WO2011045455A1 - Packaging for perishable products - Google Patents

Packaging for perishable products Download PDF

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Publication number
WO2011045455A1
WO2011045455A1 PCT/ES2010/070425 ES2010070425W WO2011045455A1 WO 2011045455 A1 WO2011045455 A1 WO 2011045455A1 ES 2010070425 W ES2010070425 W ES 2010070425W WO 2011045455 A1 WO2011045455 A1 WO 2011045455A1
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WO
WIPO (PCT)
Prior art keywords
oxygen
polymer
container
ethylene
adhesive agent
Prior art date
Application number
PCT/ES2010/070425
Other languages
Spanish (es)
French (fr)
Inventor
Julián ESCARPA GIL
Original Assignee
Sp Berner Plastic Group, S.L.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sp Berner Plastic Group, S.L. filed Critical Sp Berner Plastic Group, S.L.
Publication of WO2011045455A1 publication Critical patent/WO2011045455A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D65/00Wrappers or flexible covers; Packaging materials of special type or form
    • B65D65/38Packaging materials of special type or form
    • B65D65/40Applications of laminates for particular packaging purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/306Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/308Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/24All layers being polymeric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2270/00Resin or rubber layer containing a blend of at least two different polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/724Permeability to gases, adsorption
    • B32B2307/7242Non-permeable
    • B32B2307/7244Oxygen barrier
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2439/00Containers; Receptacles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/24Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants
    • B65D81/26Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants with provision for draining away, or absorbing, or removing by ventilation, fluids, e.g. exuded by contents; Applications of corrosion inhibitors or desiccators
    • B65D81/266Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants with provision for draining away, or absorbing, or removing by ventilation, fluids, e.g. exuded by contents; Applications of corrosion inhibitors or desiccators for absorbing gases, e.g. oxygen absorbers or desiccants
    • B65D81/267Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants with provision for draining away, or absorbing, or removing by ventilation, fluids, e.g. exuded by contents; Applications of corrosion inhibitors or desiccators for absorbing gases, e.g. oxygen absorbers or desiccants the absorber being in sheet form

Definitions

  • the present invention relates to the field of the conservation of perishable products, more specifically to the field of the conservation of foods especially sensitive to oxygen.
  • nano-loads such as montmorillonite which, due to its mere presence in the polymer matrix, hinders and slows the passage of oxygen through the wall of the container.
  • said nanoloads in turn have certain disadvantages, especially with regard to the difficulty in achieving a uniform dispersion and orientation within the base polymer, which on the other hand is a particularly critical characteristic to achieve a barrier. effective against oxygen.
  • At least one base polymer and at least one oxygen barrier polymer has also been proposed.
  • the polymers capable of acting as an oxygen barrier are, among others, ethylene vinyl alcohol (EVOH), vinylidene polychloride (PVDC), nitrile polyacryl (PAN) or, more recently, liquid crystal polymers (LCP).
  • this multilayer combination of polymer and oxygen barrier despite substantially reducing the permeability of the container wall to the passage of oxygen, does not guarantee periods of conservation for more than one year in the case of the preservation of foods especially sensitive to oxidation such as canned meat or fish, dairy products, or canned vegetables and pre-cooked foods.
  • This combination of oxygen barrier and sequestering additive makes it possible to obtain polymeric complexes with sufficient oxygen protection to ensure the correct preservation of foods more sensitive to oxidation for periods of time similar to those achieved through the use of conventional packaging of glass or metal.
  • the combination of PET-EVOH-PET is especially appreciated for its low oxygen permeability.
  • this combination has the disadvantage, on the one hand, of the high permeability of PET to water vapor as well as, on the other hand, of the great sensitivity that EVOH presents to the presence of moisture .
  • Due to this, although the PET-EVOH-PET combination makes it possible to carry out the manufacturing of the containers by means of the injection process, the EVOH oxygen barrier present in them could be affected during the subsequent autoclave stage, very common in the manufacture of canned goods, or, in the case of not undergoing the autoclave process, once the containers have been manufactured, their permeability could be strongly affected by the variations in environmental humidity to which they are subjected during their useful life.
  • At least one of the above layers in turn comprises at least one oxygen sequestrant additive.
  • a particular embodiment of the invention is characterized by comprising an additional internal layer of polypropylene, in order to avoid migrations of the additives used towards food, which could damage them.
  • the base polymer of the outer and inner layer of the package consists of a polyolefin preferably selected from a group consisting of polyethylene, polypropylene, and copolymers of propylene and ethylene, butene or other alpha olefins such as hexene or octene, as well as any combination of the above.
  • the monomer used is ethylene, preferably in a proportion that represents up to about 5% by weight, and may also contain additives as clarifiers, well known commercially.
  • heterophasic copolymers or propylene block copolymers may also be used.
  • the former are copolymers that contain a low stiffness phase consisting of a copolymer of propylene and ethylene or 1-butene dispersed in a matrix of propylene polymer of high rigidity.
  • the high stiffness polypropylene matrix contains from 0 to about 5% by weight of definites that are not propylene, while the low stiffness phase is composed of propylene copolymer containing up to 35% by weight of a comonomer that is not propylene
  • the base polymer is modified by an adhesive agent or compatibilizing agent, preferably, in a percentage between 1 and 25%, more preferably between 1 and 20% by weight of the outer or inner layer in which it is comprised.
  • adhesive agents are preferably selected from a group consisting of polyethylene or polypropylene polymers containing graft polar groups; copolymers of ethylene and acrylic or methacrylic acid; copolymers of ethylene and acrylates or acetates; and derivatives of glycidyl methacrylate, or any combination of the foregoing.
  • the adhesive agent will consist of polypropylene with maleic graft anhydride.
  • the adhesive polymer will consist of polypropylene with acrylic graft acid.
  • the adhesive polymer will consist of a styrene-ethylene butylene-styrene copolymer with graft maleic anhydride.
  • the percentage of polar graft groups in the polypropylene will be less than 15% by weight with respect to the adhesive polymer.
  • the grafted polar group consists of acrylic acid
  • said acrylic acid will preferably be in a proportion less than 7% by weight of the adhesive polymer.
  • said maleic anhydride will preferably be found in a proportion less than 5%, more preferably less than 3% by weight of the adhesive polymer.
  • oxygen barrier polymer for the purpose of the invention it is understood as an oxygen barrier polymer a polymer capable of acting as a physical barrier for the transmission of oxygen, allowing to reduce, thanks to its presence, the permeability that the vessel wall would have if only it was constituted by the base polymer of the outer layers.
  • said oxygen barrier polymer is selected from a group consisting of ethylene vinyl alcohol (EVOH), vinylidene polychloride (PVDC), nitrile polyacryl (PAN), liquid crystal polymers (LCP), or any mixture of the above. More preferably, the oxygen barrier polymer used will be EVOH.
  • the oxygen oxygen sequestrant additive also known as an oxygen absorber, eliminator or scavenger, refers to a compound that is capable of irreversibly eliminating oxygen, both the residual inside the package and the one entering the outside, through a chemical oxidation reaction faster than the food itself.
  • the oxygen sequestrant additives used may consist of organic materials, preferably polymeric, and non-polymeric inorganic materials containing inorganic compounds in their composition. Both are able to react irreversibly with oxygen presenting various activation mechanisms to act preferably in the packaging process, or once the package has already been closed.
  • oxygen, metal or organic sequestrant additives that can be used for the invention, the most appropriate one can be selected based on cost criteria, capacity per unit weight to react irreversibly with oxygen and compatibility with components Polymers of the constituent materials of the layers of the container to which they wish to incorporate, as well as based on the manufacturing process thereof.
  • the following factors must be taken into account: the amount of initial or remaining oxygen when closing the container; the rate of oxygen entry through the wall, in the absence of the oxygen sequestrant; the type of product or food to be packaged; the maximum oxygen concentration allowed in the container; the shelf life of the product or food to be packaged; how to activate the system or how to accelerate the oxygen absorption process once it has been packaged; or the rate of absorption or irreversible reaction with the oxygen of the sequestering additive.
  • oxygen sequestering polymers within the framework of this invention those that are compatible with both the base polymer and adhesive agent layers are preferably selected when they are to be incorporated into said layers or with the inner barrier polymer layer when this is the case, so that a good dispersion or mixture of the oxygen sequestering polymer is obtained in the layer to which it is incorporated.
  • the oxygen sequestering additive comprises from 1 to 15% by weight with respect to the layer containing it of at less an oxidizable organic polymer.
  • This oxidizable organic polymer is preferably selected from a group consisting of copolyesters or copolyamides containing oligomeric segments derived from butadiene incorporating free olefinic unsaturated bonds in the main chain of the copolymer; copolyesters containing comonomers incorporating free olefinic unsaturated bonds on the side branch of the copolymer; ethylene copolymers containing chronomers incorporating free olefinic bonds on the side branch of the copolymer and polymers derived from cyclic diolefins, or any combination of the foregoing.
  • said oxidizable organic polymer consists of a copolymer of a vinyl aromatic monomer and a diene; a copolymer of ethylene propylene and a diene; or a cyclic ethylene-olefin copolymer such as ethylene norbornene polymers.
  • This oxidizable sequestering polymer can in turn be used pure or diluted previously in a polymer matrix before being incorporated into the package, said polymer matrix being preferably selected from a group consisting of polypropylene, polyethylene, polyethylene terephthalate, ethylene acrylic acid, ethylene vinyl acetate and ethylene butylacrylate, or Any combination of the above.
  • the invention will in turn comprise a catalyst, preferably a derivative of a transition metal, which will preferably be selected from a salt or an iron, cobalt, nickel or manganese oxide.
  • this catalyst will consist of cobalt salts derived from organic acids, such as stearic, octenyl succinic, ethylhexanoic and oleic, among others and will be comprised between 1 and 6000 ppm, more preferably, from 5 to 2000 ppm in terms of the transition metal. Thanks to the presence of the catalyst, it will be possible to activate the reaction of the oxygen with the oxygen-sequestering polymer, thus facilitating the elimination of the oxygen that passes through the container.
