about 2-18 hours to afford the title intermediate (50 g, quantitative yield) as an oil. Step B: Preparation of a mixture of (Z)-7-((1 fl,2fl,3fl,5S)-3-fterf-butyldimethylsilyloxy)-2- ((S,E)-3-(te/i-butyldimethylsilyloxy)-5-phenylpent-1 -enyl)-5-hvdroxycvclopentyl)hept-5- enoic acid (8a-1a) and (Z)-7-((1 fi,2fi,3 5S)-5-(te/t-butyldimethylsilyloxy)-2-((S,a-3- (te^-butyldimethylsilyloxy)-5-phenylpent-1 -enyl)-3-hvdroxycvclopentyl)hept-5-enoic acid (8a-1 b) from (3a 4fi,5 6aS)-5-(te/t-butyldimethylsilyloxy)-4-((S,a-3-(te/t- butyldimethylsilyloxy)-5-phenylpent-1 -enyl)hexahvdro-2/-/-cvclopenta[ib1furan-2-ol (7a)
Figure imgf000048_0001
Step B.1 : Ylide Formation
To a jacketed flask fitted with a mechanical stirrer, nitrogen inlet addition funnel, and a thermocouple was charged (4-carboxybutyl)triphenylphosphonium bromide (103.7 g., 234.0 mmol, 2.5 molar equivalents) with anhydrous THF (750 mL, 15 volumes). Sodium b/s(trimethylsilyl)amide (NaHMDS, 1 M in THF, 505 mL, 5.4 molar equivalents) was placed in the addition funnel via canula and added dropwise to the stirring slurry in the reaction vessel at a rate suitable to maintain the internal temperature of the reaction at 20 ± 5 °C. The mixture was allowed to stir for 80 to 100 minutes at 20 ± 5 °C and was subsequently cooled to -15 ± 5 °C using a refrigerated circulator.
Step B.2: Reaction of Ylide with Lactol (7a) (3aft,4ft,5ft,6aS)-5-(te^Butyldimethylsilyloxy)-4^
butyldimethylsilyloxy)-5-phenylpent-1 -enyl)hexahydro-2H-cyclopenta[ib]furan (7a) (50 g, 93.9 mmol, 1 molar equivalent) was dissolved in THF (150 ml_, 3 volumes) and added to the reaction mixture at a rate suitable to maintain the internal reaction temperature at -15 ± 5 °C. After complete addition, the reaction mixture temperature was adjusted to an internal temperature of -5 ± 2.5 °C. The reaction mixture was stirred for 3-6 hours while maintaining the internal temperature at -5 ± 2.5 °C. After completion of the reaction as judged by TLC, the reaction mixture was quenched by slow addition of 20% ammonium chloride (aqueous) solution (1000 ml_, 20 volumes) to the cooled reaction vessel. A solution consisting of 1 :1 v/v heptane-ethyl acetate (500 ml_, 10 volumes) was added to the reaction mixture and allowed it to stir at room temperature (15-30 °C) for 1 -18 hours. The layers were separated and the lower aqueous layer was re-extracted with a solution consisting of 1 :1 v/v heptane-ethyl acetate (250 ml_, 5 volumes). The combined organic layers were combined and washed five times with 7% brine solution (250 ml_, 5 volumes). The upper organic layer was concentrated under reduced pressure. The resulting oil was dissolved in heptanes (500 ml_, 10 volumes) and concentrated under reduced pressure. The resulting oil was dissolved in heptanes (500 ml_, 10 volumes) and stirred for 15 minutes until completely dissolved. The solution was cooled to -20 °C. The mixture was filtered through a coarse fritted funnel to remove the solids. The filtrate was concentrated to an oil under reduced pressure. The resulting oil was further dried under high vacuum for about 2-18 hours to afford the title intermediate mixture (57 g, quantitative yield) as a pale yellow oil.
The following table shows the distribution of the four products, (8a-1a), (8a-1 b), and the trans isomers of each (8a-1a) and (8a-1 b), called frans-(8a-1 a) and frans-(8a-1 b), produced by Example 3, Step B with varying parameters of base, time, and reaction temperature of Step B.1 , and varying parameters of time and reaction of Step B.2:
Products
Step B.1 Step B.2
Trial # (% of product mixture - HPLC)
Base Time Temp. Time Temp. (8a-1a) (8a-1 b) trans- trans- Total (°C) (°C) (8a-1a) (8a-1 b) isolated
% vield room
1 NaHMDS 4 - 5 79.40 12.20 1 .07 0.41 81
1 temp.
room
2 NaHMDS 2 - 10 86.16 1 1 .97 0.44 1 .43 95
1 temp.
3 NaHMDS 1 - 25 3 0 88.70 9.00 1 .74 0.50 95 room
4 NaHMDS 2.5 - 10 89.80 7.80 1 .84 0.56 95
1 temp.
room
5 KOfBu 4 - 5 63.30 20.60 1 .70 1 .17 95
1 temp.
room
6 KOfBu 2.5 - 10 72.9 23.8 2.0 1 .4 95
1 temp.
Step C: Preparation of a mixture of (Z)-7-((1 f?,2f?,3f?,5S)-3-(te^-butyldimethylsilyloxy)- 2-((S,E)-3-(te/i-butyldimethylsilyloxy)-5-phenylpent-1 -enyl)-5-hvdroxycvclopentyl)-/V- ethylhept-5-enamide (9a-2a) and (Z)-7-((1 fi,2fi,3fi,5S)-5-(te/t-butyldimethylsilyloxy)-2- ((S,E)-3-(te^-butyldimethylsilyloxy)-5-phenylpent-1 -enyl)-3-hvdroxycvclopentyl)-/V- ethylhept-5-enamide (9a-2b) from a mixture of (Z)-7-((1 fi,2fi,3fi,5S)-3-(te^- butyldimethylsilyloxy)-2-((S,E)-3-(te^-butyldimethylsilyloxy)-5-phenylpent-1 -enyl)-5- hvdroxycvclopentvnhept-5-enoic acid (8a-1 a) and (Z)-7-((1 R,2R,3R,5S)-5-(tert- butyldimethylsilyloxy)-2-((S,E)-3-(te^-butyldimethylsilyloxy)-5-phenylpent-1 -enyl)-3- hydroxycvclopentyl)hept-5-enoic acid (8a-1 b)
Figure imgf000050_0001
To a three-necked round bottom flask equipped with a mechanical stirrer, nitrogen inlet addition funnel, and a thermocouple was charged a solution consisting of crude £>/s-TBDMS bimatoprost free acid mixture (8a-1a) and (8a-1 b) (57 g, 92 mmol, 1 molar equivalent) in dichloromethane (570 mL. 10 volumes). /V-hydroxysuccinimide (21 .2 g, 185 mmol, 2 molar equivalents) was added to the solution followed by Ν,Ν'- dicyclohexylcarbodiimide (DCC, 38.1 g, 185 mmol, 2 molar equivalents). The mixture was allowed to stir for at least two hours at 20 ± 5 °C. After completion of the reaction, as judged by TLC, the reaction mixture was filtered through a sintered glass funnel and the solid was washed with dichloromethane (1 15 mL, 2 volumes). The filtrate was returned to the round bottom flask and treated with 2 M ethyl amine in THF (93 mL, 2 molar equivalents). The reaction mixture was stirred at room temperature for at least two hours, but no longer than overnight (do we want a hard number here). After completion of the reaction, as judged by TLC, the reaction mixture was filtered through a sintered glass funnel and the solid was washed with dichloromethane (1 15 mL., 2 volumes). The reaction mixture was washed with deionized water (3 x 250 mL, 3 x 4.4 volumes). The organic solution was concentrated under reduced pressure to afford the title intermediate mixture (63.4 g) as an oil. Step D: Preparation of bimatoprost ethyl amide (5a-2) from a mixture of (Z)-7-
((1 2fi,3 5S)-3-(te/t-butyldimethylsilyloxy)-2-((S,a-3-(te^-butyldimethylsilyloxy)-5- phenylpent-1 -enyl)-5-hvdroxycvclopentyl)-A/-ethylhept-5-enamide (9a-2a) and (Z)-7- ((1 2fi,3 5S)-5-(te/t-butyldimethylsilyloxy)-2-((S,a-3-(te^-butyldimethylsilyloxy)-5- phenylpent-1 -enyl)-3-hvdroxycvclopentyl)-A/-ethylhept-5-enamide (9a-2b)
Figure imgf000052_0001
(9a-2b)
To a three-necked round bottom flask equipped with a mechanical stirrer, nitrogen inlet addition funnel, and a thermocouple was charged a solution comprising a mixture of (Z)-7-((1 f?,2f?,3f?,5S)-3-(ieri-butyldimethylsilyloxy)-2-((S,£)-3-(ieri- butyldimethylsilyloxy)-5-phenylpent-1 -enyl)-5-hydroxycyclopentyl)-/V-ethylhept-5- enamide (9a-2a) and (Z)-7-((1 f?,2f?,3f?,5S)-5-(ieri-butyldimethylsilyloxy)-2-((S,£)-3-(ieri- butyldimethylsilyloxy)-5-phenylpent-1 -enyl)-3-hydroxycyclopentyl)-/V-ethylhept-5- enamide (9a-2b) (57 g, 89 mmol, 1 molar equivalent) in THF (570 mL, 10 volumes). Tetrabutylammonium fluoride (TBAF, 355 mL, 355 mmol, 4 molar equivalents) was added to the solution at once. The mixture was allowed to stir at 40 ± 5 °C overnight. After completion of the reaction, as judged by TLC, the reaction mixture was diluted with ethyl acetate (400 mL, 7 volumes) and cooled to 5 ± 5 °C. Deionized water (570 mL, 10 volumes) was added to the reaction. The layers were separated and the lower aqueous layer was treated with 1 .8 parts of sodium chloride (100 g) and re-extracted with ethyl acetate (400 mL, 7 volumes). The organic solution was concentrated under reduced pressure. The residue was redissolved in ethyl acetate (420 mL, 7.4 volumes) and with 7% sodium chloride solution (4 x 240 mL, 4 x 4.2 volumes). The organic solution was concentrated under reduced pressure to afford an oily product (52 g). The crude product was purified on AnaLogix® flash silica column (600 g). Ethyl acetate and methanol were used as eluents. The product fractions were combined and concentrated to afford a white solid (23 g). The solid was further purified by dissolving in acetone (184 mL, 8 volumes) and diluted with slow addition of methyl terf-butyl ether (MTBE, 736 mL, 32 volumes). The resulting mix was stirred overnight at room temperature. The mixture was cooled to 5 ± 5 °C and was subsequently filtered and the solid was washed with MTBE (2 x 50 mL). The solid was dried under high vacuum at about 50 °C to afford a white solid (21 .5 g). The obtained solid was dissolved in acetone (170 mL, 8 volumes) and diluted with slow addition of MTBE (690 mL, 32 volumes). The resulting mix was stirred overnight at room temperature. The mixture was cooled to 5 ± 5 °C and was subsequently filtered and the solid was washed with MTBE (2 x 50 mL). The solid was dried under hi vacuum at about 50 °C to afford the purified title compound (18.54 g, >99.99% pure by HPLC-UV) as white solid.