  • oxygen sequestering additives can be mixed with the constituent layers components of the multilayer structure of the package or included in additional adjacent layers. In this way, said sequestering additives can be found incorporated in the wall of the container, or even in the caps or lids that it can comprise.
  • the oxygen sequestrant additive is of an inorganic nature, it will preferably comprise iron.
  • said inorganic oxygen sequestrant additive will comprise at least one derivative of ascorbic acid or an alkali sulphite, or any combination of the foregoing.
  • the package will further comprise a photoinitiator that will be selected from a group consisting of benzophenone, acenaphthenoquinone, diethoxyacetophenone, o-methoxybenzophenone and 2-hydroxy-4-n-octyloxybenzophenone, or any combination of the above.
  • a photoinitiator that will be selected from a group consisting of benzophenone, acenaphthenoquinone, diethoxyacetophenone, o-methoxybenzophenone and 2-hydroxy-4-n-octyloxybenzophenone, or any combination of the above.
  • These photoinitiators are activated to function properly in the system consisting of the oxygen sequestrant additive, the catalyst and the photoinitiator itself using visible or UV radiation preferably with a wavelength between 200 and 700 nm and, more preferably, between 200 and 400 nm.
  • the proportion of catalyst, photoinitiator and oxygen sequestrant polymer comprised in the The layers of the container are calculated in such a way that the reaction of the latter with the oxygen is activated at a rate such that the presence of oxygen in the free space of the container once it is closed is between 50 and 200 ppm by weight. to the total weight of the container of the invention.
  • the package of the present invention may additionally comprise other additives, preferably selected from colorants, fillers, nucleating additives, impact modifiers and stabilizing agents or any combination thereof. Even more preferably, this additive will consist of an antioxidant preferably, between 0.01% and 0.5% of the total weight of the package.
  • the total thickness of the wall of the container will be between 300 microns and 2 mm, while the thickness of the inner layer of barrier material will be between 5 and 100 microns and more preferably between 8 and 80 microns.
  • the shape of the package is not particularly limited so, depending on the use, it can have the shape of a wide-mouth container commonly used to contain mostly solid foods or it can consist, for example, of a mouth container narrow, cup or cup type, in cases where it is required.
  • One of the main advantages of the package of the present invention is its ability to protect food contained inside it from oxygen, especially foods extremely sensitive to oxidation, such as canned meat or fish, Dairy products, or canned vegetables and pre-cooked foods, guaranteeing a duration of qualities organoleptic of these foods for a period of time greater than 3 years.
  • one of these methods may consist of analyzing the decreasing oxygen content over time of the vacant space of a perfectly hermetic container by means of equipment such as the Optics Foxy Oxygen Sensor System marketed by OCEAN OPTICS Inc.
  • the rate of oxygen transmission through the wall of the container can be adequately measured with also commercially accessible equipment such as the OX-TRAN from MOCON Inc.
  • the measurement of oxygen permeability can be carried out by the methods described in US5639815.
  • the oxygen permeability of the container of the present invention understood as the capacity of the material that constitutes it to allow the passage of oxygen without altering its internal structure, will be less than 0.5 ce mm / (m2 day atmosphere) , more preferably, less than 0.1 ce mm / (m2 day atmosphere) at a relative humidity of 50%.
  • the package may in turn comprise an additional inner layer, preferably, of base polymer, in order to avoid possible migrations of the additives comprising the package, as well as of the products resulting from the reactions of oxidation of the oxygen sequestrant additive, thus protecting the food included inside the package.
  • another preferred embodiment of the invention may comprise an outer layer additional to the above, in order to facilitate coloring or decorative printing of the container, so that the total number of layers of the container in this case will be 5 instead of 3.
  • the co-injection method is especially preferred.
  • the polymers that constitute the layers of the preferably three-layer structure of the package are concentrically guided in the molten state, injected into a mold through an injector of known design and widely used commercially.
  • said method of manufacturing the package may comprise an additional step of adding and mixing the oxidizable polymer with the main polymer component of any of the layers that are part of the container.
  • said mixing step will be intensively prepared prior to injection by known techniques capable of providing a suitable mixture of the molten polymer constituents. It will also be possible to carry out said mixing in the extrusion stage, prior to injection, of the molten mixture of the constituent components of the package.
  • the intensive pre-mixing of the components of the package either base polymer, adhesive agent and sequestering additive and, optionally, catalyst and photoinitiator, constituting the outer layers of the container in the event that the sequestering additive is include in these layers, or oxygen barrier polymer, sequestering additive and, optionally, catalyst and photoinitiator, it can be carried out by kneading in a molten state by means of known equipment such as those provided with twin screw extruders (co-rotating) or not), not being in any case limited to this only possibility.
  • known equipment such as those provided with twin screw extruders (co-rotating) or not
  • the continuous kneaders such as the CIM of Japan Steel Works Ltd.
  • the equipment used will comprise a single screw extruder following intensive mixing or kneading equipment, which will perform the kneading, extrusion and pelletizing operations.
  • the kneading or mixing operation of the constituent components of the package will be carried out at the lowest possible temperature in order to avoid the degradation of the polymeric components, thus protecting the ingredients through the use of an inert atmosphere. included in the feed hopper.
  • the photoinitiator although said compounds can be added together during the inert mixing stage of the previous constituents, namely the base polymer and the oxygen sequestrant additive , they will be added, preferably, at the time of manufacturing the package, thus mixing with the rest of the components in the extrusion stage prior to the injection.
  • the catalyst-photoinitiator system may be added in the form of a concentrate previously prepared in a polymer matrix compatible with the layer to be mixed comprising the sequestering additive.
  • an especially preferred for incorporating the oxygen sequestering additive into the layer or layers of the container of the invention will comprise a first step of mixing the inorganic components, preferably inorganic components that they comprise iron in its composition, and a later stage of concentration of the previous mixture in a polymeric matrix, preferably, polyethylene or polypropylene or other polymers compatible with the constituent material of the layer to be mixed, preferably, by an intensive mixing process as already mentioned above.
  • a polymeric matrix preferably, polyethylene or polypropylene or other polymers compatible with the constituent material of the layer to be mixed
  • the method of manufacturing the package will be similar to the previous one, based on inorganic sequestering components or non-polymeric oxygen absorbers.
  • Figure 1 shows a particular embodiment of the invention corresponding to a multilayer container package consisting of 3 layers.
  • Figure 2 shows a second particular embodiment of the invention corresponding to a package comprising an additional inner layer in contact with the product to be packaged.
  • a preform with three-wall structure was injected into a KORTEC co ⁇ injection unit, being molded into a SIDEL blow unit.
  • the material used was the ethylene vinyl alcohol copolymer EVOH F of KURARAY Co. (32% molar C2), which was incorporated by pre-mixing of the additive oxygen sequestrant Shelfplus 02 from CIBA.
  • the concentration of the oxygen sequestrant was 21.5 g / m2 in the final container.
  • the thickness of the central layer in the final container was 33 microns.
  • the material used as a base was the RANDOM IF 40 dg / min copolymer ISPLEN®PR290 P1M of REPSOL with a 4.5% ethylene molar content.
  • This copolymer was previously modified by melt blending at 220-230 ° C with the POLYBOND 3200 adhesive polymer (PP-g-MA) having a degree of functionalization with maleic anhydride of 1% by weight.
  • the final amount of maleic anhydride in the modified PP was 0.05% by weight.
  • the total thickness of modified polypropylene in the final package was 1 mm.
  • the packages were subjected to a deformation and corrugated test to observe some possible phenomenon of delamination of the multilayer structure, nevertheless showing excellent resistance to delamination.
  • the rate of transmission of oxygen into the interior was measured after 7 days, obtaining a permeability value against to oxygen below the minimum sensitivity level of an OXTRAN cell from MOCON Inc.
  • a preform was injected in the same way as that carried out in the test of Example 1 but by direct injection of thin wall without subsequent blowing in a Husky machine equipped with a Kortec co-injection system with A structure of the modified PP material / EVOH / PP modified thicknesses 400/30/400 microns.
  • an oxygen sequestrant additive was not used in the central layer, observing an oxygen permeability of 0.017 ce-mm / m2 ⁇ day ⁇ atm atm at room temperature and 0% RH, measured with an OXTRAN cell from MOCON Inc ., similar to that observed in example 1 when measured shortly after the container was constructed.

Abstract

Packaging for perishable products. Packaging for perishable products, which is characterized in that it comprises: a) an outer layer and an inner layer characterized in that they comprise at least one base polymer and at least one adhesive agent; and b) an intermediate layer of at least one oxygen-barrier polymer; in which at least one of the aforementioned layers comprises, in turn, at least one oxygen-sequestering additive. Furthermore, a subject matter of the present invention will be the method for producing said packaging and the use thereof for preserving perishable products.

Description

Envase para productos perecederos Campo Técnico  Packaging for perishable products Technical Field
La presente invención se refiere al campo de la conservación de productos perecederos, más concretamente al campo de la conservación de alimentos especialmente sensibles al oxigeno.  The present invention relates to the field of the conservation of perishable products, more specifically to the field of the conservation of foods especially sensitive to oxygen.
Estado de la técnica anterior a la invención State of the art prior to the invention
La protección contra el oxigeno de los alimentos sensibles a la oxidación es de vital importancia para mantener intactas sus cualidades organolépticas de aroma y sabor. Por esta razón, uno de los requerimientos más importantes a la hora de seleccionar el tipo de material más adecuado a utilizar en la fabricación de envases para la conserva de alimentos es su resistencia al paso de oxigeno. En este sentido, entre los materiales más adecuados por su menor permeabilidad al paso de este gas cabe citar, entre otros, a los metales y el vidrio.  The protection against oxygen of foods sensitive to oxidation is vital to keep intact its organoleptic qualities of aroma and flavor. For this reason, one of the most important requirements when selecting the most appropriate type of material to be used in the manufacture of food preservation containers is their resistance to the passage of oxygen. In this sense, among the most suitable materials due to their lower permeability to the passage of this gas, it is possible to mention, among others, metals and glass.