Example 4: Preparation of latanoprost isopropyl ester (6a-3) from purified
(3afi,4fi,5fi,6aS)-5-(te^-butyldimethylsilyloxy)-4-((fi)-3-(te^-butyldimethylsilyloxy)-5- phenylpentyl)hexahvdro-2H-cvclopenta[fc>1furan-2-one (2a)
Step A: Preparation of (3afi,4fi,5fi,6aS)-5-(te^-butyldimethylsilyloxy)-4-((fi)-3-(te^- butyldimethylsilyloxy)-5-phenylpentyl)hexahvdro-2/-/-cvclopenta[ib1f uran-2-ol (10a) from highly pure (3afi,4fi,5fi,6aS)-5-(te/t-butyldimethylsilyloxy)-4-((fi)-3-(te^- butyldimethylsilyloxy)-5-phenylpentyl)hexahvdro-2/-/-cvclopenta[ib1furan-2-one (2a)
Figure imgf000053_0001
(2a) (10a)
To a 10-L jacketed flask fitted with a mechanical stirrer, nitrogen inlet addition funnel, and a thermocouple was charged a solution consisting of
(3af?,4f?,5f?,6aS)-5-(ieri-butyldimethylsilyloxy)-4-((f?)-3-(ieri-butyldimethylsilyloxy)-5- phenylpentyl)hexahydro-2/-/-cyclopenta[£>]furan-2-one (2a) (prepared according to the method described in Example 2, 300.15 g, 563.2 mmol, 1 molar equivalent) dissolved in toluene (3000 mL, 10 volumes). The stirring solution was cooled to -40 ± 5 °C with a refrigerated circulator. Diisopropylaluminum hydride (1 M in toluene, 850 mL, 1 .5 molar equivalents) was added slowly via the addition funnel while maintaining the reaction mixture temperature at -40 ± 5 °C. After completion of reaction, as judged by TLC, the reaction mixture was quenched by ethyl acetate (600 mL, 2 volumes all at once). After stirring for 15 minutes, a 30% solution of Rochelle salt (3000 mL, 10 volumes) was added and the mixture was allowed to stir at room temperature overnight. The layers were separated and the lower aqueous layer was discarded. The upper organic layer was concentrated under reduced pressure. The resulting oil was dissolved in heptanes (3000 mL, 10 volumes) and concentrated under reduced pressure at 40 ± 5 °C. Again, the resulting oil was dissolved in heptanes (3000 mL, 10 volumes) and concentrated under reduced pressure at 40 ± 5 °C. The resulting oil was further dried under high vacuum for about 2-18 hours to afford the title intermediate (298.3 g, 99.4% yield) as an oil.
Step B: Preparation of a mixture of (Z)-7-((1 f?,2f?,3f?,5S)-3-(te/t-butyldimethylsilyloxy)-2- ((f?)-3-(te/i-butyldimethylsilyloxy)-5-phenylpentyl)-5-hvdroxycvclopentyl)hept-5-enoic acid (11a-1a) and (Z)-7-((1 fi,2fi,3 5S)-5-(te^-butyldimethylsilyloxy)-2-((fi)-3-(te^- butyldimethylsilyloxy)-5-phenylpentyl)-3-hvdroxycvclopentyl)hept-5-enoic acid (11 a-1 b) from (3afi,4fi,5fi,6aS)-5-(te^-butyldimethylsilyloxy)-4-((fi)-3-(te^-butyldimethylsilyloxy)- 5-phenylpentyl)hexahydro-2/-/-cvclopenta[fc>1furan-2-ol (10a)
Figure imgf000055_0001
To a jacketed flask fitted with a mechanical stirrer, nitrogen inlet addition funnel, and a thermocouple was charged (4-carboxybutyl)triphenylphosphonium bromide (570.5 g., 1287 mmol, 2.5 molar equivalents) with anhydrous THF (4125 ml_, 15 volumes). Sodium b/s(trimethylsilyl)amide (NaHMDS, 1 M in THF, 2780 imL, 5.4 molar equivalents) was placed in the addition funnel via canula and added dropwise to the stirring slurry in the reaction vessel at a rate suitable to maintain the internal temperature of the reaction at 20 ± 5 °C. The mixture was allowed to stir for 80 to 100 minutes at 20 ± 5 °C and was subsequently cooled to -15 ± 5 °C using a refrigerated circulator.
(3af?,4f?,5f?,6aS)-5-(ieri-Butyldimethylsilyloxy)-4-((f?)-3-(ie/t- butyldimethylsilyloxy)-5-phenylpentyl)hexahydro-2/-/-cyclopenta[ib]furan-2-ol (10a) (296.6 g, 555 mmol, 1 molar equivalent) was dissolved in THF (1 100 ml_, 4 volumes) and added to the reaction mixture at a rate suitable to maintain the internal reaction temperature at -15 ± 5 °C. After complete addition, the reaction mixture temperature was adjusted to an internal temperature of -5 ± 2.5 °C. The reaction mixture was stirred for 3-6 hours while maintaining the internal temperature at -5 ± 2.5 °C. After completion of the reaction, as judged by TLC, the reaction mixture was quenched by slow addition of 20% ammonium chloride (aqueous) solution (5500 ml_, 20 volumes) to the cooled reaction vessel. A solution consisting of 1 :1 v/v heptane-ethyl acetate (2750 ml_, 10 volumes) was added to the reaction mixture and allowed it to stir at room temperature (15-30 °C) for 1 -18 hours. The layers were separated and the lower aqueous layer was extracted twice with a solution consisting of 1 :1 v/v heptane-ethyl acetate (2 x 1375 mL, 2 x 5 volumes). The combined organic layers were combined and washed five times with a 7% brine solution (5 x 1375 mL, 5 x 5 volumes). The upper organic layer was concentrated under reduced pressure. The resulting oil was dissolved in heptanes (2750 mL, 10 volumes) and concentrated under reduced pressure. The resulting oil was dissolved in heptanes (2750 mL, 10 volumes) and stirred for 15 minutes until completely dissolved. The solution was cooled to -20 °C. The mixture was filtered through a coarse fritted funnel to remove the solids. The filtrate was concentrated to an oil under reduced pressure. The resulting oil was further dried under high vacuum for about 2-18 hours to afford the title intermediate mixture (364.4 g, quantitative yield) as a pale yellow oil.
Step C: Preparation of a mixture of (ZHsopropyl 7-((1 f?,2f?,3f?,5S)-3-(te^- butyldimethylsilyloxy)-2-((/:?)-3-(te^-butyldimethylsilyloxy)-5-phenylpentyl)-5- hvdroxycvclopentvPhept-5-enoate (12a-3a) and (ZHsopropyl 7-((1 f?,2f?,3f?,5S)-5-(te^- butyldimethylsilyloxy)-2-((/:?)-3-(te^-butyldimethylsilyloxy)-5-phenylpentyl)-3- hvdroxycvclopentvPhept-5-enoate (12a-3b) from a mixture of (Z)-7-((1 f?,2f?,3f?,5S)-3- (te/i-butyldimethylsilyloxy)-2-((/:?)-3-(te/i-butyldimethylsilyloxy)-5-phenylpentyl)-5- hvdroxycvclopentvnhept-5-enoic acid (11a-1a) and (Z)-7-((1 R,2R,3R,5S)-5-(tert- butyldimethylsilyloxy)-2-((/:?)-3-(te^-butyldimethylsilyloxy)-5-phenylpentyl)-3- hvdroxycvclopentyl)hept-5-enoic acid (11a-1 b)
Figure imgf000056_0001
To a three-necked round bottom flask equipped with a mechanical stirrer, nitrogen inlet addition funnel, and a thermocouple was added a solution consisting of a mixture of (2)-7-((1 f?,2f?,3f?,5S)-3-(ie/t-butyldimethylsilyloxy)-2-((f?)-3-(ieri- butyldimethylsilyloxy)-5-phenylpentyl)-5-hydroxycyclopentyl)hept-5-enoic acid (11a-1a) and (Z)-7-((1 f?,2f?,3f?,5S)-5-(ieri-butyldimethylsilyloxy)-2-((f?)-3-(ieri- butyldimethylsilyloxy)-5-phenylpentyl)-3-hydroxycyclopentyl)hept-5-enoic acid (11a-1 b) (318.7 g, 1 molar equivalent) in DMF (3200 mL. 10 volumes). Potassium carbonate (149.5 g, 2.1 molar equivalents) was added to the solution followed by 2-iodopropane (202 g, 2.3 molar equivalents). The reaction mixture was heated to 40 ± 5 °C and stirred for 2 to 6 hours at 40 ± 5 °C. After completion of the reaction as judged by TLC, the reaction mixture was cooled to 0 ± 5 °C. The reaction mixture was diluted with distilled water (6360 mL, 20 volumes) was subsequently quenched by slow addition of a 5% aqueous citric acid solution (4770 mL, 15 volumes). A solution consisting of 1 :1 v/v heptane-ethyl acetate (3180 mL, 10 volumes) was added and the reaction mixture was allowed to stir at room temperature (15-30 °C) for no longer than 5 minutes. The layers were separated and the lower aqueous layer was extracted with a solution consisting of 1 :1 v/v heptane-ethyl acetate (2 x 3180 mL, 2 x 10 volumes). The combined organic solution was washed with 14% sodium chloride solution (3180 mL, 10 volumes) and was subsequently concentrated under reduced pressure to afford an oily product (366.3 g). The crude product was purified on a Biotage® column using heptanes and ethyl acetate as eluents. The product fractions were combined and concentrated to afford the title intermediate mixture (329 g) as an oil. Step D: Preparation of latanoprost isopropyl ester (6a-3) from a mixture of (ZHsopropyl 7-((1 fi,2fi,3 5S)-3-(te/t-butyldimethylsilyloxy)-2-((ffl-3-(te/t-butyldimethylsilyloxy)-5- phenylpentyl)-5-hvdroxycvclopentyl)hept-5-enoate (12a-3a) and (ZHsopropyl 7- ((1 2fi,3 5S)-5-(te^-butyldimethylsilyloxy)-2-((fi)-3-(te^-butyldimethylsilyloxy)-5- phenylpentyl)-3-hvdroxycvclopentyl)hept-5-enoate (12a-3b)
Figure imgf000058_0001
(12a-3b)
To a three-necked round bottom flask equipped with a mechanical stirrer, nitrogen inlet addition funnel, and a thermocouple was added a solution consisting of a mixture of (Z)-isopropyl 7-((1 f?,2f?,3f?,5S)-3-(ie/t-butyldimethylsilyloxy)-2-((f?)-3-(ie/t- butyldimethylsilyloxy)-5-phenylpentyl)-5-hydroxycyclopentyl)hept-5-enoate (12a-3a) and (Z)-isopropyl 7-((1 f?,2f?,3f?,5S)-5-(ieri-butyldimethylsilyloxy)-2-((f?)-3-(ie/t- butyldimethylsilyloxy)-5-phenylpentyl)-3-hydroxycyclopentyl)hept-5-enoate (12a-3b) (176.2 g, 1 molar equivalent) in isopropyl alcohol (IPA) (2480 mL., 14 volumes). A 1 M aqueous hydrochloric acid solution (234 mL, 0.8 molar equivalent) was added to the solution at once. The mixture was allowed to stir at 25 ± 5 °C overnight. After completion of the reaction, as judged by TLC, the reaction mixture was cooled to 0 ± 5 °C and quenched with a 10% aqueous KHCO3 solution (880 mL, 5 volumes). Isopropyl acetate (IPAc) (2640 mL, 15 volumes) was added to the quenched reaction and stirred for no longer than five minutes. The layers were separated and the lower aqueous layer was extracted with IPAc (2 x 880 mL, 2 x 5 volumes). The combined organic solution was washed with a 7% aqueous sodium chloride solution (2640 mL, 15 volumes). The organic solution was concentrated under reduced pressure to afford an oil (1 18.1 g). The crude product was purified on an AnaLogix® silica column (50 μιη silica particles). Heptane and IPA were used as eluents. The product fractions were combined and concentrated under reduced pressure to afford highly pure (chemically and stereochemical^) latanoprost isopropyl ester (6a-3) (107.8 g) as an oil.
Example 5: Preparation of (ZHsopropyl 7-((1 f?,2f?,3f?,5S)-3,5-dihvdroxy-2-((f?,a-3- hvdroxy-4-(3-(trifluoromethyl)phenoxy)but-1 -enyl)cvclopentyl)hept-5-enoate
(fluprostenol isopropyl ester, or Travoprost®) (5b-3)
Step A: Preparation of methyl 2-(3-(trifluoromethyl)phenoxy)acetate
1 . CI CO 2M' 'ee (l .2 eg.;
K2C03 (1 .2 eq.), acetone (8 vol.), reflux
Figure imgf000059_0001
2. EtOAc (3 vol.), H20 (3 vol.)
3. 10 % aqueous citric acid (3 vol.)