Sin embargo, en los últimos años, el interés económico dichos materiales en la fabricación de envases para la conserva de alimentos, ha llevado al desarrollo de otros nuevos basados, por ejemplo, en materiales poliméricos. Entre los materiales poliméricos más habituales cabe mencionar, por su mayor uso, las poliolefinas . No obstante, debido a la elevada permeabilidad de las mismas al paso de oxigeno, estos polímeros resultan inadecuados para su uso en la fabricación de envases de conserva. Otros polímeros de uso común, como el tereftalato de polietileno (PET) , si bien presentan una permeabilidad mucho más baja al paso de oxígeno, ésta no llega a ser lo suficientemente baja para lograr los periodos de conserva que se desean alcanzar .  However, in recent years, the economic interest of these materials in the manufacture of food canning containers has led to the development of new ones based, for example, on polymeric materials. Among the most common polymeric materials, polyolefins are worth mentioning. However, due to their high permeability to the passage of oxygen, these polymers are unsuitable for use in the manufacture of canned containers. Other polymers in common use, such as polyethylene terephthalate (PET), although they have a much lower permeability to the passage of oxygen, it does not become low enough to achieve the preservation periods that are desired to be achieved.
Ello ha llevado a desarrollar nuevos materiales caracterizados por combinar el uso de materiales termoplásticos , de fácil fabricación, con la introducción de otros polímeros o cargas de distinta naturaleza dentro de la estructura de la pared del envase. This has led to the development of new materials characterized by combining the use of thermoplastic materials, easy to manufacture, with the introduction of other polymers or fillers of different nature within the structure of the container wall.
De este modo, ha sido propuesta la utilización de nanocargas cerámicas como, por ejemplo, la montmorillonita las cuales, por su mera presencia en la matriz de polímero, entorpecen y ralentizan el paso de oxígeno a través de la pared del envase. Sin embargo, dichas nanocargas presentan a su vez ciertos inconvenientes, en especial, respecto a la dificultad para lograr una dispersión y una orientación uniforme de las mismas dentro del polímero de base, lo que por otra parte es una característica especialmente crítica para conseguir una barrera eficaz frente al oxígeno.  In this way, the use of ceramic nano-loads has been proposed, such as montmorillonite which, due to its mere presence in the polymer matrix, hinders and slows the passage of oxygen through the wall of the container. However, said nanoloads in turn have certain disadvantages, especially with regard to the difficulty in achieving a uniform dispersion and orientation within the base polymer, which on the other hand is a particularly critical characteristic to achieve a barrier. effective against oxygen.
Como alternativa, en los últimos años se han desarrollado nuevos recubrimientos adhesivos caracterizados por ser aplicados mediante diversas tecnologías sobre el envase una vez el mismo ha sido fabricado. Entre estos recubrimientos cabe destacar, por su efectividad, los recubrimientos de óxido de silicio depositados en la superficie interior o exterior del envase mediante la activación por plasma del polímero.  As an alternative, in recent years new adhesive coatings have been developed characterized by being applied by various technologies on the packaging once it has been manufactured. These coatings include, for their effectiveness, silicon oxide coatings deposited on the inner or outer surface of the container by plasma activation of the polymer.
Asimismo, también ha sido propuesta la utilización combinada de al menos un polímero base y al menos un polímero barrera de oxígeno. Entre los polímeros capaces de actuar como barrera de oxígeno cabe citar, entre otros, el etilen-vinil-alcohol (EVOH) , el policloruro de vinilideno (PVDC) , el poliacrilo nitrilo (PAN) o, más recientemente, los polímeros de cristal líquido (LCP) .  Likewise, the combined use of at least one base polymer and at least one oxygen barrier polymer has also been proposed. Among the polymers capable of acting as an oxygen barrier are, among others, ethylene vinyl alcohol (EVOH), vinylidene polychloride (PVDC), nitrile polyacryl (PAN) or, more recently, liquid crystal polymers (LCP).
Sin embargo, esta combinación multicapa de polímero y barrera de oxígeno, a pesar de reducir substancialmente la permeabilidad de la pared del envase al paso de oxígeno, no permite garantizar periodos de conservación superiores a un año en el caso de la conserva de alimentos especialmente sensibles a la oxidación como son las conservas de carne o pescado, los productos lácteos, o las conservas de vegetales y alimentos precocinados . However, this multilayer combination of polymer and oxygen barrier, despite substantially reducing the permeability of the container wall to the passage of oxygen, does not guarantee periods of conservation for more than one year in the case of the preservation of foods especially sensitive to oxidation such as canned meat or fish, dairy products, or canned vegetables and pre-cooked foods.
Con el fin de mejorar aún más su eficacia, se han desarrollado una serie de aditivos tanto para los polímeros barrera de oxígeno como para el polímero de base caracterizados por presentar una capacidad de oxidación superior a la del propio alimento, lo que les permite llevar a cabo el secuestro de la mayor parte del oxígeno que penetra a través de la capa barrera de oxígeno .  In order to further improve their effectiveness, a series of additives have been developed for both the oxygen barrier polymers and the base polymer characterized by presenting an oxidation capacity superior to that of the food itself, which allows them to lead to out the sequestration of most of the oxygen that penetrates through the oxygen barrier layer.
Esta combinación de barrera de oxígeno y aditivo secuestrante permite obtener complejos poliméricos con una protección contra el oxígeno suficiente para asegurar la correcta conservación de los alimentos más sensibles a la oxidación durante periodos de tiempo similares a los que se consiguen alcanzar mediante la utilización de envases convencionales de vidrio o metal.  This combination of oxygen barrier and sequestering additive makes it possible to obtain polymeric complexes with sufficient oxygen protection to ensure the correct preservation of foods more sensitive to oxidation for periods of time similar to those achieved through the use of conventional packaging of glass or metal.
Sin embargo, si bien la solución anterior permite obtener envases con una buena eficacia frente al paso de oxígeno, presenta no obstante ciertos inconvenientes debidos, fundamentalmente, a la incompatibilidad de los polímeros barrera con los polímeros base los cuales consisten, fundamentalmente, en poliolefinas . Esta incompatibilidad se debe a la ausencia de grupos polares en la molécula de la poliolefina, así como al hecho de que los polímeros barrera conocidos son todos polares. De este modo, únicamente ha sido posible la fabricación de estos complejos multicapa bien por extrusión y posterior termoformado, mediante la combinación de capas intermedias de adhesivo entre la capa de barrera de oxígeno y las capas de poliolefina, o bien mediante la utilización de polímeros compatibles con los polímeros barrera de oxígeno usando el tereftalato de polietileno (PET) como polímero de base. Concretamente, la combinación de PET-EVOH-PET es especialmente apreciada por su baja permeabilidad al oxígeno. Sin embargo, a pesar de sus buenas características, dicha combinación presenta el inconveniente, por un lado, de la alta permeabilidad del PET al vapor de agua así como, por otro lado, de la gran sensibilidad que presenta el EVOH a la presencia de humedad. Debido a ello, si bien la combinación PET-EVOH-PET permite llevar a cabo la fabricación de los envases mediante el proceso de inyección, la barrera de oxígeno de EVOH presente en los mismos podría verse afectada durante la etapa posterior de autoclave, muy común en la fabricación de conservas, o bien, en el caso de no someterse al proceso de autoclave, una vez fabricados los envases la permeabilidad de los mismos podría verse fuertemente afectada por las variaciones de humedad ambiental a las que sean sometidos durante su vida útil. However, although the above solution makes it possible to obtain containers with a good efficiency against the passage of oxygen, it nonetheless has certain disadvantages due, fundamentally, to the incompatibility of the barrier polymers with the base polymers which consist essentially of polyolefins. This incompatibility is due to the absence of polar groups in the polyolefin molecule, as well as to the fact that the known barrier polymers are all polar. Thus, it has only been possible to manufacture these multilayer complexes either by extrusion and subsequent thermoforming, by combining intermediate layers of adhesive between the oxygen barrier layer and the polyolefin layers, or by using compatible polymers with polymers oxygen barrier using polyethylene terephthalate (PET) as the base polymer. Specifically, the combination of PET-EVOH-PET is especially appreciated for its low oxygen permeability. However, despite its good characteristics, this combination has the disadvantage, on the one hand, of the high permeability of PET to water vapor as well as, on the other hand, of the great sensitivity that EVOH presents to the presence of moisture . Due to this, although the PET-EVOH-PET combination makes it possible to carry out the manufacturing of the containers by means of the injection process, the EVOH oxygen barrier present in them could be affected during the subsequent autoclave stage, very common in the manufacture of canned goods, or, in the case of not undergoing the autoclave process, once the containers have been manufactured, their permeability could be strongly affected by the variations in environmental humidity to which they are subjected during their useful life.
Por su parte, la formación de los complejos multicapa mediante extrusión y posterior termoformado presenta el inconveniente de requerir la formación de un número mínimo de cinco capas, haciendo por tanto imposible su fabricación mediante la tecnología de inyección al encontrarse ésta limitada a tres capas. Así, han aparecido en el mercado laminados extruidos con estructuras PP-adhesivo-EVOH-adhesivo-PP (siendo PP polipropileno) , los cuales pueden ser posteriormente sometidos a un proceso de termoformado para la obtención final de los envases.  For its part, the formation of multilayer complexes by extrusion and subsequent thermoforming has the disadvantage of requiring the formation of a minimum number of five layers, thus making its manufacture impossible by injection technology since it is limited to three layers. Thus, extruded laminates with PP-adhesive-EVOH-adhesive-PP structures (PP being polypropylene) have appeared on the market, which can then be subjected to a thermoforming process for the final obtaining of the packages.