4. I PAc (4 vol.)
To a 12-L three-necked round-bottom flask fitted with a mechanical stirrer and a thermocouple was charged solid potassium carbonate (709.4 g, 5.140 mol, 1 .2 molar equivalents) and acetone (5300 mL). The mixture was stirred and 3- trifluoromethylphenol (694.4 g, 4.28 mol, 1 .0 molar equivalent) was added dropwise via 500-mL addition funnel over one hour. The internal temperature rose from 19.6 °C to 28.1 °C during the addition. The addition funnel was rinsed with acetone (100 mL). The rinse was charged to the vessel. The mixture was stirred and methyl chloroacetate (786.3 g, 5.140 mol, 1 .2 molar equivalents) was charged dropwise via 500-mL addition funnel over one hour. The addition funnel was rinsed with acetone (100 mL). The rinse was charged to the vessel. The resulting mixture was stirred and heated to reflux for no less than 15 hours. After completion of reaction, as judged by TLC, the reaction mixture was cooled to room temperature and diluted with ethyl acetate (2000 mL) and water (2000 mL). Some solids did not dissolve but that did not prevent a clean layer separation. The layers were separated (pH of lower aqueous layer: 1 1 ). The upper organic layer was treated (slow addition) with 10% w/w aqueous citric acid (2000 mL). All solids dissolved and the layers were separated (pH of lower aqueous layer: 8). The organic layer was concentrated in vacuo (20 mmHg, bath at 30-35 °C). The resulting biphasic residue was dissolved in isopropyl acetate (3000 mL). The layers of the resulting biphasic mixture were separated (pH of lower aqueous layer: 8). The upper organic layer was concentrated in vacuo (20 mmHg, bath at 30-35 °C). The resulting residue was distilled under reduced pressure (boiling point: 126-130 °C, 10 mmHg) to afford the title intermediate (861 .93 g, 86% yield) as a colorless liquid.
Step B: Preparation of dimethyl 2-oxo-3-(3-(trifluoromethyl)phenoxy)propylphosphonate
Figure imgf000060_0001
TH F (5 vol.), -70 °C to room temp.
3. 3 N HCI (4.5 vol.) , 0 °C
4. EtOAc extractions (2 x 2 vol.)
5. EtOAc (4 vol.)
6. 10 % KHC03 in H20
(4 x 1 vol.)
7. EtOAc reextraction (2 vol.)
8. 10 % NaCI in H20
(4 x 1 vol.)
9. EtOAc reextraction ( 2 vol.)
10. IPAc chases (2 x 2 vol.)
To a nitrogen-purged 12-L three-necked round-bottom flask fitted with a mechanical stirrer, a nitrogen inlet, a Claisen head supporting a thermocouple, and a nitrogen outlet was charged n-butyllithium (n-BuLi, 1 .6 M, 2.58 L, 4.13 mol, 2.05 molar equivalents) and MTBE (2580 mL). The mixture was stirred under a sweep of nitrogen and cooled to between -75 and -70 °C using a dry ice-acetone bath. Dimethyl methylphosphonate (524.6 g, 4.23 mol, 2.1 molar equivalents) dissolved in MTBE (1032 mL) was charged dropwise to the reaction vessel via 1 -L addition funnel while maintaining an internal temperature below -65 °C. The addition lasted about 3.5 hours. The mixture was allowed to stir for 0.5 hour at about -70 °C and 4-trifluoromethyl- phenoxy-acetic acid methyl ester (471 .4 g, 2.02 mol, 1 .0 molar equivalent) dissolved in THF (1800 mL) was charged dropwise to the reaction vessel via 1 -L addition funnel while maintaining an internal temperature below -65 °C. The addition lasted about 6 hours. The mixture stirred for no less than 15 hours while gradually warming to room temperature. The resulting reaction mixture was cooled to between 0 and 5 °C with an ice-water bath. Hydrochloric acid (3 N, 2000 ml_) was added dropwise via 1 -L addition funnel while maintaining an internal temperature below 25 °C. The layers were separated. The lower aqueous layer was reextracted with two portions of ethyl acetate (2 x 750 ml_). The combined organic extracts were concentrated in vacuo (20-25 mmHg, bath at 30-35 °C). The residue was dissolved in ethyl acetate (1550 ml_). The resulting solution was washed with four 400-mL portions of 10% w/w aqueous potassium bicarbonate. The pH of last wash was about 9. The combined potassium bicarbonate washes were reextracted with one portion of ethyl acetate (750 ml_). The combined organic extracts were washed with four portions of aqueous 10% w/w sodium chloride (4 x 650 ml_). The combined sodium chloride washes were reextracted with one 750-mL portion of ethyl acetate. The combined organic extracts were concentrated in vacuo (20-25 mmHg, bath at 30-35 °C). The resulting residue was azeotropically distilled with two 600-mL portions of isopropyl acetate to afford the title intermediate (783.3 g, potency: 86.3% w/w by 1 H NMR, 92.4% potency adjusted yield) as a cloudy brown oil. The oil was used without further purification in the next step.
Step C: Preparation of (3af?,4f?,5f?,6aS)-4-formyl-2-oxohexahvdro-2/-/- cvclopenta[fc>1furan-5-yl biphenyl-4-carboxylate ((-)-Corev aldehyde, PPB-protected) from (3af?,4S,5/:?,6aS)-4-(hvdroxymethyl)-2-oxohexahvdro-2/-/-cvclopenta[irj1furan-5-yl biphenyl-4-carboxylate ((-)-Corev alcohol, PPB-protected)
Figure imgf000062_0001
. g 4 parts ry ng
To a 20-L jacketed reactor fitted with a mechanical stirrer and a thermocouple was charged the (-)-Corey alcohol, PPB-protected (250 g, 0.71 mol, 1 molar equivalent), trichloroisocyanuric acid (66 g, 0.29 mol, 0.4 molar equivalent), potassium acetate (166.9 g, 1 .74 mol, 2.4 molar equivalents), and dichloromethane (8000 mL). The mixture was stirred and cooled to -5 °C with a circulator. Once the mixture was at the desired temperature, a solution consisting of 2,2,6,6-tetramethyl- piperidin-1 -oxyl (TEMPO, 1 .13 g, 7 mmol, 0.01 molar equivalent) dissolved in dichloromethane (3 mL) was added in one portion via pipet. The mixture changed from white to a light orange within 30 seconds. The internal temperature rose to 17 °C within 5 minutes. The circulator was adjusted to 3 °C and the mixture was stirred for one hour. After about 15 minutes of stirring, the light orange color turned to white and the internal temperature started to gradually cool to 3 °C. The resulting white slurry was treated (strongly effervesces!) with aqueous 5% w/w potassium bicarbonate (5000 mL). The resulting white reaction mixture was filtered through a coarse porosity (40-60 μιη) glass fritted funnel. The filtration could be quite slow. The reactor was rinsed with dichloromethane (1000 mL). The rinse was passed through the filter. The layers of the resulting biphasic filtrate were separated and the lower dichloromethane layer was washed with 10% w/w aqueous potassium iodide (2500 mL), 10% w/w aqueous sodium thiosulfate (2500 mL), and 10% w/w potassium dihydrogenphosphate (2500 mL). The lower dichloromethane layer was dried over magnesium sulfate (500 g). The solids were filtered and the title intermediate was carried onto the next step as the filtrate solution.
Step D: Preparation of (3afl,4fl,5fl,6aS)-2-oxo-4-((E)-3-oxo-4-(3- (trifluoromethyl)phenoxy)but-1 -enyl)hexahydro-2/-/-cvclopenta[ib1furan-5-yl biphenyl-4- carboxylate from (-)-Corev aldehyde, PPB-protected
Figure imgf000063_0001
To a 20-L jacketed reactor fitted with a mechanical stirrer and a thermocouple was charged the dichloromethane solution of crude (-) Corey aldehyde, PPB-protected (filtrate from Step C, 248.4 g of aldehyde theoretical, 0.71 mol, 1 .0 molar equivalent), dimethyl 2-oxo-3-(3-(trifluoromethyl)phenoxy)propylphosphonate (prepared in Step B, 294.8 g with a potency of 86.3% w/w, 254.4 g of theoretical phosphonate, 0.78 mol, 1 .1 molar equivalents), and oven-dried lithium chloride (32.8 g, 0.78 mol, 1 .1 molar equivalents) dissolved in tetrahydrofuran (2000 mL). The resulting cloudy mixture was cooled to -10 °C with a circulator. Triethylamine (NEt3, 108.5 mL, 78.8 g, 0.78 mol, 1 .1 molar equivalent) was added dropwise via 125-mL addition funnel over 30 minutes. At the end of the addition, the circulator was adjusted to -5 °C and the mixture was stirred for no less than 15 hours at this temperature. After completion of the reaction, as judged by 1 H NMR, the mixture was treated with aqueous 5% w/w citric acid (2500 ml_). The layers were separated (pH of upper aqueous layer: 3). The lower dichloromethane layer was concentrated in vacuo (20-25 mmHg, bath at 30-35 °C) to a volume of about 1250 ml_. The resulting residue was azeotropically distilled with two 2500-mL portions of methanol. Each time, the distillation was stopped when a final volume of about 1250 ml_ had been reached. A white solid crystallized during the second azeotropic distillation. The solid was filtered on a medium porosity (10-16 μιη) fritted glass funnel, rinsed with three 250-mL portions of methanol, collected, and dried under vacuum (5 mmHg, 25 °C) to afford the title intermediate (184.6 g, 47% yield over two steps from (- )-Corey alcohol, PPB-protected) as a white solid.
Step E: Preparation of mixture comprising (3af?,4/:?,5/:?,6aS)-4-((/:?,E)-3-hvdroxy-4-(3- (trifluoromethyl)phenoxy)but-1 -enyl)-2-oxohexahydro-2/-/-cvclopenta[ib1furan-5-yl biphenyl-4-carboxylate (3b) and (3afi,4fi,5fi,6aS)-4-((S,a-3-hvdroxy-4-(3-
(trifluoromethyl)phenoxy)but-1 -enyl)-2-oxohexahydro-2/-/-cvclopenta[ib1furan-5-yl biphenyl-4-carboxylate (Epi-3b) from (3af?,4f?,5f?,6aS)-2-oxo-4-((a-3-oxo-4-(3- (trifluoromethyl)phenoxy)but-1 -enyl)hexahvdro-2/-/-cvclopenta[ib1furan-5-yl biphenyl-4- carboxylate
Figure imgf000064_0001
7. CH3CN (15 vol.)
8. heptanes extractions
(4 x 10 vol.) To a 20-L jacketed reactor fitted with a mechanical stirrer and a thermocouple and flushed with nitrogen was charged a (-)-S- chlorodiisopinocampheylborane ((-)-DPC) solution (878.57 g of 63% w/w solution in heptanes, 553.5 g of theoretical (-)-DPC, 1 .72 mol, 3.5 molar equivalents) and tetrahydrofuran (1200 mL). The mixture was then cooled to -40 °C with a circulator set at -43 °C. (3af?,4f?,5f?,6aS)-2-Oxo-4-((£)-3-oxo-4-(3-(trifluoromethyl)phenoxy)but-1 - enyl)hexahydro-2/-/-cyclopenta[£>]furan-5-yl biphenyl-4-carboxylate (prepared in Step D, 271 .4 g, 0.493 mol, 1 .0 molar equivalent) dissolved in tetrahydrofuran (1800 mL) was charged dropwise via 1 -L addition funnel while maintaining an internal temperature below -35 °C. Once the addition was complete, the mixture was stirred for no less than 15 hours at between -42 and -38 °C. After completion of reaction, as judged by HPLC, acetone (253 mL, 200.15 g, 3.45 mol, 7.0 molar equivalents) was added and the mixture was gradually warmed to room temperature. The mixture was diluted with MTBE (2700 mL) and treated with aqueous 8% w/w potassium bicarbonate (4000 mL). The layers were separated (pH of lower aqueous layer: 8). The upper organic layer was concentrated in vacuo (20-25 mmHg, bath at 30-35 °C). The residue was azeotropically distilled with two 4000-mL portions of MTBE, then with 2700 mL of acetonitrile. The residue was dissolved in acetonitrile (4000 mL) and heptane (2700 mL). The layers were separated and the lower acetonitrile layer was further washed with three 2700-mL portions of heptanes. The lower acetonitrile layer was concentrated in vacuo (20-25 mmHg, bath at 30-35 °C) to afford the title intermediate as a clear, light- yellow oil. The oil product was analyzed by normal phase HPLC having the following parameters: i. Eluent: hexanes : ethanol : acetic acid (90 : 10: 0.1 ), isocratic elution;
ii. Column: Luna, 4.6 x 150 mm 3 micron, Silica (2), 100 A, Part Number: 00F-4162-E0;
iii. Detection wavelength (λ): 210 nm;
iv. Result: (3b)/(Epi-3b) mixture:
Figure imgf000066_0001
(3b)/(Epi-3b)
(88 : 12 mixture)
This product was used without further purification in the next step.
Step F: Removal of PPB protecting group from mixture comprising 3b and Epi-3b
To a 3-L three-necked flask fitted with a mechanical stirrer and a thermocouple was charged potassium carbonate solid (102 g, 0.739 mol, 1 .5 molar equivalents). The mixture of (3b) and (Epi-3b) prepared in Step E (272.22 g, 0.493 mol, 1 .0 molar equivalent) dissolved in methanol (1350 ml_) was added and the mixture was stirred at room temperature for no less than 15 hours. After completion of reaction, as judged by TLC, the solids in the reaction mixture were filtered on a medium porosity (10-16 μιη) fritted funnel and rinsed with two 250-mL portions of methanol. The resulting filtrate was charged into a three-necked 12-L flask fitted with a mechanical stirrer and a thermocouple. The mixture was diluted with methanol (6300 mL) and potassium hydroxide (KOH, 191 .8 g of 87.9% w/w pellets, 168.4 g of theoretical KOH, 3.01 mol, 6.1 molar equivalents) was added followed by water (135 mL). The mixture was stirred and a moderate exotherm from 23 °C to 31 °C was observed before subsiding. The mixture was stirred at room temperature for no less than 15 hours.
After completion of reaction, as judged by TLC, the mixture was concentrated in vacuo
(20-25 mmHg, bath at 30-35 °C) to a pasty, dark brown residue. The residue was dissolved in water (2700 mL) and MTBE (2700 mL). The layers were separated and the upper organic layer was discarded. The lower aqueous layer was acidified to pH 1 with 3N hydrochloric acid (1630 ml_). An impure white solid formed. The solid was dissolved by adding MTBE (2700 ml_) and the layers were separated. The lower pH 1 aqueous layer was reextracted with two 1350-mL portions of MTBE. The combined, brown, upper organic layers were washed with a 7% w/w aqueous potassium carbonate (2700 ml_). The lower aqueous layer had a dark brown color and a pH of 1 1 . The layers were separated and the lower aqueous layer was reextracted with two 1350-mL portions of MTBE. Some solids (p-phenyl benzoic acid potassium salt) were present at the layers' interface preventing a clear view of the phase separation. The bulk of the lower aqueous layer was drained and the remaining mixture (a small aqueous lower layer and the whole upper organic layer) filtered through a medium porosity (10-16 μιη) fritted funnel. The layers of the resulting filtrate were subsequently separated. The combined MTBE layers were charged to a 12-L 3-necked flask fitted with a mechanical stirrer and a thermocouple. A solution of potassium hydroxide (53.4 g of 87.9% w/w pellets, 46.93 g of theoretical KOH, 0.838 mol, 1 .7 molar equivalents) in water (2700 mL) was added and the resulting biphasic mixture was vigorously stirred at room temperature for no less than 15 hours. After completion of reaction as judged by TLC, the lower aqueous layer was poured over a mechanically stirred slurry of citric acid (161 g, 0.838 mol, 1 .7 molar equivalents) in ethyl acetate (2700 mL) contained in a 5-L three- necked flask. After 15-20 minutes of stirring, the layers were separated. The aqueous phase was reextracted with five 1250-mL portions of ethyl acetate. The combined ethyl acetate extracts were concentrated in vacuo (50 mm Hg, bath at 25 °C) to a volume of about 2160 mL. The resulting mixture was further azeotropically distilled with two 1350- mL portions of ethyl acetate. Each time, the distillation was stopped when a final volume of about 2160 mL had been reached. A white solid began to precipitate at the end of the first azeotropic distillation. The white solid was filtered on a medium porosity (10-16 μιη) fritted glass funnel, rinsed with two 270-mL portion of ethyl acetate, collected, and dried under vacuum (5 mmHg, 25 °C) to afford a product mixture (95.5 g, 49.6% yield over three steps from (3afl,4fl,5fl,6aS)-2-oxo-4-((£)-3-oxo-4-(3- (trifluoromethyl)phenoxy)but-1 -enyl)hexahydro-2/-/-cyclopenta[£>]furan-5-yl biphenyl-4- carboxylate) as an off-white solid. The product mixture includes 2-((1 R,2R,3R,5S)-3,5- dihydroxy-2-((R,£)-3-hydroxy-4-(3-(trifluoromethyl)phenoxy)but-1 - enyl)cyclopentyl)acetic acid (13b), 2-((1 ft,2ft,3R,5S)-3,5-dihydroxy-2-((S,E)-3-hydroxy- 4-(3-(trifluoromethyl)phenoxy)but-1 -enyl)cyclopentyl)acetic acid (Epi-13b), and (3aR,4R,5f?,6aS)-5-hydroxy-4-((f?,£)-3-hydroxy-4-(3-(trifluoromethyl)phenoxy)but-1 - enyl)hexahydro-2/-/-cyclopenta[£>]furan-2-one (4b) as described below:
Figure imgf000068_0001
(13b) (Epi-13b) (4b)
The solid was analyzed by normal phase HPLC having the following parameters: i. Eluent: hexanes : ethanol : acetic acid (90:10 : 0.1 ), isocratic elution ii. Column: Luna, 4.6 x 150mm 3 micron, Silica (2), 100A, Part
Number: 00F-4162-E0
iii. Detection wavelength (λ): 210 nm
iv. Result: (13b)/(Epi-13b)-to-(4b) ratio = 99.69/0.31 ; retention time of
(13b)/(Epi-13b) mixture = 23.549 minutes; retention time of (4b) = 27.037 minutes; the relative ratio of (13b)/(Epi-13b) was not assessed, as the two entities did not separate under these conditions. Step G: Conversion of mixture including compounds (13b), (Epi-13b), and (4b) to mixture including compounds (4b) and (Epi-4b)
To a 1 -L three-necked flask fitted with a mechanical stirrer and a thermocouple was charged the mixture including compounds (13b), (Epi-13b), and (4b) (prepared in Step F, 47.5 g, 0.122 mol, 1 .0 molar equivalent) and p-toluenesulfonic acid monohydrate (2.32 g, 0.0122 mol, 0.1 molar equivalent) as solids. Ethyl acetate (380 ml_) was added and the resulting white slurry was stirred at room temperature. After 15 minutes of stirring, the solids had completely dissolved and the reaction was complete as judged by TLC. The mixture was further stirred at room temperature for another hour during which time a white solid precipitated. The mixture was cooled to -24.1 °C with a dry-ice acetone bath. The white solid was filtered on a medium porosity (10-16 μιη) fritted glass funnel, rinsed with two 50-mL portions of ethyl acetate, collected, and dried under vacuum (5 mmHg, 25 °C) to afford the title intermediate mixture (33.4 g, 73.7% yield) as a white solid; normal phase HPLC analysis having the following parameters: i. Eluent: Hexanes:EtOH:AcOH (90:10:0.1 ), isocratic elution ii. Column: Luna, 4.6 x 150mm 3micron, Silica (2), 100A, Part
Number: 00F-4162-E0
iii. Detection wavelength (λ): 210 nm
iv. Result:
Figure imgf000069_0001
retention time (tr) = 26.094 minutes (min) tr = 29.756 min
(4b)/(Epi-4b)
(99.21/0.79 mixture)
Step H: Preparation of highly pure (3af?,4/:?,5/:?,6aS)-5-(te/i-butyldimethylsilyloxy)-4- ((f?,E)-3-(te/i-butyldimethylsilyloxy)-4-(3-(trifluoromethyl)phenoxy)but-1 -enyl)hexahvdro- 2/-/-cvclopenta[fc>1furan-2-one (1 b) from the (4b)/(Epi-4b) mixture
Figure imgf000070_0001
(4b)/(Epi-4b)
(99.21/0.79 mixture)
To a 1 -L three-necked flask fitted with a mechanical stirrer and a thermocouple were charged a mixture comprising (4b)/(Epi-4b) (prepared in Step G, 25 g, 0.067 mol, 1 .0 molar equivalent), imidazole (16 g, 0.24 mol, 3.5 molar equivalent), DMAP (2.2 g, 0.018 mole, 0.3 molar equivalent), and TBDMSCI (25.3 g, 0.168 mol, 2.5 molar equivalent) as solids. Λ/,/V-Dimethylformamide (250 ml_) was added and the resulting mixture was stirred at room temperature. After 15 hours of stirring, the solids had completely dissolved and the reaction was complete, as judged by TLC. The mixture was diluted with heptanes (250 ml_) and cooled to 5.0 °C with an ice-water bath. The mixture was subsequently treated with 5% w/w aqueous citric acid (375 ml_). An exotherm to 24 °C was noticed. The cold bath was withdrawn. The layers of the biphasic mixture were separated (pH of lower aqueous layer: 5.5-6). The lower aqueous layer was reextracted with heptanes-ethyl acetate [(1 :1 ), 250 ml_]. The combined upper organic layers were concentrated in vacuo (20-25 mmHg, bath at 30- 35 °C) to afford a solid residue. The solid residue was dissolved in methanol (365 ml_). The resulting solution was transferred to a 1 -L three-necked flask fitted with a mechanical stirrer and a thermocouple. Water (30 mL) was added via 60-mL addition funnel over 5 minutes. A white solid precipitated. The white solid was filtered on a medium porosity (10-16 μιη) fritted glass funnel, rinsed with two 50-mL portions of water, collected, and dried under vacuum (5 mmHg, 50 °C) for 48 hours to afford the title compound (36.1 g, 89.4% yield) as a white solid; melting point 91 -93 °C; 1 H NMR (400 MHz, CDCIs) 5 7.38 (t, J = 8.06 Hz, 1 H), 7.20 (d, J = 7.57 Hz, 1 H), 7.08 (s, 1 H), 7.04 (d, J = 8.3 Hz, 1 H), 5.64 (m, 2H), 4.94 (td, J1 = 7.08 Hz, J2 = 2.20 Hz, 1 H), 4.51 (m, 1 H), 3.99 (q, J = 5.86 Hz, 1 H), 3.86 (d, J = 5.86 Hz, 2H), 2.75 (dd, J1 = 17.82 Hz, J2 = 10.01 Hz, 1 H), 2.63 (qd, J1 = 7.33, J2 = 2.20 Hz, 1 H), 2.47 (dd, J1 = 17.82 Hz, J2 = 2.20 Hz, 1 H), 2.46 (m, 1 H), 2.30 (dt, J1 = 14.90 Hz, J2 = 6.60 Hz, 1 H), 1 .97 (ddd, J1 = 1 1 .23 Hz, J2 = 5.37 Hz, J3 = 2.20 Hz, 0.90 (s, 9H), 0.87 (s, 9H), 0.09 (s, 6H), 0.05 (s, 3H), 0.04 (s, 3H).
The title product (1 b) may be used to prepare PGF2a analogs of formulas
(5b) and (6b); for example, (1 b) may replace (1a) in Example 3, Steps A, B, and D (skipping Step C) to prepare highly pure (+)-fluprostenol free acid. The highly pure fluprostenol free acid may be converted to highly pure (+)-fluprostenol isopropyl ester (Travoprost®) using the conditions described in Example 4, Step C, except that (+)- fluprostenol free acid is used instead of the (11a-1a)/(11a-1 b) mixture.
The examples herein described purifications of "crude" (1)/(Epi-1) or (2)/(Epi-2) equimolar mixture ratios starting from >90:10 (i.e. greater than 90% in the desired stereoisomer vs. the undesired stereoisomer). These solid mixtures with (1)/(Epi-1) or (2)/(Epi-2) equimolar mixture ratios of between about 1 :1 and 90:10 may also be purified by the methods described herein.

Claims

What is claimed is:
1 . A solid compound according to formula (1):
Figure imgf000072_0001
(1) wherein:
R1 is x x3
Figure imgf000072_0002
Y is CH2, O, S, or NH; and
X1 , X2, X3, X4, and X5 are independently hydrogen, halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC3)-alkyl, (CrC3)-alkoxy, or (CrC3)-alkylthio.
2. A solid compound according to formula (1a): TBDMSO
TBDMSO
(1a)
3. A solid compound according to formula (1 b):
Figure imgf000073_0001
(1 b)
4. A solid compound according to formula (1 c):
Figure imgf000073_0002
(1 c)
5. A solid compound according to formula (2):
Figure imgf000074_0001
wherein:
Figure imgf000074_0002
Y is CH2, O, S, or NH; and
X1 , X2, X3, X4, and X5 are independently hydrogen, halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC3)-alkyl, (CrC3)-alkoxy, or (CrC3)-alkylthio.