Será por tanto objeto de la presente invención, presentar un nuevo envase especialmente adecuado para productos perecederos por presentar una gran eficacia frente al paso de oxígeno. Del mismo modo, será un objeto adicional de protección el procedimiento de obtención de dicho envase, asi como su uso en la conserva de productos especialmente sensibles al oxigeno . Descripción de la invención It will therefore be the object of the present invention, to present a new container especially suitable for perishable products because it has a high efficiency against the passage of oxygen. In the same way, the procedure of obtaining said container, as well as its use in the preservation of products especially sensitive to oxygen. Description of the invention
La presente invención se refiere a un nuevo envase para productos perecederos caracterizado porque comprende :  The present invention relates to a new container for perishable products characterized in that it comprises:
a) una capa externa y una capa interna caracterizadas por comprender al menos un polímero base y al menos un agente adhesivo; y  a) an outer layer and an inner layer characterized by comprising at least one base polymer and at least one adhesive agent; Y
b) una capa intermedia de al menos un polímero barrera de oxígeno;  b) an intermediate layer of at least one oxygen barrier polymer;
y donde al menos una de las capas anteriores comprende a su vez al menos un aditivo secuestrante de oxígeno. and where at least one of the above layers in turn comprises at least one oxygen sequestrant additive.
Asimismo, una realización particular de la invención se caracteriza por comprender una capa adicional interna de polipropileno, con objeto de evitar migraciones de los aditivos empleados hacia los alimentos, lo que podría llegar a dañarlos.  Likewise, a particular embodiment of the invention is characterized by comprising an additional internal layer of polypropylene, in order to avoid migrations of the additives used towards food, which could damage them.
A efectos de esta invención, el polímero base de la capa externa e interna del envase consiste en una poliolefina seleccionada preferentemente de un grupo que consiste en polietileno, polipropileno, y copolímeros de propileno y etileno, buteno u otras alfa olefinas como hexeno u octeno, así como cualquier combinación de los anteriores. De manera preferida, el monómero utilizado es el etileno, preferentemente en una proporción que representa hasta aproximadamente un 5% en peso, pudiendo contener asimismo aditivos como clarificantes, bien conocidos comercialmente .  For the purposes of this invention, the base polymer of the outer and inner layer of the package consists of a polyolefin preferably selected from a group consisting of polyethylene, polypropylene, and copolymers of propylene and ethylene, butene or other alpha olefins such as hexene or octene, as well as any combination of the above. Preferably, the monomer used is ethylene, preferably in a proportion that represents up to about 5% by weight, and may also contain additives as clarifiers, well known commercially.
De manera adicional, podrán también utilizarse copolímeros heterofásicos o copolímeros bloque de propileno. Entre los primeros se encuentran copolímeros que contienen una fase de baja rigidez constituida por un copolímero de propileno y etileno o 1-buteno dispersa en una matriz de polímero de propileno de elevada rigidez. La matriz de polipropileno de alta rigidez contiene desde 0 hasta aproximadamente 5% en peso de definas que no son propileno, mientras que la fase de baja rigidez está compuesta por copolímero de propileno conteniendo desde hasta un 35% en peso de un comonómero que no es propileno. Additionally, heterophasic copolymers or propylene block copolymers may also be used. Among the former are copolymers that contain a low stiffness phase consisting of a copolymer of propylene and ethylene or 1-butene dispersed in a matrix of propylene polymer of high rigidity. The high stiffness polypropylene matrix contains from 0 to about 5% by weight of definites that are not propylene, while the low stiffness phase is composed of propylene copolymer containing up to 35% by weight of a comonomer that is not propylene
Por otra parte, con el fin de conseguir una adhesión suficiente entre dicho polímero base, no polar, y el polímero barrera de oxígeno, polar, en la presente invención el polímero base se encuentra modificado mediante un agente adhesivo o agente de compatibilización, preferentemente, en un porcentaje comprendido entre un 1 y un 25%, más preferentemente entre un 1 y un 20% en peso de la capa externa o interna en la que se encuentra comprendido. Estos agentes adhesivos son seleccionados, de manera preferida, de un grupo que consiste en polímeros de polietileno o polipropileno que contienen grupos polares de injerto; copolímeros de etileno y ácido acrílico o metacrílico ; copolímeros de etileno y acrilatos o acetatos; y derivados del metacrilato de glicidilo, o cualquier combinación de los anteriores.  On the other hand, in order to achieve sufficient adhesion between said base polymer, not polar, and the oxygen barrier polymer, polar, in the present invention the base polymer is modified by an adhesive agent or compatibilizing agent, preferably, in a percentage between 1 and 25%, more preferably between 1 and 20% by weight of the outer or inner layer in which it is comprised. These adhesive agents are preferably selected from a group consisting of polyethylene or polypropylene polymers containing graft polar groups; copolymers of ethylene and acrylic or methacrylic acid; copolymers of ethylene and acrylates or acetates; and derivatives of glycidyl methacrylate, or any combination of the foregoing.
En una realización preferida de la invención, el agente adhesivo consistirá en polipropileno con anhídrido maleico de injerto. En otra realización preferida, el polímero adhesivo consistirá en polipropileno con ácido acrílico de injerto. Por último, en una realización más preferida, el polímero adhesivo consistirá en un copolímero estireno-etilenbutileno- estireno con anhídrido maleico de injerto.  In a preferred embodiment of the invention, the adhesive agent will consist of polypropylene with maleic graft anhydride. In another preferred embodiment, the adhesive polymer will consist of polypropylene with acrylic graft acid. Finally, in a more preferred embodiment, the adhesive polymer will consist of a styrene-ethylene butylene-styrene copolymer with graft maleic anhydride.
De manera preferente, el porcentaje de grupos polares de injerto en el polipropileno será de menos del 15% en peso con respecto al polímero adhesivo. En una realización de la invención en la que el grupo polar injertado consista en ácido acrilico, dicho ácido acrilico se encontrará preferentemente en una proporción inferior al 7% en peso del polímero adhesivo. En el caso en que el grupo polar injertado consista en anhídrido maleico, dicho anhídrido maleico se encontrará de manera preferida en una proporción inferior al 5%, más preferentemente inferior a un 3% en peso del polímero adhesivo. Preferably, the percentage of polar graft groups in the polypropylene will be less than 15% by weight with respect to the adhesive polymer. In a embodiment of the invention in which the grafted polar group consists of acrylic acid, said acrylic acid will preferably be in a proportion less than 7% by weight of the adhesive polymer. In the case where the grafted polar group consists of maleic anhydride, said maleic anhydride will preferably be found in a proportion less than 5%, more preferably less than 3% by weight of the adhesive polymer.
Respecto al polímero barrera de oxígeno, a efectos de la invención se entiende como polímero barrera de oxígeno un polímero capaz de actuar como barrera física para la transmisión de oxígeno permitiendo reducir, gracias a su presencia, la permeabilidad que tendría la pared del recipiente si solamente estuviese constituida por el polímero base de las capas externas.  With respect to the oxygen barrier polymer, for the purpose of the invention it is understood as an oxygen barrier polymer a polymer capable of acting as a physical barrier for the transmission of oxygen, allowing to reduce, thanks to its presence, the permeability that the vessel wall would have if only it was constituted by the base polymer of the outer layers.
De manera preferida, dicho polímero barrera de oxígeno es seleccionado de un grupo que consiste en etilen-vinil-alcohol (EVOH) , policloruro de vinilideno (PVDC) , poliacrilo nitrilo (PAN) , polímeros de cristal líquido (LCP) , o cualquier mezcla de los anteriores. De manera más preferida, el polímero barrera de oxígeno utilizado será EVOH.  Preferably, said oxygen barrier polymer is selected from a group consisting of ethylene vinyl alcohol (EVOH), vinylidene polychloride (PVDC), nitrile polyacryl (PAN), liquid crystal polymers (LCP), or any mixture of the above. More preferably, the oxygen barrier polymer used will be EVOH.
Por último, el aditivo secuestrante de oxígeno de oxígeno, también conocido como absorbedor, eliminador o captador de oxígeno, se refiere a un compuesto que es capaz de eliminar irreversiblemente el oxígeno, tanto el residual del interior del envase como el que penetra del exterior, mediante una reacción química de oxidación más rápida que la del propio alimento. Los aditivos secuestrantes de oxígeno empleados pueden consistir en materiales orgánicos, preferentemente poliméricos, y materiales inorgánicos no poliméricos que contienen compuestos inorgánicos en su composición. Ambos son capaces de reaccionar irreversiblemente con el oxígeno presentando diversos mecanismos de activación para actuar preferentemente en el proceso de envasado, o bien una vez el envase ha sido ya cerrado. Finally, the oxygen oxygen sequestrant additive, also known as an oxygen absorber, eliminator or scavenger, refers to a compound that is capable of irreversibly eliminating oxygen, both the residual inside the package and the one entering the outside, through a chemical oxidation reaction faster than the food itself. The oxygen sequestrant additives used may consist of organic materials, preferably polymeric, and non-polymeric inorganic materials containing inorganic compounds in their composition. Both are able to react irreversibly with oxygen presenting various activation mechanisms to act preferably in the packaging process, or once the package has already been closed.
De entre la gran variedad de aditivos secuestrantes de oxigeno, metálicos u orgánicos, que pueden utilizarse para la invención, se puede seleccionar el más apropiado basado en criterios de coste, capacidad por unidad de peso de reaccionar irreversiblemente con el oxigeno y compatibilidad con los componentes poliméricos de los materiales constitutivos de las capas del envase al que se desean incorporar, asi como en base al procedimiento de fabricación del mismo. De manera adicional, han de tenerse en cuenta los siguientes factores: la cantidad de oxigeno inicial o remanente al cerrar el envase; la velocidad de entrada de oxigeno a través de la pared, en ausencia del secuestrante de oxigeno; el tipo de producto o alimento a envasar; la concentración máxima de oxigeno permitida en el envase; el periodo de conserva del producto o alimento a envasar; el modo de activar el sistema o la manera de acelerar el proceso de absorción de oxigeno una vez se ha procedido al envasado; o la velocidad de absorción o reacción irreversible con el oxigeno del aditivo secuestrante.  Among the wide variety of oxygen, metal or organic sequestrant additives that can be used for the invention, the most appropriate one can be selected based on cost criteria, capacity per unit weight to react irreversibly with oxygen and compatibility with components Polymers of the constituent materials of the layers of the container to which they wish to incorporate, as well as based on the manufacturing process thereof. Additionally, the following factors must be taken into account: the amount of initial or remaining oxygen when closing the container; the rate of oxygen entry through the wall, in the absence of the oxygen sequestrant; the type of product or food to be packaged; the maximum oxygen concentration allowed in the container; the shelf life of the product or food to be packaged; how to activate the system or how to accelerate the oxygen absorption process once it has been packaged; or the rate of absorption or irreversible reaction with the oxygen of the sequestering additive.
Como polímeros secuestrantes de oxígeno adecuados en el marco de esta invención, son preferiblemente seleccionados aquellos que sean compatibles bien con las capas de polímero base y agente adhesivo cuando se han de incorporar a las citadas capas o bien con la capa de polímero de barrera interna cuando es el caso, de tal manera que se obtenga una buena dispersión o mezcla del polímero secuestrante de oxígeno en la capa a la que éste se incorpore.  As suitable oxygen sequestering polymers within the framework of this invention, those that are compatible with both the base polymer and adhesive agent layers are preferably selected when they are to be incorporated into said layers or with the inner barrier polymer layer when this is the case, so that a good dispersion or mixture of the oxygen sequestering polymer is obtained in the layer to which it is incorporated.
En una realización preferida de la invención, el aditivo secuestrante de oxígeno comprende de un 1 a un 15% en peso respecto a la capa que lo contiene de al menos un polímero orgánico oxidable. Este polímero orgánico oxidable es seleccionado, de manera preferente, de un grupo que consiste en copoliésteres o copoliamidas que contienen segmentos oligoméricos derivados de butadieno que incorporan enlaces insaturados olefínicos libres en la cadena principal del copolímero; copoliésteres conteniendo comonómeros que incorporan enlaces insaturados olefínicos libres en rama lateral del copolímero; copolímeros de etileno que contienen cronómeros que incorporan enlaces olefínicos libres en rama lateral del copolímero y polímeros derivados de diolefinas cíclicas, o cualquier combinación de los anteriores. De manera preferida, dicho polímero orgánico oxidable consiste en un copolímero de un monómero aromático vinílico y un dieno; un copolímero de etileno propileno y un dieno; o un copolímero de etileno-olefina cíclica como los polímeros etilen norborneno. In a preferred embodiment of the invention, the oxygen sequestering additive comprises from 1 to 15% by weight with respect to the layer containing it of at less an oxidizable organic polymer. This oxidizable organic polymer is preferably selected from a group consisting of copolyesters or copolyamides containing oligomeric segments derived from butadiene incorporating free olefinic unsaturated bonds in the main chain of the copolymer; copolyesters containing comonomers incorporating free olefinic unsaturated bonds on the side branch of the copolymer; ethylene copolymers containing chronomers incorporating free olefinic bonds on the side branch of the copolymer and polymers derived from cyclic diolefins, or any combination of the foregoing. Preferably, said oxidizable organic polymer consists of a copolymer of a vinyl aromatic monomer and a diene; a copolymer of ethylene propylene and a diene; or a cyclic ethylene-olefin copolymer such as ethylene norbornene polymers.
Este polímero secuestrante oxidable puede a su vez utilizarse puro o diluido previamente en una matriz polimérica antes de incorporarse al envase, siendo dicha matriz polimérica seleccionada preferentemente de un grupo que consiste en polipropileno, polietileno, polietilenteraftalato, etilen ácido acrílico, etilenvinilacetato y etilenbutilacrilato, o cualquier combinación de las anteriores.  This oxidizable sequestering polymer can in turn be used pure or diluted previously in a polymer matrix before being incorporated into the package, said polymer matrix being preferably selected from a group consisting of polypropylene, polyethylene, polyethylene terephthalate, ethylene acrylic acid, ethylene vinyl acetate and ethylene butylacrylate, or Any combination of the above.
Asimismo, de manera preferida, la invención comprenderá a su vez un catali zador, preferentemente, un derivado de un metal de transición, el cual será seleccionado preferentemente entre una sal o un óxido de hierro, cobalto, níquel o manganeso. De manera preferida, este catalizador consistirá en sales de cobalto derivadas de ácidos orgánicos, tales como esteárico, octenil succínico, etilhexanoico y oleico, entre otros y se encontrará comprendido entre 1 y 6000 ppm, más preferentemente, de 5 a 2000 ppm en términos del metal de transición. Gracias a la presencia del catalizador, se logrará activar la reacción del oxigeno con el polímero secuestrante de oxígeno, facilitando de este modo la eliminación del oxígeno que atraviesa el envase. Also, preferably, the invention will in turn comprise a catalyst, preferably a derivative of a transition metal, which will preferably be selected from a salt or an iron, cobalt, nickel or manganese oxide. Preferably, this catalyst will consist of cobalt salts derived from organic acids, such as stearic, octenyl succinic, ethylhexanoic and oleic, among others and will be comprised between 1 and 6000 ppm, more preferably, from 5 to 2000 ppm in terms of the transition metal. Thanks to the presence of the catalyst, it will be possible to activate the reaction of the oxygen with the oxygen-sequestering polymer, thus facilitating the elimination of the oxygen that passes through the container.
En general, la mayoría de los aditivos secuestrantes de oxígeno pueden mezclarse con los componentes de las capas constituyentes de la estructura multicapa del envase o bien incluirse en capas adicionales adyacentes. De esta forma, dichos aditivos secuestrantes pueden encontrarse incorporados en la pared del envase, o incluso en los tapones o tapas que éste pueda comprender .  In general, most of the oxygen sequestering additives can be mixed with the constituent layers components of the multilayer structure of the package or included in additional adjacent layers. In this way, said sequestering additives can be found incorporated in the wall of the container, or even in the caps or lids that it can comprise.
En caso de que el aditivo secuestrante de oxígeno sea de carácter inorgánico, éste comprenderá de manera preferente hierro. En una realización preferida, dicho aditivo secuestrante de oxígeno de carácter inorgánico comprenderá al menos un derivado del ácido ascórbico o un sulfito alcalino, o cualquier combinación de los anteriores.  In the event that the oxygen sequestrant additive is of an inorganic nature, it will preferably comprise iron. In a preferred embodiment, said inorganic oxygen sequestrant additive will comprise at least one derivative of ascorbic acid or an alkali sulphite, or any combination of the foregoing.
En una realización especialmente preferida de la invención, el envase comprenderá de manera adicional, un fotoiniciador que será seleccionado de un grupo que consiste en benzofenona, acenaftenoquinona, dietoxiacetofenona, o-metoxibenzofenona y 2-hidroxi-4-n- octiloxibenzofenona, o cualquier combinación de los anteriores. Estos fotoiniciadores se activan para funcionar adecuadamente en el sistema constituido por el aditivo secuestrante de oxígeno, el catalizador y el propio fotoiniciador utilizando radiación visible o UV preferentemente con una longitud de onda comprendida entre 200 y 700 nm y, más preferentemente, entre 200 y 400 nm.  In a particularly preferred embodiment of the invention, the package will further comprise a photoinitiator that will be selected from a group consisting of benzophenone, acenaphthenoquinone, diethoxyacetophenone, o-methoxybenzophenone and 2-hydroxy-4-n-octyloxybenzophenone, or any combination of the above. These photoinitiators are activated to function properly in the system consisting of the oxygen sequestrant additive, the catalyst and the photoinitiator itself using visible or UV radiation preferably with a wavelength between 200 and 700 nm and, more preferably, between 200 and 400 nm.
La proporción de catalizador, fotoiniciador y polímero secuestrante de oxígeno comprendido en las capas del envase se calcula de tal manera que la reacción de este último con el oxigeno se active a una velocidad tal que la presencia de oxigeno en el espacio libre del envase una vez cerrado el mismo se encuentre comprendida entre 50 y 200 ppm en peso respecto al peso total del envase de la invención. The proportion of catalyst, photoinitiator and oxygen sequestrant polymer comprised in the The layers of the container are calculated in such a way that the reaction of the latter with the oxygen is activated at a rate such that the presence of oxygen in the free space of the container once it is closed is between 50 and 200 ppm by weight. to the total weight of the container of the invention.
Asimismo, el envase de la presente invención puede comprender, de manera adicional, otros aditivos, preferiblemente seleccionados entre colorantes, cargas, aditivos nucleantes, modificadores de impacto y agentes estabilizantes o cualquiera de sus combinaciones. De manera aún más preferida, este aditivo consistirá en un antioxidante comprendido, de manera preferente, entre un 0.01% y un 0.5% en peso total del envase.  Also, the package of the present invention may additionally comprise other additives, preferably selected from colorants, fillers, nucleating additives, impact modifiers and stabilizing agents or any combination thereof. Even more preferably, this additive will consist of an antioxidant preferably, between 0.01% and 0.5% of the total weight of the package.
Respecto al tamaño del envase, de manera preferida, el espesor total de la pared del envase se encontrará comprendido entre 300 mieras y 2 mm, mientras que el espesor de la capa interna de material barrera se hallará comprendido entre 5 y 100 mieras y más preferiblemente entre 8 y 80 mieras. Por su parte, la forma del envase no se encuentra particularmente limitada por lo que, dependiendo del uso, puede presentar la forma de envase de boca ancha comúnmente utilizada para contener alimentos mayoritariamente sólidos o bien puede consistir, por ejemplo, en un envase de boca estrecha, tipo copa o taza, en los casos en los que asi sea requerido.  Regarding the size of the container, preferably, the total thickness of the wall of the container will be between 300 microns and 2 mm, while the thickness of the inner layer of barrier material will be between 5 and 100 microns and more preferably between 8 and 80 microns. On the other hand, the shape of the package is not particularly limited so, depending on the use, it can have the shape of a wide-mouth container commonly used to contain mostly solid foods or it can consist, for example, of a mouth container narrow, cup or cup type, in cases where it is required.