6. A solid compound according to formula (2a):
Figure imgf000074_0003
(2a)
7. A method f r forming a solid, highly pure compound of formula (1),
Figure imgf000075_0001
(1)
comprising:
providing a compound according to formula (C1);
Figure imgf000075_0002
(C1)
wherein:
R1 is
x x3
Figure imgf000075_0003
YisCH2, O, S, or NH; X1 , X2, X3, X4, and X5 are independently hydrogen, halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC3)-alkyl, (CrC3)-alkoxy, or (C1 -C3)- alkylthio; and each Q1 and Q2 is independently a protecting group that is not tert- butyldimethylsilyl (TBDMS); or wherein one of Q1 and Q2 is TBDMS and the other is a protecting group that is not TBDMS; or wherein one of Q1 and Q2 is hydrogen and the other is a protecting group that is not TBDMS;
(b) forming a compound according to formula (B1) by removing the protecting groups of Q1 and Q2 of said compound according to formula (C1) that are not TBDMS;
Figure imgf000076_0001
wherein each Q3 and Q4 is hydrogen; or wherein one of Q3 and Q4 is TBDMS and the other is hydrogen;
(c) transforming said compound according to formula (B1) to a compound according to formula (A1) by the step of teri-butyldimethylsilylation, wherein said compound according to formula (A1) includes a mixture of a-OTBDMS and β- OTBDMS on its aliphatic chain, said mixture therefore defining an aliphatic chain a- OTBDMS/ -OTBDMS mixture ratio;
Figure imgf000077_0001
(d) purifying said compound according to formula (A1) to form a solid precipitate of a compound according to formula (1), said solid precipitate of said compound according to formula (1) having a higher aliphatic chain a-OTBDMS/β- OTBDMS mixture ratio than said a-OTBDMS/ -OTBDMS ratio of said compound according to formula (A1).
8. A method f r forming a solid, highly pure compound of formula (1),
Figure imgf000077_0002
(1) comprising: providing a com ound according to formula (C1);
Figure imgf000077_0003
(C1) wherein:
R is
Figure imgf000078_0001
Y is CH2, O, S, or NH;
X1 , X2, X3, X4, and X5 are independently hydrogen, halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC3)-alkyl, (CrC3)-alkoxy, or (C1 -C3)- alkylthio; and each Q1 and Q2 is independently a protecting group that is not tert- butyldimethylsilyl (TBDMS); or wherein one of Q1 and Q2 is TBDMS and the other is a protecting group that is not TBDMS; or wherein one of Q1 and Q2 is hydrogen and the other is a protecting group that is not TBDMS;
(b) forming a compound according to formula (B1) by removing the protecting groups of Q1 and Q2 of said compound according to formula (C1);
Figure imgf000078_0002
(B1)
wherein each Q3 and Q4 is hydrogen; (c) transforming said compound according to formula (B1) to a compound according to formula (A1) by the step of teri-butyldimethylsilylation, wherein said compound according to formula (A1) includes a mixture of a-OTBDMS and β- OTBDMS on its aliphatic chain, said mixture therefore defining an aliphatic chain a- OTBDMS/ -OTBDMS mixture ratio;
Figure imgf000079_0001
(A ) ; and
(d) purifying said compound according to formula (A1) to form a solid precipitate of a compound according to formula (1), said solid precipitate of said compound according to formula (1) having a higher aliphatic chain a-OTBDMS/β- OTBDMS mixture ratio than said a-OTBDMS/ -OTBDMS ratio of said compound according to formula (A1).
9. The method of claim 8, wherein (d) purifying said compound according to formula (A1) comprises:
(e) dissolving said compound according to formula (A1) in an organic solvent to form an organic solution; (f) adding water to said organic solution to form a solid precipitate; and
(g) filtering said organic solution to isolate said solid precipitate.
10. The method of claim 9, wherein (d) purifying said compound according to formula (A1) further comprises: (h) dissolving said isolated solid precipitate in an organic solvent to form an organic solution;
(i) adding water to said organic solution to precipitate said isolated solid precipitate; and
(j) filtering said organic solution to isolate said isolated solid precipitate. 1 1 . A method f r forming a solid, highly pure compound of formula (2),
Figure imgf000080_0001
(2) comprising: providing a compound according to formula (C1);
Figure imgf000080_0002
(C1)
wherein:
R1 is
Figure imgf000081_0001
Y is CH2, Ο, S, or NH;
X1 , X2, X3, X4, and X5 are independently hydrogen, halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC3)-alkyl, (CrC3)-alkoxy, or (C1-C3)- alkylthio; and each Q1 and Q2 is independently a protecting group that is not tert- butyldimethylsilyl (TBDMS); or wherein one of Q1 and Q2 is TBDMS and the other is a protecting group that is not TBDMS; or wherein one of Q1 and Q2 is hydrogen and the other is a protecting group that is not TBDMS;
(b) forming a compound according to formula (B1) by removing the protecting groups of Q1 and Q2 from said compound according to formula (C1) that are not TBDMS;
Figure imgf000081_0002
(B1) wherein each Q3 and Q4 is hydrogen; or wherein one of Q3 and Q4 is TBDMS and the other is hydrogen; (c) transforming said compound according to formula (B1) to a compound according to formula (A1) by the step of teri-butyldimethylsilylation, wherein said compound according to formula (A1) includes a mixture of a-OTBDMS and β- OTBDMS on its aliphatic chain, said mixture therefore defining an aliphatic chain a- OTBDMS/ -OTBDMS mixture ratio;
Figure imgf000082_0001
(A1)
(d) purifying said compound according to formula (A1) to form a solid precipitate of a compound according to formula (1), said solid precipitate of said compound according to formula (1) having a higher aliphatic chain a-OTBDMS/β- OTBDMS mixture ratio than said a-OTBDMS/ -OTBDMS ratio of said compound according to formula (A1);
Figure imgf000082_0002
0) ; and (e) introducing elemental hydrogen to reduce a double bond on a aliphatic chain extending off a cyclopentyl ring to said compound according to formula (1) to form the compound according to formula (2).
12. A method for forming a solid, highly pure compound of formula (2), TBDMSO
TBDM SO
(2) comprising: providing a compound according to formula (C1);
Figure imgf000083_0001
(C1)
wherein:
R1 is x x3
Figure imgf000083_0002
Y is CH2, O, S, or NH;
X1 , X2, X3, X4, and X5 are independently hydrogen, halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC3)-alkyl, (CrC3)-alkoxy, or (C1-C3)- alkylthio; and each Q1 and Q2 is independently a protecting group that is not tert- butyldimethylsilyl (TBDMS); or wherein one of Q1 and Q2 is TBDMS and the other is a protecting group that is not TBDMS; or wherein one of Q1 and Q2 is hydrogen and the other is a protecting group that is not TBDMS;
(b) forming a compound according to formula (B1) by removing the protecting groups of Q1 and Q2 from said com ound according to formula (C1);
Figure imgf000084_0001
wherein each Q3 and Q4 is hydrogen;
(c) transforming said compound according to formula (B1) to a compound according to formula (A1) by the step of teri-butyldimethylsilylation, wherein said compound according to formula (A1) includes a mixture of a-OTBDMS and β- OTBDMS on its aliphatic chain, said mixture therefore defining an aliphatic chain a- OTBDMS/ -OTBDMS mixture r io;
Figure imgf000084_0002
(A1) (d) purifying said compound according to formula (A1) to form a solid precipitate of a compound according to formula (1), said solid precipitate of said compound according to formula (1) having a higher aliphatic chain a-OTBDMS/β- OTBDMS mixture ratio than said a-OTBDMS/ -OTBDMS ratio of said compound according to formula (A1);
Figure imgf000085_0001
0) ; and
(e) introducing elemental hydrogen to reduce a double bond on a aliphatic chain extending off a cyclopentyl ring to said compound according to formula (1) to form the compound according to formula (2).
13. The method of claim 12, wherein the steps of: (d) purifying said compound according to formula (A1) and (e) introducing elemental hydrogen
comprises:
(f) dissolving said compound according to formula (A1) in an organic solvent to form an organic solution;
(g) adding water to said organic solution to form a solid precipitate of highly pure form of said compound according to formula (1);
(h) filtering said organic solution to isolate said solid precipitate; (i) adding elemental hydrogen or an equivalent to a solution comprising said isolated solid precipitate to reduce the carbon-carbon double bond of said isolated solid precipitate to form the compound according to formula (2); (j) dissolving said solid precipitate of the compound according to formula (2) in an organic solvent to form an organic solution;
(k) adding water to said organic solution to precipitate said reduced and isolated solid precipitate in a highly pure form of the compound according to formula (2); and
(I) filtering said organic solution to isolate said reduced and isolated solid precipitate of the compound according to formula (2). 14. The method of claim 13, wherein the steps of: (d) purifying said compound according to formula (A1) and (e) introducing elemental hydrogen further comprises:
(m) dissolving said isolated solid precipitate of said compound according to formula (1) prior to step (i) in an organic solvent to form an organic solution;
(n) adding water to said organic solution after step (m) and prior to step (i) to precipitate said isolated solid precipitate in a highly pure form of said compound according to formula (1) ; and
(o) filtering said organic solution to isolate said isolated solid precipitate of said compound according to formula (1) prior to step (i) and after step (n).
15. The method of claim 13 wherein the steps of: (d) purifying said compound according to formula (A1) and (e) introducing elemental hydrogen further comprises: (m) dissolving said reduced and isolated solid precipitate of the compound of formula (2) in an organic solvent to form an organic solution;
(n) adding water to said organic solution to reprecipitate said dissolved reduced and isolated solid precipitate of the compound of formula (2); and
(o) isolating said repricipitated precipitate of the compound of formula
(2).
16. The method of claim 14 wherein the steps of: (d) purifying said compound according to formula (A1) and (e) introducing elemental hydrogen further comprises:
(p) dissolving said reduced and isolated solid precipitate of the compound of formula (2) in an organic solvent to form an organic solution;
(q) adding water to said organic solution to reprecipitate said dissolved reduced and isolated solid precipitate of the compound of formula (2); and
(r) isolating said repricipitated precipitate of the compound of formula (2).
17. A method for forming a solid, highly pure compound of formula (2), TBDMSO comprising:
providing a mpound according to formula (C1);
wherein:
Figure imgf000088_0001
YisCH2, O, S, or NH; X1 , X2, X3, X4, and X5 are independently hydrogen, halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC3)-alkyl, (CrC3)-alkoxy, or (C1 -C3)- alkylthio; and each Q1 and Q2 is independently a protecting group that is not tert- butyldimethylsilyl (TBDMS); or wherein one of Q1 and Q2 is TBDMS and the other is a protecting group that is not TBDMS; or wherein one of Q1 and Q2 is hydrogen and the other is a protecting group that is not TBDMS;
(b) introducing elemental hydrogen to reduce a double bond on a aliphatic chain extending off a cyclopentyl ring to said compound according to formula (C1) to form the compound accordin to formula (C2);
Figure imgf000089_0001
(C2) forming a compound according to formula (B2) by removing the protecting groups of Q1 and Q2 from said compound according to formula (C2) that are not TBDMS;
Figure imgf000089_0002
(B2) wherein each Q3 and Q4 is hydrogen; or wherein one of Q3 and Q4 is TBDMS and the other is hydrogen;
(d) transforming said compound according to formula (B2) to a compound according to formula (A2) by the step of teri-butyldimethylsilylation, wherein said compound according to formula (A1) includes a mixture of a-OTBDMS and β- OTBDMS on its aliphatic chain, said mixture therefore defining an aliphatic chain a- OTBDMS/ -OTBDMS mixture ratio
Figure imgf000090_0001
(A2) ; and
(e) purifying said compound according to formula (A2) to form a solid precipitate of a compound according to formula (2), said solid precipitate of said compound according to formula (2) having a higher aliphatic chain a-OTBDMS/β- OTBDMS mixture ratio than said a-OTBDMS/ -OTBDMS ratio of said compound according to formula (A2).