Una de las principales ventajas del envase de la presente invención es la capacidad que presenta el mismo para proteger contra el oxigeno a los alimentos contenidos en su interior, en especial, a alimentos extremadamente sensibles a la oxidación como son las conservas de carne o pescado, los productos lácteos, o las conservas vegetales y alimentos precocinados , garantizando una duración de las cualidades organolépticas de dichos alimentos durante un periodo de tiempo superior a 3 años. One of the main advantages of the package of the present invention is its ability to protect food contained inside it from oxygen, especially foods extremely sensitive to oxidation, such as canned meat or fish, Dairy products, or canned vegetables and pre-cooked foods, guaranteeing a duration of qualities organoleptic of these foods for a period of time greater than 3 years.
A la hora de cuantificar la capacidad de absorber o de eliminar oxigeno del envase, es posible utilizar distintos métodos. En concreto, uno de estos métodos puede consistir en analizar el contenido decreciente de oxigeno a lo largo del tiempo del espacio vacante de un envase perfectamente hermético mediante equipos tales como el Optics Foxy Oxygen Sensor System comercializado por OCEAN OPTICS Inc.  When quantifying the ability to absorb or remove oxygen from the container, it is possible to use different methods. Specifically, one of these methods may consist of analyzing the decreasing oxygen content over time of the vacant space of a perfectly hermetic container by means of equipment such as the Optics Foxy Oxygen Sensor System marketed by OCEAN OPTICS Inc.
A su vez, la velocidad de transmisión de oxigeno a través de la pared de del envase puede adecuadamente medirse con equipos también comercialmente accesibles como el OX-TRAN de MOCON Inc.  In turn, the rate of oxygen transmission through the wall of the container can be adequately measured with also commercially accessible equipment such as the OX-TRAN from MOCON Inc.
Por último, la medida de la permeabilidad de oxigeno puede llevarse a cabo mediante los métodos descritos en la patente US5639815. De manera general, la permeabilidad al oxigeno del envase de la presente invención, entendida como la capacidad del material que lo constituye para permitir el paso de oxigeno sin alterar su estructura interna, será inferior a 0,5 ce mm/ (m2 dia atmósfera) , más preferiblemente, inferior a 0,1 ce mm/ (m2 dia atmósfera) a una humedad relativa del 50%.  Finally, the measurement of oxygen permeability can be carried out by the methods described in US5639815. In general, the oxygen permeability of the container of the present invention, understood as the capacity of the material that constitutes it to allow the passage of oxygen without altering its internal structure, will be less than 0.5 ce mm / (m2 day atmosphere) , more preferably, less than 0.1 ce mm / (m2 day atmosphere) at a relative humidity of 50%.
En una realización preferida adicional de la invención, el envase podrá comprender a su vez una capa adicional interior, preferentemente, de polímero base, con objeto de evitar posibles migraciones de los aditivos que comprenden el envase, así como de los productos resultantes de las reacciones de oxidación del aditivo secuestrante de oxígeno, protegiendo de este modo los alimentos comprendidos en el interior del envase .  In a further preferred embodiment of the invention, the package may in turn comprise an additional inner layer, preferably, of base polymer, in order to avoid possible migrations of the additives comprising the package, as well as of the products resulting from the reactions of oxidation of the oxygen sequestrant additive, thus protecting the food included inside the package.
Asimismo, otra realización preferida de la invención podrá comprender una capa exterior adicional a las anteriores, con la finalidad de facilitar la coloración o la impresión decorativa del envase, de modo que el número total de capas del envase en este caso será de 5 en lugar de 3. Also, another preferred embodiment of the invention may comprise an outer layer additional to the above, in order to facilitate coloring or decorative printing of the container, so that the total number of layers of the container in this case will be 5 instead of 3.
Es asimismo un segundo objeto de la presente invención un método de fabricación del envase descrito anteriormente, el cual comprende, de manera preferida, una etapa de moldeado por inyección.  It is also a second object of the present invention a method of manufacturing the package described above, which preferably comprises an injection molding step.
Si bien dicho método de inyección no se encuentra especialmente limitado, es especialmente preferido el método de coinyección. De manera general, en dicho método, los polímeros que constituyen las capas de la estructura preferentemente tricapa del envase son guiados de forma concéntrica en estado fundido, inyectándose en un molde a través de una inyectora de diseño conocido y ampliamente empleada comercialmente .  While said injection method is not particularly limited, the co-injection method is especially preferred. In general, in said method, the polymers that constitute the layers of the preferably three-layer structure of the package are concentrically guided in the molten state, injected into a mold through an injector of known design and widely used commercially.
En caso de utilizarse un polímero oxidable como aditivo secuestrante de oxígeno, bien puro o bien diluido en una matriz polimérica, dicho método de fabricación del envase puede comprender una etapa adicional de adición y mezcla del polímero oxidable con el componente polimérico principal de cualquiera de las capas que forman parte del envase. De manera preferida, dicha etapa de mezcla será preparada de manera intensiva previamente a la inyección mediante técnicas conocidas capaces de proporcionar una mezcla adecuada de los constituyentes poliméricos en estado fundido. También será posible llevar a cabo dicha mezcla en la etapa de extrusión, previa a la inyección, de la mezcla fundida de los componentes constituyentes del envase.  If an oxidizable polymer is used as an oxygen sequestering additive, either pure or diluted in a polymer matrix, said method of manufacturing the package may comprise an additional step of adding and mixing the oxidizable polymer with the main polymer component of any of the layers that are part of the container. Preferably, said mixing step will be intensively prepared prior to injection by known techniques capable of providing a suitable mixture of the molten polymer constituents. It will also be possible to carry out said mixing in the extrusion stage, prior to injection, of the molten mixture of the constituent components of the package.
La mezcla intensiva previa de los componentes del envase, bien sea polímero base, agente adhesivo y aditivo secuestrante y, opcionalmente, catalizador y fotoiniciador, constitutivos de las capas externas del envase en el caso de que el aditivo secuestrante se incluya en estas capas, o bien polímero barrera de oxígeno, aditivo secuestrante y, opcionalmente, catalizador y fotoiniciador, puede llevarse a cabo por amasado en estado fundido mediante equipos conocidos tales como los que se encuentran provistos de extrusores de doble husillo (co-rotantes o no) , no estando en cualquier caso limitada a esta única posibilidad. Entre los equipos conocidos comercialmente especialmente adecuados para llevar a cabo dicha etapa de amasado, cabe señalar los amasadores en continuo como el CIM de Japan Steel Works Ltd. O el FCM de Farrell Corp. Entre otras posibilidades, pueden citarse también equipos de extrusión de doble husillo como los ZSK de Coperion Werner&Pfleiderer GmbH&Co. y el TEX de Japan Steel Works, Ltd. En una realización especialmente preferida, los equipos empleados comprenderán un extrusor de husillo único a continuación de un equipo de mezcla intensiva o amasado, el cual realizará las operaciones de amasado, extrusión y peletizado. The intensive pre-mixing of the components of the package, either base polymer, adhesive agent and sequestering additive and, optionally, catalyst and photoinitiator, constituting the outer layers of the container in the event that the sequestering additive is include in these layers, or oxygen barrier polymer, sequestering additive and, optionally, catalyst and photoinitiator, it can be carried out by kneading in a molten state by means of known equipment such as those provided with twin screw extruders (co-rotating) or not), not being in any case limited to this only possibility. Among the commercially known equipment especially suitable for carrying out said kneading stage, it is worth noting the continuous kneaders such as the CIM of Japan Steel Works Ltd. or the FCM of Farrell Corp. Among other possibilities, there may also be mentioned double extrusion equipment spindle like the ZSK of Coperion Werner & Pfleiderer GmbH & Co. and the TEX of Japan Steel Works, Ltd. In a particularly preferred embodiment, the equipment used will comprise a single screw extruder following intensive mixing or kneading equipment, which will perform the kneading, extrusion and pelletizing operations.
De manera preferente, la operación de amasado o mezcla de los componentes constituyentes del envase se llevará a cabo a la menor temperatura posible con objeto de evitar la degradación de los componentes poliméricos, protegiendo de este modo, mediante el empleo de atmósfera inerte, los ingredientes comprendidos en la tolva de alimentación.  Preferably, the kneading or mixing operation of the constituent components of the package will be carried out at the lowest possible temperature in order to avoid the degradation of the polymeric components, thus protecting the ingredients through the use of an inert atmosphere. included in the feed hopper.
En cuanto al catalizador, así como, de manera opcional, el fotoiniciador, si bien dichos compuestos pueden ser añadidos de manera conjunta durante la etapa de mezcla en atmósfera inerte de los constituyentes anteriores, a saber, el polímero base y el aditivo secuestrante de oxígeno, los mismos serán añadidos, preferentemente, en el momento de fabricar el envase, llevándose a cabo de este modo la mezcla con el resto de componentes en el etapa de extrusión previa a la inyección. De manera opcional, el sistema catalizador - fotoiniciador podrá ser añadido en forma de un concentrado previamente preparado en una matriz polimérica compatible con la capa a mezclar que comprenda el aditivo secuestrante. As for the catalyst, as well as, optionally, the photoinitiator, although said compounds can be added together during the inert mixing stage of the previous constituents, namely the base polymer and the oxygen sequestrant additive , they will be added, preferably, at the time of manufacturing the package, thus mixing with the rest of the components in the extrusion stage prior to the injection. Optionally, the catalyst-photoinitiator system may be added in the form of a concentrate previously prepared in a polymer matrix compatible with the layer to be mixed comprising the sequestering additive.
En el caso de utilizar un aditivo secuestrante de oxigeno de tipo inorgánico, un especialmente preferido para incorporar el aditivo secuestrante de oxigeno a la capa o capas del envase de la invención comprenderá una primera etapa de mezcla de los componentes inorgánicos, preferiblemente, componentes inorgánicos que comprendan hierro en su composición, y una etapa posterior de concentración de la mezcla anterior en una matriz polimérica, preferentemente, polietileno o polipropileno u otros polímeros compatibles con el material constituyente de la capa a mezclar, de manera preferida, mediante un proceso de mezcla intensiva como los ya mencionados anteriormente. Una vez finalizada dicha etapa, el concentrado de componentes inorgánicos secuestrantes de oxígeno en una matriz polimérica será incorporado y mezclado con los componentes principales de las capas del envase del mismo modo que se ha descrito anteriormente para la incorporación del aditivo secuestrante .  In the case of using an inorganic oxygen sequestrant additive, an especially preferred for incorporating the oxygen sequestering additive into the layer or layers of the container of the invention will comprise a first step of mixing the inorganic components, preferably inorganic components that they comprise iron in its composition, and a later stage of concentration of the previous mixture in a polymeric matrix, preferably, polyethylene or polypropylene or other polymers compatible with the constituent material of the layer to be mixed, preferably, by an intensive mixing process as already mentioned above. Upon completion of said step, the concentrate of inorganic oxygen sequestrant components in a polymer matrix will be incorporated and mixed with the main components of the container layers in the same manner as described above for the incorporation of the sequestering additive.
En una realización particular de la invención en la que, como aditivo secuestrante de oxígeno se utilice una composición que comprenda ácido ascórbico, el método de fabricación del envase será similar al anterior, basado en componentes inorgánicos secuestrantes o absorbedores de oxígeno no poliméricos.  In a particular embodiment of the invention in which, as an oxygen sequestering additive, a composition comprising ascorbic acid is used, the method of manufacturing the package will be similar to the previous one, based on inorganic sequestering components or non-polymeric oxygen absorbers.
Por último, será un objeto adicional de la presente invención, el uso del envase descrito anteriormente para la conservación de productos perecederos, y más preferentemente, para la conserva de alimentos perecederos. A continuación se recogen, con carácter no limitante, una serie de ejemplos y figuras a modo de ilustración de la invención. Breve descripción de las figuras Finally, it will be a further object of the present invention, the use of the package described above for the preservation of perishable products, and more preferably, for the preservation of perishable foods. A series of examples and figures by way of illustration of the invention are set out below. Brief description of the figures
La figura 1 muestra una realización particular de la invención correspondiente a un envase envase multicapa constituido por 3 capas.  Figure 1 shows a particular embodiment of the invention corresponding to a multilayer container package consisting of 3 layers.
La figura 2 muestra una segunda realización particular de la invención correspondiente a un envase que comprende una capa adicional interna en contacto con el producto a envasar.  Figure 2 shows a second particular embodiment of the invention corresponding to a package comprising an additional inner layer in contact with the product to be packaged.
Seguidamente, se recoge a modo de listado el conjunto de referencias recogidas en las figuras anteriores:  Next, the set of references collected in the previous figures is collected as a list:
(1) Capa de polipropileno, agente adhesivo y aditivo secuestrante de oxigeno;  (1) Polypropylene layer, adhesive agent and oxygen sequestering additive;
(2) Capa intermedia de agente barrera (preferentemente, EVOH) ;  (2) Intermediate layer of barrier agent (preferably EVOH);
(3) Capa adicional de polipropileno. Ejemplos (3) Additional layer of polypropylene. Examples
A continuación se recogen una serie de ensayos, a modo de ejemplo, los cuales ponen de manifiesto la especificidad y efectividad del envase objeto de la invención :  The following are a series of tests, by way of example, which show the specificity and effectiveness of the package object of the invention:
Ejemplo 1 Example 1
En este primer ejemplo, se inyectó una preforma con estructura de pared tricapa en una unidad de co¬ inyección KORTEC, siendo moldeada en una unidad de soplado SIDEL. Para la capa central de la preforma, el material empleado fue el copolimero etilen-vinil-alcohol EVOH F de KURARAY Co . (32% molar C2), el cual fue incorporado mediante mezclado previo del aditivo secuestrante de oxígeno Shelfplus 02 de CIBA. La concentración del secuestrante de oxígeno fue de 21,5 g/m2 en el envase final. El espesor de la capa central en el envase final fue de 33 mieras. Para las capas interior y exterior de la preforma, el material empleado como base fue el copolímero RANDOM de I.F. 40 dg/min ISPLEN®PR290 P1M de REPSOL con un contenido molar en etileno de 4,5%. Este copolímero fue modificado previamente mediante mezcla en fundido a 220-230°C con el polímero adhesivo POLYBOND 3200 (PP-g-MA) que tiene un grado de funcionalización con anhídrido maleico del 1% en peso. La cantidad final de anhídrido maleico en el PP modificado fue del 0,05% en peso. El espesor total de polipropileno modificado en el envase final fue de 1 mm. In this first example, a preform with three-wall structure was injected into a KORTEC co ¬ injection unit, being molded into a SIDEL blow unit. For the central layer of the preform, the material used was the ethylene vinyl alcohol copolymer EVOH F of KURARAY Co. (32% molar C2), which was incorporated by pre-mixing of the additive oxygen sequestrant Shelfplus 02 from CIBA. The concentration of the oxygen sequestrant was 21.5 g / m2 in the final container. The thickness of the central layer in the final container was 33 microns. For the inner and outer layers of the preform, the material used as a base was the RANDOM IF 40 dg / min copolymer ISPLEN®PR290 P1M of REPSOL with a 4.5% ethylene molar content. This copolymer was previously modified by melt blending at 220-230 ° C with the POLYBOND 3200 adhesive polymer (PP-g-MA) having a degree of functionalization with maleic anhydride of 1% by weight. The final amount of maleic anhydride in the modified PP was 0.05% by weight. The total thickness of modified polypropylene in the final package was 1 mm.
Los envases se sometieron a un ensayo de deformación y corrugado para observar algún posible fenómeno de delaminación de la estructura multicapa, mostrando no obstante una excelente resistencia a la delaminación.  The packages were subjected to a deformation and corrugated test to observe some possible phenomenon of delamination of the multilayer structure, nevertheless showing excellent resistance to delamination.
Después de cerrar el envase con una tapa hermética y someter dichos envases a un tratamiento de esterilización a 120°C durante 1 hora, se procedió a medir la velocidad de transmisión de oxígeno al interior al cabo de 7 días, obteniéndose un valor de permeabilidad frente al oxígenoinferior al nivel mínimo de sensibilidad de una celda OXTRAN de MOCON Inc.  After closing the container with an airtight lid and subjecting said containers to a sterilization treatment at 120 ° C for 1 hour, the rate of transmission of oxygen into the interior was measured after 7 days, obtaining a permeability value against to oxygen below the minimum sensitivity level of an OXTRAN cell from MOCON Inc.
Ejemplo 2 Example 2
En este segundo ensayo, se inyectó una preforma del mismo modo que el llevado a cabo en el ensayo anterior del ejemplo 1, siendo la estructura del material PP modificado/EVOH/PP modificado, de espesor 500/30/500 mieras. En este caso, sin embargo, en la capa central no se adicionó ningún aditivo secuestrante de oxígeno, observándose una permeabilidad frente al oxígeno de 0,016 ce -mm/m2 · día · atm a temperatura ambiente y 0% RH, medida con una celda OXTRAN de MOCON Inc., similar a la observada en el ejemplo 1 cuando se midió inmediatamente después de construido el envase. In this second test, a preform was injected in the same manner as that carried out in the previous test of Example 1, the structure of the modified PP / modified EVOH / PP material being 500/30/500 microns thick. In this case, however, no oxygen sequestrant additive was added to the central layer, observing an oxygen permeability of 0.016 ce-mm / m2 · day · atm at room temperature and 0% RH, measured with an OXTRAN cell from MOCON Inc., similar to that observed in example 1 when measured immediately after the container was constructed.
Ejemplo 3 Example 3
Por último, en este tercer ensayo, se inyectó una preforma del mismo modo que el llevado a cabo en el ensayo del ejemplo 1 pero mediante inyección directa de pared fina sin soplado posterior en una máquina Husky equipada de un sistema de co-inyección Kortec con una estructura del material PP modificado/EVOH/PP modificado de espesores 400/30/400 mieras. En este caso, tampoco se utilizó un aditivo secuestrante de oxígeno en la capa central, observándose una permeabilidad frente al oxígeno de 0,017 ce -mm/m2 · día · atm a temperatura ambiente y 0% RH, medida con una celda OXTRAN de MOCON Inc., similar a la observada en el ejemplo 1 cuando se midió poco después de construido el envase.  Finally, in this third test, a preform was injected in the same way as that carried out in the test of Example 1 but by direct injection of thin wall without subsequent blowing in a Husky machine equipped with a Kortec co-injection system with A structure of the modified PP material / EVOH / PP modified thicknesses 400/30/400 microns. In this case, an oxygen sequestrant additive was not used in the central layer, observing an oxygen permeability of 0.017 ce-mm / m2 · day · atm at room temperature and 0% RH, measured with an OXTRAN cell from MOCON Inc ., similar to that observed in example 1 when measured shortly after the container was constructed.

Claims

Reivindicaciones Claims
1. Envase para productos perecederos caracterizado porque comprende: 1. Container for perishable products characterized in that it comprises:
a) una capa externa y una capa interna caracterizadas por comprender al menos un polímero base y al menos un agente adhesivo; y  a) an outer layer and an inner layer characterized by comprising at least one base polymer and at least one adhesive agent; Y
b) una capa intermedia de al menos un polímero barrera de oxigénedonde al menos una de las capas anteriores comprende, a su vez, al menos un aditivo secuestrante de oxígeno.  b) an intermediate layer of at least one oxygen barrier polymer where at least one of the above layers comprises, in turn, at least one oxygen sequestering additive.
2. Envase, según la reivindicación 1, donde el polímero base de la capa externa e interna del envase consiste en una poliolefina seleccionada de un grupo que consiste en polietileno ; polipropileno; y copolímeros de etileno y propileno, buteno u otras alfa-olefinas ; así como cualquier combinación de los anteriores. 2. Container according to claim 1, wherein the base polymer of the outer and inner layer of the package consists of a polyolefin selected from a group consisting of polyethylene; Polypropylene; and copolymers of ethylene and propylene, butene or other alpha-olefins; as well as any combination of the above.
3. Envase, según una de las reivindicaciones anteriores, donde el agente adhesivo de las capas externa e interna se encuentra comprendido entre un 1 y un 25% en peso de la capa externa o interna de la que forma parte. 3. Packaging according to one of the preceding claims, wherein the adhesive agent of the outer and inner layers is comprised between 1 and 25% by weight of the outer or inner layer of which it is a part.