18. A method f r forming a solid, highly pure compound of formula (2),
Figure imgf000090_0002
comprising: providing a mpound according to formula (C1);
wherein:
Figure imgf000091_0001
Y is CH2, O, S, or NH;
X1 , X2, X3, X4, and X5 are independently hydrogen, halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC3)-alkyl, (CrC3)-alkoxy, or (C-1 -C3)- alkylthio; and each Q1 and Q2 is independently a protecting group that is not tert- butyldimethylsilyl (TBDMS); or wherein one of Q1 and Q2 is TBDMS and the other is a protecting group that is not TBDMS; or wherein one of Q1 and Q2 is hydrogen and the other is a protecting group that is not TBDMS; (b) introducing elemental hydrogen to reduce a double bond on a aliphatic chain extending off a cyclopentyl ring to said compound according to formula (C1) to form the compound accor ing to formula (C2);
Figure imgf000092_0001
(C2)
(c) forming a compound according to formula (B2) by removing the protecting groups of Q1 and Q2 from said com ound according to formula (C2);
Figure imgf000092_0002
(B2) wherein each Q3 and Q4 is hydrogen;
(d) transforming said compound according to formula (B2) to a compound according to formula (A2) by the step of teri-butyldimethylsilylation, wherein said compound according to formula (A1) includes a mixture of a-OTBDMS and β- OTBDMS on its aliphatic chain, said mixture therefore defining an aliphatic chain a- OTBDMS/ -OTBDMS mixture ratio;
Figure imgf000093_0001
(e) purifying said compound according to formula (A2) to form a solid precipitate of a compound according to formula (2), said solid precipitate of said compound according to formula (2) having a higher aliphatic chain a-OTBDMS/β- OTBDMS mixture ratio than said a-OTBDMS/ -OTBDMS ratio of said compound according to formula (A2).
19. A method f r forming a solid, highly pure compound of formula (2):
Figure imgf000093_0002
(2) comprising: providing a compound according to formula (C1);
Figure imgf000093_0003
(C1) wherein:
R is
Figure imgf000094_0001
Y is CH2, O, S, or NH;
X1 , X2, X3, X4, and X5 are independently hydrogen, halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC3)-alkyl, (CrC3)-alkoxy, or (C1 -C3)- alkylthio; and each Q1 and Q2 is independently a protecting group that is not tert- butyldimethylsilyl (TBDMS); or wherein one of Q1 and Q2 is TBDMS and the other is a protecting group that is not TBDMS; or wherein one of Q1 and Q2 is hydrogen and the other is a protecting group that is not TBDMS; forming a compound according to formula (B1) by removing the protecting groups of Q1 and Q2 from said compound according to formula (C1) that are not TBDMS;
Figure imgf000094_0002
(B1) wherein each Q3 and Q4 is hydrogen; or wherein one of Q3 and Q4 is TBDMS and the other is hydrogen;
(c) introducing elemental hydrogen to reduce a double bond on a aliphatic chain extending off a cyclopentyl ring to said compound according to formula (B1) to form the compound accordin to formula (B2);
Figure imgf000095_0001
(d) transforming said compound according to formula (B2) to a compound according to formula (A2) by the step of teri-butyldimethylsilylation, wherein said compound according to formula (A2) includes a mixture of a-OTBDMS and β- OTBDMS on its aliphatic chain, said mixture therefore defining an aliphatic chain a- OTBDMS/ -OTBDMS mixture ratio
Figure imgf000095_0002
(A2) ; and
(e) purifying said compound according to formula (A2) to form a solid precipitate of a compound according to formula (2), said solid precipitate of said compound according to formula (2) having a higher aliphatic chain a-OTBDMS/β- OTBDMS mixture ratio than said a-OTBDMS/ -OTBDMS ratio of said compound according to formula (A2). A method f r forming a solid, highly pure compound of formula (2)
Figure imgf000096_0001
(2)
comprising:
providing a compound according to formula (C1);
Figure imgf000096_0002
(C1)
wherein:
R1 is
x x3
Figure imgf000096_0003
YisCH2, O, S, or NH; X1 , X2, X3, X4, and X5 are independently hydrogen, halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC3)-alkyl, (CrC3)-alkoxy, or (C1-C3)- alkylthio; and each Q1 and Q2 is independently a protecting group that is not tert- butyldimethylsilyl (TBDMS); or wherein one of Q1 and Q2 is TBDMS and the other is a protecting group that is not TBDMS; or wherein one of Q1 and Q2 is hydrogen and the other is a protecting group that is not TBDMS;
(b) forming a compound according to formula (B1) by removing the protecting groups of Q1 and Q2 from said com ound according to formula (C1);
Figure imgf000097_0001
(B1) wherein each Q3 and Q4 is hydrogen;
(c) introducing elemental hydrogen to reduce a double bond on a aliphatic chain extending off a cyclopentyl ring to said compound according to formula (B1) to form the compound accordin to formula (B2);
Figure imgf000097_0002
(B2) (d) transforming said compound according to formula (B2) to a compound according to formula (A2) by the step of teri-butyldimethylsilylation, wherein said compound according to formula (A2) includes a mixture of a-OTBDMS and β- OTBDMS on its aliphatic chain, said mixture therefore defining an aliphatic chain a- OTBDMS/ -OTBDMS mixture ratio;
Figure imgf000098_0001
(A2) ; and
(e) purifying said compound according to formula (A2) to form a solid precipitate of a compound according to formula (2), said solid precipitate of said compound according to formula (2) having a higher aliphatic chain a-OTBDMS/β- OTBDMS mixture ratio than said a-OTBDMS/ -OTBDMS ratio of said compound according to formula (A2).
21 . A method f r forming a solid, highly pure compound of formula (2),
Figure imgf000098_0002
(2) comprising:
(a) providing a compound according to formula (C1);
Figure imgf000099_0001
wherein:
Figure imgf000099_0002
Y is CH2, O, S, or NH;
X1 , X2, X3, X4, and X5 are independently hydrogen, halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC3)-alkyl, (CrC3)-alkoxy, or (C1-C3)- alkylthio; and each Q1 and Q2 is independently a protecting group that is not tert- butyldimethylsilyl (TBDMS); or wherein one of Q1 and Q2 is TBDMS and the other is a protecting group that is not TBDMS; or wherein one of Q1 and Q2 is hydrogen and the other is a protecting group that is not TBDMS;
(b) forming a compound according to formula (B1) by removing the protecting groups of Q1 and Q2 from said compound according to formula (C1) that are not TBDMS;
Figure imgf000100_0001
wherein each Q3 and Q4 is hydrogen; or wherein one of Q3 and Q4 is TBDMS and the other is hydrogen;
(c) transforming said compound according to formula (B1) to a compound according to formula (A1) by the step of ieri-butyldimethylsilylation, wherein said compound according to formula (A1) includes a mixture of a-OTBDMS and β- OTBDMS on its aliphatic chain, said mixture therefore defining an aliphatic chain a- OTBDMS/ -OTBDMS mixture ratio;
Figure imgf000100_0002
(A1)
(d) introducing elemental hydrogen to reduce a double bond on a aliphatic chain extending off a cyclopentyl ring to said compound according to formula (A1) to form the compound according to formula (A2);
Figure imgf000101_0001
(e) purifying said compound according to formula (A2) to form a solid precipitate of a compound according to formula (2), said solid precipitate of said compound according to formula (2) having a higher aliphatic chain a-OTBDMS/β- OTBDMS mixture ratio than said a-OTBDMS/ -OTBDMS ratio of said compound according to formula (A2).
22. A method f r forming a solid, highly pure compound of formula (2),
Figure imgf000101_0002
(2) comprising: providing a compound according to formula (C1);
Figure imgf000101_0003
(C1) wherein:
R is
Figure imgf000102_0001
Y is CH2, O, S, or NH;
X1 , X2, X3, X4, and X5 are independently hydrogen, halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC3)-alkyl, (CrC3)-alkoxy, or (C1-C3)- alkylthio; and each Q1 and Q2 is independently a protecting group that is not tert- butyldimethylsilyl (TBDMS); or wherein one of Q1 and Q2 is TBDMS and the other is a protecting group that is not TBDMS; or wherein one of Q1 and Q2 is hydrogen and the other is a protecting group that is not TBDMS;
(b) forming a compound according to formula (B1) by removing the protecting groups of Q1 and Q2 from said compound according to formula (C1);
Figure imgf000102_0002
(B1) wherein each Q3 and Q4 is hydrogen; (c) transforming said compound according to formula (B1) to a compound according to formula (A1) by the step of ieri-butyldimethylsilylation, wherein said compound according to formula (A1) includes a mixture of a-OTBDMS and β- OTBDMS on its aliphatic chain, said mixture therefore defining an aliphatic chain a- OTBDMS/ -OTBDMS mixture r io;
Figure imgf000103_0001
(A1)
(d) introducing elemental hydrogen to reduce a double bond on a aliphatic chain extending off a cyclopentyl ring to said compound according to formula (A1) to form the compound ac rding to formula (A2);
Figure imgf000103_0002
(A2) ; and
(e) purifying said compound according to formula (A2) to form a solid precipitate of a compound according to formula (2), said solid precipitate of said compound according to formula (2) having a higher aliphatic chain a-OTBDMS/β- OTBDMS mixture ratio than said a-OTBDMS/ -OTBDMS ratio of said compound according to formula (A2).
A method of forming a high purity prostaglandin analog comprising forming a solid compound according to formula (1)
Figure imgf000104_0001
(1)
wherein:
R1 is x x3
Figure imgf000104_0002
Y is CH2, O, S, or NH;
X1 , X2, X3, X4, and X5 are independently hydrogen, halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC3)-alkyl, (CrC3)-alkoxy, or (C1 -C3)- alkylthio;
(b) performing a lactone reduction of said solid compound according to formula (1) to form a compound according to formula (7);
Figure imgf000104_0003
(7) (c) reacting said compound according to formula (7) with (4- carboxybutyl)triphenylphosphonium bromide in the presence of an excess base to form a mixture comprising a compound according to formula (8-1 a) and a compound according to formula (8-1 b);
Figure imgf000105_0001
(d) treating said mixture to convert the carboxylic acid moiety to other functional groups R2 to form a mixture comprising a compound according to formula (9 Xa) and a compound according to formula (9-Xb);
Figure imgf000105_0002
wherein:
R^ is -CO2Ra, -CONR4R5, -C(O)Ra, -C(O)CH2Xb, or -CH2Xb;
X6 is halo or -OR
R3 is hydrogen, (CrC6)-alkyl, or -(CH2)n-phenyl;
R4 and R5 are independently hydrogen, (CrC6)-alkyl, or -(CH2)n-phenyl; n is 0, 1 , or 2; and any phenyl of R3, R4 or R5 may be optionally substituted with one or more of any one or combination of halo, trifluoromethyl, hydroxy, trifluoromethoxy, amino, cyano, (CrC6)-alkyl, (CrC6)-alkoxy, or (CrC6)- alkylthio; and
(e) deprotecting said mixture comprising said compound according to formula (9- a) and said compound according to formula (9-Xb) to form a prostaglandin F2a analogs of structural formula (5):
Figure imgf000106_0001
(5)
24. The method of claim 23, wherein (a) forming a solid compound according to formula (1 ) comprises:
(f) providing a c mpound according to formula (C1 );
Figure imgf000106_0002
(C1 ) wherein:
R is
Figure imgf000107_0001
Y is CH2, O, S, or NH;
X1 , X2, X3, X4, and X5 are independently hydrogen, halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC3)-alkyl, (CrC3)-alkoxy, or (C1-C3)- alkylthio; and each Q1 and Q2 is independently a protecting group that is not tert- butyldimethylsilyl (TBDMS); or wherein one of Q1 and Q2 is TBDMS and the other is a protecting group that is not TBDMS; or wherein one of Q1 and Q2 is hydrogen and the other is a protecting group that is not TBDMS; forming a compound according to formula (B1) by removing the protecting groups of Q1 and Q2 of said compound according to formula (C1) that are not TBDMS;
Figure imgf000107_0002
(B1) wherein each Q3 and Q4 is hydrogen; or wherein one of Q3 and Q4 is TBDMS and the other is hydrogen;
(h) transforming said compound according to formula (B1) to a compound according to formula (A1) by the step of teri-butyldimethylsilylation, wherein said compound according to formula (A1) includes a mixture of a-OTBDMS and β- OTBDMS on its aliphatic chain, said mixture therefore defining an aliphatic chain a- OTBDMS/ -OTBDMS mixture ratio;
Figure imgf000108_0001
(A ) ; and
(i) purifying said compound according to formula (A1) to form a solid precipitate of a compound according to formula (1), said solid precipitate of said compound according to formula (1) having a higher aliphatic chain a-OTBDMS/β- OTBDMS mixture ratio than said a-OTBDMS/ -OTBDMS ratio of said compound according to formula (A1 ).