4. Envase, según una de las reivindicaciones anteriores, donde el agente adhesivo de las capas externa e interna es seleccionado de un grupo que consiste en polímeros de polietileno o polipropileno que contienen grupos polares de injerto; copolímeros de etileno y ácido acrílico o metacrílico; copolímeros de etileno y acrilatos o acetatos; y derivados del metacrilato de glicidilo, o cualquier combinación de los anteriores . 4. Container according to one of the preceding claims, wherein the adhesive agent of the outer and inner layers is selected from a group consisting of polyethylene or polypropylene polymers containing graft polar groups; copolymers of ethylene and acrylic or methacrylic acid; copolymers of ethylene and acrylates or acetates; and derivatives of glycidyl methacrylate, or any combination of the foregoing.
5. Envase, según la reivindicación 4 donde, cuando el agente adhesivo consiste en polímeros de polietileno o polipropileno que contienen grupos polares de injerto, el porcentaje de dichos grupos polares de injerto es inferior al 15% en peso respecto al agente adhesivo. 5. Container according to claim 4 wherein, when the adhesive agent consists of polyethylene or polypropylene polymers containing graft polar groups, the percentage of said graft polar groups is less than 15% by weight with respect to the adhesive agent.
6. Envase, según la reivindicación 4 donde, cuando el agente adhesivo consiste en polipropileno con anhídrido maleico de injerto, dicho anhídrido maleico se encuentra en una proporción inferior al 5% en peso del agente adhesivo . 6. Container according to claim 4 wherein, when the adhesive agent consists of polypropylene with graft maleic anhydride, said maleic anhydride is in a proportion less than 5% by weight of the adhesive agent.
7. Envase, según la reivindicación 4 donde, cuando el agente adhesivo consiste en polipropileno con anhídrido ácido acrílico de injerto, dicho ácido acrílico se encuentra en una proporción inferior al 7% en peso del agente adhesivo. 7. Container according to claim 4 wherein, when the adhesive agent consists of polypropylene with graft acrylic acid anhydride, said acrylic acid is in a proportion less than 7% by weight of the adhesive agent.
8. Envase, según la reivindicación 4, donde el agente adhesivo consiste en un copolímero estireno- etilenbutileno-estireno con anhídrido maleico de inj erto . 8. Container according to claim 4, wherein the adhesive agent consists of a styrene-ethylenebutylene-styrene copolymer with maleic anhydride.
9. Envase, según una cualquiera de las reivindicaciones anteriores, donde el polímero barrera de oxígeno de la capa central es selecciona de un grupo que consiste en etilen-vinil-alcohol , policloruro de vinilideno, poliacrilo nitrilo y polímeros de cristal líquido, o cualquier combinación de los anteriores. 9. Package according to any one of the preceding claims, wherein the oxygen barrier polymer of the central layer is selected from a group consisting of ethylene vinyl alcohol, vinylidene polychloride, nitrile polyacryl and liquid crystal polymers, or any combination of the above.
10. Envase, según una cualquiera de las reivindicaciones anteriores, donde el aditivo secuestrante de oxígeno comprende de un 1 a un 15% en peso respecto a la capa que lo contiene de al menos un polímero orgánico oxidable. 10. Packaging according to any one of the preceding claims, wherein the oxygen sequestering additive comprises from 1 to 15% by weight with respect to the layer containing it of at least one oxidizable organic polymer.
11. Envase, según la reivindicación 10, donde el polímero orgánico oxidable es seleccionado de un grupo que consiste en copoliésteres o copoliamidas conteniendo segmentos oligoméricos derivados de butadieno que incorporan enlaces insaturados olefinicos libres en la cadena principal del copolimero; copoliésteres conteniendo comonómeros que incorporan enlaces insaturados olefinicos libres en rama lateral del copolimero; copolimeros de etileno conteniendo cronómeros que incorporan enlaces olefinicos libres en rama lateral del copolimero y polímeros derivados de diolefinas cíclicas, o cualquier combinación de los anteriores . 11. Container according to claim 10, wherein the oxidizable organic polymer is selected from a group consisting of copolyesters or copolyamides containing oligomeric segments derived from butadiene incorporating free olefinic unsaturated bonds in the copolymer main chain; copolyesters containing comonomers incorporating free olefinic unsaturated bonds on the side branch of the copolymer; ethylene copolymers containing chronomers incorporating free olefinic bonds on the side branch of the copolymer and polymers derived from cyclic diolefins, or any combination of the foregoing.
12. Envase, según una cualquiera de las reivindicaciones 10 o 11, donde dicho polímero orgánico oxidable consiste en un copolimero de un monómero aromático vinilico y dieno; un copolimero de etileno propileno y dieno; o un copolimero de etileno y olefina cíclica. 12. Container according to any one of claims 10 or 11, wherein said oxidizable organic polymer consists of a copolymer of a vinyl and diene aromatic monomer; a copolymer of ethylene propylene and diene; or a copolymer of ethylene and cyclic olefin.
13. Envase, según una cualquiera de las reivindicaciones 10 a 12, donde el polímero orgánico oxidable es incorporado al envase en una matriz polimérica seleccionada de un grupo que consiste en polipropileno, polietileno, polietilenteraftalato, etilen ácido acrilico, etilenvinilacetato y etilenbutilacrilato, o cualquier combinación de las anteriores. 13. Container according to any one of claims 10 to 12, wherein the oxidizable organic polymer is incorporated into the container in a polymer matrix selected from a group consisting of polypropylene, polyethylene, polyethylene terephthalate, ethylene acrylic acid, ethylene vinyl acetate and ethylene butyl acrylate, or any combination of the above.
14. Envase, según una cualquiera de las reivindicaciones anteriores, donde el catalizador es seleccionado de un grupo que consiste en un derivado de un metal de transición . 14. Package according to any one of the preceding claims, wherein the catalyst is selected from a group consisting of a derivative of a transition metal.
15. Envase según la reivindicación 14, donde el catalizador consiste en una sal de cobalto derivada de ácidos orgánicos. 15. Package according to claim 14, wherein the Catalyst consists of a cobalt salt derived from organic acids.
16. Envase, según una cualquiera de las reivindicaciones anteriores, caracterizado porque comprende de manera adicional al menos un fotoiniciador seleccionado de un grupo que consiste en benzofenona, acenaftenoquinona, dietoxiacetofenona, o-metoxibenzofenona y 2-hidroxi-4-n- octiloxibenzofenona, o cualquier combinación de los anteriores. 16. Package according to any one of the preceding claims, characterized in that it additionally comprises at least one photoinitiator selected from a group consisting of benzophenone, acenaphthenoquinone, diethoxyacetophenone, o-methoxybenzophenone and 2-hydroxy-4-n-octyloxybenzophenone, or Any combination of the above.
17. Envase, según una cualquiera de las reivindicaciones anteriores, caracterizado porque comprende de manera adicional al menos un aditivo seleccionado de un grupo que consiste en colorantes, cargas, aditivos nucleantes, modificadores de impacto y agentes estabilizantes o cualquiera de sus combinaciones. 17. Packaging according to any one of the preceding claims, characterized in that it additionally comprises at least one additive selected from a group consisting of dyes, fillers, nucleating additives, impact modifiers and stabilizing agents or any combination thereof.
18. Envase, según la reivindicación 17, donde el aditivo consiste en un antioxidante comprendido entre un 0.01% y un 0.5% en peso total del envase. 18. Container according to claim 17, wherein the additive consists of an antioxidant comprised between 0.01% and 0.5% by total package weight.
19. Envase, según una cualquiera de las reivindicaciones anteriores, caracterizado por comprender una capa adicional interior de polímero base. 19. Packaging according to any one of the preceding claims, characterized in that it comprises an additional inner layer of base polymer.
20. Envase, según la reivindicación 19, caracterizado por comprender a su vez una capa exterior adicional para la decoración del envase. 20. Container according to claim 19, characterized in turn comprising an additional outer layer for decorating the package.
21. Método para la fabricación del envase según una cualquiera de las reivindicaciones 1 a 20, caracterizado por llevarse a cabo por coinyección. 21. Method for manufacturing the package according to any one of claims 1 to 20, characterized in that it is carried out by co-injection.
22. Método, según la reivindicación 21 donde, cuando el aditivo secuestrante de oxigeno comprende un polímero oxidable, dicho polímero oxidable es añadido en una etapa previa de mezcla con el polímero principal de la capa de la que forma parte. 22. Method according to claim 21 wherein, when the Oxygen sequestrant additive comprises an oxidizable polymer, said oxidizable polymer is added at a previous stage of mixing with the main polymer of the layer of which it is a part.
23. Método, según la reivindicación 21 donde, cuando el aditivo secuestrante de oxígeno comprende un catalizador, dicho catalizador es añadido en una etapa de extrusión previa a la inyección del envase. 23. A method according to claim 21 wherein, when the oxygen sequestering additive comprises a catalyst, said catalyst is added in an extrusion step prior to the injection of the container.
24. Método, según la reivindicación 21, donde, cuando el aditivo secuestrante de oxígeno se trata de un aditivo inorgánico, dicho aditivo es concentrado de manera previa en una matriz polimérica y, posteriormente, es incorporado y mezclado con el resto de componentes de las capas constituyentes del envase. 24. Method according to claim 21, wherein, when the oxygen sequestering additive is an inorganic additive, said additive is previously concentrated in a polymer matrix and subsequently incorporated and mixed with the other components of the constituent layers of the container.
25. Uso de un envase, según una cualquiera de las reivindicaciones 1 a 20, para la conserva de productos perecederos. 25. Use of a container, according to any one of claims 1 to 20, for the preservation of perishable products.
PCT/ES2010/070425 2009-10-16 2010-06-24 Packaging for perishable products WO2011045455A1 (en)

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ES200902003A ES2357820B1 (en) 2009-10-16 2009-10-16 PACK FOR LOST PRODUCTS
ESP200902003 2009-10-16

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ES2357820B1 (en) 2012-03-13

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