25. The method of claim 23, wherein (a) forming a solid compound according to formula (1) comprises:
(f) providing a compound according to formula (C1):
Figure imgf000109_0001
wherein:
Figure imgf000109_0002
Y is CH2, O, S, or NH;
X1 , X2, X3, X4, and X5 are independently hydrogen, halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC3)-alkyl, (CrC3)-alkoxy, or (C1-C3)- alkylthio; and each Q1 and Q2 is independently a protecting group that is not tert- butyldimethylsilyl (TBDMS); or wherein one of Q1 and Q2 is TBDMS and the other is a protecting group that is not TBDMS; or wherein one of Q1 and Q2 is hydrogen and the other is a protecting group that is not TBDMS;
(g) forming a compound according to formula (B1) by removing the protecting groups of Q1 and Q2 of said compound according to formula (C1);
Figure imgf000110_0001
wherein each Q3 and Q4 is hydrogen;
(h) transforming said compound according to formula (B1) to a compound according to formula (A1) by the step of teri-butyldimethylsilylation, wherein said compound according to formula (A1) includes a mixture of a-OTBDMS and β- OTBDMS on its aliphatic chain, said mixture therefore defining an aliphatic chain a- OTBDMS/ -OTBDMS mixture ratio;
Figure imgf000110_0002
(A ) ; and
(i) purifying said compound according to formula (A1) to form a solid precipitate of a compound according to formula (1), said solid precipitate of said compound according to formula (1) having a higher aliphatic chain a-OTBDMS/β- OTBDMS mixture ratio than said a-OTBDMS/ -OTBDMS ratio of said compound according to formula (A1).
26. The method of claim 25, wherein (i) purifying said compound according to formula (A1) comprises: (j) dissolving said compound according to formula (A1) in an organic solvent to form an organic solution; adding water to said organic solution to form a solid precipitate; and filtering said organic solution to isolate said solid precipitate.
27. The method of claim 26, wherein (d) purifying said compound according to formula (A1 ) further comprises:
(m) dissolving said isolated solid precipitate in an organic solvent to form an organic solution;
(n) adding water to said organic solution to precipitate said isolated solid precipitate; and
(o) filtering said organic solution to isolate said isolated solid
28. A method of forming a high purity prostaglandin analog comprising: (a) forming a s lid compound according to formula (2):
Figure imgf000111_0001
(2) wherein: R1 is
Figure imgf000112_0001
Y is CH2, O, S, or NH;
X1 , X2, X3, X4, and X5 are independently hydrogen, halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC3)-alkyl, (CrC3)-alkoxy, or (CrC3)-alkylthio; (b) performing a lactone reduction of said solid compound according to formula (I) to form a compound accordin to formula (10);
Figure imgf000112_0002
(10)
(c) reacting said compound according to formula (10) with (4- carboxybutyl)triphenylphosphonium bromide in the presence of an excess base to form a mixture comprising a compound according to formula (11 -1a) and a compound according to formula (11-1 b);
Figure imgf000113_0001
(d) treating said mixture to convert the carboxylic acid moiety to other functional groups R2 to form a mixture comprising a compound according to formula (12- a) and a compound according to formula (12- b);
Figure imgf000113_0002
(12- a) (12- b) wherein:
R^ is -CO2Rd, -CONR4R5, -C(O)Rd, -C(O)CH2X°, or -CH2X° 6;.
X6 is halo or -OR
R3 is hydrogen, (CrC6)-alkyl, or -(CH2)n-phenyl;
R4 and R5 are independently hydrogen, (CrC6)-alkyl, or -(CH2)n-phenyl; n is 0, 1 , or 2; and phenyl of R3, R4 or R5 may be optionally substituted with one or more any one or combination of halo, trifluoromethyl, hydroxy, trifluoromethoxy, amino, cyano, (CrC6)-alkyl, (CrC6)-alkoxy, or (CrC6)- alkylthio; and
(e) deprotecting said mixture comprising said compound according to formula (12- a) and said compound according to formula (12- b) to form a
prostaglandin F2a analogs of structural formula (6):
Figure imgf000114_0001
29. The method of claim 28, wherein (a) forming a solid compound according to formula (2) comprises: providing a compound according to formula (C1)
Figure imgf000114_0002
(C1) wherein:
R1 is
Figure imgf000115_0001
Y is CH2, Ο, S, or NH;
X1 , X2, X3, X4, and X5 are independently hydrogen, halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC3)-alkyl, (CrC3)-alkoxy, or (C1-C3)- alkylthio; and each Q1 and Q2 is independently a protecting group that is not tert- butyldimethylsilyl (TBDMS); or wherein one of Q1 and Q2 is TBDMS and the other is a protecting group that is not TBDMS; or wherein one of Q1 and Q2 is hydrogen and the other is a protecting group that is not TBDMS;
(g) forming a compound according to formula (B1) by removing the protecting groups of Q1 and Q2 from said compound according to formula (C1) that are not TBDMS;
Figure imgf000115_0002
(B1) wherein each Q3 and Q4 is hydrogen; or wherein one of Q3 and Q4 is TBDMS and the other is hydrogen; (h) transforming said compound according to formula (B1) to a compound according to formula (A1) by the step of teri-butyldimethylsilylation, wherein said compound according to formula (A1) includes a mixture of a-OTBDMS and β- OTBDMS on its aliphatic chain, said mixture therefore defining an aliphatic chain a- OTBDMS/ -OTBDMS mixture ratio;
Figure imgf000116_0001
(A1)
(i) purifying said compound according to formula (A1) to form a solid precipitate of a compound according to formula (1), said solid precipitate of said compound according to formula (1) having a higher aliphatic chain a-OTBDMS/β- OTBDMS mixture ratio than said a-OTBDMS/ -OTBDMS ratio of said compound according to formula (A1);
Figure imgf000116_0002
(1) and
(j) introducing elemental hydrogen to reduce a double bond on a aliphatic chain extending off a cyclopentyl ring to said compound according to formula (1) to form the compound according to formula (2).
30. The method of claim 28, wherein (a) forming a solid compound according to formula (2) comprises:
(f) providing a mpound according to formula (C1):
wherein:
Figure imgf000117_0001
Y is CH2, O, S, or NH;
X1 , X2, X3, X4, and X5 are independently hydrogen, halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC3)-alkyl, (CrC3)-alkoxy, or (C-1 -C3)- alkylthio; and each Q1 and Q2 is independently a protecting group that is not tert- butyldimethylsilyl (TBDMS); or wherein one of Q1 and Q2 is TBDMS and the other is a protecting group that is not TBDMS; or wherein one of Q1 and Q2 is hydrogen and the other is a protecting group that is not TBDMS; (g) forming a compound according to formula (B1) by removing the protecting groups of Q1 and Q2 from said com ound according to formula (C1);
Figure imgf000118_0001
wherein each Q3 and Q4 is hydrogen;
(h) transforming said compound according to formula (B1) to a compound according to formula (A1) by the step of teri-butyldimethylsilylation, wherein said compound according to formula (A1) includes a mixture of a-OTBDMS and β- OTBDMS on its aliphatic chain, said mixture therefore defining an aliphatic chain a- OTBDMS/ -OTBDMS mixture r io; and
Figure imgf000118_0002
(A1) (i) purifying said compound according to formula (A1) to form a solid precipitate of a compound according to formula (1), said solid precipitate of said compound according to formula (1) having a higher aliphatic chain a-OTBDMS/β- OTBDMS mixture ratio than said a-OTBDMS/ -OTBDMS ratio of said compound according to formula (A1); TBDMSO
R
TBDMSO
(1) and
(J) introducing elemental hydrogen to reduce a double bond on a aliphatic chain extending off a cyclopentyl ring to said compound according to formula (1) to form the compound according to formula (2).
31 . The method of claim 30, wherein the steps of: (i) purifying said compound according to formula (A1) and (j) introducing elemental hydrogen comprises:
(k) dissolving said compound according to formula (A1) in an organic solvent to form an organic solution; (I) adding water to said organic solution to form a solid precipitate of a highly pure form of said compound according to formula (1); filtering said organic solution to isolate said solid precipitate; adding elemental hydrogen or an equivalent to a solution
comprising said isolated solid precipitate to reduce the carbon-carbon double bond of said isolated solid precipitate to form the compound according to formula (2);
(o) dissolving said solid precipitate of the compound according to formula (2) in an organic solvent to form an organic solution; (p) adding water to said organic solution to precipitate said reduced and isolated solid precipitate in a highly pure form of the compound according to formula (2); and
(q) filtering said organic solution to isolate said reduced and isolated solid precipitate of the compound according to formula (2).
32. The method of claim 31 , wherein the steps of: (i) purifying said compound according to formula (A1) and (j) introducing elemental hydrogen further comprises:
(r) dissolving said isolated solid precipitate of said compound according to formula (1) prior to step (i) in an organic solvent to form an organic solution;
(s) adding water to said organic solution after step (r) and prior to step (i) to precipitate said isolated solid precipitate in a highly pure form of said compound according to formula (1); and
(t) filtering said organic solution to isolate said isolated solid precipitate of said compound according to formula (1) prior to step (i) and after step (s).
33. The method of claim 31 wherein the steps of: (i) purifying said compound according to formula (A1) and (j) introducing elemental hydrogen further comprises:
(r) dissolving said reduced and isolated solid precipitate of the compound of formula (2) in an organic solvent to form an organic solution; (s) adding water to said organic solution to reprecipitate said dissolved reduced and isolated solid precipitate of the compound of formula (2); and
(t) isolating said repricipitated precipitate of the compound of formula
(2).
34. The method of claim 33 wherein the steps of: (i) purifying said compound according to formula (A1) and (j) introducing elemental hydrogen further comprises:
(u) dissolving said reduced and isolated solid precipitate of the compound of formula (2) in an organic solvent to form an organic solution;
(v) adding water to said organic solution to reprecipitate said dissolved reduced and isolated solid precipitate of the compound of formula (2); and
(w) isolating said repricipitated precipitate of the compound of formula
(2).
35. The method of claim 28, wherein (a) forming a solid compound according to formula (2) comprises:
(f) providing a compound according to formula (C1):
Figure imgf000121_0001
wherein: R is
Figure imgf000122_0001
Y is CH2, O, S, or NH;
X1 , X2, X3, X4, and X5 are independently hydrogen, halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC3)-alkyl, (CrC3)-alkoxy, or (C-1 -C3)- alkylthio; and each Q1 and Q2 is independently a protecting group that is not tert- butyldimethylsilyl (TBDMS); or wherein one of Q1 and Q2 is TBDMS and the other is a protecting group that is not TBDMS; or wherein one of Q1 and Q2 is hydrogen and the other is a protecting group that is not TBDMS;
(g) introducing elemental hydrogen to reduce a double bond on a aliphatic chain extending off a cyclopentyl ring to said compound according to formula (C1) to form the compound accordin to formula (C2);
Figure imgf000122_0002
(C2) forming a compound according to formula (B2) by removing the protecting groups of Q1 and Q2 from said compound according to formula (C2) that are not TBDMS;
Figure imgf000123_0001
wherein each Q3 and Q4 is hydrogen; or wherein one of Q3 and Q4 is TBDMS and the other is hydrogen;
(i) transforming said compound according to formula (B2) to a compound according to formula (A2) by the step of teri-butyldimethylsilylation, wherein said compound according to formula (A1) includes a mixture of a-OTBDMS and β- OTBDMS on its aliphatic chain, said mixture therefore defining an aliphatic chain a- OTBDMS/ -OTBDMS mixture ratio;
Figure imgf000123_0002
(A2) ; and
(j) purifying said compound according to formula (A2) to form a solid precipitate of a compound according to formula (2), said solid precipitate of said compound according to formula (2) having a higher aliphatic chain a-OTBDMS/β- OTBDMS mixture ratio than said a-OTBDMS/ -OTBDMS ratio of said compound according to formula (A2).
36. The method of claim 28, wherein (a) forming a solid compound according to formula (2) comprises: providing a c mpound according to formula (C1)
Figure imgf000124_0001
wherein:
R1 is
Figure imgf000124_0002
Y is CH2, O, S, or NH;
X1 , X2, X3, X4, and X5 are independently hydrogen, halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC3)-alkyl, (CrC3)-alkoxy, or (C1 -C3)- alkylthio; and each Q1 and Q2 is independently a protecting group that is not tert- butyldimethylsilyl (TBDMS); or wherein one of Q1 and Q2 is TBDMS and the other is a protecting group that is not TBDMS; or wherein one of Q1 and Q2 is hydrogen and the other is a protecting group that is not TBDMS; (g) introducing elemental hydrogen to reduce a double bond on a aliphatic chain extending off a cyclopentyl ring to said compound according to formula (C1) to form the compound according to formula (C2);
Figure imgf000125_0001
(h) forming a compound according to formula (B2) by removing the protecting groups of Q1 and Q2 from said com ound according to formula (C2);
Figure imgf000125_0002
wherein each Q3 and Q4 is hydrogen;
(i) transforming said compound according to formula (B2) to a compound according to formula (A2) by the step of teri-butyldimethylsilylation, wherein said compound according to formula (A2) includes a mixture of a-OTBDMS and β- OTBDMS on its aliphatic chain, said mixture therefore defining an aliphatic chain a- OTBDMS/ -OTBDMS mixture ratio;
Figure imgf000125_0003
(A2) ; and (J) purifying said compound according to formula (A2) to form a solid precipitate of a compound according to formula (2), said solid precipitate of said compound according to formula (2) having a higher aliphatic chain a-OTBDMS/β- OTBDMS mixture ratio than said a-OTBDMS/ -OTBDMS ratio of said compound according to formula (A2).
37. The method of claim 28, wherein (a) forming a solid compound according to formula (2) comprises:
(f) providing a c mpound according to formula (C1):
Figure imgf000126_0001
(C1) wherein:
R is
Figure imgf000126_0002
Y is CH2, O, S, or NH;
X1 , X2, X3, X4, and X5 are independently hydrogen, halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC3)-alkyl, (CrC3)-alkoxy, or (C-1 -C3)- alkylthio; and each Q1 and Q2 is independently a protecting group that is not tert- butyldimethylsilyl (TBDMS); or wherein one of Q1 and Q2 is TBDMS and the other is a protecting group that is not TBDMS; or wherein one of Q1 and Q2 is hydrogen and the other is a protecting group that is not TBDMS;
(g) forming a compound according to formula (B1) by removing the protecting groups of Q1 and Q2 from said compound according to formula (C1) that are not TBDMS;
Figure imgf000127_0001
wherein each Q3 and Q4 is hydrogen; or wherein one of Q3 and Q4 is TBDMS and the other is hydrogen;
(h) introducing elemental hydrogen to reduce a double bond on a aliphatic chain extending off a cyclopentyl ring to said compound according to formula (B1) to form the compound accordin to formula (B2);
Figure imgf000127_0002
(i) transforming said compound according to formula (B2) to a compound according to formula (A2) by the step of teri-butyldimethylsilylation, wherein said compound according to formula (A2) includes a mixture of a-OTBDMS and β- OTBDMS on its aliphatic chain, said mixture therefore defining an aliphatic chain a- OTBDMS/ -OTBDMS mixture ratio;
Figure imgf000128_0001
(A2) ; and
(j) purifying said compound according to formula (A2) to form a solid precipitate of a compound according to formula (2), said solid precipitate of said compound according to formula (2) having a higher aliphatic chain a-OTBDMS/β- OTBDMS mixture ratio than said a-OTBDMS/ -OTBDMS ratio of said compound according to formula (A2).
38. The method of claim 28, wherein (a) forming a solid compound according to formula (2) comprises:
(f) providing a c mpound according to formula (C1):
Figure imgf000128_0002
wherein: R is
Figure imgf000129_0001
Y is CH2, O, S, or NH;
X1 , X2, X3, X4, and X5 are independently hydrogen, halo, trifluoromethyl, hydroxy, trifluoromethoxy, (Ci-C3)-alkyl, (Ci-C3)-alkoxy, or (CrC3)- alkylthio; and each Q1 and Q2 is independently a protecting group that is not tert- butyldimethylsilyl (TBDMS); or wherein one of Q1 and Q2 is TBDMS and the other is a protecting group that is not TBDMS; or wherein one of Q1 and Q2 is hydrogen and the other is a protecting group that is not TBDMS;
(g) forming a compound according to formula (B1) by removing the protecting groups of Q1 and Q2 from said com ound according to formula (C1);
Figure imgf000129_0002
(B1) wherein each Q3 and Q4 is hydrogen; (h) introducing elemental hydrogen to reduce a double bond on a aliphatic chain extending off a cyclopentyl ring to said compound according to formula (B1) to form the compound accordin to formula (B2);
Figure imgf000130_0001
(i) transforming said compound according to formula (B2) to a compound according to formula (A2) by the step of teri-butyldimethylsilylation, wherein said compound according to formula (A2) includes a mixture of a-OTBDMS and β- OTBDMS on its aliphatic chain, said mixture therefore defining an aliphatic chain a- OTBDMS/ -OTBDMS mixture ratio;
Figure imgf000130_0002
(A2) ; and
(e) purifying said compound according to formula (A2) to form a solid precipitate of a compound according to formula (2), said solid precipitate of said compound according to formula (2) having a higher aliphatic chain a-OTBDMS/β- OTBDMS mixture ratio than said a-OTBDMS/ -OTBDMS ratio of said compound according to formula (A2).
39. The method of claim 28, wherein (a) forming a solid compound according to formula (2) comprises: providing a c mpound according to formula (C1)
Figure imgf000131_0001
wherein:
R1 is
Figure imgf000131_0002
Y is CH2, O, S, or NH;
X1 , X2, X3, X4, and X5 are independently hydrogen, halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC3)-alkyl, (CrC3)-alkoxy, or (C1 -C3)- alkylthio; and each Q1 and Q2 is independently a protecting group that is not tert- butyldimethylsilyl (TBDMS); or wherein one of Q1 and Q2 is TBDMS and the other is a protecting group that is not TBDMS; or wherein one of Q1 and Q2 is hydrogen and the other is a protecting group that is not TBDMS;
(g) forming a compound according to formula (B1) by removing the protecting groups of Q1 and Q2 from said compound according to formula (C1) that are not TBDMS;
Figure imgf000132_0001
wherein each Q3 and Q4 is hydrogen; or wherein one of Q3 and Q4 is TBDMS and the other is hydrogen;
(h) transforming said compound according to formula (B1) to a compound according to formula (A1) by the step of teri-butyldimethylsilylation, wherein said compound according to formula (A1) includes a mixture of a-OTBDMS and β- OTBDMS on its aliphatic chain, said mixture therefore defining an aliphatic chain a- OTBDMS/ -OTBDMS mixture ratio;
Figure imgf000132_0002
(A1)
(i) introducing elemental hydrogen to reduce a double bond on a aliphatic chain extending off a cyclopentyl ring to said compound according to formula (A1) to form the compound according to formula (A2);
Figure imgf000133_0001
(j) purifying said compound according to formula (A2) to form a solid precipitate of a compound according to formula (2), said solid precipitate of said compound according to formula (2) having a higher aliphatic chain a-OTBDMS/β- OTBDMS mixture ratio than said a-OTBDMS/ -OTBDMS ratio of said compound according to formula (A2).
40. The method of claim 28, wherein (a) forming a solid compound according to formula (2) comprises: providing a compound according to formula (C1)
Figure imgf000133_0002
(C1)
wherein:
R1 is
Figure imgf000133_0003
Y is CH2, O, S, or NH;
X1 , X2, X3, X4, and X5 are independently hydrogen, halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC3)-alkyl, (CrC3)-alkoxy, or (C1-C3)- alkylthio; and each Q1 and Q2 is independently a protecting group that is not tert- butyldimethylsilyl (TBDMS); or wherein one of Q1 and Q2 is TBDMS and the other is a protecting group that is not TBDMS; or wherein one of Q1 and Q2 is hydrogen and the other is a protecting group that is not TBDMS;
(g) forming a compound according to formula (B1) by removing the protecting groups of Q1 and Q2 from said compound according to formula (C1);
Figure imgf000134_0001
(B1) wherein each Q3 and Q4 is hydrogen;
(h) transforming said compound according to formula (B1) to a compound according to formula (A1) by the step of fert-butyldimethylsilylation, wherein said compound according to formula (A1) includes a mixture of a-OTBDMS and β- OTBDMS on its aliphatic chain, said mixture therefore defining an aliphatic chain a- OTBDMS/ -OTBDMS mixture ratio;
Figure imgf000135_0001
(i) introducing elemental hydrogen to reduce a double bond on a aliphatic chain extending off a cyclopentyl ring to said compound according to formula (A1) to form the compound ac rding to formula (A2);
Figure imgf000135_0002
(A2) ; and
(j) purifying said compound according to formula (A2) to form a solid precipitate of a compound according to formula (2), said solid precipitate of said compound according to formula (2) having a higher aliphatic chain a-OTBDMS/β- OTBDMS mixture ratio than said a-OTBDMS/ -OTBDMS ratio of said compound according to formula (A2).
41 . A method of forming a high purity prostaglandin analog comprising: (a) forming a solid compound according to formula (1):
Figure imgf000136_0001
wherein:
Figure imgf000136_0002
Y is CH2, O, S, or NH;
X1 , X2, X3, X4, and X5 are independently hydrogen, halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC3)-alkyl, (CrC3)-alkoxy, or (C-1 -C3)- alkylthio;
(b) performing a lactone reduction of said solid compound according to formula (1) to form a compound accordin to formula (7);
Figure imgf000136_0003
(c) reacting said compound according to formula (7) with (4- carboxybutyl)triphenylphosphonium bromide in the presence of sodium
hexamethyldisilazide to form a mixture comprising a compound according to formula (8- 1 a) and a com ound according to formula (8-1 b);
Figure imgf000137_0001
(8-1 a) (8-1 b)
(d) treating said mixture to convert the carboxylic acid moiety to other functional groups R2 to form a mixture comprising a compound according to formula (9- Xa) and a compound according to formula (9-Xb);
Figure imgf000137_0002
wherein:
R2 is -CO2R3, -CONR4R5, -C(O)R3, -C(O)CH2X6, or -CH2X6; halo or -OR3
R3 is hydrogen, (CrC6)-alkyl, or -(CH2)n-phenyl;
R4 and R5 are independently hydrogen, (CrC6)-alkyl, or -(CH2)n-phenyl; n is 0, 1 , or 2; and any phenyl of R3, R4 or R5 may be optionally substituted with one or more of any one or combination of halo, trifluoromethyl, hydroxy, trifluoromethoxy, amino, cyano, (CrC6)-alkyl, (CrC6)-alkoxy, or (C-|-C6)- alkylthio; and
(e) deprotecting said mixture comprising said compound according to formula (9- a) and said compound according to formula (9-Xb) to form a prostaglandin F2a analogs of structural formul :
Figure imgf000138_0001
(5)
42. A method of forming a high purity prostaglandin analog comprising: (a) forming a s lid compound according to formula (2):
Figure imgf000138_0002
TBDM SO
(2)
wherein:
R1 is
Figure imgf000139_0001
Y is CH2, O, S, or NH; X1 , X2, X3, X4, and X5 are independently hydrogen, halo, trifluoromethyl, hydroxy, trifluoromethoxy, (CrC3)-alkyl, (CrC3)-alkoxy, or (C1 -C3)- alkylthio;
(b) performing a lactone reduction of said solid compound according to formula (2) to form a compound according to formula (10);
Figure imgf000139_0002
(10)
(c) reacting said compound according to formula (10) with (4- carboxybutyl)triphenylphosphonium bromide in the presence of sodium
hexamethyldisilazide to form a mixture comprising a compound according to formula (11-1a) and a compound according to formula (11-1 b);
Figure imgf000139_0003
(d) treating said mixture to convert the carboxylic acid moiety to other functional groups R2 to form a mixture comprising a compound according to formula (12-Xa) and a compound according to formula (12- b);
Figure imgf000140_0001
(12- a) (12- b)
wherein:
R^ is -CO2Rd, -CONR4R5, -C(O)Rd, -C(O)CH2X°, or -CH2X° 6;.
X6 is halo or -OR
R3 is hydrogen, (CrC6)-alkyl, or -(CH2)n-phenyl;
R4 and R5 are independently hydrogen, (CrC6)-alkyl, or -(CH2)n-phenyl; n is 0, 1 , or 2; and any phenyl of R3, R4 or R5 may be optionally substituted with one or more of any one or combination of halo, trifluoromethyl, hydroxy, trifluoromethoxy, amino, cyano, (CrC6)-alkyl, (CrC6)-alkoxy, or (CrC6)- alkylthio; and
(e) deprotecting said mixture comprising said compound according to formula (12-Xa) and said compound according to formula (12- b) to form a
prostaglandin F2a analogs of structural formula (6):
Figure imgf000141_0001
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